Manual - Zep Equipment
Contents
1. User Manual X17 ECO Carpet Extractor ha This manual is furnished with each new Minuteman X17 This provides the necessary operating and preventive maintenance instructions Operators must read and understand this manual before operating or servicing this machine This machine was designed to give you excellent performance and efficiency For best results and minimal cost please follaw the general guidelines below Operate the machine with reasonable care Follow the manufacturer s suggested maintenance instructions as provided in this booklet Use original Minuteman supplied parts Technical Specifications Model X17 Model No X07115 X17115HP X17230 X17230HP Current 12 Amps 7 Amps Voltage 11 230V Vacuum motor power 1250W 1250W Brush motor power 100W 100W Pump motor power 50PSI 100PSI 50PSI t00PSI Working width 17 43cm 17 43cm Gross Weight 110 lbs 110 lbs Solution tank 10 Gallon 37 8 LITERS 10 Gallon 37 8 LITERS Recovery tank 7 Gallon 26 5 LITERS 7 Gallon 26 5 LITERS Cable 50t Suction sealed 100 in of water 100 in of water Vibration lt 2 5 mis Noise emission The sound pressure level measured under maximum conditions dB A of use LwA according to DIN EN 60335 2 68 The sound pressure level measured at the ear of the driver under 72 dB A normal conditions of use LpA according to DIN EN 60335 2 68 Measurement2. Use 2 gallons clean hot water in the solution tank operate solution pump with spray jets installed for two full minutes Drain the remaining water with the solution level drain hose Important Repeat 2 gallon rinse as vinegar may affect coloring in carpet Repeat procedure if machine has not been flushed daily 2 Remove Brush page 18 clean any debris off brush hubs at both ends 3 Wipe off any debris from bottom side of chassis 4 Rinse off the Dome Lid Filte MONTHLY 1 Check Spray Jets for full width spray pattern Remove twist orange cap 4 turn counter clockwise and clean with soft bristle brush if necessary Do not use pins or wire which can damage the spray tip 2 Clean the Recovery Window page 12 item G by removing 2 screws and wiping out with a soft cloth use hot water and white vinegar or gentle detergent Take care not to damage the gasket o 24 Inspect Gasket for cracks damage eee Maintenance Flush Recovery Window Extension Hose page 12 item Q while Recovery Window is removed by pouring water vinegar solution through the hose Rinse with clear water 4 Clean off any debris from the Vac Connection Tube amp Recovery Inlet page 12 items L 5 Clean amp Inspect Vacuum Motor Gasket page 12 item R for damage and ensure Vac Motor Cover page 12 item K is in place 6 Inspect Brush Motor Belt for wear page 12 item Replace if necessary YEARLY 1 Have
3. be adjusted without tools by loosening the Handle Adjustment Knob A and rotating the handle to the desired position Cord Relief Use cord relief to prevent cables from disconnecting Lock the cord in place by looping the cable and threading the cable through the relief then pull the cable down it locks into place as shown in figure 2 21 Machine Overview s Accessories X17115 C46300 00 Motorized Tool samene C NE E Power B D tool to the Vacuum Inlet A 390070 Upholstery Tool Requires Hose Assembly 831255 Scrub Vacuum Wand Requires Hose Assembly 828924 or 830750 Hose assemblies for non motorized tools Do not require QC coupler G 831019 Pump Out Hose 17603 Vac Out Hose Caution Brush motor must be tumed OFF when using auxilary function f the rush molor is ON damage to VN oeur 22 EE Maintenance USER MAINTENANCE INSTRUCTIONS All service and repairs should be performed by a qualified service representative or electrician No user serviceable components are employed in the electrical assembly No lubrication of the motor is required BEFORE CLEANING OR MAINTAINING THE MACHINE UNPLUG THE ELECTICAL CORD Protect equipment from freezing Severe pumping system damage can occur if allowed to freeze DAILY MAINTENANCE opnom Solution tank should be emptied after each use Flush solution pump system with 1 gallon of clean hot water Operate for 3
4. configuration as the plug No adapter should be used with this appliance B Ground 19 45 Assembly B Unpack machine Use philips screwdriver to Insert handle assembly in unscrew 4 screws and between bushings Insert remove cover the shoulder bolt through the bushing and screw into the handle assembly using supplied wrench Spin the adjustment knob ach the wire harness he wire harness must clockwise to tighten to the machine be aligned with the pattems the connector to fit Align the teeth on the bushing and handle assem bly before tightening the adjustment knob p Screw the cover back with the 4 screws ees Assembly HANDLE ASSEMBLY The X17 Handle Assembly D is not assembled on the machine when shipped Follow the instruction on page 10 to connect the handle assembly to the machine A HANDLE ADJUSTMENT KNOB B SHOULDER BOLT C COVER D HANDLE ASSEMBLY E SCREW F CORD RELIEF Machine Overview EFA X17 Front A HANDLE B RECOVERY DOME LID C RECOVERY TANK D SOLUTION TANK E SOLUTION TANK FILL PORT F FAUCET FILL HOSE G RECOVERY WINDOW H BRUSH MOTOR BELT COVER J VAC SHOE Vacuum Connection K VACUUM MOTOR INTAKE COVER L VACUUM CONNECTION TUBE M RECOVERY INLET N HANDLE VACUUM FLOAT SHUT OFF RECOVERY WINDOW EXTENSION HOSE R VACUUM MOTOR GASKET 12 Fer ichine Overview X17 Back amp Bottom X17115 TW
