Home

USER MANUAL - ITOH Denki

1. Compare functions EQ 1 DO EoI Do D35 J AE EQ1 DO D95 _ DO is equal to D95 Note A constant K can be used when comparing to or against a single data register 1 Byte Otherwise data registers must be compared to or against other data registers SDO Contains the Node ID last octet and is a special data register that can be used in compare functions Sub defines the number of data registers or Bytes to compare The register shown 1s always the most significant Byte starting register 1 1 data register each Ex DO compared to D95 Argumenti _ Argument2_ DO 2 2 data registers each Ex DO and D1 compared to D95 and D96 Do Di D95 D96 3 3 data registers each Ex DO to D2 compared to D95 to D97 Argumenti Argument2 D0 D1 D2 4 4 data register each D95 D96 D97 Ex DO to D3 compared to D95 to D98 Argumenti Argument2 Argument Do D1 D2 D3 lt P95 D96 D97 D98 REV201408 001 ITOH DENKI USA INC 109 Chapter 7 Motor Positioning Motor positioning is accomplished using the motor pulses that are based on motor not tube revolution The motor positioning function s runs the motor automatically while it 1s active Direction is dependent upon the sign of the constant value or The motor positioning functions are considered output elements As the motor A or B runs the YO or Y1 elements wil
2. Complete DO DS D6 D7 REV201408 001 ITOH DENKI USA INC 107 Chapter 7 ZRST Command Input ZRST Zero Reset Function Sub cdl This function sets defined data registers or internal Cancel contacts coils to 0 or OFF Areument2 Function Select hai i i W eae Argument Starting point all Argument2 Range of registers or contacts coils Comment including the starting point ZRST Address Comment Mo K255 ZRST MO K255 Note For D registers K 1 to 95 DO to D94 For M contacts coils K 1 to 255 MO to M254 Compare Functions These operations compare a data register or data registers to either a constant or other data registers They are considered inputs left of output element to the logic The following compare functions are available EQ Argument is equal to Argument2 GE gt Argument is greater than or equal to Argument2 GT gt Argument is greater than Argument2 LE lt Argument is less than or equal to Argument2 LT lt Argument is less than Argument2 NE Argument is not equal to Argument2 108 ITOH DENKI USA INC REV201408 001 Command Input Function Sub EQ v 1 v Cancel Argument 1 DO Argument2 Function Select D95 Bit Z JMP RST Arguments FB Compare Comment D Address Comment Self Datal Self Data Self Data3 Self Datad Self Datad A Chapter 7
3. IP Address Source Vv Connection 5 IP Address Source Vv Connection 6 IP Address Source Vv Connection 7 IP Address Source Vv PLC Connection 104 ITOH DENKI USA INC REV201408 001 Chapter 7 For example in the settings above the 16 Bytes of data from IP address 192 168 1 203 are stored in D95 to D110 Connection 1 IP address 192 168 1 202 are stored in D180 to D205 Connection 2 IP address 192 168 1 206 are stored in D285 to D300 Connection 3 Connections 4 through 7 have no IP address assigned Move Functions These operations take data from one location and put it into another The data can reside in a single data register 1 Byte or in multiple registers However this is more of a copy function since the source data is not deleted MOV Command Input Function Moy Areument 1 DO Argument2 D5 Arguments Comment D Address REV201408 001 Comment Self Datal Self Datal Self Data Self Data3 Self Datad Self Datad MOV Move Argument Data source Argument2 Data destination DO to D94 MOV 3 DO D5 MOVS DO D5 Note A constant KO to k255 can be used as source data when moving to a single data register 1 Byte Otherwise data registers must be moved to other data registers ITOH DENKI USA INC 105 Chapter 7 Sub Length number of data registers in Bytes up to 4 1 data register
4. ICMP settings Leam more about protocol and ports 42 ITOH DENKI USA INC REV201408 001 REV201408 001 Chapter 4 Step 12 Repeat Steps 9 and 10 for the other Itoh Configurator E IP rule Step 13 Select UDP from the Protocol type drop down list and then click OK Itoh Configurator E IP Properties General Programs and Services Computers Protocols and Ports Scope Adumnoed a Protocols and ports w Protocol type Protocol numb Local port Al Ports E 7 Example 80 443 5000 5010 All Ports Example 80 443 5000 5010 Intemet Control Message Protocol ICMP settings Leam more about protocol and ports Windows Firewall has been manually configured ITOH DENKI USA INC 43 Chapter 4 If the Windows Firewall setting was configured but both Public and Private network selections were not checked when the alert was displayed the settings can be changed Step 14 Click on the Advanced tab Itoh Configurator E IP Properties Protocols and Ports General Pro General Name Itoh Configurator E IP Description V Enabled Action Allow the connection Rid Allow the connection ff it is secure Leam more about these settings Step 15 Select both Private and Public under Profiles and then click OK Itoh Config
5. ITOH DENKI USA INC 3 Table of Contents Itoh Configurator E IP Working within the Environment Configuring IB E TS Slave MOUS uenen EET 31 Chapter 4 About the Programming and Configuration Environment 32 Minimum System Requirementts ccccccccccceceeeeeeeeeeeseseseseeeees a2 Ns tas liye TC SO GW ale veciue cicesiussseci st a i 32 Windows Firewall UMPORTANT ccccccccsseteeeeeeeeeeeees 35 Manually Configuring Windows Firewall cc eeeseeeeeeeeees 37 Chapter 5 Mari WINGO W creeren ann E T ota 45 Maii Mentsen aa A E O lain 47 leon Tool DA srera a a das as ato ad one ce eid 48 Project Tre G a issiecire hisses aE TA T 49 PLO CPA DISPla y rsson n Medaceshesaieatiaeoeeiaes 49 Creatine a PTOJGCTuesnsionioieanan cuties a E R 49 PrO OE ETOO r E AEE eee 50 AdO IN OAS aea E a teinckatencheaens 50 DSC a Node sieeve a E rN 51 Duplicating a Node siioni antie aee iaaa E E E 52 PNG ING AO OIC oraa a E 53 DCIS a SO OIC cosine ad nintetecd salad elabatertuad alatubhild aelaed dia 54 Dupe a tinea LOs Corsaren o E eae 54 Openin LO Can ate toners Meer ene ae ee rane Ren enerta ner Cre rena eer 55 Dev ee Lisiate rA E E acca 56 DEW OTE a O E T A E 57 DISCOVELY sirenes A 57 Connected NIG GUNG S errin tanked aeuneantaietiaecw ie 58 Cian SEPT SS 3iasoiaisaticret n N 58 ITOM 0 eemeu te cnenen tre amon acim etre E O O 59 WOO OIG Ol a Sci astas oh A A eta ne eset 59 BrrOr Ini Ormanl Om yeteuicsepicavatoetiei
6. USER MANUAL a IB E01 IB EO3B and IB EO4F Dual 24V Brushless DC Motor Driver Module and Itoh Configurator E IP Software Summary of Changes Introduction This document may contain new and or updated information Review the list below for any changes Updated Information This document contains the following changes Change Page Initial document REV201404 001 n a Added IB E03B and IB E04F references REV201408 001 Multiple 2 ITOH DENKI USA INC REV201408 001 Preface IB E Overview Install the IB E IB E Networking REV201408 001 Table of Contents Ee a EAN er eee Nn nT RT nr ee ee E EAN nny ree ee 7 Chapter 1 About the IB E INIOGUIC iios a 8 Feal aaia Ponda saicts anna are tavnce tude Gorda as bina eens 8 IBE IVIO GCL Siscssersctssacdessioss tu guetta E sae oosened wan iosemsuneaaded ates 9 CORTO orree AEE inai OEA EARE EE 9 Operating EnvViITOnMEN i sinais OE 9 Power REQUITCIICING sosereusroricio ineine E 10 Applicable Power M llers riirii nie E E R 10 Hardware Connections acc ctor derivate T E T 12 LER CA Td ers e eee ila ok aces dita 12 ROMB JS desea E tod dnsceesensesinatacete 13 Rotary Switches and DIP Switches cecu cccssceeseeeeeeeeeeees 14 IPAddress Subnet ooreen attra sd lea eeigeit ahalubi tant aulediia 15 IP Address Setting Last Octet 0 cccccccccccccceeesseeeesssssseeeees 15 LED TiC AOU G ss tigi s std eles E deeaneu stata rons eiouaadtuuaiee 16 Modul
7. Bi otc aia 0 s eenermerersee ees tree meen Te een Sette nen Brien Mm SPN SOE Menten we ree eee 78 M tor LOC Katia ad tee ttn alte ae a a tester Oecd 79 M t r Disconnected enses E A 79 Receive and Transmit Nodes ccccceecceecceseccesccessceeescneceees 79 Acceleration Deceleration Tab cece ceecceseccsecccssccesccesccesecenecs 8l dba 0k cael E o A ALEE EEEN E ETETE ESN 82 COU r O a E O E eee 83 P lse Counter Tierra a a eta iaees 83 Master Slive ereire E E TEE AE 84 Chapter 7 Program DiSplay ssnrcinneae a A 87 Command MPU bsr E N 88 POUCH OMS Cl CC eara A EEN 89 He WANE IN tata sc halens A 89 ASUMEN S inei A A E 89 COn a A E E E ned 89 Address and Comments oenneeneeneeeneenseessessessessessesssessessees 9 BOOLEAN FUNC MOUS hc cesta nected E EEEE 9 NUS pases a is hakecs se Sachets nc awa ciennee ES 9 OOUT renee votre eure cra tetera ener ear nenreree ern nnr retary rere neetes tar 93 ITOH DENKI USA INC 5 Table of Contents Troubleshooting PLC Connection TiO S1C OPSTAO Seene Waeaxeanlaisbelateerenivbades 94 ACTION F UN CUOMS s T 96 MU aa E i cee cece os actos EA se eae E A ERN AAE 96 COUN o a a S 99 Pule C OUDTEIS eaaa a a a a a 101 Data Hand Hng oorner riian aE A L AEE 103 INIOVEFUNCIIONS oine e EA 105 Compare FUNCHONS soree 108 Motor POSIIG HIN i aeea a EN 110 EUI e EAT ire EE E EIAS EE ETE ETT 113 Chapter 8 Motor Drive Error Conditions seeneeeseensenseeesesserserssesserseresee
8. Mechanical Brake Normal v Normal v Brake Dynamic Dynamic v Motor Port Setting Motor Motor v Motor Lock Timeout 1 0sec v 10sec v Serovo brake Curent Limit 1 0A v 10A X Motor Current Limit 4 00A v 400A X PCB Thermal Alarm Set 95 v 95 v PCB Thermal Alarm Clear 90 v 90 Roller Diameter The Roller Diameter field is a user defined input This diameter is in reference to the overall diameter of the motorized roller including any coating rubber lagging or cover urethane sleeve The unit for this field 1s millimeters mm REV201408 001 ITOH DENKI USA INC 71 Chapter 6 Gear Reduction The Gear Reduction 1s the calculated value of motor revolutions per tube revolution The Gear Stage setting and the Motor Type setting determine the gear reduction Note This field is not selectable unless the Motor Type is set to Other Roller Speed The Roller Speed fields are user defined inputs The roller speed is in reference to the linear or surface speed of the motorized roller including any coating or cover The units for these fields are set by the Speed units selection There are four 4 presets By using the appropriate output bits the motorized roller can be changed to one of these preset speeds while in operation e Speed 1 This field sets the default speed If no preset speed is selected by the logic then this is the speed the motorized roller operates This should always be set as the fastest speed e Speed 2
9. T3 0 00 sec 10msec Timer_3 T35 0 0 sec 100msec Timer_3 Counter Tab The Counter Tab allows the user to set the count value for the counters There are 64 counters 0 63 with a counting range of 0 to 255 When the set count is achieved the counter s output is true When a counter is used in the logic the comment name field will be white If the counter is not used then this field will be grey In either case the comment name for the counter will be displayed Motor Emor Network Acceleration Deceleration Timer Counter Pulse Counter Counter co 10 count CountUP_0 C32 0 count Ci 0 count C33 0 count C2 0 count C34 0 count ae n ae ind Cour n ae int Pulse Counter Tab The Pulse Counter is a special counter that is related to the motor s revolution There are 12 pulses per motor revolution The pulse counter counts these pulses and when the set count 1s achieved the pulse counter s output is true This tab allows the user to set the count value for the pulse counters There are 16 counters 0 3 for motor A and 8 15 for motor B with a counting range of 0 to 65 535 Pulse counters 4 7 do not work in the IB E01 When a counter is used in the logic the comment name field will be white Ifthe counter is not used then this field will be grey In either case the comment name for the counter will be displayed Motor Eror Network Acceleration Deceleration Timer Counter Pulse Counter Pulse Coun
10. id Itoh Configurator E IP Ver File Edit Build D Agly fai EF sks HE ste FP chy Fe View a NewProject prj Expand the project by clicking on the icon Project Tree The project tree provides access to node and logic properties for the project Adding a Node Add a new network and node to the project Select Device Right click on it and select Add id Itoh Configurator E IP Ver 1006 File Edit View Build Network Di 2 Sagl a8 k S sre fe se PY sry Fo cre Fo Fo 50 ITOH DENKI USA INC REV201408 001 Chapter 5 Change the subnet to match the IB E module s default IP subnet 192 168 1 xx or another subnet Note This does not change the IB E modules IP address Deleting a Node An existing node can be deleted removing it from the IP address subnet tree Select the node to be deleted Right click on the node and select Delete Ka Itoh Configurator E IP Ver 1006 File Edit View Build Network Dialog O D HAXA be e dl ee ee a a E S F5 sF5 FG sF6 F7 sF FB sFB FS Fio LEL a NewProject prj aay Device Begs 1921681 xx REV201408 001 ITOH DENKI USA INC 51 Chapter 5 Confirm the prompt to delete the node Confirmation The command can not be canceled LP Do you really want to delete it The node is removed from the IP address subnet tree Duplicate a Node An existing node can be duplicated copying all parameters to a new node Sel
11. 001 Chapter 6 Motor Lock The Motor Lock error activates when the motor is being driven but the motorized roller cannot turn stalled e Auto Release The error resets automatically when the motor is turned by hand manually e Host Release The error can be reset by ICE or an EtherNet IP implicit message Motor Disconnected The Motor Disconnected Error status activates when the motor is not plugged into the motor port AND the Motor Port Function parameter Driver Configuration tab is set to Motor Driver e Auto Release The error resets automatically when the motor has been plugged into the motor port e Host Release After the motor has been plugged into the motor port the error can be reset by ICE or an EtherNet IP implicit message Receive and Transmit Nodes This area defines the nodes IP addresses which will communicate with the current node The following image shows node 101 last octet communicating with nodes 100 103 and 104 For most situations the IP addresses and their order will be the same for both Receive and Transmit REV201408 001 ITOH DENKI USA INC 79 Chapter 6 Select Address 192 168 1 101 e New Project i wee 0K Cancel 80 st 192 168 1 100 Motor Error Network Acceleration Deceleration Timer Counter Pulse Counter 192 168 1 101 Motor Lock Auto Release v 192 168 1 102 Auto Release 192 168 1 103 Master 192 168 1104 5
