BPNF 80 - Balogh technical center
Contents
1. Retreive write data to send write command into the TAG Step 3 10 Controller Output RTC image BPNF80 Send command Monitor Command Counter bits CC1 CCO Send a command to the Control Word related the Command Counter bits requiring execution Step 4 IO Controller Stat BPNF80 image c StatusWord pui RTG Mage running command Monitor related Status Word Cow DYS testing for the Acknowledge Ack CC1 Command Counter bits and or RF status byte for the Execution status bit to Step 5 10 Controller Status Status Word Input RTC image end of execution High byte Low byte Monitor related Status Word CD1 CDO testing for the Counter Data incremented bits and or RF status byte for RF Status byte the Execution status bit to Execution status bit high 1 MU BPNF 1 3 EN 45 63 transition high 5 10 ACYCLIC FULL MODULE READ REQUEST EXECUTION SEQUENCE Step 1 10 Controller BPNF80 ae Write record request Record parameters Load parameters Send a write request to set Command in Generic module the Command parameters a 5 Number Of Bytes into the Command record Starting Address data in the module Time Out Step 2 10 Controller BPNF80 Output RTC image Send command Control Word Send a command to the e Monitor Command Counter Control Word related the Command Counter bits requirin2. Model Ethernet ports RFID channel Led Opto isolated number number number 1 2 5 No 2 2 6 No 2 4 12 Yes Software characteristics Profinet Max data Length Module ID Information modules in bytes Cyclic UID 8 UID 0x0001 One module used to retreive UID tag 8 0x0101 16 0x0102 Cyclic data read 32 0x0104 7 modules used to read data 64 0x0108 into a tag 128 0x0110 256 0x0120 512 0x0140 8 0x0201 16 0x0202 32 0x0204 7 modules used to write data Cyclic data write 64 0x0208 into a tag 128 0x0210 256 0x0220 512 0x0240 8 0x0301 16 0x0302 7 modules used to 32 0x0304 retreive UID Cyclic data generic 64 0x0308 read tag data 128 0x0310 write tag data 256 0x0320 fill tag 512 0x0340 One module to read write fill data Acyclic patial 64K 0x1000 into a tag Command bytes are 64 pages of 1 K sent cyclically and data acyclically One module to read write fill data Acyclic full 64K 0x2000 into a tag Command and data 64 pages of 1 K bytes are sent acyclically MU BPNF 1 3 EN 8 63 2 INSTALLATION 2 1 MOUNTING A BPNF80 must be mounted using four 5 mm diameter screws length under head 10 mm House sizes are 80 mm 60 mm MU BPNF 1 3 EN 9 63 2 2 CONNECTION 2 2 1 BPNF802 Connectors are based on M12 standard Pin ETHERNET M12 4 pins female D coded Pin CHANNEL M12 5 pins female MU BPNF 1 3 EN 10 63 2 2 2
3. 80 USER MANUAL Reference of the document MU BPNF80 1 3 EN BALOGH SA BALOGH TAG 189 Rue d Aubervilliers CP 97 75886 Paris Cedex 3637 Old US 23 18 France Brighton Michigan MI 48114 USA Tel 33 0 1 44 65 65 00 Tel USA 800 252 RFID 7343 Fax 33 0 1 44 65 65 10 810 360 0182 Web http www balogh rfid com Canada 800 258 RFID 7343 Fax 810 360 0237 TABLE OF CONTENTS 1 INTRODUCTION TO 80 6 ete reiten ne det e 6 1 2 PRODUCTREEERENGES ia Gabbana eo Ut sr d Ro E dade eder 7 1 3 PRODUCT SUMMARY aee hib ears 8 2 ihn nia ran decise donet iai etu aen ebat 9 2 1 rell lcm me 9 2 2 CONNECTION ctetu too dti edd cn bip eua ore res cou fes 10 22 TBPNESU2 cuida iudi a lee acu co todos 10 22 2 BBENEBUS s b c cotto huie e toute 11 22 JBENEBU D Hee D DIAM LCD USE 12 2 9 INTERFACE DESCRIPTION diede he de dune 13 2 3 1 POWER SUPPLY 24 VD Rotes irt ml erste pd 13 2 3 2 NETWORK INTERFACE ETH 1 ETE isicing 13 2 3 3 TCF INTERFACE CHANNEL Godd pde quad elid eae soe de iad 14 234 LEDS istae eto d eU sns a a R S 14 3 COMMUNICATION east aaae eet 15 3 1 ADDRESSES aa iraan i 15 3 1 1 MAC ADDRESS aiin NI
4. 50 7 1 DEVICE DESCRIPTION FILE INSTALLATION GSDML ees 50 7 2 SETTING THE PRODUCT CONFIGURATION 51 7 3 SET ENCODER DEVICE NAME ttn 54 TA SETTING teo ce iei id De Hei Dec 57 8 MAINTENANGE nnne 58 8 1 FAULT INFORMATION ACCESS sete ns 58 8 2 PROFINET ACTIVE 59 8 3 REBOOT SERVICE 59 8 4 FIRMWARE UPDATE LL e EA Aa e ran 59 9 ANNEXES dettes esci SR ieu haces dee EeHEch ES dec de a ER Coa FUR 60 9 1 ANNEX 1 BALOGH STATUS BYTE om ort o a eet 60 9 2 ANNEX 2 CURRENT CONSUMPTION _ 61 9 3 ANNEX 3 SYNCHRONOUS OPERATION FOR ACYCLIC FULL MODULE READ DEOGUEST S suc D D hn MES 62 9 4 ANNEX 4 SYNCHRONOUS OPERATION FOR ACYCLIC FULL MODULE WRITE BEODUEST E E D DUM AE 63 MU BPNF 1 3 EN 4 63 Aim of this manual This manual shows how to install and use a BPNF80 An initial introduction describes BPNF80 in general followed by a presentation of the BPNF80 2 BPNF80 2D and BPNF80 4D products Document reference encoding The reference coding structure for a manual is MU product name gt V E L where MU User Manual V
5. 20 Connectors are based M12 standard ETHERNET M12 4 pins female D coded BPNF80 2D CHANNEL 1 Pn CHANNEL M12 5 pins female EN CHANNEL 2 RF POWER 24VDC M12 5 pins male MU BPNF 1 3 EN 11 63 2 2 3 BPNF80 4D Connectors are based on M12 standard ETHERNET M12 4 pins female D coded BPNF80 4D Pin CHANNEL M12 5 pins female STATUS CHANNEL 3 MU BPNF 1 3 EN 12 63 2 3 INTERFACE DESCRIPTION 2 3 1 POWER SUPPLY 24VDC This interface uses a M12 5 pins male connector to power the BPNF80 It is required to use a regulated 24 VDC power supply applying 24VDC on pin 1 and 0 VDC on pin 4 The maximum power consumption may vary with number of transceiver connected The others pins 2 3 5 must be not connected The next table presents the typical and maximum current consumption for each of the BPNF80 products and does not take into account the transceivers TCF consumption To know TCF consumption please see specific TCF specification sheet Consumption mA Typical Maximal Product out of TCF out of TCF 2 2D 4D To calculate the maximal power consumption of an architecture see the annex 2 where an exemple is given for a BPNF80 2D 2 3 2 NETWORK INTERFACE ETH 1 ETH 2 Ethernet uses a M12 4 pins D coded female connector to be interface with the supervisor A standard 10 100
6. write data read write data It communicates using Profinet protocol Configuration and maintenance services are realised with a internal Web server The figure below illustrates the basic properties of the BPNF80 the 4 channels one Network BPNF80 Ethernet TCF c Interface TCF Network ror eC supply TCF User J rr Network the supervisor network that sends commands and receives responses from the BPNF80 Network extended Ethernet network to chain others Ethernet equipements Power supply interface that provides power User user that observes status Leds behavior TCF Balogh transceiver used to radio frequency communication TAG object accessed using radio frequency communication MU BPNF 1 3 EN 6 63 1 2 PRODUCT REFERENCES The 3 product models of BPNF80 are detailed below BPNF80 2 1 power supply interface 1 Ethernet interface 2 transceivers interfaces 5leds 1 power supply interface 2 Ethernet interfaces 2 transceivers interfaces 6leds 1 power supply interface 2 Ethernet interfaces 4 transceivers interfaces 12 leds Opto isolated product MU BPNF 1 3 EN 7 63 1 3 PRODUCT SUMMARY Hardware characteristics BPNF
7. 5 5 OPERATIONAL DESCRIPTION 5 5 1 CYCLIC MODULES PROCESS Communicating with the BPNF80 is a simple process involving only a few steps In order for the BPNF80 to execute a Command a Contol Word and its related Command Parameters must be transmitted to the BPNF80 The BPNF80 uses the Output RTC frame to accomplish this action The Output RTC frame is the cyclic data produces by the IO Controller which is consumed by the device In the Modules defined before it s the data field named Input data from the IO Device s point of view A Command for a module is comprised of multiple bytes and words of information The first word of each module is the Control Word this word acts as a trigger to instruct the BPNF80 to evaluate the Command Parameters that will follow and determine if a valid Command request is present The usage of the Control Word is key to the behavior of the BPNF80 Because this word acts as a trigger its default value is normally set to zero when the value of 1 bits does not change within the Control Word the BPNF80 will ignore that Command Request Field when a valid instruction is placed within this word using Control word bits CC1 CCO the BPNF80 will validate the Command parameters and begin the execution of the command Hint To minimize the number of PLC operations the user can preload the Command Parameters of each required Command Request Field upon initialization of the PLC program Then all t
