aztech converting systems
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1. NE TE 2 iy BOLT 1 4 20 X 3 1 2 HL Eje ta 22 a Bp h ui 3 REW 3 8 16 X 1 1 4 Tru RE 3 8 16 25 SCH 375 16 UNC_1_SIMP SOCKET HEAD CAP SCREW 3 8 16 X 1 26 91034 110 27 BTNHD_ 164 32 UNC_1_SIMP BUTTON HEAD CAP SCREW GRADE 5 8 32 X 1 SCH_ 375 16 UNC_1 5_SIMP 29 WSHR A_ 375 HARD 30 SCH 3 5 16 UNC 0 5 SIMP HH RE 2 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL BA UDB Brake Detail 26 Rev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL AZTECH NO PART NUMBER x DESCRIPTION unary MCMASTER CARRE 20455 56 T HEX 5 16 IN ho ee HEX NUT 6 32 OCK HEX NUT 3 32 27 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL Waste Windup Assembly DESCRIPIICIM MOUNTING FLATE WASTE WIND UP 13 AIK CLUTCH OOOO IDLER ASSEMBLY iT _ WASI IDLE GEAR ASSEMBLY AIR CLUTCH ELI 45 SB EH Tri WIDE MEXER Pil LE MOUSE CLUICH SERIES BEARING 22 PARI MINES NO az pr WELD ER 3 SUPPORT WASTE v WINDU UP LS P rcu 3125 a UNC 0 74 SMA Ti SCHKZKEI SET SCREW S16 IB NA Ta E MODIFIED PURLEY WASTE WIND UP 78 TOOTH2. GEAR DRIVE WASTE WIND UP ATE CLUTCH 18 KEY STOCK 3Q 3 14 X g As SMP BUGS HEAD CAP SCREW GEI X 1 172 ES IFAD X 1 1 QD X AA CONG SCH 190 32 UNF T SMP SOCKET HEAD CAP SCREW 10 27 X T BUCH 190 32 1 5 SMAP SOCKET HEAD CAN SCREW 10 32 4 90 01 a 1 1250 125 WASHER gt ar SCH 37516 UNC 1 25 SIMP SOCKET HEAD CAP SCEEW 8 1 1 4 13 z COVER AR CLUTCH WASTE WIND WE OMENT 95 7 ES 23 ARBOR ASSEMALY AIR CLUICH j 24 ARBOR AUR CLUTCH FRICTION WASTE WIND 13 A BEARING SUPPORT AIR CLUTCH WASTE WIND UF 25 SHAR CLUTCH WASTE WIND UP 13 EXTERNAL SNAP RING T7 SHAFI I PARTI 954214375 2 STAND OTT DRIVE GEAR WASTE WING UP 3 SB 375 16 UNC T SIMP SOCKET HEAD CAP SCREW 3f8 18 X 1 d 1 A E 22 c 119 AYO e 12 28 Hev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL Rotary Die Station Support Roll Assembly ITEM PART NUMBER DESCRIPTION 10203 3 LOWER SUPPORT ROLL 13 Am 2 3 GEAR 64 TOOTH 1 8 4 5 SCH 164 321 0 75 _SIMP SOCKET HEAD CAP SCREW 8 32 X 3 4 e SCH 250 20 UNC _D 75_SIMP HEAD CAP SCREW 1 4 20 X 3 4 E SSCR HEX CUP 164 32 UNC 0 375 SIMP SOCKET SET SCREW CUP POINT 8 32 X 3 8 10213x2 BEARING CAP FRONT 10214 x2 BEARING
3. 2 Peel the waste away from the web using caution by keeping hands away from the die and hold with one hand while jogging the machine to produce enough length of waste to reach the waste wind up I 3 Thread the waste by wrapping around the A capstan roll then around the knurled idler roll x ZEN before securing to the waste windup spindle 4 Adjust both lower capstan and waste wind up spindle tensions using the pneumatic dials CAUTION ALWAYS KEEP HANDS OR LOOSE CLOTHING AWAY FROM THE DIE WHEN THE MACHINE IS IN MOTION TO AVOID THE POTENTIAL FOR SERIOUS PERSONAL INJURY 4 5 Using the Waste Windup The cranks at the front of the machine may be used to adjust the die timing o Timing position is shown by the bar and scale are the top rear of the machine Hev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL J 2 TECH The DieMaster Rotary Die Cutting Machine is rigidly constructed to provide your company many years of reliable productivity however regular and periodic maintenance is required to keep it run ning to its full potential and to avoid damage assure maximum performance and longevity the following maintenance is essential Chapter 5 Maintenance REGULAR MAINTENANCE e Lubricate Die and Anvil Roll bearing blocks by applying oil into holes at the top of the bearing blocks Apply oil to all fiber wiper rolls to keep dies and rollers free of debris Ap
