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08b. RFP-KEOH-2014-002 - Section V Annex D - Drawings

Contents

1. CLOSED E Fig 1 Fig 2 Disconnect the electrical supply Close hot and cold water The water into the tank could be hot max 99 Fig 4 Disconnect the two pipes from the container for drain Disconnect the pipe from the contain er and drain the water from the tank Fig 5 Fig 6 Disconnect the electrical cable of the solar system Remove the nuts that fix the frame on the container 96 Fig f Detail Remove all the connection electrical and plumbing from the solar tank for detail see the picture Fig 11 Remove cold pipe roof and with forklift remove the system from the container to the Fig 8 Detail Fig 10 Remove hot pipe and piece with valve unction Disconnect the electrical cable after opened the plastic cover of the tank Fig 13 Fig 14 Remove the screw for drain back the glicol of the Remove the valve of the closed circuit with hand closed circuit The glycol into closed circuit could be hot max 99 Fig 15 Fig 16 Remove the valve of the closed circuit with hand Remove all the inox plaques from rail Fig 17 Fig 18 Remove the two pieces A Detail Fig 20 Remove the cold pipe Fig 21 Fig 22 Remove the two collectors Detail Fig 23 Fig 24 Positioning the 2 straps Remove the two clamps 99 Fig 25 Fig 26 With forklift remove the tank from the frame Pack all the components in the original carton boxes Fig 28 Dismo
2. Revision C Apr 7 25 INSTALLATION DIAGRAM MODELS 221 amp 221RF Eight Hand Side 393 144 m Cold water mile valve asaemhl must be located least metre 33 7116 froma the storage tank G 3 706935 fl Refer to separate draws for plumbing connections and mounting part details For general for ALI models Installation Instructions refer to Page 8 For Installation Instructions on Closed Circuit models refer to Page 12 For Water Connection details refer to Page 14 For Tank and Collector fixing details refer to Page 33 122 Pages from 21 to 24 not regarding the installed models 38 33 1197 Solihat Owner s Mammal Thermosy phon Systems Revision C Apr O7 INSTALLATION DIAGRAM MODELS 302J 302 302J FREE HEAT amp 302KF FREE HEAT Right Hand Side 33 7144 Cold water inlet valve assembly mit a lensi L the storage tank Refer to spande drawings for plumbing connections and 1 muunime part details For general for ALL models Installation Instructions refer to Page 8 For Installation Instructions on Closed Circuit models refer to Page 172 For Water Connection details refer to Page 34 For Tank and Collector franz details refer to Page 35 123 Pages from 29 to 33 not regarding the installed models 34 33 1197 Solahart Owner s Manual Thermos phon Systems Revision C A pr 7 Closed Circuit Systems
3. Warning Indicates useful information for the user 2 GENERAL WARNINGS This manual has the scope of guiding the workers in the assembling disassembling and re packaging procedures of the prefabricated buildings Lack of respect for the instructions contained in the manual will remove the manufacturer from any and all responsibility The maneuvers for installation of the various parts and equipment are carefully described in this manual and have been studied bearing in mind the weight and footprints of the pieces to be moved as well as the time to perform each operation The devices aimed at facilitating the completion of the various operations are supplied with the equipment The maneuvers request a minimum number of three workers Should these indications be not respected the operations may become dangerous The workers involved to perform a specific procedure must constantly communicate with each other monitoring the correct procedure of the operation It is necessary that one operation is performed at a time in order to avoid that the workers are placed in danger 3 CONTENTS Each 20 feet ISO Standard Shipping Container contains all the components necessary to assemble three Single Module Buildings The components necessary to assemble one Single Module Building are listed in the following pages Pictures help the users to identify and sort the components on installation site SS EDILIIDER REFABRICATED BUILDINGS 4 ASS
4. on the electrical booster control switch CONTROL THERMOSTAT SAFETY CUT OUT COMBINATION SWITCH A combination thermostat safety cut out 15 mstalled to control the electrical heatme element to the factory pre set temperature of 60 C Individual situations may require this settme to be altered Only qualified electricians or Solabart service contractors are pemutted to adjust the thermostat The safety cut out will de energise the element should the temperature within the tank reach 87 C when the element 15 activated 33 1197 Salahart Owner s Manual Thermosyphon Systems Revision C Apr 07 9 PLUMBING NOTES installations are to be m accordance with the building and plumbing codes applicable m your area Australian codes require all plumbing work to be performed by a qualified plumber Note that pipes that are required to enter to the house either through a wall ceiling cavity or roof need to be fully sealed and waterproofed and should comply with local building codes and practices PLASTIC PIPING SHOULD NOT BE USED IN ANY HOT WATER PIPING RUNS DUE TO THE HIGH OPERATING TEMPERATURE AND PRESSURE OF SOLAR WATER HEATERS TEMPERATURE amp PRESSURE RELIEF VALVE A combined temperature and pressure relief TPR valve Part No 45 1104 15 fitted to the connection end of the tank to limit both the tank water pressure to 1000 kPa and the tank water temperature to 99 C Tt is MANDA TORY that this TPR valve be fitted in all ca
5. 19 Typical for corner vertical pillars one element only per pillar Typical for central vertical pillars two elements per pillar Step 51 Mount into the appropriate frame the window type Air Conditioner The Air Conditioner shall protrude on the outside Warning The Air Conditioner is provided with own Installation Use and Maintenance Manual Please refer to it for any additional information 21 lt PREFABRICATED BUILDINGS Step 52 Mount on the ceiling the Battery Smoke Detector Warning The Smoke Detector is provided with own Installation Use and Maintenance Manual Please refer to it for any additional information Step 53 Fix the powder fire extinguisher to the pillar Caution danger of poisoning Do not direct the jet at people Do not breath the extinguishing agent vapors Warnings For more information on the use of the fire extinguisher consult the instructions provided on the fire extinguisher The fire extinguisher load will last only a few seconds For this reason it must be used in an efficient and knowledgeable manner Step 54 Install the electrical system as shown in the drawing 11 The electrical installation is completely pre wired Each component is provided with brackets that shall be screwed to the structure Start with the Main Distribution Board that shall be fixed in the corner near the Air Conditioner 22
6. Minimum temperature difference between hot water inlet and mixed water outlet for optimum performance 15 136 E Caratteristiche idrauliche Hydraulic Characteristics Hydraulische Eigenschaften Caract ristiques hydrauliques Caracter sticas hidr ulicas Caracter sticas hidr ulicas Hydraulische kenmerken FREDDA COLD Ap bar Ap m w g 1 5 15 1 0 10 0 5 5 0 3 At 13 0 2 m eT 2 m 0 1 I See 0 05 Ea TIT TIR uy xs L kYrcn 8 3 gt Kv 2 6 m h 137 The 2521 series mixing valves are generally installed at the hot water outlet of the solar reservoir so as to ensure constant temperature of the mixed water distributed for use The Caleffi 2521 series thermostatic mixing valves because of their flow characteristics can be installed to control temperature either for individual uses e g washbasin bidet shower or for multiple user fittings In order to guarantee the delivery of mixed water at the set temperature the thermostatic mixer must have a minimum flow rate of 5 l min Before installing a Caleffi 2521 series mixing valve the system must inspected to ensure that its operating conditions are within the range of the mixer checking for example the supply temperature supply pressure etc Systems where the Caleffi 2521 series mixing valve is to be f
7. or under certam circumstances exploding water If water does not flow freely from the dram Ime when the heater lever 15 lifted then the water heater should be checked by your nearest Solahart Dealer The temperature pressure relief valve should be checked for performance or replaced at mtervals not exceeding 5 years or until water more frequently areas where there is a high incidence flows from the water deposits drain line lower drain gently line EXPANSION CONTROL VALVE In many areas including South Australia Western Australia and scaling water areas an expansion control valve 15 fitted to the cold water line to the water heater Water will flow from its dram line durma the heating penod Operate the easing lever on the expansion control valve once every six months It 1 very important that the lever 15 raised and lowered gently The expansion control valve should be checked for performance or replaced at intervals not 5 years or more frequently m areas where there 15 a high meidence of water deposits COLLECTOR GLASS Ensure the glass on your solar collectors 15 free of dust salt spray or other matter which may reduce the effectiveness of the solar collectors If the collector glass becomes duty hose dowm or if the collectors are accessible wash the collector glass with water and a soft brush when the collectors are cool Have any trees trimmed which may shade the solar collector
8. pressure m excess of 600 kPa under amy circumstances will automatically mvalidate the Warranty given by Solahart SUPPLEMENTARY ENERCY SUPPLIES The standard valve that 15 fitted to the tank 15 rated at 10 kW Supplementary energy supplies srvine combined total heat input m exces of 10 kW including the booster should not be fitted to the heater unless the valve 15 replaced with another of a larger capacity VALVE 45 1104 Typical Cold Water Inlet Confisuration TRIO Valve 33 1675 Non Return Isolatine Valve with Strainer FROST FREEZE PROTECTION Open Circuit Thermosyphon Lj systems are not suitable for locations that are prone to freeze conditions or where the temperature can fall below 5 C 41 F In areas that are prone to frost f freezing it is recommended that a Closed Circuit Thermosy phon J or system be used The concentration of the Propy lene Glycol solution Heat Transter Fluid in the closed circuit should be determined by the minimum temperature that the system will be exposed to Freezing Point of Propylene Glycol Hartgard Solution 2056 Propylene Glycol by volume 7 C 18 F 30 Propylene Glycol by volume 13 C 40 Propylene Glycol by volume 227C 8 F S06 Propylene Glycol by volume 347C 29 F Solahart recommends using a 1 complete bottle of Hartgard in each system or a minimum concentration of 20 as this will cover most applications If the
9. 1 litre of clean water through the hose into the Collector ito ensure all of the Hartgard has been siphoned into the system and petit the PRo PR200 Valve to the Test Block Remove the hose from the Fill Assembly and screw in the Fill Plug as quickly as possible ay oM to minimise fluid spillage H CAUTION If more than 0 5 litres of fluid iz spilled repeat steps 1 5 When charging the system using a PRION Falve pressurise the system until the 200 Falve opens or until a pressure of 1 70kPa is read on the pressure gauge whichever happens first When charging the system using a PRO Valve pressurise the system until the PRO Valve opens or until a pressure of SOEPa is read on the pressure gauge whichever happens first Pre ssurise the Closed Circuit t SOKPa 170kPa as appropriate using the bicycle pump portable compressor andensure there is no leak at the Fill Assembly Remove bicycle pump portable compressor from Test Block Ensure that the pressure remains stable for at least 10 minutes Release the pressure from the Closed Circuit by removing the PRe PR2CCO Valve from the Test Block Remove the Test Block from the Tank a im pel pl P nA 1 a S 52 Fit the PR amp PR200 Valve to Jacket Relief Valve Port n when ready or as soon as water starts to be expelled 20 xS 440 sy semah eds The closed circuit system is now ready for operation Pages from 16 to 17 not regarding the installe
10. 1197 Solahart Owner s Manual Thermosyphon Systems Revision C Apr 07 To replace the anode the Solahart serviceman will do the followme 1 Tum off the or gas supply which ever 15 applicable 2 Tum off the water supply 31 Release the water pressure at the pressura temperature relief value by holding the relief open di Remove the terminal cover plate or cowl for umts fitted with gas booster 5 Unscrew the anode nut located to the left of the electric element or burner tube and withdraw the old anode 6 Insert the new anode assembly mto the cylinder through the anode socket Tighten the new anode nut turn on the water supply and check that the seal on the rut 15 watertight the cover or flue terminali Open a hot water tap to dispel from the tank or operate the pressure temperature relief value Tum on the electricity or gas supply which ever 15 applicable DO NOT TURN POWER ON UNTIL THE HEATER I5 FILLED WITH WATER OR DAMAGE TO THE HEATING ELEMENT WILL RESULT Io Empty the Water Heater Note that the potable water supply to the system should not be switched off unless the Collectors are covered by a secured opaque material l For Closed Circuit Senes securely cover the collectors from sunlight with cardboard or other opaque material BEFORE the water heater 2 Tum off the electricity or gas supply whichever 15 applicable 3 Flu
