TECHNICAL MANUAL FOR FD67 MODULES
Contents
1. Fig 2 8 Connections of the FD67DIM 120016 Connection for the internal system connection incoming Connection for the internal system connection outgoing Label plate M12 socket for sensors even numbered sockets 00000 M12 socket for sensors odd numbered sockets SAS ad NORGREN FD67 Technical Manual 2 Installation 2 4 2 5 Connections of the FD67DIOM120008 module 2 4 2 6 Connections of the FD67DIM120008 o k ns Fig 2 9 Connections of the FD67DIOM 120008 Fig 2 10 Connections of the FD67DIM 120008 Connection for the internal system connection incoming Connection for the internal system connection incoming Connection for the internal system connection outgoing Connection for the internal system connection outgoing Label plate Label plate M12 socket for sensors or actuators internal actuator supply M12 socket for sensors SAS a FD67 Technical Manual ad NORGREN 2 Installation 2 4 2 7 Connections of the FD67DIOM080008 2 4 2 8 Connections of the FD67DIM0800082. Q Fig 2 11 Connections of the FD67DIOM080008 Fig 2 12 Connections of the FD67DIM080008 Connection for the internal system connection incoming Connection for the internal system connection incoming Connection for the internal system connection outgoing Connection for the internal system connection outgoing Label plate Label plate 4 M8 socket for sensors or actuators internal actuator supply M8 socket for sensors SAS FD67 Technical Manual ad NORGREN 2 Installation 2 4 2 9 Connections of the FD67AIVM120004 2 4 2 10 Connections of the FD67AO0VM120004 SS Oo _ o Z 3 Fig 2 13 Connections of the FD67AIVM 120004 Fig 2 14 Connections of the FD67AQVM 120004 Connection for the internal system connection Connection for the internal system connection Label plate Label plate M12 socket for analogue sensors signals voltage input M12 socket for analogue set point module and power supply FD67 Technical Manual 2 Installation 2 4 2 11 Connections of the FD467A0CM120004 Fig 2 15 Connections of the FD67AOCM 120004 Connection for the internal system connection Label plate M12 socket for analogue set point module current ou
3. Lt E Fig 2 3 Connections of the FD67NDPM127804 module Fig 2 4 Connections of the FD67NDNM127804 module Address switch for setting the Profibus subscriber address Address switch for setting the DeviceNet subscriber address Bus In incoming Profibus connection Bus In incoming DeviceNet connection Bus Out outgoing Profibus connection Bus Out outgoing DeviceNet connection Power su pply connection Power supply connection Cfg FLED display of Profibus configuration error NSLED display of Network Status Bus Run LED display of Profibus status MS LED display of Module Status Connection for the internal system connection sockets 0 to 3 Connection for the internal system connection sockets 0 to 3 Switch for setting the DeviceNet baud rate SAS XY FD67 Technical Manual ad NORGREN 2 Installation 2 4 2 1 0 modules 2 4 2 2 External actuator supply 2 4 2 1 Connections of the FD67DIOM121216 module The parameterised outputs are supplied via the external actuator supply at the odd numbered sockets 1 3 5 and 7 channels 01 03 05 07 11 13 15 17 The external actuator supply must be connected if outputs are to be used on these channels
4. Fig 2 6 Pin assignments of external actuator supply Assignments Contact Signification 4 O 1 Actuator supply 24 V DC 5 O6 oX l ppty e o 1N 2 Ma 6 Ground e 3 ote ay Actuator supply 24 V DC oe Female fe 6 Ground Fig 2 5 Connections of the FD67DIOM121216 Connection for the internal system connection Connection for the external actuator supply Label plate M12 socket for sensors or actuators internal actuator supply 0000o M12 socket for sensors or actuators external actuator supply FD67 Technical Manual 2 Installation 2 4 2 3 Connections of the FD67DIOM120016 module Fig 2 7 Connections of the FD67DIOM 120016 Connection for the internal system connection incoming Connection for the internal system connection outgoing Label plate M12 socket for sensors or actuators internal actuator supply 96006 M12 socket for sensors or actuators internal actuator supply SAS i NORGREN 2 4 2 4 Connections of the FD67DIM120016 module
