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Modicon M580 - Hardware - Reference Manual

1. SW125 Value hex Blocking Detected Error Description Ocee execution of an unknown function 0002 SD card signature feature used with STG_CHECK and SIG_ WRITE functions 2258 execution of the HALT instruction 2259 execution flow different than the reference flow 23 execution of a CALL function towards an undefined subroutine 81F4 SFC node incorrect 82F4 SFC code inaccessible 83F4 SFC work space inaccessible 84F4 too much initial SFC steps 85F4 too much active SFC steps 86F4 SFC sequence code incorrect 87F4 SFC code description incorrect 88F4 SFC reference table incorrect 89F4 SFC internal index calculation detected error 8AF4 SFC step status not available 8BF4 SFC memory too small after a change due toa download 8CF4 transition action section inaccessible 8DF4 SFC work space too small 8EF4 version of the SFC code older than the interpreter 8FF4 version of the SFC code more recent than the interpreter 138 E100000001578 10 2013 Diagnostics SW125 Value hex Blocking Detected Error Description 90F4 poor description of an SFC object NULL pointer 91F4 action identifier not authorized 92F4 poor definition of the time for an action identifier 93F4 macro step cannot be found in the list of active steps for deactivation 94F4 overflow in the action table 95F4 overflow in the step activation deactivation
2. Field Limits Comment Hour 00 23 The leading 0 is displayed it can be omitted during data entry Minute 00 59 The leading 0 is displayed it can be omitted during data entry Second 00 59 The leading 0 is displayed it can be omitted during data entry Example TOD 23 59 45 transparent ready Web enabled power distribution equipment including medium and low voltage switch gear switchboards panel boards motor control centers and unit substations Transparent Ready equipment allows you to access metering and equipment status from any PC on the network using a standard web browser A trap is an event directed by an SNMP agent that indicates one of these events e Achange has occurred in the status of an agent e Anunauthorized SNMP manager device has attempted to get data from or change data on an SNMP agent U user datagram protocol A transport layer protocol that supports connectionless communications Applications running on networked nodes can use UDP to send datagrams to one another Unlike TCP UDP does not include preliminary communication to establish data paths or provide data ordering and checking However by avoiding the overhead required to provide these features UDP is faster than TCP UDP may be the preferred protocol for time sensitive applications where dropped datagrams are preferable to delayed datagrams UDP is the primary transport for implicit messaging in EtherNet IP coordi
3. Y Invalid context Valid context Warm restart Cold start Power Supply Filtering Times The BMX CPS 2000 BMX CPS 3500 and BMX CPS 3540T power supplies which provide Vac power have a filtering time of 10 ms E100000001578 10 2013 265 CPU Programming and Operating Modes The BMX CPS 2010 and BMX CPS 3020 power supplies which provide Vdc power have a filtering time of 1 ms Power Outage Processing Phases When power to the system is lost it recovers in 3 phases Phase Description 1 On power outage the system saves the application context the values of application variables and the state of the system on internal flash memory 2 The system sets all the outputs into fallback state state defined in configuration 3 On power restoral some actions and checks are done to verify if warm restart is available e restore internal flash memory application context e verify application and context validity If all checks are correct a warm restart see page 270 is performed otherwise a cold start see page 267 is carried out 266 E100000001578 10 2013 CPU Programming and Operating Modes Modicon M580 CPU Cold Start CPU Cold Start Causes Cold start causes and resulting CPU state error except in the case of a watchdog detected error halt state Cause Resulting CPU State End of the application download STOP Applicatio
4. Condition CPU State RUN ERR I O ETHMS ETH NS power on autotest not configured NOCONF Any pattern before getting a valid IP O O lt i 9 address or configuration n is invalid configured STOP off no error off cable 64 detected O disconnected steady red error e steady red detected ina duplicated IP RUN module or a address channel blinking green not connected e steady green connected recoverable detected HALT Any pattern Any pattern a eo 64 36 E100000001578 10 2013 CPUs Condition CPU State RUN ERR I O ETHMS ETH NS unrecoverable detected p k OC Na koa power off Ee _ ee A N AN N Y CJ YY ae r ae E100000001578 10 2013 37 CPUs USB Port Overview The USB port is a high speed USB 2 0 connection 480 Mbps for a Unity Pro programming or human machine interface HMI panel It can be connected to a USB port version 1 1 or later NOTE Install M580 USB drivers before connecting USB cable between the CPU and the PC PC USB Transparency If transparency is needed between the PC connected on the USB port and M580 system device network you must add a persistent static route in the PC routing table Example of command to address a device network with IP address X X 0 0 for Windows route add X X 0 0 mask 255 255 0 0 90 0 0 1 p Pin Assignments The USB port is a mini B USB connector with
5. E100000001578 10 2013 123 Power Supply CPU and Modules Installation Definition of Protection Devices at the Start of the Line Introduction It is recommended to install a protection device at the start of the line on the power supply network This should include the following elements e circuit breaker e fuse The information given below allows definition of the minimum caliber circuit breaker and fuse for a given power supply module Choice of Line Circuit Breaker When you choose the caliber of the line circuit breaker consider e nominal input current Imrs e signaling current I e current characteristic It The choice of minimum circuit breaker caliber is made according to the following rules e IN circuit breaker caliber greater than the power supply nominal input current Irms e Maximum circuit breaker caliber greater than the power supply signaling current e Current characteristic It at point A of the curve greater than the power supply characteristic It The following graph shows an example of characteristics provided by a circuit breaker manufacturer Magnetic zone T I I I I h I I I I I I i 4 I i 124 E100000001578 10 2013 Power Supply CPU and Modules Installation Choice of Line Fuse When you choose the caliber of the line fuse consider e current characteristic 12t The choice of minimum fuse caliber is made according to the following
6. 1020 H 2020 H 2040 H 3020 3040 4020 4040 Maximum number of discrete 1024 2048 2048 3072 3072 4096 4096 I O channels Maximum number of analog I O 256 512 512 768 768 1024 1024 channels Maximum number of RIO 64 128 128 modules Maximum number of distributed 64 128 64 128 64 128 64 equipment components Maximum number of Ethernet 2 2 2 3 3 4 4 network modules apart from the cpu gt Maximum number of local racks 4 4 4 8 8 8 8 main local rack extension Maximum number of remote 8 16 16 drops with up to 2 racks per drop Ethernet ports e Service 1 1 1 1 1 1 1 e RIO or distributed equipment 2 2 2 e Distributed equipment 2 2 2 2 Not available 1 In the maximum number of network modules the given value does not include the CPU NOTE Those characteristics represent the maximum values that a specific CPU can manage in the system E100000001578 10 2013 21 CPUs Functions Performance BME P58 References 1020 H 2020 H 2040 H 3020 3040 4020 4040 Simultaneous EF processed 16 32 32 48 48 80 80 per cycle max Application Code Execution Performance BME P58 References 1020 H 2020 H 2040 H 3020 3040 4020 4040 Boolean application execution 10 10 10 20 20 40 40 Kinst ms Typical execution Kinst ms 7 5 7 5
7. Overview This section describes the Unity Pro Hardware Catalog What Is in This Section This section contains the following topics Topic Page Adding a DTM to the Unity Pro Hardware Catalog 234 Add an EDS File to the Unity Pro Hardware Catalog 230 Updating the Unity Pro Hardware Catalog 237 Remove an EDS File from the Unity Pro Hardware Catalog 238 E100000001578 10 2013 233 M580 CPU Configuration Adding a DTM to the Unity Pro Hardware Catalog Introduction The Unity Pro Hardware Catalog is a list of modules and devices that can be added to Unity Pro projects EtherNet IP and Modbus TCP devices are located in the hardware catalog s DTM Catalog page Each device in the catalog is represented by a DTM that defines the parameters of the module or device More details on project and DTM are provided in Project Management with DTMs topic in the Unity Pro Operating Modes manual EDS and DTM Files Not all devices in the market today offer device specific DTMs Some devices are instead defined by a device specific electronic data sheet EDS file Unity Pro displays each EDS file in the form of a DTM In this way you can use Unity Pro to configure these Ethernet IP devices defined by an EDS file in the same way you would configure a DTM defined device Other devices lack both a DTM and an EDS file You can configure these devices by using a generic DTM that is included in the DTM Catalog
8. Status Summary Open the Page Access the Status Summary page on the Diagnostics tab Menu Module Summary Status Summary 1 0 CARD_ERR CARD_ACT MOD STATUS NETWORK STATUS DHCP Server Unknown Exec Version FDR Server Unknown Kernel Version Access Control Unknown Web Server Version Scanner Status Unknown Web Site Version NTP Status Unknown _ CIP Version CPU Summary Model M580 CPU IP Address State RUN 192 168 10 1 Subnet Address 255 255 0 0 Scan Time 2ms Gateway Address 0 0 0 0 Logged In No MAC Address 00 11 00 13 80 10 CPU Exec Version 4 01 Host Name FAILED Unity Program NO PROG NOTE This page is updated every 5 seconds E100000001578 10 2013 243 M580 CPU Configuration Diagnostic Information The objects on this page provide status information Parameters Description LEDs The black field contains LED indicators RUN ERR etc NOTE The diagnostics information associated with the LED activity is described elsewhere see page 35 Service Status green The available service is operational and running red An error is detected in an available service black The available service is not present or not configured Version Info This field describes the software versions that are running on the CPU CPU Summary This field describes the CPU hardware and the applications that are running on the CPU Network Info This
9. IEC 60068 2 32 Method 1 98 E100000001578 10 2013 Standards Certifications and Conformity Tests Name of Test Standards Level Flat free fall IEC EN 61131 2 IEC 60068 2 32 Ed Method 1 10 cm 2 falls Controlled free fall IEC EN 61131 2 IEC 60068 2 31 Ec 30 or 10 cm 2 falls Plugging Unplugging IEC EN 61131 2 For modules and connectors e operations 50 for permanent connections 500 for non permanent connections Specific Environment Name of Test Standards Level Corrosion areas gas ISA 871 4 Mixed flowing gases class G3 25 C 75 relative salt dust humidity t 14 days IEC 60721 3 3 Mixed flowing gases class 3C3 25 C 75 relative humidity t 14 days IEC 60068 2 52 Salt spray test Kb severity 2 IEC 60721 3 3 Sand Dust class 3S3 Protective Enclosure The M580 PACs are enclosed equipment designed to an IP20 level of ingress protection For installation in industrial manufacturing workshops or in heat and humidity processing environments install the M580 PAC in an IP54 enclosure NOTE For IP20 compliance use a BMX XEM 010 protective cover on any empty slots in a rack A system may be installed outside an enclosure if it is operating in a restricted access room not exceeding pollution level 2 for example a control room with no machines or dust producing activities E1000
10. M580 CPU Configuration Field Setting Description Address Server DHCP for this device Scroll to enable or disable DHCP Identified by Identify the M580 CPU by its MAC Address or Device Name Identifier Unity Pro adds the device name in this field Subnet Mask Unity Pro applies the same subnet mask that is used for the M580 CPU Gateway see note This field contains the gateway address NOTE The default gateway address of the devices is the IP address of the CPU You can change this IP address when DHCP is enabled Connection Settings and Information You can monitor the node connections through the DTM device editor Step Action 1 Expand the EtherNet IP device to see its sub nodes 2 Select a sub node to view these tabs Connection Settings and Connection Information tabs This information is read only Refer to the information in this section for configuring connection settings see page 213 218 E100000001578 10 2013 M580 CPU Configuration Configuring a Modbus TCP Node Introduction Follow these directions to configure a Modbus TCP node in the Device List through the Unity Pro DTM Browser Accessing the EtherNet IP Node Follow these steps to view the available DTMs Step Action Open a Unity Pro project that includes the M580 CPU Open the Unity Pro DTM Browser Tools DTM Browser 1 2 3 Double click the DTM that
11. NOTE When accessing data in the Ethernet communication module itself use 255 When accessing data in the application running in the PAC use a value from 0 to 254 A value of 1 is recommended Health Timeout ms The maximum allowed period in milliseconds between device responses from 0 to 120000 ms in intervals of 5 ms When this setting is exceeded the health timeout bit is set to 1 Default 1500 ms Repetitive Rate ms The rate at which data will be scanned 0 60000 ms in intervals of 5 ms Default 60 ms RD Address The address 0 65535 in the remote device of the first word from which the communication module reads data RD Length The number of words in the remote device 0 125 that the communication module will read Last Value The behavior of inputs in the application in the event communication is lost e Hold Value the default e Set To Zero WR Address Address 0 65535 in the remote device of the first word to which the communication module writes data WR Length The number of words in the remote device 0 120 that the communication module will write 212 E100000001578 10 2013 M580 CPU Configuration Configuring Communication Module Connection Settings Overview Use the Connection Settings page to view and edit when available connection properties from the perspective of the communication module To open this page in the l
12. 0 00 c eee eee 137 Blocking Errors 2 2205 a2 sie ees da naeeed ipere Rennen ee eae 138 Non blocking Errors 00000 e eee 140 CPU or System Errors 0 0 00 0c eee 141 BME P58 xxxx CPU Application Compatibility 142 Part Ill Configuring the CPU in Unity Pro 143 Chapter 8 M580 CPU Configuration 000 eee eee 145 8 1 Unity Pro Projects 00 00 ees 146 Creating a Project in Unity Pro 000020 ces 147 Configuring the Size and Location of Inputs and Outputs 149 Project Management 2 2205 660 e eee eee eee eee 150 8 2 Configuring the M580 CPU with Unity Pro 152 Unity Pro Configuration Tabs 0 0 0 cee eee eee 153 About Unity Pro Configuration 020000 0c eee 154 IPConfig Tab 2 242 e026 he dee ee ee eee ae ee eed was eee 155 Security Tab 0 000 eee 156 RSTP ab cerro bcd Ohi boc dodo edi wedat Ghee ba E a 158 SNMP Wabi si8s 4 ase ce heh SoG oa SO OES Sees Mey eds dye aE ere ene 160 NTP Tabuo noera ot iad odie thee E eben Ge deisel Sed 162 Switch Tab sis oi eked dees b Sew hee Phe Se doe dened Aen aes 164 QOS Tab ecke gere ipt npe ee eeg ied sede tle baa E Ei 165 Service Port Tab 0 0 000 cece eee 166 Advanced Settings Tab 02 0000 cece 168 8 3 The Unity Pro FDT DTM Interface 2000000000 169 Device Type Managers 22 6 6 6 ese ee ee dun eee cort
13. ETH_PORT_3_BKP_STATUS BYTE Name Bit Description Ethernet ports function and RST role 0 1 Ethernet port 3 function coded on 2 bits 2 3 Ethernet port 3 RSTP role 4 5 backplane Ethernet function 2 bits value 0 backplane without Ethernet network 3 backplane with Ethernet network 6 7 reserved Port function and RSTP role features description Feature Value Description port function 0 disabled 1 access port 2 port mirror 3 device network port 278 E100000001578 10 2013 Derived Data Types Feature Value Description RSTP role 0 alternate 1 backup 2 designated 3 root IN PACKETS UINT Type Bit Description UINT 0 7 number of packets received on the interface internal ports IN_ERRORS UINT Type Bit Description UINT 0 7 number of inbound packets that contain detected errors OUT_PACKETS UINT Type Bit Description UINT 0 7 number of packets sent on the interface internal ports OUT_ERRORS UINT Type Bit Description UINT 0 7 number of outbound packets that contain detected errors CONF_SIG UDINT Type Bit Description UDINT 0 15 Signatures of all files on local module FDR server E100000001578 10 2013 279 Derived Data Types CRA_CNX_HEALTH A
14. If at least one matched device has been found the Field bus discovery dialog box is displayed listing the scanned and matched devices Select the matched devices to be created in the Unity Pro project which then shows up in the Selected Devices list This dialog presents these lists List Content Scanned Devices This list contains all devices matched and unmatched that were found during the scan Matched Devices This list contains the matched DTMs found in the workstation DTM catalog for the device that you selected in the Scanned Devices list Each time a scanned device is selected in the Scanned Devices list the contents of the Matched Devices list is updated to display the matched device DTMs found for the selected scanned device The matching process can yield one or more matched devices for a given scanned device In this case only one DTM was discovered for the selected scanned device Selected Devices This list displays the device DTMs that have been selected in the Matched Devices list which will be added to the Unity Pro project The lists use these colored icons Color Indication green The device has been selected yellow The device has been matched red The device has not been matched black Information about the address of the scanned device e Inthe Scanned Devices list the device has an address identical to one of the DTMs in the Unity Pro project e Inthe Matched D
15. 2 kV in wire mode For ac and dc auxiliary supplies ac unshielded I Os 2 kV in common mode For analog dc unshielded I Os communication and all shielded lines 1 kV in common mode E100000001578 10 2013 95 Standards Certifications and Conformity Tests Name of Test Standards Level Surge IEC EN 61131 2 For ac and dc main and auxiliary supplies ac IEC EN 61000 6 2 unshielded I Os 2 kV in common mode 1 kV in IEC 61000 4 5 differential mode IACS E10 For analog dc unshielded I Os 0 5 kV in common mode 0 5 kV in differential mode For communication and all shielded lines 1 kV in common mode Conducted IEC EN 61131 2 10 V 0 15 80 MHz disturbances induced IEC EN 61000 6 2 Sinus amplitude modulated 80 1 kHz spot by radiated IEC 61000 4 6 frequencies electromagnetic fields IACS E10 Damped oscillatory wave IEC EN 61131 2 IEC EN 61000 4 18 IACS E10 For ac and dc main supplies and ac auxiliary supplies ac unshielded I Os 2 5 kV in common mode 1 kV in differential mode For dc auxiliary supplies analog dc unshielded Os 1 kV in common mode 0 5 kV in differential mode For communication and all shielded lines 0 5 kV in common mode NOTE These tests are performed without a cabinet with devices fixed on a metal grid and wired as per the recommendations in the Grounding and Electromagnetic Compatibility of PLC Systems Basic Principles and Measures User Manual
16. 2040 3020 3040 4020 4040 1020 H 2020 H 2040 H Application global size 4598 9048 9048 13558 13558 18678 18678 Kbytes Maximum memory size per area Memory Size BME P58 References 1020 2020 2040 3020 3040 4020 4040 1020 H 2020 H 2040 H Maximum for saved 384 768 768 1024 1024 2048 2048 data Kbytes 1 Maximum for unsaved 128 128 128 256 256 256 256 data Kbytes Maximum for program 4096 8162 8162 12288 12288 16384 16384 Kbytes 1 10 Kbytes are reserved for the system Size of Located Data Memory Maximum and default size of located data according to the CPU in Kbytes Object Types Address BME P58 References 1020 2020 2040 3020 3040 4020 4040 1020 H 2020 H 2040 H Internal bits SMi max 32634 32634 32634 32634 32634 32634 32634 Mi default 512 512 512 512 512 512 512 Input Output bits Ir m c 1 1 a a 1 1 1 SQr m c System bits SSi 128 128 128 128 128 128 128 1 Memory size depends on the equipment configuration declared I O modules E100000001578 10 2013 25 CPUs Object Types Address BME P58 References 1020 2020 2040 3020 3040 4020 4040 1020H 2020H 2040 H Internal words MWi max 32464 32464 32464 65232 65232 65232 65232 MWi default 1024 1024 1024 2048 2048 2048 2048 Constant words KWi max 32760 32760 32760 32760 32760 32760 32760 KWi default 256 256 256 256 256 256 256 System words SSWi 168 168 168 168 168 168
17. 4 138 in 0 748 in BME XBP 0800 H 372 8mm 373 98 mm per 14 677 in 14 724 in vee height is BME XBP 1200 H 503 2mm 504 38 mm 134 6 mm 19 811 in 19 857 in 5 299 in with a CPU mounted Panel Fastening Holes Dimension and Location Fastening holes are located at the 4 corners of a BME XBP 00 rack Thi P cp 1 Fastening holes E100000001578 10 2013 77 Modicon M580 Racks mm in 5 b 22 6 t gt q Lasi an 0 197 E 0 89 lams a o H a S Eg Sin w Plea Sle pT BX R34 E G 8x R 0 134 T 2S AS _ Y NOTE You can use M4 M5 M6 or UNC 6 screws in the fastening holes Rack Reference a b BME XBP 0400 H 202 1 mm 214 8 mm 7 957 in 8 457 in BME XBP 0800 H 332 5 mm 345 2 mm 13 09 in 13 59 in BME XBP 1200 H 462 9 mm 475 6 mm 18 224 in 18 724 in 78 EI00000001578 10 2013 Chapter 3 Modicon M580 Compatible Power Supply Modules Overview This chapter provides information on power supplies used to power the BME XBP 00 racks What Is in This Chapter This chapter contains the following topics Topic Page Modicon M580 Power Supply Modules 80 Power Supply LED Display 81 Power Supply Module Reset Button 82 Power Supply Module Usable Power 83 Module Power Consumption 85 E100000001578 10 2013 79 Co
18. In the DTM Browser select a master communication module Right click on the master communication module and scroll to Device menu Add EDS to library Result The introductory page of the wizard opens Click Next to go to the next page In the Select the Location of the EDS File s section select one of these e Add File s Add one or more EDS files that you will select in a moment e Add all the EDS from the Directory Add all files from a folder that you will select Select Look in Subfolders to also add EDS files in subfolders beneath the folder you will select Click the Browse button to open the Open dialog Navigate to and select one of these e one or more EDS files e a folder containing EDS files After you make your selections click Open Result The dialog closes and your selection appears in the Directory or File Name field Click Next Result The wizard compares the selected EDS files against existing files in the library 10 Conditional If one or more selected EDS files is a duplicate a File Already Exists message opens Close the message E100000001578 10 2013 235 M580 CPU Configuration Step Action 11 The next page of the wizard opens It indicates the status of each device you attempted to add e A green check mark of indicates the EDS file can be added e A blue informational icon a indicates a redundant file e A red exclamation point ind
19. In the DTM configuration tree expand the Device List to view the network nodes that correspond to the available DTMs Select an EtherNet IP node from the Device List to see the Properties and Address Settings tabs for that node type Property Settings On the Properties configuration tab you can view and configure settings for an EtherNet IP device e Assign a numeric address to the device e Include or exclude device inputs and outputs in the Unity Pro project e Specify variable and structure names for device inputs and outputs e Determine how I O items will be managed NOTE Refer to the topic Configuring Properties in the Device Editor see page 182 for instructions on how to edit properties 216 E100000001578 10 2013 M580 CPU Configuration These settings are available on the Properties tab Field Setting Description Properties Number This value 0 127 represents the relative position of the device in the list By default this number is assigned sequentially to devices in the project The number 000 is assigned to the first local slave Active Configuration Enable Add the selected device to the Unity Pro project configuration Disable Remove the selected device from the Unity Pro project configuration NOTE Changing this setting also changes the addresses of items in project memory Selecting Enable adds the device s inputs and outputs to project memory
20. When a collision happens one of the racks with the duplicate rack address will not operate To recover from a collision Step Action 1 Turn OFF the power supplies in the racks that have the address mismatch 2 Using the address switches on the rack extender module set unique and correct rack addresses 3 Reapply power to the racks Rack Extender LEDs The LEDs on the rack extender module provide status information about the rack in which it resides E100000001578 10 2013 63 Modicon M580 Racks LED Pattern Indication RUN green ON Module functioning normally OFF The power supply is no longer present e An error has been detected in the extender module COL red ON Rack address collision detected Two or more racks have been assigned the same rack address e A rack that does not contain the CPU has been assigned address 0 OFF Each rack in the extension has a unique address 0 to 7 green ON or Rack address OFF Each extender module has only one address LED ON Each extender module in the rack should have a different address LED ON 64 E100000001578 10 2013 Modicon M580 Racks Premium TSX RKY Extendable Racks Overview If you are installing Premium equipment in the M580 use Premium extendable racks Premium Extendable Rack References There are 4 references for Premium extendable racks Designation Illustration TSX
21. e f a BMX XBE 1000 rack extender module is not present in an extended rack that rack will not be operational e Each rack with a BMX XBE 1000 rack extender module in it needs to be assigned an address from 00 to 08 The address assigned to each rack in an extension needs to be unique with respect to all other racks in the extension Rack addresses are set manually using the 4 microswitches on the side of the BMX XBE 1000 rack extender module see page 62 e The main rack in the extension needs to be given address 00 which is the factory default setting for the switches A A DANGER HAZARD OF ELECTRIC SHOCK Remove all power sources before installing the rack extender module Failure to follow these instructions will result in death or serious injury Follow these steps to install a rack extender module in a rack Step Action 1 Remove all power sources to the rack 120 E100000001578 10 2013 Racks Installation and Assembly Step Action 2 Using the microswitches on the side of the rack extender module set a unique address for that rack from 00 to 08 Insert the rack extender module in the slot labeled XBE 4 Connect each rack in the extension to the rack immediately before it and immediately after it using the appropriate extension cable 5 Terminate the unused connector on the extender module in the main rack and the unused connector on the last rack in the extensio
22. 1 bit per DIO NOTE DIO number DIO device number from the mapping list 32 For example DIO device number 37 in the mapping list corresponds to DIO number 5 37 32 in the above table 280 E100000001578 10 2013 Derived Data Types CRA_CNX_CTRL ARRAY 1 16 OF BYTE Name Type Rank Description CRA_CNX_CTRL 1 BYTE 0 CRA module number 1 connection CTRL status CRA_CNX_CTRL 2 BYTE 1 CRA module number 2 connection CTRL status CRA_CNX_CTRL 3 BYTE 2 CRA module number 3 connection CTRL status CRA_CNX_CTRL 4 BYTE 3 CRA module number 4 connection CTRL status CRA_CNX_CTRL 5 BYTE 4 CRA module number 5 connection CTRL status CRA_CNX_CTRL 6 BYTE 5 CRA module number 6 connection CTRL status CRA_CNX_CTRL 7 BYTE 6 CRA module number 7 connection CTRL status CRA_CNX_CTRL 8 BYTE 7 CRA module number 8 connection CTRL status CRA_CNX_CTRL 9 BYTE 8 CRA module number 9 connection CTRL status CRA_CNX_CTRL 10 BYTE 9 CRA module number 10 connection CTRL status CRA_CNX_CTRL BYTE 10 CRA module number 11 connection CTRL status CRA_CNX_CTRL 12 BYTE 11 CRA module number 12 connection CTRL status CRA_CNX_CTRL 13 BYTE 12 CRA module number 13 connection CTRL status CRA_CNX_CTRL 14 BYTE 13 CRA module number 14 connection CTRL status CRA_CNX_CTRL 15 BYTE 14 CRA module number 15 connection CTRL status CRA_CNX_CTRL 16 BYTE 15 CRA module number 1
23. C 32 140 F 24V_SENSORS output Power BMX CPS 2000 BMX CPS 2010 BMX CPS 3020 BMX CPS 3500 BMX CPS 3540 T Total usable power 20 W 17W 32 W 36 W 36 W all outputs included Usable power at the 8 3 W 2 5 A 8 3 W 2 5 A 15 W 4 5 A 15 W 4 5 A 15 W 4 5 A 3V3_BAC output Usable power atthe 16 5 W 0 7 A 16 5W 0 7 A 31 2 W 1 3A 31 2W 1 3A 31 2 W 1 3 A 24V_BAC output Usable power at the 16 5 W 16 5 W 31 2 W 31 2 W 31 2 W 3V3_BAC and 24V_BAC outputs Usable power at the 10 8 W 0 45 A 21 6W 0 9A 21 6 W 0 9 A The power supply modules operate in an extended temperature range of 25 0 C 13 32 F and 60 70 C 140 158 F The following table shows how power is derated when operation is in the extended ranges Power BMX CPS 3020 H BMX CPS 3500 H BMX CPS 3540 T Total usable power all outputs included 24 W 27 W 27 W Usable power at the 3V3_BAC output 11 25 W 3 375 A 11 25 W 3 375 A 11 25 W 3 375 A Usable power at the 24V_BAC output 23 4 W 0 975 A 23 4 W 0 975 A 23 4 W 0 975 A Usable power at the 3V3_BAC and 23 4 W 23 4 W 23 4 W 24V_BAC outputs Usable power at the 24V_SENSORS 16 2 W 0 5 A 16 2 W 0 5 A output NOTE The 24V_SENSORS output is the 24 Vdc sensor power supply output and is only available on the BMX CPS 2000 3500 3500 H 3540 T modules Excessive load can cause the power s
24. End of transfer During transfer End of transfer No error is detected when the project is restored from the memory card to the CPU RAM During transfer b4 End of transfer During transfer End of transfer C No specific circumstances or CPU state The following legend shows the different LED patterns Symbol Meaning Symbol Meaning off steady red steady green e3 blinking green EI00000001578 10 2013 47 CPUs CPU Firmware Upgrade Introduction You can upgrade the CPU firmware by downloading a new firmware version with Unity Loader The firmware download can be performed by connecting to either of the following e the CPU mini B USB connector see page 38 e the CPU Service port see page 42 e the Ethernet network Refer to the Unity Loader manual for a description of the download procedure see Unity Loader a SoCollaborative software User Manual Enabling CPU Firmware Upgrade To enable the firmware upgrade check the CPU security settings see page 156 Firmware File The firmware file is a dx file Upgrade Procedure Follow these steps to upgrade the CPU and BME XBP 00 rack firmware Step Action Install Unity Loader software provided with Unity Pro Connect the PC that is running Unity Loader to the CPU Launch Unity Loader Click Firmware tab In the PC list box select the
25. If this optional function is supported by a DTM this function displays the detailed device information including configuration settings in the PC s default internet browser which can then be printed NOTE Device information can be printed e for only one device DTM ata time only when the DTM is disconnected from the physical device Zoom in2 Make this selection to display only the selected module in the connectivity tree of the DTM Browser Zoom out2 Make this selection to display the entire connectivity tree of the DTM Browser Expand all This displays all child DTMs below the selected DTM Collapse all This displays only the selected DTM 1 This command also appears in the Unity Pro Edit menu 2 This command also appears in the Unity Pro View menu Communication Module Commands Find the Device menu list Step Action 1 Select the M580 DTM in the DTM Browser 2 Right click and scroll to Device menu 3 Examine the list of possible commands This is the Device menu sub menu Name Description Offline Parameter This command is enabled or disabled according to the DTM Online Parameter This command is enabled or disabled according to the DTM Compare When supported this command compares 2 devices either online or offline Configuration This opens the Device Editor for the selected communication module when the module and its DTM are disconnected Observe This comm
26. Installed Not installed Ared X superimposed on a device icon in the DTM Browser indicates that the DTM for that device is not installed on the PC Handling Invalid Nodes If the red X appears above install the corresponding DTM on your PC and close the Unity Pro application Reopen Unity Pro and update the catalog see page 237 174 E100000001578 10 2013 M580 CPU Configuration DTM Browser Menu Commands Overview The DTM Browser includes a pop up contextual right click menu that displays commands for the currently selected node in the browser The list of available commands consists of e universal commands as determined by the selected node level e host PC node level 1 e communication module node level 2 e remote device node level 3 e device specific commands as determined by the device DTM Host PC Node Commands Right click the Host PC node in the DTM browser to access these commands Name Description Add 1 Open the Add dialog It contains a subset of the Hardware Catalog from which you can select a communication module DTM Check DTM Check the current project for invalid DTMs or DTMs that are not installed in the PC If devices the results include invalid or not installed DTMs they are displayed in the User errors tab in the information window and a red X is superimposed over the corresponding icons in the DTM Browser DTM services Display the communicat
27. Power Cut and Restore on Modicon M580 CPU 265 Modicon M580 CPU Cold Start 267 Modicon M580 CPU Warm Restart 270 E100000001578 10 2013 263 CPU Programming and Operating Modes Managing Run Stop Input Managing Remote Run Stop Access When configuring the M580 CPU you can help prevent remote commands requests from accessing the CPU Run Stop modes Select the respective Run Stop input and Run Stop only by input check boxes according to the following table parameters to determine the type of remote access for your system Run Stop Input Run Stop Only By Input Description Allows remote access to run stop input by request only X Allows remote access to run stop input X x Denies remote access to run stop input X check box selected check box deselected 264 E100000001578 10 2013 CPU Programming and Operating Modes Power Cut and Restore on Modicon M580 CPU Introduction If the duration of the outage is lower than the power supply filtering time it has no effect on the program which continues to run normally If the duration of the outage is higher than the power supply filtering time the program is interrupted and power restoration processing is activated The CPU then restarts in warm restart or cold start as described in the following diagram Illustration Power cycle phases RUN or STOP Application Power failure V Save Context
28. Racks Installation and Assembly Grounding of Installed Modules Introduction The grounding of modules in a Modicon M580 system is crucial to avoid electric shock Grounding CPUs and Power Supplies A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Check that ground connection contacts are available and not bent out of shape If they are bent or not available do not use the module and contact your Schneider Electric representative Failure to follow these instructions will result in death or serious injury A WARNING UNINTENDED EQUIPMENT OPERATION Tighten the clamping screws of the modules A bad module connection can lead to an unexpected behavior of the system Failure to follow these instructions can result in death serious injury or equipment damage Grounding the Modules All modules are equipped with ground connection contacts at the rear for grounding purposes following example shows a CPU module 1 ground connection contact These contacts connect the grounding bus of the modules to the grounding bus of the rack 112 E100000001578 10 2013 Racks Installation and Assembly BMX XEM 010 Protective Cover for Unused Module Slots Overview If a rack has any unused module slots install a BMX XEM 010 cover to keep dust and other articulates out of the slots and to comply with IP20 ingress protection requirements see page 99 BMX XEM 010 covers are sold in sets of
29. Topic Page Creating a Project in Unity Pro 147 Configuring the Size and Location of Inputs and Outputs 149 Project Management 150 146 E100000001578 10 2013 M580 CPU Configuration Creating a Project in Unity Pro Introduction You may have already created a project in Unity Pro and installed a power supply and an M580 CPU If not use the following steps to create a new Unity Pro project with these components e M580 CPU see page 17 e a power supply see page 79 Creating and Saving a Unity Pro Project Create a Unity Pro project Step Action 1 Open Unity Pro 2 Open the New Project window File New In the PLC window expand the Modicon M580 node and select a CPU In the Rack window expand the Modicon M580 local drop node and select a rack Click OK Unity Pro displays the Project Browser Open the Save As dialog File Save Enter a File name to name your Unity Pro project and click Save Unity Pro saves your project to the specified path location See the note below Changing the Default Storage Location Optional You can change the default location that Unity Pro uses to store project files before you click Save above Step Action 1 Open the Options Management window Tools Options 2 In the left pane navigate to Options General Paths 3 In the right pane type in a new path location for the Project path You can also
30. What Is in This Section This section contains the following topics Topic Page Electrical Characteristics of BME XBP xxxx Racks 76 BME XBP xxxx Racks Dimensions ras E100000001578 10 2013 75 Modicon M580 Racks Electrical Characteristics of BME XBP xxxx Racks Introduction Backplane Power Consumption Mean Time Between Failures The rack delivers 24 Vdc and 3 3 Vdc to supply the backplane and connected modules Power consumption of the rack backplanes Rack Reference Backplane Average Current Consumption 3 3 Vdc Supply Power 24 Vdc Supply Power BME XBP 0400 H 49 mA 162 mW 118 mA 2 8 W BME XBP 0800 H 64 mA 211 mW 164 mA 3 9 W BME XBP 1200 H 86 mA 283 mW 164 mA 3 9 W The rack MTBF is a component of the global system MTBF Rack Reference MTBF hours at 30 C Continuous BME XBP 0400 H 2000000 BME XBP 0800 H 1700000 BME XBP 1200 H 1500000 76 EI00000001578 10 2013 Modicon M580 Racks BME XBP xxxx Racks Dimensions BME XBP xxxx Racks Dimensions The illustration below shows how the overall dimensions of the BME XBP 00 racks are defined Witte 03 le Overall dimensions of each BME XBP 00 rack Rack Reference a b c Empty Rack Rack With Extender Module Mounted BME XBP 0400 H 242 4mm 243 58 mm 105 11mm_ 19mm 9 543 in 9 59 in
31. When a CPU supports RIO scanning the 2 ports below the service port marked Device Network are RIO or distributed equipment ports The following CPUs support RIO scanning e BME P58 2040 and BME P58 2040 H e BME P58 3040 e BME P58 4040 When used as RIO ports both ports connect the CPU to the main ring in an Ethernet daisy chain loop Refer to the Modicon M580 System Planning Guide for more details regarding RIO drop architectures 42 E100000001578 10 2013 CPUs Connecting an M580 Device Network to the Control Network Introduction Via the service port on a CPU connect your device network to the control network The following figure shows a device network connected to a switch on the control network where a SCADA system can be used to monitor and communicate with the device network NOTE Do not connect the service ports on different CPUs together through the control network e f transparency is needed between a device network and the control network make the connection with a router as shown in the following figure e Iftransparency is not needed contact the Schneider Electric PlantStruxure Competency Center for information NOM AMO 0200 2 0210 1 CPU managing the device network E100000001578 10 2013 43 CPUs NO RR WD RIO drop on the device network DRS on the device network connecting 5 to the main ring DIO cloud on the device network DIO sub ring on the device network connection
32. You can mount a rack on a Telequick AM1 PA or AM3 PA mounting grid using M4 M5 M6 or UNC 6 screws AF1 EA6 AM1 PA An K K eS og f UUU00U0 o m E100000001578 10 2013 109 Racks Installation and Assembly Grounding the Rack and Power Supply Module Overview The racks and the power supply in each rack need to be grounded properly Grounding the Rack To ground the racks connect a ground cable between the protective earth ground of the installation and the screw located on the left hand side of the rack close to the power supply module This screw is used to connect two 1 5 2 5 mm cables Ground every rack in the PAC system Grounding the Power Supply Module Ground each power supply module in the system A A DANGER HAZARD OF ELECTRIC SHOCK Ground the power supplies by connecting the protective earth ground terminal on each power supply module to the protective earth ground of the installation Connect them in either of the following ways e directly connectthe protective earth ground terminal of the power supply to the protective earth ground of the installation with a separate cable indepe
