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1. Loose connection at fill valve Improper detergent Obstruction in drain line Improper installation Unit not level Door opened during operation Clogged drain Blockage of air gap Kink in drain hose Filter blocked Improper drain installation Fill valve clogged Drain hose not elevated above water level Microprocessor memory error CORRECTIVE ACTION Reinstall fill tube Check fill valve and correct Use non foaming detergent Use only proper amount of detergent Remove obstruction Check cabinet opening to see if it is aligned properly with the door Washer must be level Adjust feet to level unit Adjust feet to level unit Allow 4 5 seconds before opening door after unlatching Clean out drain Clean the air gap by lifting the cover unscrewing the cap and removing any accumulated material See Chapter 5 Check for a kink in the drain hose Check filter in washer and clean as needed Refer to installation instructions in Chapter 3 Clean fill valve Elevate drain hose per instructions in Chapter 3 Perform Factory Reset Open latch on door Press Pure button and simultaneously close door latch Release Pure button and display will read Factory Reset Press Select Program button to choose wash cycle Product Service 1 800 522 7658 Chapter 7 Troubleshooting Product Service 1 800 522 7658 75 APPENDIX A FLASKSCRUBBER AND STEAMSCRUBBER CO
2. 8 7 Gallons 11 6 Gallons 17 4 Gallons 23 2 Gallons 11 6 Gallons 11 6 Gallons Consumed w 11 liters 33 liters 44 liters 66 liters 88 liters 44 liters 44 liters Factory Settings Note Times shown are for tap rinses Pure rinses two final rinses adds 3 minutes Steam adds 10 minutes to total program time Select from 10 20 30 or 40 minute Wash 2 time Additional rinse adds 4 minutes tSelect from 0 10 20 30 40 50 or 60 minute Dry time Add 2 9 gallons 11 liters for each additional rinse 90 Product Service 1 800 522 7658 Appendix C Glassware Washer Specifications Program Times and Water Consumption 230V Models Program Rinse Plastic Glass Glass Plus Scientific User 1 Set User 2 Set Only Lo Heat Lo Heat Hi Heat Hi Heat Lo Heat Hi Heat Wash 1 5 5 5 5 5 Steam t t 10 t 10 Wash 2 10 20 30 40 10 10 Rinse 1 4 2 2 2 2 2 Rinse 2 Fr 4 25 25 4 25 Rinse 3 xk xk xk 4 Kk xk Rinse 4 xk xk xk 4 4 xk xk Rinse 5 xk k k xk k k 4 Kk xk Rinse 6 xk xk xk 4 Kk xk Dry Ott 10 t 20 f 30 tt 40 t 10 t 10 t Total 17 48 77 136 184 Factory Set Time minutes Total User 17 to 116 38 to 167 47 to 186 68 to 207 68 to 207 44 to 186 68 to 207 Set Time minutes Total Water 2 9 Gallons 8 7 Gallons 11 6 Gallons 17 4 Gallons 23 2 Gallons 11 6 Gallons 11 6 Gallons Consumed 11 liters 33 liters
3. 37 37 38 38 41 42 44 46 47 47 49 51 51 53 53 54 56 57 58 59 59 60 61 63 66 68 71 76 80 88 94 94 98 102 103 CHAPTER 1 INTRODUCTION Congratulations on your purchase of a Labconco Glassware Washer Labconco manufactures two types of Glassware Washers the SteamScrubber and the FlaskScrubber Each of these washers is available in a Mobile Undercounter and Freestanding model Each washer model is available in 115V or 230V and with or without a window in the door Your Labconco Glassware Washer is designed and manufactured to thoroughly clean your laboratory glassware and accessories Using the soft touch control panel you can select pre programmed wash cycles or program customized wash cycles to facilitate your individual requirements The Glassware Washer Liquid Crystal Display LCD identifies the cycle selected and details about the cycle Models with a window and light in the door allow you to visually monitor the operation of your washer Option switches for steaming and using purified water for the final rinses allow you to choose the best conditions for cleaning your glassware Product Service 1 800 522 7658 Chapter 1 Introduction About This Manual This manual is designed to help you learn how to install use and maintain your Glassware Washer Instructions for performing routine maintenance and making minor modifications to your washer are also included Chapter 1 Intr
4. 44 liters 66 liters 88 liters 44 liters 44 liters w Factory Settings Note Times shown are for tap rinses Pure rinses two final rinses adds 3 minutes Steam adds 10 minutes to total program time Select from 10 20 30 or 40 minute Wash 2 time Additional rinse adds 4 minutes tSelect from 0 10 20 30 40 50 or 60 minute Dry time Add 2 9 gallons 11 liters for each additional rinse Product Service 1 800 522 7658 91 Appendix C Glassware Washer Specifications Wiring Diagram 115V Models INTERIOR RELAY LOCATIONS fiowee DETERGENT TAP pegazo Domo as cue YALE VALVE Pa LABCONCO WIRING DIAGRAM WASHER 115 EOHT WARNING BISSOMMECT FROW POWER SOURCE a ere i REY B PRES TO SERVIC WHIT 92 Product Service 1 800 522 7658 Appendix C Glassware Washer Specifications Wiring Diagram 230V Models O CO d Z H C2 J Ja cml WIRING DIAGRAM Product Service 1 800 522 7658 93 Appenpbix D GLASSWARE WASHER ACCESSORIES Accessories PART _ DESCRIPTION 45250 00 Upper Spindle Rack Stainless Steel Contains 24 spindles and 24 spindle clips hub adapter two upper rails with end caps one upper spindle rack with E 44944 01 Upper Rack Adjustable Height Stainless Steel Contains one upper rack with two inserts two hub adapters two upper rails and two end caps
5. After the first fill is complete open the washer and carefully pour one cup of bleach into the bottom of the tank Close the washer door and allow the unit to wash and drain approximately six minutes When the washer fills the second time open the washer and add two cups of 4 8 acetic acid or white vinegar to the bottom of the tank Close the washer door and allow the unit to wash and drain without further interruption Product Service 1 800 522 7658 Chapter 5 Maintaining Your Washer Maintaining the Air Gap If you employed an air gap during the installation of your Check tien Babson washer you need to clean the air gap at least once a build up any time your month The air gap is not part of the washer therefore it washer is not draining is not covered by the washer warranty The air gap well protects the washer against water backing up in the event of a clogged drain Most types of air gaps are easy to clean Simply follow the manufacturer s directions for maintaining your air gap Maintaining the Water Fill Valve The filter screen of the water fill valve illustrated in Figure 5 1 below may require periodic cleaning to remove trapped particles A low water fill occurs if the blockage is not removed Figure 5 1 Screen O ring Water fill valve Product Service 1 800 522 7658 53 Chapter 5 Maintaining Your Washer To clean the water fill valve Refer to Figure 3 7 l in Chapter 3 Getting
6. Chapter 5 Maintaining Your Washer Removing the Washer Top Back and Side Panels There may be times when you need to remove the washer top back and side panels to clean maintain or repair your washer Refer to Figure 5 4 and follow the instructions below to remove the top back and side panels of your washer To remove the washer top back and side panels 1 Turn off electrical power to the Glassware Washer 2 Remove all of the screws from the back panel of the washer and remove the back panel 3 Remove the two screws in the front of the washer that attach the washer top to the sides 4 Remove the two screws in the back of the washer that attach the washer top to the sides 5 Slide the washer top toward the rear Lift the washer top and remove 6 Remove the two screws from each side of the washer at the front edge 7 Remove one screw at the rear of the washer 8 Remove the side panels Figure 5 4 Remove four screws that attach the top to the sides Then slide the washer top toward the rear of the washer and lift to remove Product Service 1 800 522 7658 57 1 Refer to Figure 4 1 in Chapter 4 Using Your Washer for an illustration of the SteamScrubber wash arm and tower 3 4 5 58 Chapter 5 Maintaining Your Washer Cleaning the Sump Filter Screen If debris accumulates on the filter screen that is located in the washer sump you can remove and clean the screen To clean the sump
7. You must be certain that the area is level and of solid construction In addition a hot water source a drain a purified water source if applicable and an electrical source must be located near the installation site Carefully read this chapter to learn e the hot water source requirements for your installation site e the purified water source requirements for your installation site e the electrical supply requirements for your installation site e the drainage requirements for your installation site Product Service 1 800 522 7658 Chapter 2 Prerequisites Pressurization is not required for the purified water source Refer to Appendix C Glassware Washer Specifications for complete Glassware Washer electrical and environmental conditions specifications and requirements Hot Water Requirements An existing hot water supply may be used as the hot water source for your Glassware Washer However the washer requires the inlet water temperature to be greater than 120 F 49 C to fully activate powdered detergents and raise the glassware temperatures to achieve fast and complete drying Hotter water will produce better washing results The maximum temperature of the inlet water should be no more than 150 F 66 C Water pressure must be between 20 120 psi 138 827 kPa at the washer and provide a minimum of 1 25 gallons 4 7 liters per minute flow rate A shut off valve should be installed in the water supply li
8. make certain there is adequate water in the reservoir a minimum of 5 gallons or 18 9 liters Product Service 1 800 522 7658 Chapter 4 Using Your Washer If steam operation is needed press the corresponding button In this mode the Glassware Washer will refill with fresh water after the completion of Wash 1 Both the sump and steam heaters will operate for 10 minutes to produce hot vapor to penetrate and soften dried residue allowing detergent and hot water to work effectively On Mobile washers turn the hot water on Press the Start button to begin the wash cycle 7 Press the Shift Program button if you want the display to indicate details about what mode the washer is in and the time remaining D Interrupting a Wash Cycle To temporarily pause a wash cycle simply unlatch the washer door After the door is unlatched wait 4 to 5 seconds before opening the door to prevent water from splashing out of the washer To resume the wash cycle close and re latch the washer door The washer will pause to equalize temperatures and then the cycle will resume at the point it was interrupted The wash cycle can be terminated at any time by pressing the Start Cancel button Product Service 1 800 522 7658 49 50 Chapter 4 Using Your Washer Product Service 1 800 522 7658 CHAPTER 5 MAINTAINING YOUR WASHER Under normal operation your Glassware Washer will require little routine maintenance to keep
9. 7 Remove plug and install upper supply tube into the hub 66 Product Service 1 800 522 7658 Chapter 6 Modifying Your Washer B Install the upper rails and the upper spindle rack See Figure 6 8 l 2 Install the rear rubber bumpers to the ends of the rails Install the left and right rails by tilting the top of the rails between the rollers on the side of the washer tank and push the bottoms of the rails into place Rails must be positioned between the top sets of rollers as shown in Figure 6 8 Upper Spindle Rack cannot be positioned in the lower set of rollers Figure 6 8 Tilt and position the top of the rail between the factory installed rollers and then push the bottom of the rail into place Install a rubber bumper on the end of the after installing the rack Install rear bumpers to the ends of the rails Install the frame of the Upper Spindle Rack by inserting the rollers on the rack into the rails on each side of the washer Push the Upper Spindle Rack into the washer until its rollers are secure within the rails Install the two gray rubber bumpers on the ends of the rails as shown to secure the rack rollers Product Service 1 800 522 7658 67 Chapter 6 Modifying Your Washer C Adjust the rubber diaphragm The rubber diaphragm that is on the upper supply tube assembly installed in Step A should almost touch the lower portion of the hub in the upper spindle rack when both rac
