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1. 14 Appendix 4 10 344Y WIDTH i log Width diametre or sec 6 7 DECIMAL n6 ond dimension 345Y WIDTH Cf log Width diametre or sec 6 7 DECIMAL n6 ond dimension 346Y WIDTH y log Width diametre or sec 6 7 DECIMAL n6 ond dimension 347Y HEIGHT i log Depth thickness height 6 7 DECIMAL n6 or third dimension 348Y HEIGHT f log Depth thickness height 6 7 DECIMAL n6 or third dimension 349Y HEIGHT y log Depth thickness height 6 7 DECIMAL n6 or third dimension 350Y AREA i Area square inches Vari 6 7 DECIMAL n6 able Measure Trade Item 351Y AREA f Area square feet Vari 6 7 DECIMAL n6 able Measure Trade Item 352Y AREA y3 Area square yards Vari 6 7 DECIMAL n6 able Measure Trade Item 353Y AREA i log Area square inches 6 7 DECIMAL n6 354Y AREA f2 log Area square feet 6 7 DECIMAL n6 355Y AREA y3 log Area square yards 6 7 DECIMAL n6 356Y NET WEIGHT 1 Net weight troy ounces 6 7 DECIMAL n6 Variable Measure Trade Item 357Y NET VOLUME oz Net weight or volume 6 7 DECIMAL n6 ounces Variable Measure Trade Item 360Y NET VOLUME q Net volume quarts Vari 6 7 DECIMAL n6 able Measure Trade Item 361Y NET VOLUME g Net volume gallons U S 6 7 DECIMAL n6 Variable Measure Trade Item 362Y VOLUME q log Logistic volume quarts 6 7 DECIMAL n6 363Y VOLUM
2. XlY Either X or Y X X as a capturing group Back references n Whatever the nth capturing group matched Quotation Nothing but quotes the following character Q Nothing but quotes all characters until E E Nothing but ends quoting started by Q 236 242 Version A 4 10 Appendix 14 Special constructs non capturing X X aS a non capturing group idmsux idmsux Nothing but turns match flags id m s u x on off idmsux idmsux X X as a non capturing group with the given flags id m s u x on off X X via zero width positive lookahead 21X X via zero width negative lookahead lt X X via zero width positive lookbehind lt IX X via zero width negative lookbehind gt X X as an independent non capturing group 14 5 Date Values MNLO1 JAN FEB MRZ APR MAI JUN JUL AUG SEP OKT NOV DEZ MNLO2 Jan Feb Mrz Apr Mai Jun Jul Aug Sep Okt Nov Dez MNLO3 Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec MNLO4 Q1 01 Q1 02 02 02 03 03 03 04 04 04 Letter Date or Time Component Presentation Examples Era designator Text AD y Year Year 1996 96 Y Week year Year 2009 09 M Month in year Month July Jul 07 w Week in year Number 27 W Week in month Number 2 D Day in year Number 189 d Day in month Number 10 F Day of week in month Number 2
3. Show active Order si 111 Figure Home gt Global hand scanner gt show hierarchy gt Scan product with global hand scanner De Commission Deaggregate Destroy Print Label Closing an Incomplete Unit partial case It is possible to complete a unit before max number of items is reached To close a case during production is running press Home gt global hand scanner gt show aggregation gt choose rank gt Close The unit is then closed Viewing Aggregation Rank of a Unit A 3 7 8 4 To view the aggregation rank of a unit item bundle case or pallet proceed as follows Press home gt Global hand scanner gt show hierarchy gt scan with global hand scanner See following figure 138 242 Version A 4 10 Production A 3 7 7 Format Lot number Line ident Pharma visoninspestion MAS_GLOBALSCANNER1 figs MAS_GlobalScanner1 HIERARCHY Hierarchy of order scsor2 2 with status RUNNING O Orphaned Case O Orphaned Bundle Case SN 000000001021 GTIN 21111111111110 VALID 2 VEZESS seri ened e e Sta E Bundle SN 000000001042 GTIN 11111111111113 VALID 4 Pallet SN 000000001014 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001013 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001011 GTIN 31111111111117 VALID 1 Pallet SN 000000001004 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001003 GTIN 3111 1111
4. MAS At start of the production or at Enter agg GTIN for rank4 One GTIN for each rank the order or at the product Production gt Edit Line Format Offset Rank 3 Before scanning is done the gt Devices hand scanners labels that have to be scanned are aggregated at rank3 ABS Child Rank 3 The labels that have to be scanned come from rank3 ABS 7 7 8 4 Item Pallet Here it is described how to aggregate items to pallet without having bundles or shipping cases See the fol lowing figure Sends print job Sends ref codes Sends back results Sends ref codes PLM compares if Sends ref codes PLM compares it Sends ref codes Sends back results 109 Figure Item Pallet The ABS rank2 and the SCS rank3 are not used Note that rank2 and ranks still exist This has to be considered at the line settings For this example you have to make the following settings Station Where to edit Settings Explanation DMS At start of the production or at Enter agg GTIN for rank2 One GTIN for each rank the order or at the product At the product and at the PLC Enter item dimensions At System Settings gt Edit De Offset rank vice Settings Child rank ABS ABS is not used SCS SCS is not used Version A 135 242 7 Production A 3 7 4 10 MAS At start of the production or at Enter agg GTIN for rank4 One
5. Version A 79 242 6 Preparation for Production A 3 6 preAggregationRe Units scanned by aggregation reader are a Checkbox ject validated direct after read and rejected by PLC Default the validation process starts with the covering box close signal con tent size is reached or close button Parity RS232 value EVEN MARK NONE ODD None Drop down list SPACE readerMode PRINT_INSPECTION AGGRAGATE_READE Drop down list AGGREGATE_READER R LINKING_READER AGG_INSPECTION LINEFORMAT See Smart Camera StopBits RS232 value 1 2 3 Drop down list showDeviceFrame Activates deactivates the display of the de Checkbox vice in the menu overview 6 2 9 Use cases for Printer Reader Modes with China Coding Printer A Printer B Reader Al Reader B1 Reader A2 Reader Serial Number Helper Code Serial Number Helper Code Serial Number B2 Helper Code Use case 1 Printer B prints helper codes HC reader A2 reads external pre printed china serial SN and Reader B2 link PLM generated HC with china serial Both readers must be triggered for all units and reader B2 trigger generate new HC into printer B buffer Position and order se quence of reader A2 and B2 is flexible Good bad IO signal of reader A2 and B2 are merged to eject affer last reader position mode HC_ LINKING_
6. Format State Lot number Line ident aasar OA pceadmin 115200 0 Global ICOM 130 m iia 62 Figure System Settings gt E Edit device settings gt Select lt hand scanner tab gt Version A 81 242 6 Preparation for Production A 3 6 4 10 6 2 11 Edit the settings at the input fields and scroll down menus The table below gives an overview of these func tions Parameter Description Default value Allowed values Name Name that has been assigned in the de Alphanumeric vice management settings Description Optional description 5 Alphanumeric autoVerifyAggUnit Possibility of combining with one reading a Checkbox process the verification and commission into the database automaticMode When automatic mode is active manual Checkbox operation of the device is not possible baudRate Baud Rate between Scanner and IPC 38400 Drop down list boxingRank Hierarchy level 0 Global Drop down list comPort Describes the COM Port the Scanner is COM2 Drop down list connected to logLevel Setting of how much data is logged INFO Drop down list TRACE DEBUG INFO WARN ERROR commandTimeout After this time s the scanner resets the 30 Numeric actual command debugMode Possibility of blending in out the button a Checkbox Debug Console The Debug surface en ables analysis of read in codes needDe
7. An intelligent compo nent assures compatibility for units without VDMAXML_P capabilities If their interfaces are exposed new devices can be rapidly and easily integrated with a custom developed modular concept The PLM is able to communicate with other devices via Ethernet USB and RS232 2 Figure Link of devices 3 4 Compliance with the 21 CFR Part 11 Data management and storage as well as operation of the software are in compliance with the 21 CFR Part 11 directives Level Definitions A 3 3 4 This is an overview of the control levels at the aggregation serialization process The following figure is an example how a visual inspection production can basically look like The detailed structure of your system is defined at the functional specification 14 242 Version A 4 10 Functions Overview A 3 3 Order Number Exp Lot Line Serial Range DMS ABS SCS 3 Figure Control levels at the aggregation serialization process Version A 15 242 4 The PLM Workspace and Usage 4 10 4 The PLM Workspace and Usage 4 1 Menu Tree Overview The menu tree shows the maximum possible menu structure of the system Depending on user rights cer fain menus may not be visible Main Menu System Settings Edit system settings Create Edit device Edit device settings Switch Line Second Signature message configuration Second Signature action configuration ERP data over XML configuration Edit
8. Enter new device for line local Device name Class name PCE_MSC Device Owner Cancel 31 Figure System Settings gt Creat dit device add device gt Add Device Version A 43 242 6 Preparation for Production A 3 6 4 10 e Device name Enter an individual name for the device This will be the name for the device tab at the line format For clarity we recommend to name the devices as follows Station on which the device is used _ Device Examples DMS_Wolke printer ABS_HRC e Class name The class contains predefined device formats At the device formats the fields to be printed on a product are defined At the line format the device formats and their fields are loaded Device Owner Virtual Device Owner Device owner refers to a single master device that exists physically but is fo fulfill several functions on various ranks See example below If a device does not support the vir tualization mode the device owner field is disabled Example for Device Owner A printer needs to be able to print different labels on 2 different ranks It is first registered as a normal Prin ferMaster device This is the owner or master This printer is then registered a second time as a virtual PrinterSlave device with the owner device PrinterMaster The second printer is then assigned to another rank Thus there are now two devices in the Pilot Line Manager that can print out labels on a
9. PCE Lot number Line ident THEA TOTS _ Pharma vision inspechion DMS_GlobalScanner1 NAVIGATOR i Show Show Show Debug information hierarchy aggregation Console r ied Ea 1g 126 Figure Home gt hand scanner during production Class name Honeywell_Scanner With the buttons at the upper part of the screen you can call up the corresponding functions as described below This table gives an overview of the functions Name Function Show information View the code read by the hand scanner Show hierarchy View the classification of the read codes from the current job in a tree view Show aggregation View the already carried out aggregation within the current aggregation step Debug console View an analysis of read in codes The debug console button is only visible if under system settings at the parameter debugMode a checkmark is set 7 9 4 1 Show Information Press Show information in order to show the code read by the hand scanner Version A 159 242 7 Production A 3 7 4 10 PCE Format State Lot number Line ident B Formavan napaan EE LSS SSS TS HS INFORMATION Status printed 1 verified 1 valid 1 aggregated 1 ED 100030160111 Datamatrix 01 08699548092732 21 100030160111 Date last changed 2011 12 01 19 46 32 423 Record changes 2 Order ID TEST Line ID local Line format AGG_TEST_01 Order state Start time 10 BATCH LOT 17 EXPIRY
10. ble USER may cre ate and edit line for mats Version A 221 242 14 Appendix mayEditProducts Button lt Add Edit yes yes no no PLM PSM Product gt visible USER may create and edit products mayPrintOrderResult Button lt Order Result yes yes yes yes PLM Create Report gt vis ible USER may see and print the order reports mayEditAppldTable Button lt Al Manage yes no no no PLM ment gt visible USER may edit GS1 Appli cation Identifier list mayAddOrderData Button lt Add no no no no PLM OrderData gt visible USER may add or derdata manually maySleepProdOrder Button lt Sleep gt visi no no no no PLM ble USER may enter production menu while production is suspended mayEditAppldType Button lt Al Manage no no no no PLM ment gt visible USER may edit GS1 Appli cation Identifier type maykResetOrder Button lt Reset no no no no PLM PSM Order gt visible USER may reset status of orders mayVerifyUnits USER may commis no no no no PLM sion folding boxes with the hand scan ner mayDeleteOrders USER may delete no no no no PLM PSM workorders maySeeButtonOrder Button lt Move order no no no no Move fo line gt visible PLM PSM USER may move or der to a different line Serialization Aggregation mayAggOverload USER may overload no no no no PLM aggregation un
11. field at the upper right of the screen Changing global System Settings If you would like to change the global system settings select DEFAULT from the list press Switch line Then go fo the system settings and change the values Affer changing the values at the system set tings go back to switch line and select the previous line 10 3 Second Signature Configuration Second Signature is a security feature which allows defining actions and or messages that have to be con firmed by a second user four eye principle To use this feature some configuration settings have to be set up A list of the second signature settings can be imported and exported To set the second signature feature you need the following user rights e maySeeButtonSysConfig e mayEditSysSettings e maySeeSecSigConfig Preconditions At the user management groups have defined levels Only users who are group members and who have a defined password can participate in the second signature process The second signature can be given only by a user which is registered at the PLM database and is not locked Additional rules for second signature privilege e The level a user belongs to is also his authorization level e Valid group level values are 1 10 Level 10 is the highest level e The group level of the signing user has to be higher than the group level of the user that is to be signed e f a user belongs to more than one gr
12. nee MSC DUMMY Description D cae od Format State Lot number es a U Ce Line ident i _ oe BC BARCODE128 x J01 GTIN E 10 BATCHILOT la 5 BEST BEFORE v fn 20 Pa lyyMMdd p d Aug 12 2013 Help 116 Figure Production gt Add Edit line format gt Select line format gt Devices gt Select empty field gt Enter asterisks Enter as many asterisks as long the serial number is E g for an 8 digit serial number enter 8 asterisks Press Save fo save the settings When producing with this line format only the attendance of a number with the right length In the example 8 digits is checked by the camera Wildcard for SN in Code with several Als If there is a code containing several Als including the serial number for the serial number wildcards can be used Code fields are the fields with a double hash in front of it DMX BC BARCODE 128 HR HUMAN READABLE RF RFID EPC Example Als to check at the DMX Code Input into the DMO Meaning field GTIN 01 SERIAL 21 USE BY OR 01 21 _ Eight Asterisks behind the Al21 means the EXPIRY 17 BATCH LOT 10 7 10 serial number is eight characters long In the example above the fields 01 17 and 10 are checked The serial number 21 can be variable but is checked to be 8 digit 148 242 Version A
13. 2 Bundel 5 192 168 100 230 sai 42 Figure System Settings gt Edit device settings gt WAN lt select zebra 170xiIII printer tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these func tions Parameter Description Default value Allowed values Description Optional description T Alphanumeric PLCName Name of the printer for the PLC Drop down list automaticMode When automatic mode is active manual Checkbox operation of the device is not possible boxingRank Hierarchy level 1 Unit 0 3 buffer Number of buffered printers 2 Numeric internalFormats Printer manages internal formats Checkbox ip IP address of the device Valid IP address logLevel Setting of how much data is logged INFO Drop down list TRACE DEBUG INFO WARN ERROR labelPath Path on which the label inventory is Valid Path stored for the printer Version A 55 242 6 Preparation for Production A 3 6 6 2 8 6 2 8 1 needDeviceFormat Determines whether the device is jointly Checkbox used in the line format showDeviceFrame Activates deactivates the display of the de Checkbox vice in the menu overview Cameras A 3 6 2 8 Cameras of PCE are the Smart Camera SMC and the High Resolution Camera HRC These can fulfill different functions depending on
14. 2 Turn on the power supply of the stations having the PLM installed This is usually only the DMS but can also be another station Wait until software is completely up and running 18 242 Version A 4 10 The PLM Workspace and Usage 4 To automate this delay the startup waiting time at the PLM has to be configured Press System Set tings gt Edit System Settings Atthe parameter W101 Startup waiting time set a checkmark at the checkbox and set the waiting time to 20 seconds See the following screen PCE Format State Lot number Line ident 8 Pharmavisoninpecion SYSTEM SETTINGS x CS CRS EU i System Settings XPO1 ERP over XML path IP01 Default IP EMO1 ERP X Mode DPO1 Parallel devices start up EFO1 Allow empty field in order table RFO1 Reset ree ref code WTO1 Start up waiting time sec USO1 PLC not UPS supplied PSO1 Parallel devices FRO Filter Open Order N Figure System Settings gt Edit system settings Start up waiting time Meet sequence of turning on stations It is essential to start at first stations and devices without having the PLM installed If not retaining the se quence an IP address conflict can occur 4 4 Log in and Log off A 3 4 3 All rights in the PLM are user dependent Different users see different screens and can perform different tasks in the PLM After starting the Pilot Line Manager you have to log on in order to get acces
15. Version A 125 242 7 Production A 3 7 7 7 3 Serialization with DMS A 3 7 7 3 The DMS serializes the items by printing all needed information on their labels Verification of serial num bers and labels is done by the SMC Serial numbers are saved into the database with status verified The Items are then at rank1 Serialization at the DMS is performed automatically Serialization is achieved by appropriate settings at the PLM the SMC software interface See chapter 6 2 8 2 gt 56 and the printer software interface For examples of serialization aggregation settings see chapter 7 7 8 gt 130 7 7 4 Aggregation Status A 3 7 7 4 The aggregation status is the status in which a unit is actually in In this chapter it is described in which status a unit is in after an aggregation step Aggregation Verification Validation are usually done automatically by reading devices scanners hand scanners cameras RFID readers Deaggregation Decommissioning and commissioning are usually done manually by hand scanners For rework purposes all aggregation steps can also be executed manually by selecting the serial numbers at the PLM and executing the corresponding function For every unit there is a serial number needed So if the terms item case pallet parent unit or child unit are mentioned remember that the corresponding serial number and label are always meant too Action Explanation Stat
16. 10 ces Siae C Setup v capes 20130307 163145 SecondSignature Messages xml MonthNameList xml SecondSignature xml Dateinane Dateityp MonthNameList File xml Y 146 Figure System Settings gt Edit month name list gt Import 10 7 System Information The System information screen on the tab system information you find the following system infor mation e Operating System e Network e Database e Devices e Line Settings e Second Signature 10 7 1 Extracting System Information To get an overview of every installed software and device open the System Settings screen see Chapter 6 2 1 gt 37 and press System Information The following screen appears Version A 191 242 10 System Settings 4 10 PCE Format State Lot number Line ident g Prarawsennepedon SYSTEM SETTINGS G TS NS E eosin Systeminformation Systemlogging System Information Report generated 2013 04 12_13 22 45 by user pceadmin Pilot Version PIM 4 7 2_130128 i i 00 21 07 140 up local Windows 7 amd 4 1 Network Broadcom NetLink TM Gigabit Ethernet Inet Addresses 172 25 73 171 e80 0 0 0 309f eea 58a 22b5 11 Intel R WiFi Link 5100 AGN Inet Addresses 169 254 219 85 fe80 0 0 0 7d94 d2cf 2171 db55 14 Java Vendor Oracle Corporation Java Version 1 7 0_17 C Program Files Java jre7 Memory free total 357MB 455MB Database global Database jdbc h2 database h2 create true Class org h2 Driver UR
17. 13 NUMBER nl3 Location NUMBER 413 SHIP FOR LOC Ship for Deliver for For 13 13 NUMBER nl3 ward to Global Location NUMBER 414 LOC No Identification of a Physi 13 13 NUMBER n13 cal Location Global Lo cation NUMBER 415 PAY TO Global Location NUMBER 13 13 NUMBER ni3 of the Invoicing Party 420 SHIP TO POST Ship to Deliver to Postal O 20 ISO646 x 20 Code Within a Single Postal Authority 421 SHIP TO POST Ship to Deliver fo Postal 3 12 ISO646 n3 x 9 Code with ISO Couniry Code 422 ORIGIN Country of Origin of a 3 3 NUMBER n3 Trade Item 423 COUNTRY INITIAL Country of Initial Process 3 15 NUMBER n3 n 12 PROCESS ing 424 COUNTRY PROCESS Country of Processing 3 3 NUMBER n3 425 COUNTRY DISASSEMBLY Country of Disassembly 3 3 NUMBER n3 426 COUNTRY FULL Country Covering full Pro 3 3 NUMBER n3 PROCESS cess Chain 427 ORIGIN SUBDIVISION Country Subdivision of O 3 IS0646 X3 Origin 710 NHRN PZN National Healthcare Re O 20 ISO646 x 20 imbursement Number NHRN Germany PZN 711 NHRN CIP National Healthcare Re O 20 ISO646 x 20 imbursement Number NHRN France CIP Version A 231 242 14 Appendix 712 NHRN CN National Healthcare Re O 20 ISO646 x 20 imbursement Number NHRN Spain CN 713 NHRN DRN National Healthcare Re O 20 ISO646 x 20 imbursement Numb
18. Format PRODUCTION Activated 1ocv cpm cpm1 dmx mio1 mtch rmg a A Lot number Line ident TERE 82 Figure Production gt Add Edit line format gt Devices gt Wolke Printer Tab Execute the steps as described in chapter 7 2 5 gt 97 The parameters available depend on the selected line format Frequently used parameters are Parameter Column 1 Column 2 DMX Data matrix code type Data matrix code EXP Expiry date type Expiry date format GTIN GTIN number type GTIN number format LOT Type Charge Charge format SN Serial number type Serial number format 7 2 12 Device Settings at Line Format Zebra Printer The screen and the table below show the setting options for the Zebra Printer at the line format Version A 105 242 7 Production A 3 7 4 10 PCE Format State Lot number Line ident anavon PRODUCTION E i pela CASE WJ Activated og 83 Figure Production gt Add Edit line format gt Devices gt Zebra Printer Tab Execute the steps as described in chapter 7 2 5 gt 97 The parameters available depend on the selected preconfigured format Frequently used parameters are Parameter Fieldname defined at label Column 1 Column 2 FN Field number type Field number format 7 2 13 Line Format Report A 3 7 2 11 A line format report contains all settings of the line format including device settings To create a
19. Offset Eject and enter new value Start production and test the new offset If necessary repeat these steps till ejection works properly Scanner Offset is too Large Small Indication Error Message Camera and printer offset are adjusted correctly but the bundle is ejected after reading At the ABS scanner the LED lights red instead of green Description If the scanner offset is too large scanning of the label is performed to late if it is too small scanning of the label is performed to early The label will not be captured and ejected Solution The scanner offset has to be adjusted to the right value Action Press Production gt Add Edit Line Format gt ABS PLC Estimate offset in mm Subtract add offset from to the actual value at the offset field and enter lower higher value Start production and test the new offset If necessary repeat this procedure till scanning is done correctly the LED lights green the bundle is not ejected Processing Timeout at the MPI Software SCS Indication Error Message After taking an image with the HRC at the SCS an error message is displayed Processing Timeout See the following figure Version A 151 242 7 Production A 3 7 4 10 Production Product statistics MPI Multiple Codereading User Please log on Good 85 Bad 3 4 2 Format Datamatrix Overall 105 P min 9 36 13 AM 41312013 119 Figure Error Mes
20. Product management Font Batch record a 201 5SMACS Service wor 221 752E Change Password Zoom on Product Name Logged in Admin 47 Figure Home gt lt select smart camera bar gt gt Menu Step Action 4 Press Product management The following screen appears Version A 65 242 6 Preparation for Production A 3 6 4 10 PCE Format State Lot number Line ident Pharma Vision Inspection Cc PCE 2012 OCR OCV and code reader V 6 217 05 530 0 ID 0300496 Main menu Product management EES Tya C Binen Didi New product or 2015MA23 w 221752E Change Password Product Name Logged in Admin 48 Figure Home gt lt select smart camera bar gt gt Menu gt Product management Step Action 5 Press New product The following dialog New product name appears 66 242 Version A 4 10 Preparation for Production A 3 6 6 PCE Format State Lot number Line ident Cc PCE 2012 OCR OCV and Code reader 4926217 os 530 0 wi0s00496 Main menu Br oduct management x hi iiaa it i New ref ref New product teg K PENSEE a i 4line Edit pro Rename product ation 3 a 7 Font _ Deleppepenaeaatmeal New product name Batch record ERATO Service Change Password P p 1 2 3 4 49 Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product Step Action 6 Enter a uni
21. User may edit GTIN no no no no bers Numbers in PSM mayAddSSCCNum User may register no no no no bers new SSCC Numbers PSM in PSM mayEditSSCCNum _ User may edit exist no no no no bers ing SSCC Numbers PSM in PSM mayAddProdCode User may register no no no no Numbers new ProdCode PSM Numbers in PSM mayEditProdCode User may edit exist no no no no Numbers ing ProdCode Num PSM bers in PSM maylmportSerial User may import se no no no no Numbers rial numbers PSM mayChangeEmail User may change no no no no NotificationSettings email Notification Settings 224 242 Version A 14 2 Appendix 14 mayChangeActive User may change no no no no DirectorySettings Active Directory Set PSM tings mayRunTestProduc User may access no no no no tion Test Production PSM Generator in PSM mayAssignLinefor User may add line no no no no mat format to Order PSM Device Classes Class Description AC_NG2 Printer APS Printer AZOmega Printer AveryPEM Printer BluhmWeberJet Printer CustomCilagPAgo Printer DOMINO_A Printer DOMINO_D3 Printer DOMINO_V3 Printer Datalogic_Scanner Handheld Scanner Etipack_Plus Printer FEIG_OBID RFID FEIG_OBID_Writer RFID Honeywell_Metro Handheld Scanner Honeywell_Scanner Handheld Scanner Imaje7031 Pr
22. amp bc a through z except for b and c ad z subtraction 0 z amp amp m p a through z and not m through p a Iq z subtraction Predefined character classes Any character may or may not match line terminators d A digit 0 9 D A non digit 0 9 s A whitespace character n xOB f r S A non whitespace character s w A word character a zA Z_0 9 W A non word character w POSIX character classes US ASCII only p Lower A lower case alphabetic character a z p Upper An upper case alphabetic character A Z p ASCII All ASCII x00 x7F p Alpha An alphabetic character p Lower p Upper p Digit A decimal digit 0 9 p Alnum An alphanumeric character p Alpha p Digit p Punct Punctuation One of amp 4 lt gt 4_ l p Graph A visible character p Alnum p Punct p Print A printable character p Graph x20 p Blank A space or a tab t p Cntrl A control character xOO x1F x7F p XDigit A hexadecimal digit O 9a fA F p Space A whitespace character An xOB fr java lang Character classes simple java character type p javaLowerCase Equivalent to java lang Character isLowerCaseQ p javaUpperCase Equivalent to java lang Character isUpperCaseQ p javaWhitespace Equivalent to java lang Character isWhitespaceQ Version
23. gt 107 and select a product from the list Press Details The following screen appears 108 242 Version A 4 10 Production A 3 7 7 Lot number Line ident PCE ee PRODUCTION Product 033460405 0100 86 Figure Production gt Add edit product gt select product Details At this screen you see all application IDs that are defined at the product Cif applicable Press Add fo define a new ID to the product The following dialog appears PCE Format State Lot number Line ident osv PRODUCTION i I Product 033460405 0100 Rank Application ID 87 Figure Figure Production gt Add edit product gt select product Details gt Add Now you can define a new product field For the product field you can define the following values Field Explanation In this example Version A 109 242 7 Production A 3 7 4 10 7 4 7 4 1 7 4 2 Rank Here you define for which rank the field is Rank1 DMS valid O Global gt applicable for all Ranks 1 4 Unit Bundle Case Pallet 5 x Additional ranks gt line specific App ID Here you define of which ID type the field GTIN is Format Here you define which format the ID has GTIN is always a 14 digit number Press OK to create the new product field At the following screen that appears you can choose the created Application ID and edit th
24. gt Test run via line format gt Next gt Start test run e Suspend Stops the production without completing the order Production can be resumed later even af fer restarting the PLM e Finish Finish the production Order will no longer be visible in the order list Upon completion of production a batch protocol can be generated which can be retrieved under Order re sults create report 7 6 Serialization A 3 7 6 The serial number is printed to the items as plain text and encrypted at the data matrix code The serial number is always used in conjunction with the GTIN 7 6 1 Internal Handling of SNs A 3 7 6 1 At start of production you have to input the count of serial numbers to be used for the serialization These numbers are saved fo the DB and set to status in use After starting the production the serial num bers are printed sequentially on the items When the inspection performed by the camera results in a flawless print the status of the corresponding se rial number is set to true at the DB If the inspection results in a faulty printer result the status of the corre sponding serial number stays on in use If an unforeseen interruption of production arises e g due to power failure all following serial numbers that were in the intermediate storage of the printer will be discarded The number of cached serial numbers in the printer is variable and can be set in the printer settings in the printer
25. mun PRODUCTION MS e R E lt Production settings Start production Test run Add Edit Add Edit via order via line format order line format Add edit Order results Al Reset product create report management order status Move order to line 49 a C 49 N9 AY g Start C i 2 Switch from production mode to Add edit product 172 242 Version A 4 10 How Tos 8 PCE Format State Lot number Line ident gB meum PRODUCTION M C R E lt Production settings 4 WNN Start production Test run Add Edit Add Edit via order via line format order line format Add edit Order results Al Reset product create report management order status Move order to line 49 4 49 N9 AY ta Start 8 3 Add edit product menu a m ae moven PRODUCTION CS CS CES cS m Product Management Product FAT 1234567890 FAT Ls Se re pD pa 12 01 13 08 42 rm x 4 Place cursor in Product line Version A 173 242 8 How Tos 4 10 PCE Format State Lot number Line ident 8s Coen PRODUCTION cy Gru Se Product Management a 1234567890 lt lt O 12 01 13 08 42 Hel p 5 Enter Product name and description PCE Format State Lot number Line ident gB Pharma visoninspeeton PRODUCTION CS CS e co Product Management Product 033460405 0100 033460405 0100 ins 1234567890 Product descr pot 3 Month 22 5mg Bae ei
26. peojdoL 44 Figure 6 17 Aggregation with Smart Camera 6 2 8 4 Setting up a Product in SMC H 1 6 This chapter describes how to set up a product in the Smart Camera Some step sequences have to be re peated in order to set several fields For this the steps are numbered v S eR gL LA a D 2 N Version A 62 242 4 10 Preparation for Production A 3 6 6 PCE Format State Lot number Line ident SB Devices 45 Figure Home Step Action 2 Select the camera bar The following screen appears It may be that the software automatically skips this screen In this case you do not need fo press menu at this point and you see the subsequent screen Version A 63 242 4 10 6 Preparation for Production A 3 6 PCE Format State Lot number Line ident Pharma aon nepeaon a Cs ee V a 217 05 Menu OCR OCV and code reader V 6 217 05 530 0 ID 0300496 Standard image ime ms 95 Sh 300 Q N dm 0000000 o0000 46 Figure Home gt lt select smart camera bar gt Step Action 3 Press Menu The following screen appears Version A 64 242 4 10 Preparation for Production A 3 6 6 PCE Format State Lot number Line ident Bs Pharma Vaona icc A c PCE 2012 ocR ocv and Code reader yi5317 0s 530 0 1010300496 Main menu Production New reference code Change product lil Edit product
27. 02 00 07 FF 6D 26 ED 02 00 OE 00 6D 00 02 2D 02 31 02 34 1D C0 01 02713 1 i 02 00 07 FF 6D 26ED 01 0231 i 02 00 0E 00 6D 00 02 2D 02 31 02 35 94 D1 02 00 07 FF 6D 26ED 02 00 OE 00 6D 00 02 2D 02 31 02 35 94 D1 02 00 07 FF 6D 26 ED 02 00 OE 00 6D 00 02 2D 02 31 02 35 94 D1 02 00 07 FF 6D 26 ED 02 00 OE 00 6D 00 02 2E 02 31 02 37 4A EF 01 0213 1 i 02 00 07 FF 6D 26 ED 01402713 1 H 02 00 OE 00 6D 00 02 2D 02 31 02 35 94 D1 02 00 07 FF 6D 26ED b 02 00 OE 00 6D 00 02 2E 02 31 02 35 58 CC 01 02713 1 i 02 00 07 FF 6D 26 ED 01402713 1 i 02 00 OE 00 6D 00 02 2C 02 30 02 34 85 91 01 0231 02 00 07 FF 6D 26 ED 01 0231 4 02 00 0E 00 6D 00 02 2D 02 30 02 34 C1 9A 01 0231 x 02 00 07 FF 6D 26ED 01 02713 1 02 00 OE 00 6D 00 02 2C 02 30 02 34 85 91 01 02713 1 02 00 07 FF 6D 26 ED 01 0213 1 4 02 00 0E 00 6D 00 02 2D 02 30 02 34 C1 9A 01402713 1 02 00 07 FF 6D 26 ED 01 0231 7 02 00 OE 00 6D 00 02 2D 02 31 02 36 OF E3 01 02 13 15 29 57 531 02 00 07 FF 6D 26 ED 01 02 13 15 29 57 562 02 00 OE 00 6D 00 02 2D 02 31 02 37 86 F2 Extended 69 Figure Home gt RFID Reader gt Debug Console 88 242 Version A 4 10 Preparation for Production A 3 6 6 The menu shows the log file with all communication data If you press the button Extended the following menu will be displayed PCE Lot number Line ident RFID 1 Debug Console 01 02 13 15 29 55 687 gt 020007 FF 6D 26 ED 01 02 13 15 29 55 718 lt lt 02 00 0E 00 6D