12. 1 101 Expand the IP address of the Master IB E and the slave will be shown below it ITOH DENKI USA INC REV201408 001 192 168 1 101 Si A 192 168 1 102 1 st PLC Chapter 6 Each slave IB E module IP address is assigned a number 1 7 This assigned number is directly related to the connection number Therefore the slave IB E modules IP addresses must be assigned to the corresponding connection numbers in the Receive and Transmit tables of the Master IB E Eror Clear Setting SJ 192 168 1 101 FELE 192 168 1 102 Motor Lock FELE 192 168 Receive Node ee 192 160 1 102 d 192 168 Ty 9999 Thermal Auto Release 7 Auto Release ATEA 192 168 1 10 192 168 1 103 2 192 168 1 103 D poe e a O 4 192 168 1 105 gt 4 192 168 1 105 192 168 1 100 192 168 1 100 6 0 0 0 0 6 0 0 0 0 7 0 0 0 0 7 0 0 0 0 E st 192 168 1 100 Motor Error Network Acceleration Deceleration Timer Counter Pulse Counter Transmit Node gt 192 168 1 102 Mulitcast Note Ifall 7 connections are used for slave IB E modules then the Master IB E module will not communicate with any other master IB E modules REV201408 001 ITOH DENKI USA INC 85 86 Chapter 6 For each Slave IB E go to the Error Network tab and assign the Master IB E module s IP add
13. 240 241 242 243 a p 246 247 248 249 250 251 252 Step 1 Inside the IP Address section select the PC s IP address from the dropdown list and then click on Discovery Step 2 Inside the Network Status section select the IB E subnet network from the dropdown list The node IDs last octet of the IP address of the connected IB E modules will be shown in blue Step 3 Click on the button to browse to the firmware file and then click Update 66 ITOH DENKI USA INC REV201408 001 Configuring IB E Property Setting Chapter 6 POET CNN uenon vale ton ssw ene lwo EE 67 Current Node Proper ES aonan aa 68 Current Node LOIC ereere ea lett aledasiede weeded 68 Read Write Contool sienne a needs 68 Properties WINdONeasiesutaris nea a E enc dae 70 NOOC TEE aana ela ges as E ca 71 Motor TiD esni aena a a a Pr 71 R le Dame Ei eraa eoa a a a e a aieea AE 71 CAT TS COMIC HOM anena bentanetibenieiaataacweaaetaces 72 ROUGE Speedest a aalereedacln baie 72 BPS E I AEE crass as EE EE sree de vena doce eee 72 IBE See ina E RE Pe ee ee T3 Sensor SeN Eee E aagndencerseuivent aevebonsd wmtuenns aes 73 Sensor Alarni SCAMS xccecaiesadiessivahavelaededihedwndenstibadddioaasacstaviesss 73 Motor TYD eenei E ener error es 74 DICC Oean A E 74 Motor Compl menta yerr E eae oes 75 Gear Stabe seori to a E S 75 Mechanical ESA Ke sieaa dnine a E 76 Brake Electric erani
14. After the writes downloads have completed the IB E modules will reset Cancel Discards any changes since the last opening of the Property Setting window and then closes the Property Setting window Properties Window The Properties Window provides access to all of the configurable settings available in the IB E and its logic It is organized into different tabs For more information see the sections for each tab 70 ITOH DENKI USA INC REV201408 001 Node Tree Chapter 6 The Node Tree provides allows the user to switch between IB E nodes in order to change their properties To switch to another IB EO double click on the IP address of the desired node Also by clicking on an IP address then right clicking it an IB E can be configured as a master or a slave refer to Chapter 6 Master Slave Motor Tab The Motor Tab allows access to motor driver properties on the IB E Motor Eror Network Acceleration Deceleration Timer Counter Pulse Counter Roller Setting MA Roller Setting MB Speed F Ta ry aa a oe ry Faas Per minute Gear Reduction 12 64 Gear Reduction 12 64 Per second Speed2 40 0 Speed2 40 0 m min IB E Series Speeds 200 Speed3 200 mmn BE0 Speed4 100 100 mmn IB E02 Name MA MB Sensor Setting dark v dark v Sensor Alarm Setting dark v dark v Motor Type FE FE v Direction CW CW v Motor Complementary Disable v Disable v Gear Stage 2 stage v 2 stage v
15. BEONE PST Each time the counter s input turns ON the reument an oe A count decrements 1 The initial count is the Comment specified value CG v Pepea aT The output of the counter turns ON when the count matches 0 This counter is reset using the RST output element CTD timing chart Input to CTD Counter Pulse Counters The Pulse Counters are specialized functions that count motor pulses signals from the motor s Hall effect sensors One revolution of the motor not tube is equivalent to 12 pulses When the input to the Pulse Counter is ON the motor pulses are counted REV201408 001 ITOH DENKI USA INC 101 Chapter 7 For all Pulse Counters e Argument assigns the pulse counter address o Type a PC element address or use the Comment drop down list and double click on the pulse counter address line e Argument2 defines the number of pulses o Kx is the value of the counter where x is the count value o KO is the only argument setting that allows the pulse counter to be set adjusted in the Properties Setting window refer to Chapter 6 Pulse Counter Tab This allows the user to change pulse counter settings without having to change the logic PCT Command Input PCT Pulse Counter Function Sub PCT POT Areument Geel PCS PCT PC5 K100 Argument2 Function Select K100 Bit Z JMP RST Arguments iib jiii The output of the pulse counter turns ON when Comment t
16. Click on Advanced settings in the left hand column 38 Control Panel Home Allow a program or feature through Windows Firewall Change notification settings la Turn Windows Firewall on or off Restore da W Advanced settings oubleshoot my neba File Action View Help gt Abi b be a dows Firewall Wittmdvance Ba Connection Security Rules Monitoring Creating a new rule G System and Security Windo Help pre Windows computer How does What arer E Networks network When creating a Windows Firewall rule begin with Step 1 When modifying a Windows Firewall rule skip to Step 9 Step 1 Click on New Rule in the right hand column Y Filter by State Y Filter by Group b ITOH DENKI USA INC REV201408 001 Chapter 4 Step 2 Select Program and then click Next New Inbound Rule Wizard Rule Type Select the type of firewall rule to create What type of rule would you like to create Rule that controls connections for a program Rule that controls connections for a TCP or UDP port O Predefined BranchCache Content Retrieval Uses HTTP Rule that controls connections for a Windows experience CO Custom Custom rule Leam more about rule Step 3 Browse to the program and then click on Next C Program Files x86 IDK Itoh Configurator EIP LDProgrammer exe P
17. New Inbound Rule Wizard Program Specify the full program path and executable name of the program that this rule matches Does this rule apply to all programs or a specific program Al Rule applies to all connections on the computer that match other rule properties This program path Program Files 86 IDK itoh Configurator EIP LD Programmer exe Leam more about fying programs REV201408 001 ITOH DENKI USA INC 39 Chapter 4 40 Step 4 Select Allow the connection and then click Next New Inbound Rule Wizard Action What action should be taken when a connection matches the specified conditions 2ted with IPsec as well as those are not Allow the connection if it is secure This includes only connections that have been authenticated by using IPsec Connections will be secured using the settings in IPsec properties and rules in the Connection Security Rule node Leam more about actions Profile Specify the profiles for which this rule applies Leam more about profiles ITOH DENKI USA INC REV201408 001 Chapter 4 Step 6 Name the rule Itoh Configurator E IP and then click Finish i New Inbound Rule Wizard Name Specify the name and description of this rule Step 7 Select the newly created rule from the middle column Inbound Rules A Name Group Profile Enab Itoh Configurator E IP Private Public Yes M ran mtech
18. REV201408 001 ITOH DENKI USA INC 61 Chapter 5 Error Information IP Address Eror MA 192 168 1 100 select IP 192 168 1 101 No Error if IE Back EMF Error Motor port current limit T JE Error statuses can be reset for one or both motors per IP address Current Monitor The Current Monitor window displays a live reading of the current draw for each motor drive circuit Open the Current Monitor from Main Menu Dialog id Itoh Configurator E IP Ver 1006 S File Edit View Build Network Dialog Online About D Sagl aA Soars fe sre fY ary Fe sta FO g NewProct prj iy Device Bean 1921681 xx Discovery Information Jog Control Error Information Current Monitor Auto Download Mechanical Test baad a Logic 62 ITOH DENKI USA INC REV201408 001 Chapter 5 Select the PC s IP address Select IP Address IP Address 192 168 1 23 z Note In order to properly use Current Monitor the PC s IP address must be on the same subnet as the connected IB E modules The factory default IP address subnet is 192 168 1 xxx Graph Tpye Select the style of display Bar Line lt Time Span 0 01 sec Select the window s refresh time 61 soc Ilsec Motor A B v Select which motor A B or both is displayed in the window Motor A is red and Motor B m Current Limit IB E01 IS green IB E02 r ie Cu
19. Receive Node Transmit Node ca tag Vaste 192 168 1 105 2 192 168 1 103 192 168 1 103 Oa pe e a jo o oo oo oo o 0 0 90 0 oO 0 0 0 Eror Clear Setting Auto Release The connection number 1 7 indicates which range of predefined internal registers is used for the target IP address This is important to keep in mind because there are logic inputs and outputs that are associated to specific connection numbers and subsequently the IP addresses defined therein Note A single IB E module can communicate with 7 max other IB E modules Receive from Node This table of IP addresses defines from which nodes the current node will receive messages Simply drag the target IP address from the Node Tree into the connection sequence Or fill in the IP address table manually Transmit to Node This table of IP addresses defines to which nodes the current node will transmit messages Simply drag the target IP address from the Node Tree into the connection sequence Or fill in the IP address table manually ITOH DENKI USA INC REV201408 001 Chapter 6 Multicast The Multicast option is only available for Transmit Node connection 1 It sends the message to all IP addresses on the network However the other IB E modules must be configured to receive the multicast IP address not the IB E module s IP address Node 100 Transmitting a multicast message Receive Node Tr
20. RemoteIN3 Error Cancel Function Select Bit JMP RST FB Compare ITOH DENKI USA INC Type an element address using the Argument field or use the Comment drop down list and double click on the address line LDP Rising Edge pulse OFF to ON xO When the state of the logic element changes from OFF to ON LDP will be ON for one scan LDF Falling Edge pulse ON to OFF xO LF 0 When the state of the logic element changes from ON to OFF LDF will be ON for one scan Data registers cannot be used Y or M elements that have been assigned as SETs or RSTs cannot be used A build error will result REV201408 001 Outputs Chapter 7 These logic elements must be placed at the end most right of the rung OUT SET Command Input Function OUT Argument I Yo Argument Arguments Comment Address Command Input Function SET Argument I YO Arzument2 Arguments Comment Y Address REV201408 001 Yv Sub Cancel Function Select Bit Z JMP RST Comment Motor Run MotorB Run MotorA Port U Motor Port Motor Port W MotorB Port U Sub FB Action Cancel Function Select Bit Z JMP RST Comment FB Action MotorB Run MotorA Port U Motor Port W Motor Port W MotorB Port U Type an element address using the Argument field or use the Comment drop down list and double click on the add
21. Standard 12 pin connector PM635KT 16 544 D 024 REV201408 001 ITOH DENKI USA INC 11 Chapter 1 Hardware Connections Left A Side 24V DC Power Remote Motor A Inputs Sensor A Description Brushless DC Driver When configured as a discrete output NPN sinking only 3 Discrete output U IB E04F pins 3 amp 4 4 Discrete output V IB E04F pins 5 amp 6 Motor A 5 Discrete output W IB E04F pins 7 amp 8 See Precaution Motor Port Discrete Output Wiring below Connector for wiring JST XHP 10 IB EO4F XHP 12 Included with motorized roller 1 24V DC 550mA max 2 Sensor input 35mA max 3 0V 4 Sensor alarm input 35mA max IB E01 Inputs are auto sensing responding to either PNP 24V DC or NPN OV signals In the normal state the input pins have a 12V DC reference Sensor A IB E03B and IB E04F Signal types are set as PNP or NPN from factory Noted as a P or N respectively e g IB E03B P Connector for wiring WAGO 733 104 1 Remote input 1 2 Remote input 2 3 Remote input 3 4 Common 24V DC for NPN or OV for PNP Remote Inputs Auxiliary Connector for wiring WAGO 734 204 12 ITOH DENKI USA INC REV201408 001 Chapter 1 Input Power 1 OV 2 24V DC Connector for wiring WAGO 231 302 026 000 Right B Side Motor B Remote Outputs Sensor B Brushless DC Driver When
22. The usable range is PO to P255 Any rungs after JMP are ignored until the rung with LBL in first position This includes any rungs that follow during the next scan from beginning JMP and LBL must be used together REV201408 001 ITOH DENKI USA INC 95 Chapter 7 Action Functions Timers TO to T31 are 0 01s based timers T32 to T63 are 0 1s based timers For all timers e Argument assigns the timer address o Typea T element address or use the Comment drop down list and double click on the timer address line e Argument defines the time o Kx is the value of the timer where x is the time value The time base of the timer is the multiplier to calculate seconds For example TO is a 0 01s base timer if Argument2 is K100 e 100 x 0 01s 1 00s e The time is set for 1 second K65535 is the maximum value o KO is the only argument setting that allows the timer to be set adjusted in the Properties Setting window refer to Chapter 6 Timer Tab This allows the user to change timer settings without having to change the logic K255 is the maximum value when using the Property Setting window 96 ITOH DENKI USA INC REV201408 001 Chapter 7 TON Command Input TON Timer ON delay Function Sub TON m TON TON TO K100 Argument 1 K100 TO Argument Function Select K100 Bit JMP RST The output of the timer turns ON when the input Arguments FB Action to the timer has
23. This setting is for different standard torque motor Due its design it has a slightly lower gear reduction and rotates in the opposite direction of an FE e FP This setting is for a high torque motor It has the same gear reduction and rotation as the FS FH This setting is only available within the IB E02 IB series selection It 1s fora high power motor e KE This setting is only available within the IB E02 IB series selection It is fora larger more powerful motor e Other This setting for other motor gear ratio combinations ne Direction The Roller Direction sets the default turning direction of the motorized roller The direction is always referenced from the cable side of the motorized roller It is also dependent upon the Motor Type parameter 74 ITOH DENKI USA INC REV201408 001 Chapter 6 e CW Clockwise e CCW Counter Clockwise Motor Complementary The Motor Complementary selection determines the way the driver circuit maintains the set speed e Disable This is the default setting which allows the full range of RPM for a given motor and maintains the set speed by increasing power within the usable power range to the motor as the load increases The increase in power is inversely proportional to the motor s set RPM The slower the motor s RPM is set the more power will be available to maintain the set speed However the usable power range is affected by
