Instruction Manual
Contents
1. Maximum value of output L L 1 Digit 105 0 OL L 1 Digi 05 0 ON OFF 100 0 o Except Minimum value of output 0 5 OL H 1 Digit 0 p 0 5 igi ON OFF 0 0 NCAUTION When setting Input type selection number must be selected in the input type selection mode and also Output type selection number must be selected in the output type selection mode before moving to other mode If not data of other group will be changed to prior value 0 0 Output is selectable among Relay SSR and Current 4 20 mA DC For Recorder amp Controller output code 0 are available for your use 20 E input group setting Initial value Input group Input type and mode selection aways selection Input signal selection Refer to input signal and range Always 1 Refer to input signal and range Always Notice FR H FR L Notice gt Raye 1999 9999 Notice SL H gt SL L Deimal point according to DP P N CAUTION When setting Input type selection number must be selected in the input type selection mode and also Output type selection number must be selected in the output type selection mode before moving to other mode If not data of other group will be changed to prior value On voltage input mV V e Input type selection After power ON and when is indicating press key for sec to be displayed g 5 2 at PV and 3 at SV If it is not indicated 32. DPt 100 terminal K K J E T H B o L N U W H T D DIMENSIONS amp PANEL CU 96 X96 mm 12 5 100 HANYOUNG POWER 100 240V a c 50 60Hz 6W CONTACT RATE OUT 3A240V a c Resistive load OUT CURRENT OUT 4 20mA d c Resistive load 600 2 max SOLID OUT 24V d c Resistive load 600 9 min TEMP 50 C 9 NOTE Use Copper or Copper clad Aluminum Conductors Only B Terminal structure Control Output POWER 100 240 V AC 50 60 Hz Termina no 8 9 Input Relay Terminal no 8 SSR SCR Termina no 09 Termocouple 09 gt gt R T D 08 09 B Direct Voltage 9 gt Alarm1 Terminal 1 2 Alarm2 Terminal 03 Sending data 5 Receiving data 49 Earth for signal Communication 11 7 NAME amp FUNCTION B Front D 2 2 3 9 9 Displays Name Functions P END No paper U Recording in progress L1 Alarm 1 ON L2 Alarm 2 ON Displays set value and various parameters RT9 0 Displays input type 9 HANYOUNG C 20 2 gt gt 4 Control keys e O Used to increase set value s Used to decrease set value Used to
3. AUTO TUNING The Auto tuning function automatically measures computes and sets the optimum Proportional band P Integral time l and Derivative time D When Auto tuning the controller performs ON OFF control and determine proper and D Limit cycle type RT9 1 series have two types of Auto tuning as below e Standard type auto tuning This type is based on set point value SV e Low PV type auto tuning This type is based on the value 10 lower than the set point value SV eSTANDARD TYPE AUTO TUNING Under AT Temperature AT started Set point value SV Process value PV Time t Control output Time t ON OFF operation PID control eL OW PV TYPE AUTO TUNING Under AT Temperature AT finished Set point AT started value SV SV 10 Process value PV Time t Control output Time t ON OFF operation PID control Auto tuning in Zone PID Zone PID automatically sets PID group in accordance with a measured value In Zone PID auto tuning sets the proper PID value by recognizing a mid value of reference point as set point value Reference max value of measuriag range SV point 2 Reference point 1 min value of measuring range E RAMP FUNCTION It is a rate of set value to arrive to set value according to setting temperature and time ex Present temp 20 set value 100 20 per min e Initial uprising set value up rt 100
