MANUAL_USER - 34SL-SH SERIES.indd - Uni
Contents
1. NOT USED A1 A5 ya 9 DIRTY SOLVENT INLET CONNECTOR 10 MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL 8 3454 SERIES Revised 2013 05 HOW TO ACCESS DIFFERENT MODES The following modes of operation are available for user convenience NEW UNIT SETUP Mode When the unit is connected to electric power supply for the first time Display and beeping sound will guide user for the new unit set up procedures Refer to 6 Initial Setup on page 6 for details RECYCLING Mode Day Mode Day Mode may be started automatically by pre set Cleaning Operation Hours Factory default is 2 hours or may be started manually by pressing START button Day Mode may be stopped by pressing STOP button at any time Pressing START button will resume the operation from where it was stopped Refer to 1 Day Mode on page 8 for details AFTER HOURS Mode Night Mode Night Mode may be started by pressing START button for 3 seconds or longer Three short beeps fol lowed by a long beep will be heard and Night Mode process will start Night Mode may be stopped by pressing STOP button at any time Pressing START button will resume the operation from where it was stopped Refer to 2 After Hours Solvent Recycling on page 8 for de tails USER SETUP Mode All key parameters are set at the factory to the most suitable values for most operations However it may be necessary to change some of2. AFL SSDS AE mi r acna USER MANUAL 34SL AND 34SH SERIES UNI RAM CORPORATION ONTARIO CANADA NOTE APPEARANCE MAY NOT BE EXACTLY AS SHOWN Revision 2013 05 MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL amp 8454 SERIES Revised 2013 05 INTRODUCTION Uni ram holds many patents on designs used in its innovative products Every machine is tested for com pliance with Quality Assurance standards Follow the instructions on preparation use and operation to operate this machine safely and effectively Ensure that this manual is readily available to the operator at all times If you have any questions about the operation of this machine contact North America Uni ram Technical Service 1 800 417 9133 Other Continents Contact Your Supplier CAUTIONS AND WARNINGS The operator should wear protective clothing in accordance with local safety and environmental regulations with a minimum of face goggles and gloves along with an apron and respirator if required Always turn off the power supply before performing maintenance DONOT SMOKE OR USE THIS EQUIPMENT NEAR A POTENTIAL SOURCE OF IGNITION SUCH AS SPARKS OR AN OPEN FLAME This unit must be located at least 6 feet 1 8 m from all potential sources of ignition including electrical receptacles switches pilot lights fixtures and contacts when installed in a non hazardous locations The ambient temperature must be between 5 41 to 35 C 95 F
3. DO NOT RECYCLE NITROCELLULOSE WHICH IS EXTREMELY VOLATILE IT AUTOMATICALLY IGNITES AT 135 C TO 166 C 275 F TO 330 F Donotinstall operate or maintain this equipment where the auto ignition temperature of the hazard ous atmosphere s is lower than 260 C 500 F This equipment is designed to be used with combustible solvent Do not use flammable or explosive solvents in this equipment Units must be installed by a qualified electrician and according to applicable laws MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL 8 3454 SERIES Revised 2013 05 FEATURES AND SPECIFICATIONS All Uni ram Solvent Recyclers feature rapid start direct electric heating of solvent and a short cool down time due to high efficiency condensers and air cooling with a motor driven fan SAFETY FEATURES This unit is certified under UL standard 2208 and CSA standards C22 2 No 30 and No 88 for use in non hazardous locations as well as for use in hazardous locations Class 1 Division 1 and Class 1 Division 2 Group D T2C Explosion proof construction and intrinsically safe electric circuitry Computer controlled with many built in safety programs including temperature control of all critical points including tank condenser and fan motor Self Diagnostic error messages are displayed on the Display Panel Duallid cover system with a built in pressure relief function SPECIFICATIONS MODEL 34SL 37 34SH 37 34SL 42 349H42 34SL 55