8. Order Number BPNF80 2D Hardware release Software release V 1 0 0 0 Category Ident Systems Startup parameters Value range RF mode channel 1 0x0 to OxF RF mode channel 2 used values 0 to 2 MU BPNF 1 3 EN 0x0 to OxF 26 63 BPNF80 4D DAP Module 0 Device Access Point Information Value Module ID 0x2400 Information Profinet interface for 2 TCF transceivers 4 Ethernet ports Vendor Name BALOGH Order Number BPNF80 4D Hardware release B Software release 1 0 0 0 Category Ident Systems Startup parameters Value range RF mode channel 1 0x0 to OxF RF mode channel 2 0x0 to OxF RF mode channel 3 0x0 to OxF RF mode channel 4 0x0 to OxF used values 0 to 2 The next chapter presents the cyclic and acyclic modules with respectively function to cyclic module to Read UID TAG cyclic modules to Read data into a TAG cyclic modules to Write data into a TAG cyclic and acyclic modules that realise many commands into a TAG read write write read fill detect UID MU BPNF 1 3 EN 27163 5 4 BPNF80 MODULES PRESENTATION The documentation named Profinet Balogh Module Exemples present in details the 57 LAD samples of read and write command executions You can find it into the Balogh Technical center www technical balogh rfid comf
9. IO Controller Acyclic Write lt gt write command and params Acyclic write lt gt write data Cyclic Outputs gt increment Control Counter Cyclic Inputs monitor Ack Control Counter changed Cyclic Inputs monitor Control Data unchanged Cyclic Inputs monitor Control Data unchanged Ouput Input Read Write NIEN record record CC1 0 CoU Prepare write command Set execution Req Write command End of execution Cyclic Inputs monitor Control Data unchanged Cyclic Inputs monitor MU BPNF 1 3 EN Control Data changed BPNF80 Memory mamangement unit 63 63 Write req Req ack 4 Command execution End of write gt execution
10. version E evolution minor modification L language used for the manual Updates creation Id led modification add annexes 3 and 4 add acyclic modules diagnostic description and optional functions Wn 1 1 1 1 Glossary RFID Radio frequency Identification CRC Cyclical Redundancy Check UID Unique Identifier TAG object accessed using RFID RTC Real Time Cyclic Important Note Information in this document is not binding BALOGH Company reserves the right to modify our product in line with our policy of continuous product development BALOGH Company will not be responsible of possible consequences or errors due to worst use of the product The use of this device must ensure that all the necessary steps have been taken to verify that the application meets all performance and safety requirements Profinet is managed by Profibus and Profinet International PI MU BPNF 1 3 EN 5 63 1 INTRODUCTION TO BPNF80 1 1 GENERAL INFORMATION The BPNF80 module is a single board Ethernet solution for Automatic Identification The BPNF80 module integrates BALOGH S Passive Radio Frequency Identification Technology and the Ethernet architecture into one field mountable enclosure The BPNF80 module is designed to manage two or four BALOGH Transceiver channels TCF and allows the user to pass Tag data across an Ethernet network with a simple set of instructions identification read data
11. 4 1 1 USING BALOGH ETHERNET CONFIG APPLICATION BPNF80 configuration can be done via Ethernet interface using Balogh Ethernet Config application or using a Web Browser Balogh Ethernet Config tool appears like this Tasks Devices Open Web Interface IP Address MAC Address Name Product Searching Configure IP Settings Device Info Reboot Device Refresh List About buttons have these functions Open Web Interface Launch a web browser on the product web server home page Configure IP Settings Easy to use interface to change IP parameters Device Info Give general information like product name firmware version Network parameters Reboot Device Force a software reboot of the product Refresh List Start a product research into the network About Relative information of Balogh Ethernet Config version Close Close application MU BPNF 1 3 EN 17 63 Example Suppose a BPNF80 2D connected to a 192 168 1 network address When the application is launched the product could be detected as Devices IP Address MAC Address Product 132 168 1 4 00 50 2 2 2 Click on the Configure IP Settings button the window below is displayed Assign an IP Address subnet mask and gateway to your device Contact your network administrator if you do not know this information Product BPNF80 2 MAC Address 00 5
12. Generic 256 bytes CYC Generic 32 bytes CYC Generic 512 bytes CYC eene Generic 64 bytes CYC ayj aire a Generic 8 bytes CYC 3 ECHELLE Cyclic write 3 Read HID BALOGH Generic command of 128 bytes max into a tag BSDML V2 25 Balogh RFID 20140310 xml Insertion possible MU BPNF 1 3 EN 52 63 The chosen module will appear slot 1 and slot 2 5 HW Config Station SIMATIC 300 Configuration test bpnf 00 Station Edit Insert PLC View Options Window Help BPNF Eb Be MO Wire Ethemet 1 R seau 10 PROFINI 1 balogh bpnf2 Order number l address Q address 2 ga BPWERRD 20 2910 AWE ieac BSS 1 Ee uw 1 Gene ci28bytesCYC 1256 386 256 2 Generic 64 bytes 387 453 397 473 Insertion possible MU BPNF 1 3 EN Suchen ai Profile Standard Additional Field Devices 9 28 General gg Ident Systems BALOGH RFID product a 2 Cyclic Read 5 Cyclic Read Write Generic 128 bytes CYC Generic 16 bytes CYC Generic 256 bytes CYC Generic 32 bytes CYC Generic 512 bytes CYC Generic 64 bytes CYC Generic 8 bytes Cyclic Write Read LID BALOGH Generic command of 54 bytes max into a tag GSDML V2 25 Balogh RFID 20140310 xml 53 63 7 3 SET ENCODER DEVICE NAME In P
13. into the TAG memory Step 3 10 Controller BPNF80 Send command Output RTC image Control Word Send a command to the a Monitor Command Counter bits Control Word related the CC1 CCO Command Counter bits requiring execution Step 4 10 Controller Stat BPNF80 Input RTC image Status word running command Monitor related Status Word ROW DYS testing for the Acknowledge Command Counter bits and or RF status byte for the Execution status bit to Step 5 10 Controller BPNF80 Input RTC image end of execution High byte Status Monitor related Status Word testing for the Counter Data incremented bits and or RF status byte for RF Status byte the Execution status bit to transition high Execution status bit high 1 See annex 4 to have a synchronous operation description MU BPNF 1 3 EN 47 63 6 DIAGNOSTICS AND ALARMS BPNF80 uses the Alarm real time communication channel to send or receive diagnostic data Diagnostics signaling by the BPFN80 can be general faults slot error initialisation error or process faults RFID contract error transceiver connection failure Some of these Device faults need a physical maintenance to correct the problem in this case the severity level is maintenance required For the others faults the severity level can be maintenance demanded or normal All diagnostics identification
14. 0 as required by Profinet specifications In use this address is set by Profinet supervisor but It can be set by user static IP or forced by a DHCP server see chapter 4 to configure the BPNF80 3 2 PROTOCOL The BPNF80 is a Profinet IO device compliant with 2 3 Profinet IO specification version All BPNF80 Profinet explanations are given in chapter 5 3 3 OTHERS SERVICES 3 3 1 FIRMWARE UPDATE MAINTENANCE It is possible to update BPNF80 firmware using the Web server The procedure is given into the chapter 7 MU BPNF 1 3 EN 15 63 3 3 2 SUPERVISION CONFIGURATION AND DIAGNOSTIC HTTP protocol can be used to for example detect TAG on each TCF channel show BPNF80 configuration and see current parameters modify IP address via a html page display diagnotics counters To establish a HTTP session user must have a web browser on the used station and connect it to the BPNF80 IP address 3 4 INITIALISATION At power on the BPNF80 initialisation is done and the leds gives the information below 1 MODE led lights in green Bootloader 2 MODE led lights in red Bootloader 3 MODE led flashing fastly in orange basic services launching 4 MODE led flashing slowly in green Ethernet stack initialisation 5 MODE led in green normal operation BPNF80 boot time is about 20 seconds it does not depend on IP addressing mode MU BPNF 1 3 EN 16 63 4 CONFIGURATION 4 1 IP PARAMETERS