33. dx file that contains the firmware file DO a AJ ON When connected with Ethernet check that the MAC address indicated in the PLC box corresponds to the MAC address marked on the CPU N Check that transfer sign is green to allow transfer from PC to CPU Click Transfer Click Close 48 E100000001578 10 2013 CPUs Modicon M580 Hardened Equipment Overview Hardened equipment is the ruggedized version of standard equipment that can operate in extended temperature ranges and in dirty or corrosive environments There are hardened versions of several of the CPUs backplanes and power supplies as well as other components in the Modicon M580 system Extended Temperature Considerations The standard temperature range for Modicon M580 equipment is 0 60 C 32 140 F Hardened equipment can operate at extended temperature range 25 70 C 13 158 F When used in the standard temperature range hardened equipment has the same performance characteristics as the standard equipment However at the higher and lower ends of the extended temperature range lower than 0 C 32 F or higher than 60 C 140 F the hardened power supplies can have reduced power ratings see page 83 that affect power calculations If hardened equipment is operated above or below the extended temperature limits lower than 25 C 13 F or higher than 70 C 158 F the equipment can opera
34. e Alternatively if you enable the I O Communication Control service you can turn ON and OFF the connection between a communication module and a remote device by toggling the output CONTROL_BIT for that connection This leaves unchanged the size of the project s input and output data images E100000001578 10 2013 209 M580 CPU Configuration IO Structure Name settings Setting Description Structure Name The read only name for input and output structures By default it is the concatenation of e The prefix T_ e the string DEVICE_ e the device number Variable Name The editable base name for input and output variables By default it is the concatenation of e the string DEVICE_ e the device number Default Name Click this button to restore the default variable and structure names The table contains the Items settings Setting Description Import mode e Automatic O items are taken from the device DTM and updated if the items list in the device DTM changes Items cannot be edited in the Device Editor e Manual O items are added when the device DTM is first added to Unity Pro Thereafter all I O item edits are made manually in the Device Editor Changes to the device DTM do not impact the I O items list Reimport Items Imports the I O items list from the device DTM overwriting any manual I O item edits Enabled only when Import mode is set to
35. eee eee eee 216 Configuring a Modbus TCP Node 0 00 cee eee eee 219 Configuring a Network Adapter 0 cee eee eee 223 8 7 DIM Online Actin 25 20 nck oe ccke eecn eg bowed ade 226 Online Action 0 0 0 0 ee eee eee 226 8 8 Explicit Messaging 0 cee eee eee 228 Sending Explicit Messages to EtherNet IP Devices 229 Sending Explicit Messages to Modbus Devices 231 8 9 Hardware Catalog 000 cece 233 Adding a DTM to the Unity Pro Hardware Catalog 234 Add an EDS File to the Unity Pro Hardware Catalog 235 Updating the Unity Pro Hardware Catalog 237 Remove an EDS File from the Unity Pro Hardware Catalog 238 8 10 M580 CPU Embedded Web Pages 000 000 239 Introducing the Embedded Web Pages 0055 240 M580 CPU Diagnostic Web Pages 2002000000 241 Status Summary 0000 0c tees 243 Performance i ccc eee eee eee ees 245 Port StatisticS lt 5 2 8 once GPa aiutse doce a a e a Ge ede dees 247 OP SCANNER enoii eneen Aw GOES Shoe ete a adhe Ses Weed iets x 248 M SSAQING eios Pe sa nia ee Pew bee ned ede bene dwweew ne he 250 OS ser cae 5 ase cae rE E ghee ene ieg anieie cos a eek Sh om EE 251 Network Time Service 00 00 eee ee 252 ReEdGUNGANCY i 240 22cn eck ew diew nae ee eee name ees 254 Alarm VIEW eac ean a ede Pada eed SR eee hee EE
36. selecting Disable removes these inputs and outputs from memory Alternatively if you enable the I O Communication Control service you can turn the connection between a communication module and a remote device on and off by toggling the output CONTROL_BIT for that connection This leaves unchanged the size of the project s input and output data images IO Structure Structure Name This read only field contains the name for input and output Name structures Variable Name This editible field contains the base name for input and output variables Items Import Mode Automatic O items are taken from the device DTM and updated Management if the items list in the device DTM changes Items cannot be edited in the device editor Manual I O items are added when the device DTM is first added to Unity Pro Thereafter all I O item edits are made manually in the device editor Changes to the device DTM have no impact on impact the I O items list Address Settings Use the Address Settings tab to view and edit the IP address settings for an EtherNet IP device NOTE Refer to the topic Configuring Properties in the Device Editor see page 182 for instructions on how to edit properties These settings are available on the Address Setting tab Field Setting Description Change Address IP Address This field contains the IP address of the M580 CPU E100000001578 10 2013 217
37. variations IEC EN 61000 6 2 IEC 61000 4 11 0 85 Un 1 10 Un 0 94 Fn 1 04 Fn 4 steps t 30 min IACS E10 IEC 61000 4 11 0 80 Un 1 20 Un 0 90 Fn 1 10 Fn t 1 5s 5s IEC EN 61131 2 IEC 61000 4 29 IACS E10 PLC not connected to charging battery Direct voltage variations 0 85 Un ripple 5 peak 1 2 Un ripple 5 peak 2 steps t 30 min Third harmonic IEC EN 61131 2 H3 10 Un 0 180 2 steps t 5 min Immunity to conducted IACS E10 low frequency only IACS For ac H2 H15 10 Un H15 H100 10 1 Un H100 H200 1 Un For de H2 H200 10 Un IEC EN 61131 2 IEC EN 61000 6 2 IEC 61000 4 11 IEC 61000 4 29 IACS E10 Voltage interruptions Power supply immunity 1 ms for dc PS1 10 ms for ac or dc PS2 Check operating mode for longer interruptions For IACS 30 s for ac or de IEC EN 61131 2 IEC EN 61000 6 2 IEC 61000 4 11 For ac PS2 e 20 Un t0 1 2 period e 40 Un cycle 10 12 e 70 Un cycle 25 30 e 0 Un cycle 250 300 Voltage shut down and IEC EN 61131 2 start up Un 0 Un t Un 60 s Umin 0 Umin t Umin 5s Umin 0 9 Udl Umin t Umin 60 s Umin minimum voltage Udl detection level when powered Un nominal voltage Fn nominal frequency PS1 applies to PLC supplied by battery PS2 applies to PLC energized from ac or dc supplies 94 E100000001578 10 2013 Standards Certifications and Conform
38. 1 In the sample network configuration see page 195 the application in the third party PAC produces data which is available in the PAC s M580 CPU as inputs In this example the third party device produces the following information e production totals for manufacturing line A e production totals for manufacturing line B e the number of production interruption events for line A e the number of production interruption events for line B It is required that some information is passed to a third party device for example confirmation that data from the third party device has been received by the PAC That information is accessible in the third party device as input data In this example the third party device is programmed to scan Local Slave 1 for this confirmation 198 E100000001578 10 2013 M580 CPU Configuration Makes selections for the sample configuration Step Action 1 At Active Configuration select Enabled 2 Leave the Comment field blank 3 At Connection Bit accept the auto generated value When configuring inputs and outputs in both the local slave and the third party PAC associate the inputs and outputs in this manner Associate these local slave items With these third party PAC items outputs T gt O assembly instance 101 inputs assembly instance 101 inputs O gt T assembly instance 102 outputs assembly instance 102 Enabling and Naming the L
39. 10 2013 205 M580 CPU Configuration Device List Configuration and Connection Summary Introduction View the read only properties of the M580 CPU in the Unity Pro Device List Step Action 1 Double click the M580 DTM in the DTM Browser to see the device configuration 2 Select Device List NOTE Refer to these topics to configure and connect different types of devices e Configuring an EtherNet IP Node see page 276 e Configuring a communication adapter see page 194 Configuration Data The Device List displays read only properties in the Configuration Summary These settings are configured elsewhere in Unity Pro as noted in the following tables Input data image Inputs Name Description Value set by Input Current The cumulative number of inputs Input size General page in the device editor for a Size actually used in the application selected remote device and connection Output data image Outputs Name Description Value set by Output Current The cumulative number of outputs Output size Size actually used in the application General page in the device editor fora selected remote device and connection Maximum and actual numbers for devices connections and packets Configuration Size Name Description Value set by Maximum Number of DIO The maximum number of distributed devices predefined Devices that can be added to the c
40. 2 Modicon M580 Racks 51 3 Modicon M580 Compatible Power Supply Modules 79 4 Standards Certifications and Conformity Tests 89 E100000001578 10 2013 15 Modicon M580 PACs 16 E100000001578 10 2013 Chapter 1 Modicon M580 CPUs Overview This chapter introduces you to the physical and functional characteristics of the Modicon M580 CPUs What Is in This Chapter This chapter contains the following sections Section Topic Page 1 1 BME P58 xxxx CPU Functional Characteristics 18 1 2 BME P58 xxxx CPU Physical Characteristics 32 E100000001578 10 2013 17 CPUs Section 1 1 BME P58 xxxx CPU Functional Characteristics Overview This section describes the functional characteristics of the M580 CPUs It focuses on the levels of performance the electrical characteristics and the memory capacities of the different CPU references What Is in This Section This section contains the following topics Topic Page Modicon M580 CPU Characteristics 19 BME P58 xxxx CPU Performance Characteristics 21 Modicon M580 Operating States of the CPU 23 Electrical Characteristics of BME P58 xxxx CPU 24 BME P58 xxxx CPU Memory Sizes 25 Real Time Clock 27 Addressing Field Buses 30 18 E100000001578 10 2013 CPUs Modicon M580 CPU Characteristics Role of the CPU in a Control System In a modular PAC the CPU controls and processes the applicatio
41. 255 E100000001578 10 2013 Chapter 9 M580 CPU Programming and Operating Modes 257 9 1 I O and Task Management 000 e cece e eee 258 VO ExchangeS 000 00 cece eaii 259 CPU TASKS sz Chnana stb d Qrcan dh e ecb drach a a 261 9 2 BME P58 xxxx CPU Memory Structure 0 0 5 262 BME P58 xxxx CPU Memory Structure 0 0055 262 9 3 BME P58 xxxx CPU Operating Modes 0 00 eee ee 263 Managing Run Stop Input 2 0 00 eee 264 Power Cut and Restore on Modicon M580 CPU 265 Modicon M580 CPU Cold Start 0 00000 ce eee eee 267 Modicon M580 CPU Warm Restart 0000 ee ee eee 270 Appendices 24642 bes ces secret din vice bees eee eet de eed 273 Appendix A Derived Data Types 00 eee ee eeeee 275 Device DDT Names for the M580 CPU 5 275 GIOSSALY serorek kruket iad anioi enia EE E i 283 NAEK a eae ee tbe es enaa eee ees 301 E100000001578 10 2013 T E100000001578 10 2013 Safety Information Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition
42. 5 Installation Illustration A BMX XEM 010 cover is installed and attached to the rack like a normal module Here a cover is placed in an unused module slot in a BME XBP 0400 rack 7 ji gy 1 BMX XEM 010 cover E100000001578 10 2013 113 Racks Installation and Assembly BMX XSP xxxx Protection Bar Introduction Connect the cable shielding directly to the ground and not to the module shielding to help protect the system from electromagnetic perturbations Use a protection bar in the 3 following cases e counting module with 10 pin 16 pin and 20 pin terminal blocks e analog module with 20 pin terminal block and 40 pin connector e processor connected to an XBT console via the USB port Fasten the protection bar at each end of the rack to provide a connection between the cable and the grounding screw Protection Bar Kits References The protection bar kit references are as follows e BMX XSP 0400 bar is fastened to a e BMX XBP 0400 PV 02 or later H rack e BME XBP 0400 H rack e BMX XSP 0600 bar is fastened to a e BMX XBP 0600 PV 02 or later H rack e BMX XSP 0800 bar is fastened to a e BMX XBP 0800 PV 02 or later H rack e BME XBP 0800 H rack e BMX XSP 1200 bar is fastened to a e BMX XBP 1200 PV 02 or later H rack e BME XBP 1200 H rack Each kit includes the following components e 1 metallic bar e 2 bases e 1 set of spring locking clamp rings to fasten the cables to the
43. 8 slot rack which shows the mounting elements for the rack 1 panel mounting hole 2 spring for DIN rail mounting Most M580 racks may be mounted e on the wall of an enclosure e ona35 mm 1 38 in DIN rail e on Telequick mounting grids The 12 slot BME XBP 1200 H rack does not have springs like the ones shown previously item 2 These racks cannot be mounted on a DIN rail 58 E100000001578 10 2013 Modicon M580 Racks Extender Racks Overview You may extend the number of racks in the local configuration in order to e increase the number of modules e extend the area covered by the rack so that I O modules can be installed closer to the different machines they are controlling e include Premium I O modules in the local rack Only the X Bus is extended install all eX80 modules which require Ethernet on the backplane of the rack in the main rack They do not operate in extended racks NOTE Depending on the type of RIO adapter you are using you may also add an extended rack to a remote drop Premium I O modules are not permitted in a remote drop The focus of this discussion is on local racks For more information on extended racks in remote drops refer to the M580 Remote I O Modules Installation and Configuration Guide Maximum Number of Racks in the Local Extension The number of extended racks allowed in the local rack depends on the CPU you are using e The BME P58 1020 BME P58 2020 and BME P58
44. CPU extends below the lower edge of the rack by 29 49 mm 1 161 in for an Ethernet rack and by 30 9 mm 1 217 in for an X Bus rack E100000001578 10 2013 33 CPUs Front Panel View of the M580 CPUs Introduction All BME P58 CPUs have a similar front panel But there is one difference in the panels depending on the CPU you are using the function of 2 of the Ethernet RJ45 connectors items 5 and 6 Item Marking Description 1 the LED display see page 35 for CPU status and diagnostics 2 Eth MAC Adress the media access control MAC address assigned to the CPU It is a string XX XX XX XX XX XX of six 2 digit hexadecimal numbers separated by dots IP ADDRESS space left blank for the user to write the IP address assigned to the CPU 3 the mini B USB connector see page 38 where you can attach a Unity Pro lt programming or loader terminal or HMI Service an RJ45 Ethernet connector see page 40 for the service port Device Network Dual distributed equipment ports for CPUs that only support distributed devices and dual distributed equipment or RIO ports for CPUs that support RIO scanning Door to the SD memory card see page 45 slot Green LED that indicates memory card access It illuminates when the CPU has access to the SD memory card and blinks when the CPU is accessing the memory card 34 EI00000001578 10 2013 CPU
45. Current Consumption mA Reference Description 3 3V_BAC 24VR_BAC 24V_SENSORS Output Output Output Discrete inputs outputs BMX DDM 16022 8 discrete 24 Vdc 100 30 inputs and 8 discrete outputs BMX DDM 16025 8 discrete 24 Vdc 100 50 30 inputs and 8 discrete outputs BMX DDM 3202 K_ 16 discrete 150 55 24 Vdc inputs and 16 discrete outputs Motion BMX MSP 0200 2 independent 200 150 Rack and Extender Module Consumption Average current consumption for each rack Family Rack Reference Average Current Consumption mA 3 3V_BAC 24V_BAC Output Output BMX XBP esse PV 02 or BMX XBP 0400 H 340 later rack BMX XBP 0600 H 510 BMX XBP 0800 H 670 BMX XBP 1200 50 BMX XBP 1200 H 250 BME XBP 00 rack BME XBP 0400 H 49 118 BME XBP 0800 H 64 164 BME XBP 1200 H 86 164 Rack extender module BMX XBE 1000 22 160 88 E100000001578 10 2013 Chapter 4 Standards Certifications and Conformity Tests Overview This chapter describes the operational standards for modules in a Modicon M580 PAC system It defines the agency certifications environmental conditions and mechanical characteristics of the modules What Is in This Chapter This chapter contains the following topics Topic Page Standards and Certifications 90 Service Conditions and Recommendations Relating to Environment 92 Conformity Tests 93 E10
46. DSCP Value for Explicit Messages Detail View Modbus TCP Traffic DSCP Value for I O Messages DSCP Value for Explicit Messages Network Time Protocol Traffic DSCP Value for Network Time NOTE This page is updated every 5 seconds Diagnostic Information This page displays information about the QoS service Configure this service in Unity Pro see page 165 When you enable QoS the module adds a differentiated services code point DSCP tag to each Ethernet packet it transmits thereby indicating the priority of that packet E100000001578 10 2013 251 M580 CPU Configuration Network Time Service Open the Page Access the Network Time Service page from the Diagnostics tab Menu Services NTP Network Time Service Service Status B Unknown 7 0 33 0 65 DST Status 2 Unknown Current Date 7 24 2013 UTC 02 00 NTP Service Statistics Number of Requests 1835026 Number of Responses 655426 Success Rate 8 33 Last Error 0x01 NOTE This page is updated every 5 seconds Diagnostic Information Server Type Unknown 08 22 47 Number of Errors 498775 This page displays information about the NTP service Configure this service in Unity Pro see page 162 The Network Time Service synchronizes computer clocks over the Internet for the purposes of event recording sequence events event synchronization trigger simultaneous events or alarm and I O synchronization time stamp alarm
47. Ethernet device equipped with FDR client functionality can subscribe to the CPU FDR service The CPU can store up to 1 MB of FDR client operating parameter files When this file storage capacity is reached the CPU cannot store any additional client FDR files 190 E100000001578 10 2013 M580 CPU Configuration The CPU can store FDR client files for up to 128 devices depending on the size of each stored file For example if the size of each FDR client file is small not more than 8 Kb the CPU could store up to the maximum of 128 parameter files Viewing the Auto Generated DHCP Client List The list of Automatically Added Devices includes a row for each remote device that is e part of the CPU configuration e configured to subscribe to the CPU DHCP addressing service NOTE You cannot add devices to this list in this page Instead use the configuration pages for the remote device to subscribe to this service This table describes the available properties Property Description Device No The number assigned to the device in the Unity Pro configuration IP Address The client device IP address DHCP TRUE indicates that the device subscribes to the DHCP service Identifier Type Indicates the mechanism used by the server to recognize the client MAC address or DHCP device name Identifier The actual MAC address or DHCP device name Netmask The client device subnet mask Gateway The IP addr
48. For Australia and New Zealand ACMA requirements for RCM marking formerly C Tick e For Russia and eastern countries GOST and EAC Environmental Friendly Design e Hazardous substances This product is compliant with e WEEE Directive 2002 96 EC e RoHS Directive 2011 65 EU 90 E100000001578 10 2013 Standards Certifications and Conformity Tests e RoHS China Standard SJ T 11363 2006 e REACh regulation EC 1907 2006 NOTE Documentation about sustainable development is available on Schneider Electric website Product Environmental Profile and End of Life Instructions ROHS and REACh certificates e End of life WEEE This product contains electronic boards It must be disposed of in specific treatment channels E100000001578 10 2013 91 Standards Certifications and Conformity Tests Service Conditions and Recommendations Relating to Environment Operating Temperature Hygrometry Altitude Condition Standard M580 Hardened M580 Components Components Temperature operation 0 60 C 32 140 F 25 70 C 13 158 F storage 40 85 C 40 185 F 40 85 C 40 185 F Relative humidity cyclical humidity 5 95 up to 55 C 5 95 up to 55 C without 131 F 131 F condensation continuous humidity 5 93 up to 55 C 5 93 up to 60 C 131 F 140 F Altitude operation e 0 2000 m 0 6562 ft full specification for t
49. I O management This value is included in the minimum PLC scan time value Name Description Value set by Minimum PLC Scan Time The estimated cycle time to process inputs predefined and outputs equal to the sum of estimates for communication over both the backplane and the network Module Exchange Time The estimated additional time contributed by predefined Request Connection Data The Device List page displays columns of request and connection data in the Request Connection Summary area Column Description Connection Bit The offset for both the connection s health bit and control bit or remote device Task The task that is associated with this connection Input Object The ID of the input object associated with the connection See the note after the table Output Object The ID of the output object associated with the connection See the note after the table Device The device Number as set in the Properties configuration page for the local slave Device Name A unique name associated with the device that owns the connection E100000001578 10 2013 207 M580 CPU Configuration Column Description Type The target device type e EtherNet IP e Local Slave e Modbus TCP Address The target device IP address for remote devices It does not apply to local slaves Rate msec The RPI for EtherNet IP or the repetitive rate for Modbus
50. I O Module Location 1 0 Vision Function Block Local rack Topological addressing ODDT EAD PARAM EAD STS EAD_TOPO ADDR R R R R ESTORE PARAM SAVE PARAM RITE CMD W WRITE PARAM R EAD VAR WRITE VAR D ATA EXCH Device DDT READ PARAM MX READ STS MX NOTE MOD_FAULT parameter is not automatically updated aREAD STS Mx must be performed ESTORE PARAM MX vn j a AVE_PARAM MX RITE_CMD_MX RITE_PARAM MX RIO and local rack Device DDT EAD_STS_MX a2 aA a 2 RITE CMD MX The function blocks mentioned in previous table are detailed in the Explicit Exchange part of Unity Pro I O Management Block Library manual and in the Extended part of Unity Pro Communication Block Library manual 260 E100000001578 10 2013 CPU Programming and Operating Modes CPU Tasks Introduction An M580 CPU can execute single task and multi task applications Unlike a single task application which only executes master tasks a multi task application defines the priorities of each task There are 4 tasks available see Application Program Structure chapter in Unity Pro Program Languages and Structure Reference Manual and 2 types of event tasks MAST FAST AUXO AUX1 I O event in a local rack only Timer event in a local rack only Task Characteristics The time model task period and maximum num
51. MAC Address or Device Name Identifier Unity Pro adds the device name in this field Subnet Mask Unity Pro applies the same subnet mask that is used for the M580 CPU Gateway This field contains the gateway address Connection Settings and Information You can monitor the node connections through the DTM device editor Step Action 1 Expand the adapter device to see its sub nodes 2 Select a sub node to view these tabs Connection Settings and Connection Information tabs This information is read only Refer to the information in this section for configuring connection settings see page 213 E100000001578 10 2013 225 M580 CPU Configuration Section 8 7 DTM Online Action Online Action Introduction You can view and configure the settings in the Online Action menu when the M580 CPU is connected through the Unity Pro DTM Browser Accessing Online Action Follow these directions to access the Online Action settings for the M580 CPU Step Action Open the DTM Browser in Unity Pro Tools DTM Browser Select the M580 DTM in the DTM Browser Connect the DTM to the Unity Pro application Edit Connect Right click the M580 DTM Scroll to the Online Action menu Device menu Additional functions Online Action DO a AJ OJN 3 tabs appear e Ethernet IP Objects e Port Configuration e Ping EtherNet IP Objects Dis
52. O modules which require an Ethernet bus on the rack in order to exchange data for example X80 HART modules e third party PME modules that require Ethernet e Ethernet communication modules interlink to the CPU For any of these cases use an Ethernet rack In other cases an X bus rack is allowed If you use an X Bus rack for any of the cases above the Ethernet capabilities of the modules will not work and they will not perform as expected E100000001578 10 2013 53 Modicon M580 Racks Ethernet Racks The M580 Ethernet racks have all the features of the X Bus racks with the addition of an Ethernet communication bus across the backplane Ethernet BME XBP Rack Number of Module Slots Reference 0400 0400 H 4 0800 0800 H 8 1200 1200 H 42 1 1 8 slots with X Bus and Ethernet connectors 4 slots slots number 02 08 10 11 with X Bus connector only All 3 Ethernet racks are available as standard or industrially hardened modules see page 49 A hardened module has the letter H appended to the reference Here is a BME XBP 0400 4 slot rack The module slots in this rack contain 2 bus connectors per slot one X Bus connector and one Ethernet bus connector 1 Power supply connectors 2 Ethernet and X Bus connectors 3 Extender module connector Any of these Ethernet racks can be used as a local or remote rack Ethernet racks cannot be used as exte
53. P 3 3 V rack output by all modules mA x 10 x 3 3 Power necessary on the 24 V Current absorbed on the 24V_BAC o W rack output P 24 V rack output by all modules mA x 10 x 24 Power necessary on the 24 V Current absorbed on the OTE W sensor output P 24 V sensors 24V_SENSORS output by all modules mA x 10 x 24 Total power necessary P 3 3 V rack P 24 V rack P 24 V ee W sensors EI00000001578 10 2013 85 Compatible Power Supply Module Current Consumption Average current consumption for each module Type of Module Module Average Current Consumption mA Reference Description 3 3V_BAC 24VR_BAC 24V_SENSORS Output Output Output CPU BME P58 10 0 270 BME P58 20 0 270 BME P58 30 0 295 BME P58 40 0 295 Analog BMX AMI 0410 4 isolated high 150 45 speed analog inputs BMX AMI 0800 8 non isolated 150 41 high speed analog inputs BMX AMI 0810 8 isolated high 150 54 speed analog inputs BMX AMM 0600 4 channel analog 240 120 inputs BMX AMO 0210 2 isolated analog 150 110 outputs BMX AMO 0410 4 isolated high 150 140 speed analog outputs BMX AMO 0802 8 non isolated 150 135 high speed analog outputs BMX ART 0414 4 isolated analog 150 40 inputs BMX ART 0814 8 isolated analog 220 50 inputs Communication BMX NOE 0100 Ethernet 1 port 90 10 100 RJ45 BMX NOE 0110 Ethernet 1 port 90
54. RKY 4EX 4 slot rack TSX RKY 6EX E100000001578 10 2013 65 Modicon M580 Racks Designation Illustration TSX RKY 8EX 8 slot rack TSX RKY 12EX 12 slot rack NOTE Only Premium TSX RKY EX C racks are allowed The TSX RKY E C racks are not compatible 66 E100000001578 10 2013 Modicon M580 Racks Physical Characteristics of a Premium Extendable Rack Overview There are 2 types of Premium racks standard and extendable racks In the M580 system only extendable racks are used 2 elements distinguish an extendable rack the microswitches on the left side of the rack item 10 below and the SUB D connectors on the right side of the rack see item 11 below Front View Below is an example of a TSX RKY 8EX extendable rack It has 1 slot reserved for a power supply and 7 module slots W xN T 9 3 J 6 4 ng 10 eo il h A a 7 Q A 6 6 E 2 Metal frame to support the X bus backplane support the modules and provide rack rigidity Anchor point holes for module pins Female 48 pin 1 2 DIN connectors for installing a module on the rack Holes for the module mounting screws Guide hole for mounting the power supply M6 screw holes for mounting the rack Slot for the rack address label Slot for the network address label Ground terminals for the rack 10 Microswitch for setting the rack address 11 Female 9 pin SUB D c
55. a memory card by post check the postal service security policy In some countries the postal service exposes mail to high levels of radiation as a security measure These high levels of radiation may erase the contents of the memory card and render it unusable If a card is extracted without generating a rising edge of the bit S65 and without checking that the memory card access green LED is OFF the data files application and so on may be lost or become unreliable Memory Card Insertion Procedure Procedure for inserting a memory card into a BME P58 CPU Step Description Illustration 1 Open the SD memory card protective door by pulling the top of the door towards you IN 7 Y E100000001578 10 2013 131 Power Supply CPU and Modules Installation Step Description Illustration 2 Insert the card in its slot Push the memory card right in until a click is heard Result The card should now be clipped into its slot Note Insertion of the memory card does not force an application restore 132 E100000001578 10 2013 Power Supply CPU and Modules Installation Step Description Illustration 4 Close the memory card protective door Memory Card Removal Procedure NOTE Before removing a memory car
56. application than the application in the CPU the application is transferred from the memory card to the CPU application RAM when the restore function is carried out e save the CPU project in the flash memory and the memory card if inserted automatically after an online modification is performed in the application RAM automatically after a download automatically on detection of S66 system bit rising edge manually with Unity Pro command PLC Project Backup Backup Save e compare the CPU project and the flash memory project manually with Unity Pro command PLC Project Backup Backup Compare NOTE 150 E100000001578 10 2013 M580 CPU Configuration When a valid memory card is inserted see page 45 with a valid application the application backup and restoral operations are performed as follows e The application backup is performed on the memory card first and then on the flash memory e The application restoral is performed from the memory card to the CPU application RAM first and then copied from the application RAM to the flash memory E100000001578 10 2013 151 M580 CPU Configuration Section 8 2 Configuring the M580 CPU with Unity Pro Introduction Use the instructions in this section to configure the M580 CPU in Unity Pro NOTE Some configuration features for the M580 CPU are accessed through the Unity Pro DTM Browser Those configuration instructions appear elsewhere in this document see
57. configuration or inoperative module or module power supply detected error e S16 set to 0 I O error detected in the task in progress e S40 S47 set to 0 I O error detected on rack address 0 to 7 e system bits and words combined with the channel having an error detected I O channel number and type of detected error or I O module Device DDT information for modules configured in Device DDT addressing mode e bit sIr m c ERR set to 1 channel error detected implicit exchanges e word sMWr m c 2 the word value indicates the type of error detected on the specified channel and depends on the I O module implicit exchanges Errors Linked to Execution of the Program Diagnostics Anon blocking error linked to execution of the program is diagnosed with the following system bits and words e system bits type of error detected e S15 set to 1 character string manipulation error detected e S18 set to 1 capacity overrun error detected on a floating point or division by 0 e S20 set to 1 index overrun e system word nature of the error detected e SW125 see page 138 always updated NOTE The CPU can be forced to the HALT state see page 23 on program execution recoverable error There are 2 ways to force a CPU to stop when non blocking errors linked to the execution of the program are detected e use the Diagnostic program function accessible through Unity Pro programming software e set to 1 the system bit 3578 HALTIF
58. data communications parameters necessary to establish the connection An adapter accepts explicit message requests connected and unconnected from other devices advanced mode In Unity Pro advanced mode is a selection that displays expert level configuration properties that help define Ethernet connections Because these properties should be edited only by people with a good understanding of EtherNet IP communication protocols they can be hidden or displayed depending upon the qualifications of the specific user architecture Architecture describes a framework for the specification of a network that is constructed of these components e physical components and their functional organization and configuration e operational principles and procedures e data formats used in its operation E100000001578 10 2013 283 Glossary ARRAY An ARRAY is a table containing elements of a single type This is the syntax ARRAY lt limits gt OF lt Type gt Example ARRAY 1 2 OF BOOL is a one dimensional table with two elements of type BOOL ARRAY 1 10 1 20 OF INT is a two dimensional table with 10x20 elements of type INT ART application response time The time a PAC application takes to react to a given input ART is measured from the time a physical signal in the PAC turns on and triggers a write command until the remote output turns on to signify that the data has been received AUX An AUX task is an optional periodic processor t
59. device connection CTRL bits 416 to 431 1 DEVICE _CNX_CTRL_432_ 44 WORD 11 device connection CTRL bits 432 to 447 7 DEVICE _CNX_CTRL_448 46 WORD 12 device connection CTRL bits 448 to 463 3 DEVICE _CNX_CTRL_464 47 WORD 13 device connection CTRL bits 464 to 479 9 DEVICE _CNX_CTRL_480_49 WORD 14 device connection CTRL bits 480 to 495 5 DEVICE _CNX_CTRL_496_51 WORD 15 device connection CTRL bits 496 to 511 1 NOTE Device connection refers to objects containing inside connections each bit referring to a specific task 282 E100000001578 10 2013 Glossary 0 9 l According to the CEI standard I indicates a language object of type discrete IN AIW According to the CEI standard Iw indicates a language object of type analog IN M According to the CEI standard M indicates a language object of type memory bit MW According to the CEI standard Mw indicates a language object of type memory word Q According to the CEI standard Q indicates a language object of type discrete OUT QW According to the CEI standard w indicates a language object of type analog OUT SW According to the CEI standard sw indicates a language object of type system word A adapter An adapter is the target of real time I O data connection requests from scanners It cannot send or receive real time I O data unless it is configured to do so by a scanner and it does not store or originate the
60. directly or through routing of the inter controller network This network is part of the control network originator PAC port 50 In EtherNet IP a device is considered the originator when it initiates a CIP connection for implicit or explicit messaging communications or when it initiates a message request for un connected explicit messaging P programmable automation controller The PAC is the brain of an industrial manufacturing process It automates a process as opposed to relay control systems PACs are computers suited to survive the harsh conditions of the industrial environment 2 Port 502 of the TCP IP stack is the well known port that is reserved for Modbus communications 294 E100000001578 10 2013 Glossary port mirroring In this mode data traffic that is related to the source port on a network switch is copied to another destination port This allows a connected management tool to monitor and analyze the traffic Q QoS quality of service The practice of assigning different priorities to traffic types for the purpose of regulating data flow on the network In an industrial network QoS is used to provide a predictable level of network performance R rack optimized connection Data from multiple I O modules are consolidated in a single data packet to be presented to the scanner in an implicit message in an EtherNet IP network RIO drop One of the 3 types of RIO modules in an Ethernet RIO network A
61. functions depending on the module type e port mirroring for diagnostic use access for connecting HMI Unity Pro ConneXview to the PAC extended to extend the device network to another subnet disabled disables the port no traffic is forwarded in this mode sequential function chart Used to graphically represent in a structured manner the operation of a sequential PAC This graphical description of the PAC s sequential behavior and of the various resulting situations is created using simple graphic symbols daisy chain loop Often referred to as SDCL a simple daisy chain loop contains RIO modules only no distributed equipment This topology consists of a local rack containing a CPU with RIO scanner service and one or more RIO drops each drop containing an RIO adapter module simple mail transfer protocol An email notification service that allows controller based projects to report alarms or events The controller monitors the system and can automatically create an email message alert with data alarms and or events Mail recipients can be either local or remote simple network management protocol Protocol used in network management systems to monitor network attached devices The protocol is part of the internet protocol suite IP as defined by the internet engineering task force IETF which consists of network management guidelines including an application layer protocol a database schema and a set of data objects
62. global power consumption to define the power supply module to be installed on the rack NOTE Unity Pro software can display the power consumption budget for a given configuration To reach this functionality refer to the Consumption Management section of Unity Pro Operating Modes user guide The following tables give the average power consumption per module The average value is calculated regarding the maximum and typical consumptions CPU Power Needs Calculation Tables The following tables explain how to define the global power consumption on a rack Refer to the module current consumption table see page 86 and rack and extender module consumption table see page 88 to define the total current consumed for each voltage source of the power supply Method to establish a power calculation for modules without 24V_Sensor power available Power Calculation Result Power necessary on the 3 3 V rack output P 3 3 V rack Current absorbed on the 3V3_BAC output by all modules mA x 10 x 3 3 Power necessary on the 24 V rack output P 24 V rack Current absorbed on the 24V_BAC output by all modules mA x 10 x 24 Total power necessary P 3 3 V rack P 24 V rack Method to establish a power calculation for modules with 24V_Sensor power available Power Calculation Result Power necessary on the 3 3 V Current absorbed on the 3V3_ BAC S diurai Noia W rack output
63. in the main rack and one connector in the last rack in the extension are unused Insert a TSX TLY EX line terminator in each of the unused connectors see page 72 4 B 5 2 2 2 6 WI i A Lid 3 6 gt A A 5 4 X80 main rack First X80 extension rack Last X80 extension rack BMX XBE 1000 modules in each rack TSX TLY EX line terminator in the main rack and the last rack BMX XBC K or TSX CBY K extension cables between each rack ouahwWhnd Line terminators are labeled A or B An extended rack needs to use one line terminator labeled A and one labeled B If you terminate the unused connector in the main rack with anA terminator then you need to terminate the unused connector in the last rack with a B terminator 118 E100000001578 10 2013 Racks Installation and Assembly Line Terminators in X80 Rack with Premium Extendable Racks A A DANGER HAZARD OF ELECTRIC SHOCK Remove power from all elements of the station the local rack or remote drop before inserting or extracting a line terminator Failure to follow these instructions will result in death or serious injury Unconnected 9 pin SUB D connectors on any BMX XBE 1000 modules or Premium extendable rack need to be terminated One connector in the main rack and one connector in the last ra