4. Recorder amp Temperature Controller RT9 INSTRUCTION MANUAL Thank you for the purchase of HANYOUNG product Please read this manual carefully PEND RUN AL E 8 HAnYOUnG Gp HANYOUNG ELECTRONIC CO LTD 1 SAFETY INFORMATION 4 2 INSTRUCTION 6 3 ORDERING INFORMATION 6 A SPECIFICATION 7 5 DIMENSIONS amp PANEL CUTOUT 11 6 TERMINAL ARRANGEMENT 11 7 8 FUNCTION 12 8 TABLE OF SETTING ITEMS 13 10 SETTING METHOD s 15 20 GROUP SETTING 16 21 FONCTION 23 RTO Universal Input Output Small sized Recorder amp Temperature controller 0 3 class high accuracy HANYOUNG Model RT9 e Zoom function e Free scale e Various Alarms e PID Auto tuning e Record and Temperature e Universal Input Output e Interface RS485 control HANYOUNG 3 1 Before using please read this SAFETY INFORMATION It 15 most important that the instructions in this manual are followed when using this instrument Please keep this manual for future reference Precautions are classified as WARNING and CAUTION N WARNING There is a possibility of death or heavy injury when handling in wrong way N CAUTION There is a possibility of injury or physical damage wh
5. e Unit time Minute min 40 Present temp 20 ZOOM FUNCTION When you choose Zoom function ON in Group control you can see a temperature with zooming as soon as you select ON The temperature will be in the center of paper ex Scale 0 0 100 0 Zoom ON ZOOM IN PV 25 5 at the center H H H H ron Pee 133661 a t ting 8 1 HON AIDE Urge eet ey Nemes t ee ee ee ee ee ee ncs e Tate dece exe EHH HES EEE H 46564446 1 4 2001 0ct 18 20 56 58 INPUT 12 SCALE 0 0 100 0 23 B FUZZY CONTROL HOLD FUNCTION Fuzzy control eliminates overshoot using Fuzzy Without hold function Low limit alarm will be Logic Employing Fuzzy control and Auto ON when increasing temperature Picture 1 tuning the controller effectively control as below e When the controller starts control at the e Hold function None SV position which has a big gap between SV low limit alarm and PV When reducing warming up time 01 When the load is fluctuating extreamly e Wh
6. dots 1 line Record speed 24 mm h 900 mm h Paper Width 57 5 mm Length 16 m OPERATING ENVIRONMENT Installation environment Normal operation condition Influence of ambient temperature Continuous vibration 5 14Hz Forward width 1 2 mm max 4 150 2 4 9 0 5 max Vibration 14 7 15 sec max each direction Shock 147 15 11 msec max direction each times Panel cutout Refer to page 11 Ambient temperature 0 50 Ambient humidity 35 85 RH no condensation Influence of magnetic 400 AT m max Warm up time 30 min min T C Voltage input 1 or 0 01 c of max range input 0 05 o c max Analog output 0 05 max continuous output STORAGE CONDITION otorage humidity 5 95 RH no condensation shock 1 max in packing condition STRUCTURE MODEL RT9 96 W x96 H x 100 D mm 530 g Plastic case ABS POWER SUPPLY Power supply 100 240 V AC 90 264 V AC 50 60 Hz 6 0 W 10 VA Between primary terminal and secondary terminal 500 V DC 20 10 min Insulation resistance Between primary terminal and ground 500 V DC 20 min Between ground and secondary terminal 500 V DC 20 min Between primary terminal and secondary terminal 2 300V AC 50 60 Hz for 1 min Dielectric strength Between primary terminal and ground 2 300 V AC 50 60 Hz for 1 min Between F G and se
7. select digit for changing E Operation Menu screen Operation display status lt gt EE 2002 RT M 200 UU A Group P I D DI 1 1 d x Set a number DUP dii id Parameter structure Recorder only RT9 0 e Control group e Alarm group Optional e Communication group Optional e Input group e Time setting group will be displayed 2 22 2 2 2 22 22 2 22 2 2 2 2 2 2 2 S pu Time setting LI Group Communication Las or rr 14 F9 SETTING METHOD After completion of wiring apply power ON e Management version indicated as below and then present PV and SV will be indicated Record exclusiue use Input type and PV will be indicated e For setting a level press for 3 sec to enter sd SP setting mode Initial value 5 Inthe 3d GF condition press button to enter group control B Parameter shift Power ON e Recorder e Recorder amp Controller Model RT9 0 Model RT9 1 e Recorder Displays input type and PV Recorder amp controller Displays SV and PV e How to operate RECORDER O
