Home

ATC Chopper Gun Manual - Magnum Venus Products

1. 1 m MagnumVenusPlastech Rev 11 2012 09 22 12 PARTS KEY PAGE I DESCRIPTION ITEM PART DESCRIPTION QTY RETAINING RING 007 CATALYST 9 D B O08 O RING SPRAY 50 0 006 O RING 2 CXXXX SIZE ATC 40700 O RING 52 ATC 4003 2 HANDLE ARS DIFFUSER SEAT 53 40106 PLUG PACKING RETAINER 54 5 0 2 08 SCREW 2 LOCKNUT 55 PF HH D2 025 FITTING PACKING SET OF 2 57 D 012 O RING O RING 38 0 8 008 1 PACKING PRESS 53 ATC ABI RESTRICTIEF 1 410001 PACKING HOUSING BO 406510 SPRING l 5 Ble D E 813 IRING l CYLINDER PLUG B2 008 O RIHG 8 5 64 55 1030 00 55 SET SCREW HEAD SEE NOTE B B3 40516 SET SCREW l O RING DUREY O RING CATALYST FITTING CATALYST CYLINDER VALVE FRONT LOCK WASHER CATALYST PISTON ATE PETTING MATERIAL TUBE PACKING RETAINER SPRING VALVE BACH MEEDLE ATS GUN Back CHOPPER AIP VALVE O RING FITTING TRIGGER BUTTON SET SCREW TRIGGER LOCE TRIGGER HOUSING TRIGGER VALVE SPRING AIR ADJLIETIMG SCREW SPRING INSERT O RING SEAL KIT SOLD SEPARATELY a AT EXT 5E SEAL KIT AVAILABLE SEPARATELY FOR 3 1 AMD bi RATIO PUMP FLUIDO HOSE HFL BBSG XX WITH A PF HH DES 06 NIPPLE AND HFL 045 6J 5 WHIP FER 1 1 RATIO PUMP HSE HAW BBE XX WITH PF HH DES 06 NIPPLE AnD H k
2. O RING BH 734 4 CATALYST FITTENG CATALYST Cri IMDEP VALVE FRONT LOCK WASHER CATALYST PISTON AIP FITTING MATERIAL D RIMG PACKING SPRING VALVE BACK HEEDLE AJIT GUN BALE CHOPPER AJE VALVE O RING SCREW AIF FITTING TRIGGER BUTTOH SET SCREW TRIGGER LOCK TRIGGER HOUSING TRIGGER VALVE O RING SPRING AIR ADLLISTIMG SCREW SPRING INSERT 2 2 a KIT SOLD SEPARATELY AT EXT SE SEAL KIT HOSES AVAILABLE SEPARATELY FUE 6 1 RATIO PLIMP FLUEO HORE HFL DBB5 XX FOE 11 1 RATIO PUMP HOSE H w bBb4 XX WITH 444 5 ALL FATIU PUMPS REFINEMENT AIP HOSE HA D324 XX CATALYST HOSE HCHP 023 13 XX CHOPPER HOSE HA B44 XX CATALYST ATDMIZIMG AIR HOSE 224 Xx HOSE LENGTH DESIRED 25 FT IS STD Page 54 ATC Chopper Gun Manual ATC GOOO0 INT INTERNATIONAL CHOP GUN 09 22 12 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT NOTE ATC 4D0 HEAD ASSEMBLY INCLUDES ITEM aTC 4061 1 1 020 CATALYST RESTRICTDR 20 ATC 40 208 ITEM 8 D Di24 ITEM B4 55 1032 02 5 AND ITEM ATC 40314 CARTRIDGE ASSEHBLY WHICH INCLUDES 5 ATC aD61B ITEMS 4 11 AND ATC 40323 8T ATC 4D323 HT FOF ATC 40323 8 ATC 40323 A TL SANG NUT ORIVER ATC 4D204 1
3. Qu MagnumVenusPlastech Rev 11 2012 ATC 4000 FIT EXTERNAL MIX CHOP GUN 09 22 12 2 32 ATC Chopper Gun Manual ATC 4000 FIT CHOPPER GUN 09 22 12 PARTS KEY PAGE 1 ITEM PART DESCRIPTION ITEM PART 5 DESCRIPTION QTY 1 HG LO 1B CL PL FETAINIMG RING l 44 ATC 40505 AIR ADJUSTING SCREW 2 LHMT 4D402 LATALYST TIP l 48 405706 SPP ING l 3 LIMT X XXX SPRAY TIP 48 ATC 40509 INSERT XXX SIZE 47 ATC 40304 1 O RING 4 E u12 RING z 4B 0 6 007 O FING 1 40323 DIFFUSER SEAT 45 0 O RING 2 ATC 40323 B PACKING PETAINER 50 0 8 0065 O RING 2 7 ATC A0318 LEA LIT 8 40709 GARD ATE 40304 PACKING SET 25 52 AT L 4003 2 HANDLE ASET 1 Ba 0 5 012 O RING 4 53 ATE 40106 PLUG 10 amp T 40318 PACKING PRESS 54 032 0 SCREW 2 11 ATL 40317 PACE ING HOUSING l 55 PF H4 D2 025 AIR FITTING j s 0 5 0068 2 57 5 012 f FING 13 ATC 40201 LAT CYLINDER PLUG 59 40611 i 14 5 ED 40610 SPRING 15 4001 HEAD SEE 2 T O08 U RING 2 las 0 5 000 U EEIhG z F Zs D3z U2 55 SET SCREW l 17 ATC 40701 SCREW BS 40616 SET SCREW l 18 D amp 013 O RING 2 18 ATE 40214 CATALYST FITTING ze aTL 40206 LATALYST CYLINGER l ATE 40704 VALVE FRONT SEAL KIT SOLD SEPARATELY d ATC 40208 LOCK WASHER 23 D E 0
4. 5 TPIGCER VALVE XX HOSE LENGTH DESIPED 25 FT IS STD O RING 3 SPRING AIR SCREW SPRING INSERT Page 45 ww MagnumVenusPlastech Rev 11 2012 ATC Chopper Gun Manual ATC 6000 INTERNATIONAL CHOP GUN 09 22 12 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT NOTE C 4001 HEAD ASSEMBLY INCLUDES ITEM ATC 40511 1 Q20 CATALYST 20 ATC 4d206 ITEM 9 D S 0 28 ITEM B4 55 1032 02 25 AND ITEM 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES B5 4 6 ITEMS 4 11 ATC 40323 BT ATL 40323 87 TOOL FUP 40323 ATC 4AD323 TL S16 HUT DRIVER ATC 4D204 1 CAT VALVE 401013 TRIGGER VALVE O RING TOOL ATC 4D4Q2 BIG O0UBLE SIDED CLEANABLE LAT SEE WOTE ATL 4DAC2 LL SINGLE IUED CLEANALBLE LAT TIP SEE NOTE H Ma LO1B LL ALUMINUM RETAINING RING ATC XXX SPRAY TIP xxx x SIZE ATC 4D4D2 CATALYST FER A amp TL XXX 018 RETAINING RING FOR amp ATC 404D2 NOTE Ma LO18 LL PL RETAINING RING IS WHEN US ING EITHER ATC 4D4DOZ2 BIB INT ATC AD4AQ2 CL INT CAT TIPS ALUMINUM RETAINING RING HAY BE PURCHASED INSTEAD EF THE MG 101B8 CL PL DELRIH PLASTIC RING NOTE H TRIGGER VALVE O RINGS MADE OF EPP RUBBER AME CAN DE LUBRICATED WITH SUPER D MagnumVenusPlastech Rev 11 2012 Page 46 ATC Chopper Gun Manual Qu MagnumVenusPlastech Rev 11 2
5. 2 ATC 40208 24 4 0209 25 40212 2n ATC 4031 I ere 008 ea ATC 40305 ze ATL AD 325 30 ATE 40705 3 1 ATC 4032 1 32 4002 33 ATC 40602 3i 8 003 35 ATC 4050 35 ATC 40607 44 ATC 40505 45 ATC 40505 an ATC 40509 ATE ADDA 4Bs 49 8 008 4000 CHOPPER GUN 09 22 12 PARTS KEY 1 DESCRIPTION QTY ITEM PART s DESCRIPTION qn RETAINING RING 50 0 8 006 O 1NG 2 CATALYST 52 4003 HANDLE ASSY SPRAY TIP 55 PF HN D2 025 AIR FITTING i SIZE 57e 5 12 I RING D RING 59 40611 PESTRICTOR 040 1 SEAT 60 40610 SPRING l PACKING RETAINER PF SW O4M O6F SWIVEL LUCEHUT bes 008 DERING 2 PACKING SET 2 B4 55 1032 02 55 SET SCREW O RING B5 4061 SET SCPEW PACKING PRESS PACKING HOUSING O RING CAT CYLINDER PLUG O RING HEAD SEE NOTE B LI RING SCREW O RING CATALYST FITTING CATALYST CYLIMUER VALVE FRONT LOGE WASHER CATALYST PISTON AIR FITTING MATERIAL TUBE D RIHG PACKING RETAINER SPRING VALVE BACK 4531 BACK CHOPPER AIR VALVE O RING SCREW AIR FITTING AIR ADJUSTING SCREW SPRING INSERT 5 LU PIHG mem am ss w w s ss s x s w BJ Fj FJ PF s s Waj 67 lt 2 CAP SCREW SEAL KIT SOLD SEPARATELY AT EXT 8K
