TS-5400 Express Connect Test System Interface Wiring
Contents
1. SOMMPOTN TX A euondo ojeorpur 91102 popeus T oneuirouos E 101 enuv A VUN PEOT YMNMS ou IF u MOY 7 Uld oneuiouos 6 Jog enue JIU PROT YNIMS 041 99g U utd PEO utolsnO u ULT 1 PIEDI c Spied peo orjroeds 101 s 1e3op uonoouuoo 101 191d6u 996 z PIE PROT I S JON Sjrejep 104 enuey sasn PUN pPeo1 y9ums ees Ajddns 1ewog 01606 pejejsur asn 9 S r c L 99 2 MOY Z XIEINd LE MOY Z XUTEINA 0E MOY Z XIMEINd 6 MOY Z XIMEINd 82 MOY Z XMENd ZZ MOY Z XueiNd 99 89 uouluoo INN uouiuloo 0 09 INN 40444403 40444403 uowwoy inn ag VV 92z MOH Z XHIEINd SZ Mog Z XHIeWd 72 Mou Z XIMEINA EZ MOY Z XINEINd ca MOH zxueiNd LZ MOY Z XENI vv Z 02 MOY Z XuieiNd 6 Mog Z XuieiNd 8r Mog Z XIMEINA LL MOY Z XHIeWd 91 MOY Z XUIEWd SI MOY z XMEINd Z A uouluio2 INN uowwoy uouluoo INN uowwoy uouuuoo 40444403 1001 A X r MOY Z XHIEWd EL MOY Z XIE ZL MOY Z XUJEINd LL MOH Z XIeINd OL MOY Z XIE 6 MOH Z XENI X X X M 8 MOH Z XIMEINd Z MOH Z XUeNd2. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 A e bd bd hdi bd bd hdi bd 2 2 hdi bd bd bd 2 bd bd bd 2 B dm y P H ta 1 L L G N 7 ALA T x N 9 X528 E x R Z ff S System ia a Fin E ira 6 3 0 9 9 5 0 5 0 5 0 5 lt lt Ground S NS BO 22 E regge DOR P PON o ui x o o o o C a gt 3 5 5 5 E m 5 35 EU k k K k G O O O 6 6 6 S 8 5 d E 66 5 E aa 0 BE O Q Q QO qo e S 9 OO gt 5 5 222255 O gt gt gt gt EE O o o e e E E o O O O O O 22 Floating Connections Earth Referenced Connections use filler plugs on each side of cable no filler plugs needed Cables Cables Fillers 20 2 4 25 26 27 28 29 30 31 32 20 21 2 3N24 25 26 27 28 29 30 31 32 e m HE e e e e e e re e e e P e e e S e LAE A IH a aa e m m 6 e A e es ER Z RF BB Z Z Z 9 oo o S GO G G Ss BOSS Typical Cabl Agilent 1252 4353 Filler Plug ypicaliCapl m No Connection System Ground m
3. A A B p B Channel 4 e n X c Channel 6 COM Channel 5 E E Channel 5 COM F F Ch 16 Channel 4 COM anne G G H 101 H Channel 22 ui 1 SEL Channel 24 COM Channel 23 m O C Channel 23 COM Channel 24 MU U O ULH M Channel 22 COM Figure 3 4 Agilent E6177A 24 Channel Load Card Test Connector Pins 48 Load Card Connections Chapter 3 Connecting to the Agilent E6178B Load Card Figure 3 5 shows the pinout of the HP1 through HPS high power load card connectors Notice that two pins are used for each channel this is for current sharing Make certain that your mating connector wires to both pins to ensure proper current sharing 900090 HPn 0090909 000008 18 18 Figure 3 5 Agilent E6178B High Power Load Card Connections Wi ring Use 14 AWG wire from the high power mating connector to the UUT A i mating connector kit Agilent E6244A Option 020 is available from Recommendations Yom Chapter 3 Load Card Connections 49 Notes 50 Load Card Connections Chapter 3 Index Symbols 12Vdc 12Vdc 17 12Vdc 12Vdc Supply defined 27 A Adding additional instruments 37 Additional instruments 37 Agilent E6171A B safety interlock 41 Agilent E6175 E6176 load cards connecting to 44 Agilent E6175A connections 45 Agilent E6176A connections 46 Agilent E6177 load card connecting t
4. E computer shelf O le Bg B E Agilent 1135C O oo PDU o EE 8 E6198A EFT Switch Unit Agilent E6198A Switch Load Unit E8401A VXI mainframe 4 Agilent E8401 VXI mainframe Front view Rear View Figure 1 2 Typical Agilent E8780B Medium Pin Count System 12 Test System Interface Overview Chapter 1 Power Switch Load Unit Load Card 1 Test System Pin Matrix Card 1 Custom Card 1 Digital In Power Bus Sense Isense Switch Load Unit Circuitry Open Drain Out DAC 12V 12V Load Card 2 Pin Matrix Card 2 Load Card 7 Pin Matrix Card 7 Custom Card 4 Load Card 8 Pin Matrix Card 8 High Power Load Card 1 Supply 1 S Power Supply 2 Power Supply 3 a nn a 3 a LN S e e e e e e Notes 1 Optional VXI Mainframe not shown See Figure 2 7 for VXI Mainframe j Details 2 This drawing shows all possible plug in cards a single Switch Load Unit will not hold the total number
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6. uoululo2 INN uouluoo INN UOUUUUOO uouuuoo 1nniag vv 92 MOY XIMEINd Se MOH L XIEINd vez MOY L xure wd ez MOY L xureywd zz MOY L xulewd LZ MOY L XIMENd yVy Z OZ MOY XHI2Wd 6 MOY L XHIEWd 81 Mog L xureWwd ZL MOY L XIMEINA 91 MOY L Xul2Ad 91 MOY rxuelwd Z A uowwoy uowwog uouluo INN uouluoo INN uouuuoo uouuuoo INNI A X PL MOY XUIEWd EL MOY XUeINd ZL Mog L xueiNd LL MOH L xueiwNd OL MOY L xueiNd 6 MOY rxureiwd X M gMod LxueWwd Z oH Lxurewd 9 MOY XUIeWd S MOY Lxaewd t og LxueiNd MOY Lxurei Nd M Z MOY L Xute Nd L MOY L XINeAd uoWWOD LNN uoWWOD LNN 40444403 LNN UOWWOD LNN A 0 0 2 jeuueu guiv uBiH z jeuueu auv 9 L PIEDO G4 Uld L PIEDI PL Uld L PIEDI L Ple99 N l vit 1su 01606 sul 81606 2 L PIEDI LL Uld L PIEDI OL Uld L PIEDI 6 uld L pieOO 1 S 24 1su 04606 su 01606 UOWWOD PIEDI uowwog piego uowwog piego uouluo pJe2o5 S u punog uu ls S punog 48156 8 Uld PIEDI Uld PIEDI 9 Uld PIEDI G Uld pieoO 8 d Z Ssul xy WOW 1Sul Xny WOW t Uld PIEDI 6 Uld PIEDI Z Uld L PIEDI L Uld 0 8090 d N esueg v4 19661 1x3 NOM y 05466 sng 19 40 XL cec SH 2 uy epsa 9 ul rebia N IN esues es 1eDDu 3x3 INOIN esues sng 18002 XY cec SH 9 ul eibi y ul reuba IN 1 pioopeuu Mayes NOW z 106601 1x3 NOW z esues sng Jemog UOWWOD zez sd ul eubiq z ul eubiq 1 gt
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8. on page 4 4 Ground the System To minimize shock hazard the system chassis must have a hard wired connection to an electrical protective earth ground The system must also be connected to the ac power mains through a power cable that includes a protective earth conductor The power cable ground wire must be connected to an electrical ground safety ground at the power outlet Any interruption of the protective grounding will cause a potential shock hazard that could result in personal injury Fuses Use only fuses with the required rated current voltage and specified type normal blow time delay Do not use repaired fuses or short circuited fuse holders To do so could cause a shock or fire hazard Operator Safety Information MODULE CONNECTORS AND TEST SIGNAL CABLES CONNECTED TO THEM CANNOT BE OPERATOR ACCESSIBLE Cables and connectors are considered inaccessible if a tool e g screwdriver wrench socket etc or a key equipment in a locked cabinet is required to gain access to them Additionally the operator cannot have access to a conductive surface connected to any cable conductor High Low or Guard Safety and Support Information ASSURE THE EQUIPMENT UNDER TEST HAS ADEQUATE INSULATION BETWEEN THE CABLE CONNECTIONS AND ANY OPERATOR ACCESSIBLE PARTS DOORS COVERS PANELS SHIELDS CASES CABINETS ETC Verify there are multiple and sufficient protective means rated for the voltag
9. Signal High Signal High m Signal Low No Connection TI Floating Connections Earth Reference Connections These pins are reserved for the DAC on the J6 connector that connects to the Switch Load Unit These pins are available as Spare Instruments on all J6 connectors that DO NOT connect to the Switch Load Unit Figure 2 15 SYSCONN J6 Connections and Adding Spare Instruments 38 Making Connections Chapter 2 Making Connections to the Config Connector J7 The Config connector is intended to connect the optional Custom Card to the TC connectors If you do not have a Custom Card connected to the Config Connector the pins can be used for custom connections Figure 2 16 shows the pinouts for the Config Connector These pins connect to the TC connectors and have the same signal names For example CCard n Pin 1 on J7 connects to TCI pin P1 see the TC1 pinouts Figure 2 8 on page 30 Config Connector J7 e CCard n Pin 1 e CCard n Pin 2 e CCard n Pin 3 e CCard n Pin 4 e CCard n Pin 5 e CCard n Pin 6 e CCard n Pin 7 e CCard n Pin 8 e CCard n Pin 9 e CCard n Pin 10 e CCard n Pin 11 e CCard n Pin 12 e CCard n Pin 13 e CCard n Pin 14 e CCard n Pin 15 e CCard n Pin 16 e CCard n Pin 17 e CCard n Pin 18 e CCard n Pin 19 e CCard n Pin 20 e CCard n Pin 21 e CCard n Pin 22 e CCard n Pin 2
