User Manual - Elephants Foot Recycling
Contents
1. 5 d 4 b k j q EF151LUD USER MANUAL ELEPHANTS s FOOT recycling solutions 1 Safety Information 1 1 Overview This baler should only be used by competent personnel who have been adequately trained in correct baler operation and who have read and are familiar with the information contained in this manual The EF151 complies with relevant directives as stated on declaration of conformity During normal operation no protection guards or safety devices should be removed or interfered with in any manner EF balers are designed so that where possible all moving parts are enclosed during operation to ensure operator safety The operator should ensure that the motion of the baler endangers no other person In particular the operator should ensure that nobody is inside the baler when it is being used Do not attempt to interfere with any of the covers switches doors or any other part of the machine If it is necessary to remove any guard the machine should be isolated Care must also be exercised in the following situations Opening and closing the doors When compacted material is in the baler the door can be under considerable pressure and as such care must be taken when opening Compacting material Prior to compaction the operator should always satisfy themselves that no person or animal is in the compaction chamber and that no one is going to be injured by the2. 111 0 D MO E aq 104 p nous XA33 ebuey uluopuu y Buung lqeis A n d si v SEIUEISWNAD 1910 ulddi ZIS 08243 e6ues 16143 asou pue T A UO pejjelsui aq AjUO pinoys au ydeyy H El poou 119917 Eu Eu Eu ES uo au ydeyy sainseayy 0 11402 p sodosd YASINJOSINIEN p ezeHq JO 991N0S Quond moj UOH P ON 2271 o abewep JOUIW J s gegomdwi uoyoe Aluoud MOT 9Gp Juawdinbejueld o abewep 1509 moj 10 pue Alnlul oului Z jenuue a gegoud zZ uon p wn payy OL 8 51509 eda abewep ybiy 10 pue 1So aw yum A nlur 1834 sad z juanbayul uon p Aluoud YbIH 91 GL ZL 51509 eda abewep Yybiy G A 10 pue A nlu ajqevodas sofew A YJUOW EUOISEIIO p uonoe ale paww u bin GZ 02 51509 olew pue abewep olew so oue QIjelel G A 4aem JUaNbDAaL uHM s x Pooy Jay T Buney Ys H MH A S pooull yIT sJojeg 40 JUOWUISSESSY YSIY p ub s aq 1snui s inp 5oud pue uoNejjelsuj aDueJ 00S43 Joop u do au JO 189 9 puejs snw j uuosi d 19440 AUY pue XA 3 ebuey seyoums di v UO spu eu OM YIM P S uo UO SI JO
3. 4 4 Restrictions on use EF balers are designed to compact packaging waste e g cardboard and plastic It is recommended that the following waste is not put in the baler 1 Glass For safety reasons glass should not be placed in a EF Baler 2 Solids e g bricks pieces of wood Such items will not compress and could damage the machine 3 Liquids These will not compress and give rise to unnecessary mess ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS FOOT recycling solutions 4 5 Troubleshootin Before telephoning for service read through the following information 1 Machine will not operate e With the top door open look at the lights on the control panel If the lights on the control panel are NOT lit Check the socket Will other electrical appliances operate from it Disconnect the baler from the electrical supply and check the fuse 13 amp Check the supply lead for damage Step 1 If two LEDs are flashing then the door safety switch is not properly engaged Close the top door properly Step 2 If all three LEDs are flashing then the temperature safety switch has cut out to protect the machine Leave for 30 mins to allow cooling and then try again If this pr
4. 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS OOT recycling solutions C Keep pressplateinthe Fork here lowered position for moving Always keep forks as wide as possible the machine Alternatively the machine can be lifted with a forklift through the open top door care must be taken to avoid switches ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS i FOOT recycling solutions Hyoaraulic Cylinder li 27 o xope Lit Ue Wome older contro
5. level With cylinders returned oll should be approximately 35mm from the top of the tank Grease all grease nipples Check all fittings are in place and secure Check the door closing mechanism is in good working order The interior and exterior of the EF baler should be kept clean Do not use a power hose to remove dirt Hydraulic oil should be replaced This may be required twice a year if operating in very dusty conditions Hydraulic oil used is Renolin PW32 A competent person should perform oil and filter changes and any other fitting work ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 recycling solutions 4 9 Mechanical Spare Parts Safety Cutter Cutter Safety Cutter Bottom Door Bottom Door Pressplate Bottom Door Closer Bottom Door Bottom Door Closer ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS FOOT recycling solutions Hydraulic cylinder Powerpack cover Contr
