ASG EZ-7000 Tape Dispenser User Manual
Contents
1. Turn off the power switch and unplug the machine prior to replacing the blade unit or performing any maintenance on the machine Failure to observe this may result in serious injury Q Do not use this machine for anything other than its specified applications Use of the machine for any unintended applications can cause injury to the operator or failure of the machine 4 C eo e o eo ACaution Do not expose the machine to water or other liquids Do not install or use the machine where it may come into contact with water or other liquids Exposure to water or other liquid can cause injury due to electric shock or failure of the machine Never modify or disassemble the machine This can cause injury or failure of the machine Always unplug or plug the machine in by holding the plug Never pull on the cord Pulling on the cord can result in an injury from electric shock Never place foreign objects into the machine This can cause failure of the machine An operator s presence is required whenever the machine is in operation Turn the machine off and unplug the cord when the operator is not present Failure to observe this can result in injury Do not cut or damage the power cord A cut or damaged cord can lead to electric shock a short circuit or possible fire hazard Make sure the cord is connected properly to the electrical outlet as well as the receptacle on the back of the machine A loose2. connection can result in high heat or fire Do not use the machine in areas where moisture is present high temperatures exist or a high content of dust or dirt is present This can result in failure of the machine Always install and operate the machine on a flat stable surface Dropping the machine can lead to failure of the machine or injury to the operator Always remove the tape from the machine when you are finished with the operation Leaving the tape in the machine may lead to a buildup of adhesive on the parts or cause the tape to curl Identification of Parts TAPE OUTLET ANTI STATIC BRUSH OUTLET ROLLER HOLD DOWN HOLD DOWN ROLLER RELEASE ROLLER UNIT BUTTON V SENSORS TAPE HOLDERS V lt v aS N 2i X x pe ES ip EL E E ZZ DM WW E SENSORS BLADE UNIT CONTROL PANEL AUTO MANUAL LED REVERSE MODE BUTTON Tape 7090 Tape Mispenser meum c EE Products for Assembly 1 52 SELECT FORWARD START BUTTON BUTTON BUTTON BUTTON BUTTON TAPE FEED ROLLER TAPE INLET TAPE HOLDER ADJUST LEVER LOWER HOLDER POWER SWITCH FUSE HOLDER SEPARATOR Loading the Tape see page 14 for tape less than 15 mm wide E Plug in the AC CORD to the ACCORD AC CORD inlet YT INLET H Make sure the POWER SWIT
3. injury or damage that may be suffered from operating or maintaining the machine a manner other than as described in this Instruction Manual Read and follow the safety precautions carefully before reading the Instruction Manual Definition of Warning and Caution Symbols Warning Indicates a potentially hazardous situation which could result in death or serious injury Caution Indicates that mishandling may result in danger and that the operator is at risk of injury or the machine is at risk of damage Indicates Caution A symbol within the triangle or the description will indicate a specific hazard S A Prohibited Action A symbol within the circle or the description will indicate prohibited action A Required Action A symbol within the circle or the description will indicate a required action A Warning AN Do not operate the machine with wet hands Do not plug in or unplug the cord with wet hands Failure to observe this may result in injury due to electric shock A Never insert your finger or any other body part or any foreign object into the machine Failure to observe this may result in injury AN Keep hair or loose clothing away from the machine while it is operating Failure to observe this may result in injury S This machine is intended for industrial use only Do not allow untrained operators or children to operate the machine Failure to observe this may result in injury