28. 1 116 Starting Production via Order gt Test Run 118 Starting Test Run via Line Format A 3 7 5 2 119 Production Menu during Production 121 Serialization A 3 7 6 122 Internal Handling of SNs A 3 7 6 1 122 Serialization Settings at the PLM Software 123 Aggregation A 3 7 8 124 Functional Principle of Aggregation A 3 7 8 1 124 Serialization Aggregation Preconditions 125 Serialization with DMS A 3 7 7 3 126 Aggregation Status A 3 7 7 4 126 Aggregation with ABS 128 Aggregation with SCS 129 Aggregation with MAS 130 Aggregation Examples 130 Item Bundle Case by Reading Bundle Labels Pallet 130 Item Bundle Case by Reading Item Label Pallet 132 Item Case Pallet 133 Item Pallet 135 Manual Aggregation Actions A 3 7 7 8 136 Destroying Parent Label Reversing Aggregation A 3 7 7 9 1 136 Deleting the Relation between Child Unit and Parent Unit deaggregate A 3 7 7 8 2 137 Suspending an Order A 3 7 7 8 3 137 Finishing an Order Before it is completed 137 Commissioning and Decommissioning a Unit A 3 7 7 8 5 137 Closing an Incomplete Unit partial case 138 Viewing Aggregation Rank of a Unit A 3 7 8 4 138 Re printing a Label with same SN or Different SN A 3 7 7 139 Handling Incomplete Units When Order is finished 140 Run Testorder with Imported GTIN H 4 1 141 Manual Aggregation by Scanning a Barcode H 2 9 141 Creating a Barcode Command 141 List of Commands 142 Commonly used Barcodes 144 Troublesho
29. 128 Coupon Ex 6 6 NUMBER n6 tended Code 8101 GS1 128 Coupon Ex 10 10 NUMBER nl n5 n4 tended Code 8102 GS1 128 Coupon Ex 2 2 NUMBER nl n tended Code 8110 z Coupon Code Identifica O 30 ALNUM an 30 tion for Use in North America 232 242 Version A 4 10 Appendix 14 8200 PRODUCT URL Extended Packaging URL O 70 ISO646 x 70 ROO RANK NAME Rank Description O 10 STRING x 20 RO SER ALGO Serialization Algorithm O 10 STRING x 10 RO2 SER PREFIX Fix Serial Prefix O 20 ISO646 x 20 ROS SER LENGTH Serial Number Length O 2 NUMBER n2 RO4 SSCC PACK ID SSCC pack type O 1 NUMBER n RO5 COMP PREFIX Company Prefix O 9 NUMBER n 9 ROG PROD QUANTITY Target production quantity O 10 NUMBER n 10 RO7 PROD NAME External Product Name O 64 STRING x 64 RO8 ORDER NAME External Order Name O 64 STRING x 64 ROO LINEFORMAT NAME External Lineformat Name O 64 STRING x 64 R10 LINE NAME External Line Name O 64 STRING x 64 R11 PRODUCT DESCRIPTION External Product Descrip O 64 STRING x 64 tion R12 SN POOL MINIMUM Minimum threshold for an O 9 NUMBER n 9 THRESHOLD SN range R13 SN POOL MAXIMUM Maximum threshold for 0 J9 NUMBER n 9 THRESHOLD an SN range R14 SN POOL LINE BUFFER Pool line buffer for an SN O 9 NUMBER n 9 range R15 OrderUnit LAST CHANGED last changed Date 7 10 DATE yyMMdd R16 OR
30. 4 10 Production A 3 7 7 7 8 3 HRC Offset is too large Indication Error Message The screen at the HRC software from ABS looks as shown below Description The bundle image at the ABS is made by a HRC which takes multiple photos in sequence that are put to gether by the camera software If the offset is too large the photo at the screen will look something like the following Production z Product statistics MPI Multiple Codereading User admin istrator Good 3 4 0 Format Default Overall 2 9 22 23 AM 41312013 117 Figure Offset is too large At the screen the first photo is displayed at the left and the second photo is displayed at the right The bun dles move from the right to the left point of view of the camera At the left first photo the first two items are cut and the code of the second two items is captured At the right second photo the second two items are cut Solution Both items have to be centered at the screen Decrease offset of the HRC Action Press Production gt Add Edit Line Format gt ABS PLC Estimate offset in mm on basis of the screen photo Subtract offset from the actual value at the offset field and enter lower value Start production and test the new offset If necessary repeat these steps till items are at the screen Version A 149 242 7 Production A 3 7 4 10 MPI Multiple Codereading 3 4 0 0 0928sec Production A dean amin Product stat
31. 8 99 amp 8940 Remove Cache Rank 8 8 99 amp 8950 Deaggregate Rank 8 8 7 7 10 3 Commonly used Barcodes Show Information 99 89000 Decommission 99 80999 Show Aggregation 99 89001 Commission 99 80111 Show Hierarchy 99 890D2 Deaggregate 99 8095D Verify Unit 99 80910D Reprint Label 99 80500 144 242 Version A 4 10 Production A 3 7 7 Add Unit 99 80D100 99 8D400 Destroy 7 8 7 8 1 7 8 2 7 8 2 1 Troubleshooting Treating Products after an Interruption When an error makes a product unusable e g squeezed packaging proceed as follows Serialized products Check all printed products you wish to discard with a hand scanner Serialized prod ucts have to be decommissioned see chapter 7 7 9 5 P gt 137 Unprinted products When a product is not yet printed you can discard it without scanning it Not scanned products If a product is printed but not scanned you can discard it without scanning it Avoiding Waste of Items after an Interruption At the serialization process the PLM sends a serial number to the printer The printer prints the serial num ber and the PLM sends the same serial number to the reader camera RFID reader which validates it The sequence of printed serial numbers has to be consistent with the sequence of read serial numbers If the production is interrupted an
32. A 235 242 14 Appendix p javaMirrored Equivalent to java lang Character isMirroredQ Classes for Unicode blocks and categories p InGreek A character in the Greek block simple block p Lu An uppercase letter simple category p Sc A currency symbol P InGreek Any character except one in the Greek block negation p L amp amp p Lu Any letter except an uppercase letter subtraction Boundary matchers As The beginning of a line The end of a line b A word boundary B A non word boundary A The beginning of the input G The end of the previous match Z The end of the input but for the final terminator if any z The end of the input Greedy quantifiers X X once or not at all X X zero or more times X X one or more times X n X exactly n times X n X at least n times X n m X at least n but not more than m times Reluctant quantifiers X X once or not at all X X Zero or more times X X one or more times X n X exactly n times X n X at least n times X n m X at least n but not more than m times Possessive quantifiers X X once or not at all X X zero or more times X X one or more times X n X exactly n times X n X at least n times X n m X at least n but not more than m times Logical operators XY X followed by Y
33. B02 BOLLINI Bollini Vignette 9 19 NUMBER n9 BO3 BELG_CODE Belgium Vignette 15 15 NUMBER n15 B04 READER OFFSET Code Reader Offset Count O 2 NUMBER n2 CHO1 PRODUCT CODE china product code O 20 NUMBER n 20 CHO2 RESOURCE CODE china resource code O 20 NUMBER n 20 CHO3 SUB TYPE china sub type O 10 NUMBER n 10 CHO4 ACTOR china actor O 20 STRING x 20 CHO5 CORP ORDER ID china corp order ID O 20 STRING x 20 CHO6 TO CORP ID china to corp ID O 20 STRING x 20 CHO7 PACKAGE RATIO china package ratio O 20 STRING x 20 CHO8 CODE VERSION china code version O 5 NUMBER x 5 CHO9 PackageSpec package specification for O 5 NUMBER x 5 chinaexport CH10 Workshop Workshop for chinaexport O 20 STRING x 20 CH11 LineManager LineManager for chinaex O 20 STRING x 20 port CH12 FromCorplD FromCorplD for chinaex O 20 STRING x 20 port CH13 DrugType drug type for chinaexport O 20 STRING x 20 CH14 Comment comment for chinaexport O 20 STRING x 20 CH15 alfernateCorpOrderID CorpOrderlD for chinaex O 20 STRING x 20 port F21 FAST CODE FAST Coding type O 151 STRING x51 8P PPN_GTIN Global Trade Item Num 14 14 NUMBER nl4 ber PPN 1T PPN_LOT Batch or Lot Number O 20 IS0646 x 20 PPN D PPN_EXP_DATE Expiration DATE PPN 6 10 DATE yyMMdd YYMMDD 16D PPN_MANF_DATE Manufacturing DATE 8 10 DATE yyyyMMdd PPN YYYYMMDD 5 PPN_SERIAL Serial Number PPN O 20 ALNUM an 20 9N PPN Pharmacy Product Num 4 22 ALNUM an 22 ber PPN PZN7 PZN_7 P
34. Consumption of serial numbers should be limited to physical use e g loss of SN due fo buffering reasons should be as low as possible Do just buffer reasonable quantity of serial numbers to avoid waste It is pos sible to enter or eliminate individual items at the database using a hand scanner 122 242 Version A 4 10 Production A 3 7 7 7 6 2 Serialization Settings at the PLM Software First create a line format which includes besides the GTIN also a field for serial numbers See chapter 7 2 3 gt 96 PCE Format State Lot number Line ident Ss Pharma vision Inspection PRODUCTION serial showroo a DMS Printer 1ocv Nae Activated cove code2 7 dm4ocv Detarate as Doum CT P tematic TT a a 102 Figure Production gt Add Edit line format gt Devices gt Wolke Printer tab From the drop down menu of the Serial field assign the serial number 21 SERIAL to the Application Identifier Thereby the line format is assigned as serialization PCE Format State Lot number Line ident Saavn PRODUCTION ES TS SS CS Edit Order TestOrder001 Rank Application ID 10 BATCH LOT 17 USE BY OR EXPIRY E DMX 01 GTIN 21 SERIAL R01 SER ALGO R03 SER LENGTH 103 Figure Production gt Add Edit order select an order gt Details Version A 123 242 7 Production A 3 7 4 10 Press Production gt Add Edit order and select an order Press Deta
35. Directory Server without creating extra users for the Pilot Line Manager The login via active directory will return a user level which is mapped to certain groups from the PLM 5 3 Active Directory H 1 12 Notice These settings can only be executed by experts with respective authorization Active Directory re quires global settings see PLM manual chapter 9 2 1 Three basic steps have to be performed to connect the local database with Active Directory Step 1 LDAP environment 1 Register groups 2 Assign user to created groups Step 2 PLM environment 1 Create identical groups as created in the LDAP environment in the PLM 2 Define rights for the respective groups in PLM Step 3 PLM System Settings 1 Select System Settings 2 Enter IP address Host name of the Active Directory Server in ADO1 3 Enter domain name of the Active Directory domain in ADO2 Version A 35 242 5 Administration of Users and Groups A 3 5 4 10 4 Enter Active Directory search path in ADO3 5 Enter Active Directory search filter in ADO4 Configuration Example System Settings ADO1 Active Directory server name 172 25 73 70 ADO2 Active Directory domain name dbtest local ADO3 Active Directory search path CN Users DC dbtest DC local AD04 Active Directory search filter amp objectClass user sAMAccountName 0 ADO5 Kerberos E 27 Figure System Settings gt Edit System Settings
36. Format State Lot number Line ident B Pamavaonnyeaon SYSTEM SETTINGS M e Second signature Message configuration Message ID Confirm 21073 21072 21075 21074 21071 21070 19009 p 19007 19004 19002 19003 19000 PALOTA 21077 ell 140 Figure System Settings gt Second signature message configuration 10 3 4 Action Configuration Screen Within this menu you can define the actions which need to be confirmed with a second signature by setting a checkmark at its checkbox A list of the available actions can be imported The data can be imported and exported as an XML file Version A 185 242 10 System Settings 4 10 PCE an m sarees RET OE E moo SYSTEMSETTINGS M TS CS CME ns Second signature Action configuration Action ID Confirm suspendProduction a suspendTestRun startProduction ETEETTT save NumberManagement stopProduction EditLineFormat tntshutdown continueTestRun ProductManager startTestRun EL E Add login E kanas 141 Figure System Settings gt Second signature action configuration 10 3 5 Importing Exporting the Second Signature XML File The second signature xml file contains all actions messages for which the feature is available Import To import the second signature xml file press System Settings gt Second signature ac tion configuration Of Second signature message configuration gt import gt Select the Second Signature xml f
37. GTIN for each rank the order or at the product Production gt Edit Line Format Offset Rank 1 Before scanning is done the gt Devices hand scanners labels that have to be scanned are aggregated at rank DMS Child Rank 1 The labels that have to be scanned come from rank DMS 7 7 9 Manual Aggregation Actions A 3 7 7 8 At the PLM you can perform the following manual aggregations When performing manual aggregation ac tions the production must be running Aggregation and deaggregation are fully traceable by storing depen dencies of parent and child unit GTINs and serial numbers into the database Finish manual aggregation before closing an order Do not finish an order before performing the manual aggregation Production must be running when per forming manual aggregation Otherwise incomplete units being at the cache have fo be discarded 7 7 9 1 Destroying Parent Label Reversing Aggregation A 3 7 7 9 1 It is possible to reverse the aggregation of a unit pallet case bundle In order to do this you have to de stroy the unit label The unit label is no longer useable and should be discarded The child units Items are thereby released and are assigned to the lower rank again To destroy a parent label proceed as follows Press Home gt Global hand scanner gt show hierarchy gt Scan product with global hand scanner gt de stroy See the following figure PCE Format State Lo
38. Jet videojet VJ 1510 Videojet VJ 1510 CO2 Laser Domino Dynamark KBA Metronic K 1000 SP PLUS 10 30 Watt Macsa Markem Imaje 7031 7031S Videojet VJ 3120 VJ 3320 VJ 3430 Linx SL101 SL301 Alltec LC100 LC300 LC500 TTO Markem Imaje SmartDate5 Thermal Transfer CIMJET 334 Overhead Videojet Dataflex Plus AC Codiergerdte NG2 Avery Dennison Avery PEM Logopak VLP110 Zebra 170xilll 170Xi4 Zebra R110Xi4 Zebra R110PAX4 Sato M8490Se CL608e 14 7 Abbreviations and Terms ABS Advanced Bundle Station Als Application Identifiers Al Auto Logout Logged in Pilot Line Manager users will be automatically logged out after a certain period of inactivity This period can be set in the system settings This prevents unau thorized access to areas protected by the authorization system Order report A report issued after the end of production which contains the batch data and a statistic for the monitoring results good total of the individual monitoring devices COM Serial interfaces for bidirectional data transfer between the PC and peripheral devices DB Database DMS Datamatrix Station 238 242 Version A Appendix 14 FDA 21 CFR Part 11 FDA is the abbreviation for Food and Drug Administration which is an organization of the US Department of Health and Human Services The FDA makes regulations for manufacturers of pharmaceutical and food products in order to protect the health of the con
39. Log File Camera formats Line Formats System Settings PLC Settings Backup device settings errorless 12 1 Backup Log File We recommend making a backup of all your device settings after all devices are setup and the line works In this menu you can set the data saving parameters in the Log PCE Format State Lot number Line ident Pharma vision Inspection BACKUP Backup Log File Backup drive rs Ce eee 164 Figure Backup gt Backup Lock File Fill in required fields and press 1 sen 101 ALL X Backup file type XLS 7 Clear log file after backup ina Backup The Log File will be stored onto the backup drive you have cho 12 2 Backup Camera Formats To backup the camera formats press Backup gt Backup Camera Formats The following screen appears Version A 211 242 12 Backup and Restore Settings A 3 11 4 10 _ Lotnumber Line ident Backup Camera Formats I REA p g prm E P 5o p d 165 Figure Backup gt Backup Camera Formats Select the cameras whose camera formats are to be saved and press Backup The formats will be saved in the predefined path 12 3 Backup Line Format To backup the line format press Backup gt Production gt Add Edit line format and select the format you want to save from the list and press PDF report The formats will be saved in the predefined path See the following screen 212 242
40. O 20 IS0646 x 20 1 PROD DATE Production DATE 7 J10 DATE yyMMdd YYMMDD 12 DUE DATE Due DATE YYMMDD 7 10 DATE yyMMdd 13 PACK DATE Packaging DATE 7 10 DATE yyMMdd YYMMDD 15 BEST BEFORE Best Before DATE 7 J10 DATE yyMMdd YYMMDD Version A 227 242 14 Appendix 17 USE BY OR EXPIRY Expiration DATE 7 10 DATE yyMMdd YYMMDD 20 VARIANT Variant NUMBER 2 2 NUMBER n2 21 SERIAL Serial NUMBER O 20 IS0646 x 20 22 QTY DATE BATCH Secondary Data Fields O 29 CODE 30 5 17 MM yy 10 30 VAR COUNT Count of Items Variable O 8 NUMBER n 8 Measure Trade Item 37 CONTENT SIZE Number of Units Con O 8 NUMBER n 8 tained 90 99 INTERNAL Information Mutually O 30 IS0646 x 30 Agreed Between Trading Partners 240 ADDITIONAL ID Additional Item Identifica O 30 ISO646 x 30 tion 241 CUST PART NO Customer Part NUMBER O 30 ISO646 x 30 242 MTO VARIANT Made to Order Variation O 6 NUMBER n 6 NUMBER 243 PCN Packaging Component O 20 ISO646 x 20 Number 250 SECONDARY SERIAL Secondary Serial O 30 ISO646 x 30 NUMBER 251 REF TO SOURCE Reference to Source Entity O 30 ISO646 x 30 253 GDTI Global Document Type 13 30 NUMBER n13 n 17 Identifier GDTI 254 GLN EXTENSION GLN Extension Compo O 20 ISO646 x 20 nent 255 GCN Global Coupon Number 13 25 NUMBER n13 n 12 GCN 310Y NET WEIGHT kg Net weight kilograms 6 7 DECI
41. PIXEL DATA MATRIX control 52 Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt en ter product name gt Enter at the keyboard gt Live Image gt Next Step Action 1 Press OCV control The screen looks as follows 70 242 Version A 4 10 Preparation for Production A 3 6 6 PCE Format State Lot number Line ident oe EE a es Cc PCE 2012 OCR OCV and code reader V 6 217 05 530 0 ID 0300496 k 4 PERERA ow v1 5MA23 wr 221752E PX 0441 PY 0311 DX 0223 DY 0056 Please set one window for each text line 53 Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt en ter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control To set the control window for the expiry date proceed as follows Step Action 12 Move the yellow control window in a way that it is arranged around the expiry date See below To set the control window you can use the navigation arrow keys as described in the following table You can also move the control window and adjust its borders by dragging and dropping the borders Button Function Navigation arrow keys for functions at the modes The mode is selected at the button in the middle Button Mode Em scrolling The control window can be moved using the arrow keys V
42. Screen In this menu users with administrator rights can change important system parameters System settings should only be changed by trained personal The PCE tool setter pre configures system settings at start up Changes of these settings can lead fo a shut down of the device To open the system settings overview press System Settings atthe menu panel on the right hand side of the screen The following screen appears Version A 37 242 6 Preparation for Production A 3 6 4 10 PCE Format State Lot number Line ident gB Pramavieonrepeon SYSTEM SETTINGS E O A CG i System Settings Edit Create edit Edit Switch line system settings device device settings Second signature Second signature ERP data over Edit message configuration action configuration XML Configuration Month name list System Remove Save information error images 28 Figure System Settings At the appearing screen the available buttons lead to the functions as follows Name Function Edit system settings List where you can edit enable or disable system wide parameters Create edit device Create or edit devices for usage in line Edit device settings Edit settings of the devices Switch line Select another line for production Second signature message Define messages which need to be confirmed by second signature configuration Second signature action config Define actions which need to be confirmed by
43. Time synchronization is only required if there is a Kerberos authentication This needs to be changed in do main controller Login if Active Directory is not accessible If Active Directory is not accessible there is a standard user in all of the groups Use this standard user to login to PLM 36 242 Version A Preparation for Production A 3 6 6 6 2 Preparation for Production A 3 6 Overview of Production This is an overview on what has to be done prior producing a product Step Action Comment Explanation 0 Create devices precondition Select Device Class Set device Name and Settings Create product optionally See product management 2 Add a line format Add a line format Name the line format Assign a product if applicable Information and settings on how a line is built up which devices are used at the line format Edit device settings Al fields that have to be used are selected PLC at line format camera printer 3 Create an order Information about and settings of an order including the Al values are entered A line format is assigned and also a product can be assigned Creating and Editing Devices A 3 6 2 Important System settings have to be made devices have to be created Possible devices are e Printers e Cameras e Hand Scanner e PLC e UPS e Com Interfaces e Servers e Comparator VGL7 VGL8 e Checkweigher 6 2 1 The System Settings Overview
44. against the influence of external light e The power supply of the components is provided by 24 V DC technique and supplied by an external power source All necessary safety measures for this type of technique are to be adhered to The device may only be operated by persons trained on and authorized to use the device who are familiar with the Instruction Manual and are able to operate the device accordingly 1 3 Lightning causes damage to the eyes Do not look into the lightning without adequate eye protection To ensure safe operation of the system repeated inspections are to be carried out on all the relevant safety parts and particularly the above mentioned points and Instruction Manual are to be observed Operator s Duty to Exercise Due Care The PCE components are developed and constructed under consideration of the harmonized norms to be adhered to as well as further technical specifications They meet the latest technical requirements and en sure the highest level of security during operation The safety of the system during everyday operation can however only be ensured if all the necessary rele vant measures are taken Planning these measures and controlling their implementation is part of the sys fem operator s responsibility for exercising due care The operator must ensure that e the system is used in accordance with the stipulations e the system is only operated in perfect fully functional condition e the Instru
45. cartridges of the Wolke printer without clearance of machinery Proceed as fol lows During production is running press Production gt Suspend Remove clean and insert the cartridge see Wolke printer operating manual After cleaning you can start production again 7 9 5 4 Show in Process Control During production the discharge mechanism of the Wolke printer can be tested at this menu Version A 165 242 7 Production A 3 7 4 10 PCE Format State Lot number Line ident B Phare Yan rapean Sa eS sis Printer In Process Control Load IPC Fire IPC wv Printer Refresh 133 Figure Home gt Wolke Printer gt Show in Process Control during production At this screen you have the following options e Load IPC Desired printout manipulation e g print B rather than 8 is possible e Trigger IPC With a folding box the printout remains empty 7 9 5 5 Label Preview The label of the selected printer format is displayed Fields surrounded by green are variable grey fields are fields not used 166 242 Version A 4 10 Production A 3 7 7 Format Lot number Line ident Printer Label Preview dm3ocv2hmesse dm3ocv4hmesse dm4ocv2lmesse idm4ocv4hmesse Enable filter Refresh Refresh 134 Figure Home gt Wolke Printer gt Show Label Preview during production 7 9 6 Domino Printer Menu The domino printer menu while production is running looks as follows Vers
46. complete and incomplete When producing only with SSCC all in units complete units being at the cache get an SSCC number Incomplete units have to be scanned to verify their aggregation and afterwards they have to be closed If a GTIN a SSCC or both is printed this can be defined at each rank individually This has fo be set in the printer settings at the line format The needed Als are e GTIN 01 21 e GTIN SSCC 01 21 00 e SSCC 00 At the field DMX select DMX enter the Als as follows Kind of Code Als Only GTINs only complete units 01 21 GTIN for complete units SSCC for incomplete units 01 21 00 140 242 Version A Production A 3 7 7 7 7 9 10 Only SSCCs for complete and incomplete units 00 Run Testorder with Imported GTIN H 4 1 1 Add GTIN Number for Rank1 2 and 3 2 Create a new Order see chapter Adding a New Order gt 111 3 Assign GTIN and Company Prefix fo the order Add a field for GTIN at the Order Details Dialog see chap ter Adding Order Details gt 112 Use Values e Rank O Global add RO5 Company prefix with value Text e Rank 1 Item add 01 GTIN with GTIN for rank1 created in step 1 e Rank 2 Bundle add 01 GTIN with GTIN for rank2 created in step 1 e Rank 3 Case add 01 GTIN with GTIN for rank3 created in step 1 4 Import GTIN ranges for all GTINs created in step one 5 Run test order see cha
47. enter the desired error code which has to be sent to this address Repeat this step for several email addresses Press save to save the email notification settings 10 6 Edit Month Name List Within this menu you can define the input and output format of the name of the month To get fo the dialog press System Settings gt Edit month name list Numeric values will be converted into names e g 04 into APR Apr Apr depending on the format MNLO1 MNLO2 MNLO3 The con version of the read in data is realized provided that they correspond to the respective format Version A 189 242 10 System Settings 4 10 PCE Format State Lot number Line ident B Prormaveontepeon SYSTEM SETTINGS G O a e i Edit Month Name List Name Value MNLO1 JAN FEB MRZ APR MAI JUN JUL AUG SEP OKT NOV DEZ MNLO2 Jan Feb Mrz Apr Mai Jun Jul Aug Sep Okt Nov Dez MNLO3 Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec i 145 Figure System Settings gt Edit month name list The following figure shows that OCVO expects the format JAN FEB MRZ MNL01 e MNLO1 JAN FEB MRZ APR MAI JUN JUL AUG SEP OKT NOV DEZ e MNLO2 Jan Feb Mrz Apr Mai Jun Jul Aug Sep Okt Nov Dez e MNLOS Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec e MNLO4 Q1 01 01 02 02 02 03 03 03 04 04 04 To save the Month Name list press Save 190 242 Version A 4 10 System Settings
48. for each rank At the product and at the PLC Enter item and bundle dimen sions Production gt Edit Line Format gt Devices HRC laser scan ner Offset rank 1 Before scanning is done the labels that have to be scanned are aggregated at rank DMS Child rank 1 The labels that have to be scanned come from rank DMS See chapter 7 7 5 gt 128 Ag gregation with ABS gt 128 Number of layers As high as count of items in turn SCS At start of the production or at the order or at the product Enter agg GTIN for rank3 One GTIN for each rank At the product and at the PLC Enter case dimensions Production gt Edit Line Formot gt Devices HRC hand scan ner Offset Rank 2 Before scanning is done the labels that have to be scanned are aggregated at rank2 ABS Child Rank 1 The labels that have to be scanned come from rank DMS MAS At start of the production or at the order or at the product Enter agg GTIN for rank4 One GTIN for each rank Production gt Edit Line Format gt Devices hand scanners Offset Rank 3 Before scanning is done the labels that have to be scanned are aggregated at rank3 ABS Child Rank 3 The labels that have to be scanned come from rank3 ABS 7 7 8 3 Item Case Pallet Here it is described how to aggregate items to case fo pallet without having bundles See
49. group Version A 11 242 2 About This Manual 4 10 2 5 How to Use Screenshots Below each screen you see the path how to get there Additional actions that are to perform at this screen are described below the screen Wildcard buttons and actions at the path are placed in brackets See the following example Lot number Line ident Standard image PCE Pharma Vision Inspection c PCE 2012 OCR OCV and code reader V 6 217 05 530 0 ID 0300496 Sh 300 Q N SETIT mage in device 14 01 13 13 07 TEE O E EA gger pD 1 Figure 2 1 Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image 2 Press Next 12 242 Version A Functions Overview A 3 3 3 2 Functions Overview A 3 Introduction The Pilot Line Manager PLM is the line management component of the Pilot Software Suite The PLM con trols and administrates centrally at one line the devices such as printers cameras and scanners During start of production the connected devices are provided with static data e g LOT and EXP As an option a database connection for serialization is possible this ensures a distinct traceability of the single unit from the manufacturer to the patient The operator is able to manage with minimum effort all devices at the line the provided settings are stored in the central database In
50. gt Add Edit line format gt Devices gt Comparator 7 8 Tab Execute the steps as described in chapter 7 2 5 gt 97 The parameters available depend on the selected preconfigured format Frequently used parameters are Parameter Meaning Reading type Code type refCode Code type Column 1 Code format Column 2 7 2 10 Device Settings at Line Format Hand Scanner The screen and the table below shows the setting options for the hand scanner at the line format Version A 103 242 7 Production A 3 7 Lot number Line ident PRODUCTION i i a C ME WE z sc Name Activated Hl Read only EET 81 Figure Production gt Add Edit line format gt Devices gt Hand Scanner Tab Execute the steps as described in chapter 7 2 5 gt 97 The following table describes the possible Al field selections Parameter Meaning Reading Mode STREAM_MODE The reader is on and reads every code in the reading range TRIGGER_MODE The hand scanner reads only after the trigger key has been actuated ContentSize Application Identifier 37 the number of units contained automatically gen erated field in reader with rank gt 1 7 2 11 Device Settings at Line Format Wolke Printer The screen and the table below show the setting options for the Wolke Printer at the line format 104 242 Version A Production A 3 7 7 Name Description DMX exp gtin
51. in 2013 04 12 13 23 20 pceadmin 2013 04 12 13 16 25 pceadmin 2013 04 12 13 02 09 pceadmin 2013 04 12 13 01 50 29002 Cannot connect device PLC on COM1 2013 04 12 13 01 50 2013 04 12 13 01 44 2013 04 12 13 01 44 2013 04 11 10 17 27 pceadmin 29002 Cannot connect device PCE PLC on COM1 Start up of PLM 4 7 2_130128 Connected to database User pceadmin logged off System setting SECOND_SIG_ENABLED was changed old value no new val 2013 04 11 09 43 02 pceadmin sis yoe User pasani pceadmin confirmed gt 2013 04 11 09 41 29002 Cannot connect device PCE PLC on COM1 pceadmin confirmed gt 2013 04 11 09 41 29002 Cannot connect device PLC on COM1 User pceadmin successfully logged in 2013 04 11 09 42 00 pceadmin 2013 04 11 09 41 59 pceadmin 2013 04 11 09 41 42 pceadmin 20 04 29002 Cannot connect device PLC on COM1 Show advanced Filter 156 Figure Log File Management The PLM log file mechanism executes an automatic login logout protocol e All actions are registered and recorded automatically e All actions are marked with a time stamp e Also changes in the allocation of user rights are registered in the log file and are therefore traceable All information to be recorded in the present log file is sorted according to date in the main window The log file data is archived on a database Data backup and time span of the storage is determined customized Print creates a P
52. in a data base orders can be switched among the various lines via this menu Example Production line A has processed an order This order must now undergo further processing on line B The user can use the Pilot Line Manager to suspend this order on line A and taking the existing line formats into account move the order to line B The order is now suspended on line B and ready for further processing on line B Additional use Moving an order from an automated line to a reworking place Reopening a finished Order To reopen a finished order you have to own the appropriate user rights In case an order was finished but has to be reopened for further processing follow these steps Press Production gt Reset order status gt Select the order you want to reset gt Reset Order Start Stop Production A 3 7 5 Starting Production via Order A 3 7 5 1 At this screen the production is started At the Production settings screen press Start pro duction via order Select the order you want to start The following screen appears 116 242 Version A 4 10 Production A 3 7 7 PCE Format State Lot number Line ident B morcm PRODUCTION ES SS CS a pceadmin Starting order Order Order descr Line format Line f Descr Product Product descr 95 Figure Production gt Start production via order Press Next The parameters entered will be transferred to the co
53. in the Pilot data base internalFormats Camera manages internal formats Checkbox rial number through a placeholder it is only checked for length not for con tents ip IP address of the device 192 168 100 215 Valid IP address logLevel Setting of how much data is logged INFO Drop down list TRACE DEBUG INFO WARN ERROR needDeviceFormat Device appears on the line format Checkbox preAggregationRe Units scanned by aggregation reader are a Checkbox ject validated direct after read and rejected by PLC Default the validation process starts with the covering box close signal con tent size is reached or close button readerMode PRINT_INSPECTION PRINT_INSPECTION Drop down list AGGREGATE_READER LINKING_READER AGG_INSPECTION LINEFORMAT showDeviceFrame _Activates deactivates the display of the de Checkbox vice in the menu overview useWildcards Activates deactivates the transfer of the se Checkbox Aggregation with Smart Camera Aggregation of items to a case can also be done via Smart Camera This feature will only be implemented for the latest Smart Camera generation 150 205 206 215 To achieve this the camera uses its subset and set to store serial numbers temporarily The aim is to send the complete set of serial numbers to the PLM only after the case was closed while filling a new case in the meantime How it works The aggregation process via Smart Camera is described in the Fl
54. line format report go to the Add Edit line format screen see chapter 7 2 4 gt 96 and select an existing line format from the list to edit Press PDF Report to generate a line format report 106 242 Version A Production A 3 7 7 Choose report template design Design lineformat Lineformat Report sa Description default lineformat report sample Author PCE Format PDF dl Open Cancel 84 Figure Production gt Add Edit line format gt PDF Report 7 3 7 3 1 Choose a customized report template at the field Design Different output formats can be selected at the field Format This report contains all relevant data from the line format The report is digitally signed and can be archived customized or be printed directly Product Management A 3 7 3 A product at the PLM is a set of information about a product that can be assigned to a line format or fo an order e g GTIN quantity bundle size case size pallet size The values of the product are then filled into the fields of the line format order The possibility to reuse the contents of variables avoids having to re en ter it at the creation of every order The Al values are then transferred into the fields of the order Creating a product is not essential but optional The Product Management settings at the PLM are equivalent to the set tings at the PSM They use the same products an