10. Freestanding and Mobile models Raises washer approximately 17 inches Front opens to provide storage underneath washer EXPENDABLES PART DESCRIPTION 44220 00 10 lb LabSolutions Powder Detergent 44221 00 27 5 lb LabSolutions Powder Detergent 45220 00 1 gallon LabSolutions Liquid Detergent 45222 00 1 liter LabSolutions Neutralizing Acid Rinse 102 Product Service 1 800 522 7658 DECLARATION OF CONFORMITY Application Council Directive s 73 23 EEC 89 336 EEC Standard s to which conformity is declared EN61010 EN55022 EN50082 1 Manufacturer s Name Labconco Corporation Manufacturer s Address 8811 Prospect Avenue Kansas City MO 64132 USA Importer s Name See Shipping Customs Documents Importer s Address See Shipping Customs Documents for your equipment Type of Equipment Laboratory Equipment Glassware Washers Model No Washers with Micro Processor Control 44000 01 230V Steamscrubber Mobile 44200 01 230V Flaskscrubber Mobile 44000 11 230V Steamscrubber Mobile 4420011 230V Flaskscrubber Mobile 44003 01 230V Steamscrubber Undercounter 44203 01 230V Flaskscrubber Undercounter 44003 11 230V Steamscrubber Undercounter 44203 11 230V Flaskscrubber Undercounter 44004 01 230V Steamscrubber Freestanding 44204 01 230V Flaskscrubber Freestanding 44004 11 230V Steamscru
11. Product Service 1 800 522 7658 94 Appendix D Glassware Washer Accessories PART DESCRIPTION 44049 01 Multi Pin Insert Stainless Steel For use with beakers Erlenmeyer flasks and wide mouth glassware For placement in bottom rack 44022 01 Utensil Basket Stainless Steel For miscellaneous labware such as stoppers spatulas small beakers etc Furnished with drop in cover part number 44038 01 44942 00 8 Place Pipet Washer Stainless Steel Holds 1 ml to 10 ml pipets 44943 01 14 Place Pipet Washer Stainless Steel Holds 1 ml to 50 ml pipets Product Service 1 800 522 7658 95 Appendix D Glassware Washer Accessories PART DESCRIPTION 44246 00 44248 00 Glassware Holder Small Grips wide mouth glassware over spindles Glassware Holder Large Grips wide mouth glassware over spindles 91002 00 Interconnect Kit Allows WaterPro RO Station to be attached to the glassware washer 90750 00 90750 02 WaterPro RO Station Provides purified water for the final rinses 115V 60 Hz WaterPro RO Station Provides purified water for the final rinses 230V 50 Hz 90672 01 Prefilter Carbon Kit Includes 3 prefilters and 3 carbon filters 90787 00 Reverse Osmosis Membrane 96 Product Service 1 800 522 7658 Appendix D Glassware Washer Accessories PART DE
12. filter screen refer to Figure 5 5 and follow the instructions below To clean the sump filter screen Lower wash arm Filter screen screw and clip Open the washer door and remove the bottom rack If you have a SteamScrubber remove the upper wash arm Depress the button on the wash arm tower and lift the upper portion of the tower to remove the wash arm If you have a FlaskScubber remove the plastic clamp and rubber diaphragm from the wash tower as illustrated in Figure 5 5 Lift and rotate the lower wash arm Remove the screw and clip at the rear of the filter screen Carefully lift the screen using care not to drop debris into the pump Figure 5 5 Rubber diaphragm Plastic clamp Product Service 1 800 522 7658 CHAPTER 6 MoDIFYING YOUR WASHER The configuration of your washer may need to be changed to accommodate your needs For example you may want to disconnect the purified water pump install pipet inserts or install an optional top rack Read this chapter to learn how to e disconnect the purified water pump from your washer e install pipet inserts in a FlaskScrubber washer e install an upper rack in a FlaskScrubber washer e install inserts into FlaskScrubber spindle racks e install the upper spindle rack Disconnecting the Purified Water Pump If you have no need for the purified water pump on your washer you may choose to disconnect it Refer to Figure 6 1 and follow the steps detailed below
13. set of rollers and with a twisting motion insert them in the rollers 9 Place the rack rollers in the rails 10 Replace the rubber bumpers 40 Product Service 1 800 522 7658 Chapter 4 Using Your Washer The FlaskScrubber Rack The FlaskScrubber Glassware Washer is equipped with a spindle rack and four glassware holders The FlaskScrubber spindle rack is designed for narrow necked glassware such as volumetric flasks Erlenmeyer flasks graduated cylinders Kjeldahl flasks test tubes and digestion tubes Two sizes of spindles are provided with the washer twenty four 1 4 OD and ten 1 8 OD spindles The glassware holders that are included with your Glassware Washer allow for the positioning and washing of beakers and other wide mouth glassware The optional Multi Pin Insert part number 44049 01 may be positioned over spindles Figure 6 9 illustrates the placement of the Multi Pin Insert The spindles can be removed with a screw driver and replaced with the plugs included with the washer Figure 4 3 To remove a spindle insert a screwdriver into the slot on the top of the spindle and turn counter clockwise After removing the spindle thread a nylon plug into the resulting hole Optional top racks are available for the FlaskScrubber to expand the washer s capacity to accommodate many types of glassware An Upper Spindle Rack is available with 24 spindles and an upper rack is available with 24 pins Product Ser
14. the wash cycle the production rate must permit at least 1 25 gallons 4 7 liters per minute to be delivered to the washer In addition all 5 8 gallons 22 liters must be made available over a 5 minute period Electrical Requirements If your Glassware Washer is an Undercounter or Freestanding model it should be hard wired directly into a junction box using conduit A 20 Amp circuit breaker or fuse is required for models rated at 115V 60 Hz or 230V 50 60 Hz If your Glassware Washer is a Mobile model a dedicated electrical outlet is required A 20 Amp circuit breaker or fuse is required for models rated at 115V 60 Hz or 230V 50 60 Hz 115V models are equipped with a 20 Amp NEMA 5 20P plug 230V models are equipped with a 15 Amp NEMA 6 15P plug It may be necessary to remove the plug and install a different plug to match the available receptacle Product Service 1 800 522 7658 7 Chapter 2 Prerequisites ees copia Drain Requirements The Glassware Washer drain hose connects to a fitting on the rear side of the pump motor assembly The drain hose is installed at the factory prior to shipment The hose provides a flexible coupling to the building drain piping and can be secured with a spring or band hose clamp A band hose clamp is provided with the washer Tubing or pipe 1 3 cm ID or larger should be provided for the building drain The use of an air gap is strongly recommended to prevent siphoning of was
15. to be slid in or out of its operating position Figure 3 8 Washer hot water valve Customer supplied plumbing Product Service 1 800 522 7658 Connecting the Purified Water Supply To prevent valve and pump clogging flush all of the water lines for your purified water supply source prior to connecting the washer to the water lines The water supply valve to which the purified water supply must be connected is located in the lower right front corner of the washer The lower panel of the washer must be removed to access the valve Refer to Figure 3 9 and follow the instructions below to connect the purified water source THE PURIFIED WATER INLET VALVE IS EQUIPPED WITH A PLASTIC HOSE BARB CONNECTION TO ACCOM MODATE 3 8 9 5 MM ID FLEXIBLE PLASTIC OR RUBBER HOSE THE HOSE CONNECTION MAY BE REMOVED FROM THE VALVE TO EXPOSE A MALE 3 4 11 1 2 NH HOSE COUPLING RIGID PLASTIC TIN LINED OR STAINLESS STEEL TUBING AND FITTINGS MAY BE CONNECTED TO THE WASHER FITTING Figure 3 9 Product Service 1 800 522 7658 Chapter 3 Getting Started Before continuing with this section be certain your purified water source meets the requirements discussed in Purified Water Requirements in Chapter 2 Prerequisites Customer supplied plumbing Hose barb connector supplied with washer Purified water valve 23 Chapter 3 Getting Started cy Ifyou do not use purified water during the washer cycle you may w
16. to disconnect the purified water pump Product Service 1 800 522 7658 59 60 Chapter 6 Modifying Your Washer To disconnect the purified water pump Refer to Figure 3 7 A in a a Disconnect the washer from its electrical source Getting Started for Remove the two screws at the bottom of the lower help in removing panel of your washer the lower panel Remove the panel by lifting slightly and pulling out 4 Remove the red wire circuit 30 from the N O terminal of the deionized pump relay N e U Figure 6 1 Remove red wire from N O terminal FlaskScrubber Options If you purchased a FlaskScrubber Glassware Washer you can modify the configuration of your washer to better suit your needs if desired Optional accessories include two Pipet Inserts Adjustable Height Upper Rack and an Upper Spindle Rack The Pipet Inserts are easily installed in place of one or more spindles in the washer and are designed to accommodate 1 ml to 50 ml pipets Product Service 1 800 522 7658 Chapter 6 Modifying Your Washer Installing Pipet Inserts in a FlaskScrubber Two sizes of Pipet Inserts are available The 8 place Pipet Insert shown in Figure 6 2 accommodates 1 ml to 10 ml pipets Multiple Pipet Inserts may be installed if desired Refer to Figure 6 2 and follow the instructions below to install an 8 place Pipet Insert To install an 8 place Pipet Insert 1 Insert a screwdriver into the top of any 1 4 spind
17. 0 F 82 C They also are able to operate at the lower temperature of 140 F 60 C which is the standard temperature of the 115V models Selecting a high heat operation is achieved by selecting an appropriate program On 230V models the Glass Plus Scientific and User 2 Set programs operate at the higher temperature When one of these programs is selected the display window indicates the program chosen as well as the term HI HEAT When the Rinse Only Plastic Glass or User 1 Set program is selected the display window indicates the program chosen as well as the term LOW HEAT USE CARE WHEN SELECTING HIGH HEAT PROGRAMS IF PLASTIC WARE IS BEING WASHED To start a wash cycle 1 Close the washer door and energize the electronic control by sliding the door latch knob from the left to the right position to lock the latch 2 Press the Select Program button until the desired program is shown on the display To observe the details of the program press the Shift Prog button The display will then show the Wash 1 time the Wash 2 time the number of rinses the total wash time and the drying time 3 Ifyou need to alter the Wash 2 time the number of rinses or the drying time press the appropriate button directly below the displayed parameter until the desired information is displayed 4 Ifa pure water rinse is needed press the corresponding button If the purified water is feeding from a non pressurized system
