User`s Manual
Contents
1. 12 e Technical data User s Manual F1 Space requirement F1 vertical Fig 08 Sizes and weights Max size of carton Dimensions W D H Size when on horizontal base Weight Base User s Manual F1 1533mm 640mm GUNNAR F1 M GUNNAR F1 XL 1200 x 900mm 47 2 x 35 4 1533 1284 1115mm 60 4 50 6 43 9 65 15 kg Technical data e 13 Electrical connection A prerequisite for connecting the GUNNAR FI is a faultless earthed electrical installation GND of 100V 115V or 230V Power supply Mains power 230V 115V 100V Power consumption 230V 1 3A 115V 2 8A 100V 3 2A PC connection Settings The GUNNAR FI must be connected to the PC COM port using the AT link cable already connected to the machine The PC should have at least one free COM port fitted with a FIFO UART 16550 compatible chipset and it is desirable that COMI be used for this purpose Alternatively the USB connection can be used using a converter connected to the controller A converter can be ordered from your GUNNAR dealer Only converters supplied by us can be covered under guarantee Operating system Windows 95 98 ME XP NT4 0 oder 2000 PC min Pentium 400 or similar CPU RAM min 64Mb CD ROM min 8x Speed Screen resolution 1024 x 768 Pixel Pneumatic connection min supply pressure dry 0 6 MPa 90psi max compressed air consumption 20L min A fully operational water separator integrated within the pneumatic system i2. Connect the compressed air to the 48 mm connection points see Fig 02 No 8 Details concerning the usage and pressure required are given in the technical data WARNING In order to avoid electrocution disconnect the machine from the mains before making any alterations to the control unit 2 Check the mains power supply In case the mains selector switch Fig 04 No 02 has not been switched to the relevant country mains current this should be done now WARNING Setting the power to an incorrect current setting can cause irreparable damage to the control unit Warrantee does not cover such damage 3 Connect the machine to the mains Fig 04 No 1 using the supplied power cable First installation SPT32 Software Start up your PC Place the supplied CD ROM in the drive If the menu does not automatically appear proceed as follows Press the Start button and click on Run Type in D autorun i e CD ROM drive autorun Press Enter to confirm Select Software from the main menu followed by SPT32 Follow the instructions given by the setup program 59 SU ON pon VE Go S Please pay attention to the Windows settings Chapter PC connection Settings 10 e Installation User s Manual F1 Technical data Space requirement F1 M horizontal Fig 06 1533mm 1330mm User s Manual F1 Technical data e 11 Space requirement F1 M tilted Fig 07 1533mm 1110mm
3. Drilla 10mm hole to a depth of at least 50mm in order to use the supplied raw plugs and screws Push the raw plugs into the holes Lift the machine off the palette and place it against the wall using the four 8x 70 screws to attach it Tighten up the screws firmly 7 A Attention Only use the Vertical assembly whilst installing the software Table assembly l User s Manual F1 Remove the wooden rear packing wall Lift the machine of the palette and place it onto the prepared table The table requires a base area of at least 80 x 108 cm and must be on solid ground due to the movement of the machine during operation The recommended table height is between 70 and 80 cm The live load is at least 75 kg Lay a soft base on the table directly in front of the table feet Use for this purpose either a folded rug or a strip of foam rubber Place the front edge of the machine onto this covering and ensure that both table feet remain free Installation e 9 4 Now turn the table feet Loosen the 4 Allen screws on each foot and turn the feet so that the shorter part is at the front Use the front screw threads to fix the feet again 5 Lift the machine again 6 Remove the soft protective covering and place the machine onto the table 7 Using either the wooden screws from the rear packing wall or the supplied M8 x 50 screws fix the machine in place onto the tabletop Connecting up the machine 1
4. use a carton of a harder quality Please be aware that differing materials affect the wear and tear on the blade in different ways Tip In order to avoid the underlay or mat slipping then this can be fixed using spray glue or double sided tape Note Use the table protector which is available as an option in order to protect the tabletop Repair costs incurred for damage made to the tabletop ofrented machines will be charged separately Changing a blade When SPT32 is running pressing the keys Ctrl F5 causes the Z Head to move into the changing blade position making the knurled screw accessible Fig 04 No 01 Turning the screw in an anticlockwise direction will loosen the blade The blade and blade holder Fig 04 No 04 can now be taken out Fig 09 a l Blade 3 Blade holder 2 Lug 4 Depth setting screw Pressing the lug Fig 09 No 2 on the blade holder will permit the blade to be taken out of the blade holder Fig 09 No 3 and replaced with a new one Pay attention that the blade is placed correctly as shown Fig 09 the number is visible Ensure that when putting in a new blade the blade holder is pressed down and then secure the knurled screw firmly Fig 03 No 7 User s Manual F1 Using the GUNNAR F1 e 17 Machine settings Configuration Assistant The individual settings are described in detail in the Settings Wizard see Configuration Assistant To start the Configuration