55. master and slave by checking unchecking the checkboxes autoorderStart and automaticMode Table Meaning of autoOrderStart and automaticMode Mode Active Meaning Command to Master non ac tive autoOrderStart Master starts and tries to start the slave Try to start slave autoOrderStart CJ Master starts but does not try to start the Do not try fo start slave slave automaticMode Master is only allowed to start if all slaves Do not start if slave is offline are online if not an error message is displayed automaticMode a Master starts but shows a warning that Send error message if slave is slave is offline Offline 202 242 Version A 4 10 Statistics 11 11 Statistics 11 1 Log File Management A 3 10 1 A log file mechanism is closely linked to the user rights system The PLM provides a fully integrated system wide log file function which itself can be accessed via a login mechanism PCE Format State Lot number Line ident Toncienreaie LOG FILE MANAGEMENT SS SS SS aR Time User Line Message T prew pceadmin confirmed gt 2013 04 12 13 01 29002 Cannot connect device PCE 2013 04 12 13 23 20 pceadmin PLC on COM1 pceadmin confirmed gt 2013 04 12 13 01 29002 Cannot connect device PLC on COM1 Month name list configuration imported successfully from file C Users schobn er 1 Desktop PLM distribution setup MonthNameListxml User pceadmin successfully logged
56. or a Checkbox ders from ERP DPO1 Parallel devices start Activates deactivates the paral B Checkbox up lel loading of the order data to the devices accelerated pro duction start EFO Allow Empty fields in Only for French Coding a Checkbox order tables Empty fields are not printed and not checked RFO1 Reset readers ref After finishing production in a Checkbox code valid reference codes are sent to all reading devices to pre vent reading of codes after pro duction is finished WTO1 Startup waiting time If a database connection is 0 Numeric sec missing a start delay can be set USO1 PLC not UPS sup If there is a power failure dur ww Checkbox plied ing production an attempt to read the last counter by the PLC will fail This will avoid blocking the Pilot Line Manager application Version A 41 242 6 Preparation for Production A 3 6 6 2 3 1 6 2 3 2 6 2 4 PSO1 Parallel devices Activates deactivates the paral a Checkbox connection lel start of the devices when starting up FRO7 Filter Open Order Customized ERP order import a Checkbox DRO1 Dynamic Device The device rank is variable and Checkbox Ranks is defined in the line format KAO Keep Agg Rank In case of production interrup 2 8 State tions the input product ranks separated by will not be deleted they will be comma e g 2 3 5 saved FROI Set finished order __
57. order which contains the values you want fo use The following screen appears Version A 119 242 7 Production A 3 7 4 10 PCE Format State Lot number Line ident oron PRODUCTION ES CS CS a Starting test run Order TESTRUN local TESTRUN_local Order descr Test run for line local Line format Test27 Line f Descr Product schmerztabletten Product descr 99 Figure Production gt Test run via line format Select a line format and press Next The following screen appears 120 242 Version A 4 10 Production A 3 7 7 PCE Format State Lot number Line ident onai PRODUCTION I CS I Test run status JRank Application ID 01 1 01 GTIN n14 2 12 DUE DATE yyMMdd 3 251 REF TO SOURCE x 30 LAR i 100 Figure Production gt Test run via line format gt Next Here you see the Test run data The following actions are possible Load test data Load data for test run empty fields are filled with sample data to enable the test perfor mance Start test run Start the test production 7 5 4 Production Menu during Production When an order is running you can perform the following actions Version A 121 242 7 Production A 3 7 4 10 PCE Format State Lot number Line ident Ss cae PRODUCTION ES a a eo Test run status JRank Application ID 1 01 GTIN n14 2 12 DUE DATE yyMMdd 3 251 REF TO SOURCE x 30 101 Figure Production
58. second signature uration ERP data over XML Configura Define paths where the PLM gets order and product data of an XML docu tion ment Edit Month name list Define input and output format for the name of the month System information Here you get information about the system like database and installed de vices Remove Save error images Remove or save error images 6 2 2 Editing System Settings At this screen you can edit parameters which are valid for the whole system Press Edit system set tings dfthe system settings overview see chapter 6 2 1 gt 37 The following screen ap pears 38 242 Version A 4 10 Preparation for Production A 3 6 6 PCE Format State Lot number Line ident Pramavsonnseeon SYSTEM SETTINGS GA TS Cs System Settings 3 WNN ADO1 Active Directory server name ADO02 Active Directory domain name ADO3 Active Directory search path AD04 Active Directory search filter ADO5 Kerberos ADO6 JAAS login configuration file SU01 Max no of wrong logins SU02 Time between wrong logins minutes SU03 Automatic login SU04 Password strength 29 Figure System Settings gt Edit System Settings To enable a parameter set a checkmark in the corresponding checkbox and set a value if applicable Grayed out checkboxes are global system settings how to change them see chapter 9 2 1 gt 183 To ap ply changes at the system settings the PLM ha
59. tab menu on the upper frame of the screen You see a tab for every previously created device 2 Set a checkmark at the Acti If the checkmark is set the device can be used in the line vated checkbox 3 Press load formats Loads the device formats stored on the cameras printers and possibly other connected devices to the Pilot Line Manager 4 Select the desired device format From the List you want to use at the line for mat 5 Press load fields fo load Possible parameters are retrieved from the selected formats The the preconfigured settings of types of codes e g DMX GTIN or CIP are loaded into the left the selected device format column The formats of the Identification numbers respectively the value ranges of other variables are loaded into the right col umn Type and number of displayed parameters depend on the camera settings The figure below shows the device settings at the line format of a Smart Camera 98 242 Version A 4 10 Production A 3 7 7 PCE Format State Lot number Line ident fre D MSC_DUMMY2 Wd Activated D D D ptio D 4 Veig ma R ome DO e ode OQ q O DMO 4 DMX v 01 21 17 10 a O D OCVO 01 GTIN v n14 O 21 SERIAL v Bx 20 17 USE BY OR EXPIRY BMM yyyy O 10 BATCH LOT v Bx 20 oo 76 Figure Production gt Add Edit line format gt Devices gt Load formats Read only This function is used for example if you have a batch o
60. the corresponding settings Reader Modes At this table the parameter readerMode is described This table is valid for hand scanners equally if the mode is available Mode Function Explanation Device PRINT_INSPECTION Reads and checks static or serialized la The standard setting for most SMC bels and its print quality if good or bad readers VGL Print inspection reader statistics are rank hand related scanner single item reader STATIC_INSPECTION Reads and checks static non serialized Default setting for generic non HRC labels and its print quality if good or bad serialized reader on global rank SMC rank 0 VGL Static inspection should be hand used for non item related label Scanner inspection Reader statistic single does not influence serialized and mul label database status tiple item reader STATIC_INS_BUFFER Static rank related inspection mode Fill Used when reader read static HRC device SN store data but printer should print SMC SGTIN or SSCC VGL hand scanner single and mul tiple item reader PRINT_COMPARE Previously printed units are further pro Already produced products are SMC cessed Camera only reads the numbers put in again without being VGL and sends it fo the PLM SN verification is printed before Scanner done by PLM instead of camera single item reader AGGREGATE_READE Reads several child unit labels one by one Standard setting for read
61. the following fig ure Version A 133 242 7 Production A 3 7 4 10 Serial numbers SCS Case Sends print job Sends ref codes Sends back results Sends ref codes Sends back results Sends print job Sends ref codes Sends back results Sends ref codes PLM compares it Sends print job Sends ref codes Sends back results Printer Printer Biers gat sennee 108 Figure Item Case Pallet The ABS rank2 is not used Note that rank2 still exists This has to be considered at the line settings For this example you have to make the following settings Station Where to edit Settings Explanation DMS At start of the production or at Enter agg GTIN for rank2 One GTIN for each rank the order or at the product At the product and atthe PLC Enter item dimensions At System Settings gt Edit De Offset rank vice Settings Child rank ABS ABS is not used SCS At start of the production or at Enter agg GTIN for rank3 One GTIN for each rank the order or at the product At the product and atthe PLC Enter case dimensions Production gt Edit Line Format Offset Rank 1 Before scanning is done the gt Devices HRC laser scan labels that have to be scanned ner are aggregated at rank DMS Child Rank 1 The labels that have to be scanned come from rank DMS 134 242 Version A 4 10 Production A 3 7 7
62. to proceed from step 11 19 Repeat steps 11 15 Version A 75 242 6 Preparation for Production A 3 6 4 10 PCE Format State Lot number Line ident Pharrna Vision Inspection Cc PCE 2012 OCR OCV and code reader V 6 217 05 530 0 ID 0300496 WN ee 2015MA23 wr 221752E another c Sog x 58 Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold gt OK gt Yes select font memory Step Action 20 Select No The following screen appears 76 242 Version A 4 10 Preparation for Production A 3 6 6 PCE Format State Lot number Line ident g Praa vaen pao E Cs OcR OCV and Code reader Siaor V 6 217 05 530 0 ID 0300496 Calculated position of measurement lines 59 Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard OCV control arrange control window gt OK set threshold font memory gt No At this screen you see the calculated position of measurement lines Step Action 21 Press Next to leave the screen After pressing next you get to the following screen gt Live Image gt Next gt gt OK gt Yes select Version A 771242 6 Preparat
63. you want from the list and press the copy button see screen in chapter 7 2 4 gt 96 change the name and the settings and press Save At the Add Edit line format screen you can edit the following fields Name Function Line format Enter the name of the new line format Line f descr Here you can enter additional information about the line format Date last changed Shows the last date of change Product Select the corresponding product name Product descr Additional information about the product Editing Line Formats To edit a line format press Production gt Add Edit line format to getto the Add Edit line format screen Select an existing line format from the list to edit You can edit the line format infor mation as described in chapter 7 2 3 gt 96 The screen looks as follows 96 242 Version A 4 10 Production A 3 7 7 PCE Format State Lot number Line ident Ss Pharma son speton PRODUCTION E CS CN i Add Edit line format 6789 Line format Test2 Test inet esc Product descr 74 Figure Production gt Add Edit line format 7 2 5 Editing Device Settings at Line Format A 3 7 2 5 At the line format you have to determine which fields variables of a device have to be used ot the line The fields are defined by loading a device format The parameters can be edited Create devices before editing formats Devices have to be created bef
64. 0 Production A 3 7 7 Format Lot number Line ident Printer Menu Machine Ink Level Show Settings Settings In Process Control Label Preview Printer fe Refresh 130 Figure Home gt Wolke Printer during production Class name Wolke_M600 Service keys e Machine settings e Ink settings e In Process Control e Label display 7 9 5 1 Machine Settings Here you get Information about the settings of the Wolke printer Version A 163 242 7 Production A 3 7 4 10 PCE Format State Lot number Line ident i Som max ae is Ap Printer Settings Firmware Version a 20110616 Device ID Bo ae eas 0 ecg O 192 168 100 230 Auto Disconnect y Printheads 192168100230 O M Printer 131 Figure Home gt Wolke Printer gt Machine Settings during production 7 9 5 2 Ink Level Settings This Menu displays the printer settings Wolke Printer Settings can be configured This screen displays the ink levels of the print heads The ink level display can be set back to 100 with Reset Ink Levels when the cartridge is changed 164 242 Version A 4 10 Production A 3 7 7 PCE Format State Lot number Line ident 3 Pharma vaon npn stored Poco Printer Ink Level Fill level 2 nemen Printer Status HALT Refresh 132 Figure Home gt Wolke Printer gt Ink Level Settings during production 7 9 5 3 Cleaning Wolke Cartridges It is possible to clean the
65. 00 02 2D 02 3102341DC0 OK 01 02 13 15 29 55 812 02 00 07 FF 6D 26 ED 01 02 13 15 29 55 843 lt lt 02 00 0E 00 6D 00 02 2D 02 31 02 36 OF E3 OK 01 02 13 15 29 55 937 02 00 07 FF 6D 26 ED 01 02 13 15 29 55 968 lt lt 02 00 0E 00 6D 00 02 2D 02 31 0234 1D C0 OK 01 02 13 15 29 56 078 gt gt 02 00 07 FF 6D 26 ED 01 02 13 15 29 56 109 lt lt 02 00 OE 00 6D 00 02 2D 02 31 02 3594 D1 OK 01 02 13 15 29 56 203 gt 02 00 07 FF 6D 26 ED 01 02 13 15 29 56 234 lt 02 00 0E 00 6D 00 02 2D 02 31 02 35 94 D1 01 02 13 15 29 56 343 02 00 07 FF 6D 26 ED 01 02 13 15 29 56 375 lt lt 02 00 0E 00 6D 00 02 2D 02 31 02 35 94 D1 01 02 13 15 29 56 484 gt 020007 FF 6D 26 ED 01 02 13 15 29 56 515 lt lt 02 00 OE 00 6D 00 02 2E 02 31 02 37 4A EF 01 02 13 15 29 56 609 gt 02 00 07 FF 6D 26 ED 01 02 13 15 29 56 640 lt 02 00 0E 00 6D 00 02 2D 02 31 02 35 94 D1 01 02 13 15 29 56 750 gt 02 00 07 FF 6D 26 ED 01 02 13 15 29 56 765 lt lt 02 00 OE 00 6D 00 02 2E 02 31 02 35 58 CC Extended AutoScroll GET TIMER GET REPORT OUT1 1sec OUT2 1sec IN1 state IN2 state BUFFER on BUFFER off NOTIFY on NOTIFY off 70 Figure Home gt RFID Reader gt Debug Console gt Extended Get Timer System time of RFID reader Get Report Status report of RFID reader for further information see documentation from Feig Out 1 1sec Hardware output 1 active for 1 second Out2 1 sec Hardware output 2 active for 1 second Int state Sho
66. 1 192 168 103 231 PLC 192 168 100 250 192 168 101 250 192 168 102 250 E ft b DMS PC 192 168 100 200 IP2 192 168 101 200 IP3 192 168 102 200 IP4 192 168 103 200 Address Allocation for Printers and Com Servers The devices should be destinguished by the 4 byte Start from the smallest value for the first device e g 230 for printers and increase by one fo the next device Repeat this for each rank See the following exam ple Version A 91 242 6 Preparation for Production A 3 6 a gt DMS ABS scs MAS PC 192 168 100 200 192 168 101 201 192 168 102 202 192 168 103 203 Cameral 192 168 100 216 192 168 101 216 192 168 102 217 192 168 103 218 Printer 192 168 106 230 192 168 104 230 192 168 10 230 192 168 108 230 Printer2 182 168 10281 102 168 10 281 102 168102 192 168 108 231 PLC 192 168 100 250 192 168 101 250 192 168 102 250 A b DMS PC 192 168 100 200 IP2 192 168 101 200 IP3 192 168 102 200 IP4 192 168 103 200 Address Allocation for Cameras and Comparators Cameras and comparators must be handled specifically The reason is that the software interface only can identifiy the devices by the 4 byte Hence the 4 byte of cameras and comparators of the entire line must be un
67. 17 NOT VERIFIED 0 Pallet SN 000000001002 GTIN 31111111111117 NOT VERIFIED 0 Mall 4 mat ANAANANNANAA IR 9444444444444 ERE OD Im f Pallet SN 000000001012 GTIN 31111111111117 NOT VERIFIED 0 Show active De Commission Deaggregate Destroy Print Label Order Clear 7 T S Command SHOWHWR S Waiting for serial Manually 112 Figure Home gt Global hand scanner gt show hierarchy gt Scan product with global hand scanner The rank is then displayed 7 7 9 8 Re printing a Label with same SN or Different SN A 3 7 7 You can re print labels of the current batch for a bundle a case or a pallet with a different serial number or with same serial number How your re print works has to be determined at the system settings Go to System Settings gt Edit System Settings and change the parameter Reprint new serial To re print a label proceed as follows Press Home gt global hand scanner gt show hierarchy gt scan or select product gt print label See following figure Version A 139 242 7 Production A 3 7 4 10 PCE Format State Lot number Line ident frey Prora veont MAS_GLOBALSCANNER1 EE zum Ee Eo i MAS_GlobalScanner1 HIERARCHY Hierarchy of order scsor2 2 with status RUNNING OOrphaned Case l OOrphaned Bundle Case SN 000000001021 GTIN 21111111111110 VALID 2 lee ai t Bundle SN 000000001042 GTIN 11111111111113 VALI
68. 2 404 WARN main prefs Could not open windows registry node Software JavaSoft Prefs de at root 0x80000002 Windows RegOp returned error code 2 405 WARN main prefs Trying to recreate Windows registry node Software JavaSoft Prefs de pharmacontrol at root 0x80000 407 WARN main prefs Could not open windows registry node Software JavaSoft Prefs de pharmacontrol at root 0x80000002 RegOpenKey returned error code 2 main LineSettings No write permissions for HKEY_LOCAL MACHINE main LineSettings Write settings to HKEY_CURRENT_USER main LineSettings cached local database path exists and will be used jdbo h2 database cache h2 main DbComms Database Driver H2 JDBC Driver 1 3 169 2012 09 09 main DbComms Database Product H2 1 3 169 2012 09 09 main DbComms Database Structure 2 0 main PilotErrorHandler Connected to database main LogWriter Local logfile cache disabled main PilotErrorHandler Start up of PIM 4 7 2 120128 UDPService_23 UdpServiceController 172 25 73 171 5555 plm controller uuid 06183a66 250e 490a 9330 b36433ec 7 2_130128 22 01 50 618 ERROR main PilotErrorHandler 29002 Cannot connect device PCE PLC on COMijava io I0Exception PLC does not respond de pharmacontrol trackntrace dev PCE_PLC testVersion PCE_PLC java 520 de pharmacontrol trackntrace dev PCE_PLC connectHardware PCE_PLC java 75 de pharmacontrol trackntrace dev ADevice connectAliDevices ADevice java 534 at de pharmac
69. 3 Database Statistics 12 Backup and Restore Settings A 3 11 13 Alarms A 3 12 14 Appendix 12 1 12 2 12 3 12 4 12 5 12 6 14 1 14 2 14 3 14 4 14 5 14 6 14 7 Backup Log File Backup Camera Formats Backup Line Format Backup System Settings Backup PLC Settings Reestablishing the Default Settings of the Devices System User Rights Table A 3 5 1 1 Device Classes Al Management A 3 7 2 12 Regular Expressions Date Values Supported Printers Abbreviations and Terms 208 209 210 211 211 211 212 213 214 215 217 218 218 225 226 234 237 238 238 Version A vii Table of Contents 4 10 viii Version A Safety Instructions 1 1 1 1 Safety Instructions Explanation of Symbols The following symbols and notes are warning signals of possible damage to person or property or assist you as guidelines This symbol can be found in the operations manual at all references concerning operational safety if not adhered to there will be danger to body and life of persons Always observe the instructions carefully and perform with extreme attention and wariness 1 2 This symbol indicates the appropriate handling of PCE components Basic Safety Measures For safe operation of the PCE components the following points must be observed e The components must be mounted on a stable mechanical permanently fixed attachment e During operation the components must be protected
70. 49 242 6 Preparation for Production A 3 6 Format Lot number Line ident RUNNING 5843471172 Rockwell PLC TCP IP Menu Show Select PLC 10 PLC Mode 37 Figure Home gt PLC Select Show PLC IO fo see which inputs and outputs of the PLC are set The screen below will appear This screen is only a display No manually configuration is possible Format State Lot number Pharma Vision inspection E RUNNING 10 Panel n 1 x2 Oc ern eevee i 2 4 z O EE WOE 7 u Ow r j EOE EG O o ry 10 2 ec pee ieee Ad bi xz Jone E WE 16 One xz yu ye E EEE c o it Ag OMEC KIRE OLLE ieee 222 2 O oa Orta Oiz Or 2 xx EEE O27 r2x ig 28 oz ie ae E yee Wee 38 Figure Home gt PLC gt IO Panel 50 242 Version A Preparation for Production A 3 6 6 Select PLC Mode to control functions manually Example Select Stopper1 to activate Stopper 6 2 7 Printers In this chapter the settings of the printers are described 6 2 7 1 Printer Mode The printerMode configures printers and distinguishes aggregation from serialization static printers AGGREGATE_PRINTER These are only used on ranks gt 1 and are supplied with labels individually Example ABS Bundle Label Printer BUFFERED_PRINTER This is the standard setting for serialization or static printers on rank 1 On this setting the print
71. 7 2 4 gt 96 3 Edit device settings at line format See chapter 7 2 5 gt 97 7 2 2 The Add Edit Line Format Screen To create or edit a line format press Production gt Add Edit line format to get tothe Add Edit line format screen The screen looks as follows PCE Format State Lot number Line ident orotan PRODUCTION I I CS a Add Edit line format Line format Line f Descr a Product Product descr i 7 72 Figure Production gt Add Edit line format Version A 95 242 7 Production A 3 7 4 10 7 2 3 PCE Pharma Vision Inspection Add Edit line format Line format Line f Descr Date last changed Product Product descr The list on the right hand side of the screen shows all existing line formats Select a line format to view or modify it Processing is possible only if the selected line format is not linked to a suspended order Creating a New Line Format Press Add to create a new line format The screen looks as follows Format State Lot number Line ident gB PRODUCTION E A e cc atmin ii 2 i i 73 Figure Production gt Add Edit line format gt Add Qa i Fill in a unique name for the new format and press save Additional description is optional To create the line format press Save You can also copy a line format and use its settings for a new line format To copy select the line format
72. AL n6 327Y HEIGHT i Depth thickness height or third dimension inches Variable Measure Trade Item O DECIMAL n6 328Y HEIGHT f Depth thickness height or third dimension feet Variable Measure Trade Item oO DECIMAL n6 329Y HEIGHT y Depth thickness height or third dimension yards Variable Measure Trade Item DECIMAL n6 330Y GROSS WEIGHT kg Logistic weight kilograms O DECIMAL n6 331Y LENGTH m log Length or first dimension metres O DECIMAL n6 332Y WIDTH m log Width diametre or sec ond dimension metres DECIMAL n6 333Y HEIGHT m log Depth thickness height or third dimension me tres O DECIMAL n6 334Y AREA m log Area square metres DECIMAL n6 335Y VOLUME 1 log Logistic volume litres oO DECIMAL n6 336Y VOLUME m log Logistic volume cubic litres DECIMAL n6 337Y KG PER m Kilograms per square me tre DECIMAL n6 340Y GROSS WEIGHT lb Logistic weight pounds O DECIMAL n6 341Y LENGTH i log Length or first dimension inches O DECIMAL n6 342Y LENGTH f log Length or first dimension feet DECIMAL n6 343Y LENGTH y log Length or first dimension yards DECIMAL n6 Version A 229 242
73. At the end of order the status a Checkbox read only will be set to 4 instead of 3 usually it is set to 3 Thus it will not be possible to commission and decommis sion manually LCO1 Local Cache Mode Activates deactivates buffering C Checkbox of the order data in order to be able to continue production without database connection EAO Allow empty aggre Allows aggregation of empty Bw Checkbox gation cases to pallet although a con tent count is defined RAO 1 Reprint new serial When reprinting a damaged la a Checkbox bel the new label gets a new serial number instead of reusing the old serial number HCO Helper code length Defines length of helper code 6 Numeric DNO1 Decommission not Decommissions not aggre Alphanumeric aggregated units on gated unit on a rank rank Taking Screenshots To trigger a screenshot of the current screen press the lt print key gt button at the external keyboard Precon dition e Set a checkmark in the checkbox at the parameter PAO3 in the system settings and enter the directory path there and press Save to save the settings e Restart the PLM to apply the settings Local Cache Mode Usually the PLM is connected to a central database and all data are written to database continuously If database connection is lost PLM is not able to continue the production The local cache mode allows con tinuing the production also if database connection is lost by storing the o
74. Atthis screen see figure below you can select an order from the list and change its settings You can filter the entries by activating the search filter Activate the search filter by pressing Enable filter Now type in the number of the order you are searching To disable the filter press Disable filter Edit the settings at the input fields and at the scroll down menus After you have changed any settings the OK button appears Confirm the new settings by pressing OK Format Lot number Line ident Order Management i 6666 oct ms 55 Order descr Line format Line f Descr Product Product descr HAKEE 90 Figure Production gt Add Edit Order At the Order Management screen you can edit the following fields Name Function Order Here you have to enter the number of the order Order descr Here you can enter additional information about the order e g special set tings Line format Here you have to select the corresponding line format Line f descr Here you can enter additional information about the line format Product Here you have to select the corresponding product name Product descr Here you can enter additional information about the product Before you can start the order you have to add order details see chapter 7 4 5 gt 112 7 4 5 Adding Order Details To add order details manually press Production gt Add Edit order Select an order and pre
75. CE_MSC Device Owner Cancel 151 Figure System Settings gt Creat dit device add device gt Add Device 196 242 Version A 4 10 System Settings 10 e Device name Enter a suitabale name This will be the name for the tab at the line format For clarity we recommend to name the stations as follows Station on which the device is used _ Slave Exam ples ABS Slavel SCS Slave2 e Class name Select class PLM Slave Device Owner Leave empty 3 Press OK The slave will be created At the Home screen the slaves will be shown as in the following screen PCE Format State Lot number Line ident B e C a N e PAIGE 152 Figure Home 10 9 3 Controlling Slave by Remote Slaves can be controlled from the master screen by remote connection Go to the Home screen Version A 197 242 10 System Settings 4 10 PCE Format State Lot number Line ident B EERE u A oo Devices 153 Figure Home Click the corresponding device bar The slave screen will be shown inside the main frame 198 242 Version A 4 10 System Settings 10 PCE Format State Lot number Line ident B Prerna visoninspeeton MAS SLAVE SS A A o Lot number Line ident Slave Devices May 16 2014 154 Firgure Home gt click corresponding device bar 10 9 4 State Information The master visualizes the state of the slaves on the home screen in the device bar of the slave See the f
76. D 4 Pallet SN 000000001014 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001013 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001012 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001011 GTIN 31111111111117 VALID 1 Pallet SN 000000001004 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001003 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001002 GTIN 31111111111117 NOT VERIFIED 0 Mall i Aat ANANANANANNA IR 244444444444477 ERE I NA Show active Order A E Oai Command SHOWHR tatus Waiting for serial Manually 118 Figure Home gt Global hand scanner gt show hierarchy gt Scan product with global hand scanner De Commission Deaggregate Destroy Print Label 7 7 9 9 Handling Incomplete Units When Order is finished If an order is finished pressing Finish before or after quantity is reached it depends on the printer set tings how to handle uncompleted units There are three possibilities to produce Kind of Code Explanation a Only GTINs only complete units When producing only with GTINs all in complete units being at the cache are dis carded b GTIN for complete units SSCC for incom When producing with GTINs and SSCC all plete units incomplete units being at the cache get an SSCC number Incomplete units have to be scanned to verify their aggregation and afterwards they have to be closed c Only SSCCs for
77. DATE R05 COMP PREFIX Book out Clear Y a Command SHOW_INFO Status Waiting for serial Manually 127 Figure Home gt hand scanner gt Show information during production 7 9 4 2 Show Hierarchy Press Show hierarchy atthe Hand scanner navigator screen and scan a product to show the Classification of the read codes of the current job in a tree view 160 242 Version A 4 10 Production A 3 7 7 Format Lot number Line ident Pharma visioninspection MAS_GLOBALSCANNER1 figs MAS_GlobalScanner1 HIERARCHY Hierarchy of order scsor2 2 with status RUNNING O Orphaned Case O Orphaned Bundle Case SN 000000001021 GTIN 21111111111110 VALID 2 Bundle SN 000000001042 GTIN 11111111111113 VALID 4 Pallet SN 000000001014 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001043 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001011 GTIN 31111111111117 VALID 1 Pallet SN 000000001004 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001003 GTIN 3111 111117 NOT VERIFIED 0 Pallet SN 000000001002 GTIN 31111111111117 NOT VERIFIED 0 Mall i mat ANAANANNANAA WIR 9444444444444 ERE OP Im f Pallet SN 000000001012 GTIN 31111111111117 NOT VERIFIED 0 Show active De Commission Deaggregate Destroy Print Label Order Clear 7 T 4 Command sHOWHR S Waiting for serial Manually 128 Figure Home gt hand s
78. DER DESCRIPTION External Order Description O 64 STRING x 64 R17 RND TAIL LEN randomized serial suffix O 2 NUMBER n 2 length R18 PRODUCT CODE common product code O 20 ISO646 x 20 R21 HELPER CODE Helpercode Number O 20 ISO646 x 20 R23 HC LENGTH Helpercode Number O 2 NUMBER n2 Length R25 SSCC PREFIX Combined R04 and RO5 O 10 NUMBER n 10 R36 LAYER SIZE Content Layer Size O 10 NUMBER n 10 R37 CONTENT COUNT Real Content Size O 10 NUMBER n 10 R38 PRODCODE POOL MIN pool minimum for productO 10 NUMBER n 10 code serial list or ranges R39 PRODCODE POOL MAX pool maximum for prod O 10 NUMBER n 10 uct code sserial list or ranges R40 SGTIN POOL MIN pool minimum for sgtin O 10 NUMBER n 10 ranges R41 SGTIN POOL MAX pool maximum for sgtin O 10 NUMBER n 10 ranges R42 SSCC POOL MIN pool minimum forsscc O 10 NUMBER n 10 ranges R43 SSCC POOL MAX pool maximum forsscc O 10 NUMBER n 10 ranges R44 SGTIN POOL LINE pool line for sgtin ranges O 10 NUMBER n 10 R45 SSCC POOL LINE pool line for sscc ranges O 10 NUMBER n 10 R46 PRODCODE POOL LINE pool line for product code O 10 NUMBER n 10 serial list or ranges DCO1 DEVICE COUNTER Printer or reader device 3 10 NUMBER n 10 counter Version A 233 242 14 Appendix 4 10 BOl AIC AIC Code 9 9 NUMBER n9
79. DF report of all logged data in the database This report is digitally signed and can be archived customized or printed directly All actions are marked with a time stamp You can view the time stamps at the log file Show advanced To show the Filter screen press Show advanced The following screen appears Version A 203 242 11 Statistics 4 10 Lot number Line ident pceadmin confirmed gt 2013 04 12 13 01 29002 Cannot connect device PCE PLC on COM1 2013 04 12 13 23 20 pceadmin pceadmin confirmed gt 2013 04 12 13 01 29002 Cannot connect device PLC on COM1 st j Month name list configuration imported successfully from file C Users schobn ARRAS IN acacia ef 1 Desktop PLM distribution setup MonthNameListxmi 2013 04 12 13 23 20 pceadmin 2013 04 12 13 02 09 pceadmin User pceadmin successfully logged in 2013 04 12 13 01 50 29002 Cannot connect device PLC on COM1 2013 04 12 13 01 50 29002 Cannot connect device PCE PLC on COM1 2013 04 12 13 01 44 Start up of PLM 4 7 2_130128 r Advanced filter Filtered level Filtered user Filtered period Start date End date Activate E naaa Search 0 Q reset 9 Hide advanced Filter e 157 Figure Log File Management gt show advanced Hide advanced leads back to the log file screen without view of the filter screen To look for special messages you can filter the list Press Activate Choose Filtered level and Fil
80. E g log Logistic volume gallons 6 7 DECIMAL n6 U S 364Y VOLUME i Net volume cubic inches 6 7 DECIMAL n6 Variable Measure Trade Item 365Y VOLUME f9 Net volume cubic feet 6 7 DECIMAL n6 Variable Measure Trade ltem 366Y VOLUME y3 Net volume cubic yards 6 7 DECIMAL n6 Variable Measure Trade Item 367Y VOLUME i log Logistic volume cubic 6 7 DECIMAL n6 inches 368Y VOLUME f log Logistic volume cubic 6 7 DECIMAL n6 feet 369Y VOLUME y log Logistic volume cubic 6 7 DECIMAL n6 yards 390Y AMOUNT Applicable Amount O 16 DECIMAL n 15 Payable local currency 230 242 Version A 4 10 Appendix 14 391Y AMOUNT Applicable Amount 3 19 DECIMAL n3 n 15 Payable with ISO Cur rency Code 392Y PRICE Applicable Amount O 16 DECIMAL ny Lo Payable single monetary area Variable Measure Trade Item 393Y PRICE Applicable Amount 3 19 DECIMAL n3 n 15 Payable with ISO Cur rency Code Variable Measure Trade Item 400 ORDER NUMBER Customer s Purchase O 30 ISO646 x 30 Order NUMBER 401 GINC Consignment NUMBER O 30 ISO646 x 30 402 GSIN Shipment Identification 17 17 NUMBER n17 NUMBER 403 ROUTE Routing Code O 30 IS0646 x 30 410 SHIP TO LOC Ship to Deliver fo Global 13 13 NUMBER nl3 Location NUMBER 411 BILL TO Bill to Invoice to Global 13 13 NUMBER n13 Location NUMBER 412 PURCHASE FROM Purchased from Global 13
81. E Day name in week Text Tuesday Tue u Day number of week 1 Mon Number day 7 Sunday a Am pm marker Text PM H Hour in day 0 23 Number 0 k Hour in day 1 24 Number 24 K Hour in am pm 0 11 Number 0 h Hour in am pm 1 12 Number 12 m Minute in hour Number 30 S Second in minute Number 55 S Millisecond Number 978 Z Time zone General time zone Pacific Standard Time PST GMT 08 00 Z Time zone RFC 822 time zone 0800 X Time zone ISO 8601 time zone 08 0800 08 00 Examples Date and Time Pattern Result yyyy MM dd G at HH mm ss z 2001 07 04 AD at 12 08 56 PDT EEE MMM q yy Wed Jul 4 01 h mm a 12 08 PM Version A 237 242 14 Appendix 4 10 hh o clock a zzzz 12 o clock PM Pacific Daylight Time K mm a z 0 08 PM PDT yyyyy MMMMM dd GGG hh mm aaa 02001 July 04 AD 12 08 PM EEE d MMM yyyy HH mm ss Z Wed 4 Jul 2001 12 08 56 0700 yyMMddHHmmsszZ 010704120856 0700 yyyy MM dd T HH mm ss SSSZ 2001 07 04T12 08 56 235 0700 yyyy MM dd T HH mm ss SSSXXX 2001 07 04T12 08 56 235 07 00 14 6 Supported Printers The printers in the list below are supported Printer type Manufacturer Type DOD Wolke m600 advanced Drop On Demand APS apsolute apsolute V1 REA REA Jet Atlantic Zeiser Omega i36 CIJ KBA Metronic Alphajet C Continuous Ink