8. 6 Low deviation with hold function inverted High Low deviation with hold function High Low band with hold function High absolute value with hold function inverted Low absolute value with hold function inverted x Marked alarms are not available in RT9 0 19 Communication group setting Optional RT9 series is equipped with 4 wire 2 wire half duplex the RS485 RS422 communication interfaces Using the interfaces communications are available with maximum 31 devices Signal Desorption Condition Inia value Communication mE M RN ome group RS485 RS422 PC LINK Set value 0 PC LINK SUM Poet Protocol Set value 1 Communication rate 600 SV 0 1200 SV 1 2400 SV 2 B P S 4800 SV 3 9600 SV 4 Pr Parity check NONE SV 0 EVEN SV 1 ODD SV 2 SET SEP Sopot SV 1 2bit SV 2 Optional din Data lenath 7bit SV 7 8bit SV 8 eng Except PC LINK 8 Adr Aes 0000 99 maximum 31 devices r Pk 10 response time handling time Response time response time X 10 ms Output group setting Model RT9 1 value Output group Output type and mode selection Model RT9 1 Output operation REV Reverse DIR Direct action Always REV Cycle time 1 1000 sec Relay SSR Hysteresis EUS 0 0 100 0 Output signal Refor to type of control output Always mE 30 sec Output volume when input M disconnection Output Out Ways
9. RUN Press 09 V buttons simultaneously RUN lamp will be ON Stop E Press 09 buttons iL EL Group Control GL EL Group Control simultaneously GAL Group RUN lamp will be OFF Auto tuning Graphic or Text printing LPI d Group PID selection LRL Group Alarm DALAJ Group Alarm In condition of printing press P Group u button for 3 sec Graphic GRE Communication liL an Communication Text Graphic Group Output printing In condition of printing press n Group Input n Group Input V button for sec SEE Group Group Feed paper Time setting Time setting In condition of press button d E press V button to feed paper 10 GROUP SETTING x Display level setting Display Name Di els into This controller has 3 different levels of setting thereby operator access if so desired B Control group setting ee E RN S CNET qe OF GigE m M ueterum mem NN NC Auto tuning group setting Model RT9 1 Auto tuning group Indicates Auto turing RT9 1 AEN Auto tuning type Auto tuning start OFF 1 3 HLIE e Auto tuning The Auto tuning function automatically measures computes and set the optimum
10. T C OFF Up Down selectable Up scale Detection current 50 mA 0 3 96 Full scale Refer to Input signal and Measurement range T C and R T D are changeable within range of input signal and measurement Input range range Voltage min voltage and max voltage are available within range of measurement Scaling available OUTPUT eCONTROL OUTPUT Contact capacity 240 V AC 3 A 30 V DC 3 A resistive load Contact 1 C Output operation control ON OFF Proportional cycle 1 1 000 sec Output limit 0 0 100 0 range higher limit OH or lower limit OL selectable valid when AT ON OFF hysteresis 0 100 Full scale Time resolution 0 1 96 or 10 mS ON voltage 24 V DC min resistive load 600 min 30 mA limit when short OFF voltage 0 1 V DC max Proportional cycle 1 1 000 sec Output operation P I D control Output limit 0 0 100 0 range higher limit OH or lower limit OL selectable valid when AT Time resolution 0 1 96 or 10 mS Current output range 4 20 mA DC Resistive load 600 Q Accuracy 0 5 96 of full scale 4 20 mA range Resolution Approx 3 000 Output ripple 0 3 P P of max scale 150 Hz Sampling time 250 mS Output operation P I D control Output limit 5 0 105 0 96 range higher limit OH or lower limit OL selectable valid when AT Burn out Relay contact output SSR drive voltage output Current ou
11. condary terminal 1 500 V AC 50 60 Hz for 1 min SAFETY AND EMC STANDARD Safety standard EMC standar B INTERFACE Standard Communication address Communication method Synchronization Communication sequence Communication distance Communication speed Start bit Data bit Parity bit Stop bit Communication protocol PC LINK WITHOUT SUM 0 PC LINK WITH SUM 1 Response time Reception treatment time Response time x 10 mS INPUT SIGNAL and MEASUREMENT RANGE 200 1370 300 2500 is maxium 199 9 999 9 0 2300 value minimum 199 9 999 9 300 2300 0 3 96 of F S value of each 199 9 999 9 300 1800 1 digit RANGE 199 9 400 0 300 750 Digit is minimum 0 1700 32 3100 value of