4. 4 HI 1 Web Width 13 0in 33cm muli E Unwind Capacity 40 101 6 AQ AA Rewind Capacity 16in 40 6cm dual RW lt W 3 24 60 9cm single RW if MT p Web Speed 500FPM Job Dependant B zb Main Drive 3 HP DC al Rewind Drive 1 HP DC Die Yaskawa 1 3kW Servo I rir Power Requirements 50A 220VAC 60Hz zi 4 iP 90PSI 0 9CFM s CL DMRR 4013 AZTECH CONVERTING SYSTEMS USER MANUAL 1 3 Care and Maintenance AZ T EC ETN To assure maximum performance and longevity of your Die Mas ter it is very important to perform periodic maintenance Read Chapter 5 for more information 1 4 Safety The DieMaster is designed to operate at high rates of speed employing rollers gears pulleys and other moving parts Where possible guards are provided to protect operator from injury Operators must keep their hands clear of the machine when it is in operation Making all operators aware of potential safety hazards will help minimize any chances of operator injury Section 2 Machine Installation 2 1 Preparation It is important that your DieMaster Rotary Die Cutter be situated on solid and level ground sure that site allows for access to machine from all 4 sides If the machine is placed on unstable or un level ground it may tip over risking damage or serious personal injury
5. thread your machine for various substrates is shown on the following page Any improper webbing of the machine may cause tension problems that will impede operation To web the machine 1 Turn unwind arbor switch to DEFLATE position 2 Assure that the rewind and o unwind switches on main pan el are in the OFF position that both splice table 9 Clamps are released into the up position 4 Assure that the pneumatic nip roll is disengaged in the up o position 5 Assure that the slitting blades are disengaged BE SURE TO USE CAUTION WHEN NEAR RAZOR SLITTING BLADES AS THEY ARE EXTREMELY SHARP AND MAY CAUSE SERIOUS INJURY 6 Load roll onto unwind spindle and carefully thread the web through the machine making sure to follow web paths on the following page Rev 1 0 DMRR 4013 w UDB Web Path SERVO NIP ROLLS MAGNETIC DIE ROLLS C IMPRESSION ROLLS OPTIONAL IDLE R ROLLERS MINUMUM WEB PATH 5 N lt DMRR 4013 USER MANUAL e Proper webbing of your DieMaster is vital to optimal machine performance The proper ways to thread your ma chine for various substrates are shown Any improper webbing of the machine may cause tension problems that will impede operation AZTECH CONVERTING SYSTEMS AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL AUTOMATIC SERVO CENTER 3 2 Web Guide Setup 0 SERVO
6. 1 28 SOCKET HEAD CAP SCREW 114201 172 3 SSCR HER CUP 250 20 UNC 1 SIP SENCRET SERE 1 420 X 1 34 i059 35 AZTECH CONVERTING SYSTEMS DMRR 4013 td USER MANUAL LA Section 7 Troubleshooting AZTECHY 7 1 Why doesn t the machine turn on First check to make sure that the main power switch on the back electrical panel is turned on Then make sure that the emergency stop button on control panel is disengaged 7 2 The counter is not counting accurately Inspect and clean both counter sensors located in the machine on the gear underneath the pace roller 7 3 Why is the counter not counting inches Make sure that the counter sensor below the web guide is flashing red which assures that it is prop erly connected to the machine Be sure that the setting on the PLC is Distance 7 4 Why is the counter not counting labels If your machine is equipped with the optional label counter and is not doing so after assuring that the counter sensor below the web guide is flashing red which assures that it is properly connected assure that the PLC is set to LABELS 7 5 Why isn t the end of roll sensor working If your DieMaster is equipped with the optional end of roll shut down and it is not shutting down the machine when the unwind roll is near the end or if it is shutting down prematurely perform the following 1 Assure that the light on the sensor see figure 7 B located near the unw
