W-Ie–Ne-R MTCA.4 1000W PS - W-IE-NE
Contents
1. Werk f r e Industrie WIENER Uu Nuklear I elektronik Plein amp Baus Elektronik e A Phoenix Mecano Company technik 1000W Auto Ranging 90 265 VAC MicroTCA Power Supply User s Manual V1 2 W IE NE R Plein amp Baus GmbH 1 www wiener d com Rev 1 2 December 4 2014 General Remarks The only purpose of this manual is a description of the product It must not be interpreted as a declaration of conformity for this product including the product and software W Ie Ne R revises this product and manual without notice Differences between the description in manual and the product are possible W Ie Ne R excludes completely any liability for loss of profits loss of business loss of use or data interrupt of business or for indirect special incidental or consequential damages of any kind even if W Ie Ne R has been advises of the possibility of such damages arising from any defect or error in this manual or product Any use of the product which may influence health of human beings requires the express written permission of W Ie Ne R Products mentioned in this manual are mentioned for identification purposes only Product names appearing in this manual may or may not be registered trademarks or copyrights of their respective companies No part of this product including the product and the software may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any2. Industr WI e N Nuklear F elektronik Plein amp Baus Elektronik A Phoenix Mecano Company 1 2 Technical Specification 1000W MTCA 4 Power Supply Input voltage 47 63 Hz 12V Payload Power 90V 265V lt 16A sinusoidal Output Ripple and Noise Full load 80 rated output 0 20 MHz 4 mVpp 2 mVrms Bandwidth Regulation static Change of output voltage versus load change 10 0 196 or 15 mV 100 Regulation static Change of output voltage versus line change lt 0 0296 or 4 mV 10 Regulation dynamic Change of output voltage versus load change lt 0 02 or 4 mV 25 per channel Recovery time versus load change 10 100 Recovery time versus lt 0 2 ms for lt 1 deviation load change 25 Output impedance Static Dynamic at 100 KHz 6V output Temperature Error Thermal Protection No of thermal switches Derating max operating temperature 0 5 mO 250 mQ lt 0 02 K Sx No derating up to 50 3V3 Management Power Output Ripple and Noise Full load 80 rated output 0 20 MHz lt 5 mVpp lt 3 mVrms Bandwidth Line Regulation Accuracy Load Regulation Accuracy Output Ripple Frequency 0 296 0 696 1 25 MHz Recovery time versus load change 0 100 Recovery time versus lt 0 01 ms for lt 25 mV deviation load change 50 Short Time Long Time Output Current Limit EMC compatibility EN 61 000 6 3 2001 8A 4A RF emission EN 55 022 1998 C
3. RS232 with not only LabVIEW Normally it still resides on your computer if you installed a LabVIEW of any version or another NI Development Software If not you can find the corresponding software for free download under www ni com e g www ni com download ni visa 5 4 4230 en and start visa540 full exe actually for Windows Finally you should find the NJ Measurement and Automation Explorer in the VISA subfolder of the National Instruments Program Folder or just have a NI MAX icon on the desktop 5 2 USB M Connection To take advantage of the MTCA 4 software Auxiliary Diagnostic Supervisor first of all you have to connect your PC via an Standard USB A to the MTCA 4 Mini USB AB connector on the left top side of the front panel Fig 1 Invoke the Other Devices in the Device Manager Start gt Control Panel gt System gt Device Manager l Ger te Manager B x Datei Aktion Ansicht Elg EntwicklungLAP 1 De Akkus E1 s Andere Ger te o fg MTCA 4 Power Supply Ex Audio Video und Gamecontroller 25 Bildverarbeitungsger te s Biometric EE T Computer 91 3 DVD CD ROM Laufwerke pe Grafikkarte H E IDE ATA ATAPI Controller E Laufwerke a M use und andere Zeigeger te E Mel Monitore E EF Netzwerkadapter E Prozessoren FM Systemger te Hem Tastaturen f Tragbare Ger te E g USB Controller W IE NE R Plein amp Baus GmbH 11 www wiener d com Werk fiir
4. Alarm Temperature 1009C Fail Temperature 103 C 105 C Extra Temperature 105 C 107 C 120 C USB Connection USB Channel com STATUS e iss Transfers Running Mode Galvanometers I O Conditions Current DI RST PM IN RST_PMP_A n rs RST PMP C rsm Q oc 1 PWR ON Mi PMPA Pwr_on_m2 PER PMPC Running Mode W IE NE R TEST b 3 A N b A _ m RESUME MP ON ALL MP OFF ALL 12VPP RAILS 3V3MP RAILS m o e A o A t a z D Di a ILIMIT 2 8200 mA ZI Power 15 2 W O 1 Ww Current 1 24 J 8200 m 18200 mA i 18 2 W 17 7 W 0 2 W 43 0 W 0 1 W 0 2 W J 8200 mA 8200 m Jj 8200 mA Jj 8200 mA 18200 mA 28200 mA 5 2 8200 mA 0 1 W 0 1 W 28200 m 0 1 W QW 8200 mA 28200 m giw 7 0 1 W 0 1 W 2 8200 mA E 2 8200 mA A D eccoecoccecececceoco 00A Ow j8200mA Maximum Power I LIMIT ALL 1000 w 4600 m P g6 W Power o rort2 cai saz Figure 2 The MTCA 4 Monitoring Software in W IE NE R Mode At start up all 12 AMC card channels and the 2 MCH and 2 CU channels are all starting with the maximum current setting of 8 Amps Again tooltips show for additional hints If there is no problem for the attached hardware in the crate feel free to play around with the channels parameters It is possible e g to switch on and off every channel individually whether Payload or Mana