5. Assistant click on Start Programs SPT32 The Configuration Assistant is in the SPT32 menu Click on this to start the software which will go through the settings procedure step by step Compressed air setting Blade head The compressed air setting for the blade head can be set with the pressure regulator Fig 01 No 3 The default setting is 0 35 MPa Megapassqualle If during the cutting process you notice that pressure lines are being left on the work then the blade head pressure can be reduced to approx 0 25 MPa If whilst cutting very thick and hard material the blade does not cut all the way through at the beginning of the cut the pressure can be increased to maximum 0 5 MPa Hose clamping The compressed air setting for the hose clamping system is preset in the factory and should not be altered The default setting is 0 4 MPa If for some reason an alteration becomes necessary please contact your GUNNAR dealer Maintenance Cleaning WARNING All cleaning and maintenance work must be conducted with the machine switched off and the mains cable unplugged The machine may only be dry cleaned General cleansing The cleansing of the GUNNAR FI is an intrinsic part of the maintenance procedure The better the machine is cleaned the higher the life expectation Generally the GUNNAR F1 should be kept free from dust and cartoon off cuts or debris This is achieved at best by using a vacuum cleaner Using air to bl
6. GUNNAR F1 User s Manual By GUNNAR Weissenberger AG Weissenberger AG Staatsstrasse 119 CH 9445 Rebstein Tel 41 071 775 82 20 Fax 41 071 775 82 29 Internet www gunnar fl com GUNNAR is a registered Trademark of Weissenberger AG Switzerland Edition May 2004 Contents e ii User s Manual F1 Contents General 1 Rreface a na RI ER RL LR RL RL En Security PIE CAUTIONS 3 4 458 hrs an fire rire id PUD OSS shi d fa bk ae sata ns Ja bien sie a v ounces so ba ak en aa aka ft Mets ga Dada so alta bia LG BP ss ST NT tn tn et EUR DR tete eat devs Data POE CM q sete oe rein DR A PRP RR su Overview 2 ONES WHO OT anna san bat Uai Aa sos aaa dana aoe 2 hedd Po NN 3 Blade head Pa U aunean a 4 Control panek Fo Uiers ereo a a ER A 4 Installation 5 UNBGCKINGESER ES E a R A aaa 5 SUP PIIG A YO GES TE nc 5 ACEOSSONOS iii aia Laat ac ste cadena ddan ciate daca 5 Supplied ON THE Machines rites as Ae seat nennen 6 To be removed from packing material Rs 6 OPTOMA HR ee M nina me non iii sn 6 Base supplied with the Machine oocccoccoccnoccnocanonononononononononononononono nono nonoos 6 Base FIGOS iii dio 7 Setting Up The MIAMI met 7 Horizontal rnani aia a a E EA N 7 30 slanting assembly on a base ss 8 Wallassembi Sa lie NA 9 Table assembly Es bcd einai a O etant asa I 9 Connecting up the machine sise 10 First installation SPT32 Software iii 10 Technical data 11 Space requirement FI M
7. Manual machine User Manual software Software CD Supplied on the machine Cutting base 120 x 80 carton Test set with template for wall mounting 120 x 80 To be removed from packing material 4 8 x 70 coach screws SW13 for wall mounting 4 M8 x 50 Allen screws including 2 washers each 4 Safety nuts Optional USB gt RS232 Converter Protective plate 120 x 90 cm plastic Base See below for accessories 500031 Blade for soft boards 001013 Base supplied with the machine 2 Base feet 500032 Front plate 500183 4 M5 x 16 Allen screws including washers More detailed information is available through your GUNNAR dealer or via Internet www gunnar europe com 6 e Installation User s Manual F1 Base Fig 05 u 2 Item Number Base feet 100058 Front plate 300015 Setting up the machine Horizontal mounting In order to achieve the best quality of cutting ensure that the machine is placed on a solid and even floor 2 people will be required to set up the machine 1 Sos OO YN OS ET User s Manual F1 After removing the wooden rear wall of the packing leave the machine on the pallet Fit the base feet to the table feet of the machine with the same 4 Allen screws that secured the machine to the wooden rear wall of the packing Fit the base feet in such a way so that the curved part is at the top Secure the screws lightly Now fit the front plate using the 4 M5 x 20 Allen screw