11. AD REYNA AD SEGJA CN H RNA EF EITTHVAD ER LJ ST HAFID SAMBAND VID RAFVIRKJA AE Slag TR ANA ENERJIKAYNAGINI BASLAMADAN ONCE IZOLE EDIN SUPHE E Lei beiningar v uppsetningu ANINDA LUTFEN KALIFIYE BIR ELEKTIRKCIYE DANISIN TR Montaj bilgisidir IT Grazie per aver acquistato un prodotto MADE IN ITALY A IT Togliere corrente prima di iniziare Se in dubbio consultare un elettricista GB Thank you for having purchased a MADE IN ITALY product dA FR Merci pour avoir achet un produit MADE IN ITALY Isolate Mains Power supply before commencing If in doubt DE Vielen Dank dass Sie Produkt MADE IN ITAL Y gekauft haben qualified electrician ES Gracias por comprar un producto MADE IN ITALY FR Couper l alimentation principale avant de commencer En cas de doute PT Osnossos agradecimentos por preferir um produto de MADE IN ITALY consulter un electricien qualifi NL Wij danken u voor uw aankoop van cen product MADE IN ITAL Y DE Vor Inbetriebnahme vom Stromnetz trennen Wenn im Zweifel Beratung PL Serdecznie podzi kowania za zakup produktu MADE IN ITALY durch einen qualifizierten Elektriker CZ D kujeme V m za zakoupen MADE IN ITALY v robku ES Aislar fuente de alimentaci n principal antes de comenzar En caso de duda SL Dakujeme V m za zak penie MADE IN ITALY vyrobku consultar electricista cualificado SI Zahvaljujemo se vam za nakup izdelka MADE IN ITALY PT alimenta o d
12. ITALY term ket v lasztott SE Koppla ndtspanningen innan inkoppling Vid tveksamhet anlita RU mp MADE IN ITALY kvalificerad elektriker UN 5 IN ITALY Z Ban DK Afbryd str mmen f r installationen p begyndes I tvivlstilf lde kontakt AE MADE IN ITALY autoriseret elektriker 15 TAKK FYRIR A HAFA KEYPT V RUR MADE IN ITALY TR MADE IN ITALY MENSEGLI URUNU TERCIH ETTIGINIZ ICIN TESEKURLER 2 _TH026 5 SN INA 126 027 THO29 ERES M a 7 7 24 Nm 23 29 Nm p t5 Accessori Accessorie 22 71 60001 2500 fellow Seal 15 5 2 Fori 2 Holes 3 5 6080008900 Double Yellow Seal 0 15 5 0 8 600012600 Yellow Seal 15 5 Fari 3 Holes 3 5 604001800 Yellow Seal 600018200 Yellow Seal 2 15 5 4 Fori 4 Holes B 3 5 6000092CC mace 600012700 Yellow Seal 0 15 5 Deis OI 6000092 8 7035 i 1 Foro 1 Hole 3 5 600013600 Yellow Seal B 15 5 GOODOB7LF Riduzione per dado 3 800013700 Glace Hut Foro Adapter for pul 6000156LF Foro cieco 604001100 Black Seal 8 155 8 5 549mm Foro Hole E 9 hole 601000500 B 2 95 x 25 mm 604000100 B x 20 BF mm For further information please refer to product data sheet on our web sit
13. Water Connections All Potable water amp drain lines are 27 BSP ILL LE TA Fk r LA e 41 J 4G 3 656 j sex eile iriall artan dia 4 for model 33 1 655 For leer cones 124 19 MAINTENANCE SCHEDULE 19 1 WC flow regulator Geberit Service 140 3XX Geberit GmbH DIN 19 542 P IX 8171 1 125 19 2 Tee box D tachno Techno s r l technology amp innovation tel 39 031 976445 www techno it info techno i Via Bancora e Rimoldi 27 22070 Guanzate co ITALY Istruzioni per l installazione NO Koble fra Hovedstremkilden fer montering Er en i tvil kontakt kvalifisert Gb Installation Instructions elektrikker FR Instructions d installation FI Erist P amp amp virtalahde ennen yhdist mist Jos cp ilet kysy ammattisthk miehelt DE Montage Anweisungen GR THN TOY ES Instrucciones de instalaci n ZYMBOY AEYTEITE HAEKTPOAOTO PT Instru es de instala o BG ne NL Instructies voor het installeren Instrukcja inst lacji CZ Mont n n vod SK Mont n n vod SI Navodila za monta o SE Instruktioner f r installationen
14. appliance to the mains supply ensure that the rating label specifications correspond to your electrical supply The rating label is to be found on the top part of the motor holder This appliance must only be used for the purpose for which it was designed i e ventilation of rooms All other uses must be considered to be potentially dangerous Tha Manufacturer cannot be held responsible for any damage caused by improper Incorrect or unreasonable use The safe use of any electrical appliance involves The observing of certain basic rules in particular Do not touch the appliance wilh wet or moist hands or feet Do not use the appiance wilh bare feet Do nat pull the plug fram the power socket by the mains lead of the appliance itself Do nat leave the appliance where it is exposed to adverse elements such as rain salt etc Da nat let young children aged ar infirm people use the device without supervision Before beginning any cleaning or maintenance operations disconnect the appliance from the electrical supply by taking out the plug or switching off the appliance insolation switch In case of a fault and or malfunction of the appliance switch it off but do not attempt ta rectify seek advice from a suitably qualified person li repair is necessary contact he Manufacturer and ask for only original spare parts li the above action is not carried out the safety of the appliance could be jeopardized Should it be decided no
15. assembly procedures are similar to that detailed for Tiled roofs except that the tank and collector strap are fixed with spring head galvanised mails directly through the metal tiles into the rafters below Seal ander the straps with a weatherproof mastic sealer INSTALLATIONS USING STANDS Refer to installation sheet in the stand kit 33 1197 Solahart Owner s Manual Thermosyphon Systems Revision C Apr 07 1 SPECIAL CONSIDERATIONS FOR COLD CLIMATES In area where temperatures fall below 13 C at any time or where snow will remain on the ground for more than 24 hours continuously refer to Solahart for specific recommendations on suitability of location In areas subject to heavy snowfalls care should be taken that snow cannot build up behind the tank and that the brackets installed are capable of withstanding the expected snow loading In these cases install the tank as close as possible to the roof ridge In areas where temperatures may fall below CPC special care must be taken to ensure that exposed lengths of the hot and cold pipes and the inlet and outlet pipes of the solar hot water heater are insulated and moisture proofed Ensure that pipes and valves are located away from freeze locations wherever possible Note that freezing of the valves can permanently damage the valves Take particular care at roof pene trations Install the TRIO Valve and Cold Relief Valve indoors feo in the laundry or in other kxations not subject to fr
16. flashing must be fixed to the structure using five self threading screws with hexagonal head 24 2x19 for each side of the profile Step 29 Repeat the same procedure assembling the other long side wall Step 30 Assemble the lower short side wall Insert the wall sandwich panel with opening for Air Conditioner item 21 1 inside the lower U shaped guide keeping the groove towards the corner of the building See drawing 4 15 PREFABRICATED BUILDINGS Step 31 Position the wall sandwich panel with the window item 21_2 Step 32 Position the wall sandwich panel item 21 3 and the special wall sandwich panel groove smooth item 21_4 Screw all the panels at the base using two self threading screws with hexagonal head 24 2x19 see detail G Step 33 Place the upper corner flashings items 36 at the top of the wall panels See detail on drawing 5 Each flashing must be fixed to the structure using five self threading screws with hexagonal head 4 2 19 for each side of the profile Step 34 Assemble the upper short side wall Insert the special wall sandwich panel item 22 1 inside the lower U shaped guide keeping the smooth side towards the corner of the building See drawing 4 16 lt PREFABRICATED BUILDINGS Step 35 Position the door and over it the special wall sandwich panel item 22 2 Step 36 Position the wall sandwich panel with the
17. lt REFABRICATED BUILDINGS Step 55 Fix all the distribution boxes at appropriate positions Step 56 Fix all the boxes with the socket outlets at appropriate positions Step 57 Fix the box with the light switches near the entrance door Step 58 Fix the internal lighting fixtures using the appropriate metal clamps that shall be screwed to the ceiling 23 HLI REFABRICATED BUILDINGS Step 59 Fix the corrugated conduits using the plastic clamps that shall be screwed to the panels steel profiles Step 60 Make an hole in the panel over the door bring to the outside the cable and mount on the wall the external lighting fixture Step 61 Make an hole in the panel over the Main Distribution Board and bring to the outside the cable for the connection to the power supply Caution A Do not use damaged cables or outlets Do not use the power outlets before making sure they are dry clean and perfectly integral 24 REFABRICATED BUILDINGS 5 DISASSEMBLING PROCEDURE Unscrew the boxes the lighting fixtures and the Main Distribution Board from the walls and remove the electrical installation from the inside of the building without disconnecting the cables Remove the skirting boards from all around the internal perimeter of the building and unscrew the L shaped elements item 38 from the floor by the vertical pillars Unscrew and remove the threshold on
18. modo corretto conformemente alla loro destinazione sottoposti a manutenzione non difettosa salvaguardando la sicurezza delle persone degli animali e dei beni Pertanto sulla base di quanto sopra tali prodotti sono da ritenersi conformi alle prescrizioni della Legge 46 90 Gli apparecchi a catalogo che sono soggetti ai requisiti della direttiva comunitaria sulla Compatibilit Elettromagnetica 89 336 CEE 93 68 CEE sono marcati CE Sono inoltre marcati CE tutti gli apparecchi a cui pu essere applicata la direttiva comunitaria Bassa Tensione 73 23 CEE 93 68 CEE PRESA RASOIO AXOLUTE LIVING LIGHT LIGHT TECH MATIX MAGIC LUNA HC HS4177 14177 N4177 MT4177 AMS5460 A5460 Il trasformatore si inserisce in rete solo a spina innestata mediante tasto Dati tecnici per evitare inutili autoconsumi riscaldamenti e ronzii ed protetto da un dispositivo ad effetto termico che disinserisce automaticamente il primario Trasformatore da 20VA quando il prelievo supera i 20VA primaria 230V a c 10 50Hz Il reinserimento avviene automaticamente dopo il tempo di raffreddamento 2 secondari 115V o 230V a c selezionabili mediante commutatore del dispositivo di protezione sezione max dei conduttori 2 5 mm Questo apparecchio ha il suo campo d impiego tipico in alberghi pensioni similari sia per motivi di sicurezza del cliente che per evitare l utilizzazione 51 di collegamento abusiva della presa di corrente del bagno 135 1
19. panels items 20 7 20 6 20 5 20 4 20 3 20 2 20_1 as shown in the drawing 4 Dismantle the roof supporting structure See drawing 2 Unbolt the central roof beam item 9 from the central junction elements pillar roof item 14 Starting from the corner unbolt the main roof beams item 8 from the junction elements at the corner item 13 and at the centre item 14 Unbolt the central junction elements pillar roof item 14 at the top of the central pillars item 6 Unbolt the corner junction elements pillar roof right left item 13 at the top of the four corner pillars items 5 amp 7 Remove the PVC sheet from the floor panels Remove the floor polyurethane sandwich panels starting from one side See drawing 3 Unscrew and remove the lower U shaped guides items 18 amp 19 from the external perimeter of the floor Unbolt and knock down the four pillars at corners and the two intermediate Dismantle the floor supporting structure See drawing 2 Unbolt the central cross beams items 3 4 and the two head floor beams item 2 from the main floor beams item 1 Remove the foundation concrete blocks if included in the supply 25 SS HIILIIDER PREFABRICATED BUILDINGS 6 PROCEDURE All building components are suitable to be stored in a 20 feet ISO Standard shipping container Please refer to the following instruction for the packaging procedure All the building components shall be pack
20. property and or people Water temperatures higher than 50 C can cause serious burns During the installation commissioning and maintenance of the thermostatic mixer take the necessary precautions to ensure that such temperatures do not endanger people In the case of highly aggressive water arrangements must be made to treat the water before it enters the thermostatic mixer in accordance with current legislation Otherwise the mixer may be damaged and will not operate correctly 141 P EDILTIDER PREFABRICATED BUILDINGS SINGLE MODULE BUILDING ASSEMBLING DISASSEMBLING AND RE PACKAGING USER S MANUAL Document ID EDIL 76 07 1 EN Rev 00 dated 11 06 2007 Language English 1046 UNITED NATIONS 777 NATIONS UNIES INDEX HOW TO USE THIS 5 GENERAL WARNINGS uo ER anale arie 5 CONTENTS ote cani ES EN 5 ASSEMBLING PROCEDURE e 6 DISASSEMBLING PROCEDURE 25 RE PACKAGING PROCEDURE i 26 REFABRICATED BUILDINGS 1 HOW TO USE THIS MANUAL This manual contains the following graphic symbols Caution danger Indicates situations or behavior that may put the user in danger