7. CENVER MANUAL The web guide is located in the center of the machine between the unwind and re wind stations After webbing the machine set the web by doing the following O Xen d elo Web IMC Madison Wisconsin Setting the Web Guide 1 Press the SERVO CENTER button on the front of the web guide 2 Align the sensor with the inside edge of the V NN AE RAN web For fine alignment adjustment turn CBARSEN SAA knob on outside of web guide SENSOR SAR 3 Jog the machine briefly to assure that the POSITIONING gt N TS web is moving smoothly SSK N w S 4 Press the AUTOMATIC button which Will engage the sensor and allow the web guide to adjust itself to the movement of the web 5 For more specific instructions about the features of the web guide refer to the Ac 7 cu Web manual included with this manual FINE SENSOR POSITIONING 3 3 Nip Roll Operation x The Roll is pneumatically controlled using control switch and must be in the up position while machine is running and in the gt down position when threading machine i AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL 3 4 Splice Table Operation The splice table on your Sidewinder BSR is located just above the Unwind Station just after the optional Inspection Tower To operate the Splice Table simply follow the following steps WEB CLAMP SWITCHES SLITTING
8. CHANNEL I c 1 off machine both web switches Using a razor blade carefully cut the web along the slicing channel Disengage the clamp near est the unwind station Be sure to leave the other clamp engaged 3 After waste has been removed pull through new web carefully align with web and lower the handle to hold 4 Again using a razor blade cut the web discard waste pull tape under webs fold to secure and cut tape 5 Disengage both switches to release web clamps N AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL 3 5 ROTARY SHEAR SET UP Step 1 Set lower blades for ee desired Slit widths and tighten set screws making sure upper blades are up and not in lock position Step 2 Lower upper blade assembly by turning handle counter clockwise and snap into lock position making sure that the upper blades are clear of lower blades to avoid blade damage Step 3 Gently slide upper blade s into cutting position flush against the lower blade s by pushing on both sides of the blade to avoid wobble Hold up per blade against lower blade and tighten set screw AALLS MOO INN OL N4NL TIGHTEN SET SCREWS TO LOCK BLADES 10 Rev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL LOOSEN SET SCREW HERE 3 6 Changing Rewind Spindle Your BSR Slitter Rewind Inspector is equipped with Convertech pneumatically inflatable re
9. and controlling mulitple servo motor controllers within the electrical control cabinet seperate from the main ma chine On power up the PC boots and displays the AZTECH logo Once it is finished loading the MAIN MENU screen will be displayed 13 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL Run Screen Setting up a job 1 Use the RECIPIE NAME selection tool to call up a pre pro grammed job 2 Turn the Registration system ON by pressing the Registration ON OFF button in the lower right section of the screen 3 Check to see that the machine is clear the E Stop is Diagnostics pressed and there are no warnings present s 4 Press the start button on the operator panel and run the job 5 Observe the run status by changing the readout units of the number displayed in the lower right corner by pressing the selections directly above the number Run RECIPE NAME 23 59 59 System i dp lj em c 3 EAs L EG 1 nning L dig _ Ll les IE 0999 999 O REGISTRATION ENABLE O DIE REPEAT AND MANUAL REPEAT ADJUSTMENT 14 Rev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL AZTECH Run Good 23 59 59 99999 3 9 jJ EE 995299 999 AAAAAAAAAAAAAAAA 99999 Run 9999 9999999 999 9995 9