display 0 1800 32 3300 0 3 96 of F S 0 1700 32 3100 1 digit x1 199 9 900 0 300 1300 0 3 of F S 1 digito 400 10 2 200 1300 300 2400 1 0 of F S 1 digit of FS 1 digit 199 9 400 0 300 750 0 3 of ES 0 2300 32 4200 1 digit 2 Platinel 0 1390 32 2500 and below KSPt 100 x3 199 9 500 0 199 9 999 9 1 0 96 of F S 1 digit Pt 100 x9 199 9 640 0 300 1180 Direct 1 5 VDC 1 5V x3 voltage 0 10 V DC 0 10 V DC 150 0 150 0 range VDC 10 20 mV DC 10 20 mV 10 3 96 of FS 1 0 96 of F S 1 mV DC 0 100 mV DC 100 mV 1 digit digit When using current Direct _ 20 mA DC input use the resistor 20 KPt 100 Current 250 0 1 96 on input x 21
12. en changing a set point value frequently Picture 1 Set point value Subsidary target value Target value e Hold function measured value SV low limit alarm Time t Fuzzy Logic start Power ON eue ur OUTPUT LIMIT Control output is set in high and low limit as Picture 2 operating range Output limit is 5 105 96 of output RECORDER Output signal Run Stop You can record or stop when you need 20 mA Feed Paper can be transmitted forcedly e Graphic or Text selectable 12 mA Jiu Graphic Text 25 t ALM OFF EE Output limit ALMI OFF ALM2 5 96 50 96 105 96 Bd E d 2 ALMI OFF ALM2 25 C ALMI OFF ALM2 OL L setting range 184648 5 ALMI OFF ALIQ INPUT TYPE SCALE 200 1370T OL ALMI OFF ALM2 http www hanyoungelec co kr 2001 Apr 20 03 42 52 Hanyoung Electronic Co Ltd 25 ALMI OFF 5 OFF ALM2 Emergency output output is operated PO Output aca natn each parameter 2001 Apr 20 09 47 26 INPUT SCALE UNIT ALMI AFN T S 0 REN CHART SP D OFF 100mm H 5 20 6 24 MEMO
13. en handling in wrong way NWARNING 1 Caution on wiring e Use an external protection circuit if a fault in the control loop could possibly lead to a serious problem e This instrument does not have a switch for power and a fuse so please install them if reguired Fuse rating 250V 0 5A 2 Power supply e Use a rated voltage to prevent damage or trouble e avoid electrical shock or damage do not turn ON the power until the wiring is completed 3 Prohibit use in gas atmosphere e Do not use it at a place exposed to combustible or explosive gas 4 Handling of unit e avoid malfunction electrical shock or fire this unit must not be disassembled or repaired e Do not touch the terminals to avoid electrical shock or malfunction 5 Caution on maintenance e Turn OFF the power before mounting or removing the instrument ensure continuous and safe operation of the instrument periodical maintenance is recommended Some parts are limited in life e warranty period is 1 year only if using in the correct way N CAUTION 1 Caution on handling Do not install the instrument under any of the following condltions e The ambient temperature exceeds 0 50 e Ihe ambient humidity exceeds 20 90 RH place where temperature changes suddenly or icing occurs A place exposed to corrosive gas or combustible gas e Vibration or shock is likely to be transmitted to the instrument place exposed to wate
14. r oil chemicals steam sunlight A place exposed to much dust salt or iron e place with much inductive disturbance static electricity magnetism noise e A place where heat such as radiant heat stays 2 Installation eAttach the brackets 2 units on the fixed halls and tighten with a screwdriver Fixing torque is about 14 7N cm 1 5kg cm Care should be taken not to tighten forcedly Indoor use e Altitude up to 2000m use e Mains supply voltage fluctuations not to exceed 10 of the normal voltage Installation Categories e Pollution degree 2 3 Caution on terminal connections Use a compensating cable with thermocouple For input use a cable which is a small lead wire resistance and without resistance difference to 3wires e avoid inductive noise to input wires separate from the power and output wires e Keep input wires away from output wires and use shielded wires to earth elf the wiring has noise use the following step connect a surge absorber to the conductor coil side if the conductors are connected to the load output such as the relay contact output eUse an insulating transformer with a noise filter when the power suppy has much noise e Noise filter should be mounted on a panel which has been earthed and the wiring between the noise filter output and the instrument power terminals should be shorten elt is effective to use a twisted cable for power supply against noise ehe heate