64. is the abbreviation of Input Output Derived Data Type The term IODDT designates a structured data type representing a module or a channel of a PAC module Each application expert module possesses its own lIODDTs IP address The 32 bit identifier consisting of both a network address and a host address assigned to a device connected to a TCP IP network isolated DIO network An Ethernet based network containing distributed equipment that does not participate in an RIO network L LD ladder diagram A programming language that represents instructions to be executed as graphical diagrams very similar to electrical diagrams contacts coils etc literal value of an integer A literal value of an integer is used to enter integer values in the decimal system Values may be preceded by the and signs Underscore signs _ separating numbers are not significant Example 12 0 123 456 986 local rack An M580 rack containing the CPU and a power supply A local rack consists of 1 or 2 racks the main rack and the extended rack which belongs to the same family as the main rack The extended rack is optional 292 E100000001578 10 2013 Glossary local slave The functionality offered by Schneider Electric EtherNet IP communication modules that allows a scanner to take the role of an adapter The local slave enables the module to publish data via implicit messaging connections Local slave is typically used in peer to peer exc
65. local slave is exclusively an EtherNet IP functionality E100000001578 10 2013 195 M580 CPU Configuration This is a sample local slave configuration This sample configuration includes these scanners and adapters e A primary PAC 1 with one local slave instance enabled The PAC performs the following functions e scans O data from remote devices 4 and 5 e scans input data from its own local slave instance e A third party scanner 6 which lacks adapter capability and therefore cannot itself be scanned by the primary PAC 1 performs the following functions e collects data from other sources not part of this network e writes data to inputs of the primary PAC s local slave e scans the primary PAC s local slave s output data via an exclusive owner connection e A secondary scanner 7 which also scans the primary PAC s local slave for the very same output data scanned by the third party scanner via a listen only connection NOTE e Because the third party scanner 6 and the secondary scanner 8 both receive the same data produced by the local slave the requested packet interval RPI settings of the third party scanner s exclusive owner connection are the same as those of the secondary scanner s listen only connection e By enabling a local slave on the primary PAC 1 196 E100000001578 10 2013 M580 CPU Configuration e PAC 1 allows
66. must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2013 Schneider Electric All rights reserved E100000001578 10 2013 Table of Contents Safety Information 02 cceuweleadcneaww ee ee ee wn 9 About the Book 000 11 Part Hardware Elements in the Modicon M580 Local Rack criei sadoni ase ce eee een ere ane ae 15 Chapter 1 Modicon M580 CPUs 00 cece eee 17 1 1 BME P58 xxxx CPU Functional Characteristics 18 Modicon M580 CPU Characteristics 0 0 0000 eae 19 BME P58 xxxx CPU Performance Characteristics 21 Modicon M580 Operating States of the CPU 23 Electrical Characteristics of BME P58 xxxx CPU 24 BME P58 xxxx CPU Memory Sizes 0 00 e eee eee 25 Real Time Clock 2 0 tenets 27 Addressing Field Buses 00020 cece e eee eee 30 1 2 BME P58 xxxx CPU Physical Characteristics 32 BME P58 xxxx CPU Position and Dimensions 33 Front Panel View of the M580 CPUs 0055 34 Diagnostic Indications from the LED Display 35 USB POM inc cisea trae ienes r A enno dae a i eee Re eee 38 Ethernet Ports 0 000000 cece eee eee 40 Conne
67. of this symbol to a Danger safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This is the safety alert symbol It is used to alert you to potential personal injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury NOTICE NOTICE is used to address practices not related to physical injury E100000001578 10 2013 9 PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved 10 E100000001578 10 2013 About the Book O At a Glance Document Scope This manual describes the Modicon M580 central processing unit
68. page A Manufacturer Defined Process Before a DTM can be used by the Unity Pro Hardware Catalog install the DTM on the host PC that is running Unity Pro Refer to the device documentation provided by the device manufacturer to install the device DTM on your PC NOTE After a device DTM is successfully installed on your PC update the Unity Pro Hardware Catalog see page 237 so the new DTM is visible in the catalog and available to be added toa Unity Pro project 234 E100000001578 10 2013 M580 CPU Configuration Add an EDS File to the Unity Pro Hardware Catalog Overview Use a Unity Pro wizard to add one or more EDS files to the Unity Pro Hardware Catalog The wizard simplifies the process of adding EDS files to the catalog and provides a redundancy check in case you attempt to add duplicate EDS files to the catalog NOTE The Unity Pro Hardware Catalog displays a partial collection of DTMs and EDS files registered with the ODVA This library includes DTMs and EDS files for products not manufactured or sold by Schneider Electric The non Schneider Electric EDS files are identified by vendor in the catalog Please contact the identified device manufacturer for inquiries regarding the corresponding non Schneider Electric EDS files Adding EDS Files Add one or more EDS files to the library Step Action 1 If the DTM Browser is not already open in the Unity Pro main menu select Tools DTM Browser 2
69. page 186 What Is in This Section This section contains the following topics Topic Page Unity Pro Configuration Tabs 153 About Unity Pro Configuration 154 IPConfig Tab 155 Security Tab 156 RSTP Tab 158 SNMP Tab 160 NTP Tab 162 Switch Tab 164 QoS Tab 165 Service Port Tab 166 Advanced Settings Tab 168 152 E100000001578 10 2013 M580 CPU Configuration Unity Pro Configuration Tabs Accessing the Unity Pro Configuration Tabs To access the CPU RIO and distributed equipment configuration parameters choose one of the following methods First in the Project Browser double click Project Configuration PLC bus then e inthe PLC bus dialog box double click the drawing with 3 Ethernet ports in the middle of the CPU e double click PLC bus BME XBP xxxx BME P58 xxxx EIO NOTE You can accept the automatically assigned IP address or change the IP address in the Unity Pro IP Config tab NOTE Maximum Ethernet security is enforced by default Before configuring Ethernet parameters set up the required security level see page 156 otherwise some services firmware update RIO web access service will not be available RIO DIO Communicator Head Parameters This table indicates the available Unity Pro configuration tabs for the M580 CPUs Unity Pro Tab CPU with Embedded RIO CPU Without Embedded Scanner RIO Scanner DIO Scanner Only IPConfig Security RSTP S
70. range 01 through 07 E100000001578 10 2013 59 Modicon M580 Racks NOTE With some Premium extension racks you are able to install 2 physical racks at 1 rack address To distinguish between the 2 physical racks at the same rack address set microswitch 4 on the 2 racks to different positions one ON and the other OFF Distance Between Extended Rack and the Main Rack The maximum distance that an X80 extension rack can be from the main rack is 30 m The maximum distance that a Premium extension rack can be from the main rack is 100 m Example of Topology Here is an example of a main local rack with one extended local rack 0S LI o_ A ALE A je i NOTE e There is a power supply and a BMX XBE 1000 extender module in each rack e There is an extender cable in this case a BMX XBC K cable connecting the 2 extender modules e The unused ports on the 2 extender modules are terminated with a TSX line terminator on the main rack and TLY line terminator on the extender rack 60 E100000001578 10 2013 Modicon M580 Racks Module Consumption Consumption on 3 3 Vdc power supply 22 mA Dissipated power on the 3 3 Vdc rack power supply 73 mW Consumption on 24 Vdc rack power supply 160 mA Dissipated power on the 24 Vdc rack power supply 3 84 W E100000001578 10 2013 61 Modicon M580 Racks X80 Rack Extender Module Physical Description Here is a BMX X
71. rules e IN fuse caliber greater than 3 times the power supply nominal input current Irms e fuse current characteristic 1 greater than 3 times the power supply characteristic 12t The following table shows the characteristics of each power supply module Power Supply Module BMX CPS 2000 BMX CPS 3500 BMX CPS 3540 BMX CPS 2010 BMX CPS 3020 T Nominal at 24 Vdc 1A 1 65 A input at48Vde l 2 0 83 A current Irms at115Vac 0 61A 1 04 A at 125Vdc 0 36 A at 230 Vac 0 31A 0 52A Signaling at 24 Vdc 30A 30A rele Jatasvdc l a 60A at115Vac 30A 30 A at 125Vdc 30 A z at 230 Vac 60 A 60 A Current at 24 Vdc 0 15 As 0 2 As characteri at48 Vdc l 0 3 As stic It at115 Vac 0 03 As 0 05 As at 125 Vde 0 05 As at 230 Vac 0 06 As 0 07 As Current at 24 Vdc 0 6 A2s 1 As characteri a648 Vde 2 stic 1t 3 A s at115 Vac 0 5 A2s 1 As at 125 Vde l 2 des at 230 Vac 2 A2s 3 A2s 1 Values at initial power up and at 25 C 77 F E100000001578 10 2013 125 Power Supply CPU and Modules Installation Power Supply CPU and Other Modules Situation Introduction A valid local rack contains at least a power supply and a CPU A valid remote rack contains at least an adapter module a power supply and an X80 module Module
72. see page 12 NOTE EC tests required by European directives EC and based on IEC EN 61131 2 standards Electromagnetic Emissions EC IEC EN 61000 6 4 CISPR 11 amp 22 Class A Group 1 IACS E10 Name of Test Standards Level Conducted emission IEC EN 61131 2 150 500 kHz quasi peak 79 dB uV m average FCC part 15 66 dB V m 500 kHz 30 MHz quasi peak 73 dB uV m average 60 dB uV m ac and dc power general power distribution zone 10 150 kHz quasi peak 120 69 dB uV m e 150 kHz 0 5 MHz quasi peak 79 dB uV m e 0 5 30 MHz quasi peak 73 dB uV m ac and dc power bridge and deck zone for evaluation e 10 150 kHz quasi peak 96 50 dB uV m e 150 kHz 0 35 MHz quasi peak 60 50 dB uV m 0 35 30 MHz quasi peak 50 dB V m 96 E100000001578 10 2013 Standards Certifications and Conformity Tests Name of Test Standards Level Radiated emission IEC EN 61131 2 30 230 MHz quasi peak 40 dB uV m at 10 m FCC part 15 50 dB uV m at 3 m IEC EN 61000 6 2 CISPR 11 amp 22 Class A Group 1 IACS E10 230 MHz 1 GHz quasi peak 47 dB V m at 10 m 57 dB uV m at 3 m For general power distribution zone e 0 15 30 Mhz quasi peak 80 50 dB uV m at 3m e 30 100 MHz quasi peak 60 54 dB V m at 3m e 100 MHz 2 GHz quasi peak 54 dB V m at 3m e 156 165 MHz quasi peak 24 dB V m at 3 m
73. simple network time protocol See NTP sequence of events The process of determining the order of events in an industrial system and correlating those events to a real time clock structured text The structured literal language is a developed language similar to computer programming languages It can be used to organize a series of instructions sub ring An Ethernet based network with a loop attached to the main ring via a dual ring switch DRS on the main ring This network contains RIO or distributed equipment subnet mask The 32 bit value used to hide or mask the network portion of the IP address and thereby reveal the host address of a device on a network using the IP protocol 296 E100000001578 10 2013 Glossary switch T gt O target TCP TCP IP TFTP A multi port device used to segment the network and limit the likelihood of collisions Packets are filtered or forwarded based upon their source and destination addresses Switches are capable of full duplex operation and provide full network bandwidth to each port A switch can have different input output speeds for example 10 100 or 1000Mbps Switches are considered OSI layer 2 data link layer devices 7 target to originator See target and originator In EtherNet IP a device is considered the target when it is the recipient of a connection request for implicit or explicit messaging communications or when it is the recipient of a messa
74. strength and IEC EN 61131 2 Dielectric 2 Un 1000 V t 1 min insulation resistance IEC 61010 2 201 Insulation UL CSA e Un 50 V 10 MQ e 50 V Un 250 V 100 MQ Continuity of earth IEC EN 61131 2 IEC 61010 2 201 UL CSA 30 A R 9 1 Q t 2 min Leakage current UL CSA 3 5 mA after disconnecting Protection offered by enclosure IEC EN 61131 2 IEC 61010 2 201 IP 20 and protection against standardized pins Impact withstand IEC EN 61131 2 IEC 61010 2 201 UL CSA sphere of 500 g fall from 1 3 m energy 6 8 J minimum Stored energy injury risk IEC EN 61131 2 IEC 61010 2 201 e Non permanent connection 37 Un after 1 s e Permanent connection 37 Un after 10 s Overload IEC EN 61131 2 50 cycles Un 1 5 In IEC 61010 2 201 t 1s ON 9 s OFF UL CSA Endurance IEC EN 61131 2 In Un IEC 61010 2 201 12 cycles t 100 ms ON 100 ms OFF UL 988 cycles t 1s ON 1s OFF CSA 5000 cycles t 1s ON 9s OFF Temperature rise IEC EN 61131 2 ambient temperature 60 C UL for ruggedized range see page 92 70 C CSA IECEx Un Nominal voltage In Nominal current E100000001578 10 2013 93 Standards Certifications and Conformity Tests NOTE EC tests required by European directives EC and based on IEC EN 61131 2 standards Immunity to L F Interference EC Name of Test Standards Level Voltage and frequency IEC EN 61131 2
75. table 9690 error detected in the application CRC check checksum DE87 calculation detected error on numbers with decimal points DEBO watchdog overrun DEFO division by 0 DEF1 character string transfer detected error DEF2 capacity exceeded DEF3 index overrun DEF7 SFC execution detected error DEFE SFC steps undefined Restarting the Application After a blocking error has occurred the halted CPU needs to be initialized The CPU can also be initialized by setting the s0 bit to 1 When initialized the application behaves as follows e the data resume their initial value e tasks are stopped at end of cycle e the input image is refreshed e outputs are controlled in fallback position The RUN command then allows the application to be restarted E100000001578 10 2013 139 Diagnostics Non blocking Errors Introduction A non blocking error is caused by an input output error on the rack backplane bus X Bus or Ethernet or through execution of an instruction It can be processed by the user program and does not modify the CPU status Errors Linked to I O Diagnostics A non blocking error linked to the I O is diagnosed with the following indications e CPU I O LED pattern steady ON e module I O LED pattern steady ON e system bits type of error e S10 set to 0 I O error detected on one of the modules on the rack channel power supply detected error or broken channel or module not compliant with the
76. the Device List to see the configuration tabs for that node type Property Settings On the Properties configuration tab you can view and configure settings for the adapter device e Assign a numeric address to the device e Include or exclude device inputs and outputs in the Unity Pro project e Specify variable and structure names for device inputs and outputs e Determine how O items will be managed NOTE Refer to the topic Configuring Properties in the Device Editor see page 182 for instructions on how to edit properties E100000001578 10 2013 223 M580 CPU Configuration These settings are available on the Properties tab Field Setting Description Properties Number This value 0 127 represents the relative position of the device in the list By default this number is assigned sequentially to devices in the project The number 000 is assigned to the first local slave Active Configuration Enable Add the selected device to the Unity Pro project configuration Disable Remove the selected device from the Unity Pro project configuration NOTE Changing this setting also changes the addresses of items in project memory Selecting Enable adds the device s inputs and outputs to project memory selecting Disable removes these inputs and outputs from memory Alternatively if you enable the I O Communication Control service you can turn the connection between a communication mo
77. the following topics Topic Page About DTM Configuration in Unity Pro 187 Channel Properties Page 188 Configuring DHCP and FDR Address Servers 190 Logging 193 186 E100000001578 10 2013 M580 CPU Configuration About DTM Configuration in Unity Pro Introduction The configuration of the M580 CPU through standard Unity Pro features is described elsewhere in this guide see page 152 Some configuration that is specific to a particular device like the M580 CPU is done through a corresponding device type manager DTM in Unity Pro This section describes that configuration Accessing Configuration Settings Follow these steps to access the configuration settings in the DTM for the M580 CPU in Unity Pro Step Action Open Unity Pro 1 2 Open a Unity Pro project that includes a M580 CPU in the configuration 3 Open the DTM Browser Tools DTM Browser 4 Double click the DTM that corresponds to the M580 CPU in the DTM Browser to open the device editor of the DTM 5 These headings appear in the configuration tree of the M580 DTM e Channel Properties Services EtherNet IP Local Slaves Device List Logging E100000001578 10 2013 187 M580 CPU Configuration Channel Properties Page Description Perform these tasks on the Channel Properties page e Select the IP interface of the PC to perform these actions e Connect a module or device DTM to physi
78. the following topics Topic Page Sending Explicit Messages to EtherNet IP Devices 229 Sending Explicit Messages to Modbus Devices 231 228 E100000001578 10 2013 M580 CPU Configuration Sending Explicit Messages to EtherNet IP Devices Introduction Use the EtherNet IP Explicit Message window to send an explicit message from Unity Pro to the M580 CPU An explicit message can be connected or unconnected e connected A connected explicit message contains both path information and a connection identifier to the target device e unconnected An unconnected message requires path addressing information that identifies the destination device and optionally device attributes You can use explicit messaging to perform many different services Not every EtherNet IP device supports every service Accessing the Page Before you can perform explicit messaging connect the DTM for the M580 CPU to the CPU itself Step Action Open the DTM Browser in Unity Pro Tools DTM Browser Select the M580 DTM in the DTM Browser Right click the M580 DTM 1 2 3 4 Scroll to the EtherNet IP explicit messaging page Device menu Additional functions gt EtherNet IP Explicit Message Configuring Settings Configure the explicit message using these settings on the EtherNet IP Explicit Messaging page Field Setting Address IP Address The IP address of the targ
79. the third party PAC 6 to write to it at a repetitive rate even if PAC 6 is not capable of acting as an adapter e the secondary PAC 7 is able to scan the primary PAC 1 at a repetitive rate rather than through application intensive explicit messaging The topics in this section show you how to use Unity Pro software installed in the PC 2 above to configure a local slave and to create input and output items in support of the peer to peer data transfers between and among scanners E100000001578 10 2013 197 M580 CPU Configuration Configuring a Local Slave Description The M580 CPU presents 3 identical Local Slave configuration pages Use each page to configure a separate local slave instance To display this page select a Local Slave node in the navigation tree on the left side of the Device Editor The following steps describe a sample configuration for Local Slave 1 Access Configuration Access the local slave properties Step Action 1 Double click the M580 master communication DTM in the Unity Pro DTM Browser 2 Expand EtherNet IP Local Slaves 3 Select one of the three available local slaves Configuration Overview In the following configuration example you will create a single local slave instance Stage Description 1 Enable and name the local slave 2 Specify the size of the local slave input and output assemblies Configuration Example Local Slave
80. value 103 200 E100000001578 10 2013 M580 CPU Configuration Step Action 6 At Configuration Size accept the read only value 0 Local Slave Structure and Variables Names Each input and output that Unity Pro creates for your application has both a non editable Structure Name used by Unity Pro to internally identify input and output items and an editable Variable Name Use the I O Structure Name section of the Local Slave page to perform these tasks e View and edit local slave input and output variable names e View non editable local slave structure names This table describes the input and output property settings Setting Description Structure Name The read only name for input or output structures By default it contains these components e the prefix T_ e the alias device name example BMEP58_ECPU e the local slave number LS1 LS2 LS3 e the suffix _IN or OUT An example default structure name for an input for local slave 2 would be T_BMEP58_ECPU_LS2_IN Variable Name The editable base name for input or output variables By default it contains these components e the alias device name example BMEP58_ECPU e the local slave number LS1 LS2 LS3 e the suffix _IN or OUT An example default variab le name for an out for local slave 3 would be T_BMEP58_ECPU_LS3_OUT NOTE Restore the default variable names at any time by clicking on the Default Na
81. when adding the equipment Not supported Adding an I O Module in Unity Pro When you insert an I O module on a rack in Unity Pro the type of addressing appears in the bottom of the New Device dialog box Choose between the following e I O data type Topological default e I O data type Device DDT NOTE If you want to change the type of addressing you selected when you added an I O module to your application delete the module from your application and then insert the module again selecting the appropriate addressing type Exchanges Types I O modules in an M580 system can be controlled read or written with 2 types of exchanges e implicit exchanges Implicit exchanges are performed automatically on each cycle of the task MAST FAST AUXO AUX1 associated with the I O modules They are used to read and write inputs or outputs to the modules e explicit exchanges Explicit exchanges are performed on application request They are used for detailed diagnostics and to set read command and adjust parameters They use specific function blocks An acknowledgment or reply is sent once the requested action is performed This reply may be received a few cycles after the request was sent NOTE Explicit exchanges are performed in a MAST task E100000001578 10 2013 259 CPU Programming and Operating Modes Explicit Exchanges Function block usage depending on the module location and I O vision selected for the module
82. words 3SwW49 SW53 and 3SW70 This data is in BCD System Most Significant Least Significant Byte Word Byte SSw49 00 Days of the week in the range of values 1 7 1 for Monday and 7 for Sunday SSW50 Seconds 0 59 00 SSW51 Hours 0 23 Minutes 0 to 59 SSW52 Month 1 12 Day in the month 1 to 31 SSW53 Century 0 99 Year 0 to 99 SSW70 Year Week 1 to 52 E100000001578 10 2013 27 CPUs Accessing the Date and Time You can access the date and time e onthe CPU debug screen e in the program To read the current date and time read system words sSwW49 through sw53 This operation sets system bit S50 to 0 To write the current date and time write system words 3SwW50 through sSW53 This operation sets system bit S50 to 1 When system bit S59 is set to 1 you can increment or decrement the current date and time values with system word sSW59 The function performed by each bit in word sSW59 is Bit Function 0 Increments the day of the week 1 Increments the seconds 2 Increments the minutes 3 Increments the hours 4 Increments the days 5 Increments the months 6 Increments the years 7 Increments the centuries 8 Decrements the day of the week 9 Decrements the seconds 10 Decrements the minutes 11 Decrements the hours 12 Decrements the days 13 Decrements the months 14 Decrements the years 15 Decremen
83. 0 2013 245 M580 CPU Configuration Field Description Messaging Statistics This graph shows the number of Modbus TCP or EtherNet IP see page 289 messages per second for the client or server See the note below System Bandwidth Monitor These graphs show the percentage of bandwidth consumed by the Modbus messaging and I O scanning services See the note below NOTE Move the mouse over the dynamic graphs to see the current numeric values 246 E100000001578 10 2013 M580 CPU Configuration Port Statistics Open the Page Access the Port Statistics page from the Diagnostics tab Menu Module Port Statistics Port Statistics Internal Port Port 1 Port2 Port 3 Speed 100 Mbps 10 Mbps 0 Mbps 0 Mbps 0 Mbps Duplex TP Full TP Half TP Half TP Half TP Half Bandwidth Usage Redundancy Status Unsupported Unsupported Disabled Disabled Disabled Transmission Success Rate 100 00 100 00 0 00 0 00 0 00 Total Errors 0 150 0 0 0 a gt oh ew NOTE This page is updated every 5 seconds Diagnostic Information This page shows the statistics for each port on the CPU This information is associated with the configuration of the Ethernet ports see page 40 and the configuration of the service extended port see page 166 The names of active ports are green The names of inactive ports are gray Reset or expand the availabl
84. 0 rack In all cases you will need to change the address of a Premium extendable rack from the default setting before inserting modules in the rack NOTE Set the rack address switches before mounting the power supply module E100000001578 10 2013 69 Modicon M580 Racks CAUTION RACK ADDRESS CONFLICT Assign a unique address to each rack in the range 00 through 07 Reset power after setting the rack addresses Failure to follow these instructions can result in injury or equipment damage Assigning Addresses to Different Racks Address 0 Reserved for the main local rack which is always an X80 rack Addresses 1 to 7 They can be assigned in any order to the extendable racks in the station NOTE The rack address coding is done before applying the power supply If 2 or more racks are at address 0 the rack supporting the CPU does not indicate a duplicate address After you have readdressed your racks to remove duplication cycle power on the affected racks 70 E100000001578 10 2013 Modicon M580 Racks Rack Extender Cables and Terminators Extender Cable BMX XBC xxxK and TSX CBY xxxK Extender cables are available in various lengths Different types of cable are used to extend X80 I O racks and Premium I O racks NOTE You can use Premium extender racks only in a local rack not in a remote drop Cable Reference Length Modicon X80 BMX XBC 008K 0 8 m 2 62 ft BM
85. 0000001578 10 2013 89 Standards Certifications and Conformity Tests Standards and Certifications Introduction M580 PACs have been designed to comply with the relevant standards and rules for electrical equipment in an industrial automation environment NOTE The M580 PAC standard and certifications are consistent with Modicon X80 and M340 module values Industrial Standards Requirements specific to the PAC functional characteristics immunity robustness and safety e IEC EN 61131 2 completed by IEC 61010 2 201 e CSA 22 2 No 142 completed by CSA E 61131 2 e UL 508 Merchant Navy Certification The products are designed to comply with major merchant navy agencies requirements IACS More details on merchant navy certifications are available on Schneider Electric website www schneider electric com European Directives for EC Marking e low voltage 2006 95 EC e electromagnetic compatibility 2004 108 EC Installation in Classified Ex Area e For USA and Canada Hazardous locations class I division 2 groups A B C and D according to CSA 22 2 No 213 or ISA12 12 01 or FM3611 e For other countries EC ATEX directive 94 9 EC or IECEx in defined atmosphere zone 2 gas and or zone 22 dust according to IEC EN 60079 0 IEC EN 60079 15 and IEC EN 60079 31 More details on certifications and Ex installation guides are available on Schneider Electric website www schneider electric com Specific Countries e
86. 00001578 10 2013 99 Standards Certifications and Conformity Tests 100 E100000001578 10 2013 Part Il Installing a Local Rack Introduction Installation and assembly of the Modicon M580 system is a methodical process described in the following topics What Is in This Part This part contains the following chapters Chapter Chapter Name Page 5 Installation and Assembly of Modicon M580 Racks and Extender Module 103 6 Installation of the Power Supply CPU and Modules in a Modicon M580 Rack 123 7 M580 Diagnostics 137 E100000001578 10 2013 101 Installation and Diagnostics 102 E100000001578 10 2013 Chapter 5 Installation and Assembly of Modicon M580 Racks and Extender Module Overview This chapter explains how to install Modicon M580 racks and extender module What Is in This Chapter This chapter contains the following topics Topic Page Planning the Installation of the Local Rack 104 Mounting the Racks 108 Grounding the Rack and Power Supply Module 110 Grounding of Installed Modules 112 BMX XEM 010 Protective Cover for Unused Module Slots 113 BMX XSP xxxx Protection Bar 114 Modicon X80 Rack Extender Module Installation 117 E100000001578 10 2013 103 Racks Installation and Assembly Planning the Installation of the Local Rack Introduction The size and number of racks and the kinds of modules installed o
87. 0001578 10 2013 Part Ill Configuring the CPU in Unity Pro Introduction This part describes how to configure a Modicon M580 system with Unity Pro What Is in This Part This part contains the following chapters Chapter Chapter Name Page 8 M580 CPU Configuration 145 9 M580 CPU Programming and Operating Modes 257 E100000001578 10 2013 143 Configuration 144 E100000001578 10 2013 Chapter 8 M580 CPU Configuration Introduction The chapter describes the configuration of the M580 CPU What Is in This Chapter This chapter contains the following sections Section Topic Page 8 1 Unity Pro Projects 146 8 2 Configuring the M580 CPU with Unity Pro 152 8 3 The Unity Pro FDT DTM Interface 169 8 4 Configuring the M580 CPU with DTMs in Unity Pro 186 8 5 Configuring the M580 CPU as an EtherNet IP Adapter 194 8 6 DTM Device Lists 205 8 7 DTM Online Action 226 8 8 Explicit Messaging 228 8 9 Hardware Catalog 233 8 10 M580 CPU Embedded Web Pages 239 100000001578 10 2013 145 M580 CPU Configuration Section 8 1 Unity Pro Projects Overview Use this section to add an M580 CPU to your Unity Pro application NOTE For detailed information about using Unity Pro refer to the online help and documentation DVD that come with Unity Pro What Is in This Section This section contains the following topics
88. 1 is recommended Health Time Out ms The maximum allowed period 0 120000 ms between device responses in intervals of 5 ms When this setting is exceeded the health timeout bit is set to 1 Default 1500 ms Repetive Rate ms The rate at which data will be scanned 0 60000 ms in intervals of 5 ms Default 60 ms RD Address Address 0 65535 in the remote device of the first word from which the communication module reads data RD Length The number of words in the remote device 0 125 that the communication module will read E100000001578 10 2013 221 M580 CPU Configuration Column Description Last Value The behavior of inputs in the application in the event communication is lost e Hold Value the default e Set To Zero WR Address Address 0 65535 in the remote device of the first word to which the communication module writes data WR Length The number of words in the remote device 0 120 that the communication module will write Input and Output Items Expand the Modbus TCP node to see the Modbus TCP sub nodes input and output items Select an input item to see the Input and Input bit tabs The Input and Output tabs contain this information Field Setting Description table Offset Device These columns represent the byte address Offset Connection Item Name item name Default Item Name This field contains an e
89. 10 100 RJ45 Counting BMX EHC 0200 2 channel high 200 40 80 speed counter BMX EHC 0800 8 channel high 200 80 speed counter 86 E100000001578 10 2013 Compatible Power Supply Type of Module Module Average Current Consumption mA Reference Description 3 3V_BAC 24VR_BAC 24V_SENSORS Output Output Output Discrete inputs BMX DAI 0805 8 discrete 103 13 200 240 Vac inputs BMX DAI 1602 16 discrete 90 60 24Vac 24Vdc inputs BMX DAI 1603 16 discrete 90 60 48 Vac inputs BMX DAI 1604 16 discrete 90 100 120 Vac inputs BMX DDI 1602 16 discrete 90 60 24 Vdc inputs BMX DDI 1603 16 discrete 75 135 48 Vdc inputs BMX DDI 1604T 16 discrete 75 135 125 Vdc inputs BMX DDI 3202 K 32 discrete 140 110 24 Vdc inputs BMX DDI 6402 K 64 discrete 200 110 24 Vdc inputs Discrete outputs BMX DAO 1605 16 discrete 100 95 outputs BMX DDO 1602 16 discrete 0 5 A 100 outputs BMX DDO 1612 16 discrete 100 outputs BMX DDO 3202 K 32 discrete 0 1 A 150 outputs BMX DDO 6402 K 64 discrete 0 1 A 240 outputs BMX DRA 0804T 8 discrete 100 110 isolated outputs BMX DRA 0805 8 discrete 100 55 isolated outputs BMX DRA 1605 16 discrete 100 95 outputs E100000001578 10 2013 87 Compatible Power Supply Pulse Train Output channels Type of Module Module Average
90. 12h Change of temperature thermal shocks IEC EN 61131 2 IEC 60068 2 14 Na amp Nb 40 85 C 5 cyclest 3h 3h Immunity to Mechanical Constraints Power On Name of Test Standards Level Sinusoidal vibrations IEC EN 61131 2 IEC 60068 2 6 Fc Basic IEC EN 61131 2 5 150 Hz 3 5 mm amplitude 5 8 4 Hz 1 g 8 4 150 Hz e Specific profile 5 150 Hz 10 4 mm amplitude 5 8 4 Hz 3 g 8 4 150 Hz e For basic and specific endurance 10 sweep cycles for each axis IACS E10 3 100 Hz 1 mm amplitude 3 13 2 Hz 0 7 g 13 2 100 Hz Endurance at each resonance frequency 90 min for each axis amplification coefficient lt 10 IEC 60068 2 6 Sismic analysis 3 35 Hz 22 5 mm amplitude 3 8 1 Hz 6 g 8 1 35 Hz Shocks IEC EN 61131 2 IEC 60068 2 27 Ea 30 g 11 ms 3 shocks direction axis NOTE In case of using fast actuators response time lt 15 ms driven by relay outputs 15 g 11 ms 3 shocks direction axis 25 g 6 ms 100 bumps direction axis bumps NOTE In case of using fast actuators response time lt 15 ms driven by relay outputs 15 g 6 ms 100 bumps direction axis Freefall durin IEC EN 61131 2 1m 2 falls ee uring IEC 60068 2 32 P Ed Method 1 Withstand to Mechanical Constraints Power Off Name of Test Standards Level Random free fall with IEC EN 61131 2 1m 5 falls packaging
91. 13 Racks Installation and Assembly In the main local rack allow additional clearance at the bottom of the rack for the M580 CPU The following illustration shows the mounting dimensions when an X Bus rack is used and when an Ethernet rack is used The overall height dimension of the main local rack in both cases is 134 6 mm 5 299 in a additional space below the rack to accommodate the height of the CPU For an X Bus rack the value is 30 9 mm 1 217 in for an Ethernet rack the value is 29 49 mm 1 1671 in b The height of the rack For an X bus rack the height is 103 7 mm 4 083 in for an Ethernet rack the height is 105 11 mm 4 138 in c The height of the main local rack 134 6 mm 5 299 in Thermal Considerations Inside an Enclosure If the racks are installed in an enclosure you need to facilitate air circulation Use an enclosure that allows the following minimum clearances e 80 mm 3 15 in above the top of the modules on the rack e 60 mm 2 36 in below the bottom of the modules on the rack e 60 mm 2 36 in between modules and wiring ducts The minimum depth of the enclosure is e 150 mm 5 91 in if the rack is fastened to a plate e 160 mm 6 30 in if the rack is mounted on a 15 mm 0 59 in DIN rail e f BMX XBE 1000 rack extender modules are connected the use of BMX XBC K cables with connectors angled at 45 is recommended E100000001578 10 2013 105 Racks Installati
92. 1578 10 2013 M580 CPU Configuration Field Setting Description Address Server DHCP for this device Scroll to enable or disable DHCP Identified by Identify the M580 CPU by its MAC Address or Device Name Identifier Unity Pro adds the device name in this field Subnet Mask Unity Pro applies the same subnet mask that is used for the M580 CPU Gateway This field contains the gateway address Request Settings Use the Request Setting page to configure scanner connection information for a remote Modbus TCP device To display this page select a remote Modbus TCP node in the Device List in the left pane of the device editor and select the Request Settings tab NOTE Refer to the topic Configuring Properties in the Device Editor see page 182 for instructions on how to edit properties The Request Settings tab contains these settings Column Description Connection Bit The offset for both this connection health bit and control bit Unit ID The number of the device or module that is the target of the connection A value of e Number 255 default accesses the Ethernet communication module itself e Other numbers 0 254 identify the device number of the target device behind a Modbus TCP to Modbus gateway NOTE When accessing data in the Ethernet communication module itself use 255 When accessing data in the application running in the PAC use a value from 0 to 254 A value of
93. 168 1 Memory size depends on the equipment configuration declared I O modules Size of Non Located Data Memory Non located data types are as follows e Elementary Data Types EDT e Derived Data Types DDT e DFB and EFB function block data The size limit of non located data is the global maximum memory size for data see page 25 minus the size consumed by located data 26 E100000001578 10 2013 CPUs Real Time Clock Introduction Your CPU has a real time clock that e provides the current date and time e lets you see the date and time of the last application shut down Clock Accuracy The resolution of the real time clock is 1 ms Its accuracy is affected by the operating temperature of the application Operating Temperature Maximum Daily Drift Maximum Yearly Drift Min Year Sec Day 25 C 77 F stabilized 0 9 6 8 0 60 C 32 140 F 3 5 22 6 Clock Back Up The accuracy of the real time clock is maintained for 4 weeks when the CPU power is turned off if the temperature is below 45 C 113 F If the temperature is higher the back up time is shorter The real time clock back up does not need any maintenance If the back up power is too low system bit 3S51 is set to 1 This value indicates a loss of time when the power supply was OFF Current Date and Time The CPU updates the current date and time in the system
94. 2013 255 M580 CPU Configuration 256 E100000001578 10 2013 Chapter 9 M580 CPU Programming and Operating Modes Overview This chapter provides information on Modicon M580 CPU I O exchanges tasks memory structure and operating modes What Is in This Chapter This chapter contains the following sections Section Topic Page 9 1 I O and Task Management 258 9 2 BME P58 xxxx CPU Memory Structure 262 9 3 BME P58 xxxx CPU Operating Modes 263 E100000001578 10 2013 257 CPU Programming and Operating Modes Section 9 1 I O and Task Management Overview This section presents information on Modicon M580 I O addressing and management tasks allowed and I O scanning capabilities What Is in This Section This section contains the following topics Topic Page I O Exchanges 259 CPU Tasks 261 258 E100000001578 10 2013 CPU Programming and Operating Modes I O Exchanges I O Vision Each module uses a structure that represents inputs outputs control and diagnostic data The structures can be represented using e topological addressing ODDT e Device DDT I O Module Location I O Family Topological Addressing Device DDT IODDT local rack e X80 x x Premium X RIO e X80 xX distributed equipment Schneider Electric or third party X X Supported When both visions are supported select one of the exchange types
95. 2040 CPUs support a main local rack and up to 3 extension racks If you are using 4 6 or 8 slot Premium extension racks you may install 2 physical racks at each assigned rack address allowing up to 6 Premium extension racks e The BME P58 3020 BME P58 3040 BME P58 4020 and BME P58 4040 CPUs support a main local rack with up to 7 extension racks If you are using 4 6 or 8 slot Premium extension racks you may install 2 physical racks at each assigned rack address allowing up to 14 Premium extension racks NOTE When you use a 12 slot Premium extension rack you may install only 1rack at a rack address NOTE When combining X80 and Premium extension racks the X80 extension racks are chained after the main local rack and the Premium extension racks are chained last Assigning Rack Addresses Assign each rack in an extension an address that is unique with respect to all other racks in the extension e To assign a rack address to an X80 rack use the microswitches on the BMX XBE 1000 rack extender module see page 62 which is installed in each X80 extender rack e To assign a rack address to a Premium extension rack use the microswitches on the left side of the Premium rack see page 69 Premium extension racks are connected together directly by cable and do not use a rack extender module The main local rack where the CPU resides is always rack address 00 The other racks in the extension can be assigned rack addresses in the
