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D736245ZB Automatic feeder Alimentatore automatico

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1. Digital outlets Test fu CUTTER MOTOR CONTROL SHRED SUCTION OFF CUTTER SIDE LIGHT SWITCH OFF READING SIDE LIGHT SWITCH OFF FEEDER EXIT 1 OFF FEEDER EXIT 2 OFF FEEDER EXIT 3 OFF FEEDER EXIT 4 OFF AUX EXIT 1 OFF AUX EXIT 2 OFF AUX EXIT 3 OFF AUX EXIT 4 OFF The loader outputs are as follows Output 1 This test checks operation of the clamp closure and its solenoid valve 4 Press START to open and close the clamp and observe on the display transition from OFF to ON If transition does not take place contact Silca After Sales Service Output 2 This test checks operation of the key advancement slide and its solenoid valve 1 Press START to begin the test the display will show transition from OFF to ON If transition does not take place contact Silca After Sales Service Output 3 This test checks operation of the key alignment gauge and its solenoid valve 5 Press START to begin the test the display will show transition from OFF to ON If transition does not take place contact Silca After Sales Service Output 4 This test checks operation of the key ejection slide and its solenoid valve 3 Press START to begin the test the display will show transition from OFF to ON If transition does not take place contact Silca After Sales Service Auxiliary output 1 This test checks operation of the key retraction slide and its solenoid valve 2 Press START to begin the test the display will sh
2. SI ddaHfnanz AHOSILVWOLNV OOILVWOLNVY HOQV LN3IATTV ANDILVWOLNV YNALVLNAWITV 430333 OILVINNOLNV OOILLVINOLRV ddO LV LNdII IV uL vl o 9 3HOSN3S c 9 AYOSNGS St a 3HOSN3 8 3HOSN3S 9I 3 AYOSNGS ZI 8l 25 0000000000000 000000000000 o CN 4 1 lo ANO 6 CC e VIONIVAOuLI3H OL v VIONIVAOuLL3 3 Ec VIONTVAOuLI3 3 LI S VIONTVAOuLL3 v VIOA TVAOd1 13414 el 3 3dOSN3S Sc E 8 o ONI I LNI VE 6 NI c NI SI V NI S NI 9I 9NI v ZNI ZI Abet S Abet 81 Avet 9 Abet 61 L Xnv LNO Z 8 NI 02 QNO 8 ANO Lo ANO 6 ANO ec 0 Xnv LNO OL 0 LNO c LINO LI c LNO ve LNO cl c XNV NI Sc XNV NI L Sc vl Q v LONI C NI E CNI V NI S v NI 9 S NI L9 NI 8ZNI 6 Abet Ol Avet LL Avot cl Avert ELE XNW LNO VES NI St ANO 91 ANO LL ANO 8I ANO 61 O xnv LNO 0c 0 LNO Ie E LNO ec e LNO c LNO ve c XNV NI Sc XNV NI 9c XNV NI Copyright Silca 2013 Operating manual English Automatic key feeder Unocode 399 PLUS PNEUMATIC SYSTEM DIAGRAMS 3sVa ans UM ECL Lc ey w u w o uu TE cL bus Ld c cc cL A MR dL i ESTA S S c WJ A a CT LM LL LLL T Mc LEM SS JERE we 3aris ONIAVOT 30 1S SNIGVOINN SdIWV 19 ASNVS ATA d3GVO 1 S 1d 66e SGQQONN dOd INVdSVIGQ OLLVINNANd o OAVO VOUVIN we 9 G Je L3 NI div Copyright Silca 2013 IV
3. mp OPTIONAL e Universal Loader D708097ZB Yin 4 T D736245ZB Automatic feeder Unocode code D436250XA vers 4 c 2010 SILCA S p A Vittorio Veneto All rights reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the permission of SILCA S p A Edition May 2013 Printed in Vittorio Veneto by SILCA S p A Via Podgora 20 Z 1 31029 VITTORIO VENETO TV Italy Operating manual English Automatic Feeder Unocode 399 PLUS IMPORTANT NOTE some of the pictures in this manual show the Unocode 399 PLUS key cut ting machine complete with the following options Automatic feeder Swarf suction unit e Sorter GENERAL ATTENTION the automatic feeder code D736245ZB can be run only with a Unocode 399 PLUS key cutting machine which has version 2 1 032 or higher software installed the version installed on the key cutting machine appears on the display when it is turned on With the standard machine keys can be cut that normally use side A of the base clamp on the Unocode 399 that is to say with a maximum cutting depth of no less than 3 9 mm Keys with a maximum cutting depth of less than 3 9 mm use side B of the standard clamp and for these the top and bottom jaws must be replaced with those in the optional set Fig 1 Copyright Silca 2013 3 Automatic Feeder Unocode 399 PLUS Operating