18. 0 522 7658 Chapter 6 Modifying Your Washer Installing the Optional Adjustable Height Upper Rack An optional top rack shown in Figure 6 6 is available to increase the capacity of the FlaskScrubber to handle wide mouth glassware including beakers To install the optional top rack refer to Figures 6 4 and 6 5 and follow the instructions below To install the optional upper rack 1 Remove all of the parts from the carton See Appendix D for a list of parts shipped 2 Use a 3 8 hex wrench to remove the black plug in the center of the spindle rack and replace with the 1 2 to 3 8 bushing 3 Ifthe rack is to be located in the upper position thread in the hub adapter assembly that you received with the rack see Figure 6 4 If the rack is to be located in the lower position see Figure 6 4A remove the nozzle from the hub adapter assembly and thread it into the bushing Figure 6 4 Nozzle Adapter Bushing Product Service 1 800 522 7658 63 Chapter 6 Modifying Your Washer Nozzle Bushing Install the rails with the slots on the bottom 64 Figure 6 4A Install the left and right rails by tilting the top of the rails between the rollers on the sides of the washer tank and push the bottoms of the rails into place as illustrated in Figure 6 5 Install both rails at the same height Install the frame of the top rack by inserting the rollers on the rack into the rails on the sides of the wa
19. 0 meters Ambient temperature range 41 to 104 F 5 to 40 C Maximum relative humidity 80 for temperatures up to 88 F 31 C decreasing linearly to 50 relative humidity at 104 F 40 C Main supply voltage fluctuations not to exceed 10 of the nominal voltage e Transient overvoltages according to Installation Categories II Overvoltage Categories per IEC 1010 Temporary voltage spikes on the AC input line that may be as high as 1500V for 115V models and 2500V for 230V models are allowed e Used in an environment of Pollution degrees 2 i e where normally only non conductive atmospheres are present Occasionally however a temporary conductivity caused by condensation must be expected in accordance with IEC 664 Product Service 1 800 522 7658 Appendix C Glassware Washer Specifications Program Times and Water Consumption 115V Models Program Rinse Plastic Glass Glass Plus Scientific User 1 Set User 2 Set Only Wash 1 5 5 5 5 5 Steam t t 10 10 Wash 2 10 20 30 40 10 10 Rinse 1 4 2 2 2 2 2 Rinse 2 e 4 4 4 4 4 Rinse 3 xk xk Kk 4 xk kk Rinse 4 xk xk Kk 4 xk Kk Rinse 5 xk xk kk xk 4 xk kk Rinse 6 FA xk xk xk 4 xk Kk Dry 0 tt 10 f 20 t 30 tt 40 10 10 t Total Factory 13 43 71 107 153 Set Time minutes Total User Set 13 to 108 33 to 158 41 to 176 41 to 176 41 to 176 41 to 176 41 to 176 Time minutes Total Water 2 9 Gallons
20. 1 Adapter Fitting Catalog Washer Description 44003 00 SteamScrubber Undercounter 115 V Steam Scrubber 44003 01 SteamScrubber Undercounter 230 V 44003 10 SteamScrubber Undercounter 115 V with window Undercounter 44003 11 SteamScrubber Undercounter 230 V with window Models Plus the Following Part Component Description 18798 01 Four 4 Leveling Feet 45036 00 User Manual 44629 00 Two 2 Screws 14888 00 One 1 Clamp 44222 00 Six 6 ounces of LabSolutions Powder Detergent with MSDS 45221 00 Eight 8 ounces of LabSolutions Liquid Detergent with MSDS 45223 00 Four 4 ounces of LabSolutions Neutralizing Acid Rinse with MSDS 14201 20 Elbow 1 Product Service 1 800 522 7658 13 Chapter 3 Getting Started SteamScrubber Freestanding Models FlaskScrubber Mobile Models FlaskScrubber Undercounter Models 14 Catalog Washer Description 44004 00 SteamScrubber Freestanding 115 V 44004 01 SteamScrubber Freestanding 230 V 44004 10 SteamScrubber Freestanding 115 V with window 44004 11 SteamScrubber Freestanding 230 V with window Plus the Following Part Component Description 18798 01 Four 4 Leveling Feet 45036 00 User Manual 44680 00 One 1 Hole Plug 14888 00 One 1 Clamp 44222 00 Six 6 ounces of LabSolutions Powder Detergent with MSDS 45221 00 Eight 8 ounces of LabSolutions Liquid Detergent with MSDS 45223 00 Four 4 ounces of LabSolutions Neutralizing Acid Rinse w
21. 15V 25T8DC 230 230V Not Shown 20 13272 03 13272 03 1 Breaker Circuit 20A 13272 07 13272 07 2 230V Breaker Circuit Mobile 1 115V 76 Product Service 1 800 522 7658 Appendix A FlaskScrubber and SteamScrubber Components Figure A 1 77 Product Service 1 800 522 7658 Appendix A FlaskScrubber and SteamScrubber Components STEAMSCRUBBER COMPONENTS Part Part Ite 115V 230V Quantity Description m 1 44447 00 44447 00 1 Upper Basket Rail R H 1A 44451 00 44451 00 1 Upper Basket Rail L H 2 44352 00 44352 00 1 Overflow Dome 3 4498 1 00 4498 1 00 1 Detergent Cup 4 45038 03 45038 04 1 Controller Assembly 4A 45037 00 45037 00 1 Display Assembly 5 14804 01 14804 01 1 Drain Water Supply Hose Mobile Not Shown 5A 44861 01 44861 01 1 Drain Hose Undercounter Freestanding Not Shown 6 44105 00 44688 00 1 Motor Start Relay 7 44114 00 44692 00 1 Hot Water Inlet Valve Mobile 7A 13613 00 13613 01 1 Hot Water Inlet Valve Undercounter Freestanding 8 44114 00 44692 00 1 Purified Water Inlet Valve 9 45298 01 45298 01 1 Thermostat Sump 180 F 10 44863 00 44863 00 1 Fill Trap 11 45254 00 45254 01 1 Blower 12 45261 00 45262 00 1 Sump Heater 13 44871 00 44871 01 1 Pump Assembly 14 45298 00 45298 00 1 Thermostat Sump 140 F 15 45297 00 45297 00 1 Thermostat Back Not Shown 16 45279 00 45279 00 1 Purified Water Pump 17 44363 00 4
22. 2 Chapter 3 Getting Started Electrical junction box cover Electrical junction box BEFORE TURNING ON THE WASHER MAKE CERTAIN THE WATER IS TURNED ON AND NO PACKING MATERIAL REMAINS INSIDE THE WASHER Figure 3 16 Testing Your Washer Now that you have made the required water and electrical connections to your washer you need to test the operation of the washer A series of diagnostic steps are provided in this section a If the washer is interrupted in the middle of the diagnostic steps wait 4 to 5 seconds before opening the washer door to prevent hot water from splashing out The hot water and steam from the washer may cause scalding Product Service 1 800 522 7658 Chapter 3 Getting Started Connecting the Hose End m Coupling If you purchased a Mobile Glassware Washer the first action you must take is to connect the hose end coupling to the hot water faucet Snap the hose end coupling onto the aerator adapter on the faucet by pushing the parts together as shown previously in Figure 3 12 After the hose end coupling is attached to the faucet slowly turn on the hot water faucet Running the Diagnostics To ensure your washer is operating properly it is recommended that you perform the diagnostics procedure detailed below which should take approximately 10 minutes to complete Refer to Figure 3 17 to familiarize yourself with the control panel before you begin the procedure Figure 3 17 The
23. 4363 00 1 Blower Shroud Assembly 18 45163 00 45178 00 1 Power Cord Mobile 19 45094 00 45094 01 1 Bulb 25T8DC 120 115V 25T8DC 230 230V Not Shown 20 13272 07 13272 07 2 230V Breaker Circuit Mobile 1 115V 20A 13272 03 13272 03 1 Breaker Circuit 78 Product Service 1 800 522 7658 Appendix A FlaskScrubber and SteamScrubber Components Figure A 2 Product Service 1 800 522 7658 79 Appenpix B GLASSWARE WASHER DIMENSIONS Freestanding Washer English Inch Figure B 1 Product Service 1 800 522 7658 80 Appendix B Glassware Washer Dimensions Mobile Washer English Inch Figure B 3 Metric cm Figure B 4 Product Service 1 800 522 7658 81 Appendix B Glassware Washer Dimensions Undercounter Washer English Inch Figure B 5 Metric cm Figure B 6 82 Product Service 1 800 522 7658 Appendix B Glassware Washer Dimensions Interior All SteamScrubbers Figure B 7 Interior All FlaskScrubbers Figure B 8 Product Service 1 800 522 7658 83 Appendix B Glassware Washer Dimensions Interior All FlaskScrubbers with Accessory Upper Spindle Rack Figure B 8A FlaskScrubber Basic Spray Pattern Figure B 9 84 Product Service 1 800 522 7658 Appendix B Glassware Washer Dimensions FlaskScrubber Spray Pattern with Accessory Top Rack and Hub Adapter Figure B 10 FlaskScrubber Spray Pattern with Accessory Upp
24. HE BOTTOM RACK AND THE OPTIONAL UPPER RACK IS USED DO NOT HEAVILY LOAD THE MULTI PIN INSERT WITH WIDE MOUTH GLASSWARE THIS MAY RESTRICT WATER FLOW FROM THE LOWER DISTRIBUTION ARM TO THE GLASSWARE IN THE UPPER RACK Product Service 1 800 522 7658 69 Chapter 6 Modifying Your Washer Product Service 1 800 522 7658 CHAPTER 7 TROUBLESHOOTING Refer to the following table if your Glassware Washer fails to operate properly If the suggested corrective actions do not solve your problem contact Labconco for additional assistance PROBLEM CAUSE Detergent cup Malfunction of fails to open cup Malfunction of relay Glassware interfering with cup door Noises during Glassware rattling operation Door panel vibrating Wash arms hitting Water inlet line makes occasional hammering sound Purified water pump is activated CORRECTIVE ACTION Replace cup Check electrical continuity or replace relay Move glassware Load glassware properly Do not allow glassware to touch Tighten panel screws Check glassware loading Check for damaged wash arm bushing Check with plumber No corrective action needed This is normal for about 2 minutes Product Service 1 800 522 7658 71 72 Chapter 7 Troubleshooting PROBLEM Door drops too far below door stop Poor drying Poor washing results CAUSE Bent door hinge Water is not hot enough Flask beaker or l
25. LECTRICAL CODES DO NOT DISTURB ANY INTERNAL WIRING IN THE WASHER 30 Product Service 1 800 522 7658 T 1 6 7 THE SUPPLY CIRCUIT MUST CONSIST IS OF NUMBER 12 AWG 3 WIRE CABLE OR HEAVIER WASHERS MUST BE CONNECTED TO A SERVICE WITH A 20 AMP CIRCUIT BREAKER OR FUSE o connect the electrical supply Remove the lower panel on the washer by removing the two screws located at the bottom of the panel as shown previously in Figure 3 7 Lift the panel slightly and pull outward Remove the cover over the electrical junction box shown in Figure 3 16 by removing the two screws On 115V models connect the customer supplied power wires to the black and white wires using wire nuts On 230V models attach customer supplied power wires to the brown and blue wires using wire nuts Connect the customer supplied ground wire to the green screw CUSTOMER SUPPLIED WIRES MUST S BE CLAMPED TO THE HOLE WHERE THEY PASS THROUGH THE REAR OF THE JUNCTION BOX IF PRESCRIBED BY LOCAL CODES IF IT IS NECESSARY TO USE A BUSHING WITH AN INTEGRAL CLAMP AT THE INLET TO THE JUNCTION BOX REMOVE THE PLASTIC BUSHING SUPPLIED WITH THE WASHER BEFORE INSTALLING THE NEW BUSHING Replace the cover on the electrical junction box Replace the lower panel on the washer Product Service 1 800 522 7658 Chapter 3 Getting Started Wire must comply with all local electrical codes Type THW or THWN wire may be used if it complies 31 3
26. MPONENTS The following components are available for your Glassware Washer The FlaskScrubber components are listed first then the SteamScrubber components FLASKSCRUBBER COMPONENTS Part Part Ite 115V 230V Quantity Description m 1 44447 00 44447 00 1 Upper Basket Rail R H 1A 44451 00 44451 00 1 Upper Basket Rail L H 2 44352 00 44352 00 1 Overflow Dome 3 4498 1 00 4498 1 00 1 Detergent Cup 4 45038 03 45038 04 1 Controller Assembly 4A 45037 00 45037 00 1 Display Assembly 5 14804 01 14804 01 1 Drain Water Supply Hose Mobile Not Shown 5A 44861 01 44861 01 1 Drain Hose Undercounter Freestanding Not Shown 6 44105 00 44688 00 1 Motor Start Relay 7 44114 00 44692 00 1 Hot Water Inlet Valve Mobile 7A 13613 00 13613 01 1 Hot Water Inlet Valve Undercounter Freestanding 8 44114 00 44692 00 1 Purified Water Inlet Valve 9 45298 01 45298 01 1 Thermostat Sump 180 F 10 44863 00 44863 00 1 Fill Trap 11 45278 00 45278 00 1 Vacuum Blower FlaskScrubbers 12 45261 00 45262 00 1 Sump Heater 13 44871 00 44871 01 1 Pump Assembly 14 45298 00 45298 00 1 Thermostat Sump 140 F 15 45279 00 45279 00 1 Purified Water Pump 16 44606 00 44606 00 1 Vacuum Duct Assembly 17 45297 00 45297 00 1 Thermostat Back 230V models require 2 Not Shown 18 45163 00 45178 00 1 Power Cord Mobile 19 45094 00 45094 01 1 Bulb 25T8DC 120 1