6. Clean and clear orifice in front of catalyst valve Plugged catalyst passageway in head of gun or catalyst tips Inspect clean and clear passageways No catalyst flow to gun See Slave Pump Trouble Shooting Material is leaking from tip front of gun Loose diffuser seat Tighten diffuser seat to gt turn at a time until snug and then one more 1 4 turn Over tightening of diffuser seat may cause binding of material needle Worn needle and or seat Replace worn items O ring on diffuser nicked or cut Replace O ring Material leaking from weep hole on material side of gun Loose diffuser seat Adjust until snug Then turn 1 4 to turn more Don t over tighten Worn needle packing Replace packing and adjust as indicated above MagnumVenusPlastech Rev 11 2012 Page 23 ATC Chopper Gun Manual This page was left blank intentionally MagnumVenusPlastech Rev 11 2012 Page 24 ATC Chopper Gun Manual Parts Drawings ATC 4000 External Mix Chop Gun ATC 4000 A External Mix Chop Gun Automatic ATC 4000 FIT External Mix Chop Gun FIT ATC 4000 FIT A Chop Gun FIT Automatic ATC 4000 FIT INT Chop Gun FIT International ATC 4000 INT External Mix Chop Gun International ATC 6000 External Mix Chop Gun with Signal ATC 6000 FIT External Mix Chop Gun FIT ATC 6000 FIT INT Chop Gun FIT International ATC 6000 INT External
7. HA DB44 X 42 0 6 0006 O RING 3 CATALYST ATDMIZING AIR HOSE H DGc4 XX 43 ATC 40005 SPRING 44 ATC 40605 AIR ADJUSTING SCREW XX HOSE LENGTH DESIRED 25 FT S70 45 ATC 40506 SPRING MagnumVenusPlastech Rev 11 2012 Page 51 3 mum mur f w w w ores h w x ma ATC Chopper Gun Manual ATC 6000 FIT INT CHOPPER GUN 09 22 13 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT ATC 4061 1 1 Q20 CATALYST ATC 40314 ARTRIOGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATC 40323 BT ATC 40323 4 TL 5 16 NUT DRIVER ATL 40323 BT TOOL FOR ATC 4D323 B ATC 4D204 1 VALVE O RING TOOL 40103 TRIGGER VALVE D PINMG TOOL MG 1018 CL ALUMINUM RETAINING PING FMT 40402 INT FMT STYLE CATALYST TIP FMT XXXX HT FMT STYLE SPRAY NOTE A TRIGGER VALVE O FINGS ARE MADE OF PLBEEP CAN ONLY BE LUBRICATED WITH SUPER LUBE NOTE B ATC 4DDI HEAD ASSEMBLY INCLUDES 1 20 ATL 4Q020B ITEM B 0 5 012 ITEM BA 35 1032 02 55 AND ITEM B5 ATC 40616 MagnumVenusPlastech Rev 11 2012 Page 52 ATC Chopper Gun Manual ATC 6000 INT EXTERNAL MIX CHOP GUN INTERNATIONAL i 08 22 12 Qu MagnumVenusPlastech Rev 11 2012 Page 53 ATC Chopper Gun Manual ITEM PART 1 H5 101B ECL PL 2 ucT 40502 INT 3 UuLT xxx 4 0 012 40323 EB ATL 40323 B 7 ATE 40318 Bs ATE
8. SEE NOTE ATC 40402 CL INT SINGLE SIDED CLEANALELE CAT TIP SEE NOTE B Ma 101B CL ALLMIHLM FIND ATL XXX SPRAY TIP XXX SIZE 40402 LATALYST TIP FOR MG 1018 RETAINING RING FOR amp TC 40402 NOTE A Ma 1018 CL PL RETAINING RING 15 NEEDED WHEN USING EITHER ATC 40402 BIG INT OF ATC 40402 CL INT CAT TIPS HG 1OLB CL ALUMINUM RETAINING RING HAY BE PURCHASED INSTEAD OF THE MG 1018 CL PL DELPIM PLASTIC EIN NOTE B TRIGGER VALVE D PIMES ARE MADE EPR PUSBEP CAN ONLY BE LUBRICATED WITH SUPER D gt MagnumVenusPlastech Rev 11 2012 Page 43 ATC Chopper Gun Manual Qu MagnumVenusPlastech Rev 11 2012 ATC 6000 EXTERNAL MIX CHOP GUN 09 22 12 BT2 Page 44 ATC Chopper Gun Manual ITEM PART HG 1018 CL PL z urr 4an4nz 3 4 E DI2 40323 4 BB ATE 40323 B T ATL an0318 Be ATL AQ OM jJ amp Ol24 10 ATL 4031B8 il ATC 40317 124 5 006 13 ATC 40201 5 008 15 ATE 4001 18 0 5 020 17 ATC 40701 B D 5 013 18 ATE 40214 20 ATE S0208 el ATL 40704 22 ATE 4n208 24 ATC 40209 40213 2 ATE 40311 7 E Q08 2g ATE 40305 29 ATE 40325 30 ATE 40705 3l ATL 40321 32 ATC 4002 33 ATC 40602 34 0 8 0034 35 ATE 4050 36 40607 af ATL 40L13 38 40108 39 ATE 40L11 40 ATE 40LO0 1 41 401013 42 43 aTC 40005 44 ATC
9. administering first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information MagnumVenusPlastech Rev 11 2012 Page 10 ATC Chopper Gun Manual 3 0 Equipment Safety WARNING Magnum Venus Plastech suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as hi
10. 40505 45 ATE 40506 46 ATE 405308 3 ATC 6000 INTERNATIONAL CHOP GUN 09 22 12 PARTS KEY PAGE 1 DESCRIPTION QTY ITEM PART DESCRIPTION RETAINING EING 47 ATC 30304 1 O RING CATALYST TIP 4B D B D07 D PINR SPRAY TIP 48 D B 008 O RING XXX SIZE SO 006 O RING O RING 3 5 a1C 40708 GARY DIFFUSER SEAT 52 4TC 4003 5IG HANDLE 455 PACKING RETAINER 1 53 ATC 40106 PLLIG LOCKNUT S4 F FHCS 1032 08 SCREW PACKING SET 2 55 PF HN 02 025 AIP FITTING O RING 4 57 0 5 012 O RING PACKING PRESS 59 4061 RESTRILTIE 0402 PACKING HOUSING BD 40610 SPRING O P1NG 2 51 PF SW 4M 06F SWIVEL CYLINDER PLUG D T 008 O RING O RING 5 B4 55 1032 02 55 SET SCREW HEAD SEE NOTE 1 85 ATC 40816 SET SEREN O RING 2 67 TRU 1021 ELBOW SCPEW z BB 022 BARB O RING 2 7 3 SEAL CATALYST FITTING CATALYST CYLINDER VALVE FRONT SEAL KIT SOLD SEPARATELY LOCK WASHER CATALYST PISTON 5 SEAL KIT FITTING MATERIAL TUBE O RING HOSES AVAILABLE SEPARATELY oe Saker FOR 6 1 RATIO PUMP OVE Bak i FLUITO HOSE HFL OBBB Xx phic S FOR 11 1 RATIO PUMP FLUID HOSE HAW OBBA XX WITH 0444 5 ee ALL PATIO PUMPS ATR FITTING 1 REFINEMENT AIR HOSE HA 324 XX Titers I CATALYST HOSE HC 0224 XX SEP S ER CHOPPER AIP HOSE HA OB4d XX HK CATALYST ATOMIZING AIR HOSE 0224 TRIGGER HOUSING
11. 5H O B 008 D RIMG 13 ATC 4050 CAT EYLINDER PLUG 59 ATC 4A0B11 PESTRICTOR 5 0402 D S 0C8 D RiNG 5 ATC 40B10 EPRIMG 15 4001 HEAD SEE NOTE Br B2 0 008 I RING ie 5 020 O RING g amp 4 F 5X ID32 Q2 53 SET SEREN 17 ATC 4C701 SCREW 2 65 ATC 40B51B SET SCREW 18 0 5 013 O RING z TRU LO021 ELBOW 19 ATC 402 16 CATALYST FITTING BB TRU ID22 BARB 20 40206 CATALYST CYLINDER 1 7304 3 1 SEAL 2l ATL AC704 VALVE FRONT de 4TL 40208 LOCK WASHER 0 U R1HG SEAL KIT SOLD SEPARATELY 4 ATL 40208 CATALYST PISTON l 85 40213 AIR FITTING 5 SEAL KIT 2m ATC 4031 lF MATERIAL TUBE 274 D F1NG HOSES AVAILABLE SEPARATELY 28 402305 PACKING RETAINER 1 29 AT 4Q325 SPRING FOE 3 1 AMD RATIO PLMP s 40705 VALVE BACK 1 FLUID HOSE HFL UBBE XX WITH 3l ATC 4032 HEEDLE 557 PF HH D amp s Q5J NIPPLE AND 32 4002 GUN BACK HFL 0455J 5 wHIP 33 ATC 40502 CHOPPER VALVE 34 0 8 003 O RING 1 1 1 RATIO PUHP 358 ATCC SCREW 2 FLUID HOSE HAW BBB XX WITH 3B 4170 40607 AIR FITTING 1 PF HH DES 05 NIPPLE A 37 ATL 401 L3 TRIGGER PAT WON H i 1 5 WHIP 38 401089 SET SCREW 1 32 amp TC 4nl LL TRIGGER LOCK l REFIHEMEMT AIRE HOSE 0324 40 ATL 40lQ0L TRIGGER HOUSING 1 CATALYST HOSE 2 131 41 ATC 40103 TRIGGER VALNE l CHOPPER AJP HOSE