4. e S 6 Software problem Stop restart 12 MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL 8 3454 SERIES Revised 2013 05 LCD DISPLAY EXPLANATION AND REMARK 1ST LINE 2ND LINE RECYCLING MODE ECYCLING MODE ECYCLING MODE Closing Valve to fill Boiler Tank ECYCLING MODE ECYCLING MODE Heater has been turned on RECYCLING MODE TANK XXX C l M PUE SET PT 240 C Seconds ECYCLING MODE REF TIME 1H 30M ECYCLING MODE FILL BOILER TANK Boiler Tank is re filled during Refill Cycles ECYCLING MODE DRAIN TEMP 125 C 3 temperature is set to 125 C for 5 seconds COOLING T1 xxx C Boiler temperature is shown while cooling to DRAIN temperature for 5 seconds Vapor temperature is shown while cooling to DRAIN temperature for 5 seconds FTER HOURS MODE FILL BOILER TANK FTER HOURS MODE HEATER ON AFTER HOURS MODE VAPOR EX zxxxiC Boiler Tank temperature Vapor temperature and Set point temperature are displayed alternatively in every 5 seconds FTER HOURS MODE SET PT 240 C FTER HOURS MODE RINSE DUTY TANK Duty Tank is rinsed with small amount of clean solvent FTER HOURS MODE FILL DUTY TANK Duty Tank is topped up with solvent from Clean Tank AFTER HOURS MODE COOLING Tt xxx2 Shows Boiler temperature while awaiting DRAIN temperature for 5 27 sabessayy 6 2 59 epojy eg 2 d 27 2 m m 2 2 O S o g o m m COOLING T2 XXX C e OOLI
5. OF RESIDUE REGULARLY ACCORDING TO LOCAL REGULATIONS IN ADDITION CHECK IF THE RESIDUE IS THIN ENOUGH TO DRAIN PROPERLY BY FOLLOWING STEP 1 OF THE MANUAL DRAIN PROCEDURE BELOW COMPLETE STEPS 2 AND 3 IF THE RESIDUE IS TOO THICK RESIDUE VISCOSITY CHECK During the recycling process the residue is automatically drained into the residue container If the residue is too thick viscous it may not drain properly There are two solutiions 1 Increase the Residue Drain Temperature in the SETUP program see SETUP MODE section Keep in mind that the odor of the residue will increase as the Residue Temperature increases 2 Perform a DUTY TANK MANUAL DRAIN of the thick residue using the procedure below MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL 8 3454 SERIES Revised 2013 05 DUTY TANK DUTY TANK MANUAL DRAIN PROCEDURE 1 First check to make sure that the residue is thick enough to require manual draining by moving the Drain Valve Lever to the OPEN position vertical for 1 second and then closing it If thin liquid comes out in significant quantities the resi due is thin and manual draining is not required 2 f little or no residue comes out the residue is probably thick and needs to be loosened up and partially drained Push and hold the black button for 3 seconds This sends air through the residue to loosen it 3 Close the valve as soon as as the residue becomes thin and free flowing CAUTION This procedure is intended to r
6. an alarm will sound and the Green Power LED will start flashing Add solvent to the Clean Solvent Tank as follows Make sure that unit is in READY mode the display will read READY SP 240 C and the Green Power LED will NOT be flashing By pulling the Unlock Handle remove the Access Door Open the hinged lid of the Clean Tank and slowly carefully pour clean solvent into the tank until the alarm and the flashing Green LED stop approximately 2 3 Gal 8 12 Litres of clean solvent are re quired The Display will then read CLEAN TANK FULL and the liquid level showing in the sight gage should be close to the line 5 Gallon 19 Litres CAUTION Do Not add more than 2 3 GAL 8 12 LITRES to the CLEAN SOLVENT TANK or it may overflow during NIGHT MODE OPERATION After the INITIAL SETUP the unit is ready for parts cleaning and automatic recycling The AUTO START function will start the recycling operation after a pre set amount of cleaning time the factory setiing is 2 hours This setting can be changed or AUTO START can be disabled and changed to Manual Start in SETUP MODE The Set Point Temperature and Drain Temperature can also be adjusted depending on the type and amount of solvent used PARTS CLEANING The amount of solvent used for parts cleaning is controlled first by the Solvent Control Valves one for the Flow through Brush and the other for the Spigot Using the handles each valve can be indepen dently turned
