SPECIFIC INSTRUCTIONS FALL ARREST DEVICES
Contents
1. SS SOS PR ES 11 12 13 15 utis CG i E iin SPECIFIC INSTRUCTI ONS SELF RETRACTI NG LI FELI NES You have just purchased a Capital Safety Brand PPE to provide fall protection for workers at height We would like to thank you for your trust in our equipment To enjoy the safety and comfort you expect please keep and follow all instructions All users and rescuers see section 12 Terminology are required to read this manual prior to use See Glossary in General Instructions for Use and Maintenance GIUM for identification of numbers in a white box 1 0 PURPOSE DESCRI PTI ONS Capital Safety Self Retracting Lifelines SRL are components in personal fall arrest systems PFAS These systems typically include a full body harness anchorage connector i e carabiner and the SRL Use in situations where worker mobility and fall protection is needed inspection work general construction maintenance work oil production confined space work etc Some models feature a retrieval option These models have standard fall arrest capabilities when used in their non retri2. o To Lower First crank the crank arm counterclockwise to release the fall arrest brake then crank clockwise 26 I MPORTANT A minimum load of 34 kg is required for lowering or to pay out line A force on the retrieval handle of up to 13 kg is required to operate the winch when loaded to capacity CAUTI ON Stop cranking when line is fully extended or retracted Continued cranking can damage components o Disengagement of retrieval mode Remove any load from the lifeline Pull and hold the shift knob in the unlocked position Pull the crank arm out to the disengaged position and release the shift knob Secure the crank arm with the locking screw Pull out on the retrieval handle and rotate the handle to the stowed position Retrieval overload feature Winches on the SRL models as shown in Figure 4 do not incorporate an overload clutch to limit the force applied to the drive components and the person being raised Care must be taken to avoid line slack while in rescue mode Also the individual must be monitored during retrieval to ensure they do not become stuck and subjected to excessive force from continued lifting I MPORTANT Operating the retrieval system at loads greater than the rated capacity reduces the overall safety factor Any unit which has been used above the rated capacity must be removed from service and returned to Capital Safety for inspection o Mounting Retrieval Models The SRL
3. checking indicators o Wire Rope Lifeline Models Excluding SB Series See Figure 35 A Cable Guide B Cable Stop C Cable Guide Sleeve D Bumper See Figure 36 A Reserve Lifeline Red Band If a fall has been arrested when most of the lifeline was out it is pos sible that the reserve lifeline has been deployed To inspect for reserve lifeline deployment pull lifeline out of the SRL until it stops If the red band indicator is visible the reserve lifeline has been deployed If the reserve lifeline has not been deployed that portion is acceptable and the inspection can continue o SB Series Models These SRLs do not have a reserve lifeline feature 30 UltraLok Web Lifeline Models nspect the reserve lifeline payout If a fall has been arrested with most of the lifeline out the reserve lifeline may have been deployed Pull the lifeline out of the SRL until it stops If the reserve lifeline label F is vis ible as shown in Figure 7 the reserve lifeline is deployed and the unit must be serviced by an authorized service center before reuse If the reserve lifeline has not been deployed continue with inspection Synthetic Rope Lifeline Models Inspect the reserve lifeline payout If a fall has been arrested it is possible the reserve lifeline has been deployed To inspect for reserve lifeline deploy ment pull lifeline out of the SRL until it stops If the reserve lifeline warning label A is visible the reserve lifeli