4. replacing it stop using the machine immediately E After removing a piece of tape the next piece does not feed when in the AUTO mode The mode is set to MANUAL Set the mode to AUTO There is debris covering the SENSORS Hemove the debris The tape does not go over the SENSORS Use SEPARATOR for narrow tape less than 15 mm There is bright light very close to the SENSORS Do not shine bright light at or near the SENSORS The tape has extremely low reflectance Some types of tape may not be used in AUTO mode E The BLADE does not move smoothly The BLADE UNIT is not in the proper position Check the BLADE UNIT and push down on the housing firmly until it locks in with an audible click E The length of the tape is different from the setting length Tape has aggressive adhesive Correct the setting after cutting several test pieces Tape is very elastic E Tape curls excessively The machine is not grounded Check ground on cord The ROLLER LOCK is disengaged Engage the ROLLER LOCK ANTI STATIC BRUSH is worn out Replace the ANTI STATIC BRUSH If the machine still does not work properly stop using the machine immediately and contact ASG for repair authorization E Spare parts are available from ASG Specifications Power Requirement 120V 50Hz 60Hz 220V 240V units available Input Voltage Range 5 Wattage 25W Dimensions 115 w x 140 h x 215 d mm Weight 2 8 kg Body Material Anti S
5. show the letter L on the left side of the display followed by three numbers 1000 The numbers indicate the number of pieces that have been preset Pressing the S2 BUTTON again will change the display back to show the P on the left side of the display P000 The S2 BUTTON will change the display between the P Mode and the L Mode E Set the number of pieces to be cut by using the S1 and S2 BUTTON The total is adjustable between 1 and 999 The machine can not be set to P000 or L000 H Press the S1 BUTTON When you press the S1 BUTTON the right hand digit will flash If S1 BUTTON is pressed again within 12 three seconds the middle L MODE digit will flash If S1 BUTTON Ce is pressed again within three Cu seconds the left digit will flash To change the digit ans gt Ga gt Cant while it is flashing press 52 CHANGE PE START BUTTON li Press the 52 BUTTON P MODE When you press the S2 BUTTON while a digit is oe flashing that digit will MODE RESTART increase from 0 to 9 If you continue to press S2 BUTTON you will start over with that same digit You can not change to the next digit until you press S1 BUTTON again E The LED DISPLAY stops flashing after three seconds f you have not finished setting the number and pause for three seconds the display will stop flashing The number showing on the display will be the number to cut unless you have attempted to set 000 If you attempt
6. to set the total to 000 the digit you selected will continue to flash until you change it to something other than 0 E To stop the machine while it is running in L Mode press the START BUTTON To restart press the START BUTTON a second time E To operate the machine CHANGE AUTO MANUAL P Mode or L Mode you must have the P L S pum SEG showing on the display The number programmed CD gt om will remain when the unit is turned off and turned back on Memory Function The machine memory will keep track of the number of pieces cut since it was turned on up to 9999 pieces This number will be reset to 0000 when the machine is turned off and turned back on unless a number has been stored in memory H Press the SELECT BUTTON and release before three seconds pass The number shown will be the number of pieces cut Jv since the machine was turned on TRANSMIT 13 H Press the S1 BUTTON to store the total into the machine memory The number will flash on and off three times and will now be stored When the machine is turned on the count will start from that number To keep a running count up to 9999 the new total must be stored before the machine is turned off If the new total is not stored the total will default to the last number entered Resetting the Total Count Press the SELECT BUTTON NDIGATE NUMBER OF PICECES CUT and the number shown will be the number of pieces cut H Press the S2 BU
7. CH is off then plug into a properly grounded AC outlet H Turn the POWER SWITCH on When the POWER SWITCH is turned on the red LED c OUTLET DISPLAY will indicate the GROUND TERMINAL last length programmed POWER SWITCH When the POWER SWITCH is turned on the mode will be set to Manual H Press the HOLD DOWN ROLLER RELEASE BUTTON H Place a roll of tape in the machine H Hold the tape by adjusting the TAPE HOLDERS Adjust the TAPE HOLDERS to the proper width by sliding the TAPE HOLDER ADJUST LEVER to the front of the machine to open or to the rear of the machine to close The TAPE HOLDERS should lightly hold the roll in the center of the cavity in the machine This is very important because it keeps the tape centered as it passes over the Sensor in front of the BLADE UNIT Pull the LOWER HOLDER out to support a large roll of tape E Fold the edge of the tape over approximately 20 mm and insert into the TAPE INLET E Press the FWD BUTTON until the tape comes out of the TAPE OUTLET If the buzzer sounds and the LED DISPLAY indicates an error press the REV BUTTON to remove the tape and start over Pressing the REV BUTTON runs the motor in reverse just long enough to remove the tape from the blade If the length of the tape is longer it may be necessary to press the REV BUTTON a second or third time to remove the tape from the machine 8 When using tape with an aggressive adhesive pull