7. needed This Information Sheet MUST be filled out completely by the Customer and or Dis tributor and sent in to UNI RAM Corp upon delivery for unit to be registered and covered under the UNI RAM Manufacturer s Warranty Program THANK YOU CUSTOMER COPY Retain in Owners Manual for Future Reference Customer Location of Unit City St Zip Purchased from Address City St Zip Model Number of Unit 34SL 37 34SL 42 etc Serial Number of 3451 Serial Number of R4L Located on right side under sink Located inside residue door of R4L Date Purchased f Keep this top copy in Owners Manual for future reference Fill out completely cut and mail bottom copy to UNI RAM CORP MANUFACTURER S COPY Customer Address City St Zip Purchased From Address City St Zip Model Number of Unit 34SL 37 34SL 42 etc Serial Number of 34SL Serial Number of R4L Date Purchased Date Delivered Was unit delivered and set properly Was operation of unit fully explained to you Comments For Warranty to become effective this tear off must be filled out and sent in to Uni ram Corporation 381 Bentley St Markham ON Canada L3R972 Attention Warranty Registration Dept 18
8. setup procedures are not followed 1 CONNECT THE AIR SUPPLY This unit is equipped with air operated components including 3 Dual Diaphragm pumps 4 solenoid valves and a pneumatic drain ball valve These components require a supply of clean dry air a Moisture Filter is included and must be installed An air supply of at least 85 PSI 6 kg cm and 115 L MIN is required for proper functioning WARNING A PRESSURE REGULATOR IS PRE INSTALLED BYPASSING OR REMOVING THE REGULATOR COULD RESULT IN THE USE OF AIR PRESSURE HIGHER THAN 85 PSI 6 KG CM THIS COULD DAMAGE THE PUMPS AND VOID THE WARRANTY Apply teflon tape to the Air Inlet Fitting 1 4 NPT Female Threads and connect the Moisture Filter to it Connect the air supply to the Filter Make sure that there are no leakages at the connections Also make sure that the air is free of dust rust and other contaminants Drain the Moisture Filter before each recy cling 2 CONNECT THE ELECTRICAL POWER Connect the unit to a dedicated branch circuit using one of the methods described in the Location section Make sure the correct voltage and amperage are supplied to the unit Refer to the table on page 4 On first power up the Display Panel shows NEW UNIT SET UP After supplying the new solvent to the unit and when the unit is ready to begin a new cycle the Display Panel shows READY SP 240 C START IN 2H OM Note changes to the unit s operating parameters should only be made when the
9. the user settable parameters USER SETUP Mode may be accessed by first holding the SET UP button and then pressing the START button The LCD will show SET UP MODE in the first line Press the SET UP button again to make the first adjustment Refer to USER SET UP MODE on page 10 for more details TEST Mode If a malfunction is suspected by the user TEST Mode is provided to verify some key functions To access TEST Mode press and hold the OK button then the Minus button A series of tests will be conducted automatically If an error condition occurs the tests will stop and the display will show the corresponding message If no error condition occurs the tests will continue until the end of the test cycle about 10 minutes To exit from TEST mode press the STOP button CLEANING Mode After some use there may be a build up of debris in the Boiler Tank CLEANING Mode is availble to clear this debris From READY mode access Cleaning Mode by pressing and holding the Plus but ton and then pressing the START Button The LCD will show MANUAL ACTIVATE indicating MANUAL mode is in effect Follow the instructions displayed for effective cleaning of the Boiler Tank 11 MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL amp 8454 SERIES Revised 2013 05 LIST OF ALL MESSAGES includes Error Messages Status Messages and Troubleshooting Information etc LCD DISPLAY 1ST LINE OND LINE EXPLANATION AND REMARKS EW UNIT SET UP START TO BEGIN First set