4. Avoid slack line Do not loop the lifeline around small structural mem bers I MPORTANT Read and follow manufacturer s instructions for associated equipment i e full body harness used in your personal fall arrest system I MPORTANT For special custom versions of this product follow the instructions provided in this manual See supplement if included for additional instructions when using a customized product 23 5 0 ASSEMBLY AND INSTALLATI ON e BODY SUPPORT When using Capital Safety SRLs a full body harness EN361 must be worn For general fall protection use connect to the dorsal back D ring between the shoulders o Retrieval Operations It is recommended that a full body harness be used to retrieve the victim assuming their medi cal condition allows for such retrieval Models are available with retrieval connections shoulder D rings on top of the shoulders to aid in rescue operations WARNI NG Body belts are not allowed for free fall situations They increase the risk of injury during fall arrest in comparison to a full body harness Limited suspension time and the potential for improperly wearing a body belt may result in added danger to the user s health See also GIUM Section 2 0 e MAKING CONNECTIONS When using a hook or carabiner to make a connection ensure roll out cannot occur See Section 2 0 Compatibility of Connectors See Figure 15 Use a locking snap hook or ca
5. I CE EO Certificate Number FM39709 NOTIFIED BODY EN360 No 0086 BSI Product Services Kitemark House Mayland Ave Hemel Hempstead HP2 4SQ UK SPECIFIC INSTRUCTIONS FALL ARREST DEVICES Self Retracting Lifelines Carefully read all instuctions for each component and General Instruction 5902392 before using this equipment Lire attentivement toutes les instuctions pour chaque composant et l Instruction g n rale 5902392 avant d utiliser ce mat riel Lesen Sie sorgf ltig alle Anweisungen f r jede Komponente sowie Allgemeine Anweisung 5902392 bevor Sie diese Ausr stung verwenden Leggere attentamente tutte le istruzioni di ogni componente ele istruzioni generali 5902392 prima di usare questo dispositivo Lea con atenci n todas las instrucciones para cada componente y la Instrucci n general 5902392 antes de utilizar este equipo L s omhyggeligt alle anvisningerne til hver komponent og Generel vejledning 5902392 inden dette udstyr tages i brug Les ngye gjennom alle instruksjonene for hver komponent og Generelle instruksjoner 5902392 for utstyret tas i bruk Lue jokaisen komponentin ohjeet ja Yleisohjeet 5902392 huolellisesti ennen n iden varusteiden k ytt L s noggrant alla anvisningar f r varje komponent och allm n anvisning 5902392 innan du 414 anv nder den h r utrustningen Form No 5902198 Rev E Copyright 2008 DB Industries Inc ec Clos Gi SC LES
6. of inspections GENERAL I NSPECTI ON STEPS Step 1 Inspect for loose screws bolts and bent or damaged parts Step 2 Inspect housing for distortion cracks or other damage UltraLok Models Only Ensure the swivel eye is not 28 damaged or distorted in any way Ensure the swivel eye turns freely SB Series Only Ensure the shackle moves freely and is free from distortion cracks burrs and worn parts Ensure the athe nut is fully tightened Step 3 Inspect the load impact indicator This inspection is dependent on the type of SRL used Follow the detailed instructions for your SRL type UltraLok Cable and Rope Style SRLs See Figure 30 Inspect the impact indicator A In normal mode B you should look for exposed color band C on the hook If the hook is in the indicated mode D an impact loading has occurred Note Do not attempt to reset impact indicator Swivel will not turn freely in indicated mode o SB SRLs See Figure 31 Check the red impact indicator button A to be sure it is flush with the housing If the button is not flush with the housing the block has been deployed o UltraLok Web Style SRLs See Figure 32 These SRLs incorpo rate an impact indicator in the web lifeline A The web near the hook end B of the lifeline is folded onto itself and stitched with red thread forming a small loop C The stitched loop will pull out at approximately 1 6 kN If the red stitching is intact
