Supreme Accuracy Tension Controller TRC-406T
Contents
1. Center line of bearing including base Chih Horng TC6068E User Manual Eng Version 95 01 17 Original Side view for assembly of 1040 Load Cell and Bearing including base Bearing including base a L 17 Upper plate Ley P Load Cell body GE Base Distance of fastening screws of It bearing on upper plate hole dia length length length length length of bearing A B c Bl fal l 7 Fors oy 12 D 11 Principles for Outer Diameter Calculation and Setting Preset Value Outer diameter calculation for TC 6068E is based on the following equation to work out diameter Encoder signal volume X Length represented by signal Outer Diameter Limit signal volume X 3 141593 Setting preset value Relevant parameters are set within NO 07 NO 08 NO 09 of Pr01 parameter Channels A B difference90 degrees Channel J UUL Channel e Encoder signal length per number L 0 000 he LP 2 000mm Channel A Chih Horng TC6068E User Manual 13 A Eng Version 95 01 17 Original 12 Specifying Relay Output TC 6068E has 2 sets of flexible relay contact output functions Function selections are set within NO 27 NO 28 of Parameter PrOl cluster NO 27 Relay1 NO 28 Relay2 O Specifying communication 1 laiar output 2 Motor rotation output 32. TC 6068E High Accuracy Tension Controller USER MANUAL Cain NONNO SciENnTiric CG TAIPEI TEL 886 2 28221466 FAX 886 2 28238003 CHINA TEL 86 21 69153366 FAX 86 21 69153939 Email chih mail msa hinet net sale_dept ch sys com China Chih Horng TC6068E User Manual PoR Eng Version 95 01 17 Original Inde 1 TC 6068E Features 0 0 2 2 TC 6068E Electrical Characteristics 3 3 TC 6068E Operation Diagram 3 4 Control Panel Description 4 5 External Dimensions and Fastening 4 Positions 6 Terminals Connection Diagram and Details 5 7 TC 6068E Parameter Clusters Flowchart 6 8 TC 6068E Pr 01 Cluster Explanation 7 9 Tension Diminishing Function 11 10 Tension Detector Device and Checkup 12 11 Principles for Outer Diameter Calculation 13 and Setting Preset Value 12 Relay Operation eR Shy Boa a Gh ah RR S 14 Chih Horng TC6068E User Manual A1 Eng Version 95 01 17 Original 1 TC 6068E Features Applications TC6068E is an ultrahigh accuracy feedback control system specifically designed for plastic thin film gluing electric wire steel plate starching yarn joining warp and paper industries Features x Easy to input COSO curve tension decrease Tension feedback control stops performing mathematical calculations at shutdown x Possessing DC24V 3A power for magn
3. Motor reverse rotation output oe L S p E 6 JTension feedback gt upper imi H s WNormalfeecback Chih Horng TC6068E User Manual 14 Eng Version 95 01 17 Original Chih Horng TC6068E User Manual 15 Eng Version 95 01 17 Original
4. value can set output percentage of D A2 through this parameter to avoid excessive stoppage tension Eliminating spool inertia on emergency stop 0 Wind 1 Unwind Setting TC 6068E on Wind or Unwind control mode Setting bias voltage of spool motor at base speed on stoppage lt 9 Parameter Parameter Function NO 14 NO 15 NO 16 NO 17 NO 18 NO 19 NO 20 NO 21 NO 22 NO 23 NO 24 NO 25 NO 26 NO 27 NO 28 Parameter Content Definition These 3 items represent A D input filter constant with a unit measure of 0 01 second NO 14 A D 1 Tension feedback input filter NO 15 A D 2 Master speed input filter NO 16 Tension display filter PK setting Section IK setting Section 2 IK setting Setting Section 2 IK value NO 19 usage diagnosis Setting tension control base value IK value response upper limit Tension PID control response time Communication site Communication speed These 3 items show decimal point setting displayed by TC 6068E LED Setting instantaneous compensation for discrepancy between feedback tension and preset tension The larger the number the more the compensation IK is D A 1 base point correction parameter when actual feedback tension differs from preset tension These 2 parameters are inversely proportionate i e the smaller the preset time the faster the corrected time Note Time