27. OM TZ THE CLAMP ON THE REAR OF THE GLASSWARE WASHER The drain piping can be routed to either a sink or a floor The use of an air drain If you route the drain piping to a sink drain without gap is strongly using an air gap the highest point of the drain pipe must recommended for be above the sink drain as shown in Figure 3 13 all installations to prevent the siphon ing of waste water Figure 3 13 into the washer If an air gap is not used the drain line must be elevated above the water level of the sink Product Service 1 800 522 7658 Chapter 3 Getting Started If you route the drain piping to a sink drain and use an air gap refer to Figure 3 14 for the placement of the air gap Figure 3 14 Air gap Drain line Product Service 1 800 522 7658 29 Chapter 3 Getting Started If you route the drain piping to a floor drain refer to Figure 3 15 for placement of the drain tubing and trap Figure 3 15 Drain trap ______ KS u F Connecting the Power Supply Before continuing with this section be certain your power supply meets the requirements specified in Electrical Requirements in Chapter 2 Prerequisites Undercounter and Freestanding Washers should be hard wired directly into a junction box Refer to Figure 3 16 and follow the steps below to connect your washer to the appropriate power source BE CERTAIN THAT YOU CHECK AND IS CONFORM TO ALL LOCAL E
28. SCRIPTION 45800 00 Stand For use with Freestanding and Mobile models Raises washer approximately 17 inches Front opens to provide storage underneath washer oe oe Product Service 1 800 522 7658 97 Appendix D Glassware Washer Accessories SteamScrubber Accessories PART DESCRIPTION 44016 01 44020 01 44021 01 4401301 Culture Tube Test Tube Insert Stainless Steel Insert for 10 mm to 12 mm tubes Culture Tube Test Tube Insert Stainless Steel Insert for 15 mm to 18 mm tubes Culture Tube Test Tube Insert Stainless Steel Insert for 20 mm to 25 mm tubes Culture tube Test Tube Insert Stainless Steel Insert for 10 mm to 12 mm tubes Includes 44016 01 and retainer top 4401401 44014 01 Retainer Top for Culture Tube Insert Stainless Steel For use with all culture tube inserts to keep lightweight tubes in place under water pressure 98 Product Service 1 800 522 7658 Appendix D Glassware Washer Accessories PART DESCRIPTION 44015 01 10 Pin Insert Stainless Steel For use with beakers Erlenmeyer flasks and other wide mouth glassware 44018 01 32 Pin Insert Stainless Steel For use with beakers Erlenmeyer flasks and other wide mouth glassware 44019 01 Retainer Top Stainless Steel To keep lightweight flasks in place under water pressure F
29. Scientific wash cycle is selected The SC I EH E 142 A wash will run a ee total of 108 minutes with a SHIT PROG 40 minute P rT drying time PROGRAMS iY SCIENTIFIC USER 1 SET Product Service 1 800 522 7658 33 34 Chapter 3 Getting Started SF BEFORE OPERATING THE WASHER WITH THE PURIFIED WATER OPTION SELECTED CHECK THE PURIFIED WATER SUPPLY FOR AMPLE QUANTITY To run the diagnostics test N e 2 oF 10 11 12 13 14 15 16 17 Locate the control panel on the front of your washer Press and hold the bottom right button and close the handle of your washer by sliding the door latch knob to the right The display window should read PRESS SELECT TST Press the Select Program button The display window should read FILL VIA TAP Tap water should be heard entering the washer Allow tap water to enter for approximately one minute Press the Select Program button The display window should read DE ION PUMP ONLY Press the Select Program button The display window should read FILL VIA DE ION De ionized DI water enters the washer and the DI pump should be heard After approximately 4 minutes the float switch should turn off the flow of DI water Press the Select Program button The display window should read PUMP ON WASH The wash cycle should activate Press the Select Program button The display window should read PAUSE All washer fu
30. Started for an illustration showing how to remove the lower panel of your washer 3 a 10 Turn off the water and electricity to the washer Unplug the Mobile model turn off the circuit breaker that services the Undercounter or Freestanding model Remove the two screws at the bottom of the lower panel of your washer Remove the panel by lifting slightly and pulling out Place a pan under the fill valve Remove the four screws from the valve plate and separate the valve from the inlet connection Drain the water into the pan Remove the valve filter screen and clean it under running water Replace the screen and reassemble the valve connection Be certain the O ring gasket identified in Figure 5 1 is positioned in the groove in the fill valve body Tighten all screws replace the lower panel restore electrical power to the washer and turn on the water Check for leaks and adjust as needed Replace the lower panel Maintaining the Overflow Dome The overflow dome is located inside the washer in the front left corner as illustrated in Figure 5 2 The dome may require periodic cleaning to remove residue from inside the dome 54 Product Service 1 800 522 7658 Chapter 5 Maintaining Your Washer Figure 5 2 Front left corner of washer Gray overflow dome To clean the overflow dome 1 2 Turn off electrical power to the Glassware Washer Figure 3 7 in Remove the two screws at the bottom of th
31. User s Manual SteamScrubber amp FlaskScrubber Glassware Washers Models 44000 Series 44200 Series 44003 Series 44203 Series 44004 Series 44204 Series Register your product online at www labconco com productreg html 2 44 or return the attached card and receive FREE LabbyWear Labconco s Mascot Labby the LABster FREE Video on washer operation available on VHS or CD See Product Registration Card to order Protecting your laboratory environment L 7 LABCONCO LABCONCO CORPORATION 8811 PROSPECT AVENUE KANSAS CITY MO 64132 2696 800 821 5525 816 333 8811 FAX 816 363 0130 E MAIL labconco labconco com HOME PAGE www labconco com Copyright Information Copyright 2002 Labconco Corporation All rights reserved Labconco Corporation 8811 Prospect Avenue Kansas City Missouri 64132 The information contained in this manual and the accompanying product are copyrighted and all rights are reserved by Labconco Corporation Labconco Corporation reserves the right to make periodic design changes without obligation to notify any person or entity of such change FlaskScrubber and SteamScrubber are registered trademarks of Labconco Corporation Warranty Labconco provides a warranty on all parts and factory workmanship The warranty includes areas of defective material and workmanship provided such defect results from normal and proper use of the equipment The warranty for a
32. abware with concave bottoms not loaded correctly Recondensation Heater s disconnected or malfunctioned Blower disconnected or malfunctioned Water is not hot enough Improper loading Detergent too old or amount wrong Detergent caked in cup Insufficient wash time Insufficient water Blocked fill valve screen CORRECTIVE ACTION Replace door hinge Check inlet water temperature minimum 120 F at the washer Tilt these articles when loading so that water drains off If clean labware is left in the washer recondensation may occur Open latch after completion of cycle to allow moisure laden air to escape Reconnect or replace heater Reconnect or replace blower Check inlet water temperature Must be at least 120 F Recommended temperature is 150 F Check washer loading instructions in Chapter 4 in this manual Replace detergent or change quantity used Clean cup Replace with fresh detergent Check water inlet temerature Must be at least 120 F Increase wash cycle time Check to be sure the water shut off valve is fully open Check to be sure the water pressure is between 20 and 120 psi at a flow rate of 1 25 gallons per minute Check screen in fill valve Product Service 1 800 522 7658 Chapter 7 Troubleshooting PROBLEM Not draining properly Purified water does not fill Racks binding or out of place Tank and inner door have surface rust Washer
33. ant to discon nect the purified water pump Refer to the section Disconnecting the Purified Water Pump in Chapter 6 Modifying Your Washer 24 AT LEAST 1 25 GALLONS 4 7 LITERS PER MINUTE OF PURIFIED WATER FLOW IS REQUIRED AT LEAST 5 GALLONS OF PURIFIED WATER MUST BE AVAILABLE FOR EACH WASH CYCLE A 3 8 ID PIPE IS THE MINIMUM RECOMMENDED If the washer is a Mobile model and is moved to various locations and if purified water is used provisions must be made to use a flexible hose from a source of house purified water If a carboy is used place the carboy on a carboy cart and move it with the washer Be careful not to let the hose kink or become damaged To connect the purified water supply 1 Make certain the purified water supply piping has been thoroughly flushed prior to connecting it to the washer 2 Remove the two screws at the bottom of the lower panel of your washer as shown in Figure 3 7 Remove the panel by lifting slightly and pulling out Make the necessary plumbing connections to properly connect the purified water supply to the washer BoR NOTE Ifthe purified water source is a carboy complete steps 5 and 6 5 Connect the purified water source through either the top or the bottom of the carboy as illustrated in Figures 3 10 and 3 11 Ifthe purified water supply feeds directly from the carboy top make certain the hose is submerged under the water line Attach a weight to the end of the tubi
34. askScrubber 44204 10 FlaskScrubber Freestanding 115 V with window Freestanding 44204 11 FlaskScrubber Freestanding 230 V with window Models Plus the Following Part Component Description 18798 01 Four 4 Leveling Feet 45036 00 User Manual 44680 00 One 1 Hole Plug 14888 00 One 1 Clamp 44222 00 Six 6 ounces of LabSolutions Powder Detergent with MSDS 45221 00 Eight 8 ounces of LabSolutions Liquid Detergent with MSDS 45223 00 Four 4 ounces of LabSolutions Neutralizing Acid Rinse with MSDS 14201 02 Elbow 1 If you did not receive one or more of the components listed for your washer or if any of the components are damaged contact Labconco Corporation immediately for further instructions Removing the Shipping Skid After you verify the washer components move your Move the washer by washer to the location where you want to install it Then placing a flat low dolly follow the steps listed below to remove the shipping skid under the shipping skid from your washer To remove the shipping skid 1 Make certain any loose items inside the washer have been removed 2 Gently place the washer on its back positioning the Retain the shipping skid washer on the shipping carton or other cushioning until you test the various material features of the washer 3 Remove the four screws fastening the skid to the washer Setting Up Your Washer After you remove the skid from your washer you must install either cast
35. bber Freestanding 44204 11 230V Flaskscrubber Freestanding Serial No Various See Individual Declaration Year of Manufacture 1997 and Subsequent I the undersigned hereby declare that the equipment specified above conforms to the above Directive s and Standard s See individual Declaration of Conformity which will be signed by the importer for your country Signature Full Name Position An individual version of this declaration is included with your shipping customs documentation Labconco P N 36960 13 REV A ECO B296 Product Service 1 800 522 7658 103