15. 15 3 52 IPADDRESS A 15 3 2 PROTOCOL utet c dos i tor eff 15 3 3 OTHERS SERVICES assets A t iod M aeg s dub dad t bbc eedem 15 3 3 1 FIRMWARE UPDATE pia ritiene da i 15 3 3 2 SUPERVISION CONFIGURATION AND 16 INEEIAEISATIGON gebe a ticae gti tu bebat id Da qu battu ilo da abeo p sae 16 4 CONFIGURATION rines aeu neta a Cua Eene 17 4 1 IP PARAMETERS a Mold dude uM BOT 17 4 1 1 USING BALOGH ETHERNET CONFIG 17 4 1 2 USING WEB SERVER seventh teo heut tad 19 USING DCP PROTOCOL dude pi nmin 21 4 2 RADIO FREQUENCY PARAMETERS eiie uta Bae ap Reduce 21 9 iiis een it edo i ae iios oen ddr uae 22 5 GENERADINEORMATION aic bd opted au bee edit teneas 22 5 2 FUNCTIONALITIES ton RS Reed LS 24 5 2 1 CLASS Casa tap M d 24 5 2 2 REAL TIME RT CYCLE TIME ALI De De IN 24 5 9 BPNF80 DEVICE IDENTIFICATION itis hice aot sa td tos bte curte ratius 25 5 3 1 PRODUCT IDENTIFICATION ctii tpe tb tul Ubera dtu 25 5 32 DEVICE ACCESS POINT Apr te e ERES 25 MU BPNF 1 3
16. Account name and password by default it is root and balogh MU BPNF 1 3 EN 19 63 The BPNF80 home page is 3H M BPNF80 2 Home Welcome to the management and configuration web interface Status display Current params You can use the navigation menus on the leftto access additional pages Configuration BPNF80 2 Balogh RFID reader V2 0 svn345 Troubleshooting 1 Ethernet 2 RF channels RFlog MAC address 00 50 2 10 85 01 e Reboot Profinet Name Not set Help System Name Notset Update firmware Location lt Not set Contact Contact Name Not set System uptime 1 hour 43 minutes Balogh SA Pictures and specifications are subject to change without notice Click on the BPNF80 Configuration link to go to the configuration page Ipv4 Settings field is used to change IP settings IP v4 Settings Obtain an IP address automatically O Use the following IP address IP v4 Address 192 168141 Subnet Mask 255 255 2550 Default Gateway 192 168 122 Primary DNS 192 1681 200 Secondary DNS 0000 Once configuration is chosen DHCP ou user static address click on Change IP config button This message must be displayed Settings have been saved You must reboot for changes to take effect It indicates that the BPNF80 must be reboot for new parameters are set For this just need to click on the Reboot link On the reboot page click
17. Ethernet Verify Device Name MU BPNF 1 3 EN 55 63 In the Verify Device Name dialog window verify that the Device name has changed and status is OK as shown in the picture below Verify Device Name Available Devices MAC address balogh bpnf2 test D0 50 C2 10 8 Show only missing and incorrectly configured devices Close MU BPNF 1 3 EN 56 63 7 4 SETTING RF PARAMETERS This chapter describes how to change the user parameters in the encoder To set the RF parameters double click on the BPNF80 2 Slot Select the parameters tab Properties baloph bpnf2 test R SO General Addresses Parameters See J Channel 1 RF mode RF mode selected ISO 15693 procotol and extented TAM y Channel 2 RF mode RF mode selected ISO 15693 procotol and extented TAM Change the RF mode selected for each channel MU BPNF 1 3 EN 57163 8 MAINTENANCE Using the same way that configuration it is possible to have access to maintenance with the Web server To connect to BPNF80 web server enter the IP address of the product in the address bar If the product is protected by a user account please give Account name and password by default it is root and balogh 8 1 FAULT INFORMATION ACCESS Open the html page Troubleshooting using the Web server menu This page displays dynamic tables with counters since the product has started Etherne
18. Mbps link can be used The 2 connectors named ETH 1 and ETH 2 are managed identically by the BPNF80 mportante note BPNF80 2 product has only one Ethernet connection So supervisor or Ethernet network extention could be plugged with no difference in the one or the second Ethernet connector Product network configuration described in chapter 4 is done with Web server pages reached from the network interface BPNF80 IP address can also modified with a specific application named Balogh Ethernet Config This tool is responsible for finding products even if IP parameters are not on the same network or are unknown This application is described in the chapter 4 The Ethernet industrial protocol is Profinet described in chapter 5 MU BPNF 1 3 EN 13 63 2 3 8 TCF INTERFACE CHANNEL X TCF Balogh transceivers are connected via M12 5 pins female connectors This interface provide power and communication to TCF BPNF80 products provide 2 or 4 interfaces in function of their models 2 channels BPNF80 2D and 2 4 channels BPNF80 4D Use a shielded cable to connect TCF with 2 3 4 LEDS Led Number changes in function of product models The table below describes led operating pETFSO ted State Meaning Green and red Init 1 bootloader starting Orange flashing Init 2 system initialisation Fast green flashing Init 3 Services launching 2 Slow green flash
19. a byte value Get last UID Write and read data command 0x3 is used to write data into a TAG and to read data from a TAG with the same request Write request is realised first and the parameters are sent using write address size and data to write elements into the module After the write the read request is done and parameters used are read address and read size The result of the read command are placed into the data read element into the module MU BPNF 1 3 EN 35 63 Fill data command 0x4 is used to fill a TAG memory area with a specific pattern This pattern is the first byte of the Data to write element in the module The address and the size are the ones used for Write command Get last UID command 0x5 is used to retreive the last or current UID TAG as explained in the Read UID module see chapter 5 4 1 The UID value is present into the first 8 bytes of the Data read element in the module Control and status are sent cyclically Request parameters and data part are sent acyclically using the Write read record functions over the non real time channel Parameter record index 0x0010 0x001A This record is 11 bytes length it gives access to the paramters of the modules that are Command Read address Read size Write address Write Size Timeout byte command to set the request address word where the read starts into the TAG memory This address is
20. byte will be updated again with the Execution status bit returned high 1 General and specific fault bits are updated if an error occurs Important notice the cyclic Input and Output RTC frame can not exceed 1440 bytes This maximum length includes data modules bytes and Profinet protocol overhead bytes 5 5 2 ACYCLIC MODULES PROCESS Contrary to cyclic modules acyclic ones use acyclic read write records to send data and or parameters The Control and Status mechanism stays cyclic using RTC frames as it is explained in the previous chapter The changes are for the parameters and data bytes exchanged For Partial acyclic module request paramters stays into Output RTC image named input data Only write and read data are sent using acyclic records see memory mapping into the chapter named Acyclic partial module For Full acyclic module request paramters write and read data are sent using acyclic records see memory mapping into the chapter named Acyclic full module MU BPNF 1 3 EN 41 63 5 6 CYCLIC READ REQUEST EXECUTION SEQUENCE BPNF80 Command parameter fields Step 1 IO Controller Output RTC image Load Command parameters into the Command request field in the module Step 2 10 Controller Output RTC image Send a command to the Control Word related the Command Counter bits requiring execution Step 3 IO Controller Input RTC image Mo
21. file provides the supervision software with a basis for planning the configuration of a PROFINET IO system MU BPNF 1 3 EN 22 63 Within PROFINET IO process data and alarms are always transmitted in real time RT Real time in PROFINET is based on the definition of IEEE and IEC which allow for only a limited time for execution of real time services within a bus cycle The RT communication represents the basis for the data exchange for PROFINET IO and real time data are always treated with a higher priority than TCP UDP IP data Application relation AR om om m m om um m m m m Gm Gm Gm IO Controller Cyclic IO data gum These scheme give the steps from configuration up to system startup 10 Supervisor engineering IO Controller IO Device Configuration of Re profinet IO system E Assignment of Jd fl 4 T IP address i Assignment of E Device add evice address Configuration __ Checking of _y Device name Assignment of p IP address Connection establishment 4 Data exchange MU BPNF 1 3 EN 23 63 5 2 FUNCTIONALITIES 5 2 1 CLASS OF CONFORMANCE BPNF80 IO Device is in accordance with Conformance Class B and theirs functionalities supported are Profinet IO with Real time communication Cyclic input and output Acyclic parameter data Read Write record Device dia