12. AQOM Qe 0 5 012 10 4TL 40318 11 STL 40317 jz 5 0 4020 10 5 0086 15 ATE 4001 10 5 0020 17 40701 je 0 5 013 19 ATL 402 16 20 ATC 0208 21 ATE ACOTDA 22 ATE 40208 ATE 40eOS ATE 40213 ATC 40311 ATU 40 3508 ATL A 325 ATU a ITS ATL 4037 ATC ATE 40602 0 8 0803 ATU 40501 ATE 40607 AT 40 13 ATE ADIDS ATE 40111 ATE 4DTO 40103 D E Do6 ATC 40105 ATE 405068 ATEL 40806 ATE 8 86 4 W M W u 2 SRS h E RR fa E gt MagnumVenusPlastech Rev 11 2012 ATC 6000 INT INTERNATIONAL CHOP GUN 09 92 12 PARTS KEY PAGE 1 DESCRIPTION qTY ITEM PART 5 DESCRIPTION qTY RETAINING BING 1 47 ATC AD3R IE CATALYST 1 4 7 O RING l SPRAY TIP 1 49 8 008 1 E XXX SITE 50 9 8 0065 d D FING 5 aTC 40708 LIRE DIFFUSER SEAT 52 4003 510 ASSY PACKING RETAINER 53 TC 40106 PLUG LOCK HUT S4 FHCi 1092 08 SCPEW a PACKING 4 SET OF 2 55 FITTING D RIMG 57 D 5 0l2 l PALE ING PRESS 5g 40511 11409 PACKING HIUS IHG B ATC 40010 SPRING l D EING BI PFF 3K DSM DBF A3WIVEL CYLINDER PLUG U P1HG z O RING F SS 1032 02 TS SET SCREW HEAD SEE 65 40618 SET O RING B7 2 EL Ris SCREW TAE H022
13. D4B 51 5 REFIMEMENT AIR HOSE HA 324 XX CATALYST HLHP DZ3 3 XX CHOPPER AIR HOSE HA bd4d XX CATALYST ATOMIZING AIF HOSE 2 24 KA HOSE LENGTH DESIRED 25 FT 15 STD Page 39 ATC Chopper Gun Manual ATC 4000 FIT INT CHOPPER GUN 09 22 12 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT 40611 1 020 CATALYST RESTRICTOR ATC 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATC 40323 8T ATC 40323 A TL 2 16 NUT DRIVER 40323 TOOL FOR ATC 40323 B ATC 40204 1 CAT VALVE O RING TOOL 401 03 1 TRIGGER VALVE O RING TOOL MG LOIB CL ALLIMIM M RETAINING RING 40402 STYLE CATALYST TIP FMT XXXX HT FMT STYLE SPRAY TIP NOTE TRIGGER VALVE O RINGS ARE MADE OF EPP RUBBER AND CAN ONLY BE LUBRICATED WITH SUPER LUBES NOTE B ATC 4001 HEAD ASSEMBLY INCLUDES ITEM 00 ATC 40206 ITEM 9 0 5 012 ITEM 55 1032 02 55 ITEM 65 40616 MagnumVenusPlastech Rev 11 2012 Page 40 ATC Chopper Gun Manual ATC 4000 INT EXTERNAL MIX CHOP GUN INTERNATIONAL 4 09 22 12 KH XP to inm Q i Qu MagnumVenusPlastech Rev 11 2012 Page 41 ATC Chopper Gun Manual ITEM PART HI 1018 LL PL 2 LCT 40402 IMT 3 LucT xxx 44 0 012 BA 40323 ATL 40323 B ATL 40318 ei ATE A0304 g 0 5 0124 40318 E 403 7 2 0 5 006 13 ATL AU0201 da D
14. Install a new o ring onto the catalyst cylinder on the gun head 10 Remove the two set screws on the side of the gun head assembly holding the catalyst cylinder in place 11 Remove catalyst cylinder from the gun head Note Make note of the o ring positions on the catalyst cylinder Installing the new o rings in the wrong positions will cause the gun to not work properly 12 Replace the old o ring with the new o rings from the seal kit 13 Lubricate the o rings with SSL 10 or Vaseline MagnumVenusPlastech Rev 11 2012 Page 19 ATC Chopper Gun Manua Note The hole in the catalyst cylinder has to line up with the hole in the gun head that the set screw will be installed into Set Screw with Catalyst Weep Hole 14 Reinstall the catalyst cylinder into the gun head by rotating it back and forth while pushing it into the gun head Use caution not to damage the o rings Align the hole in the catalyst cylinder with the hole in the side of the gun head 15 Replace the set screws back into the gun head 16 Using a 5 16 nut driver remove the diffuser seat from the front of the gun 17 Using special tool ATC 40323 BT remove the cartridge assembly from the front of the gun 18 Pull the resin needle piston assembly from the back of the gun head 19 Replace the o ring on the resin needle piston 20 Remove the packing retainer from the back of the gun head and replace the o ring with a new one 21 Replace the packing
15. SCREW ATC 40318 PACKING PRESS 1 ATC 40317 PACKING HOUSING 1 0 5 006 O RING 2 40201 CAT CYLINDER PLUG Mc CE n s ong O RING 5 AT EXT SEAL KIT ATC 4001 HEAD SEE NOTE B S at 0 5 020 O RING 2 HOSES AVAILABLE SEPARATELY ATC 40701 SCREW 2 0 5 013 O RING _ 2 FOR 3 1 AM B 1 RATIO PLHP ATC 4D214 CATALYST FITTING 1 FLUID HOSE HFL BBB XX WITH ATC anz n CATALYST CYLINDER 1 PF HN 085 G6 HIPPLE AND 40704 VALVE FRONT 1 HFL 048 5J 5 WHIP 4 LUCK WASHER 1 E 013 O RING 1 FOP 11 1 RATIO PUMP ATL 4D209 CATALYST PISTON FLULD HOSE HAW OBBB XX WITH ATC 4Dzl3 AIR FITTING 3 08 05 NIPPLE AMD A ATC 4D31 F MATERIAL TUBE 1 81 5 0 006 D PIHG 1 ATC 4D3Q5 PACKING RETAINER ALL RATIO PUMPS 40325 SPRING 1 REFINEMENT AIR HOSE 0324 ATC 40705 VALVE BACK 1 CATALYST HOSE HD 0224 XX ATC 40321 NEEDLE ASSY l CHOPPER AIR HOSE HA D644 XX 4002 GUN BACK 1 CATALYST ATDMIZING AIR HOSE HA D224 XX ATC 4D602 CHOPPER AIR VALVE 1 D 8 003 O RING 1 XX HOSE LENGTH DESIRED 25 FT IS ATC 40501 SCREW 2 40607 FITTING 1 ATC 40505 ADAUSTIMG SCREW 1 ATC 40506 SPRING 1 ATC 4D508 1 ATL 40304 D RING 1 0 8 007 O RING 1 0 6 0068 O RING 4 MagnumVenusPlastech Rev 11 2012 Page 36 ATC Chopper Gun Manual ATC 4000 FIT A CHOPPER GUN 08 22 12 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT 40 11 1 020 CATALYST
