QUICK 3202 OPERATION MANUAL
Contents
1. cece cc cce ee cce ee ee esse eesaeeeaaeeeeeesaeeenaaes 14 8 2 Maintenance of the Tip ccc cece cee ee eee eeeeeeeeeeeeesaeeenaaes 14 IA ENO MiCSS AICS icon crndencoei EEr 16 X Check and Replace the Soldering Iron cccceesee esse eeeeee ees 16 10 1 Check the Soldering IrOn c cece ees e ence cece eeeeeeeeeneeeaeeees 17 10 2 Disassembling the Iron Handle ccccceeeeeeeeeeeeeeeees 17 10 3 Measure the Resistance before Replacing ccceeeeeeeees 18 10 4 Measure the Resistance after Replacing cccceneeee 18 Ale TPO eee sna tiers edna ose NE haters inate A E 19 Safety Instruction WARNING 06 In this instruction manual Warning Caution and Note are defined as followings Z WARNING Misuse may potentially cause death or serious injury to the user Z CAUTION Misuse may potentially cause injury to the user or physical damage to the objects involved For your own safety be sure to comply with these precautions Z CAUTION When the power is on the tip temperature is very high Follow the precautions strictly as mishandling may cause burn or fire Do not use the unit for other applications Do not touch the metallic parts near the tip Do not use the product near flammable items Inform other people in working area that the temperature of this unit could be very high during the work Power the unit off when the work is f2. temperature saving is successful Or else the temperature is not saved Page 6 4 3 2 Temperature Setting Raise Temperature Click A button the temperature will rise 1 C the LCD will display the current setting temperature If press the A button for at least 1s the setting temperature will rise rapidly Loose the A button when the value is up to the required temperature Reduce Temperature Click V button the temperature will drop 1 C and the LCD will display the current setting temperature If pressing VY button not loosely at least 1s the setting temperature will drop rapidly Loose the VY button when the value is down to the required temperature 4 3 3 Turn On Turn Off the Sound l In the working state press the A and Y buttons simultaneously and keeping about 3seconds The sound will be turned on if the LCD displays and will be off if the LCD displays OFF When the sound is turn on the sign e displaying on the screen it has sound when clicking the button When the sound is turned on the sign displaying on the screen if the difference in temperature between real temperature and set temperature is bigger than 20 it will sound to prompt If the sound is turned off the sign don t displaying on the screen it is soundless when clicking the button or the difference in temperature is bigger than 207 Page 7 3 66 36
3. LCD displays CAL to enter the calibrating temperature mode When the 100 s digit starts to flash select the value by pressing A or Y 663k 99 button according to the reading of the thermometer and then click button to confirm it Input the 10 s digit and 1 s digit as the method after that click 663k99 button Here the calibration operation has been finished If temperature is successful the LCD will display E H and then return to the work state Repeat the above steps if there s any difference between the thermometer and soldering station NOTE 1 Recommend using the tip thermometer to measure the tip s temperature 2 If locked by password it will not be able to calibrate the temperature and it must input the right password Vil Select a Correct Tip l A tip which can contact surface of the soldering joint effectively will conduct heat effectively Select a tip which can conduct heat to the solder joint quickly and effectively A short tip can control the process more precise and a long or angled tip will be more suitable for components intensive PCBs Correct Too Light Too Heavy Page 13 4 3 Operation of the Soldering Station Z NOTE When the password is 000 or it has inputted right password it can set the temperature real time or else it cannot do the temperature setting and calibration If the power sup
4. IV Connection amp Operation the Soldering Iron 4 1 Iron Holder 1 On the iron handle holder it can place the soldering iron handle clean sponge metal sponge and replacing tips Place them as the following picture Put the replacing tips Put the iron handle 2 The clean sponge and metal sponge both are used for cleaning the tip and prolonging the life of the tip Page 4 1 Use about the clean sponge Dampen the small cleaning sponge with water and then squeeze it dry Place the small sponge in groove of the iron holder base Add a little water to iron holder The small sponge will absorb water to keep the large sponge around it wet at all times Dampen the large cleaning sponge and place it on the iron holder base CAUTION The clean sponge is compressed It will swell when moistened with water Before using the unit moisten the sponge with the water and squeeze it dry Failure to do so may result in damage to the soldering tip If the sponge becomes dry during work add appropriate water 2 Use about the metal sponge When cleaning the tip with the metal sponge insert the tip into the metal sponge and then revolve it lightly after cleaning coat it with fresh solder 4 2 Connection Z CAUTION Be sure to turn off the power switch before connecting or disconnecting the unit Failure to do so may damage it 1 Connect the connector of the iron handle cord to the handle socket of the unit