24. be calculated High Byte Hexadecimal Decimal 192 LED Indicators See Chapter 8 for troubleshooting error statuses Module Status Indicators MS NS NS2 STS Module Status Network Status Network Status Device Status on oFF Neato _ ON Flash ang No setting on devices S ore rash HA Network enor at LAN TorLAN2 ofr ON Neo era TAN Tanta Dorr Hs OFF Nomen ofr oN pigiame Padas pe amm ooa Flas 642 Low voltage 20V DC ror Fena Firmware updating Se NS2 is only on the IB E01 16 ITOH DENKI USA INC REV201408 001 LAN and Sensor Status Indicators LAN1 Sensor A LAN2 Sensor B LED indication pattern Me Flash f Active LAN communcation SenA amp SenB omr Nosensorinpt Remote Auxiliary I O Status Indicators mima Fe rer Fr Fr 2 TETT T Output 3 Input 1 Output 2 Input 2 Output 1 Input 3 LED indication pattern a INI IN3 l OFF eg No remote input on _ Remote outputs active OUTI OUTS REV201408 001 ITOH DENKI USA INC Chapter 1 17 Chapter 1 Motor Activity and Function Indicators 18 Motor A Motor B Eli i TC Device Power 24V DC LED Pa indication ana ON Normal powers on OFF pe No power to device PON f eV bres DC diver OOE These errors are triggered by outputs from the internal logic ITOH DENKI USA INC REV201408 001 Chapter 2 Install the IB E Mounting the IB
25. each Ex DO moved to D5 Move 0 Complete Pop ME 2 2 data registers each Ex DO and D1 moved to D5 and D6 respectively DO DI D5 D6 Move De Di gt BS De EEEN Complete DO DI D5 D6 3 3 data registers each Ex DO to D2 moved to D5 to D7 respectively Argumenti Argument D0 D1 D2 g N Move De D1 D2 gt Ds Ds D7 Complete Do DI D2 D5 D6 D7_ 106 ITOH DENKI USA INC REV201408 001 4 4 data register each Ex DO to D3 moved to D5 to D8 respectively gt DO Di D2 D3 Move DO D1 D2 D3 _ D5 D6 D7 D8 gt o lololo Complete D0 D1 D2 D3 D5 D6 D7 D8 D5 Do D7 D8 copies that data into a range data registers Argument2 Data destination start point Chapter 7 FMOV Command Input T e FMOV Fill Move FMO Areument Cancel FMOV takes the data of a single data register and DO Areument2 Function Select D5 Bit Z JMP RST ae FB Action Argument Data source 1 Byte Comment D m Argument3 Total number of registers Bytes to fill Address Comment a oO serban Self Datal FMO Self Data2 AE Self Datas K3 FMOY DO D5 K3 Self Data4 Self Datad Note A constant KO to K255 can also be used as source data A constant K1 to K95 must be used for Argument3 D95 and above cannot be filled Ex DO moved to D5 to D7 3 Bytes Do DS D6 D7
26. elements sensors auxiliary inputs etc Y Predefined Boolean output elements motor run direction change etc M User defined Boolean internal elements D Data registers 1 Byte each stored in non volatile memory T Timers C Counters PC Pulse counters S Special purpose elements SD Self data register only used for Node ID When an element s comment displays a number in parenthesis the number in the parenthesis references the communication connection number refer to Chapter 6 Receive and Transmit Nodes Comment X lt Input Element X97 Comment SensorB 3 Address Comment IB E IP Address assigned to Receive a Sei Node 3 RAamrtalM iit Output Element Y252 Address Comment Comment Remote Out5 7 249 Remote Out2 7 IB E IP Address assigned to Transmit 250 Remote Out3 7 Node 7 Remote Out4 7 Z Renate O50 Aacarnmardi Ti Address and Comments The Address and Comments area is populated with a list of addresses that correspond to a range of logic elements selected by the Comment drop down list This window displays an element address as well as any pre defined names or comments associated with that address If no name or comment is present the user could fill in this field with a meaningful description If an output address has been used in the program already it will be preceded by cek Note Although all predefined names can be changed it is strongl
27. node a Node 01 Property The ladder diagram for the assigned logic will be shown in the Program Display REV201408 001 ITOH DENKI USA INC 35 Chapter 5 Another option is to double click on Program under the logic s name J A New_Project AP ET B Device List 0 Information Refer to Chapter 5 for more information about programming Device List The Device List allows the user to see all the logic elements available if they are used in the logic and what state they are in when monitored Device Type Address Comment Value dF jo ee 1 SensorB 2 RemotelN1 3 RemotelN2 4 RemotelN3 Ce The Device Type drop down list selects different ranges of logic elements X Predefined Boolean input elements sensors auxiliary inputs etc Y Predefined Boolean output elements motor run direction change etc M User defined Boolean internal elements D Data registers 1 Byte each T Timers C Counters PC Pulse counters S Special purpose elements SD Self data register only used for Node ID Refer to Chapter 5 for more information on how to use these elements in the program 56 ITOH DENKI USA INC REV201408 001 Network Chapter 5 The Network window allows the user to send Reset Run and Stop messages to the IB E modules on the network The messages can be sent to one node which is selected from a dropdown list Or the message can be b
28. remained ON for the specified Comment value A gt Address Comment This timer resets whenever the input to the timer l 10msec Timer_0 is OFF 10msec Timer_1 10msec Timer_2 10msec Timer_3 10msec Timer_4 10msec Timer_5 TON timing chart Input to TON Output from TON REV201408 001 ITOH DENKI USA INC 97 Chapter 7 TOF Command Input TOF Timer OFF delay Function Sub TOF TOF aE TO TOF TO K100 C Argument Cancel K100 TO Argument2 Function Select Le Hn The output of the timer turns ON when the input reumen FB Acti is ia to the timer has turned ON Then the output of Comment the timer remains ON until the input to the timer j turns OFF and remains OFF for the specified Address Comment value 10msec Timer_O0 1 Ti 1 f daise Let This timer resets whenever the input to the timer 10msec Timer_2 10msec Timer_3 turns ON 10msec Timer_4 10msec Timer_5 TOF timing chart Input to TOF Timing Output of TOF 98 ITOH DENKI USA INC REV201408 001 Chapter 7 TP Command Input TP Timer Pulse Function Sub TP s TP TP TO K100 Argument Tm a mpoko iS TO Argument Function Select aor ee er The output of the timer turns ON when the input reumen FBC Acti idak to the timer has turned ON Then the output of Comment the timer remains ON for the specified value J x Address Comment This timer resets when both the input and the lOmsec Ti
29. successful or not Read completed successfully Write Writes all properties from the properties window into the current node IB E A progress bar and prompt will indicate whether the write was successful or not Logic DL Downloads the logic listed in the current node logic field into the IB E node with the IP address shown in the Select Address field The logic must be built compiled before downloading A progress bar and prompt will indicate whether the logic download was successful or not OK Maintains the present property fields and then closes the Property Setting window ALL Opens a new window to upload properties from all the connected IB E modules or to download all the properties and logic to the connected IB E modules REV201408 001 ITOH DENKI USA INC 69 Chapter 6 All Download All Upload ae v Select ALL ALL Parameter All Logic e192 168 1 100 Result b Parameter kd Success si Logic New _Project 2192168 1 101 ad aia ca Parameter ka Logic New_Project 7 Access 41921681102 S Parameter Si Logic New _Project Lad Not Access It is possible to read write properties to all or specified checked IB E modules as well as writing downloading logic to all or specified checked IB E modules Properties and logic can be handled separately A prompt will indicate whether the write was successful or not Completed Note
30. the Current Limit setting e Enable This setting operates the motor in a lower range of RPM It is designed to maintain the set speed whether the roller is moving faster or slower Due to power limitations the ability to slow down is much less than that of speeding up If slowing the speed requires too much power the motor will shut off and use the dynamic brake to Stop Gear Stage The Gear Stage selection determines the gear reduction based on the number of planetary gear stages within the motorized roller s gearbox The model s speed code determines the number of stages present within the roller Speed Codes Gear For PM486FE FS FP FH Stages 5 8 10 15 17 20 30 45 55 60 70 100 140 190 210 255 REV201408 001 ITOH DENKI USA INC 75 Chapter 6 Example PM486FE 60 60 is the speed code has 2 gear stages Speed Codes Gear For PM635FS Stages Example PM635FS 6 6 is the speed code has 3 gear stages Note When using a PM635FS motorized roller use the FE motor type for proper speed and direction settings Speed Codes Gear For PM635FT Stages Example PM635KT 16 16 is the speed code has 3 gear stages Note When using a PM635KT motorized roller use the KE motor type for proper speed and direction settings Mechanical Brake The Mechanical Brake selection determines if the mechanical brake an option for the motorized roller operates normally or is disengaged eve
31. the motor s actual pulse position is 108 When another MRIC function 1s activated for 100 CW pulses motor A will run for 108 ITOH DENKI USA INC REV201408 001 Chapter 7 Build Compile Before any logic can be used or any changes take effect the logic must be compiled using the build function This can be done while the logic to be built compiled is open in the Program Display Build is available on the main menu as well as an icon in the icon toolbar If a build is unsuccessful an error will result and be displayed in a window By double clicking on the error the error selected will then be displayed in the Program Display and highlighted in red Successful Build Unsuccessful Build Build Result 2ZoneNonTouchBasic ka Build Result 2ZoneNonTouchBasic No Erors Build completed 1 Errors Build failed Error in Program Display REV201408 001 ITOH DENKI USA INC 113 Chapter 8 Troubleshoo ting Motor Drive Error Conditions sessriseiusrnanie e i 114 Physical IS MAN LOE serieren ar aE E EAEE 115 Software Issues nnnnnenosssssseeeeeetereeeeoossssssssssssssrrerrreeeesssssssss 116 1 CoV U0 Coa ROS ee E E EE EA 117 Motor Driver Error Conditions Reset IB E Error Type Priority Suspected Cause Suggested Solution Method Motor Maintain supply lt Low Voltage l Supply voltage lt 20V DC voltage gt 20V DC Automatic Stop Fuse blown Fuse is blown Replace IB E o l Motor 2 Motor is not co
32. tna a EN 76 Motor POPES CUI sores a E taadee th alalubehi lt alaed tial TI M tor LOCK TIM COUt eane a N TE 71 Servo Brake Current Toil tsssveaccfodeasdasiesaiieihs hacleveavbetedeavdsa wer 77 Motoc Curent Cinio it beach eens ta ee e 77 Circuit Board Thermal Protection e cece eeecceeceesseeeeees 78 Erron NCtWOLK LAO csc teeAidoie hac idain a AGM adele hah ea dls 78 Ta all co parse asattn acta e tite teat ten E 78 Motor EOC E ozas ae ied ie esate ietslstties cede ilece 79 Motor DISCONMECICO recacsren i a A E 79 Receive and Transmit Nodes cccccceeccsecceseccesccessceeesceceeee 79 Acceleration Deceleration Tab cece ceecceseccseccescccesccessceeecenecs 8l Ter CAD is tye a a E att eawaateanedieSibeeds 82 Counter Ph is dee hae Silage ea a a Genta ae eel 83 Pube Counter TaD eee d tad iaastiende echt nate aia ewan 83 IVT AS Ve live annir e EE sac TEA 84 The Property Setting window accesses configuration parameters for the IB E modules REV201404 001 ITOH DENKI USA INC 67 Chapter 6 a Property Setting Select Address 192 168 1 100 Logic New_Project Gear Reduction 3 3 me Speed4 Name Sensor Setting Node Tree Sensor Alarm Settir Motor Type Direction CW Motor Complementary Disable Gear Stage 2 stage Mechanical Brake Normal Brake Dynamic Motor Port Setting Motor Motor Lock Timeout 1 0sec Serovo brake Current Limit 1 0A Motor Current Limit 400A PCB Therm
33. will show Make sure both Private and Public networks are selected and then click on Allow access Windows Security Alert Windows Firewall has blocked some features of Itoh Configurator E IP on all public and private ne id Name Itoh Configurator E IP Publisher IDK C program files x86 dk jtoh configurator eip ogrammer exe What are the risks of allowing a program through a firewall The Windows Firewall is now configured 36 ITOH DENKI USA INC REV201408 001 Chapter 4 Manually Configuring Windows Firewall Step 1 Click on the Windows Start button and then click on Control Panel in the Start Menu Computer 4 Control Panel p emo Poea oS See Default Programs Help and Support gt All Progra Searg Pprograms and files Step 2 Click on System and Security g E gt Control Panel gt Adjust your computer s settings System and Security mw your computer s g Back up your computer Find and fix problems Control Panel Home Action Center Review your computer s status and resolve issues a Change User Account Control settings Network and Internet Troubleshoot common computer problems Hardware and Sound ean earlier time System and Security Programs Windows Firewall User Accounts and Family z Allow a program through Windows Firewall Safety REV201408 001 ITOH DENKI USA INC 37 Chapter 4 Step 4
34. C motor driver PCB Thermal Alarm Set When the motor driver reaches this temperature the motor will stop and an error status will be reported e PCB Thermal Alarm Clear The error status is cleared when the driver cools to this temperature The Alarm Clear temperature must be less than the Alarm Set temperature Error Network Tab The Error Network tab allows access to error status handing and network communication configuration Motor Error Network Acceleration Deceleration Timer Counter Pulse Counter Error Clear Setting Thermal Auto Release i Motor Lock Auto Release v Motor Disconnected Auto Release v Receive Node Transmit Node Mulitcast 1 192 168 1 101 1 192 168 1 101 2 o 90 0 0 2 Jo 0 0 0 3 Jo 90 0 0 3 Jo o 0 9 4 o o 0 0 4 Jo 0 0 0 5 o 90 0 0 5 o 0 0 0 6 Jo 90 0 0 6 Jo o 0 0 7 0 0 0 0 7 Jo 0 0 0 Thermal The Thermal error status activates when the motor or the driver circuit reaches thermal limit triggered by thermistors Auto Release The error resets automatically when the motor or the driver cools to the operating temperature range Host Release After the motor or the driver cools to the operating temperature range the error can reset by ICE or an EtherNet IP implicit message 78 ITOH DENKI USA INC REV201408