16. SEAL KIT HOSES AVAILABLE SEPARATELY FOR 6 1 PATIO FLUID HOSE HFL 656 XX FOR 11 1 RATIO PUMP HOSE HAW DbEBA XX WITH Hhw D444 53 ALL PATIO PUMPS REFINEMENT AIR HOSE 24 CATALYST HOSE HL 224 XX CHOPPER AIR HOSE HA 0544 XX CATALYST ATDMIZIMG AIR HOSE H amp D224 x XX HOSE LENGTH DESIRED 23 FT Is STD Rev 11 2012 Page 30 ATC Chopper Gun Manual 4000 CHOPPER GUN 09 22 12 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT ATC 40611 1 020 CATALYST RESTRICTOR 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES 5 4 11 AND ATC 40323 BT ATC 40402 BID DOCLIELE SIDED CLEANABLE SEE NOTE A ATL 4A0302 EL SINGLE SIDED CLEANABLE CAT TIF SEE NOTE A ATC 4 323 4 TL S16 DRIVER 40323 TOOL FOR ATC 40323 B8 40204 VALVE O RING TOOL MG 1O018 ALUMINUM RETAINING BING SPRAY XXX SIZE ATL AQAQ 2 CATALYST FOR ATL XXx MG 1018 CL PL RETAINING RING IS NEEDED USING EITHER ATC 40402 816 40402 40402 CAT TIPS CA MB IOIB CL ALUMINUM RETAINING PING BE PURCHASED INSTEAD THE MG LO018 CL PL DELRIM PLASTIC PING NOTE H 4001 HEAD ASSEMBLY INCLUDES ITEM 20 ATC 40205 ITEM 8 0 5 0124 ITEM B4 F 3S 1032 02 S5 AND ITEM ES 40616 MagnumVenusPlastech Rev 11 2012 Page 31 ATC Chopper Gun Manual
17. are air trigger guns As the gun trigger is pulled air is shifted from one side of a piston to the other the pistons are attached to the gun needles and thus opens and closes the needles The ATC chopper has a poppet valve which is pushed when the resin needle moves to the open position this allows the chopper air to be turned on and off by pulling the trigger This manual the ATC CHOPPER GUN MANUAL provides information you need to perform simple maintenance and repair on your equipment Q Step by step assembly and disassembly procedures are included for each component Atroubleshooting guide helps you diagnose and perform common repair situations Please read the manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself DANGER To prevent accidental injection injury disconnect all air and electrical power to the unit before beginning repair or maintenance on this equipment During Disassembly As you disassemble the equipment lay out the components on a clean surface in the correct order and direction This will help you to reassemble them This manual covers all the variations of the ATC Chopper Gun ATC 4000 XXX EXTERNAL MIX CHOP GUN ATC 6000 XXX EXTERNAL MIX CHOP GUN WITH SIGNAL MagnumVenusPlastech Rev 11 2012 Page 13 ATC Chopper Gun Manual This page was left blank intentionally MagnumVenusPlastech Rev 11 2012 Page 14 ATC Chopper Gun Manu
18. cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Plastech is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Plastech recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electr
19. of the Polyester Systems Magnum Venus Plastech recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Plastech recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Plastech recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards MagnumVenusPlastech Rev 11 2012 5 ATC Chopper Gun Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics indus
20. retainer into the back of the gun head 22 Replace the o ring for the resin cylinder seal 23 Replace the two tip pin o rings on the front of the gun 24 Remove the catalyst cylinder plug on the front of the gun head and replace the o ring 25 Reinstall the catalyst cylinder pug into the front of the gun head 26 Replace the o ring on the diffuser seat MagnumVenusPlastech Rev 11 2012 Page 20 ATC Chopper Gun Manual 27 Using a pin and wrench loosen the needle packing housing from the packing retainer 28 Check that the packing press moves freely the packing housing clean as necessary 29 Replace the two packing in the packing housing 30 Hand tighten the packing housing packing press and two new packing together with the packing retainer Note Use caution not to over tighten the packing retainer into the packing housing as the resin needle will not go through the packing 31 Tighten the lock nut to secure the packing housing 32 Install the packing housing assembly cartridge assembly into the front of the gun head 33 Press the diffuser seat as far as it will go into the front of the gun head Using a 5 16 nut driver screw the diffuser seat in a few threads 34 Install the resin needle assembly into the back of the gun head 35 Using the 5 16 nut driver adjust the packing seat to where it is snug then just a little more 36 Insert the catalyst spool valve assembly into the back of the gun h
21. the hoses at any point If allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area MagnumVenusPlastech Rev 11 2012 9 ATC Chopper Gun Manual 2 7 Toxicity of Chemicals A Magnum Venus Plastech recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Plastech recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those
22. 0103 1 TRIGGER VALVE O RING TOOL 40204 1 VALVE O RING TOOL HG 101 BL ALUMINUM RETAINING RING FMT 40402 3 STYLE CATALYST FMT XXXX HT FMT STYLE SPRAY NOTE TRIGGER VALVE ARE MADE EPF RUBBER ONLY BE LUBRICATED WITH SUPER LUBE NOTE H 4001 HEAD ASSEMBLY INCLUDES ITEM 20 ATC 40206 ITEM S 0 5 012 ITEM 54 33 1032 02 55 AND ITEM B5 ATC 40616 MagnumVenusPlastech Rev 11 2012 Page 34 ATC Chopper Gun Manual ATC 4000 FIT A EC EXTERNAL MIX CHOP GUN a 09 22 12 BT2 VU aA yl Cer d tu ie V PI SN 8 as ud ul ma ios E E s b L 98 u Page 35 Qu MagnumVenusPlastech Rev 11 2012 ITEM W H EH ATC Chopper Gun Manual ATC 4000 FIT A CHOPPER GUN 09 22 12 PARTS KEY PAGE 1 PART DESCRIPTION qTY ITEM PART DESCRIPTION qTY HG 1018 CL PL RETAINING PING 1 50 H B DOB D PING 2 UAT 00 CATALYST TIP 1 52 4003 4 HANDLE 557 UMT KAN SPRAY TIP 1 55 02 025 AIR FITTING I SIZE 57 0 5 012 O RING 0 012 O RING 2 8 40611 RESTRICTUR 6 040 ATC 40323 A DIFFUSER SEAT 1 BO 40810 SPRING ATC 4D323 B PACKING RETAINER 1 62 0 018 GARING 2 aTC 40319 LOCKE HUT Bt 5 1032 2 5 SET SCREW ATC 40304 PACKING SET 2 1 BS 40 SCREW I D 5 0124 4 F C5 O4 12