4. TOP LOADER REGULATION AND FITTING 1 Use a gauge to measure the width of the stem on the key to be cut Adjust the slide C4 position so that the distance X is the same as the width of the key stem 1 mm secure with the screw B1 Fit the loader to the feeder and engage it by moving the slide C2 and turning the lever C3 fig 9 Adjust the position of the rear slide see until side A of the slide is aligned with the edge of the feeder plate secure with the screw B2 TS AN di ME Fig 8 Fig 9 Copyright Silca 2013 7 Automatic Feeder Unocode 399 PLUS Operating manual English FILLING THE LOADER 1 Tip the top part C5 of the loader so that the keys can be inserted from above fig 9 pay attention to the position of the key stop 2 Lower the part C5 so that the presser can descend and press down the inserted keys fig 12 Note the slide C4 is reversible and can be secured to the base of the loader with the screw B1 on either the white or yellow reference point The choice depends on the thickness of the key to be cut place one key on top of another if measurement A fig 10 is less than 3 5 mm secure the slide with the yellow reference point downwards if it is over 3 5 mm secure with the white reference point downwards Fig 10 Fig 11 8 Copyright Silca 2013 Operating manual English Automatic F
5. the sensor works properly move the key slide manually If the OFF ON transition is not made contact Silca After Sales Service Input 4 check the sensor D fig 16 used to position the slide back If there is no OFF ON transition contact Silca After Sales Service Input 5 check the sensor B fig 16 used to delay slide advancement If there is no OFF ON transition contact Silca After Sales Service Input 7 check the feeder guide plate back sensor F fig 16 If there is no OFF ON transition contact Silca After Sales Service Input Aux 0 check the external push button START STOP Connected ON Disconnected OFF Input Aux 1 check the feeder guide plate sensor E forward to eject key Input Aux 3 check the tray filling sensor Move the key holder block manually towards the sensor Tray empty OFF block O1 away from the sensor Tray full ON block O1 over the sensor BN ON NON li UYTU 522 N AA YA 4 X prop p Gey A BRAT ELLA JE LC LL C 1 id Press STOP to go back to the previous menu From the initial menu select MAINTENANCE the display will show Machine maintenance eu Select MOTORS 3 DIGITAL INLETS 4 DIGIT L OUTLETS 5 KEYBOARD 6 DISPLAY Y SERI L PORT S MACHINE O POINT 16 Copyright Silca 2013 Operating manual English Automatic Feeder Unocode 399 PLUS Select 4 DIGITAL OUTPUTS and press ENTER the display will show
6. atic Feeder Unocode 399 PLUS Operating manual English mi WHER Ad version with SOR TER SET version without SORTER SET Fig 2 Copyright Silca 2013 Automatic Feeder Unocode 399 PLUS Operating manual English 2 INSTALLATION ATTENTION turn off the machine before installing the automatic feeder Install the feeder in the following way 1 Turn off the machine and disconnect from the mains 2 Remove the cutter safety shield see user s manual on the key cutting machine fig 3 3 Replace the cutter locking nut K1 on the machine with the one K2 pro vided with the feeder kit 4 loosen the grub screw D2 fig 5 A and remove the clamp 5 install the feeder and take it up against the stop F1 fig 5 B 6 secure the feeder to the machine by tightening the grub screw D2 Fig 3 7 connect the serial connection cable on the feeder to the connector P situated on the right hand side of the key cutting machine fig 2 page 5 and secure by tightening the two screws P1 fig 7 8 connect the pneumatic air supply 5 atm min 6 atm max to the coupling 9 Fix the slide D1 with the 4 screws D6 and relative nuts taking care to align the key outlet with the tray magnet fig 6 Fig 4 Fig 7 6 Copyright Silca 2013 Operating manual English Automatic Feeder Unocode 399 PLUS 2 1
7. cle at the end of a job the key cutting machine stops To start the next job the operator must confirm choose the operation MANUAL Cycle AUTOMATIC Cycle Press STOP the display will show ls 32111 indicates that the job IS FINISHED 2 328 14 indicates that the job IS NOT FINISHED toe Copyright Silca 2013 13 Automatic Feeder Unocode 399 PLUS Operating manual English 3 4 Running alarms with feeder Unocode 399 PLUS ALARM FEEDER EMPTY Continue No STOP Yes START This message appears during the cutting cycle if there are no keys in the feeder Insert the key blanks and press START A KEY IN WRONG POSITION Continue No S TOP Yes START This message appears if the feeder