5. Take notice of the inserting position about the connector Place the soldering iron handle into the iron holder 3 Insert power plug into grounded power socket Turn on the unit Page 5 Vill Use and Maintenance of the Tip 8 1 Use of the Tip 1 Tip temperature High temperature will shorten lifetime of the soldering tip Choose a low and suitable soldering temperature if possible With the excellent thermal recovery it can ensure a sufficient and effective soldering event at low temperature to protect sensitive components from damage 2 Cleaning The remnant flux during soldering process will form oxides and carbides which will cause damage to the tip soldering difference and thermal recovery decreasing Clean the tips regularly with the cleaning sponge Remove the oxides and carbides once a week if using the soldering station continuously to protect the tip 3 When not in use When the work is finished don t leave the soldering station at high temperature for long time Or the flux in the tip will turn to oxides and carbides which will reduce the heat conductivity of the tip largely 4 After use Wipe the tip and coat it with fresh solder This will protect the tip from oxidation 8 2 Maintenance of the Tip 1 Inspect and Clean the Tip Z cA UTION Never file the tip to remove oxide 1 Set the temperature to 250 C Page 14 Press the A amp Y buttons simultaneously press the button until the
6. and rags Always use a clean wet industrial grade sulfur free sponge 5 Impurities in the solder iron plating or on the surfaces to be soldered 3 To restore a de tinned tip 1 Remove the tip form the solder handle and allow the tip to cool down 2 Remove scale and oxides from the timed area of the tip with 80 grit abrasive polyurethane foam stock or a 100 grit emery cloth 3 Wrap rosin core solder 90 8mm diameter or larger around the newly exposed iron surface insert the tip into the handle and turn on the power switch NOTE The de tinned tips are preventable by proper daily care 4 Extending tip life 1 Coat the soldering tip with solder before and after using each time This can prevent the tip from being oxidized and prolong the lifetime of it Page 15 Ill Characteristics 1 With temperature compensation function and the temperature is precise 2 Display the temperature with the LCD by microcomputer Quick heating and thermal recovery Especially it is suitable to the lead free soldering 3 There are three favorite temperatures During the work the temperature can be set saved or select 4 Plug in out type iron tip and heating element and replacing is convenient Digital calibration and operate is convenient and easy Lock the calibration and the parameter setting with the password 6 Soldering iron handle is portable and comfortable to use 7 The appearance is novel and the frame is solid
7. 99 After selecting the working mode click button to save and then return to the parameter menu selecting interface 5 5 Password Set I In the parameter menu selecting interface click A or Y button to select 66 3699 the menu 4 and then click button into the password setting interface Once into the new password setting the LCD displays After that click the A or VY button the 100 s digit is bright At the time click the A or VY button to select the 100 s digit and then click the button when displaying the selected value of 100 s digit After that it comes into 10 s digit set The setting methods of the 10 s digit and 1 s digit are same with the 100 s digit If the setting passwords are not same with each other it will return to the work state directly which means the password setting is not successfully If the setting passwords are same with each other the LCD displays BR and then return to the parameter menu selecting interface which means the password setting is successfully VI Temperature Calibration The temperature of the unit should be recalibrated every time 1f the handle heating element or soldering tip is replaced The unit uses digital calibration Method of recalibrating temperature Use the thermometer to calibrate it and it is precise comparatively l 2 Set the temperature at a ce