96. 3003103 Germ an 33003696 Italian 33003104 Spanis h 33003697 Chinese 12 E100000001578 10 2013 Title of Documentation Reference Number Unity Pro Program Languages and Structure Reference Manual 35006144 English 35006145 French 35006146 German 35013361 Italian 35006147 Spanish 35013362 Chinese a_ onan nea You can download these technical publications and other technical information from our website at www schneider electric com Product Related Information A WARNING product damage UNINTENDED EQUIPMENT OPERATION The application of this product requires expertise in the design and programming of control systems Only persons with such expertise are allowed to program install alter and apply this Follow all local and national safety codes and standards Failure to follow these instructions can result in death serious injury or equipment E100000001578 10 2013 13 14 E100000001578 10 2013 Part Hardware Elements in the Modicon M580 Local Rack Introduction This part provides information on the Modicon M580 CPUs power supply module and the racks on which the system modules are mounted The physical and operational characteristics of these elements are described What Is in This Part This part contains the following chapters Chapter Chapter Name Page 1 Modicon M580 CPUs Ay
97. 6 connection CTRL status NOTE Each byte provides details of input and output per task for a dedicated CRA module e Bit 0 FAST task input Bit 1 MAST task input e Bit 2 AUXO task input e Bit 3 AUX1 task input e Bit 4 FAST task output e Bit 5 MAST task output e Bit 6 AUXO task output e Bit 7 AUX1 task output DIO_CTRL T_DIO_CTRL Name Type Rank Description DEVICE _CNX_CTRL 256 27 WORD 0 device connection CTRL bits 256 to 271 1 DEVICE _CNX_CTRL 272 28 WORD 1 device connection CTRL bits 272 to 287 7 NOTE Device connection refers to objects containing inside connections each bit referring to a specific task E100000001578 10 2013 281 Derived Data Types Name Type Rank Description DEVICE _CNX_CTRL_288 30 WORD 2 device connection CTRL bits 288 to 303 3 DEVICE_CNX_CTRL_304 31 WORD 3 device connection CTRL bits 304 to 319 9 DEVICE_CNX_CTRL_320_ 33 WORD 4 device connection CTRL bits 320 to 335 5 DEVICE_CNX_CTRL_336 35 WORD 5 device connection CTRL bits 336 to 351 1 DEVICE _CNX_CTRL_352 36 WORD 6 device connection CTRL bits 352 to 367 7 DEVICE_CNX_CTRL_368 38 WORD 7 device connection CTRL bits 368 to 383 3 DEVICE_CNX_CTRL_384 39 WORD 8 device connection CTRL bits 384 to 399 9 DEVICE _CNX_CTRL_400 41 WORD 9 device connection CTRL bits 400 to 415 5 DEVICE _CNX_CTRL_416 43 WORD 10
98. 7 5 15 15 30 30 65 boolean instructions 35 fixed arithmetics 1 Kinst ms 1024 instructions per millisecond 22 E100000001578 10 2013 CPUs Modicon M580 Operating States of the CPU State Definitions Hereafter are listed the different operating states of the CPU AUTOTEST The CPU is executing its internal self tests NOTE If extender racks are connected to the local rack and line terminators are not plugged into the unused connectors on the rack extender module the CPU remains in AUTOTEST after the self test have completed NOCONF The application program is not valid STOP The CPU has a valid application but it is stopped It has set itself to predefined STOP state parameters and can be restarted when you are ready IDLE The CPU has a valid application and is able to solve logic but the application is not requiring CPU processing the CPU has never been in RUN state This state is not visible HALT The CPU has an application but it has stopped operating because it encountered an unexpected blocking condition The condition that puts the CPU in a HALT state can result ina recoverable see page 140 or nonrecoverable error see page 138 RUN The CPU is executing the application program WAIT The CPU is in a transitory state while it backs up its data when a power down condition is detected The CPU starts again only when power is restored and the supply reserve is replenished As
99. BE 1000 rack extender module It contains an LED diagnostic panel a pair of connectors for the X Bus extender cables and a set of switches for addressing the X80 extender racks 1 Rack extender status LEDs 2 Female 9 pin SUB D connectors for bus cables 3 Rack address switches Rack Address Switches Assign an address to each X80 rack that is unique with respect to all other racks in the extension Use the 4 microswitches on the side of the rack extender module to set each rack address 62 E100000001578 10 2013 Modicon M580 Racks In a local rack as many as 7 extender racks of X80 may be added see page 59 Switch Rack Address 0 1 2 3 4 5 6 7 1 OFF OFF OFF OFF ON ON ON ON 2 OFF OFF ON ON OFF OFF ON ON 3 OFF ON OFF ON OFF ON OFF ON 4 Not used By default the rack extender module is shipped with the switches set to address 0 all switches OFF Address 0 is reserved for only the main local rack which contains the CPU The remaining X80 racks in an extension may be assigned addresses 1 through 7 in any order or sequence The key requirement when you set the X80 rack addresses is that each address is unique with respect to all other rack addresses in the extension NOTE You create a condition called a collision if you e assign the same rack address to more than one X80 rack in an extension e assign address 0 to any rack other than the main local rack
100. CPU power supplies and racks It focuses on e the installation of a local rack in the Modicon M580 system e the configuration of the CPUs e the remote and distributed I O scanner capabilities of the CPU Validity Note This document is valid from Unity Pro V8 0 The technical characteristics of the devices described in this document also appear online To access this information online Step Action 1 Go to the Schneider Electric home page www schneider electric com 2 In the Search box type the reference of a product or the name of a product range e Do not include blank spaces in the model number product range e To get information on grouping similar modules use asterisks 3 If you entered a reference go to the Product datasheets search results and click on the reference that interests you If you entered the name of a product range go to the Product Ranges search results and click on the product range that interests you 4 If more than one reference appears in the Products search results click on the reference that interests you Depending on the size of your screen you may need to scroll down to see the data sheet 6 To save or print a data sheet as a pdf file click Download XXX product datasheet The characteristics that are presented in this manual should be the same as those characteristics that appear online In line with our policy of constant improvement we may revise conte
101. E100000001578 00 Modicon M580 Hardware Reference Manual 10 2013 Schneider Electric www schneider electric com The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions
102. ERROR 140 E100000001578 10 2013 Diagnostics CPU or System Errors Introduction CPU or system errors are related either to the CPU equipment or software or to the rack internal bus wiring The system can no longer operate correctly when these errors occur A CPU or system error causes the CPU to stop in ERROR mode and requires a cold restart Before applying a cold restart set the CPU to STOP mode to keep the PAC from returning to ERROR mode Diagnostics A CPU or system error is diagnosed with the following indications e CPU I O LED pattern steady on e system word SW124 value defines the detected error source e 80 hex system watchdog error or rack internal bus wiring error e 81 hex rack internal bus wiring error e 90 hex interruption not foreseen or system task pile overrun E100000001578 10 2013 141 Diagnostics BME P58 xxxx CPU Application Compatibility Application Compatibility Ability to download and execute applications built on a different BME P58 CPU reference Download and Execute on the CPUs An Application Built on the Following CPUs 1020 2020 2040 3020 3040 4020 4040 1020 2020 2040 3020 3040 4020 4040 X yes no How to read previous table an application built on a BME P58 3020 CPU can only be downloaded or executed on a BME P58 3020 or a BME P58 4020 CPU 142 E10000
103. Error An operation that Unity Pro was unable to complete Message A brief description of the core meaning of the event Detail Message A more detailed description of the event which may include parameter names location paths etc E100000001578 10 2013 193 M580 CPU Configuration Section 8 5 Configuring the M580 CPU as an EtherNet IP Adapter Introduction This section describes the configuration of an M580 CPU as an EtherNet IP adapter using a functionality called ocal slave The CPU supports up to three instances of local slaves In its role as a EtherNet IP adapter the M580 CPU initiates no messages Instead it responds to e implicit messaging requests from a scanner device in the network e explicit messaging requests directed to the communication module s assembly object from other devices on the network NOTE If no local slave instance is enabled the M580 CPU can respond to explicit messaging requests directed at its CIP objects other than the assembly object What Is in This Section This section contains the following topics Topic Page Introducing the Local Slave 195 Configuring a Local Slave 198 Local Slave Inputs and Outputs 203 194 E100000001578 10 2013 M580 CPU Configuration Introducing the Local Slave Introduction You can configure the M580 CPU to perform the functionality of an EtherNet IP adapter using local slave functionality Configu
104. Ethernet service that continuously polls I O modules to collect data status event and diagnostics information This process monitors inputs and controls outputs This service supports both RIO and DIO logic scanning IEC 61131 3 International standard programmable logic controllers Part 3 programming languages IGMP internet group management protocol This internet standard for multicasting allows a host to subscribe to a particular multicast group instruction list This language is a series of basic instructions It is very close to assembly language used to program processors Each instruction is made up of an instruction code and an operand E100000001578 10 2013 291 Glossary implicit messaging UDP IP based class 1 connected messaging for EtherNet IP Implicit messaging maintains an open connection for the scheduled transfer of control data between a producer and consumer Because an open connection is maintained each message contains primarily data without the overhead of object information plus a connection identifier INT INTeger encoded in 16 bits The upper lower limits are as follows 2 to the power of 15 to 2 to the power of 15 1 Example 32768 32767 2 1111110001001001 16 9FA4 inter controller network An Ethernet based network that is part of the control network and provides data exchange between controllers and engineering tools programming asset management system AMS IODDT IODDT
105. L 10 0 Service not operating normally 1 Service operating normally WEB_SERVER BOOL 11 0 Service not operating normally 1 Service operating normally FIRMWARE UPGRADE BOOL 12 0 Service not operating normally 1 Service operating normally FTP BOOL 13 0 Service not operating normally 1 Service operating normally FDR SERVER BOOL 14 0 Service not operating normally 1 Service operating normally EIP ADAPTER BOOL 15 0 EIP adapter server service not operating normally 1 EIP adapter server service operating normally SERVICE STATUS2 WORD Name Type Bit Description A B IP ADDRESS STATUS BOOL 0 0 Duplicate IP or no IP address assigned 1 IP addresses correctly assigned LLDP_SERVICE BOOL 1 0 LLDP service is not operating normally 1 LLDP service is operating normally or disabled reserved 2 15 reserved E100000001578 10 2013 277 Derived Data Types ETH PORT 1 2 STATUS BYTE Name Bit Description Ethernet ports function and RST role 0 1 Ethernet port 1 function coded on 2 bits 2 3 Ethernet port 1 RSTP role 4 5 Ethernet port 2 function 6 7 Ethernet port 2 RSTP role Port function and RSTP role features description Feature Value Description port function disabled access port port mirror device network port RSTP role alternate backup designated WIN gt ol N o root
106. Manual 210 E100000001578 10 2013 M580 CPU Configuration Device DDT Names for the M580 CPU Introduction This topic describes the Unity Pro Device DDT tab that is associated with the M580 CPU Access the M580 CPU Variables View the variables for the M580 CPU Step Action 1 In Unity Pro open the Project Browser Tools Project Browser 2 In the Project Browser double click on Variables amp FB instances to open the Variables tab 3 In the Variables tab expand the fields associated with the M580 CPU BMEP58_ CPU by clicking the plus sign The variables associated with the CPU are listed in the Name column The corresponding variable descriptions are in the Comment column Access the Device DDT Variables View the variables associated with EtherNet IP or Modbus devices Step Action 1 Open the Variables tab as shown in the above table 2 In the Variables tab expand the fields associated with an EtherNet IP or Modbus device These inputs and outputs associated with EtherNet IP or Modbus devices are described Name Description Freshness This is a global bit 1 All input objects below Freshness_1 Freshness_2 etc for the associated device are true 1 and provide up to date data 0 One or more inputs below is not connected and does not provide up to date data Freshness_1 Freshness_2 Freshness_3 These bits represent in
107. NMP NTP Switch QoS Service Port X x x x Xx Xx X XxX XxX Xx x KL XxX x Xx Advanced Settings X yes no E100000001578 10 2013 153 M580 CPU Configuration About Unity Pro Configuration Introduction This section describes the M580 CPU configuration in Unity Pro Accessing Configuration Settings Follow these steps to access the configuration settings for the M580 CPU in Unity Pro Step Action Open Unity Pro Open a Unity Pro project that includes a M580 CPU in the configuration Open the Project Browser Tools Project Browser Double click PLC bus in the Project Browser oa BR ON gt In the virtual rack double click the Ethernet ports of the M580 CPU to see these configuration tabs IpConfig Security RSTP SNMP NTP Switch QoS Service Port Advanced Settings These configuration tabs are described in detail in the following pages 154 E100000001578 10 2013 M580 CPU Configuration IPConfig Tab IPConfig Parameters IP address configuration field on the IP Config tab Parameter Default Value Description Main IP address 192 168 10 1 the IP address of the CPU IP address A 192 168 11 1 the IP address of the RIO DIO scanner NOTE If you change IP address A the system may recalculate all IP addresses including those of the drops to keep all devices in the sam
108. NOTE EC tests required by European directives EC and based on IEC EN 61131 2 standards Immunity to Climatic Variations Power On Name of Test Standards Level Dry heat IEC 60068 2 2 Bb amp Bd 60 C t 16h for ruggedized range see page 92 70 C t 16 h IACS E10 60 C t 16hand 70 C t 2h for ruggedized range 70 C t 16 h Cold IEC 60068 2 1 Ab amp Ad 0 C 25 C t 16h power on at0 C IACS E10 for ruggedized range power on at 25 C Damp heat steady state continuous humidity IEC 60068 2 78 Cab IACS E10 55 C 93 relative humidity t 96 h for ruggedized range 60 C Damp heat cyclic cyclical humidity IEC 60068 2 30 Db IACS E10 55 25 C 93 95 relative humidity 2 cycles t 12h 12h Change of temperature IEC 60068 2 14 Na amp Nb 0 60 C 5cyclest 6h 6h for ruggedized range 25 70 C Withstands to Climatic Variations Power Off Name of Test Standards Level Dry heat IEC EN 61131 2 85 C t 96h IEC 60068 2 2 Bb amp Bd IEC EN 60945 Cold IEC EN 61131 2 40 C t 96h IEC 60068 2 1 Ab amp Ad IACS E10 E100000001578 10 2013 97 Standards Certifications and Conformity Tests Name of Test Standards Level Damp heat cyclic cyclical humidity IEC EN 61131 2 IEC 60068 2 30 Db 55 25 C 93 95 relative humidity 2 cycles t 12h
109. P Value For Explicit Message 27 DSCP Value For I O Data Urgent 55 Priority Messages DSCP Value For I O Data High 43 Priority Messages DSCP Value For I O Data Low 31 Priority Messages Modbus TCP Traffic DSCP Value For I O Messages 43 DSCP Value For Explicit Message 27 Network Time DSCP Value For Network Time 59 Protocol Traffic Protocol Messages QoS tagging lets you prioritize the Ethernet packet streams based on the type of traffic in that stream To implement QoS settings in your Ethernet network e Use network switches that support QoS e Consistently apply DSCP values to network devices and switches that support DSCP e Confirm that switches apply a consistent set of rules for sorting DSCP tags when transmitting and receiving Ethernet packets E100000001578 10 2013 165 M580 CPU Configuration Service Port Tab Service Port Parameters These parameters are on the Unity Pro Service Port tab Field Parameter Value Comment Service Port Enabled Enable port and edit port parameters Disabled Disable port no access to parameters Service Port Access default Mode This mode supports Ethernet communications Mirroring In port mirroring mode data traffic from one or more of the other ports is copied to this port A connected tool can monitor and analyze port traffic NOTE In this mode the Service port ac
110. RIO drop is an M580 rack of I O modules that are connected to an Ethernet RIO network and managed by an Ethernet remote adapter module A drop can be a single rack or a main rack with an extended rack RIO network An Ethernet based network that contains 3 types of RIO devices a local rack an RIO drop anda ConnexXium extended dual ring switch DRS Distributed equipment may also participate in an RIO network via connection to DRSs RPI requested packet interval The time period between cyclic data transmissions requested by the scanner EtherNet IP devices publish data at the rate specified by the RPI assigned to them by the scanner and they receive message requests from the scanner at each RPI RSTP rapid spanning tree protocol Allows a network design to include spare redundant links to provide automatic backup paths if an active link stops working without the need for loops or manual enabling disabling of backup links S scanner A scanner acts as the originator of I O connection requests for implicit messaging in EtherNet IP and message requests for Modbus TCP scanner class device A scanner class device is defined by the ODVA as an EtherNet IP node capable of originating exchanges of I O with other nodes in the network E100000001578 10 2013 295 Glossary service port SFC simple SMTP SNMP SNTP SOE ST A dedicated Ethernet port on the M580 RIO modules The port may support the following major
111. RRAY 1 16 OF BYTE Name Type Rank Description CRA_CNX_HEALTH 1 BYTE 0 CRA module number 1 connection health status CRA_CNX_HEALTH 2 BYTE 1 CRA module number 2 connection health status CRA_CNX_HEALTH 3 BYTE 2 CRA module number 3 connection health status CRA_CNX_HEALTH 16 BYTE 15 CRA module number 16 connection health status NOTE Each byte provides details of input and output per task for a dedicated CRA module e Bit 0 FAST task input e Bit 1 MAST task input e Bit 2 AUXO task input e Bit 3 AUX1 task input e Bit 4 FAST task output e Bit 5 MAST task output e Bit 6 AUXO task output e Bit 7 AUX1 task output DEVICE CNX HEALTH ARRAY 1 7 OF WORD Name Type Rank Description DEVICE CNX _HEALTH 1 WORD 0 DIO connection status DIO 1 to 16 1 bit per DIO DEVICE CNX HEALTH 2 WORD 1 DIO connection status DIO 17 to 32 1 bit per DIO DEVICE CNX HEALTH 3 WORD 2 DIO connection status DIO 33 to 48 1 bit per DIO DEVICE CNX HEALTH 4 WORD 3 DIO connection status DIO 49 to 64 1 bit per DIO DEVICE CNX HEALTH 5 WORD 4 DIO connection status DIO 65 to 80 1 bit per DIO DEVICE CNX_HEALTH 6 WORD 5 DIO connection status DIO 81 to 96 1 bit per DIO DEVICE CNX _HEALTH 7 WORD 6 DIO connection status DIO 97 to 112 1 bit per DIO DEVICE CNX _HEALTH 8 WORD 7 DIO connection status DIO 113 to 128
112. SP0800 114 BMXXSP1200 114 STBXSP3010 114 STBXSP3020 114 H HALT state 23 hardened 49 hardware catalog update 237 I O explicit 259 implicit 259 management 258 I O module add 259 I O request device 212 221 IDLE state 23 implicit I O 259 install CPU 127 memory card 131 modules 123 power supply 730 IODDT 259 IPConfig tab 153 L LED CPU 137 legacy application 750 local slave 195 configuring 198 VO 203 logging 193 M management I O 258 task 258 memory CPU 25 262 memory card diagnostics 46 install 131 menu commands DTM browser 175 modules grounding 112 install 123 MTBF CPU 24 N NOCONF state 23 NTP tab 153 O OS DOWNLOAD state 23 Pp physical description CPU 32 port Ethernet 40 power cycle 265 power consumption 24 E100000001578 10 2013 304 Index power supply diagnose 81 grounding 110 install 130 Premium extendable rack addressing 69 properties channel 188 device 209 Q QoS tab 153 R rack BMEXBP0400 51 BMEXBP0800 51 BMEXBP 1200 51 BMXXBP0400 51 BMXXBP0600 51 BMXXBP0800 51 BMXXBP1200 57 dimension 77 grounding 110 TSXRKY12EX 65 TSXRKY4EX 65 TSXRKY6EX 65 TSXRKY8EX 65 real time clock 27 remove EDS file 238 restart warm 270 restore 150 RSTP 158 tab 153 ruggedized 49 RUN state 23 S Security tab 153 service port connecting device network
113. Situation Rules Rack Position Type of Rack Slots Marking CPS X80 00 01 02 n 1 PS Premium Local main rack power supply CPU module module X80 extension power supply module module module module rack Premium power supply module module module module extension rack Remote drop main rack power supply e X80 EIO module module module adapter module extension rack power supply module module module module 1 slots from number 03 to last numbered slot of the rack NOTE When your installation has more than one rack in the local rack or at a remote drop the BMX XBE 1000 rack exender module goes in the slot marked XBE of the X80 racks Check that the CPU is installed in the 2 slots marked 00 and 01 on the local rack before powering up the system If the CPU is not installed in these 2 slots the CPU will start in NO_CONF state and use the configured IP address not the default IP address Rack Markings Example of BMX XBP eee PV 02 or later rack with slot markings l ins 126 E100000001578 10 2013 Power Supply CPU and Modules Installation Installing the CPU Module Introduction A BME P58 CPU can be installed in the following racks e BMX XBP eee PV 02 or later X Bus rack e BME XBP 00 Ethernet rack Installation Precautions BME P58 CPU is powered by the rack bus so the rack power supply must be turned off befor
114. TCP in ms Input Packets per Sec The number of input T gt O packets per second exchanged over this connection Output Packets per Sec The number of output O gt T packets per second exchanged over this connection Packets per Sec The total number of packets per second exchanged over this connection in both Input and output directions Bandwidth usage The total bandwidth used by this connection total bytes traffic Size In The number of input words configured for this remote device Size Out The number of output words configured for this remote device NOTE The numeric identifiers in the Input Object and Output Object columns represent the objects associated with a single device connection scan line For example if an EtherNet IP connection has an input object of 260 and an output object of 261 the corresponding control bits for this connection are in the DEVICE_CNX_CTRL_256_271 field in the M580 CPU device DDT Object 260 is the fifth bit and object 261 is in the sixth bit in this field There can be multiple connections for a device Set the corresponding bits to conrtol the input and output objects for these connections 208 E100000001578 10 2013 M580 CPU Configuration Configuring Device Properties Overview Use the Properties configuration page to view and configure settings for a local slave or remote device e Assign a numeric address to the device
115. Type description on the Device Information tab DTM Description communication Any communication DTM can be plugged directly under the root node Host PC and is at the first level A communication DTM supports gateway DTMs or device DTMs as children if their protocols are compatible device A device DTM manages the corresponding target device master A master communication DTM is both a device DTM and a communication DTM The communication master DTM is a pre installed component of Unity Pro gateway see A gateway DTM defined in the FDT specification supports other gateway DTMs or note device DTMs as children if their protocols are compatible A gateway DTM requires communication capabilities from a parent DTM NOTE Unlike the device DDT for typical end point devices the input and output structures in the gateway device DDT can be the same and can be reused across instances of different gateway DTMs when the I O layout does not change This is not a fixed behavior The gateway DTM can generate different DDTs for inputs and outputs when instructed to do so E100000001578 10 2013 173 M580 CPU Configuration Node Names in the DTM Browser When it is inserted into the DTM browser a DTM has a default name with these components lt channel address gt device name Element Description channel This is the name of the protocol that uses the DTM to communicate with the target device This n
116. U was in HALT state it is set to STOP state Processing a Warm Restart by Program On warm restart if the application needs to be processed in a particular way the program needs to test that S1 system bit is set to 1 at the start of the MAST task program SFC Warm Restart Specific Features The warm start on Modicon M580 CPU is not considered as a real warm start by the CPU SFC interpreter does not depend on tasks SFC publishes a ws_data memory area to the OS that contains SFC section specific data to be saved on power down At the beginning of chart processing the active steps are saved to ws_data and processing is marked to be in a critical section At the end of chart processing the critical section is unmarked If a power down hits into the critical section it could be detected if this state is active at the beginning as the scan is aborted and MAST task is restarted from the beginning In this case the workspace may be inconsistent and is restored from the saved data 270 E100000001578 10 2013 CPU Programming and Operating Modes Additional information from SFCSTEP_ STATE variable in located data area is used to reconstruct the state machine When a power down occurs the following is performed e During first scan 51 1 MAST task is executed but FAST and event tasks are not executed On power restoral the following is performed clear chart deregister diagnostics keep set actions s
117. X XBC 015K 1 5 m 4 92 ft BMX XBC 030K 3 m 9 84 ft BMX XBC 050K 5 m 16 4 ft BMX XBC 120K 12 m 39 37 ft Premium TSX CBY 010K 1 m 3 28 ft TSX CBY 030K 3 m 9 84 ft TSX CBY 050K 5 m 16 4 ft TSX CBY 120K 12 m 39 37 ft TSX CBY 180K 18 m 59 05 ft TSX CBY 280K 28 m 91 86 ft TSX CBY 380K 38 m 124 67 ft TSX CBY 500K 50 m 164 04 ft TSX CBY 720K 72 m 236 22 ft TSX CBY 1000K 100 m 328 08 ft NOTE If you install TSX CBY K cables only use PV 03 or later A A DANGER HAZARD OF ELECTRIC SHOCK Remove power from all elements of the station the local rack or remote drop before inserting or extracting a BMX XBC K or a TSX CBY K cable Failure to follow these instructions will result in death or serious injury Each cable has a male 9 pin SUB D connector that plugs on the 9 pin SUB D female connector of the rack extender modules E100000001578 10 2013 71 Modicon M580 Racks Here is a BMX XBC K cable for an X80 I O extender rack It can be distinguished by its angled 45 connector Line Terminators TSX TLY EX Plug a line terminator at each end of the X Bus extension rack see page 178 A WARNING UNINTENDED EQUIPMENT OPERATION Remove power from all elements of the station the local rack or remote drop before inserting or extracting a line terminator Failure to follow these instructions can result in death serious injury
118. ame is read from the DTM and is set by the device vendor address The bus address of the device can be either of these e the connection point on its parent gateway network the slot number in the modular device parent internal bus Example the device IP address for Ethernet based protocols user device name The default name is determined by the vendor in the device DTM but it can be edited by the Node Status The DTM Browser graphically displays the status of each DTM node in the connectivity tree Status Description Built Not built A blue check mark w superimposed on a device icon in the DTM Browser indicates that a modification has been made to the DTM since the last build of the Unity Pro application This means that some property of the node has changed and the information stored in the physical device is no longer consistent with the local project Connected Disconnected A connected DTM is denoted in bold text An unconnected DTM appears in plain text NOTE e Connecting a DTM to its physical device automatically connects all higher level parent nodes up to the root node e Disconnecting a DTM from its physical device automatically disconnects all its lower level child nodes NOTE Connecting or disconnecting a DTM to or from its device does not also connect or disconnect Unity Pro to or from the PAC DTMs can be connected disconnected while Unity Pro is either offline or online
119. and is enabled or disabled according to the DTM Diagnosis This opens the Diagnosis Window for the selected communication module when the module and its DTM are connected E100000001578 10 2013 177 M580 CPU Configuration Name Description Additional Add EDS to library Open the EDS File Wizard to add a device EDS file to the Unity Pro functions EDS device library Unity Pro displays the contents of EDS files as DTMs for use in the DTM Browser and Device Editor Remove EDS from library Removes a device EDS file from the Unity Pro EDS device library FTP Upload reserved FTP Download reserved TFTP Upload reserved TFTP Download reserved Online Action see note Open the Online Action window Depending upon the protocol s a remote device supports you can use the Online Action window to e Ping a remote EtherNet IP or Modbus TCP device e view and write Ethernet parameters in a remote EtherNet IP device e view and write to port configuration properties in a remote EtherNet IP device EtherNet IP Explicit Message see note Open the Ethernet IP Explicit Message window to send explicit messages to EtherNet IP remote devices Modbus Explicit Message see note Open the Modbus TCP Explicit Message window to send explicit messages to Modbus TCP remote devices About Get information about the selected hardware model version manufacture
120. ary function block This is a block used in a program which performs a predefined logical function EFBs have states and internal parameters Even if the inputs are identical the output values may differ For example a counter has an output indicating that the preselection value has been reached This output is set to 1 when the current value is equal to the preselection value EN EN stands for ENable it is an optional block input When the EN input is enabled an ENO output is set automatically If EN 0 the block is not enabled its internal program is not executed and ENO is set to 0 If EN 1 the block s internal program is run and ENO is set to 1 If a runtime error is detected ENO is set to 0 If the EN input is not connected it is set automatically to 1 ENO ENO stands for Error NOtification this is the output associated with the optional input EN If ENO is set to 0 either because EN 0 or if a runtime error is detected e The status of the function block outputs remains the same as it was during the previous scanning cycle that executed correctly e The output s of the function as well as the procedures are set to 0 Ethernet A 10 Mb s 100 Mb s or 1 Gb s CSMA CD frame based LAN that can run over copper twisted pair or fiber optic cable or wireless The IEEE standard 802 3 defines the rules for configuring a wired Ethernet network the IEEE standard 802 11 defines the rules for configuring a wireless Ethernet networ
121. ask that is run through its programming software The AUX task is used to execute a part of the application requiring a low priority This task is executed only if the MAST and FAST tasks have nothing to execute The AUX task has 2 sections e IN Inputs are copied to the IN section before execution of the AUX task e OUT Outputs are copied to the OUT section after execution of the AUX task B BCD binary coded decimal Binary encoding of decimal numbers BOOL boolean type This is the basic data type in computing A BOOL variable can have either of these values 0 FALSE or 1 TRUE na A bit extracted from a word is of type BOOL for example sMW10 4 BOOTP bootstrap protocol A UDP network protocol that can be used by a network client to automatically obtain an IP address from a server The client identifies itself to the server using its MAC address The server which maintains a pre configured table of client device MAC addresses and associated IP addresses sends the client its defined IP address The BOOTP service utilizes UDP ports 67 and 68 broadcast A message sent to all devices in the subnet C CCOTF change configuration on the fly A feature of Unity Pro that allows a PAC hardware change in the system configuration while the system is operating and not impacting other active operations 284 E100000001578 10 2013 Glossary cIP common industrial protocol A comprehensive suite of messages and s
122. atus Description ACT OFF No activity on the Ethernet connection ON blinking green Data is being transmitted and received on the Ethernet connection LNK OFF No link established at this connection ON green A 100 Mbps link is established at this connection ON yellow A 10 Mbps link is established at this connection The 10 100 Mbps links support both half duplex and full duplex data transfer and autonegotiation 40 E100000001578 10 2013 CPUs The pin positions pinouts and cable connections are the same on all three RJ45 Ethernet ports 12345678 Pin Description TD TD RD not connected not connected RD not connected SINIO Aa A wl nh not connected Note The TD pins pin 1 and 2 and the RD pins pins 3 and 6 can be reversed allowing the exclusive use of straight through cables The ports have an auto MDIX capability that automatically detects the direction of the transmission Choose from the following Ethernet cables to connect to the Ethernet ports e TCS ECN 3M3M 0582 Cat 5E Ethernet straight through shielded cable rated for industrial use CE or UL compliant e TCS ECN 3M3M eee Cat 5E Ethernet straight through shielded cable rated for industrial use CE or UL compliant e TCS ECE 3M3M es Cat 5E Ethernet straight through shielded cable rated for industrial use CE compliant e TCS ECU 3M3M eee Cat 5E Ethernet straight through shield
123. ber of tasks per CPU are defined as follows Task Time Task Period ms BME P58 References Model Range Default 10 0 H 20 0 H 300 40 0 Value MAST cyclic or 1 255 20 1 1 1 1 periodic FAST periodic 1 255 5 1 1 1 1 AUXO periodic 10 2550 100 1 1 1 1 by 10 AUX1 periodic 10 2550 200 1 1 1 1 by 10 1 MAST task is mandatory 2 When set to cyclic mode the minimum cycle time is 8 ms if there is a RIO network and 1 ms if there is no RIO network in the system E100000001578 10 2013 261 CPU Programming and Operating Modes Section 9 2 BME P58 xxxx CPU Memory Structure BME P58 xxxx CPU Memory Structure CPU Memory 3 types of memories are available in a BME P58 e CPU non persistent application RAM used to run the application program and store temporary data e flash memory used to back up the application program and a copy of MW values e optional SD memory card to store application and data in parallel to the CPU flash memory NOTE The optional SD memory card is usefull to backup the application in case of hardware issue The SD memory card with backup data can be inserted in a new CPU to run the application Application Download to the CPU Memory CPU memory involved during an application download from a programming terminal e Application is transferred into the non persistent application RAM e fa memory card is inserted working and not
124. between the device network and the control network control network 44 E100000001578 10 2013 CPUs SD Memory Card for BME P58 xxxx CPUs BMXRMS004GPF SD Memory Card The SD memory card is an option that can be used for application and data storage The SD memory card slot in the CPU housing is behind a door see page 34 Use a BMXRMSO004GPF memory card in your M580 CPU It is a 4 GB class A card rated for industrial use Other memory cards such as those used in the M340 CPUs are not compatible with the M580 CPUs NOTE If you insert an incompatible SD memory card in the CPU e The CPU remains in NO_CONMF state e The CPU BACKUP LED turns ON e The memory card access LED remains OFF NOTE The BMXRMSO04GPF memory card is formatted specifically for the M580 CPUs If you use this card with another CPU or tool the card may not be recognized by the M580 Memory Card Characteristics Global memory size 4 GB Application backup size 64 MB Data storage size 3 93 GB Write erase cycles typical 100 000 Operating temperature range 40 85 C 40 185 F File retention time 10 years Memory zone for FTP access data storage directory only Formatting the Memory Card The formatting procedure is described in Formatting the Memory Card topic in the Unity Pro System Block Library manual E100000001578 10 2013 45 CPUs Memory Card Access LED Overview The green memory
125. cal devices e Send explicit messages to Modbus TCP and EtherNet IP devices e View your PC s IP address settings To display this page select the Channel Properties node in the navigation tree located on the left side of the Device Editor NOTE Refer to the topic Configuring Properties in the Device Editor see page 182 for property editing instructions Accessing Channel Properties Follow these steps to access the channel properties for the M580 CPU in Unity Pro Step Action Open Unity Pro Open a Unity Pro project that includes a M580 CPU in the configuration Open the DTM Browser Tools DTM Browser Double click the DTM that corresponds to the M580 CPU in the DTM Browser to open the device editor of the DTM Bl wo nN 5 Select the Channel Properties heading in the configuration tree Properties These tables describe the editible properties on the Channel Properties page Source Address properties Name Description Source IP Address A list of IP addresses assigned to network interface cards installed on your PC Select the interface address that matches the IP address of your M580 CPU The source IP address is automatically detected based on the configured main IP address of the CPU NOTE If the configured main IP address of the CPU see page 155 is not in subnet of any of the IP configured on the interface cards of the PC then the first interface card IP is sugges
126. cal rack The local rack is located at the head of the M580 PAC network Every PAC system is managed by 1 and only 1 local rack Also present in the local rack and in all racks is a power supply module see page 80 Other modules such as communication adapters and local X80 I O modules may also be present in the local rack The presence of these other modules is optional The presence of a CPU and a power supply is necessary in the local rack for the system to function This user guide focuses primarily on the local rack where the CPU resides Remote Racks If you are using an M580 CPU that provides the RIO scanner service you may have up to 16 remote drops of X80 I O modules see page 21 Each remote drop contains a main remote rack In that main remote rack reside a power supply module a BM CRA 312 00 RIO adapter module and the X80 I O modules you have chosen for that drop For detailed information on the BM CRA 312 00 adapters and the installation of a remote drop refer to the Modicon M580 Remote I O Installation and Configuration Guide Choosing an Ethernet or an X Bus Rack One key role of a rack is to provide a communication bus for the modules in the local rack or remote drop The Modicon M580 PAC uses 2 types of backplanes Ethernet and X Bus The X Bus connection is present on all M580 racks A subset of the Modicon M580 racks contains an additional Ethernet backplane Ethernet is used across the backplane for e eX80 I
127. card access LED underneath the SD memory card door indicates the CPU access to the memory card when a card is inserted This LED can be seen when the door is open Dedicated LED Meanings By itself the memory card access LEDs have the following meanings LED Status Description ON The memory card is recognized but the CPU is not accessing it blinking The CPU is accessing the memory card OFF The memory card can be removed from the CPU slot or the CPU does not recognize the memory card NOTE Confirm that the LED is OFF before you remove the card from the slot Combined LED Meanings The LED also illuminates together with the BACKUP LED see page 35 Their combined patterns indicate the following diagnostic information Memory Card Conditions CPU State Memory Card BACKUP LED Status Access LED No memory cardin No configuration AN the slot 0 j Bu Memory card not OK No configuration a Na Memory card without project No configuration Memory card with a non compatible project No configuration No specific circumstances or CPU state 46 E100000001578 10 2013 CPUs Memory Card Status Conditions CPU State Memory Card Access LED BACKUP LED Memory card with a compatible project An error is detected when the project is restored from the memory card to the CPU RAM No configuration During transfer D