5. MTCA 1 and IPMI specifications For reasons of final IPMI system software quality test and time to market for the IPMI software functionality W Ie Ne R is in contract with N A T EUROPE Additionally functioning of the power supply can be monitored via a LabVIEWTM program coupling to an external USB Link without interrogation of processes controlled by the hub s This is default and 1s called IPMI MTCA 4 Mode Supplementary the MTCA 4 Digital Power Controller can be driven also completely independent from a hub via the same USB Link by switching into the so called W Ie Ne R Mode within the same LabVIEWTM program Here any AMC Card can be switched on or off independently by buttons for each channel by hand workshop factory mode 1 1 Main Features e 1000W continuous wattage low noise power supply according to MTCA 1 specification e Discrete Converter Design in double height double width MTCA size e Wide range auto ranging AC input 90 265 VAC 50 60 Hz e Lowest noise and ripple lt 5 mV peak to peak 0 20 MHz e Digital Power Controller for full IPMI compliance to MTCA 4 style carrier Hubs e 16 channels 12V DC up to 8 4A each Payload Power 1000W in total e 16channels 3 3V DC up to 0 2A Management Power e Managed via MTCA 4 hub high level IPMI protocol stack NatView compatible e abVIEW M monitoring software with workshop mode via front panel USB W IE NE R Plein amp Baus GmbH 4 www wiener d com Werk fiir
6. SEdc e e e P PROS M o Eu en s Wi bh CON O0 e 035 f oe o C gt E D E COCOOCOCOCOOCOOCOCOOCOO OCOL D Ww IIILIIILIILIIIIIZ RESUME RESUME 15 14 Current 188 W Power 400 600 son 200 3 80 40 50 60 70 1000 1200 CURRENT Current 1 24 0 04 5 24 524 0 04 3 44 0 04 0 04 0 04 0 04 0 04 0 08 0 04 0 04 0 04 Maximum Power Power 15 1 W 0 0 W 64 7 W 65 2 W 0 0 W 43 0 W 0 0 W 0 0 W 0 0 W 6 0 W 0 0 W 0 0 W 0 0 W 0 0 W 00W 0 0 W 1000 Ww I LIMIT 3500 mA Figure 1 The MTCA 4 Monitoring Software in normal default MT CA 4 IPMI Mode W IE NE R Plein amp Baus GmbH 13 www wiener d com WIENER Plein amp Baus Elektronik Werk fiir Industrie elektronik Nuklear elektronik Regelungs SUME A Phoenix Mecano Company Sometimes if allocation of severe system problems is needed the or a MTCA crate may simply run without a hub for tests the W Ie Ne R Mode can be activated by simply plugging the Run Mode Button within the USB Settings Block The internal system reboots which needs some time and the USB run LED gets green after some seconds Sometimes it does restart then in the original mode then please retry once more Please be aware that the implemented mode resides permanent even after a power down of mains A switch back is possible only with this software and can not be invoked via a MCH system call there is a further way to invoke
7. button key pressed Switching power supply on or off key pressed for 10 sec at start up Selecting temporarily operation mode W Ie Ne R Mode Table 2 Blink Codes in W Ie Ne R Mode Blink code Power supply switched off Power supply switched on l for example because of overload 3 times Power supply starts up in W Ie Ne R Mode 0 1 sec on 0 1 sec off endless PRAM not found System halted 3 sec on sec off 1 sec on sec off 3 sec on sec off PRAM error 1 sec on sec off 1 sec on sec off m inar renin Seen 3 sec on 3 sec off Invalid operation mode System halted 2 sec on 2 sec off red red red ed W IE NE R Plein amp Baus GmbH 15 www wiener d com Werk fiir e Industrie 4 4 E elektronik WI e N e J Nuklear F elektronik Plein amp Baus Elektronik A Phoenix Mecano Company Regelungs SUME 5 5 Understanding Trip Philosophies The W Ie Ne R MTCA 4 power supply combines three current tripping mechanisms per channel for generating a general overcurrent channel event OVC One relatively roughly grained 4 bit current trip generator in form of hardware separated in a fast content short by accident e g of a scope probe 2x in size and a slow hardware content gt 13 ms not much more than 200 mA beyond the individually chosen maximum DC software current for each channel This protection will work in any case even when the Microcontroller Firmware crashes what it never did s