82. FO Drop down list is logged TRACE DEBUG INFO WARN ERROR needDeviceFormat Device appears on the Checkbox line format Printed status LogLevel readTimeOut Waiting ms time for an 1000 Numeric answer before timeout shiftRegister Display of the shift regis a Checkbox ter in the overview shiftRegisterRefreshTime Update time ms of the 200 Numeric shift register display statusBitWaitTime Time s end of produc 10 Numeric tion after a timeout of the PLC watchDogTime Time ms to ask for er 500 Numeric rors writeCounters PLC counter readings are a Checkbox stored in the database in case of discontinuation or stop of the production ShowDeviceFrame Activates deactivates dis Checkbox play of the device in the menu overview 46 242 Version A 4 10 Preparation for Production A 3 6 6 6 2 6 1 Import Export XML settings file PCE Format State Lot number Line ident g aa SYSTEMSETTINGS SEM S E E SCS_PLC MAS_CaseScanner MAS Printer MAS PalettScanner MAS_GlobalScanner1 ABS MPC ABS Printer ABS Scanner ABS PLC scs_ MPC SCS _ Printer DMS Printer RFID_Reader DMS SCA DMS_GlobalScanner1 E DMS_UPS JEE Siemens PLC TCP Import Export Menu Export Export Export Export Export all settings parameters messages counters teach parameters Import Import Import Import Import all settings parameters messages counters teach parameters 33 Figure System Settings gt Edit device sett
83. L jdbc h2 database h2 create true User Password 147 Figure System Settings gt System information Press Clipboard fo copy the information into the clipboard in order to insert it into an editor e g notepad Press Save to save the system information into the system_info log file in the C PCE Pilot log path or in the PDF Templates path defined in the system settings if applicable 10 7 2 System Logging Program reports log files are displayed in this menu for informational purposes and for error searches The content is saved in the plm log file in the C PCE Pilot log path or in the PDF Templates path defined in the system settings if applicable 192 242 Version A 4 10 System Settings 10 PCE Format State Lot number Line ident g Pramavsenrspeion SYSTEM SETTINGS G TT E E Systeminformation Systemlogging 168 INFO main Launcher Starting PIM 4 7 2_130128 458 INFO main Launcher Java 1 7 0_17 Oracle Corporation 462 INFO main Launcher 03 Windows 7 amd64 6 1 465 INFO main Launcher Locale Encoding en_US UTE 8 466 INFO main Launcher Working directory C Users schobner 1 Desktop PLM 394 WARN main prefs Could not create windows registry node Software JavaSoft Prefs de at root 0x80000002 Windows Reg teKeyEx returned error code 5 403 WARN main prefs Trying to recreate Windows registry node Software JavaSoft Prefs de at root 0x8000000
84. M i CS CIID User Management Create new group Group name Ay V _ l li 24 Figure User Management gt Groups gt Add Enter the new group name and assign a level to the group If required add a note Confirm with OK 5 2 2 Adding or Withdrawing Rights to a Group Goto User Management Groups see chapter 5 2 gt 32 select the group you want to edit and press Rights At the following screen you can see which rights are already added to the group Version A 33 242 5 Administration of Users and Groups A 3 5 4 10 PCE Format State Lot number Line ident Mem USER MANAGEMENT i SS SS CRG nn User Management Group rights ii AEE 25 Figure User Management gt Groups gt Rights e Add rights Press Add and select the right you want to add to the group and confirm with OK e Withdraw rights Select the right you want to withdraw and press Delete 5 2 3 Deleting a Group Account Gofo User Management Groups see chapter 5 2 gt 32 select the group you want to delete and press Delete The group is deleted immediately 34 242 Version A 4 10 Administration of Users and Groups A 3 5 5 PCE Format State Lot number Line ident orcima USER MANAGEMENT lt i i iS S Group management Note N wN Operator UE i 26 Figure User Management gt Groups gt select group ADS login It is possible to connect login to an Active
85. MAL n6 Variable Measure Trade Item 311Y LENGTH m Length of first dimension 6 7 DECIMAL n6 metres Variable Measure Trade Item 312Y WIDTH m Width diametre or sec 6 7 DECIMAL n6 ond dimension metres Variable Measure Trade Item 313Y HEIGHT m Depth thickness height 6 7 DECIMAL n6 or third dimension me tres Variable Measure Trade Item 314Y AREA m3 Area square metres 6 7 DECIMAL n6 Variable Measure Trade Item 315Y NET VOLUME I Net volume litres Vari 6 7 DECIMAL n6 able Measure Trade Item 316Y NET VOLUME m8 Net volume cubic metres 6 7 DECIMAL n6 Variable Measure Trade Item 320Y NET WEIGHT lb Net weight pounds Vari 6 7 DECIMAL n6 able Measure Trade Item 228 242 Version A Appendix 14 321Y LENGTH i Length or first dimension inches Variable Measure Trade Item DECIMAL n6 322Y LENGTH f Length or first dimension feet Variable Measure Trade Item DECIMAL n6 323Y LENGTH y Length or first dimension yards Variable Measure Trade Item DECIMAL n6 324Y WIDTH i Width diametre or sec ond dimension inches Variable Measure Trade Item DECIMAL n6 325Y WIDTH f Width diametre or sec ond dimension feet Vari able Measure Trade Item DECIMAL n6 326Y WIDTH y Width diametre or sec ond dimension yards Variable Measure Trade Item DECIM
86. PECTION Verifies the last processed aggregation by Ata case packer a HRC or HRC checking if an items is at an assumed po SMC are used as aggregate in SMC sition inside of a case spection reader This reader VGL checks if a unit is at the ex hand pected position E g the last scanner unit is at the lower right of the single case If that is true this affirms item that all units must be also reader right AGG_DELAY_PRINT All children of a parent unit are aggre This mode can be used to label SMC gated a unit with delay VGL Sin The parent label will not be printed until gle ifem reader one child serial number is read by the AGG_DELAY_PRINT Version A 57 242 6 Preparation for Production A 3 6 HC_AGG_DELAY_PR All children of a parent unit are aggre This mode can be used to label SMC INT gated a unit with delay VGL The parent label will not be printed until hand one child helper code is read by the scanner HC_AGG_DELAY_PRINT single item reader COPY_READER Reads and checks serialized labels and Used for sending unknown se SMC its print quality if good or bad Sends read rial numbers fo a connected VGL serial number to a connected printer with printer without buffering A read hand printer mode COPY_PRINTER code will be printed immedi scanner ately single item reader DISTRIBUTION_REA Compareable to COPY_READER but with SMC DER internal b
87. PLM mayChangePass USER can change yes yes yes yes word own password The PLM button is located in the menu Login mayOpenDe Button lt Home gt vis yes yes yes yes viceFrame ible USER may PLM open device GUI isSupervisor USER gets all user no no no no PLM PSM rights Service mode mayExifToOS USER may shut yes yes no no PLM down the Pilot Sys fem returns to Win dows desktop mayShutDownPilot USER may shut yes yes no no PLM down the Pilot Sys fem returns to Win dows logon screen mayShutDownOS USER may shut yes yes no no PLM down the system mayRestartOS USER may restart yes yes no no PLM the system System Settings maySeeButton Button lt System set yes yes no no Sysconfig tings gt visible USER PLM may enter the Sys tem Settings menu mayEditSysSettings Button lt Edit System yes yes no no PLM Settings gt visible USER may edit sys tem settings maySeeSysinfo Button lt System in yes yes no no PLM formation gt visible User may open the system information mayEditDeviceTable Button lt Create Edit yes yes no no PLM Device gt visible USER may create edit devices 218 242 Version A Appendix 14 mayEditDeviceSet Button lt Edit Device yes yes no no tings Settings gt visible PLM USER may edit de vices settings Camera A Camera menu yes yes yes no PLM USER may
88. Pilot Line Manager 4 10 Table of Contents Table of Contents 1 Safety Instructions 1 1 Explanation of Symbols 1 2 Basic Safety Measures 1 3 Operator s Duty to Exercise Due Care 1 4 Protection against Injuries Caused by Electrical Power 1 5 Protection against Injuries Caused by Mechanical Impact 1 6 Transport Installation and Start up 2 1 Scope and Audience 2 2 Technical Support and Trainings 2 3 Formatting and Meaning 2 4 Availability of Buttons and Screens 2 5 How to Use Screenshots 3 Functions Overview A 3 3 1 Introduction 3 2 Marking and Capturing of Items Folding Boxes etc A 3 3 2 3 3 Link of Control Devices A 3 3 3 3 4 Level Definitions A 3 3 4 4 The PLM Workspace and Usage 4 1 Menu Tree Overview 4 2 Screen Elements Overview 4 3 Starting the PLM A 3 4 4 4 4 Log in and Log off A 3 4 3 4 5 Input Function 4 5 1 Remote Control 4 6 Home Screen 5 Administration of Users and Groups A 3 5 5 User Management A 3 5 1 Creating a New User 2 Editing a User Account 3 Adding a User to a Group A Adding or Withdrawing Rights to a User 5 Changing the Password of a User 6 Deleting a User Account Creating and Editing Groups A 3 5 2 5 2 Creating a New Group 5 2 2 Adding or Withdrawing Rights to a Group 5 2 3 Deleting a Group Account 5 3 Active Directory H 1 12 6 Preparation for Production A 3 6 6 1 Overview of Production 6 2 Creating and Editing Devices A 3 6 2 6 2 1 The System Settings O
89. R MANAGEMENT SEM TS SS CS User Management Change password 22 Figure User Management gt User gt Change password The password strength corresponds to the security of the password A secure password contains lower case and upper case letters numbers and also special characters Enter the new password retype it and confirm with oK Version A 31 242 5 Administration of Users and Groups A 3 5 4 10 5 1 6 Deleting a User Account Select a user see chapter 5 1 gt 27 press Delete and confirm with OK 5 2 Creating and Editing Groups A 3 5 2 Within the groups menu you can create new groups The Level setting 1 10 enables administrators who do not have the maySeeAllUsers right to view and edit all users on lower levels for user administra tion purposes Press User Management af the menu panel on the right hand side of the screen in order to get to User Management Groups Then press Groups The following screen appears PCE Format State Lot number Line ident 8 Prarmavisonrspenen USER MANAGEMENT i TS CS CD User Management Groups i 23 Figure Figure User Management gt Groups 5 2 1 Creating a New Group Go o User Management Groups see chapter 5 2 gt 32 and press Add The following screen appears 32 242 Version A 4 10 Administration of Users and Groups A 3 5 5 PCE Format State Lot number Line ident B Pororo USERMANAGEMENT
90. Standard Use a code to create barcode with the corresponding function Code GS1 128 Command Rank 99 amp 0000 Unknown 0 99 amp 0001 Automode 0 99 amp 0100 Add Unit 0 99 amp 0111 Commission 0 99 amp 0200 Add external 0 99 amp 0400 Destroy 0 99 amp 0500 Reprint Label 0 99 amp 0900 Close Exist 0 99 amp 0910 Verify Unit 0 99 amp 0950 Deaggregate 0 99 amp 0999 Decommission 0 99 amp 9000 Show Information 0 99 amp 9001 Show Aggregation 0 99 amp 9002 Show Hierarchy 0 99 amp 2000 Create Rank 2 2 99 amp 2010 Open Exist Rank 2 2 99 amp 2020 Open Child Rank 2 2 99 amp 2100 Add Unit To Rank 2 2 142 242 Version A Production A 3 7 7 99 amp 2200 Add Ext To Rank 2 2 99 amp 2900 Close Rank 2 2 99 amp 2910 Close Exist Rank 2 2 99 amp 2940 Remove Cache Rank 2 2 99 amp 2950 Deaggregate Rank 2 2 99 amp 3000 Create Rank 3 3 99 amp 3010 Open Exist Rank 3 3 99 amp 3020 Open Child Rank 3 3 99 amp 3100 Add Unit To Rank 3 3 99 amp 3200 Add Ext To Rank 3 3 99 amp 3900 Close Rank 3 3 99 amp 3910 Close Exist Rank 3 3 99 amp 3940 Remove Cache Rank 3 3 99 amp 3950 Deaggregate Rank 3 3 99 amp 4000 Create Rank 4 4 99 amp 4010 Open Exist Rank 4 4 99 amp 4020 Open Child R
91. Suspended Order H 2 5 Suspend an Order H 2 6 View Hierarchy H 2 7 Aggregate an Item to a closed Partial Case H 3 7 Aggregate a case to a closed partial pallet H 3 8 Aggregate pallet to Shipment H 3 9 Aggregate Item to Case at MAS H 3 10 Communication with Pilot Site Manager A 3 8 1 Defining Database Connection Switching between Lines Changing global System Settings Second Signature Configuration Activating Second Signature Second Signature Group Message Configuration Screen Action Configuration Screen Importing Exporting the Second Signature XML File Importing ERP Data over XML Configuration Email Notification Edit Month Name List System Information Extracting System Information System Logging Remove Save Error Images Master Slave Feature Configuration of Master and Slave Starting a Slave Starting the Master Adding Slaves to Master PLM Controlling Slave by Remote State Information Slave Settings Start Behavior Log File Management A 3 10 1 View statistics A 3 10 2 Counters A 3 10 2 1 164 165 165 166 167 168 170 172 172 172 172 178 178 178 178 178 178 179 179 179 179 180 180 180 181 181 182 182 182 183 183 183 184 184 185 186 186 187 189 191 191 192 193 194 194 195 195 196 197 199 200 202 203 203 205 207 vi Version A Table of Contents 11 2 2 11 2 3 11 2 4 Print Quality A 3 10 2 2 Show Error Images A 3 10 2
92. TTINGS VGL7_IP221 PCE MiniSmartCamera escription PLCName automaticode boxingRank connectGui 43 Figure VGL6 Format State Camera 220 Camera_220 Lot number Line ident 192 168 115 220 System Settings gt Edit device settings gt lt select smart camera tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these func tions Parameter Description Default value Allowed values Name Name that has been assigned in the de Camera Alphanumeric vice management settings Description Optional description Alphanumeric PLCName Name of the printer for the PLC Cam1 Drop down list autoVerifyAggUnit Possibility of combining with one reading a Checkbox process the verification and commission into the database automaticMode When automatic mode is active manual Checkbox operation of the device is not possible boxingRank Hierarchy level 1 Unit Drop down list ConnectGui Activates deactivates the image process Checkbox ing on the camera debugStatistics Stores communication between the Pilot Checkbox Line Manager and the camera in txt data Only for error searches otherwise this should be switched off 60 242 Version A Preparation for Production A 3 6 6 6 2 8 3 errorlmages Activates deactivates the permanent stor Checkbox age of MSC error images
93. The labels that have to be scanned come from rank DMS See chapter 7 7 5 gt 128 Ag gregation with ABS gt 128 Number of layers As high as count of items in turn Version A 131 242 7 Production A 3 7 4 10 SCS At start of the production or at Enter agg GTIN for rank3 One GTIN for each rank the order or at the product At the product and atthe PLC Enter case dimensions Production gt Edit Line Format Offset Rank 2 Before scanning is done the gt Devices HRC hand scan labels that have to be scanned ner are aggregated at rank2 ABS Child Rank 2 The labels that have to be scanned come from rank2 ABS MAS At start of the production or at Enter agg GTIN for rank4 One GTIN for each rank the order or at the product Production gt Edit Line Format Offset Rank 3 Before scanning is done the gt Devices hand scanners labels that have to be scanned are aggregated at rank3 SCS Child Rank 3 The labels that have to be scanned come from rank3 SCS 7 7 8 2 Item Bundle Case by Reading Item Label Pallet Here it is described how to aggregate items to bundles to case by reading the codes of the items to pallet Performing this aggregation leads to the same result as scanning the bundle labels the bundles are aggre gated to the case See the following figure Serial numbers PLM DMS Item ABS Bun
94. Transmission Control Protocol Internet Protocol A protocol combination that com bines transport and routing in one network connection Unit A unit is the result of an aggregation level The term unit is used for an item a bun dle a shipping case or a pallet VDMA Association of German Mechanical and Systems Engineers VDMAXML_P Norm for the integration of intelligent components in packaging machines and pro cessing machines data exchange structuring with regard to the standards of 21 CFR 11 Standardized Communication VDMAXML_P Version 1 0 Version A 239 242 14 Appendix 4 10 240 242 Version A To protect your product s future METTLER TOLEDO Service assures the quality measuring accuracy and preser vation of value of this product for years to come Please request full details about our attractive terms of service www mt com pce Further information Pharmaconirol Electronic GmbH 64673 Zwingenberg Germany Tel 49 6251 8545 0 Fax 49 6251 8545 111 www mt com Subject fo technical changes Pharmacontrol Electronic GmbH 2014 07 07 Version A
95. UNC path port templates This can be done centrally for several lines If the field is empty the stan dard folder of the PCETnT di rectory will be used 40 242 Version A Preparation for Production A 3 6 6 PAQ2 PDF path Directory for filing the PDF re Valid UNC path ports of the line This can be done centrally If the field is empty the standard folder of the PCETnT directory will be used PAO3 Print screen path Path for screenshots of the B Checkbox PLM Enter the directory path e g D pictures Triggering is done via external keyboard by pressing the print key SIO1 Second signature Switches on whether Second a Checkbox Signature is active or not S102 Second signature When activated only users a Checkbox group who join the SIO2 Second Sig nature group are allowed to confirm signatures SVO1 Supervisor station Switches the software to the su a Checkbox pervisor mode EIO1 Max error images Max number of error images 10 Numeric count left in memory EXO ERP over XML When activated data are im ported from PSM XPO1 ERP over XML path Path of XML documents ina Valid Path data transfer XPO2 ERP over XML con Path of XML confirmation file Valid Path firmation path IPO1 Default IP IP address which defines by Valid Path several network cards in the address area of the devices EMO ERP XVIEW Mode Imports does not import the
96. Version A 4 10 Backup and Restore Settings A 3 11 12 Report settings Choose report template design Design lineformat Report Design Description default lineformat report sample Author PCE Format PDF Open ie 166 Figure Production gt Add Edit line format gt Select format to save gt PDF report 12 4 Backup System Settings To backup the System Settings press System Settings gt System information gt Save The formats will be saved in the predefined path See the following screen PCE Format State Lot number Line ident B amavon SYSTEM SETTINGS E e A E ii Systeminformation Systemlogging System Information Report generated 2013 03 20_14 09 47 by user pceadmin Pilot Version PIM 4 7 2_130128 Running Time 02 01 45 106 up Active Line local Windows 7 amd 4 6 1 Network Broadcom NetLink TM Gigabit Ethernet Inet Addresses 172 25 73 171 e80 0 0 0 309f eea 58a 22b5311 Intel R WiFi Link 5100 AGN Inet Addresses 172 25 73 172 e80 0 0 0 7d94 d2cf 2171 db55 14 Java Vendor Oracle Corporation Java Version 1 7 0_07 Java Home C Program Files Java jre7 JavaFX Runtime Memory free total 344MB 455MB Database global Database jdbc h2 database h2 create true Class org h2 Driver URL jdbc h2 database h2 create true User Password 167 Figure System Settings gt System information gt Save Vers
97. With one COM10 192 168 102 240 8000 SCS HRC port COM port With COM11 192 168 102 241 8000 SCS Hand Scanner three ports COM12 192 168 102 241 8100 SCS free port COM13 192 168 102 241 8200 SCS free port COM port With COM14 192 168 103 240 8000 MAS Hand Scanner three ports COM15 192 168 103 240 8100 MAS port COM16 192 168 103 240 8200 MAS Hand Scanner We recommend starting COM port names from 10 COM1O Entering IP addresses at the Devices After allocating the IPs at the PCs of the stations the IP addresses have to be entered at the device set tings dialog Version A 93 242 7 Production A 3 7 4 10 7 Production A 3 7 From the production screen all settings concerning the production can be made Also production itself is started and controlled from here Create devices before editing production settings Before editing the production settings all devices have to be created See chapter 6 2 gt 37 7 1 Production Settings Screen To open the Production settings screen press Production at the menu panel on the right hand side of the screen The following screen appears PCE Format State Lot number Line ident s Pharma Vso rspeton PRODUCTION E CS CS CD o Production settings Start production Test run Add Edit Add Edit via order via line format order line format Add edit Order results Al Reset product create report management order status Move Move serial order t
98. _ LINKING__ PRINTER READER READER readOnly yes no lineformat R21 21 R21 SN mapping Use case 2 Reader A2 reads external pre printed china serial SN and reader B2 link external gener ated HC with china serial Both readers must be triggered for all units Position and order sequence of reader A2 and B2 is flexible Good bad lO signal of reader A2 and B2 are merged to eject after last reader position mode LINKING _ LINKING _ READER READER readOnly yes yes lineformat 21 R21 SN mapping Use case 3 Printer B prints helper codes HC reader A2 reads external pre printed china serial SN and reader B2 link PLM generated HC with china serial Reader A2 and B2 must be syn chronized triggered for all units and reader B1 trigger generate new HC into printer B buffer Position and order sequence of reader A2 and B2 is flexible Good bad IO Signal of reader A2 and B2 are merged to eject after last reader position mode HC_ HC_ LINKING_ LINKING_ PRINTER INSPECTION READER READER readOnly no yes yes lineformat R21 R21 21 R21 SN mapping 80 242 Version A Preparation for Production A 3 6 6 6 2 10 PCE Pharma Vision Inspection Printer c Use case 4 Printer A prints china serials printer B prints helper codes HC reader A2 reads internal china serial SN and reader B2 link PLM generated HC with PLM china serial Both read ers must be triggered for all units and reader B2 tri
99. admin ABS_Scanner ABS_PLC SCS_MPC SCS Printer DMS Printer DMS_SCA DMS_PLC ABS MPC ABS Printer scs PLC B Name TEST Wd Activated 77 Figure Production gt Add Edit line format gt Devices gt PLC tab For the PLC there are no predefined device formats to load The device format is created by typing the name of the device format into the field Name Enter the name for the device format and press Save The parameter fields appear Now you can edit the settings of the PLC afterwards press Save Which parameter fields appear at the PLC tab is depending on the system settings of the PLC See chapter 6 2 6 T e O Frequently used parameters are e Belt speed Speed of the conveyor belt in m min e Camera 1 Offset Camera inspection area Starting value O mm Increase value Adjustment of the inspection area in running direction Decrease value Adjustment of the inspection area against the running direction Printer 1 Offset Print area Starting value O mm Increase value Adjustment of the inspection area in running direction Decrease value Adjustment of the inspection area against the running direction e Product Width Product length of the side directed at the print head in mm e Product Width Tolerance Allowed tolerance of the product length in mm 7 2 7 Device Settings at Line Format Smart Camera The screen and the table below show the setting options for the Smart Came
100. ank 4 4 99 amp 4100 Add Unit To Rank 4 4 99 amp 4200 Add Ext To Rank 4 4 99 amp 4900 Close Rank 4 4 99 amp 4910 Close Exist Rank 4 4 99 amp 4940 Remove Cache Rank 4 4 99 amp 4950 Deaggregate Rank 4 4 99 amp 5000 Create Rank 5 5 99 amp 5010 Open Exist Rank 5 5 99 amp 5020 Open Child Rank 5 5 99 amp 5100 Add Unit To Rank 5 5 99 amp 5200 Add Ext To Rank 5 5 99 amp 5900 Close Rank 5 5 99 amp 5910 Close Exist Rank 5 5 99 amp 5940 Remove Cache Rank 5 5 99 amp 5950 Deaggregate Rank 5 5 99 amp 6000 Create Rank 6 6 99 amp 6010 Open Exist Rank 6 6 99 amp 6020 Open Child Rank 6 6 99 amp 6100 Add Unit To Rank 6 6 99 amp 6200 Add Ext To Rank 6 6 99 amp 6900 Close Rank 6 6 99 amp 6910 Close Exist Rank 6 6 99 amp 6940 Remove Cache Rank 6 6 99 amp 6950 Deaggregate Rank 6 6 99 amp 7000 Create Rank 7 7 99 amp 7010 Open Exist Rank 7 7 99 amp 7020 Open Child Rank 7 7 99 amp 7100 Add Unit To Rank 7 7 99 amp 7200 Add Ext To Rank 7 7 99 amp 7900 Close Rank 7 7 Version A 143 242 7 Production A 3 7 4 10 99 amp 7910 Close Exist Rank 7 7 99 amp 7940 Remove Cache Rank 7 7 99 amp 7950 Deaggregate Rank 7 7 99 amp 8000 Create Rank 8 8 99 amp 8010 Open Exist Rank 8 8 99 amp 8020 Open Child Rank 8 8 99 amp 8100 Add Unit To Rank 8 8 99 amp 8200 Add Ext To Rank 8 8 99 amp 8900 Close Rank 8 8 99 amp 8910 Close Exist Rank 8
101. arried out in the camera menu as described in the operating manual Optical Character Reading 208 242 Version A 4 10 Statistics 11 11 2 3 Show Error Images A 3 10 2 3 PCE Format State Lot number Line ident ea STATISTICS EG CS CE CA Show error images MSC Order french 2 ocr ocv and Code reader YES yso mimoen Order french 3 iron Order french 4 pie 56 Sh oo gH Order french 5 aA ahs oa 1 Order french 6 Order french 7 Order french 8 Test1 ztest1 u sauni 0 E 162 Figure Statistics gt Show error images Within this menu you can see the pictures of the Smart Camera which have led to an error evaluation Version A 209 242 11 Statistics 4 10 11 2 4 Database Statistics PCE Format State Lot number Line ident romero STATISTICS EE ES CS CS DB Statistics Order Unit Bundle Case Pallet a B l Verified full Verified partial Not Verified full Not Verified partial Orphan De Commissioned Destroyed pm 163 Figure Statistics gt DB Statistics Within this menu you can see the number of checked and decommissioned products according to the vari ous ranks in serialization and aggregation only ii 210 242 Version A Backup and Restore Settings A 3 11 12 12 Backup and Restore S The Backup and Restore feature ettings A 3 11 allows to create backups of the following data
102. ault value Allowed values Name Name that has been assigned in the de Alphanumeric vice management settings of the Master PLM Description Optional description Alphanumeric autoOrderStart When autoOrderStart is active Master B Checkbox starts and tries to start the slave automaticMode When automatic mode is active manual Checkbox operation of the device is not possible boxingRank Hierarchy level 0 Global 0 3 internalFormats Printer manages internal formats Checkbox ip IP address of the device Valid IP address lineName Name of the SCS station in the database SLAVE Alphanumeric Name that has been assigned in the Database for the slave PLM logLevel Setting of how much data is logged INFO Drop down list TRACE DEBUG INFO WARN ERROR needDeviceFormat Determines whether the device is jointly Checkbox used in the line format port Port number Numeric printerMode AGGREGATE_PRINTER BUFFERED_PRINTER Drop down list BUFFERED_PRINTER showDeviceFrame _Activates deactivates the display of the de Checkbox vice in the menu overview Version A 201 242 10 System Settings 10 9 5 1 vncEnable Remote control of the slaves is available Checkbox from the home screen of the master vncPassword Password for vnc connection pce Alphanumeric vnePort Port for vnc connection 5900 Alphanumeric Start Behavior At the screen above you can configure the interdependency of
103. ber Line ident Pharma Vision inspection STATISTICS Counters 17 Bad 129 ms 0 0 OCVO errors OCV1 errors DMO errors 160 Figure Statistics gt Counters Within this screen you can see the counters for the PLC and for the camera for each defined control window PLC e Products e Reject Camera e OCV error e Data matrix error The columns on the right side show trend parameters for the production Version A 207 242 11 Statistics 4 10 11 2 2 Print Quality A 3 10 2 2 PCE Format State Lot number Line ident room STATISTICS TS A CT Counters Parameter Last 100 Last 50 Last 10 MSC Camera eval time ms 129 ms DataMatrix DMO Grade value Grade below C 0 Bad parameter Axial non uniformity Decode Symbol contrast Modulation Fixed pattern damage Axial non uniformity Grid non uniformity Unused error corr 161 Figure Statistics gt Print quality In this menu the statistics evaluation of the print quality verified by the camera can be seen PERERA The following codes can be evaluated by the camera e DM Code according fo ISO 15415 Standard Quality A B C D F e Barcode 128 according to ISO 15416 Standard Quality A B C D F There are several single parameters which in sum lead to the grade of the print quality The columns on the right side show the trends for individual parameters Verification activation of print quality via the camera is c
104. canner gt Show hierarchy during production The colors of the serial number bullets have the following meanings e White valid serial number e Yellow serial number not verified by the camera e Red derecognized serial number by the hand scanner You can call up any job name from the database by pressing enter order name and entering the or der name You can also scan a data matrix code by hand scanner to get information about its hierarchy Press clear fo reset the display 7 9 4 3 Show Aggregation Press the show aggregation in order to show the already carried out aggregation within the current aggregation step Version A 161 242 7 Production A 3 7 4 10 PCE Format State Lot number Line ident Ss PCE i a a Ca Handheld AGGREGATION Oder DE oo Quantity Level INFO pceadmin Lud H E y Handheld Command SHOW_HIR Status Waiting for serial Manually 129 Figure Home gt hand scanner gt Show aggregation during production Press reset fo set back the display and then from this point in time newly aggregated serial numbers are displayed 7 9 4 4 Debug Console The debug surface enables analysis of read in codes The debug console button is only visible if under system settings at the parameter debugMode a checkmark is set 7 9 5 Wolke Printer Menu during Production The Printer menu Of the Wolke printer provides the following options 162 242 Version A 4 1
105. case of Serialization Aggregation A clear traceability of the individual packaging from the manufacturer right up to the patient is guaranteed Shipping Case Packer ei Figure 3 1 Production line track and trace Marking and Capturing of Items Folding Boxes etc A 3 3 2 The individual packaging units are typically marked via inkjet or laser printer Thereafter they are verified im mediately via a multifunctional Smart Camera as to correct data content and readability In case of Serialization Aggregation The status of every unit will be registered in order to ensure traceability All units classified as bad will be ejected immediately and only units classified as good proceed the packaging process The counter readings produced during the evaluation process are displayed in real time and are stored in the database after stop or completion of the production Datamanagement complies with 21 CFR Part 11 directives Data management and storage as well as operation of the software are in compliance with the 21 CFR Part 11 directives Version A 13 242 3 Functions Overview A 3 3 3 Link of Control Devices A 3 3 3 The monitoring devices are connected directly via LAN interface if there is one If there is no LAN interface devices are then connected via RS232 to LAN boxes To the extent that this is feasible devices are con nected in accordance with the current directives of the VDMA Standard VDMAXML_P
106. create delete and rename products Camera B Camera menu yes yes yes no PLM USER may delete and rename fonts Camera C Camera menu yes yes yes no PLM USER may start stop the lot protocol Camera D Camera menu yes yes no no PLM USER may set the reference code Camera E Camera menu yes yes yes no PLM USER may change the product Camera F Camera menu yes yes yes no PLM USER may access the product man agement Camera G Camera menu yes yes yes no PLM USER may change fonts Camera H Camera menu yes yes no no PLM USER may access the service level Camera Camera menu yes yes no no PLM USER may switch on off the camera Camera J Camera menu yes yes no no PLM USER may access the write protection approval Camera K Camera menu yes yes yes no PLM USER may access the camera menu maySwitchLine Button lt Switch no no no no PLM Line gt visible USER may switch between connected lines mayEditSysGlobals USER may edit no no no no PLM global system set tings maySeeSecSigCon Buttons lt Second no no no no fig signature configura PLM tions gt visible USER may configure sec ond signature scaleLevel 1 USER gets the OCS no no no no PLM checkweigher rights Level 1 Version A 219 242 14 Appendix 4 10 scaleLevel2 USER gets the OCS no no no no PLM ch
107. ct When installing the device in an industrial environment this should typically be done where the adverse ef fects of dust moisture temperature and vibration are at their very lowest Safe operation of the device can only be guaranteed if specially trained personnel have conducted the in stallation and start up Danger of tripping and tumble accidents Tripping and tumble accidents lead to severe injuries Install machine connections cables adequately in order to avoid tripping Rotating axes Rotating axes Can pull in and tear hair clothing and jewelry Do not operate machine with opened housing Keep away long hair loose clothing jewelry etc from machine 10 242 Version A About This Manual 2 2 2 1 2 2 2 3 2 4 About This Manual Scope and Audience This manual describes how to use and configure the Pilot line Manager PLM It is intended for personnel who operate the PLM in order to control a vision inspection system for packing lines This includes e Operators e Supervisors e Administrators e Engineers During production the PLM can control the following elements e Manual Aggregation Station e Shipping Case Station e Advanced Bundle Station e Datamatrix Station This includes the corresponding devices like cameras printers and plc For information on how to use the PLM in combination with an ERP system read the Pilot Site Manager PSM Operating Manual Technical Su
108. ctions Manual is always in a readable condition and is available in full where the machine is installed e only respectively qualified and authorized personnel operate and service the system Version A 9 242 1 Safety Instructions 4 10 e this personnel is instructed on a regular basis on all the relevant aspects concerning work safety and that they are familiar with the Instruction Manual and the safety instructions it contains e all the system features relating to safety are carefully tested at regular intervals e the higher the safety risks are protected against by this device the more frequent regular inspections must be carried out 1 4 Protection against Injuries Caused by Electrical Power The system is operated with supply voltage Contact with live parts can cause perilous state of shock and severe burns Operate system with duly mounted housing only Unplug electric supply prior to cleaning and care In case of liquid has been spilled on the system immediately switch off the system and unplug elec tric supply 1 5 Protection against Injuries Caused by Mechanical Impact Danger of injury by movable and rotating parts Wear adequate personal protective equipment Switch off machine prior to mechanical adjustment work 1 6 Transport Installation and Start up During transport it must be ensured that the device is packed and transported as such that it is protected against moisture and impa