10. up of new unit with clean solvent RIMING PLEASE FILL DUTY TANK Fill Dirty Tank with 5 Gallons 20L of new solvent DUTY TANK FULL Duty Tank is filled with 5 Gallons 20L of new solvent RIMING PLEASE Fill Clean Tank with 5 Gallons 20L of new solvent CLEAN TANK FULL Software version shown at power up of computer READY S P 240C START IN 2H 0M awaits key input COND THERMOSTAT OW AIR PRESSURE Air pressure is too low and process has been halted IR PRESSURE OK ir pressure is restored and process is resumed ECYCLING MODE VACUUM OK acuum was restored and process resumes Vacuum version only BOILING TIME OUT terminated CONDENSER OVER HEAT ondenser Thermo stat is open indication over heat Process is halted Clean condenser or check Fan HECK FAN over heatlasts more than 10 minutes the process is halted CHECK BOILER TANK SENSOR Check Thermo couple wires between computer and Boiler Tank bottom Repair or replace as required CHECK CONDENSER Check Thermo couple wires between computer and Condenser Inlet Tube Repair or replace as required HECK BOILER FLOAT SENSOR heck Level Sensor Float in Boiler Tank HECK CLEAN heck Level Sensor Float in Clean Tank HECK DUTY HECK FOR LEAKY rain Valve may be leaking Repair or replace Drain Valve OLVENT LOW dd 2 gallons 8 L of new solvent to Clean Tank IME OUT OCCURED gt ecycling was not completed in 5 hours WATCHDOGRESET External pow
11. ANUAL PARTS CLEANER SOLVENT RECYCLER 34SL 8 3454 SERIES Revised 2013 05 MAINTENANCE CAUTION DISCONNECT FROM POWER BEFORE PERFORMING MAINTENANCE REMOVING THE RECYCLER and SAFETY COVER Disconnect power cord from source Remove the Access Door Disconnect all of the hoses and lines from the Connection Panel CAUTION RE CONNECT CORRE CLY FOLLOW THE DIAGRAM IF NECESSARY Using the Handle carefully and slowly pull the Solvent Recycler out of the Base Cabinet Remove the Safety Cover by first removing one screw from the front clip and then the two screws on the back of the Safety Cover CLEANING THE CONDENSER To get access to the condenser remove the recycler and safety cover as described above Clean the condenser using an air pencil To prevent overheating of the condenser due to the accumulation of dust the condenser should be vacu umed regularly every one to three months is recommended depending on usage and operating environ ment An overheat situation may cause an error message such as CONDSR OVER HEAT or CHECK FAN DISTILLATION TANK MAINTENANCE To get access to the Distillation Tank remove the Recycler and Safety Cover as described above and then remove the Tank Lid completely Waste material will eventually build up on the Float Ball protector plate and the inside surface of the Lid as well as the top sealing surface of the Tank It is important to keep all of these components clean for pro
12. NG T1 xxx C FTER HOURS MODE O gt seconds AFTER HOURS MODE COOLING T2 XXX Shows Vapor temperature while awaiting DRAIN temperature for 5 seconds rai mr is FTER HOURS MODE OOLING T1 xxx C Boiler temperature while cooling to READY temperature ET UP MODE User set up mode Press SET UP botany to start 1st menu ET UP MODE Press OK or adjust Set point temperature 75 240 Cby 1 C ET UP MODE REF TIME 1H 30M Press OK or adjust Refill Cycle Time as required ET UP MODE SET UP MODE DRAIN TEMP 125 C s ess n polN 1uBIN sinoH 103v e 13 MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL amp 3454 SERIES Revised 2013 05 LCD DISPLAY 15 LINE 2ND LINE EXPLANATION AND REMARKS Boiler temperature is xxx C and Vapor temperature is xxxC TEST MODE FANON 0 Fan is on Feel the wind to confirm Shows status of Boiler Tank Display would not ne correct if Boiler Tank evel sensor is not working properly Shows status of Clean Tank Display would not ne correct if Clean Tank Upper level sensor is not working properly Heater is turned on Filling Boiler Tank with 2 L of solvent from Duty Tank Heater is turned on to warm up solvent to about 60 C CLEANING MODE READYTOCLEAN Dirty solvent is being drained from Drain Valve Press START to activate SL 1 ress START to activate SL 2 POSSIBLE OVERFLO sabessoyy apo 1591 apo Bulue 5 apo jenueyy 14 M