8. EZ 7000 Industrial Duty Tape Dispenser Instruction Manual Read This Before Use Thank you for buying our EZ 7000 tape dispenser EZ 7000 is a very compact high powered unit which can cut and dispense many kinds of tape including non adhesive products Please read this instruction manual carefully For your safety please keep this manual for reference retraining and trouble shooting Read This Before 2 Safety Instructions 3 Definition of Warning and Caution Symbols 3 5 Identification of 6 7 Loading the Tape 8 Setting the Tape Length 9 Setting the Mode 10 13 Memory Function mer RE RE aux 13 Resetting the Total Count 14 Using Narrow Tape Using Two Rolls at Once 14 Dealing with Curling 15 Replacing the Blade Unit 15 Maintenance s surub Ahu oder see densa EG 15 16 Emor 16 17 Trouble Shooting 18 SpecifiCaliOriS 4444 wok 5 ARR ERR 19 Safety Instructions The safety guidelines in this Instruction Manual must be observed in order to prevent damage to the machine or injury to the operator or other persons The safety guidelines designated Warning and Caution describe possible
9. TTON and feed the tape once cut the tape CLEAN BLADE UNIT between the TAPE OUTLET and INSTALL THE UNIT the location of the BLADE UNIT Q CLEAN BLADE UNIT with scissors INSTALL THE UNIT Press the REV BUTTON to m lt remove the tape mm BS MESSAGE Turn the POWER SWITCH off SET THE TAPE Clean the BLADE UNIT and replace it Turn the POWER SWITCH on E Press the START BUTTON to e clear the error message REMOVE THE TAPE c Molor CHECK meene OF THE Indicates the motor has stopped due TAPE ouTLeT to an overload REMOVE THE TAPE WASTE Press the REV BUTTON to Gi M c remove the tape gt Turn the POWER SWITCH off SET THE TAPE Check the BLADE UNIT and TAPE OUTLET carefully Clear away the tape waste or glue residue with the TWEEZERS Turn the POWER SWITCH on Q Press the START BUTTON to clear the error message e When correcting an error never touch the BLADE with the POWER SWITCH on If the machine does not work normally after D correcting an error turn off the POWER SWITCH and stop using the machine Do not use tape generating static electricity over 1000V It may cause failure of the machine Before returning the machine for repairs check the following items Troubleshooting H The POWER SWITCH is on but the machine does not run The AC cord is loose Be sure the cord is plugged into the outlet firmly The FUSE is blown Replace the FUSE If the FUSE is blown again after
10. TTON for PRESS FOR 3 SEC three seconds to clear the ouch mad Using Narrow Tape Using Two Rolls at Once If the tape is less than 15 mm wide or if you want to dispense two rolls at once use the SEPARATOR E Remove the SEPARATOR from the bottom of the body E Open the HOLD DOWN ROLLER UNIT E Open the TAPE HOLDERS E Insert the SEPARATOR into the body by inserting the large tab into the slot in the bottom of the cavity H Place one roll of the tape on either side of the SEPARATOR and load the tape E Adjust the TAPE HOLDERS to hold the tape without pushing the SEPARATOR out of position The roll will be held between the SEPARATOR and the TAPE HOLDERS not in the middle of the cavity This positioning will allow the tape to cover one or the other of the SENSORS If the tape is narrow and in between the SENSORS the AUTO function will not work E To load a second roll place it between the SEPARATOR and the other TAPE HOLDER When dispensing two rolls of tape at the same time both will be fed to the same length Remove the first piece When the second piece is removed two more pieces will be dispensed 14 Dealing with Curling Tape E Press the HOLD DOWN ROLLER RELEASE BUTTON to open the HOLD DOWN ROLLER UNIT E Spread the ROLLER LOCK LEVER so that rollers can not turn E Close the HOLD DOWN ROLLER UNIT With the rollers locked the tension may cause the length to vary Cut several sample pieces and