36. does not run Washer door opens CAUSE Clogged filter Drain line clogged or kinked Crimp in supply hose Blown fuse Motor wires disconnected Drain hose not elevated above water level Roller missing Roller binding Upper rack rail bent Collects normally Glassware is contaminated with mineral acids No power to washer Door latch is open Cabinet opening is not CORRECTIVE ACTION Clean sump filter Disconnect drain line and clean or remove kink Refer to installation instructions for proper purified water piping installation Replace fuse Reconnect wires Elevate drain hose per installation instructions Replace roller Adjust or replace rollers and rails Replace rail Clean with stainless steel cleaner and soft cloth Pre rinse glassware Check fuse or circuit breaker Latch washer door by pushing door in Correct opening with leveling feet and closes badly square Door hitting counter Adjust mounting screws top mounting screws Washer leaks Washer is not level Adjust leveling feet Door not sealing Adjust door latch Tank gasket loose Check gasket and correct Split fill tube Replace fill tube Product Service 1 800 522 7658 73 Chapter 7 Troubleshooting PROBLEM Washer leaks cont Washer leaks around door seal Washer will not drain Washer will not fill Selection buttons on control panel inoperable or controls malfunction CAUSE Fill tube out of trap
37. e Purified Water Supply Installing Faucet Adapters Attaching the Hose End Coupling Connecting the Drain Hose Connecting the Power Supply Testing Your Washer Connecting the Hose End Coupling Running the Diagnostics Disconnecting the Hose End Coupling Your Next Step CHAPTER 4 USING YOUR WASHER Arranging the Washer Racks The SteamScrubber Racks Lowering the Top Washer Arm and Top Rack The FlaskScrubber Rack Loading Glassware into the FlaskScrubber The Detergent Dispenser Filling the Neutralizing Acid Dispenser Selecting an Operating Cycle Programming and Starting a Wash Cycle Interrupting a Wash Cycle CHAPTER 5 MAINTAINING YOUR WASHER Maintaining the Stainless Steel Interior Maintaining the Air Gap Maintaining the Water Fill Valve Maintaining the Overflow Dome Replacing the Washer Light Bulb Removing the Washer Top Back and Side Panels Cleaning the Sump Filter Screen CHAPTER 6 MODIFYING YOUR WASHER Disconnecting the Purified Water Pump FlaskScrubber Options Installing Pipet Inserts in a FlaskScrubber Installing the Adjustable Height Upper Rack Installing the Upper Spindle Rack Installing Inserts into the Spindle Rack CHAPTER 7 TROUBLESHOOTING APPENDIX A FLASKSCRUBBER AND STEAMSCRUBBER COMPONENTS APPENDIX B GLASSWARE WASHER DIMENSIONS APPENDIX C GLASSWARE WASHER SPECIFICATIONS APPENDIX D GLASSWARE WASHER ACCESSORIES FlaskScrubber Accessories SteamScrubber Accessories Expendables DECLARATION OF CONFORMITY
38. e lower Chapter 3 Getting lof h Started illustrates Pane Ory Or Waser how to remove the Remove the panel by lifting slightly and pulling out lower panel of your Locate the gray dome in the front left corner of the washer washer Remove the nut from the bottom of the dome stem by holding the dome with one hand and loosening the nut with the other Lift the dome off and clean it with warm soapy water Clean the spot inside the washer where the dome was positioned Replace the dome and tighten the nut until the plastic stem is flush with the surface of the nut Replace the lower panel Product Service 1 800 522 7658 55 Chapter 5 Maintaining Your Washer Replacing the Washer Light Bulb If your Glassware Washer is equipped with a window you will need to periodically replace the 25 watt washer light bulb Refer to Figure 5 3 and follow the instructions below to replace the washer light bulb To replace the washer light bulb 1 Turn off electrical power to the Glassware Washer 2 Remove the outer door panel by removing the two screws located on each side of the washer identified in Figure 5 3 3 Remove the bulb by pressing in on the bulb and rotating the bulb counterclockwise 4 Insert the new bulb and rotate clockwise into place as shown in Figure 5 3 5 Replace the outer door panel Figure 5 3 Washer screw Press in new bulb and rotate clockwise Washer screws 56 Product Service 1 800 522 7658
39. er Spindle Rack Figure B 11 Figure B 12 Product Service 1 800 522 7658 85 Appendix B Glassware Washer Dimensions 86 Product Service 1 800 522 7658 Appendix B Glassware Washer Dimensions Product Service 1 800 522 7658 87 Appenpbix C GLASSWARE WASHER SPECIFICATIONS This Appendix contains various specifications for the Glassware Washer including program times and water consumption for both the 115V and 230V models as well as wiring diagrams for the 115V and 230V models Glassware Washer Specifications Minimum fill water temperature 120 F 49 C Water consumption per fill 2 9 gallons 11 liters Minimum feed water pressure 20 psi 138 kPa Maximum feed water pressure 120 psi 827 kPa Minimum purified water feed pressure 0 psi 0 kPa Heat rejected from washer less than 104 BTU minute 115V models less than 170 BTU minute 230V models Electrical Specifications Operating voltage for 115V washers 104 127V Operating voltage for 230V washers 207 253V Maximum amperage for 115 volt washers 16 0 amperes Maximum amperage for 230 volt washers 12 0 amperes Frequency 115 volt washers 60 Hz Frequency 230 volt washers 50 60 Hz Phase Single Sump element power 1 200 watts 115V models 2 000 watts 230V models Product Service 1 800 522 7658 88 Appendix C Glassware Washer Specifications Environmental Conditions Indoor use only Maximum altitude 6562 feet 200
40. ers or leveling feet on the bottom of the washer If you have an Undercounter or Freestanding Product Service 1 800 522 7658 15 Chapter 3 Getting Started model then you must level the washer and center the washer door If you have an Undercounter model you must also attach the washer to the countertop or worksurface Installing the Casters or Leveling Feet If you have the Mobile model the washer must rest on a level floor Refer to Figure 3 1 and follow the steps below to install the casters on your washer To install the casters 1 Locate the holes on the bottom of the washer where the four skid fastening screws were previously attached 2 Thread the four casters into these holes until the casters fit tightly 3 Carefully move the washer into an upright position Be careful to distribute the weight evenly on the casters when setting the washer upright Figure 3 1 Bottom of washer 16 Product Service 1 800 522 7658 Chapter 3 Getting Started If you have the Undercounter or Freestanding model of the SteamScrubber or FlaskScrubber washer refer to Figure u F 3 2 and follow the steps detailed below to install the leveling feet on your washer To install the leveling feet 1 Locate the holes on the bottom of the washer where the four skid fastening screws were previously attached 2 Thread the four leveling feet into the holes 3 Carefully move the washer into an upright position Be careful to di
41. essure relief button on the hose end coupling to relieve the water pressure 3 Pull down on the plastic release ring on the hose end coupling to disconnect it from the faucet Figure 3 18 Plastic release ring _ _ Fill hose Pressure relief button _ ___ i 4 Drain hose Your Next Step The installation and setup of your Glassware Washer is now complete To learn how to load and operate your washer proceed to Chapter 4 Using Your Washer To make a modification to the configuration of your washer proceed to Chapter 6 Modifying Your Washer To perform additional diagnostics on your washer proceed to Chapter 7 Troubleshooting To learn about the maintenance requirements for your washer proceed to Chapter 5 Maintaining Your Washer 36 Product Service 1 800 522 7658 CHAPTER 4 Usinc Your WASHER After your washer has passed the basic diagnostics test detailed in Chapter 3 Getting Started you are ready to begin using your washer Read this chapter to learn how to e arrange the racks inside your washer to meet your specific needs properly position glassware inside your washer fill the detergent and neutralizing acid dispensers interrupt a wash cycle after it has begun select an operating cycle Do not use the Glassware Washer in a manner not specified by the manufacturer The electrical protection properties of the washer may be impaired if the washer is used inappropriately Arrang
42. etergent to the pre wash cavity Do not use liquid detergent in the pre wash cavity in the washer door The initial drain and fill cycle will flush the liquid detergent out of the washer prior to the first wash Refer to the table below to determine which cavities to fill based on the selected wash choice You may use either the pre wash cavity stamped in the washer door or the one on the lid of the detergent cup Wash Cycle Fill Pre wash Cavity Fill Main Cavity Rinse Only NO NO Plastic NO YES Glass OPTIONAL YES Glass Plus OPTIONAL YES Scientific OPTIONAL YES User 1 OPTIONAL YES User 2 OPTIONAL YES Do not use combustible solvents in the Glassware Washer If soiled glassware contains flammable compounds rinse the glassware thoroughly prior to placing the glassware into the washer Heaters in the washer are very hot and could cause a fire ALWAYS RINSE GLASSWARE I THOROUGHLY BEFORE PLACING THE GLASSWARE INTO THE WASHER PETROLEUM BASED COMPOUNDS MAY DEGRADE CERTAIN INTERNAL WASHER COMPONENTS Non foaming powder or liquid detergent formulated for To achieve the best labware washers in conjunction with adequate hot water results with your is vital for obtaining clean glassware If the water is soft Glassware Washer use Labconco s LabSolutions less detergent may be needed Too much detergent with Deren softened water may cause etching of the glassware This appears as a permane
43. ing the Washer Racks The FlaskScrubber and SteamScrubber are equipped with different rack configurations to accommodate the various types of laboratory glassware In addition to the standard configuration of the Glassware Washers many optional racks and inserts are available to customize your washer to Product Service 1 800 522 7658 37 38 Chapter 4 Using Your Washer best suit your needs For a complete list of available rack accessories refer to Appendix D Glassware Washer Accessories If you purchased a SteamScrubber proceed to the following section The SteamScrubber Racks If you purchased a FlaskScrubber proceed to the section The FlaskScrubber Racks later in this chapter The SteamScrubber Racks The SteamScrubber is equipped with two racks a top rack and a bottom rack The top rack of the SteamScrubber Glassware Washer is designed to accommodate beakers and other wide mouth laboratory glassware The top rack is not recommended for narrow necked glassware The bottom rack of the SteamScrubber Glassware Washer is designed to accommodate flasks beakers culture tubes graduated cylinders Erlenmeyer flasks petri dishes watch glasses BOD bottles and a variety of other laboratory glassware There are a variety of inserts that are available to accommodate the various types of glassware as detailed in Appendix D Lowering the Top Washer Arm and Top Rack The top rack of your SteamScrubber may be lowered to acc
44. it functioning properly Read this chapter to learn how to safely clean the stainless steel interior maintain the water fill valve clean the overflow dome remove the top and side panels of your washer clean the filter screen Maintaining the Stainless Steel Interior The interior of your Glassware Washer is stainless steel NEVER USE METAL SCOURING PADS ON THE STAINLESS STEEL INTERIOR METAL SCOURING PADS CAN SCRATCH OR LEAVE METAL CHIPS THAT WILL RUST Product Service 1 800 522 7658 51 Chapter 5 Maintaining Your Washer To maintain the appearance and quality of the stainless steel interior perform the following tasks as needed e Wipe the outer edges on the inside door panel to remove particles and residue that occur during loading e Use a sponge sprinkled with non abrasive stainless steel cleaner to gently wipe the washer tank and door to remove surface discoloration caused by exposure to halogenated compounds or steel parts In some cases the finish may be slightly dulled by this action If your water has a high mineral content film or spots may develop on the washer interior If the procedures listed above do not eliminate the film or spots you may need to follow the steps below to run your washer through a special cycle To remove film or spots from the washer interior 1 52 Remove all glassware from the washer Choose the Glass Program Steam OFF Pure Rinse OFF and set the drying time to zero