5. 0 seconds through the spray jets then drain the remaining water with the solution level drain hose Both require flushing for best performance Removable recovery tank should be rinsed clean and drained using dump hose Tank does not need to be removed Wipe off any debris from O ring under dump hose cap Dome lid should be cleaned Pull or rinse off any debris from the attached Filter Place lid upside down when storing machine for ventilation to prevent odor build up Vacuum shoe should be cleaned of any debris Brush should be cleaned of any carpet string or debris Vac Float Shut off page 12 Item P should be pulled out inspected cleaned if necessary Solution In Line Filter page 16 should be inspected and cleaned if necessary Wheels should be cleaned of hard debris which may damage finished hard surface floors Electrical Cord should be inspected for any damage Vacuum Hose should be inspected for tight fit at the rear of the machine and to the bottom of the Vac Connection Tube 28 Maintenance BI MONTHLY MONTHLY YEARLY MAINTENANCE EVERY TWO WEEK 1 Purge solution system to remove residue build up by flushing as follows a b c Use 1 quart White Vinegar to two gallons clean hot water in the solution tank operate solution pump with spray jets installed for two full minutes Drain the remaining solution with the solution leveV drain hose this is important to help keep the hose clear
6. IST LOCK POWER CONNECTOR SHOWN X17230 POWER CONNECTOR HANDLE ADJUSTMENT KNOB AUXILIARY POWER OUTLET FOR MINUTEMAN MOTORIZED TOOL ONLY RECOVERY TANK DUMP HOSE BRUSH PRESSURE ADJUSTMENT KNOB OFF AISLE WAND WATER FEMALE QUICK CONNECT VACUUM HOSE CONNECTION POINT IN LINE SOLUTION FILTER VAC SHOE BRUSH BRUSH END COVER SPRAY JETS 2 BRUSH MOTOR SOLUTION TANK DRAIN HOSE pzgrzszpnmopm gt Machine Overview Handle Control Panel A MOMENTARY SPRAY SHUT OFF B BRUSH SWITCH C VACUUM SWITCH D SPRAY JET AUXILIARY SWITCH 14 Circuit Breakers The circuit breakers are located on bottom and rear of the handle assembly 1 BRUSH MOTOR BREAKER X17115 1 5amp X17230 1 0amp 2 VACUUM PUMP BREAKER X17115 12amp X17230 3 SPRAY JET PUMPAUX POWER amp PUMP BREAKER X17115 t Samp X17230 1 0amp lt any of the functions above are not operating check if the circuit breaker buttons have tripped Press to reset 889 Machine Overview Momentary Handle A When handle is pushed forward the spray jets shut off Brush Switch B switch for brush Flip switch up to I position to tum on the brush motor Flip switch to o position to shut off brush motor Vacuum Switch C ON OFF switch for vacuum Flip switch up to I position to turn on vacuum Flip switch to position to shut off Spray Jet Auxiliary Switch 0 Power switch for spray
7. RTANT SAFETY INSTRUCTIONS When using an electrical appliance basic precautions should always be followed including the following READ ALL INSTRUCTIONS BEFORE USING WARNING reduce the risk of tire electric shock or injury Do not leave appliance when plugged in Unplug from outlet when not in use and before servicing WARNING To reduce the risk of electrical shock do not expose to rain Store indoors Never allow children or untrained adults to operate this equipment Keep the area of operation clear of all persons particularly small children and pets Keep bystanders at least 25 feel away from the area of operation Use only as described in this manual Use only manufacturer s recommended attachments Do not use with damaged cord or plug If appliance is not working as it should has been dropped damaged left outdoors or dropped into water return it to a service center Do not pull or carry by cord use cord as a handle close a door on cord or pull cord around sharp edges or corners Do not run appliance over cord lt Keep cord away from heated surfaces Do not unplug by pulling on cord To unplug grasp the plug not the cord Lb 22888088 Safety Instructions Do not handle plug or appliance with wet hands Do not put any object into openings Do not use with any opening blocked keep free of dust int hair and anything that may reduce airflow Keep hair loose clothing fingers and a
8. cuum tyr D 0 X12 X12H amp TRS 14 dy tye toys 0 E17 amp E20 Electric Scrubbers 1yr G months 10yrs 0 Pneumatic Vacuums ay o o Description Parts Labor Poly Travel Battery Operated Group 3ys 2ys 10 90 days Sweepers iy dy 10 90 days Internal Combustion Group dy 30 90 days Not o exceed two hours Exception PAS 148 tyr toyr 0 Battery Chargers year replacement Replacement Parts Ninety days Batteries 0 3 months replacement 4 12 months pro rate Polyethylene Plastic Tanks Tanks have 10yr warranty additional labor A Excellence Meets Clean Minuteman International 14N845 U S Route 20 Pingree Grove Illinois 60140 USA Phone 800 323 9420 www minutemanintl com Member of the Hako Group 988725UM Rev E 10 11