8. driver files in the W Ie Ne R web file archive under http file wiener d com software vcpDriver Fj Windows Sicherheit x Name W IE NE R Plein amp Baus GmbH Anschl sse aa Herausgeber Plein amp Baus GmbH Software von Plein Baus GmbH immer vertrauen Installieren n Sie sollten nur Treik ftware von vertrauensw rdigen Herausgebern installieren Wie kann festgestellt werden welche Ger tesoftware bedenkenlos installiert werden kann Finally confirm the installation success message Then the exclamation mark in the folder Other Devices at the MTCA 4 Power Supply device should vanish and the corresponding COM Port Number should follow the name in brackets In NI MAX this connection will then appear too Serial amp Parallel Measurement amp Automation Explorer EX p S Datei Bearbeiten Ansicht Werkzeuge Hilfe Mein System Al AY Create New Port gl Save All Ports Go To Resource gt 7 Hilfe ausblenden x gll Datenumgebung i a Ger te und Schnittstellen Resource Name Interface Name Setting E zur ck ft yY E COMI ASRLI COMI Kommunikationsanschluss 9600 8N1 A a i Serial amp Parallel 3 ASRL17 COM17 MTCA 4 Power Supply 9600 8N1 What do you want to er y COM LPT1 ASRL1O LPT1 ECP Druckeranschluss N A do p b view and edit COMI properties or baud rates dy LPTI for my serial ports 5 444 Skalierungen gt Save pending h z oY Softwa
9. form by any means without the express written permission of W Ie Ne R W IE NE R Plein amp Baus GmbH 2 www wiener d com Werk fiir Industrie E 44 E elektronik WI e N e J Nuklear F elektronik Plein amp Baus Elektronik A Phoenix Mecano Company Regelungs SRM Table of contents I GENERAL DESCRIPTION sen nat 4 KE MAIN BERSTURFS eec 4 L2 TECHNICAL SPECIFICA TION 5 2 FUNCTIONAL DESCRIPTION 0000000000000000000000000000000000000000000000000 6 2 1 DIGITAL POWER CONTROLLER ssssssssssssssssssnssssssssssssnsnnnnnes 6 3 UTILIZA TION EQ 8 A PIRMWARE sos cicasss cai vaceccasnccscevecnccessnctesuseesevsnessasssoeecessvcsavnssusnsssseossetes 10 gt DSD LABVIEW SOFTWARE eiit eeieesezeeesesscesseeesekeaseoeosssesnse 11 5 1 NATIONAL INSTRUMENTS SOFTWARE ee eere 11 32 USD CONNECTION ieisticitisiseteteeeseetieeve lernen ie 11 5 3 LABVIEW PROGRAM MTCA 4 CONTROL 13 5 4 USER INTERACTION AND LED BLINK CODES 15 5 5 UNDERSTANDING TRIP PHILOSOPHIES 16 20 CRAIEOHPEUNCLION sense en 17 m DACNUPA RESTORE nee au 18 W IE NE R Plein amp Baus GmbH 3 www wiener d com Werk fiir e Industrie 4 4 E elektronik WI e N e J Nuklear F elektronik Plein amp Baus Elektronik A Phoenix Mecano Company Regelungs SRM 1 General Description The W Ie Ne R MTCA 4 is a low noise and ripple high power density power
10. happen but if EEPROM data get cleared or got corrupt after an hpm download a stored backup as the one above can be re read by simply pressing the RESTORE FROM CONFIGURATION FILE button and then selecting the whished backup file within the directory selector opening Backup files may be also useful for exchanging debug information for technical problems with the manufacturer W Ie Ne R who conserves also those backup files from time of delivery sorted by series numbers available since winter 2014 lot W IE NE R Plein amp Baus GmbH 18 www wiener d com
11. not whished and the crate should run further in any case even if the Hot Swap Button is pressed by accident as it is the case in underground and remotely driven setups for accelerators and big detector setups deactivate the Crate Off Function Invoke again the MTCA 4 Control Software from a console with the additional command line parameter MTCA exe mode Swapping the module again into W Ie Ne R Mode the following register card is able to attach Biackers EEPROM MODES MASKS Crate OFF Function Stark Arbrikrakion IPFE Redundancy W IE ME R Mode Trip Control Press the Crate Off Function button to switch from PER HOT SWAP to CRATE ACTIVE mode and Press RESUME Wait for some seconds to check whether the new setting has been taken over from the EEPROM Else try again paepae EEPROM MODES MASKS Crake OFF Function Stark Arbrikrakior If o k finally change to MTCA 4 IPMI Mode again W IE NE R Plein amp Baus GmbH 17 www wiener d com Werk fiir Industrie elektronik Nuklear elektronik Plein amp Baus Elektronik A Phoenix Mecano Company Regelungs a 5 7 Backup amp Restore The W Ie Ne R MTCA Power Supply as is full of highly sophisticated firmware with a bundle of hardware and software settings Hence it is wise to make a backup of those settings when the user made changes to the defaults as described in this chapter and is finally convinced of