21. required by regulations that an approved temperature limiting device be fitted into the hot water pipe work to the bathroom and ensuite when this water heater is installed This will keep the water temperature below 50 C at the bathroom and ensuite The risk of scald injury will be reduced and still allow hotter water to the kitchen and laundry WARNING This water heater is not intended to be operated adjusted or tampered with by young children or infirm persons Young children should be supervised to ensure they do not interfere with the water heater The removal of the front cover will expose 240 V wiring It must only be removed by an authorised or service person Care should be taken not to touch the pipe work connecting the solar storage tank and the solar collectors Very high temperature hot water can be generated by the solar collectors under certain conditions and will flow through the pipe work from the solar collectors to the solar storage tank Period of Reduced Usage or Holidays If the water heater is lett unused for two weeks or more a small quantity of hydrogen gas which is highly flammable may accumulate in the top of the water cylinder To dissipate this gas safely it is recommended that a sink hot tap be turned on for several minutes Do not use a dishwasher clothes washer or other appliance for this purpose During this procedure there must be no smoking open flames or any electrical appliance operating nearby If hydrogen i
22. right position for non return valve Note the Detail direction of the arrow 92 AN Important lf you don t want use the electrical integration by the electrical resistance included with the solar system don t connect the cable to the tee box In this case the hot water is produced only by the sun Fig 8 Fig 9 Connect the electrical cable to the tee box If you don t want connect the electrical integration of the solar system go to the pictures n 16 Fig 10 Fig 11 Detail Detail i E Fig 13 Detail Detail Fig 16 Open the hot water faucet to allow the air to go out of the circuit You must push about every 20 second Important Before set HOT the position Fig 18 Put the thermostatic mixing valve on position 2 Fig 15 Cable connected to the tee box Fig 17 Open the valves horizontal position Don t push more Fig 19 Only when the water comes out from the faucet don t push more 94 Fig 20 Uncover collectors Fig 22 Wait some hours for having hot water Attention In case of high thickness of dirt sand on the collectors surface Solahart suggest to clean the collectors only with water using a rubber pipe Fig 24 Detail 95 Fig 21 Insert the socket into the plug Fig 23 Cut the used straps Fig 25 Keep the packaging to re utilize when the system will be remove Procedure for the disconnection of the solar system from the container k
23. the floor at the bottom of the door Unscrew and remove the vertical corner flashings items 33 1 amp 33 2 at the four corners of the building as shown on drawing 5 Unscrew and remove the roof flashing item 37 in the upper side as shown on drawing 6 Unscrew the roof fixing elements from the ribs of the roof panels and remove them Remove the roof panels in the upper part of the building item 24 1 and then all the other roof panels in the lower part of the building item 24_2 Unscrew and remove the upper corner flashing items 36 at the top of the wall on the upper short side as shown on drawing 5 Unscrew at the base and remove in sequence all the wall panels the wall sandwich panel with the pre fitted window item 22_3 the wall sandwich panel item 21_4 the door and the special wall sandwich panel item 22 2 the special wall sandwich panel item 22 1 See drawing 4 Unscrew and remove the upper corner flashing items 36 at the top of the other short side as shown on drawing 5 Unscrew at the base and remove in sequence all the wall panels the wall sandwich panel item 21 3 the special wall sandwich panel groove smooth item 21 4 the wall sandwich panel with the window item 21 2 the wall sandwich panel with opening for Air Conditioner item 21 1 See drawing 4 Remove the upper corner flashings items 34 at the top of the long sides as shown on drawing 5 Unscrew at the base and remove in sequence the wall
24. 5 Fasten the feed cable by means of a cable clip and connect to the terminal block Fig 3 In case leed cable strap type avertum the cable clip If the input power line is under chase break off the plastic part F of the motor support in order to pass the wiring Fig 5 Insert cover 1 and tighten screws 3 Insert the screw covers MAINTENANCE After having disconnected the power supply using the greatest care wash every dirty part in water with neutral washing liquid i NEVER IMMERSE ELECTRICAL PARTS IN WATER OR OTHER LIQUIDS ALL MODELS CAN BE FITTED WITH THE FOLLOWING ACCESSORIES ASPIRKIT VETRO G10 4 612 5 G15 6 Accassorias for glass mounting of the ASPIRMURO serie ASPIRKIT VETRO F10 4 F12 5 F15 6 Accessories for glass mounting of the ASPIRMURO MATIC serie ASPIRTIMER Accessory for timerization of the ASPIRMURO and ASPIRMURO MATIC series also for glass mounted models OPERATING INSTRUCTIONS FOR MODELS WITH TIMER On the models with ASPIRTIMER the operating time is originally set for about 45 seconds Normal operation is ensured also with no bulb or with a burnt out bulb The ASPIRTIMER switches on the fan when the light is turned on When the light is turned off the fan continues to operate for the programmable time from 45 sec ta 30 min Ta prolong the operation time proceed as follows Disconnect the power supply Tum the trimmer 6 on the ASPIRTIMER carefully with a screw dr
25. 6 Halts 153414 215 ISLA ES ete Pa POP purses Co ar ANNUAL PERFORMANCE CALCULATIONS FOR EUROPE Annual performance calculation of Solahart themmosyphon systems according EN12976 SolarReyMark Systems ITW Test Report No O45 Y 30 for the 302 KT system and INETI Test Report No 10 101 104 2005 for the 3027 system Od energy demand QL solar energy load f sol solar fraction 250 litres day 300 litres day 300 300 302 3 2 OT 1 3027 Qi fel fu Qd OL MT Et MI MI 1393 4934 2 5327 423 1674 6512 42 7 20 5 1327 4261 7 5433 51 3 12926 7306 47 1 5 14 7 1213 7480 7 ETL 652 18162 10565 18 2 5 414 1040 6177 73 3 53 7 7138 12483 7978 83 0 40 5 20 33 1197 Cr ner s Manual Thermosy phon Systems Revision C Apr 7 INSTALLATION DIAGRAM MODELS 151J amp 151KF Right Hand Hide Cald water inkl valve assembly be lee D metre from the storage lank 33 2000 For general for ALL models Installation Instructions refer to Page For Installation Instructions on Closed Circuit models refer to Page 12 For Water Connection details refer ta Page 34 For Tank and Collector fang details refer to Page 33 Pages from 21 to 24 not regarding the installed models 33 1197 Solahart Owner s Manual Thermosyphon Systems
26. 9 7 Thermostatic mixing valve CALEFF Pei w www caleffi com 28055 01 Miscelatore termostatico regolabile per impianti solari Adjustable Thermostatic Mixing Valve for solar systems Regulierbarer Thermomischer fur Solaranlagen Mitigeur thermostatique r glable pour installations solaires Mezclador termostatico regulable para instalaciones solares Misturadora termostatica regulavel para instalacoes solares 8 Thermostatische mengventiel voor zonne energiesystemen regelbaar 2521 Series The thermostatic mixing valve is used in solar systems for producing domestic hot water Its function is to maintain the temperature of the mixed water supplied to the user constant at the set value when there are variations in the supply conditions of the incoming hot and cold water This special series of mixers can function continuously at the high temperatures of the incoming hot water from the solar reservoir Product Range aa z x ld 252140 1 2 as 252150 3 4 252153 3 4 With check valves Materials Body DZH alloy UNI EN 12165 CW602N chrome plated Shutter PSU Springs stainless steel Seals EPDM Technical Setting range 30 65 C Characteristics Tolerance 990 Max working pressure static 14 bar Max working pressure dynamic 5 bar Min working pressure dynamic 0 2 bar Max inlet temperature 100 C Maximum inlet pressure ratio H C or C H 2 1
27. DK Installationsvejledning NO Instruks for installasjon FI Asennus ohjeet GR ce c EE L litage vooluallikas enne alustamist v lja Kahtluste puhul konsulteerige kvlifitseeritud elektrikuga LV Noizolet GAlveno Sp ka pievadu pirms darbu uzs k anas Ja neesat p rliecin ti veicam parcizibu konsult jaties ar profesion lu elektri i LT Prie prad dami atjunkite maitinimo altin Jei abejojate pasitarkite su kvalifikuotu elektriku RO Inainte de coneclarca la retea opriti curentul daca aveti dificuttari cu instalarea apelati un electrician autorizat HU Aramtalanitsa a k sz l ket miel tt hozz kezd Ha k rd se van forduljon k pzett szakemberhez EE Paigaldusjuhend RU LV lerikosanas instrukcija C LT Montavimo instrukcija CN SRR BARA FRS THAT RO Tnstructiuni de instalare AE op adc HU Osszeszerel si tmutat ag lime gins ine did ERI RU IS EINANGRID VEIT EKKI HVA HANN ER
28. E DIMENSIONS JUNCTION ELEMENT FOR CORNER FLOOR PILLAR Profile in galvanized steel 2 mm thick QTY COD ART DIMENSIONS S EDILSIDER JUNCTION ELEMENT FOR CENTRAL FLOOR BEAM Profile in galvanized steel 2 mm thick ITEM ARTICLE DIMENSIONS FGCRP328 142 328 5x142 JUNCTION ELEMENT FOR CENTRAL FLOOR BEAM Profile in galvanized steel 2 mm thick ITEM ARTICLE DIMENSIONS FGCPP432_142 432x142 JUNCTION ELEMENT CORNER PILLAR ROOF RIGHT Profile in galvanized steel 2 mm thick ITEM ARTICLE DIMENSIONS JUNCTION ELEMENT CORNER PILLAR ROOF LEFT Profile in galvanized steel 2 mm thick ITEM ARTICLE DIMENSIONS S EDILSIDER JUNCTION ELEMENT CENTRAL PILLAR ROOF Profile in galvanized steel 2 mm thick ITEM ARTICLE DIMENSIONS JUNCTION ELEMENT CENTRAL BEAMS OF THE ROOF Profile in galvanized steel 2 mm thick ITEM ARTICLE DIMENSIONS lt U SHAPED GUIDES LOWER PART U shaped profile in galvanized steel 1 mm thick ITEM ARTICLE DIMENSIONS FGB54_3510 25 54 25x3510 54 3500 25 54 25x3500 EXTERNAL COVERING CORNER UPPER CORNER COVERING FOR ROOF ROOF DRIPPER L shaped profile in galvanized steel 0 8 mm thick gt zx u M L SHAPED FLOOR ELEMENTS Profile in galvanized steel 0 8 mm thick ITEM ARTICLE DIMENSIONS s FAS ero _ S EDILSIDER WALL POLYURETHANE SANDWICH PANEL FOR HVAC I
29. EMBLING PROCEDURE The buildings are capable of being easily erected in a very short time completely by hand without need for any kind of heavy mechanical equipment Construction time for the Single Module Building will not exceed four hours with a skilled team of 3 workers Minimum recommended hand tools Battery or electric drill driver Bits hexagon socket 7 and 10 mm Bits for cross head Phillips screws Holesaw for metal 20 mm complete of arbour with centre drill Battery or electric jig saw Blades for metal lt PREFABRICATED BUILDINGS Cutter with blades Open jaw wrenches 13 mm Double ended offset tubular box wrenches 13 mm Hammer The assembling steps are described in the following Step 1 Position the foundation concrete blocks if included in the supply according to the dimensions shown in the attached drawing 1 As an alternative it is possible to cast on site a concrete slab perfectly flat whose dimensions are 3500x7130 mm and minimum height of 100 mm Warning When positioning the concrete blocks it is recommended to check that the level is the same for all It is also required that the soil under the building is perfectly draining and well ventilated SS HILIIDER PREFABRICATED BUILDINGS otep 2 Assemble the supporting structure on the ground as shown in the drawing 2 First bolt the initial and final pillars item
30. Fig 39 The collector circuit is filled when the fluid exit from the hole H see picture n 36 Detail Fig 43 To verify that the left part of the tank 15 more high about 3cm than the nght part 81 Fig 40 Connect the valve D on the hole Important Don t use tools to screw but the hands Fig 44 The row showed the optimal inclination of the system Important To Verify that at the end of the installation on the roof of the container the inclination is right Fig 45 m Fig 46 Detail of the pipe connection Put the inox plaques on the frame for fix the collectors There are n 8 plaques Fig 48 Detail N 4 plaques for the low part of the collectors Detail N 4 plaques for the high part of the collectors Fig 49 Fig 50 Is possible use the z rail included with the frame Detail gt rail fig 1 pag 3 component to avoid the escape of the container from that water rain 82 MUST REMAIN COVERED The solar system is ready FROST FREEZE PROTECTION The concentration of the Propylene Glycol solution Heat Transfer Fluid in the closed circuit should be determined by the minimum temperature that the system will be ex posed to Freezing Point of Propylene Glycol Hangard Solution 20 Propylene Glycol by volume 7 C 18 F 30 Propylene Glycol by volume 13 C 40 Propylene Glycol by volume 22 C B F 50 Propylene Glycol by volume 34 C 29 F Solahan recommends using a compl
31. TEM ARTICLE DIMENSIONS WALL POLYURETHANE SANDWICH PANEL FOR WINDOW ITEM ARTICLE DIMENSIONS PPAVF1000 2775 50 1000x2775x50 WALL POLYURETHANE SANDWICH PANEL SPECIAL GROOVE SMOOTH ITEM ARTICLE DIMENSIONS WALL POLYURETHANE SANDWICH PANEL SPECIAL TONGUE SMOOTH S amp ITEM QTY ARTICLE DIMENSIONS S EDILSIDER WALL POLYURETHANE SANDWICH PANEL 20 E r U 22 4 1 PPA1000 2775 50 S EDILSIDER FLOOR POLYURETHANE SANDWICH PANEL ITEM ARTICLE DIMENSIONS g FLOOR POLYURETHANE SANDWICH PANEL SPECIAL GROOVE SMOOTH ARTICLE DIMENSIONS FLOOR POLYURETHANE SANDWICH PANEL SPECIAL GROOVE SMOOTH QTY ARTICLE DIMENSIONS g FLOOR POLYURETHANE SANDWICH PANEL SPECIAL TONGUE SMOOTH QTY COD ART DIMENSIONI lt EDILSIDER PVC FLOOR COVERING ITEM QTY ARTICLE DIMENSIONS