109. d Edit Line Format Screen Creating a New Line Format Editing Line Formats Editing Device Settings at Line Format A 3 7 2 5 Device Settings at Line Format PLC Device Settings at Line Format Smart Camera Device Settings at Line Format High Resolution Camera Device Settings at Line Format Comparator 7 8 Device Settings at Line Format Hand Scanner Device Settings at Line Format Wolke Printer Device Settings at Line Format Zebra Printer Line Format Report A 3 7 2 11 Product Management A 3 7 3 The Product Management Screen Creating and Deleting a Product Adding and Deleting Application IDs at a Product Order Management A 3 7 4 Loading an Order via Hand Scanner Adding and Editing Orders Adding a New Order Editing an Order Adding Order Details Deleting an Order Creating an Order Report A 3 7 4 6 Resetting the Order Status Move Order to Line Version A Table of Contents 7 4 10 7 5 1 7 5 2 7 5 3 7 5 4 7 6 1 7 6 2 7 7 7 1 2 TES 7 1 4 7 1 5 7 7 6 7 7 1 7 7 8 7 7 8 1 7 7 8 2 7 7 8 3 7 7 8 4 7 7 9 7 7 9 1 7 7 9 2 7 7 9 3 7 7 9 4 7 7 9 5 7 7 9 6 7 7 9 7 7 7 9 8 7 7 9 9 7 7 9 10 7 7 10 7 7 10 1 7 7 10 2 7 7 10 3 7 8 1 7 8 2 7 8 2 1 1 8 2 2 7 8 3 7 8 4 7 8 5 7 8 6 7 8 7 7 9 1 7 9 2 7 9 3 7 9 4 7 9 4 1 7 9 4 2 7 9 4 3 7 9 4 4 7 9 5 7 9 5 1 Reopening a finished Order 116 Start Stop Production A 3 7 5 116 Starting Production via Order A 3 7 5
110. d as invalid and no longer usable When decommissioning a parent rank the child ranks are also decommissioned but the relation between the units still exists To decommission a unit proceed as follows Press Home gt Global hand scanner gt show Hierarchy gt Scan unit with global hand scanner gt decommission To commission a unit proceed as follows Press Home gt Global hand scanner gt show Hierarchy gt Scan unit with global hand scanner gt commission See the following figure Version A 137 242 7 Production A 3 7 4 10 7 7 9 6 7 7 9 7 PCE Format Lot number Line ident Pharma isioninepection MAS_GLOBALSCANNER1 igs MAS_GlobalScanner1 HIERARCHY Hierarchy of order scsor2 2 with status RUNNING 1 Orphaned Case 0 Orphaned Bundle E Case SN 000000001021 GTIN 21111111111110 VALID 2 l ae Bundle SN 000000001042 GTIN 11111111111113 VALID 4 Pallet SN 000000001014 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001013 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001012 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001011 GTIN 31111111111117 VALID 1 Pallet SN 000000001004 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001003 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001002 GTIN 31111111111117 NOT VERIFIED 0 ARAARANANARNA IR 944444444444477 ERE ED tm L
111. d the conveyer has been stopped there are always some items between printer and reader which have to be discarded because their serial numbers were deleted from the PLM cache so they will not be sent to the camera for validation after restart The use wildcard function allows continuing the production after interruption without having to discard the left items This is done by checking only the attendance of a serial number without validating if Validation is then done by the PLM Use Wildcards globally for all Line Formats useWildcards is only for serialized products The useWildcards feature is only applicable for serialized products This feature is not applicable for stan dard print verification or aggregation verification If you wish to use the wildcard feature generally for all line formats of a line activate the useWildcards function at the system settings of the reader See figure below Version A 145 242 7 Production A 3 7 4 10 PCE Format State Lot number Line ident 33 Sane SYSTEM SETTING Et i SS CI o 12000 4 s fal RINT_COMPARE 3 30 PM Aug 13 2013 114 Figure System Settings gt Edit device settings gt Select Reader gt Set checkmark at use Wildcards press Save Thus whenever the reader is activated it will use wildcards for the serial number The length for the serial number has to be defined in the order or in th
112. d these can be created or edited at both systems The Product Management Screen To get to the product management screen press Production gt Add edit product The following screen appears Version A 107 242 7 Production A 3 7 4 10 PCE Format State Lot number Line ident momwons PRODUCTION CPS CS Co Product Management batt agg Produc agal 85 Figure Production gt Add edit product The list on the right hand side of the screen shows all existing products Select a product to view or modify it With the buttons at the lower part of the screen you can call up the corresponding functions as described in the following chapters The table below gives an overview of these functions Name Function Remove Remove an existing product Enable Filter Use search filter to filter by product name Details Set the product specific content of values to be read by the camera Add Create a new product 7 3 2 Creating and Deleting a Product To create a product at the product management screen see chapter 7 3 1 gt 107 press Add and type in a product name ot the field Product and press Save You can add a description of the product at the field Product descr Confirm by pressing Save To delete a product press Remove instead of Add 7 3 3 Adding and Deleting Application IDs at a Product To add or delete Application IDs at a product go to the product managementscreen see chapter 7 3 1
113. der 6666 Order 6666 88889 Order descr Line format 4545 Line f Descr Product descr 97 Figure Production gt Start production via order Press Start Test run The parameters entered will be transferred to the connected units The fol lowing screen appears 118 242 Version A 4 10 Production A 3 7 7 PCE Format State Lot number Line ident onon PRODUCTION IS A I Test run status JRank Application ID 01 1 01 GTIN n14 2 12 DUE DATE yyMMdd 3 251 REF TO SOURCE x 30 i i 98 Figure Production gt Start production via order gt select order Next Here you see the test run data DUE DATE At this field use the following date format to input an expiry date yyMMdd Load test data Load data for test run empty fields are filled with sample data to enable the test perfor mance Press Start Test run The test run starts To stop the test run press Finish After the machine was stopped manually it has to be started manually fo resume the production Starting automatically is not possible 7 5 3 Starting Test Run via Line Format A 3 7 5 2 To check the settings of the line without wasting serial numbers a test run can be performed The counter data will not be recorded in the data base during a test run To open the Starting test run screen press Test run via line format atthe Productions Settings screen see chapter 7 1 94 Select the
114. dle SCS Case MAS Pallet wn A no N n A o 2 2s S S112 o 8 62 A o Biz See Ble 88 a Bie Bg i HIE gt 4 _ c olg of E Sle 1 cz 8 2 of oj g s Y A Pre 4 4 a qal jad oa a wl oa 6 Sl x I D 2 a Slx o SS jaf 8 fs bE o FS GE a SIS D S o9 E olja o5 8 o S 25 w g S SI a co S Bila Bo g Bl 2 i 209 ello e 2 i R S BEZ 8 S g B O S S Py a NII a Alice lt p 5 o n a a N Printer 3 l Printer Printer N Printer LEX i 7 LE J ARTE 7 727 15 l L 1 2 3 4 107 Figure Item Bundle Case by reading item label Pallet At the SCS rank3 the item labels from the DMS Rank1 are read instead of the bundle labels from the ABS rank2 This can be useful if it is not possible to capture the bundle labels when the bundles are packed into the case For this example you have to make the following settings 132 242 Version A Production A 3 7 7 Station Where to edit Settings Explanation DMS At start of the production or at the order or at the product Enter agg GTIN for rank2 One GTIN for each rank At the product and at the PLC Enter item dimensions Offset rank Child rank ABS At start of the production or at the order or at the product Enter agg GTIN for rank2 One GTIN
115. e external net second network card For this purpose an automatic IP Address can be used e Connect the master and slaves internally via tcp ip Use the internal network cards with IP 192 168 10x 20x e Activate the TcpAckFrequency for this network in the registry for each PC e The master and each slave must be defined as separate lines in a common database tbl_lines on a database server The database connection has to be set for each line as a registry entry The second network card of the IPC should be used for this external net An automatic IP address can be used Slaves never have an own database They are always connected to the same database as the master Future Feature In the case of local caching the slave must have a connection to the cache database and to the global one To use local caching a MSSQL server database must be installed on the master IPC Example registry database connection entry Master Windows Registry Edifor Version 5 00 HKEY_LOCAL_MACHINE SOFTWARE JavaSoff Prefs de pharmacontrol int db Driver Class Name com microsoft sqlserver jdbc S Q L Server Driver db Conneci U R L jdbe sqlserver 172 25 73 70 1433 Database Name PLM_4_10_Test db Username sa db Password Xxx line Name Master Slave 1 the same as master but different line name line Name SCS Slave Slave 2 the same as master but different line name line Name MAS Slave 10 9 1 1 Starting a Slave A PLM can be started as sla
116. e PSM For this refer to the PSM operating manual Version A 181 242 10 System Settings 4 10 10 10 1 10 2 IIa Switch line Description System Settings Defining Database Connection Switching between external and infernal database is done by appropriate entries in the registry To adapt the scripts fo the client s requirements the PLM registry scripts must be adapted using an editor such as Notepad The registry scripts save the data connection data in the Windows registry Example for the Microsoft SQL in Windows Registry Editor Version 5 00 HKEY_LOCAL_MACHINE SOFTWARE JavaSoff Prefs de pharmacontrol int db Driver Class Name com microsoft sqlserver jdbc S Q L Server Driver db Conneci U R L jdbc sqlserver 1 92 168 115 120 1433 Database Name PCEPILOT_V1_7 db Username sa db Password line Name local Switching between Lines If you want to change production to another line you can easily do that via the switch line function Press Switch line atthe systemsettings overview see chapter 6 2 1 gt 37 The following screen appears State Lot number Line ident Format SYSTEM SETTINGS CS CS CS Ce local db line i i 139 Figure System Settings gt Switch line 182 242 Version A System Settings 10 10 2 1 Select the desired line and press switch line The line is then selected The currently selected line is shown af the Line ident
117. e corresponding bars The screens of the devices and their usage are described in the following chapters The following figure shows the Home screen Version A 155 242 7 Production A 3 7 State Lot number Line ident g PCE Format Frama naonin C a Cs Devices 123 Figure Home while production is running Pos Name Function Device Status Bars The main menu of the Pilot Line Manager always remains visi ble All operating elements available are displayed in order to be able to change between the program functions depending on the authorization level of the user 2 Counters Good Bad Overall counters of the devices attached Refer to the operating instructions of each device For the complete functional range of the individual devices please refer to the respective operating instruc tions 7 9 1 Smart Camera Class name PCE_MSC The PCE image processing system is operated using simple menu navigation on the display and with the integrated touch screen The areas to be inspected are marked and verified using the window technique op erating instructions are displayed for the single products The fields defined in the camera are used in the line format Getting to the main menu When the system is switched on the production run the actual evaluation mode is started To get to the main menu of the camera select the camera press MENU and quit the production run From
118. e product at the Application Identifier RO3 SER LENGTH 7 8 2 2 Use Wildcards Line Format specific If you wish to use the wildcard feature only for an individual line format not for all line formats you have to enter asterisks as wildcards into the field for serial numbers at the line format Put these asterisks into the serial number field instead of the serial number Go fo the following screen 146 242 Version A 4 10 Production A 3 7 7 Format State Lot number Line ident Ss PRODUCTION Ey i SN CME occ MSC_DUMMY 1 Name MSC_DUMMY1 Wd Activated BB Read only I DMX BC BARCODE128 HR HUMAN READABLE RF RFID EPC 00 SSCC 01 GTIN 01C CIP 10 BATCH LOT 11 PROD DATE 12 DUE DATE 13 PACK DATE 15 BEST BEFORE 17 USE BY OR EXPIRY 20 VARIANT 21 SERIAL 22 QTY IDATE BATCH 240 ADDITIONAL ID 241 CUST PART NO 6 17 PM ead reek NS Aug 12 2013 115 Figure Production gt Add Edit line format gt Select line format gt Devices gt select reader gt set checkmark at the Activated field gt Select empty field at DMO Select the empty entry first entry at the first column next to the field for the serial number in the example DMO At the second column enter asterisks for the serial number as wildcards Version A 147 242 7 Production A 3 7 PCE Pharma Vision Inspection PRODUCTION
119. e to deaggregate the child rank Then the selected child unit is released orphaned and can be aggregated again If a new parent label with GTIN serial number is printed immediately or not depends on the system settings of the PLM To deaggregate a rank proceeds as follows Press Home gt Select Global hand scanner gt Show hierarchy gt Scan unit or select unit within the hierarchy tree gt Deaggregat The unit gets orphaned but stays valid in the database Suspending an Order A 3 7 7 8 3 To suspend an order to continue it later proceeds as follows Press Production gt suspend Production and batch are then suspended and can be continued The order will stay suspended even after shutdown and restart of the system you can continue the order Note If you want to produce another order between suspend and continue of the order you need a connec tion to the global database If you only have connection to the local database cache mode if is not possi ble to produce another order in between Finishing an Order Before it is completed To complete an order before the maximum number of items is reached proceed as follows Press Production gt finish Confirm with Yes The batch is then finished Commissioning and Decommissioning a Unit A 3 7 7 8 5 It is possible to commission or decommission a unit item bundle case or pallet When decommission ing the serial number s will still be stored at the database but tagge
120. e value of the ID In this example this is the GTIN that has to be entered into the Value field PCE Format State Lot number Line ident g ramaveornepenon PRODUCTION CS ST ES E ccs Product 033460405 0100 Application ID 1 01 GTIN 00300744339023 3 01 GTIN 30300744339024 N 88 Figure Production gt Add edit Product gt select product Details gt Add gt Ok Order Management A 3 7 4 An order at the PLM contains information about the order and the Al values are assigned Loading an Order via Hand Scanner If you want fo reuse an existing order you can filter for that order by scanning the corresponding barcode Activate the search filter by pressing Enable filter Set the curser into the search field Then you have the following possibilities e Scan any previously produced barcode of the order e Scan a code that contains the order number This code can be created online via an ordinary code cre ator website Adding and Editing Orders To make an order usable you have to assign a line format to the order If you have assigned a line format to an order the order uses the settings of the line format 110 242 Version A Production A 3 7 7 Selection of a Product You can additionally select a product If you select a product at the order management screen the Al set tings from the line format will be overwritten and used at the order but not saved to the line format Only se lect a
121. ebra_SCS 4 _Handscanner 4 Zebra V 4_V_Zebra_Reprint 2_PLC 3_Handscanner 3_Zebra 3_scs 1_Wolke 1_Msc 1_PLC 2_MPI 2 Zebra 2 VGL6 gt Name E Aktivert Beschreibung I Readonly SEISE 37 CONTENT SIZE X boxHeight bundleHeight mme bundi 79 Figure Production gt Add Edit line format gt Devices gt Megapixel Camera Tab Execute the steps as described in chapter 7 2 5 gt 97 The parameters available depend on the selected preconfigured format Frequently used parameters are i Parameter Column 1 Column 2 ContentSize Application Identifier 37 the number of units con Number of boxes per bundle or tained automatically generated field in reader with carton rank gt 1 boxHeight Without meaning Box length transverse to the conveying direction mm boxWidth Box length in the conveying di rection mm bundleHeight Bundle length transverse to the conveying direction mm bundleWidth Bundle length in the conveying direction mm 7 2 9 Device Settings at Line Format Comparator 7 8 The screen and the table below show the setting options for the Comparator 7 8 at the line format 102 242 Version A 4 10 Production A 3 7 7 Linienformat Status Chargennummer Linienbezeichnung PRODUKTION vgl7 format 1 Nem Aktiviert Beschreibung Reading Type CODE_128 Code 128 od Readonly X 80 Figure Production
122. ecked by a scanner and the bundle serial number is saved into the database with status verified Aggregation at the ABS is done by performing the following steps Step Description Explanation At the ABS monitor switch from PLM to IDS MPI HRC AI Software using the switch MPI Switch button to use the MPI Inter button face 2 Place bundle not yet aggregated on the Labels facing the camera conveyer belt 3 Wait until aggregation is done Scanning printing labeling and checking of the label are done automatically The different aggregation possibilities like changing the count of ifems at a bundle are achieved by appropri ate settings at the PLM and at the corresponding software interfaces of cameras and printers For examples of aggregation settings see chapter 7 7 8 gt 130 Manual aggregation actions are described in chapter 7 7 9 gt 135 Number of Columns The HRC at the ABS takes a photo of every column of items in a bundle and the MPI software merges these to one picture At the following example the bundle has four columns so four photos are taken 128 242 Version A Production A 3 7 7 105 Figure Bundle Measures 7 7 6 To calculate the time points when the photos have fo be taken the ABS needs the measures of the bundles and the measures of the items as well as the number of columns The number of columns has to be entered under the PLC system set
123. eckweigher rights Level 2 scaleLevel3 USER gets the OCS ino no no no PLM checkweigher rights Level 3 maySeeERPOverXML USER can configure no no no no Import xPath for ERP data PLM import MPAdmin Megapixel adminis no no no no PLM trator MPProductmanager Megapixel product ino no no no PLM manager MPLineoperator Megapixel operator ino no no no PLM maySeeMonthName USER can edit no no no no List Month Name List PLM Logfile maySeeButtonLogfile Button lt Logfile gt yes yes yes yes PLM visible USER may see and print the Logfile maySeeBut Button lt Backup gt yes yes no no tonBackup visible USER may PLM backup the camera mayResetLogfile USER can delete no no no no PLM Logfile User Management maySeeButtonUSER Button lt User Man yes no no no Manager agement gt visible PLM USER may enter the User Management menu maySeeBut Button lt Groups gt fyes no no no tonGroups visible USER may PLM enter the user groups menu to create edit delete user groups maySeeButtonkights Button lt Rights gt vis yes no no no PLM ible USER may en ter the user rights menu to create edit delete user right set tings maySeeAllUsers USER may see all yes no no no PLM registered users mayAddUsers USER may add yes no no no PLM PSM users mayDeleteUsers USER may delete yes no no no PLM PSM users 220 242 Version A 4 10 Appendix 14 mayC
124. ed fo the unit The following example shows the typical aggregation ranks This example refers to the whole aggregation chapter to describe the settings This chapter refers to the example therein At this chapter all settings refer to the following example with four aggregation ranks If your line is set up in another way you have to modify the settings accordingly Pallet Case 104 Figure Principle of aggregation At the following table the terms for aggregation units are described for a line with 4 aggregation ranks 124 242 Version A Production A 3 7 7 7 7 2 Trade Unit Rank Explanation Item An item is the smallest unit at the aggregation process This can be a fold ing box a blister or a bottle for example It is usually aggregated to a bun dle or directly to a shipping case Bundle 2 A bundle consists of several items Case 3 A case is a carton box where either bundles or items directly are packed into Pallet 4 A pallet contains several cases Unit 1 2 3 4 A unit is the term for any aggregation rank The term unit is used for an item Rank1 bundle Rank2 a shipping case Rank3 or a pallet Rank4 The PLM software principally allows up to 8 aggregation ranks rank1 rank8 Thus it is possible to aggre gate an item seven times The number of aggregation steps depends on the individual line The aggregation steps can be executed by one of the four stat
125. elps recognizing the IP addresses immediately The allocation works as described below Internal Remote Control At a line the PCs of all stations are able to control one single PLM Note this is not applicable in master slave mode but IP address allocation will be the same The third byte at the DMS IP corresponds to the third IP bytes of the other stations This allows controlling the PLM with all Interfaces at the line For device IPs this works the same way 4 Byte 3 Byte 192 168 100 200 Example of IP Allocation The chapter shows our recommendation for allocating IP addresses For device IPs we recommend using the following ranges at the 4 byte e Printers from 230 to 239 e COM servers from 240 to 249 e PLCs 250 e Cameras Comparators from 215 t0 229 Each station gets an IP address for its PC and additional IP addresses for its devices a The DMS gets ad ditional IP addresses for the link fo the other stations at the line At this IP addresses the 3 byte is the same as the 3 byte of the corresponding stations b 90 242 Version A Preparation for Production A 3 6 6 a DMS ABS scs MAS si PC 192 168 100 200 192 168 101 201 192 168 102 202 192 168 103 203 Cameral 192 168 100 215 192 168 101 216 192 168 102 217 192 168 103 218 Printer 192 168 100 230 192 168 101 230 192 168 102 230 192 168 103 230 Printer2 192 168 100 231 192 168 101 231 192 168 102 23
126. enu gt Log on gt Stop gt Tolerances gt camera settings gt Select Image part set window around the case position Also refer to the MPI software manual Select part Image function Version A 153 242 7 Production A 3 7 4 10 Product setup Assistent Gar Product statistics MPI Multiple Codereading Sel admin istrator Good 3 4 2 Format Datamatrix Overall 107 Settings DD Autofocus Reference Image Full Image e 9 40 57 AM 41312013 121 Figure Set frame of the analyzed area When taking a new picture the screen will show only the analyzed area and looks as follows 154 242 Version A 4 10 Production A 3 7 7 Production Product statistics MPI Multiple Codereading User admin istrator Good 87 Bad 21 3 42 Format Datamatrix Overall 108 P min 0 P iz 7 a atn a vacaran iz 4 MENEM O 301 4 usiniuaunnig ag HN a B K azm it GAA puanga 9 41 33 AM 41312013 122 Figure Frame of the analyzed area Change timeout e Option Change timeout to a higher value if production speed allows this e Result Analyzing time is below timeout timeout is not reached e Action Refer to the MPI software manual 7 9 Device Options during Production A 3 7 9 During Production the Home screen press Home provides an overview of the available devices as visual presentation of the shift register see below From this screen you get fo the device settings menus For this press th
127. er NHRN Brasil DRN 7001 NSN NATO Stock NUMBER 13 13 NUMBER n13 NSN 7002 MEAT CUT UN ECE Meat Carcasses 0O 30 IS0646 x 30 and Cuts Classification 7003 EXPIRY TIME Expiration Date and Time 14 14 NUMBER n4 n10 7004 ACTIVE POTENCY Active Potency 4 8 NUMBER n4 n 4 7030 PROCESSOR 0 9 Approval NUMBER of Pro 3 30 ISO646 n3 x 27 7039 cessor with ISO Country Code 8001 DIMENSIONS Roll Products Width 14 14 NUMBER nl4 Length Core Diametre Direction Splices 8002 CMT No Cellular Mobile Telephone O 20 ISO646 x 20 Identifier 8003 GRAI Global Returnable Asset 14 30 ISO646 nl4 x 16 Identifier GRAD 8004 GIAI Global Individual Asset O 30 IS0646 x 30 Identifier GIAI 8005 PRICE PER UNIT Price Per Unit of Measure 6 6 NUMBER n6 8006 GCTIN Identification of the Com 18 18 NUMBER n14 n2 n2 ponents of a Trade Item 8007 BAN International Bank Ac O 130 IS0646 x 30 count NUMBER IBAN 8008 PROD TIME DATE and Time of Pro 8 12 DATETIME yyyyMMd duction dHHmm 8010 CPID Global Service Relation O 30 ISO646 x 30 Number GSRN 8011 CPID SERIAL Global Service Relation O 12 NUMBER n 12 Number GSRN 8017 GSRN PROVIDER Global Service Relation 18 18 NUMBER n18 Number GSRN 8018 GSRN RECIPIENT Global Service Relation 18 18 NUMBER n18 NUMBER GSRN 8019 SRIN Service Relation Instance O 10 NUMBER n 10 Number SRIN 8020 REF No Payment Slip Reference O 25 IS0646 X 25 NUMBER 8100 GS1
128. er raab eect OpenDate JMMY_MSC PCE_ABSPLC ae PCE_CGX JMMY_MSC PCE_DB_WATCHDOG JMMY_MSC PCE DIALOG cE EMAL NOTCATION PLUMAS PCE LPT PCE MPC PCE_MPC_VDMAXML VIA OLING PCE_PSM_Exporter PCE VGL6 PCE_VGL7 PCE_VGL8 Pago Palletizer_ Extension Rea_HRpro Redcube _ Rockwell_ PLC Kg 143 Figure System Settings gt Create edit device add devic Open The Email notification by clicking the following path System Setting gt Edit Device Settings gt Email_Notification 188 242 Version A 4 10 System Settings 10 Gay PLM TEST PCE Format State Lot number Line ident Pharma Vision Inspection SYSTEM SETTINGS E oea O z Camera_A1 Camera _B1 Camera_A2 Camera _B2 Printer_A Printer _B ACTIVE EMAIL ADDRES W4 administrator domaine com 144 Figure System Settings gt Add Edit Device Settings gt Email Notification At the tab enter the following Data Field Name Example Description Name Email_Notification The device name is entered Description PCE Email Notification The name of the email subject line DafaultSenderAd Emailnotification domain com Sender Address dress DafaultUser Anonymous domain com Email server address MailHost info domain com Host Address Password paw Password BoxingRank O Global Predefined Press Parameters Enter a destination email address where the email has to be sent to and
129. er cif online loads the internal buffer with labels at beginning of production Example DMS Wolke Printer HC_PRINTER Prints helper codes COPY_PRINTER Prints data read by a reader COPY_READER Mode Example Temporally delayed reprint of a temporally aggregation label DISTRIBUTION_PRINTER Print buffer Collects printing data from DISTRIBUTION_READER and prints at a defined time Example LINEFORMAT This changes the setting of the device settings to line format in which Aggregate Printer and Buffered Printer can then be selected 6 2 7 2 Wolke Printer The Wolke Printer is editable under System Settings gt Edit device settings gt se lect lt wolke printer tab gt At the tab menu on the top you can switch between the screens Version A 51 242 6 Preparation for Production A 3 6 PCE Pharma Vision Inspection M600 SYSTEM SETTINGS Wolke M600 Simulator Name Description PLCName automaticMode boxingRank buffer debugMode descr internalFormats Format State XMV_Printer1 Lot number Line ident Simulator_0 9 E Printer1 8 XMV_Printer1 39 Figure System Settings gt Edit device settings gt select lt Wolke printer tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these func i Wii it a rh tions Parameter De
130. ers HRC R or at once and sends codes to PLM veri with rank gt 1 SMC fies content size VGL hand scanner single and mul tiple item reader LINKING_READER deprecated deprecated depre cated 56 242 Version A Preparation for Production A 3 6 6 HC_INSPECTION Reads and checks serialized helpercode SMC labels and its print quality if good or bad VGL hand scanner single item reader HC_LINK_READER Reads and checks serialized helpercode SMC labels and its print quality if good or bad VGL Only in combination with hand SERIAL_LINK_READER scanner single item reader HC_AGGREGATE_RE Reads several child unit helpercode labels HRC ADER one by one or at once and sends codes to SMC PLM verifies content size VGL hand scanner single and mul tiple item reader SERIAL_LINK_READ Reads and checks serialized labels and For example this is helpful SMC ER its print quality if good or bad Process is _ when you change the outer VGL linking between current read code and packaging and the existing hand helpercode label read before by codes can no longer be read scanner HC_LINK_READER Then you can print helpercodes single on the units linked to the origi jitem nal code to recognize the orig reader inal code at the database Pre condition a second reader must be set to the same rank an has to be in HC_LINK_READER mode which checks the PCE helper code label AGG_INS
131. ersion A 71 242 6 Preparation for Production A 3 6 4 10 RJ Zoom in The control window can be enlarged using the arrow keys EA zoom out The control window can be reduced using the arrow keys Step Action 13 After the control window is set fo the right position press OK to confirm The following Dialog Threshold appears PCE Format State Lot number Line ident EA a A Cc PCE 2012 OCR OCV and code reader WV 6 217 05 530 0 ID 0300496 54 Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt en ter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange con trol window gt OK set threshold Step Action 14 Move threshold in a way until you can clearly read the font 15 Then press OK to confirm The following didlog Window with measuring arrows appears 72 242 Version A 4 10 Preparation for Production A 3 6 6 PCE Format State Lot number Line ident a SS SS CS c PCE 2012 code reader Vr6 217 05 530 0 ID 0300496 55 Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt en ter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange con trol window gt OK set threshold gt OK Step Action 16 Select yes After p
132. f items that has already been printed The production was stopped and now the items have to be further processed The serial numbers do not yet exist at the database Then the serial numbers only have to be read and saved into the database For regu lar serialization this function is deactivated Parameter Prefixes All parameters with double hash in front of it are for codes DMX BC BARCODE 128 HR HUMAN READABLE RF RFID EPC At their fields you have to input the content the code has fo contain E g At the field DMO select DMX Fill in the Als separated by a hyphen Example Als to be embedded in the DMX code Fill into the DMO field GTIN 01 SERIAL 21 USE BY OR EXPIRY 17 01 21 17 10 BATCH LOT 10 At the parameter fields in the left row you select the field content type In the right row you define the field content format The coding refers fo the GS1 standard All parameters with X in front of it are wildcard fields for human readable text Here you can input any text to print it onto the unit At the Description field you can add information about the special configuration of the device in this line for mat Version A 99 242 7 Production A 3 7 4 10 Save the settings After completion of the format settings press Save 7 2 6 Device Settings at Line Format PLC PCE Format State Lot number Line ident amp Pharavsonnspeon PRODUCTION CC ES NS EXIT pce
133. g functions as described in the following chapters The table below gives an overview of these functions Name Function Parameter Set delete and edit PLC parameters Messages Set delete and edit PLC messages Counter Configure PLC counter Import Export Import and export of parameters messages and counters Teach PLC configuration e g inform of the positions of the devices and the sen sors The table below gives an overview of the possible PLC settings of the screen above Parameter Description Default value Allowed values Name Freely selectable name Alphanumeric Description Optional description E Alphanumeric PLCType Type of the used PLC S7_200_compotible Drop down list automaticMode When automatic mode is Checkbox active manual operation of the device is not possi ble boxingRank Hierarchy level 1 Unit 0 8 counterRefreshTime Refresh time ms for the 1000 Numeric Pilot Line Manager to ask for new counter values from the PLC Version A 45 242 6 Preparation for Production A 3 6 heartBeatPLCTime Time ms for the PLC to 1000 Numeric check the connection to the IPC heartBeatPilotTime Time ms for the Pilot to 1000 Numeric check the connection to the PLC internalFormats PLC to administer internal a Checkbox formats ip IP address of the device Valid IP address logLevel Setting of how much data IN
134. gement settings press Production gt AI Management 226 242 Version A Appendix 14 Format State Lot number Line ident PCE 3S a a a ea TSO PRODUCTION Al Management SS a e e a E CODE 01 21 17 10 i T CODE 01 21 00 01 02 10 11 12 13 15 17 20 21 0 0 0 0 0 0 0 0 0 0 0 0 0 SSCC GTIN CIP CONTENT GTIN BATCH LOT PROD DATE DUE DATE PACK DATE BEST BEFORE USE BY OR EXPI VARIANT SERIAL NUMBER NUMBER NUMBER NUMBER ISO646 DATE DATE DATE DATE DATE n18 n14 n13 n 1 n14 x 20 yyMMdd yyMMdd yyMMdd yyMMdd yyMMdd NUMBER n2 IS0646 171 Figure Production gt AI Management List of Application Identifiers x 20 NSS SS SSSSSSSS8 i viii TLL yy Al Name Description Min Max Type Format DMX Datamatrix Code O 255 CODE 01 21 17 10 BC GS1 BARCODE128 GS1 128 Barcode O 255 CODE 01 21 CO CODE128 CODE 128 Barcode O 255 CODE HR HUMAN READABLE Human Readable Text O 255 CODE 01 21 RF RFID EPC EPC Code O 255 CODE HAS ASSEMBLE Al assembling data field 0 255 CODE 00 SSCC SSCC Serial Shipping 18 118 NUMBER nls Container Code 01 GTIN Global Trade Item 14 14 NUMBER nl4 NUMBER GTIN 01C CIP Club Inter Pharmaceu 13 14 NUMBER n134n 1 tique 02 CONTENT GTIN GTIN of Contained Trade 14 14 NUMBER nl4 Items 10 BATCH LOT Batch or Lot NUMBER
135. gger generate new HC into printer B buf fer and also generate new serials into printer A buffer Position and order sequence of reader A2 and B2 is flexible Good bad IO signal of reader A2 and B2 are merged to eject after last reader position mode BUFFERED_PRI HC_ LINKING_ LINKING_ NTER PRINTER READER READER readOnly no no lineformat 21 21 21 R21 SN mapping Use case 5 Printer A prints china serials printer B prints helper codes HC reader A2 reads internal china serial SN and reader B2 link PLM generated HC with PLM china serial Both read ers must be triggered for all units and reader B1 trigger generate new HC into printer B buf fer and reader Al generate new serials into printer A buffer Position and order sequence of reader A2 and B2 is flexible Good bad IO signal of reader A2 and B2 are merged to eject after last reader position mode BUFFERED_PRI HC_ PRINT_ HC_ LINKING_ LINKING_ NTER PRINTER INSPECTION INSPECTION READER READER readOnly no no no no lineformat 21 R21 21 R21 21 R21 SN mapping Hand Scanner A 3 7 9 4 The hand scanner is editable under System Settings gt Edit device settings gt S elect lt hand scanner tab gt Atthe tab menu on the top you can switch between the screens SYSTEM SETTINGS amera PLC Honeywell 2D Scanner Name Description auto VerifyAggUnit automaticMode baudRate boxingRank comPort command Timeout debugMode Handscanner