15. r power supply and the instrument power supply should be connected using the same power suppy when a heater break alarm e Time for preparation of contact output is required at power ON When the output signal is used for an extenal interlock circuit connect a delay relay 4 For load circuit connection e Use an extra relay when the frequency of operation is rather high In this case SSR output type is Recommended e Electromagnetic switch Proportional cycle time is Min 30 sec e SSH Proportional cycle time is Min 2 sec e Contact output life Mechanical Min 10 million times no load Electrical Min 100 thousand times rated load e SSR drive pulse voltage DC 4 20mA are not insulated with internal circuit Use non grounded sensor to R T D and thermocouple 5 Caution on key operation trouble elf alarm function is not set correctly alarm output can not operate correctly a trouble Be sure to check the alarm operation the input cable is disconnected the display shows bout When replacing the sensor please turn OFF the power supply 6 Other Do not use organic solvents such as alcohol benzine when cleaning Use neutral detergent oam This instrument has process value PV and set value SV each 4 digits with 7 segment FND This instrument is divided either Recorder and Recorder with Controller Function and feature Group P I D Universal input 19 types Universal output Relay SSR SCR Auto
16. same as 1 When integral time is OFF manual reset mode is indicated and then you could set reset value to remove off set range 5 105 0 of proportional band You could set 3 zones by selecting zone mode ON B Alarm group setting Optional There are 2 alarm outputs available per controller In Alarm Group setting are made for mode dead band and value of each alarm Refer to the next page for the 20 different types of alarm functions Condition initia value T f Al 1 1 Type of Alarm 2 Refer to Alarm type and code Dead band of Alarm 1 EUS 0 0 100 0 Always EUS 0 5 Dead band of Alarm 2 Set value of Alarm 1 PV alarm Deviation alarm EU 100 0 Yo EU 0 0 Set value of Alarm 2 EU 100 0 100 0 x Reference Display lamp will be OFF when output ON in inverted type rx ALARM TYPE AND COD Notice Display lamp will be ON when output OFF in inverted type Hysteresis 5 A Set point A Minus Alarm set point A Alarm set point Code EB High absolute value Low absolute value High deviation value Low deviation value High deviation value inverted Low deviation value inverted High Low deviation value High Low band High absolute inverted Low absolute inverted High absolute with hold function Low absolute with hold function High deviation with hold function Low deviation with hold function High deviation with hold function inverted x 1
17. set again in the level setting mode Control group is indicated when press once more At the time input group is indicated when press 9 key and then Input type and range selection is shown at SV when pre At this time the input and range is selected by 9 Or key Press key to confirm eMaximum and Minimum range Press key to set Maximum and Minimum range using A or Q key Press key once more to finish e Decimal point Parameter is not indicated in T C and R T D input but when selecting voltage input Decimal point mode is indicated set 1 0 0 set 2 0 00 set 3 0 000 Maximum and Minimum on scale It is the same function as Maximum and Minimum Range setting when R T D or thermocouple input This mode is indicated when voltage input 30 31 32 33 21 e PV filter When PV value becomes unstable due to effects of noise the filter helps suppress the unstable status Range OFF or 1 120 sec initial value OFF e PV bias Use this function to adjust PV value in cases where it is necessary for PV value to agree with another recorder or indicator or when the sensor cannot be mounted in correct location Range 100 0 100 0 96 of SPAN Initial value 0 0 96 Setting a value using V or 7 key and press key to finish B Time group setting nial value nm meae EO 22 11 FUNCTION