13. S4SH55 VOLTAGE V 110 120V 200 240V 110 120V 200 240V 110 120V 200 240V RECOMMENDED 10A CIRCUIT AMPS MAX TEMPERATURE 240 240 240 240 240 240 SET POINT SINK SIZE 37x28x8in 37x28x8in 42x30x8in 42 x 30 x 8 in 55 x 30 x 8 in 55 x 30 x 8 in WXDXH 94 x 71 x 20 cm 94 x 71 x 20 cm 107 x 76 x 20 cm 107 x 76 x 20 cm 140 x 76 x 20 cm 140 x 76 x 20 cm A 40 x 48 x 50 in 40 x 48 x 50 in 40 x 48 x 50 in 40 x 48 x 50 in 40 x 62 x 50 in a 27 WDH 102 x 122 x 127 cm 102 x 122 x 127 cm 102 x 122 x 127 cm 102 x 122 x 127 cm 102 x 158 x 127 cm c WEIGHT 420 Ib 420 Ib 450 Ib 450 Ib 460 Ib 460 Ib 191 kg 191 kg 205 kg 205 kg 209 kg 209 kg SOLVENT REQUIREMENTS Dirty solvent to be distilled must meet each requirement described below Be sure to read the MSDS Material Solvent Data Sheet on the properties of the pure solvent to be recyled The BP Boiling Point of the dirty solvent must be less than 220 C 428 F BP increases with greater contamination Note Recycle recently contaminated solvent only Standing solvent can become acidic over time The flash point of the solvent to be distilled must be higher than 40 C 105 F for safe operation Recommended solvent Parts cleaning solvents with a Flash Point of 105 C DEFINITIONS Flash Point The lowest temperature at which the vapor of a solvent can be made to ignite momentarily in air Auto ignition temperature often referred to as ignition temperature or ignitio
14. Uni ram products have been engineered and manufactured to high performance standards Each unit has been subjected to detailed factory testing before shipment This product comes with a 1 year warranty on parts and labor and a warranty for the 2nd and 3rd years on parts only excluding in both cases consumable parts such as the flow through brush flexible spigot lid gasket and the optiional filters Uni ram Corporation reserves the right to repair or replace the unit free of charge to the original purchaser if a part is found to be defective in material or workmanship as deter mined by factory service personnel The items listed below under Conditions of Warranty as consum ables are not covered Uni ram reserves the right to direct the customer to ship the unit collect to the Uni ram factory or to an ap proved Service Center for repair using the Uni ram Return Goods Procedure or to repair the unit on site To prevent damage in transport the purchaser must ship the unit in the original packaging or use alter nate adequate packaging All units must be shipped clean and free of solvent Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni ram makes no warranty or claim either expressed or implied with respect to this product s fitness for any purpose or the result to be obtained from its use This condition applies to the sa
15. automatically activate the recycling operation This AUTO START time period is recorded by the computer and is the amount of cleaning time used by an operator as measured by an air sensor attached to the Wash Pump line This setting can be decreased if exceptionally dirty parts need to be cleaned or increased to accomodate light duty cleaning To change the AUTO START setting see the SETUP MODE section MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL 8 3454 SERIES Revised 2013 05 From READY mode or STAND BY mode recycling may be started manually at any time by pressing the START button This will over ride the AUTO START setting only for this cycle If AUTO START time is set to ZERO 0 hour the unit can only be started by pressing the START button CAUTION Although changes to some of the unit s operating parameters can be made at any time by pressing STOP and entering SETUP MODE such changes could cause serious problems if done in the middle of a recycling operation Therfore it is highly recommended that such changes only be made when the unit is in READY mode ie just before or just after a recycling operation 7 TOPPING OFF THE CLEAN SOLVENT TANK From time to time it becomes necessary to add solvent to the CLEAN SOLVENT TANK because of loss by evaporation drag off and waste removal When the lower level sensor in the CLEAN SOLVENT TANK detects the low solvent level the Display will read FILL CLEAN TANK
16. emove the very thick material in the residue only and should NOT DRAIN VALVE be used to drain the thin non viscous residue from RESIDUE the Duty Tank Draining all of the residue through the TBAY Manual Drain will overflow the residue container CONTROL PANEL KEYPAD Usedto control all user accessible functions e Keep free of paint solvent dirt etc To prevent damge to the Keypad do not use tools or other hard objects to push the buttons DIGITAL DISPLAY LCD displays 32 characters in 2 lines Various messages are displayed regarding the status of the op eration including temperatures set points current cycle stages etc Error messages that can be used to troubleshoot a problem are also displayed here To change the temperature