128. ces AS i AS Interface bus is addressed with a Modicon X80 BMX EIA 0100 module plugged in a rack CANopen CANopen is addressed with an Advantys STB island configured from Unity Pro The Advantys STB island is connected to the Ethernet distributed equipment network with one of the following devices e STBNIC 2212 e STBNIP 2212 e STBNIP 2311 The CANopen devices are linked to the following device on the Advantys STB island e STB XBE 2100 HART HART communication protocol is addressed using Modicon M580 HART modules plugged in a rack Example of modules e BME AHI 0812 HART analog input module e BME AHO 0412 HART analog input module Modbus TCP Modbus TCP devices are connected to the CPU Ethernet distributed equipment network Modbus Plus Modbus Plus is supported using a gateway module like TCSEGDB23F24FA or TCSEGDB23F24FK PROFIBUS DP A PROFIBUS remote master is connected to the Ethernet distributed equipment network The process variables are exchanged via the DIO scanner PROFIBUS gateway modules TCSEGPA23F 14F or TCSEGPA23F 14FK 30 E100000001578 10 2013 CPUs PROFIBUS PA A PROFIBUS remote master and a DP PA interface are connected to the Ethernet distributed equipment network The process variables are exchanged via the DIO scanner PROFIBUS gateway modules TCSEGPA23F 14F or TCSEGPA23F 14FK E100000001578 10 2013 31 CPUs Section 1 2 BME P58 xxxx CPU Physical Characteristics Overview This section desc
129. ck in the extension are unused Insert a TSX TLY EX line terminator in each of the unused connectors see page 72 1 4 5 2 i2 WM IA mal JAZ p S D j 3 X80 main rack First Premium extension rack Last Premium extension rack BMX XBE 1000 module TSX TLY EX line terminator in the main rack and the last rack BMX XBC K or TSX CBY K extension cables between each rack OORUN Line terminators are labeled A or B An extended rack needs to use one line terminator labeled A and one labeled B If you terminate the unused connector in the main rack with anA terminator then you need to terminate the unused connector in the last rack with a B terminator E100000001578 10 2013 119 Racks Installation and Assembly Extender Module Installation in an X80 Rack The BMX XBE 1000 rack extender module is installed similarly to the other modules in the rack with these special considerations e The XBE slot is not a standard module slot It is reserved for a BMX XBE 1000 rack extender module No other module type can be installed in the XBE slot e The BMX XBE 1000 rack extender module cannot be installed in any slot other than the XBE slot e Ifa BMX XBE 1000 rack extender module is not present in the main rack of the extension none of the extender racks will be operational
130. corresponds to the M580 CPU 4 In the DTM configuration tree expand the Device List to view the network nodes that correspond to the available DTMs 5 Select a Modbus TCP node from the Device List to see the configuration tabs for that node type Property Settings On the Properties configuration tab you can view and configure settings for a Modbus TCP device e Assign a numeric address to the device e Include or exclude device inputs and outputs in the Unity Pro project e Specify variable and structure names for device inputs and outputs e Determine how I O items will be managed NOTE Refer to the topic Configuring Properties in the Device Editor see page 182 for instructions on how to edit properties E100000001578 10 2013 219 M580 CPU Configuration These settings are available on the Properties tab Field Setting Description Properties Number This value 0 127 represents the relative position of the device in the list By default this number is assigned sequentially to devices in the project The number 000 is assigned to the first local slave Active Configuration Enable Add the selected device to the Unity Pro project configuration Disable Remove the selected device from the Unity Pro project configuration NOTE Changing this setting also changes the addresses of items in project memory Selecting Enable adds the device s inputs and outputs to projec
131. cting an M580 Device Network to the Control Network 43 SD Memory Card for BME P58 xxxx CPUS 55 45 Memory Card Access LED 0 0 00 eects 46 CPU Firmware Upgrade 0 cece eee tee 48 Modicon M580 Hardened Equipment 04 49 Chapter 2 Modicon M580 Racks 000 cee eeeee 51 2 1 BME XBP xxxx Racks Description 00200000s 52 Modicon M580 Local and Remote Racks 00055 53 Physical Characteristics of an X80 Rack 0 2005 56 Extender Racks uoe 5c be cake eae dak eee ee es 59 X80 Rack Extender Module 00002 0c eee eee eee 62 Premium TSX RKY Extendable Racks 00000005 65 E100000001578 10 2013 3 Physical Characteristics of a Premium Extendable Rack 67 Addressing Premium Extendable Racks 2 69 Rack Extender Cables and Terminators 0 00 71 Rack Firmware Upgrade 0 000 cece e eee eee eee 74 2 2 BME XBP xxxx Racks Characteristics 000 eee 75 Electrical Characteristics of BME XBP xxxx Racks 76 BME XBP xxxx Racks Dimensions 00000 cease 77 Chapter 3 Modicon M580 Compatible Power Supply Modules 79 Modicon M580 Power Supply Modules 000008 80 Power Supply LED Display 0 2 0 0 cee eee eee 81 Power Supply Module Reset Button 0 00055 82 Power Supply Modu
132. cts use a function block to read the accurate clock allowing project events or variables to be time stamped NTP Parameters for CPU With RIO Scanner NTP tab Parameter Value Comment Disabled default no access to the NTP configuration and NTP Server Configuration tab NTP Client The RIO DIO scanner consumes NTP data and the NTP Server Configuration tab needs to be configured NTP Server The RIO DIO scanner acts as an NTP server NTP Server Primary NTP Server 192 168 11 1 the IP address of the NTP server from which the Configuration IP address RIO DIO scanner first requests a time setting Secondary NTP 0 0 0 0 the IP address of the backup NTP server from Server IP address which the RIO DIO scanner requests a time setting after not receiving a response from the primary NTP server Polling Period 20 The time in seconds between updates from the NTP server To obtain optimal accuracy and if the network allows it reduce the polling rate to small values E100000001578 10 2013 M580 CPU Configuration NTP Parameters for CPU Without RIO Scanner DIO Scanner Only NTP tab Field Parameter Value Comment NTP Disabled default no access to the NTP configuration and NTP Server Configuration tab NTP Client The RIO DIO scanner consumes NTP data and the NTP Server Configuration tab needs to be configured NTP Server The RIO DIO scanner acts as an NTP server NTP Serve
133. d a rising edge on bit S65 needs to be generated Ifa card is extracted without generating a rising edge of the bit 3S65 and without checking that the memory card access green LED is OFF the data may be lost Procedure for removing a memory card from a BME P58 CPU Step Description Illustration 1 Generate a rising edge on bit S65 2 Check that the memory card access green LED is OFF E100000001578 10 2013 133 Power Supply CPU and Modules Installation Step Description Illustration 3 Open the SD memory card protective door by pulling the top of the cover towards you 4 Push the memory card until a click is heard then release the pressure on the card Result The card should unclip from its slot 134 E100000001578 10 2013 Power Supply CP U and Modules Installation Step Description Illustration 5 Remove the card from its slot Note The memory card access green LED is ON when the memory card is removed from the CPU 6 Close the memory card protective door LA a AQ La DO o IE A EI00000001578 10 2013 135 Power Supply CPU and Modules Installation 136 E100000001578 10 2013 Chapter 7 M580 Diagnostics Ov
134. d DTM is displayed in normal text Place Unity Pro in the online or offline operating mode with commands in the Unity Pro PLC menu Connect the M580 DTM to or disconnect it from the M580 CPU Step Action 1 In the DTM Browser select the M580 DTM 2 Right click to open a pop up menu 3 Scroll to one of these commands e Connect e Disconnect NOTE You can also use the Unity Pro menu Edit Connect or Edit Disconnect Device Editor The properties that are available for viewing and editing depend upon the device that is selected in the DTM Browser Use the Device Editor to display and configure device properties e connected When the communication module and DTM are connected the Device Editor opens in read write mode e disconnected When the communication module and DTM are disconnected the Device Editor opens in read only mode E100000001578 10 2013 171 M580 CPU Configuration Use these steps to access the Device Editor You may have to disconnect the Ethernet communication module from its DTM Step Action 1 In the DTM Browser select the Ethernet communication module node 1 Right click and scroll to Disconnect 2 Right click on the module again and scroll to Device menu Configuration to open the Device Editor window Diagnostic Window Use the Diagnostic Window to monitor hardware performance e Colored LED icons indicate the operating status of the Ether
135. ditible name Root Define Item s button Click this button to open the Item Name Definition dialog box where you can scroll to the data type for your selected item The Input bit and Output bit tabs contain this information Column Description Offset Device Offset Connection These columns represent the byte address Position in Byte This value indicates the bit position within the byte of each discrete output item Item Name item name Default Item Name Root This field contains an editible name Define Item s Click this button to open the Item Name Definition dialog box where you can scroll to the data type for your selected item E100000001578 10 2013 M580 CPU Configuration Configuring a Network Adapter Introduction Follow these directions to configure an adapter module or CPU with adapter functionality for example the M580 CPU in the Device List through the Unity Pro DTM Browser Accessing the Network Adapter Follow these steps to view the available DTMs Step Action Open a Unity Pro project that includes the M580 CPU Open the Unity Pro DTM Browser Tools DTM Browser 1 2 3 Double click the DTM that corresponds to the M580 CPU 4 In the DTM configuration tree expand the Device List to view the network nodes that correspond to the available DTMs 5 Select a device that can act as an adapter from
136. dividual input objects for the device 1 The input object in this row is true 1 and provides up to date data 0 The input object is not connected 0 and does not provide up to date data available The rows after the Freshness data are organized in groups of Inputs and Outputs that have user defined names The number of input and output rows depends on the maximum number of connections that a particular device supports E100000001578 10 2013 211 M580 CPU Configuration Configuring Modbus TCP Request Settings Overview Use the Request Setting page to configure scanner connection information for a remote Modbus TCP device To display this page select a remote Modbus TCP device in the Device List node in the left pane of the Device Editor then click the Request Settings tab NOTE Refer to the topic Configuring Properties in the Device Editor see page 182 for instructions on how to edit properties Configuring the Request Settings Page The Request Settings page includes these settings Setting Description Connection Bit The offset for both this connection health bit and control bit Unit ID The number of the device or module that is the target of the connection A value of e The number 255 default accesses the Ethernet communication module itself e All other numbers 0 254 identify the device number of the target device behind a Modbus TCP to Modbus gateway
137. dule and a remote device on and off by toggling the output CONTROL_BIT for that connection This leaves unchanged the size of the project s input and output data images IO Structure Name Structure Name This read only field contains the name for input and output structures Variable Name This editible field contains the base name for input and output variables Items Management Import Mode Automatic O items are taken from the device DTM and updated if the items list in the device DTM changes Items cannot be edited in the device editor Manual O items are added when the device DTM is first added to Unity Pro Thereafter all I O item edits are made manually in the device editor Changes to the device DTM have no impact on impact the I O items list Address Settings Use the Address Settings tab to view and edit the IP address settings for a remote device NOTE Refer to the topic Configuring Properties in the Device Editor see page 182 for instructions on how to edit properties These settings are available on the Address Setting tab Field Setting Description Change Address IP Address This field contains the IP address of the M580 CPU 224 E100000001578 10 2013 M580 CPU Configuration Field Setting Description Address Server DHCP for this device Scroll to enable or disable DHCP Identified by Identify the M580 CPU by its
138. e installing the CPU A amp DANGER HAZARD OF ELECTRIC SHOCK Remove all power sources before installing the CPU Failure to follow these instructions will result in death or serious injury Remove the protective cover from the rack slot connectors before plugging the module in the rack A WARNING UNEXPECTED EQUIPMENT OPERATION Check that the CPU does not contain an unsupported SD memory card before powering up the CPU Failure to follow these instructions can result in death serious injury or equipment damage NOTE Check that the memory card slot door is closed after a memory card is inserted in the CPU NOTE Refer to 3Sw97 to check the status of the SD card 127 E100000001578 10 2013 Power Supply CPU and Modules Installation Grounding Considerations A A DANGER ELECTRICAL SHOCK HAZARD e Switch off the power supply to the PAC at both ends of the connection before inserting or removing an Ethernet cable e Use suitable insulation equipment when inserting or removing all or part of this equipment Failure to follow these instructions will result in death or serious injury Do not apply power to an Modicon X80 rack until connections are made at both ends of the Ethernet cable For example connect the cable to both the CPU and another device adapter module or DRS before you turn on the power Refer to your system hardware reference manual for details about the DRSs Use f
139. e see page 235 A generic EDS DTM is automatically installed when you set up Unity Pro Unity Pro populates the DTM parameters based on the content of the imported EDS file DTM Types There are two kinds of DTMs e master communication DTM This DTM is both a device DTM and a communication DTM The master DTM is a pre installed component of Unity Pro e generic DTM The Unity Pro FDT container is the integration interface for any device s communication DTM 170 E100000001578 10 2013 M580 CPU Configuration Ethernet Configuration Tool User Interface Overview Use the M580 DTM to configure and monitor the M580 CPU and network communications e Device Editor Configure Ethernet communication modules remote devices and their common Ethernet connections e Diagnostic window Monitor the real time operation of network devices and diagnose their condition Connecting and Disconnecting a Device or Module DTM A device or module DTM can be connected to or disconnected from the physical device or module e connected Use the DTM to monitor and diagnose the real time operations of the device or module e disconnected Use the DTM to configure a communications module or a remote device by editing its properties You can connect the M580 DTM to or disconnect a DTM from the M580 CPU with the contextual pop up menu in the DTM Browser Tools DTM Browser A connected DTM is displayed in bold text in the DTM Browser A disconnecte
140. e DTM The configuration of input and output sizes see page 199 is done in the master DTM 202 E100000001578 10 2013 M580 CPU Configuration Local Slave Inputs and Outputs Introduction The M580 CPU serves as an adapter when the Active Configuration field is set to Enabled in the configuration window for one or more of the module s local slave nodes When a local slave instance of an Ethernet communication module is enabled the designated memory location allocated to that instance is exposed to and can be accessed by other devices The I O data exchange between the remote device and the local slave is configured as part of the remote device s configuration settings Configuring the I O Items You can configure input and output items in groups of 1 or more single bits 8 bit bytes 16 bit words 32 bit dwords or 32 bit IEEE floating values The number of items you create depends upon the data type and size of each item The process for creating and defining I O items for the local slave is the same as for any adapter class device and depends upon the type of items you wish to create In support of the ongoing configuration example these items are required e 4 input word items e 1 output word item NOTE The items created below are designed to hold data received from or sent to the third party scanner In addition to these items it is necessary to include logic in the application programs in which the Et
141. e DTM has more than one channel e if the channel supports more than one protocol 4 Click OK to detect devices on the selected channel NOTE The field bus discovery service limits its search to only the range of IP addresses that is pre configured for the selected channel in the Channel Properties page see page 188 5 If at least one matched device has been found the Field bus discovery dialog displays a list of Scanned Devices 6 Use the controls of the Field bus discovery dialog to select the devices to add to your Unity Pro application 7 The device properties dialog opens displaying the default name for the first discovered device to be added In the General page of the device properties dialog type the Alias name for the device to be added then click OK Result The dialog closes then re opens if there is another device to be added to the application NOTE Repeat this step for each additional discovered device E100000001578 10 2013 179 M580 CPU Configuration Step Action 9 After all devices have been added to the application configure each device for operation as part of the application Disconnect the Ethernet communication module from its DTM In the DTM Browser select the Ethernet communication module then select Edit Disconnect Configure the new device properties in the DTMs for both the Ethernet communication module and the newly added remote device Field Bus Discovery Dialog
142. e Delete Selected File button to open a message box Click Yes to remove the selected EDS file from the list When you have finished removing EDS files click Close 10 The next step is to update the Hardware Catalog 238 E100000001578 10 2013 M580 CPU Configuration Section 8 10 M580 CPU Embedded Web Pages Introduction The M580 CPU includes a Hypertext Transfer Protocol HTTP server The server transmits web pages for the purpose of monitoring diagnosing and controlling remote access to the communication module The server provides easy access to the CPU from standard internet browsers What Is in This Section This section contains the following topics Topic Page Introducing the Embedded Web Pages 240 M580 CPU Diagnostic Web Pages 241 Status Summary 243 Performance 245 Port Statistics 247 I O Scanner 248 Messaging 250 Qos 251 Network Time Service 252 Redundancy 254 Alarm Viewer 255 E100000001578 10 2013 239 M580 CPU Configuration Introducing the Embedded Web Pages Introduction Use the embedded web server pages to e display real time diagnostic data for both the M580 CPU and other networked devices e read the values of and write values to Unity Pro application variables e manage and control access to the embedded web pages by assigning separate passwords for e viewing the diagnostic web pages e using the Data Edito
143. e Include or exclude device inputs and outputs in the Unity Pro project e Specify variable and structure names for device s and outputs e Determine how O items will be managed To display this page select the device name which is found under the Device List node in the left pane of the Device Editor then click the Properties tab NOTE Refer to the topic Configuring Properties in the Device Editor see page 182 for instructions on how to edit properties Access the Page View the Properties and Assembly information on the M580 DTM device configuration page Step Action 1 Go to the M580 DTM device configuration page 2 Expand or double click on EtherNet IP Local Slaves 3 Select Local Slave 1 to view the Properties and Assembly settings Device Properties Properties settings Setting Description Number The relative position of the device in the list 36 163 By default this number is assigned sequentially to devices in the project beginning with the number 033 that is assigned to the first local slave Active e Enable adds this device to the Unity Pro project configuration Configuration e Disable removes this device from the Unity Pro project configuration NOTE e Changing this setting also changes the addresses of items in project memory Selecting Enable adds the device s inputs and outputs to project memory selecting Disable removes these inputs and outputs from memory
144. e from the list of available devices in the Unity Pro Hardware Catalog by removing its EDS file When you remove an EDS file from the library the device or module is no longer displayed by Unity Pro in the DTM Catalog page of the Hardware Catalog window However removing an EDS file from the library does not delete the file Instead the EDS file remains in its stored location and can again be added to the catalog at a future time Removing an EDS File from the Catalog Remove an EDS file from the catalog Step Action 1 If the DTM Browser is not already open select Tools DTM Browser in the Unity Pro main menu In the DTM Browser select an M580 CPU Right click and scroll to Device menu Additional functions Remove EDS from library Use the selection lists in the heading of this window to specify how EDS files are displayed e Display To filter the list of displayed EDS files make a selection e All EDS no filtering e Only Devices e Only Chassis e Only Modules Sort by To sort the list of displayed EDS files make a selection e File Name e Manufacturer e Category e Device Name e Display Name To see a description of each device make a selection e Catalot Name e Product Name In the Device Library tree control navigate to and select the EDS file you want to remove Optional Click the View Selected File button to display the read only contents of the selected EDS file Click th
145. e information with these buttons e Reset Counters Reset all dynamic counters to 0 e Detail View Expand the list of port statistics Detail View Click Detail View to expand the list of parameters E100000001578 10 2013 247 M580 CPU Configuration I O Scanner Open the Page Access the I O Scanner page from the Diagnostics tab Menu Connected Devices gt Scanner Status I O Scanner Scanner Status Connection Statistics Idle Transactions per Second 0 Number of Connections 15 Scanned Device Status ABABA EMER EA EA EAE ESE 7 000 000 G u0H s s Not Configured J Unscanned Mf scanned RX Faur NOTE This page is updated every 5 seconds Diagnostic Information This table describes the scanner status and connection statistics Scanner Status Enabled The I O scanner is enabled Disabled The I O scanner is disabled Idle The I O scanner is enabled but not running Unknown The I O scanner returns unexpected values from the device Connection Statistics Transactions per Second Number of Connections 248 E100000001578 10 2013 M580 CPU Configuration In the Scanned Device Status display the colors that appear in each block indicate these states for specific remote devices Color Status gray There is an unconfigured device black The scanning of the specific device has been intenti
146. e other When used to connect 2 IP based networks a gateway also called a router has 2 separate IP addresses one on each network 290 E100000001578 10 2013 Glossary H harsh environment Resistance to hydrocarbons industrial oils detergents and solder chips Relative humidity up to 100 saline atmosphere significant temperature variations operating temperature between 10 C and 70 C or in mobile installations HART highway addressable remote transducer A bi directional communication protocol for sending and receiving digital information across analog wires between a control or monitoring system and smart devices HART is the global standard for providing data access between host systems and intelligent field instruments A host can be any software application from a technician s hand held device or laptop to a plant s process control asset management or other system using any control platform high capacity daisy chain loop Often referred to as HCDL a high capacity daisy chain loop uses dual ring switches DRSs to connect device sub rings containing RIO drops or distributed equipment and or DIO clouds to the Ethernet RIO network HMI human machine interface System that allows interaction between a human and a machine HTTP hypertext transfer protocol A networking protocol for distributed and collaborative information systems HTTP is the basis of data communication for the web I O scanner An
147. e subnetwork IP address B used for Hot Standby Subnetwork mask 255 255 0 0 This bit mask identifies or determines the IP address bits that correspond to the network address and the subnetwork portion of the address The value can be changed to any valid value in the subnetwork Gateway address 192 168 10 1 This is the IP address of the default gateway to which messages when not used _ for other networks are transmitted CRA IP address configuration field on the IP Config tab Parameter Description Drop N drop number Device Name device name for the e X80 adapter module IP Address When an RIO drop is added the adapter module is automatically assigned an IP address You can change this IP address in the IP Address column but we recommend that you accept the automatically assigned IP address E100000001578 10 2013 155 M580 CPU Configuration Security Tab Introduction Security tab Field Parameter Value Comment FTP Disabled default Disable firmware upgrade SD memory card data remote access data storage remote access and device configuration management using FDR service NOTE Data storage is still operational Enabled TFTP Disabled default Disable the ability to read RIO drop configuration and device configuration management using FDR service for a few devices Enabled HTTP Disabled default Disable the w
148. eb access service Enabled Achilles level 2 Enabled default Enable this feature to increase Ethernet frame filtering to improve the level of security and robustness Disabled Disable this feature to increase increases system performance by reducing the Ethernet frame filtering capability Access Control Enabled default Deny Ethernet access to the Modbus and Eip server by unauthorized network devices Disabled Enforce Security and See the following paragraph for more Unlock Security details Authorized IP Address 0 0 0 0 See the information for security fields addresses 1 255 255 255 255 below Subnet Yes No Subnet mask 0 0 0 0 255 255 255 255 1 Field can be modified when Access Control field is set to Enabled Schneider Electric recommends disabling services that are not being used E100000001578 10 2013 M580 CPU Configuration For cyber security details refer to the Cyber Security chapter in the Modicon M580 System Planning Guide NOTE Set the Security tab parameters before you download the application to the CPU The default settings maximum security level reduce the communication capacities and port access Enforce Security and Unlock Security Fields Click Enforce Security to set previous fields to the maximum security level This is the Security tab default setting e FTP TFTP and HTTP are set to Disabled e Achilles level 2 and Access Control are set
149. ed cable rated for industrial use UL compliant The maximum length for a copper cable is 100 m For distances greater than 100 m use fiber optic cable The CPU does not have any fiber ports on it You may use dual ring switches DRSs or BMX NRP ee fiber converter modules to handle the copper fiber conversion E100000001578 10 2013 41 CPUs Service Port The service port is the uppermost of the 3 Ethernet ports on the front panel of the CPU It can be used for e providing an access point that other devices or systems can use to monitor or communicate with the M580 CPU e astandalone distributed equipment port that can support a star daisy chain or mesh topology of distributed equipment e port mirroring of the CPU ports for Ethernet diagnostics The service tool that views activity on the mirrored port may be a PC or an HMI device Device Network Dual Ports When a CPU does not support RIO scanning the 2 ports below the service port marked Device Network are distributed equipment ports The following CPUs do not support RIO scanning e BME P58 1020 and BME P58 1020 H e BME P58 2020 and BME P58 2020 H e BME P58 3020 e BME P58 4020 You may use a Device Network port to support a star daisy chain or mesh topology of distributed equipment You may use both Device Network ports to support a ring topology Refer to the Modicon M580 System Planning Guide for more details regarding distributed equipment architectures
150. ed more than once per scan The FAST task has 2 sections e IN Inputs are copied to the IN section before execution of the FAST task e OUT Outputs are copied to the OUT section after execution of the FAST task function block diagram A graphical programming language that works like a flowchart By adding simple logical blocks AND OR etc each function or function block in the program is represented in this graphical format For each block the inputs are on the left and the outputs on the right Block outputs can be linked to inputs of other blocks in order to create complex expressions fast device replacement A service that uses configuration software to replace an inoperable product field device tool The technology that harmonizes communication between field devices and the system host file transfer protocol A protocol that copies a file from one host to another over a TCP IP based network such as the internet FTP uses a client server architecture as well as separate control and data connections between the client and server full duplex The ability of 2 networked devices to independently and simultaneously communicate with each other in both directions function block diagram See FBD G gateway A device that interconnects 2 different networks sometimes with different network protocols When used to connect networks based on different protocols a gateway converts a datagram from one protocol stack into th
151. edit these items e Import Export file path e XVM path e Project settings templates path 4 Click OK to close the window and save your changes E100000001578 10 2013 147 M580 CPU Configuration Power Supply Selection A default power supply is automatically added to the rack in a new Unity Pro project To use a different power supply follow these steps Step Action 1 In the Project Browser double click PLC Bus to display a graphical representation of the hardware rack e The selected M580 CPU is in the second position e A default power supply appears in the first position e Unity Pro automatically opens the Hardware Catalog that corresponds to the PLC bus tab Select left click the power supply in the PLC bus Press the Delete key to remove the power supply Double click the first slot of the PLC bus to open the New Device list Double click the preferred power supply to make it appear in the PLC bus DO oa AJ OIN Save your project File Save 148 E100000001578 10 2013 M580 CPU Configuration Configuring the Size and Location of Inputs and Outputs Introduction Use the following steps to configure the size and starting positions of inputs and outputs Your own project configuration may differ Setting Global Addresses and Operating Mode Parameters Edit the communication module inputs and outputs Step Action 1 Double cl
152. eft pane of the Device Editor expand the navigation tree and under the Device List node select lt remote device gt lt connection gt where e lt remote device gt represents the name of the selected remote device appearing in the Device List and e lt connection gt represents the name of the selected connection which depends upon the types of connections supported by the remote device and the particular connection type selected in the connection configuration settings for the remote device DTM NOTE The name of the connection displayed in the Device List depends upon the types of connections supported by the remote device and the particular connection type selected in the connection configuration settings for the remote device DTM Refer to the topic Configuring Properties in the Device Editor see page 182 for instructions on how to edit properties Communication Module Connection Properties The following connection settings can be viewed or configured in the Request Connection Summary table in the M580 DTM Setting Description Connection Bit Offset of the connection health bit in the status byte array of the scanner device DDT Request Packet Interval RPI The refresh period 2 65535 ms for this connection NOTE This parameter can be set in the device DTM Input Fallback Mode Use this setting to configure the behavior of inputs in the application when communications are lost e Ho
153. ei 170 Ethernet Configuration Tool User Interface 171 DTM BrowSer 0000 cece eee eee 173 DTM Browser Menu Commands 000 0c eee eee eee 175 Fieldbus Discovery Service 0000 00 eee cence eee 179 Configuring DTM Properties 0 0 eee eee ee 182 Uploading and Downloading DTM Based Applications 184 8 4 Configuring the M580 CPU with DTMs in Unity Pro 186 About DTM Configuration in Unity Pro 187 Channel Properties Page 2 cc eee ee ee ee ee eee 188 Configuring DHCP and FDR Address Servers 190 LO OQUING Meen Sith eer Gok de Succes wh eee eid Ai A eee Pe eee at 193 E100000001578 10 2013 5 8 5 Configuring the M580 CPU as an EtherNet IP Adapter 194 Introducing the Local Slave 20000 cee eee 195 Configuring a Local Slave 0 0 cee tee 198 Local Slave Inputs and Outputs 2 0 0 2 0 0 0 eee eee ee eee 203 8 6 DTM Device Lists 0 0 00 205 Device List Configuration and Connection Summary 206 Configuring Device Properties 0 0 0 0 cee eee eee 209 Device DDT Names for the M580 CPU 00005 211 Configuring Modbus TCP Request Settings 212 Configuring Communication Module Connection Settings 213 EtherNet IP Connection Information 00 02 eee 214 Configuring a EtherNet IP Node 0 00
154. emote devices can use to communicate with devices located on other networks Use 0 0 0 0 if remote devices will not communicate with devices located on other networks 3 Refer to the topic Configuring Properties in the Device Editor see page 182 for instructions on how to apply edited properties to networked devices 192 E100000001578 10 2013 M580 CPU Configuration Logging Description Unity Pro maintains a log of events for e the Unity Pro embedded FDT container e each Ethernet communication module DTM and e each EtherNet IP remote device DTM Events relating to the Unity Pro FDT container are displayed in the FDT log event page of the Output Window Events relating to a communication module or remote EtherNet IP device are displayed e in configuration mode in the Device Editor by selecting the Logging node in the left pane e in diagnostic mode in the Diagnostics window by selecting the Logging node in the left pane Logging Attributes The Logging window displays the result of an operation or function performed by Unity Pro Each log entry includes the following attributes Attribute Description Date Time The time the event occurred displayed in the format yyyy mm dd hh mm ss Log Level The level of event importance Values include Information A successfully completed operation Warning An operation that Unity Pro completed but which may lead to a subsequent error
155. emperature and isolation 2000 4000 m 6562 13123 ft e temperature derating 1 C 400 m 1 8 F 1312 ft e isolation loss 150 Vdc 1000 m 150 Vdc 3280 ft Supply Voltage Operating conditions relative to the supply voltage Power Supply BMX CPS References 2010 3020 H 3500 H 2000 3540 T Voltage Rated 24 Vdc 24 48 Vdc 100 240 Vac 100 240 Vac 125 Vdc Limit 18 31 2 Vdc 18 62 4 Vdc 85 264 Vac 85 264 Vac 100 150 Vdc Frequency Rated 50 60 Hz 50 60 Hz Limit 47 63 Hz 47 63 Hz Micro Duration lt 10 ms 1 lt 10 ms 1 lt 1 2 period lt 1 2 period lt 50 ms at power 125 Vdc outages Repetition 2 1 s 21s 21s 21s 21s Harmonic rate 10 10 Residual ripple 5 5 5 included 0 to peak 1 Limited to 1 ms at maximum load with minimum supply 18 Vdc 92 EI00000001578 10 2013 Standards Certifications and Conformity Tests Conformity Tests Installation Wiring and Maintenance Devices must be installed wired and maintained in compliance with the instructions provided in the Grounding and Electromagnetic Compatibility of PLC Systems Basic Principles and Measures User Manual see page 12 and Control Panel Technical Guide How to protect a machine from malfunctions due to electromagnetic disturbance see page 12 Equipment and Personnel Safety EC Name of Test Standards Level Dielectric
156. ervices for the collection of manufacturing automation applications control safety synchronization motion configuration and information CIP allows users to integrate these manufacturing applications with enterprise level Ethernet networks and the internet CIP is the core protocol of EtherNet IP class 1 connection A CIP transport class 1 connection used for I O data transmission via implicit messaging between EtherNet IP devices class 3 connection A CIP transport class 3 connection used for explicit messaging between EtherNet IP devices connected messaging In EtherNet IP connected messaging uses a CIP connection for communication A connected message is a logical relationship between 2 or more application objects on different nodes The connection establishes a virtual circuit in advance for a particular purpose such as frequent explicit messages or real time I O data transfers connection A virtual circuit between 2 or more network devices created prior to the transmission of data After a connection is established a series of data is transmitted over the same communication path without the need to include routing information including source and destination address with each piece of data connection originator The EtherNet IP network node that initiates a connection request for I O data transfer or explicit messaging connectionless Describes communication between 2 network devices whereby data is sent without prior ar
157. erview This chapter provides information on diagnostics that can be performed thanks to hardware indications based on LED status and system bits or words when necessary The whole Modicon M580 system diagnostics is explained in Modicon M580 System Planning Guide The CPU manages different types of detected error e Detected errors that can be recovered and do not change the PAC behavior unless specific options are used e Detected errors that cannot be recovered and lead the CPU to the halt state e CPU or system detected errors that lead the CPU to an error state What Is in This Chapter This chapter contains the following topics Topic Page Blocking Errors 138 Non blocking Errors 140 CPU or System Errors 141 BME P58 xxxx CPU Application Compatibility 142 E100000001578 10 2013 137 Diagnostics Blocking Errors Introduction Blocking detected errors caused during the execution of the application program do not cause system errors but they stop the CPU The CPU goes into the HALT state see page 23 Diagnostics Visual indications of a blocking error are the ERR LED on the CPU front panel see page 35 A description of the error is provided in system word SW125 The address of the instruction that was executing when the blocking error occurred is provided by system words 3SwW126 through sSwW127 SW125 system word values and corresponding detected error description
158. es operating parameter settings to replacement Ethernet devices that are equipped with FDR client functionality Accessing the Address Server Follow these steps to access the channel properties for the M580 CPU in Unity Pro Step Action 1 Open Unity Pro 2 Open a Unity Pro project that includes a M580 CPU in the configuration 3 Open the DTM Browser Tools DTM Browser 4 Double click the DTM that corresponds to the M580 CPU in the DTM Browser to open the device editor of the DTM Expand the Services heading in the configuration tree oa Select the Address Server item in the configuration tree at level 1 to see the address server configuration Configuration Configure the address server to perform these tasks e Enable and disable the CPU FDR service e View an automatically generated list of all devices included in the CPU configuration displaying for each device e P addressing parameters e whether the device IP addressing parameters are provided by the CPU embedded DHCP server Manually add remote devices that are not part of the CPU configuration to the CPU DHCP client list NOTE Remote devices added in this way are equipped with DHCP client software and are configured to subscribe to the CPU IP addressing service Enabling the FDR Service To enable the CPU FDR service set the FDR Server field to Enabled To disable the service toggle the same field to Disabled Any networked