8. Fini UEl CK QUICK 3202 Lead Free Soldering Station OPERATION MANUAL Thank you for purchasing the unit It is designed for lead free soldering Please read this manual carefully before use and keep it for future reference XI TIPS ok ot SV 12 S EN 200 3C Qs 200 SB 200 1 2D 0 5 200 1 6D 200 4C 200 2B 3 T 2 N12 RI 12 200 J 200 SK ij J li E oY 12 1 5 l oe i emer SY10 200 1C O o0 T F So N N N Fi Th at e N k aa Ta A on on 42 4 253 2 _ Q Q lt L AN Z A Z D oD i E s a Sf N N Page 19 IN N 200 4 2D 200 B Table of Contents l Safiy AMS IPUCTION sesasi asao ar Enp eaS EVREN PASIENT 1 Wh Specia tOr EE A R 3 I CG haracteriStO seeria doc duane EAE AEE 4 IV Connection amp Operation the Solder
9. ages Various error messages will be displayed when there is something wrong with the unit S E H E Sensor error If there is a failure in the sensor or anywhere in the sensor circuit S E will be displayed and power to the soldering iron handle will be cut off Heater error If power cannot be sent to the soldering iron the display window will show H E This indicates the possibility of a heater malfunction X Check and Replace the Soldering Iron When there is something wrong with the soldering iron you can check and test it If it is broken replace the broken element Page 16 2 When the temperature is stable clean the tip with the cleaning sponge check the condition of the tip 3 Coat the tip with solder if there is black oxide around it then clean it with sponge Repeat until the black oxide 1s completely removed Then coat the tip with solder again This will protect the tip from oxidation and prolong lifetime of it 4 Ifthe tip is deformed or heavily eroded replace it with a new one 2 Why a de tinned tip fails to work A de tinned tip is one which cannot wet with solder This exposes the plating to oxidation and degrades the heat transfer efficiency of the tip The de tinning is caused by 1 Failure to keep the tip covered with fresh solder while not in use 2 High tip temperatures 3 Insufficient melting in soldering operations 4 Wiping the tip on dirty or dry sponges
10. as followings Pinl Blue Pin2 Red Pin3 Green Pin4 Metal layer of shielding cord Pin5 White of shielding cord Pin6 White Page 18 10 1 Check the Soldering Iron 1 Pull out the plug and measure the resistance value between the pins of the connecting plug when the heating element cooling down to the room temperature 2 If the value of a is different from the values in the following table replace the heating element or cord assembly Refer to the following steps 3 Ifthe value of b is over the below value remove lightly the oxidation in the joint part of the tip and the heat element with sandpaper or steel wool Between pins 4 amp 5 Heating lt 4Q l Element oa Between pins 3 amp Tip lt 20 10 2 Disassembling the Iron Handle for example 901A Iron hand Nut Ring ai Tip nclosure ESS Fi TIP Limit Position Nipple SSS ae E o On ps eae ee i J iii ia Connection Socket of Heating Element Heating Element 7 Sensor Assembly ROB for Lines Con lron Handle Enclosure Cord Enclosure lron Handle Cord Page 17 This machine is equipped with a 3 wires grounding plug and must be plugged into a 3 terminal grounded socket Do not modify plug or use an ungrounded power socket If an extension cord is necessary use only a 3 wire extension cord that provides grounding Do not use the unit for other applications except soldering Do not rap soldering iron against the workb
11. clicking A or Y button The switching order is as 1 this menu has Exit function Click A or Y button to select the menu 1 and then click button It exits from the parameter setting and comes into the work mode 2 this menu has Sleeping Time Setting function Click A or VW button to select the menu 2 and then click button It comes into the sleeping time setting interface and the setting method can refer to the 5 3 sleeping time set 3 this menu has Working Mode Setting function Click A or VW button to 66 3699 select the menu 3 and then click button It comes into the work mode setting interface and the setting method can refer to the 5 4 working mode set 4 this menu has Password Setting function Click A or VW button to select 66 3699 the menu 4 and then click button It comes into the password setting interface and the setting method can refer to the 5 5 password set 5 3 Sleeping Time Set 1 Inthe parameter menu selecting interface click A or VY button to select the menu 2 and then click button into the sleeping time setting interface The default sleeping time is 20minutes so the screen displays 20 DTS EW Sleeping time setting interface Page 10