22. given for a TAG memory mapping in byte read size word is the asked read data length given in a granularity of byte address word where the write starts into the TAG memory This address is given for a TAG memory mapping in byte size word is the write data length given in a granularity of byte the wait time before terminating the attempt to execute the command and generating an error Time interval is 10ms 1 10ms 2 20ms 0 gt the command is executing immediately OxFFFF gt the wait time is infinite command will be executed only if a TAG is been presented in front of the transceiver MU BPNF 1 3 EN Mapping of parameter record Parameter name Offset in the record Length in bytes Command Read address Read size Write address Write size Timeout 36 63 Data Write Record Index 0x0200 to 0x023F Data to write the values of the data bytes to write into the memory TAG Also used to transmit the fill pattern byte This record is accessed by page of 1024 bytes maximum length each The total length of this record is 64 Kbytes 64 pages of 1 Kbytes The first data write page of 1 Kbytes is accessible using the record index 0x0200 the second page using the record 0x0201 and so on for the last page 64 using the record index 0x023F Data Read Record Index 0x0100 to 0x013F Data read the result of the data read from the TAG memory Also used to retreive Last UID TAG if
23. into the first 8 bytes of the Data read element in the module All the paramters of the modules are Command byte command to set the request Read address address word where the read starts into the TAG memory This address is given for a TAG memory mapping in byte Read size read size word is the asked read data length given in a granularity of byte Write address address word where the write starts into the TAG memory This address is given for a TAG memory mapping in byte Write Size size word is the write data length given in granularity of byte Timeout the wait time before terminating the attempt to execute the command and generating an error Time interval is 10ms 1 10ms 2 20ms value gt the command is executing immediately OxFFFF gt the wait time is infinite command will be executed only if a TAG is been presented in front of the transceiver MU BPNF 1 3 EN 33 63 Control status and request parameters are sent cyclically The data part is sent acyclically using the Write read record functions over the non real time channel Data write record index 0x0200 to 0x023F Data to write the values of the data bytes to write into the memory TAG Also used to transmit the fill pattern byte This record is accessed by page of 1024 bytes maximum length each The total length of this record is 64 Kbytes 64 pages of 1 Kbytes The first data write page of 1 Kbyte
24. number is named Error type are details in the tables below General faults Error type Diagnostic Severity Description Slot not available Please restart the 16 Slot out of order Maintenance Demanded equipment If the problem persists it may be necessary to replace the equipment Please restart the equipment If the Internal error 1 Maintenance Demanded problem persists it may be necessary to replace the equipment Please restart the equipment If the Internal error 2 Maintenance Demanded problem persists it may be necessary to replace the equipment Please restart the equipment If the Internal error 3 Maintenance Demanded problem persists it may be necessary to replace the equipment Please restart the equipment If the Internal error 4 Maintenance Demanded problem persists it may be necessary to replace the equipment Please restart the equipment If the Internal error 5 Maintenance Demanded problem persists it may be necessary to replace the equipment MU BPNF 1 3 EN 48 63 Process faults BPNF Error type Diagnostic Severity Description 100 The RFID contract failed Normal Bad parameter received by the device into the command sent by the IO Controller The RFID contract failed Normal Communication problem with the internal RF transceiver The RFID contract failed Normal Incorrect address received by the device into the comm
25. on Reboot bouton The product is restarting with the new parameters To test that the new IP was changed on the device re enter the new address in the brower MU BPNF 1 3 EN 20 63 4 1 3 USING DCP PROTOCOL The Discovery and basic Configuration Protocol DCP is used by the Profinet IO Controller during connection to assign the IP address of the BPNF80 4 2 RADIO FREQUENCY PARAMETERS the RF parameters are always written during the communication establishment phase in Profinet Protocol beetween the IO Controller and the IO Device BPNF80 This is the only way to configure these parameters It is possible to choose between 3 radio frequency modes used to configure the communication between the TCF and the TAG These 3 modes are selected per channel they are ISO amp extended ISO index 0 the default mode complying with the 15015693 and 18000 3 standards The used rate si 26Kbits s Data exchanges are done in bloc number and a bloc size can be 4 or 8 bytes length depend of TAG used Balogh 52K index 1 Balogh radiofrequency protocol used with Balogh TAG named TAM This mode has 2 benefits its rate is double at 52Kbits s allowing shorter dialogue times and data can be exchanged in byte 150 15693 26 52Kbps index 2 a specific mode used by TAG with Fujitsu microchip inside In this mode the transceiver transmission uses a 26Kbits s rate and the reception uses a 52Kbits s rate Data exchanges ar
26. to get Help MU BPNF 1 3 EN DoR Suchen at Profile Standard PROFIBUS PA 38 PROFINET 10 Additional Field Devices General J Ident Systems BALOGH RFID product g 2 Cyclic Read Cyclic Read wri Cyclic Write 5 Read UID B BPNF80 2D Gg 4 TE an lt 2 BALOGH Profinet interface for 2 TCF transceivers 1 Ethernet port 51 63 When correctly done will appear on the PROFINET IO system as shown in the picture below fi HW Config Station SIMATIC 300 Configuration test bpnf ly Station Edit Insert PLC View Options Window Help Du 8 amp Be m m MO Rw 0 UR CPU 315 2 __Ethemet 1 R seau 10 PROFINET 100 lt Press F1 to get Help The next step will be to choose the module type and data length for each channel on slot 1 and slot 2 This is done by choosing different modules 3 HW Config Station SIMATIC 300 Configuration test bpnf Station Edit Insert PLC View Options Window Help amp ln m ED 82 Suchen IR CPU 315 2 nila _ Etheret 1 R seau 10 PROFINI Profile Standard Additional Field Devices baloght General Ident Systems BALOGH RFID product gg 2 Cyclic Read Cyclic Read write Generic 128 bytes CYC Generic 16 bytes CYC
27. 0 2 1 2 3 7 Manually configure network settings IP Address 132 168 1 Subnet Mask 2B oh 25 192 168 1 Default Gateway Password In this example the BPNF80 are configured using DHCP server It is possible to modify these parameters so as to force the product to have other network adresse 1 2 3 MU BPNF 1 3 EN 18 63 Manually configure network settings IP Address 1 27 Seg 4 Subnet Mask 255 255 255 0 Default Gateway 1 2 3 2 Password Apply Cancel Warning Password is the one defined for the product By default is balogh Click on the Apply button that new parameters are set into the product The product must be restarted for changes to take effect Click on Reboot Device button After few seconds product restart the BPNF80 2D is detected click on Refresh List button Even if the product has a different network configured it is well detected by the application Devices IP Address Address Names Product 15273 00 50 c2 1Ec2 3e BPNF80 2 4 1 2 USING WEB SERVER Web browser can be used even if the product has the same network parameters than the station of configuration PC To connect to BPNF80 web server enter the IP address of the product in the address bar Set or retrieve IP address using Balogh Ethernet Config if necessary The product is protected by a user account please give
28. 0 when the command is in execution 6 Not used 5 TAG presence gt 1 if a TAG is present in front of transceiver 4 Fault bit gt 1 if error fault describs with bits O to 3 LSB 0to3 Fault code enable if bit 4 1 see next table A Status byte is reliable if only bit 7 is equal to 1 finished operation B7 B6 5 4 B3 BO Execution TAG presence Fault bit Fault code 0 0 1 1 Fault quartet example AOh means that the request has been executed and the TAG is present LSB hexa 3 2 1 0 lt bit n meaning 1 0 0 0 1 Invalid parameter in the request 5 0 1 0 1 Internal channel communication fault A 1 0 1 O Unable to complete the TAG dialog C 1 1 0 0 Transceiver or transceiver connection failure E 1 1 1 0 Tag adressing error F 1 1 1 1 TAG dialog fault ex time out expired MU BPNF 1 3 EN 60 63 9 2 2 CURRENT CONSUMPTION CALCULATION Example network composed of a BPNF80 2D with 2 TCF and MOF100 PN D Architecture is a BPNF80 2D connected with a TCF100 and a TCF18 PLA On this BPNF80 2D a MOF100 PN D is linked to the network The IO Controller uses Profinet protocol to managed the equipments This diagram presents the assembly IO Controller Power 24 V Current consumption balance must be done for this architecture so as to determine the maximum c