10. Test System Interface Chapter 2 lt sKay jo uoniod papua xa sjuasaldal 60616 pepeus 3 LON N SEE yy I I I I I I I I I I I I I I I I V __ 891 e 291 991 pc Q SOL 455 455 e S voL EOL 201 DuiKey 1012euu02 eoepelu 48156 159 A pum onulouos L 101 ENUEN NUN PEOT YMNMS u MOY L S SIYEN Uld ONLUS 10 TENUETN VUN PROT YNMS 041 99g U utq TH PRO uto snO u ULT p e c PABDD 7 spied peo orroeds 101 s 1ejop uono uuoo 101 191deu 99S S PIBI PBOT I S JON 9 9 v c L 99 z MOY 7 g XMENd LE MOY 7 g e OF MOY 7 g e XBW d 60 MOY 4 9 8 XJENd 8Z MOY S XIMEINd ZZ MOY Z G E XSUISINd 99 99 uowwoy 0 09 INN 0 0 uowwoy uowwoy uowwoy VV 92 MOY S XINEINd SZ MOY 7 9 6 XHeWd ve MOY 7 6 XINBINd EZ MOY 4 9 8 XJENd ZZ MOY Z G E XUIEWd LZ MOY 7 s e XSUISINd1YY Z 0 MOY 7 g Xe Nd 16 1 MOY Z G E XEINd 8L MOY Z G E Xue Nd LL MOY Z G E Xue N
11. HPI1 through HPS connectors 10 l Inserting contacts and assembling the connector TC 1 TC8 23 Installing BNC connectors 40 Instrument connectors 18 Instruments additional 37 Index 51 Interlock safety 41 Isense Isense defined 27 J J6 Sysconn connections 37 J6 Sysconn connector 19 J7 Config connections 37 K Keys TC1 TC8 23 L Load Card 1 J10 J11 Load Card 2 712 J13 connectors 19 Load card descriptions 14 Load Card n defined 27 Loadbox connector J8 19 Matrix card connectors J5 J9 19 MCM Ext Trigger 1 4 MCM Aux Inst 1 4 MCM System Ground MCM Safety Interlock defined 27 MCM Safety Interlock defined 27 0 Open Drain Out 0 7 defined 27 Operator wrist strap ESD connector 25 Options connector 21 P Part numbers Agilent connector kits 21 Pin matrix card row connectors 15 J9 19 Pin matrix cards 14 Plug In card descriptions 14 Pmatrix n Row n defined 27 Power bus sense 17 Power Bus Sense 1 4 defined 27 Power supplies resetting 17 R Removing a contact TC1 TC8 26 Resettable fuses 17 Resetting power supplies 17 Row connectors J5 J9 19 RS 232 Common RS 232 Rx RS 232 Tx defined 27 52 Index S Safety Ground defined 27 Safety interlock 41 Signal definitions TC1 TC8 27 Spare Inst defined 27 Spare instruments adding 37 Spare Supply defined 27 Specialized connectors 21 Static protection measures
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13. of cards shown here N m e e e N Figure 1 3 Simplified System Block Diagram Chapter 1 High Power Load Card 8 A Interface si I TC I L i TC2 e e I e I LI I 707 N I L TC8 I HP1 g I I e I e I e HPS 7 Test System Interface Overview 13 Plug In Card Descriptions This section describes the equipment and signals shown in the previous system block diagrams Load Cards The following load cards are available Agilent E6175A8 Channel Load Card Agilent E6176A 16 Channel Load Card Agilent E6177A 24 Channel Load Card Agilent E6178B 8 Channel High Power Load Card The loads from the Agilent E6175A E6176A or E6177A load cards connect to the UUT via Test Connectors TC1 through TC8 The loads from the High Power Load Card connect to the UUT via the High Power Connectors HP1 through HP8 Refer to Chapters 2 and 3 of this manual for more information on making connections to the load cards Pin Matrix Cards Two pin matrix cards are available Agilent E8792A Pin Matrix Card with instrumentation support Agilent E8793A 32 Channel Pin Matrix Card Refer to the Agilent E6198A Switch Load Unit User s Manual for more information on these cards Custom Card The custom card has two purpos
14. punoiS uieis S WOW Lit 4966111 1x3 WOW 86406 sng 18mod punoiu5 uu ls S L ul eudig 0 ul eud gt P punoJ5 Ajayes punoly 48166 punoJ5 48166 punoly Ajayes punoJ5 Ajayes punoly Ajoyes P H L 0162 peo L PIEO peo L p420 peo L PIEO peo L PIEO peo L 0180 peo1 H 5 L 0162 peo L PIEO 0607 L PIEO peo L PIEO peo L 0162 0607 L PIED peo1 5 L 120 peo L 0180 peo L 0162 peo L PIEO peo L 0162 peo L PIEO 06011 3 L 0162 peo L 0162 peo L 0162 peo L 0162 peo L 0162 peo 0162 peo1 a 0 L 0162 peo L 0162 peo L 0162 peo L 0162 peo L 0162 0607 L 0180 peo d 9 L 180 0607 L PIEO peo L 0180 peo L PIEO peo L 01632 0607 L PIEO 06071 O 8 L PIEO 0607 L PIEO peo L PIEO peo L PIEO peo L PIEO peo L p420 peo1 V L 120 peo L 0180 peo L 9180 peo L PIEO peo L p129 peo L 0180 peo v 9 9 r c L Figure 2 8 101 Pinouts Chapter 2 30 Making Connections lt shay Jo uoniod pepueixe sjueseJde Bole pepeus 31O0N lt lt lt se 277 277 277 Ly I I I I I ki Li Li I I n i i H e M m m m l 891 e 7 e 191 991 SOL toL Buja y 10y98uu09 e p I I I I I I I I e pr 4 uleis S 1991
15. the system equipment connected to it Chapter contents are Test System Interface Description page 9 Test System Interface Connectors page 10 e Typical System nose cete pe RN page 12 Plug In Card Descriptions page 14 Switch Load Unit Description page 15 Test System Interface Description The Agilent TS 5400 Test System Interface provides a common connection interface between the test stand and your test fixture Unit Under Test UUT The Test System Interface provides these features Scalable standardized interface allows up to eight 156 pin detachable Test Connectors TC1 TC8 for connecting the test system to your UUT test fixture Flexibility for specific test requirements Pre wired and integrated to test stand equipment Up to eight high power load card connectors HPI through HP8 Knock outs for up to eight user installed BNC connectors RFI through RF8 Chapter 1 Test System Interface Overview 9 Test System Interface Connectors TC1 through TC8 Test Connectors HP1 through HP8 Connectors As shown in Figure 1 1 the Test System Interface contains up to eight Test Connectors TC1 TC8 and up to eight High Power Connectors HPI HP8 Test Connectors TC1 through TC8 provide the majority of the connections to the UUT These connectors are 156 pin ITT Cannon Zero Insertion Fo
16. 0189 peo 9GVE CL 0 c 0189 peo c 018 peo c PIEO peo c 0189 peo c PIEO peo 2 0189 peo a 9 c PIEO peo c 0185 0607 c 0189 peo c PIEO peo c PIEO peo 2 0180 peo O s E a 2 PIEO peo 2 0169 peo 2 0189 peo 2 0185 peo 2 0189 peo 2 6180 06071 g V 2 PIEO peo 2 PIEO 0607 2 0185 peo 2 0185 peo 2 0189 peo 2 0180 peo v COL 9 9 v z L Figure 2 9 TC2 Pinouts 31 Making Connections Chapter 2 TC3 TC8 Connections Figure 2 10 is a block diagram showing TC3 through TC8 connections Figure 2 11 shows the pinouts for TC3 5 or 7 and Figure 2 12 shows the pinouts for TC4 6 or 8 Continued from Previous Figure Power Bus Analog Bus 32 Making Connections E6176A or E6177A Pin Matrix Card 3 5 Agilent E8793A Custom Card 22 3 or 4 Agilent E8794A Agilent E6198A Switch Load Unit Load Card 4 6 or 8 Agilent E6175A Pin Matrix Card 4 6 Agilent E8793A Load Card 3 5 or 7 Agilent E6175A Load Card 3 5 7 or 7 PMatrix 3 5 7 Row 1 32 UUT Common CCard 2 3 4 Pin 1 16 To J6 Spare Inst 1 4 Safety Ground CCard 2 3 4 Pin 17 32 CCard Common Load Card 4 6 8 E6176A or E6177A or 8 PMatrix 4 6 8 Row 1 32 UUT Common To J6 Figure 2 10 TC3 TC8 Block Diagram Spare Inst 5 10 Safety Ground