35. DISCOVELY sionen A as luletsedueliednlithcdgaues tied 57 Connected Modules nseeseri n n thads en doeeadanty renee 58 CHa CEP AG CT CSS pene a E 58 PANT OT TIA O a AAE re ber asian eb E I EE E E E 59 JO ONT O lea nr anne a ST eer tere Coen renee eRe 59 Error Informationerne EE 6l Carene NION Or naa E E A 62 ATO DOWNA ana E E tis doc aswaaeeees 64 Mech nical Testesteron a AA oan teenieante tes 65 Firmware Update ceinen a A E 65 Main Window The Main Window is the graphical user interface for the Itoh Configurator E IP software This window provides access to different aspects of the project IB E modules such as configuration programming and diagnostics The title bar for the Main Window displays the name of the software along with its version The name of the logic opened in the Program Display will appear between the brackets in the title bar REV201404 001 ITOH DENKI USA INC 45 Chapter 5 There are four areas of the main window with which to be familiar e Main Menu Icon Toolbar Project Tree e Program Display Ka Itoh Configurator E IP Ver 1 0 0 6 2ZoneNonTouchBasic Edit View Build Network Dialog Online About Icon Toolbar i it it t att t a LBL JMP SET AST INV MEP Zhe She SER J F Device Sy 1921681 xx F Node Property ary Logic 4409 Node2 4409 Nodes gt Logic i 0 Program Display H 2Zo0neNonTouch 3 7oneNonTouchBasic l Sa Program ZONE A JAM TIMER FOR STOPPING THE MOTOR IF THE SEN
36. E EE 101 Daa E a es 103 Move FUNCHONS 4o ctadt scccnctesindiekincxebeiahusthncincudnsteauebiebisiaweebeioass 105 Compar TF WCU O US ere E E 108 Morr POSON e E E E EEEE EEA 110 Bo e E E E A EE 113 The information in this manual is based on the assumption that the user already has a basic understanding of ladder diagram programming and is already familiar with other ladder diagram programming environments Program Display The Program Display will show the ladder diagram editor for the chosen logic To make the logic visible in the display expand the logic from the Project Tree and double click on Program F Logic r New Project mgl Program gt Device List Information 87 ITOH DENKI USA INC REV201404 001 Chapter 7 co KO Pulse Courter BL Ter OFF it Cour P 2 2 T32 co POT S P10 KO 3 END Re Logic Name New_Project Logic Size 98 12000byte _ Wi The name of the current logic shown in the Program Display and its file size is located at the very bottom of the window The file size is updated each time the logic is compiled Use the Icon Toolbar Chapter 5 to insert any of the logic elements necessary for the program Please keep in mind that output related elements could only be inserted or available when they are place to the far right end of the rung Another method to place or modify logic elements 1s to double click any position in the ladder diagram as l
37. E Modulle ccccccccceessssssscceeeeeeccceeeeeeeeeseens 19 Aanst a V CPUC Al SUITACE swccaxcssecccuntnastanetuenksnewarcnnrmeccunteastays 19 Against a Horizontal Surface ccccccccccccceeeeeeeeeeeeeeeeseeeeees 20 Enclosure Recommendation cccccccccccecceesseeeecccceeesaaaeeeeeeeees 2i Recommended General Enclosure Structure cccccseeeees 21 General Wiring and Precautions cccccccccceceeeeeeeeeeeseeeeeseeees 22 Remote Auxiliary Inputs cccccccccccccceeeeeeeeeeeeeeeeeseeeeees 23 Remote Auxillary QUQUIS neseserai 24 Overcurrent Protection eesensessssseseeeeeterrreeeosssssssssseseeens 25 Cira Break na S 25 Motor Port Discrete Output Wiring 00nennneseennssesssssssseeeeee 26 Mounting the IB E Module IB can be installed in any position vertical horizontal upside down etc as shown below e Mounting screw pitch 210mm 8 27in e Recommended screw for mounting Cross recessed head screw M4 e Tightening torque of mounting screw 0 74Nm 7 5kgf cm 6 51b in A WARNING Avoid electrical shock or shorting Make sure that the mounting screws do not come in contact with any of the connectors Against a Vertical Surface Right side up pe o gt 2 owuz Blaue MOTOR A IB E01 erial x11401001 Ver 607 R8 Ver OA MOTOR B s gt E C Te E Mounting hole Mounting hole RE
38. I USA INC 119 Chapter 9 Input Data LData 4 3 LData 5 2 ma m en oes oes es en pen pe ma m I Data 5 3 Error Motor A Driver Thermal I Data 5 4 Error Motor A Stalled 5 5 Error Motor A Disconnected Unplugged e ens oper I Data I Data 5 6 Error Motor A Jam I Data 5 7 Error Motor A Sensor Timer Jam ma er I Data 6 0 Error Motor B Back EMF I Data 6 1 Error Motor B Discrete Output Current e er LData 6 3 LData 7 0 LData 32 I Data 63 ma er m R n RO Rn ens en pen pen ma er eC 120 ITOH DENKI USA INC REV201408 001 Chapter 9 Output Data O Data 20 O Data 63 rea er Ren en n RO Rn Rn Rn oR n RO RO PRO RO oR PR LR RO RO PR RO oR PR PR RO RO en pe pee ma Other EtherNet IP Processors PLC As long as the PLC communicates to its devices using EtherNet IP implicit messaging then these PLCs would be applicable with the IB E modules Basic connection parameters are the same as the generic Ethernet module shown previously An electronic data sheet EDS may facilitate connection settings between the PLC and the IB E The EDS is available from Itoh Denki http itohdenki com products networked cards ibe 01 Input and output data is the same as the generic Ethernet module shown previously REV201408 001 ITOH DENKI USA INC 121
39. Information Jog Control oa Device Error Information Baa 1921661 xx Current Monitor He Node 00 Auto Download 2 E Property Mechanical Test IP Address CW CV IP Address 192 168 1 101 Motor A n ae 7 ccw ccw Remote Out a ee E nanna pone Select motor direction Clockwise CW or counter clockwise CCW and then click RUN Select remote outputs and then click ON Click Disable to turn off Jog Control 60 ITOH DENKI USA INC REV201408 001 Chapter 5 Error Information The Error Information window provides error status feedback for all of IB E modules listed in the project Open the Error Information from Main Menu Dialog K Itoh Configurator E IP Ver 1 0 0 6 File Edit View Build Network Dialog Online About Dee G amp Za A F Discovery JH HH Ve HH ste HiH ie HH lt gt Information FS sFS F6 sfe F7 sF FB sfe FO Fi NewProect orj Jog Control 5 By Device Sa 1921681 xx Current Monitor J i Node 00 Auto Download Property Mechanical Test arm Logic Select the PC s IP address Select IP Address IP Address 192 168 1 23 M Note In order to properly use Error Information the PC s IP address must be on the same subnet as the connected IB E modules The factory default IP address subnet is 192 168 1 xxx From the left hand side select the IP address of the IB E module for more detailed error information
40. SOR DOES NOT CLEAR Device List Information ZONE A RUN HOLD TIMER TO MAINTAIN MOTOR RUNNING AFTER SENSOR CLEARS Motor A Run Sensor Project Tree 0 i r rer j Logic Name 2ZoneNonTouchBasic Logic Size 422 12000byte 46 ITOH DENKI USA INC REV201408 001 Chapter 5 Main Menu File e__ Guts age a e page ooo Eins o o Comment sd Shows or hides rung element comments View Shows or hides line comments Zoom 50 75 100 125 Build f Build compile S Sends a reset signal to the IB E modules Network ooo Starts ladder logic Stp ss sCSY Stops ladder logic Shows connected IB E modules and allows a batch change Discovery for the network settings Information slays ladder logic information connection status lifetime Information i data serial number firmware version and MAC address Dialog J og Control Forces motor operation and remote output condition Error Information Displays error information and resets any errors Auto Download Automatic download for device replacement ee o Test Experimental mounting failure test Start ssid Start ladder logic monitor Online Stop Stop ladder logie monitor REV201408 001 ITOH DENKI USA INC 47 Chapter 5 Icon Toolbar 48 Shortcut Keys Create new project Ctrl N ee 1 a E smeo O s B pe y o e ow f a E siinsaeriogcmonice O oo TE soper ogien o H nomaron oo HE ratinedgepuseconast E rottomesnermnn
41. This field sets a second speed preset Speed 2 should be less than Speed 1 e Speed 3 This field sets a third speed preset Speed 3 should be less than Speed 2 e Speed 4 This field sets a fourth speed preset Speed 4 should be less than Speed Note Speed preset priority in logic when multiple speed outputs are simultaneously used Speedl gt Speed2 gt Speed3 gt Speed4 Speed The Speed units selection determines which unit and time bases are used e m min Meters per minute e m sec Meters per second e RPM Motor Revolutions per minute display only o The RPM is the calculated value of motor revolutions per minute The Gear Reduction Speed units Roller Diameter and Roller Speed settings determine it o Motors have physical speed limits Therefore a motor s fastest physical RPM may be slower than the set RPM Note Regardless of the motorized roller the operating range of the brushless DC driver is 621 to 6000 RPM If any Roller Speed setting is out of the driver s operating range a warning will be indicated 72 ITOH DENKI USA INC REV201408 001 Chapter 6 IB E Series Selects which model IB E is being configured e IB E01 or IB E03B 4A current limit 10 pin motor connector applicable for FE FP and FS family Power Mollers e IB E02 or IB E04F 7A current limit 12 pin motor connector applicable for FH and KT KE family Power Mollers Note The IB E02 is not available Senso
42. V201404 001 ITOH DENKI USA INC 19 Chapter 2 Up side down puas NI OW say LOO LO LIXO 22222 22299 SE 3865 ares dl 2N424 3 VO J9A 8Y 09 489A dXN 8 YOLOW Y YOLOW Mounting hole Mounting hole Against a Horizontal Surface Above Against a horizontal surface above Below Against a horizontal surface below A DANGER Avoid possible burns Motor driver circuits produce heat Allow product to cool before handling 20 ITOH DENKI USA INC REV201408 001 Chapter 2 Enclosure Recommendation The devices described in this manual are defined as Open Type complying with UL508C standard Therefore in order to conform to UL the devices must be installed within an enclosure which requires tooling to open in order to restrict access inside and prevent unintended contact failure Recommended General Enclosure Structure For general motorized roller conveyor the driver card and its wiring must protected by an enclosure which may be constructed using a conveyor frame and frame cover as noted in the drawing below A tool would be necessary in order to remove the frame cover The protective level of this enclosure must conform to UL50 Type 1 or greater Motorized roller Idlers Cu T a D r e e D S S S LQ A Frame E A Q K Kit vo A gt p a Pi e Sensor IB E Frame Cover Usually made from plastic or steel an
43. Write Network Status Select Network 1 92 1 68 1 Yv A s 3c E An Connected Modules To see all the modules connected to the particular subnet network Step 1 Inside the IP Address section select the PC s IP address from the dropdown list and then click on Discovery Step 2 Inside the Network Status section select the IB E subnet network from the dropdown list The node IDs last octet of the IP address of the connected IB E modules will be shown in blue Change IP Address To change the IP address subnet of the IB E modules Follow steps 1 amp 2 from the above section Connected Modules Step 3 Inside the After Network section fill in the appropriate network information and then click on Write 58 ITOH DENKI USA INC REV201408 001 Chapter 5 Note Before Network displays the current network settings After Network displays what the network settings will be after Write 1s clicked Information The Information window displays information on the nodes listed in the project such as connection status logic motor life serial number firmware versions and MAC ID for each IB E Open the Information from Main Menu Dialog Ka Itoh Configurator E IP Ver 1 0 0 6 File Edit View Build Network Dialog Online About Deed a Aaa amp Discovery F5 sFS F6 sfe F7 SF FB FB FO Fi
44. aeseeeecccceeeeaaaesseeeeeees MSH ee ONG efit atts essen hades ke S AEE RIG WSOC es eal hcg oaks eal ans ell Daas eA ea a Lah Rotary Switches and DIP Switches ccccccssseseeeeeseeees IP Address Subnet sotiicde i esi sisi eee a a IP Address Setting Last Octet scneits cevinwdiadtinanieen E NDS CAO a E Mod le Stat s Indicators eneen LAN and Sensor Status Indicators cceeeeeecececeeeceeeeeees Remote Auxiliary I O Status Indicators Motor Activity and Function Indicators cceeeeeeeeeeeeeees About the IB E Module The IB E is a dual 24V brushless DC motor driver module that is compact network ready configurable and programmable Features REV201404 001 Two brushless DC motor drivers o IB E01 and IB E03B 4A max per driver Two non replaceable 7A fuses one for each driver to protect supply line o IB E04F 7A max per driver One non replaceable 15A fuse for the drivers to protect supply line Built in motor overload protections Two powered connections for sensors Three isolated auxiliary inputs Five isolated auxiliary outputs o Two at 1A max each Motor lifetime data DLR device level ring applicable 2 port built in Ethernet switch based on RA switch technology ITOH DENKI USA INC Chapter 1 IB E Models When ordering the sensor signal type must be indicated for factory settings of the IB E PNP NPN IB EO1 IB E0O1 IB E03B P IB EO3B N IB EO4F P IB EO4F N Conformity CE Markin
45. al Alarm Set 95 PCB Thermal Alam Clear 90 Current Node Properties Current Node Properties Speed 60 0 m min Speed2 40 0 m min Speed3 20 0 m min Properties Wind ond oOo v dark OW v FE AL 4 Disable 2 stage Normal Motor 1 0sec 1 0A 4 00A OF JJ 444 4 4 4 4 4 4 4 m min m min m min m min Dynamic Per second RPM IB E Series IB E01 IB E02 444 4 4 4 4 4 4 4 4 4 4 4 This field displays the IP address of the node whose parameters are shown in the Properties window To change the properties of another node double click an IP address shown 1n the Node Tree Current Node Logic This field displays the logic that is assigned to the node shown in the current node field This is a drop down list populated by all the logics that are created in the Project Tree To change the logic open the drop down list and select another one Click on Logic DL to download the new logic to the IB E The logic must be built compiled before being downloaded Read Write Controls These buttons allow the user to read and write configuration parameters to and from the IB E as well as downloading logic The PC s IP address must be on the same subnet as the modules 68 ITOH DENKI USA INC REV201408 001 Chapter 6 Read Reads all properties from the current node IB E and updates the properties window A prompt will indicate whether the read was
46. al brake will be disengaged Motor Port Setting The Motor Port Setting determines the mode of operation for the driver circuit e Motor This is the default setting that is used to drive the brushless DC motorized roller e Port Nch This setting is not used to drive a motor Rather each motor driver phase functions as a discrete output providing an additional three 3 outputs per motor driver The outputs are NPN sinking only This setting also disables the Motor Disconnected Error status Note Refer to the section on Configuration for more information on wiring precautions when using the motor port discrete output function Motor Lock Timeout The time until an error is indicated when the motor is being driven but the motorized roller cannot turn stalled Servo Brake Current Limit The Servo Brake Current Limit selection adjusts the amount of current the motorized roller will draw when in servo brake mode It can be adjusted in 0 1A increments from 0 1 to 1 0A Motor Current Limit The Current Limit selection adjusts the maximum current that can be drawn by the motorized roller Current draw may be reduced to lower overall power consumption However this will also reduce motor performance It can be adjusted in 0 25A increments from 0 50 to 4 00A REV201408 001 ITOH DENKI USA INC 77 Chapter 6 Circuit Board Thermal Protection The Circuit Board Thermal Protection selection adjusts the thermal triggers for the brushless D
