MS2510 Current Loop Receiver User Manual
Contents
1. No Display No Metal Loss Value Display POSSIBLE CAUSE Power is not activated Blown Fuse Display defective Current loop wires loose Current loop wires polarity 24V missing SOLUTION Check the main supply and ensure the switch in the On position Replace the fuse Contact Metal Samples Check and properly connect the current loop wires Check the polarity of the connected current loop wires Check 24V on current loop wires Contact Metal Samples 22 Section 6 Returning the Instrument for Repair If it is necessary to return any Metal Samples instrument for repair the following procedure is recommended to ensure the fastest possible repair and return cycle You may contact Metal Samples to verify that returning the instrument is necessary 1 If possible pack the instrument in the original shipping carton If the original carton is not available pack the instrument in a rigid cardboard or wood carton Surround the instrument with a minimum of three inches of resilient packing material such as foam rubber or shredded newspaper Ship the instrument prepaid via air freight or air express to Metal Samples 152 Metal Samples Rd Munford AL 36268 Contact Metal Samples by telephone 256 358 4202 fax 256 358 4515 or e mail msc alspi com and tell them a the name of the shipping company used for returning the instrument b the estimated time of arrival c the tracking number for2. mil TU 08 4 mil 1 mil SL 04 Strip Loop 8 mil 2 mil SL 08 Cylindrical 10 mil 5 mil SP 10 Spiral Loop 20 mil 10 mil SP 20 Flush Small Flush Large Surface Strip 13 CONTROLS OPERATION TITLE SCREEN The Title screen is the first screen displayed when power is activated and after the instrument boots up 14 MAIN SCREEN Metal Loss in mals Live Data ML f1 4 716 Pr Life Corr Rate in mils Fy The Corrosi n Rate is calculated based on the metal loss over the previous 45 hrs This setting can be changed in the Service page METAL LOSS Display indicates the active metal loss data in the selected unit mils microns CORROSION RATE Display indicates the active Corrosion rate in the selected unit mils microns per year The corrosion rate is calculated based on the metal loss over the period of time which is set through the Setup screen After the power is turned on the first time or after a probe is changed out the corrosion rate will begin to calculate after 48 hours and will display a value at that time even if the instrument is set to a value other than the 48 hours setting If the set value is other than 48 hours once the set value time is reached the instrument will start calculating the corrosion rate according to the set period LIVE DATA This graph window displays the live data from the transmitter in metal loss value 15 SETTINGS F Press the Settin
3. the package When the instrument is packed include a copy of the form on the next page filled in as required to expedite the repairs 23 Return Form Use this form when returning instruments to Metal Samples for repair Please fill in all known information Enclose a copy of the completed form with the instrument 1 Check one Repair this instrument under warranty Repair this instrument regardless of problem or cost of repair Inspect the instrument and advise the customer of the approximate cost of repairs if the instrument is not covered under warranty Note This procedure may delay the return of the instrument to you 2 Instrument Identification Instrument Model Serial Date of Purchase Company s Purchase Order for Original Sale 3 Return the Instrument to Company Name Address Location Phone 4 Description of Trouble a clear description of the problem may shorten repair time 6 Urgency of Repairs 24 Section 7 Warranty Metal Samples warrants that any part of their corrosion rate instruments and accessories which proves to be defective in material or workmanship within one year of the date of original shipment to Purchaser will be repaired or replaced at the option of Metal Samples free of charge This warranty does not cover 1 probe assemblies 2 items expendable in nature or 3 items subject to damage from normal wear misuse or abuse or failure to fol
