User Manual/ Instructions
Contents
1. 02849 90 Hex Bolt x16 16 03014 90 Washer Black x25 19 02805 90 Cable Ties 7 www amp research com PARTS LIST AND HARDWARE IDENTIFICATION 19 02802 90 Socket cap screw 19 03699 90 Grommet 19 03339 90 Cable Ties 11 IM2996 rev 04 12 12 AMP RESEARCH POWER STEP FORD F150 Locate mounting points first and last set of holes on the inner sill Motor Linkage mounts toward the rear of the truck with the exception of the passenger side on SuperCab trucks Mount the motor linkage in front on the passenger side of SuperCab trucks On SuperCab trucks tie up extra wire with sup plied wire ties Light wires will need to be pulled out of the harness to allow lights to be installed in proper position Install J clips and start bolts with washers in stalled Remove fuse from wire harness www amp research com MOTOR ASSEMBLY IDLER ASSEMBLY Mount idler assembly and motor assembly Note Filing of sheet metal edge may be required if the sheet metal holes are misaligned Torque 16 FT LBS 22 N m Repeat linkage installation on passenger side Attach wire harness to controller make sure connector locking tabs fully engage Mount controller with the two 11 tie wraps to factory conduit ad es W COC uu i a i iY IM2996 rev 04 12 12 AMP RESEARCH POWER STEP FORD F150 Route longer wire harness leg across firewall Sone2. INSTALLATION GUIDE AmE Power Step MADE IN USA APPLICATION LENGTH MODEL YR PART Ford F150 SuperCab 72 2009 up 75141 01A Ford F150 SuperCrew 79 2009 up 75141 01A INSTALLATION TIME OnE SKILL LEVEL 0000 4 Experienced TOOLS REQUIRED U Safety goggles QC 8 mm socket U 10 mm socket U 13 mm socket U 13 mm end wrench Q Ratchet wrench and extension Q Wire stripper U 3 16 hex key wrench allen wrench U 4mm hex key wrench allen wrench U Electrical tape U Weather proof caulking silicone sealer AMP RESEARCH TECH SUPPORT 1 888 983 2204 Press 2 Monday Friday 6 00 AM 5 00 PM PST Designed and manufactured by AMP Research Patent Number 6 830 257 6 641 158 6 834 875 6 938 909 6 942 233 7 007 961 7 055 839 7 163 221 7 367 574 7 380 807 7 398 985 7 413 204 7 487 986 Other US and Worldwide patents pending Made in USA 2010 AMP Research 5 year limited warranty Professional installation is recommended www amp research com 1 9 IM2996 rev 04 12 12 AMP RESEARCH POWER STEP FORD F150 INSTALLATION GUIDE Attaching motor to linkage assembly The motors must be attached to the linkage assemblies before continuing the installation process EXPLODED VIEW 19 03129 11 Motor 19 03179 90 Socket cap screw 19 03133 90 Washer CAUTION HANDLE WITH CARE To insure our customers receive all components with full integrity we pack the motors separate from th
3. a through plastic cowling to driver side power leads to battery Red lead goes to positive Route shorter leg of harness down passenger side wheel well Route longer leg of harness down along driver Remove side wheel well and along frame of vehicle passenger side Secure with tie wraps NOTE Super Cab models front kick panel will have extra wi and door sill plate Roll back carpet to access hole for grommet installation f Remove tape from 3 4 hole in floor panel above front linkage on passenger side and insert grommet Thread all four trigger wires through grommet up into the cabin of vehicle Seal grommet with silicone sealer Wiring connections are located under the f passenger side kick panel JN www amp research com IM2996 rev 04 12 12 AMP RESEARCH POWER STEP FORD F150 Locate this connector and unplug for improved access during wire connection Plug color may vary from model years Using supplied Posi Tap connectors connect Power Step trigger wires to like colored wires in factory wire harness as shown in step 15 Bipertrew Supercab Driver Front Green Violet Green Violet Pass Front_ White White Driver Rear Green Pass Rear Yellow For SuperCab models connect the two extra trigger wires to the same wires listed above Green connects to Green Violet and Yellow connects to White Replace fuse www am
4. at the number below for instructions You must retain proof of purchase and submit a copy with any items returned for warranty work Upon completion of warranty work if any we will return the repaired or replaced item or items to you freight prepaid Damage to our products caused by accidents fire vandalism negligence misinstallation misuse Acts of God or by defective parts not manufactured by us is not covered under this warranty ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights that vary from state to state FOR WARRANTY ISSUES WITH THIS PRODUCT PLEASE CALL AMP RESEARCH CUSTOMER SERVICE 1 800 315 9697 WARNING Be sure to read and precisely follow the provided instructions when installing this product Failure to do so could place the vehicle occupants in a potentially dangerous situation After installing or reinstalling re check to insure that the product is properly installed