47. ansmit Node Mulitcast 1 192 168 1 101 J Node 101 Receiving a multicast message Receive Node Transmit Node Mulitcast l l 1 192 1 8 1 100 2 o 0 0 0 2 o 0 0 0 The available multicast IP address range is 225 0 0 1 to 225 0 255 254 Note Although this may be useful in some situations it 1s not intended for use on every IB E module Since multicast messages have no defined destination having too many multicast messages could flood the network and lower its performance Acceleration Deceleration Tab The Acceleration Deceleration tab allows access to acceleration and deceleration properties These properties are set independently for each direction of each motor Motor Emor Network Acceleration Deceleration Timer Counter Pulse Counter Motor A CW Acceleration Deceleration 60 0m min Speed 1 Acceleration Time 25sec kaii Deceleration Time 2 5sec h Speed 3 Mode sec v Speed 4 Acceleration 0 40m s2 Deceleration 0 40m s2 0 5 1 5 2 5 sec 2 5 1 50 5 sec Note Acceleration and Deceleration settings are not in effect when switching between set speeds while the motor is running REV201408 001 ITOH DENKI USA INC 1 Chapter 6 Acceleration Time The Acceleration Time selection determines time that elapses for a motorized roller to increase its speed from 0 stopped to the set speed The time range is 0 to 2 5s i
48. commands such as motor_run REV201408 001 ITOH DENKI USA INC 31 Chapter 4 Itoh Configurator E IP About the Programming and Configuration Environment 32 Minimum System Requirement ccccccccccceeceeeeeeeeeeeeeeeeeeeeeees 32 Installing the Software c cc cccseesssesesseeeececcceeceeeeeeeeeeaeaseeeeeseeeees 32 Windows Firewall UMPORTANT cc cccccccssseessteeeeeeeeeees 35 Manually Configuring Windows Firewall ccccceeeeeeeeeees 37 About the Programming and Configuration Environment The Itoh Configurator E IP ICE is used to create projects configure user parameters and write build compile and download the ladder logic into the IB E Minimum System Requirements Operating System Microsoft Windows XP 7 and 8 Processor Pentium4 2 0GHz or better NET Framework Version 3 5 or later Coni Ensure there is enough space on the drive to pacity create and save projects Installing the Software Browse to the location where the installation file is saved Double click it to begin the installation process ta QT Iton MeCTILIQUISLOT al ETL OTTIST 32 ITOH DENKI USA INC REV201404 001 Chapter 4 Follow the prompt to setup installation Welcome to the Itoh Configurator EIP Setup ay Wizard aoe own The installer will guide you through t
49. configured as a discrete output NPN sinking only 3 Discrete output U IB E04F pins 3 amp 4 4 Discrete output V IB E04F pins 5 amp 6 Motor B 5 Discrete output W IB E04F pins 7 amp 8 l 10 See Precaution Motor Port Discrete Output Wiring below Connector for wiring JST XHP 10 IB EO4F XHP 12 Included with motorized roller 1 24V DC 550mA max 2 Sensor input 35mA max 3 0V 4 Sensor alarm input 35mA max IB E01 Inputs are auto sensing responding to either PNP Sensor B ee 24V DC or NPN OV signals In the normal state the input pins have a 12V DC reference IB E03B and IB E04F Signal types are set as PNP or NPN from factory Noted as a P or N respectively e g IB E03B P Connector for wiring WAGO 733 104 1 Remote output 1 1A max 2 Remote output 2 1A max 3 Remote output 3 20mA max Remote 9 o e e e e 4 Remote output 4 20mA max Outputs T 5 Remote output 5 20mA max Auxiliary 6 6 Common 24V DC for PNP or 0V for NPN Connector for wiring WAGO 734 206 REV201408 001 ITOH DENKI USA INC 13 Chapter 1 1 Tx 2 Tx 3 Rx 4 n a 5 n a 6 Rx 7 n a 8 n a Connector for wiring RJ 45 ecat OONN DG High Low DIP Switches IP Address Motor Direction Hexadecimal and Synchronization Hexadecimal setting of IP address last octet 192 168 1 xxx IP Address Hi
50. cs 119 Other EtherNet IP Processors ccc cseeccsecccscccescecescceesscensecs 121 Overview The IB E 1s able to connect and be controlled by a controller processor PLC through EtherNet IP implicit messaging In order for the IB E to be controlled by the PLC the IB E must be set as a slave to the PLC refer to Chapter 6 Master Slave However whether the IB E is a master or a slave it can still send status information motors sensors errors etc to the PLC via EtherNet IP implicit messaging Note The slave setting is default out of the box It would only be necessary to configure the IB E as a Slave if it was already configured as a master Rockwell Automation Processor PLC There are two methods to connect an IB E to a Rockwell Automation EtherNet IP processor ControlLogix CompactLogix and SoftLogi1x via implicit messaging Add On Profile Easiest for IB E01 and IB E03 compatible The Add On Profile AOP is an installable feature to the Logix 5000 platform RSLogix 5000 Studio 5000 Logix Designer The AOP provides a graphical user interface to configure the operational parameters of the IB E It 1s essentially a Logix version of the ICE s property settings window refer to Chapter 6 Property Setting When the AOP is used all the logic resides within the PLC And the AOP provides pre named tags for input output and configuration The AOP is available from Itoh Denki http 1tohdenki com pr
51. d removed from the conveyor using a tool REV201408 001 ITOH DENKI USA INC 21 Chapter 2 General Wiring and Precautions eencee Ethernet Switch 10 100M Base J Remote output Sensor SensorA A0S2 LVE4 M NV MOTORA IB E01 Serial 0x11401001 RemotelN a 5 a 5 D onl lt v Ah NXP Ver 607 R amp Ver 0A MOTORA Serial 0x11401001 NXP Ver 607 R8 amp Ver 0A FG LAN Cable Ethernet _ Sensor cable Power cable Remote input cable Motor cable Remote output cable For specific connector pin outs refer to Chapter 1 Hardware Connections 22 ITOH DENKI USA INC REV201408 001 Chapter 2 Remote Auxiliary Inputs Card power must be 18V DC to 30V DC for the remote input circuit to operate PNP Wiring Sinking Input 0V Input 3 Input 2 Input 1 Common Remote Auxiliary Inputs PNP NPN Wiring Sourcing Input 24V DC Input 3 Input 2 Input 1 Remote Auxiliary Inputs NPN REV201408 001 ITOH DENKI USA INC 23 Chapter 2 Remote Auxiliary Outputs Card power must be 18V DC to 30V DC for the remote output circuit to operate e 1A maximum current for outputs 1 and 2 e 20mA maximum current for outputs 3 through 5 PNP Wiring Sourcing Output 24V DC Output 5 Remote Auxiliary Outputs PNP NPN Wiring Sinking Output 0V Load Device Remote Auxiliary Output
52. danitar awe Nein enta Var Step 8 Click on Copy from the right hand column Iton ontigurator E 1 Disable Rule X Del Properties Help Step 9 Select one of the Itoh Configurator E IP rules Inbound Rules Name itoh Configurator E IP itoh Configurator E IP REV201408 001 ITOH DENKI USA INC 41 Chapter 4 If the Windows Firewall setting was configured but both Public and Private network selections were not checked when the alert was displayed the settings can be changed manually Skip to step 14 Otherwise continue to Step 10 Step 10 Click on the Protocols and Ports tab I oL FID Properties n toh Copii lt a _ Protocols and Ports Swppe Advanced Users General Progs and Services Computers i Name Itoh Configurator E IP Description V Enabled Action Allow the connection id Allow the connection ff it is secure Leam more about these settings Step 11 Select TCP from the Protocol type drop down list and then click OK Itoh Configurator E IP Properties General Programs and Services Computers Protocols and Ports Scope mre Tm Protocols and ports w Protocol type Protocol number Local port all Ports Example 80 443 5000 5010 All Ports Example 80 443 5000 5010 Intemet Control Message Protocol
53. e Edit View Build Network Dialog Or D Hala be lll 4 ee ee eee eee FS sF5 FG sF6 F sF7 FS sFB FS F10 LBL 30 NewProjct prj ay Device ay Logic Duplicate i The command can not be canceled LP Do you really want to delete it ye Ne The logic is removed from the logic tree Duplicate a Logic An existing logic can be duplicated copying all functions to a new logic Select the logic to be duplicated Right click on the logic and select Duplicate 54 ITOH DENKI USA INC REV201408 001 Chapter 5 id Itoh Configurator E IP Ver 1 0 0 6 File Edit View Build Network Dialog Or D2 u3 Aaa iz al ye ee r a m EEE E S F5 sF5 FG sF6 F7 sF FB sFB FS FIO LBL 5 NewProje ct pr iy Device Enter a new name for the duplicated logic and the name of the writer if desired and then click OK agehiomston Name Name Writer Name Created Date 4 14 2014 1 34 32 PM Build Date 1 1 0001 12 00 00 4M Logic Size E Note Standard operating system file name rules apply to the logic s name Spaces and other special characters are not permitted for the logic s name However letters numbers underscores and hyphens are acceptable The duplicated logic will be shown under the logic tree Opening Logic A quick way to view a Node s logic ladder diagram which has been assigned under the Node s properties is to double click on Logic under that
54. e HiH ie HH lt gt Information FS sFS F6 sfe F7 sf FB sFB FO FIC 5 3 NewProject pri Jog Control 5449 Device Error Information H 1921681 xx Current Monitor eo eJ Pro pe rty Mechanical Test a Logic l Select which IB E modules IP addresses will utilize this feature and then click Write ad Auto Download V Select All IP Address Result IP 1 Result IP 1 v 192 168 1 100 v 192 168 1 101 64 ITOH DENKI USA INC REV201408 001 Chapter 5 Mechanical Test The Mechanical Test window is an experimental feature to determine the likelihood of a motorized roller mounting bracket failure Open the Mechanical Test from Main Menu Dialog id Itoh Configurator E IP Ver 10 0 6 M File Edit View Build Network D A3 46 lt gt TEC BHP Dialog Online About Discovery Information a NewProect prj oa Device Error Information Bao 1921661 xx Current Monitor He Node 00 Auto Download aty l echanical Test fF Logic Monitoring Save Motor A Motor B IP Address Status Result MA Result MB Result Value MA EI 192 168 1100 p 0 192168101 Ol This test 1s performed without a load to the motorized roller Firmware Update The Firmware Update window allows the user to update the IB E firmware if one is available There are two separate processors one for the communication and lo
55. e Status Indicators ccccccccccecccccceeeeeeeeeeeeaeeeeesseeeees 16 LAN and Sensor Status Indicators ccccccsssseseeeeeeeeees 17 Remote Auxiliary I O Status Indicators cc eeeeeeeeeeeeees 17 Motor Activity and Function Indicators cccceeeeeeeeeeeeeees 18 Chapter 2 Mounting the IB E Module ccccccccccccccceeeeeeeeeeeeeeeeeseeseeeees 19 Against a Vertical Surface ics uaen deiniebthuer ad enlaeee ieee 19 Against a Horizontal Surface cccccccccccccceeeeeeeeeeeeeeeeseeeeees 20 Enclosure Recommendation s0ccceceeeeecccceeseeeensassssseeeees 21 Recommended General Enclosure Structure ccccssseeees 21 General Wiring and Precautions cccceeeseseeeeecceceeeeeeeeeeeaaaees 22 Remote Auxiliary Inputs cccccceccccceeeeeeeeeeeeesssseseees 23 Remote Auxiliary Outputs oc acres ccerecaaniadeinndsause ieee 24 Overcurrent Procom is 2 anea n a ducc eiiscahana ae 25 WAT CUTE Break OT ecer Sint ns ch cr egenl eats enka ata ean cmetangend deantct as 25 Motor Port Discrete Output Wiring cc eeeeeeeeeeeeees 26 Chapter 3 Network TOpOlO S165 isre a EE 28 Linear Network Topology ccccccccccecccceeeeeeeeeeeeeeeeeeseseeeees 28 Star Network Topology cccccccccccccccccccceeeeseessssessseeeeeeeeeeeeeees 29 Ring Network TOPOLY i435 toes cdamenbusdns ed ie ee 29 TBE MIBE MOG Sa cece excacereecy snscnnnsinanedem T TATA 30
56. ecdasaguichencanioren eee cau 6l Carente NONON sienn a E E 62 AMO DONAGA aie eE A E E A ee 64 Mechanical Testimsesiiiso iran a a E 65 Paw are Wate rreren A E E 65 Chapter 6 PPO CUMIN orea E Sasiga an cca EE EN ONO 67 Current Node Properties onae a a EA et Gentes 68 Current Node LOSIC omsien a aa a 68 ITOH DENKI USA INC REV201408 001 Logic Programming REV201408 001 Table of Contents Read Write Controls i icisseasedarshiditadovacivladols ebsanctdbeislabebeiovariededes 68 Properties Wil OW isi ssiesctuceeeaaictieootsecsavidicaieosnwneewiaieieenacsaeie 70 NOIE Toe cesses gets cae ates eae eects 71 MOr TiD ac a ad ete a cae deta 71 Roller Dame lel eee anae E 7A AIS MICELI eeel e eE E TAER 12 ROWS SpEEd nor A eee ae 12 SPEE aaran Ea A E q2 Ee 5c ener err ee PO T TT OPER Pe ee caer caer 73 PVC ISO CU III na E 1 Sensor Alarm Setting cccccccececccccccesennnnansssseeseeseceeseceees 73 INL OR ES aaea ones O E eon 74 MTEC CUO EESE PEE EEEE AGM Pa TEE 74 Motor Complementary sounen ene a 75 EEE E E E E E E E EE E S 75 Mechanica Brake aeranta n ON EEEN 76 Brake EC CAG ered ates she aslcen a 76 Motor POr SCN sorina a taste ceiieiencareanemacteatacceieid TI Motor Lock TINEO Ul eranen ee n a a 71 Servo Brake Current Limit er a ea dence 77 Motor C rrent Exit se ceth carte aes cel T cattails 77 Circuit Board Thermal Protection cc eee ceecceeeccseceeeseeeeees 78 Eror Network Tahrir a teactsch ae aenee ee aise 78
57. ect the node to be duplicated Right click on the node and select Duplicate FJ Itoh Configurator E IP Ver 1 0 0 6 9 File Edit View Build Network Dialog O D Hayan ean ee ee eee ee F5 sF5 6 sF6 sF7 FS sFB F9 F10 LBL NewPropect prj 27 Device Gran 192168 1 xx E Losie Dupi The new node will be shown under the IP address subnet tree 52 ITOH DENKI USA INC REV201408 001 Chapter 5 Adding a Logic Add a new logic and to the project Select Logic Right click on it and select Add Kal Itoh Configurator E IP Ver 1 0 0 6 File Edit View Build Network C Qe Hdg 4 a6 z _ GR YH Ye YH th Hie ik HH lt gt FS sF5 FG sF6 F sF7 68 sFB FO F10 F NewPro ject pri fy Device a Enter the name for the logic and the name of the writer if desired and then click OK bachiomsion E Name Name Writer Name Created Date 4 14 2014 1 34 32 PM Build Date 1 1 0001 12 00 00 AM Logic Size Note Spaces and other special characters are not permitted for the logic s Name However letters numbers underscores and hyphens are acceptable The new logic will be shown under the logic tree REV201408 001 ITOH DENKI USA INC 53 Chapter 5 Deleting a Logic An existing logic can be deleted removing it from the logic tree Select the logic to be deleted Right click on the logic and select Delete Ke Itoh Configurator E IP Ver 1 0 0 6 Fil
58. ers is agen Desktop Itoh Configurator EIP Verl 0 0 6 msi Publisher Unknown File origin Hard drive on this computer V Show details Change when these notifications appear 34 ITOH DENKI USA INC REV201408 001 Chapter 4 Follow the prompt to complete the installation Installation Complete Itoh Configurator EIP has been successfully installed Click Close to exit Please use Windows Update to check for any critical updates to the NET Framework Windows Firewall Configuration IMPORTANT The following steps work the first time ICE 1s opened while connected to a network It is the easiest way to configure Windows Firewall however it is not the only method When connected to a network LAN WLAN launch Itoh Configurator E P Double click the Desktop Shortcut P Necccccccccces tee esecscscsscesesee Open the Discovery window Ka Itoh Configurator E IP Ver 1 0 0 6 File Edit View Build Network Dialog Online About DAS aBel Discovery db HH Ve YE te HH ie HH gt Information F5 sF5 F6 sfe F7 sF7 FB sFB FO FIC M Jog Control Error Information Current Monitor Auto Download Mechanical Test REV201408 001 ITOH DENKI USA INC 35 Chapter 4 The IP address shown in the Discovery window should be the PC s IP address NOT the loopback address 127 0 0 1 Click on the Discovery button IP Address 10 211 55 3 The Windows Firewall alert