4. D Metal samples MS2510 Current Loop Receiver User Manual MS2510 ER RECEIVER Metal Samples Company A Division of Alabama Specialty Products Inc 152 Metal Samples Rd Munford AL 36268 Phone 256 358 4202 Fax 256 358 4515 E mail msc alspi com Internet www metalsamples com Table of Contents SECTION 1 INTRODUCTION SAA Uc spp s Cleaning AT Inst ll tions sav esses humi HT A A A ME A Transmitter COmmeCti OMS T Ethernet Connections nissen oer tb svaabuadusieeensdeazebneesie slcunsanhaaasseuncaaesaubasasvens ee ER Ree eh ERR RES Eug Epic HE ee Storage and Installation Environment essent ener enne tnen enne ne enne teer enne treten an arca ne enneneenei Physical Dimensions pr tre rt Rr Ee ERO ERR RA Debe EE ua cs tra b ERE e eet eeu tens erroe EEEE bae epe Ten Re EEEE Specifications CET SECTION 2 SAFETY Potential Electrical Hazards seen enne enne emen en eene nennen nn np Cadiero dodi tenere o ods onp sisson eren eren eren eren nnn SECTION 3 START UP AND OPERATION MS2510 Receiver Start Up iiie timidi enia AAA RN NS R ENS NR NSRRNRN SNR SERES RRRRRRRRRRRRRNRSyRRSR AN RRRR
5. RRRSRRRRRR YE RR XR RAE eccl N Controls Operation cise asin MM O Main Screen NN DELUP SCIEEN EE Data Chart Screen isis UNIUS SECTION 4 MAINTENANCE Fuse Replacement SECTION 5 TROUBLESHOOTING Troubleshooting Procedures E SECTION 6 RETURNING THE INSTRUMENT FOR REPAIR Return Instructions meritos evens Maced tees I cerae E ebbe ra a esee se et echec A espe ee ao Reus SECTION 7 WARRANTY bucal dC SECTION 8 WIRING DIAGRAM Wiring Diagramm NN eher Section 1 Introduction RECEIVING THE INSTRUMENT The MS2510 Receiver is carefully prepared for shipment to protect it during transit and to enable the user to install it with a minimum amount of reassembly Upon receipt the instrument should be carefully inspected for transit damage If damage is apparent notify Metal Samples and the carrier for claims inspection UNPACKING Open the package and remove the instrument carefully The instrument contains a display screen While removing utmost care should be given to the display CLEANING Clean the instrument thoroughly to remove any foreign material that may have accumulated during shipment INSTALLATION Pla
6. Warning A duplicated IP address may cause network failure at the installation site Consult Network Administrator ADJUSTMENTS The MS2510 Receiver functions must be adjusted and operated only by those authorized personnel who have read and who thoroughly understand the descriptions of the various control functions presented in this manual STORAGE AND INSTALLATION ENVIRONMENT Protect the receiver instrument from mechanical stress humidity dust and thermal damage Storage temperature is 20 C to 60 C Operating temperature is 0 C to 50 C PHYSICAL DIMENSIONS 1 00 10 00 Figure 3 Physical Dimensions Overall Dimensions 9 85 Hx 11 73 W x 650 D SPECIFICATIONS WEIGHT DIMENSIONS MOUNTING OPERATING TEMP POWER SUPPLY Voltage Current SIGNAL Input Voltage Input Impedance Fuse NETWORK 4 lbs 1 9 Kg 9 85 x 11 73 x 6 50 25 02cm x 29 79cm x 16 51cm Panel Mount Rack Mount 32 F to 122 F 0 C to 50 C 100 240 V 1 phase 50 60 Hz 2 Amps 4 20 mA current loop 24V DC 250 Ohms 100mA 250V Use Crossover cable to connect the instrument directly to a PC Use Straight Cable to connect to the network switch router Section 2 Safety Always follow these warnings and safety procedures Before attempting to operate or perform any service functions all operators and service personnel should read this manual to become familiar with th
7. ce the receiver instrument in a convenient location preferably away from heat producing sources or direct sunlight Use the mounting brackets supplied with the instrument as shown in Figure 1 MOUNTING Figure 1 Instrument Mounting ELECTRICAL Current Loop Fuse Ethernet 100mA 250V Port Transmitter Connections 1 Connect Ve terminal to TB1 2 Connect Ve terminal to TB2 Main Power Connection 1 Phase 100 240V AC 50 60 Hz 2A Figure 2 Connections MAIN POWER Connect the single phase main voltage 100 V to 240 V by means of supplied main cord Local regulations must be considered before connecting it Note In some cases the instrument is shipped without a connector on the power cord Each locality should inspect the power cord and install the proper connector if necessary The connector should be installed in a properly grounded outlet for proper over current and earth fault protection TRANSMITTER CONNECTIONS Connect the transmitter connections as below Positive Terminal 1 Negative Terminal 2 See wiring diagram Page 26 ETHERNET CONNECTIONS If you are connecting the MS2510 to an Ethernet switch or Router use a Straight RJ45 cable If you are connecting to a PC use a Crossover RJ45 cable Before connecting the MS2510 to your local network please contact your network administrator for proper IP address configuration of the instrument