9. ean strainer thoroughly The spray jels may be clogged Remove the spray tips and clean as required Do not clean out the hole in the jt with a pin or wire This may cause permanent damage Troubleshooting Grout breaker in handle tipped Resct breaker uh dre norm Beit is damaged Replace belt pris oes notum ON Debrsislodgedinihe brush housing Remove debris Switch is in OFF 0 position Flip switch to ON position Solution recovery is reduced Dome 19 fiter or vac float shut of may Be clogged Finse out tems Recovery dome id is nat Seated properly Reposition dome id Recovery Tank is nol Seated properly aver intake tube Reposition recovery tank so the intake tube is inserted into the intet Recovery tank dump hase may nat be closed properly Disconnect cap from drain hose then reconnect to ensure the cap and hose snap together Bad seals on recovery dome id Check the gasket on the id for damage Replace if needed Vac sho may be clogged Check vac shoe for debris and remove T necessary Vac shoe may be wom Replace vac shoe Vacuum motor does not start Grout breaker in handle may have tipped Reset breaker Motor carbon brush be warn Contact qualified senice technician Switch is in the OFF Position Flip the switch to the Position 29 e Minuteman Int
10. ernational Made Simple Commercial Limited Warranty REVISION F EFFECTIVE 6 1 2009 Minuteman International Inc warrants to the original purchaser user that the product is free from defects in workmanship and materials under normal use Minuteman wil at its option repair or replace without charge parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals All warranty claims must be submitted through and approved by factory authorized repair stations This warranty does not apply to normal wear orto items whose life is dependent on their use and care such as belts cords switches hoses rubber paris electrical motor components or adjustments Parts manufactured by Minuteman are covered by and subject to the warranties and or guarantees of their manufacturers Please contact Minuteman for procedures in warranty claims against these manufacturers Special warning to purchaser Use of replacement filters and or prefilters not manufactured by Minuteman or its designated licensees will void all warranties expressed or implied A potential health hazard exists without original equipment replacement All warranted items become the sole property of Minuteman or its original manufacturer whichever the case may be Minuteman disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose Minuteman assumes n
11. ery tank that cuts off suction to the vacuum hose When the recovery tank is full the vacuum motor will become noticably louder and the machine will not pick up water Recovery tank must be emptied NOTE Never tit machine completely back with recovery tank in place Always remove tank and set to the side before tilting complete machine To empty the recovery tank use the recovery tank dump hose page 13 item D Unclip the hose from the tank and turn the cap a quarter turn counter clockwise and dump waste water into a floor drain slop sink 27 Troubleshooting 28 Troubleshooting G Caution Unplug power cord before senicing machine components Problem Possible Cause Remedy Power cord may be disconnected at the twist lock or wall outlet Check connections and reconnect i Machine does not function necessary Wall outlet breaker may have Reset breaker Grout breaker in handle tripped Reset breaker Solution tank imine titer valve may be Open valve INo water dispensed from spray jets closed Sprayjet Switch is in OFF 0 or AUX lj position Flip sprayjet switch to ON position No water in solution tank Fil solution tank Spray intermittent or streaked Solution hoses may be clogged or kinked Check hose for clogs remove debris 1 found Replace kinked hase if found Solution Tank inne may be clogged Cl
12. inaccuracy KpA 1 848 A The frequency weighted acceleration measured according to DIN EN ISO 5349 which have an effect upon the upper limbs hand arm system amounts under normal working conditions Declaration DECLARATION OF CONFORMITY MANUFACTURER S NAME Minuteman International Inc MANUFACTURER S 14N845 U S Route 20 ADDRESS Pingree Grove IL 60140 USA EQUIPMENT Electric Carpet Extractor DESCRIPTION EQUIPMENT MODEL x17230 DESIGNATION Application of Council Diroctives EN60335 1 ENG0135 260 ENS0366 EN12100 1 EN12100 2 55014 1 2004 10B EC IECICISPR 14 1 Additional Standards ISO 5349 1 180 5492 the undersigned hereby declaro that the equipment specified above conforms to the above Direcive s and Standards anarian 2 mms PRINTED Dean Theobeld Vice President Table Of Contents Machine Overview 12 X17 Back amp Bottom Machine Overview Circuit Breakers Momentary Handle Brush Switch Vacuum Switch 15 Spray Jet Auxil s 15 Solution Tank In line Filter 16 Solution Tank Drain Hose 117 Solution Level Indicator 117 Brush Removal 18 Brush Pressure Gauge 19 Removable Recovery 20 Cord Relief 21 Handle Adjustment E Accessories 22 Maintenance Operating instructions 26 Troubleshootir 28 uteman International Made Simple Commer Safety Instructions FOR COMMERCIAL USE ONLY IMPO