12. Bit Longtime Failure Supervision Monitor and Fine Grain Trip Protection Software 12 Bit Sampling of individual channel Current Voltage Power Running Means of up to 128 Samples for Module Supervision and Data Logging W IE NE R Plein amp Baus GmbH 6 www wiener d com Werk fiir N ee WIENER A Plein amp Baus Elektronik m A Phoenix Mecano Company 3 3 V Outputs Management Power Input Voltage Setpoint 3 3 Vdc typical Total Regulation Range 3 16 to 3 63 Vdc Extracted from 12 V Input Voltage Rated Load 1 6A 6W per Power Adapter 200 mA 0 7W per Module clamped by channel controller SMP Shared Management Power Output Voltage 4 5 5 5 Vdc typical 2 3 A max recovering fuse 1A Internally Short Circuit Overload Overvoltage protected a short on SMP shuts down the whole crate W IE NE R Plein amp Baus GmbH 7 www wiener d com Werk fiir Industrie elektronik Nuklear elektronik WIENER Plein amp Baus Elektronik A Phoenix Mecano Company egelungs technik 3 Utilization The W Ie Ne R MTCA 4 is intended for stationary use in MTCA 1 or MTCA 4 crates under normal operating conditions For more rugged or other implementations please contact the factory By default the AC mains is fused by a standard 20 mm slow blow fuse of 10A for input protection of the power supply It is accessible from the front size panel and shall be exchanged while the power cord is unplugged The fuse can be chan
13. Industrie WIENER As Nuklear F elektronik Plein amp Baus Elektronik A Phoenix Mecano Company Regelungs SUME If the USB connection has been found there must be some MTCA 4 Power Supply statement under COM and LPT connections with or probably without an exclamation mark If it has exclamation mark the corresponding driver is just not in your portfolio of W Ie Ne R registered USB drivers For this select a new driver or actualize it via the pull down menu activated by clicking the right mouse button on the MTCA 4 Power Supply statement Ger te Manager l Ioj x ee mE BA PRs leah EntwicklungLAP 1 T Akkus G a Andere Ger te lp NETTE Audio Video und Gam Treibersoftware aktualisieren 2 Bildverarbeitungsgerate 8 Biometric J Computer 43 DVD CD ROM Laufwerk Ae Grafikkarte Eigenschaften Eg IDE ATA ATAPI Controff g Laufwerke ga auweke 1L onxunu p l M use und andere Zeigeger te Ma Monitore EF Netzwerkadapter Prozessoren Hl Systemger te He Tastaturen E1 Kil Tragbare Ger te E 9 USB Controller Nach ge nderter Hardware suchen Select the new driver by the professional way by doing t not automatically but by hand and clicking through the statements such as to select the file folder container yourself Select the folder in which you have copied or unzipped the files e g E vcpDriver and confirm all the installation messages You will get the windows signed
14. W Ie Ne R Mode temporarily without LabView see 5 4 2 In W Ie Ne R Mode the front panel is presented with much more detail see Fig 2 Ii MICA Control vi MTCA 4 AUXILIARY DIAGNOSTIC SUPERVISOR V1 0 STATUS m RESET 2 Power Modul OK m Emergency OFF DCDC O J n e Temperature Warning Temperature Slarm Temperature Fail Temperature Extra is Primary PM A is Secondary PM 9 OVP MP 23 UVP MP 39 OVP PP 9 UVP PP 2 EEPROM MTCA 4 MONITORING a A u P in em zei o a A o ar un a B aw E mcH 1 Eod mich 2 ON cui fon cuz fon amc 1 On amc 2 ong amc 3 ony amc ony amc s ong amc 6 Pon amc 7 ON amc s ony a I un CPU Copper Trafo Cooler BLUELED 120 A 120 4 120 9 120 uoi uoi 1102 1002 1002 100 so so so so 70 e 605 s soz so 402 402 sog 30 2 2 10 8 10 POWER FAIL JJ 119 LEDI LED io 60c 70 C 70 C 110 C 118 C rm a5 m b fa gt SOOEOCECEEOCOOEOOECE D m ececccococccccccceocC C in un rb 2 ae ae OY Sy fae Sime Kent gren NU cer NE 12VHH 11 84V b a to 12VPP 3V3MP 12 50 V 3 24 V SMP 5 05V 5 04 V B PA EF CY c un SMPI P A De cr SCH ce wu e06066066066060606060606 yd b A E Warning Temperature 60 C 100 C 105 C 110 C RESUME PP ON ALL PP OFF ALL EN OFF ALL A p cecccocccccococococeo
15. de 163 Running Mode IPMI MTCA 4 STATUS Green USB connection is running The software starts in the MTCA 4 IPMI working Mode by factory setup the default Mode is the MTCA 4 IPMI Mode This mode makes visual useful channel crate and power supply internal information when running MCH controlled MTCA crates for diagnostic purposes fi MICA _Control vi MTCA 4 AUXILIARY DIAGNOSTIC SUPERVISOR V1 0 STATUS 9 RESET J Power Modul OK 9 Emergency OFF J DCDC On Trafo Cooler 120 120 110 1104 CPU Copper BLUE LED Q y29 POWER FAIL JJ 110 LEDI LED 100 100 f 1004 Temperature Warning Temperature Alarm m Temperature Fail 2 Temperature Extra J is Primary PM 2 is Secondary PM 2 OVP MP UVP MP 3 OVP PP 9 UNP PP 23 EEPROM 12VPP 12 55 V 3V3MP 3 26 V SMP 5 07V Warning Temperature 60 C Alarm Temperature 100 C Fail Temperature 103 C Extra Temperature 105 C USB Connection USB Channel coMi7 STATUS a Running Mode MTCA 4 MONITORING Transfers 21 Running Mode IPMI MTCA 4 12VPP RAILS SYSMP RAILS R un D MCH 1 MCH 2 m Z n n n nN n nr n M DO eo ai N m 2 E Y n E is 4 Galvanometers I O Conditions x m D PASS BLOCK PG OVC Slow Fast o9 6 oo o cz cul m ee00600606000006 06060696 wu va p Lh o m e0e0606060060060 00060606 66 e oo E o ea AX cB m p Cuz IJ ES