17. 229 Opt 001 may void the warranty Crimping Wires to Contacts Crimp Contact pr Prepare wire for crimping 22 Making Connections Wire Determine what size you are crimping and insert the contact into the correct slot Crimp Tool Agilent 1252 7785 Front 24 26 AWG Rear 20 22 AWG Figure 2 1 Crimping Wires to Contacts Chapter 2 Inserting Contacts and Assembling the Connector 3 Assemble the strain relief to the connector hood 4 Route the wires through the connector hood and strain relief Strain Relief OPTIONAL Connector Hood Assemble the connector hood to the connector block Note the orientation of the contacts in the connector See Step 7 for Key Orientation 7 Test System Interface Key Positions TC1 TC2 TC3 Use plastic screw from connector kit NOTE Shaded area represents extended portion keys Figure 2 2 Assembling TC1 TC8 Mating Connectors Chapter 2 Making Connections 23 Connecting to the Test System Interface Z 9 Connect to Connector on Test System Interface Figure 2 3 Connecting to the Test System Interface 24 Making Connections Chapter 2 ESD Protection Measures In geographic areas where ESD electro static discharge potential may be high low humidity etc you may need to add a grounding strap to the center shafts of the Test Connector mati
18. 25 Strain relief TC1 TC8 23 Switch Load Unit description 15 Sysconn J6 Connections 37 Sysconn connector J6 19 System Grounding 36 System connector J6 19 System Ground defined 27 T TCI through TC8 connector descriptions 10 TCI TC2 Test Connectors 22 TCI TC2 test connectors 10 TC1 TC2 connections 29 35 TC1 TC8 Inserting contacts assembling 23 Removing a contact 26 TC1 TC8 signal definitions 27 TC1 TC8 connecting to 24 TC3 TC8 connections 32 Test connectors TC1 TC2 10 22 Test System Interface connectors 10 description 9 Test System Interface connecting to TC1 TC8 24 Tool crimp 22 extraction 26 Typical systems described 12 U UUT Common defined 27
19. 3 e CCard n Pin 24 e CCard n Pin 25 e CCard n Pin 26 e CCard n Pin 27 e CCard n Pin 28 e CCard n Pin 29 e CCard n Pin 30 e CCard n Pin 31 e CCard n Pin 32 L a l 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 15 14 138 12 11 10 O N o A wo N CCard Common Figure 2 16 Config Connector J7 Pinouts Chapter 2 Making Connections 39 Installing BNC Connectors The Test System Interface contains knockouts for mounting BNC connectors Typical applications include connection to Remote Keyless Entry equipment an RF signal generator External Trigger or External Clock for the Agilent E6174A Event Detector and Marker Trigger or External Clock Inputs on the Agilent E6173A Arbitrary Waveform Generator WARNING Wear suitable eye protection safety glasses when removing knock outs Remove AC power from the system Using a light hammer and a punch remove one or more of the RF knock outs Mount the floating BNC connector s on the Test System Interface as shown in Figure 2 17 Connect BNC cabling to the RF equipment Re apply power to the system DU N Agilent Technologies ESD Groun
20. 6 0162 0607 2 9 6 0162 0607 Z G E PIEO peo1 H q q 5 4 G 0189 0607 Z G E 0189 0607 2 9 6 0162 0607 2 9 6 0162 0607 2 9 6 0162 0607 2 9 60 162 peo1 5 B LIG E 0180 0607 2 5 6 0189 0607 2 9 6 0180 0607 2 9 6 0162 0607 Z G E PIEO 0607 Z G E PIEO PEO1 V v 3 LIG E 0189 0607 2 9 60162 0607 2 9 6 0162 0607 2 9 6 1189 0607 2 9 6 0162 0607 2 9 60 162 peo1 9Svecli a 2 9 6 0162 peo 2 9 60162 peo 9 6 0180 0607 L S PIED 080 S g 0180 peo S g pie peo1 q 2 9 6 0189 peo Z G 0189 peo 2 9 6 0162 0607 Z G E 0162 peo Z G 0162 peo 1 9 PUEO 080 O O K 8 2 9 6 0189 peo 2 9 60162 peo 2 9 6 0162 0607 2 9 6 6189 0607 2 9 6 0162 peo Z G E pie peo g V 2 9 6 0189 peo Z G E 0189 peo LIG E 0162 0607 Z G 6189 peo Z G E 0162 peo 2 9 6 PUEO peo V ugl 9 9 v c L Figure 2 11 TC3 5 or 7 Pinouts 33 Making Connections Chapter 2 lt s y JO uoniod papua xa sjuesoeJdo Bale pepeus 31ON Wr wr er e omeuiuos 6401 ENW NUN PEOT YNMS ou oos u MOY 8 9 p XEN Uld li i il
21. 9 7 0180 peo V U 9 9 t 4 L Figure 2 12 TCA 6 or 8 Pinouts Chapter 2 34 Making Connections Connecting Wiring to High Power Connectors HP1 HP8 Connections to the High Power connectors are made using a Positronic Industries PLC18F connector Refer to Chapter 3 for details on using this connector with the Agilent E6178B Heavy Duty Load Card A kit of parts available from Agilent E6244A Opt 020 provides the following 20 Male contacts Agilent 1252 8236 for shield mounted connector 20 Female Contacts Agilent 1252 8235 for Agilent 1252 8234 connector housing Mating female connector housing Agilent 1252 8234 WARNING Do not exceed 60 VDC 42VAC peak or 30VAC rms or a maximum 154A on any pin of an HP1 HP8 connector L Use 14 AWG Wire Ld Figure 2 13 Connecting to HP1 HP8 Chapter 2 Making Connections 35 System Grounding The Agilent TS 5400 Test System has these four grounds UUT Common Floating ground of the UUT Typically this is a low current low noise clean ground and connects to the Agilent E8792A and E8793A 32 Pin Matrix Cards and to high accuracy signal measuring instruments such as the Agilent E1411 DMM System Ground Earth referenced ground used by the Switch Load Unit and for earth referenced measuring instruments such as the Agilent E6174 Event Detector Power Supply Grounds Floating ground from the UUT Power Suppli
22. 9 MOY z XIEINd S MOY Z Xurel Nd y MOY Z XMENd MOY Z Xue Nd M M M A Z MOH Z XU2Wd L MOY Z Xe Ad uoWWOD LNN uoWWOD LNN uoWWOD LNN 0 99 LNN A n N n uouulo Dvd clIeuueu Uld PIeD9 LE Uld L PIEDI 06 PIEDI 62 Uld 00621 N 1 L 1944640 OVA jsu ereds 8Z uld 8190 ZZ Uld L PIEDI 96 uld 01600 Gould L PIEDO 1 E E S 9 su 01606 G suj euedS uowwog PIEDI uowwog PIEDI UOWWOD pego UOWWOD PIEDI S u punoiS uiejs g punog ueis S pZ Uld L Uld PIEDI oo PIEDI LZ Uld L PIEOO d v amp SU XNY INOIN S ISU Xny WOW OZ Ud L PIEDO 6 Utd PIEDI 81 Uld L PIEDI LL Uld PIEDI d N esues punog uelis S Addns aseds 9 1X3 72193 Lino uq 46060 9 10 ueq uedo N N N su s punog uejs S Mddne opAz punog 56 G ino ueq uedo ino uq u do IN 1 i 1 UOWWOD LNN punoj5 uejs S Ajddns pA zL punog uejs S ino urq uedo 2 ino uq uedo 1 P f M UOWWOD LNN punoJ5 uejs S punouS uijejs S punog uleis S Lino uq uedo 0 1nO uq uedo M D S P punoly Ajayes punoly Ajayes punoly Ajayes punoly Ajayes punoly Ajayes punoi Ajayes P E H g PIEO peo lt 0169 Peo g 0185 peo lt PIEO peo g PIEO peo 2 6180 Peo H d 0 5 g PIEO peo lt pJe peo 2 0189 peo 2 0185 peo 2 0189 peo 2 0180 peo 5 1 i d 2 PIEO peo lt 0169 0607 2 0185 peo 2 0185 peo 2 0189 peo 2 6180 06071 Y V 3 c 0189 peo c 0185 peo c PIEO peo c 0189 peo c PIEO peo 2
23. A Table 3 1 Agilent E6175A 8 Channel Load Card Test Connector Pin Numbers Load Card Test Connector Load Card Test Connector Channel Number Pin Numbers Channel Number Pin Numbers Channel 1 A1 A2 A3 Channel 5 E1 E2 E3 Channel 2 B1 B2 B3 Channel 6 F1 F2 F3 Channel 3 C1 C2 C3 Channel 7 G1 G2 G3 Channel 4 D1 D2 D3 Channel 8 H1 H2 H3 Channel 1 Figure 3 2 Agilent E6175A 8 Channel Load Card to Test Connector Pins Load Card Connections 45 Agilent E6176 Table 32 and Figure 3 3 show how to make connections to the Agilent Connections Table 3 2 Agilent E6176A 16 Channel Load Card Test Connector Pin Numbers Load Card Test Connector Load Card Test Connector Channel Number Pin Numbers Channel Number Pin Numbers Channel 1 A1 A2 A3 Channel 9 E1 E2 E3 Channel 2 A4 A5 A6 Channel 10 E4 E5 E6 Channel 3 B1 B2 B3 Channel 11 F1 F2 F3 Channel 4 B4 B5 B6 Channel 12 F4 F5 F6 Channel 5 C1 C2 C3 Channel 13 G1 G2 G3 Channel 6 C4 C5 C6 Channel 14 G4 G5 G6 Channel 7 D1 D2 D3 Channel 15 H1 H2 H3 Channel 8 D4 D5 D6 Channel 16 H4 H5 H6 Channel 1 e Channel 2 Channel 3 I Channel 4 Channel 5 Channel 6 Z S PX K TL GTH mO gt Z ZX K TL GTH HOO E Figure 3 3 Agilent E6176A 16 Channel Load