32. aged according to the following items for details check the packing list Package 1 20 feet ISO Standard shipping container Package 2 Steel components of floor roof and wall supporting structure Package 3 Sandwich type panels for wall and sandwich type panels for floor 26 PREFABRICATED BUILDINGS Package 4 PVC sheathing rolls Package 5 Sandwich type panels for roof and sandwich type panels for floor I _ ____e _ _ Package 6 Sandwich type panels for wall sandwich type panels with pre fitted window and sandwich type panels with pre fitted frame for AirCon Package 7 External doors 27 lt PREFABRICATED BUILDINGS Package 8 Concrete foundation blocks if provided Package 9 Air conditioner units Package 10 Electrical system Package 11 Miscellaneous accessories bolts Junction elements etc 28 SSEDILIIDER PREFABRICATED BUILDINGS Please refer to the following loading procedure Load the package 2 with the steel components on the bottom left side of the shipping container Place over it the package 3 with the sandwich type panels and the package 4 with the PVC rolls Load the package 5 with the sandwich type panels on the bottom right side of the shipping container Load the package 6 with the special sandwich panels in the front left side of the containe
33. amwater tank with fresh water m 14 33 1187 Solahart Owner s Manual Thermecey phon Systems Revision C Apr 07 CLOSED CIRCUIT COMMISSIONING PROCEDURE GENERAL Remove the Fill Plug from the Collector Fill Assembly Remove 100 Valve from the Tank ex Connect at hose to the Collector Fill Assembly and fill the Closed Circuit with water ce Wt Hose to be supplied by Installer a ol Continue filling until water overflows from the Jacket Relief Valve Port and there are no air bubbles s in the overflowing water dut 9 Fit the Test Block into the Jacket Relief Valve Port r a zh Fit the PRe PR2600 Valve to the Test Block al Remove the hose from the Collector Fill Assembly and replace the Fill Plug as quickly as possible Tu E to minimise fluid spillage 72 CAUTION JF more than 0 5 fires of fund i soiled repeat sten 1 5 When charging the system using a Valve pressure the poten uni the opens or until a pressure of 170kPa read on the pressure gauge whichever happens frst When charging the zyztem using a PRO Faleg nrexzurize the system unti the PRO Valve opens or until a pressure of S0kPa is read on the presume gauge whichever happens first Connect a bicycle pump porta compressor bo the Test Block and pressurise the Closed Circuit 2 T to SOkPa L70kPa as appropr
34. ands and insert them completely in the lamp holder s holes a Screw on the lightbulb mE Position the supplied seal joining both the ends and positioning them near a coupler Insert the cover on the seal and secure the four couplers DE For product s servicing open the lamp levering outward with the screwdriver figure 3 128 19 4 Fluorescent twin lamp disana gt Seguire attentamente le istruzioni per garantire un funzionamento corretto e sicuro Conservare questo foglio per future necessit Per eventuali problemi contattare il fornitore Conservare l etichetta dell imballo per consentire la rintracciabilit del lotto di produzione in caso di reclamo Il prodotto non deve essere modificato Qualsiasi modifica annulla la garanzia pu rendere pericoloso Il prodotto La DISANO ILLUMINAZIONE S p A declina ogni responsabilit per i danni causati da un proprio prodotto montato in non conforme alle istruzioni L installazione dei prodotti deve essere eseguita a regola d arte Fallow the instructions carefully to ensure correct and safe operation Keep this sheet for future needs Contact the supplier far any problem Keep the packing label to allow for production batch tracking in the event af a complaint he fixture cannot be modified Any modification will void the warranty and can make the product dangerous DISANO ILLUMINAZIONE S p A shall not be responsible for any product damages ca
35. astic pipe on frame Procedure for install the solar system to the container connection electrical and plumbing I INSTALLATION MUST COMPLY WITH LOCAL ELECTRICAL AND PLUMBING CODES AND FOLLOWING THE INSTRUCTION DETAILED IN OWNER S MANUAL ORIENTATION OF THE SOLAR SYSTEM Northern hemisfere Southern A The total weight of the solar system is 300 Kg 1 Make sure that the roof is clear there is nothing on it Caution 88 Attention Solar panels have to be placed toward the south if you are in the northem hemisphere see in the picture northern the right green orientation of the system Solar panels have to be placed toward the north if you are in the southern hemisphere see in the picture southern the right green orientation of the system 2 Place the solar system steel frame solar panels 300 It tank on the 4 steel points keeping the load the forklift 3 Hit the steel frame in the centre of the 4 steel points to allow to put the 4 screws the correct position 4 Fasten the 4 screws as better as you can 5 Remove delicately the forklift 6 Check that all the screws are well fastened Fig 1 Fig 2 Take the kit solar system with forklift Detail Fig 3 Detail Roof container with 4 steel point 89 Attention Choose the right position of the frame in according with the notes about Orientation of the solar system N 4 point for fix the
36. b solar energy The low iron content solar glass allows more radiation to pass through and be retained than other traditional float glass sy stems i E a r TTI N st MN ur et a V u i a cpl 11 1 a 111 11 vut si Lh a 7 Pu dar if 1 r n SU at d n a In the Closed Circuit Senes heat is absorbed by the collector and passed to the Hartgard heat transfer liquid inside the collector the temperature of the Hartgard increases the hot fluid rises up through the collector by the Natural Thermosyphon Principle into the heat exchanger jacket around the potable water storage tank the heat is transferred to the potable water cooling the Hartgard fluid The cooler fluid is then forced back down into the collectors through the displacement action of the hot fluid rising up into the heat exchanger jacket Diagram of Closed Circuit Series The cooler fluid is again heated in the collectors and rises back up to pass the heat to the potable water in the storage tank This process repeats until all water in the storage tank is heated Diagram of L Series Closed Circuit Senes L Series For the L Series heat is collected directly by the potable water circulatin
37. ble to the most frequently used hot water outlet or existing water heater system m retrofit installahons The heater must be mstalled im an area that 15 free of shade all year round Ensure that trees do not shade the heater particularly winter NOTE The element anode end of the Tank should be placed no nearer than 34 length of the Tank to any wall or obstruction so that the anode can be replaced during a service FLECTRICAL CODES Local codes in Australia require all electrical work to be performed by a qualified electrician ALL INSTALLATIONS ARE TO BE IN ACCORDANCE WITH LOCAL ELECTRICAL CODES APPLICABLE IN YOUR AREA The power rating and curent requirement of your Solahart heater will be specified on the heater s data plate located on the cover to the lt cavity All electric wiring should be enclosed in suitable weatherproof conduit with watertight fittings An ON OFF switch may be installed in the home at a convenient location eg in the kitchen or laundry An isolation switch MUST be installed in the meter hox for service work on the unit DO NOT TURN OX THE ELECTRICAL POWER TO THE HEATER 5 ELEMENT UNTIL THE STORAGE IS FILLED WITH WATER Failure to do so will cause the electric booster element to burn out If water and or power are not available on completion of installation tape the booster control switch m the OFF position and place warume label DO NOT TURN ON ELECTRICITY UNTIL FILLED WITH WATER
38. d models 18 33 1197 Solahart Owner s Manual Thermosy phon Systems Revision C Apr 07 TECHNICAL SPECIFICATIONS HL amp 1111 1812 1 1 IBrkF amp BIKE 1821 121 imi A 0322 SK S FREE HEAT TREE HEAT PREE HEAT FREE HEAT FREE HEAT FREE HEAT amp 121 amp 2214 HF 3014 2514 3nrEF amp 3821L SIL 3222 JRF FREE HEAT FREE HEAT FREE HEAT FREE HEAT FREE HEAT FREE HEAT FREE HEAT FREE HEAT FREE HEAT 443L AL HAF IKE s i 4451 amp FREE HEAT AT FREE FREE HEAT Notes Solar Delivery typical draw from field tests methodology analogous in 51056 1 Aum Boost Delivery measured as prescribed by 51054 1 C 119 33 1197 Salahart Owner s Manual Thermosyphon Systems Revision C Ape 07 19 TECHNICAL SPECIFICATIONS cont BES ase MEN E usi at vir ali iM 5 24 84 ast si Limina UE L 1 Dirman Bb KP langi Low Iron dute e 2 5 2171 rig Garr 2 cod rear SP Lass Tie E32 agri mcr blaze v ns acl Baid Kaiu al Werder Sas Boomer Coe ree Fun El Pares WA 13 24 30 3
39. e 33 1197 Solahart Owner s Manual Thermosyphon Systems Revision C Apr 07 5 MAINTENANCE Service Calls Should your Solahart not provide hot water please check the following before requesting a service call 1 Shading from trees 15 not excessive and 15 not coverme the collectors for all or part of the day 2 Hot water usage 15 mot excessive 3 Hot water 15 not leakme from within the plumbing system 4 Booster switch and or time switch 15 turned ON 5 Booster circuit fuse or circuit breaker 15 sound 5 Electric or gas meter speeds up when the booster switch 15 turned ON after beng OFF Contact your local Selahart dealer if all of the above have been checked and there 15 still no hot water Monthly Service TEMPERATURE PRESSURE RELIEF VALVE This valve rs near the top of the water heater and 15 essential for its safe operation It 15 possible for the valve to release little water through the dram line dunng each heatme period This occurs as the water 15 heated and expands by approximately 1 50 of its volume Contmuous leakage of water from the valve and its dram line may indicate a problem with the water heater WARNING Never block the outlet of this valve or it dram line for any reason Operate the sasing lever on the temperature pressure relief valve once every six months It is very important that the lever 1 raised and lowered gently DANGER Failure to do this may result m the water heater cylinder falling
40. e www techno it 127 5 14mm 0 155 012 0 914mm Foro Hole 14 cH 24mm cH 24mm TH 24mm 19 3 Bulb globe PLAFONIERA TONDA Avwertenze Prima di procedere all installazione togliere a tensione di rele Se la plafoniera viene installata in posizione verticale assicurarsi che il portalampada sia rivolto verso l alto Utilizzare lampadine ad incandescenza con non superiore 60W o in alternativa mpadine a basso consumo enargetico fino a PLI di lunghezza massima 145mm Istruzioni per l installazione Definire l ingresso cavo utilizzando uno dei m vattro fori predisposti nel caso si usasse E l apertura posteriore posizionare il passacavo Li DN in dotazione passando i conduttori nei fori a previsti negli altri casi sfondare uno degli le I ingressi ed applicare pressacavo 150 gt o PGI 34 Inserire lo schermo riflettente nella bose collocandolo nei 4 punti di riferimento Fissare il portalampada nel punto di ancoraggio con la vite in dotazione E i Fissare la ala parete utilizzando la foratura con interasse 150 o il sistema ad 1 apgancio fig 1 i ldoneo anche con scotole da incasso standard A ati Er wd 12 Inserire lo guaina isclante nei conduttori i conduttori di circa mm attorcigliore i trefoli di rame ed introdurli fin
41. e corrente antes de proceder liga o Em caso de SE Tack f r att du k pt en MADE IN ITALY produkt d vida consultar um t cnico especialisado DK Tak for Deres keb af et MADE IN ITALY produkt NL Zet de hoofdschakelaar van de energievoorziening uit voordat begint Als Takk for at du har kjept et MADE IN ITALY produkt u hierover twijfels heeft vraag dan hulp aan een gediplomeerde electrici n FI Kiitos ett ostitte MADE IN ITALY tuotteen PL Odlaczy zasilanie przed rozpocz ciem instalacji W przypadku GR EYXAPIZTOYME watpliwosci prosze skonsultowa sie 7 wykwalifikowanym elektrykiem MADE IN ITALY CZ P ed zahajenim instalace odpojte hlavn ptivod clektrick energie V p pad BG MADE IN ITALY pochybnosti to konzultujte s kvalifikovanou osobou clektrik fem EE T name et ostsite MADE IN ITALY toote Pred zah jenim in tal cie odpojte hlavn pr vod elektrickej energie V LV Paldies ka izvelejaties pirkumu kas MADE IN ITALY pripade pochybnost to konzultujte s kvalifikovanou osobou elektrik rom LT Acid kad jsigijote produkt pagamint MADE IN ITAY SI Pred za etkom del izklopite glavni vir napajanja V kolikor ste v dvomih se RO Vamultumim ca a ti ales produsul nostru MADE IN ITALY posvetujte s kvalificiranim elektricarjem HU K sz nj k hogy MADE IN
42. e the heater is not operating efficiently Under these circumstances you must contact your nearest Solahart service centre immediately Do not attempt to service the heater y our lf When operating in daylight the heat exchange circuit will be pressurised and will contain a mixture of superheated water and steam not remove the PR6 PR2OU valve during operation as there may be a very high SCALDING risk present Collector Glass To prevent rapid deterioration of the collector broken glass should be replaced immediate ly WARNING Collector glass MUST NOT be replaced whilst the solar collector 1 on the roof In extremely dusty areas such as mining towns and locations adjacent to dust forming plants it is recommended that the glass cover of the collector be washed clean at least every three months should adequate rain not have fallen in this period Insurance Warranty does not cover breakage of collector glass It is recommended that the household insurance policy cover the collector glass and or damage to the water heater especially in cyclonic areas and in locations where hail is likely to occur 8 33 1197 Solahart Cmymer s Manual Thermeey phon Systems Revision C Apr 07 INSTALLATION INSTRUCTIONS ALI MODELS INSTALLATION MUST COMPLY WITH LOCAL ELECTRICAL AND PLUMBING CODES LOCATION For optzmum performance the heater should be installed facing the equator South m the Northern Henusphere North in the Southern Hem
