"user manual"
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1. SFLIR ThermaCAM E4 Everything you expect from an infrared camera And more e Extremely high thermal sensitivity e Unparalleled image quality e Useable in all weather conditions e Records images at a frame rate of 50 Hz e Standard JPEG image storage e A wide range of accessories and lenses e Short focus distance e Compatible with ThermaCAM Reporter software Affordable full featured infrared camera ThermaCAM E4 a unique infrared tool Highly affordable Ultra compact Extremely light 700 grams battery included Maintenance free uncooled microbolometer detector e Non contact precision temperature measurement e High thermal sensitivity 0 12 C e Temperature range 20 C up to 250 C 900 C optional e Stores images in standard JPEG format e Useable indoor and outdoor in all weather conditions IP54 e Built in laserpointer e Software for detailed post analysis and reporting available In cooperation with its customers FLIR Systems the world leader for infrared thermography has further developed his successful ThermaCAM E series range The result is the ThermaCAM E4 A small and smart infrared camera Fitting in the palm of your hand the ThermaCAM E4 offers non contact tempera ture measurement criso thermal imaging in field image analysis and storage and both qualitative and quantitative post analysis and reporting The ThermaCAM E4 is the only camera that offers2. Menu controls Set up controls Measurement corrections IMAGE STORAGE Type File formats LENSES OPTIONAL 2 x Telescope 12 x 9 1 2 m 0 5 Wide angle 45 x 34 0 1 m LASER LOCATIR Classification Type BATTERY SYSTEM Type Operating time Charging system AC operation Voltage Power saving ENVIRONMENTAL SPECIFICATION Operating temperature range Storage temperature range Humidity Encapsulation Shock Vibration PHYSICAL CHARACTERISTICS Weight Size Tripod Mounting Cover case INTERFACES USB RS 232 cable optional Video Output ThermaCAM E4 includes e62 25 x 19 0 3 m 0 12 C at 25 C 50 60 Hz non interlaced Manual Focal Plane Array FPA uncooled microbolometer 160 x 120 pixels vanadium oxide 7 5 to 13 um 300 1 PAL or NTSC standard RCA composite video 2 5 colour LCD 16K colors 20 C to 250 C 4 F to 482 F up to 900 C optional 2 C 2 1 C 1 3 movable spots area max area min area average color alarm above or below Palettes iron rainbow B amp W B amp W invers auto adjust continuous manual Date time temperature units C F language scale info field LCD intensity high normal low Emissivity variable from 0 1 to 1 0 reflected ambient Built in FLASH memory up to 100 images Standard JPEG adapt your camera to EVERY situation Class 2 Semiconductor AlGalnP Diode Laser 1mW 635 nm red Li lon rechargeab
3. fuses electrical panels and bolted connections Infrared cameras e Perform inspections when systems are under load e See the heat produced e Are contactless Identify and locate the problem Measure the temperature Store the information Give you the answers you need to understand what needs to be fixed Find the problems before they actually occur e Save you valuable time and money At a public electric utility Company a routine thermographic survey indicated one of the output filter capacitors of a station battery charger was considera bly cooler then the others As a result the capacitor in question was tested and found to have failed Replacement of the failing capacitor avoided an outage saving an estimated 500 000 See what infrared can do for you today See loose connections Hot spot in oven E Overloaded pump Steam trap Ti b 2 Level detection in tanks Find incorrectly secured connections See oxidation of HV switches HFE mal i Measure fuses Hot spot in welding robot TECHNICAL SPECIFICATIONS IMAGING PERFORMANCE Field of view min focus distance Thermal sensitivity Image frequency Focus Detector type Spectral range Optical resolution minimum diameter measurement spot at 10 cm with 45 lens IMAGE PRESENTATION Video output External display MEASUREMENT Temperature range Accuracy Repeatability Measurement mode
4. de FLIR Systems Sarl France Tel 83 0 1 41 33 97 97 e mail info flir fr FLIR Systems S r l Italy Tel 39 02 39 09 121 e mail info flir it FLIR Systems AB Belgium Tel 32 0 3 287 87 11 e mail info flir be www flir com
5. images at a lower frame rate results in a disturbed image so that potential problems can be overlooked Locate and analyze problems fast Analyze problems and share results with your collea gues in the field Movable crosshairs allow you to measure and analyze the temperature at a single point Find the hottest spot in a defined area highlight areas of concern with color or sound alarms The ThermaCAM E4 has all the analysis tools you need to make instant decisions in the field Easier and quicker inspections thank to powerful and useful features e Sound and color alarms the operator can set a maximum temperature in the camera If the E4 is pointed to an object and this temperature is exceed ed the camera will produce an audible and or a visible alarm Movable crosshair a joystick allows moving the crosshairs for temperature measurement on any pixel in the IR image A considerable advantage over having just one fixed spot in the middle ties on both live and saved images Temperature differential measurement calculates temperature differences between 2 measurement spots directly in the field Incorporated emissivity tables pre defined values for often inspected materials can be stored in the camera Laser LocatlR helps to associate the hot spot on the IR image with the real physical target and enhances user safety Smart power management No need to worry about batteries dying and losing valuable inspection ti