136. ggregation readers ION Reader PARITY_READER Compares two or more equal pre printed Two or more parity reader All read external serials check for identical serials on a jers single unit Used for china code without PLM printed helper codes LINEFORMAT LINEFORMAT is no reader mode Itisa The reader mode settings from All read switch to move the reader mode configu the selected line format are ers ration from the global device setting to the line format Setting LINEFORMAT as reader mode in the device settings System set tings gt Edit device set tings gt reader Mode allows to define the reader mode per line format used Reader mode settings have to be made in the device details of the line format and are stored there ABS_AGG_READER ABS enhanced aggregation reader mode ABS_HC_AGG_READ ER ABS enhanced helpercode aggregation reader mode Smart Camera A 3 6 2 8 2 The Smart Camera reads barcodes data matrix codes and human readable text and compares it with the data received from the PLM When the data is valid the item is further processed If data is unvalid the item will be discarded The Smart Camera is editable under System Settings gt Edit device set tings gt lt select smart camera tab gt Atthe tab menu on the top you can switch between the screens Version A 59 242 6 Preparation for Production A 3 6 4 10 PCE VGL8_IP222 SYSTEM SE
137. gt 135 Version A 129 242 7 Production A 3 7 7 7 7 Aggregation with MAS The MAS aggregates child cases bundles or items to parent pallets A hand scanner sends the child serial numbers to the PLM which ads it to the pallet A printer prints a label for the pallet The label is then checked by a hand scanner and the pallet serial number is saved into the database with status verified Aggregation at the MAS is done by performing the following steps 7 7 8 7 7 8 1 Step Description Explanation 1 At the MAS monitor switch from PLMto t HRC AI Software using the switch button MPI switch button to use the HRC Al Software Interface 2 Use case hand scanner and scan the la After scanning the number of cases equal bels of the cases you want to aggregate to the predefined content size AI37 the label for the pallet will be printed automat ically 3 Use pallet hand scanner and scan the la The pallet label is verified bel of the pallet to verify it The different aggregation possibilities are achieved by appropriate settings at the PLM and at the corre sponding software interfaces of cameras and printers Examples for aggregation settings you find at chapter 7 7 8 gt 130 Manual aggregation actions are described in chapter 7 7 9 gt 135 Aggregation Examples In this chapter the most common examples of aggregation are described All settings given here refer to
138. hangeUsers USER may change yes no no no PLM PSM user settings Statistics useSiatistics Button lt Statistics gt yes yes yes yes PLM visible USER may access the statistics menu useStatisticsCounter Button lt Statistics yes yes yes yes PLM Counters gt visible USER may access the counters statis tics panel useStatisticsPQuality Button lt Statistics yes yes yes yes PLM Print quality gt visi ble USER may ac cess the print quality statistics maySeeErrorlmages User can see cam yes yes yes yes PLM era error images maySeeBuitonRe Button lt Remove Er no no no no move ror Images gt visible Errorlmages USER may delete er PLM ror images Production maySeeBuiion Button lt Produc yes yes yes yes Production tion gt visible USER PLM may enter the pro duction menu maySeeButtonOrder Button lt Order no no no no Testrun Testrun gt visible PLM mayStartProdOrder Button lt Start Pro yes yes yes yes PLM duction via Order gt visible USER may start production via order mayStarTestRun Button lt TestRun via yes yes yes no PLM Line Format gt visi ble USER may start a test run mayStopProdOrder Button lt Finish gt vis yes yes yes yes PLM ible USER may stop and close orders mayEditOrder Button lt Create edit yes yes yes yes PLM PSM Order gt visible USER may create and edit orders mayEditLineformat Button lt Create Edit yes yes yes no PLM Line Format gt visi
139. harmazentralnummer 7 7 NUMBER n7 7 PZN8 PZN_8 Pharmazentralnunmer 8 8 NUMBER n8 8 XO1 Custom Value 01 20 0 255 STRING X 255 X20 Fields based on Application Identifiers can be defined with Regular Expressions see chapter 13 gt 218 Fields based on date values can be defined with Month name lists MNL and with Date time patterns see chapter 13 gt 218 14 4 Regular Expressions Construct Matches Characters X The character x 234 242 Version A Appendix 14 The backslash character On The character with octal value On 0 lt n lt 7 Onn The character with octal value Onn 0 lt n lt 7 Omnn The character with octal value Omnn 0 lt m lt 3 0 lt n lt 7 xhh The character with hexadecimal value Oxhh uhhhh The character with hexadecimal value Oxhhhh t The tab character u0009 n The newline line feed character uOOOA r The carriage return character u000D f The form feed character u000C a The alert bell character u0007 e The escape character u001B cx The control character corresponding to x Character classes abc a b or c simple class Aabc Any character except a b or c negation a ZA Z a through z or A through Z inclusive range a d m p a through d or m through p a dm p union a z amp amp def d e or f intersection a z amp
140. ile gt open Export To export the second signature xml file press System Settings gt Second signature ac tion configuration or Second signature message configuration gt ex port 10 4 Importing ERP Data over XML Configuration Within this menu you can define the paths where the Pilot Line Manager gets order and product data of an XML document 186 242 Version A 4 10 System Settings 10 PCE Format State Lot number Line ident eoa SYSTEM SETTINGS I I I 2 ERP data over XML file import settings Order xPath parameters XML XPATH Product xPath parameters Rank o Name XML XPATH 142 Figure System Settings gt Importing ERP Data over XML Configuration Press Add and select a new path for the XML configuration and confirm 10 5 Email Notification The email notification allows informing users about internal error messages via email The email notification is implemented as a device class Thus a device has to be created in order to use it Create a device Name the device Email_Notification How to create a device see chapter 6 2 4 gt 42 Creating a Device gt 42 Select PCE EMAIL NOTIFICATION as Class name Press OK Version A 187 242 10 System Settings 4 10 PLM TEST _ eisai ET PCE Format State Lot number Line ident gB Add new device Enter new device for line local DEEE Email Notification cas rame IMMY_ME00L Device Owner Weigh
141. ils Add the field SER ALGO if not existing Assign the desired algorithm to the field SER ALGO serialization algorithm Algorithms e INC Each serial number is increased by 1 to the previous one e INCI INC999999 Each serial number is increased by 1 999999 to the previous one e INCRND1 INCRND999999 Each serial number is increased by a random number between 1 999999 both included to the previous one e IMPORT The serial numbers from a list are used which have previously been imported from a com pany resource planning system ERP system Enter the desired length of the serial number in the field SER LENGTH maximum 20 7 7 Aggregation A 3 7 8 All actions concerning aggregation are recorded automatically into the database Dependencies between aggregation units and serial numbers are recorded Uniqueness and validity of serial numbers are checked constantly across all ranks and actions This permanent control guarantees traceability of each product and overview about the whole production line 7 7 1 Functional Principle of Aggregation A 3 7 8 1 Aggregation is the classification and capture of the smallest units e g folding boxes fo higher rank units e g bundles cases and pallets At each aggregation rank unambiguous assignment of units to parent child aggregation ranks is done The identification of the units is done by printing on the unit itself or by printing on labels which are affix
142. ing any data at the terminal This functionality can be set under the system settings 20 242 Version A 4 10 The PLM Workspace and Usage 4 If using an external keyboard the keyboard displayed on the screen can be switched off for the duration of the registration of the user by pressing Keyboard Screen Keeyboard can be disabled The screen keyboard can be disabled during registration of a user by pressing keyboard see chapter on logging in and logging off It can also be switched off globally for all users see chapter on system set tings Using Disconnect all connected devices are disconnected This is a debug function for the PCE maintenance technician PCE Format State Lot number Line ident Pharma vsin rapecar LOG OFF EE A A o 4 it Exit to OS System shutdown a a PILOT shutdown System reboot Do you want to log off 9 Figure admin active user button The following buttons at the logout screen are only displayed for administrator and engineer users e Exit to OS e System shutdown e Pilot Line Manager shutdown e System reboot The supervisor and operator do not see any additional buttons at the logout screen Select one of the func tions and confirm with OK or directly confirm with OK to log off Version A 21 242 4 The PLM Workspace and Usage 4 10 4 5 Input Function Easy operation of the PLM by fingertip is possible thanks to the 15 inch touch di
143. ings gt select PLC gt Import Export Press Import all settings The screen looks as follows b 0 2 2 S PCE Format State Lot number Line ident g Morowo SYSTEMSETTINGS SAM SS SS CTT i SCS_PLC MAS_CaseScanner MAS_ Printer MAS_PalettScanner MAS_GlobalScanner1 ABS_MPC ABS_Printer ABS_Scanner ABS_PLC scs_MPC SCS_Printer DMS _Printer RFID_Reader DMS_SCA DMS_GlobalScanner1 eRe DMS_UPS o C a A PLC Export i all settings Import all settings S S7 200 DMS_PLC_plc_all xml v p 34 Figure System Settings gt Edit device settings gt select PLC gt Import Export gt select file Select the XML file suitable for the PLC version and press Open Version A 47 242 6 Preparation for Production A 3 6 4 10 6 2 6 2 Parameters At the following screen you can edit the PLC parameters Setting parameter globally If you want fo set a parameter globally for all line formats settings are not editable at the line format set a checkmark at its checkbox Then the values have to be entered here at the system settings Setting parameter locally If you want fo change the parameters locally at the line format settings have to be set at the line format set no checkmark at ifs checkbox Then the values have to be entered at each line format Setting a checkmark makes parameter global Setting no checkmark makes the setting local e Global e Local at device C The screen looks a
144. inter KBAMetronic Printer LinxLaserSL301 Printer Logopack_LAN Printer Logopak_VLP110 Printer MI_Cimjet Printer Ml_Labelpoint Printer Ml_SmartDated Printer Metapace_Scanner Scanner Metronic_AJC Printer Metronic_AJD Printer Motorola_Scanner Scanner OCS_Weigher Checkweigher OpenDate Printer OpenDate_Odin Printer PCE_ABSPLC PLC PCE_DB_WATCHDOG Tool PCE_DIALOG Tool PCE_EMAIL_NOTIFICATION Tool PCE_EXPORT_DATA Tool PCE_HRC Reader Version A 225 242 14 Appendix 4 10 PCE_HRC_VDMAXML Reader PCE_MPC Reader PCE_MPC_VDMAXML Reader PCE_MSC Reader PCE_MSC_PRC Reader PCE_PCP Pilot Central Palletizer PCE_PLC PLC PCE_PSM_Exporter Tool PCE_SMC Reader PCE_SMC_PRC Reader PCE_VGL6 Reader PCE_VGL7 Reader PCE_VGL8 Reader PLM_Slave Mode Pago Printer Palletizer_Extension Tool Rea_HRpro Printer Redcube Printer Rockwell_PLC PLC Sato_e_Pro Printer Siemens_PLC_MPI PLC Siemens_PLC_PPI PLC Siemens_PLC_TCPIP PLC Snitcher PLC TampoPrint_SPS Printer UPS UPS VJ_1510ClJ Printer VideoJetDataflex Printer Wolke_m600_Advanced Printer Zebra_17Oxilll Printer 14 3 Al Management A 3 7 2 12 Within this menu you can adapt the Pilot Line Manager to your particular requirements If the checkmark in the column enable is set the application identifier Al is activated will be recognized and can be used by the PLM To edit the Al Mana
145. ion A 167 242 7 Production A 3 7 4 10 PCE Format State Lot number Line ident gB Prerna Vison nspedion E E L Aaa o eoinin Start SIM C PCE Domino_Simfiles nternimessages Browse Labels on the printer 1hiocv MSG 1H2ocv MSG 1h30cv MSG 1H30cvidm MSG 2d_code_fix msg 2d_code_var msg 2d_fix3zeilig msg 2d_fix4zeilig msg 2d_var3zeilig msg 2head_1dm_3ocv MSG 2head_1dm_3o0cv1 MSG 2head_1dm_3ocv2 msg 2head_1dm_3ocw msgq 2ocvidm msg 30mm msg ay Refresh directory Send selected file Send all files 1hiocv 1H2o0cv 1h3ocv 1H30cv1dm 2d_code_fix 2d_code_var 2d_fix3zeilig 2d_fix4zeilig 2d_var3zeilig 2head_1dm_3ocv 2head_1dm_3ocv1 2head_1dm_3ocv2 2head_1dm_3ocw 2ocv1dm 30mm Get selected file Get all files Reset ink level 135 Figure Home gt Domino Printer during production At this menu you have the following options e Start SIM Start printer simulation software e Browse Select path where the software for the APS printer simulation software can be found pu e Refresh directory Refreshes the displayed directory Send selected file Send selected file to printer Send all files Send all files to printer Get selected file Send selected file from printer to IPC Get all files Send all files from printer to IPC e Reset ink level Reset counter for the ink level after change of ink cartridge 7 9 7 Camera Menu during Production A 3 7 9 7 The camera menu during production
146. ion A 213 242 12 Backup and Restore Settings A 3 11 4 10 12 5 Backup PLC Settings To backup the PLC settings you must take screenshots of the settings screen Press System settings gt Edit device Settings gt Select PLC Scroll down until the bottom The screen looks as follows PCE Format State Lot number Line ident g Prarmaysonispeon SYSTEM SETTINGS EE TS EY ERT ii 200 10 500 og 168 Figure System Settings gt Edit device settings gt Select PLC Press Import Export The screen looks as follows 214 242 Version A 4 10 Backup and Restore Settings A 3 11 12 PCE Format State Lot number Line ident s orvo SYSTEM SETTINGS I iS SS Ca scs PLC MAS _CaseScanner MAS Printer MAS _PalettScanner MAS_GlobalScanner1 4 WAN ABS_MPC ABS_Printer ABS_Scanner ABS_PLC SCS_MPC SCS_Printer DMS Printer RFID_Reader DMS _SCA DMS _GlobalScanner1 DMS_PLC DMS_UPS Siemens PLC TCP Import Export Menu Export Export Export Export Export all settings parameters messages counters teach parameters Import Import Import Import Import all settings parameters messages counters teach parameters 169 Figure System Settings gt Edit device settings gt select PLC gt Press Import Export Press Export all settings For import of XML files see chapter 6 2 6 1 gt 47 12 6 Reestablishing the Default Settings of the Devices System You can reestablish the default setting
147. ion for Production A 3 6 4 10 PCE Format State Lot number Line ident g SS EE es c PCE 2012 OCR OCV and code reader V 6 217 05 530 0 ID 0300496 Main menu ET Product management SE New product o 2015MA23 wr 221752E Product Name Logged in Admin 60 Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold gt OK gt Yes select font memory gt No gt Next You can return to production or add a new control window To add another control window press Add con trol window You will be redirected to step 11 To return to production close the Product management dialog by pressing x and press Production at the Main Menu dialog 6 2 8 5 High Resolution Camera The High Resolution Camera is editable under System Settings gt Edit device settings gt select lt megapixel camera tab gt At the tab menu on the top you can switch between the Screens 78 242 Version A 4 10 Preparation for Production A 3 6 6 PCE Format State Lot number Line ident SYSTEM SETTINGS I i ES Cia V PallettPrinter Pharma Vision Inspection BundleScanner null CasePrinter V BundieTablePrt BundlePrinter Scanner Handscanner Belge Description ConnWatchDog TC 10000 a
148. ioning a unit the unit itself and all associated child units are decommissioned Validated status is set to 0 When a unit is decommissioned this means the serial number stays verified at the database but blocked and it cannot be used until it is commissioned again gt E g There is an aggrega tion item in bundle in case in pallet It is subsequently found that for some items of the case the wrong folding boxes have been used So the whole pallet is decommissioned and wrong items can be separated later Printed 1 Verified 1 validated 0 commissioned 0 aggregated 0 1 Version A 127 242 7 Production A 3 7 4 10 Commission Commission is used to unblock units or serial numbers re Printed 1 spectively that have been decommissioned before in order to Verified 1 reuse it validated 1 commissioned 1 aggregated 0 1 Destroy Destroy refers to an aggregated unit items cannot be de Printed 1 stroyed When destroying a unit this means the last aggrega Verified 1 j tion is reversed deeper aggregation ranks remain The label z i has to be discarded and serial number is decommissioned validated O commissioned 0 aggregated 0 Cacao ee i ajin oe aj i Le BY 7 7 5 Aggregation with ABS The ABS aggregates child items to parent bundles A HRC sends the child serial numbers fo the PLM which ads it fo the bundle A printer prints a label for the bundle The label is then ch
149. ions e Data Matrix Station DMS e Advanced Bundle Station ABS e Shipping Case Station SCS e Manual Aggregation Station MAS Code Reading Automatic reading is done by the following devices e Smart Camera SMC Sequential reading of codes and OCV e High Resolution Camera HRC Simultaneous or sequential reading of codes and OCV e Comparator VGL Laser scanner Sequential reading of codes Manual reading of codes can also be carried out using a hand scanner Offset Rank and Child Rank At performing aggregation steps important settings are the offset rank and the child rank Their meaning is listed at the following table Name Explanation Example Setting of example Offset Rank The number of the rank E g Items come from Offset rank setting at where the labels that have rank and have to be rank3 station is rank1 to be scanned come bundled at rank2 from Child Rank The rank in which the E g Items come from Child rank setting at items that have to be ag rankl have been bun _ rank station is rank2 gregated were aggregated dled at rank2 and have to before scanning be aggregated to a case at rank3 Serialization Aggregation Preconditions To perform Aggregation at the stations the following must be given e Production is running via order e Aggregation settings have to be made at the PLM and possibly at the corresponding software interface from camera and printer
150. ique We recommend to allocate the IP addresses as in the folowing example e The devices should be destinguished by the 4 byte Starts from 215 and increment by one for each de vice throughout the line 92 242 Version A Preparation for Production A 3 6 6 a DMS ABS scs MAS gt PC 192 168 100 200 192 168 101 201 192 168 102 202 192 168 103 203 Cameral 192 168 106 215 192 168 102219 Printer 192 168 100 2 192 468 102 2 Camera2 192 168 104 216 192 168 10 PLC 192 168 100 250 192 168 101 250 192 168 102 250 A A A 192 168 10 b DMS PC 192 168 100 200 IP2 192 168 101 200 IP3 192 168 102 200 IP4 192 168 103 200 6 3 4 COM Interface IPs 6 3 5 A special case regarding IP addresses are devices with Com Port interfaces e g RS232 These are con nected via a com server All devices connected to a com server use the same IP addresses and are distin guished only by their port The IP Address allocation or the port allocation respectively has to be done at the W amp T Comport Redirector software For more information about the software see the corresponding manual or the help within the program The following table shows an example of the COM Ports allocation Device Type Name IP Address Port Description COM port
151. istics es ser admin istrator ood AY Format Default Overall 4 Log out D 9 29 10 AM 41312013 118 Figure 0Offset is good 7 8 4 7 8 5 Printer Offset is too Large Small Indication Error Message Label is protruding from the bundle Description The printer of the ABS applies the label on the bundle If the offset is too small the label is tagged to early on the bundle if it is too large the label is tagged too late on the bundle Solution The label has to be centered at the bundle Action Press Production gt Add Edit Line Format gt Choose line format gt Devices gt Select ABS PLC Estimate offset in mm Subtract offset from the actual value at the offset field and enter new value Start production and test the new offset If necessary repeat these steps till bundles are centered at the screen Ejector Offset is too Large Small Indication Error Message Ejection of erroneous bundle is triggered too early too late Description 150 242 Version A Production A 3 7 7 7 8 6 7 8 7 Bundles with erroneous labels are ejected automatically by the ejector If the ejector is triggered too early too late the ejection can fail Solution The ejector offset has to be adjusted to the right value Action Press System settings gt edit device settings gt ABS PLC gt Teach Estimate offset in mm Subtract offset from the actual value at the field
152. itial screen and scrolled down The settings can be configured PCE Format State Lot number Line ident B mucas SYSTEMSETTINGS M E E CT Printer Camera Handscanner APS Printer Name Description ath CAPCE Domino_Sim PLCName Printer automaticly e boxingRank buffer internalFormats 192 168 100 230 40 Figure System Settings gt Edit device settings gt select lt APS Domino printer tab gt Version A 53 242 6 Preparation for Production A 3 6 4 10 PCE Format State Lot number Line ident Ss ror mam SYSTEMSETTINGS rm mn ccm Printer Camera Handscanner APS Printer gt boxin g Rank buffer internalFormats ip 192 168 100 230 needDeviceFormat port printerMode printerUnit 02 BUFFERED_PRINTER 4 showDeviceFrame 41 Figure System Settings gt Edit device settings gt select lt APS Domino printer tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these func X Ki Ki tions Parameter Description Default value Allowed values Name Name that has been assigned in the de Alphanumeric vice management settings Description Optional description Alphanumeric APSSIMPath Path where the APS simulation software Valid Path can be found PLCName Name of the printer for the PLC Drop down list au
153. its mayOrderSN USER may order se no no no no PLM rial numbers mayEditNum USER may edit serial no no no no berRanges no ranges PLM mayBookuUnits USER may commis no no no no PLM sion and decommis sion Serial no mayDeaggUnits USER may deaggre no no no no gate packaging units 222 242 Version A 4 10 Appendix 14 maySeeAggClose USER may see ag no no no no Exist gregation button to PLM finalize parents and print label maySeeAggHir USER may see hier no no no no PLM archy screen maySeeAggInfo USER may see hand ino no no no PLM scanner information screen maySeeAggList USER may see hand no no no no scanner aggregation screen maySeeAggOpen USER may see ag no no no no Exist gregation button to PLM open and edit exist parents mayXmitOrderResult USER may send pro no no no no PLM duction data to SAP useSQLAdminMan USER may use SQL no no no no ager admin panel PLM mayDestroyUnits User may destroy no no no no PLM Aggregation of Units accessPSA USER may login at no no no no PSM PSM mayAddAls User may add new no no no no PSM application identi fiers mayEditAls User may edit new no no no no PSM application identi fiers and define de pendencies between Als mayDeactivateAls User may activate no no no no PSM deactivate applica tion identifiers mayAddOrders User may crea
154. master device Log Level The logLevel parameter of each device setting allows to control how many log data is produced and saved to plm log A per device setting allows debug logs only for a limited scope namely the specific device Possible values are e TRACE all possible log data is logged Use this log level only for a limited time e DEBUG less than TRACE is logged e INFO Default level less than DEBUG is logged e WARN warnings and error messages are logged less than INFO is logged e ERROR only error messages are logged 6 2 5 Press reconnect after Login log off After login log off from devices the button Reconnect on the tab System must be pressed Deleting a Device To delete a device select it atthe Device table for line screen see Chapter 6 2 3 1 P 39 and press Remove If a device is still linked to a line it is not possible to delete it The following error message appears Device is linked to a configuration Confirm the message by pressing Confirm and deactivate the device at the line or delete the line format 44 242 Version A Preparation for Production A 3 6 6 6 2 6 PLC PCE Pharma Vision Inspection Format SYSTEM SETTINGS State Lot number Line ident 32 Figure System Settings gt Edit device settings gt Select PLC tab At the PLC tab scroll down With the buttons at the lower part of the screen you can call up the correspondin
155. megreine emm 2013 01 12 08 50 09 SY TS p 12 01 13 08 50 G m 6 Menu for newly added product 174 242 Version A 4 10 How Tos 8 PCE Format State Lot number Line ident i as g o marovo PRODUCTION CS CE NE E cen Product 033460405 0100 Rank Application ID 4 kanm 12 01 13 08 50 7 i x LEER EE 7 Add new product field for new product 8 Select GTIN product field 9 Assign Rank 1 PCE Format State Lot number Line ident B meem PRODUCTION M I Product 033460405 0100 Ranka Appl Add new product field Enter new field for produc 30405 0100 Rank 1 Unit hg App ID 01 GTIN Format n14 12 01 13 08 50 AN Version A 175 242 8 How Tos 4 10 10 Define value for GTIN variable State Lot number Line ident PRODUCTION P SS CS eS Product 033460405 0100 Rank Application ID 1 01 GTIN 00300744339023 l k 4 ii i 11 Add further Product filed for new product 12 Once again select GTIN Product field 13 Assign Rank 3 176 242 Version A 4 10 How Tos 8 PCE Format State Lot number Line ident Ss Soe PRODUCTION as res ee cues Product 033460405 0100 Ranka App Add new product field lt 1 01 GTIN Enter new field for product 033460405 0100 Rank 3 Case 5 A App ID 01 GTIN Format n14 12 01 13 08 52 14 Define value for GTIN
156. month name list System information Remove Save error images Logfile Management User Management dd Rights Groups o Qa E o a gt P lt User gt Groups Rights Change password Delete 16 242 Version A 4 10 The PLM Workspace and Usage 4 Main menu Backup Backup Logfile Backup Camera Formats Start Production via Order Test Run via Line Format Add Edit Order Add Edit Line Formats Add Edit Product Order Results Create Report Al Management Reset Order Status Move Order to Line Statistics Counters Print Quality Show Error Images DB Statistics Home Confirm a O Q E Q Ef 3 Help 4 2 Screen Elements Overview The following figure shows the appearance of the PLM Interface The example shows the device set tings screen Version A 17 242 4 The PLM Workspace and Usage PCE Pharma Vision inspection SYSTEM SETTINGS MAS Zebra ow MAS Handheld Pallet ABS LAS200 ABS Zebra ABS PLC SCS Camera XMV PLC XMV Camera XMV handheld XMV ups Siemens PLC TCP shiftRegister shiftRegisterRefreshTime showDeviceFrame StatusBitWaitTime watchDogTime writeCounters Lot number MAS Handheld Global SCS PLC XMV Wolke Parameters Messages Counters 5 Ji Export 10 02 AM Apr 17 2013 Line ident i CS Zebra ABS Camera e 6 Figure Sys
157. n be assigned to a user 5 1 User Management A 3 5 1 To open the user management press User Management atthe menu panel on the right hand side of the screen At the overview you can select the user you want to edit or you can create a new user PCE Format State Lot number Line ident gB Promoveren USER MANAGEMENT G CS CS E i User Management 17 Figure User Management 5 1 1 Creating a New User To create a new user press Add The following screen appears Version A 27 242 5 Administration of Users and Groups A 3 5 4 10 PCE Format State Lot number Line ident Frcs USER MANAGEMENT 3 User Management Add user Password I User has to change password at next login 18 Figure User Management gt Add Enter the new username a password and confirm with OK Choose a secure password The password strength corresponds to the security of the password A secure password contains lower case and upper case letters numbers and also special characters 5 1 2 Editing a User Account After you have selected a user fo edit see chapter 5 1 gt 27 the following screen appears 28 242 Version A 4 10 Administration of Users and Groups A 3 5 5 PCE User Management Format State Lot number Line ident B Peme USER MANAGEMENT P i I E lt Note Supervisor Account valid until MM User has to change password at next login E locked 19 Figu
158. nformation 2 Scan the item and check the status valid 3 Status valid O Throw away rework the item Status valid 1 Press decommission and check if the status valid changes to 0 Throw away rework the item Reprint a Case or Pallet Label H 2 4 Press Home gt Hand scanner Global gt Show Hierarchy 2 Scan case or pallet label or select label to be reprinted within the hierarchy tree 3 PressPrint label Serial number can be the same or different serial number depending on system settings 178 242 Version A 4 10 How Tos 8 PCE Pharma Vision Inspection 0_HANDSCANNER Format State Lot number Line ident 0_Handscanner HIERARCHY Hierarchy of order sop phillips with status RUNNING O Orphaned Bundle Reprint Label gt Case SSCC 10000000 Case SSCC 10000000 gt Do you want to reprint Case label with automatic printer 3_Printer DO Case SN WE Case SN Case SN Case SN Le Case SN Case SN O Case SN Case SN 0000000000 0000000000 0000000000 00000000000521 GTIN 00000000000513 GTIN 00000000000512 GTIN 00000000000503 GTIN 00000000000502 GTIN Yes No 21111111111110 VALID 2 21111111111110 NOT VERIFIED 0 21111111111110 VALID 2 21111111111110 NOT VERIFIED 0 21111111111110 VALID 2 8 2 3 8 2 4 8 2 5 8 2 6 Show active Decommission Aggregate Destroy Print Label o
159. nnected units and all occurring incidents will be recorded in a protocol file order protocol The following screen appears PCE Format State Lot number Line ident Fomine PRODUCTION I SS a Order status 2000 of 20 pack Rank Application ID 10 BATCH LOT x 20 8127275882 17 USE BY OR EXPIRY MMlyyyy 2013 04 04 DMX 01 21 17 10 01 GTIN n14 00000000000000 21 SERIAL x 20 R01 SER ALGO x 20 INC R03 SER LENGTH n2 12 WNN 96 Figure Production gt Start production via order gt select order Next i Version A 117 242 7 Production A 3 7 4 10 USE BY EXPIRY At this field use the following date format to input an expiry date yyMMdd Press Start Production The production starts To stop the production press Finish After the machine was stopped manually it has to be started manu ally fo resume the production Starting automatically is not possible Only completed orders are displayed Only released and completed orders will be available in the list displayed on the screen 7 5 2 Starting Production via Order gt Test Run Only data from the selected order are used Serial numbers are assigned but not saved into the database Press Production gt Start production via order Select the order which contains the val ues you want to use The following screen appears PCE Format State Lot number Line ident sg Pharr son inspection PRODUCTION E CD CS CS o Starting or
160. o line numbers to order 71 71 Figure Production Depending on the respective user rights the following operations are available from here Name Function Start production via order Choose an order and start the production Test run via line format Choose a line format and start a test run Add edit order Add or edit an order Add edit line format Add or edit a line format Create edit product Create or edit a product Order results create report Create a report of order results Al management Enable disable Al management data Reset order status Reset the status of an order 94 242 4 10 Production A 3 7 7 Move order to line Move order to produce it at another line Move serial numbers to order Moves unused serial numbers to another order 7 2 Line Format A 3 7 2 The line format contains the settings for all used devices at a line Here the fields and permitted values of each device are defined Before setting up a line format ensure that e camera formats are created e a print format is created Please note For High Resolution Camera a default format is used Open Displays a HTML view of the generated report 7 2 1 Line Format Setup Procedure At the setup of a line format you have to perform the following steps Step Action Explanation Add line format See chapter 7 2 3 gt 96 2 Edit line format See chapter
161. ol lowing screen Version A 199 242 10 System Settings 4 10 PCE Format State Lot number Line ident B Pharma Visoninspecion u A oo Devices Figure Home Possible states are e ONLINE slave connected e OFFLINE slave not connected e RUNNING STARTED active e SUSPENDED To be continued later The slave indicates a connection to the master by an icon in the status bar on the lower side of the screen Possible states are Symbol Meaning Description Slave offline Slave is switched off or slave is VORRN physically not connected to the Slave connected to master Slave is not connected to the mas ter and ready for production 10 9 5 Slave Settings At the master station the slaves are editable under System Settings gt Edit device set tings gt select slave at the tab menu There you can view and edit slave specific infor mation See the following screen 200 242 Version A 4 10 System Settings 10 PCE Pharma Vision Inspection SYSTEM SETTINGS dms ups dms scanner global Format State dms wolke dms pic SCS Slave Lot number ES ES CS ES Line ident dms smc front MAS Slave im 0 Global 192 168 102 202 ISCS Slave 155 Figure System Settings gt Edit device settings gt select slave at the tab menu 23 pceadmin Parameter Description Def
162. on A 3 7 7 DMS Item ABS Bundle SCS Case O N oO 2 8 i a 2 2 Cc 2 pe ep c oO N Printer Sends back results D Sends ref codes Serial numbers PLM esi agile lge 3 gz Oo 2 o gt Dn T o E fo on og Ola z ga als Ee a als se 2 N E 2 S 2 g o0 O oj jS D ge 2 e ge o fa Clio os D Clin i Z op N 9 a N S a Alle A N a7 DB Sends ref codes PLM compares if Sends print job Sends ref codes Sends back results 1 106 Figure Item Bundle Case by reading bundle labels Pallet At all aggregation stations ABS SCS and MAS the labels of the units aggregated before are read This is the most frequently used procedure For this example you have to make the following settings the order or at the product Station Where to edit Settings Explanation DMS At start of the production or at Enter agg GTIN for rank2 One GTIN for each rank the order or at the product At the line format Enter item dimensions Offset rank Child rank ABS At start of the production or at Enter agg GTIN for rank2 One GTIN for each rank At the product and at the PLC Enter item and bundle dimen sions Production gt Edit Line Format gt Devices HRC laser scan ner Offset rank 1 Before scanning is done the labels that have to be scanned are aggregated at rank DMS Child rank 1