5. TECHNICAL MANUAL FOR FD67 MODULES SNA a Oj NORGREN ISSUE 1 Zi a FD67 Technical Manual ad NORGREN Table of contents 1 CONCERNING THIS MANUAL 3 2 5 Wiring 17 1 1 Chapter overview 3 2 5 1 Functional ground 18 1 2 Explanation of symbols and safety instructions 3 25 1 1 Bus node 18 2 5 1 2 VO modules 18 INSTALLATION 4 si 2i Mountinainetractioni 4 2 5 2 Digital I O s with M12 connection 19 g A 2 1 1 Support and positioning i 2 5 3 Digitale I O s with M8 connection 20 2 1 2 Number of components 4 2 5 4 Analogue I O modules 21 2 1 3 Spacing 4 2 5 5 Power distributor FD67PDM127804 22 2 1 4 Module dimensions 5 2 9 6 Internal system connection 22 2 2 Mounting the bus node 7 2 5 7 Termination of the internal system connection 23 2 Mounting VO medics 3 2 5 8 External actuator supply FD67DIOM121216 only 23 24 o M 2 5 9 Hood of the bus node 24 24 1 1 Connections of the FFD67NDPM 127804 9 20 2 1 Connection of the ZA Power connector 24 1 2 Connections of the FD67NDNM127804 9 2 3 9 2 Bus connection 24 2 4 2 1 0 modules 10 24 2 1 Connections of the FD67DIOM127816 10 3 INDEX OF FIGURES 25 2 4 2 2 External actuator supply 10 4 INDEX OF TABLES 25 24 2 3 Connections of the FD67DIOM120016 11 24 2 4 Connections of the FD67DIM120016 11 24 2 5 Connections of the FD67DIOM120008 12 24 2 6 Connections of the FD67DIM120008 12 24 2 7 Connections of the FD67DIOM080008 13 24 28 Connections of the FD67DIM080008 13 24
6. D as 3 9 Oo FD67 Technical Manual 2 Installation 2 5 Wiring Here are some recommendations for an appropriate wiring of the FD67 system Wire O the functional ground of the modules to the protection earth See Chapter 2 5 1 This should already be done during the assembling phase See Chapter 2 2 and 2 3 the peripheral connections of the I O modules See Chapter 2 5 2 the power distributor See Chapter 2 5 5 the internal system connection See Chapter 2 5 4 the hood of the bus node See Chapter 2 5 9 Zi SJ NORGREN NWS When attaching the conductors make sure that the tightening torques are observed field bus internal system connection O connections in order to avoid errors or malfunction of the system CAUTION Inverting FD67 I O modules in a system can result in injury or serious damage to man and or material When comparing planned and actual configuration the FD67 system is basically not able to distinguish between identical or replaceable modules Therefore it is important that FD67 system cables and FD67 I O modules are clearly labelled FD67 Technical Manual 2 5 1 Functional ground 2 5 1 1 Bus node Initial conditions gt Wiring must be performed while the equipment is not under power Tools gt Screwdriver gt Stripper gt Cable terminal pliers Accessories gt Fastening screw gt Cable terminal and locking ring gt Ground cable
7. wire The FE connection is located on the bottom side of the bus node hood The connection cable of the functional ground must be kept as short as possible in accordance with EMC specifications 3 FE Functional ground Zi SJ NORGREN va 2 5 1 2 1 0 modules Initial conditions gt Wiring must be performed while the equipment is not under power Tools gt Screwdriver gt Stripper gt Cable terminal pliers Accessories gt Fastening screw gt Cable terminal and locking ring gt Ground cable wire The functional ground connection is located under the label plate on single row modules or modules with M8 sockets The connection cable of the functional ground must be kept as short as possible in accordance with EMC specifications FD67 Technical Manual 2 5 2 Digital I O s with M12 connection Initial conditions gt Wiring must be performed while the equipment is not under power Accessories gt Pre wired conductors Part No see technical data sheets or gt Freely addressable conductors 3 4 5 wire with a cable cross section lt 0 75 mm and M12 coupler gt M12 blind caps for unused M12 sockets Tools If you use freely addressable conductors you will possibly need a stripper and an adequate screwdriver Outline Pin Assignments Socket lon Plug fon module connector Zi Y NORGREN va Connecting M12 plugs Insert the M12 plug into t