10. 2 2 Un crating Machine To avoid damage to your new DieMaster begin by unfastening the latches on the front panel and removing the panel to expose the machine Carefully remove all boxes from inside the crate and set aside to avoid damage Remove all 4 lag bolts which hold the machine to the base 2 3 Removal and Positioning It is critical that the DieMaster be removed from the crate using a fork lift making sure that the forks fit directly inside the 2 slots at base of the machine Lift and remove from crate and if equipped with adjustable feet thread all 4 feet into threaded holes at machine s base and lower into desired posi tion Machine may be leveled by turning adjustable feet until level 2 4 Electrical and Pneumatic Connections ELECTRICAL CONNEC TIONS Your DieMaster uses a power supply of 220 volts 20 amps AC Improper con nections or mishandling may cause serious personal in jury AZTECH highly recommends that electrical service be performed only by a qualified electrician Band HEEE niit Electrical connection to the machine is performed by bringing electrical service to the electrical box at the back of the machine and making connections as shown ESP 6 220 THREE PHASE TO DISCONNECT Rev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL 90PSI INCOMING AZ TECH HP AIR PNEUMATIC CONNEC TIONS Although your machine has been thoroughly tested befor
11. 3 2 ALWAYS USE CAUTION WHEN HANDLING ROTARY TOOLING AS DAMAGE MAY OCCUR IF MISHANDLED WHEN LAYING A ROTARY DIE DOWN ALWAYS MAKE SURE TO SET ON SOFT SURFACE TO HELP AVOID DAMAGE To correctly mount a rotary die 1 Use spacer washer s on journal on gear side to assure that the die gear is properly aligned to the anvil roll gear 2 Slide square bearing block onto gear side journal and slide die into place If gears not aligned properly remove die and add or remove washers until aligned 3 Use spacer washer s on outboard side and slide quarter turn bearing block onto shaft and turn counter clockwise making cer tain that the die is snug and does not slide around 4 With die in proper position set die truck onto die making cer tain the bearings ride against the rotary die bearers 5 Slide die bridge into place tighten all 4 hex screws and turn both assist knobs clockwise until snug Secure die by turning the lock knobs clockwise until tight 6 Using the pre drilled holes near the die station secure the 4 die wipers against the die bearers and lubricate all 4 with oil to help keep debris away from die 21 AZTECH CONVERTING SYSTEMS DMRR 4013 4 j USER MANUAL AZTECHY 4 4 Using the Waste Windup With die properly positioned slide a core onto the waste windup spindle inflate using the switch and perform the following steps 1 Jog the machine to briefly begin cutting and than stop
12. 999 9999 9999 9999 Recipes Diagnostics System Diagnostics Settings m The various HMI menu selec tion prompts will direct you to the different sub sections of the 999999 9999 999999999 HMI 23 59 59 System Settings Gord 99 9999999 9999999999 E AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL Recipie Editor T 23 59 59 Die Tooth Qty REEE Repeat Qty BEEE Print Size 39999999999 Overdrive 9599 Press value to edit Press to save changes values Flexo 2 _ The Help menu provides an explaination of each recipe value Rev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL Help Menu 0 01 overdrive of second nip to first nip Print Size Flexo 1 Accel Scalar value determining the acceleration of a registration correction Decel Scalar value determining the deceleration of a registration correction Die Tooth Qty The number of teeth in the die pattern Repeat Qty The number of repeats in the die Print Size The distance from mark to mark in inches Flexo 1 The percent of overdrive on Flexo 1 0 01 Flexo 2 The percent of overdrive on Flexo 2 0 01 17 E 5 him 18 Diagnostics exo 1 A m r Advance Flexo 1 Retard Retard AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL Diagnostics 1 aistration Sensor End Rol Start Button Web Moving I