units C vs F press and hold the and buttons until the display switches to the other units about 2 seconds 34SL 37 OPERATING PARAMETERS The computer is pre set at the factory for average conditions of use To change the SET POINT AUTO START or DRAIN TEMP enter USER SETUP MODE MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL amp 8454 SERIES Revised 2013 05 USER SETUP MODE We recommend that only personnel with expert understanding of the unit adjust the settings Adjust set tings only when the display reads READY S P xxx C To start SETUP press and hold SETUP key and press START Use or key to adjust setting To store the new setting in memory and
17. er irregularity Stop and restart RAIN FULL TANK EMPTY DEBR FRST oiler Tank is full ESET OCCURED rocess was halted by reset during recycling O VOLTAGE RESET oftware problem Stop restart ISCONNECT POWER Power board failure Disconnect power source without delay LEGAL ADDRESS Software problem Stop restart L dn jas man apow 4S v7 01 gt vu 51 12 lo gt gt 8 2 Bl o TR x 6 3 Ro sj a 3 3 c S S o Bo lt 5 a o3 3 8S9 a S eu z 2 8 4 lt 30 S gt s 2 58 Sie 82 wv N lt Sl S 5 a Q z gt gt e S gt 3 2 3 a 1 S S S Es e ioe 2 3 o SS gt e Q gt ras Q o S D 3 5 wn D Q wn 3 g Oo o S S D 5 o kc oO 3 m lt lt 5 m S o co 9 Ww Q 3 Q fo o gt 5 S 3 a z 3 5 S 3 fo 3 a S 8 o o fo o 3 o m m 3 o 5 2 o e 5 2E o 3 o o o 5 e o Qo 3 oo dD o mi gt S OSO LEGAL OPCODE oftware problem Stop restart HECK SUM memory problem EFAULT RESTORED EMORY FAIL J 77 2 S lt s o 6 Q 5 o o
18. fully or partially open For precise hands free control of solvent press the foot pedal Foratimer controlled flow of solvent turn the timer knob The flow duration depends on how far the timer knob is turned the range is 0 to 15 minutes A Strainer Disc and Filter Basket located at the bottom of the Wash Sink collect most of the solids in the dirty solvent the rest goes through the sink s drain into the DUTY TANK which is located under the sink Stage filtering system protects the Duty Tank 1 a Strainer Disc perforated disk 2 a remov able fine mesh Filter Basket and 3 another Screen inside the top of the Duty Tank The filters should all be checked daily and cleaned if necessary MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL amp 8454 SERIES Revised 2013 05 SOLVENT RECYCLING FUNCTION This unit is equipped with a built in solvent recycler which is capable of recycling the contaminated sol vent during the working day as well as after hours 1 DAY MODE solvent recycling The recycling during the working day is called Day Mode The purpose of the Day Mode is to maintain solvent in relatively clean conditions throughout the work ing day for utmost cleaning efficiency Day Mode is automatically started after cleaning operation accumulates to the pre set number of hours Only the time period when the wash pump is activated to feed solvent to Wash Sink is counted as the cleaning operation ti
19. le of all products and no representative or distributor of Uni ram Corporation has the authority to waive or change these conditions This warranty applies only to the original purchaser and does not apply if the unit has been misused overloaded neglected altered or used for any purpose other than those specified in the operating and installation instructions Deterioration due to normal wear is not covered by this warranty Damage due to accident transportation fire floods or acts of God is also not covered Units whose serial numbers have been altered or removed are not covered The warranty is invalid if unauthorized abrasives are used in this unit Unauthorized attempts at self repair or alterations by the owner also invalidate this warranty Interior or exterior finishes are not covered by this warranty Consumable Items are not covered by this warranty This warranty replaces all other warranties expressed or implied by statute or otherwise To make a claim call Uni ram Service at 1 800 417 9133 and quote the serial number of the unit SERIAL NUMBER PURCHASE DATE PURCHASED FROM 17 MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL amp 8454 SERIES Revised 2013 05 CUSTOMER WARRANTY INFORMATION SHEET This Information Sheet is provided as a tool to provide the Customer Distributor and the Manufacturer with the necessary information for UNI RAM Corporation to pro vide the utmost in customer service and warranty services if