8. wired conductors Connecting the auxiliary supply 7 8 plug Insert the plug of the power connector into the corresponding socket of the power distributor See to it that the ends meet exactly and make sure that the plug is completely stuck into the socket Screw down the plug Pin 1 WEE Pin 2 ae ab 3 Pin4 7 Pin 5 4 The max admissible cable cross section 1 5 mm2 It is limited by the 7 8 connector Zi SJ NORGREN va 2 5 6 Internal system connection The internal system connection has 2 functions gt Power supply of FD67 I O modules gt Communication between the bus node and 1 0 modules Initial conditions gt Wiring must be performed while the equipment is not under power Tools None Accessories gt Pre wired conductors Part No see technical data sheets Connecting the internal system connection Insert the plug of the internal system connection into the corresponding socket of the I O module or the bus node See to it that the ends meet exactly and make sure that the plug is completely stuck into the socket Screw down the plug A CAUTION Inverting FD67 I O modules in a system can result in injury or serious damage to man and or material When comparing planned and actual configuration the FD67 system is basically not able to distinguish between identical or replaceable modules Therefore it is important that FD67 system cables and FD67 I O modules are clea
9. 2 9 Connections of the FD67AIVM 120004 14 2 4 2 10 Connections of the FD67A0VM 120004 14 24 2 11 Connections of the FD67A0CM 120004 15 2 4 2 12 Connections of the FD67AICM 120004 15 24 218 Connections of the FD67PDM127804 16 2 4 2 14 Connections of the FD67DODSC0016 16 FD67 Technical Manual 1 Concerning this manual Please be sure to read this Users Manual prior to starting up the equipment The manual must be stored in a conspicuous location so as to be accessible to all users at all times User s manuals for modules of the FD67 series gt FD67 System handbook gt FD67 Bus system handbook Profibus DeviceNet gt FD67 Technical manual The text illustrations diagrams and examples presented in this manual serve solely for the purpose of explanation operation and use of Input Output modules of the FD67 series If you should have any further reaching questions regarding the installation and set up of the equipment described in this manual please don t hesitate to contact us We would be glad to assist you any time Internet Norgren reserves the right to change technical specifications or contents of this manual at any time without notice Zi SJ NORGREN va 1 1 Chapter overview The Installation section contains comprehensive mechanical and dimensional information relevant to successful mounting of the FD67 system It is directed specifically towards electricians who are responsible for the asse
10. NDPM127804 9 Table 2 3 Module mounting holes 6 Fig 2 4 Connections of the FD67NDNM127804 9 Table 2 4 Cable assignments of valve island control module 16 Fig 2 5 Connections of the FD67DIOM127816 10 Table 2 5 Pin assignments of M12 plug or M12 socket for digital inputs outputs 19 Fig 2 6 Pin assignments of external actuator supply 10 Table 2 6 Pin assignments of M8 plug or M8 socket for digital inputs outputs 20 Fig 2 7 Connections of the FD67DIOM120016 11 Table 2 7 Pin assignments of M12 plug or M12 socket for analogue I O s 21 Fig 2 8 Connections of the FD67DIM120016 11 Table 2 8 Part No terminal resistor and blind cap 23 Fig 2 9 Connections of the FD67DIOM120008 2 Table 2 9 Bus system manuals 24 Fig 2 10 Connections of the FD67DIOM120008 12 Fig 2 11 Connections of the FD67DIOM080008 3 Fig 2 12 Connections of the FD67DIM080008 13 Fig 2 13 Connections of the FD67AIVM120004 14 Fig 2 14 Connections of the FD67AOVM120004 14 Fig 2 15 Connections of the FD67AOCM120004 5 Fig 2 16 Connections of the FD67AICM120004 15 Fig 2 17 Connections of the FD67PDM127804 16 Fig 2 18 Connections of the FD67DODSC0016 16 Fig 2 19 FE Connection On the bus node hood 18 Fig 2 20 Pin assignments of the 7 8 power connector FD67PDM127804 22 Fig 2 21 Assembly of the 7 8 power connector Mini Style 22 Fig 2 22 Pin assignments of external actuator supply 23 Fig 2 23 Pin assignments of the 7 8 power connector Mini Sty