is blocked and the key cannot be positioned properly Check the position of the key and or regulation of the loader ES Data card not available This message appears if a data card not on the machine is selected Automatic feeder jammed load and unload key cylinder stop uas not read This message appears when the limit switch sensor is unable to read the position of a key Check the position of the key and or regulation of the loader ES Data card not usable with automatic feeder t This message appears if the data card does not allow cutting with the feeder e g double cuts or using dedicated clamps only ONLY WITH OPTIONAL SORTER ATTENZ IONE AN Full keys st
8. eeder Unocode 399 PLUS 2 2 REPLACING THE FEEDER GUIDE PLATE According to the head of the keys to be cut it may be necessary to replace the feeder guide plate optional fig 14 Proceed as follows 1 Remove the top loader by turning lever C3 towards the operator and moving the lever C2 1 Loosen the two screws W2 2 Pull the feeder guide plate W1 out through the slot 3 Slide the new feeder guide plate in and secure in position with the two screws W2 Fig 13 Fig 14 EXAMPLES OF OPTIONAL PLATES 9 9 2 VAL Copyright Silca 2013 9 Automatic Feeder Unocode 399 PLUS Operating manual English 3 OPERATING GUIDE 3 1 Gauging Unocode 399 PLUS UNOCODE 399 Plus 02 07 10 17 28 fee Calibrate Jaus i Vi Rotative Jaw amp M50 utom Feeder 4 Ui100 Standard 5 U101 HMedeco b U102 P3000 Y U103 SP TSFP U104 ssa 9 U105 HMIUn 10 U106 ssa Use the up down arrow keys to select the V51 clamp then press ENTER Calibrate Jaus feu US1 Aut Feeder PLUS fid justment x Y oom 00 oo 00 From this display the following adjustments can be made manually ATTENTION adjustments should be made only if necessary and only after automatic gauging Press START then ENTER Press ENTER the display will show Calibrate Jaws Install cutter UGiW See operating manual Make sure
9. manual English 1 1 1 2 1 3 FEEDER DESCRIPTION The feeder is an accessory used to cut flat keys automatically with the Unocode 399 PLUS key cutting machine keys that require double cuts or have plastic heads cannot be cut The feeder holds keys with a thickness of min 2 1 mm max 3 1mm The machine detects the feeder automatically Technical data e Feeder dimensions without slide and tray depth 390 mm width 210 mm height 150 mm e Weight feeder 6 8 kg top loader 0 7 Kg e Motion pneumatic 5 atm min 6 atm max with position control sensors and regulation of piston speed e Feeder empty signal sensor e Tray full sensor e Microprocessor for cycle control Electricity supply low voltage 24 V Accessories provided Cutter nut Z3 plate code D939254ZR Main working parts fig 2 C1 Top loader D1 Key unloading unit G Key detection sensor H Feeder unit I1 Suction unit I2 Swarf collector optional swarf suction unit only L External START STOP control connector L1 Tray filling sensor connector optional sorter only L2 Suction unit control connector swarf suction unit only START button Key tray filling sensor optional sorter only Key tray optional sorter only 1 Key filling stop optional sorter only Feeder serial cable connector PC connections serial USB Emergency button Compressed air pipe N DO UO P O Z gt Copyright Silca 2013 Autom
10. matic Feeder Unocode 399 PLUS Operating manual English 3 2 Copy by data card Unocode 399 PLUS Follow the instructions on the display E g CARA 123 Copy by card pien Silca or User data card 4 n C Enter nunber 3218 Enter the data card number and press ENTER Enter the cuts and number of pieces and press ENTER Copy by card 321K 5 Wa u51 6 nananman wo edm nS ili e fs j Press START Copy by card 7 BEA S t 1 Copy 1 of finished More copies o STOP Yes ENTER Press STOP to confirm the end of the job Press ENTER to continue with other cutting operations 12 Copyright Silca 2013 Operating manual English Automatic Feeder Unocode 399 PLUS 3 3 3 3 1 Using the machine with a personal computer Consult the key cutting machine user s manual for the use of a PC PC queue Unocode 399 PLUS Follow the instructions on the display FITTED n y ET 32712 Press F1 to view data relating to the job selected Queue from PC es 32111 bu card 3281 aK Press ENTER Press F3 to change the type of cycle AUTOMATIC Cycle or MANUAL Cycle AUTOMATIC Cycle at the end of a job the key cutting machine automatically goes on to the next Job in the queue and still active Attention on the Automatic Cycle place the key blanks in the feeder in the way required by the operating sequence MANUAL Cy