59. es set as masters handshaking statuses with an EtherNet IP controller EtherNet IP applicable PLC I O implicit messaging connection Communicates IB E sends sensor motor error and data statuses between messages PLC sends data messages IB E modules IB Master IB Master IB Master IB Master Internal Logic Internal Logic Internal Logic Internal Logic 30 ITOH DENKI USA INC REV201408 001 Chapter 3 IB E Slave Mode Slave Mode is an operational parameter set by ICE which allows the IB E to function under the direct command of another IB E module set as a master or an EtherNet IP amplicit messaging controller PLC Internal logic af any in the slave IB E is ignored However parameters motor speed acceleration etc of the slave IB E are still configured independently from the master IB E Example 1 IB E modules set up as slaves to an IB E module set up as a master Internal Logic IB Master Sensor motor and error messages Motor Run etc 9 Maximum 7 IBs Example 2 IB E modules set up as slaves to an EtherNet IP controller EtherNet IP applicable PLC I O implicit messaging connection Communicates IB E sends sensor motor and error statuses to PLC information PLC sends direct
60. g 5 3 NewPropct prj Jog Control 5 A Device Error Information 1921681 xx Current Monitor Jay Node 00 Auto Download B Property Mechanical Test ar Logic Status Node Address Logic Name Build Date Life Time A Life Time B Serial No Firm Vert Firm Ver2 Firm Ver3 MAC Disconnected 1921681100 Connected 192168 1 101 000 000 FFFFFFFF 010A 013D 1010 00 22 21 00 20 E0Q If the node is not listed in the project then it will not appear in the information window If a node is listed in the project but it is not connected on the network then the node will be shown as Disconnected Lifetime is an estimation of motor usage represented in hours and displayed as a percentage of used hours of life It is determined by an algorithm based on factors such as current draw roller speed vs set speed start stops run time temperature etc The hours accumulate more rapidly as the load to the motor increases Jog Control The Jog Control window controls the motors and outputs independently of the logic In this manner the motor drive and auxiliary output circuits can be diagnosed separate from any logic issues Open the Jog Control from Main Menu Dialog REV201408 001 ITOH DENKI USA INC 59 Chapter 5 id Itoh Configurator E IP Ver 10 06 File Edit View Build Network Dialog Online About D Gal aa 4S sks FO sto PY chy Fe cre Fo g NewPropct prj Discovery
61. g Relevant EC Directives EMC Directive 2004 108 EC Applied Standards EN55011 1 1998 A2 2002 Class A Emission EN61000 6 2 2005 Immunity Immunity EN61000 6 2 2001 Industrial environment e IEC 61000 4 2 Electrostatic discharge immunity Level 4 Criteria B e IEC 61000 4 3 Radiated radio frequency electromagnetic field immunity Criteria A e IEC 61000 4 4 Electrical fast transient burst immunity Criteria B e IEC 61000 4 5 Surge immunity Criteria B e IEC 61000 4 6 Immunity to conducted disturbances induced by radio frequency fields Criteria A e IEC 61000 4 8 Power frequency magnetic field immunity Criteria A Emission EN61000 6 4 2001 Industrial environment e VCCI Radiated interference Class A e VCCI Main terminal interference voltage Class A UL cUL Recognized Component IB E03B amp IB E04F ODVA EtherNet IP Conformance Tested Operating Environment 20 to 40 C 4 to 104 F 90 Relative Humidity Ambient temperature No condensation water frost or ice Conforming to IEC60640 1 and UL840 REV201408 001 ITOH DENKI USA INC 9 Chapter 1 Power Requirements Specification AV DC CH 6 Typical Loaded Current Draw Per Motor 2 3A Motor A for IB E01 and IB E03B 2 3A Motor B Maximum Current Draw Per Motor 4A Motor A For IB E01 and IB E03B 4A Motor B Typical Loaded Current Draw Per Motor 3 4A Motor A for IB EO4F 3 4A Motor B Maximum Current Draw Per Motor 7A M
62. gh Byt F Example 1 High Byte 0 Low Byte 1 Hexadecimal value 01 1 decimal IP Address 192 168 1 1 Example 2 Paai 0 F High Byte A ey Low Byte 7 Hexadecimal value A7 167 decimal IP Address 192 168 1 167 T Default Motor A s direction is opposite of configuration reversed DIP 2 DIP 3 Dra Default Motor B operates when Motor A operates synchronized Default Motor B s direction is opposite of configuration reversed Default F N F N F i Motor A operates when Motor B operates synchronized F OF O OF O OF ON OF ON 14 ITOH DENKI USA INC REV201408 001 Chapter 1 If both DIP switch 3 and 4 are ON the IB E is set to factory reset mode Refer to Chapter 8 Troubleshooting for more information IP Address Subnet Default 192 168 1 xxx If a different subnet for the IP address is needed different from the default 192 168 1 xxx it can be changed using the Itoh Configurator for EtherNet IP ICE IP Address Setting Last Octet The rotary switches set the last octet of the IB E s IP address There are 16 positions hexadecimal base for each rotary switch The following table is available to assist in determining the decimal equivalent of the hexadecimal rotary switch positions High Byte Base Base Position Decimal Position Decimal Value REV201408 001 ITOH DENKI USA INC 15 Chapter 1 Using the decimal values the last octet can
63. gic control and another for the motor drive control Open the Firmware Update from Main Menu About R Itoh Configurator E P Ver 10 06 9 File Edit View Build Network Dialog Online J d9 448 2 TECH EReRK Co mm m Firmware Update About Itoh Configurator E IP REV201408 001 ITOH DENKI USA INC 65 Chapter 5 Firmware Update NXP Firmware IP Address g R8C Fimware Discovery Network Status Select Network PARE hd Connect Update Connect No Update Disconnect a fee ees ag al ern i 193 194 195 196 197 198 199 200 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 JHHHHHHH HOQH Q Q HH L rer v2 re m 7 76 77 me 7 oo er ee es or es os or ee eo so or 2 105106307 a08 fz09 110 111 r12 rra 15 5 117 rre r18 ozo r za 1 182 214 12s 120 01 122 122 124 125 ts rar as 28 a0 r Traz Traa raa Tras 46 a7 rae rao faso Trst T182 fosa Trsa 151 1e 62 63 16 165 165 67 n68 a60 170 71 172 178 5 17 379 0 201 202 203 204 205 206 207 208 209 210 211 212 213 183 184 185 186 187 188 215 216 217 218 219 220 29 61 3 25 157 89 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239
64. gsesibe ome Sore Cet ec ns gin ei z O reom DE sera l ITOH DENKI USA INC REV201408 001 Chapter 5 Project Tree The Project Tree displays the project name and an expanding tree of devices registered IB E modules and logics programs used in the projects The Device tree provides access to the property configuration window The Logic tree allows the user to select which program is visible in the Program Display Program Display The Program Display is a window that shows the ladder logic selected from the Project Tree It also is the window that allows the user to create and edit the logic The title bar of the main window indicates which logic is shown in the Program Display Refer to Chapter 7 for more information on using the ladder diagram editor Creating a New Project A new project can be created by either Clicking on File in the main menu the selecting New Project from the list Ka Itoh Configurator E IP Ver File Edit View Build O Nwo Jj Open Close Save Save As Print Preview Print Exit OR clicking on the New Project icon in the icon toolbar Ka Itoh Configurator E IP Ver 1 File Edit View Build REV201408 001 ITOH DENKI USA INC 49 Chapter 5 Next enter the name of the new project and then click OK Pane SS Project Path C Users Documents ICE Project a Le The Project Tree will be populated with the project name
65. he count matches the specified value PC 7 7a iii Motor A uses Pulse Counters 0 3 Pulse Counter 4 5 Pulse Counters 4 7 do not work in the IB E01 Pulse Counter 4_6 Pulse Counter A_ Motor B uses Pulse Counters 8 15 Pulse Counter B_0 Pulse Counter B_1 Pulse Counter B_2 This counter is reset using the RST output Pulsa Dounia E element 102 ITOH DENKI USA INC REV201408 001 Chapter 7 Data Handling The IB E has data handling capabilities through its data registers D registers listed under Device Type Each data register is 1 Byte 8 bits in length Register Ranges Received data from Connection 6 Received data from Connection 7 Received data from PLC Reserved Only 16 Bytes of data are transmitted by an IB E module It is important to understand the relationships between data internal to the current IB E module and data from other IB E modules The tables below show where the current IB E stores the data from the other IB E module connections which are defined by the Receive Node IP address table IP Address D5 D6 D7 D8 D9 Source Vv Vv Vv Vv Vv Vv AR es D100 D101 D102 D103 D104 IP Address D4 D5 D6 D7 D8 D9 Source Y Y Y Y Y Y Y a a D194 D195 D196 D197 D198 D199 IP Address D4 D5 D6 D7 D8 D9 Source Y Y Y Y Y Y Y Y is ace D288 D289 D290 D291 D292 D293 D294 REV201408 001 ITOH DENKI USA INC 103 Chapter 7 IP Address Source Vv Connection 4
66. he steps required to install Itoh Configurator EIP on your computer WARNING This computer program is protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Select Installation Folder The installer will install Itoh Configurator EIF to the following folder To install in this folder click Nest To install to a different folder enter it below or click Browse Folder C Program Files x86 IDK ltoh Configurator EIPS Browse Disk Cost Install toh Configurator EIP for yourself or for anyone who uses this computer Everyone Just me Cancel lt Back Disk Cost will show the space this program will occupy on the hard drive If there are multiple users on the computer to which this program is being installed and these users would need access to this program selecting Everyone will allow every user to execute the program Note Each user will have a unique Project folder and files REV201408 001 ITOH DENKI USA INC 33 Chapter 4 Follow the prompt to begin the installation Confirm Installation The installer is ready to install Itoh Configurator EIP on your computer Click Next to start the installation Accept the changes to the computer 6 User Account Control a Program name CAUs
67. k the PC s firewall settings refer to Chapter 4 Windows Firewall Make sure the IB E has had enough time to reboot between consecutive writes downloads Monitor not responding to status changes 116 Check the IP address settings on the IB E refer to Chapter 1 Rotary Switches and DIP Switches Check the IP address setting in ICE refer to Chapter 5 Project Tree Check the PC s IP address refer to Chapter 6 Property Setting Check the PC s firewall settings refer to Chapter 4 Windows Firewall Make sure the IB E has had enough time to reboot between consecutive writes downloads ITOH DENKI USA INC REV201408 001 Chapter 8 Module Reset The module can be reset to factory defaults Normally this is not necessary 1 Power OFF the IB E set both rotary switches to 0 set DIP switches 1 and 2 to the OFF position and set DIP switches 3 and 4 to the ON position 3 Power OFF the IB E and set the rotary switches and the DIP switches to the previous or other operational settings 4 Power ON the IB and use as normal REV201408 001 ITOH DENKI USA INC 117 Chapter 9 PLC Connection OVELVICW cecsecsecsesssscseccessssucsecsesessucsucsecersussucaecersussucseaesusensaneaven 118 Rockwell Automation ProceSsoOL c ccsecseccessccesscessceesceescese 118 Add On Profile oo cee ccecccsecccscccssccesccescceesccesscessceuscceseces 118 Generic Ethernet Module ec ceecceecceseccesccessceeecene
68. l be active respectively Sub The motor A or B utilizing the positioning function Argumenti The target logic element that turns ON when the function is true Only M elements are usable Argument2 The defined number of pulses position that the motor revolves Only constants K are usable The actual physical position of the motor will not match the pulses position exactly There will always be some overrun due to inertia Note When using multiple motor positioning functions for the same motor the first function in the ladder sequence will have priority MRA Command Input Function MRA Argument 1 Mo Argument2 K100 Arguments Comment M Address Argument2 110 Sub MA Comment Cancel Function Select Bit Z JMP Z RST FB Action K 32768 CCW MRA Motor Run Absolute Motor Run Absolute runs the motor to a specific pulse position defined by Argument2 The zero position KO is the position of the roller when the IB E powers ON MRA 1 K100 MRAT MO K100 Minimum K value 32 768 Maximum K value 32 767 To reset the zero or starting point use RZP Does not work on Motor A in the IB E01 KO Power ON Position K32767 CW ITOH DENKI USA INC REV201408 001 Chapter 7 RZP Reset Zero Point Function ia When active this function sets the current position of the motor as the zero point for the Argument Functi
69. mer_0 output of the timer are OFF 10msec Timer_1 10msec Timer_2 10msec Timer_3 10msec Timer_4 10msec Timer_5 TP timing chart Input of TP Output of TP Counters For all counters e Argument assigns the counter address o Type a C element address or use the Comment drop down list and double click on the counter address line REV201408 001 ITOH DENKI USA INC 99 Chapter 7 e Argument2 defines the count o Kx is the value of the counter where x is the count value o KO is the only argument setting that allows the counter to be set adjusted in the Properties Setting window refer to Chapter 6 Counter Tab This allows the user to change counter settings without having to change the logic o K255 is the maximum value CTU Command Input CTU Counter Up Function Sub OTU m T amm emel a C C5 K10 Areument2 Function Select K10 Bit JMP RST Areument3 FB Action ees eae Each time the counter s input turns ON the Comment count increments 1 The initial count is 0 CG v Address Comment The output of the counter turns ON when the count matches the specified value This counter is reset using the RST output element CTU timing chart Input to CTU Counter 100 ITOH DENKI USA INC REV201408 001 Chapter 7 CTD Command Input CTD Counter Down Function Sub CTD g CTD C Cancel Cb CTD C6 K10 C fh t1 KaLe Cancel K10 Areument2 Function Select a