20. local author ity This unit must be connected to the power supply only by a qualified electrician in accor dance with an appropriate Electrical Code Hazardous Location In hazardous locations Class 1 Division 1 Group D and Class 1 Division 2 Group D the power cord must be connected to the main power supply only by a qualified electrician in accordance with the National Electrical Code This equipment must be properly connected to an explosion proof outlet receptacle or hard wired Select a Location That Meets EACH AND EVERY Requirement Described Below 1 Comply with the instructions in the section CAUTIONS AND WARNINGS 2 There must be enough space around the unit for good air circulation and for the sink lid to open fully The cord must be connected directly to the main power supply an extension cord cannot be used MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL 8 3454 SERIES Revised 2013 05 NOTE APPEARANCE MAY NOT BE EXACTLY AS SHOWN FLOW THROUGH BRUSH LID STAY SPIGOT 7t WASH SINK SOLVENT CONTROL VALVES UNLOCK HANDLE CONTROL PANEL WITH DISPLAY SOLVENT RECYCLER PRESSURE GAGE RESIDUE COMPARTMENT DOOR Pa FILTERS OPTIONAL TIMER ACCESS DOOR FOOT PEDAL DUTY TANK CLEAN TANK LID CLEAN TANK CONNECTION PANEL MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL amp 8454 SERIES Revised 2013 05 SETUP AND CONNECTIONS Note the unit is designed to become inoperable if certain
21. me Therefore the factory default setting of 2 hours would cover much longer cleaning period in general This Day Mode may also be started manually by pressing START button when display shows READY In this case Auto start function is over ridden for this cycle only The Day Mode function is independent of the Parts Washer part of the unit and would not interfere with cleaning operation 2 AFTER HOURS solvent recycling The recycling after hours is called Night Mode which may be started only by pressing the START button continuously for more than 3 seconds Three short beeps and one long beep will be heard before starting the Night Mode The purpose of the Night Mode is to recycle all contaminated solvent completely during the nigh so that the cleaning operation can be started with clean solvent in the next morning The Night Mode function is designed to remove all contaminated solvent from Duty Tank and therefore no cleaning operation is recommended during the Night Mode recycling The Duty Tank is completely emptied rinsed with a small amount of clean solvent and then filled up with clean solvent during the Night Mode to be ready next morning fthe recycler is still in Day Mode operation at the end of working day presses STOP button After display returns to READY mode press START button for more than 3 seconds IMPORTANT DAILY MAITNTENANCE TO PREVENT AN OVERFLOW OF OILY RESIDUE CHECK RESIDUE CONTAINER AND DISPOSE
22. move to the next parameter press OK STEP DISPLAY KEY TO KEY TO DESCRIPTION ADJUST ACCEPT The SET PT or SET POINT is the tem perature the Distillation Tank will reach to boil the dirty solvent Lower the Set Point SET PT 240 C LOR OK if the Boiling Point of the solvent as de termined from a suitable source such as an MSDS is less than 240 C CAUTION If the SET POINT is too high the Distil lation Tank Lid may leak or blow off Adjustment of refilling time Default time is RET TIME 1H00M 00 OK setto 1 hour at factory It is recommended not to change this setting unless advised by a Service Advisor Cumulative usage time of parts washer before automatic recycling begins Default AUTO START 2H OR OK Auto Start Time is set to 2 hours at fac tory Adjust to hour if manual start by pressing START button is desired 2 3 Default Drain Temperature of Residue is 125 C 257 F this is adequate for most 4 DRAIN TEMP 125 C LOR operations If there is too miia odor dur ing draining lower the temp if the waste material is too thick viscous increase the temp 1 5 STANDBY SP 240 C or NA Indicates unit is ready and Set Point is set READY SP 240 C to 240 C CONNECTION PANEL O e MAIN AIR IN NOT USED E AIR OUT TO DUTY TANK MIXING OF s NOT USED AIR OUT TRANSFER PUMP CLEAN TO DUTY A3 A4 ELECTRIC CABLE CONNECTOR c CLEAN SOLVENT OUTLET CONNECTOR