24. Agilent TS 5400 Functional Test System Series IIB Test System Interface Wiring Guide Manual Part Number E8770 90031 E Agilent Technologies Notices Agilent Technologies Inc 1999 2003 No part of this manual may be reproduced in any form or by any means including electronic storage and retrieval or transla tion into a foreign language without prior agreement and written consent from Agi lent Technologies Inc as governed by United States and international copyright laws Documentation History All Editions and Updates of this manual and their creation date are listed below The first Edition of the manual is Edition 1 The Edition number increments by 1 whenever the manual is revised Updates which are issued between Editions contain replace ment pages to correct or add additional information to the current Edition of the manual Whenever a new Edition is cre ated it will contain all of the Update infor mation for the previous Edition Each new Edition or Update also includes a revised copy of this documentation history page Edition 1 E8770 90000 July 1999 Edition 2 E8770 90021 September 2000 Edition 3 E8770 90031 August 2003 Manual Part Number E8770 90031 Printed in USA Agilent Technologies Inc 1601 California Street Palo Alto CA 94304 USA Warranty The material contained in this docu ment is provided as is and is sub jectto being changed without notice in future editions Fu
25. Card to Test Connector Pins 46 Load Card Connections Chapter 3 Connecting to the Agilent E6177A Load Card On the Agilent E6177A 24 Channel load card each channel uses only one pin on the Test Connector plus one pin for the common or power Chapter 3 connection Table 3 3 Agilent E6177A 24 Channel Load Card Test Connector Pin Numbers Load Card Test Connector Load Card Test Connector Channel Number Pin Numbers Channel Number Pin Numbers Channel 1 A1 Channel 13 E1 Channel 1 COM A4 Channel 13 COM E4 Channel 2 A2 Channel 14 E2 Channel 2 COM A5 Channel 14 COM E5 Channel 3 A3 Channel 15 E3 Channel 3 COM A6 Channel 15 COM E6 Channel 4 B1 Channel 16 F1 Channel 4 COM B4 Channel 16 COM F4 Channel 5 B2 Channel 17 F2 Channel 5 COM B5 Channel 17 COM F5 Channel 6 B3 Channel 18 F3 Channel 6 COM B6 Channel 18 COM F6 Channel 7 C1 Channel 19 G1 Channel 7 COM C4 Channel 19 COM G4 Channel 8 C2 Channel 20 G2 Channel 8 COM C5 Channel 20 COM G5 Channel 9 C3 Channel 21 G3 Channel 9 COM 06 Channel 21 COM G6 Channel 10 D1 Channel 22 H1 Channel 10 COM D4 Channel 22 COM H4 Channel 11 D2 Channel 23 H2 Channel 11 COM D5 Channel 23 COM H5 Channel 12 D3 Channel 24 H3 Channel 12 COM 06 Channel 24 COM H6 Load Card Connections 47 Channel 3 Channel 2 Channel 1 Channel 1 COM Channel 2 COM Channel 3 COM
26. Instrument Connectors 2 of 4 possible pc boards shown 18 Test System Interface Overview Chapter 1 Sysconn 46 Pin Card 1 05 Pin Card 2 09 Config Connector J7 Loadbox Connector J8 Load Card 1 J10 J11 Load Card 2 J12 J13 Chapter 1 The first Sysconn Connector J6 is where the following system components connect through the PC board to Test System Interface connectors TC1 and TC2 Spare instruments see Adding Spare Instruments on page 37 for details DAC Channels 1 and 2 RS 232 from the computer Optional Agilent E6171 Measurement Control Module Channel 2 of the optional Agilent E6173A Arbitrary Waveform Generator Optional Agilent E6174A Event Detector External Clock If you have additional TC connectors TC3 TC8 the corresponding Sysconn connectors can be used for custom user connections see Making Connections to the Sysconn Connector J6 on page 37 for details The Pin Card 1 Connector is where the lower numbered Pin Matrix Card connects to the Test System Interface Pin Card 2 is where the higher numbered Pin Matrix Card connects to the Test System Interface For example on TC1 and TC2 Pin Matrix Card 1 connects through J5 to TC1 and Pin Matrix Card 2 if present connects through 19 to TC2 The Config Connector is where the Agilent E8794A Custom Card connects to the Test System Interface Any unused Config Connectors can be used for custom user connections see
27. Making Connections to the Config Connector J7 on page 39 for details The Loadbox Connector connects via cable to J104 on the Switch Load Unit The Loadbox Connector carries these signals to the Test System Interface Digital I O ISense power bus sense 12V 12V and the Spare Power supply The Load Card 1 Connector is where the lower numbered Load Card connects to the Test System Interface Load Card 2 is where the higher numbered Load Card connects to the Test System Interface For example on TC1 and TC2 Load Card 1 connects through J10 J11 to TC1 and Load Card 2 if present connects through J12 J13 to TC2 Test System Interface Overview 19 20 Test System Interface Overview Chapter 1 Chapter 2 Making Connections This chapter describes how to make connections to the Test System Interface connectors Chapter contents are Connectors and Tools iue eee m Ae Rees page 21 Connecting Wiring to Test Connectors TC1 TC8 page 22 Crimping Wires to Contacts page 22 Inserting Contacts and Assembling the Connector 2 2 page 23 Connecting to the Test System Interface page 24 ESD Protection Measures n page 25 Removing a Contattare sa ebbing s ap ot ae la s page 26 TC1 TC8 Signal Definitions page 27 TC1 TC2 Connections Vues eed sense e Re eee NIA Sas page 29 C53 TC8 Connections sitio a i de iai ae
28. T via Test Connectors TC1 through TC8 The High Power Load Cards connect to the UUT via the High Power Connectors HP1 through HP8 The wiring configuration of each type of load card is unique This chapter shows the UUT connections to load cards Chapter contents are Connecting to the Agilent E6175A E6176A Load Cards page 44 Connecting to the Agilent E6177A Load Card Connecting to the Agilent E6178B Load Card Load Card Connections 43 Connecting to the Agilent E6175A E6176A Load Cards For the Agilent 6175A 8 Channel load card and the Agilent E6176A 16 Channel load card each channel uses three pins on the Test Connector Caution Wire all three Test Connector pins in parallel when using the Agilent 6175A 8 Channel or the Agilent E6176A 16 Channel load card This ensures sufficient PC board traces for the rated current See Figure 3 1 D R AAA A S ASS Figure 3 1 Sample Wiring of Test Connector with 8 or 16 Channel Load Card 44 Load Card Connections Chapter 3 Agilent E6175A Table 3 1 and Figure 3 2 show how to make connections to the Agilent Chapter 3 Connections Channel 8 Channel2 _ 4 DOI Dle IDC DI De LULU U Z ZPS KTL GHH DOD E E6175
29. TC2 123456 123456 DODDDDODOOODO 2 ae Ei o mo monu 0x52 ngro 2 8 o Nd D CICICIDICICICICICICICICIEI Test Connectors TC1 128456 123456 Ooo0000000000 DOOODOOOOOCCC High Power Connectors ESD Ground Figure 1 1 Test System Interface Features Chapter 1 Test System Interface Overview 11 Typical System Figure 1 2 shows a typical Agilent E8780B system Figure 1 3 is a simplified system block diagram E Agilent Technologies TS 5400 m H TEX Series Il Computer S Agilent 40101A 3 lol Agilent 34401 aS 33120 O ee lo 5555565 ne B lo amp Flat Panel 3 3 Display O O N Keyboard Tray m o ves o CD F o Se Agilent Technologies Soros n Test system 0299 lo OJ Agilent 40107A lo OJ lo OJ 7 meses e 888 999P TAGO OOO O OOO OOO le OJ Power Supply O 000 000 O 000 000 F3 O 000 000 lo O 000 000 oO le OJ Power Supply O OOO OOO O 000 000 F3 O 000 000 Of LI O 000 000 OJ g g