70. n 0 1s increments Deceleration Time The Deceleration Time selection determines time that elapses for a motorized roller to decrease its speed from the set speed to 0 stopped The time range is 0 to 2 5s in 0 1s increments Mode The Mode selection determines the way in which the acceleration and deceleration function e Secs Default setting in which the acceleration and deceleration are based on time seconds Each speed setting accelerates decelerates within the same time period e m sec2 This setting sets the acceleration and deceleration on rate not time Acceleration deceleration time values and Speed 1 are used to calculate the rate Timer Tab The Timer Tab allows the user to set the time value for the timers There are 32 0 31 0 01s based timers with a range of 0 00s to 2 55s There are 32 32 63 0 1s based timers with a range of 0 0s to 25 58 When a timer is used in the logic the comment name field will be white If the timer is not used then this field will be grey In either case the comment name for the timer will be displayed 82 ITOH DENKI USA INC REV201408 001 Chapter 6 Motor Emor Network Acceleration Deceleration Timer Counter Pulse Counter Timer Setting 10msec Timer Setting 100msec TO 0 00 sec 10msec Timer_0 T32 25 sec TimerOFF_32 T1 0 00 sec 10msec Timer_1 T33 0 0 v sec 100msec Timer_1 T2 0 00 sec 10msec Timer_2 T34 0 0 v sec 100msec Timer_2
71. n when the motor is not running By disengaging the mechanical brake the motorized roller with the mechanical brake option operates as a standard motorized roller without the brake This only applies while the IB E is powered e Normal Default setting in which the mechanical brake is engaged while the motor 1s OFF e Disengaged This setting keeps the mechanical brake disengaged while the motor is OFF Brake Electric The electric Brake mode selection determines the way in which the motor behaves when it is not driven Dynamic Default setting in which the power generated by the motor is consumed in order to stop the motor quickly The effect of the dynamic brake is proportional to the speed of the motor The faster the motor is spinning the stronger the braking force of the dynamic brake 76 ITOH DENKI USA INC REV201408 001 Chapter 6 e Coast This setting allows the motor to freely spin The only resistance to the motorized roller 1s mechanical If a motorized roller with a mechanical brake is used with this setting the mechanical brake will be disengaged e Servo This setting activates a dynamic brake for 0 2s and then monitors the motor s position Depending on conditions the servo brake mode will resist turning and or nearly return to the original position from which the motor s position was initially being monitored Ifa motorized roller with a mechanical brake is used with this setting the mechanic
72. nnected Connect motor Automatic Disconnected or Manual Stop Run Motor does not turn Clear the issue which Automatic Motor Stalled 3 prevents the motorized stalled i or Manual roller from turning PCB Thermal 4 High temperature on Allow circuit board to Automatic circuit board cool or Manual Motor Thermal 5 High temperature in Allow motor to cool Automatic motor or Manual Remove the cause of enetatE KO Aee arom overspeeding then reset Back EMF motor gt 60V DC at least the en pie the Ninona Overspeeding 0 1 second or gt 40V DC E A eeenaiis controller or by cycling 24V DC power gt 4A at least 0 1 second AINNE Meat Manual the high current draw Remove the cause of Motor port discrete output current limit J ICE logic element output error or review ICE Pace on OoOo wm 7 l logic Sensor Timer ieee ed APNI conditions conditions Check the sensor or Occurs when the sensor ae l Sensor Alarm wiring of the sensor Automatic Alarm signal is active connection Automatic reset from a motor stalled error requires the motorized roller to be turned by hand manually Based on logic conditions Error Reset Refer to Chapter 5 Error Information to reset error statuses using ICE 114 ITOH DENKI USA INC REV201404 001 Chapter 8 Physical Behavior The motorized roller is not running at the set linear surface speed e Check the Motor tab under properties for the follo
73. oducts networked cards ibe 01 118 ITOH DENKI USA INC REV201404 001 Chapter 9 Note It is strongly recommended to review the basic module information BMI located via a link under the Vendor tab Module Info Network Module Configuration Driver Configuration Roller Speed Configuration Acceleration Deceleration Configuration endor itoh Denki USA 135 Stewart Road Hanover Township PA 18706 1462 g ITOH a S DENKI Web Address ben http www itohdenki com Basic Module Information Help C Program Files x86 RSLogix 5000 Module Pro Technical Support IB E01 2 Zone EtherNet IP Controller USA 888 310 8811 Help information is also available for the specific configuration tabs by clicking on the Help button scroll down OK Cancel Apply Generic Ethernet Module The IB E can also be added to the PLC as a generic Ethernet module In this case the IB E must be configured via ICE The pre named tags for input output and configuration are not available Therefore these data points must be user named Type ETHERNET MODULE Generic Ethernet Module Vendor Allen Bradley Parent LocalENB Ha Connection Parameters Assembly Description p Instance Size Input 101 64 8 bit Dutput 100 64 8 bit E F t Data SINT hd an Configuration 102 0 _ 8 bit Address Host Name IP Address 192 168 1 Host Name REV201408 001 ITOH DENK
74. on Select MRA function Bit Z JMP RST Areument3 FB Action Argument 1 FB Compare Comment RZP 1 Address Comment In case entering in Advance Mode enter 1 for MA 2 for MB MRI Motor Run Increment Function ca in a This function is similar to MRA except that A 1 sical whenever the command is active it always starts Argument Function Select at zero The pulses position are always counted K100 Bit JMP RST from the current position Arguments FB Action FB Compare Comment M MRI 1 Mo Address Comment K100 MRI1 MO K100 l A Argument2 K 32768 KO Current Position K32767 CCW CW REV201408 001 ITOH DENKI USA INC 111 Chapter 7 MRIC 112 Command Input MRIC Motor Run Increment Correction Function Sub MRIC MA v Argument 1 This function is similar to the MRI function eT except it corrects for the overrun by adding or Argument Function Select subtracting depending on direction the previous K100 Seales eS extra pulses the next time it is active Areument3 FB Action Comment MRIG 1 7 MO K100 MRIGT MO K100 Address Comment Ex Motor A runs for 100 CW pulses then stops Due to inertia the motor s actual pulse position is 105 When activated again the same MRIC function will run motor A for 95 pulses Ex Motor A runs for 100 CCW pulses then stops Due to inertia
75. ong as it is not the End rung This will open the Command Input window Note Each rung can have a maximum of 8 lines Each ine can fit a maximum of 10 logic elements including the output element Command Input The Command Input window is the main tool for configuring the logic elements in the ladder diagram editor 88 ITOH DENKI USA INC REV201408 001 Chapter 7 x Function Select Function Select Bit JMP RST FB Compare RemotelN 1 3 RemoteIN2 Address and Comments Error Function Select The Function Select area switches the logic element between three different operations These operations are described in detail later in this chapter e Boolean Functions e Action Functions e Compare Functions Function The Function area is the selection of the specific element within the operation selected by Function Select These operations are described in detail later in this chapter Arguments The Arguments area allows the user to define parameters for the functions selected These may be input and output addresses user defined constants data registers etc Comment The Comment area is a drop down list for the different ranges of logic elements When a range of logic elements is selected the window below displays logic element addresses These logic elements are the same as the device list REV201408 001 ITOH DENKI USA INC 89 Chapter 7 X Predefined Boolean input
76. otor A for IB EO4F 7A Motor B 1A Remote output 1 1A Remote output 2 Maximum Current Draw Per Remote Auxiliary Output 20mA Remote output 3 20mA Remote output 4 20mA Remote output 5 Actual current draw is dependent on load size and weight and motorized roller model used Note The Remote Auxiliary Outputs are isolated from the IB E power Therefore a separate 24V DC power source may be used If not the Remote Output current draw should be factored into the IB E s overall current draw when used Applicable Power Mollers Motorized Rollers for IB E01 and IB E03B With Brake Option PM486FE PM486FE BR PM486FS PM486FS BR IB E01 and IB E03B are designed to work with both our standard models and brake models The mechanical brake option requires a 10th pin for the brake coil Therefore standard model rollers will need to have either a 10 pin connector on the motor cable or a 9 to 10 pin extension cable 10 ITOH DENKI USA INC REV201408 001 Chapter 1 Example Nomenclature for Models Standard requiring PM486FE 60 544 D 024 P2 extension cable Standard with 600mm cable PM486FE 60 544 D 024 Z060 P2 and a 10 pin connector Brake with 600mm cable PM486FE 60 544 D 024 BR C060 P2 Applicable Power Mollers Motorized Rollers for IB E04F PM486FH PM570KT PM605KT PM635KT There are no mechanical brake models available for the IB E04F Example Nomenclature for Models
77. r Setting The Sensor Operation selection determines the way the sensor status bit responds to the sensor input signal The naming is based on the output signal of photoelectric sensors either being dark or light operate e Dark This is the default setting in which the sensor status bit is 1 when the input is ON and 0 when the input is OFF e Light This setting reverses the sensor status bit so that it 1s 1 when the input is OFF and 0 when the input is ON Sensor Alarm Setting The Sensor Alarm Operation selection determines the way the sensor alarm status bit responds to the sensor alarm input signal For the sensors which use it the sensor alarm 1s a status bit to indicate the health of a sensor e Dark This is the default setting in which the sensor alarm status bit is 1 when the input is ON and 0 when the input is OFF e Light This setting reverses the sensor alarm status bit so that it is 1 when the input is OFF and 0 when the input is ON REV201408 001 ITOH DENKI USA INC 73 Chapter 6 Motor Type The Motor Type selection determines the model of motor roller connected to the IB E It affects baseline gear reduction and motor direction parameters e NA This setting is only for when the motor port is not being used e FE Default setting standard torque motor If the motorized roller is a PM635FS 2 5 diameter use this setting e FS
78. r input There is no response to the remote auxiliary input e Make sure the input device and common are wired correctly refer to Chapter 1 Hardware connections and Chapter 2 General Wiring and Precautions REV201408 001 ITOH DENKI USA INC 115 Chapter 8 Check the status LEDs on the IB E refer to Chapter 1 LED Indicators Check the logic for the correct remote input The remote auxiliary output does not turn on Make sure the output device and common are wired correctly refer to Chapter 1 Hardware connections and Chapter 2 General Wiring and Precautions Check the status LEDs on the IB E refer to Chapter LED Indicators Check the logic for the correct remote output The Discrete Output from the motor port does not work Make sure Motor Port Setting in the Motor tab under properties is set as Port Nch Make sure the output is wired correctly refer to Chapter 1 Hardware connections and Chapter 2 General Wiring and Precautions Check the status LEDs on the IB E refer to Chapter 1 LED Indicators Check the logic for the correct discrete motor port output Software Issues Read write configuration or logic failure Check the IP address settings on the IB E refer to Chapter 1 Rotary Switches and DIP Switches Check the IP address setting in ICE refer to Chapter 5 Project Tree Check the PC s IP address refer to Chapter 6 Property Setting Chec
79. releases output Yo rst The same specifications for OUT apply to RST Y or M elements that have been assigned as LDPs or LDFs cannot be used A build error will result There are no Arguments or Comments available for this function INV Inverts state E O a This logic element is placed between logic elements on the same line If a state is ON before left of INV it will be OFF after right of INV REV201408 001 MEP Function Sub MEP Argument 1 Argument Function Select Bit Z JMP RST Areument3 FB Action L FB Compare Comment Address Comment LBL and JMP Function Sub JMP Argument 1 PO Argument Function Select Bit Z JMP RST Argument3 FB Action FB Compare Comment Address Comment Chapter 7 There are no Arguments or Comments available for this function MEP Responds to Rising Edge state MEP This logic element is placed between logic elements When the state changes from OFF to ON before left of MEP it will be ON after right of MEP for one scan Up to 255 MEP elements can be used per logic Type an element address using the Argument field JMP Jump from origin output most right PO se re LBL Jump to destination input most left PO a ee E Px is the Argument defining the jump to point where x defines the point
80. ress as connection 1 The current node properties shown below are for 102 io is Select Address 192 168 1 102 NA QD m sor Erik Aeseleaon Desseon Tarer Courter Pe Courter B ARTIA 192 168 1 101 Prage a a Motor Lock Auto Release Ola 192 168 1 102 Auto Release Siaja 192 168 100 2 Slay 192 168 1 104 Receive Node Transmit Node Mulitcast A 4 192 168 1 101 gt 1 192 168 1 101 D Siara KESZTET 2 o o 0 0 PF 82 Oo 0 0 0 4 a Ion n 3 Ion n Note This table does not have to be populated when the IB E is set as a slave of the PLC ITOH DENKI USA INC REV201408 001 Chapter 7 Logic Pr ogr amming Peon or DI pE e E A E E 87 COn E e E eee deasaee tees esen ss eeeasteee ane 88 Function Select ccecccseccsscccsscccsccescccesccesscesccessceeeseeceess 89 FUNC OI oee E E EE EEE 89 PAT OIC e e E E E E 89 60 0 10 3 0 A E E E E 89 Address and Comments cc ccceccsscccssccesccessccesccesccesssensceees 9 Boolean Functions ccc cece eeeccsecccscccsccesccecccesccescceescenscceseseuecs 9 TINPULS EE EE ET 91 OUT OU P E E E E 93 Boyes on OD TIO ee a E eaneee eee een 94 PRC OU FNC Ul OOS eresten tact asecienslocnauenantdecacainseteqesaneninnsiecasescenteesacs 96 PITA TS agence ne vets E cede sane ace sete aces aoe 96 Counters 0 0 cee ee eeeccsecccssccesccescccscccesccecceusccuscceeeceusceeseceusceesees 99 PUISC COUDTCLS icrai
81. ress line OUT Normally Open output Yo OUT YO C Specific bits of data registers could also be assigned using the following format Dx y where x is the data register address and y is the bit position 0 7 within that register For example D6 0 is the first bit LSB for data register 6 Note D95 to D799 are not available for use Only Y M and D elements can be used Each OUT must be unique and never duplicated Type an element address using the Argument field or use the Comment drop down list and double click on the address line SET Latch maintains output er sre The same specifications for OUT apply to SET Y or M elements that have been assigned as LDPs or LDFs cannot be used A build error will result ITOH DENKI USA INC 93 Chapter 7 RST Function RST an x Argument Yo Argument Function Select Bit Z JMP RST Areument3 FB Action FB Compare Comment Y 0 Motor Run a Ban 2 Meta T Maton Pot i ed lg Motor Port W MotorB Port U Logic Operations INV 94 Function INV Argument 1 Argument Function Select Bit Z JMP RST Areument3 FB Action FB Compare Comment Address Comment ITOH DENKI USA INC Type an element address using the Argument field or use the Comment drop down list and double click on the address line RST unlatch