29. EN 3 63 5 4 BPNF80 MODULES PRESENTATION 28 5 4 1 CYCLIC UID READ MODULE sen ozone reote needed ete e LEG 28 5 4 2 CYCLIC DATA READ MODULES et hee en Eo dee 28 5 4 3 CYCLIC DATA WRITE MODULES s ee rte ete o Rd 29 5 4 4 CYCLIC DATA GENERIC MODULES sc ccescescessesscescecsecssseccseccscsssecessessecesucseeseseseees 31 horret toam een eene ree 33 redet rei Pete Eee erre 35 5 4 7 CONTROL WORD t 38 5 4 8 STATUS WORD tert reete doni bab oc aee toned 39 5 AO RE STATUS BYTE n ie RI Mink hrc els cen teak mE ak 40 5 5 OPERATIONAL reete bp tib te lese et psa 40 5 5 4 CYCLIC MODULES PROCESS ttd 40 5 5 2 ACYCLIC MODULES PROCESS tere E etse deb MAM ntu c fis f 41 5 6 CYCLIC READ REQUEST EXECUTION SEQUENCE een 42 5 7 CYCLIC WRITE REQUEST EXECUTION 43 5 8 ACYCLIC PARTIAL MODULE READ REQUEST EXECUTION SEQUENCE 44 5 9 ACYCLIC PARTIAL MODULE WRITE REQUEST EXECUTION SEQUENCE 45 5 10 ACYCLIC FULL MODULE READ REQUEST EXECUTION SEQUENCE 46 5 11 ACYCLIC FULL MODULE WRITE REQUEST EXECUTION SEQUENCE 47 6 DIAGNOSTICS AND ALARMS enses nnne nnn nennen nnne 48 CONFIGURATION
30. Get last UID command is asked This record is accessed by page of 1024 bytes maximum length each The total length of this record is 64 Kbytes 64 pages of 1 Kbytes The first data read page of 1 Kbytes is accessible using the record index 0x0100 the second page using the record 0x0101 and so on for the last page 64 using the record index 0x013F Full module is presented below Mapping of modules Input data Offset in the module Length in bytes 2 Control word Output data Offset in the module Length in bytes 2 Status word Acyclic records Length in bytes Parameter 0x0010 Lid 11 0x0200 1 Data write 0x0201 0x023F 0x0100 Data read 0x0101 0x013F MU BPNF 1 3 EN 37 63 5 4 7 CONTROL WORD The Control word contains bits used to enable various features of the BPNF80 module This word is located at byte 0 of the Input data for each module Bits 15 13 Bit12 Bit11 Bits 10 8 Bit 7 Bit 6 Bits 5 4 Bit 3 Bits 2 0 Reserved CC1 CCO Reserved Soft reset Repeat Reserved Disable Reserved cmd ER Bit 0 Reserved Always 0 Bit 1 Reserved Always 0 Bit 2 Reserved Always 0 Disable ER Setting this bit True 1 will stop the automatic detection of TAG in front of the transceiver as long as this bit is set to 1 n t Bit4 Reserved Always 0 r o Bit 5 Reserved Always 0 Setting this bit True 1 will force
31. ROFINET network all IO devices needs to have a unique device name Balogh s PROFINET products are delivered without any device name preset from the factory To set the product device name double click on the encoder icon to open the Properties window Properties balogh bpnf2 General Short description balogh bpnf2 Profinet interface for 2 TCF transceivers 1 Ethernet port Order firmware BPNF80 2 V 1 Family BALOGH RFID product Device name 2 GSD file GSDML 2 25 B alogh RFID 201440310 xml Change Release Number Node in PROFINET IO System Device number E R seau ID PROFINET 100 IP address 192 168 2 239 Ethernet Comment Cancel Help In the Properties dialog window enter an appropriate device name in the Device field MU BPNF 1 3 EN 54 63 Then select PLC gt Ethernet gt Assign Device Name to open the Assign device name window Assign device name Device name v Device BALOGH RFID product Available devices MAC address Assign name 00 50 C2 10 80 90 BALOGH RFID product Node flashing test Duration seconds Flashing on Show only devices of the same type Display only devices without names Update Esport Close After changing device name it is recommended to verify the performed changes This is done by opening the Verify Device Name window found under PLC
32. Status word RF status byte Data read Module ID Length in bytes size of Data to write and Data read Offset in the module Length in bytes o gt N N MU BPNF 1 3 EN 32 63 5 4 5 ACYCLIC PARTIAL MODULE Acyclic partial module could be used to realise many functions into a TAG on a channel These functions are defined into a byte named Command that can has value and corresponding function defined in this table Command the 3th byte into generic module Value Description 1 Read data Write data Write and read data Fill data with a byte value Get last UID N Write and read data command 0x3 is used to write data into a TAG and to read data from a TAG with the same request Write request is realised first and the parameters are sent using write address size and data to write elements into the module After the write the read request is done and parameters used are read address and read size The result of the read command are placed into the data read element into the module Fill data command 0x4 is used to fill a TAG memory area with a specific pattern This pattern is the first byte of the Data to write element in the module The address and the size are the ones used for Write command Get last UID command 0x5 is used to retreive the last or current UID TAG as explained in the Read UID module see chapter 5 4 1 The UID value is present
33. Write TAG data CC1 CCO TAG memory using the Data to write Data to write bytes Retreive write data to send write command into the TAG Send a command to the Control Word related the Command Counter bits requiring execution Step 3 IO Controller Status BPNF80 running command StatusWord Monitor related Status Word cc m c m High byte Low byte testing for the Acknowledge Command Counter bits ao and or RF status byte for ck the Execution status bit to RF Status byte transition Low Execution status bit low 0 Step 4 10 Controller BPNF80 Status Input RTC image end of execution Monitor related Status Word JG ERR SS nidi ind testing for the Counter Data CD1 CDO bits and or RF status byte for incremented the Execution status bit to RF Status byte transition high Li Execution status bit high 1 Important notice Step 1 and Step 2 can be done on the same step MU BPNF 1 3 EN 43 63 5 8 ACYCLIC PARTIAL MODULE READ REQUEST EXECUTION SEQUENCE Step 1 10 Controller BPNF80 Output RTC image Load parameters Command parameter fields Load Command parameters a Command in Generic module into the Command request Number Of Bytes field in the module Starting Address Time Out Step 2 IO Controller BPNF80 Output RTC image Send command Control Word Monitor Command Counter Control Word related the Command Counte
34. and sent by the IO Controller The RFID contract failed Normal Timeout occurs when trying to execut the command sent by the IO Controller Transceiver failure Maintenance Demanded Transceiver disconnected Please check the cable The RFID contract failed Normal The command has begun executing but has been interrupted The process faults are also provided by the BPNF80 into the RF Status byte of the cyclic output data detailed in annex 1 The correspondence between Error type and LSB of RF Status byte fault code bits is MU BPNF 1 3 EN Error type RF Status LSB 100 1 101 102 103 104 gt 105 49 63 7 CONFIGURATION EXAMPLE This chapter will illustrate how to setup and configure a PROFINET encoder for working in RT Class 1 mode with SIMATIC MANAGER In the following examples Siemens STEP 7 V5 4 SP5 PLC and CPU 315F 2PN DP is used Please refer to the manufacturer if other configuration tools are being used 7 1 DEVICE DESCRIPTION FILE INSTALLATION GSDML In order to start using an absolute encoder with PROFINET interface a device description file needs to be downloaded and imported to the configuration software The device description file is called a Generic Station Description Markup Language file and contains the necessary implementation parameters needed for a PROFINET IO device The GSDML file can be d