11. UTION Unused sockets must be fitted with blind caps Otherwise protection class IP 67 is not assured 20 Zi lay FD67 Technical Manual ad NORGREN 2 5 4 Analogue I O modules Initial conditions Pin Assignments Outline gt Wiring must be performed while the equipment is not under power Analogue IN Analogue OUT Socket on Plug on Accessories module connector gt Pre wired conductors Part No see technical data sheets or gt Freely addressable conductors 3 4 wire with a cable cross section lt 0 75 mm and M12 coupler with shielding gt M12 blind caps for unused M12 sockets Tools If you use freely addressable conductors you will possibly need a stripper and an adequate screwdriver Shield connection analogue input signal The shield is connected to the metal thread of the M12 socket So it is Connecting M12 plugs advisable to use exclusively M12 connectors with metal thread Bind the O Insert the M12 plug into the corresponding M12 socket of the 1 0 shield to the metal housing in the connector This has not to be done if you module See to it that the ends meet exactly and make sure that the use pre wired conductors plug is completely stuck into the socket Screw down the plug 21 FD67 Technical Manual 2 5 5 Power distributor FD67PDM127804 Initial conditions gt Wiring must be performed while the equipment is not under power Tools Stripper screwdriver and a special tool if you do not use pre
12. butor 4xM12 FD67PDM127804 A Mounting hole B Mounting hole and functional ground FD67 Technical Manual 2 2 Mounting the bus node Initial conditions gt Smooth and flat mounting surface gt The system is dead cut off Mounting material gt 2 fastening screws 4 mm in diameter gt 2 DIN 433 T1 T2 lock washers Tools gt Screwdriver middle sized gt Mounting drawing see Fig 2 2 Assembling the hood of the bus node a Mounting the base module of the bus node Attach the module to the mounting holes by means of the 2 fastening screws 4 mm in diameter see Table 2 3 Module mounting holes The tightening torque is 2 Nm The hood must be screwed onto the base module and all the connectors must be fitted with cables or blind caps in compliance with type IP 67 specifications b Setting the field bus address and baud rate Two address switches are provided to set the bus node address in the field bus system For more information refer to the User s manual of your field bus system c Assembling the hood of the bus node Before assembling the hood it is advisable to set the field bus Oo address and the appropriate baud rate because the switches are no longer accessible when the hood is attached It is also recommended to note the field bus address on a label plate 2 FE Functional ground Zi ad NORGREN Step by step C
13. g gt To ensure correct installation of the system components it is advisable to observe the recommended min spacing when assembling modules See Table 2 1 Min spacing between modules gt The max extension of a branch is 5m Zi wy NORGREN NWS h 7 4 conor hoti SON rY Ai lac lable 2 1 Min spacing between modules aL Min spacing A B Straight connector 3mm 3mm 0 connector 50 mm 50 mm FD67 Technical Manual 2 Installation 2 1 4 Module dimensions Table 2 2 Module dimensions Part No Description Height Width mm mm D 7NDP D 7DIOM D 7DIOM D 7DIOM F F F FD67DIM120008 F F F 127804 D 67NDNM127804 21216 20016 D67DIM120016 20 D 7DIOM080008 D67DIM080008 D67AICM120004 D67AIVM120004 D67AOCM120004 D67AOVM120004 D67PDM127804 D67DODSC0016 Profibus DP node Devicen 16 Outp et node uts Inputs with external power 16 Outp uts Inputs 8 x M12 16 Inputs 8 x M12 8 Outpu 8 Inputs 8 Outpu 8 Inputs s Inputs 4 x M12 4 x M12 s Inputs 8 x M8 8 x M8 Analogue Input Current 4x M12 Analogue Input Voltage 4 2 Analogue Output Current 4 x M12 Analogue Output Voltage 4x M12 Power distribution module 16 Outputs D sub co
14. he corresponding M12 socket of the 1 0 module See to it that the ends meet exactly and make sure that the plug is completely stuck into the socket Screw down the plug Connecting Y distributors Y distributors allow you to assign a sensor actuator to both channels available on each M12 socket of digital modules O Insert the M12 plug into the corresponding M12 socket of the 1 0 module See to it that the ends meet exactly and make sure that the plug is completely stuck into the socket Screw down the plug A CAUTION Unused sockets must be fitted with blind caps Otherwise protection class IP 67 is not assured FD67 Technical Manual 2 5 3 Digital I O s with M8 connection Initial conditions gt Wiring must be performed while the equipment is not under power Accessories gt Pre wired conductors Part No see technical data sheets or gt Freely addressable conductors 3 wire with a cable cross section lt 0 75 mm and M8 coupler gt M8 blind caps for unused M8 sockets Tools If you use freely addressable conductors you will possibly need a stripper and an adequate screwdriver Outline Pin Assignments Socketlon Plug on module connector SINN Y NORGREN va Connecting M8 plugs Insert the M18 plug into the corresponding M8 socket of the I O module See to it that the ends meet exactly and make sure that the plug is completely stuck into the socket Screw down the plug A CA