30. asurement Assistance Center 81 0426 56 7832 Latin America 305 269 7548 Asia Pacific 85 22 599 7777 Safety and Support Information Contents Chapter 1 Test System Interface Overview 9 Test System Interface Description ie 9 Test System Interface Connectors essent 10 TC1 through TC8 Test Connectors i 10 HPI through HP8 Conn ctors asrori eee emana emana nana eee nana eee a 10 Typical System su a e een ee ai a RS a aia tact ta 12 Plug In Card Description io ent cae c agita aliat seek o cata 14 Load Cards enda de 14 Pin Matrix Cards caiac ce a cioc a Rai ee EN a acd 14 Custom Card deett m qm cata o ec au eie 14 Switch Load Unit Description i 15 Digital VO diee 15 DAC Channels a at eG a qa u He RR Deed 16 a t te ett e he ee mates 17 Current Sense E 17 Power B s Sense ote i i ree erae ebrei teta 17 Instrument Connectors a e a Re 18 Chapter 2 Making Connections u u reati ita Ricarica stiro 21 Connectors and Fools 4 eie ner ledere mated Bat a 21 Connecting Wiring to Test Connectors TC1 TC8 i 22 Crimping Wires to COntacts u a n n den eee pedi A eed cuci ca 22 Inserting Contacts and Assembling the Connector 23 Connecting to the Test System Inte
31. d O Figure 2 17 Installing BNC Connectors 2 of 8 RF Connectors Shown L 40 Making Connections Chapter 2 P Agilent E6171A B Safety Interlock The optional Agilent E6171 VXI Measurement Control Module MCM is capable of sourcing greater than 100 Vdc and 160Vp p For the MCM to function normally the safety interlock terminal must be grounded Normal MCM operation disables all high voltage source outputs and opens all relays on the MCM upon opening the interlock loop This condition is latched and indicated by the red INTRLCK LED on the Agilent E6171 s front panel and remains until cleared by the software The safety interlock is available on Test Connector pin TC1L6 a suitable ground pin is TC1K6 See the Test Connector TC1 Pin Out earlier in this chapter The interlock connection is also available on pin 14 of the Sysconn Connector J6 A common implementation of a safety interlock scheme is to have a switch on the test fixture indicating when the UUT and or safety covers are in place Connect the switch s Normally Open contacts across the safety interlock connections This implementation allows normal MCM operation if the UUT safety covers are present switch closed otherwise the MCM will be shutdown in a safety interlock protect mode Chapter 2 Making Connections 41 Notes 42 Making Connections Chapter 2 Chapter 3 Chapter 3 Load Card Connections The Agilent E6175A E6176A or E6177A load cards connect to the UU
32. d 9L MOY Z G XuleiNd GL MOY 4 9 6 XMENd Z A uowwoy 0 09 LAN uoululo LAN uowwoy LAN uowwoy INN uowwoy A A X 7b MOY 4 S XU1ENd 8 L MOY Z G E XU ENd ZL MOY Z G E Xue Nd LL Mog 4 9 6 44610 OL MOY Z G XHIeWd 6 MOY Z G XMENd X al N M 8 Mou 7 g Xe Ad Z Mou 7 g Xe Nd 9 MOY 7 S XBW S MOY Z S E XIIEINd v MOY Z G E XMEINd MOY 9 6 46101 M N A MOY Z S Xe Mou 4 9 6 XIE 0 09 LAN 0 09 LNN uowwod LNN UOWWOD Lnn A b n pes 10N PES 10N 9L Uld v E c PJeDO Gh Uld v E z pJeDO bL Uld H E E PIEDO EL Uld PEIZ pJeoo n s 3 1 v 15 01606 Isu eredg ZL Uld v z PIEDI LL Uld v c pJeDO OL Uld v c DIG 6 Uld v c P1e99 L d d S cit 1su 01606 L 1su 81606 UOWWOD PIEDI 0 0 PIEDI UOWWOD PIEDI UOWWOD pJe2325 S u pes 10N pesn JON 8 Uld v c PIEDI 2 Uld v E e PIEDI 9 Uld v c PIEDI S Uld v c PIEDI d pasn 10N pesn JON y Uld v e c PIEDI Uld v E e PIEDI c Uld v e c PIEDI L Uld v c PIEDO d N N pesf ON pesf ION 09 ION p3sn 1oN pesf ON posn 10 N N N W pes ION pesn 10N pesn JON pasn 10 pesf 10N pasn 1ON IN i 1 pesf 10N pesf 10N pesf 1oN JON pes 10N pesn ION 7 i gt pes 10N pesf 10N pesn JON pesn JON pesn 10N pesf ION M 5 P 04006 Ajayes 04006 Ajayes 04006 Ajayes 04006 66 punoly Ajayes punog 66 3 E H LIG E 0189 0607 2 9 60162 0607 2 9 6 0162 0607 2 9
33. eae RO ERO pa page 32 Connecting Wiring to High Power Connectors HP1 HP8 page 35 eSystem Grounding u pie a iene R KR Maes page 36 eSysconn J6 and Config J7 Connections page 37 Agilent E6171A B Safety Interlock lt page 41 Connectors and Tools The specialized connectors and tools referenced in this chapter are available from Agilent Technologies as these options part numbers Agilent E6229 Option 001 Test Connector Housing Kit Contains one 156 pin ITT Cannon Zero Insertion Force mating connector and contacts Agilent Part Number 1252 7785 Crimp tool for Cannon connector contacts Agilent Part Number 1252 7796 Extraction tool for Cannon connector contacts Agilent E6244A Option 020 High Power Mating Connector Kit Standard connectors such as BNC connectors should be acquired from your local electronic parts supplier Chapter 2 Making Connections 21 Connecting Wiring to Test Connectors TC1 108 The figures on this and the following pages show how to connect wiring and assemble the mating connectors for Test Connectors TC1 through TC8 Should you make a mistake Figure 2 6 on page 26 shows how to remove a contact from a connector Each Test Connector contact is rated at 3A continuous Caution Use only the Agilent supplied connector kit with its non conductive handle screw Failure to use the Agilent supplied kit Agilent E6
34. ents and Agencies of the U S Gov ernment will receive no greater than Restricted Rights as defined in FAR 52 221 19 c 1 2 June 1987 U S Govern ment users will receive no greater than Limited Rights as defined in FAR 52 227 14 June 1987 or DFAR 252 227 7015 b 2 November 1995 as applicable in any technical data Safety Notices Caution A Caution notice denotes a hazard It calls attention to an operating procedure practice or the like that if not correctly performed or adhered to could result in damage to the product or loss of important data Do not proceed beyond a Caution notice until the indicated conditions are fully understood and met WARNING A WARNING notice denotes a hazard It calls attention to an operating procedure practice or the like that if not correctly per formed or adhered to could result in personal injury or death Do not proceed beyond a WARNING notice until the indicated condi tions are fully understood and met Safety Summary The following general safety precautions must be observed during all phases of operation of this system Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design manufacture and intended use of the system Agilent Technologies Inc assumes no liability for the customer s failure to comply with these requirements General This product is provided with a protective ear
35. es 1 General purpose breadboard for use by system integrators to add custom circuitry when necessary 2 Emulation of the TS 5430 Refer to the Agilent E6198A Switch Load Unit User s Manual for more information on the Custom Card 14 Test System Interface Overview Chapter 1 Switch Load Unit Description Chapter 1 Digital I O Digital Input In addition to holding load cards pin matrix cards and custom cards the Switch Load Unit s provides the following built in capabilities Digital I O Current Sense Power Bus Sense Two DAC Channels 12V 12V Power The Switch Load Unit provides 8 bits of digital input and 8 bits of digital output Open Drain Typical uses for the digital I O Automation control Digital control of circuitry on the Custom Card Digital switches for example to indicate door open closed Actuator control Fixture ID There is no handshaking capability The reset state of the digital output bits is configurable in the hardware handler Use the supplied action DigitalReadSU to read an 8 bit word use DigitalWriteSU to write an 8 bit word The digital input bits have TTL thresholds 0 55 vdc for low 3 0 Vdc for high and are protected to 24 Vdc Figure 1 4 shows a typical digital input example using one input bit 5to 24 5 to 24 Digital Input I E Proximity Bit I Detector lt i gt 5 I I Figure 1 4 Digital Input Example T