8. e complete operation of the instrument Becoming familiar with all operating procedures will greatly reduce the possibility of accidents or injury ONLY QUALIFIED OPERATORS AND MAINTENANCE PERSONNEL THAT HAVE COMPLETE AND CORRECT KNOWLEDGE OF THE RECEIVER INSTRUMENT SHOULD PERFORM ALL OPERATIONS AND MAINTENANCE PROCEDURES POTENTIAL ELECTRICAL HAZARDS DANGER Do not touch electrically live components Before performing any maintenance procedures make sure that the main switch located on the bottom of the instrument enclosure is in the OFF position Receiver instrument must be properly grounded Damaged electrical connections or wires should be replaced before power is applied All covers must remain securely in place when power is applied or electrical shock may result Always follow these electrical system safety procedures Before servicing or troubleshooting procedures are performed make sure that the electrical drawings for that area are up to date Follow proper plant regional and national safety procedures while servicing the electrical systems on this instrument Remove all metal items such as rings metal necklaces and wrist watches These are electrical hazards Medical alert jewelry should be worn with caution Use insulated tools when working on electrical equipment to reduce the possibility of shock When troubleshooting with power activated know the amount of voltage present in all area
9. etting or if a new version of the program is installed Pressing OK on the message takes the display to the Setup screen You may enter the right probe life using the pop up keyboard on the screen 11 OPERATION The MS2510 instrument is a line powered current loop receiver that provides 24V DC to power a2 wire 4 20 mA instrument loop and provides a display of the loop value in metal loss and calculated corrosion rate The corrosion rate time period can be set with different intervals of 48 hours 7 days 15 days and 30 days The Corrosion rate is calculated using a simplified algorithm that calculates every 30 minutes based on the metal loss change over the previous 48 hours to 30 days according to the setting The metal loss values are stored in the instrument s internal memory with a time stamp These values can be used for metal loss analysis at any given time The built in web server also can be used to monitor the display on a remote computer through a network Output The Metal loss is calculated using one of the following formulas IL 4 16 Metal Loss mils ProbeLife IL 4 16 Metal Loss um ProbeLife 25 4 Where I Loop Current in mA ProbeLife Usable portion of probe element thickness in mils See Table 1 12 TABLE 1 PROBE LIFE AND ELEMENT ID Element Element Probe Life Element Identifier Type Thickness 40 mil Wire Loop 80 mil 4 mil 2 mil TU 04 Tube Loop 8 mil 4
10. gs button to display the Setup screen DATA CHART Press the Chart button to view the Data Chart screen INFORMATION Press the Information button to display the About screen 16 SETUP SCREEN Display Unit E pans Personnel only Changing the Calculation Periad mils may change the Corr rate Select the Probe Life according to the probe Used Press the Display Unit Button to Change The Displaw unit Calculation Period Probe Life 45 Hours Setting in mils Press the Display Unit button to change the display units of the metal loss and corrosion rate as mils or microns on the Main screen DISPLAY UNIT CALCULATION PERIOD This selection unit is for calculating the corrosion rate per year based on the set time This can be selected as 48 Hours 7 Days 15 Days or 30 Days PROBE LIFE Set the Probe life according to the probe used on the field This setting should be in mils 17 HOME Y Press the Home button to display the Main screen MAINTENANCE DATA CHART Not Applicable Press the Chart button to display the Data Chart screen INFORMATION Press the Information button to display the About screen 18 DATA CHART SCREEN Netal Loss Data im miis 12345 6 7 8 9101 12 YEAR Press the Year entry box and enter the year for which the metal loss data should be charted MONTH Select the month to view the metal loss data for the respective month or select ALL