5. 100 spool diameter NO 06 Max outer diameter full mm 000 999 1000 spool diameter NO 07 Encoder pulse input setting 1 2 1 Single channel pulse 2 selection 2 AB channel pulse difference 90 degrees NO 08 Signal length in encoder mm 0 001 9 999 0 300 NO 09 Spool limit input per rotation P R 1 100 1 NO 10 Tension reduction percentage 0 100 10 at stoppage NO 11 Tension control output 0 100 10 compensation percentage at emergency stop NO 12 Wind unwind selection 0 1 0 wind 0 1 unwind NO 13 Tension average frequency 0 01 Sec Time 1 200 10 NO 14 Master speed average 0 01 Sec Time 1 200 20 frequency NO 15 Panel tension display average 0 01 1 200 50 frequency Sec Time NO 16 PK setting K 0 00 99 99 1 00 NO 17 K setting Sec 0 00 99 99 10 00 NO 18 Section 2 IK value Sec 0 00 99 99 3 00 NO 19 Section 2 difference for usage 1 Digit 1 9999 50 diagnosis kg N LB Chih Horng TC6068E User Manual al Eng Version 95 01 17 Original crn 37T Pr 01 item Description Unit Range Factory no Setting NO 20 Min error for I replace 1 Digit 1 9999 1 00 kg N LB NO 21 Max error for I replace 1 Digit 1 999 100 kg N LB NO 22 Accumulation start base VDC 0 00 10 00 1 00V voltage NO 23 Upper Limit for I react value VDC 00 0 10 0 10 00 NO 24 PID execution time Sec 0 01 2 55 0 05 NO 25 Upper limit for
6. enter parameter Panel display General display value Parameter cluster no Pr Cluster item no Operation method press one time press one time Mode Select parameter no Select Pr Cluster explanation item no 2 How to modify parameter Pr Cluster value Panel display Parameter cluster no Pr Cluster item no Mission How to modify the value of How to modify the value of Pr explanation parameter no Cluster item no Pr01 Pr02 Operation method 1 press to select the parameter no 1 press to select the pr Cluster item no that will be modified that will be modified 2 press one time to display its value 2 press one time to display its value content content 3 press V to modify the value 3 press to modify the value 4 press back to pr Cluster selection mode 4 press back to parameter selection mode Chih Horng TC6068E User Manual Eng Version 95 01 17 Original aa 6 S ch 37 8 TC 6068E Parameter Pr 01 Explanation Pr 01 item Description Unit Range Factory no Setting NO 01 Irresponsive area 1Dight 0 255 3 kg N LB NO 02 Execution mode 1 2 3 1 fixed tracking 3 2 SPAN decay 3 curve decay NO 03 Tension unwind TAPER 0 50 10 percentage NO 04 Password protected access 0 9999 1234 NO 05 Min outer diameter empty mm 0000 9999
7. etic powder driver V4 gt Possessing unique start up acceleration deceleration emergency stop and compensation functions fi Its unique manual automatic control mode shifting function prevents vibrations from occurring Zx Structural gross weight deduction and tension correction are digitally entered for ease of use Command type contact point output makes it possible for users to tailor the settings to their own requirements gt Powerful features easy to use and cost effective Ju Password protected with fixed numbers avoids confusion Chih Horng TC6068E User Manual 2A Eng Version 95 01 17 Original 2 TC 6068E Electrical Characteristics Voltage AC220V 10 50 60H2 Power 100W max Encoder Limit Switch power supply DC 12VDC 5 100mA Encoder input A A B phase difference 90 NPN input photo coupling isolated Resonance frequency 10K Hz Shaft Limit Switch input NPN input photo coupling isolated Resonance speed 50Hz Sec Control contact input NPN input photo coupling isolated Tension detect EXG power supply DC 10V 0 5VDC 80mA Tension detector signal input 0 20m VDC 0 30mVDC for 250 450 kg Specifications 5 10 20 30 50 100 250KG 450 KG clutch control electric current A D input analysis Tension input 12 Bit A D DC 0 20mV Master speed input 12 Bit A D DC 0 10V D A output analysis Tension contro