82. ring network topology is similar to the linear topology with the addition of another Ethernet connection between the beginning and ending devices A special module called a Ring supervisor is needed in order to utilize this topology which is based on EtherNet IP The advantage to this topology is the redirection of network communication in the event of a break in communication between two modules e Itoh Configurator E IP PC application IB E 192 168 1 1 IB E 192 168 1 6 IB E 192 168 1 2 IB E 192 168 1 5 IB E 192 168 1 3 IB E 192 168 1 4 E IP DLR Supervisor Ethernet EtherNet IP IB E 192 168 1 7 REV201408 001 ITOH DENKI USA INC 29 Chapter 3 IB E Master Mode Master Mode is an operational parameter set by ICE which allows the IB E to function using the internal logic created by the ladder diagram editor in ICE This mode may also be referred to as stand alone since it is able to operate independently from any other IB E or EtherNet IP implicit messaging controller PLC Depending on the logic written for this mode the IB E may be able to function even after disconnecting it from the network Example 1 IB E modules set as masters communicating with each other Communicates statuses between IB E modules IB Master IB Master IB Master IB Master Internal Logic Internal Logic Internal Logic Internal Logic Example 2 IB E modul
83. roadcast to all nodes Stop Stops logic operations Example of Reset for all nodes Reset Restarts the internal logic Itis the same state as powering the IB E module on Run Resumes logic operations This is only necessary if the logic was stopped Network Message E3 Network Message All Node All Node Select Node Send Select Node Cancel Cancel Discovery 15 20 16 ALL Reset OK The Discovery window allows the user to change the IB E module s network settings as well as identifying the IB E modules connected to the network Open the Discovery from Main Menu Dialo 8 Ka Itoh Configurator E IP Ver 1 0 0 6 File Edit Build J Wdgqg448 4H HH Ve OYE th Ute ik HH F5 sF5 F6 sF6 F7 sF FB SFB F View NewPro pct prj 349 Device 3a 1921681 xx Node 00 Property Ta Logic Network Dialog Online About Dicey i Information Jog Control Error Information Current Monitor Auto Download Mechanical Test Note In order to properly use Discovery the PC s IP address must be on the same subnet as the connected IB E modules The factory default IP address subnet is 192 168 1 xxx REV201408 001 ITOH DENKI USA INC 57 Chapter 5 Before Network After Network IP_Address 192 XX IP_Address Subnet Mask 255 255 _255 0 Subnet Mask Discovery Gateway 192 168 25 Gateway
84. rrent Value Select which current limit range 1s displayed MA MB et Max Min Ave Monitor Address 192 168 1100 Select which IB E IP address is monitored Click Start to begin current monitoring and Stop to end it REV201408 001 ITOH DENKI USA INC 63 Chapter 5 Auto Download The Auto Download window sets up and activates the automatic device replacement feature This allows each IB E to hold the configuration and logic for two other IB E modules one immediately higher 1 and one immediately lower 1 in the IP address numerical sequence For example IP address 192 168 1 33 would hold the configuration and logic information for both 192 168 1 32 33 1 and 192 168 1 34 33 1 The first or lowest IB E module in the IP address sequence will only hold for one immediately higher 1 IP address The last or highest IB E module in the IP address sequence will only hold for one immediately lower 1 IP address Note In order for this feature to work the replacement IB E module must have the same IP address subnet as the adjacent modules If the network s IP address subnet is not the default 192 168 1 xxx then the replacement IB E must first have its IP address subnet changed using ICE Open the Auto Download from Main Menu Dialog Ka Itoh Configurator E IP Ver 1 0 0 6 File Edit View Build Network Dialog Online About D Halk BB a Discovery JH HH Ve YP th
85. s 114 Physica BCnavior mrzin asean T N aos 115 Sonware ISSUCS eee a ET A annetednivantats 116 IPO CIRC SI arase E E E E 117 Chapter 9 SV aa E A E EEE E AA 118 Rockwell Automation ProceSsoO8 cccccseccsscccsecceeccesscessceesccese 118 Add On Profile spud dese dediawed eaidibnadowsbavbateeeeadacesvaldbbiatadewstivest 118 Generic Ethernet Mod le sereis 119 Other EtherNet IP Processors cece ceeccsecccseccesccessceesceesceeeces 121 ITOH DENKI USA INC REV201408 001 Preface This manual describes the configuration and operation settings for the IB E01 IB E03B and IB E04F Because of the similarity between the models most photos and drawings reference the IB E01 Where necessary the specific models and or differences have been identified Otherwise IB E will be used to generally identify any of the modules This document also explains the use of the configuration and ladder diagram editing environment the ITOH Configurator E IP ICE software 7 ITOH DENKI USA INC REV201408 001 Chapter 1 IB E Overview About the IB E Module cccccccccesscsecececeesececessececesveveceseeveveseevsveceeee PC AUT CS ts deniatvaasatensinsinaciod encin E tetas wianvaleane aimee IB E VOE Sre CONTON IY oann E T T Operating Environments seusia oan i Power REGUNEMENS arratia A A AOA Applicable Power Mollers 200 0 ccccccccccccccccceessseeeccceeeeeseeesseeeeeees Hardware Connections cccccccccsssssseecccceeec
86. s NPN Output 5 24 ITOH DENKI USA INC REV201408 001 Chapter 2 Overcurrent Protection If a DC power source or power supply requires overcurrent protection to comply with a particular safety standard i e UL60950 1 etc then install the overcurrent protection device as shown in the diagram below If no such protection is required then this is not necessary Overvoltage category 2 Overvoltage category 3 AC power source from facility Circuit Breaker When an error arises on the IB E it may be necessary to turn off the DC power to address the issue If that is the case an option may be to install a circuit breaker as shown in the diagram below If the status messages are monitored by an upper level control device 1 e PC PLC etc then a circuit breaker may be controlled by such a device If the messages are not monitored then the DC circuit may also need an overload detection device added or built in to the circuit breaker Ethernet Ethernet Breaker contact REV201408 001 ITOH DENKI USA INC 25 Chapter 2 Motor Port Discrete Output Wiring Only NPN output signals are available for the motor port s discrete outputs remote port When the IB E is powered OFF a live discrete output is present from the motor port if ALL of the following are true e The motor port is configured as a discrete output refer to the Driver Configuration section e A load device is connec
87. ted to a live 24V DC line and to the motor port discrete output e The 24V DC power source of the load device is common with the 24V DC power source of the IB E OV lines are the same or connected together e The common OV line is connected to the IB E Example 1 Not Recommended Single power supply Load DeMee ON IN or Port s ste Output s PN only or Port s ste Output s PN only 26 ITOH DENKI USA INC REV201408 001 REV201408 001 Chapter 2 Example 3 OK Single power supply Load Device OFF Motor Port s Discrete Output s NPN only Load Device OFF Motor Port s Discrete Output s NPN only Note Examples 3 amp 4 are just a few ways that the load device may be wired and powered other methods do exist ITOH DENKI USA INC 27 Chapter 3 IB E Networking Aa Fen 510 dal Be 016 C6 24 or ae nme ne me nro neve eT ert 28 Linear Network TOpOlo Gy visccoswsscsessssnaviinaisacetsneanvearsnacivneeedeans 28 Star Network Topology ccccccccccccscccccccccecceecceeeeeeeeeeeeeeeeeeeeees 29 Ring Network Topology cccccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 29 VAS Ci OGG er E user neateeecas 30 IB E Slave MOC osiiesencdensinnssvnaivesodoaerndnetede se toediuvesaueiweheioaesacaetedeasus 31 Network Topologies A wide variety of Ethernet network topologies are available due to the IB E s built in 2 port Ethernet switch Typical topologies wo
88. ter count Pulse Counter A_0 count Pulse Counter A_1 count Pulse Counter A_2 count Pulse Counter A_3 count Pulse Counter A 4 count Pulse Counter A_5 count Pulse Counter A_6 count Pulse Counter A_7 count Pulse Counter B_0 count Pulse Counter B_1 count Pulse Counter B_2 2 its o i aa n F O o o o o o o o o o o PC10 REV201408 001 ITOH DENKI USA INC 83 Chapter 6 Master Slave This is the ICE configuration of the IB E for Master or Slave mode refer to Chapter 3 Master Mode and Slave Mode The factory default setting for an IB E is Slave mode However since there are no logic and configuration parameters at this time the IB E will not operate anyway By default ICE will set up new nodes in the Node Tree as masters Once the configuration parameters are downloaded the mode will be set as a master To change between the modes 84 Select the IP address of the node to change then right click on it and click on Master Slave Select Slave from the drop down list under Mode Select and then select the IP address of the IB E to which this module will be a slave or PLC if it is to be directly controlled through EtherNet IP with implicit messaging If switching back to Master mode select Master from the drop down list under Mode Select and then click ORK Master Slave Setting Mode Select Slave OK Master Node Cancel 192 168
89. uld include linear star and ring However depending on the topology other hardware may be necessary to complete communication In order to configure parameters motor speed acceleration etc and download logic into the IB E modules an Ethernet connection to the modules is required and the PC must be on the same subnet as the modules default 192 168 1 xxx NOTE In order to maintain proper communications speeds any device 1 e controller PLC etc connected to the IB E s Ethernet port s must be set to Auto Negotiate The only Ethernet communication setting available on the IB E is Auto Negotiate Linear Network Topology A linear network topology utilized the 2 port Ethernet switch built in to the IB E From the PC an Ethernet cable is connected to one an IB E at either end Then an Ethernet cable is connected module to module Itoh Configurator E IP PC application Ethernet IB E IB E 192 168 1 2 192 168 1 3 IB E IB E 192 168 1 1 192 168 1 4 28 ITOH DENKI USA INC REV201404 001 Chapter 3 Star Network Topology Requires Ethernet Switch A star network topology has one point of connection to each device on the network Each of these connections returns to a common Ethernet switch i Itoh Configurator E IP PC application m Ethernet IB E IB E IB E IB E 192 168 1 1 192 168 1 2 192 168 1 3 192 168 1 4 Ring Network Topology Requires EtherNet IP Ring Supervisor A
90. urator E IP Properties ___General Programs and Services Protocols and Ports Scope Advanced Profiles A Specify profiles to which this rule applies gt SIRE V Private V Public a Spe spo types to which this Edge traversal a Edge traversal allows the computer to accept unsolicited inbound packets that have passed through an edge device such as a Network Address Translation NAT router or firewall Block edge traversal 7 Prevent applications from receiving unsolicited traffic from the Intemet through a NAT edge device Leam more about these settings Step 16 Repeat steps 14 and 15 for the other Itoh Configurator E IP rule 44 ITOH DENKI USA INC REV201408 001 Chapter 5 Working within the Main Window ooc ccccccccccccccccsscsssessesssessesssessesssessesssessessusssessssseesecen 45 Environment Main 111 oe 47 leon TOO IDa cemepnemen ene enrenre meee omrmn nr menTont nine meen mmnrt nvm etme none ar 48 PEO fC OU ECC oaia E E 49 Project Display tei et eer oats eee eo ae ee 49 Creatine a PrTOJEC iensen ena Guan stulutunse luau stulutubectsaelnsdeies 49 PRO Ga Bi sy ee a A E EEEN 50 Addn INOI cieri E EN 50 Delete a Node reos E OE 51 D uphcatins a Nodo erresires nn beni daseeneieies 52 PAGING AO OIG oo R 53 Deleting a LOO en recede tre A tae 54 Duplicated LOs Cine a E ete ie 54 Openin TOC petal s E E E 55 Deve Lis erene on n EEE E 56 NEWOK ere a a O R 57 D
91. wing o Gear Reduction setting matches the correct motorized roller model o Speed setting is for the correct time base o Roller Diameter is set correctly for millimeters o Roller Speed s are set correctly and that the logic is using the correct speed setting output e Check input power refer to Chapter 1 Power Requirements e Make sure the motorized roller is mounted properly The motorized roller is running in the wrong direction e Check Motor tab under properties for the following o Motor Type setting matches the correct roller model o Direction is set for the correct default motor direction e Check DIP switch 1 and or 2 refer to Chapter 1 Rotary Switches and DIP Switches e Check that the logic is using or not using the motor direction output The motorized roller does not run e Make sure Motor Port Setting in the Motor tab under properties is set as Motor e Check that the logic is using the correct motor output e Check the status LEDs on the IB E refer to Chapter 1 LED Indicators e Check DIP switch 3 and or 4 refer to Chapter 1 Rotary Switches and DIP Switches e Make sure the motorized roller is mounted properly There is no response to the sensor input e Make sure the sensor is powered e Make sure the sensor is wired correctly refer to Chapter 1 Hardware connections e Check the status LEDs on the IB E refer to Chapter 1 LED Indicators e Check the logic for the correct senso
92. y recommended that Input X and Output Y elements remain unchanged This makes troubleshooting much easier since 90 ITOH DENKI USA INC REV201408 001 Chapter 7 these elements are linked directly to physical connections on or specific functions within the IB E Boolean Functions These functions only have two states True On Energized 1 etc or False Off De energized 0 etc Inputs These logic elements must be placed before left of the outputs LD and LDI Command Input Function Sub LD Argument Cancel x0 Arzument 2 Function Select Bit Z JMP RST Areument3 Comment x Address REV201408 001 Comment SensorB RemotelN 1 RemoteIN2 RemoteIN3 ErrorA FB Compare Type an element address using the Argument field or use the Comment drop down list and double click on the address line LD Normally Open contact xD H LDI Normally Closed contact xD 4 m _ Specific bits of data registers could also be assigned using the following format Dx y where x is the data register address and y is the bit position 0 7 within that register For example D6 0 1s the first bit LSB for data register 6 SD elements cannot be used ITOH DENKI USA INC 91 Chapter 7 LDP and LDF Command Input 92 Function LDP Argument I x0 Argument Arguments Comment x Address Comment SensorB RemotelN 1 RemoteIN2

USER MANUAL - ITOH Denki

Contents

Download Pdf Manuals

Related Search

Related Contents