18. tput 4 20 mA DC e ALARM Relay contact output Contact capacity 240 V AC 1 A 30 V DC 1 A resistive load Contact 1 a FUNCTION Measurement input Control Alarm output Output points 2 Points AL1 AL2 Input correction Bias 100 0 100 0 for instrument range ocaling According to SH SL of measurement range Filter OFF 1 120 sec 3 settings 8V1 SV2 and SV3 and P I D setting each Auto tuning According to set value Standard type Low PV type Proportional Band 0 1 999 9 96 Max range Integral Time OFF 1 6000 sec Derivative Time OFF 1 6000 sec ON OFF control By selecting output code OT 0 P I D selection Zone PID Auto 1 2 3 selectable Manual Reset 5 0 105 0 96 of output valid when IZOFF Direct Reverse action Changeable by parameter Preset output limit 5 0 105 0 96 of output value ON OFF hysteresis HYS 0 0 100 0 of instrument range valid when ON OFF control A R W Anti Reset Wind up AUTO 50 0 200 0 Fuzzy selection ON or OFF by parameter Ramp function Set point 2 Points Multi alarm High Low process alarm High Low deviation alarm Hold function of alarm Heater break alarm H B A Setting range Process alarm 100 of instrument range Deviation alarm 100 100 96 of instrument range Measuring point 1 Response time According to chart speed Record type Thermal line 203 dpi 8 0 dots mm 384
19. tuning 2 types standard type low PV type Communication RS485 20 types of alarm Sampling cycle 250ms 0 3 of FS high accuracy And there are Zoom function Graphic or Text printing selectable function List printing function Feed function Free scale function RT9 is the smallest Recorder with controller F3 ORDERING INFORMATION Model Sufix oode 00000000 _ RT9 96 96 mm Recorder Recorder amp Temperature Controller Others None Alarm 1 Alarm 1 2 RS485 RS485 Alarm 1 5 RS485 Alarm 1 Alarm 2 ewe Control output Recorder amp ntrol Output Temperature Controller DAT Gee Conto Relay ON OFF control SSR RN L8 SCR 4 20 mA Relay 1 0 control OREILLE INPUT Thermocouple J S L WRe 5 26 PL II 100 KPt 100 Direct voltage 1 5 V 10 20 mV 0 100 mV Free scale type Sampling time 250 mS Input resolution Below decimal point of measurement range Input impedance T C and mV input 1 min VDC 1 MQ 10 max wire resistance Input tolerable voltage 10 V T C R T D Voltage mV DC 20 V Voltage V DC Noise removal rate NMRR normal mode 40 dB min CMRR common mode 120 dB min 50 60 Hz 1 96 T C R T D KS IEC DIN Standard junction temp 15 15 35 2 0 C 0 50 compensation tolerance
20. value Note After setting all group select AUTO in Auto tuning group e Auto tuning type This controller has two types of auto tuning as STD standard type and Low Low PV type SV 10 e Auto tuning start stop e Auto tuning start 1 selection After auto tuning P I D value will be stored at a selected number Selection When setting a value on 1 and 2 RP it is stored in group 1 2 3 automatically Auto tuning stop Select OFF B P I D Group setting Model RT9 1 1 0 group Set 1 0 mode HT9 1 Except H Wind 0 0 Aut Anti Reset Wind up Auto 50 0 200 0 ON OFF n Proportional band 0 1 999 9 95 1 0 group n Integral time OFF 1 6000 sec group n Derivative time OFF 1 6000 sec group me n Manual reset 5 0 105 0 50 0 EU n Zone position EU 0 lt 1 2 RP lt EU 100 0 ZONE 100 0 Maximum Range Eu 100 Set point of Zone 2 2 RP Set point of Zone 1 1 RP Minimum Eu 096 When checking P I D values or setting SV in manual mode this can be done in P I D Group Press key to get Anti Reset Wind value by auto or manual and then press once to be indicated P I D mode which is selectable types of P I D group 0 3 Example 0 is P I D mode and after seleting 1 using e Or Q and pressing itis available to change P I D value in zone 1 2 and 3 are
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