8. Pressure spring W59711 1203 2 Depth setting screw M4 x 8 3 Slider 500142 User s Manual F1 Maintenance e 19 Slider If slider s minimum thickness at the base reaches 4 4mm Fig 10 then it must be replaced as follows 1 Remove the blade head as described in Chapter Blade head Loosen the screw in the glider Fig 10 No 2 Remove the glider and secure a replacement in place Adjust the depth setting screw Fig 10 No 1 in such a way that the measurement of 0 5mm is maintained see Setting Wizard gt Go NO 5 Tighten up the blade head again A mounting board s margin and cutout measurements may become altered changing the slider Check the measurements and set them up again if necessary Pressure spring on cutting head Please note that it is not necessary to disassemble the blade head before replacing the pressure The pressure spring is subject to wear and tear Fig 10 No 3 Follow the steps below when it needs to be replaced 1 Remove the blade head El Chapter Blade head 2 Unscrew the depth setting screw Fig 10 No 3 far enough so that the spring is free 3 Take out the old spring sideways and replace it with a new one in the same way Make sure that the spring sits properly in the recess intended for it 4 Turn the depth setting screw until roughly at the original position Assemble the blade head again Q Chapter Blade head Check the slide height and adjust if necessar
9. horizontal 11 Space requirement FI M tilted ss 12 Space requirement Fl vertical iii 13 sizes and wog inst a A tintin 13 Electrical connection een 14 Power SUPIERA ASE 14 PC connection Seting iaa 14 PAEUMANC COMMS STON EE ss dwa ki a kode kou dio sok a kod a kou wo RAR tee 14 Environmental conditions ses 15 CUTTING Dai RAR NA RNA NN MANN ale 15 Using the GUNNAR F1 16 SPT32 Starting the soffware sense 16 TUNAING Off aie aan A nent drain 16 anng a CANON caia liada iodo idad ine ei un Il 17 User s Manual F1 Contents e iii iv e Contents Changing DATE 82 22 rain Ai A AaS 17 Machine settingi cil tit 18 Configuration ASSISTON kase sab saou ba bou os ba bese ou ba bisa os ba kode d ba boouos ba kpsa deba kk a ase 18 Compressed air settiNQ 0 0trrrerreerreeroennoennosonosonosounoonosounoonosonnoonosonnoonnsonneonn 18 Maintenance 18 CICR O ei ei TT st so beke esas ene ns etes te TAN ARS Li 18 General cleansing einen 18 Cleaning the tabletop ss 18 Olga pin SOS EA kolan int Gussie ac Na dan REN R D ke pe n Da kk OD 19 Replacement f parts mise sesidiio io assada ARR ARR NA A Rite re 19 Blade N E a PDR RU PR DD 19 SAS DE DS De NR RR RR SRD SUPER Seeded eats ARS re RAI sr far 20 Pressure spring on cutting head ss 20 A ra ski kun tn ANE ea RED DR 20 Guarantee 21 Conditions of guarantee nn 21 User s Manual F1 General Preface The information contained within this manual corresponds with the status at
10. ion Unpacking Open the packing and remove the boxes of accessories Check the delivered items Remove the two base feet Fig 05 No 1 which are supplied as an option by cutting through the cable tie Lift the front plate out of the packing Fig 05 No 2 supplied as an option Remove the 4 Allen screws and keep them in a safe place These are used to secure the base of the wooden backing wall Remove the wooden backing wall using the size 13 spanner provided The table feet are mounted on the table in such a way so that the machine may be mounted horizontally onto the base Fig 05 without any further adjustments We recommend mounting the machine horizontally flat in order to achieve the best possible working conditions 8 Mount the base according to Chapter setting up the machine The original packing material is to be kept for the duration of the guarantee or rental A Supplied parts Accessories Qty 1 1 User s Manual F1 ltem Number 1 3 mm Allen key 2 0 mm Allen key 2 5 mm Allen key 3 0 mm Allen key 4 0 mm Allen key 6 0 mm Allen key 13 mm spanner Size 10 raw plug for wall mounting Pneumatic hose clamp 100086 001012 11 01 3618 500118 500117 Blade holder one of ready set up and labelled with 1 3mm Blade Data cable RS232 Replacement clamping hose X Replacement clamping hose Y Local mains cable according to country Installation e 5 User
11. ow away dirt and dust should be solely restricted to the cleaning of the guides Warning When blowing always direct the air current away from the guide frame Dirt could otherwise collect in the bearings subsequently causing damage Cleaning the tabletop In addition the tabletop may be cleaned using a damp cloth Do not use any cleansing fluids 18 e Maintenance User s Manual F1 Oiling The plastic parts which are used to guide the cylinder shaft must be periodically oiled after 15 000 cuts 1 Remove the ZHead cover 2 Clean the steel shaft Apply grease lightly to the shaft Recommendation Molykote DX grease The grease should not still be visible but should rather be a thin film of grease 4 Move the blade head several times up and down in order to spread the grease evenly along the shaft 5 Replace the Z Head cover Replacement of parts Blade head 1 Turn the machine off 2 Turn the blade head by hand until you can undo the clamp screw using the supplied Allen key Fig 03 No 08 3 Turn on the machine to ensure that that the blade head is in the upper position SPT32 does not have to be started 4 Pull the blade head down and put in the new one 5 Tighten up the clamp screw again NOTE A mounting board s margin and cutout measurements may become altered whilst changing the blade head Check the measurements and set them up again if necessary Fig 10 4 4 mm 0 5 mm 1