43. ed in rainwater tanks Hartgard will microscopio algae that is typically present in rainwater tanks This may then render the rainwater foul and unfit for bomen consumption Solakart recommerds that installer ensure thet rainwater tanks cannot be contanunated with Hartzard solution Before metallina a closed circuit system the installer should determine whether the run o f from the roof on which the system will be mounted 15 collected in a ralmwater tank Tf this ds the case then the section of matter immediately beneath the proposed locaton of the new Solabart system should be isolated from the rainwater collection system This can be done by blocking that section of gutter from the remaming gutter and hitting a separate down pipe to take amy run off water from that section of roof away to waste If this not practical for a specific installation then the installer should discuss the possible options with the home owner This should be done prior to installing the new system 50 that leak or spillage during installation does nor make its way into tbe rainwater tank Ifaramumwater tank does become contaminated then the following actions to retur the water supply to a consumable state Correct the leak or spillage Wash down the roof area where the spill or leak has occurred Flush cut the gutters and down pipes Empty the rainwater tank and clean cur all algae from the inside of the tank the r
44. eezing but NOT in the ceiling space If these valves are located external to the building they must be insulated with at least 19 mm of fibreglass or foam insulation and sealed to prevent entry of moisture A satisfactory location in frost areas is on an exe mal wall high under the eave s In locations frequently subject to atmospheric temperature below hot and cold pipes and valves may freeze even when insulated It is recommended that in these locations the cold pipes and valves to the Solahart storage tank and the hot pipe from the tank should have electric heater tape under the insulation The electric heater tape should have a heat output of between 10 and 20 Wim The tape should be a self limiting tape such as Raychem and should be controlled by a thermostat set at OC Connect the heater tape to normally ON power supply FILLING AND COMMISSIONING OF THE STORAGE TANK Do not turn on the electric power gas until the tank has been filled with water Turn on at least one hot water outlet tap preferably over a bath or laundry basin Open the mains water supply tap on the line to the water heater and allow the water to fill the storage cylinder dispelling air out of the top of the cylinder through the open tap soon as water flows freely without air bursts from the tap close the tap and allow the cylinder to pressurise Check all joints for water tightness Tum on the electric power or gas to the booster element ensurin
45. emerzency heater If the element 15 present as an emergency heater it should only be used an emergency heater IN SERIES GAS BOOSTING Refer to the mstallation manual provided with the k t INSTALLATIONS IN CYCLONE OR HURRICANE ARFAS In areas susceptible to cyclones nuncanes or very high winds a separate set of instructions and a modified mounting kit is available from Solahart This kit is suitable for with pitch installations only PACKING STORAGE amp TRANSPORTATION Thermosy phon products to be kept in the original packaging materials and should be stored or transported in the vertical position note there is an arrow to indicate the UP direction for Tanks SYSTEM DECOMMISSIONING At the end of the product lifetime decommissioning of the system should be undertaken by an installer or suitable qualified plumber and or electrician if required materials used in this product can be passed to your local material recycling centre for disposal referto local council regulations for details INSTALLERS CHECKLIST Ensure that the system is installed as directed in this manual Check that all mechanical fixings are secured Check that all pipe connections are correctly tightened Ensure potable water is connected and switched on Check that the potable water tank is filled For Closed Circuit systems ensure the closed circuit has been commissioned correctly and is filled with the rct concentration of Heat Transf
46. er Fluid solution Ensure that electrical power is switched on if required Ensure the Collector covers are removed Ensure that any pipe connections through the roof have been sealed correctly Ensure the system is installed with the correct TILT hot pipe side higher In case of a remote installation make sure that a minimum of 34 or 22mm pipe is used and that the piping has continuous upwards slope towards the tank NOTICE TO VICTORIAN CUSTOMERS The Victorian Plumbing Industry Commission advises that this appliance must be installed by a licensed person required by the Victorian Building Act 1903 Only a licensed person will give you a Compliance Certificate showing that the work complies with all the relevant standards Only a licensed person will have insurance protecting their workmanship for 6 years Make sure you use a licensed person to install this water heater and ask for your Compliance Certificate 12 33 1187 Solahart Owner s Manual phon Systems Revision C Apr 07 INSTALLATION INSTRUCIIONS CLOSED CIRCUII SERIES THE TASES AND COLLECTORS ARE HEAVY IMPROPER LIFTING TECHNIQUES COULD RESULT IN PERSONAL INJURY DURING INSTALLATION IT IS THE INSTALLER S RESPONSIBILITY TO USE ONLY APPROVED LIFTING AND SAFETY DEVICES AND TECHNIQUES WHEN LIFTING COLLECTORS AND TAKES CES ROOFS Select the location of the storage tank The front mounting foot of the tank should be positio
47. ete bottle of Hartgard in each system or a minimum concentration of 20 as this Will cover most applications 83 Procedure for install all the connection electrical and plumbing NY INSTALLATION MUST COMPLY WITH LOCAL ELECTRICAL AND PLUMBING CODES AND FOLLOWING THE INSTRUCTION DETAILED IN OWNER S MANUAL i Hot water connection Cold water connection Fig 1 Fig 2 Detail Connection of the tank Remove the cover using the screwdriver included the tools Fig 3 Connect the electrical cable to the internal junction Remove the nut to connect the ground wire using the tubular spanner 84 Fig 5 Connect the neutral and phase wire Fig Fig 8 Coil the Teflon included with tools around the Install this piece to the cold inlet connection tank connection for potable water Fig 9 Connect one flexible pipe to the inlet Attention Fix Tighten the nut the o ring to avoid leakage 85 Fig 11 Coil the Teflon around G piece Fig 13 Cail the Teflon included with tools around the connection for potable water Fig 15 Tighten Fig 12 Install the G piece to the hot outlet connection Fig 14 Install the RD2 piece on the G piece Coil the Teflon around the drain valve 86 Fig 17 mm Fig 18 Tighten Install the flexible pipe as above Attention Fix the o ring to avoid leakage Fig 19 Em Fig 20 Detail Detail Fig 21 install the drain kit pipe fig 1 n 6 and fix the pl
48. frame with solar system i Detail Detail Position Position Position2 Position4 Note For all the n 4 position if necessary is possible install on the frame the 2 rail see pictures n 49 and n 50 of Solar system installation paragraph SI Procedure for the connection of the solar system to the container electrical and plumbing The solar system has to be connected to 1 internal cold water supply system joint male 3 4 2 internal hot water supply system joint male 3 4 3 internal electrical supply system Caution e Before connecting the solar system verify that it is correctly placed and fixed on the roof of the prefabricated ablution module e Disconnect power before opening the tee box Fig 1 Tee box 91 a La CLOSED Fig 2 Fig 3 Close the valve for hot and cold water vertical position Make sure that there is no power All pieces of inlet valve kit and correct position for each of these pieces Flexible pipes female 3 4 diameter Fig 4 Fig 5 Connect the flexible pipes 3 4 diameter to cold and First of this operation is important to connect to the hot water Remember to install the o ring cold water connection the inlet valve kit All the connection are with 34 diameter n 1 Non return valve 34 n2 connection 3 4 3 4 n 1 Tee piece n 1 safety valve 6 bar Note The valve 4 can drain only cold water Fig 6 Fig 7 Note the
49. g through the collector As the potable water heats up it rises by the Natural Thermosy phon Principle directly to the storage tank As the heated potable water travels through to the storage tank the cooler potable water returns to the collectors This process repeats until all water in the storage tank is heated 33 1197 Solahart Owner s Manual Thermosyphon Systems Kevidon C Apr 07 OPERATING HINIS The overall performance and power cost savings that vou will obtam from your Solabart water heater will depend on your hot water usage pattem and the usage of your electric or gas booster With a two panel 300 litre Solahart hot water heater on a clear winter day the collectors can raise the tank temperature to approximately twice the daily maximum temperature For example on a clear 15 C day the tank temperature can reach approximately 300C The supplementary booster should then be used to raise the water temperature to at least 60 C before the water is used A booster switch or alternatively a time clock may be fitted to the system to turn the booster on when required This method can increase energy savings The tollowing hints are provided to assist you in selecting the best pattern of hot water usage for your solar water heater 1 Solar energy input is greater on sunny days between 10am and 3pm H possible schedule your heavy washing or laundry for as close as possible to the middle of the day 2 Keep trees in the sun s
50. g a disconnection union The pipe work from the TPR valve to the drain should be as short as possible and fall all the way from the water heater with no restrictions It should have no more than three right angle bends in it Use DIN I5 pipe The outlet of the drain line must be in such a position that flow out of the pipe can be easily seen refer to AS NZS 3500 4 but arranged so hot water discharge will not cause injury damage or nuisance The drain line must discharge at an outlet or air break not more than 9 metres from the TPR valve In locations where water pipes are prone to freezing the drain line must be insulated and not exceed 300 mm in length In this instance the drain line is to discharge into a tundish through an air gap of between 75 mm and 150 mm WARNING As the function of the on this water heater is to discharge high temperature water under certain conditions it is strongly recommended the pipe work downstream of the TPR valve be capable of camying water exceeding 93 C Failure to observe this precaution may result in damage to pipe work and property EXPANSION CONTROL VALVE Local regulations may make it mandatory to install an expansion control valve ECW in the cold water line to the water heater In other areas an is not required unless the water saturation index is greater than 04 However may be needed in a corrosive water area where there are sufficient quantities of silica dissolved in the wa
51. g that the power or sas is comectly connected Le Active line to Active terminaletc Operae both pressure relief valves easing gear to ensure that the valves are functional The storage tank is now filled and ready operate as an electric or cas water heater To operate as a solar water heater the closed circuit must be commissioned by an authorised solahart installer or service contractor FILLI G AND COMMISSIONING THE CLOSED CIRCUIT The solar collectors and tank heat ex changer jacket are connected together to create a sealed closed circuit that is entirely separate from the potable water in the storage cylinder The circuit is filled with Hartgard fluid Under no circumstances can any fluids other than Harteard be used as the heat transfer fluid Only Solahart trained and authorised installers are permitted to fill the closed fluid circuit Refer to your Solahart dealer for more information For authorised installers a special set of instructions and installation tools provided Only potable water be used in conjunction with Harteand Refr tothe section on water quality on Page 6 of this manual THE STORAGE TANE MUST BE FILLED WITH WATER BEFORE FILLING THE CLOSED CIRCUIT Instructions detailing the closed circuit commissionme process are provided on the following two pages PRECAUTIONS WITH HARTGARD RAINWATER TA NES While Hartzard is non toxic to humars it does have an adverse effect on water stor