159. ess a DHCP client device will use to access other devices that are not located on the local subnet A value of 0 0 0 0 constrains the DHCP client device by allowing it to communicate only with devices on the local subnet Manually Adding Remote Modules to the DHCP Service Remote modules that are part of the CPU configuration and which have subscribed to the CPU IP addressing service automatically appear in the Automatically Added Devices list Other remote modules that are not part of the CPU configuration can be manually added to the CPU DHCP IP addressing service Manually add networked Ethernet modules that are not part of the CPU configuration to the CPU IP addressing service Step Description 1 In the Address Server page click the Add button in the Manually Added Devices field to instruct Unity Pro to add an empty row to the list E100000001578 10 2013 191 M580 CPU Configuration Step Description 2 In the new row configure the following parameters for the client device IP Address Type in the IP address of the client device Identifier Type Select the type of value the client device will use to identify itself to the FDR server e MAC address e device Name Identifier Depending upon the identifier type type in the client device setting for the MAC address or name Netmask Type in the client device subnet mask Gateway Type in the gateway address that r
160. et device that is used to identify the target of the explicit message Class The Class integer 1 65535 is the identifier of the target device that is used in the construction of the message path Instance The Instance integer 0 65535 is the class instance of the target device that is used in the construction of the message path Attribute Check this box to enable the Attribute integer 0 65535 which is the specific device property that is the target of the explicit message that is used in the construction of the message path E100000001578 10 2013 229 M580 CPU Configuration Field Setting Service Number The Number is the integer 1 127 associated with the service to be performed by the explicit message NOTE If you select Custom Service as the named service type in a service number This field is read only for all other services Name Select the service that the explicit message is intended to perform Enter Path hex Check this box to enable the message path field where you can manually enter the entire path to the target device Data hex Data hex This value represents the data to be sent to the target device for services that send data Messaging Connected Select this radial button to make the connection Unconnected Select this radial button to end the connection Response hex The Response area contains the data sent to the configuration t
161. et steps from saved area set step times from SFCSTEP_ STATE suppress execution of the P P1 actions restores elapsed time for timed actions NOTE SFC interpreter is independent if the transition is valid the SFC chart evolves while S1 1 Output Changes As soon as a power outage is detected the outputs are set in the fallback position configured either programmed fallback value or current value After power restoral the outputs remain at 0 until they are updated by the task E100000001578 10 2013 271 CPU Programming and Operating Modes 272 E100000001578 10 2013 Appendices E100000001578 10 2013 273 274 E100000001578 10 2013 Appendix A Derived Data Types Device DDT Names for the M580 CPU Introduction This topic describes the Unity Pro Device DDT tab for an M580 CPU in a local rack A derived data type DDT is a set of elements with the same type ARRAY or with different types structure The default device DDT name is BMEP58 ECPU of T BMEP58 ECPU type Access the Device DDT Tab In Unity Pro Step Action Comment 1 Open the Data Editor in the Unity Pro Project Browser Path Tools Data Editor Select the Device DDT checkbox Parameters Use the Unity Pro Device DDT tab to configure parameters for the CPU RIO head on the local rack Parameter Implicit device DDT Description Name the de
162. evices list the device will be assigned an address identical to one of the DTMs in the Unity Pro project NOTE An icon can consist of 2 colors A search can discover a device that has a matching DTM and an IP address that is identical to a device that has already been added to the Unity Pro application In that case the icon next to the discovered device would be half yellow and half black before it is selected and half green and half black after it is selected 180 E100000001578 10 2013 M580 CPU Configuration This dialog has these buttons Button Use this button to Add All Automatically add the respective according to the matching types listed above device DTM E for each found device in the Matched Devices list to the Selected Devices list Add One Add the matched device DTM selected in the Matched Devices list Remove Remove one or more devices from the Selected Devices list OK Insert the device DTMs in the Selected Devices list into the Unity Pro project If there are one or more devices in the Selected Devices list that have he same address in the Unity Pro project a message box opens asking if you want to continue If you click OK all devices in the Unity Pro project that have identical addresses as the selected devices are deleted and replaced by the DTMs selected in the Selected Devices list Cancel Cancel the field bus discovery scan and do nothing All information in
163. fault name of the device DDT Type module type uneditable Goto details link to the DDT data editor screen Standalone Configuration This table describes the fields in the BMEP58 ECPU implicit device DDT type that is used with the CPU RIO head module in standalone configurations ETH STATUS WORD Name Type Bit Description PORT1_LINK BOOL 0 0 Port 1 link is down 1 Port 1 link is up PORT2_LINK BOOL 1 0 Port 2 link is down 1 Port 2 link is up E100000001578 10 2013 275 Derived Data Types Name Type Bit Description PORT3_ LINK BOOL 2 0 Port 3 link is down 1 Port 3 link is up ETH BKP PORT _LINK BOOL 3 0 Ethernet backplane link is down 1 Ethernet backplane link is up HSBY LINK BOOL 4 reserved REDUNDANCY STATUS BOOL 0 Redundant path is not available 1 Redundant path is available SCANNER_OK BOOL 6 0 Scanner is not present 1 Scanner is present GLOBAL STATUS BOOL 7 0 At least 1 service is not operating normally 1 All services are operating normally reserved BYTE 8 15 reserved NOTE You can monitor breaks in the RIO main ring by diagnosing the REDUNDANCY STATUS bits in the CPU module device DDT The system detects and reports in this bit a main ring cable break that persists for at least 5 seconds Within the REDUNDANCY STATUS bit e 0 The cable
164. field contains network and hardware address information and connectivity that corresponds to the CPU 244 E100000001578 10 2013 M580 CPU Configuration Performance Open the Page Access the Performance page from the Diagnostics tab Menu Module Performance Performance Framing Errors Collisions 0 Missed Packets Other Errors Messaging Statistics 75 50 E 0 7 Client Module I O Utilization 2000 Server S oO n 2 o x S oO a Module Capacity Ma EP MMBTCP Module Capacity 1000 packets sec NOTE This page is updated every 5 seconds Diagnostic Information This table describes the performance statistics Field Description Error Statistics This area contains the detected errors in the diagnostics data for the CPU Reset these counters to 0 with the Reset Counters button Error Rate This percentage represents the total number of packets divided by the number of packets that are not associated with detected errors Total Bandwidth Utilization This value indicates the percentage of the available bandwidth that the CPU is using Module I O Utilization This graph shows the total number of packets per second the CPU can handle at once See the note below Processor Utilization This value represents the limit for processor use as a percentage of the total capacity of the CPU E100000001578 1
165. formation setting was enabled can later be uploaded from the PLC to the PC if the target PC has these files installed on it e a Unity Pro version that is equal to or higher than the version used to create the application e the master DTMs for the modules in the configuration NOTE The Ethernet Configuration Tool installation CD contains the Master DTMs for all the Ethernet communication modules referenced above e the device DTMs for all DTM based devices attached to the network the DTMs are of the same or higher revision as each device DTM used in the configuration e the device EDS files for any EtherNet IP device used in the configuration the EDS files are of the same or higher revision as each device EDS file used in the configuration After all the above components have been installed on the target PC you can upload a DTM based Unity Pro application from a PLC NOTE Install the above DTM components on the target PC before attempting the upload Enable the EDS to get complete application data from the DTMs Otherwise the DTMs display default data E100000001578 10 2013 185 M580 CPU Configuration Section 8 4 Configuring the M580 CPU with DTMs in Unity Pro Introduction Some configuration features for the M580 CPU are accessed through its corresponding M580 DTM in the Unity Pro DTM Browser Use the instructions in this section to configure the M580 CPU through the DTM What Is in This Section This section contains
166. ge request for un connected explicit messaging transmission control protocol A key protocol of the internet protocol suite that supports connection oriented communications by establishing the connection necessary to transmit an ordered sequence of data over the same communication path Also known as internet protocol suite TCP IP is a collection of protocols used to conduct transactions on a network The suite takes its name from 2 commonly used protocols transmission control protocol and internet protocol TCP IP is a connection oriented protocol that is used by Modbus TCP and EtherNet IP for explicit messaging trivial file transfer protocol A simplified version of file transfer protocol FTP TFTP uses a client server architecture to make connections between 2 devices From a TFTP client individual files can be uploaded to or downloaded from the server using the user datagram protocol UDP for transporting data TIME_OF_DAY TOD See TOD time of day The TOD type encoded in BCD in a 32 bit format contains this information e the hour encoded in an 8 bit field e the minutes encoded in an 8 bit field e the seconds encoded in an 8 bit field NOTE The 8 least significant bits are not used The TOD type is entered in this format xxxxxxxx TOD lt Hour gt lt Minutes gt lt Seconds gt E100000001578 10 2013 297 Glossary TR trap UDP UTC This table shows the upper lower limits of each field
167. h memory has a valid backup see SW96 NOTE If the number of Mw words exceeds the backup size during the save operation the remaining words are set to 0 Initialize elementary function blocks initial data Initialize data declared in the DFBs either to 0 or to the initial value declared in the DFB type Initialize system bits and words e Position charts to initial steps e Cancel any forcing action Initialize message and event queues Send configuration parameters to all I O and application specific modules 3 To start a cycle the system performs these tasks e Relaunch the MAST task with the s0 cold start and S13 first cycle in RUN system bits set to 1 3SW10 first cycle after cold start system word is set to 0 e Reset the SO and 3513 system bits to 0 and set each bit of 3SW10 system word to 1 at the end of this first cycle of the MAST task e Activate the FAST and AUX tasks and event processing at the end of the first cycle of the MAST task Processing a Cold Start by Program Test SW10 0 system bit to detect a cold start and adapt the program consequently NOTE It is possible to test the SO system bit on the first execution cycle if the Automatic start in RUN parameter is selected If it is not selected the CPU starts in STOP state and the bit So switches to 1 on the first cycle after start not visible for the program 268 E100000001578 10 2013 CPU Programming and Operating Mode
168. hanges between PACs M580 Ethernet I O device An Ethernet device that provides automatic network recovery and deterministic RIO performance The time it takes to resolve an RIO logic scan can be calculated and the system can recover quickly from a communication disruption M580 Ethernet I O devices include e local rack including a CPU with Ethernet I O scanner service e RIO drop including an Ethernet RIO adapter module e DRS switch with a predefined configuraton main ring The main ring of an Ethernet RIO network The ring contains RIO modules and a local rack containing a CPU with RIO scanner service and a power supply module MAST A master MAST task is a deterministic processor task that is run through its programming software The MAST task schedules the RIO module logic to be solved in every I O scan The MAST task has 2 sections e IN Inputs are copied to the IN section before execution of the MAST task e OUT Outputs are copied to the OUT section after execution of the MAST task MB TCP Modbus over TCP protocol This is a Modbus variant used for communications over TCP IP networks MIB management information base A virtual database used for managing the objects in a communications network See SNMP Modbus Modbus is an application layer messaging protocol Modbus provides client and server communications between devices connected on different types of buses or networks Modbus offers many services specified by functi
169. he DTM topology Field bus This scans the connected physical devices to create the corresponding field bus topology discovery Sort by The configured physical devices are scanned and listed by their respective IP addresses address Connect This connects the DTM to its physical device on the network This connection does not depend on the PAC online offline status of the Unity Pro project application NOTE Connecting a gateway or device DTM implicitly connects its parent DTM Disconnect This disconnects the DTM from its physical device This disconnection depends on the PAC online offline status of the Unity Pro project application NOTE Disconnecting a gateway or device DTM implicitly disconnects its parent DTM Load data from device This loads data from the corresponding physical device on the network to the DTM Store data to 1 This loads data from the DTM to the corresponding physical device on the network device Copy This command is disabled Paste This command is disabled Device menu This command opens a sub menu that contains device specific commands as determined by the device vendor Properties Opens the DTM s Properties window 1 This command also appears in the Unity Pro Edit menu 2 This command also appears in the Unity Pro View menu E100000001578 10 2013 M580 CPU Configuration Name Description Print device
170. hernet communication module and the third party scanner respectively are included Writing this code is beyond the scope of this example Accessing Input and Output Word Items Follow these steps to view and configure the input and output word items for the M580 CPU in Unity Pro Step Action 1 Open the Unity Pro DTM Browser Tools DTM Browser 2 Double click the DTM that corresponds to the M580 CPU in the DTM Browser to open the device editor of the DTM Expand the Device List in the device editor 4 Expand a local slave instance in the Device List NOTE The Unity Pro instructions for creating input and output items are of a general nature You may wish to refer to these topics to configure different kinds of nodes before you continue with this general description E100000001578 10 2013 203 M580 CPU Configuration e Configure an EtherNet IP node see page 216 e Configure a Modbus TCP node see page 279 e Configure the M580 CPU as a network adapter see page 223 Creating Input and Output Word Items Create input and output word items for local slave 01 Step Action 1 Expand the local slave instance in the Device List 2 Expand the Exclusive Owner 3 Select the Input tab to create input word items or select the Output tab to create output word items 4 Enter text in the Default Item Name Root input box 5 In the table select the first two row
171. iber optic cable to establish a communications link when it is not possible to equalize the potential between the 2 grounds NOTE Refer to the ground protection information provided in the Grounding and Electromagnetic Compatibility of PLC Systems Basic Principles and Measures User Manual see page 12 and Control Panel Technical Guide How to protect a machine from malfunctions due to electromagnetic disturbance see page 12 Situation The CPU module is installed in the 2 slots of the rack marked 00 and 01 If the CPU is not installed in these 2 slots the CPU will start in NO_CONF state and use the configured IP address not the default IP address Example of BME P58 CPU installed in a BME XBP 0400 rack 128 E100000001578 10 2013 Power Supply CPU and Modules Installation Installing the CPU in the Rack Procedure to follow to install a CPU module in a rack Step Action Illustration 1 Verify that e the power supply is turned off if an SD memory card is used check that it is supported by the CPU e the connectors protective covers are removed e the CPU is placed on the slots marked 00 and 01 2 Position the locating pins situated at the rear of the module on the bottom part in the corresponding slots in the rack 3 Swivel the module towards the top of the rack so that the module sits flush with the back of the rack The module is now set in po
172. icates an invalid EDS file Optional Select a file in the list then click View Selected File to open it 12 Click Next to add the non duplicate files Result Page 4 of the wizard opens indicating the action is complete 13 Click Finish to close the wizard The next step is to update the Unity Pro Hardware Catalog so that the newly added device is available for inclusion in a Unity Pro project 236 E100000001578 10 2013 M580 CPU Configuration Updating the Unity Pro Hardware Catalog Updating Hardware Catalog After you use the manufacturer s instructions to install a module or device DTM on your PC update the Unity Pro Hardware Catalog The update makes the new Ethernet module or device available to your Unity Pro application Update the Hardware Catalog Step Action Open the Unity Pro Hardware Catalog Tools Hardware Catalog Select the DTM catalog tab to display the list of DTMs Select the DTM that corresponds to the new module or device Click the Update buttonto refresh the window a AJO N Wait for the progress bar to finish updating the Hardware Catalog A message in the User Errors tab at the bottom of the Unity Pro screen confirms that the DTM catalog update is finished EI00000001578 10 2013 237 M580 CPU Configuration Remove an EDS File from the Unity Pro Hardware Catalog Overview You can remove a module or devic
173. ick the left mouse button on the image of the M580 CPU in the PLC Bus to view its properties 2 Select the Configuration tab You can check the Operating mode boxes to enable these parameters in your application Run Stop input default Not Selected Memory protect default Not Selected Automatic start in Run default Not Selected Initialize MWi on cold start default Selected Cold Start Only default Not Selected 4 Select the size of the global addresses M maximum value 32 634 MW maximum value 65 232 KW maximum value 32 760 S maximum value 128 SW maximum value 168 5 Select the Online modification in RUN or STOP check box in the Configuration Online Modification field to use the change configuration on the fly CCOTF feature 6 Select Edit Validate or click the toolbar button to save the configuration NOTE After you validate module settings for the first time you cannot edit the module name If you subsequently decide to change the module name delete the existing module from the configuration then add and rename a replacement module Completing the Ethernet Network Configuration After you configure these settings configure the CPU settings beginning with its Channel Properties see page 188 Then configure the Ethernet network devices E100000001578 10 2013 149 M580 CPU Configuration Project Management Downloading the Application to the CPU Down
174. iguration 200 2 O gt T Listen Only 121 3 T gt O 122 3 O gt T Exclusive Owner 123 3 Configuration 201 3 O gt T Listen Only 1 In this table e O indicates the originator scanner device e T indicates the target adapter device The Local Slave assembly settings include these Setting Description Outputs T gt O A read only value see preceding table Outputs T gt O Size An integer 1 509 that represents the maximum size in bytes that are reserved for local slave outputs Inputs O gt T A read only value see table above Inputs O gt T Size An integer 0 505 that represents the maximum size in bytes that is reserved for local slave inputs Configuration A read only value see table above Configuration Size A read only value set to 0 NOTE When using explicit messaging to read the Ethernet communication module s assembly object allocate sufficient room for the response The size of the response equals the sum of the assembly size Reply service 1 byte General Status 1 byte Makes selections for the sample configuration Step Action 1 At Outputs T gt O accept the read only value 101 2 At Outputs T gt O Size enter 2 for the 2 output bytes 3 At Inputs O gt T accept the read only value 102 4 At Inputs O gt T Size enter 8 for the 8 input bytes 5 At Configuration accept the read only
175. ints or channels that it can manage see page 21 the speed at which the CPU can execute the control logic see page 22 communication capabilities the types of Ethernet ports on the CPU see page 40 the number of local I O modules and RIO drops that it can support see page 21 ability to function in harsh environments 3 CPU models are hardened to operate over extended temperature ranges and in dirty or corrosive environments see page 49 CPU References There are seven M580 CPU references three of which can be ordered as standard or industrially hardened modules Industrially hardened modules have the letter H appended to the reference see page 49 ID e BME P58 1020 and BME P58 1020 H BME P58 2020 and BME P58 2020 H BME P58 2040 and BME P58 2040 H BME P58 3020 BME P58 3040 E100000001578 10 2013 19 CPUs e BME P58 4020 e BME P58 4040 20 E100000001578 10 2013 CPUs BME P58 xxxx CPU Performance Characteristics I O and Distributed Equipment Support All CPUs can manage distributed equipment on a device network This capability is called the DIO scanner service To manage RIO remote drops in the system use the RIO scanner service Only these CPUs provide the RIO scanner service e BME P58 2040 or BME P58 2040 H e BME P58 3040 e BME P58 4040 The embedded scanner is configured via CPU IP configuration see page 155 I O support characteristics of the M580 CPU references BME P58 References
176. ion DTMs selection as well as the device topology their respective IP addresses and connection state In this dialog for each device you can connect disconnect load from devices or store to devices You can also choose to stop communication or continue activity when detected errors occur DTM hardware catalog Display the DTM catalog tab of the Hardware Catalog dialog Expand all Display every DTM in the project Collapse all Display only the communication DTMs in the project 1 This command also appears in the Unity Pro Edit menu 2 This command also appears in the Unity Pro View menu EI00000001578 10 2013 175 M580 CPU Configuration Communication Module and Remote Device Node Commands Right click the M580 CPU in the DTM Browser to perform these tasks Name Description Open Open the Device Editor for the selected CPU NOTE You can also double click the left mouse button on the DTM in the DTM Browser to open this window Add 1 Open the Add dialog to display the subset of the Hardware Catalog that allows you to select a device or gateway DTM that needs to be added under the selected DTM NOTE Unity Pro filters the content of the Add dialog so that it displays only the device and gateway DTMs that are supported by the parent communication DTM Delete If the selected DTM allows this function this deletes the selected DTM and its sub node DTMs from t
177. is broken or the device is stopped e 1 The loop is present and healthy SERVICE STATUS WORD Name Type Bit Description RSTP_ SERVICE BOOL 0 0 RSTP service is not operating normally 1 RSTP service is operating normally or disabled reserved BOOL reserved PORT502 SERVICE BOOL 2 0 Ethernet Port 502 service is not operating normally 1 Ethernet Port 502 service is operating normally or disabled SNMP_ SERVICE BOOL 3 0 SNMP service is not operating normally 1 SNMP service is operating normally or disabled MAIN IP_ADDRESS STATUS BOOL 4 0 IP address is a duplicate or unassigned 1 Assigned IP address is not a duplicate 276 E100000001578 10 2013 Derived Data Types Name Type Bit Description ETH _BKP FAILURE BOOL 5 0 Ethernet backplane hardware has a detected issue 1 Ethernet backplane hardware is operating properly ETH BKP_ ERROR BOOL 6 0 Ethernet backplane error detected 1 Ethernet backplane is operating properly EIP_ SCANNER BOOL 7 0 Service not operating normally 1 Service operating normally MODBUS_ SCANNER BOOL 8 0 Service not operating normally 1 Service operating normally NTP_SERVER BOOL 9 0 SNTP server not operating normally 1 SNTP server operating normally SNTP _ CLIENT BOO
178. it is a transitory state it may not be viewed The CPU performs a warm restart see page 270 to exit the WAIT state ERROR The CPU is stopped because a hardware or system error is detected When the system is ready to be restarted the CPU performs a cold start see page 268 to exit the ERROR state OS DOWNLOAD A CPU firmware download is in progress Monitoring the State of the CPU The LEDs on the CPU front panel provide indications of the state of the CPU see page 35 E100000001578 10 2013 23 CPUs Electrical Characteristics of BME P58 xxxx CPU Overview The power supply module provides current to the modules installed on the rack including the CPU CPU current consumption contributes to the total rack consumption CPU Power Consumption Typical CPU consumption with a 24 Vdc power supply CPU Reference Typical Consumption BME P58 10 0 270 mA BME P58 20 0 270 mA BME P58 30 0 295 mA BME P58 40 0 295 mA Mean Time Between Failures For all the CPU references the MTBF measured at 30 C continuous is 600 000 hours 24 E100000001578 10 2013 CPUs BME P58 xxxx CPU Memory Sizes Introduction The following pages present the main characteristics of the BME P58 CPU memory BME P58 xxxx CPUs Memory Sizes Program and data memory capacity Memory Size BME P58 References 1020 2020
179. ity Tests Name of Test Standards Level Magnetic field IEC EN 61131 2 IEC TS 61000 6 5 IEC 61000 4 8 for MV power stations IEC 61850 3 Power frequency 50 60 Hz 100 A m continuous 1000 A m t 3s 3 axes IEC 61000 4 10 for MV power stations IEC 61850 3 Oscillatory 100 KHz 1 MHz 100 A m t 9 s 3 axes Conducted common mode disturbances range 0 150 kHz IEC 61000 4 16 for MV power stations IEC 61850 3 For remote systems e 50 60 Hz and dc 300 V t 1s e 50 60 Hz and dc 30 V t 1 min e 5 Hz 150 kHz sweep 3 30 V Umin minimum voltage Ud detection level when powered Un nominal voltage Fn nominal frequency PS1 applies to PLC supplied by battery PS2 applies to PLC energized from ac or dc supplies NOTE EC tests required by European directives EC and based on IEC EN 61131 2 standards Immunity to H F Interference EC Name of Test Standards Level Electrostatic IEC EN 61131 2 6 kV contact discharges IEC EN 61000 6 2 8 KV air IEC 61000 4 2 IACS E10 6 kV indirect contact Radiated radio frequency electromagnetic field IEC EN 61131 2 IEC EN 61000 6 2 IEC 61000 4 3 IACS E10 15 V m 80 MHz 3 GHz Sinus amplitude modulated 80 1 kHz internal clock frequencies Electrical fast transient burst IEC EN 61131 2 IEC EN 61000 6 2 IEC 61000 4 4 IACS E10 For ac and dc main supplies 2 kV in common mode
180. k Anetwork containing distributed equipment in which I O scanning is performed by a CPU with DIO scanner service on the local rack DIO network traffic is delivered after RIO traffic which takes priority in an RIO network distributed equipment Any Ethernet device Schneider Electric device PC servers or third party devices that supports exchange with a PAC or other Ethernet communication service DNS domain name server service A service that translates an alpha numeric domain name into an IP address the unique identifier of a device on the network domain name An alpha numeric string that identifies a device on the internet and which appears as the primary component of a web site s uniform resource locator URL For example the domain name schneider electric com is the primary component of the URL www schneider electric com Each domain name is assigned as part of the domain name system and is associated with an IP address Also called a host name DRS dual ring switch A ConneXium extended managed switch that has been configured to operate on an Ethernet network Predefined configuration files are provided by Schneider Electric to downloaded to a DRS to support the special features of the main ring sub ring architecture DSCP Differentiated Service Code Points This 6 bit field is in the header of an IP packet to classify and prioritize traffic DST daylight saving time DST is also called summer time and is a prac
181. k Common forms include 10BASE T 100BASE TX and 1000BASE T which can utilize category 5e copper twisted pair cables and RJ45 modular connectors EtherNet IP A network communication protocol for industrial automation applications that combines the standard internet transmission protocols of TCP IP and UDP with the application layer common industrial protocol CIP to support both high speed data exchange and industrial control EtherNet IP employs electronic data sheets EDS to classify each network device and its functionality explicit messaging TCP IP based messaging for Modbus TCP and EtherNet IP It is used for point to point client server messages that include both data typically unscheduled information between a client and a server and routing information In EtherNet IP explicit messaging is considered class 3 type messaging and can be connection based or connectionless explicit messaging client explicit messaging client class The device class defined by the ODVA for EtherNet IP nodes that only support explicit messaging as a client HMI and SCADA systems are common examples of this device class E100000001578 10 2013 289 Glossary FAST FBD FDR FDT FTP F An event triggered FAST task is an optional periodic processor task that identifies high priority multiple scan requests which is run through its programming software A FAST task can schedule selected I O modules to have their logic solv
182. ld Value e Set to Zero E100000001578 10 2013 213 M580 CPU Configuration EtherNet IP Connection Information Overview Use this read only page to view connection properties for the remote device An EtherNet IP connection provides a communication link between two or more devices Properties for a single connection are configured in the DTMs for each of the connected devices typically a communication module and a remote device The read only properties viewable in this page can be configured in the general page of the connection node configuration for the DTM of the remote device To open this page in the left pane of the Device Editor expand the navigation tree and under the Device List node select lt remote device gt lt connection gt where e lt remote device gt represents the name of the selected remote device appearing in the Device List and e lt connection gt represents the name of the selected connection which depends upon the types of connections supported by the remote device and the particular connection type selected in the connection configuration settings for the remote device DTM Remote Device Connection Properties A connection to a remote Schneider Electric device can present the following properties Setting Description Input size The number of bytes reserved for input data from 0 to 505 Input mode The transmission type e Multicast e Point to Point Input type Etherne
183. le Usable Power 2 020 005 83 Module Power Consumption 000000 eee ee eeeee 85 Chapter 4 Standards Certifications and Conformity Tests 89 Standards and Certifications 0 0 eee 90 Service Conditions and Recommendations Relating to Environment 92 Contormity Tests 204 c224 ersed ra E che e aE e bead aes 93 Part Il Installing a Local Rack 2000005 101 Chapter 5 Installation and Assembly of Modicon M580 Racks and Extender Module 000 cece ees 103 Planning the Installation of the Local Rack 104 Mounting the Racks 0 0000s 108 Grounding the Rack and Power Supply Module 110 Grounding of Installed Modules 00200000 eee eee 112 BMX XEM 010 Protective Cover for Unused Module Slots 113 BMX XSP xxxx Protection Bar 0 114 Modicon X80 Rack Extender Module Installation 117 Chapter 6 Installation of the Power Supply CPU and Modules in a Modicon M580 Rack 000 eee ee eeee 123 Definition of Protection Devices at the Start of the Line 124 Power Supply CPU and Other Modules Situation 126 Installing the CPU Module 000000 cee eee 127 Installing a BMX CPS xxxx Power Supply Module 130 Installing an SD Memory Card in a BME P58 xxxx CPU 131 E100000001578 10 2013 Chapter 7 M580 Diagnostics
184. load the Unity Pro application to the CPU through one of its ports or through a connection to an Ethernet communication module Method Connection USB port If the CPU and the PC that is running Unity Pro both have USB ports you can download the application to the CPU directly through the USB ports see page 38 version 1 1 or later Ethernet port If the CPU and the PC that is running Unity Pro both have Ethernet ports you can download the application to the CPU directly through the Ethernet ports The PC and the CPU must be on the same network Communication You can download the application to the CPU by connecting Unity Pro to the IP address module of the communication module NOTE More details are provided in Downloading CPU Applications topic in the Modicon M580 System Planning Guide Converting Legacy Applications To M580 For more details on conversion process contact your Schneider Electric customer support Project Backup and Restore Automatic and manual accesses are carried out between the CPU application RAM see page 262 and the CPU flash memory and the memory card if inserted to e restore a project in the CPU from the flash memory and the memory card if inserted automatically after a power cycle automatically on a warm restart automatically on a cold start manually with Unity Pro command PLC Project Backup Backup Restore NOTE If amemory card is inserted with a different
185. me button For each configured local slave of the M580 CPU a single non editable device DDT with the type name T_BMEP58_ECPU_LS is automatically created The _LS suffix denotes the configured slave For example T_BMEP58_ECPU_LS 1 is the type name of the device DDT that is created when local slave 1 is configured T BMEP58_ECPU_LS2 and T_BMEP58_ECPU_LS3 correspond to local slaves 2 and 3 respectively If no local slave is configured the LS variable and its type is not generated Each local slave has internal DDTs for input and output areas Area DDT Name Description inputs T_BMEP58_ECPU_LS _IN This DDT input corresponds to the configured local slave E100000001578 10 2013 201 M580 CPU Configuration Area DDT Name Description outputs T_BMEP58_ECPU_LS OUT This DDT output corresponds to the configured local slave A specific local slave is again identified by the suffix _LS When local slave 1 is configured for example the variable LS1 has 2 internal input and output variables of type T_BMEP58_ECPU_LS1_IN and T_BMEP58_ECPU_LS1_OUT respectively NOTE The O layout for the configured local slave always corresponds to the maximum size of the input and output of the local slave Even though the DDT displays the maximum number of fields the number of available variables depends on the value configured in the M580 CPU DTM The scan scans only the configured size in th
186. mment RSTP Operational Bridge Priority Root 0 State Backup Root 4096 Participant 32768 default E100000001578 10 2013 M580 CPU Configuration Field Parameter Value Comment Bridge parameters Force version 2 you cannot edit this value Forward delay 21000 ms Maximum Age 40000 Time ms Transmit Hold 40 Count Hello Time ms 2000 Port 3 Parameters you cannot edit these field parameters Port 4 Parameters You cannot edit these field parameters E100000001578 10 2013 159 M580 CPU Configuration SNMP Tab Introduction Use the SNMP tab in Unity Pro to configure SNMP parameters for these modules e embedded RIO DIO scanner e e X80 adapter module on the RIO drop An SNMP v1 agent is a software component of the SNMP service that runs on these modules to allow access to diagnostic and management information for the modules You can use SNMP browsers network management software and other tools to access this data In addition the SNMP agent can be configured with the IP addresses of 1 or 2 devices typically PCs that run network management software to be the targets of event driven trap messages Such messages inform the management device of events like cold starts and the inability of the software to authenticate a device Use the SNMP tab to configure the SNMP agents for communication modules in the local rack and RIO dro
187. mpatible Power Supply Modicon M580 Power Supply Modules Introduction Every main local rack and every remote or extension rack that contains X80 I O modules requires one of the following power supply modules BMX CPS 2000 BMX CPS 2010 BMX CPS 3020 and BMX CPS 3020 H BMX CPS 3500 and BMX CPS 3500 H BMX CPS 3540T NOTE The BMX CPS 3020 H BMX CPS 3500 H and BMX CPS 3540T are industrially hardened power supplies that can work at extended temperature ranges and in harsh environments see page 49 The power supply you choose for each rack depends on the current requirements alternating or direct and the power consumption of the modules in the rack Illustration The following illustration shows a BMX CPS power supply module C eee S ma WV 80 E100000001578 10 2013 Compatible Power Supply Power Supply LED Display Overview All power supply modules have a display panel with a green OK LED The BMX CPS 2000 and BMX CPS 3500 power supplies and the BMX CPS 3540T direct current power supply have an additional green 24 V LED Meaning The power supply LEDs indicate the following diagnostic information LED Status Indication OK e ON in normal operating mode e OFF when the rack power supply output voltage is below the threshold or when the RESET button is pressed 24V e ON in normal operating mode e OFF ifthe 24 Vdc sensor voltage supplied by
188. n deep NOTE Racks longer than 400 mm 15 75 in and support more than 8 module slots are not compatible with DIN rail mounting Do not mount a BME XBP 1200 H or BMX XBP 1200 PV 02 or later H rack on a DIN rail NOTE When mounted on a DIN rail the system is more susceptible to mechanical stress see page 98 Mounting a rack on a DIN rail Step Action Illustration 1 Position the rack on the top of the DIN f rail and press down the top of the rack Spring 1 to compress the springs in contact with x l the DIN rail N 2 Tilt the bottom of the rack backwards to flatten it against the DIN rail 2 maj 3 Release the rack to lock it To remove a rack from a DIN rail Step Action 1 Press down the top of the rack to compress the springs in contact with the DIN rail 2 Tilt the bottom of the rack forward to disengage it from the DIN rail 108 EI00000001578 10 2013 Racks Installation and Assembly Step Action 3 Release the freed rack Mounting on a Wall You can mount a rack on a wall inside or out of an enclosure with M4 M5 M6 or UNC 6 screws inserted in the fastening holes see page 77 Place the 2 left side screws near the power supply as close as possible to the left edge of the rack This enables you to access the screws after the power supply is mounted Mounting on Telequick Grid AM1 PA and AM3 PA Mounting Grids
189. n The local rack identifies the rack that contains the CPU In addition to the CPU the local rack contains a power supply module and may optionally contain communication processing modules and input out I O modules The CPU is in charge of e configuring all modules and device present in the PAC configuration e processing the application e reading the inputs at the beginning of tasks and applying the outputs at the end of tasks e managing the explicit and implicit communications Modules may reside in the local rack with the CPU or they may be installed in remote drops ata distance from the local rack The CPU has built in capabilities to act as the RIO communications processor that manages communications between the CPU and the RIO adapters that are installed in each remote drop Devices can be connected to the PAC network as either distributed device clouds or distributed device sub rings For detailed information about the various architectures that the M580 network supports refer to the Modicon M580 System Planning Guide For a detailed description of the RIO adapters and the options they provide for installing a remote drop refer to the M580 Remote I O Modules Installation and Configuration Guide Functional Considerations The M580 CPU solves control logic for the I O modules and distributed devices in the system You can choose a CPU based on several operating characteristics memory size processing power the number of I O po