16. e 2 3 A md w s D e Oe gt A COCOOCOCOCOCOOCOOCOCOOCOOCOOOCOOCO CCCCOCCCCCCCCCOCCE e 66666666666666060 o 00000006 B EB 2 Z3 B ue gt E Aj ex A e o SV3MP RAILS e c E R s p 2 2 2 X 8 3 A E63 3 G J uo co 4 in ha te gt F amp F P 23 3 3 ICE W e es anm 0 0 A Current Rz v P in c o e AX a ay o 0000060606666 o 00000000066 CCCCCCCCCCCCCCCC VC Slow Fast o C ecececccecececec ow Power Current Power 0 008 0 0 W 000A gow 0 008 DOW 000A 00W 000A 00W ooa Q0W 0 004 00W 000A 00W 0 004 0 0W 0008 OOoW 0 004 Q 0W 0 004 0 0 W LLIMIT 8000 mA 8000 mA 8000 mA 8000 mA 000A 00W 0 004 o0Ww 9 0 00 A 0 0 Ww p ooa oow 5 Max Power 1000W 5 iti ibrati Backup amp Rest USB Channel Galvanometers I O Conditions Calibration Backup amp Restore cour Running Mode C maa Safe Configuration File Restore From Configuration File RESUME Transfers is Running Mode TIPMI MTCA 4 For this no swap to W Ie Ne R mode is needed Simply unfold the Backup amp Restore Folder and press SAFE CONFIGURATION FILE to make the actual backup A standard windows directory selector opens with the proposed standard configuration file name Simply safe this file to a directory folder of your choice What never should
17. e registered to the user by N A T In NatView the update upgrade process is called HPM Update and can be invoked by first selecting of the corresponding W Ie Ne R MTCA 4 power supply called PM AC 1000 in the resource list Then one can infer HPM Update via the pull down menu or the special icon tooltip p NAlview 2 7 2013 04 23 Registered for Markus Petertill Wiener RUP HPM Update 1 E j909090909909099099990090900000090909090909090999009909090090909099000090090900000990099900900990009099009000009900990090999 L Resources FRU Device 51 Wiener NAT MTCA Power Su 1000W o K 003 N A T GmbH Germany NAT MCH pply o 006 N A T GmbH Germany NAMC LM Manufacturer ID 0x6c78 Wiener NAT SF 040 Schroff GmbH uTCA Cooling Product ID 0x0c06 MTCA Power Supply 1000W 041 Schroff GmbH uTCA Cooling 051 PM AC1000 Type PM E 060 MCH Clock Site number 02 o 061 MCH PCle pi 253 Schroff GmbH Schroff MicroTCA Backplane Site type 11 INI 254 Schroff GmbH Schroff MicroTCA Backplane Sint number 02 o o Tier number 02 Number of sensors Firmware release Successfully connected to host 192 168 91 81 In the opening window direct to a link to the corresponding hpm firmware file to be found and downloaded via the W Ie Ne R web file archive under http file wiener d com firmware When invoked the download via IPMI I2C Interface wi
18. ged according to the requirements of the mains voltages used worldwide e g 16A for Japan or e g 6A for UK Hot Swap Switch Fault LED1 PFC LED Mini USB Plug Blue Status LED Figure 1 The W IE NE R MTCA 4 Power Supply Front Panel Elements W IE NE R Plein amp Baus GmbH 8 www wiener d com Werk fiir e Industrie 4 4 E elektronik WI e N e J Nuklear F elektronik Plein amp Baus Elektronik A Phoenix Mecano Company Regelungs SUME The MTCA Crate starts automatically after powering of the W Ile Ne R MTCA 4 power supply Shortly after the W IC Ne R MTCA 4 power supply is at mains the PFC needs some seconds to fill the capacitor banks while the green PFC LED shows a short fast blink see fig 1 When fully operational the PFC LED shows steady green state If the PFC has any major problem it will show it with special blinking codes e g long short short important for W Ie Ne R repair workshop As specified in the PICMG MTCA 1 specification the crate starts first in autonomous mode with both blowers CUs cooling units on at maximum speed and the management hubs MCHs on After established communication with the power supply module PM the individual powers for the attached AMC cards are distributed If the calculated power budget is finished no further AMC card will be integrated into the system Finally the blowers speed down and up to a final optimum State of the art to switch MTCA 4 crates ON and OFF regular
19. gement Power at any time or change the current limits in fine steps of 100 mA W IE NE R Plein amp Baus GmbH 14 www wiener d com Werk fiir e Industrie 4 4 E elektronik WI e N e J Nuklear F elektronik Plein amp Baus Elektronik A Phoenix Mecano Company Regelungs SRM 5 4 User Interaction and LED blink codes The user interface of the power supply in the broadest sense consists of some LEDs the hot swap button and the main cord jack The button or the main cord jack for example could be used to change the state of the power supply The LEDs can signal the current state of or a specific error The user interaction in normal MTCA 4 IPMI Mode and in special W IC Ne R Mode needs to be considered separately 5 4 1 User Interaction and MTCA 4 IPMI Mode In MTCA 4 IPMI Mode the usage of the hot swap button and the signals of the red and blue LED are according to the MTCA 4 specification 5 4 2 User Interaction and W Ie Ne R Mode The power supply can be switched into W Ie Ne R Mode permanent or temporarily A permanent switch of the operation Mode could be done via the LabView software MTCA 4 Control provided by W Ie Ne R By pressing the hot swap button while plug in the main supply cord for at least 10 seconds the power supply could be switched temporarily in W Ie Ne R Mode If the power supply starts up in W Ie Ne R Mode the blue and the red LED will blink fast 3 times Table 1 Hot swap button in W Ie Ne R Mode Hot swap