6. ES M30MI PSC15B BV02 Power 11 WOO 2453 WOO AO X d WOO Aa LIG ED LDS 06 LD7 Tip e Button PIAI IRANSF URMER link i 48 453 ISI 43 Pin 5 ar Bole Full nr lt Relay Bale full light positive embrane Bale Full light negative Plug MOTOR Bale full light Only fit _ when option selected 1 501 TIP DANN SEL RS 387 5649 amber 12v 4115 151 e Q cE STUP gt m x s p o o u R16822 ar a G 0 S u O MEN poecu PPSAL L N Mauer P ARD SERIAL NUMBER OV 230V AC 1 Switch Common 2007 I 3 gt oO 4 Tie X IC 6 NE m OD FD 8 Tip LED 3 Blank 10 QP tA 2 T RMALLY CLUSED ELEPHANTS F
7. JeE19dO v ssajun usddey ou Sued 91 uono l4 leq 0923 ebues 191 3 ued 511 Buiddi usym aq IM lEQ v pue JIA lEldss ld aBues 00943 pue yond lled 10 HibHol e parowa pue Jojjed e oluo ebuey XAz4 ebuey p ddu aq p nous yeq 19612 Auy llon Aq aq pinous Byez 1940 sajeg 05243 19143 sie 4 sdu sd lS Buljpuey sjeg Buei 00943 enueul JASN au ul p lu uinoop ae seale pue XAJI ebuey ayes 54015 uoljesedo o f ay uollnq uo s seaj Joyelado apis s je sdiu Sdis jenowei eg 09243 ebues IG1 44 uo wo ss voe penseo slu A 1ud JOOP Jojeq v di YUM 104 Bunoedwod 810199 y Ul EWIUB JO UOSJEd OU S 3194 181 s emje p nous wowdenug Hulydeyy sued Bumy om Aue O SS9IIE s u A 1d JOOP Buipeoj y UO yoyms 1 v a6ues 00943 pue XAz4 ebuey 06343 1 uo Duney YS y au yseyy Sainseayy 0 11402 pesodoig YASINjJOSINIEN psezeH Jo inos quoud moj uoyoe ON 2271 o abewep JOUIW lqeqoldull uol p Aluoud MOT 9 G P o abewep 1509 moj 10 pue A nlu oului Z jenuue a gegoud z
8. OOT WASTE COMPACTORS PTY LTD aBn 70001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS qj FOOT recycling solutions G3 81 I G N 2 2800m in o 6cm a M 11kW mit Be xonoerv so tor uno Kaltleiteraksicherung V s Ul S ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 Bunoedwoo oh y UI EWIUB JO UOSJ9d OU 51 3194 181 YOOYO semje pinous jJu udeuug uol jg1 do U UOP N opued 15143 Joyesado y 1 sued Bulyiom Aue O SS OOE 10 A LMd 0 JOOP Bulpeo uo 490 19 U Saue1 00533 pue JOOP y p lloq SI puy Alojes e suim Humno ebuey XAd3 pie o UJOM aq snui S SSP 1 lES pue s Ao B A1291o1id yeq e uay M 05343 ebued 19143 leq y Sul u uM o A nluj uoli do gulydeyy 5uc 00943 pue 9003 obu
9. Z uon op Aluoud wn payy OL 8 51509 eda abewep ybiy 10 pue 150 ali yum A nlur 1834 sod g Z juanbeyul uon op Aluoud YbIH 91 GL ZL 51509 wedas abewep Alam 10 pue A nlu ajqeyodas sofew p AJYJUOW BEUOISEIIO p uonoe aJe paww u bin GZ 02 51509 Jofew pue abewep olew so oue Alljejej G JUaNDAL x Pooy jay T Buney ys MH A S pooull yr1 S19 eq IEB HH A JUOLUSSESSY YSIY ELEPHANTS FOOT recycling solutions Baler Training Record Machine Serial Number OW CE od 00 0 Training Date s supaq li ii OL une nern We certify that we have undergone an initial training session on the above machine We are Satisfied that the safe method of working with the machine has been explained to our satisfaction We feel confident in safely operating the machine in the following areas Safe method of connecting disconnecting power supply Safe use of operational controls Safe loading of machine How to form a bale and tie straps How to safely remove the bale from the machine Machine safety features Name Date Position Instructor Operator Signature ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elepha
10. ed in any way Signs which have become illegible damaged or have been removed should be replaced at once Warning Dangerous Electrical Current Touching the Current carrying parts can lead to instant death Covers which are marked with this sign can only be removed by a technician after the relevant electric feed has been switched off ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS OT recycling solutions 3 Operating Instructions EF151 3 1 General Operation EF151 Always load the material evenly in the machine Step 1 Open both doors Step 2 Feed cord through slots in the back of the baler along channels of floor and loop ends onto hooks Close bottom door Step 3 Fill cardboard into chamber Step 4 Close door Step 5 Press cycle button baler will automatically compress cardboard and return to starting position Step 6 Open top door Step 7 Repeat step 3 5 until there is enough material to complete one bale Step 8 Draw cord from the rear of the baler over the top of the cardboard Step 9 Cut rope leaving enough length to tie bale and place other end of cord on top of bale where it will not become trapped in bale through the top door opening Close t