13. AZTECH CONVERTING SYSTEMS 212 W Lodge Drive TEMPE AZ 85283 PHONE 480 951 8351 FAX 480 998 5409 www aztechconverting com Q lt 2 gt coo DMIRR 4013 AZTECH CONVERTING SYSTEMS BSR 4010 USER MANUAL TABLE OF CONTENTS SECTION 1 GENERAL INFORMATION 1 4 SECTION 2 MACHINE INSTALLATION 4 5 SECTION 3 MACHINE SETUP 6 11 SECTION 4 MACHINE OPERATION 12 22 SECTION 5 MAINTENANCE 23 SECTION 6 SATION DETAIL 24 35 SECTION 7 TROUBLESHOOTING 36 SECTION 8 WARRANTIES AND SERVICE 37 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL Section 1 General Information 1 1 Introduction The AZTECH DieMaster Rotary Die Cutting Machine is available in 13 inch 83 02 cm and 18 inch 45 72 cm widths with dual spindle rewinds and web speeds up to 500 feet minute The DieMas ter is designed to be highly productive versatile and simple to operate and maintain Before oper ating your new DieMaster fully read and understand all facets of this manual Following the Procedures outlined in this manual will help assure maximum performance Keeping your machine properly set up and maintained will assure years of productive and satisfactory service 1 2 Machine Information and Specifications DMRR 4013 USER MANUAL AZTECH FRONT LAYOUT AZTECH CONVERTING SYSTEMS AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL SIDE LAYOUT E
14. CAP REAR AZTECH 29 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL Rotary Die Station Anvil Roll Assembly ITEM NO PART NUMBER DESCRIPTION 10208 4 ANVIL ROLL DIE MASTER 13 2 10396 GIBB BLOCK SQUARE 2 GEAR 99 TOOTH 1 8 PITCH 4 10397 EBB BLOCK RIGHT TWIST THIN Z 7 Z985k34 0 0 5 1 ID 1 1 4 OD X 1 LG BEARING 30 Rev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL AZTECH Rotary Die Station Die Truck Assembly TEM NO PAPT NUMBER DESCRIPTION 10272 CAM FOLLOWER MAIN BRIDGE 13 10028 CAM FOLLOWER SUPPORT BRIDGE Y 36 5 BEARING 10735 PIN TRUCK DIE CUTTER 3SCR HEX CUP 3125 18 SIMP SOCKET SET SCREW CUP POINT 5 16 18 X V SSCR HEX CUP 250 20 UNC 0 25 SIMP SSCR 1 4 20 X 1 4 7 3125 18UNC LOCKING HEX NUT LOCKING 5 16 18 5 gt aua au E gt y m e P y JP 2 y J ur ee m 31 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL Main Drive Nip Roll Assembly wii a jum aaron err SUPPORT SHAFT NIP ROLL 13 WEB 32 Rev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL AZTECH Main Drive Pace Roll Assembly ITEM NO PART NUMBER DESCRIPTION 1 10217 2 10155 PACE ROLLER 13 WEB GEAR 72 TOOTH 1 8 PITCH SSCR HEX CUP_ 190 32 UNF 0 75 4 11046 SOCKE
15. SES 8 2 Technical Service In the event that your DM is not functioning properly or if you have any technical questions an AZ TECH Technical Service representative is available to assist you Contact information is as follows Phone 1 480 951 8351 1 800 829 8351 Fax 1 480 998 5409 E Mail techservice aztechconverting com 3
16. T SET SCREW 10 32 x 3 4 BEARING CAP PACE ROLLER REREGISTRATION 164 MID 2 OD WIDE BEARING tn Qu gl x P oes ify um Bm H 1 D 4 1 33 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL AZTECH Slitting Station Main Assembly ES 1 ji FIATESUTIER REAR FRAME MOUNT 2 UR ASSEMBLY Y BOREAS 4 3 4BOREX STROKE SPRING EXTEND c A oa ROTARY SHEAR FRONT TRAM PLATE 13 BUTTON HEAD CAP SCREW 3 8 18 V 1 4 SHOLDER BOLT BY 75 LONG 10 24 THREADS SCH_ 250 20 0 5 SIMP SOCKET HEAD CAP SCREW 1 4 20 X 1 2 WEB CLAMP COATNGISINCH ROLLER WEB CLAMP 13 ROC 34 Rev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL Slitting Station Rotary Shear Assembly PART SET COLLAR SHAFT LATERAL ADJUSIMENT 4 5 Jaa IDK SB OD A LIB FLANGE L5 PIR IDX T OD X 1 2 LONG SAE BA 7 154 OOOO BEARING 7 1810 908 OD ROTARY SHEAR SHAFI 13 O 10559 Ad long omwei A 104585 Pa AST COLLAR MACHINED FLANGE TAPPED CAM CLAMP BLOCK OPEN PLATE SUTTER REAR SUPPORT pA PLUG DOWEL PIN 1 4 DIA X 1 1 2 SOCKET READ CAP SCREW 10 32 5 2 8121230 Sacer Unde Steel tick Hat Was 980294037 Screw Sz 2932 ID TOD 1417 147 BA uve L EE A 497465 1 D5I ID Asi OD 015 THe 3