35. e done in bloc number of 8 bytes length The index number is the number transmitted during Profinet device configuration to choose the RF mode MU BPNF 1 3 EN 21 63 5 PROFINET PROTOCOL 5 1 GENERAL INFORMATION PROFINET is the open industrial Ethernet standard of PROFIBUS amp PROFINET International for automation PROFINET uses TCP IP and IT standards and is in effect real time Ethernet The PROFINET concept features a modular structure so that users can select the cascading functions themselves They differ essentially because of the type of data exchange to fulfill the partly very high requirements of speed In conjunction with PROFINET the two perspectives PROFINET CBA and PROFINET IO exist PROFINET CBA is suitable for the component based communication via TCP IP and the real time communication for real time requirements in modular systems engineering Both communication options can be used in parallel PROFINET IO was developed for real time RT and isochronous real time IRT communication with the de centralized periphery The designations RT and IRT merely describe the real time properties for the communication within PROFINET IO To achieve these functions three different protocol levels are defined TCP IP for PROFINET CBA and the commissioning of a plant with reaction times in the range of 100ms RT Real Time protocol for PROFINET CBA and PROFINET IO applications up to 1 ms cycle times IRT Isochrono
36. e Length in bytes Status word Module ID Module Name Length in bytes size of Data to write gt N N MU BPNF 1 3 EN 30 63 5 4 4 CYCLIC DATA GENERIC MODULES Generic modules could be used to realise many functions into a TAG on a channel These functions are defined into a byte named Command that can has value and corresponding function defined in this table Command the 3th byte into generic module Value Description 1 Read data Write data Write and read data Fill data with a byte value Get last UID Write and read data command 0x3 is used to write data into a TAG and to read data from a TAG with the same request Write request is realised first and the parameters are sent using write address size and data to write elements into the module After the write the read request is done and parameters used are read address and read size The result of the read command are placed into the data read element into the module Fill data command 0x4 is used to fill a TAG memory area with a specific pattern This pattern is the first byte of the Data to write element in the module The address and the size are the ones used for Write command Get last UID command 0x5 is used to retreive the last or current UID TAG as explained in the Read UID module see chapter 5 4 1 The UID value is present into the first 8 bytes of the Data read element i
37. erver Update the html page using the keyboard F5 button Home Status display Used protocol Current params IP configuration Troubleshooting connection s Reon i Help Update firmware Contact 8 3 REBOOT SERVICE At any moment it is possible to reboot the BPNF80 using the Web server For this open the html page Reboot and click on the button Reboot If the BPNF80 restarts the message Rebooting is displayed in the Web server page 8 4 FIRMWARE UPDATE To update the BPNF80 firmware choose Update firmware menu in the Web server If the product is protected by a user account please give Account name and password by default it is root and palogh Using the button select the file named image bin corresponding to the new firmware After that click on the button Upload to send the new firmware into the BPNF80 The message Upload in progress Please wait tells that the upload is in progress Once the update is done the message below is displayed on the top of the Web server page Image file uploaded successfully You must reboot for changes to take effect Automatically the BPNF80 restarts on the new firmware MU BPNF 1 3 EN 59 63 9 ANNEXES 9 1 ANNEX 1 BALOGH STATUS BYTE Status byte gives service information with the next bits Bit number Description Execution bit 7 1 if no command is in execution MSB
38. fr 5 4 1 CYCLIC UID READ MODULE A single module so as to continuously read the UID TAG on a channel Used with RF status byte or Status word the UID TAG can be if Target Present bit 0 Status word or TAG Presence bit 0 RF status byte The UID data is the last UID TAG pesented in front of the transceiver ifTarget Present bit 1 Status word or TAG Presence bit 1 RF status byte The UID data is the one of the TAG currently in front of the transceiver Module 0x0001 Read UID Value 0x0001 Read UID Read continously the UID tag Information Module ID Module name Information Input data Offset in the module Length in bytes Control word Output data Status word RF status byte Offset in the module Length in bytes UID value Acyclic parameter Default value Value range None None None 5 4 2 CYCLIC DATA READ MODULES Different modules could be used to read data into a TAG on a channel These read only modules present parameters to control the read command Address address word where the read starts into the TAG memory This address is given for a TAG memory mapping in byte Size size word is the read data length given in a granularity of byte Timeout the wait time before terminating the attempt to execute the command and generating an error Time interval is 10ms 1 10ms 2 20ms 0 gt the command is executing immediately OxFFFF value gt the wait ti
39. g execution bits CC1 CC0 Step 3 10 Controller S BPNF80 Input RTC image tatus Status Word running command Monitor related Status Word aaa testing for the Acknowledge Ack CC1 Command Counter bits Ack CCO and or RF status byte for RF Status byte the Execution status bit to transition Low BPNF80 10 Controller Status StatusWord Input RTC image 9 end of execution High byte Low byte Monitor related Status Word CD1 CDO incremented testing for the Counter Data RF Status byte Execution status bit low 0 Step 4 bits and or RF status byte for the Execution status bit to transition high Execution status bit high 1 Step 5 10 Controller Read record request BPNF80 Record data read Send TAG memory read bytes MU BPNF 1 3 EN 46 63 Read TAG data Read TAG data from the Data read bytes See annex 3 to have a synchronous operation description 5 11 ACYCLIC FULL MODULE WRITE REQUEST EXECUTION SEQUENCE Step 1 10 Controller BPNF80 Write record request Load parameters Command in Generic module Number Of Bytes Starting Address Time Out Send a write request to set the Command parameters into the Command record data in the module Step 2 10 Controller Write record request BPNF80 Write TAG data Retreive write data to send write command into the TAG Send TAG data to be written
40. gnostics alarms Identification amp Maintenance I amp MO HW FW Topology information LLDP Port related network statuses PDEV Network diagnostic via IP SNMP BPNF80 IO Device supports others functionalities that are not Class B standard but optional Extended device identification location designation installation date I amp M 1 4 Automatic addressing after device replacement Media Redundancy Protocol only for product with 2 Ethernet ports with D letter in commercial references 5 2 2 REAL TIME RT CYCLE TIME BPNF80 can be used for process real time O data transfer with a cycle time of up to 8 ms It is important to set the RT cycle time Interval for an update time suitable for the application The update time chosen determines how often the IO Controller will receive Input Image updates from the BPNF80 A very long RT cycle time will result in events taking place at the BPNF80 module that may never seen by the IO Controller MU BPNF 1 3 EN 24 63 5 3 BPNF80 DEVICE IDENTIFICATION 5 3 1 PRODUCT IDENTIFICATION All Profinet equipment must have unique identification information when using severals ways of communication DCP SNMP LLDP Profinet acyclic in GSD The table below presents the list of needed information Specific BPNF identification Vendor name BALOGH Vendor identifier 0x295 Device identifier 0 1000 Product main family Ide
41. hat a current command is always in execution Repeat Set to 1 to inform that the repeat function is active on the current Bit 6 command command active Bit 7 Soft Reset Set to 1 to inform that the reset on the channel is ACK w active r Bit 8 Target Set to 1 when a TAG is currently in front of the transceiver Present d Bit 9 Reserved Always 0 Bit 10 Reserved Always 0 Bit 11 Ack CC1 Acknowledge command counter higher bit Ack CC1 and lower bit Ack CCO Its inform the start execution of the current Bit 12 Ack CCO command when theirs values are the same as Control word bits CC1 CCO Bit 13 CD1 Counter data higher bit CD1 and lower bit CDO to inform that new data are available When data are ready to be retreive at the Bit 14 CDO end of command execution this counter data is increased Bit 15 Reserved Always 0 MU BPNF 1 3 EN 39 63 5 4 9 RF STATUS BYTE The byte number 2 of the Output data for each module provides the status of the current command that has been executed This byte includes the Command Execution Status bit which can be used for verifying the execution of a command This bit is initially high at power up and will transition low when a command has been accepted by the BPNF80 Upon completion of the command it will return high At that time all other status bits will also be valid The command status result is held until the execution of the next command or loss of power See annex 1 for details