7. 005 Phone 651 388 8282 Fax 651 388 5065 solutions capitalsafety com CSG EMEA France Le Broc Center 2 1 l re Avenue 5600 M BP 15 e 06511 Carros Cedex Phone 33 0 4 97 10 00 10 Fax 33 0 4 93 08 79 70 information capitalsafety com 3400518 3504438 3505696 3400519 3504439 3505697 3400614 3504440 3505698 3400803 3504450 3505699 3400804 3504451 7211510 3400854 3504452 7211511 3400855 3504480 7211512 3504430 3504485 7211513 3504431 3504486 7211514 3504432 3504487 7211515 3504433 3504488 3504434 3504500 3504436 3505694 3504437 3505695 A Capital Safety Company CSG Canada Ltd 260 Export Boulevard Mississauga Ontario L5S 1Y9 Canada Phone 905 795 9333 Fax 905 795 8777 sales ca capitalsafety com CSG Asia Pte Ltd No 6 Tuas Avenue 18 Singapore 638892 Phone 65 6558 7758 Fax 65 6558 7058 inquiry capitalsafety com www capitalsafety com CSG Northern Europe Ltd 7 Christleton Court e Stuart Rd Manor Park e Runcorn Cheshire WA7 1ST e UK Phone 44 0 1928 571324 Fax 44 0 1928 571325 csgne csgne co uk CSG Aust Pty Ltd 20 Fariola Street e Sliverwater Sydney NSW 2128 Australia Phone 61 2 9748 0335 Fax 61 2 9748 0336 sales capitalsafety com au
8. 55 See Figure 4 Step 11 Inspect the retrieval arm E for distortion or other damage Ensure that the retrieval handle A can be rotated out and secured in the cranking position Step 12 Ensure the locking screw D can be tightened completely Step 13 Ensure the shift knob C can be pulled out to the unlocked position and then released locking the crank arm E in both the engaged and disengaged positions Step 14 Test the retrieval mode for proper operation by raising and lowering a test weight of between 34 141 kg sand bag Retrieval operation should be smooth and even When the retrieval handle A is released the weight should not move and the retrieval handle A should remain in position no movement A clicking sound should be evident when raising the load e PROCEDURE FOR DEFECTIVE CONDI TI ON See GIUM Sec 1 2 I MPORTANT Only Capital Safety or parties authorized in writing may make repairs to this equipment 8 0 PRODUCT LIFE As long as the SRL passes inspection by a competent person it may remain in service See GIUM 4 2 and Section 1 16 for warranty information 9 0 MAI NTENANCE STORAGE TRANSPORT See GIUM Sec 3 MAINTENANCE o Position the SRL so excess water can drain out Clean labels as required o Follow GIUM Sections 3 1 and 3 2 An excessive buildup of dirt paint etc may prevent the lifeline from fully retracting back into the housing causing a potential free fall haz
9. Swivel Snap Hook N Hook options I MPORTANT See GIUM Sections 1 1 and 1 3 before using this equipment IMPORTANT Before using this equipment record the product identification information from the ID label 1 into the Equipment Identification Sheet at the end of the GIUM 2 0 REQUI REMENTS Installation and use of this equipment is re stricted by the following limitations e CAPACITY One person At no time shall more than one person connect to a single SRL for fall arrest applications Retrieval appli cations can differ for each model See Model Supplement for more information e LOCKING SPEED Situations which do not allow for an unob structed fall path should be avoided Examples include working in confined or cramped spaces on slowly shifting material such as sand or grain or on a low pitched roof where a worker may slide instead of fall These situations may not allow the body to reach sufficient speed to cause the SRL to lock if a fall occurs A clear path is required to assure positive locking of the SRL e ENVIRONMENTAL AND PHYSICAL HAZARDS Use of this equipment in areas with environmental hazards may require ad ditional precautions to reduce the possibility of injury to the user or damage to the equipment Hazards may include but are not limited to Corrosion Do not leave this equipment for long periods in envi ronments where corrosion of metal parts could occur as a result of vapors from o