45. ith MSDS 14201 02 Elbow 1 Catalog Washer Description 44200 00 FlaskScrubber Mobile 115 V 44200 01 FlaskScrubber Mobile 230 V 44200 10 FlaskScrubber Mobile 115 V with window 44200 11 FlaskScrubber Mobile 230 V with window Plus the Following Part Component Description 44882 01 Four 4 Casters 45036 00 User Manual 44222 00 Six 6 ounces of LabSolutions Powder Detergent with MSDS 45221 00 Eight 8 ounces of LabSolutions Liquid Detergent with MSDS 45223 00 Four 4 ounces of LabSolutions Neutralizing Acid Rinse with MSDS 44056 00 One 1 Aerator Adapter 44057 00 One 1 Adapter Fitting Catalog Washer Description 44203 00 FlaskScrubber Undercounter 115 V 44203 01 FlaskScrubber Undercounter 230 V 44203 10 FlaskScrubber Undercounter 115 V with window 44203 11 FlaskScrubber Undercounter 230 V with window Plus the Following Part Component Description 18798 01 Four 4 Leveling Feet 45036 00 User Manual 44629 00 Two 2 Screws 14888 00 One 1 Clamp 44222 00 Six 6 ounces of LabSolutions Powder Detergent with MSDS 45221 00 Eight 8 ounces of LabSolutions Liquid Detergent with MSDS 45223 00 Four 4 ounces of LabSolutions Neutralizing Acid Rinse with MSDS 14201 02 Elbow 1 Product Service 1 800 522 7658 Chapter 3 Getting Started Catalog Washer Description 44204 00 FlaskScrubber Freestanding 115 V 44204 01 FlaskScrubber Freestanding 230 V Fl
46. ks are inside the washer The diaphragm should not interfere with the hub when either rack is pulled out 1 Loosen the clamp at the bottom of the diaphragm if necessary by pressing the clamping surfaces sideways 2 Raise or lower the diaphragm as needed 3 Reinstall the clamp securely by squeezing the two halves together When the Upper Spindle Rack is in place it limits the height of the glassware that can be washed If very tall glassware or long pipets are to be washed remove the Upper Spindle Rack and replace the plug in the center of the hub on the lower spindle rack Installing Insert into the Spindle Rack A Multi Pin insert is available that can be placed directly on the FlaskScrubber spindle rack that can hold beakers or wide mouth glassware The insert can be positioned either on the left side right side or front To install an insert 1 Remove all glassware spring retainers and glassware holders 2 Lower the insert down over the spindle making sure that the two alignment pins enter the two holes in the rack If necessary spindles may be removed using a screwdriver in the slot on the top of the spindles Be sure to replace any removed spindle with a plug supplied with the washer Product Service 1 800 522 7658 Chapter 6 Modifying Your Washer Figure 6 9 Insert VA oa T 1 yr os KS 1 ae Py ts as iM Ve Align pins in holes IF THE MULTI PIN INSERT IS Rs INSTALLED ON T
47. laskScrubber and SteamScrubber Components contains labeled diagrams of all of the components of the Glassware Washers Appendix B Glassware Washer Dimensions contains comprehensive diagrams showing all of the dimensions for the Freestanding Mobile and Undercounter models of the Glassware Washers Appendix C Glassware Washer Specifications contains the program times and water consumption requirements for the Glassware Washers Wiring diagrams for both the 115V and 230V washers are also included Appendix D Glassware Washer Accessories lists the part numbers and descriptions of all of the accessories available for your Glassware Washer Typographical Conventions Recognizing the following typographical conventions will help you understand and use this manual e Book chapter and section titles are shown in italic type e g Chapter 3 Getting Started e Steps required to perform a task are presented in a numbered format e Comments located in the margins provide suggestions reminders and references e Critical information is presented in boldface type in paragraphs that are preceded by the exclamation icon Failure to comply with the information following an exclamation icon may result in injury to the user or permanent damage to your Glassware Washer Product Service 1 800 522 7658 Chapter 1 Introduction e Important information is presented in IS capitalized type in paragraphs that are preceded by the pointer ic
48. le and turn counterclockwise to remove the spindle Small spindles may be removed by hand 2 In the position previously occupied by the spindle thread into place the short spindle you received with the Pipet Insert 3 Push the Pipet Insert over the short spindle Figure 6 2 Pipet holder Loosen set screw to slide pipet holder to various positions tighten to secure in place 8 place Pipet Insert Short spindle provided with Pipet Insert Spindle rack Product Service 1 800 522 7658 61 Chapter 6 Modifying Your Washer 14 place Pipet Insert Short spindles supplied with Pipet Insert 62 The 14 place Pipet Insert shown in Figure 6 3 accommodates 1 ml to 50 ml pipets Two of these inserts may be installed if desired Refer to Figure 6 3 and follow the instructions below to install a 14 place Pipet Insert To install a 14 place Pipet Insert l Use a screwdriver to remove the three spindles on either the right side or left side of the spindle rack Remove others if necessary Replace the front and back spindles with the two short spindles that you received with the Pipet Insert Replace all other spindles with one of the plastic plugs that you received with your washer With the support facing the center of the spindle rack slide the Pipet Insert over the spindles until it completely seats Pipets can be pushed into the 14 receptacles and rest on the support Figure 6 3 Product Service 1 80
49. ll Labconco products will expire one year from date of installation or two years from date of shipment from Labconco whichever is sooner except the following e Purifier Delta Series Biological Safety Cabinets carry a three year warranty from date of installation or four years from date of shipment from Labconco whichever is sooner e SteamScrubber and FlaskScrubber Glassware Washers carry a two year warranty from date of installation or three years from date of shipment from Labconco whichever is sooner e Carts carry a lifetime warranty e Glassware is not warranted from breakage when dropped or mishandled This limited warranty covers parts and labor but not transportation and insurance charges In the event of a warranty claim contact Labconco Corporation or the dealer who sold you the product If the cause is determined to be a manufacturing fault the dealer or Labconco Corporation will repair or replace all defective parts to restore the unit to operation Under no circumstances shall Labconco Corporation be liable for indirect consequential or special damages of any kind This statement may be altered by a specific published amendment No individual has authorization to alter the provisions of this warranty policy or its amendments Lamps and filters are not covered by this warranty Damage due to corrosion or accidental breakage is also not covered Limitation of Liability The disposal and or emission of substances used in con
50. low for a tight connection to your faucet a variety of internally and externally threaded fittings are available at your local hardware store Use caution when installing the fittings to prevent stripping the threads Attaching the Hose End Coupling After you have installed the faucet adapter the hose end coupling of your washer shown in Figure 3 12 attaches and seals to the aerator adapter by pushing the parts together The hose end coupling must be snapped into place BEFORE turning on the hot water faucet Turn the hot water on SLOWLY until the faucet is completely open Connecting the Drain Hose u F Before continuing with this section be certain that your drain meets the requirements detailed in Drain Requirements in Chapter 2 Prerequisites The washer drain hose is connected to a fitting on the rear side of the pump motor assembly BE CERTAIN YOU CONFORM TO ALL rs LOCAL PLUMBING CODES WHEN YOU ROUTE AND CONNECT THE DRAIN The drain hose is installed at the factory The hose provides a flexible coupling to the drain piping and can be secured with a spring or band hose clamp A band hose clamp is provided with your washer Product Service 1 800 522 7658 27 Chapter 3 Getting Started Tubing or pipe 1 2 1 3 cm ID should be used for the drain DO NOT ROUTE THE DRAIN TO AN ELEVATION MORE THAN 30 76 cm ABOVE THE PUMP DISCHARGE DO NOT REDUCE THE SIZE OF THE DRAIN PLUMBING DO NOT REMOVE THE HOSE FR
51. nctions should be off Press the Select Program button The display window should read PUMP ON DRAIN The water drains from the washer Allow all the water in the washer to drain You can tell when this occurs when the sound of the pump changes Press the Select Program button The display window should read DETERGENT CUP Within a minute you should hear the detergent cup lid open Product Service 1 800 522 7658 18 19 20 21 22 23 24 25 Chapter 3 Getting Started Press the Select Program button The display window should read HEAT HIGH T STAT and the heater activates Press the Select Program button The display window should read HEAT LOW T STAT and the heater activates Press the Select Program button The display window should read BLOWER ON The washer blower should be heard Press the Select Program button The display window should read DONE Open the door latch to turn off the electronics or select a wash cycle and use the washer Disconnecting the Hose End Coupling m If you purchased a Mobile Glassware Washer you can choose to disconnect the hose end coupling from the hot water faucet after the diagnostics procedure is completed Refer to Figure 3 18 and the instructions below to disconnect the hose end coupling Product Service 1 800 522 7658 35 Chapter 3 Getting Started To disconnect the hose end coupling 1 Turn off the hot water faucet 2 Push the pr
52. ne plumbed to the washer The hot water inlet valve on the Glassware Washer is equipped with a female 3 8 NPT fitting Purified Water Requirements If you intend to use purified water for the final rinse cycles a purified water supply is required The washer can be connected to an in house pressurized purified water tap a water purification system or a purified water container The purified water system must be provided with supply piping of sufficient size to permit at least 1 25 gallons 4 7 liters per minute of flow 3 8 internal diameter ID minimum tube is recommended The purified water inlet valve on your washer is equipped with a plastic hose barb connection to accommodate 3 8 9 5 mm ID flexible plastic or rubber hose Use a spring or band hose clamp to secure the hose to the hose barb connection The hose barb connection may be removed from the valve to expose Product Service 1 800 522 7658 Chapter 2 Prerequisites a male 3 4 11 1 2 NH hose coupling A rigid plastic tin lined or stainless steel tubing and fitting can be connected to the washer fitting All connections on the purified water system must be airtight so that the washer pump is not allowed to pull air instead of water If the purified water is stored in a carboy at least 5 8 gallons 22 liters must be available for each wash cycle If all 5 8 gallons are not available at the start of a wash cycle but instead are produced concurrently with