190. n Use a line terminator labeled A on one end of the extension and a line terminator labeled B on the other end of the extension Extender Module Grounding The BMX XBE 1000 rack extender module has ground connection contacts see page 112 Building a Modicon M580 System Using BME XBP 00 Racks Thanks to the BMX XBE 1000 extender modules and cables a specific quantity of racks see page 59 can be added to a local or remote drop main rack E100000001578 10 2013 121 Racks Installation and Assembly Example of Modicon X80 main rack with extension racks and extender modules and cables y__ ENG 3 P N 1 2 The same station can contain racks of different sizes that are interconnected by extension cables The extender modules located at the extremities of the interconnected cables are terminated E100000001578 10 2013 122 Chapter 6 Installation of the Power Supply CPU and Modules ina Modicon M580 Rack Overview This chapter explains how to install the modules in a Modicon M580 rack What Is in This Chapter This chapter contains the following topics Topic Page Definition of Protection Devices at the Start of the Line 124 Power Supply CPU and Other Modules Situation 126 Installing the CPU Module 127 Installing a BMX CPS xxxx Power Supply Module 130 Installing an SD Memory Card in a BME P58 xxxx CPU 131
191. n restored from flash memory is different than the one sTop 1 in the non persistent application RAM Use case application restored from a memory card if a compatible memory card is in the card slot e Application restored from the CPU flash memory Application restored from persistent memory with Unity Pro STOP command PLC Project backup is different than the one in the non persistent application RAM application restored from a memory card if a compatible memory card is in the card slot Application restored from the CPU flash memory Power supply RESET button pressed STOP Power supply RESET button pressed less than 500 ms aftera sTop power down Power supply RESET button pressed after a CPU detected STOP Init requested with one of the 3 following means 50 system bit set to 0 e INIT request e Cold Start command in Unity Pro The CPU does not change its state It only initializes the application It is a simulation of cold start Restoral after power down with a loss of context stop 1 CPU state is set to RUN if Automatic start in Run option is selected 2 Automatic start in Run option does not set the CPU to RUN state Loading or transferring an application to the CPU involves initialization of unlocated variables You need to assign a topological address to the data if the process requires keeping the current values of the data when transferring the application To
192. n the local rack or at a remote drop the main rack and all the extended racks need to have a BMX XBE 1000 rack extender module installed Rack extender modules are connected together by X bus extension cables Extender Module Placement in an X80 Rack This module goes in each rack in the slot marked XBE on the right side of the rack The following illustration shows a main local rack set up to support extended racks On the left side of the rack are the power supply the CPU and some X80 I O modules On the right side of the rack is a BMX XBE 1000 extender module a HIE Bi RI F S Bi 3 NG Extension Cables The BMX XBE 1000 rack extender modules on each rack are connected with BMX XBC K or TSX CBY K extension cables see page 71 A BMX XBC K cable is used to connect to an X80 I O extension A TSX CBY K cable is used to connect to a Premium I O extension NOTE Premium I O extensions are permitted in the local rack only You cannot use Premium I O in a remote drop E100000001578 10 2013 117 Racks Installation and Assembly Line Terminators in X80 Racks A A DANGER HAZARD OF ELECTRIC SHOCK Remove power from all elements of the station the local rack or remote drop before inserting or extracting a line terminator Failure to follow these instructions will result in death or serious injury Terminate the unconnected 9 pin SUB D connectors on any BMX XBE 1000 modules One connector
193. n the racks are significant considerations when you are planning an installation That installation may be either inside or outside an enclosure The height width and depth of the installed system head as well as the spacing between the local and the extender racks need to be well understood A WARNING UNEXPECTED EQUIPMENT OPERATION Install the racks lengthways and horizontally to facilitate ventilation Failure to follow these instructions can result in death serious injury or equipment damage Modules such as the power supply CPU and I O are cooled by natural convection Install them on a horizontally installed rack as illustrated in this manual to maintain the necessary thermal cooling Other rack mounting positions may cause overheating and unexpected equipment operation Clearance Around the Racks Leave a minimum space of 12 mm 0 472 in on the right side of each rack for cooling When your plan calls for extender racks leave a minimum space of 35 mm 1 378 in in front of the modules The BMX XBE 1000 rack extender module requires this clearance for the local bus connector and terminator Spacing Requirements for a M580 CPU in a Local Main Rack A WARNING OVERHEATING AND UNEXPECTED EQUIPMENT OPERATION Maintain proper thermal clearances when installing the racks Failure to follow these instructions can result in death serious injury or equipment damage 104 E100000001578 10 20
194. nabled check box selected The SNMP agent sends a trap notification to the SNMP manager if an unauthorized manager sends a Get or Set command to the agent Online Behavior You can perform tests online to verify that the IP addresses of the managers are not e multicast e loopback e broadcast E100000001578 10 2013 161 M580 CPU Configuration NTP Tab Introduction When the PAC is configured as an NTP client the network time service SNTP synchronizes the clock in the M580 CPU to that of the time server The synchronized value is used to update the clock in the CPU Typical time service configurations utilize redundant servers and diverse network paths to achieve high accuracy and reliability When the PAC is configured as an NTP server it can synchronize client clocks such as a BMs CRA 312 00 adapter The CPU s internal clock is then used as reference clock for NTP services When only BMs CRA 312 00 adapters are configured as NTP clients the accuracy of this server allows time discrimination of 20 ms NOTE Refer to the Modicon M580 Remote I O Installation and Configuration Guide for detailed information about timestamping performance These are some features of the time synchronization service e periodic time correction obtained from the reference standard time server e automatic switchover to a backup secondary time server if an error is detected with the normal time server system e controller proje
195. nated universal time Primary time standard used to regulate clocks and time worldwide close to former GMT time standard V variable Memory entity of type BOOL WORD DWORD etc whose contents can be modified by the program currently running 298 EI00000001578 10 2013 Glossary VLAN virtual local area network A local area network LAN that extends beyond a single LAN to a group of LAN segments A VLAN is a logical entity that is created and configured uniquely using applicable software E100000001578 10 2013 299 Glossary 300 E100000001578 10 2013 Index ey A BMXXBP1200 dd rack 51 a EDS file 235 BMXXCAUSB018 USB cables 38 I O module 259 Advanced Settings tab 153 application legacy 150 AUTOTEST state 23 B backup 150 BMEP581020 CPU 17 BMEP582020 CPU 17 BMEP582040 CPU 17 BMEP583020 CPU 17 BMEP583040 CPU 17 BMEP584020 CPU 17 BMEP584040 CPU 17 BMEXBP0400 rack 57 BMEXBP0800 rack 57 BMEXBP1200 rack 57 BMXRMSOO4GPF 45 BMXXBP0400 rack 57 BMXXBP0600 rack 57 BMXXBP0800 rack 57 BMXXCAUSB045 USB cables 38 BMXXEM010 113 BMXXSP0400 114 BMXXSP0600 114 BMXXSP0800 114 BMXXSP1200 114 C certifications 89 channel properties 188 characteristics current consumption 24 power consumption 24 cold start 267 compatibility CPU 142 configuration CPU 153 Unity Pro 143 conformity tests 89 connection settings 213 control network c
196. ndent of the rack ground cable e connect the protective earth ground terminal of the power supply to the ground screw of the rack where the rack itself is grounded Do not connect anything else to the power supply ground Failure to follow these instructions will result in death or serious injury A A DANGER HAZARD OF ELECTRIC SHOCK e Use only cables with ring or spade lugs and check that there is a good ground connection e Make sure that grounding hardware is tightened properly Failure to follow these instructions will result in death or serious injury 110 E100000001578 10 2013 Racks Installation and Assembly The following illustration shows how the rack and the power supply module are grounded using 2 independent ground cables A RE 7 J Wa f_ je A 2 1 Rack protective earth ground screw 2 Protective earth ground 3 Power supply module terminal block PE The following illustration shows how the rack and the power supply module are grounded using the PE terminals connected to each other 1 Rack protective earth ground screw 2 Protective earth ground 3 Power supply module terminal block PE Previous wiring illustration is possible only if the cable extremities which are screwed to the grounding bus of the rack have ring or spade lugs able to maintain permanent fastening even if the screw is slack E100000001578 10 2013 111
197. nder racks see page 59 Only the X Bus can be extended within the local rack or in a remote drop X Bus Racks NOTE The X Bus racks have the same commercial references as the racks that support the M340 PAC system When these racks are used in the M580 system you must use version PV 02 or later Earlier versions will work with M340 CPUs but not with M580 CPUs 54 E100000001578 10 2013 Modicon M580 Racks Each rack includes 1 slot with 2 connectors on the left side reserved for the power supply module The slots that follow can be used for modules The connector on the right can only be used to extend the rack Racks are available with 4 6 8 and 12 module slots X Bus BMX XBP Rack Version Number of Module Slots Reference 0400 0400 H PV 02 or 4 0600 0600 H later 0800 0800 H 1200 1200 H 12 The BMX XBP es PV 02 or later racks are available as standard or industrially hardened modules see page 49 A hardened module has the letter H appended to the reference Any of these X Bus racks can be used as a local or remote rack They may be used as the main rack or as an extended rack Here is a BMX XBP 0400 4 slot rack The 2 leftmost connectors are for the power supply and the 4 module slots that follow have only one bus connector per slot That connector is for X Bus No Ethernet bus connectors are present E100000001578 10 2013 55 Modicon M580 Racks Physical Cha
198. net communication module remote devices and their connections e View diagnostic data for the communication module local slaves and Ethernet connections The Diagnostic Window can be displayed only when the communication module is connected to its DTM Access the Diagnostic Window from the DTM Browser If necessary you may need to first connect the Ethernet communication module to its DTM Step Action 1 In the DTM Browser select the Ethernet communication module node and click the right mouse button then select Connect in the pop up menu 2 In the DTM Browser again select the Ethernet communication module node and click the right mouse button The same pop up menu opens 3 Select Device menu Diagnostics in the pop up menu to open the Diagnostic Window 172 E100000001578 10 2013 M580 CPU Configuration DTM Browser Overview The DTM Browser displays a hierarchical list of DTMs that have been added to your Unity Pro project as nodes on a connectivity tree Each DTM node corresponds to a module or device in your Ethernet network Node Types View the DTM type Step Action 1 Open the DTM Browser in Unity Pro Tools DTM Browser 2 Right click the device DTM in the DTM Browser 3 Scroll to Properties to open the DTM properties 4 Open the Device information tab to see the DTM Type in the list of Properties This table describes the DTM node types shown in the
199. nt ETH1 you cannot edit these field parameters ETH2 Enabled Yes default No Baud Rate Auto 10 100 Mbits sec 100 Mbits sec Half duplex 100 Mbits sec Full duplex 10 Mbits sec Half duplex 10 Mbits sec Full duplex ETH3 Enabled Yes default No Baud Rate Auto 10 100 Mbits sec 100 Mbits sec Half duplex 100 Mbits sec Full duplex 10 Mbits sec Half duplex 10 Mbits sec Full duplex Backplane you cannot edit these field parameters NOTE ETH1 port is a dedicated service port and the Ethernet backplane network is dedicated to the communication between modules on the rack The switch parameters for those 2 ports cannot be configured in the Switch tab 164 E100000001578 10 2013 M580 CPU Configuration QoS Tab Description The M580 CPU can be configured to perform Ethernet packet tagging The CPU supports the OSI layer 3 quality of service QOS standard defined in RFC 2475 When you enable QoS the M580 CPU adds a differentiated services code point DSCP tag to each Ethernet packet that it transmits to indicate the priority of that packet QoS Tab The QoS tab is only available for CPUs without RIO scanner DIO scanner only Field Parameter Value Comment 802 1Q Tagging Enabled default Disabled PTP DSCP PTP Event Priority 59 DSCP PTP General Priority 47 Ethernet IP Traffic DSCP Value For I O Data Schedule 47 Priority Messages DSC
200. nt over time to improve clarity and accuracy If you see a difference between the manual and online information use the online information as your reference E100000001578 10 2013 11 Related Documents Title of Documentation Reference Number Control Panel Technical Guide How to protect a machine from malfunctions due to electromagnetic disturbance CPTG003_EN English CPTG003_FR French Grounding and Electromagnetic Compatibility of PLC Systems Basic Principles and Measures User Manual 33002439 English 33002440 French 33002441 Germ an 33003702 Italian 33002442 Spanis h 33003703 Chinese Modicon M580 System Planning Guide HRB62666 English HRB65318 French HRB65319 German HRB65320 Italian HRB65321 Spanish HRB65322 Chinese Modicon M580 Remote I O Modules Installation and Configuration Guide E100000001584 English E100000001585 French E100000001586 German E100000001588 Italian E100000001587 Spanish E100000001589 Chinese Modicon X80 with Unity Pro HART Analog Input Output Modules User Guide XXXXXXXX English XXXXXXXX French XXXXXXXX German XXXXXXXX Italian XXXXXXXX Spanish XXXXXXXX Chinese Unity Loader User Manual 33003805 English 33003806 French 33003807 German 33003809 Italian 33003808 Spanish 33003810 Chinese Unity Pro Operating Modes 33003101 English 33003102 French 3
201. ocal Slave These are the settings in the Properties area e Number This unique number or identifier is assigned to the device By default Unity Pro assigns these numbers e 033 local slave 1 e 034 local slave 2 e 035 local slave 3 e Active Configuration e Enabled Enable the local slave e Disabled Disable the local slave and save the current local slave settings e Comment This optional free text comment field can contain 80 characters maximum e Connection Bit This predefined integer 385 387 indicates the offset of the connection s bits For example the LS1 connection bit equals 385 e health bit in the CPU s input area e control bit in the CPU s output area Configuring the Size of Local Slave Input and Output Assemblies Use the Assembly section of the Local Slave page to configure the size of the local slave inputs and outputs The assembly numbers are non editable and are assigned by Unity Pro in this manner Assembly number Local slave number Used for connection 101 1 T gt 0 1 102 1 O gt T Exclusive Owner 1 In this table e O indicates the originator scanner device e T indicates the target adapter device E100000001578 10 2013 199 M580 CPU Configuration Assembly number Local slave number Used for connection 103 1 Configuration 199 1 O gt T Listen Only 111 2 T gt O 112 2 O gt T Exclusive Owner 113 2 Conf
202. of the addressing path Read Device Id Code This read only code represents the service that the explicit message is intended to perform Object Id This read only identifier specifies the object that the explicit message is intended to access Unit Id This integer represents the device or module that is the target of the connection e 255 default Use this value to access the M580 CPU itself 0 254 Use these values to identify the device number of the target device behind a Modbus TCP to Modbus gateway Service Number This integer 0 255 represents the service to be performed by the explicit message Name Select the integer 0 255 that represents the service that the explicit message is intended to perform Data Data hex This value represents the data to be sent to the target device for services that send data E100000001578 10 2013 231 M580 CPU Configuration Field Setting Response The Response area displays any data sent to the configuration tool by the target device in hexadecimal format Status The Status area displays messages indicating whether or not the explicit message has succeeded Button Send to Device After your explicit message is configured click Send to Device Click the Close button to save the changes and close the window 232 E100000001578 10 2013 M580 CPU Configuration Section 8 9 Hardware Catalog
203. ol User Interface 171 DTM Browser 173 DTM Browser Menu Commands 175 Fieldbus Discovery Service 179 Configuring DTM Properties 182 Uploading and Downloading DTM Based Applications 184 EI00000001578 10 2013 169 M580 CPU Configuration Device Type Managers Definition A device type manager DTM is a device driver provided by a field device vendor The DTM contains device specific information and provides a graphical user interface In an M580 configuration you can configure the properties in the DTM to monitor and configure the corresponding EtherNet IP or Modbus TCP device A DTM is nota standalone application It requires a field device tool FDT frame application to run DTMs in Unity Pro Unity Pro incorporates the FDT DTM approach to integrating intelligent remote devices into your process control application e The FDT container in Unity Pro interfaces to any module with a DTM e When you add a device to a Unity Pro configuration the DTM that corresponds to that device appears in the Unity Pro DTM Browser Tools DTM Browser From the DTM Browser you can open the Device Editor to configure the parameters in the DTM Device manufacturers may provide a DTM for each of its EtherNet IP or Modbus TCP devices or other products However an EtherNet IP or Modbus TCP device without a DTM can be configured in Unity Pro with one of these methods e Configure a generic DTM provided by Unity Pro e Import the device s EDS fil
204. on and Assembly Here is a side view of a rack on a DIN rail with modules and cables mounted in an enclosure lel o lel o a 2 LA a a La b La c gt enclosure depth 135 mm 5 315 in wiring module depth gt 146 mm 5 748 in wiring module DIN rail depth gt 156 mm 6 142 in rack height for an X Bus rack 103 7 mm 4 083 in for an Ethernet rack 105 11 mm 4 138 in module height 134 6 mm 5 299 in oao0 ano 106 E100000001578 10 2013 Racks Installation and Assembly The following illustration shows the rules of installation in a cabinet gt 150 mm 5 91 inch gt 150 mm 5 91 inch gt 150 mm 5 91 inch Installation or casing Wiring duct or tray side and bottom clearance gt 60 mm 2 36 in top clearance gt 80 mm 3 15 in Ton E100000001578 10 2013 107 Racks Installation and Assembly Mounting the Racks Introduction Ethernet and X Bus racks may be mounted on e DIN rails e walls e Telequick mounting grids NOTE Mount the racks on a properly grounded metallic surface to allow the PAC to operate correctly in the presence of electromagnetic interference Mounting on a DIN Rail Most racks can be mounted on DIN rails that are 35 mm 1 38 in wide and 15 mm 0 59 i
205. on codes multicast A special form of broadcast where copies of the packet are delivered to only a specified subset of network destinations Implicit messaging typically uses multicast format for communications in an EtherNet IP network E100000001578 10 2013 293 Glossary N network NIM NTP O gt T There are 2 meanings e In a ladder diagram A network is a set of interconnected graphic elements The scope of a network is local concerning the organizational unit section of the program containing the network e With expert communication modules A network is a set of stations that intercommunicate The term network is also used to define a group interconnected graphic elements This group then makes up part of a program that may comprise a group of networks network interface module A NIM resides in the first position on an STB island leftmost on the physical setup The NIM provides the interface between the I O modules and the fieldbus master It is the only module on the island that is fieldbus dependent a different NIM is available for each fieldbus network time protocol Protocol for synchronizing computer system clocks The protocol uses a jitter buffer to resist the effects of variable latency O originator to target See originator and target operation network An Ethernet based network containing operator tools SCADA client PC printers batch tools EMS etc Controllers are connected
206. onally disabled green A device is being scanned successfully red A device that is being scanned is returning detected errors E100000001578 10 2013 249 M580 CPU Configuration Messaging Open the Page Access the Messaging page from the Diagnostics tab Menu Connected Devices gt Messaging Messaging Messaging Statistics Messages Sent 6513 Messages Received 6516 Success Rate 100 00 Active Connections Remote Address Remote Port LocalPort Type Msgs Sent Msgs Received Errors 127 0 0 1 65359 502 0 2173 2172 0 NOTE This page is updated every 5 seconds Diagnostic Information This page shows current information for open TCP connections on port 502 e Messaging Statistics This field contains the total number of sent and received messages on port 502 These values are not reset when the port 502 connection is closed Therefore the values indicate the number of messages that have been sent or received since the module was started e Active Connections This field shows the connections that are active when the Messaging page is refreshed 250 E100000001578 10 2013 M580 CPU Configuration Qo 74 Open the Page Access the QoS quality of service page from the Diagnostics tab Menu Services QoS oS Service Status Enabled Precision Time Protocol DSCP PTP Event Priority DSCP PTP General EtherNet IP Traffic DSCP Value for I O data Schedule Priority Messages
207. onfiguration Current Number of DIO The number of distributed devices in the network design in the Unity Pro Devices current configuration device editor Maximum Number of DIO Connections The maximum number of connections to distributed devices that can be managed by the module predefined Current Number of DIO Connections The number of connections to distributed devices in the current configuration network design in the Unity Pro device editor 206 E100000001578 10 2013 M580 CPU Configuration Name Description Value set by Maximum Number of Packets The maximum number of packets per second the module is able to manage predefined Packets Current Number of Input Total number of input packets traffic per second based on the current number of modules and its configured input data network design in the Unity Pro device editor Packets Current Number of Output Total number of output packets traffic per second based on the current number of modules and its configured output data network design in the Unity Pro device editor Packets Current Number of Total Total number of packets traffic in both directions per second based on the current number of modules and its configured I O data network design in the Unity Pro device editor Recommended PLC times PLC Scan Time the EtherNet IP module to perform the
208. onnecting to device network via CPU service port 43 convert 150 EI00000001578 10 2013 301 E100000001578 10 2013 302 Index CPU BMEP581020 17 BMEP582020 17 BMEP582040 17 BMEP583020 17 BMEP583040 17 BMEP584020 17 BMEP584040 17 compatibility 142 configuration 153 diagnostics 137 install 127 LED 137 memory 25 262 MTBF 24 physical description 32 state 23 CPU service port connecting device network to control net work 43 current consumption 24 cycle power 265 D device discovery 179 O request 212 221 properties 209 Device DDT 259 device editor 177 DTM browser 782 device network connecting to control network via CPU service port 43 DHCP 190 diagnose power supply 87 diagnostic window 172 diagnostics CPU 137 memory card 46 dimension rack 77 discovery device 179 field bus 179 download 150 downloading application DTM 184 DTM add 234 connecting to device 177 downloading application 184 uploading application 184 DTM browser 173 device editor 782 menu commands 175 Unity Pro 175 E EDS file add 235 remove 238 ERROR state 23 Ethernet port 40 explicit 1 0 259 F FDR 190 field bus 30 discovery 179 firmware upgrade 48 74 fusing 124 G grounding modules 112 power supply 110 rack 110 303 E100000001578 10 2013 Index grounding accessories 114 BMXXSP0400 114 BMXXSP0600 174 BMXX
209. onnectors for extending X Bus to another rack COANOOAARWHND Slot Assignments When racks are delivered the module connectors for each slot have protective covers Remove the covers before installing the modules E100000001578 10 2013 67 Modicon M580 Racks The leftmost slot is reserved for the power supply The slot is marked PS Power supply modules have a projecting part on the back so that they cannot be mounted in any other position The remaining slots are for all other Premium modules and they are labeled from left to right starting with 00 In the 8 slot example above the remaining slots are labeled 00 through 06 68 E100000001578 10 2013 Modicon M580 Racks Addressing Premium Extendable Racks Introduction Depending on the type of M580 CPU you are using you may have a total of either 4 or 8 racks in a local rack extension Rack Address Microswitches Assign each rack in the extension an address that is unique with respect to all other racks in the extension Set the address for a Premium rack with the 4 microswitches on the left side of the rack Use microswitches 1 to 3 to assign the address of the rack Use microswitch 4 to distinguish 2 racks at the same address Rack addresses Position of the micro switches NOTE On delivery microswitches 1 2 and 3 are in the ON position indicating rack address 00 Address 00 is reserved for the main local rack which is always an X8
210. ool by the target device in hexadecimal format Status The Status area displays messages that indicate whether or not the explicit message has succeeded Button Send to Device When your explicit message is configured click Send to Device Click the Close button to save the changes and close the window 230 E100000001578 10 2013 M580 CPU Configuration Sending Explicit Messages to Modbus Devices Introduction Use the Modbus explicit messaging window to send an explicit message from Unity Pro to the M580 CPU You can use explicit messaging to perform many different services Not every Modbus TCP device supports every service Accessing the Page Before you can perform explicit messaging connect the DTM for the M580 CPU to the CPU itself Step Action 1 Open the DTM Browser in Unity Pro Tools DTM Browser Select the M580 DTM in the DTM Browser Right click the M580 DTM 2 3 4 Scroll to the EtherNet IP explicit messaging page Device menu Additional functions gt Modbus Explicit Message Configuing Settings Configure the explicit message using these settings on the Modbus Explicit Messaging page Field Setting Address IP Address The IP address of the target device that is used to identify the target of the explicit message Start Address This setting is a component of the addressing path Quantity This setting is a component
211. or M340 140 NOC 78 00 Ethernet communication module for Quantum BME P58 ees CPU for M580 In some cases the configurations created for these modules and the data associated with them require more memory than is available in the CPU If the amount of memory required by an application exceeds the amount of memory that is available in the CPU Unity Pro informs you of this condition during the build process and disallows the application download to the PAC When this situation occurs exclude the additional upload related information from the application to complete the build and enable the application download To do this make this configuration change in Unity Pro Step Action 1 In the main menu select Tools Project Settings to open the Project Settings window 2 In the left pane of the Project Settings window select General PLC embedded data 3 In the right pane de select Upload information 4 Click OK to save your changes and close the Project Settings window After the Upload information setting is disabled you can build the application and download it to the PAC PLC NOTE An application in which the Upload information setting has been disabled cannot later be uploaded from the PLC to the PC 184 E100000001578 10 2013 M580 CPU Configuration Uploading DTM Based Applications DTM based applications that were successfully downloaded to Unity Pro while the project s Upload in
212. or equipment damage 72 E100000001578 10 2013 Modicon M580 Racks The following figure shows line terminators containing the adaptation components with a 9 pin SUB D connector They are plugged on the 9 pin SUB D connector of the extension module at each end of the extended X Bus TSX TLY EX line terminators are provided in pairs marked A and B An extended X Bus needs a terminator A at one end and a terminator B at the other end E100000001578 10 2013 73 Modicon M580 Racks Rack Firmware Upgrade Introduction You can upgrade the BME XBP 00 rack firmware by downloading a new firmware version with Unity Loader through the CPU or a BME CRA 312 0 module The firmware download can be performed by connecting to either of the following e the CPU mini B USB connector see page 38 e the CPU Service port see page 42 e the Ethernet network Refer to the CPU firmware upgrade see page 48 procedure for a description of the download procedure Firmware The firmware file is included in a dx file Troubleshooting If the rack power supply is turned off during the upgrade procedure the backplane firmware remains on the version embedded before the upgrade procedure 74 E100000001578 10 2013 Modicon M580 Racks Section 2 2 BME XBP xxxx Racks Characteristics Overview This section presents the BME XBP 00 racks performances electrical characteristics and dimensions
213. plays object parameters value when available Click Refresh to update the displayed values Port Configuration Configure and read the service port mode Field Description Service Port Mode e Access default Mirroring NOTE This mode can also be set in the CPU configuration tabs see page 166 Access Port Displays the access port configuration information refer to CPU configuration Configuration tabs see page 166 226 E100000001578 10 2013 M580 CPU Configuration Field Description Port Mirroring Configuration Displays the port mirroring configuration refer to CPU configuration tabs see page 166 Ping Field Parameter Description Address IP Address Type the IP address to ping Ping Ping Click to ping the address set Ping Result Displays the ping result Repeat 100ms Select this parameter to repeat ping if no reply is received Stop on Error Select this parameter to stop repeating ping if an error is detected when Repeat 100ms is selected Clear Click to clear the Ping Result display E100000001578 10 2013 227 M580 CPU Configuration Section 8 8 Explicit Messaging Introduction The connection of the M580 CPU to a Unity Pro project through the Unity Pro DTM Browser allows for the configuration of EtherNet IP and Modbus TCP explicit messages What Is in This Section This section contains
214. port Router Bridge Bridge ID This unique bridge identifier is the concatenation of the bridge Statistics RSTP priority and the MAC address Bridge Priority In Unity Pro configure the RSTP operating state see page 158 of the Bridge ID 254 EI00000001578 10 2013 M580 CPU Configuration Alarm Viewer Open the Page Access the Alarm Viewer page from the Diagnostics tab Menu System Alarm Viewer Alarm Viewer Filter Alarms Alarm Log Type Status Message Occurance Acknowledged D Invalid Date D Invalid Date NOTE This page is updated every 5 seconds Diagnostic Information The Alarm Viewer page reports detected application errors You can read filter and sort information about alarm objects on this page Adjust the type of information displayed by the Alarm Viewer in the Filter Alarms box This table describes the components of the page Column Value Type This column describes the alarm type Status STOP You need to acknowledge the alarm ACK An alarm has been acknowledged OK An alarm does not require acknowledgment Message This column contains the text of the alarm message Occurance This column contains the date and time that the alarm occurred Acknowledged This column reports the acknowledged status of the alarm Zone This column contains the area or geographical zone from which the alarm comes 0 common area E100000001578 10
215. protection bar 114 E100000001578 10 2013 Racks Installation and Assembly Example of protection bar fastened to a Modicon M580 rack AN 7 7 E Y p 2 a 2 3 f 4 Vp 75 rack base metallic bar clamp ring AUOUNa Clamp rings are sold in sets of 10 and are available under the following references e STB XSP 3010 small rings to fasten USB connection cables e STB XSP 3020 large rings to fasten analog and counting modules connection cables NOTE A protection bar does not modify the volume required when installing and uninstalling modules Connecting a Console to a CPU 2 connection cables are available to connect a human machine interface to the CPU USB port e BMX XCA USB 018 1 8 m cable e BMX XCA USB 045 4 5 m cable Each cable ends with 2 different connectors e Type A USB console connector A metallic ground connection is provided close to the connector to be screwed to a grounded object e Type mini B USB CPU connector A metallic ground connection is provided close to the connector to be screwed to a grounded object E100000001578 10 2013 115 Racks Installation and Assembly A bare section of cable is provided close to the connector to be fastened to the protection bar with a clamp ring 116 E100000001578 10 2013 Racks Installation and Assembly Modicon X80 Rack Extender Module Installation Overview When your installation has more than one rack i
216. ps The SNMP agent can connect to and communicate with 1 or 2 SNMP managers as part of an SNMP service The SNMP service includes e authentication checking by the Ethernet communication module of any SNMP manager that sends SNMP requests e management of events or traps SNMP Parameters These parameters are found on the Unity Pro SNMP tab Field Parameter Value Description IP address IP address manager1 0 0 0 0 255 255 255 255 The address of the first SNMP managers manager to which the SNMP agent sends notices of traps IP address manager 2 The address of the second SNMP manager to which the SNMP agent sends notices of traps Agent Location SysLocation 31 characters maximum device location Contact SysContact description of the person to contact for device maintenance Enable SNMP Manager check box selected or check box deselected default You deselected can edit the Location and Contact parameters check box selected You cannot edit the Location and Contact parameters Community Set 15 characters maximum password that the SNMP agent names Get requires to read commands from an SNMP manager default public Trap 160 100000001578 10 2013 M580 CPU Configuration Field Parameter Value Description Security Enable Authentication failure trap check box selected or deselected check box deselected default not e
217. r you cannot edit these field parameters Configuration NTP Client Mode To establish the accurate Ethernet system network time the system performs the following at power up e requires the CPU to boot e uses the CPU to obtain the time from the SNTP server e requires a predefined interval until time is accurate your configuration determines how long before time is accurate e may require several updates to achieve peak accuracy Once an accurate time is received the service sets the status in the associated time service register The time service clock value starts at 0 until fully updated from the CPU Model Starting Date Modicon M580 with Unity Pro January 1st 1980 00 00 00 00 Stop or run PAC e Stop and run have no effect on the accuracy of the clock e Stop and run have no effect on the update of the clock e A transition from one mode to the other has no effect on the accuracy of the Ethernet system network time Download application e The status clock value associated with the time service register in the M580 CPU is reinitialized after an application is downloaded or after an SNTP server swap The time is accurate after 2 polling periods E100000001578 10 2013 163 M580 CPU Configuration Switch Tab Description The Switch tab is only available for CPUs without RIO scanner DIO scanner only Switch tab Field Parameter Value Comme
218. r etc NOTE These commands are available only when the DT is in the connected state 178 E100000001578 10 2013 M580 CPU Configuration Fieldbus Discovery Service Introduction Use the field bus discovery service in the table below with your Unity Pro application to detect and add control network devices that are situated on a network This discovery service is available only when the M580 DTM is physically connected to its PAC Only first level devices below the communication DTM are detected Performing Field Bus Discovery The results of the scanning process is compared to the registered DTMs in the DTM catalog of the computer If a match is found in the DTM catalog for a scanned device the results are accompanied with a matching type that gives the accuracy of the match These are the available matching types e exact match All identification attributes match The correct device type was found e generic match At least the Vendor and device Type ID attributes match The support level of DTM is Generic Support e uncertain match At least the Vendor and device Type ID attributes match The support level of the DTM is not Generic Support Use the field bus discovery service Step Action 1 In the DTM Browser right click the M580 CPU commuication DTM 2 Scroll to Field bus discovery to open the Field bus discovery window 3 Select a channel and a protocol e ifth
219. r provides information on local racks and rack extender module What Is in This Chapter This chapter contains the following sections Section Topic Page 2 1 BME XBP xxxx Racks Description 52 2 2 BME XBP xxxx Racks Characteristics 15 E100000001578 10 2013 51 Modicon M580 Racks Section 2 1 BME XBP xxxx Racks Description Overview This section describes the racks and the extendable racks that can be used in Modicon M580 systems What Is in This Section This section contains the following topics Topic Page Modicon M580 Local and Remote Racks 53 Physical Characteristics of an X80 Rack 56 Extender Racks 59 X80 Rack Extender Module 62 Premium TSX RKY Extendable Racks 65 Physical Characteristics of a Premium Extendable Rack 67 Addressing Premium Extendable Racks 69 Rack Extender Cables and Terminators TA Rack Firmware Upgrade 74 52 E100000001578 10 2013 Modicon M580 Racks Modicon M580 Local and Remote Racks Introduction A module is a system component that is installed in a rack and that communicates across a bus built into the backplane of that rack The M580 PAC is a modular system that includes a CPU power supplies and I O and communication modules The PAC also has the ability to manage distributed equipment that resides off the racks but this equipment is optional Local Rack A BME P58 CPU is a module that resides in the lo
220. r to write values to Unity Pro application variables Requirements The embedded web server in the M580 CPUs displays data in standard HTML web pages Access the embedded web pages on a PC iPad or Android tablet with these browsers Internet Explorer v8 or later Google Chrome v11 or later Mozilla Firefox v4 or later Safari v5 1 7 or later 240 E100000001578 10 2013 M580 CPU Configuration M580 CPU Diagnostic Web Pages Accessing the Web Site Access the Diagnostic tab Step Action 1 Open an Internet browser 2 In the address bar enter the IP address of the M580 CPU see page 155 3 Press Enter and wait for the Home page to open Navigating the Web Pages Click the Diagnostic tab to navigate through the diagnostic web pages M580 BME P58 eevee English Help Diagnostic w Module Sal Summary Performance Port Statistics as Connected Devices v Scanner Status Messaging Cx Services QoS NTP Redundancy a System Alarm Viewer E100000001578 10 2013 241 M580 CPU Configuration Access these pages by expanding the Menu on the Diagnostic tab Status Summary see page 243 Performance see page 245 Port Statistics see page 247 I O Scanner see page 248 Messaging see page 250 QoS see page 251 Network Time Service see page 252 Redundancy see page 254 242 E100000001578 10 2013 M580 CPU Configuration