11. low use and care instructions All damaged items are to be shipped at Purchaser s expense to and from Metal Samples Metal Samples shall have the right to final determination as to the existence and cause of the defect The foregoing shall constitute the sole and exclusive remedy of any purchaser of Metal Samples products for breach of warranty and is exclusive and in lieu of all other warranties expressed implied or statutory including the implied warranties or merchantability and fitness In no event shall Metal Samples be liable for special or consequential damages or for any delay in the performance of this warranty due to causes beyond its control Orders or requests for additional information should be addressed to Metal Samples 152 Metal Samples Rd Munford AL 36268 Telephone 256 358 4202 Fax 256 358 4515 E mail msc alspi com The technical information and suggestions contained herein are believed to be reliable but they are not to be construed as warranties since conditions of use are beyond our control 25 Section 8 MS2510 Wiring Diagram MS2510 RECEIVER ER PROBE MS2500E 4 20MA TRANSMITTER Typical Wiring Diagram Note This wiring diagram is not suitable for hazardous area installation Please see the MS2500E manual for hazardous area installation wiring 26
12. s before troubleshooting Before working on any circuit check the circuit with the proper tester to determine if any voltage is present e Be familiar with the proper handling of an electrical fire keep carbon dioxide and dry powder fire extinguishers accessible at all times e Always use fuses of a smaller capacity than the safe capacity of the line or equipment it serves 10 Section 3 Startup amp Operation Warning Ensure that the MS2510 receiver is connected properly MS2510 RECEIVER START UP If the MS2510 has not been used for an extended amount of time overnight weekend or holiday follow the procedure below to start the instrument I Ensure the transmitter connections are connected properly to the MS2510 receiver unit Za Ensure the power cord is connected and power is turned on The main switch is located under the instrument The green light illuminates once the switch is on 3 When the power is turned on the instrument boots up and the Title screen appears for a short time The display then changes to the Main screen which shows the metal loss and corrosion rate display 4 After approximately a minute the display updates the current metal loss value 5 Check the Probe life data on the Setup screen If required change the probe life according to the probe connected Probe Initialization Message A Probe Initialization message will appear on the screen if the instrument loses the probe life data s
13. to view the data for the whole year HOME 2 Press the Home button to display the Main screen 19 ABOUT SCREEN Metal Samples 152 Metal Samples Rd Munford AL 36268 Tel 001 255 358 4202 Fax 001 256 358 4515 eMail mec alspi com ww w metalsamp Press the Home button to display the Main screen 20 Section 4 Maintenance Fuse Replacement Replace the main fuse by following the procedure below 1 Turn off the main Power switch 2 Remove the Single Phase power cord connected to the instrument Fuse pull Tab 3 Using a small screwdriver or fuse drawer remover push the tab shown in the above picture and pull the fuse drawer out One spare fuse will be provided in the fuse drawer Remove the blown fuse and replace with the spare Press the fuse drawer inside and ensure it is properly locked in its position 4 Connect the main cord and turn on the main power 21 Section 5 Troubleshooting Fault messages display on the status window to identify the location and type of fault that has occurred This troubleshooting section addresses common instrument problems possible causes and recommended solutions IMPORTANT It is not the intent of this manual to provide a highly detailed breakdown of all possible problems that may be encountered while using this instrument Warning If a problem cannot be easily corrected contact Metal Samples for help PROBLEM
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