8. iameter during winding process for most soft materials TC 6068E is specifically designed to make it easy for users to simply select the decreasing method and final decreasing rate in order to perform desired tension decrease According to expert analyses the optimum decreasing condition is COS angle 2 Setting Function Value 1 x Value 3 Setting Decreasing Method NO 02 within parameter Pr01 Value 1 Denoting no decrease function Value 2 Denoting diameter decrease method Value 3 Denoting COS decrease method Value 4 Denoting SIN decrease method Set start value as empty spool Empty Spool Full Spool DIA e Setting Decreasing Rate NO 03 within Parameter Pr01 Application requirement This setting is valid only if NO 02 within Parameter Pr01 is set at 2 or 3 Preset value Being the tension decreasing percentage from empty to full spool Explanation If tension is set at 30 tension decreases by 30 at maximum spool refer to NO 06 within PrQ1 Panel tension setting 100 Pr01 NO 03 30 I 70 E g If decreasing rate is 30 And beginning tension is 200 0N Then full spool tension is 200 0N x 1 0 3 i 140 0N actual value Min spool Max Spool Side view for assembly of 1040 Load Pr01 NO 05 Pr01 NO 06 Cell and Bearing including base Chih Horng TC6068E User Manual ae ll Eng Version 95 01 17 Original 10 Tension detector Device and Checkup
9. it switch per spool rotation Setting tension control output decrease percentage at stoppage Setting tension output compensation on e stop Control mode Bias voltage of master speed D A2 output Eng Version 95 01 17 Original Parameter Content Definition This parameter shows preset tension The digit is for adjusting irresponsive range Unit Kg N LB Tension decrease curve setting at winding There are linear and COS 0 curve tension decrease methods Refer t0 9 Tension Decrease Function Description for detail This parameter is preset at empty spool tension x 1 NO 03 setting full spool tension E g empty spool tension setting 10 00Kg Pr01 parameter NO03 set at 30 with full spool tension of 7 00Kg internally calculated Meantime panel setting remains at 10 00Kg Factory setting 1234 Access password has to be set at 1234 in order for Pr01 NO05 38 parameters and parameters within Pr02 cluster to be changed Otherwise items within parameter cannot be accessed to be changed This parameter is protected Empty spool diameter input point Tension unwinding and speed control utilize the diameter as base calculation point Full spool outer diameter input point Tension unwinding and speed control utilize this value as final calculation point 0 single channel pulse input A or B channel 1 A B channel difference 90 pulse input Value set 2 Value set 1 switg At stoppage TC 6068E calculated
10. l output D A 12 Bit DC 0 10V Relay output a contact 250V AC S1A Magnetic powder brake 3 0A DC 24V PWM output 3 TC 6068E Operation Diagram Motor Tension N input Roller diameter reset Emergency Start Stop Auto Manual I TC6068E AUTO PV MANU sv CH SYS 1 I Tension Status Manual parameter display tension setting setting Magnetic powder brake clutch Chih Horng TC6068E User Manual Eng Version 95 01 17 Original 3 4 Control Panel Description 3 1 9 A A 4 TC 6068E SOON W E WN a Tension display Tension setting display Tension unwind TAPER display at Outer diameter output tension decrement display Auto Manual shift key Manual input of basic value Status display Parameter Enter key Parameter value display Tension setting Changeover of Parameter items Parameter value modification 5 External Dimensions and Fastening Positions A TC6068E PV m L CH SYS p Panel Opening 196 mm x 70mm Chih Horng TC6068E User Manual Eng Version 95 01 17 Original 6 Terminals Connection Diagram and Details TP1 TP2 TP3 TP4 Terminal Terminal TP1 l DC power input 3V 24V TP3 1 Power for encoder limit switch 12V s50mA 2 DC power input 3V 0V 2 Power for encoder limit switch 0V lt 50