42. hat is required to execute a Command request is the writing of the Control Word when action is required Once a Command request is initiated the BPNF80 uses the Input RTC frame to convey the Execution Status of command in progress The Input RTC frame is the cyclic data consmes by the IO Controller which is produced by the IO device In the Modules defined before it s the data field named Output data from the IO Device s point of view MU BPNF 1 3 EN 40 63 For all module the frist word of information is referred the Status Word that is used to track the execution progress of each command The Status Word is associated with each Control Word in the module This information is continuously communicated back to the IO Controller When a valid instruction is received the BPNF80 updates the Status Word associated with the Control Word at the start of the commands execution and will set the Acknoledge Command Counter bits 1 Upon completion of the command this word will be updated again with the Counter data bits CD1 CDO returned and any relevant fault information if generated will be updated The IO Controller will monitor this word to determine when a command has completed Using the same way the Rf status byte presented in all module can be used to trig command execution At the start of the commands execution BPNF set the Execution status bit low O Upon completion of the command this
43. ing Init 4 Ethernet stack initialisation Green Normal operation Green and red flashing Normal operation but last radio contract error No connection 4D or Connected Connected and activity Off Ethernet protocol not initialised Green flashing Ethernet protocol started waiting for connection Green At least one client connected Orange flashing Error no TCF connected to the channel Low orange TCF ok no Tag TCF ok Tag presence Green Executing a command on the TCF channel 5 Red Error during last command execution on the TCF channel MU BPNF 1 3 EN 14 63 3 COMMUNICATION 3 1 ADDRESSES 3 1 1 MAC ADDRESS Each BPNF80 has a predefined address named MAC address Media Access Control unique composed of 6 bytes in this format high bytes 3 bytes that give compagny identifiant for Balogh is 0050C2h low bytes bytes that give product family For BPNF80 this bytes are written on the housing side 10 8x XX For BPNF80 products with 2 Ethernet interfaces BPNF80 2D and BPNF80 4D each of the Ethernet port also has a unique MAC address ETH1 and ETH2 MAC address numbers are ETH1 MAC address the Product MAC address 1 ETH2 MAC address the Product MAC address 2 Example a BPNF80 2D with the MAC address 0x0050C2108FA6 its ETH1 port has the MAC address 0x0050C2108FA7 and the ETH2 port 0x0050C2108FA8 3 1 2 IP ADDRESS Each BPNF80 has the default IP address 0 0 0
44. me is infinite command will be executed only if a TAG is been presented in front of the transceiver MU BPNF 1 3 EN 28 63 7 read only modules are presented below the differentiation is done with their size of read data Mapping of modules Input data Length in bytes Output data Length in bytes Status word Module ID Module Name Length in bytes size of Data read o o N N 5 4 3 CYCLIC DATA WRITE MODULES Different modules could be used to write data into a TAG on a channel These write only modules present parameters to control the write command Address address word where the write starts into the TAG memory This address is given for a TAG memory mapping in byte Size size word is the write data length given in a granularity of byte Timeout the wait time before terminating the attempt to execute the command and generating an error Time interval is 10ms 1 10ms 2 20ms 0 gt the command is executing immediately OxFFFF gt the wait time is infinite command will be executed only if a TAG is been presented in front of the transceiver Data to write the values of the data bytes to write into the memory TAG MU BPNF 1 3 EN 29 63 7 write only modules are presented below the differenciation is done with their size of write data Mapping of modules Input data Length in bytes Data to write Output data Offset in the modul
45. n the module All the paramters of the modules are Command byte command to set the request Read address address word where the read starts into the TAG memory This address is given for a TAG memory mapping in byte Read size read size word is the asked read data length given in a granularity of byte Write address address word where the write starts into the TAG memory This address is given for a TAG memory mapping in byte Write Size size word is the write data length given in a granularity of byte MU BPNF 1 3 EN 31 63 Timeout the wait time before terminating the attempt to execute command and generating an error Time interval is 10ms 1 10ms 2 20ms 0 gt the command is executing immediately OxFFFF gt the wait time is infinite command will be executed only if a TAG is been presented in front of the transceiver Data to write the values of the data bytes to write into the memory TAG Also used to transmit the fill pattern byte Data read the result of the data read from the TAG memory Also used to Last UID TAG if Get last UID command is asked 7 Generic modules are presented below the differenciation is done with their size of managed data Mapping of modules Input data Offset in the module Length in bytes Control word Command Read address Read size Write address Write size Timeout Data to write Output data
46. nitor related Status Word testing for the Acknowledge Command Counter bits and or RF status byte for the Execution status bit to transition Low Step 4 10 Controller Input RTC image Monitor related Status Word testing for the Counter Data bits and or RF status byte for the Execution status bit to transition high Retrieve read TAG data from the Data read bytes Load parameters ee oe Send command ESE Status running command i Status end of execution Read TAG data C M Command in Generic module Number Of Bytes Starting Address Time Out BPNF80 Control Word Monitor Command Counter bits CC1 CCO BPNF80 High byte Low byte Ack CCO RF Status byte Execution status bit low 0 BPNF80 High byte Low byte incremented RF Status byte Execution status bit high 1 Read bytes into the TAG memory Important notice Step 1 and Step 2 can be done on the same step MU BPNF 1 3 EN 42 63 5 7 CYCLIC WRITE REQUEST EXECUTION SEQUENCE Step 1 10 Controller BPNF80 Command parameter fields Output RTC image Load parameters Load Command parameters i Command in Generic module into the Command request Number Of Bytes field in the module Starting Address Time Out Step 2 10 Controller BPNF80 Send command Monitor Command Counter bits Send data to write into the
47. nt System Vendor product family Balogh RFID product 5 3 2 DEVICE ACCESS POINT DAP This table presents the DAP for each product reference Product DAP Order Number PhysicalSlots Number of refrence ModuleldentNumber Order ID PortSubmodule BPNF80 2 0x1200 BPNF80 2 0 2 1 2D 0x2200 BPNF80 2D 0 2 2 BPNF80 4D 0x2400 BPNF80 4D 0 4 2 Each DAP has a startup parameter by radiofrequency channel This parameter is the RF mode defined in chapter 4 2 So as to configure the slot RF channel during initialisation the parameter for each slot must be value RF mode 0 ISO amp extended ISO 1 Balogh 52K 2 ISO 15693 26 52Kbps MU BPNF 1 3 EN 25 63 2 Module 0 Device Access Point BPNF Information Value Module ID 0x1200 Information Profinet interface for 2 TCF transceivers 1 Ethernet port Vendor Name BALOGH Order Number BPNF80 2 Hardware release Software release V 1 0 0 0 Category Ident Systems Startup parameters Value range RF mode channel 1 0x0 to OxF RF mode channel 2 used values 0 to 2 BPNF80 2D DAP Module 0 Device Access Point 0x0 to OxF Information Value Module ID 0x2200 Information Profinet interface for 2 TCF transceivers 2 Ethernet ports Vendor Name BALOGH