5. eir linkage assemblies This requires that the installer position and fasten the motor before continuing with the install Please follow the instructions below and handle the assembly carefully CAUTION Dropping the assembly or any excessive impact MAY cause damage to the motor Instructions 1 Position the gear cover in place as shown if not already in place 2 Seat motor into position on the three mounting bosses This may require an adjustment of the gear by moving the swing arms 3 After seating into place fasten the motor with the three motor mount screws with T30 Torx Tighten screws to 80 in lbs 9N m Do not over torque www amp research com IM2996 rev 04 12 12 AMP RESEARCH POWER STEP FORD F150 Note Some Applications require modification Application Cut Length Super Crew 79 No Modification Required Super Cab 72 Trim 7 Cut dimension A 19 03225 11 End cap left x1 1 B 19 03225 12 End cap right x1 x2 C D E 19 02663 90 T nut insert x2 19 03236 90 Socket cap screw x2 19 03237 90 Nut plate x2 20 03314 XX Running board assembly 10 03007 11 10 03006 11 Idler linkage assembly Motor linkage assembly w x4 19 03694 90 f 19 03297 98 19 03354 90 Wire harness Controller Posi Tap Red Grey www amp research com IM2996 rev 04 12 12 on 19 02487 90 Hex bolt x8 19 02488 90 U nut RESEARCH POWER STEP FORD F150 19
6. p research com Posi Tap instrutions Insert Strip 3 8 Make certain each Posi Tap is making positive contact with the copper wire inside the insulation Re connect factory wire harness from step 12 Tighten Insert and Tighten Open doors to extend drive linkage assembly if not already extended IM2996 rev 04 12 12 Attach step sliding the mounting T nut into position On each side of the vehicle measure from the front edge of door line on the pinch weld to the specified lengths below Measure at 20 for front LED Light and 60 for rear LED Light Using supplied butt connectors connect the lamp wires Red to Red Black to Black AMP RESEARCH POWER STEP FORD F150 Torque 10 ft lbs 13 5 Nm Affix lamps to rocker panel surface Make sure the lamp is affixed to a clean flat surface There is a step down midway across the surface Affix lamp just outside of step down Close and wrap with conduit and electrical tape Secure all loose wires with cable ties with lamp wires pulled upward to avoid any wire snagging Dy D iy l Willi CIN AN ON ANN it N www amp research com IM2996 rev 04 12 12 Replace fuse FINAL SYSTEM CHECK Check that all doors activate the PowerStep and the LED lights work when doors open and close NORMAL OPERATION When the door
7. s open PowerStep automatically deploys from under the vehicle When the doors are closed PowerStep will automatically return to the stowed retracted position Note that there is a 2 second delay before the PowerStep returns to the stowed retracted position CORRECT OPERATION OF LIGHTS All four lamps will illuminate upon opening any door of vehicle Lamps will stay on until restowing of both Power Steps or until 5 minutes has expired with the doors open When the lights timeout after 5 minutes they can be reillumintated by closing and opening any door of vehicle www amp research com IM2996 rev 04 12 12 Congratulations on your purchase of the Adl il p Jj genuine AMP Research PowerStep Air Here s what you should know POWER DEPLOYABLE RUNNING BOARDS OPERATION AMP Research PowerStep running boards automatically move when the doors are opened to assist entering and exiting the vehicle Automatic power deploy The running boards will extend down and out when the doors are opened Automatic power stow The running boards will return to the stowed position when the doors are closed There will be a 2 second delay before the running boards move to the stowed position Automatic stop If an object is in the way of the moving running board the running board will automatically stop To reset clear any obstruction then simply open and close the door to resume normal operation Manually set in the deployed OUT position for access to
8. the roof The running boards can be manually set in the deployed position by firmly holding the step down with your foot while at the same time closing the door To resume normal operation open and close the door Maintenance In adverse conditions debris such as mud dirt and salt may become trapped in the running board mechanism possibly leading to unwanted noise If this occurs manually set the running boards to the deployed position and flush the front and rear hinge arms with a high pressure car wash wand Avoid spraying the motors directly After washing apply silicone spray lubricant to the hinge pivot pins Do not apply silicone wax or protectants like Armor All to the running board stepping surface Caution Keep hands away when the running board is in motion 5 YEAR LIMITED WARRANTY AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE 5 YEARS FROM DATE OF PURCHASE provided there has been normal use and proper maintenance This warranty applies to the original purchaser only All remedies under this warranty are limited to the repair replacement of the product itself or the repair or replacement of any component part thereof found by the factory to be defective within the time period specified The decision to repair or replace is wholly within the discretion of the manufacturer This warranty specifically excludes labor If you have a warranty claim first you must call our factory
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