11. adjust the length if needed Replacing the Blade Unit The blade itself can not be replaced The whole BLADE UNIT must be replaced Turn the POWER SWITCH off Remove the BLADE UNIT by releasing the BLADE UNIT RELEASE LEVER Install the new Blade Unit onto the body Q Push down on the housing firmly until it locks in with an audible click To be sure that the lower blade is properly positioned turn the BLADE UNIT over and look at the bottom edge of the lower blade It should be flush with the bottom edge of the opening Maintenance H Cleaning the BLADE UNIT When cutting tapes with heavy adhesive the residue can accumulate on the blade It is necessary to remove the BLADE UNIT for cleaning Turn the POWER SWITCH off Remove the BLADE UNIT by releasing BLADE UNIT RELEASE LEVER Use alcohol on a clean dry cloth or swab to remove the residue Replace the BLADE UNIT 15 E Lubricating the Blade OLHOLS Lubricate the Blade to prevent tape residue from the sticking to the blade Turn the POWER SWITCH off Remove the BLADE UNIT from the bogy Locate the three oil holes on the back side of the top blade Squeeze one drop of blade oil into each hole Do not over lubricate Wipe excess oil away with a cotton cloth Replace the BLADE UNIT onto the body Turn the POWER SWITCH on Make several test cuts to be sure the tape does not fall off the TAPE OUTLET E Cleaning the Sensors USE CAUTION IN Ther
12. e are two SENSORS below ANDLING SENSORS the TAPE OUTLET If the openings are covered with tape residue or debris the SENSORS will not detect the presence of the tape Always clean around the SENSORS With the BLADE UNIT removed carefully clean the openings to prevent damage to the SENSORS E Cleaning the Body Clean the body with a damp cloth using mild detergent Never use alcohol or solvents on plastic parts Q Whenever you clean or replace the BLADE UNIT do not touch the cutting edge of the blade Error Messages The buzzer will sound and a message will flash on the LED DISPLAY to indicate an error B E 1 Tape Jam Indicates the tape is jammed e Press the REV BUTTON SO that Gees THE TAPE the tape can be pulled back and CHECK THE INSIDE OF removed THE TAPE OUTLET Check the TAPE OUTLET for REMOVE THE TARE WASTE pieces of tape or glue residue and Gon v remove with TWEEZERS er d MESSAGE Press the START BUTTON to SET THE TAPE clear the error message Load the tape again as prescribed H E 2 Blade out of Position x 3 Indicates the blade is not installed Tm POWER OFF properly or has stopped due to the thickness or hardness of the tape REMOVE BLADE UNIT Turn the POWER SWITCH off juae cs on Remove the BLADE UNIT by o releasing the BLADE UNIT biis RELEASE LEVER and litingthe 20 assembly out of the body UNIT AND OUTLET ROLLER Turn the POWER SWITCH on Ao PER Press the FWD BU
13. f tape and its conditions 9 E Press the S1 BUTTON ae When you press the S1 Om BUTTON three digits will light and the right hand digit will flash If S1 is pressed CHANGE FIGURE again within three seconds the middle digit will flash If S1 is pressed again within three seconds the left digit will flash To change a digit while it is flashing press S2 E Press the S2 BUTTON When you press the S2 BUTTON while a digit is flashing that digit will CORRER increase from 0 to 9 If you continue to press S2 you will SET EACH DIGIT IN DISPLAY start over with that same digit You can not change to the next digit until you press 1 again E The LED DISPLAY stops GS ps flashing after three seconds gt FINISH If you have not finished setting the length and pause for three seconds the LED DISPLAY will stop flashing The number shown on the display is the set length If the actual cut length differs from the displayed length it may be due to the type oftape and its condition Set the LED DISPLAY to a longer length and retry When cutting shorter lengths of tape the length may not be consistent or the tape may jam E Try several test cuts to insure proper operation Setting the Mode E MANUAL MODE Press the START BUTTON once the machine feeds one piece of tape to desired length and cuts it To cut another piece press the START BUTTON again The machine will feed and cut a piece of tape each time the butto