52. he National Health and Medical Research Council of Australia Unlike water Hartgard fluid resists freezing allowing Solahart to guarantee the Closed Circuit Series against frost damage Solahart water heaters so effective that they can save you money anywhere in the world How much you save depends on local conditions and your hot water usage patterns The L and L Free Heat Series uses a direct heating collector incorporating state of the art manufacturing technology to ensure the same quality and finish as the Closed Circuit Series It is important that you select the correct water heater for your local conditions and your family s needs WARNING Your Solahart Closed Circuit Systems protected by our exclusive Hartgard fluid The fluid is contained in the solar panels and the heat exchanger jacket around the main cylinder Although the fluid is of focd grade quality it is important that it is not ingested As with all water heat rs we recommend that you do not drink or cook with the hot water from your Solahart heater 2 33 1197 Solahart Gamer s Manual Thermosy phon Systems Revision C Apr 07 HERE S HOW IT WORKS The Solahart Closed Circuit Series uses a heat exchanger that operates under the Natural The rmosyphon Principle The 1 Series uses a direct heating method that relies upon the same Thermosyphon Principle but circulates potable water through the collectors The Solahart collectors absor
53. iate 6 Remove bicycle pump portable compressor from Test Block WARNINU Do not allow the Closed Circuit pressure to rise above 200 or permanent System damage may occur It the FESPR200 Valve opens during the pressure t st wait until the Valve re seals before checking all connections for evidence of leakage It the Valve does not open during the pressure test then check all connections for any evidence of leakage 2 Ensure that the Closed Circuit pre sum APTE remains stable for at least 10 minutes C leakage is observed at any of the connections rectify the problem and repeat steps 1 to 8 JH Release the pressure from the Closed Circuit hy removing the PRe PR200 Valve from the Test Block Ti Once the pressure is relieved replace PRe PR200 Valve u x Remove the Fill Plug from the Fill Assembly and connect the 2 hose as quickly as possible bo minimise fluid spillage 11 1 ati KL i 33 1197 Solahart Owner s Manual Thermosyphon Systems Revision C Apr 07 15 CAUTION If more than 0 5 litres of fluid is spilled repeat steps 1 5 the entire contents of the Hartzard container into the Closed Circuit using the 2 hose Water will flow from the PRe PR2600 Valve Port during this operation 4 5 litres foreach container of Hartgardi Remove the PRS PR 00 Valve and siphon When the Hartgard container is empty flush approx
54. itted must be drained and cleaned out to remove any dirt or debris which may have accumulated during installation Failure to remove dirt or debris may affect performance and the manufacturer s product guarantee The installation of filters of appropriate capacity at the inlet of the water from the mains supply is always advisable In areas which are subject to highly aggressive water arrangements must be made to treat the water before it enters the valve Caleffi 2521 series mixing valve must be installed in accordance with the diagrams in this manual taking into account all current applicable standards Caleffi 2521 series mixing valve can be installed in any position either vertical or horizontal The following are shown on the mixer body Hot water inlet colour red and marked HOT Cold water inlet colour blue and marked COLD Mixed water outlet marked MIX It is essential that access io the valve is totally unobstructed for any maintenance which may be required to the valve or connections Ihe pipework from to the valve must not be used to support the weight of the valve itself In thermostatic mixing valve equipped systems the check valves need to be fitted to avoid undesirable circulation and back flow Thermostatic mixer valves are also available in versions with non return valves on the built in hot and cold inlets 138 Schema applicativo Application Diagrams Einbaubeispiel Sch mas d application Esque
55. iver in the direction of the arrow Fig 4 Verify if the operational time has been correctly set if not repeat following the instructions carefully The installation and the electrical connection are illustrated on Fig 4 MODELS WITH PULL CORD The electrical connection is illustrated on Fig 3 It is only necessary to exclude the one pole switch A as described on the electrical scheme 133 Fig Abb Afb 3 Fig Abb Afb 4 A MORSETTIERA ASPIRTIMER CLAMPBOARD BOITE BORNES ASPIRTIMER KLEMMENSTRIP VAN ASPIRTIMER TERMINALER ASPIRTIMER LAMPADA DI ILLUMINAZIONE BULB LAMPE LAMPE LAMP P RE INTERRUTTORE DI COMANDO SWITCH INTERRUPT ELF SCHALTER BEDIENINGSSCHAKELAAR KONTAKT INTERRUTTORE GENERALE MAIN SWITCH INTERRUPTEUA GENERAL HAUPTSCHALTER HOOFDSCHAKELAAR HOVEDAFBRYDER Fig Abb Afb 5 19 6 Socket outlet for shaver PROFESS STI A nu CODICE ARTICOLO AMS460 b Installazione apparecchi casa e ufficio gt Matix T i ts DESCRIZIONE Pi rasoio con trasformatore di isolamento ingresso 230V a c 50 60H uscita 115 2307 a c 20VA CARATTERISTICHE TECNICHE Tensione 230 Moduli prodotto qui illustrati sono costruiti a regola d arte materia di sicurezza ai sensi delle leggi 186 del 1 3 1968 e 791 18 10 1977 e se installati e utilizzati in
56. izphere ALWAYS USE A COMPASS TO CHECK ORIENTATION Deviation from the equator of up to 45 East or West has little effect on total annual solar contribution approximately 5 per cent I it 15 not possible to face the equator the decision of either an EASTERLY or WESTERLY bias must be made If the majority of hot water usage 15 before 2 p m favour an EASTERL Y bias If the majority of hot water usage 15 after 2 p m favour a WESTERLY bias Ideally the heater should be mstalled on a pitch equal to the zeographic latitude of the place of installation However vanaton the pitch to within 20 of the latitude will have little effect on the total annual solar contribution nonunally around a 5 per cent reduction The mmimum allowable angle of pitch of the heater is 10 to ensure sufficient pitch for thermo syphomme and glass cleammz At pitches greater than 307 the system must be installed usmg special tank straps and mounted on a cyclone frame These tems are available from vow local Solahart supplier If 1t 15 necessary to face the solar hot water heater 45 to either the East or the West a lower pitch installahon will give better performance In such fwd Loma eases the addition of a third panel to the system may be more aesthetically economically and thermally beneficial than mounting the heater on roof brackets to face the equator THE HEATER MUST BE INSTALLED ON AN ADEQUATELY SUPPORTED AREA OF ROOF as close as possi
57. levelled Step 11 If the floor is not perfectly levelled place some shims under the floor structure Step 12 Place the lower U shaped guides items 18 amp 19 on the external perimeter of the floor keeping them 23 mm far from the external border of the floor structure as shown in the drawing 3 Fix them to the structure using self threading screws with hexagonal head 04 2 19 every 45 cm approx see detail F 10 REFABRICATED BUILDINGS Step 13 Assemble the step floor Take the floor polyurethane sandwich panels 30 mm thick and place them above the floor structure Warning Floor panels must be cut with a jig saw min 60x110 mm at the corners and min 60x55 mm at the centres near the vertical pillars Step 14 Start with the first panel 1000 mm wide taking care to place the side with the groove against the longitudinal U shaped lower guide Step 15 Proceed in this way until the floor is completed 11 PREFABRICATED BUILDINGS Step 16 Lay down the PVC sheet above the floor panels Step 17 Cut the PVC sheet near the vertical pillars Step 18 Bolt the corner junction elements pillar roof right left item 13 at the top of the four corner pillars items 5 amp 7 See detail C on drawing 2 Step 19 Bolt the central junction elements pillar roof item 14 at the top of the central pillars item 6 See detail D on drawi
58. ma aplicativo Esquemas aplicativos Toepassingsschema After installation the valve must be tested and commissioned in accordance with the instructions given below taking into account current applicable standards 1 Ensure that the system is clean and free from any dirt or debris before commissioning the thermostatic mixer 2 It is recommended that the temperature is set using a suitable calibrated digital thermometer The valve must be commissioned by measuring the temperature of the mixed water emerging at the point of use 3 Ihe maximum outlet temperature from the valve must be set taking account of the fluctuations due to simultaneous use It is essential for these conditions to be stabilised before commissioning 4 Adjust the temperature using the adjusting knob on the valve Setting the The temperature is set to the required value by means of the adjusting knob temperature with the graduated scale on the top of the valve 7 7 11 219141516 71 with Typ 68C Toop 19C gt P 3bar 139 Position the handle to the number required Unscrew the head screw pull off the handle and reposition it so that the handle fits into the internal slot of the knob Tighten the head screw Maintenance In service tests should be carried out regularly to monitor the mixer performance as deterioration of performance could indicate that the valve and or the system require maintenance If during these tests the temperatu
59. n the lower part of the building Step 44 Assemble the roof panels in the upper part of the building item 24 1 so that they overlap those previously put in place see detail M Step 45 Fix the roof panels using the self screwing screws with hexagonal head 26 3x120 and the fixing elements item 37 by the ribs of the roof panels tacking care that the screws perforate the supporting roof beams See details I L N SS EDILSIDER Z QN w S p A W PREFABRICATED BUILDINGS otep 46 Place the roof flashing item 37 in the upper side as shown in detail I and fix it with self threading screws with hexagonal head 04 2x19 to the roof panels every two ribs otep 47 Place the vertical corner flashings items 33_1 amp 33_2 on the four corners of the building Each flashing must be fixed to the structure using four self threading screws with hexagonal head 4 2 19 for each side of the profile See detail on drawing 5 Step 48 The external building is now completed Step 49 Proceed with the internal finishing Place the skirting boards between the floor and the wall panels all around the internal perimeter of the building 20 AS EDILTTDER gt S p A W PREFABRICATED BUILDINGS otep 50 Place and fix to the floor panel by the vertical pillars the L shaped elements item 40 using self threading screws with hexagonal head 24 2
60. nce is not in use Do not obstruct the air inlet or outlet grilles In conformity with prevention and safety laws in force when installation of exhaust fan is completed make sure that it is not at all possible to reach the motion paris fram the inlet side On the contrary itis necessary to mount the special protection shutter cod 5 9 901 If there is already a combustion fuel appliance in the room it is essential to ensure that the air supply to the room is adequate for the correct functioning of bath the combustion appliance and the fan Do not install the fan in the same duct where gas appliance fume is conveyed The appliance must discharge into a single exhaust pipe or directly outside the building The system can be either wall mounted or ceiling mounted INSTALLATION AND ELECTRIC CONNECTION Install the extractor fan at least 2 9 m above the floor level Remove the screw covers Separate the cover 1 from the motor housing 2 by removing the screws 3 Insert the motor housing 2 so that it corresponds with the outlet hole by means of screws and adequate expansion plugs Fig 1 For glass mounted type Fig 2 fasten with the four screws 5 supplied the motor holder 2 on the flange 4 with the accessory ASPIRKIT VETRO Q or F already mounted If connecting with outside wiring break off one of the two plastic parts E of the motor support in order to pass the cable Fig
61. nd of the pipe te the lower collector socket and Remove the yellow memaction label from the hot pipe Fit the bot pipe first at the left hand side of the tank Tighten collector side nut before tank side nut The floating cometire should always be ou the tank side Note that neither the hot nor tbe cold pipes collector retum and flow lines require rmsularion on these systems It 15 recommended bowever Insulation be fitted to these should the system be metalled a metal or trafficable roof When in position secure the tank straps to the roof rafters as for the collector strap Ensure the straps are Replace the roof Fir the Pressure Temperature Operated Relief Valve No 45 1104 into the rank as per water connection diagrams Page 34 If the installation involves tbe Hartstat System this should now be fitted Refer to the installation instructions provided with the Hartstat for details FIBRO CEMENT OR METAL SHEET ROOFING Select a location for the storage tank close to a purlin Avoid locating tank st mid span of sheeting Fixing and assembly procedures are similar to that detailed for roofs with the exception that the tank straps and the collector straps are fixed with coach screws to the purlins below refer to drawings Page 271 METAL TILED ROOF Select a location for the storage tank The front mounting foot of the rank should be posritioned directly over a batten Fixing and