53. nection with this equipment may be governed by various federal state or local regulations All users of this equipment are required to become familiar with any regulations that apply in the user s area concerning the dumping of waste materials in or upon water land or air and to comply with such regulations Labconco Corporation is held harmless with respect to user s compliance with such regulations Contacting Labconco Corporation If you have questions that are not addressed in this manual or if you need technical RTs assistance contact Labconco s Customer Service Department or Labconco s Product Service Department at 1 800 821 5525 or 1 816 333 8811 between the hours of 7 00 a m and 6 00 p m Central Standard Time Visit Labconco s web site at http www labconco com or email Labconco at labconco labconco com Part 4503600 Rev J ECO C561 TABLE Or CONTENTS CHAPTER 1 INTRODUCTION About This Manual Typographical Conventions Your Next Step CHAPTER 2 PREREQUISITES Hot Water Requirements Purified Water Requirements Electrical Requirements Drain Requirements Space Requirements Your Next Step CHAPTER 3 GETTING STARTED Unpacking Your Glassware Washer Washer Components Removing the Shipping Skid Setting Up Your Washer Installing the Casters or Leveling Feet Leveling the Washer Centering the Washer Door Attaching the Washer to the Countertop Connecting the Water Supplies Connecting the Hot Water Connecting th
54. ng as shown in Figure 3 11 to keep it from floating on top of the water and possibly allowing air into the system 6 Make certain the top of the carboy is vented to permit proper flow from the carboy to the washer Product Service 1 800 522 7658 Chapter 3 Getting Started Figure 3 10 Open for vent Purified water pump Example of a Bottom Feed Connection Figure 3 11 Clamp weight to hose to keep it submerged Cut hose into a V configuration for siphoning Spigot Purified water pump Example of a Top Feed Connection Product Service 1 800 522 7658 25 Chapter 3 Getting Started External faucet thread Internal faucet thread Aerator adapters i Hose end gt T coupling 26 MAKE CERTAIN THAT ALL OF THE CONNECTIONS ON THE PURIFIED WATER SYSTEM ARE AIR TIGHT THE PUMP MUST NOT PULL AIR INSTEAD OF WATER MAKE CERTAIN THE SUPPLY HOSE IS NOT CRIMPED Installing Faucet Adapters If you purchased a Mobile Glassware Washer you need to install a faucet adapter to provide a quick disconnect high pressure coupling between the faucet and the hose end fill drain connector on your washer Examples of two faucet adapter configurations are shown in Figure 3 12 Figure 3 12 Product Service 1 800 522 7658 Chapter 3 Getting Started An aerator adapter and a standard size adapter fitting are provided with your Mobile washer If the adapter fitting provided does not al
55. ng material for your washer until you have checked all of the components and installed and tested the washer Do not remove the washer from its shipping skid until it is ready to be placed into its final location Move the washer by placing a flat low dolly under the shipping skid Product Service 1 800 522 7658 Chapter 3 Getting Started Washer Components As previously mentioned Labconco manufactures two types of Glassware Washers the SteamScrubber and the FlaskScrubber Each of these washers is available in a Mobile Undercounter and Freestanding model Each washer model is available in 115V or 230V and with or without a window The different washer models require different assembly components Locate the model of washer you received in the following group of tables Verify that the components listed are present and undamaged Catalog Washer Description 44000 00 SteamScrubber Mobile 115 V SteamScrubber 44000 01 SteamScrubber Mobile 230 V g 44000 10 SteamScrubber Mobile 115 V with window Mobile Models 44000 11 SteamScrubber Mobile 230 V with window Plus the Following Part Component Description 44882 01 Four 4 Casters 45036 00 User Manual 44222 00 Six 6 ounces of LabSolutions Powder Detergent with MSDS 45221 00 Eight 8 ounces of LabSolutions Liquid Detergent with MSDS 45223 00 Four 4 ounces of LabSolutions Neutralizing Acid Rinse with MSDS 44056 00 One 1 Aerator Adapter 44057 00 One
56. nt cloudy film on the glassware Product Service 1 800 522 7658 45 46 Chapter 4 Using Your Washer Store detergent in a cool dry place Immediately replace the detergent con tainer lid after dispensing If lumps develop due to exposure to moisture discard the detergent according to local regulations Fill the main detergent cavity three fourths full if the water hardness grains per gallon GPG for your water measures 0 4 GPG soft water Fill the detergent cavity completely if your water measures 4 GPG or higher medium to hard water If you use the pre wash cavity stamped in the washer door fill it completely a Filling the Neutralizing Acid Dispenser To open the detergent dispenser gently slide the white tab sideways If the tab is pulled upward or perpendicular to the door it will break If it is necessary to neutralize the alkalinity of the detergent a mild or weak acid may be placed in the detergent cup neutralizing dispenser from which it will be dispensed during the first rinse If pure water rinse is selected the last two rinses will be made with pure water To avoid dispensing neutralizing acid during a pure rinse more than two rinses should be selected The dispenser holds approximately 170 ml and should be checked and replenished as needed To fill the neutralizing acid dispenser refer to Figure 4 6 and follow the instructions below To fill the neutralizing acid dispenser 1 Twist and
57. oduction provides a brief overview of the Glassware Washer explains the organization of the manual and defines the typographical conventions used in the manual Chapter 2 Prerequisites explains what you need to do to prepare your site before you install your Glassware Washer Hot water purified water electrical and drainage requirements are discussed Chapter 3 Getting Started contains the information you need to properly unpack inspect install and test your Glassware Washer Chapter 4 Using Your Washer discusses the basic operation of your washer Information on how to arrange the racks inside your washer properly position the glassware fill the detergent dispenser and select an operating cycle is included Chapter 5 Maintaining Your Washer explains how to perform routine maintenance on your Glassware Washer Information on how to safely clean the interior of your washer maintain the water fill valve clean the overflow dome and replace the light bulb is included Chapter 6 Modifying Your Washer describes how to disconnect the purified water pump how to install pipet inserts in a FlaskScrubber and how to install an optional top rack in a FlaskScrubber Product Service 1 800 522 7658 Chapter 1 Introduction Chapter 7 Troubleshooting contains a table of problems you may encounter while using your Glassware Washer including the probable causes of the problems and suggested corrective actions Appendix A F
58. ommodate taller glassware Perform the steps listed below to lower the washer arm and the top rack Refer to Figure 4 1 for help in lowering the washer arm Figure 4 2 illustrates how to remove the rail bumpers Refer to Figure 4 2 for help in lowering the top rack rails Product Service 1 800 522 7658 Chapter 4 Using Your Washer To lower the top washer arm and the top rack of the SteamScrubber 1 Open the washer door by sliding the latch knob to the left Pull the door toward you and down 2 Depress the button on the right side of the upper wash arm tower as illustrated in Figure 4 1 3 Lower the upper portion of the tower and the wash arm by gently pushing down Figure 4 1 Wash arm Depress the button and gently push down to lower the wash arm Wash arm tower 4 Secure the wash arm by clicking the wash arm into the upper hole in the wash arm support tube 5 Remove the rubber bumper at the front of each side rail as shown in Figure 4 2 Product Service 1 800 522 7658 39 Chapter 4 Using Your Washer Figure 4 2 Remove the rail by twisting out and down You must remove the rubber bumper from the front of the rail before the rack can be removed 6 Pull the upper rack forward and lift the front until the wheels disengage from the track 7 With a twisting motion remove the rails from the rollers on each side of the tank as shown above in Figure 4 2 8 Reposition the rails on the lower
59. on Itis imperative that the information contained in these paragraphs be thoroughly read and understood by the user Information that is specific to a particular model e of Glassware Washer is preceded by a letter icon The F icon indicates the text is specific to the Freestanding washer model The M icon indicates the text is specific to the Mobile washer model The U icon indicates the text is specific to the Undercounter washer model Your Next Step If your Glassware Washer needs to be installed proceed to Chapter 2 Prerequisites to ensure your installation site meets all of the requirements Then go to Chapter 3 Getting Started for instructions on how to install your Glassware Washer and make all of the necessary connections For information on the operational characteristics of your Glassware Washer go to Chapter 4 Using Your Washer If your Glassware Washer is installed and you need to perform routine maintenance on the washer proceed to Chapter 5 Maintaining Your Washer For information on making modifications to the configuration of your washer go to Chapter 6 Modifying Your Washer Refer to Chapter 7 Troubleshooting if you are experiencing problems with your Glassware Washer Product Service 1 800 522 7658 CHAPTER 2 PREREQUISITES Before you install your Glassware Washer you need to prepare your site for installation Carefully examine the location where you intend to install your Glassware Washer
60. or use with 44018 01 or 44015 01 44042 01 Petri Dish Insert Stainless Steel For plates petri dishes and watch glasses Product Service 1 800 522 7658 99 Appendix D Glassware Washer Accessories PART DESCRIPTION 44048 01 BOD Rack Beaker Erlenmeyer Flask Insert Stainless Steel Rack secures glassware used in oxygen demand determination beakers and Erlenmeyer flasks 44022 01 Utensil Basket Stainless Steel For miscellaneous labware such as stoppers spatulas small beakers etc Furnished with drop in cover part number 44038 01 44011 02 Top Rack Stainless Steel Included with washer 100 Product Service 1 800 522 7658 Appendix D Glassware Washer Accessories PART DESCRIPTION 44012 02 Bottom Rack Stainless Steel Included with washer 91002 00 Interconnect Kit Allows WaterPro RO Station to be attached to the washer 90750 00 WaterPro RO Station Provides purified water for the final rinses 115V 60 Hz 90750 02 WaterPro RO Station Provides purified water for the final rinses 230V 50 Hz 90672 01 Prefilter Carbon Kit Includes 3 prefilters and 3 carbon filters 90787 00 Reverse Osmosis Membrane Product Service 1 800 522 7658 101 Appendix D Glassware Washer Accessories PART DESCRIPTION 45800 00 Stand For use with
61. pull up on the cap to remove the round cover on the neutralizing solution port 2 Fill the cavity with LabSolutions Neutralizing Acid Rinse part number 45222 00 1M citric acid or 10 phosphoric acid until the level of the liquid rises and is visible in the port 3 Set the dial to read 4 ml 4 Replace the cover Product Service 1 800 522 7658 Chapter 4 Using Your Washer Selecting an Operating Cycle The microprocessor control on your Glassware Washer allows you to select one of four factory preset wash cycles to custom program two additional cycles or to run a rinse only cycle The control panel is shown in Figure 4 7 Figure 4 7 SENTIR USER 1 SET UHR 2 ET Press to start wash ER Press to Press to Press to Press to Press to cycle s lect activate display change change change the the details the the the Press to h steam about the lengthof number drying rinse with cycle function selected Wash 2 of time pure water wash cycle cycle rinses Programming and Starting a Wash Cycle Refer to Appendix C Glassware Washer Specifications for complete details on the various factory set programs and the options available for customizing cycles After you have decided which washer cycle you need to use follow the instructions below tostart your washer Product Service 1 800 522 7658 47 48 Chapter 4 Using Your Washer Washers built for use on 230V have the capability to wash glassware at a temperature of 18