12. ench to shake off residual solder otherwise the iron will be damaged by shocks Do not modify the unit Only use the original replacement parts Keep the unit dry Don t use or disconnect the unit with wet hands The soldering process will produce smoke so make sure the area is well ventilated While using the unit don t do anything which may cause bodily harm or physical damage Children don t know the danger of electrical appliances Keep it away from children Page 2 IL Specification Can select 901A or 901C iron hand 901A match 200 tips 901C match 200G tips The tip s temperature is measured by 191 192 thermometer Specifications and design subject above may be changed without notice Page 3 2 3 4 5 6 7 Choose a low and suitable temperature this will protect the tip from being oxidized Use fine point tips only when necessary The plating on fine precision tips is less durable than the plating on blunter tips Do not use the tip as a prying tool Bending the tip will cause the plating to crack shortening tip life Use the minimum activation flux necessary to do the job Higher activation flux is more corrosive to the tip plating Extend tip life by switch the system off when not in use Don t apply pressure to the tip More pressure does not equal more heat To improve heat transfer use solder to form a thermal bridge between the tip and the solder joint IX Error mess
13. eping state In the sleeping state if the setting temperature is higher than 200 C the sleeping temperature is 200 C If the setting temperature is lower than 200 C the sleeping temperature is the setting temperature If don t do some operation during one hour after it comes into the sleeping state the system will display OFF and come into the waiting state 99 The sleeping time can be set To select menu 2 in the parameter menu selecting interface and it can set the sleeping time The sleeping time range is 00 99minutes The setting method can refer to 5 3 sleeping time set 4 3 4 2 Resume Resume the soldering state from sleeping state or waiting state Take up the soldering iron handle from the soldering holder the unit will come into the working state V Parameter Setting NOTE The initial password is 000 Only when the inputting password is right or the password is 000 it can enter into the parameter setting If want to limit the temperature change it needs to change the password The parameter setting is including sleeping time setting work mode setting and password setting Page 8 5 1 Input Right Password 5 1 1 Into the Parameter Setting 1 Turn off the power switch And then press the A amp Y buttons simultaneously afterwards turn on the power switch 2 It can loosen the A amp VY buttons until the screen shows LI Which means i
14. ing Iron ccccee eee e eee eee 4 4 1 Iron os 6 4 AZ COMMS C HOM sssri inienn EREEREER 5 4 3 Operation of the Soldering Station cccee cence cence eee 6 4 3 1 Favorite Temperature Setting cc cece eee eee ee enna ees 6 4 3 2 Temperature Setting ccccc ccc cece ee eee eee eesaeeeeenaees T 4 3 3 Turn On Turn Off the SOuUNd ccccccee cece cece eee es T 4 3 4 Sleeping and RESUME cc cece eee e cence cnet eeeeeeeeaeees 8 V Parameter SCN Grad ecarsascanereceaetacniasncacesnnsecsonaeetocessebamonseamesiwenece 8 5 1 Input Right PASSWOMG ccc cece cece cece eee eee eeeeeeeeeeeaeeneees 9 5 1 1 Into the Parameter Setting ccc cece ee eeee eee eeeee ees 9 5 1 2 Input the PaSSWOMG cccccccee eee eseeeeeeeseeeeeeeeaees 9 5 2 Parameter M Nnu ccccceeecceeeeesscceeeessaeeeeeesgaeeeeeesaeees 10 5 9 SIGCCDING TIME SOlcccinccsneeccndnedcnatadoaetacoueayier Eau ia 10 5 4 Work Mode Set cccc cece cee ee cece eee eeeseeeenaeeeeesseeeeeegaees 11 9 9 Password OClssssssrekr son e e e rE EE EREEREER 12 VI Temperature Calibration 0 ccc cece ccc e cece eeeeeeeeeeeaaeeeeeaaes 12 VIL Select a Correct Th Pisce des ac sccsviencsnonviesedonakdioosascaionteeseeeeslaesce dads 13 VIII Use and Maintenance of the Tip cccccce cece cece cesses eeeaeeees 14 8 1 Use of the Tip
15. inished to avoid danger Power off the unit and wait till the temperature cools down to room temperature when replace or install the parts To prevent damage to the unit and ensure a safe working environment be sure to comply with the following precautions Only use this unit with rated voltage and frequency refer to the trademark back of equipment If there s any damage to the unit stop using it Page 1 Pull out the iron tip by the needle at the soldering handle holder the iron tip and the iron tip encloser are in together 2 Pull out the heating element towards the iron tip of the iron handle 3 Push the handle cord 12 lightly forwards and pull the PCB for line connection and handle cord out of the iron handle towards the tip of the handle NOTE Do not use metal tools such as pliers to remove tip or Tip encloser from the iron handle 10 3 Measure the Resistance before Replacing NOTE Measure the resistance when the heating element is at room temperature 1 Resistance value of heating element is lt 49 2 Ifthe resistance value is not normal replace the heating element Refer to the instructions included with the replacement part 10 4 Measure the Resistance after Replacing After replacing the heating element 1 Measure the resistance values a and b to confirm that the leads are not twisted and that the grounding wire is properly connected 2 The pins of the handle plug are