23. 012 ATC 6000 FIT EXTERNAL MIX CHOP GUN 08 22 12 2 Page 47 ATC Chopper Gun Manual ATC 6000 FIT CHOPPER GUN 09 22 12 PARTS KEY PAGE 1 ITEM PART DESCRIPTION qr ITEM PART DESCRIPTION QTY HG DIB CL PL PETAIHING RING 45 ATC 40506 SPRING 2 LIT 0402 CATALYST TIP 456 ATC 40509 INSERT UMT Xxxx ZPRAY TIP 474 ATC 40304 0 XXX SIZE 4B D B 007 O RING 4 012 O RING 2 49 0 008 5 2 40323 DIFFUSER SEAT 80 6 I RING 2 EB ATL 40323 B PACKING 5 aTC 40708 GUARD 7 ATC 40318 LDCKNUT 1 4003 516 HANDLE ATTY B ATU D PACKING SET OF gt 53 ATC 40106 PLUG 0 5 012 O RING 84 1032 08 SCREW 2 10 40318 PACKING PRESS 85 PF HN 2 25 FITTING I 40317 PACKING H LS TN D 5 012 DERING fe O 5 006 O F TENG So ATC 4051 RESTRICTION 040 13 AT 40201 CAT CYLINDER PLUG BD ATC 40510 SPRING 14 0 3 0086 D PTHG 8 82 D T 008 O RING 2 15 4001 HEAD SEE NOTE Bi 55 1032 02 35 SCREW le 0 5 020 D PING 2 B5 4061 SET SCREW 17 ATL 40701 CREW 2 67 TRU 1021 EL BON 5 O RING 2 BB TRU 1022 BARE 18 ATC 40214 CATALYST FITTING Ed 7304 3 1 SEAL 20 ATL 4D206 CATALYST CYLINDER 1 2 40704 VALVE FPDNT 22 ATC 40208 LOCK WASHER SEAL KIT SOLD SEPARATELY 23 O E 013 O FING 240s A
24. 13 D PING I 5 24 40209 CATALYST PISTON l 28 ATL 4D213 AIR FITTING HOSES AVAILABLE SEPARATELY 26 40311 MATERIAL 274 O RING l 3 1 AHD 6 1 PUMP 28 ATE 40 305 PACKING HOSE HEL BSB XX WITH ATL 40325 SPRING l 085 06 1 NIPPLE 30 40705 VALVE BACK HFL 466J S WHIP 3l 40321 557 l ATL 4002 GUA BAL l FOF 1 1 RATIU PUF 33 A TE 406002 CHOPPER AIP VALVE l FLUID HOSE HAWw SS8B xX WITH B Do3 D RIHO l 085 06 1 NIPPLE AND 35 ATC 4D0501 SCREW 2 1 5 3b ATU 40607 AIR FITTING l 37 ATC 40113 TRIGGER BUTTON ALL PATIO PUMP ATC 40108 SET SCREW REFINEMENT AIR HOSE H 324 XX ATE 4D111 TEIBBEE LOCE CATALYST HOSE HL Oz24 XX 40 ATC 40101 TRIGGER HOUSING CHOPPER AIR HOSE 41 40103 TRIGGER VALVE CATALYST ATOHIZING AIR HOSE 0024 424 006 O RING 3 43 ATC 4D0108 SPRING Xx HOSE LENGTH 25 FT IS S10 4 MagnumVenusPlastech Rev 11 2012 Page 33 ATC Chopper Gun Manual 4000 CHOPPER GUN 09 22 12 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT 40611 1 20 CATALYST RESTRICTOR 40314 CARTEIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATL 40323 BT 40323 1 5 16 NUT ORIVER ATC 40323 BT TOOL FOR ATC 40323 B ATC 4
25. 25 are 0 5 012 58 0 008 58 1 40611 ATE 4051D Bl 5 62 0 008 amp 55 1022 02 55 B5 1 40 DESCRIPTION INSERT O RING MRING O RING ERD HANDLE ASSY PLUG SCREW AIR FITTING P RING P Ih RPESTRICTOR i 040 SPRING TWIVEL O RING SET SCREW SET SCREW SEAL KIT SOLD SEPARATELY AT ExT SE TEAL KIT HOSES AVAILABLE SEPARATELY 6 1 RATIO PLMP FLUID HOSE HFL DBBB XX 11 1 PATID PUMP 3 icm Rue ME Rue Rer EDS EET Ee Kik t em k a ERR FLUID HISE Hiw ObD4 XX WITH Hiw 0444 5 ALL RATIO PUMPS REFINEMENT AIR HOSE 324 CATALYST HOSE HDCHP 023 13 3 XX CHIPPER AIP HA OB44 Xx CATALYST ATOHIZING AJP HOSE 0224 XX HOSE LENGTH DESIRED 25 FT IS STD 3 gt MagnumVenusPlastech Rev 11 2012 Page 42 ATC Chopper Gun Manual ATC 4000 INT INTERNATIONAL CHOP GUN 09 22 12 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT NDTE ATL 4D511 1 CATALYST RESTRICTOR ATC 4001 HEAD ASSEMBLY IHCLLIES ITEM 20 ATC 40205 ITEM 9 S DI24 ITEM ATC 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES 64 F 55 1032 02 35 AND ITEM ITEMS 4 AMD ATL 40323 BT B5 ATC 40616 ATL 40323 4 TL 516 NUT DRIVER ATE 4D323 BT TOOL FOR 40323 ATL 402D4 VALVE D FING TOOL ATC 40103 1 TRIGGER VALVE O RING TOOL ATC 4D4De2 BIG INT DOUBLE SIDED CLEANABLE
26. ABLE SEE A ATC 40402 CL SINGEL SIDED LLEANABLE SEE A ATE 40323 TL S I HUT DRIVER ATC 40323 BT TOOL FOR ATC 40323 8 ATC 30103 1 TRIGGER VALVE O RING TOOL 40204 1 CAT VALVE O RING TOOL RETAINING RING ATL Xxx SPRAY TIP XXX ALE ATU ADAC CATALYST TIF FUR ATC Xxx MO 1018 RETAINING RING FUR 40402 NOTE MG IO18 CL FR RETAINING PING IS HEEDED WHEN USIMG EJTHEP ATC 4D4D2 BHIG ATC 40402 LL UCT 30402 CAT TIPS HG IDIB CL ALUHMINUH BETAIMIMG PING BE PURCHASED INSTEAD OF THE HG 1018 CL F amp DELFIN PLASTIC RING NOTE TRIGGER VALVE I RIMBS MADE OF EPR RUBBER AMD ONLY LUBRICATED WITH SuPER D NOTE C ATC ADD HEAD ASSEMBLY INCLUDES ITEM 20 ATC 4U206 8 0 5 0124 1 55 1032 02 55 AND ITEM 5 ATC 40618 MagnumVenusPlastech Rev 11 2012 Page 28 ATC Chopper Gun Manual ATC 4000 4 EXTERNAL MIX CHOP GUN 09 22 12 BT2 MagnumVenusPlastech Rev 11 2012 Page 29 ATC Chopper Gun Manual ITEM PART 5 l MG 101B CL PL 2 LC T 3 DAD 3 LICT Xxx 40323 BB ATC 40323 B 7 ATC 40319 Ge I 5 0124 10 ATC 40318 11 ATL 4D317 12 D 3 006 13 40201 14 0 5 008 15 4001 l D X 20 17 ATE 4D 701 19 nD s n13 18 40214 ATUL AD 21 ATC AD7DA
27. ANG 5 4001 0 5 020 7 40701 H 5 18 ATL 40215 20 40206 al ATC 40704 22 ATC 40208 24 ATC 402098 ze 40213 eu ATL 40311 874 D E DO8 28 ATC ACD 308 2 40325 30 ATC 40705 31 40321 3g ATL 4D02 ATU A0602 Sie D B D03 35 ATL 40501 35 amp TE 40B07 37 ATL 40113 3g ATE ACLOSB E 40111 40 40801 4 40103 42 0 E 006 43 AT 40L05 24 ATL 40505 45 40506 ATC 4000 INT INTERNATIONAL CHOP GUN 09 22 12 PARTS KEY PAGE 1 DESCRIPTION RETAINING PING CATALYST TIP SPRAY XXX SIZE D FING DIFFUSER SEAT PACKING RETAINER LODE HUT PACEIMG SET OF 2 O FING PACING PRESS PACE ING HOUSING DP ING LAT CYLINDER PLUG D PIHG HEAD SEE NOTE E DERENG SCREW D PINR CATALYST FITTING CATALYST CYLINDER VALVE FRONT LUCK WASHER CATALYST PISTON AIF FETTING MATERIAL TUBE D RIH PACKING RETAINER SPRING VALVE BACK MEEULE LESY GUA BACK CHOPPER AIR VALVE D RINR SCREW AIR FITTING TRIGGER BUTTON SET SCREW TRIGGER LOCK TRIGGER HOUSING TRIGGER VALVE D RING SPRING AIP ADJUSTING SCREW SPRING qr l l dem i Regem e JE MC E A E o s ITEM PART 46 ATL A0508 47 40 0 8 007 dgs T B DDB S0 Q B 006 51 407089 52 4003 2 53 40106 54 5 1032 08 ES 02 0
28. ATC CHOPPER GUN REPAIR MANUAL MagnumVenusPlastech Rev 11 2012 ATC Chopper Gun Manual D MagnumVenusPlastech CORPORATE HEADQUARTERS and MANUFACTURING 11692 56 Court Clearwater FL 33760 Tel 727 573 2955 Fax 727 571 3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 MVP Plastech UK Chilsworthy Beam Gunnislake Cornwall PL18 9AT UK Tel 44 0 1822 832621 Fax 44 0 1822 833999 www mvpind com MagnumVenusPlastech Rev 11 2012 Page 2 ATC Chopper Gun Manual Table of Contents SECTION Page SAFETY amp WARNING INFORMATION 4 INTRODUCTION 13 GUN DISASSEMBLY 15 GUN HEAD REPAIR 19 TROUBLE SHOOTING GUIDE 23 PARTS DRAWING SECTION 25 REVISION INFORMATION 59 MagnumVenusPlastech Rev 11 2012 3 ATC Chopper Gun Manual SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blen