163. ontrol trackntrace Launcher init Launcher java 285 at de pharmacontrol trackntrace Launcher lt init gt Launcher java 112 at de pharmacontrol trackntrace Launcher main Launcher java 697 50 623 ERROR main PilotErrorHandler 29002 Cannot connect device PLC on COM 09 494 INFO AWI EventQueue 0 PilotErrorHandler User pceadmin successfully logged in 25 341 INFO AWI EventQueue 0 PilotErrorHandler Month name list configuration imported successfully from file C Users s 148 Figure System settings gt System information gt System logging tab Debug Mode This button switches the PLM temporarily to debug mode When restarting the PLM it will be switched to normal mode 10 8 Remove Save Error Images At this screen you save error images or remove error images that are no longer needed Press System Settings Remove save error images to get to this dialog Select an image and save it with the Saveor remove it with Delete Version A 193 242 10 System Settings 4 10 PCE Format State Lot number Line ident manavi SYSTEM SETTINGS I TS TG CMG lt Remove Save error images TESTRUN local test serial 001 test serial 004 test serial 005 test serial ocv 001 test_03 test 04 test 05 149 Figure System Settings gt Remove save error images 10 9 Master Slave Feature From version 4 10 the PLM is provided with a Master Slave feature which allows fo perform several aggre gation steps inde
164. or scan pallet label 5 Confirm with OK Aggregate pallet to Shipment H 3 9 1 A shipment is rank 5 2 Quantity of pallets for shipment has fo be high enough fo ensure each shipment has to be closed manu ally This means the content count Al 37 must be higher than the possible number of pallets at the ship ment to ensure a SSCC label is printed Aggregate Item to Case at MAS H 3 10 1 Select Home gt Hand scanner Global gt Show aggregation 2 Select Case Rank3 and Aggregate 3 Scan items 4 Select Aggregate 5 Select Close 6 Select Print new Label The screen looks as follows 7 Enter content size of new case and press Enter at the keyboard 8 A case label will be printed 9 Verify label with hand scanner 10 Close the case and apply the label fo the case 180 242 Version A 4 10 Special Applications 9 9 Special Applications 9 1 Communication with Pilot Site Manager A 3 8 1 PLM and PSM commonly write and use the same database These data are permanently updated by both systems PLM and PSM use common Database Upload of new aggregation to Pilot Site Manager PSM happens automatically by storing data to the data base and needs no manual action No reprocessing after upload to database When data is already sent to the ERP System by PSM aggregation flagged it is not possible fo reprocess It is possible to apply format settings to the PLM that were pre configured in th
165. ore you can set the formats See chapter 6 2 gt 37 Some devices manage their formats by their own this means editing the settings of these devices is not done af the line format The path for changing the settings for these devices is as described in the following table Name Function HRC Ej MPT At the monitor from the station where the HRC is installed switch from PLM toHRC AI Software using the switch button SMC At the PLM go to the Home screen and select the SMC PLC Press System settings gt Edit device settings Devices that manage their formats by their own do not have the possibility fo load the formats into the PLM but need to be activated see below Activate device To use a device at a line format it is essential fo set a checkmark at the activated checkbox put in a name for the device and set the variables Version A 97 242 7 Production A 3 7 4 10 Set a checkmark at the activated checkbox enter a name for the device and set the variables Select the wished line format from the list See chapter 7 2 4 gt 96 and press Devices The following screen ap pears Format State Lot number Line ident Name EE E iei 75 Figure Production gt Add Edit line format gt Devices For every used device you have to perform the following steps see also at the following screen Step Description Explanation Select a device From the
166. ot number Line ident RFID 1 Menu Show Show EPC History Debug Console 66 Figure Home gt RFID Reader At the RFID menu you have the following options e Show EPC History Shows the readings of the electronic program code EPC e Noise Level Shows the noise level of the RFID reader e Show Debug Console The debug console must be activated within the settings of the device It should only be activated for debug reasons 86 242 Version A Preparation for Production A 3 6 6 6 2 14 1 Show EPC History Pharma Vision Inspection Format _ State Lot number RFID 1 History Time UID lt lt First lt Previous Last gt gt 67 Figure Home gt RFID Reader gt Show EPC History e Time Time of the scan e UID Serial number of the transponder e EPC Hexcode of serial number and GTIN e GS1 Data Read GS1 data 01 GTIN 21 Serial number The last 1000 readings are stored Version A 87 242 6 Preparation for Production A 3 6 4 10 6 2 14 2 Noise Level Format Lot number Line ident eS 68 Figure Home gt RFID Reader gt Noise Level The menu helps positioning the antenna The noise level for the Feig Reader should be within 1 20 mV e Start Stop Start Stop of the recording 6 2 14 3 Show Debug Console Lot number Line ident 02 00 07 FF 6D 26 ED 02 00 OE 00 6D 00 02 2D 02 31 02 34 1D C0 02 00 07 FF 6D 26ED 02 00 OE 00 6D 00 02 2D 02 31 02 36 OF E3
167. oting 145 Treating Products after an Interruption 145 Avoiding Waste of Items after an Interruption 145 Use Wildcards globally for all Line Formats 145 Use Wildcards Line Format specific 146 HRC Offset is too large 149 Printer Offset is too Large Small 150 Ejector Offset is too Large Small 150 Scanner Offset is too Large Small 151 Processing Timeout at the MPI Software SCS 151 Device Options during Production A 3 7 9 155 Smart Camera 156 Check of Serial Number A 3 7 9 2 157 High Resolution Camera HRC 157 Hand Scanner A 3 7 9 4 159 Show Information 159 Show Hierarchy 160 Show Aggregation 161 Debug Console 162 Wolke Printer Menu during Production 162 Machine Settings 163 Version A Table of Contents 8 How Tos 9 Special Applications 9 1 10 System Settings 11 Statistics 10 1 10 2 10 2 1 10 3 10 3 1 10 3 2 10 3 3 10 3 4 10 3 5 10 4 10 5 10 6 10 7 10 7 1 10 7 2 10 8 10 9 10 9 1 10 9 1 1 10 9 1 2 10 9 2 10 9 3 10 9 4 10 9 5 10 9 5 1 Ink Level Settings Cleaning Wolke Cartridges Show in Process Control Label Preview Domino Printer Menu Camera Menu during Production A 3 7 9 7 PLC Installation and Setup Set up an Order H 1 3 Set up a Product H 1 4 Install a New PLM H 1 2 Installing a New PLM and Keep the Previous One Problems that can occur Manual Operations Handle Items at Power Failure or E Stop H 2 1 Reprint a Case or Pallet Label H 2 4 Continue
168. oup the authority of the higher group is valid e Members of the highest group level Level10 can sign each other e Users not related to any group get level O and cannot participate in second signature e Users related fo more than one group get the highest level among the levels of the groups 10 3 1 Activating Second Signature In this chapter it is described how to activate and assign the second signature feature To activate the second signature feature perform the following steps Step Description Explanation Press System Settings gt Edit Sys tem Settings 2 Set a checkmark at both checkboxes of the pa rameter SIO1 Second signature 3 Press Save To save the settings To assign the second signature query for an action message perform the following steps Step Description Explanation Press System Settings gt Second _ According to which you want to assign mes signature action configuration sage or action or Second signature message configuration 2 Press Import To load a second signature xml file Cif not pre viously done Version A 183 242 10 System Settings 10 3 2 10 3 3 3 Select the Second Signature xml file and press File will be loaded open 4 Set the checks At the checkboxes of the messages actions which need to be confirmed with a second sig nature 5 Press Save To save the settings 6 Restart the Pilot Line Manager After restart changes are valid Second Signa
169. owchart below See Figure 6 17 Aggrega tion with Smart Camera gt 61 Actions by SMC Capturing Items for Case A Case A filled Filling new case B Parameter Filling Case A Processing in SMC and PLM Save SNs to Subset Transfer SNs from Subset to Set Save SNs to Subset Capturing Items for Case B Case A complete Keep on filling new Transfer SNs from Set to PLM check and Aggregate SNs Save SNs to Subset Capturing Items for case B Case B Version A 61 242 4 10 6 Preparation for Production A 3 6 SISQUINUJELAS y _ ajajdwog aseo ym suaddey eym aes sjeubis Siu pays ase gnas eseo uado y jo ss vosd Bully ayy Buy pooo erea gt i poog eea gt i oee H lt jasqng o pmen ee IBA ita E SRANN EROS e g ase meu Zui uo daay Sal satiate Sater heeled tetera fetes cetera sets 4 1 l SS poo pes te ieqe7 SBD JU 8 9 ase ojebabbiy EJ 8 pue 49949 ai RE p hd lt E me m me m oee me e fae ae ae ae e a e E PEE men epee i poo5 aea gt i j pue a e eea gt yesqns o a ais _ JOQUINN eves en eae 8 se mau Sull DE eae o eea gt i yeogns o pen Bye Her sea AEN DSG 4 6 u1a3x Nd y se Zura j Aa Wld Wd 32S yasqns IJd Nd lege seg 4apeas uone a33e se JSW va ed yny 1
170. pendently within a line When using this feature one PLM works as master we recom mend the XMV Rank1 and all other PLMs work as slaves This brings the following benefits Benefits e The master is the only station within a line where the order can be created edited started and finished e f a fatal error occurs only one rank will be deactivated production can continue at the other stations e If fatal error occurs only the affected machine part has to be cleared of products not the whole line e During production only the needed stations have to be available other stations can be maintained Conditions e f master slave mode is used in a line there has fo be one master and all other stations have to be slaves Slaves are only alowed to suspend and continue orders if they were started previously by master Creat ing starting finishing and deleting orders is not possible from there e When an order is finished at the master the order is also finished at all slaves Devices are specific for each PLM Product data usermanagement and order data are valid for the en tire line e Local line caching is not supported in master slave mode e Slaves and master allways use the same database to avoid redundant data storage 10 9 1 Configuration of Master and Slave This chapter describes the configuration of master slave mode 194 242 Version A 4 10 System Settings 10 Preconditions e Connect each line to the databas
171. pport and Trainings At our website you find the latest information about our products and services Please visit www pharma control de For any requests please do not hesitate to contact us via email or phone Service line 49 0 6251 85 45 555 Email mtpce service mt com We provide extensive seminars and trainings that will help you get the most from your equipment Our ap plication seminars focus on industry and application issues Individual trainings can be arranged on de mand Please contact us to request your individual training Formatting and Meaning The formats used in this manual have determined meanings If they are used they denote the following Formatting Format Meaning PC Menu Paths Buttons at the screen surface fixed tab names names of screens and dialogs apostrophes Names of fields columns at the home screen checkboxes names of modes parameters lt angle brackets gt Wildcard for usernames wildcard for tab names of devices individual names can be assigned Availability of Buttons and Screens Always remember that many functionalities of the PLM need certain user rights This means if your screen does not offer buttons shown in the user manual it is likely that you need more user rights which have to be assigned to your profile by an administrator The usual way to assign user rights is to add a user to a user group Thus the user obtains all user rights belonging to that
172. product if you want to use the device settings of a line format in combination with an order that is not assigned to the line This could make sense if you do not wish fo save another line format To add or edit a new order press Production gt Add Edit order The following screen appears Format State Lot number Line ident PRODUCTION Order Management Order Order descr Line format Line f Descr Product Product descr 89 Figure Production gt Add Edit Order 7 4 3 The list on the right hand side of the screen shows all orders that are still open and not yet concluded Adding a New Order To produce an order it has to be created in the PLM Press Production gt Add Edit order If there are orders that have not yet been assigned these are shown in the list on the right hand site of the screen Select one of them to use it If you want fo create a new order press Add write the number into the Order field and confirm with OK The new order is now created To edit settings for the order see chapter 7 4 4 P 111 Existing production data can be reused Duplicates will not be accepted by the system However for ease of use the production data of an already existing not yet executed order can be taken over by entering data manually Version A 111 242 7 Production A 3 7 4 10 7 4 4 Editing an Order To edit an order press Production gt Add Edit Order
173. production PLC menu provides the information as in the following screen 170 242 Version A 4 10 Production A 3 7 7 PCE Format State Lot number Line ident B Pharma vison inspection E A A atmin Siemens PLCnull Firmware null Module null OoOO Names Y Count good Count bad Count total Wrong Code Reject Products Open Flap Camera good Belt speed control Set speed 138 Figure Home gt PLC during production Class name Siemens SPS IP SPS PPI Only the counters are displayed Version A 171 242 8 How Tos 8 1 8 1 1 8 1 2 How Tos This chapter contains step by step instructions for serialization and aggregation with PLM on a production line Installation and Setup Set up an Order H 1 3 Prerequisites Driver software has been previously installed Feature Background To set up an Order on a PLM system 1 Login 2 Press Production and then Add Edit order 3 Press Add Enter a name and select a line format Press lt 1 4 Press Details Enter values for order see chapter Order Management A 3 7 4 Verify Data If verification was completed successfully confirm with OK 110 Press 5 Pres 2 X Back Press Start Production via order Set up a Product H 1 4 Prerequisites Driver software has been previously installed Feature Background To set up an Order on a PLM system 1 Switch from overview to production mode PCE Format State Lot number Line ident g
174. pter Starting Production via Order gt Test Run gt 118 Use Values e Order Use order created in step 2 e Serial number Generator SGTINGenerator 6 Set Order State to 3 FINISHED see chapter Start Stop Production A 3 7 5 gt 116 7 Export Order Go to Management gt Order Management gt Order Export Select order created in step 2 and click Export 7 7 10 Manual Aggregation by Scanning a Barcode H 2 9 Manual aggregation actions can be performed faster by scanning a barcode that leads to the corresponding menu 7 7 10 1 Creating a Barcode Command It is possible to create a barcode individually via the website mentioned below 1 Go to http Awww morovia com free online barcode generator Version A 141 242 7 Production A 3 7 7 7 10 2 BARCODE Barcode Format Data to Encode 99 amp 9000 X dimension in pixels 9 w Bar Height in mils 7000 Rotation 0 ix Show Human Readable Tl Text GS1 128 UCC EAN 128 2 Select GS1 128 CUCC EAN 128 within the field Barcode Format 3 Enter desired code of the following list Example 99 amp 9000 for Show information within the field Data to Encode 4 Select desired x dimension bar height rotation and if human readable text should be displayed 5 Select Submit List of Commands The GS1 list of commands for barcodes contains a code for each data fo encode in accordance with the GS1
175. que product name 1 Press Enter on the keyboard The following dialog Live image appeors Version A 67 242 6 Preparation for Production A 3 6 4 10 PCE Format State Lot number Line ident Pharma Vision Inspection cc OCR OCV and Code reader 3i 05 530 0 10 0300496 Main menu r eee Bol Product management ira He Tine aH F New ref New AEE aa manni ee 2015MA23 wr 221 752E Change Password Product Name Logged in Admin 50 Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt en ter product name gt Enter at the keyboard Step Action 8 Select live Image 9 Place item underneath the Smart Camera The following screen appears 68 242 Version A 4 10 Preparation for Production A 3 6 6 PCE Format State Lot number Line ident Pharma vision Inspection c ocR Ocv and Code reader i Sir osis30 0 10 0300496 Live image with trigger 51 Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt en ter product name gt Enter at the keyboard gt Live Image Step Action 10 Select Next The following dialog Control appears Version A 69 242 6 Preparation for Production A 3 6 4 10 PCE Format State Lot number Line ident a LE a ST Cc PCE 2012 OCR OCV and code reader Vr6 217 05 530 0 ID 0300496
176. ra at the line format At the pa rameter settings the fields to be printed are defined 100 242 Version A 4 10 Production A 3 7 7 PCE Format State Lot number Line ident s amp s Pharma Vision Inspection PRODUCTION TEST48 E Eo pceadmin SCS_PLC MAS_CaseScanner MAS Printer MAS _PalettScanner k 4 WANN ABS_Printer ABS_Scanner ABS_PLC SCS_MPC scS_Printer DMS Printer DMS _PLC ABS_MPC Name Description DMO 01 21 17 10 fol aris 01 GTIN n14 Ocv1 17 USE BY OR EXPIRY flyyyy MM dd 21 SERIAL v20 10 BATCH LOT x 20 78 Figure Production gt Add Edit line format gt Devices gt Smart Camera Tab Execute the steps as described in chapter 7 2 5 gt 97 The parameters available depend on the selected preconfigured format Frequently used parameters are Parameter Column 1 Column 2 DMO Type of the data matrix code Formatting of the data matrix code OCV Type of the plain text verification Formatting of the plain text verification Code Barcode type Formatting of the barcode Pix Without meaning Without meaning 7 2 8 Device Settings at Line Format High Resolution Camera The screen and the table below show the setting options for the High Resolution Camera ot the line format Version A 101 242 7 Production A 3 7 4 10 PCE Linienformat Status Chargennummer Linienbezeichnung eee PRODUKTION V 3_V_Z
177. rder Command SHOWHR Ste Waiting for serial O_He Manually 11 19 AM May 21 2013 4 Confirm with yes 5 Verify label with the global case or pallet respectively hand scanner Continue Suspended Order H 2 5 1 Press Production gt Start Production via order 2 Press the suspended order order color is orange 3 Press Next gt Start Production Suspend an Order H 2 6 1 Press Production gt Suspend to suspend an order The order data stays active even if the system is switched off The order color gets orange within the order list 2 Press Continue to continue the order View Hierarchy H 2 7 1 Press Home gt Hand scanner Global 2 Press Show hierarchy 3 Scan label Hierarchy is shown Aggregate an Item to a closed Partial Case H 3 7 Press Home gt Hand scanner Global gt Show Hierarchy 2 Scan a valid and orphaned item 3 Press Aggregate 4 Enter SSCC of the partial case or scan case label Version A 179 242 8 How Tos 8 2 7 8 2 8 8 2 9 5 Confirm with OK 6 If content count is reached case is complete a label is printed automatically OR If content count is not reached case is incomplete continue with Partial case or pallet aggregation to close the incomplete bundle Aggregate a case to a closed partial pallet H 3 8 Press Home gt Hand scanner Global gt Show Hierarchy 2 Scan case 3 Press Aggregate 4 Enter SSCC of the partial pallet
178. rder data to the local cache To enable local caching e Set a checkmark in the checkbox at the parameter LCO1 in the system settings e Restart the PLM to apply the settings Creating a Device Before a device can be used in the system it has to be created in the PLM This chapter describes how to create and edit devices To create a device open the System Settings screen see chapter 6 2 1 37 and press Create edit devic devices are already created in the PLM Atthe Device table for line screen you see which 42 242 Version A 4 10 Preparation for Production A 3 6 6 PCE Format State Lot number Line ident moomo SYSTEM SETTINGS IS I SS a Device table for line local ECT 0 M600 DUMMY_M600 0 MPC DUMMY_MPC 0 MSC DUMMY_MSC 0 PLC PCE_PLC 4 wumi i i 30 Figure System Settings gt Create edit device add devic Sequence of Devices Sort At the column Sort you can assign numbers to the devices The sequence entered here will be adopted for the device bars at the home screen and for the tabs at the Edit device settings screen At this screen you have the following options Remove Inactivates the chosen device use this for example if a device is not used in any format Reconnect Reconnection if a device is lost Is only for PCE service staff and should otherwise not be used Press Add fo create additional devices The following dialog appears Add new device
179. re User Management gt Add gt OK The following options for the user can be set e User account valid until Here you can set how long the user account will be valid Enter a date After this date access is automatically blocked e User has to change password at next login At the next login the user is requested to change the pass word that was given by the administrator The password strength corresponds to the security of the password A secure password contains lower case and upper case letters numbers and also special characters e Locked A user account can be locked and released If a user no longer needs its account access can be locked If a user enters the wrong password several times number is depending upon system set tings the account is automatically locked Only users with specific rights can unlock the user account again With the buttons at the lower part of the screen you can call up the corresponding functions as described in the following chapters The table below gives an overview of these functions Name Function Groups Add the selected user to the desired group Rights Add the desired rights to the selected user Change Password Change the password of the selected user Delete Delete the selected user 5 1 3 Adding a User to a Group Select a user See chapter 5 1 gt 27 and press Groups The following screen appears Version A 29 242 5 Administra
180. ressing Yes the following dialog Font Memory appears Version A 73 242 6 Preparation for Production A 3 6 4 10 PCE Format State Lot number Line ident Pharma Vision inspection cc OCR OCV and Code reader 3i 05 530 0 10 0300496 Eoi Please choose an existing font or Ap s painan ee 2015MA23 wr 227 752E 56 Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt en ter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange con trol window gt OK At this dialog you have to choose the font memory you would like to use Step Action 17 Select ocrb The following dialog Prepare another control appears 74 242 Version A 4 10 Preparation for Production A 3 6 6 PCE Format State Lot number Line ident SS Gi ES A se c PCE 2012 and code reader V 6 217 05 530 0 ID 0300496 T ee 2015MA23 wr 221752E 57 Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold gt OK gt Yes select font memory To set another control window for the lt LOT gt field you have to repeat the steps 11 15 Step Action 18 PressYes You are automatically led back
181. roll down menus The table below gives an overview of these func Select lt UPS tab gt tions Parameter Description Default value Allowed values Name Name that has been assigned in the de Alphanumeric vice management settings Description Optional description 5 Alphanumeric boxing Rank Hierarchy level rank 0 Global Drop down list comPort Describes the COM Port the device is con Drop down list nected to COM1 COM30 USB logLevel Setting of how much data is logged INFO Drop down list TRACE DEBUG INFO WARN ERROR shutDown Determines whether the PC needs fo be Checkbox shut down in case of power failure showDeviceFrame Activates deactivates the display of the de Checkbox vice in the menu overview Comparator VGL7 VGL8 The UPS is editable under System Settings gt lt Comparator VGL7 VGL8 gt tab Atthe tab menu on the top you can switch between the screens Edit device settings gt select 84 242 Version A 4 10 Preparation for Production A 3 6 6 PCE Format State Lot number Line ident 3 SYSTEM SETTINGS Pharma Vision Inspection local pceadmin Printer Camera Handscanner PCE VGL 7 LAN gt VOL V7 0 009 Name Description aii autoVer i yAg jgUnit automaticMode boxingRank connectGui ip needDeviceFormat 65 Figure System Settings gt Edi
182. s fo be restarted The table below lists all parameters that can be set here 6 2 3 Table System Parameters ID Parameter Description Default Allowed values ADO Active Directory Name of the server with the Ac Alphanumeric Server name tive Directory ADO2 Active Directory Do Domain name of the server Alphanumeric main name with the Active Directory ADO3 Active Directory Search path in which the server Valid Path search path is found with the Active Direc tory ADO4 Active Directory Type of user admin amp objectClass Alphanumeric search filter user ADO5 Kerberos Use Kerberos authentication a Checkbox ADO6 JAAS login configu Configuration for Active Direc Valid Path ration file tory SUO1 Max no of wrong Maximal number of wrong lo 3 Numeric logins gins which locks further logins SU02 Time between wrong Time after a wrong login after O Numeric logins the count of maximal wrong lo gins is reset Version A 39 242 6 Preparation for Production A 3 6 SU03 Automatic login A user who is used if nobody is Username logged in SU04 Password strength Calculated value for safety of O 0 255 password O if password doesn t match with rules SU05 Password validity Number of month after a pass 12 Numeric month word must be changes SUOG Password history Number of passwords until an 5 N
183. s follows PCE Format State Lot number Line ident Ss Pharma visioninspection SYSTEM SETTINGS sho scs PLC MAS_CaseScanner MAS_ Printer MAS _PalettScanner MAS_GlobalScannert 4 WNN ABS_MPC ABS_Printer ABS_Scanner ABS_PLC scs_MPC SCS _Printer DMS Printer RFID_Reader DMS_SCA DMS_GlobalScanner1 DMS_PLC DMS_UPS Siemens PLC TCP Parameter Table Name Address Value Global PISSING SS Gare ClearAggregation ShiftRegisterStartAdress ShiftRegisterLenght Version 1B 5740 0 B 5 Belt Speed DB200 DBW Device 1 Offset 1 740 04 B Bley Device 2 Offset 1D 400 B B cl Device 3 Offset 1B 74010 B Dy iam Device 4 Offset DB200 DBD1 na a m m 35 Figure System Settings gt Edit device settings gt select PLC gt Parameter 6 2 6 3 Teach Press Teach in order to load the XML dota to the PLC Press Save to save the PLC settings 48 242 Version A Preparation for Production A 3 6 6 6 2 6 4 PLC Siemens Lot number Line ident Siemens PLCnull Firmware null Module null po Name Count good Countbad Count total Wrong Code Reject Products Open Flap Camera good Belt speed control Set speed 36 Figure Home gt PLC Class name Siemens SPS IP SPS PPI Only the counters are displayed 6 2 6 5 PLC Allen Bradley Class name Rockwell PLC Selecting the PLC Allen Bradley field the screen below appears with its two buttons Show PLC Io and Select PLC Mode Version A
184. s of the system via the backup function To open the Backup screen press Backupat the menu panel on the right hand side of the screen The following screen appears Version A 215 242 12 Backup and Restore Settings A 3 11 4 10 Lot number Line ident Backup Backup Backup Log file Camera Formats 170 Figure Backup Select here whether you want to save the log file or the camera formats 216 242 Version A 4 10 Alarms A 3 12 13 13 Alarms A 3 12 If an alarm occurs at the system or its components it is shown on the status bar at the bottom of the screen For information about the alarms and further actions see the Alarm List delivered with the technical documentation Version A 217 242 14 Appendix 14 Appendix 14 1 User Rights Table A 3 5 1 1 This table lists the standard user groups For each group a user has been pre defined The pre defined user names are written in lower case Further user groups for PSM can be seen within PLM but do not influence PLM usage These groups are described within the PSM manual Furthermore all user rights are listed The level only impacts the Second Signature function User Right Description Level 3 Level 2 Level 2 Level 1 applicable administrator engineer supervisor operator for mechanic General mayLogin User may login yes yes yes yes
185. s to further func tions in the menu panel on the right hand side of the screen Version A 19 242 4 The PLM Workspace and Usage 4 10 PCE Format State Lot number Line ident 8 Pharma Won inspection LOGIN E a i A fe fs fe fe fe fr fe fs fo fe fe ese hh ee te PP fh Pp pi hf fh pls fe fe fe fe fh fe fe Fee Ele fe fe fv fe fe fe ff fe Pom 47 faye eleaf e PT nA 2012 10 16 09 32 21031 PLCXMY SPS Unexpected product on out feed conveyor A start E E Piot Line Manager IE Lightscreen 8 Figure Login Upon clicking the log in button in the upper right corner the input 8 of a user name and password will be necessary Depending on Login the rights of the registered user further functions will be available see chapter 5 gt 27 The name of the presently registered user will be displayed on g the button here lt Administrator 1 gt Administrator 1 Nata Change password if required Upon first login the user may be asked to change his password depending on the system settings G _e 2208 Change of User When a different user wants to operate the Pilot Line Manager the previous user will have to log off first It is guaranteed herewith that the created log and production files can be assigned to a specific user Setting auto log off time An auto log off can be adjusted optionally The user will be logged off automatically after a preset time as long as he is not enter
186. sage Processing timeout Description Camera needs more time to analyze the image than timeout is set to Factors are e Sequence of analysis of the image e Timeout value e Size of analyzed frame Solution Action Position case at the lower right of the analyzed frame e Option The MPI software starts analyzing the image at the lower right and ends analyzing at the upper left Positioning the case at the lower right can accelerate the reading See the following figure E 52 242 Version A 4 10 Production A 3 7 7 Production z z Product statistics MPI Multiple Codereading User Please log on Good 86 Bad 20 3 42 Format Datamatrix Overall 106 P min 0 4 9 36 36 AM 41312013 120 Figure Positioning items at the lower right e Result Relevant areas are analyzed earlier timeout is not reached e Action Position the case at the lower right of the analyzed frame e Note This refers to the analyzed area of the screen image this may be only a part of the whole screen if the frame is set this way Refer to the MPI software manual Select part Image function Change size of the analyzed frame e Option Change size of the analyzed frame if the current area is larger than the needed area e Result Camera software needs less to analyze timeout is not reached e Action Position the items at a suitable position and set frame at the MPI software Switch to the MPI software interface and press Camera m
187. scription Default value Allowed values Name Name that has been assigned in the de Alphanumeric vice management settings Description Optional description Alphanumeric PLCName Name of the printer for the PLC Drop down list Printer 1 Printer 8 automaticMode When automatic mode is active manual Checkbox operation of the device is not possible boxingRank Hierarchy level 1 Unit 0 3 buffer Number of buffered printers 18 Numeric debugMode Output of errors warnings messages Only a Checkbox for PCE purposes internalFormats Printer manages internal formats Checkbox BUFFERED_PRINTER ip IP address of the device Valid IP address logLevel Setting of how much data is logged INFO Drop down list TRACE DEBUG INFO WARN ERROR needDeviceFormat Determines whether the device is jointly Checkbox used in the line format port Port number Numeric printerMode AGGREGATE_PRINTER BUFFERED_PRINTER Drop down list 52 242 Version A 4 10 Preparation for Production A 3 6 6 showDeviceFrame _Activates deactivates the display of the de Checkbox vice in the menu overview 6 2 7 3 APS Domino Printer The APS Domino Printer is editable under System Settings gt Edit device settings gt select lt APS Domino printer tab gt Afthe tab menu on the top you can switch between the screens The following two figures display the printer settings of the Domino Printer Cin
188. shows the reading result of the last read item Press Home gt Cam era menu gt batch records gt show pictures At this screen you can see the pictures of the Smart Camera which have led fo an error Camera good reading 168 242 Version A 4 10 Production A 3 7 7 Lot number OCR OCV and Code reader corce z210 ML 180 200 7116 DEC co iz Mod amp ae zm i i OCVO A12345 ocvi DHO LT ENR Grade C 136 Figure Home gt Camera menu gt batch records gt show pictures during production good Camera bad reading Version A 169 242 7 Production A 3 7 4 10 PCE Pharma Vision Inspection Aomine Format Etate Lot mambe Line idect A CS CS a OCR OCV and Code reader 0 eriala 33 arisin ALJAS vir eeFoeere sesepranateseart BE GU 20 34009 3600182 17 LURID LOAL 345 137 Figure Home gt Camera menu gt batch records gt show pictures during production bad If a reading error occurs this is optically displayed at the Show error images screen by a red frame The red frame marks the codes numbers characters which were detected as false At the upper left of the red frame you see what type of error it is e g OCVO OCV1 Error Message after consecutive error If the same error occurs consecutively depending on system settings consecutive error an error mes sage will be displayed to confirm 7 9 8 PLC During
189. sing the button Keyboard Version A N N ea N S N 4 10 The PLM Workspace and Usage 4 Alternative Keyboard Configuration Optionally a modern keyboard designed analog to the Android smart phone keyboards can be used The Launcher bat file has to be called with the parameter fxkeyboard This layout is supported from version PLM 4 7 1 CTRL 7123 12 Figure Keyboard2 Control key functions Hide keyboard Switch to other language keyboard layout Switch to special character and number layout Switch to control key layout 13 Figure Control key layout Version A 23 242 4 The PLM Workspace and Usage 4 10 CTRL 2123 CTRL 7123 4 5 1 Remote Control If you want to control the PLM software via remote control use a common remote desktop program e g Teamviewer In addition you need an internet connection performance will be dependent on the speed of your internet connection 4 6 Home Screen The following figure shows the Home screen 24 242 Version A 4 10 The PLM Workspace and Usage 4 PCE Format State Lot number Line ident g Pama en rapeicn EE oe Devices pa pu T _ pun 15 Figure Home while production is running Pos Name Function Device Status The main menu of the Pilot Line Manager always remains visible All operating Bars elements available are displayed in order to be able to change between the pro gram functions depending on the a