62. ned directly over a batten Remove several tiles to expose the rafters and this batten Measure 2050 mm down 1270 mm for 301 amp 221 Closed Circuit System from the centre of the batten to determine the location of the collector rail refer to drawings Paze 35 Mark thts location Remove several roofing tiles from this location to expose the rafters Hook the two stainless steel straps Part No 33 0847 three for the 303 Closed Circuit System to the rail and Line up the straps with the rafters Ensure that they are no more than 1 5 m apart and not closer than 1 After positioning the rail level raise the left hand side 12 mm for each collector fitted ie 12 mm for a single collector system 24 mm for a two collector system 38 min for a three collectors etc and fix the strap to the rafters Replace the tiles refer to drawings Page 35 Move back up to where the storage tank be positioned Place the flashing over this row of tiles and tuck the top of the flashing under the row above Now a lifting device lift the collectors the roof and place them carefully into the collector rail Remove the red transit plugs from the collector sockets Join the collectors together wing the collector connector assemblies Part No 33 7121 Om systems that use cometite Airings ensure the fines are Tally merted Into sockets before neltenine the wars medium spammer pressure will be required The c
63. ng 2 12 lt PREFABRICATED BUILDINGS Step 20 Starting from the corner bolt the main roof beams item 8 to the junction elements at the corner and at the centre Alk let t Step 21 Bolt the junction element for cross roof beams item 15 both to the main roof beam item 8 and to the junction element central pillar roof item 14 Step 22 Complete the installation of the roof structure at the corner bolting the head roof beams items 9 13 lt PREFABRICATED BUILDINGS Step 23 Complete the installation of the roof structure at the centre bolting the central roof beam item 9 Step 24 The supporting structure is now completed Step 25 Assemble the wall panels as shown in the drawing 4 Place the first wall sandwich panel on the long side of the building item 20_1 inside the lower U shaped guide keeping the tongue towards the lower short side of the building Step 26 Proceed placing all the other panels until the longitudinal wall is completed items 20 2 20 3 20 4 20 5 20 6 20 7 taking care to keep it in vertical position Screw all the panels at the base using two self threading screws with hexagonal head 24 2x19 see detail G 14 SEDILI PREFABRICATED BUILDINGS Step 27 Place the upper corner flashings items 34 at the top of the wall panels See detail on drawing 5 Step 28 Each
64. o in nds nei fori del portalampada Awitore la lampadina e Sistemare la guarnizione in dotazione rtando ad unione le due estremit facendo in modo da portarle in prossimit di un aggancio Inserire la calotta sulla guarnizione e ruotarla in senso orario Per la manutenzione del prodotto aprire ruotando la calotta in senso antiorario fig 3 IP65 CE Y Rl 60W Coco RP GB ROUND CEILING LAMP d e Before installation disconnect main power If the ceiling lamp has been installed vertically assure yourself that the lamp holder is facing upward Use only incandescent light bulbs with power not exceeding 60W alternatively you can use energy saving bulbs up to PLTI with maximum length 145mm Instructions for the installation Choose the cable s entry between one of the five knock out holes in case you use the back entrance supplied colle gland passi through the pregal hales In any other cose knock out one the erntrances and apply either gland of cable clamp either or PG13 5 insert the reflecting sereen in the bose by putting it in the four reference IUS Fix the lamp holder in the fixing point by the supplied screw Fix the ceiling lamp to the well by the perforations with centre distance 150 or with the coupling system figure 1 Insert the insulating sheath on the wires figure 2 Sirip tha wires for approximately 8mm twist the copper str
65. olahart heater is suitable for use with water with a total dissolved solid content less than 1 000 ppm and for which the total hardness does not exceed 200 ppm Water supplies having calcium hardness CaCOg and an alkalinity in excess of 150 ppm should be treated by a softening process prior to use with this heater to prevent scaling and damage to the electric booster element water analysis can be obtained from your water supply authority Anode Replacement Period The tank is lined with two coats of high quality vitreous enamel The sacrificial anode is a low cost item that is simple to replace All metals comode in hot water Copper and stainless steel tanks generally are not fitted with anodes and therefor rely on the inherent properties of the metal to limit the corrosion rate Replacing the anode regularly is less expensive than replacing the complete tank Water quality details should be obtained from the water authority where special water supplies are used The following table is a guide to anode replacement intervals and to system Major Service intervals Total Dissolved Solids ppm Recommended Anode Replacement Major Service Interval Over 1 000 Less than 2 years an aluminium anode is required Generally where the water is supplied from a bore or well the quality of the water will be such that a three year anode change or less will be required A water analysis is recommended for these locations ES 33
66. olahart is not connected 2 The existing water heater is thermostatically controlled not flow controlled except when used in conjunction with an electronic instantaneous water heater Note For flow controlled water heaters the heater can act as a supplementary heat source only not as pre heater and the heater can be connected in a parallel circuit only via a changeover valves 3 The operating pressures of the two heaters are compatible or reduced to the lower of the two heaters 4 The existing heater has sufficient thermal capacity in its cwn right to supply normal water requirements and is complete with its own controls and valves and these are not inte fered with 33 1197 Solahart Owner s Manual Thermosy phon Systems Revision C Apr 07 FACIS YOU SHOULD KNOW ABOUI YOUR SOLAHARI WATER HEATER Hot Hot Water Your Solahart water heater will generate hot water quickly and efficiently Under normal fanuly use it will operate between 60 C and HFC However the temperature can exceed this and under certain circumstances may be as high as 954 This can occur during prolonged periods of direct sunlight and particularly in summer or long periods of reduced water usage Extreme care should be taken in these circumstances Check the water temperature before use such as when entering a shower or filling a bath or basin to ensure it is suitable for the application and will not cause scald injury We recommend and it may also be
67. onetite fittings should be used only once If for reason assemblies with conente fitnngs need to be removed replace them completely with new assembles Fit the fill assembly Part No 33 7134 and the collector bung assembly Part Mo 33 7135 into the bottom left and top rizht hand comers respectively of the left and rizhr band collectors respectively using mediun spammer pressure Centralise the collectors on the Tail and lock the collectors to the rail with the 4 collector clamps and tighter using the wats and bolts provided For roof installations slide the tank to collector spacers Part 33 7144 over the top of the collectors These should be located 200 from the outer of the collectors and on a high spot of the tiles or profile for metal roof Now wing a liins device lift the tank onto the roof Place the tank onto an alumunium flashing and locate the tank central to the collectors before sliding it down the spacers Secure the tank to the roof rafters in a similar manner to that for the collectors usimg the tank strap Part No 33 0845 and the clamps Part No 33 0847 Loosely attach the tank clamps to the rear foot of the tank base and clip in and bolt the tank straps as per drawings Page 32 Ensure the bolt beads fit into the valley of the tile Remove the yellow mstracton label from the cold pipe Fit the cold pipe first at the band side of the tank and insert the other e
68. path at a evel where the collectors are not shaded at any time during periods of effective solar radiation Off Peak Power If y our Solahart water heater is connected to an Ott Peak night rate electrical supply it is important to remember that the booster may only operate late at night On cloudy days the tank may only gain a small amount of energy during the day Careful planning will be required to avoid running out of hot water if large quantities are drawn during the day In areas where a Day Rate electrical switch is permitted the storage tank can be boosted manually to ensure hot water is available at the end of the day Over Night Temperature Stabilisation Overnight temperature stabilisation is the reduction in water temperature as the hot water at the top of the storage cylinder transfers some of its heat to the cooler water in the lower section of the cylinder This effect is often perceived as heat loss but is actually the redistribution of stored heat more evenly over the entire contents of the storage tank This may make it necessary to use the booster to raise the water in the top section of the cylinder back to an acceptable temperature Overnight temperature stabilisation is most evident in the morning if the booster switch or time clock is left OFF over night Using Your Solahart Heater as a Pre Heater Your Solahart can be used as a pre heater to an existing heater provided that 1 The power supply to the S
69. pre fitted window item 22 3 Step 37 Position the wall sandwich panel item 21 4 Screw all the panels at the base using two self threading screws with hexagonal head 24 2x19 see detail Step 38 Place the upper corner flashings items 36 at the top of the wall panels See detail on drawing 5 Each flashing must be fixed to the structure using five self threading screws with hexagonal head 4 2x19 for each side of the profile PREFABRICATED BUILDINGS Step 39 Place the threshold on the floor at the bottom of the door so that to cover the U shaped guide and fix it to the guide itself with two self threading screws with hexagonal head 24 2x19 Warning It is strictly recommended to follow the position of the wall sandwich panels shown in the drawings Step 40 Stick the adhesive gasket on the external border of roof flashings See detail H on drawing 5 Step 41 Assemble to roof covering as shown in the drawing 6 Place the first ripbed sandwich panel item 24 2 so that the upper short side stay in the middle of the central cross roof beam item 9 and the external long side comes out of 25 cm from the external border of the building 18 PREFABRICATED BUILDINGS Step 42 Proceed to assemble all the other roof panels in the lower part of the building Step 43 Stick the adhesive gasket on the polyurethane foam of the roof panels i
70. r over the package 2 Place some shims in the front under the package to keep it lifted from the floor Load the package 7 with the external doors to complete the available space on the left side Load all the other packages on the right sides the concrete blocks and the junction elements at the bottom then the air conditioners the boxes with the electrical installation and all the other accessories Warning lt is strictly recommended to fasten all the packages in order to avoid damages during transportation 29 PACKING LIST S EDILSIDER MAIN BEAM FOR FLOOR C shaped profile in galvanized steel 2 mm thick ITEM ARTICLE DIMENSIONS INITIAL FINAL HEAD BEAM FOR FLOOR C shaped profile in galvanized steel 2 mm thick ITEM QTY ARTICLE DIMENSIONS CENTRAL BEAM FOR FLOOR C shaped profile in galvanized steel 2 mm thick ITEM ARTICLE DIMENSIONS CENTRAL BEAM FOR FLOOR C shaped profile in galvanized steel 2 mm thick ITEM QTY ARTICLE DIMENSIONS 4 s FPM Piso seo isossa S EDILSIDER INITIAL CENTRAL FINAL PILLAR C shaped profile in galvanized steel 2 mm thick ITEM ARTICLE DIMENSIONS AS FPNLP100 2653 100X55X2653 FPNLP100_2825 100X55X2825 MAIN BEAM FOR ROOF C shaped profile in galvanized steel 2 mm thick QTY ARTICLE DIMENSIONS INITIAL CENTRAL FINAL BEAM FOR ROOF C shaped profile in galvanized steel 2 mm thick QTY ARTICL
71. re of the mixed water has changed significantly in comparison with the previous test the details given in the installation and commissioning sections should be checked and maintenance carried out The following aspects should be checked regularly to ensure that the optimum performance levels of the valve are maintained Every 12 months at least or more often if necessary 1 Check and clean the system filters 2 Verify that any check valves positioned upstream of the Caleffi valve are operating correctly without problems caused by impurities 3 Ihe Caleffi valve should not be dismantled Limescale can be removed from internal components by immersion in a suitable de scaling fluid 4 When the components which can be maintained have been checked commissioning should be carried out again 140 Leave this manual for the user The thermostatic mixer must be installed by a licensed plumber accordance with national regulations and or relevant local requirements lf the thermostatic mixer is not installed commissioned and maintained properly according to the instructions contained in this manual it may not operate correctly and may endanger the user sure that all the connecting pipework is water tight When making the water connections make sure that the mixer connecting pipework is not mechanically over stressed Over time this could cause breakages with consequent water losses which in turn could cause harm to