13. ive materials or vapors Do not operate this machine near flammable materials such as solvents thinners fuels grain dust elc GROUNDING INSTRUCTIONS This flor finishing machine shall be grounded while in use to protect the operator from electric shock The machine is provided with a three conductor cord and a three contact grounding type attachment plug to fit the proper grounding type receptacle The green or green and yellow conductor in the cord is the grounding wire Never connect this wire to other than the grounding pin of the attachment plug Unpacking Instructions DANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician Model Numbers X17115 17115 are for use on a nominal 115 volt circuit and has a grounding plug that looks lie the plug illustrated in sketch A Make sure that the appliance is connected to an outlet having the same configuration as the plug No adapter should be used with this appliance Model Numbers X17230 X17230HP are for use on a nominal 230 vol circuit and has a grounding plug that looks lie the plug illustrated in sketch B Make sure that the appliance is connected to an outlet having the same
14. jet and auxiliary function Push the switch to the position to turn ON the spray jets Push switch to II position to use the Off aisle wand This will power the auxiliary outlet and will turn the water pump on for the auxiliary connection See page 22 for connection details Make sure to turn off the brush motor when this switch is in the auxiliary mode or damage to carpet may occur 15 Machine Overview Solution Tank In line Filter The In line Filter B should be cleaned regularly To clean 1 Close the Shut off Valve by turning the handle 90 clockwise 2 Next twist the Filter Cap A counterclockwise 3 Pull the filter out to clean filter and cap 4 Place filter back into cap twist cap clockwise onto filter body tighten by hand Note Using tools to tighten may damage plastic threads 5 Turn Shut off Valve C counterclockwise to open 16 Machine Overview Solution Tank Drain Hose The solution tank may be drained by removing the Solution Tank Drain Hose A from the Hose Barb B and routing the hose to a floor drain Solution Level Indicator The solution Tank Drain Hose also serves a water level indicator for the solution tank The amount of water remaining in the solution tank can be seen through the clear drain hose 17 Machine Overview Brush Removal Use a 4mm or 5 32 Hex Tool to remove the flat head screw on the underside of the right side of the bru
15. ll parts of body away from openings and moving parts Do not pick up anything that is burning or smoking such as cigarettes matches or hot ashes off all controls before unplugging Use extra care when cleaning on stairs Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present Connect to a propery grounded outlet only See grounding instructions If foanviiquid comes out of exhaust openings turn switch off immediately Use only chemicals recommended by dealerimanufacturer This machine must be used only with the power supply cord provided from the manufacturer X17118 X17 115HP 748613 X17230 X17230HP 748613CE SAVE THESE INSTRUCTIONS Unpacking Instructions 1 INSPECTION Carefully unpack and inspect your machine for shipping damage Each unit is tested and thoroughly inspected before shipment and any damage is the responsibility of the delivery carrier who should be notified immediately ELECTRICAL Model Numbers X17115 X17115HP are designed to operate on a standard 15 amp 115 volt 60 hz AC circuit Voltages below 105 volts AC or above 125 volts AC could cause serious damage to the motor Model Numbers X17230 X17230HP are designed to operate on a standard 10 amp 230 volt 50 hz AC circuit Voltages below 210 volts AC or above 250 volts AC could cause serious damage to the motor WARNING Electric motors can cause explosions when operated near explos