16. ply is cut off when setting temperature the setting value cannot be stored into the unit CAUTION Before operation please check whether the voltage is according with the rated voltage on the unit s nameplate 4 3 1 Favorite Temperature Setting l There are three favorite temperature states in each working mode After into the working state it can set and save the favorite temperature the method of coming into the favorite temperature setting state is as followings 1 In the working state it can switch among the three favorite temperature state by clicking the button and then loosen it 2 In the selected favorite temperature interface the LCD displays the set temperature Set Temp and real temperature Real Temp If the unit is locked by the password it only can select the favorite temperature value but cannot set and save the favorite temperature value If the password is 000 or the inputting password is right it can set and save the favorite temperature value 1 SET FAVORITE TEMPERATURE VALUE after selecting the favorite temperature mode click the A or VY button to set the favorite temperature value The setting method can refer to the 4 3 2 temperature setting 2 SAVE FAVORITE TEMPERATURE VALUE If need to save the set cek99 favorite temperature value after setting it must press the button and not loosen until the LCD displays L0H which means the favorite
17. rtain value When the temperature is stable measure the tip s temperature with thermometer and write down the value Page 12 In the sleeping time setting interface click A or VY button to adjust the sleeping time The sleeping time setting range is 00 99 or unit minute 00 means when putting the soldering iron handle on the soldering holder it will come into the sleeping state at once 01 99 means when putting the soldering iron handle on the soldering holder it comes into the sleeping state after the setting time means the soldering iron will not come into the sleeping state 66 3699 After finishing setting the sleeping time click key to save and then return to the parameter menu selecting interface 5 4 Working Mode Set In the parameter menu selecting interface click A or Y button to select the menu 3 and then click button into the working mode setting interface The default working mode is 01 such as the following picture rd g y Working mode setting interface In the working mode setting interface click A or Y button to select working mode the working mode changing sequence is as following oo Working Mode Table Working Mode Temperature range 100 C 350 C 100 C 400 C 4 3 4 Sleeping and Resume 4 3 4 1 Sleeping and waiting l 2 The screen displays and sleep after into the sle
18. t has come into the parameter setting mode 5 1 2 Input the Password NOTE There are twice chances to input password and if the inputting password for the first time is wrong it can input the password again if the inputting password is wrong for the two times it cannot come into the parameter setting namely it cannot set the work mode and new password and the temperature setting is locked after into the work mode 1 After into the parameter setting mode the screen displays and the 100 s cursor is flicker which means it needs to input the password 2 Input password Click the 4 or vw button to input 100 s digit and then click the button After that it comes into 10 s digit input The inputting methods of the 10 s digit and 1 s digit are same with the 100 s digit After selecting the 1 s digit click button 3 If the inputting password is wrong for the first time it comes into the 66 password inputting interface again and the screen displays Input the password again as the step 2 4 If the inputting passwords both are wrong it cannot come into the parameter setting and return to the work state directly 5 Ifthe inputting password is right at the first time or the second time it comes into the parameter setting Firstly the screen displays 1 Page 9 5 2 Parameter Menu There are four parameter menus and it can switch among them by
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