17. e shipment connections on occasion may loosen during shipment Visually Inspect all pneumat Ic to assure that each is fitted securely Con nect airline to the pneumatic control panel at the back of the machine see figure 2 B and listen for any air leaks that may exist Check all switches by switching back and forth from on and off to make sure they are operating proper ly NOTE Red lines on air dials indicate proper default settings 2 5 Testing Before Operation Make sure the area around your machine is clear of any objects which may impair the machine Also inspect and make sure all belts pulleys rollers and spindles are free and clear of any objects which may impede operation and risk machine damage Before threading your machine accelerate and decelerate your machine through a full range of soeeds and make sure acceler ation is smooth and free of any unnatural sounds or movements Using control switches switch Unwind and Rewind Spindle s from on and off positions making sure the pneumatic system is performing properly Then turn power on run machine at low speed to assure machine is working properly Then with speed set at maximum setting press the stop button to assure that the brake is working properly AZTECH CONVERTING SYSTEMS DMRR 4013 4 USER MANUAL Section 3 Machine Setup 3 1 Webbing the Machine Proper webbing of your DieMaster is vital to optimal machine performance The proper way to
18. f an error is generated the ex plaination is given here Rev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL 2 TECH Diagnostics 2 23 59 58 1 7 CU lt n P Eom ce A Xl as E Origin Enc oder Las 1 R egistr ati on 1999999 999 999999 J99 7 999993 999 Flexo 999 99 999 99 FE CM 9999 o AVG 9999 AVG 999 99 999 29 LEL 9999 0 AVG 9999 AVG J The percent of total output is giv en here If regen errors are expe rienced they are typically ac compianied by high values here Correct the issue by turning down the overdrive values 19 DMRR 4013 USER MANUAL AZTECH CONVERTING SYSTEMS AZ TECH System Settings System Settings 23 99 59 20 Die to Nip Ratio Extension Password 999999 9999 9999999999 Velocity Scale License Password 99 9999999 9999999999 Trial Expired Per terms of delivery a password is given to liscense the ma chine It is entered here Hev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MIANUAL J 4 3 Mounting Rotary Die s in Die Station AZTECH Recapping the set up procedures as outlined in Chapter 3 care fully follow the web path diagram in 3 1 2 web the DieMaster and adjust the web guide if needed see diagram
19. ind spindle is illuminated 2 If not illuminated check wiring for proper connec tions or damage If wiring is set up properly the sensor may need to be replaced 3 If illuminated the sensor be in need of ad Set Screw justment If the machine is shutting down prema turely the sensor needs be moved closer the unwind spindle where if it is not shutting down the machine all the sensor needs to be moved away from the unwind spindle To adjust the sen sor simply loosen the set screw slide bracket in either direction and re tighten Adjust Sensor Height 36 Rev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL Section 8 Warranties and Service AZTECH WARRANTIES All equipment manufactured and sold by AZTECH Converting Systems Seller is warranted to be free of defective materials and workmanship under normal use and service for a period of one 1 year from the date of delivery to Buyer s premises All commercial components not manufactured by Seller carry the original manufacturer s warranty At Seller s discretion Seller may provide on site warranty service for a period of ninety 90 days from the aforementioned date 8 1 Warranties amp Provisions REMEDIES If within the Warranty Period any such Equipment is proven to Seller s satisfaction to be defective in either material or workmanship Seller at its sole discretion shall a repair or re place defective parts on the Equ