20. ll take a longer time until accomplished about ten minutes During download FLT LED1 is signaling that the download process should not be disturbed When accomplished the PM has to be rebooted for the new version Before invoking a HPM Update or HPM Upgrade one backup file from the corresponding module should be generated see 5 7 A possibly faster easier free way of firmware refresh via the front panel USB interface depends on the generation of a new download program tool boot loader and will be made accessible through the W Ie Ne R file archive to all users as soon as it is available W IE NE R Plein amp Baus GmbH 10 www wiener d com Werk fiir e Industrie 4 4 E elektronik WI e IN e 2 Nuklear F elektronik Plein amp Baus Elektronik A Phoenix Mecano Company Regelungs SUME 5 USB LabVIEW M Software Using the LabVIEW monitoring or workshop software is another way to get view or access to some intrinsics of the W Ie Ne R MTCA 4 Power Supply Controller 5 1 National Instruments Software Basically you need the LabVIEW Run Time Engine 2012 residing on your computer If not please refer to the corresponding home pages from National Instruments www ni com the path be e g Home Page Support Downloads Drivers NI Hardware Drivers Additionally you need to have installed the NI VISA Virtual Instrument Software Architecture which is a proprietary standard for handling of computer interfaces like USB GPIB
21. ly is to invoke it via one of the MCHs command interfaces Drawback is that the crate is not really OFF then While all AMC cards power down the CUs still work but at a minimum rate to cool the PM s and the MCH s This may be acceptable for a counting room but will not be silent enough for a laboratory Else if one likes to switch OFF the supply by hand W Ie Ne R recommends to push the 9 HSS Hot Swap Switch only once see fig 1 this default option can be inhibited by request s 5 6 Then the W Ie Ne R MTCA 4 will request the MTCA hub to power down the crate completely controlled After this interrogation the Status BLUE LED on the power supply front panel is blinking till completely on signaling that this action has been finished After this the W Ie Ne R MTCA 4 power supply is in the Hot Swap Status The crate is then completely silent While in Hot Swap Status return the crate back into operation by one push on the HSS switch or unplug the power cord or use an external circuit breaker to finally switch off the crate or extract the module from one crate to another with power cord on or move it to another power slot position with power cord on W Ie Ne R recommends not too often or regularly switch OFF the crates power supply by or unplugging the power or power cord when just on substantial load or tearing the power supply out of the slot when just on substantial load even though the supp
22. ly itself would not directly fear damage by doing this If more than one W Ie Ne R MTCA 4 power supply resides in a crate switching on off is more complex if special redundancy conditions have to be met 1 1 or 240 All states following the autonomous operation are controlled by the management work of an MCH The MCH supported redundancy setups will depend on the last or actual backplanes EEPROM configuration FRU settings as well as on the geographical addresses under which the power supplies reside For state of the art power redundancy and power sharing modes please refer to the MTCA I specification standard or request help from your system partner e g N A T ELMA VadaTech FLT see fig 1 1s signaling when power supply is a secondary power supply left without power in a crate or blinking during firmware upgrade and if not of both signals for any reason of repair and maintenance Within the newest versions of the W Ie Ne R MTCA 4 power supply the PFC LED signals also the redundancy level off inactive green active primary orange active secondary or redundant W IE NE R Plein amp Baus GmbH 9 www wiener d com Werk fiir Industrie elektronik WIENER Plein amp Baus Elektronik Nuklear elektronik A Phoenix Mecano Company Regelungs technik 4 Firmware At the time of writing a standard IPMI Firmware Refresh is only supported via the NatView software http www nateurope com which has to b