29. GGER VALVE O RING TOOL 40204 CAT VALVE O RING TOOL Mo 1078 0 ALUMINUM RETAINING 1 40402 3 FMT STYLE CATALYST FMT XXXX HT FMT STYLE SPRAY NOTE TRIGGER VALVE O RING ARE MADE EPP FLEBEP AMO CAN ONLY LUBRICATED WITH SUPER O LUBE NOTE B 4001 HEAD ASSEMBLY INCLUDES ITEM 20 ATC 40206 ITEM 9 0 5 012 ITEM 64 55 1032 02 55 AND ITEM ES ATL 4081B MagnumVenusPlastech Rev 11 2012 Page 49 ATC Chopper Gun Manual ATC 6000 FIT INT EXTERNAL MIX CHOP GUN INTERNATIONAL 5 4 x Am 09 22 12 Qu MagnumVenusPlastech Rev 11 2012 Page 50 ATC Chopper Gun Manual 6000 CHOPPER GUN 09 22 12 PARTS KEY PAGE 1 ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION 1018 01 91 RETAINING RING 1 48 40509 INSERT 2 THT CATALYST AT ATC 40304 D RI1NGa 3 LHT xxxx SPRAY TIP 1 48 D B 007 O RING SIZE 4g D B 00B O RING 4 D E l2 O RING z Soe 006 O RING BA ATL AQ323 A DIFFUSER SEAT Sl ATC 4070G GUAPO EB 40323 PACKING RETAINER 52 4003 16 HANDLE ASSY 7 ATC AQ319 LUCENLIT 53 ATC 40106 PLUG 8 ATC AQ3DR PACKING SET 2 54 P FHCS 1032 08 SCREW 8 O S 0 24 O RING 55 PF HH D2 025 AER FITTING 10 aTC d03 18 PACKING PRESS 55 O T 008 O RING 11 ATE 40317 PACKING HOUSING 57 0 2 012 DRING 12 D amp 008 D RiNG 2
30. Mix Chop Gun International ATC 40314 Cartridge Assembly ATC 40402 TT Test Catalyst Tip Assembly AT EXT SK Seal Kit MagnumVenusPlastech Rev 11 2012 Page 25 ATC Chopper Gun Manual ATC 4000 EXTERNAL MIX CHOP GUN e 09 15 12 BT2 25 k lt gt MagnumVenusPlastech Rev 11 2012 Page 26 ITEM 42 Chopper Gun Manual PART M6 1018 CL PL UrT Aansnz U E D12 40323 4 ATC AQ323 B ATE 40319 ATE U s DI2A ATC 40318 ATE 30317 5 ATE anani D 5 noa 4001 0 5 020 401701 s D13 ATC A02 14 ATL a ATC d0 704 ATL an2 0g ATC AQPUB 40213 40311 D E noa 40308 40325 ATL 40705 40321 ATL id A TE AND D B Do3 ATC 40601 ATC ADEL T ATC 40113 ATC 40108 ATL 30111 ATE AD 10 ATL a0103 O E 006 Qu MagnumVenusPlastech Rev 11 2012 ATC 4000 CHOPPER GUN 09 15 12 PARTS KEY PAGE 1 DESCRIPTION ITEM PART DESCRIPTION RETAINING RING 43 40105 SPRING CATALYST TIP 44 ATE 40505 I ADJUSTING SCREW SFRAY TIP 45 ATC 40506 SPRING XXX SITE 4b 40509 INSERT D RIND 47 ATL 40304 1 O RING DIFFUSER SEAT 8 007 H P ING PACKING RETAINER 48 008 O RING LOCKNUT S 0 8 0065 O FING PACKING SET OF 21 s 40709 O RING 82 2 HANDLE ASSY PACKING PRESS 53 ATC 40106 PLUG PACKING HOUSING 84 F FHOS 1052 08 SCREW O RING 55 PF HA 02 025 Ale FIT
31. NS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PLASTECH DISTRIBUTOR OR MAGNUM VENUS PLASTECH NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended MagnumVenusPlastech Rev 11 2012 Page 12 ATC Chopper Gun Manual W Introduction The AT series guns are one of the most advanced state of the art guns introduced into the composites industry The AT gun series features low maintenance few adjustments superb quality and a long service life These guns will assist you in the production of a superior product The AT series guns
32. RESTRICTOR ATC 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATL 40323 HT 40323 4 516 NUT ORIVER ATL 40323 BT TOOL FOR ATC 40323 8 ATC 40204 1 CAT VALVE O RING TOOL HG 1018 0 ALLIMINLM RETAINING RING FMT 40402 3 FHT STYLE CATALYST TIP FMT XXXX HT FMT STYLE SPRAY NOTE ATC 4DD HEAD ASSEMBLY INCLUDES ITEM 20 40206 ITEM 8 0 5 012 ITEM B4 55 1032 02 5 AMD ITEM 55 ATC 40616 MagnumVenusPlastech Rev 11 2012 Page 37 ATC Chopper Gun Manual ATC 4000 FIT INT EXTERNAL MIX CHOP GUN INTERNATIONAL 08 22 12 tBT2 a 2 Y gt 1 a Ls MagnumVenusPlastech Rev 11 2012 Page 38 ATC Chopper Gun Manual ATC 4000 FIT INT CHOPPER GUN ITEM PART 5 l HG 1018 CL PL 2 uMT a04D2 TNT 3 X XXX E 012 BA ATC 4AC 237A ATC 80323 6 7 401314 B 4034 gs 0 5 0124 10 ATL 4D3lLH 11 44 317 12 amp 006 13 ATE 4 201 Jan 5 008 18 ATL 4001 156 0 5 20 17 ATL 4au l H D 5 013 18 ATC 40218 20 ATC 40208 i 40704 22 40208 24 AT 40209 25 40213 28 40311 fie E O08 eg ATL 40 305 20 ATE A 325 30 40705 31 4 4 32 32 002 33 ATE 4ADEG2 di 8 003 35 ATE 40301l 36 ATC 40607 37 4TC 40113 38 ATC 40 108 39 ATC 401 11 40 ATC 40101 41 ATC 4n1Q3 4g E Qon ATL 40105 4 4 45 ATL 40508 AB ATEK 474
33. RNING If diluents are not used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Plastech System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of
34. TING CAT CYLINDER PLIG 574 5 012 O PTNG THR ING s ATC 406E1 0401 HEAD SEE NOTE C 60 ATC 40610 SPRING O RING PF ZW D4H DGF SWIVEL SCREW 62 008 O RING CF ING amp 4i Fr 5 amp 1032 D2 5 amp SET SCREW CATALYST FITTIMG 65 ATC 40518 SET SCREW CATALYST CYLINOER VALVE FRONT LOCK WASHER CATALYST PISTON AIF FITTING MATERIAL TUBE O RING PACKING RETAINER SPRING VALVE BALE NEEDLE ASSY GUN BACE CHOPPER AIP VALVE D RTNG SCREW AIR FITTING TRIGGER BUTTON SET SCREM TRIGGER LOCK TRIGGER HOUSING TRIGGER VALVE O RING We ee 4 dM amem mE ERA dki aan gk nn aki fan inti Bah h ONE Ki HS 6 dad SEAL KIT SOLD SEPARATELY AT EXT 5k SEAL KIT HOSES AVAILABLE SEPARATELY FOR 6 1 RATIO PUMP FLUID HOSE HFL BBb5 XX 11 1 RATIO PUFF FLUID HOSE H amp W Bb4A XX WITH 5 ALL RATIO PUMPS REFINEMENT AIR HOSE H 0324 XX CATALYST HOSE 0224 CHOPPER AIR HOSE H amp D44 XX CATALYST ATOMIZING AIR HOSE 224 XX HOSE LENGTH DESIRED 25 FT IS STD Page 27 m mm mmm cm iji Pj s s s jani ATC Chopper Gun Manual ATC 4000 CHOPPER GUN 09 15 12 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT 40611 1 4020 CATALYST RESTRICTUR 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 ATL 40373 HT ATL AD4Qz BIG UDLELE SITED CLEAN