15. le 24 Fig 2 24 Assembly of the 7 8 power connector Mini Style 24 25
16. mbly and installation of system components The Connection and Installation sections contain comprehensive electrical and dimensional information relevant to successful mounting of the FD67 system It is directed specifically towards electricians who are responsible for the assembly and installation of system components The Technical data section is directed towards system planners and provides all the technical data of the FD67 series 1 2 Explanation of symbols and safety instructions Please observe all the safety instructions mentioned in this manual Chapter 2 of the FD67 System manual must be read without fail prior to working with the FD67 systems The symbols used in this manual are explained in the FD67 System manual Chapter 2 3 FD67 Technical Manual 2 Installation 2 1 Mounting instructions 2 1 1 Support and positioning The modules of the FD67 series can be attached directly to an installation panel or a machine Two mounting holes are provided for this purpose DIN rail mounting kits are also available as accessories Before attaching the module it must be assured that the mounting surface is smooth and flat to prevent mechanical stress in the module housing There are no restrictions regarding the module positioning 2 1 2 Number of components gt Max 16 expander modules per bus node gt Up to 4 expander modules are admissible on each of the 4 bus node connections 2 1 3 Spacin
17. n diameter tightening torque 2 Nm Some modules have more than 2 mounting holes Preferably use the mounting holes A or B The mounting holes C can also be used to increase mechanical stability particularly in environments subjected to vibrations Snap the previously removed label plates into the dedicated notches on the module SAS a FD67 Technical Manual ad NORGREN 2 Installation 2 4 Connections 2 4 1 Bus node 2 4 1 1 Connections of the FD67NDPM127804 2 4 1 2 Connections of the FD67NDNM127804 ODOCO _e O Bus 3IOCO sd Om a n tes ___ In Outs O LE MBISE K D Docc acces pogg A 5 ard N Ea HHE HFE z Ow oe _ YO U OOL l O WEY E EY REY 2 s p O O a GE a O kd Ww g CO
18. nnector 51 151 26 26 26 51 151 151 51 26 126 26 26 126 51 50 50 3 Q a 5 NORGREN A NWS You can find the dimension drawings in the technical data sheets 1 The mounting depth is given without connected cables Therefore the bending radius of conductors must be considered 5 FD67 Technical Manual 2 Installation Table 2 3 Module mounting holes SAN ad NORGREN Bottom section of the bus node FD67NDPM127804 FD67NDNM127804 A Mounting hole 8xM12 modules FD67DIM120016 FD67DIOM120016 SS A Mounting hole under the label plate B Mounting hole and functional ground C Additional mounting hole optional 4xM12 modules FD67DIM120008 FD67DIOM120008 FD67AICM120004 FD67AIVM120004 FD67AOCM120004 FD67A0VM120004 B B ma am L O KON a am A Mounting hole under the label plate B Mounting hole and functional ground 8xM8 modules FD67DIMO080008 FD67DIOM080008 A Mounting hole under the label plate B Mounting hole and functional ground Power distri
19. onnect the FE conductor to the base of the hood Mount the hood on the base module Take care not to tilt the hood The hood is fastened by three captive screws integrated in the hood Tighten the screws The tightening torque is 1 0 Nm FD67 Technical Manual 2 3 Mounting 1 0 modules Initial conditions gt gt gt gt Smooth and flat mounting surface Up to 16 modules per bus node Up to 4 modules on each of the 4 bus node connections The system is dead cut off Mounting material gt gt 2 fastening screws 4 mm in diameter 2 DIN 433 T1 T2 lock washers Tools gt Screwdriver middle sized a Zi i NORGREN Mounting the module The mounting holes see Table 2 3 are partly located under the label plates In this case they must be removed by using a screwdriver The location of the different mounting holes is shown in the table on page 6 Removing a label plate Set the screwdriver slantwise into the little opening of the label plate The latter can be easily removed by a slight lever movement Attach the cable connected to the functional ground to the mounting hole B Use a cable shoe and a locking ring on the module side to assure an appropriate connection between the functional ground and the module This link must be kept as short as possible in conformity with EMC specifications Attach the module to the mounting holes by means of the 2 fastening screws 4mm i