36. es Typically this is Power Bus 1 PB1 Safety or Earth Earthed Ground This is typically a high current high noise ground It connects the instrument rack to safety or earth ground Refer to Chapter 2 in the Agilent TS 5400 System Integrator s Manual for information on safety grounding Agilent recommends that you connect all four grounds together at the UUT forming a star pattern Refer to Figure 2 14 Floating Instrument v High Accuracy Signal Measurements i e DMM UUT Measurement Test Test Points Fixture 1 Earth Referenced Instrument N i e Event Detector I lt lt Unit Under test UUT Com I Load Card PB2 T UUT System Ground ac Power Ground l UUT x c 7o gt Ground Safety Ground lt le Channel Shorted PB1 TC1 TC2 Connector Connection between system and Safety Safety Ground is made by Mass Earth Ground Interconnect and Instrument 36 Figure 2 14 Recommended System Grounding Making Connections Chapter 2 Sysconn 46 and Config 47 Connections The Sysconn and Config connectors are located on the back of the Test System Interface These connectors are usually pre wired at the factory but are sometimes used by the end user to route miscellaneous signals from the test system to the Test System Interface TC1 TC8 connectors Making Connections to the Sysconn Connector J6 Figure 2 15 shows the possible signals connected to t
37. es you are applying to assure the operator will NOT come into contact with any energized conductor even if one of the protective means fails to work as intended For example the inner side of a case cabinet door cover or panel can be covered with an insulating material as well as routing the test cables to the module s front panel connectors through non conductive flexible conduit such as that used in electrical power distribution Safety Symbols and Regulatory Markings Symbols and markings on the system in manuals and on instruments alert you to potential risks provide information about conditions and comply with international regulations Table 1 defines the symbols and markings you may encounter Table1 Safety Symbols and Markings Safety symbols Warning risk of electric shock Caution refer to accompanying documents Alternating current Both direct and alternating current Earth ground terminal Protective earth ground terminal Frame or chassis terminal Terminal is at earth potential Used for measurement and control circuits designed to be operated with one terminal at earth potential Switch setting indicator O Off On Standby supply units with this symbol are not completely disconnected from ac mains when this switch is off To completely disconnect the unit from ac mains either disconnect the power cord or have a qualified electrician install an external switch GO e
38. est System Interface Overview 15 Open Drain Digital The digital output bits use open drain drive circuitry designed for pull ups Output up to 24 Vdc The output FET can sink up to 250mA Figure 1 5 shows an example of using one digital output bit to control a relay Writing a 1 to this bit turns on the output FET which closes the relay 24 Vdc o EAMUS 1 I Control I Relay Open Drain I I Digital Output i 1 Bit gt DEUM I I V Figure 1 5 Digital Output Example DAC Channels The two 14 bit channels of DAC provide 16 volts at 10 mA each In order to provide this voltage swing a charge pump is used to step up the 12 volt supply The DAC channels are typically used for general purpose UUT control or for controlling non isolated voltage controlled power supplies Refer to the Agilent E6198A Switch Load Unit User s Manual for more information on the DAC channels 16 Test System Interface Overview Chapter 1 12Vdc 12Vdc Note Current Sense Power Bus Sense Chapter 1 12V and 12V from the Switch Load Unit Power Supply The 12V supply can deliver 1A the 12V supply can deliver 800mA These power supplies have resettable fuses located on the Switch Load Unit Should an overload occur the fuse s will open To reset the fuse s remove power from the Switch Load Unit for approximately 20 seconds The fuse s will reset when power is re applied The Isense and Isense lines c
39. he first Sysconn Connector the one that connects to the Switch Load Unit These signals connect through the PC board to the TC connectors on the front of the Test System Interface For example RS 232 TX is pin C32 on J6 which is connected to TC2 pin N3 see the TC2 pinouts Figure 2 9 on page 31 If you have additional Sysconn Connectors for TC3 TC8 they do not connect to the Switch Load Unit so all pins are available for custom connections Adding Spare Instruments Figure 2 15 shows where the spare instruments can be added to the Sysconn Connector s Notice in Figure 2 15 that each spare instrument has a Row C pin that connects via the PC board to a pin in Row B of the adjacent column This arrangement allows you to make either floating or earth referenced connections refer to the Agilent TS 5400 System Integrator s Manual for cable descriptions The orientation of the cable determines whether the connections will be floating or earth referenced The inset drawings in Figure 2 15 show how to make floating or earth referenced connections Chapter 2 Making Connections 37 Sysconn Connector 46
40. ility Reference to System Ground E6174 Ext Clock External clock connection for the optional Agilent E6174 Event Detector Module Refer to the Event Detector User s Manual for details Isense Isense The Isense and Isense lines connect to the current sense bus on the Switch Load Unit backplane These lines are used for sensing current on a selected load card channel The 8 Channel and 16 Channel High Current Load Cards are designed to connect to the current sense bus Each load card channel s current sense lines are multiplexed so that on each card only one channel at a time can be connected to the current sense bus Isense and Isense from the Switch Load Unit are connected in parallel to both TC1 and TC2 Load Card n Connections to the Agilent E6175A E6176A or E6177A Load Cards Actual connections vary depending on which type of load card is present Refer to Chapter 3 of this manual and to the Switch Load Unit Manual for detailed wiring for each type of load card MCM Ext Trigger 1 4 MCM Aux Inst 1 4 MCM System Ground MCM Safety Interlock Connections to the optional Agilent E6171 VXI Measurement Control Module MCM The safety interlock shuts down the MCM When an MOM is in the system the safety interlock must be connected to signal ground for the MCM to operate Refer to Agilent E6171A B Safety Interlock on page 41 for more information Pmatrix n Row n Pin Matrix Card n Row n referenced