12. s a prerequisite 14 e Technical data User s Manual F1 Environmental conditions Environment temperature 10 35 C 50 95 F Relative air humidity 30 70 The work area in the vicinity of the machine should be kept free from dust Dust and dirt must not get into the electronics see conditions of guarantee all times Furthermore explosive dust air or gas air mixtures must be kept clear of the f WARNING The machine must be situated such so that it is protected from spray water at machine Cutting data max cutting speed 500mm 20 Inch second max cutting carton thickness 3 5 mm 0 14 Inch min cutting radius 0 5 cm 0 2 Inch This is the smallest radius which the machine can perform A governing factor for the quality of cut is the carton composition the condition of the blade and a correct machine setting A CAUTION The cutting speed must be reduced when using either thick or particularly hard carton User s Manual F1 Technical data e 15 Using the GUNNAR F1 SPT32 Starting the software Follow the following steps when starting the SPT32 software l w 4 5 6 7 Turn on the PC Wait until the operating system is running normally Switch on the GUNNAR F1 by turning the main switch emergency switch Fig 02 No 05 to the right clockwise to release it Click on Start Programs SPT32 Program group SPT32 Please refer to the SPT32 Help for using and regis
13. s and the matching washers Attach both of the lower screws first Hold the plate in the middle at the top and press it evenly onto the curve of the base Now fit both of the upper screws and tighten them lightly The machine can now be placed carefully onto the floor Place the machine in its definitive location Tighten up all the screws Adjust the level of the machine using the adjustable feet Check that the machine is now standing firmly and using a spirit level ensure that the machine is also absolutely level and not distorted in any way Installation e 7 30 slanting assembly on a base 8 e Installation l 10 Fix the table feet to the base again The tabletop is now tilted to approx 30 and 12 13 14 15 After removing the wooden rear wall of the packing leave the machine on the pallet Fit the base feet in such a way so that the curved part is at the top Fit the base feet to the table feet of the machine with the same 4 Allen screws that secured the machine to the wooden rear wall of the packing Feed the screws from the top through to the bottom and into the profile This will assist the assembly later on arf Tighten the screws lightly Assemble the front plate using the 4 M5 x 20 Allen screws and the matching washers Attach both of the lower screws first Hold the plate in the middle at the top and press it evenly onto the curve of the base Now fit both of the upper screws and tighten
14. s of data We recommend that regular backups be conducted Data protection All rights remain the property of Weissenberger AG Access by a third party to data concerning either the machine or the entire software is strictly prohibited User s Manual F1 General e 1 Overview Overview Fig 01 N 1 Panel 2 Air connection 8mm Pressure regulator with pressure gauge 4 X Motor Emergency stop button 6 Y Motor 2 e Overview 10 Terminal strip 12 Y Arm Z Head Cable trunk Work table Base User s Manual F1 Z Head Fig 02 ee fe Ea Item Number 1 Pneumatic cylinder CQ2B20 25D 2 Solenoid valve SY3420 5LOU C4 Q 13 Distribution print board 300116 14 Z Sensor 2400771 5 Z Motor VRDM 366 50LHA 6 Power light MD325G3 7 Throttle valve A52211F 01 045 8 Blade head 500016 User s Manual F1 Overview e 3 Blade head Fig 03 CON jo jo jk w IN Item Clamp screw DBD Slide Pressure spring Slider Blade 0 5mm thick Blade holder Knurled screw Grip Control panel Fig 04 Number Cylindrical screw M5 x 16 500151 W59711 1203 500142 010012 100086 500141 500140 a S IN COM Port RS 232 WO 1 Clamping mechanism O 2 Head Motor X Axis Motor Y Axis 4 e Overview venNna Motor Z Axis Mains voltage selector Mains plug Emergency stop User s Manual F1 Installat