20. ring must be performed while the equipment is not under power Tools Stripper screwdriver and a special tool if you do not use pre wired conductors Connecting the auxiliary supply 7 8 plug O Insert the plug of the power connector into the corresponding socket of the bus node See to it that the ends meet exactly and make sure that the plug is completely stuck into the socket Screw down the plug Pin 1 Pin 2 Pin 3 k 30 Pin 4 OY Pin 5 sien Zi SJ NORGREN va The max admissible cable cross section 1 5 mm2 It is limited by the 7 8 connector Auxiliary supply is required to supply sensors and actuators The FD67 electronics is supplied via the sensor supply A CAUTION The 7 8 connector is rated for a max current of 9 A per pin A CAUTION Wrong poling of the power supply can damage the module 2 5 9 2 Bus connection The bus node connection is described in the FD67 Bus system manual See the following table for the Norgren references of theses User s manuals Field bus system Manual 5 On the FD67 Profibus DP node the power supply of the bus node electronics is drawn from the sensor supply 24 Zi FD67 Technical Manual asd NORGREN 3 Index of figures 4 index of tables Fig 2 1 Min spacing 4 Table 2 1 Min spacing between modules 4 Fig 2 2 Assembling the hood of the bus node 7 Table 2 2 Module dimensions 5 Fig 2 3 Connections of the FD67
21. rly labelled 22 FD67 Technical Manual 20 7 The terminal resistor is already integrated into compact modules If the last module in a branch is a compact module there is no need to install an additional terminal resistor Termination of the internal system connection If the last module is an expander module it must be fitted with a terminal resistor Each branch of the internal system connection of which the last module is an expander module must be fitted with a terminal resistor If no FD67 I O module is connected to an interface of the bus node internal system connection the interface must be fitted with a blind cap and not with a terminal resistor Part No Description Zi SJ NORGREN va 2 5 8 External actuator supply FD67DIOM121216 only The parameterized outputs are supplied via the external actuator supply at the odd numbered sockets 1 3 5 and 7 channels 01 03 05 07 11 13 15 17 The external actuator supply must be connected if outputs are to be used on these channels Initial conditions Wiring must be performed while the equipment is not under power Tools Stripper and screwdriver if the actuator supply is not drawn from the bus node or the power distributor Accessories Assignments Contact Signification 5 O N3 Obg e lt N 23 FD67 Technical Manual 25 9 Hood of the bus node 2 5 9 1 Connection of the 7 8 Power connector Initial conditions gt Wi
22. tput and power supply SAS ad NORGREN 2 4 2 12 Connections of the FD67AICM120004 1 aa ee Fig 2 16 Connections of the FD67AICM 120004 Connection for the internal system connection Label plate M12 socket for analogue sensors signals current input FD67 Technical Manual 2 Installation 2 4 2 13 Connections of the FD67PDM127804 Fig 2 17 Connections of the FD67PDM 127804 7 8 connection for supplying the external actuator supply Label plate 6 pole M12 socket for the external actuator supply SAN NORGREN 2 4 2 14 Connections of the FD67DODSC0016 o J Fig 2 18 Connections of the FD 67DODSC0016 Connection for the internal system connection incoming Connection for the internal system connection outgoing Label plate 4 Customized and pre wired cable end Table 2 4 Cable assignments valve island control colour code acc to DIN 47 100 Channel 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 GND Sens o Cc gt x o no x v x o c c c gt c g 2 3 g 39 a E 2 g o g z 5 D a os 5 amp a 5 o 9 o o 5 D 2 2 3s 5S b 5 D amp 2 a m 8S a gt z gy 2 D S S E a Colour B F S gt o oO 2 o
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