16. o responsibilty for any special incidental or consequential damages This limited warranty is applicable only in the U S A and Canada and is extended only to the original user purchaser of this product Customers outside the U S A and Canada should contact their local distributor for export warranty policies Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman This warranty does not apply to damage from transportation alterations by unauthorized persons misuse or abuse of the equipment use of non compatible chemicals damage to property or loss of income due to malfunctions of the product It a ditficulty develops with this machine you should contact the dealer from whom it was purchased This warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions and limitations may not apply to you 30 h Cord Electric Group Three years parts two years labor ninety days travel Not to exceed two hours Exceptions Model Parts Labor Poly Travel Port A Scrub Tyr Gmonhs 10yrs 0 MPV 13 tyr 00 0 0 MPV 14 818 2ys iy 0 0 V Series Upright Vacuums tyr 0 0 Rapid Air Blower tyr toys 0 Explosion Proof Va
17. pump and spray jets Carpet should be thoroughly vacuumed and obstacles relocated before beginning the cleaning cycle Heavy trafic lane areas should be pre treated or spotted with Minuteman Pre Treal order 902183 for best results BEGIN CLEANING 1 Always work away from the cord 2 Machine operates by pulling backwards over carpet 3 Therecovery dome lid page 12 item B should be properly seated on Recovery Tank item C for proper vacuum recovery 4 See page 14 Control Panel Switch Identifications Normal Cleaning Mode 1 Tum on vacuum switch Tum on brush switch B Tum on the solution pump D to position 1 Adjust brush pressure at rear of machine until brush pressure gauge reads in green zone Solution pump should be turned off by either using the momentary bail item A or flip the switch spray jet to the center position item D 6 before the end of each cleaning pass 26 Operating Instructions CONTINUED During the cleaning cycle care should be taken not to allow foam to build up in the recovery tank If this should happen the machine should be turned off Defoamer order 910543 should be added to the recovery tank only never into the solution tank Foam should not be seen inside the right side of the dome lid The recovery water level can be viewed from the operator s position of the machine through the lett side of the visible recovery dome The X17 has a float ball shut off located in the recov
18. qualified service technician check the vacuum motor carbon motor brushes once a year or after every 500 operating hours CORD STORAGE The X17 is supplied with a detachable cord for ease of storage Regularly inspect cord for signs of damage If cord is damaged replace immediately Do not use with damaged cord or plug If appliance is not working as it should has been dropped damaged left outdoors or dropped into water return to service center Do not pull or carry by cord use cord as handle close a door on cord or pull cord around sharp edges or corners Do not run appliance over cord Keep cord away from heated surfaces Do not unplug by pulling cord To unplug grasp the plug not the cord Do not handle plug or appliance with wet hands This equipment should be stored indoors and not exposed to rain 25 Operating Instructions S OPERATING INSTRUCTIONS Maximum Water Temperature FILLING THE X17 Remove clear solution cover lid from front of machine or use the supplied faucet fill hose by pulling hose out and holding rubber inlet against faucet Fill solution tank with desired amount of warm water and add liquid cleaning chemical Minuteman Extraction Shampoo order 902163 See instructions on container for proper dilutions DO NOT USE powdered cleaning chemicals Powders are unlikely to dissolve thoroughly resulting in clogging the inline solution strainer and other fitings This can reduce or stop solution flow to the
19. sh housing Pry open the brush housing door Pull brush straight out to the side To re install Insert the end of the brush with drive lugs first to match the drive hub on the left side Twist the brush until the drive hub locks in to the brush Close the brush housing door The bearing in the door will insert itself into the end of the brush While holding the housing door closed re install flat head screw from the underside of the housing 18 ees Machine Overview Brush Pressure Gauge The brush pressure gauge informs the operator if the brush pressure setting is in optimum range The machine operates best in the green area If the machine reaches the yellow or red range the brush pressure can be lowered by raising the brush by turning the brush pressure adjustment knob counter clockwise 19 Machine Overview Removable Recovery Tank To remove tank 1 Unclip dump hose fram solution tank 2 Pull recovery tank straight up To replace tank 11 Feed dump hose through opening in solution tank 2 Lower tank into place Recovery vacuum inlet will rest on vacuum connection tube See page 12 items L amp M 3 Clip dump hose to solution tank 20 Ree Machine Overview Handle Adjustment The X17 handle was designed with operator comfort in mind The angle position of Ihe handle can be adjusted to suit the needs of the operator Angle Adjustment The handle can
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