11. ee 1800 025 073 ELEPHANTS O recycling solutions Seen 1020100 i Fork here Always keep forks as wide as po bl lowered position for MOVING machine ternatively machine n Be lirveo witht a orklift through the D R TOD 0606 Car ust Be taker Lo avoid switche 2 a ay T T gt ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 BELEPHANTS OT recycling solutions Second tip button Model Shown complete with additional Bale full and E stop ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 recycling solutions Circuit Diagram 2 1 Bale full sensor Only fit when option selected Interlock B
12. eyq XAJ3 ebuey moj y YIM S9UEPIOHIE Ul p uBis p s y pue slu uoduioo Sl 0 np YSIy UONOUNJJELWW SUIYOe 09243 ebuei S 33 P211199 u Sue lli O SL QPAl DUO p no2 ey slu uoduuoo AjUO OU Buei 00943 pue qepIOAP 31049194 SI PUB mojs Alan 51 e d 55 y SueH 4 ebuey ul spuey d y o moleu Alu roNins s u JOOP do y u S101S Sued Jo 1u8eWwenoyy Uol eJedo U UOP N 0223 16143 8ul pue BuIA 10 p sn sjojs ay uSnolul ssajd HulAOW y 0 ss 09 91 abuel 00943 pue sn WILY o juewdinbe DUPE XA33 olcu yeoy uBnous ayedissip jou pinous eulyoew y suolllpuo Sulu ewou sapun pue spiny uBnoiuu s ysueu JeoH 09243 ebuel 19143 Buei 00943 pue XA 3 ebuey aSIOU O np YS SSIWIUIW 0 GOO uolle n6 1 YOA Je SION OU 0 SION uoesado U UOE N 09343 ebued 19143 aBueJ 00943 pue oabuey XAJ3 ebuey papunol J0 pue uunq p ale dieys iy d eys LONDNASU0O 09249 ebued 19143 bue 00943 pue abuey ebuey uones do ajqeaasalo Buunp dn ye lq o Ajayi ase 181 sjuauodWod OU J u 09243 ebuel 19143 uoelsdo gulydeyy s u uoduioo sulyoew Jo Suue vS UH A S UNn UOHONAJSUOD SUIYOe Buei 00943 pue s 1B p G UBU
13. gh length to tie bale and place other end of cord on top of bale where it will not become trapped in bale through the top door opening Close lift up door 9 Press tie button 10 Once machine has stopped press the stop button to open the top door then open the main door and tie bale 11 Press and hold the two tip buttons simultaneously bale will eject 12 Remove bale and close door 13 Re thread rope in slots and close main door 14 Restart cycle ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS i FOOT recycling solutions 4 User Guide ELEPHANTS FOOT Single Chamber EF151 User information Please read this carefully before using your EF151 Baler and keep it in a safe place for future reference 4 1 Operation EF Balers are designed for ease of use The waste is filled into the chamber through the open top and compaction is achieved by pressing a single button The compaction cycle takes no longer than 90 seconds Once sufficient waste has been compacted to form a bale the bale is tied and removed from the baler The baler should not be operated continuously without putting waste in or tying a bale between cycles Before operating ensure no animals or children are inside t
14. he machine The EF151 Baler is designed to compact packaging waste especially cardboard amp plastic It gives you a number of advantages including e saves space e tidy workplace e reduces the time spent managing waste e reduces waste disposal costs e facilitates recycling e helps to protect the environment ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS i FOOT recycling solutions 4 2 Installation EF 151 balers use a 13 amp socket Machines should be installed indoors For use in damp conditions an earth leakage circuit breaker must be used Machines should be installed on level stable ground Adequate ventilation should be provided around the machine No attempt should be made to block ventilation paths on the machine If machine is to be moved after initial installation this should be done by a competent person using either a pallet truck or forklift truck 4 3 Handling For transportation the press head should always be in the fully down position The baler should at all times remain horizontal The EF151 baler can be lifted from the side of the machine with a fork lift or pallet truck A competent operator of a fork lift truck must perform all handling