41. itions Table 2 1 defines the signals available on Test Connector TC1 TC8 Signal names are listed here alphabetically and are referenced to the TC1 TC8 block diagrams and pinout figures on the following pages Table 2 1 TC1 TC8 Signal Definitions 12Vdc 12Vdc Supply 12V and 12V from the Switch Load Unit Power Supply referenced to System Ground The 12V supply can deliver 1A the 12V supply can deliver 800mA Spare Supply Connection for a user installed power supply not included in the standard system Refer to Connecting an Additional Spare Power Supply in the Switch Load Unit User s Manual for details ARB Channel 2 High ARB Channel 2 Low Connections to channel 2 of the optional Agilent E6173 VXI Arbitrary Function Generator Refer to Arbitrary Function Generator User s Manual for details CCard n Pin n CCard Common Custom Card n Pin n referenced to CCard Common Connections to the Agilent 8794 Custom Card The custom card is used to 1 emulate the TS 5430 personality card and 2 as a General purpose breadboard card for custom circuitry DAC Channel 1 DAC Channel 2 DAC Common The Switch Load Unit provides two 14 bit channels of DAC which supply 16 volts at 10 mA each These DAC channels are referenced to DAC Common Digital In 0 7 Open Drain Out 0 7 The Switch Load Unit provides 8 bits of digital input and 8 bits of open drain digital output There is no handshaking capab
42. ng connector assembly Figure 2 4 shows how to add the grounding strap Positions J1 through J6 are safety ground connections on the Test Connector 1 Parts Required 2 Assemble Cable Flexible Wire AWG 24 Heat Shrink Tubing not supplied 3 8 ae 5 16 7mm Grounding Clip 3 Flexible Contact Wire Grounding Clip not supplied supplied Solder wire to clip 3 Attach Cable to Connector Assembly Insert Crimp Contact into Position J6 Wind flexible wire clockwise around shaft to allow for movement Heat Shrink Tubing Crimp Contact Flexible Wire Run crimp contact through heat shrink tube and slide the tube over the shaft to capture the wire at bottom of shaft Ground Clip Figure 2 4 Adding a Grounding Strap to reduce ESD Operator Wrist Strap ESD Connector A connector is provided on the front of the Test System Interface for an operator ESD wrist strap connection The connector is wired to Safety Earth ground ESD GROUND Figure 2 5 Wrist Strap ESD Connector Chapter 2 Making Connections 25 Removing a Contact Bump On The Contact Push c Forward Extraction Tool Line Up The Tool With Bump On Tip Facing Bump On The Contact Pull Wire Out Insert Tool In Contact To Depress The Prong Down On The ConTact Figure 2 6 Removing a Test Connector Contact 26 Making Connections Chapter 2 TC1 TC8 Signal Defin
43. nnected to System Ground by closing a relay connected to the INST2 line on the Agilent E8792A 32 Pin Matrix Card Refer to the Agilent TS 5400 Series IIB Software User s Manual for more information 28 Making Connections Chapter 2 TC1 TC2 Connections Figure 2 7 is a block diagram showing TC1 and TC2 connections Figure 2 8 shows the pinouts for TC1 and Figure 2 9 shows the pinouts for TC2 f Agilent 6198A N To PC L RS 232 Rx RS 232 Tx RS 232 Common Switch Load Unit 7006 50866109 14 Load Card N Agilent E6175A Load Card 1 E6176A or E6177A E l Pin Matrix Card 1 I Agilent E8792A PMatrix 1 Row 1 32 UUT Common Custom Card 1 Agilent E8794A CCard 1 Pin 1 16 CCard Common Optional VXICar cag N m m Agilent E6171 MCM Ext Trigs Aux Insts Safety Interlock 9 8 Agilent E6173 ARB ARB Channel 2 High Low Agilent E6174 Event Detector E6174 Ext Clock L System Ground 21 Safety Ground Power Bus Sense 1 4 Digital In 0 7 ISense Switch 9 l Load Unit PS 5 Circuitry z 5 d a Open Drain Out 0 7 3 I pen Drain Out 0 DAC Channel 1 DAC Channel 2 DAC Common System Ground SLU Power 1 Supply 12Vdc Supply 12Vdc S
44. o 47 Agilent E6178 load card connecting to 49 ARB Channel 2 High ARB Channel 2 Low defined 27 B BNC Connectors installing 40 C Cannon connector part numbers 21 CCard n Pin n CCard Common defined 27 Config J7 connections 37 Config connector J7 19 Connecting to Agilent E6175 E6176 load cards 44 Agilent E6177 load card 47 Agilent E6178 load card 49 Connecting to the Test System Interface 24 Connecting wiring to high power connectors HP1 1108 35 Connections Agilent E6175A 45 Agilent E6176A 46 Connector descriptions TC1 108 10 Connector part numbers 21 Connector ESD wrist strap 25 Connectors and tools 21 Connectors Test TC1 TC2 22 Contact Crimping wires to 22 Extraction tool 26 Inserting 23 Contact removing TC1 TC8 26 Crimp tools 21 Crimping wires to contacts 22 Current sense 17 Custom card 14 Custom connections J6 and J7 37 D DAC Channel 1 DAC Channel 2 DAC Common defined 27 DAC channels 16 Definitions of signals 27 Digital I O 15 Digital In 0 7 Open Drain Out 0 7 defined 27 Digital input 15 Digital output 16 E E6174 Ext Clock defined 27 Earth referenced connections J6 37 ESD protection measures 25 Extraction tool 26 Extractor tools 21 F Floating connections J6 37 Fuses resetting 17 G Grounding System 36 H High power connectors connecting to 35 High voltage interlock 41 HPI HP8 connections 35
45. onnect to the current sense bus on the Switch Load Unit backplane These lines are used for sensing current on a selected load card channel The 8 Channel and 16 Channel High Current Load Cards are designed to connect to the current sense bus Each channel s current sense lines are multiplexed so that on each card only one channel at a time can be connected to the current sense bus Isense and Isense from Switch Load Unit 1 are connected in parallel to both TC1 and TC2 Refer to the Agilent E6198A Switch Load Unit User s Manual for more information on the current sense lines Power Bus Sense 1 4 are the remote sense lines for the power supplies connected to power buses 1 4 Remote sensing compensates for losses in the system wiring and ensures that the voltage value set will be applied at the sense point Refer to the Agilent E6198A Switch Load Unit User s Manual for more information Test System Interface Overview 17 Instrument Connectors The following instrument connectors are accessible from the back of the Test System Interface Wiring from these connectors to the Switch Load Unit Pin Matrix Modules Custom Card etc was completed and tested at the factory Figure 1 6 shows the back side of a typical Test System Interface containing two pc boards callouts to J5 J9 are shown for PC board 1 these connectors are identical for all PC boards kd T Sysconn 06 e Load Card 1 Load Card 2 _ 4 igure 1 6
46. r dc S gt Regulatory Markings ce The CE mark is a registered trademark of the European Community The CSA mark is a registered trademark of the Canadian Standards e Association The C tick mark is a registered trademark of the Spectrum Management Agency of Australia This signifies compliance with the Australian EMC Framework regulations under the terms of the Radio Communications Act of 1992 YNi0149 ISM 1 A This text indicates that the product is an Industrial Scientific and Medical Group 1 Class A product CISPR 11 Clause 4 Safety and Support Information 5 Service and Support 6 Any adjustment maintenance or repair of this product must be performed by qualified personnel Contact your customer engineer through your local Agilent Technologies Service Center Agilent on the Web You can find information about technical and professional services product support and equipment repair and service on the Web http www agilent com Click the link to Test amp Measurement Select your country from the drop down menus The Web page that appears next has contact information specific for your country Agilent by Phone If you do not have access to the Internet call one of the numbers in Table 2 Table2 Agilent Call Centers and Regional Headquarters United States and Canada Test and Measurement Call Center 800 452 4844 toll free in US Europe 41 22 780 8111 Japan Me