20. ipment at Seller s cost or b grant a reasonable allowance on account of such a breach If within the Warranty Period the Seller receives notice from Buyer of defects in parts or materials Seller will ship ground prepaid replacement parts and invoice Buyer for the full cost of the replacement parts Buyer will receive a Return Authorization RA from seller and return defective parts or materials to Seller who at its sole discretion shall determine whether defective parts or materials are or are not subject to exclusion from this warranty as provided here in Any defective parts or material not excluded from the Warranty Period will then be fully credited to Buyer EXCLUSIONS THE FOLLOWING ITEMS ARE EXCLUDED FROM THIS WARRANTY e Defects or damage caused by careless or improper use e Parts that need periodic replacement from wear during normal operation e Routine maintenance and adjustment e Failure or damage caused by improper installation or inadequate maintenance by Buyer e Failure or damage caused by equipment modifications by Buyer e Equipment damage resulting from an accident or abnormal conditions of operation DISCLAIMER OR WARRANTY NO OTHER WARRANTY IS EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MER CHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE SELLER IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE SUCH AS BUT NOT LIMITED TO LOSS IN PROFITS LOSS OF USE OF EQUIPMENT OR INCREASED IN OPERATING COSTS OR EX PEN
21. ply heavy viscosity gear grease to all roller gears Apply grease to the die trucks using the 4 fittings and apply oil to the felt pads between the bear ings and trucks Clean blades on slitting station PERIODIC MAINTENANCE Turn off power and remove back cover to inspect all belts assuring they are tightened sufficiently Clean the web guide sensor to assure that it is free of dust and debris Clean counter sensors inside the machine under the pace roller to assure that they are free of dust and debris Assure that all belts are sufficiently tight and tighten any loose belts 23 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL Chapter 6 Station Detail UDB Assembly 24 Rev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL _1 poos Eee 2 2j BAKERODRASEMEY sem UDBLBRAKEASEMEY 1 _ 2 10515 C DANCER ASSEMBLY ROLL MASTER 1588 5884 REWIND DIE CUTTER DANCER PIVOT AIR LOCK ARM 8 1 38 flanged oilite KAMFF1618 2 15389 AR25 NO2H Z PRESSURE ROD 15885 REWIND DIE CUTTER BRAKE REGULATOR PIVOT SPRT 15386 BSR BRAKE REGULATOR ASSEMBLY AR25 15889 INSPECTION REWINDER DANCER PIVOT ARM KQ2U07 00 NAME O END 10 11 12 13 P On Yk B CROSS HO 14 HREAD 16 as 1 410 l AONETOUCHBLKHDFITING 18 HEX NUT_ 250 20 UNC S MILL SP Se eir gre Br acc arl C Roa sopa ear iam UE TIC 2 an p ce A AO
22. wind spindles These spindles are easily removed by loosening the hex screw at the machine side and pulling away from machine To insert new spindle simply insert spindle into rewind station and tighten hex screw firmly CAUTION Utilizing Rewind Spindles less than 1 5 in diameter require the use of Outboard Support Apparatus which is NOT included in the standard equipment Operating the ma chine without the support apparatus and with spindles less than 1 5 may result in serious injury 11 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL Section 4 Machine Operation 4 1 Operator Control Layout TOUCH SCREEN MACHINE 3 REWIND a AA 342 TENSION 4 e p s CONTROL N gt 8 E ku EC 4 E IIv IY QI I IOI A REWIND AND bt NZA SWITCHES N Dy gt SS x ns b START STOP JOG BUTTONS 12 Rev 1 0 AZTECH CONVERTING SYSTEMS DMRR 4013 USER MANUAL 4 2 Registration Overview AZTECH trolled processes Your Die Master rotary die cutting system is equipped with a Re Registration system for precisely Die Master to be used as an all in one converting solution for printing or other registration con controlling web tension as well as web position with relation to the die stations This allows the The registration system is controlled by an industrial PC running an HMI program
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