62. sher Push in the frame of the top rack until its rollers are secure within the rails Then install the two basket inserts as illustrated in Figure 6 6 By rotating the baskets 180 they may be positioned higher or lower Install the two gray rubber bumpers on the ends of the rails as shown in Figure 6 5 to secure the rack rollers Product Service 1 800 522 7658 Chapter 6 Modifying Your Washer Figure 6 5 Tilt and position the top of the rail between the factory installed rollers and then push the bottom of the rail into place Install a rubber bumper on the end of the rail Figure 6 6 Basket inserts Top rack frame Product Service 1 800 522 7658 65 Chapter 6 Modifying Your Washer Installing the Optional Upper Spindle Rack The Upper Spindle Rack expands the capability of the FlaskScrubber by providing 24 additional spindles for washing narrow neck glassware The rack may be customized by removing spindles or by installing Multi Pin Inserts which hold beakers or other wide mouth glassware To install the optional Upper Spindle Rack A Modifying the existing lower spindle rack 1 Using a 3 8 hex wrench remove the plug in the center of the hub 2 Install the upper supply tube assembly into the center of the hub See Figure 6 7 3 Keep the plug so that it can replace the upper supply tube when it is desired to wash with the upper spindle rack removed Figure 6
63. st on the tip of the spindle 3 Re tighten the set screw Figure 4 5 Press the glassware into the glassware holder Then turn the set screw counterclockwise to loosen the glassware holder hub Position the glassware holder so that the spindle is near the center of the glassware Turn the set screw clockwise to tighten the glass ware holder in place Product Service 1 800 522 7658 43 Chapter 4 Using Your Washer Glassware should be loaded so that it does not touch each other during a wash cycle The washer has been designed for quiet operation To prevent noise and glass breakage be certain that the glassware does not touch Place heavily soiled items toward the center of the racks Place lightly soiled items in the corners The Detergent Dispenser Your Glassware Washer is equipped with a detergent dispenser that contains a main wash cavity and a neutralizing solution port as shown in Figure 4 6 In addition the washer door has a depression where detergent may be added for use during the first wash of the cycle Figure 4 6 Neutralizing acid dispenser cover Main wash cavity Neutralizing solution port Neutralizing solution dial 44 Product Service 1 800 522 7658 Chapter 4 Using Your Washer The detergent dispenser opens during the second wash cycle except when the Plastic cycle is selected which has only one wash cycle If your glassware is heavily soiled you may want to add powder d
64. stribute the weight evenly on the leveling feet when setting the washer upright Figure 3 2 Bottom of washer Product Service 1 800 522 7658 17 Chapter 3 Getting Started Leveling the Washer or FlaskScrubber Glassware Washer after you have installed the leveling feet you must level the washer by adjusting the leveling feet F If you have the Freestanding model of the SteamScrubber To level the washer 1 Position the washer in its final installation site 2 Place a carpenter level on the washer in the positions shown in Figure 3 3 Figure 3 3 Position the level in both directions to ensure the washer is level front to back and side to side 3 Turn the four leveling feet as needed to level the washer A leveling foot is illustrated in Figure 3 4 18 Product Service 1 800 522 7658 If you have the Undercounter model you may level it side to side by placing a short level on the inside top edge of the door Refer to Figure 3 5 for the placement of the level on the washer Product Service 1 800 522 7658 Figure 3 4 Figure 3 5 Chapter 3 Getting Started Turn the leveling foot clockwise to lower the washer and counterclockwise to raise the washer Leveling foot Position the level as shown to level the Undercounter model washer from side to side 19 Chapter 3 Getting Started Centering the Washer Door When the washer is level check the operation of the
65. t water supply must be connected is located in meets the requirements the lower right front corner of the washer The lower discussed in Hot Water panel of the washer must be removed to access the valve Requirements in Chapter 2 To remove the panel refer to Figure 3 7 and the Sa Prerequisites instructions below To remove the lower panel 1 Remove the two screws at the bottom of the lower panel of your washer 2 Remove the panel by lifting slightly and pulling out Figure 3 7 Lift the panel slightly before pulling out to disengage the panel Vip Screw Product Service 1 800 522 7658 21 22 Chapter 3 Getting Started After you remove the lower panel you are ready to connect the hot water source Refer to Figure 3 8 and follow the instructions below to connect the hot water NEEDED TO CONNECT THE HOT WATER SUPPLY SOURCE THE WASHER HOT WATER SUPPLY VALVE IS EQUIPPED WITH A COMPRESSION FITTING ELBOW FOR A 3 8 OD TUBE YOU MUST PROVIDE THE PLUMBING FITTINGS AND COMPONENTS To connect the hot water supply 1 Be certain the hot water supply piping has been thoroughly flushed prior to connecting it to the washer Debris in the piping can clog the washer valve Make the necessary plumbing connections to properly connect the hot water supply to the washer It may be necessary to place a loop in the supply tube if the shut off valve is behind the glassware washer This will allow the washer
66. tewater into the washer DO NOT REDUCE THE SIZE OF THE IS DRAIN PLUMBING Mobile models drain into a sink through a hose assembly that attaches to the faucet Space Requirements If your Glassware Washer is an Undercounter model you must ensure the undercounter opening is the proper size to accommodate the washer The dimensions for the Undercounter washer are shown below in Figure 2 2 Product Service 1 800 522 7658 Chapter 2 Prerequisites Figure 2 2 49 0 124 3 cm ae 26 4 67 1 cm 1 2 7 6 8 cm N gt 3 3 84cm Your Next Step After you have determined that the location for your Glassware Washer accommodates the installation and operational requirements of your washer you are ready to unpack and install your washer Proceed to Chapter 3 Getting Started Product Service 1 800 522 7658 9 Chapter 2 Prerequisites Product Service 1 800 522 7658 CHAPTER 3 GETTING STARTED Now that the site for your Glassware Washer is properly prepared you are ready to unpack inspect install and test your washer Read this chapter to learn how to e unpack and move your washer set up your washer e connect the hot water and purified water sources for your washer e connect the electrical supply source to your washer properly drain your washer e perform set up diagnostics on your washer Depending upon which model of washer you are installing you may need common pl
67. umbing and electrical installation tools in addition to a 9 16 wrench a flat blade screwdriver a phillips screwdriver and a carpenter level to complete the instructions in this chapter The Glassware Washer weighs over 70 Ibs 33 Kg The carton allows for lifting with a mechanical lift truck or hand truck If you must lift the washer manually use at least two 2 persons and follow safe lifting guidelines Product Service 1 800 522 7658 11 Chapter 3 Getting Started The United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen 15 days of delivery 12 Unpacking Your Glassware Washer Carefully unpack your Glassware Washer and inspect the washer for damage that may have occurred in transit If your washer is damaged notify the delivery carrier immediately and retain the entire shipment intact for inspection by the carrier DO NOT RETURN GOODS WITHOUT THE PRIOR AUTHORIZATION OF LABCONCO UNAUTHORIZED RETURNS WILL NOT BE ACCEPTED IF YOUR WASHER WAS DAMAGED IN TRANSIT YOU MUST FILE A CLAIM DIRECTLY WITH THE FREIGHT CARRIER LABCONCO CORPORATION AND ITS DEALERS ARE NOT RESPONSIBLE FOR SHIPPING DAMAGES BE CERTAIN TO REMOVE ALL PACKAGING MATERIALS DETERGENT SAMPLES AND ANY MATERIALS THAT ARE NOT AN INTEGRAL COMPONENT OF THE GLASSWARE WASHER FROM THE INSIDE OF THE WASHER PRIOR TO INSTALLING THE WASHER Do not discard the carton or packi
68. vice 1 800 522 7658 41 Chapter 4 Using Your Washer IF THE MULTI PIN INSERT IS IE INSTALLED ON THE BOTTOM RACK AND THE OPTIONAL UPPER RACK IS USED DO NOT HEAVILY LOAD THE MULTI PIN INSERT WITH WIDE MOUTH GLASSWARE THIS MAY RESTRICT WATER FLOW FROM THE LOWER DISTRIBUTION ARM TO THE GLASSWARE IN THE UPPER RACK Loading Glassware into the FlaskScrubber To load glassware onto a spindle place the glassware on the spindle and adjust the position by raising or lowering the spring clip as shown in Figure 4 4 The outlet of the spindle should be as close to the center of the flask as possible Do not allow the glassware to rest on the tip of the spindle Figure 4 4 Squeeze the spring clip together and raise or lower the clip to position the glassware properly 42 Product Service 1 800 522 7658 Chapter 4 Using Your Washer Two large and two small Glassware Holders are supplied with each FlaskScrubber These holders enable you to place wide mouth glassware onto the FlaskScrubber spindles To position glassware in a glassware holder and install the holder on a spindle refer to Figure 4 5 and follow the instructions below To use a Glassware Holder 1 Press the glassware into the holder the clamps should spring out and grip the glassware 2 Loosen the set screw in the hub as shown in Figure 4 5 and raise or lower the holder to position the spindle near the center of the glassware Do not allow the glassware to re
69. washer door for alignment with the washer tank If the door is not centered in the opening you must center the door by adjusting the corresponding leveling foot For example if the door hits the right side of the tank raise the right front corner of the washer If the door hits the left side of the tank raise the left front corner of the washer Attaching the Washer to the Countertop If you have an Undercounter Glassware Washer two screws have been provided to attach the front of the washer to the underside of the countertop or worksurface After the washer is leveled in its final position and the washer door is properly centered install the two screws as shown in Figure 3 6 to stabilize the unit and prevent it from moving Figure 3 6 Insert the screws through the holes in the clips in the front corners of the washer and secure the screws to the countertop Product Service 1 800 522 7658 Chapter 3 Getting Started Connecting the Water Supplies A hot water supply must be attached to your Glassware Washer If you need purified water for the final rinse cycle then you must also connect a purified water source to your washer Connecting the Hot Water u F To prevent valve clogging flush all of the hot water lines for your hot water supply source prior to connecting the washer to the water lines The water supply valve to Before continuing with this section be certain your hot water source which the ho

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