23. o far Additionally a third fine grain trip current per channel can be adjusted in steps of 100 mA which is generated by the data from the current ADCs monitoring devices and which resolves the trip current to better 50 mA 224A after the in factory done individual channel calibration process With this trip accuracy the W Ie Ne R MTCA 4 power supply lonely provides the possibility to the customers to individually change arrange the used trip philosophy from the no where specified default or mainstream e Default Installed Trip Level Trip Level Programmed by MCH 10 Headroom 1 10 x Trip Level Programmed by MCH e Exact Installed Trip Level Trip Level Programmed by MCH e Individual Headroom 0 30 By the Default Case the normal attitude to give the maximum possible current consumable by the addressed card in the MTCA 4 Crate is guaranteed Only not normal additional currents of 10 will lead to a switch off of the channel In the Exact Case the user calculates the trip currents for all attached boards on his own in the way which is standard for all other W Ie Ne R and ISEG products In the Individual Case one can rise the headroom to e g 20 to be on the long time safe side not to accidently switch off a channel in cause of consumer variations Additionally the maximum trip current can be defined either to allow for a variable general lower power limit per slot as which can be delivered by the power supply e g by 7 6 A f
24. or 80 W as it is defined within the MTCA 4 specification To change those reference values from the defaults the MTCA 4 Control Software has to be invoked from a console with the additional command line parameter MTCA exe mode Doing this swapping into W Ie Ne R Mode the following register card is able to attach Rockers EEPROM MODES MASKS n 10178 16023 SM Number 401 oo Hw Identifier m j 8000 m SW Trip Limit 10 SW Trip Head Room RESLIME SAFE Press SAFE to install the new values and then RESUME to check those again W IE NE R Plein amp Baus GmbH 16 www wiener d com Werk fiir Industrie elektronik WIENER Plein amp Baus Elektronik Nuklear elektronik A Phoenix Mecano Company Regelungs technik 5 6 Crate Off Function The W Ie Ne R MTCA 4 power supply Hot Swap Button by default intends to switch off the whole crate if or even if this power supply is working lonely as a primary power supply without any other redundant power supplies situated in the crate or with those but which would not be able to take over the crate supply promptly Power Good States of redundant supplies are OFF This W Ie Ne R functionality is on by default and may be useful for everyday development work with MTCA 4 where the crates are switched on and off more often in case of won silence or for easy deactivation during working pauses If this additional W Ie Ne R functionality is
25. or the Carrier Manager Hub MCH talking to is the Digital Power Controller as part of the W Ie Ne R MTCA 4 power supply All channels and outputs can be configured with the MCH Hub Software via the IPMI protocol with exception on the MCH and CU Cooling Units channels themselves which are configured during startup after autonomous operation 2 1 Digital Power Controller The Digital Power Controller together with the Hub protects the whole MTCA 4 crate and its modules It also monitors all parameters like voltages currents and temperatures for the complete chain from the mains input over the PFC and DC DC converter stage to the outputs 12 V Outputs Payload Power Input Voltage Setpoint 12 6 Vdc typical as Primary PM 11 8 Vdc typical as Redundant PM Management Power Interdependence 12 V will not be applied without 3 3 V applied to a load Removal of 3 3 V also removes 12 V and de asserts ENABLE Maximum Load up to 8 4 A maximum per channel Load Count 16 Channels ON OFF per ENABLE 1 16 per MTCA 4 MCH Controller Complete ORING device with PASS amp BLOCK FETS Over Current Protection Hardware 2 1 4A 0 41 12 71 ms Shutdown individually programmable per MCH Controller Current limits 4 Bit Time out times 5 Bit Short Circuit Inrush Protection Hardware 5 0 20 0 A 4 Bit programmable fast trip current proportional to OCP Low Voltage Protection Hardware 10 2V 12 0V in steps of 600 mV Power Good Condition 2