72. s 33 1197 Solahart Owner s Manual The rmeey phon Systems Revision C Apr 07 Major Service Usually Every Five Years This service should be performed every five years or more often in poor water quality areas refer to Table below THE MAJOR SERVICE CAN ONLY BE CARRIFD OUT BY YOUR LOCAL SOLAHART DEALER OR AUTHORISED SERVICE REPRESENTATIVE Note The major service ard replacement of components which have not failed are rot incladed in the Solahart warranty 1 Check the closed circuit flind level Closed Circwit Series only 2 Replace the pressure temperature operated relief valve Part No 45 1104 3 Flush the cold water relief valve Part No 45 1103 i Where fitted check the electric element for excessive calcium build up or corrosion Replace if necessary 5 Visually check the uut for any potential problems ez broken glass excessive dust build up shading etc Carefully mspect all connections 71 Dram and flush out tank sediment build up if Refer to instructions for emptying the water heater on Page Drain and flush collectors L Series only Refer to instructions for emptying the water heater on Page 7 d Replace the anode 10 For units fitted with a Gas Booster check the following 1 Condition of the spark electrode ii Condition of the flue terminal gasket 111 Build up of dust on the fan Water Quality Is it Suttable for the Solahart Water Heater Your S
73. s 5 amp 7 with the junction element for corner item 10 using the bolts M8x30 complete of nut and washers see detail A Step 3 Bolt the central pillars item 6 with the junction element for central floor beam item 12 using the bolts M8x30 complete of nut and washers see detail B Step 4 Bolt the central floor beam item 3 with the junction element for central floor beam item 11 using the bolts M8x30 complete of nut and washers see detail B Step 5 Take the initial pillar and bolt it in the corner at the base to the main floor beam item 1 and to the initial final head floor beam item 2 This operation must be repeated also for the pillar in the opposite side see detail A W PREFABRICATED BUILDINGS Step 6 Bolt the central cross beams item 4 to the two main floor beams item 1 See detail E Step 7 Erect the central pillars item 6 Warning During the erection of the central pillars take care to bolt together the main floor beams item 1 the central cross beam item 3 and the central pillar item 6 See detail B Step 8 The above operations must be repeated until the floor structure is completed q ENS IDER WN S p A W PREFABRICATED BUILDINGS Step 9 Lift the floor structure and position it above the foundation concrete blocks Step 10 Check that the floor structure is perfectly
74. s discharged through the tap it will make an unusual sound like air escaping Hartgard Solution Hartgard is a blue non toxic propylene glycol fluid and when mixed with water provides the Heat Transfer Fluid in Closed Circuit systems Hartgard is used to lower the freezing temperature of the Heat Transfer Fluid and so provides protection against freezing for the correct of Hartgard in the Heat Transfer Fluid refer to the section on Frost Freeze Protection Should the water from your Closed Circuit Series Heater appear blue then this may indicate a leak of Hartgard from the jacket into the potable water While Hartgard is a food grade solution and not hazardous to health the blue colour in the water indicates a fault and your Solahart serviceman should be contacted to inzpect the system Over temperature Protection System The Closed Circuit Seres high performance systems have a means of controlling the maximum temperature of the water the storage tank These systems contam an m line Hartstar valve located between the hot outlet of the collectors and the inlet to the tank heat exchanger This valve closes when the tank has reached a sufficiently high temperature thereby preventing further heat transfer to the tank and thus limiting its temperature to more acceptable levels Corrosion Protection Corrosion protection of the potable water tank is obtained by using two coats of vitreous enamel and the use of a sacrificial anod
75. ses except where the storage tank is vented to atmosphere through an open pipe When applying Teflon sealing tape to the thread of the TPR valve ensure that the tape is at least 3 mm back from the end of the thread to prevent tape fouling the valve seat The TPR valve should be operated once every six months to remove lime deposits and to verify that it is not blocked To operate the valve hold the relief arm lever open It i important that the lever is raised and lowered gently DANGER Failure to do this may result in the water heater cylinder failing or under certain circumstances exploding The TPR valve is shipped in the pipe kit and must be fitted before the water heater is operated Before fitting the TPR valve make sure the probe has not been bent Seal the TPR valve thread with Teflon tape never hemp ensure that the tape is at least 3 mm back from the end of the thread to prevent tape fouling the valve seat Screw the valve into the comect opening leaving the valve outlet pointing downwards not use a wrench on the TPR valve body use the spanner flats provided Continuous leakage of water from the TPR valve and its drain line may indicate a problem with the water heater WARNING Never block the outlet of the valve or its drain line for any reason VALVE DRAIN copper drain line must be fitted to the TPR valve to carry the discharge clear of the water heater Connect the drain line to the TPR valve usin
76. sh cold water through the tank m order to cool both the tank and the closed circuit fund 4 De not dram the tank as it 1 recommended the potable water tank remam pressunsed until the closed circuit pressure 15 relieved 5 Tum off the water supply 6 For Closed Circuit Senes relieve the pressure m the jacket by removms the FRS jacket relief valve Extreme care should be taken when removing the valve as the jacket fluid could be at high temperature and under pressure 7 Release the water pressure at the pressure temperatire relief valve by holding the relief arm open 8 Lhsconnect the cold water mlet and allow the water to dram out via a hose fitted to the cold water mlet connection 9 Avoid contact with the hot water and ensure that the hose safely discharges the hot water away from the roof area 10 Hold open the tank relief lever to allow into the storage tank 11 For L Series only unscrew and remove the bung plug on the bottom right hand comer of the right hand collector PR6 PR200 Jacket Pressure Relief Valve The heat exchange jacket has a relief valve located in the vent pipe of the jacket This relief valve is to prevent over pressurisation of the closed circuit either due to incorrect filling or abnormal operating conditions During the heaters first summer season fluid will discharge from the relief valve until the ideal closed circuit fluid volume is established Discharges from the valve after this time could indicat
77. system is to be installed an area where the temperature falls below 34 C 29 F please contact your dealer for advice 33 1197 Salahart Owner s Manual Thermosyphon Systems Revision C Apr 07 11 EXTERNAL PIPE INSULATION Where potable water piping 15 an extemal location or attic space where the temperature can be as low 7 C 18 F it must be insulated with a minimum 33 Armaflex or similar flexible elastomeric closed cell thermal insulation Where the temperature can fall to 1 1 C 12 F the insulation thickness must be increased to 1 Y Insulation m extemal locations can deteriorate through UV radiation To prevent this a laver of outdoor UV stable pamt or other similar protective coatmg must be applied to the inzulazen STOVE COIL BOOSTERS Manually fed boosters such as stove coils back boilers or coils im open fired grates not permitted to be connected ta Salahart heaters unless the storage cylinder 15 open vented Such auxiliary energy sources must not be connected mto the closed circuit Installation details for these devices are available from Solahart on application In Australia refer to 8533001 for additional information Eefer also to your local water authority requirements for details of vent header tank and reduction valves ELECTRICAL ELEMENT BOOSTING Some systems are supplied with an auxiliary electrical booster element which can be used as a boosting heater or as an
78. t to use this appliance any longer it should be removed from the electrical supply and rendered inoperative then disposed af in the normal manner It is also recommended to make harmless those parts of the appliance which could be harmful especially to children wha might play with the disused appliance The installation must conform to the requirements of the latest issue of the wiring regulations This appliance has been constructed to comply with the requirements of the following European Directives CEE 73 23 CEE 83 68 GEE 89 336 CEE 93 68 The setis workmanhke manufactured A correct use and a regular maintenance guarantee lide and reliability of all electrical and mechanical parts SPECIAL WARNINGS Installation must be carried cut as detailed in these instructions The user is warned that incorrect installation could cause harm to persons or animals or damage to property The Manufacturer cannot be held responsible in such cases The apparatus is double insulated Class and does not require earthing Check that the current carrying capacity of the mains wiring and socket are adequate for the maximum of the device shown on the rating label In case of doubt consult a suitably qualified person When installing it is necessary to use a double pole switch with a contact separation of 3 mm or more Do not leave the appliance plugged if unnecessary Switch off the main switch of the appliance when the applia
79. ter For this Solahart Water Heater an RMC H50 Cold Relief Valve part no 45 1 103 is used as the must always be installed after the TRIO valve part 33 1675 and must be the last valve installed prior to the water heater sce a typical cold water configuration page 10 A copper drain line must be run separately from the drain of the TPR valve The TRIO valve in the cold water inlet line also enables the water to be turned OFF tor servicing purposes 10 33 1197 Solahart Owners Manual Thermos phon Systems Revision C Apr 07 DRAIN LINES GENERAL The TPR valve and should both have dram pipes connected to their outlets These pipes should run to level where hot water discharge 15 safe and clear of any paved areas Do not seal or block the ends of these dram pipes or the valve outlets Do not allow water from the valve outlets or dram pipes to drip or discharge onto roofing materials or roof gutters VALVE LOCATION All the valves in the inlet line must be located at least 1 metre away from the heater and withm easy reach no more than 1 8 metres above ground level The valves should not be located on the house roof and NOT IN THE CEILING SPACE WATER PRESSURE Where the supply water pressure frequently exceeds 530 kPa an additional pressure linutme valve will be necessary to lmit the inconung mains pressure to 600 kPa In cases where pressure Imutms valve 15 not fitted the occurrence of any
80. unting all the parts of the frame Remove the 3 rails E and A see fig 21 Fig 29 Fig 30 Remove the 2 pieces L Remove the 2 pieces 100 Fig 31 Fig 32 Connect the two part T 1 and T2 in the fig 30 with The frame at the end clamps 101 18 SOLAHART 5 MANUAL hart 5 MANUAL Includes Installation Instructions SOLAR WATER HEATERS Solahart Industries Pty Ltd ABN 45 064 945 848 iS Selahart Y vi s T CONTENTS 102 Solahart Technology Here s How It Works Operating Hints Fact Your Should Know About Your Water Heater Maintenance Installation Instructions All Models Installation Instructions Closed Circuit Series Technical Data Annual Performance Calculation For Europe Installation Diagram Model 151KF Installation Diagram Model 302KF Closed Circuit Series Water Connections 103 12 18 19 20 28 34 33 1197 Salahart Owner s Manual Thermosyphon Systems Revision C Apr 07 WORLD S LEADING TECHNOLOGY Your Solahart is equipped with the latest technology m solar water heaters The Closed Circuit Series feature collectors that contain a special heat transfer fluid called Hartgard which acts to enhance the performance of your Solahart water heater Hartgard is a special food grade solution and is the only solution permitted to be used in the closed circuit systems Hartgard has been approved by t
81. used by mounting procedures which are not in accordance with instructions Product installation shall be performed in a workmanlike fashion 129 130 131 19 5 Extractor fan ASPIRMURO ASPIRMURO MATIC NEI MODELLI MATIC LE PALETTE APRONO E 51 CHIU DONO PROGRESSIVAMENTE DOPO CIRCA 30 SEC DANS LES MODELLES MATIC LES AILETTES S DUVRENT ET SE FERMENT D UNE FAGONGRADUELLE APRES 30 SEC IN THE MATIC MODELS THE SHUTTERS PROGRESSIVELY AND CLOSE AFTER APPROXIMATELY 30 SECONDS DI MODELLEN IME GITTER OFFNEN UND AC T H U N G SCHLIEBEN SICH SCHRITTWEISE NACH ETWA x SEKUNDEN E ASPIRA S r l Sede Sociale 20090 Caleppio di Settala MI 6 Via dell Osio Sede Commerciale a Magazzini 10152 TORINO 28 F Via Foggia Tel 39 011 238 78 11 Fax 39 011 238 78 70 www aspira online com e mail info tecnogaspira online com ASPIRMURO 132 GENERAL WARNINGS Read carefully the instructions in this booklet as they give important information on the correct installation use and maintenance of the appliance Keep this booklet in a safe place so that it will be available for future reference After unpacking check the integrity of tha set In case of doubt do not use the set and ask for qualified person s intervention All the packaging plastic bags polystyrene foam nails etc must be kept out of the reach of children Before connecting the

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