14. ing a little more tape off the roll will aid in positioning it into the TAPE INLET Tapping the FWD BUTTON may also aid in positioning the tape properly in the TAPE INLET H After the tape is loaded and the TAPE HOLDERS are adjusted close the HOLD DOWN ROLLER UNIT H Press the START BUTTON When you press the START BUTTON the machine will feed a piece of tape and cut it The tape length is set to 100 mm at the factory before the machine is shipped Remove that first piece and discard it H The Machine is Now Ready for Use Q Always use Tweezers to remove the tape See Page 14 for tape width less than 15mm or for loading two rolls of tape Setting the Tape Length E Press the SELECT BUTTON ee When the machine is turned EE on it will default to the length LENGTH DisPLAY display The length will be displayed by up to three numbers in the red LED DISPLAY being lit Example 8 88 or 888 If four numbers are lit press the SELECT BUTTON to change back to the length display Any time you turn the unit off and turn it back on it will default the last length that was properly set Set the desired length by using the S1 and S2 BUTTONS The cut length is adjustable between 4 and 999 mm If you attempt to set the cut length less than 4 mm it will default to 4 mm 4 mm is the minimum length the machine is capable of cutting The actual length may differ from the displayed length depending upon the type o
15. n is pressed E AUTO MODE Press the START BUTTON once the machine feeds one piece of tape to the desired length and cut it When that piece of tape is removed the machine will feed and cut another piece The machine will feed and cut a new piece of tape REPEAT S1 AND 52 10 each time a piece is removed from the machine H P Mode Preset Mode You can program the machine to alert you after a desired number of pieces of tape have been cut up to 999 pieces A buzzer will sound when the programmed total has been reached and the machine will not automatically feed another piece You must press the START BUTTON again to start the machine and restart the programmed count The buzzer will sound both in AUTO or MANUAL MODE E L Mode Loop Mode When cutting non adhesive material you can preset the number of pieces to be cut up to 999 pieces The machine will cut the specified number of pieces and stop A buzzer will sound when the preset total has been reached and machine will stop cutting You must press the START BUTTON to start the machine again Changing between AUTO MANUAL MODE ED LI E Press AUTO MANUAL MODE BUTTON RE Each time you press the Cauro on AUTO MANUAL MODE MANUAL MODE LIGHT OFF BUTTON the mode will change between AUTO and X FLASHING MANUAL u When you select MANUAL dr UIGHTON the green LED above the button will not be lit When you select AUTO the g
16. reen LED will flash until the START BUTTON is pressed After the START BUTTON has been pressed and a piece of tape has been fed and cut the green LED will remain lit If the green LED remains flashing the SENSORS have not detected the tape The START BUTTON will have to be pressed to dispense another piece of tape This can occur if the tape is too narrow or the adhesive is too light to allow the tape to stick in the TAPE OUTLET If the tape will not stick the machine can not be used in the AUTO MODE You will have to press the START BUTTON each time you want a piece of tape 11 Using the Preset Loop Mode H Press and hold the SELECT BUTTON for three seconds The LED DISPLAY will EHEUSTERS SEG change to show the letter P PILL on the left side of the display followed by three numbers 009 om The numbers indicate the E hal fiue CHANGE Figure 3 OO If you press the SELECT ERR BUTTON for less than three seconds the LED DISPLAY cHance THE na he wa 10 number pieces cut since the PI machine was turned on or since a total was entered 17 AFTER3SEC into the memory OZO b FINISH The total number display will Repeat S1 anp s2 have all four digits lit at the same time Example 0008 0088 0880 or 8888 This display cannot be changed using the S1 or S2 BUTTONS To change back to the length display press the SELECT BUTTON again H Press the S2 BUTTON The LED DISPLAY will change to
17. tatic ABS Tape Length 4 999 mm Tape Width 6 50mm Feeding Speed 200mm sec when cutting craft tape Max Outside dia of Roll 300 mm Accessories Power Cord 2A Fuse built in inlet Separator Tweezers Blade Oil Note The specifications are subject to change without prior notice The length of the tape may differ from the set length depending upon the type of tape or its condition Some types of tape available with the machine may not be cut depending upon conditions Products amp Services offered by ASG e Electric Torque Drivers e Manual Torque Drivers e Video Inspection Equipment e Torque Testers e Assembly Robots e Auto Screw Feed Systems e Screw Feeders e Automatic Tape Dispensers e Lead Trimmers e Assembly Automation Components e Repairs e Calibration Products for Assembly Division of Jergens Inc 15700 South Waterloo Road Cleveland Ohio 44110 888 486 6163 E Mail asginfo asg jergens com www aSg jergens com 10 03 2003 Jergens Inc
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