221. racteristics of an X80 Rack Front View A BME XBP 0800 rack has eight X80 module slots and each slot has both an Ethernet bus connector and an X Bus connector items 3 and 4 Example of BME XBP 0800 rack 1 2 34 5 panel mounting hole power supply module connectors Ethernet connector X Bus connector protective cap connectors protection against moist and dust 40 pin female connector for a rack extender module XBE marking for a rack extender module shielding bar screw hole Keying hole for Ethernet module 10 marking for module location number 11 CPS marking for the power supply 12 protective ground screw 13 protective ground marking 14 rack status LED OK OCOONODaARWHN Power Supply Slot The leftmost slot where the power supply connects item 2 is labeled CPS The power supply slot contains 2 connectors On all racks regardless of whether they are in a local rack or remote drop a power supply module is needed This slot is reserved for the power supply and no other module types can be installed here 56 E100000001578 10 2013 Modicon M580 Racks Module Slots The module slots which are to the right of the CPS slot are labeled numerically starting at 00 For the 8 slot rack shown above the module slots are labeled 00 through 07 In the main local rack slot 00 the first module slot after the power supply is where the CPU is installed In the main rack of a remo
222. rangement between the 2 devices Each piece of transmitted data also includes routing information including source and destination address control network An Ethernet based network containing PACs SCADA systems an NTP server PCs AMS switches etc Two kinds of topologies are supported e flat All modules and devices in this network belong to same subnet e 2 levels The network is split into an operation network and an inter controller network These 2 networks can be physically independent but are generally linked by a routing device CPU central processing unit The CPU also known as the processor or controller is the brain of an industrial manufacturing process It automates a process as opposed to relay control systems PACs are computers suited to survive the harsh conditions of the industrial environment E100000001578 10 2013 285 Glossary D DDT derived data type A derived data type is a set of elements with the same type ARRAY or with different types structure determinism For a defined application and architecture you can predict that the delay between an event change of value of an input and the corresponding change of a controller output is a finite time smaller than the deadline required by your process Device DDT DDDT A Device DDT is a DDT predefined by the manufacturer and not modifiable by user It contains the I O language elements of an I O module device network An Ethernet based ne
223. re local slaves in the M580 master communication DTM in the Unity Pro DTM Browser The CPU supports up to 3 instances of local slaves Local Slave 1 Local Slave 2 and Local Slave 3 Messaging In its role as an EtherNet IP adapter the CPU does not initiate messages Instead it responds to these requests e implicit Implicit messaging requests come from a scanner device in the network e explicit Explicit messaging requests are directed to the CPU s assembly object from other devices on the network NOTE If no local slave instance is enabled in the M580 CPU DTM the CPU can respond to explicit messaging requests directed at its CIP objects other than the assembly object Local Slave Networking Example The local slave functionality allows other scanners on the network to read from and write to the M580 CPU using messaging Each local slave instance can accept one exclusive owner connection and one listen only connection Through a local slave a remote scanner can access the M580 CPU s CIP Assembly object The local slave function is especially beneficial for peer to peer data exchanges at a repetitive rate NOTE e The M580 CPU can provide 3 local slave adapter instances while simultaneously performing as a scanner e The M580 CPU supports a total of 128 EtherNet IP connections for the distributed device scanner and the local slaves When you configure 1 local slave 127 available EtherNet IP scanner connections remain e The
224. ribes the physical elements that can be seen and accessed on the front panel of the Modicon M580 CPUs It describes the various communication ports the kind of diagnostic information that can be seen on the LED displays and several options available for industrial hardening and memory back up What Is in This Section This section contains the following topics Topic Page BME P58 xxxx CPU Position and Dimensions 33 Front Panel View of the M580 CPUs 34 Diagnostic Indications from the LED Display 35 USB Port 38 Ethernet Ports 40 Connecting an M580 Device Network to the Control Network 43 SD Memory Card for BME P58 xxxx CPUs 45 Memory Card Access LED 46 CPU Firmware Upgrade 48 Modicon M580 Hardened Equipment 49 32 E100000001578 10 2013 CPUs BME P58 xxxx CPU Position and Dimensions CPU Position on the Local Rack Every BME P58 system requires 1 CPU module The CPU is installed in the 2 module slots directly to the right of the power supply in the main local rack The CPU cannot be put in any other slot locations or any other rack If there are extended racks in the local rack configuration assign address 00 to the rack with the CPU in it CPU Dimensions BME P58 CPU front and side dimensions mm in 134 6 5 30 116 4 57 130 3 5 13 NOTE Consider the height of the CPU when you are planning the installation of the local rack The
225. rnate path if a communication disruption occurs for example a cable breaks or a device becomes inoperable This method does not require you to manually enable or disable communication paths Changing these parameters can affect sub ring diagnostics I O determinism and network recovery times RSTP tab Field Parameter Value Comment RSTP Operational Bridge Priority Root 0 default State Backup Root 4096 reserved Participant 32768 RSTP Parameters for CPU Without RIO Scanner DIO Scanner Only The Ethernet ports on the front of the M580 CPU support the rapid spanning tree protocol RSTP RSTP is an OSI layer 2 protocol defined by IEEE 802 1D 2004 RSTP performs these services e Itcreates a loop free logical network path for Ethernet devices that are part of a topology that includes redundant physical paths e t automatically restores network communication by activating redundant links in the event the network experiences a loss of service RSTP software operating simultaneously in all network switches obtains information from each switch which enables the software to create a hierarchical logical network topology RSTP is a flexible protocol that can be implemented on many physical topologies including ring mesh ora combination of ring and mesh NOTE RSTP can be implemented only when all network switches are configured to support RSTP RSTP tab Field Parameter Value Co
226. ro displays an icon next to the field you are editing and in the navigation tree These icons refer to value of the parameter that is being edited 3 The entered value is not valid The Apply button does not work until a valid value is i entered This parameter has changed The Apply button does not work until the value is S corrected 4 Click one of these buttons e Apply Save your changes and keep the page open e OK Save your changes and close the page e Cancel Cancel changes NOTE Your changes do not take effect until they are successfully downloaded from your PC to the CPU and from the CPU to the communication modules and network devices EI00000001578 10 2013 183 M580 CPU Configuration Uploading and Downloading DTM Based Applications Introduction Use the Unity Pro instructions below to perform these tasks e Download an application file from your PC to the PAC e Upload an application file from the PAC to your PC To successfully complete an upload the application file needs to include specific upload related information as part of the application Downloading DTM Based Applications Unity Pro applications that include DTM files require more memory than traditional Unity Pro applications These products employ DTMs for network configuration 140 NOC 771 01 Ethernet communication module for Quantum TSX ETC 101 Ethernet communication module for Premium BMX NOC 0401 Ethernet communication module f
227. rvice port and the DRS s cloud port can be connected to the same equipment The maximum load the module can process from distributed equipment e 5 Mbps per Service port e 20 Mbps total distributed equipment traffic on the main ring For more information about considerations that apply to the use of the distributed equipment cloud port on the DRS and the Service port on the CPU refer to the DRS Predefined Configuration Files topic in the Modicon M580 System Planning Guide E100000001578 10 2013 167 M580 CPU Configuration Advanced Settings Tab Description The Advanced Settings tab is only available for CPUs without RIO scanner DIO scanner only Advanced Settings tab Field Parameter Value Comment EtherNet IP Timeout FW_Open I O Connection Timeout 4960 Settings msec FW_Open EM Connection Timeout 3000 msec EM Connection RPI msec 10000000 EM Request Timeout sec 10 EtherNet IP Scanner Allow RESET via explicit message Disabled default Behavior Enabled _ Behavior when CPU state is STOP Idle default STOP 168 E100000001578 10 2013 M580 CPU Configuration Section 8 3 The Unity Pro FDT DTM Interface Overview The section describes the use of DTMs within Unity Pro What Is in This Section This section contains the following topics Topic Page Device Type Managers 170 Ethernet Configuration To
228. s Field Description Service Status Running The NTP service is correctly configured and running Disabled The NTP service is disabled Unknown The NTP service status is unknown 252 E100000001578 10 2013 M580 CPU Configuration Field Description Server Status green The server is connected and running red A bad server connection is detected gray The server status is unknown Server Type Primary A primary server polls a master time server for the current time Secondary A secondary server requests the current time only from a primary server DST Status Running DST daylight saving time is configured and running Disabled DST daylight saving time is disabled Unknown The DST status is unknown Current Date This is the current date in the selected time zone Current Time This is the current time in the selected time zone Time Zone This field shows the time zone in terms of plus or minus Universal Time Coordinated UTC NTP Service These fields show the current values for service statistics Statistics Number of This field shows the total number of requests sent to the NTP server Requests Success Rate This field shows the percentage of successful requests out of the total number of requests Number of This field shows the total number of responses received from the NTP Responses server Last Error This field contain
229. s Diagnostic Indications from the LED Display CPU LEDs A 7 LED display is located on the front panel of the CPU BACKUP Dedicated LED Meanings Each LED has a dedicated meaning LED Indicator Description RUN ON The CPU is in RUN state ERR ON The CPU or system has detected an error VO ON The CPU or system has detected an error in one or more I O modules DL Download blinking during a firmware upgrade OFF no firmware upgrade in progress BACKUP ON Memory card or CPU flash memory is missing or inoperable Memory card is not usable bad format unrecognized type Memory card or CPU flash memory content is inconsistent with current application Memory card has been removed and reinserted OFF Memory card or CPU flash memory content is valid and the application in execution memory is identical ETH MS MOD STATUS Pattern indicates the Ethernet port configuration status ETH NS NET STATUS Pattern indicates the Ethernet connection status E100000001578 10 2013 35 CPUs The following legend shows the different LED patterns that indicate CPU states and diagnostic conditions Symbol Meaning Symbol Meaning off steady red O blinking red steady green blinking green blinking red green e9 4 Diagnostic Indications The LEDs provide detailed diagnostic information when you observe their pattern in combination
230. s Output Changes As soon as a power outage is detected the outputs are set in the fallback position configured programmed fallback value or current value On power down the outputs are not driven and remain at 0 After power restoral the outputs remain at 0 until they are updated by the task E100000001578 10 2013 269 CPU Programming and Operating Modes Modicon M580 CPU Warm Restart CPU Warm Restart Causes A warm restart occurs after a power cycle Executing a Warm Restart Phase Description 1 Program execution does not resume from the element where the power outage occurred The remaining program is discarded during the warm restart Each task restarts from the beginning 2 The system carries out the following Restore the application variables value Set 3S1 system bit to 1 Initialize message and event queues Send configuration parameters to all I O and application specific modules If the application was reserved the CPU removes the reservation Reset communication If needed the CPU configures the I O modules with the current adjustment parameters e Disable FAST AUX and event tasks 3 The system performs a restart cycle during which it e Restarts the MAST task from beginning of cycle e Sets S1 system bit to 0 when the MAST task is completed e Enable FAST AUX and event tasks at the end of the first MAST task cycle e CPU state set to the value before power down If the CP
231. s 0 and 1 6 Click the Define Items button to open the Item Name Definition dialog 7 Select a data type from the New Item s Data Type pull down menu 8 Click OK to display the new item in the table The Default Item Name Root assigned above appears in the Item Name column 9 Click Apply to save the new items and leave the tab open Repeat these steps for each new word item you want to create and save your changes File gt Save Using Local Slave Inputs and Outputs The inputs and outputs created above are used as follows e A third party device updates the values of the variables you created above e The M580 CPU updates value of the DataReceived variable in the third party device at the configured RPI 204 E100000001578 10 2013 M580 CPU Configuration Section 8 6 DTM Device Lists Introduction This section describes the connection of an M580 CPU to other network nodes through the Unity Pro DTM Browser What Is in This Section This section contains the following topics Topic Page Device List Configuration and Connection Summary 206 Configuring Device Properties 209 Device DDT Names for the M580 CPU 211 Configuring Modbus TCP Request Settings 212 Configuring Communication Module Connection Settings 213 EtherNet IP Connection Information 214 Configuring a EtherNet IP Node 216 Configuring a Modbus TCP Node 219 Configuring a Network Adapter 223 E100000001578
232. s the error code of the last error that was detected during the transmission of an email message to the network Number of This field contains the total number of email messages that could not Errors be sent to the network or that have been sent but not acknowledged by the server E100000001578 10 2013 253 M580 CPU Configuration Redundancy Open the Page Access the Redundancy page on the Diagnostic tab Menu Services Redundancy Redundancy Router Bridge Statistics Running Bridge ID 00 00 00 00 54 00 01 14 Last Topology Change Bridge Priority 0 6 17 2013 2 08 22 PM nternal Por gt Port 1 3 Port2 Port3 xX gt Disabled RSTP Disabled RSTP Disabled RSTP Disabled Disabled Port Disabled Port 0 ri 0 Priority 0 Priority 0 Priority NOTE This page is updated every 5 seconds Diagnostic Information This page displays values from the RSTP configuration in Unity Pro see page 158 Field Description Service Status This is the status Enabled or Disabled of the RSTP bridge on the corresponding CPU Last Topology These values represent the date and time that the last topology change was received Change for the corresponding Bridge ID Redundancy green The designated Ethernet port is learning or formatting information Status yellow The designated Ethernet port is discarding information gray RSTP is disabled for the designated Ethernet
233. save the located variables avoid the initialization of the sMwi by unchecking Initialize MWi on cold start parameter in the CPU configuration screen NOTE Pressing the RESET button on the power supply resets sMWi and initial values are loaded E100000001578 10 2013 267 CPU Programming and Operating Modes NOTE Do not press the RESET button on the power supply if you do not want sMWwi to be reset and loaded with initial values Executing a Cold Start Use these steps to perform a cold start Phase Description 1 The startup is performed in RUN or in STOP state depending on one of the 2 following conditions e The status of the Automatic start in Run parameter defined in the CPU configuration If the parameter is selected the start will be performed in RUN e The state of the I O defined in the Run Stop input parameter in the CPU configuration Program execution is resumed at the start of the cycle 2 The system carries out the following e Disable FAST AUX and event tasks e MAST task is executed until the end of data initialization Initialize data bits I O image words and so on with the initial values defined in the data editor value set to 0 if no other initial value has been defined For smw words the values can be retrieved on a cold start when these conditions are met The Initialize MWi on cold start parameter is not checked in the CPU configuration screen e The internal flas
234. sition 4 Tighten the 2 screws on top of the CPU to maintain the module in place on the rack Tightening torque 1 5 N m 1 106 Ibf ft max AN 7 E g E100000001578 10 2013 129 Power Supply CPU and Modules Installation Installing a BMX CPS xxxx Power Supply Module Situation The power supply module is installed in the first 2 slots of each rack marked CPS Example of power supply module installed in a BME XBP 0400 rack A F Y d X6 NOTE The power supply module design only allows it to be placed in the dedicated slot Installing the Power Supply Module in a Rack In order to install a BMX CPS power supply module in a rack follow the same procedure as for installing a BME P58 CPU see page 127 Grounding the Power Supply Module The power supply is equipped with ground connection contacts see page 112 130 E100000001578 10 2013 Power Supply CPU and Modules Installation Installing an SD Memory Card in a BME P58 xxxx CPU Memory Card Maintenance To keep the memory card in normal working order Avoid removing the memory card from its slot when the CPU accesses the card memory card access green LED ON or blinking Avoid touching the memory card connectors Keep the memory card away from electrostatic and electromagnetic sources as well as heat sunlight water and moisture Avoid impact on the memory card Before sending
235. t memory selecting Disable removes these inputs and outputs from memory Alternatively if you enable the I O Communication Control service you can turn the connection between a communication module and a remote device on and off by toggling the output CONTROL_BIT for that connection This leaves unchanged the size of the project s input and output data images IO Structure Name Structure Name This read only field contains the name for input and output structures Variable Name This editible field contains the base name for input and output variables Items Management Import Mode Automatic O items are taken from the device DTM and updated if the items list in the device DTM changes Items cannot be edited in the device editor Manual O items are added when the device DTM is first added to Unity Pro Thereafter all I O item edits are made manually in the device editor Changes to the device DTM have no impact on impact the I O items list Address Settings Use the Address Settings tab to view and edit the IP address settings for a Modbus TCP device NOTE Refer to the topic Configuring Properties in the Device Editor see page 182 for instructions on how to edit properties These settings are available on the Address Settings tab Field Setting Description Change Address IP Address This field contains the IP address of the M580 CPU 220 E10000000
236. t packet type fixed or variable length to be transmitted NOTE The Ethernet communication module supports only Fixed length packets Input priority The transmission priority The value depends upon the device DTM Values can include e Low e High e Scheduled Input trigger The transmission trigger Values can include e Cyclic e Change of state or application Output size The number of bytes reserved for output data from 0 to 509 Output mode The transmission type e Multicast e Point to Point Output type Ethernet packet type fixed or variable length to be transmitted NOTE The Ethernet communication module supports only Fixed length packets 214 E100000001578 10 2013 M580 CPU Configuration Setting Description Output priority The transmission priority The value depends upon the device DTM Values can include e Low e High e Scheduled E100000001578 10 2013 215 M580 CPU Configuration Configuring a EtherNet IP Node Introduction Follow these directions to configure an EtherNet IP node in the Device List through the Unity Pro DTM Browser Accessing the EtherNet IP Node Follow these steps to view the available DTMs Step Action Open a Unity Pro project that includes the M580 CPU Open the Unity Pro DTM Browser Tools DTM Browser Double click the DTM that corresponds to the M580 CPU Bl wo nN
237. te abnormally A WARNING UNINTENDED EQUIPMENT OPERATION Do not operate Modicon M580 equipment outside of its specified temperature range Failure to follow these instructions can result in death serious injury or equipment damage Operating in Harsh Environments Hardened equipment has a conformal coating applied to its electronic boards When associated with appropriate installation and maintenance this treatment allows it to be more robust in harsh chemical environments Conformal coating increases the isolation capability of the circuit boards and their resistance to e condensation e dusty atmospheres conducting foreign particles e chemical corrosion in sulphurous atmospheres for example in oil refineries or purification plants or in atmospheres that contain halogens such as chlorine E100000001578 10 2013 49 CPUs Hardened Modicon M580 CPU Power Supply and Backplane Equipment The following hardened equipment is available Component Reference CPUs BME P58 1020 H BME P58 2020 H BME P58 2040 H Backplanes BME XBP 0400 H BME XBP 0800 H BME XBP 1200 H Backplane extension BMX XBE 1000 H Power supplies BMX CPS 3020 H BMX CPS 3500 H For a list of additional Modicon M580 hardened equipment refer to the Modicon M580 System Planning Guide 50 E100000001578 10 2013 Chapter 2 Modicon M580 Racks Overview This chapte
238. te drop slot 00 is where the e X80 EIO adapter module is installed The remaining slots can be used for X80 I O or communication modules The number of module slots and the presence or absence of an Ethernet connector at each module slot depends on the rack reference you select see page 53 Ethernet Connectors An Ethernet communication bus is embedded in the backplane of the BME XBP xxxx racks Ethernet Rack Status LED The green rack status LED marked OK is present on Ethernet racks but not on X Bus racks The LED indicates if the rack is working properly When this LED is ON the following conditions internal to the rack have been fulfilled e The power rail voltages are in the rated range e The CPU watchdog is working properly e The Ethernet switch diagnostic is working properly When the LED is OFF the backplane is not operational X Bus Connectors All M580 racks have an X Bus connector at every module slot Many X80 I O modules need only X Bus to support communication across the backplane The following illustration shows the bus connection to the extender connector on the right side of a BME XBP 00 rack 7 6 5 Rack Ethernet communication bus on the backplane X Bus communication bus on the backplane X Bus extender connector Modicon X80 module akwhd E100000001578 10 2013 57 Modicon M580 Racks 6 Ethernet only module 7 Module with Ethernet and X Bus connectors Rear View Here is a rear view of the
239. ted by default Sub Network Mask The read only subnet mask is associated with the selected source IP address above 188 E100000001578 10 2013 M580 CPU Configuration EtherNet IP Network Detection area Name Description Begin detection The starting IP address of the address range for automatic field bus discovery of range address EtherNet IP devices End detection The ending IP address of the address range for automatic field bus discovery of range address EtherNet IP devices Modbus Network Detection properties Name Description Begin detection The starting IP address of the address range for automatic field bus discovery of range address Modbus TCP devices End detection The ending IP address of the address range for automatic field bus discovery of range address Modbus TCP devices TCP IP Monitoring Expand the Channel Properties heading in the configuration tree and select the TCP IP item at level 1 The read only information on this page monitors the IP parameters that were configured in Unity Pro see page 155 E100000001578 10 2013 189 M580 CPU Configuration Configuring DHCP and FDR Address Servers DHCP and FDR Address Servers The M580 CPU includes both a dynamic host communication protocol DHCP and a fast device replacement FDR server The DHCP server provides IP address settings to networked Ethernet devices The FDR server provid
240. the 3 lists is discarded EI00000001578 10 2013 181 M580 CPU Configuration Configuring DTM Properties Introduction You can edit and view parameters in the Device List that is associated with the M580 DTM Open the Device List View the Device List Step Action 1 Open the DTM Browser in Unity Pro Tools DTM Browser 2 Double click the M580 DTM in the DTM Browser 3 In the configuration tree associated with the M580 DTM click Device List The Device Editor displays these icons next to the device properties Icon Access Description read only This property value cannot be edited on this page read write This property value can be edited on this page Expand the folder icon to view associated properties Displaying Property Definitions When you select a property in the list a description for that property often appears in the Description field Configuration Statice y Group Parameter Value IP Address gt Scanner IP Address 192 168 1 4 gt Sub Network Mask 255 255 255 0 Gateway IP Address 0 0 0 0 Description IP address of a machine likely to perform routing to another network internal or external OK Cancel Apply 182 E100000001578 10 2013 M580 CPU Configuration Configuring Properties Configure the Device Editor properties Step Action 2 While you edit a parameter Unity P
241. the following pin positions and pinouts Pin Description 1 VBus 2 D 3 D 4 not connected 5 ground shell chassis ground USB Cables Use the following USB cables to connect the panel to the CPU a type A connector on one side and the mini B USB on the other side e BMX XCA USB 018 1 8 m 5 91 ft long e BMX XCA USB 045 4 5 m 14 76 ft long 38 E100000001578 10 2013 CPUs In a fixed assembly with an XBT type console connected to the CPU connect the USB cable to a protection bar see page 174 Use the exposed part of the shield or the metal lug on the BMX XCA cable to make the connection E100000001578 10 2013 39 CPUs Ethernet Ports Overview There are three RJ45 Ethernet ports on the front of the CPU a service port and 2 device network ports They share some common characteristics and distinctions as described below Common Characteristics of the Ethernet Ports All 3 ports have the same RJ45 connector and use the same type of Ethernet cables NOTE The 3 Ethernet ports are connected to chassis ground and the system requires an equipotential ground see page 110 NOTE To help prevent dust from entering the unused Ethernet ports cover the unused ports with the stopper Each RJ45 connector has a pair of LED indicators ACT LNK The ACT LED is green and the LNK LED may illuminate in either green or yellow LED LED St
242. the power supply is no longer present E100000001578 10 2013 81 Compatible Power Supply Power Supply Module Reset Button General The power supply module has a Reset button on its front panel which when pressed triggers an initialization sequence of the modules on the rack that it supplies Sequence Generated by Pressing the Reset Button When the Reset button is pressed the following events occur e The INIT_BAC_N signal is enabled and forces all the modules on the rack to reset to 0 e The RESET_BUTTON signal is enabled and forces the processor to reset to 0 which in turn leads to the following events e The ALARM relay is forced to open state e The power supply OK LED is switched off Pressing releasing the Reset button triggers a cold start The connectors around the Reset button are energized A A DANGER HAZARD OF ELECTRIC SHOCK e Do not touch the Reset button directly e Use an insulated tool to press the Reset button Failure to follow these instructions will result in death or serious injury 82 E100000001578 10 2013 Compatible Power Supply Power Supply Module Usable Power At a Glance When the power necessary for a rack has been calculated the information in this section is used to select the appropriate power supply module to be installed on the rack Power Supply Modules The following table shows the power supply module usable power in the temperature range 0 60
243. tice consisting of adjusting forward the clock near the start of spring and adjusting it backward near the start of autumn DT date and time The DT type encoded in BCD in a 64 bit format contains this information the year encoded in a 16 bit field the month encoded in an 8 bit field the day encoded in an 8 bit field the time encoded in an 8 bit field the minutes encoded in an 8 bit field the seconds encoded in an 8 bit field NOTE The 8 least significant bits are not used The DT type is entered in this format DT lt Year gt lt Month gt lt Day gt lt Hour gt lt Minutes gt lt Seconds gt E100000001578 10 2013 287 Glossary DTM EDS EF This table shows the upper lower limits of each field Field Limits Comment Year 1990 2099 Year Month 01 12 The leading 0 is displayed it can be omitted during data entry Day 01 31 For months 01 03 05 07 08 10 12 01 30 For months 04 06 09 1 1 01 29 For month 02 leap years 01 28 For month 02 non leap years Hour 00 23 The leading 0 is displayed it can be omitted during data entry Minute 00 59 The leading 0 is displayed it can be omitted during data entry Second 00 59 The leading 0 is displayed it can be omitted during data entry device type manager A DTM is a device driver running on the host PC It provides a unified structure for accessing device parameters configuring and operating the de
244. to Enabled Click Unlock Security to set previous fields to the minimum security level e FTP TFTP and HTTP are set to Enabled e Achilles level 2 and Access Control are set to Disabled NOTE Each field can be set individually once the global setting is applied Defining the List of Authorized Addresses The list of authorized addresses applies to the only devices that can communicate with the M580 CPU via the port 502 server or the EtherNet IP server The list also applies to CPU firmware downloads When access control is enabled add the IP addresses of the authorized addresses Devices can only communicate with authorized addresses To define the list of authorized addresses you can enter one of the following e an IP address in the IP Address table column with NO selected in the Subnet column e asubnet address in the IP Address table column with YES selected in the Subnet column and a subnet mask entered in the Subnet Mask column NOTE The subnet in the IP Address column can be the subnet itself or any IP address of the subnet If you enter a subnet without a subnet mask a detected error displays stating that the screen cannot be validated You can enter up to 128 authorized IP addresses E100000001578 10 2013 157 M580 CPU Configuration RSTP Tab RSTP Parameters for CPU With RIO Scanner Use RSTP to design a network with redundant wiring so that RIO and distributed equipment communication automatically finds an alte
245. to control net work via CPU 43 Service Port tab 153 settings connection 213 SNMP tab 153 standards 89 start cold 267 warm 270 state AUTOTEST 23 CPU 23 ERROR 23 HALT 23 IDLE 23 NOCONF 23 OS DOWNLOAD 23 RUN 23 STOP 23 WAIT 23 STBXSP3010 114 STBXSP3020 114 STOP state 23 Switch tab 153 305 EI00000001578 10 2013 Index tab Advanced Settings 153 IPConfig 153 NTP 153 QoS 153 RSTP 153 Security 153 Service Port 153 SNMP 153 Switch 153 task management 258 tests conformity 89 TSXRKY12EX rack 65 TSXRKY4EX rack 65 TSXRKY6EX rack 65 TSXRKY8EX rack 65 U Unity Pro configuration 143 DTM browser 175 update hardware catalog 237 upgrade firmware 48 74 uploading application DTM 184 USB 38 user interface 177 W WAIT state 23 warm restart 270 start 270 EI00000001578 10 2013 306
246. ts like a read only port That is you cannot access devices ping connection to Unity Pro and so on through the Service port Access Port Service Port ETH1 You cannot edit the value in the Service Port Number field Configuration Number Port Mirroring Source Port s Internal Port all Ethernet traffic for the module Configuration ETH2 RIO DIO scanner Ethernet traffic through the first device network port adapter modules Ethernet traffic through the first device network port ETH3 RIO DIO scanner Ethernet traffic through the second device network port adapter modules Ethernet traffic through the second device network port Backplane RIO DIO scanner Ethernet traffic through the Ethernet port on Port the backplane On Line Behavior The Service Port parameters are stored in the application but you can reconfigure change the parameters in connected mode Values that you reconfigure in connected mode are sent to the e X80 adapter module or the RIO DIO scanner in explicit messages The changed values are not stored so a mismatch can exist between the parameters that are being used and those that are in the stored application If the module does not respond to the explicit messages a message appears 166 E100000001578 10 2013 M580 CPU Configuration Limitations The Service port on the CPU and the adapter modules have the same limitations as the cloud port of the dual ring switch DRS Therefore the CPU Se
247. ts the centuries NOTE The function is performed when system bit S59 is set to 1 Determining the Date and Time of the Last Application Shutdown The date and time of the last application shutdown are in system words 2Sw54 through sSw58 They are displayed in BCD System Word Most Significant Byte Least Significant Byte SSW54 Seconds 0 to 59 00 28 E100000001578 10 2013 CPUs System Word Most Significant Byte Least Significant Byte SSW55 Hours 0 to 23 Minutes 0 to 59 SSW56 Month 1 to 12 Day in the month 1 to 31 SSW57 Century 0 to 99 Year 0 to 99 SSW58 Day of the week 1 to 7 Reason for the last application shutdown The reason for the last application shutdown can be displayed by reading the least significant byte of system word SW58 which can have the following values in BCD Word sw58 Value Meaning 1 Application switched to STOP mode 2 Application stopped by watchdog 4 Power loss 5 Stop on hardware error 6 Stop on software error HALT instruction SFC errors application CRC checksum error undefined system function call and so on Details on the software detected fault type are stored in 2Sw125 E100000001578 10 2013 29 CPUs Addressing Field Buses Introduction Various field buses can be addressed by either configuring the appropriate protocol or using dedicated modules and devi
248. twork within an RIO network that contains both RIO and distributed equipment Devices connected on this network follow specific rules to allow RIO determinism DFB derived function block DFB types are function blocks that can be defined by the user in ST IL LD or FBD language Using these DFB types in an application makes it possible to e simplify the design and entry of the program e make the program easier to read e make it easier to debug e reduce the amount of code generated DHCP dynamic host configuration protocol An extension of the BOOTP communications protocol that provides for the automatic assignment of IP addressing settings including IP address subnet mask gateway IP address and DNS server names DHCP does not require the maintenance of a table identifying each network device The client identifies itself to the DHCP server using either its MAC address or a uniquely assigned device identifier The DHCP service utilizes UDP ports 67 and 68 DIO distributed I O Legacy term for distributed equipment DRSs use DIO ports to connect distributed equipment DIO cloud A group of distributed equipment that is not required to support RSTP DIO clouds require only a single non ring copper wire connection They can be connected to some of the copper ports on DRSs or they can be connected directly to the CPU in the ocal rack DIO clouds cannot be connected to sub rings 286 E100000001578 10 2013 Glossary DIO networ
249. upply to trip off E100000001578 10 2013 83 Compatible Power Supply A WARNING UNEXPECTED EQUIPMENT OPERATION POWER DEMAND Do not exceed the BMX CPS 3500 H and BMX CPS 3540 T 24V_SENSORS output power rating Failure to follow these instructions can result in death serious injury or equipment damage Power Limits Excessive load can cause the power supply to trip off A WARNING UNEXPECTED EQUIPMENT OPERATION POWER DEMAND Do not exceed the total useful power rating of the module Use the rules below to determine the maximum power supplied to outputs Failure to follow these instructions can result in death serious injury or equipment damage When establishing the power used by the BMX CPS 2000 3500 3500 H 3540 T modules follow these rules e Do not let the sum of the power absorbed on the 3V3_BAC 24V_BAC and 24V_SENSORS outputs exceed the maximum usable power of the module e Do not let the sum of the power absorbed on the 3V3_BAC and 24V_BAC outputs exceed the sum of their usable power When establishing the power used by the BMX CPS 2010 3020 3020 H modules e Do not let the sum of the power absorbed on the 3V3_BAC and 24V_BAC outputs exceed the maximum usable power of the module 84 E100000001578 10 2013 Compatible Power Supply Module Power Consumption At a Glance The power necessary for a rack depends on the type of modules installed Calculate the
250. vices and troubleshooting devices DTMs can range from a simple graphical user interface GUI for setting device parameters to a highly sophisticated application capable of performing complex real time calculations for diagnosis and maintenance purposes In the context of a DTM a device can bea communications module or a remote device on the network See FDT E electronic data sheet EDS are simple text files that describe the configuration capabilities of a device EDS files are generated and maintained by the manufacturer of the device elementary function This is a block used in a program which performs a predefined logical function A function does not have any information on the internal state Several calls to the same function using the same input parameters will return the same output values You will find information on the graphic form of the function call in the functional block instance Unlike a call to a function block function calls include only an output which is not named and whose name is identical to that of the function In FBD each call is indicated by a unique number via the graphic block This number is managed automatically and cannot be modified Position and configure these functions in your program in order to execute your application You can also develop other functions using the SDKC development kit 288 E100000001578 10 2013 Glossary EFB element
251. write protected then an internal backup is performed in the memory card e The application backup is performed in the the flash memory NOTE A write protected memory card inserted disables the application download Application Upload from the CPU Memory The application upload reads and uploads the non persistent application RAM content Application Online Modification Backup An application program modification is performed in the CPU non persistent memory with an automatic backup performed as follows e f a memory card is inserted working and not write protected then the backup is performed in the memory card e The application backup is performed in the flash memory NOTE The online modification is disabled when a write protected memory card is inserted Application Memory Self Modification The user code may modify the application content for example to save I O parameters or replace variables initial value by the current value In such a case only the non persistent application RAM content is modified To back up the application in the memory card and to the flash memory use the system bit S66 262 E100000001578 10 2013 CPU Programming and Operating Modes Section 9 3 BME P58 xxxx CPU Operating Modes Overview This section provides information on the CPU operating modes What Is in This Section This section contains the following topics Topic Page Managing Run Stop Input 264

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