15. tering the SPT32 software which can be accessed either by pressing F1 or the direct help This can also be achieved by clicking Help in the SPT32 program group if the SPT32 software is not running at the time In addition all manuals Help SPT32 and User Manual can be found on the GUNNAR CD ROM In case your own copy of the CD was missing from the delivery please request the most recent version from your GUNNAR dealer The current manuals may also be downloaded as printable PDF format from our website www gunnar F1 com You will need to have Adobe Acrobat Reader installed before you can read a PDF format In order to download the manuals use the same password as for the software A password is assigned once the software has been registered Turning off Turn of the system using the following steps 1 2 Close SPT32 by pressing Alt F4 or File Exit Switch off the GUNNAR FI by pressing down the main switch emergency stop button Fig 01 No 5 Run the operating system s shutting down procedure Turn off the PC If the GUNNAR F1 is not going to be used for a longer period of time then the compressed air should also be turned off 16 e Using the GUNNAR F1 User s Manual F1 Inserting a carton Always use an underlay when cutting a carton We recommend using an underlay of 1 3 mm thickness Ideally use the same material as an underlay as that which is to be cut If this isn t possible then it is preferable to
16. the time of publication The occasional misprints or errors cannot be excluded We reserve the right to make constructional changes or alterations at any time Security precautions Before either installing operating maintaining or repairing the machine please pay attention to the following security precautions Any repairs to the machine should only by carried out either by qualified personnel or by technical support authorized by GUNNAR gt The installation instructions as well as the guidelines for the surrounding conditions are to be followed at all times gt Before operating the machine please read the User s Manual as well as the Software Manual SPT32 thoroughly Only properly trained persons should operate the machine Your GUNNAR distributor provides training The guarantee and security warranty expire automatically should any unauthorized changes be made to the machine or the control unit be opened For security reasons the machine may only be operated at any one time by one individual For security reasons whilst conducting a lengthy cutting run an operator must be in attendance at all times Purpose The GUNNAR FI is built only for the cutting of mounting board and may only be used for this purpose Liability Weissenberger AG cannot be held responsible for any improper handling or use of the software machine or machine parts Furthermore Weissenberger AG will not be held responsible for any los
17. them lightly The machine can now be placed carefully onto the floor Loosen and remove the 8 M4 x 12 Allen screws which secure the table feet to the tabletop Turn the table top 180 180 Attach the tabletop to the feet again using the front screw holes facing the emergency stop switch Loosen the connection between the table feet and the base feet Tip Remove only the nuts leaving the screws in the holes Lift the table together with the feet off the base and turn it 180 the emergency stop switch is now in the lower left corner Place the machine in its definitive location if you have not already done so Tighten up all the screws Adjust the level of the machine using the adjustable feet Check that the machine stands firmly User s Manual F1 Wall assembly l After removing the rear wooden packing wall leave the machine on the palette Remove the test mount which is lying on the machine lt gt A Hold the test mount against the wall at the point where the F1 should be assembled Ensure that the wall is solid and able to cope with the required loads In case a spirit level is not available gt measure the distance between both lower corners and the floor in order to establish a horizontal position Measure off approximately 90 cm recommended height from the floor to the lower edge of the test mount and mark the 4 crosses in the corners of the mount with a pencil
18. y Repairs Most repairs are dealt with by simply replacing parts which customers can do themselves If however either a service or bigger repair is necessary then you may request for this to be done by a GUNNAR technician Please contact your authorised GUNNAR dealer Details concerning rental machines can be found in the rental contract 20 e Maintenance User s Manual F1 Guarantee Conditions of guarantee The GUNNAR FI is covered by guarantee for 1 year from the date of delivery or a maximum of 50 000 mounting board cuts cut outs The guarantee covers faults caused by faulty materials or manufacturing Damage caused by careless and improper use of the equipment is not covered by this guarantee Damage caused by a build up of dirt orincreased levels of dust in the electronics are not covered by this guarantee Equally that which in our judgment constitutes to be normal wear and tear is not covered by this guarantee In this respect please note our terms of business We will carry the costs for repairs carried out within the period of guarantee and after due consultation with us Details concerning rental machines are to be found in the rental contract User s Manual F1 Guarantee e 21 User s Manual F1 Notes e 23
Download Pdf Manuals
Related Search