48. ownloaded from www balogh rfid com GSDML file GSDML V2 31 Balogh RFID xxxxxx xml Installation of GSDML files in SIMATIC MANAGER 5 HW Config Configuring hardware Station PLC View Customize Ctrl Alt E Edit Catalog Profile Update Catalog Install Hw Updates Install GSD File Find in Service amp Support Create GSD For I Device 1 Select Options gt Install GSD File and click the Browse button to navigate to the location of the GSD file If a bitmap picture representing the encoder is requested make sure that the bitmap file is located in the same folder as the GSDML file A bitmap file is included in the zip file downloadable from www balogh rfid com 2 Select the GSD file and click the Install button to start installing the selected GSD file MU BPNF 1 3 EN 50 63 7 2 SETTING THE PRODUCT CONFIGURATION BPNF When the GSD file has been installed the product can be found in the SIMATIC MANAGER HW Config under PROFINET 10 gt Field Devices Ident systems gt BALOGH RFID product Select either BPNF80 2 Drag and drop the encoder onto the PROFINET IO system as shown in the picture below HW Config Station SIMATIC 300 Configuration test bpnf ay Station Edit Insert PLC View Options Window Help 058 8 8 5 dm da MO Ww X PROFIBUS IM CPU 315 2 Ethernet 1 1 R seau 10 PROFINET 1 00 pem Press F1
49. r bits requiring execution bits CC1 CCO Step 3 10 Controller S BPNF80 Input RTC image tatus Status Word running command High byte Low byte Monitor related Status Word dj DE testing for the Acknowledge Ack CC1 Ack CCO Command Counter bits and or RF status byte for RF Status byte the Execution status bit to transition Low BPNF80 10 Controller Status StatusWord Input RTC image P 9 end of execution High byte Low byte Monitor related Status Word CD1 CDO incremented testing for the Counter Data RF Status byte Execution status bit low 0 Step 4 bits and or RF status byte for the Execution status bit to transition high Execution status bit high 1 Step 5 10 Controller Read record request BPNF80 Record data read Send TAG memory read bytes Important notice Step 1 and Step 2 can be done on the same step Read TAG data Read TAG data from the Data read bytes MU BPNF 1 3 EN 44 63 5 9 ACYCLIC PARTIAL MODULE WRITE REQUEST EXECUTION SEQUENCE Step 1 10 Controller BPNF80 Output RTC image Load parameters Command parameter fields Command in Generic module Number Of Bytes Starting Address Time Out Load Command parameters into the Command request field in the module Step 2 IO Controller Write record request Write TAG data Ro DUE Send TAG data to be written into the TAG memory
50. s is accessible using the record index 0x0200 the second page using the record 0x0201 and so on for the last page 64 using the record index 0x023F Data read record index 0x0100 to 0x013F Data read the result of the data read from the TAG memory Also used to retreive Last UID TAG if Get last UID command is asked This record is accessed by page of 1024 bytes maximum length each The total length of this record is 64 Kbytes 64 pages of 1 Kbytes The first data read page of 1 Kbytes is accessible using the record index 0x0100 the second page using the record 0x0101 and so on for the last page 64 using the record index 0x013F Partial module is presented below MU BPNF 1 3 EN 34 63 Input data Control word Command Read address Read size Write address Write size Timeout Output data Status word RF status byte Acyclic records Data write Data read Mapping of modules BPNF Offset in the module Length in bytes Offset in the module 0x0200 0x0201 0x023F 0x0100 0x0101 0x013F 5 4 6 ACYCLIC FULL MODULE 2 Length in bytes Length in bytes Acyclic full module could be used to realise many functions into a TAG on a channel These functions are defined into a byte named Command that can has value and corresponding function defined in this table Command the 3th byte into generic module Value Description Read data Write data Write and read data Fill data with
51. t exchanges information gt tab Network stats Number of active connexions by used protocol gt tab Used protocol Channel status operations and results lt gt tab RFID operations The last radiofrequency 50 operations by channel that terminated in error with execution dating since the product has started gt tab Last 50 RF errors user can do an actions to blink LEDs gt tab Actions To find specific faults that could have occurred during radiofrequency exchanges the table RFID operations gives number of detected TAG number of realised operation and details between the success ones and fault ones number of error detected global and by error type the hexa code of the last error the status LSB gives the error maening and his execution dating the hexa code of the live status and a information of command execution RFID operations Channell Channel 2 Tag counter Operation counter Operation OK Operation Error Error counter Tag dialog error Transceiver error Other error Last Error Last Error uptime Status Command in progres MU BPNF 1 3 EN 58 63 To have the meaning of the Status and so to know in detail the error meaning of the status LSB bits please see annex 1 8 2 PROFINET ACTIVE CONNECTION It is possible to know if a Profinet connection is active For this open the html page Troubleshooting see chapter 4 to establish a connection with the Web s
52. the channel to repeat the Bit 6 Repeat command currently executed as long as this bit is set to 1 In case command the bit is reset during the execution of a command the current command will be completed Bit 7 Soft Reset Setting this bit True 1 will cancel any pending command at Channel of reset Error code in Balogh Status Bit 8 Reserved Always 0 d Bito Reserved Always 0 Bit 10 Reserved Always 0 Bit 11 CC1 Command counter higher bit CC1 and lower bit CCO to trig request lt gt force to start the command execution Bit 12 CCO Bit 13 Reserved Always 0 Bit 14 Reserved Always 0 Bit 15 Reserved Always 0 MU BPNF 1 3 EN 38 63 5 4 8 STATUS WORD Word located at byte 0 of the Output data for each module it provides feedback for events requested using the Control word Bit 15 14 13 Bit12 Bit11 Bits Bit7 Bit6 Bit5 Bit4 Bit3 Bits 10 9 2 0 Ack Ack Target Soft Repeat Disable Res CD1 CDO CC1 CCO Res Present reset cmd Busy Error ER Res ACK active active Bit 0 Reserved Always 0 Bit 1 Reserved Always 0 Bit 2 Reserved Always 0 5 3 Disable ER Set to 1 to inform that automatic TAG detection is not active on the t active current channel a t Bit4 Error Set to 1 to inform that the current command is in fault statement s Bit 5 Busy Set to 1 to inform t
53. urrent consumption on the 24V Power supply In this case BPNF80 2D and MOF100 PN D are connected on the same 24V power supply using a tee On the BPNF80 are connected a TCF100 and a TCF18 PLA and theirs maximum current consumptions are respectively 90mA and 70mA Max current cons in mA For a DC 24 V power supply the calcul is BPNF80 2D TCF100 90 TCF18 PLA MOF100 PN D Total 430 That is to say 430 mA of maximum current consumed on the 24V MU BPNF 1 3 EN 61 63 BPNF 9 3 ANNEX 3 SYNCHRONOUS OPERATION FOR ACYCLIC FULL MODULE READ REQUEST 10 Contro Ouput Input Read Write BEKECUN record record CDON Iler Acyclic Write gt read command and params Cyclic Outputs gt Prepare read command Set execution y Req o ack Read command Data ready Retreive data MU BPNF 1 3 EN increment Control Counter Cyclic Inputs monitor Ack Control Counter changed Cyclic Inputs monitor Control Data unchanged Cyclic Inputs monitor Control Data unchanged Cyclic Inputs monitor Control Data unchanged Cyclic Inputs monitor Control Data changed Acyclic read gt read data BPNF80 Memory mamangement unit gt Req ack Read req Command execution Data ready 62 63 9 4 4 SYNCHRONOUS OPERATION FOR ACYCLIC FULL MODULE WRITE REQUEST
54. us Real Time for PROFINET IO applications in drive systems with cycles times of less than 1ms Interfacing the peripherals devices such as BPNF80 is implemented by PROFINET IO Its basis is a cascading real time concept PROFINET IO defines the entire data exchange between controllers devices with master functionality and the devices devices with slave functionality as well as parameter setting and diagnosis PROFINET IO is designed for the fast data exchange between Ethernet based field devices and follows the provider consumer model The configuration of an IO System has been kept nearly identical to the look and feel of PROFIBUS A PROFINET IO system consists of the following devices The IO Controller which controls the automation task The IO Device which is a field device such as an encoder monitored and controlled by an IO Controller The IO Supervisor is software typicall y based on a PC for setting parameters and diagnosing individual IO Devices An application relation AR is established between an IO Controller and an IO Device These ARs are used to define communication relations CR with different characteristics for the transfer of parameters cyclic exchange of data and handling of alarms The characteristics of an IO Device are described by the device manufacturer in a General Station Description GSD file The language used for this purpose is the GSDML GSD Markup Language an XML based language The GSD
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