47. rce connectors The TC1 and TC2 Test Connectors provide the following connections to the UUT oad Cards Pin Matrix Cards Custom Cards RS 232 Digital I O Current Sense Power Bus Sense DAC Channel 1 and 2 Spare Equipment Connections Safety Grounds System Grounds and UUT COM Connections Specific connections to TC1 through TC8 depend on how many Switch Load Units you have and the numbers and types of plug in cards Chapter 2 shows all variations Connectors HP1 through HP8 provide the connections to the Agilent E6178B High Power Load Cards 10 Test System Interface Overview Chapter 1 Connectors Oo o o e 00 lt 0 00 900 0 ke 0 lt a o PS o es 5 0 25 Fi c 62 o 2g sE 28 amoniu orez soror 0 E s 0 e E E Ke Z 9 0000 00000 9 io o O o umaunucoounna ol gt Fa 2 7 2000000000000 000000000000 eo dd o x o L HE T E 8 lt 0 5 gt 4 15 naro o NAR v 00 0 DODDODDODODDO lt 0
48. rface a aaa 24 ESD Protection Measures eee tegere eee ii 25 Removing a Contact e er de eee e aaa Ta catea ae 26 TC1 TCS Signal Definitions eese ener nennen enne 27 9 e E h e ee RTT 20 TC3 TCS8 1 Re 32 Connecting Wiring to High Power Connectors HP1 HP 8 35 System Groundin Serco hoo tea ee Ne tee ER e 36 Sysconn J and Config J7 Connections sese 37 Making Connections to the Sysconn Connector 46 37 Making Connections to the Config Connector J7 i 39 Installing BNC Connectors ninport a epe ne eee eee ie Dope Peces 40 Agilent E6171A B Safety Interlock i 41 Chapter 3 Load Card Connections 43 Connecting to the Agilent E6175A E6176A Load Cards 44 Contents 7 8 Contents Agilent E6175A Connections ii 45 Agilent E6176A Connections ii 46 Connecting to the Agilent E6177A Load Card ii 47 Connecting to the Agilent E6178B Load Card i 49 Wiring Recommendations ice nenea ema nenea nana anna Sa a 49 Index 2 da ua iat aa goana oaia Ba icoana e 51 Chapter 1 Test System Interface Overview This chapter contains an overview of the Test System Interface and
49. rther to the max imum extent permitted by applicable law Agilent disclaims all warran ties either express or implied with regard to this manual and any infor mation contained herein including but not limited to the implied warran ties of merchantability and fitness for a particular purpose Agilent shall not be liable for errors or for incidental or consequential damages in connection with the furnishing use or perfor mance of this document or of any information contained herein Should Agilent and the user have a separate written agreement with warranty terms covering the material in this document that conflict with these terms the warranty terms in the sep arate agreement shall control Technology Licenses The hardware and or software described in this document are furnished under a license and may be used or copied only in accordance with the terms of such license Restricted Rights Legend If software is for use in the performance of a U S Government prime contract or sub contract Software is delivered and licensed as Commercial computer soft ware as defined in DFAR 252 227 7014 June 1995 or as a commercial item as defined in FAR 2 101 a or as Restricted computer software as defined in FAR 52 227 19 June 1987 or any equivalent agency regulation or contract clause Use duplication or disclosure of Software is subject to Agilent Technologies standard commercial license terms and non DOD Departm
50. th terminal The protective features of this product may be impaired if it is used in a manner not specified in the operation instructions WARNING DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE Do not operate the system in the presence of flammable gases or flames If the equipment in this system is used in a manner not specified by Agilent Technologies the protection provided by the equipment may be impaired Cleaning Instructions Clean the system cabinet using a soft cloth dampened in water Safety and Support Information WARNING 00 NOT REMOVE ANY SYSTEM COVER Operating personnel must not remove system covers Component replacement and internal adjustments must be made only by qualified service personnel Equipment that appears damaged or defective should be made inoperative and secured against unintended operation until they can be repaired by qualified service personnel Environmental Conditions Unless otherwise noted in the specifications this system is intended for indoor use in an installation category II pollution degree 2 environment It is designed to operate at a maximum relative humidity of 80 and at altitudes of up to 2000 meters Refer to the specifications tables for the ac mains voltage requirements and ambient operating temperature range Before applying power Verify that all safety precautions are taken Note the external markings described in Safety Symbols and Regulatory Markings
51. to UUT Common Connections to the Agilent E8792A or E8793A Pin Matrix Card Refer to the Switch Load Unit Manual for a schematic Power Bus Sense 1 4 The remote sense lines for the power supplies connected to power buses 1 4 RS 232 Common RS 232 Rx RS 232 Tx One channel of basic RS 232 capability provided by the computer The RS 232 lines provided are Rx Tx and Common Chapter 2 Making Connections 27 Table 2 1 101 TC8 Signal Definitions Safety Ground This is a high current high noise ground It connects the instrument rack to safety or earth ground There are six Safety Ground pins per Test Connector Be sure to connect ALL Safety Ground lines to your UUT to ensure proper current sharing Refer to Chapter 2 in the Agilent TS 5400 System Integrator s Manual for information on safety grounding Spare Inst These connectors connect to the Sysconn Connector J6 on the back of the Test System Interface You can connect additional instruments to the Sysconn Connector s and have them accessible on TC1 TC8 System Ground Earth referenced ground used by the Switch Load Unit and optional VXI modules such as the Agilent E6174 Event Detector UUT Common Floating ground of the UUT This is a low current low noise clean ground and connects to high accuracy signal measuring instruments such as the Agilent E1411 DMM and to the Pin Matrix Cards UUT Common can be co
52. upply o o 5 Si m m x o 3 CCard 1 Pin 17 32 CCard Common 0 E I 1080 0810 2 Agilent E6175A Load Card 2 E6176A or E6177A Pin Matrix Card 2 Agilent E8793A PMatrix 2 Row 1 32 UUT Common ToJ6 Spare Inst 5 7 Continued in Next Figure Safety Ground lt Auer 727 Figure 2 7 101 and 102 Block Diagram Chapter 2 Making Connections 29 shay Jo 401100 pepueixe sjuasaldal 6616 pepeus 3 LON spied peo orgroeds 101 s re3op uoroeuuoo 101 191deuO 936 PIE peo T I Sompo IX A euondo spu si o pepeus oneuiouos v 10j TENUL VUN peo T U91rAS ees u MOY T XIEN Uld oneuirouos 101 enuen JUL peo T Q9IAS ou 9S U Ud TH pieO urojsn u Uld P1899 7 S9JON 7 7 A X X IN M A A n n 1 1 S S y d d N N N 1 1 P n H H 5 9 3 E 3 3 0 0 7 7 g g v V 99T K cL A LOL 9 9 v c L ZE MOY XHIEWd LE MOY L XHIEAWd 06 MOY XHIeNd 62 MOY L XIMEINd 86 MOY L xurewd Ze MOY L XMENd 99 99 uowwoy 40444403
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