190. splay You can operate the keyboard displayed on the screen if inputs need to be made The keyboard is displayed automatically if needed by clicking an input field The appearance of the keyboard depends on the country settings As per hardware keyboard the next field can be accessed by Tab and Shift changes fo capital letters GE aa a Sa T m Za a n N Ss 3 eel eed G 7 48 9 J ESC oo Ee ie he ee ee ee N R f g h j k i Enter i 2 x c v b n m k K Shift a _ _ a a v EN Tab The respective active input field where data User name can be entered will be highlighted yellow MERET Depending on the position of the input field Password Pine keyboard will be displayed either in the upper or lower third of the screen as such that the corresponding input field will remain visible Move the keyboard by dragging moving and dropping it With these arrows the keyboard can be positioned on the upper or lower end of the screen Close the keyboard by pressing this button Switch language E Keyboard size By pressing Enter the focused button at the screen will be executed This button is easily recognized by the black frame see the Login button at the following example 11 Figure Frame If using an external keyboard the keyboard displayed on the screen can be switched off for the duration of the registration of the user by pres
191. ss Details The Following screen appears 112 242 Version A Production A 3 7 7 7 4 6 7 4 7 Lot number Line ident Vieraat naii Dheri E tic _ Pharma Vision Inspectior Edit Order 6666 Rank Application ID ii p a T E p Vv 91 Figure Production gt Add Edit Order gt Details Depending on the device settings used in the line format you can edit the corresponding fields To add a field press Add You can check all inputs for plausibility by pressing Verify Data After editing confirm with OK Necessary inputs will be checked for plausibility To input details via hand scanner see chapter 7 4 4 gt 111 Deleting an Order To delete an order go to the Order Management screen and select an order see chapter 7 4 4 P 111 Press Remove and confirm with the OK Creating an Order Report A 3 7 4 6 To create an order report go fo the Production Settings screen see chapter 7 1 gt 94 and press Order results create report inorder to getto the Order Report screen Select an existing line format from the list to edit Press PDF Report to generate a line format report in the selected format The following window appears Version A 113 242 7 Production A 3 7 4 10 Report settings Choose report template design Format PDF Open 92 Figure Production gt Order results create report gt Select order gt PDF Report Select a customized report templa
192. sumers It also checks for compliance with these regulations CFR is the ab breviation for Code of Federal Regulations All of the regulations of the American legal system are contained in this massive document The number 21 is the short form for Title 21 Chapter and the number 11 is the abbreviated designation for Part 11 Part 11 deals with electronic records and electronic signatures The full title is Code of Federal Regulations Food and Drug Administration Title 21 Chapter Part 11 Elec tronic Records Electronic Signatures ERP System Enterprise Resource Planning System typically order transaction GS1 Global Standards One Item An item is the smallest unit at the aggregation process This can be a folding box or a blister It is usually aggregated to a bundle or directly to a shipping case LAN Local Area Network network for data exchange between devices Log file Automatically generated record file MAS Manual Aggregation Station HRC AI Software High Resolution Camera Software of the HRC OCV Optical Character Verification PCE Pharmaconirol Electronic GmbH PLM Pilot Line Manager PLC Programmable logic controller PSM Pilot Site Manager Rank At each aggregation rank unambiguous assignment of units to parent child aggrega tion levels is done RS232 Standard for a serial interface SMC Smart Camera SCS Shipping Case Station SVS Supervisor Station TCP IP
193. t device settings gt select Comparator VGL7 VGL8 tab Edit the settings at the input fields and scroll down menus The table below gives an overview of these func Ce tions Parameter Description Default value Allowed values Description Optional description Alphanumeric PLCName Name of comparator for the PLC Drop down list autoVerifyAggUnit Possibility of combining with one reading B Checkbox process the verification and commission into the database automaticMode When automatic mode is active manual Checkbox operation of the device is not possible boxingRank Hierarchy level 1 Unit Drop down list conneciGui Connection between Pilot Line Manager Checkbox and comparer ip IP address stored in comparator Valid IP address logLevel Setting of how much data is logged INFO Drop down list TRACE DEBUG INFO WARN ERROR needDeviceFormat Determines whether the device is jointly Checkbox used in the line format readerMode PRINT_INSPECTION AGGREGATE_READER PRINT_INSPECTION Drop down list LINKING_READER AGG_INSPECTION LINEFORMAT See Smart Camera Version A 85 242 6 Preparation for Production A 3 6 useWildcards Possibility of using Wildcards at input of a Checkbox reference codes showDeviceFrame _Activates deactivates the display of the de Checkbox vice in the menu overview 6 2 14 RFID Here the RFID menu is shown L
194. t number Line ident B Prarmavsoninspeion MAS_GLOBALSCANNER1 PESEE showroom pceadmin MAS_GlobalScanner1 HIERARCHY 5 Hierarchy of order scsor2 2 with status RUNNING l O Orphaned Case l O Orphaned Bundle E Case SN 000000001021 GTIN 21111111111110 VALID 2 nao SN oooooon tor OTR vann E E Bundle SN 000000001042 GTIN 11111111111113 VALID 4 CZ Pallet SN 000000001014 GTIN 31111111111117 NOT VERIFIED 0 Lj Pallet SN 000000001013 GTIN 31111111111117 NOT VERIFIED 0 DO Pallet SN 000000001012 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001011 GTIN 31111111111117 VALID 1 D Pallet SN 000000001004 GTIN 31111111111117 NOT VERIFIED 0 DO Pallet SN 000000001003 GTIN 31111111111117 NOT VERIFIED 0 O Pallet SN 000000001002 GTIN 31111111111117 NOT VERIFIED 0 mt mrt Show active Order nner Command sHOWHR Status Waiting for serial Manually 110 Figure Figure Home gt Global hand scanner gt show hierarchy gt Scan product with global hand scanner De Commission Deaggregate Destroy Print Label 136 242 Version A Production A 3 7 7 7 7 9 2 7 7 9 3 7 7 9 4 7 7 9 5 Deleting the Relation between Child Unit and Parent Unit deaggregate A 3 7 7 8 2 To delete the relation between a child unit and a parent unit when deleting a case from a pallet or a bun dle from a case or an item from a bundle you hav
195. te at the field Design Different output formats can be selected at the field Format This report contains all relevant data from the order as well as a list with log file entries during the respective production run The report is digitally signed and can be archived customized or be printed di rectly An order report can only be created when the order is finished Storage of order data Upon completion of production the data of the order will be stored automatically on the server This al lows creating a report at a later point in time All PDF reports generated will be stored on the path specified in the system settings 114 242 Version A 4 10 Production A 3 7 7 7 4 8 Resetting the Order Status PCE Format State Lot number Line ident B mem PRODUCTION C i I E lt Reset Order Status Name Description Line format Line f Descr Product Product descr Start date 2011 06 16 11 26 36 0 End date 93 Figure Production gt Reset Order Status Pressing Reset Order will reset a completed order to the status Order created Version A 115 242 7 Production A 3 7 4 10 7 4 9 Move Order to Line Format State Lot number Line ident PRODUCTION P i SS CS Select order to move Order Order descr Line format Line f Descr Start date End date 94 Figure Production gt Move order to line 7 4 10 7 5 7 5 1 In companies with several lines
196. te no no no no PSM new orders mayAddProducts User may add new no no no no PSM products mayDeleteProducts User may delete no no no no PSM products mayAddLines User may add new no no no no PSM lines mayEditLines User may edit lines no no no no PSM mayDeleteLines User may delete no no no no PSM lines mayAddLineformat User may add line no no no no PSM format mayDeleteLinefor User may delete no no no no mat lineformat PSM Version A 223 242 14 Appendix mayAddLineSettings User may add line no no no no PSM settings mayEditLineSettings User may edit Ine no no no no PSM settings mayDeleteLineSet User may delete no no no no tings linesettings PSM mayAddGroups User may add no no no no PSM groups mayDeleteGroups User may delete no no no no groups mayEditGroups User may edit no no no no PSM groups mayExportAu User may export au no no no no ditTrailAs dit trail as PDF file PDF PSM mayPrintAuditTrail User may export au no no no no PSM dit trail via Printer mayExportAu User may export au no no no no ditTrailAs dit trail as Excel file Excel PSM mayEditModuleSet User may change no no no no tings PSM module set PSM tings mayExportOrders User may export no no no no PSM Orders to ERP Sys fem mayAddGTINNum User may register no no no no bers new GTIN Numbers PSM in PSM mayEditGTINNum
197. tem Settings gt Edit device settings gt lt PLC tab gt Pos Name Function Program head Statistical data of the production current format status of production batch number and line name as well as the registered user 2 Login Logout By clicking this button you can log in or log off Button 3 Menu panel With these buttons you navigate to the main functions These buttons are fixed 4 Sub Navigation Here the buttons for current interaction are displayed If an alarm occurs it is displayed here 5 Here you can navigate to additional options if applicable 6 Tab menu The tab menu allows navigating to specific information and device set tings Note The names of the device fabs can be assigned freely see chapter 6 2 3 1 gt 39 7 Status Bar At the status bar error messages red warnings yellow and modifica tions e g of line format user log in and log off start stop of production green will be displayed If several messages are displayed this will be signaled by affer the message By clicking the status line the information history will be called The current date and time are always visible in the left corner of the status bar 4 3 Starting the PLM A 3 4 4 To start the PLM and the line follow the sequence listed below 1 Turn on the power supply of the stations and devices without having the PLM installed For example this can be MAS SCS ABS Wait until software is completely up and running
198. tered User Multiple choices are possible Insert filtered period if wished Press Search If you want fo look for a special word you can enter it into the field Filter and the search starts immedi ately With the Print key a file is generated in the selected format The latter is saved in the C PCE Pilot pdf path or in the PDF Templates path defined in the system settings if applicable 204 242 Version A 4 10 Statistics 11 Choose report template design Design logfile Logfile Report P Description default log report sample v CE Format PDF dl Open Cancel 158 Figure Log File Management gt show advanced gt Print 11 2 View statistics A 3 10 2 The PLM is provided with some statistic functions Press statistics to get the statistics menu see below Version A 205 242 11 Statistics 4 10 PCE Format State Lot number Line ident Ss Pharr Von nspeton STATISTICS SS a CD oo Statistics Counters Print quality DB Statistics 159 Figure Statistics From here you have the following options Name Function Counters Counter statistics for good bad units Print quality Counter statistics for good bad units DB Statistics Counter statistics for checked and decommission products according to the various boxing ranks 206 242 Version A 4 10 Statistics 11 11 2 1 Counters A 3 10 2 1 PCE Format State Lot num
199. the example with four aggregation ranks If your line is set up in another way you have to modify the settings accordingly All aggregation stations can aggregate the previous unit by scanning the labels from the previous unit or by scanning the labels from lower units This means for example if you have aggregated three ranks item bundle case it is possible to aggregate the case rank3 fo the pallet rank4 by scanning the labels of the case or by scanning the label of the bundle or by scanning the labels of the items General Settings For all examples the following settings editat System Settings gt Edit Device Settings are the same e The serialization printer printer of the DMS is set to Printer Mode BUFFERED_PRINTER e The serialization reader SMC of the DMS is set to Reader Mode PRINT_INSPECTION e The aggregation printers printer of ABS SCS MAS are set to Printer Mode AGGREGATE_PRINTER e The aggregation readers reader of ABS SCS MAS are set fo Reader Mode AGGREGATE_READER e Global Scanners are set to Reader Mode PRINT_INSPECTION e Aggregation Scanners are set to Reader Mode AGGREGATE_READER e When using SSCC numbers for incomplete units see chapter 7 7 9 9 gt 140 Item Bundle Case by Reading Bundle Labels Pallet Here it is described how to aggregate items to bundles to case by reading the codes of the bundle labels fo pallet See the following figure 130 242 Version A Producti
200. the camera main menu you can edit all smart camera settings See Smart Camera operating man ual 156 242 Version A 4 10 Production A 3 7 7 PCE Format State Lot number Line ident a LE Ce a e PCE 2012 OCR OCV and code reader Vr6 217 05 530 0 ID 0300496 4 Main menu Production E New reference code Change product Edit product Product management Font Batch record DP 201 SMACS ur 227752E Change Password Zoom on Product Name Logged in Admin 124 Figure Home gt Smart Camera For setting the control windows OCV OCR Code etc see chapter 6 2 8 3 gt 59 7 9 2 Check of Serial Number A 3 7 9 2 Reading numbers and checking is done by the camera Every individual serial number is checked against the pattern by the camera If a serial number does not fit to those commissioned in the system an error message is send to the PLM 7 9 3 High Resolution Camera HRC This screen shows the results of the HRC and is for display purposes only Version A 157 242 7 Production A 3 7 4 10 PCE Format State Lot number Line ident g it a m 125 Figure Home gt Megapixel Camera during production If you would like to use the HRC press MPT in the main menu 1 Switch from PLM to HRC Al Software using the switch button MPI L 158 242 Version A 4 10 Production A 3 7 7 7 9 4 Hand Scanner A 3 7 9 4
201. ticlelD Information about usage of article ID or Checkbox article name in line format automaticMode Must always be set checkmark Checkbox boxingRank Hierarchy level 0 Global Drop down list errorPort Connection to error report service 55200 Numeric InternalFormats The scanner uses internal formats a Checkbox ip Checkweigher IP address Valid IP address logLevel Setting of how much data is logged INFO Drop down list TRACE DEBUG INFO WARN ERROR NeedDeviceFormat Use of line format in case of checkmark Checkbox port XML port for communication 55100 Numeric vncEnable With HC checkweigher always off with Checkbox HC Avantgarde checkweigher always on vncPassword Password for HC Avantgarde check Alphanumeric weigher vncPort Standard port for VNC connection 5900 Numeric showDeviceFrame _Activates deactivates the display of the de Checkbox vice in the menu overview 6 2 12 UPS The UPS is editable under System Settings gt Edit device settings gt Select lt UPS tab gt Atthe tab menu on the top you can switch between the screens Version A 83 242 6 Preparation for Production A 3 6 PCE Pharma Vision inspection Printer Camera Format SYSTEM SETTINGS Handscanner A PLC State Lot number Line ident 0 Global com2 18 10 12 13 23 64 Figure System Settings gt 6 2 13 Edit device settings gt Edit the settings at the input fields and sc
202. tings and there at the parameter Number of Columns Aggregation with SCS The SCS aggregates child items or bundles to parent cases A manually triggered HRC sends the child serial numbers to the PLM which ads it to the case A printer prints a label for the case The label is then checked by a hand scanner and the case serial number is saved into the database with status verified Aggregation at the SCS is done by performing the following steps Step Description Explanation At the SCS monitor switch from PLM to Lv HRC AI Softwaresofiware using the MPT Switch button to use the MPI Inter switch button face 2 Place units equal to the number of ifems Place shipping case centered at the cam of a shipping case into the shipping case era screen on the SCS table 3 Press foot pedal fo take a picture of the An image is captured Green boxes are folding boxes place around data matrix code a blue light is displayed confirming the aggrega tion a case label is printed automatically from the printer 4 Verify the case label barcode by scanning The unit is verified at the database it with the SCS hand scanner The different aggregation possibilities are achieved by appropriate settings at the PLM and at the corre sponding software interfaces of cameras and printers Examples for aggregation settings you find at chapter 7 7 8 gt 130 Manual aggregation actions are described in chapter 7 7 9
203. tion of Users and Groups A 3 5 4 10 PCE Format State Lot number Line ident morama USER MANAGEMENT i SS SS CS User Management Group affiliation JE iii 20 Figure User Management gt User gt Groups Select the group to which you want to add the user and press Add A screen appears where you can see to which groups the user is already added to Choose the group where the user has to be added Repeat this step to add the user to additional groups If you want to withdraw the user from a group select the group and press Delete Once you have finished editing the affiliation of the user confirm with OK to leave the screen 5 1 4 Adding or Withdrawing Rights to a User Select a user see chapter 5 1 gt 27 and press Rights A screen appears where you can see which rights are already added to the user 30 242 Version A 4 10 Administration of Users and Groups A 3 5 5 PCE Format State Lot number Line ident emwmwess USERMANAGEMENT M User Management User rights F P MN 21 Figure User Management gt User gt Rights Press Add and select the right you want to add to the user and confirm with OK If you want to withdraw user rights select the right you want to withdraw and press Delete 5 1 5 Changing the Password of a User Select a user See chapter 5 1 gt 27 and press Change Password The following screen appears PCE Ae N N A Foveworess USE
204. tomaticMode When automatic mode is active manual Checkbox operation of the device is not possible boxingRank Hierarchy level 1 Unit 0 3 buffer Number of buffered printers 5 Numeric internalFormats Printer manages internal formats Checkbox IP IP address of the device Valid IP address logLevel Setting of how much data is logged INFO Drop down list TRACE DEBUG INFO WARN ERROR needDeviceFormat Determines whether the device is jointly Checkbox used in the line format port Port number 502 Numeric Printer mode AGGREGATE_PRINTER BUFFERED_PRINTER LINEFORMAT BUFFERED_PRINTER Drop down list 54 242 Version A Preparation for Production A 3 6 6 6 2 7 4 PCE Pharma Vision Inspection BundleScanner printerUnit Number of printer heads Numeric showDeviceFrame Activates deactivates the display of the de vice in the menu overview Checkbox Zebra 170xilll Printer The Zebra 17Oxilll Printer is editable under System Settings gt Edit device settings gt select lt zebra 170xiIII printer tab gt Atthe tab menu on the top you can switch be tween the screens SYSTEM SETTINGS CasePrinter Format State V PallettPrinter Scanner Lot number E ia G ieee V BundieTablePrt Handscanner Line ident automaticMode be oxingRar 1K buffer iInternalFormats BundlePrinter Pri nter1
205. ture Group This parameter is used to facilitate the second signature function If this parameter is activated all other group hierarchies in terms of second signature are unregarded and only users who join the SIO2 Second Signature group are allowed to confirm All other users do not have confirmation rights To activate the SIO2 second signature group feature perform the following steps Step Description Explanation Press System Settings gt Edit Sys tem Settings 2 Enter the parameters for ADO1 Active Directory This is a precondition to use the function The server name ADO2 Active Directory domain parameters are grayed out because these are name ADO3 Active Directory search path global system settings How to change the set ADO2 Active Directory search filter tings see chapter 9 2 1 gt 183 3 Set a checkmark at both checkboxes of the pa rameter SIO2 Second signature group 4 Press Save To save the settings After activating the second signature group function you can add users fo the group fo allocate second sig nature rights to them Message Configuration Screen Within this menu you can define the messages which need to be confirmed with a second signature A list of the available alarm and warning numbers can be imported The data can be imported and exported as an XML file 184 242 Version A 4 10 System Settings 10 PCE
206. uffering This function is used for VGL lines with reading of several labels at one hand item e g helpercode in same rank It scanner makes sense to use it if there are many single items between camera and printer item reader Aim of this function Avoiding waste of items when machine stops All items between printer and cam era can be avoided to be discarded How it works CAM1 DISTRIBUTION_READER reads all elements of the code e g GTIN expiry serial number The elements are verified with the exception of the serial number The serial number is only checked for at tendance by checking the length Then the serial number is sent to CAM2 DISTRIBUTION_CONSUMER CAM2 checks the serial number received from CAM1 and sets the status to verified Problem When both cameras would be in READER_MODE the shift register would start at the printer In case of an error all items from printer till CAM2 would have to be replaced Solution When CAM1 gets the serial numbers from CAM2 and not from the printer the se quence of items between printer and CAM1 can be changed So the shift regis fer starts at CAM1 Thus in case of a ma chine stop only the items between CAM1 and CAM2 have to be discarded 58 242 Version A Preparation for Production A 3 6 6 6 2 8 2 DISTRIBUTION_CON see DISTRIBUTION_READER SMC SUMER VGL hand scanner single item reader AGG_PRINT_INPECT Print Inspection Mode and A
207. umeric old password can be used again SU07 Automatic logout Number of minutes with no ac 30 Numeric minutes tion after the user is logged out SU08 Keyboard always Activation de activation of the Checkbox ON fouch screen when Pilot Line Manager is operated using the external keyboard Yes Work with touch screen No Work with mouse and keyboard SEO Company Prefix Used for SSCC values Aggre Numeric gation SEO2 Rank 2 SSCC Exten Prefix for SSCC_Values that the 0 1 2 0 9 SE04 sion Code Rank rank defines 4 SSCC Extension Code SROO Rank O Description Description of the Ranks hier Global Unit Bundle Alphanumeric SRO8 Rank 8Descrip archical level Case Pallet tion FPO SN Fix Part Rank 1 Fixed part of the serial number Alphanumeric FPO8 SN Fix Rank 8 ifor the relevant rank SLO1 SN var length Rank iLength of the variable portion of 12 Numeric SLO8 1 SN var length the serial number Rank 8 SX01 SN Extra percentage Reserve volume of additional O Numeric not used serial numbers in percent SAOI SN Algo Rank 1 Algorithm for generating serial INC INC lt Number gt SA08 SN Algo Rank 8 numbers INCRND lt Number gt INC incremental generation of serial numbers INCRND lt Number gt Chance numbers between zero and lt Number gt ESO1 ERP SN Ranges Takes over does not take over a Checkbox the serial number from ERP PAO PDF templates path Directory for filing the PDF re Valid
208. us Result Print Printed but not verified Printed 1 Verified 0 validated 0 commissioned 0 aggregated 0 Verification Printed and recorded to database Print quality is verified but SN Printed 1 is not yet validated Verified 1 7 s z validated O 8 2 o gj e 2 commissioned 1 ec Yn S Eg aggregated 0 1 D ans Validation SN is verified and matching with database entry Printed 1 Verified 1 H validated 1 t commissioned 1 aggregated 0 1 126 242 Version A Production A 3 7 7 Serialization g 42 PO 8 18 a 3 o This comprises print verification and validation of item SN The SN is saved to the DB Printed 1 verified 1 validated 1 commissioned 1 aggregated 0 Aggregation ae Verified matching with database entry and aggregated a Creating a parent unit by bundling the needed count of child units content size together gt E g Item fo case Creating a case by scanning the items Case label is printed b Adding one or more child units to a incomplete parent unit gt E g Adding a case to a pallet Printed 1 Verified 1 validated 1 commissioned 1 aggregated 1 Deaggregation af Removing a child unit from an aggregated parent unit The child unit can be aggregated again E g Taking a case child unit out of a pallet parent unit Printed 1 Verified 1 validated 1 commissioned 1 aggregated 0 Decommission A When decommiss
209. uthorization level of the user 2 Counter Good Bad Overall of the devices attached Version A 25 242 4 The PLM Workspace and Usage Help Button D Format State Lot number Line ident 8 Log in user User name Password fe fs gugeneegeauc fa fw fe fe fe fe fe fi fe fo fo fe fr fi je fs fe fe fo fe fi fe fr fo a fe Po ener Sa a ee a i wia aia Tab 29 01 09 10 19 16 Figure Help button at the screen The Help button contains a HTML version of this documentation and is always visible in the lower right corner of the status line 26 242 Version A 4 10 Administration of Users and Groups A 3 5 5 5 Administration of Users and Groups A 3 5 The User Management settings at the PLM are equivalent fo the settings at the PSM Both systems use the same user profiles At the PLM all user rights are being managed centrally Name password and certain rights are assigned to each user access group respectively The type of right group determines access fo the possible program functions User Management is pre configured Upon start up the user management is pre configured from PCE service staff A user management is included in order to add edit and delete users and groups All functions in the soft ware can be restricted due to user rights assigned to a group or user Rights can be assigned directly to a user or along with other rights building a group which can the
210. utomaticMmode baudRate 157600 2 Bundel boxingRank ous cone x F dataBits 8 iai 61 Figure System Settings gt Edit device settings gt select lt megapixel camera tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these func me tions Parameter Description Default value Allowed values Name Name that has been assigned in the de HRC Alphanumeric vice management settings Description Optional description Alphanumeric ConnWatchDogIO Customizable time WatchDog ms 10000 Numeric PLCName Select suitable value Drop down list autoVerifyAggUnit Possibility of combining with one reading a Checkbox process the verification and commission into the database automaticMode When automatic mode is active manual Checkbox operation of the device is not possible baudRate Baud rate between Camera and IPC 57600 Drop down list boxingRank Hierarchy level 2 Bundle Drop down list comPort Sets the COM Port to that to which the COM2 Drop down list camera is connected logLevel Setting of how much data is logged INFO Drop down list TRACE DEBUG INFO WARN ERROR Image Port for TCPIP connection 50000 Numeric Internal Formats Camera manages internal formats Checkbox needDeviceFormat Determines whether the device is jointly Checkbox used in the line format
211. variable PCE Format State Lot number Line ident Fein PRODUCTION P SS CTS Product 033460405 0100 Application ID 1 01 GTIN 00300744339023 3 01 GTIN 30300744339024 N Product setup is finished Version A 177 242 8 How Tos 8 1 3 8 1 3 1 8 1 3 2 8 2 8 2 1 8 2 2 Install a New PLM H 1 2 Prerequisites Driver software has been previously installed Feature Background To set up a new PLM and keep the previous one Installing a New PLM and Keep the Previous One 1 Login as sysadmin to the PLM 2 Use log off exit to OS to leave the PLM and access Windows 3 Go to the folder C PCE Pilot rename the folder Pilot to Pilot_old 4 Create a new Folder named Pilot in the PCE folder Problems that can occur With step 4 no Windows Taskbar or Desktop as usual Solution plug in a keyboard and press ctrl alt delete to start the Taskmanager With step 3 Path not found Solution Right click on the PLM icon on the Desktop to display the properties There you can find the path Manual Operations Handle Items at Power Failure or E Stop H 2 1 Prerequisites Driver software has been previously installed Feature Background To handle items after a power failure or an emergency stop After an emergency stop or power failure all items within the XS2MV have to be picked up and checked 1 Goto the menu Home gt Hand scanner global gt Show i
212. ve by entering the parameter slave into the standard launcher Go fo c PCE launch pilot bat File name launch_pilot bat cd dp0 cd Pilot launcher bat slave Restart the PLM for the change to take effect The PLM will be started as slave 10 9 1 2 Starting the Master a ste ae When the slaves were previously added as devices to the PLM the PLM will recognize the slaves and will start as master The PLM will be started as a slave Version A 195 242 10 System Settings 4 10 10 9 2 Adding Slaves to Master PLM Slaves have to be configured in the master PLM Each slave is handled as a device Therefore each slave has to be created as a device in the PLM To create a slave perform the following steps 1 Open the System Settings screen see chapter 6 2 1 P 37 and press Create edit de vice Atthe Device table for line screen you see which devices are already created in the PLM PCE Format State Lot number Line ident Fomor SYSTEMSETTINGS ES I i pcsadmin Device table for line Master CD dms ups UPS dms wolke Wolke_M600_Advanced dms smc front PCE_SMC dms scanner global Honeywell_ Scanner dms plc Siemens_PLC_TCPIP SCS Slave PLM_SLAVE MAS Slave PLM_SLAVE i Wi 150 Figure System Settings gt Creat dit device add devic 2 Press Add fo create a slave The following dialog appears Add new device Enter new device for line local Device name Class name P
213. verview Screen 6 2 2 Editing System Settings 6 2 3 Table System Parameters 6 2 3 1 Taking Screenshots 6 2 3 2 Local Cache Mode 6 2 4 Creating a Device 6 2 5 Deleting a Device 6 2 6 PLC 6 2 6 1 Import Export XML settings file 6 2 6 2 Parameters 6 2 6 3 Teach Version A Table of Contents 6 2 6 4 6 2 6 5 6 2 7 6 2 7 1 6 2 7 2 6 2 7 3 6 2 7 4 6 2 8 6 2 8 1 6 2 8 2 6 2 8 3 6 2 8 4 6 2 8 5 6 2 9 6 2 10 6 2 1 6 2 12 6 2 13 6 2 14 6 2 14 1 6 2 14 2 6 2 14 3 6 3 6 3 1 6 3 2 6 3 3 6 3 4 6 3 5 7 Production A 3 7 7 1 7 2 7 2 7 2 2 7 2 3 7 2 4 7 2 5 7 2 6 7 2 7 7 2 8 7 2 9 7 2 10 7 2 11 7 2 12 7 2 13 7 3 7 3 1 Tioi2 7 3 3 7 4 7 4 1 7 4 2 7 4 3 7 4 4 7 4 5 7 4 6 7 4 7 7 4 8 7 4 9 PLC Siemens PLC Allen Bradley Printers Printer Mode Wolke Printer APS Domino Printer Zebra 17Oxilll Printer Cameras A 3 6 2 8 Reader Modes Smart Camera A 3 6 2 8 2 Aggregation with Smart Camera Setting up a Product in SMC H 1 6 High Resolution Camera Use cases for Printer Reader Modes with China Coding Hand Scanner A 3 7 9 4 Checkweigher UPS Comparator VGL7 VGL8 RFID Show EPC History Noise Level Show Debug Console Configuring IP Addresses Allocating IP Addresses Internal Remote Control Example of IP Allocation COM Interface IPs Entering IP addresses at the Devices Production Settings Screen Line Format A 3 7 2 Line Format Setup Procedure The Ad
214. viceFormat At the moment without any meaning a Checkbox preAggregationRe Units scanned by aggregation reader are a Checkbox ject validated direct after read and rejected by PLC Default the validation process starts with the covering box close signal con tent size is reached or close button readerMode PRINT_INSPECTION PRINT_INSPECTION Drop down list AGGREGATE_READER LINKING_READER AGG_INSPECTION LINEFORMAT See Smart Camera showDeviceFrame Activates deactivates the display of the de Checkbox vice in the menu overview Checkweigher The checkweigher is editable under System Settings gt Edit device set tings gt S elect lt checkweigher tab gt Afthe tab menu on the top you can switch between the screens 82 242 Version A 4 10 Preparation for Production A 3 6 6 Format State Lot number Line ident meme SYSTEM SETTINGS I ES a SPS_226 Wage Wolke Kamera_oben a Ls Waage UseArticlelD automaticMode boxingRank errorPort 55200 internalFormats ip 192 168 100 240 needDeviceFormat Po 63 Figure System Settings gt Edit device settings gt select lt checkweigher tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these func tions Parameter Description Default value Allowed values Description Optional description Alphanumeric UseAr
215. w hardware input 1 Int2 state Show hardware input 2 Buffer on Activate buffer read modus Buffer off Deactivate buffer read modus Notify on Transmission of the read data without buffering on Notify off Transmission of the read data without buffering off 6 3 Configuring IP Addresses This chapter describes the allocation of IP addresses to stations and devices for communication between devices and the PLM All operating systems DMS ABS SCS and MAS if available need an own IP ad dress at the line Also all the following devices need an IP address Printers Cameras Hand Scanner Checkweigher UPS Comparator VGL7 VGL8 PLC Version A 89 242 6 Preparation for Production A 3 6 4 10 6 3 1 6 3 2 6 3 3 e Com Interfaces e Servers First you have fo allocate the IP addresses at every operating system of the station PCs and afterwards you need to allocate the device IP addresses at the device settings at the PLM Allocating IP Addresses To allocate the IP addresses at the pre installed Windows XP OS take the following path Press Start gt Setting Network Connections gt extern intern is used from pce for configuration gt Properties gt Select Internet Protocol TCP IP gt Properties gt Advanced gt add At this dialog you can add additional IP Addresses We recommend allocating the IP addresses as described in the corresponding wiring diagram and de scribed below This convention h

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