26. orr 2001 A1 2000 Class B conducted noise EN 55 022 1998 Corr 2001 A1 2000 Class B radiated noise EN 61 000 3 2 2001 harmonics EN 61 000 3 3 1995 Corr 1997 A1 2001 flicker EN 61 000 6 2 2001 EN 61 000 4 6 1996 A1 2001 EN 61 000 4 3 1996 A1 1998 A2 2001 EN 61 000 4 4 1995 A1 2001 EN 61 000 4 5 1995 A1 2001 EN 61 000 4 11 1994 A1 2000 EN 61 000 4 2 1995 A1 1998 A2 2001 W IE NE R Plein amp Baus GmbH immunity injected HF currents radiated HF fields 900 MHz burst surge voltage variations ESD www wiener d com Werk fiir e Industrie 4 4 E elektronik WI e N e J Nuklear F elektronik Plein amp Baus Elektronik A Phoenix Mecano Company Regelungs SUME 2 Functional Description First stage of the MTCA 4 Power Supply is a chambered high performance two stage AC mains input filter blocking all differential and common mode EMI from the inside to levels beyond the EN 55 022 CLASS B The second stage is a high efficient intelligent PFC with low noise and ripple The capacitor banks store enough energy to prevent the crate for minor mains power drops In a third stage a high efficient DC DC Full Bridge Converter is working in Zero Voltage Switching Technology Fourth a DC Output capacitor bank with sophisticated output filter circuitry is standard for all MTCA 4 Power Supplies As last comes the Digital Power Controller By definition of the MTCA 1 specification the intelligent counterpart f
27. re changes mw mm IVI Drivers b Create a new port i E Attribute b Remove a serial v a Netzwerkger te W IE NE R Plein amp Baus GmbH 12 www wiener d com Werk fiir Industrie elektronik AYAY Ie N e 2 Nuklear F elektronik Plein amp Baus Elektronik Regelungs technik 5 3 LabVIEW Program MTCA 4 Control A Phoenix Mecano Company This software is available in the W Ie Ne R file server archive http file wiener d com software MTCA 4 The MTCA 4 program is simply consisting of following three files Mame EJ MTOA aliases MTCA exe b MTCA ini Gr be Typ Ge ndert am 1 KB ALIASES Datei 22 01 2014 17 46 461 KB Anwendung 22 01 2014 17 46 1 KB Konfigurationseinst 22 01 2014 17 46 Starting the executable leads to one single LabVIEW Front Panel from which everything can be monitored see fig 1 You can stop the program easily via the button at the lower left corner or simply close the window itself at the upper right To have always an eye on the USB connection the USB settings block always resides at the lower left to show if the selectable COM port is established and running If yes the transfers counter is counting while the USB running LED is at green Tooltips everywhere in the program direct to short help messages LISB Connection USB Channel LPT 1 Aktualisieren STATUS USE Connection USE Channel I r COMI Transfers Running Mo
28. supply in a double height double width form factor designed according to the PICMG MTCA 4 standard It provides continuously up to 1000W for 12V payload power as well as 3 3V management power The W Ie Ne R MTCA 4 includes the AC mains filter the low noise AC to DC converter in switching technology as well as the digital power controller for up to 16 slots Being designed with applying the classical rules for common mode suppression and ground loop reduction the W Ie Ne R MTCA 4 power supply is essential for enhanced DAQ performance in noise sensitive applications in science and industry In science these are all applications dealing with analogue sampling and generation above ten bits of resolution down to sub mV volts range In industry those were applications with advanced requirements on analogue signal sampling quality ranging from speech music sonar up to video and radar signal generation acquisition and processing Hence the achievable resolution in the crate is mainly limited by the quality of tertiary noise sources like crate blowers or other DC DC converters onboard AMC cards The integrated MTCA 4 Digital Power Controller together with the Hub protects the whole MTCA 4 crate and its modules It also monitors the complete chain from mains input PFC and DC DC converter stages to the outputs to prevent the unit from any uncontrolled operation An internal MTCA 4 Digital Power Controller works in conjunction with a carrier hub acc to the
29. these settings to work properly in his setup Further it is recommended to do a backup before any hpm upgrade or hpm update see chapter 4 An actual backup can be easily made within the LabView MTCA 4 Control Software invoked from a console with the additional command line parameter MTCA exe mode i MICA Control vi MTCA 4 AUXILIARY DIAGNOSTIC SUPERVISOR V1 5 Firmware Version PM mTCA 1 0 2689 0 STATUS RESET Cooler Copper o PU BLUE LED x Q9 Power Modul OK ied ang 120 l POWER LED 110 1107 110 2 Emergency OFF LEDILED ioo 100 100 fe DCDC On x 90 90 90 m Temperature Warning 80 80 802 i Temperature Alarm im xi s 12VPP 3 92 V 2 m z Temperature Fail u C p avamp 32av 60 a j 60 Temperature Extra SMP 400v 50 u WES 40 40 30 30 20 6 20 107 10 irma is Secondary PM e om um o l Warning Temperature 60 C 60c mome secl Alarm Temperature 100 C 100 C Fail Temperature 103 C 105 C 0 0 0 0 10 J 1 o Tec 118 C Trafo 120 110 100 110 C 105 o 9 EEPROM Extra Temperature 105 C 107 C 120 C 1159 USB Connection MTCA 4 MONITORING STATUS 12VPP RAILS PP PASS BLOCK PG OVC Slow Fast os MEER mch 2 EEE cud ord cuo NI amc ERR amc 2 RI amc 3 RE amc ERI amc 5 RENE amc EEE amc 7 ERE amc 5 IEE amc o EEE amc 10 ERI amc i RI amc 12 EE C
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