23. n point The temperature at which solvent ignites by itself MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL amp 8454 SERIES Revised 2013 05 DELIVERY INSPECTION e Inspect the shipping carton for any sign of transport damage Carefully remove the unit from the ship ping carton and check the unit for damage Report any transport damage immediately to the carrier and your vendor Initiate a freight claim with the carrier The manufacturer is not responsible for freight damage e Check for the parts listed and or shown below If any parts are missing contact your supplier Addi tional consumables and accessories are also listed Level the unit using the adjustable feet and install the Door Handle included in the ACCESSORY KIT Included Parts Manual Lid Gasket spare LOCATION This unit is certified for use in non hazardous and hazardous locations Class 1 Division 1 Group D and Class 1 Division 2 Group D Non hazardous Locations If using a plug rated for non hazardous locations the unit must be located outside of a hazardous lo cation In such a location we recommend that the receptacle be located a minimum of 6 feet from the unit and a minimum of 3 feet from the floor We also recommend that the unit be located at least 6 feet from any source of spark ignition or high temperature such as electrical receptacles switches pilot lights fixtures etc To clarify the definition of an appropriate location contact your
24. per functioning of the machine The Float Ball in particular must be keep clean so that it can move freely A recommended frequency of inspection is one to threee months dpending on usage and operat ing environment REPLACEMENT OF LID GASKET A worn or damaged Gasket can cause leaking To replace the Gasket first remove the Recycler and Lid as described above and then remove the Gasket with a small flat tip screw driver If necessary clean the groove and fit the new gasket firmly and evenly into the groove OTHER REGULAR MAINTENANCE Depending on the amount of use and the nature of the material removed during parts washing it may be come necesary to remove a buildup of residue from the inside of the Duty Tank To check this remove the strainer and Filter Basket from the sink drain and look inside the Duty Tank with a light If there is material stuck to the bottom of the Tank the Tank should be disconnected removed and cleaned To minimize the work involved this should be done when the Recycler has to be removed for other maintenance 15 MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL amp 3454 SERIES Revised 2013 05 REPLACEMENT PARTS FLOW THROUGH BRUSH 144 399 AIR BLOW GUN ASSEMBLY 280 2400 FLO THROUGH SCRAPER TOOL 280 2600 DEBRIS CONTAINER 3000 9010 LID SEAL GASKET NEOPRENE 300 2150N SPIGOT CALL FOR PART NO 16 MANUAL PARTS CLEANER SOLVENT RECYCLER 34SL 8 3454 SERIES Revised 2013 05 Full Product Warranty These
25. unit is in this READY mode see OPERATION section SP Set Point 6 INITIAL SETUP PREPARATION FOR PARTS CLEANING Remove the front door and notice the location of the Duty Tank and the Clean Tank see page 5 THE DISPLAY PANEL SHOULD BE READING NEW UNIT SET UP FIRST POWER UP ONLY Press START button The display will show FILL DUTY TANK and the Green Power LED will start flashing and a beeping sound will start e Open the Sink Lid fully and fill the Duty Tank by slowly pouring clean solvent directly into the drain hole at the bottom of the Wash Sink Five Gal 19L of solvent is required The beeping sound and flashing of the Green LED will continue until enough solvent has been added Then the sound and the flashing will stop and the Display will read DUTY TANK FULL After a 10 second delay the beeping sound and the flashing of the Green LED will start again and the Display will read FILL CLEAN TANK Open the hinged lid of the Clean Tank and slowly carefully pour clean solvent into the tank until the beeping stops approximately 5 Gal 19L is required The Display will then read CLEAN TANK FULL and the liquid level showing in the sight gage should be close to the line 5 Gallon 19 Litres After about 10 seconds the Display will change to READY SP 240 C START IN 2H OM The unit will now wait for a pre set amount of accumulated usage time which is intially set to 2 hours and then
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