6. you practically all the possibilities of a high range infrared camera at an affordable price Precision temperature measurement extraordinary image quality Using the world s best uncooled infrared detector mate rial vanadium oxide the E4 delivers unmatched temperature measurement accuracy The result is a ther mal sensitivity of 0 12 C and clear noise free images A low thermal sensitivity not only offers you the possibility to see the smallest of temperature changes it also means that you get a clear noise free excellent quality image which can not be obtained by less sensitive cameras Thanks to these very detailed images which are displayed on the camera s 2 5 color LCD you will clearly see the smal lest temperature changes 50 Hz Flexible standard JPEG image storage The camera stores up to 100 infrared pictures in standard low density JPEG format giving you instant visibility of the images stored in the field Since all images are in JPEG format you can easily share them with your colleagues There is no need to use special viewing software All image can easily be imported in the optional available ThermaCAM Reporter software for further detailed analysis View sensitive thermal images at real time frame rates 50 Hz If you really want to detect subtle temperature variations that can signal significant problems on moving targets you need to capture images at a speed of 50 Hz Capturing
7. g at objects which are a distance away you can use a telephoto lens Interchangeable optics offer the thermographer the flexibility needed to adapt his camera to the most demanding applications To ensure perfect images on the LCD display in direct sunlight a sunshield is available Post analysis and automated report generation in a familiar environment Full radiometric images captured by the ThermaCAM E4 can easily be downloaded and integrated in the optional ThermaCAM Reporter software imi omi p dk ae me FIE RATT Interchangeable lenses enormous flexibility ThermaCAM Reporter allows you to create all your reports in a familiar software environment From now on you cannot only make your own templates for infra red inspection reports in Microsoft Word but you can also analyse your infrared images within the same pro gram An extra toolbar appearing on your screen gives you instant access to specific functions for detailed analysis Setting temperature spots creating histo grams and line profiles changing emissivity settings are just a few of the tools that can be accessed by a simple mouse click Since all your images are in JPEG format and all your reports in Word format you can easily share them with your colleagues Anyone can open and read your files No need for special viewing software Why use infrared Nearly everything that uses o
8. le field replaceable 2 hours continuous operation Display shows battery status In camera AC adapter or 12 V from car with optional Std cable 2 bay intelligent charger 12 V AC adapter 90 260 V AC 50 60 Hz 12 V DC out 11 16 V DC Automatic shutdown and sleep mode user selectable 15 C to 45 C 5 F to 113 F 40 C to 70 C 40 F to 158 F Operating and storage 20 to 80 non condensing IP54 IEC 359 Operational 25G IEC 68 2 29 Operational 2G IEC 68 2 6 700 g 1 5 Ibs incl battery with 25 lens 265 mm x 80 mm x 105 mm 10 4 x 3 1 x 4 1 1 4 20 Plastic and rubber Image transfer to PC Image transfer to PC Standard RCA composite video IR camera Carrying case Power supply Handstrap Lens cap ThermaCAM Connect Software USB cable User manual Power cord Battery Battery charger SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Copyright 2003 FLIR Systems Inc All other brand and product names are trademarks of their respective owners FLIR Systems AB World Wide Thermography Center Rinkebyvagen 19 PO Box 3 SE 182 11 Danderyd Sweden Tel 46 0 8 753 25 00 Fax 46 0 8 753 23 64 e mail sales flir se www flir com FLIR Systems Ltd United Kingdom Tel 44 0 1732 220 011 e mail sales flir uk com FLIR Systems Co Ltd Hong Kong Tel 852 27 92 89 55 e mail flir flir com hk FLIR Systems GmbH Germany Tel 49 0 69 95 00 900 e mail info flir
9. me The lightweight long life Li lon battery ensures uninterrupted inspections It runs up to 2 hours and the ThermaCAM E4 features an internal battery charger A 2 battery charging system is also included It features a car truck charger adapter so that you can charge to camera on the way to your next job Full temperature measurement and analysis capabili Manual adjust Hide graphics Emissivity Range Palette File Setup Easy operation At the touch of a button you can easily change color palettes emissivity settings temperature ranges and other analysis tools Built in menu systems provide easy access to advanced yet simple to use software Rugged ergonomic and lightweight useable in all weather conditions Dust and splashproof the E4 meets IP54 standards and withstands harsh industrial environments It can be used both indoor and outdoor in the most diverse wea ther conditions Hold the ThermaCAM E4 in your hand Clip it to your belt or put it in your toolbox With a weight of less than 700 grams the E4 is the lightest infrared camera in the world BPREFE RS ogee ik J oo pe gee j p eee ee Adaptable to every situation a wide range of accessories Although the ThermaCAM E4 already has a very short focus distance 80 cm you might end up in situations where you do not have the room to step back A wide angle lens is then the perfect solution When you are lookin
10. r transmits power gets hot before it fails Cost effective power management is criti cal to maintaining the reliability of your electrical and mechanical systems Infrared thermography is an effective predictive maintenance PM technology to quickly accurately and safely locate problems prior to failure Whether viewing electrical Components Return on investment Infrared cameras have proven to be an invaluable resource for predictive maintenance They can locate problems well in advance of failure resulting in rapid payback on investment and avoiding costly plant shut downs The ThermaCAM E4 not only locates problems quickly its non contact precision temperature measu rement capabilities deliver the answers you need to decide what repair action to take and when Regular surveys of a steel mill s substations potentially save tens of thousands of dollars per year A major steel Company discovered a significant temperature rise in one of their 69 kV breakers If this problem had gone undetected it could have cost the company 50 000 per hour in lost time due to shutdown of the casters Total loss of power to a mill is estimated to be over 250 000 an hour indoors or outdoors doing mechanical inspections viewing at process installations ThermaCAM E4 can instantly locate hot spots prior to failure Inspections can be safely performed while electrical systems are under load Common electrical targets are switchgear breakers
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