35. TL 40208 CATALYST PISTON SEAL KIT 25 ATC 40213 AIR FITTING ATC A0311 FIT MATERIAL TUBE HOSES AVAILABLE SEPARATELY ere E DOB P ING 288 40305 PACKING RETAINER 3 1 AM 8 1 RATIO PUMP 29 40325 SPRING FLUID HOSE HFL BBE XX WITH 30 ATE 40708 VALWE BACE 5 NIPPLE AND 31 40321 NEEDLE ASSY HFL 045J56J 5 WHIP 32 4002 GUM BACK 33 40602 CH PPEP VALVE FG PATIO 34 8 003 O RING l FLUID HOSE HAw BBB XX WITH 35 ATL 40501 SCREW 2 PF HN DBS 05J HIPPLE AM 35 40607 AIR FITTING HA W 046 6 5 WHIP 37 40113 TRIGGER BUTTON 38 40108 SET SEREN ALL RATIO PUMPS 338 ATC 40111 TRIGGER LOCK PEFINEMENT AIR HOSE 124 40 40101 TRIGGER HOUSING CATALYST HOSE HC Qg24 XX 4l ATL 40103 TRIGGER VALVE CHOPPER ADIP H OBdi XX 42 D E 006 O RING 3 CATALYST ATDMIZIMG AIR HOSE H 0224 XX 43 40106 SPRING 44 40505 AIR ADJUSTIHG SCREW XX HOSE LENGTH DESIRED 25 FT IS STD MagnumVenusPlastech Rev 11 2012 Page 48 ATC Chopper Gun Manual ATC 6000 FIT CHOPPER GUN 09 22 12 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT 40611 1 120 CATALYST RESTRICTOR 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 1 AWD ATE 4O0323 BT ATC 40323 4 TL 5 16 NUT 40323 TOOL FOR ATC 40323 8 ATC 40103 1 TRI
36. VALVE O RING 40103 1 TRIGGER VALVE O RING TOOL 4TC 40402 B1G ENT DOUBLE SIDED CLEANABLE TIP t SEE NOTE 43 AT ADAD2 EL 181 SIDED CLEAHALBLE SEE MOTE B Mr 10HB LL ALLHIMUM RETAINING FING AT XXX SPeay XXX SIZE ATC ADADO CATALYST FOR ATD XxXxX 1018 RETAINING RING FOR 40402 NOTE A Hi 101H CL PL RETAIHIHG RING 15 WHEN 51 3 EITHER amp TC 4 402 BIB IHT ATC 40402 CL INT CAT TIPS A HG t lB DL ALLMINUM RETAINING PING MAY BE PURCHASED INSTEAD DF THE H G 101B CL PL BELRJN PLASTIC PING NOTE Hz TRIGGER VALVE D P1NGS ARE HADE OF RUBBER AND CSH ONLY BE LUBRICATED WITH SUFER O LUBE MagnumVenusPlastech Rev 11 2012 Page 55 ATC Chopper Gun Manua pean 110 0314 CARTRIDGE ASSEIBLY ATT HAH y wemi d a Wd 7 np THEI g HOLE TG AT FEHIN TRE BT EH HIH HEAD MagnumVenusPlastech Rev 11 2012 Page 56 ATC Chopper Gun Manual TEST CAT TIP ATC 40402 TT YOUR FLUID AND 1 7 501 4000 ADAPTER MagnumVenusPlastech Rev 11 2012 Page 57 ATC Chopper Gun Manual AT EXT SE te 1 Pcs o 2 008 2 rcs B L 0 8 007 PCS D B 008 o 2 PCS E E D B 008 O 1 PCS D 2 PCS D E 012 Q 3 FCS E Lii
37. a Gun Disassembly Remove the two 2 Allen screws from the side of the gun This will separate the gun into two 2 components handle and head cylinder Remove the two 2 screws on the back of the cylinder and using caution remove the cylinder from the back of the gun head The gun is now in three 3 components handle head and cylinder We will rebuild each component and then reassembly them Handle Disassembly 3 10 Loosen the set screw holding the trigger button assembly on and remove the button Unscrew and remove the trigger lock Remove the trigger housing Remove the trigger valve assembly from the front of the gun Unscrew the refinement air adjustment screw and from the side of the gun Remove the refinement air spring from the side of the gun and adjustment screw Unscrew the refinement air packing nut from the side of the gun and remove the o rings Remove the three 3 o rings on the top of the handle MagnumVenusPlastech Rev 11 2012 Page 15 ATC Chopper Gun Manual Handle Assembly Note Thoroughly clean and inspect all parts for ware or damage Replace all parts with original MVP parts Open the seal kit and match the o rings with the ones being replaced 11 Replace the o rings on the trigger valve Note A special tool is available to install the o rings on the trigger valve Trigger Valve O ring Tool ATC 40103 1 12 13 14 15 16 17 18 19 20 In
38. alyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open or on position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve MagnumVenusPlastech Rev 11 2012 Page 11 ATC Chopper Gun Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits a charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Plastech recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 st
39. ates that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PLASTECH EQUIPMENT PLEASE CALL MAGNUM VENUS PLASTECH BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIO
40. d regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames MagnumVenusPlastech Rev 11 2012 Page 6 ATC Chopper Gun Manual C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Fire fighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Plastech in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP I Catalyst accumulated from the purging of hoses or th
41. ds considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Plastech Inc Magnum Venus Plastech cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Plastech hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Plastech recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Plastech recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining t
42. e measurement of fluid output deliveries should never be returned to the supply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Plastech spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these
43. ead 37 Using the two 2 screws attach the cylinder assembly to the gun head 38 Attach the gun head and cylinder to the handle MagnumVenusPlastech Rev 11 2012 Page 21 ATC Chopper Gun Manual This page was left blank intentionally MagnumVenusPlastech Rev 11 2012 Page 22 A TC Chopper Gun Manual Trouble Shooting Guide Air Assisted AT Guns Problem Possible Causes Recommended Solution Air leaking from exhaust port on back of handle while trigger is in OFF position O ring material worn or cut O rings on catalyst piston worn or cut O rings on trigger valve worn or cut Replace O rings Air leaking from exhaust port on back of handle while trigger is in OFF or ON position O rings on trigger valve worn or cut O rings on Catalyst Valve and or Material Piston worn or nicked Replace O rings Catalyst leaking from catalyst tip while gun is sitting is not being triggered O rings on catalyst valve worn or cut Replace O rings Catalyst leaks from weep hole on catalyst side of gun O rings on catalyst valve worn or cut Replace O rings No catalyst is coming from gun Catalyst air piston is not actuating Check for clogged catalyst air passages small holes underneath back cylinder Note There is more than one passageway from holes Plugged catalyst restrictor Allen screw with orifice located in front of catalyst valve
44. elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contact aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions MagnumVenusPlastech Rev 11 2012 Page 7 ATC Chopper Gun Manual When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn
45. gh as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the cat
46. ically grounded containers D Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used MagnumVenusPlastech Rev 11 2012 Page 8 ATC Chopper Gun Manual G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Plastech spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Plastech therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluent being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WA
47. lve and spring into the back on of the cylinder Replace the o ring on the chopper air fitting Reinstall the chopper air fitting Push the end of the poppet valve from the inside of the cylinder to check that it is moving freely Reinstall spring into the cylinder MagnumVenusPlastech Rev 11 2012 Page 17 ATC Chopper Gun Manual This page was left blank intentionally MagnumVenusPlastech Rev 11 2012 Page 18 ATC Chopper Gun Manual v Gun Head Repair Remove the Catalyst spool valve assembly note it consists of two 3 pieces 2 Unscrew the Valve Back from the Catalyst Piston using caution not to lose the lock nut 3 Replace the o rings on the Valve Back and Catalyst Piston Note A special tool is available to install the o rings on the catalyst spool valve Catalyst Valve O ring Tool ATC 40204 1 4 Install the Lock Washer on the Valve Back 5 Thread the Valve Back into the Catalyst Piston Note Use a drop of removable thread lock compound on threads of the Valve Front and Valve Back during reassembly 6 Unscrew the Valve Front for the Valve Back Note this is a reverse thread Note The threads on the Valve Front are reverse threads and will unscrew clockwise from the Valve Back 7 Install new O Rings on the Valve Front and O Ring between the Valve Front and Valve Back 8 Thread the Valve Front into the Valve Back Note this is a reverse thread Set Catalyst Spool aside for now 9
48. m m QE NEVER PETROLEUM BASED LUBRICANTS ON PURPLE O RINGS MAGNUM OHLY RECOMMENDS THE USE OF HACHLM LUBE IN RINS MagnumVenusPlastech Rev 11 2012 Page 58 ATC Chopper Gun Manua Revision Information Rev 01 2011 Rev 01 2012 Rev 05 2012 Rev 11 2012 Updated the drawings and manual format The revision information chapter was added The catalyst spool assembly procedures were revised Updated the Address Logo and drawings Also updated the manual format Added the assembly list to the back cover and corrected other minor items Updated the drawings MagnumVenusPlastech Rev 11 2012 Page 59 ATC Chopper Gun Manua Magnunr Venus Plastech MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MANUFACTURING 11692 56 Court Clearwater FL 33760 Tel 727 573 2955 Fax 727 571 3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 MVP Plastech UK Chilsworthy Beam Gunnislake Cornwall PL18 9AT UK Tel 44 0 1822 832621 Fax 44 0 1822 833999 www mvpind com Assemblies Covered in this Manual ATC 4000 XXX EXTERNAL MIX CHOP GUN ATC 6000 XXX EXTERNAL MIX CHOP GUN WITH SIGNAL MagnumVenusPlastech Rev 11 2012 Page 60
49. o spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards MagnumVenusPlastech Rev 11 2012 Page 4 ATC Chopper Gun Manual Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Plastech recommends the following Personal Safety Equipment for conducting safe operations
50. stall the spring on to the trigger valve and install into the front of the gun Thread the trigger housing into the front of the gun over the trigger valve using a 7 16 wrench Thread the trigger lock into the trigger housing Place the trigger button on to the end of the trigger valve depressing it all the way and then tighten the set screw on the side of the trigger button to hold it in place Replace the o rings in the air refinement needle valve on the side of the handle the Buna black o ring first then the Teflon white Install the packing nut just till it stops Place the spring onto the refinement air needle Lubricate with Super O Lube SUPERLUBE and install the refinement air needle into the side of the gun Replace the o rings on top of the handle These o rings seal the cylinder and gun head to the handle Set the handle aside for now MagnumVenusPlastech Rev 11 2012 Page 16 ATC Chopper Gun Manual Cylinder Repair 21 22 23 24 25 26 27 28 29 30 31 32 Remove and check the spring from inside the cylinder Check the inside of the cylinder Check and clear air ports on the bottom of the cylinder Remove chopper air fitting from the back of the cylinder Push out the chopper air poppet valve and spring from the inside of the cylinder Replace the o rings on the chopper poppet valve Lubricate SSL 10 the inside of the cylinder and chopper poppet valve Push the chopper poppet va
51. try in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its storage transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 1296 acetylene and air The maximum value listed for a hydrogen e
52. xplosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructe

ATC Chopper Gun Manual - Magnum Venus Products

Contents

Download Pdf Manuals

Related Search

Related Contents