15. ir action Bale handling Proper lifting techniques should always be used to handle the bale Bales in excess of 20 kg should not be lifted without using suitable lifting equipment e g bale trolley forklift truck Machine handling If it is necessary to move the baler it should be moved in accordance with fig 3 using a suitable forklift truck or pallet truck Toxic material or potentially explosive material should not be compacted At all times adequate ventilation should be provided around the machine and if the material will give rise to dust or it is deemed necessary for any other reason then suitable respiratory equipment and protective clothing should be worn depending on the material being compacted This should be assessed by the end user and appropriate action taken ELEPHANTS FOOT WASTE COMPACTORS PTY LTD aBn 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS i FOOT recycling solutions 1 2 Safety signs mounted on the machiner Signs are mounted in certain places on the machine which warn of danger zones where special care 1s recommended The safety instructions must be implemented without fail otherwise safe operation of the baler cannot be guaranteed The safety instructions must not be painted over removed or alter
16. l Unit C R al Main Door a _ 7 ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS FO FOOT recycling solutions Froner used whe tting techniques should Alway be n handling p completed bale 1 IT 222 zH IG a a FU nm gt nacion pane deere IN Ehnmkpr arar AON zone araunDd gaar LASING Extreme care m Ust be taken when operating with the door anen far onle A ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Fr
17. ntsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073
18. oblem persists stop using the baler and contact EF International Ltd 2 Guards EF balers are designed so that all moving parts are enclosed during operation to ensure operator safety Do not attempt to interfere with any of the covers switches doors or any other part of the machine 3 Hydraulic oil The level of hydraulic oil should be checked every year With the press plate in the raised position oil level should be approximately 35mm from the top of the tank If an oil leak becomes apparent do not use the machine 4 Routine cleaning The interior and exterior of the EF Baler should be kept clean using a damp cloth Do not use a power hose to remove dirt ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS FOOT recycling solutions 4 6 Maintenance A record of all maintenance should be logged in the maintenance record When performing maintenance or repairs to the machine or if for any reason a guard should be removed then the machine must be isolated Bi monthly Check safety switches Annually Check wires for any damage Check all hydraulic connections for leaks If any leaks are apparent fitting should be tightened or if necessary the hose replaced Check oil
19. ol unit Rope holder Top door O III T us Main door 1757 1 E3 22 c _ 1220 m ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS OT recycling solutions Proper lifting techniques should always be used when handling a completed bale y p Always ensure there Is Il u Nip zones around no one in chamber prior door closing to compaction g Cc 2 2 Extreme care must be taken when operating with the door open for bale ejection ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax
20. op door Step 10 Press tie button Step 11 Once machine has stopped open both doors then tie bale Step 12 Press and hold the two tip buttons simultaneously bale will eject Step 13 Remove bale and close door Step 14 Re thread rope in slots and close main door Step 15 Restart cycle ELEPHANTS FOOT WASTE COMPACTORS PTY LTD aBn 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS FOOT recycling solutions 3 2 151 with lift up door Please Note Always release lift up door when not in operation Lubricate the inside of lift up channels with light oil 1 Open main door ensuring the lift up door s already opened 2 Feed cord through slots in the back of the baler along channels of floor and loop ends onto hooks Close main door 3 Fill void with cardboard Slide down lift up door the electromagnet will automatically hold the lift up door in place 4 Press cycle button baler will automatically compress cardboard and return to starting position 5 The machine will automatically release the lift up door to an open position 6 Repeat steps 3 to 5 until there is enough material to complete one bale 7 Draw cord from the rear of the baler over the top of the cardboard 8 Cut rope leaving enou
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