11. ock This message appears when the key tray is full Unload the cut keys from the tray and move the key holder block O1 all the way to the right 14 Copyright Silca 2013 Operating manual English Automatic Feeder Unocode 399 PLUS 3 4 1 Test Unocode 399 PLUS UNOCODE 399 Plus pu From the first display press the MENU key then F2 to enable the function Machine maintenance 1 OPTIC READER MOTORS 3 DIGITA L INLETS 4 DIGITAL OUTLETS 5 KEYBOARD 6 DISPLAY Y SERI L PORT S MACHINE O POINT Select 3 DIGITAL INLETS and press ENTER The display will appear Digital inlets Test 1 2 Press F4 will appear Digital inlets Test 2 2 ATTENTION disconnect the compressed air unit from the feeder before performing this test Input 1 check that the serial connection cable is connected to the key cutting machine Disconnecting and re connecting the cable will produce transition from OFF to ON If the OFF ON transition is not made contact Silca After Sales Service Input 2 check the key detection sensor G on the clamp fig 16 To check operation of the sensor place a key on the plate and move the key advancement slide manually If the OFF ON transition is not made contact Silca After Sales Service Copyright Silca 2013 15 Automatic Feeder Unocode 399 PLUS Operating manual English Input 3 check the position sensor C fig 16 for the key slide To check that
12. ow transition from OFF to ON If transition does not take place contact Silca After Sales Service Auxiliary output 4 This test checks operation of the key positioning piston in the tray Press START to begin the test the display will show transition from OFF to ON If transition does not take place contact Silca After Sales Service Swarf suction unit With the unit connected to the power and air supplies press START the display will show transi tion from OFF to ON and the sound of suction air will be heard If transition does not take place contact Silca After Sales Service Press STOP to go back to the previous menu Copyright Silca 2013 17 Automatic Feeder Unocode 399 PLUS Operating manual English 18 Copyright Silca 2013 Operating manual English Automatic key feeder Unocode 899 PLUS Appendix 1 ELECTRICAL DIAGRAMS The following pages contain the electrical diagrams for the automatic key feeder for Unocode 399 PLUS The following pages contain the electrical diagrams for the automatic key feeder Copyright Silca 2013 Automatic key feeder Unocode 899 PLUS Operating manual English o O r Y co O ilo Nr c wo 9 ddOSN3S ANO 6 vot c Ol UND a d3dOSN3S II eo VIONIVAOuLL3T3 Y 8 3HOSN3S eI S VIONIVAOuLL313 S 3 3HOSN3 1 v VIONTIVAOuLL3T3 9 9 3HOSN3S fl VIONIVAOuLI313Z 3 380SN3S SI L VIONTVAOHLL313 8 0000000 00000000
13. the UO1W standard prismatic cutter is fitted 10 Copyright Silca 2013 Operating manual English Automatic Feeder Unocode 399 PLUS Press ENTER the display will show Calibrate Jaws Install the TEST key blank on side A of the cutting jaw See operating manual Z3 plate D939254ZH Z3 test key blank Fit the guide plate for Z3 D939254ZR Fit the Z3 test key blank Press START When the cycle ends the display will show Calibrate Jaws Measure A and Bon the cut key and enter the measurements in the related fields Measure with suitable instruments then press ENTER Ca librate Jaws Values Values Values Theoretical measured theoretical x AB 3000 1000 10mm i dA 45 45mm_ Enter in the special fields the values for A and B expressed in hundredths of a millimetre Note measurements are accepted if they are the same as or are different by 40 hundredths of a millimetre from the theoretical values A min 960 max 1040 B min 410 mx 490 Press ENTER to save the data Press START Calibrate Jaws a Calibrate Jaws P U51 Aut Feeder PLUS Calibration completed successfully Jaw adjustments detected Ad justment x Y X 000 40 40 v p000 40 481 Save adjustments Press ENTER The operation is confirmed and the program goes back to the Gauging menu for the V100 Standard clamp Copyright Silca 2013 11 Auto

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