11. mA 3 Magnetic powder brake clutch 3 Encoder input channel A control output 24V 4 Magnetic powder brake clutch 4 Encoder input channel B control output OV TP2 Lower input AC220V 50 60Hz 5 Shaft limit switch signal input 2 Power input AC220V 50 60Hz 6 COM for control signal 3 FG ground wire 7 Control input RUN 4 A D input master speed simulate 8 Emergency stop DC 0 10V 5 D A out put tension control 9 0 10V RESET 6 COM for A D D A out OV 10 Reserved tra 1 EXG green tension transducer 11 Reserved input 2 EXG black tension transducer 12 Relay output contact 250V input 1A 3 SIG red tension transducer 13 Relay output contact 250V contact 1A 4 SIG white tension transducer contact Chih Horng TC6068E User Manual Eng Version 95 01 17 Original PSH 7 TC 6068E Parameter Clusters Flowchart Description TC 6068E has two major parameter clusters A Pr 01 Items Various functions adjusting parameters no 01 no 36 B Pr 02 Items Tension zeroing and tension correction no 01 no 02 Relevant keys and prompts as follows on entering parameter mode display the content of parameter TC6068E auto Sep PVN LED SV Red LED Green LED CH SYS display parameter cluster and parameter no parameter enter set mode enter parameter no and value input select parameter no or modify parameter value light on as enter parameter mode 1 How to
12. setting of NO 19 must be smaller than that of NO 18 E g Set this parameter to 50 Digit 5 0N with tension set at 80 0N Actual feedback tension and its calculation as follows A When Actual value preset value lt No 01 preset value NO 17 NO 18 NO 19 do not compensate B When actual value preset value gt NO 20 preset value 5 0N NO 17 compensates and perform NO 18 correction This parameter is IK base value D A output start value i e each time after tension falls back start performing tension control calculation from this base value Setting max range for IK correction to avoid excessive tension control If set at 0 05 sec tension actual feedback is read and compared with preset value every 0 05 sec to perform tension control correction Communication address when initiating MODBUS PRU and PLC or linking up with computer Working with PLC or computer communication speed selection parameter 0 0 digit to right of decimal point displayed as 0000 1 1 digit to right of decimal point displayed as 000 0 2 2 digit to right of decimal point displayed as 00 00 3 3 digit to right of decimal point displayed as 0 000 gt x Refer to Pr01 table of parameters for parameters not listed here Chih Horng TC6068E User Manual Eng Version 95 01 17 Original 10 A 9 Tension Diminishing Function 1 To cope with the fact of decreasing tension due to increasing outer d
13. tension 1 Digit 0000 9999 1000 feedback kg N LB NO 26 Lower limit for tension 1 Digit 0000 9999 50 feedback kg N LB NO 27 Specified output method for 1 7 1 Start 7 RELAY 1 2 Output OVER 3 Feedback HI 4 Feedback LOW 5 Feedback abnormal 6 Feedback normal NO 28 Master speed input K value NO 29 Top row right side display 1 3 1 Outer diameter method 2 Output percentage 3 Master speed input value NO 30 Tension decimal point 0 3 NO 31 Tension setting value 1 9999 NO 32 Tension feedback K value 0 001 9 999 NO 33 Tension feedback OFFSET 1000 zero adjust NO 34 Hysteresis K value as per 1 1000 accelerate or decelerate NO 35 Tension increase percentage 1 1000 as accelerate NO 36 Tension decrease percentage 1 1000 as decelerate Chih Horng TC6068E User Manual BSH Eng Version 95 01 17 Original TC6068E Pr01 ParameterCluster Explanation Pr 01 item no Parameter Function NO 01 NO 02 NO 03 NO 04 NO 05 NO 06 NO 07 NO 08 NO 09 NO 10 NO 11 NO 12 NO 13 Chih Horng TC6068E User Manual Tension control irresponsive area Tension control decrease setting Tension control tension decrement percentage empty spool to full spool Access password Setting min outer diameter empty spool Setting max outer diameter full spool Encoder input selection Length represented by each signal in encoder Setting number of pulse input by lim
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