10. afe handheld reading device and the web based portal to simplify inspection and inventory control and provide records for your fall protection equipment See Figure 29 FREQUENCY Before each use inspect SRL according to the inspection steps below SRLs must be inspected by a competent person other than the user at least annually If you are a first time user contact a Customer Service representative or if you have already registered go to www capitalsafety com isafe html Follow instructions provided with your i Safe handheld reader or on the web portal to transfer your data to your web log Record the results of each formal inspection in the Periodic Examination and Repair History in the GIUM 5902392 or use the i Safe inspection web portal to maintain your inspection records See GIUM Section 4 A record of annual service dates can be found on the SRL labels After Fall Arrest Inspect load impact indicator and entire SRL o After Use of Retrieval Mode After raising or lowering inspect the load impact indicator and entire SRL Applications which require continuous raising and lowering may require increased inspection and servicing frequency Contact Capital Safety if you have any questions regarding inspection frequency WARNI NG See GIUM 1 2 if the SRL has been subjected to fall arrest or impact forces I MPORTANT Extreme working conditions harsh environment prolonged use may require increasing the frequency
11. al Label C Shift Knob D Locking Screw E Retrieval Arm crank arm F Winch Operating Label G RFID Label 18 I MPORTANT Retrieval equipment may not be suitable for applications requiring frequent or continual use as a material hoist Consult Capital Safety before using this product for such applications The retrieval models are not designed to be used for general purpose work positioning or personnel riding applications ULTRA LOK SRLs Capital Safety Ultra Lok amp SRLs come with a durable glass filled polyurethane housing wire rope or web lifeline and aluminum side plates for maximum durability and minimum weight The systems have an anti racheting twin disc brake system with an audio indicator to let you know it is functioning properly ULTRA LOK WI RE SYNTHETIC ROPE STYLE SRLs Includes swivel eye anchorage attachment point self locking swivel snap hook with impact indicator and choice of lifelines in galvanized or stainless steel wire rope or synthetic rope Wire rope lifeline lengths are available in 6 1 9 1 15 2 and 25 9 m Synthetic rope lifeline lengths are available in 6 1 10 7 and 16 8 m See Figure 5 A Swivel Eye B Inspection Note Label C Warning Label D Ultra Lok Label E ID Label F Connections Label G Wire or Synthetic Rope H Bumper I RFID Tag J RFID Tag K Self Locking Hook o LEADI NG EDGE SRLs Includes swivel eye anchorage attach ment point self locking swivel snap hook with impa
12. ard Replace lifeline if excessive buildup is present o Do not lubricate any parts WARNI NG If the lifeline contacts acids remove unit from service and wash with water and mild soap solution Inspect unit before returning to service 1 Competent Person An individual who is knowledgeable of a manufacturer s recommendations instruc tions and manufactured component who is capable of identifying existing and predictable hazards in proper selection use and maintenance of fall protection 32 e STORAGE See GIUM Section 3 3 Thoroughly inspect the SRL after any period of extended storage e TRANSPORT See GIUM Section 3 4 10 0 SERVI CE Lifeline replacement as well as additional maintenance and servicing procedures must be completed by an authorized service center An authorization and return number must be issued by Capital Safety Do not disassemble the SRL See Section 7 0 for inspection frequency 11 0 SPECIFI CATI ONS AND LABELS SEE MODEL SUPPLEMENT 12 0 TERMI NOLOGY RESCUER Person or persons other than the rescue subject acting to perform an assisted rescue by operation of a rescue system COMPETENT PERSON See GIUM Section 16 33 000057 3103116 000058 3103229 000059 3400001 000061 3400002 000070 3400101 000071 3400102 000072 3400201 000075 3400202 000076 3400301 000077 3400302 000150 3400401 000151 3400402 000152 3400501 000153 3400502 CSG USA 3833 Sala Way Red Wing MN 55066 5
13. ct indicator integral shock pack and 9 1 m galvanized wire rope lifeline See Figure 6 A Swivel Eye B Inspection Note Label C Warning Label D Ultra Lok Label E Connections Label F Wire Rope G RFID Tag H Shock Absorber I Self Locking Snap Hook e Note Capital Safety SRL model 3504500 is designed for use in applications where falls may occur over an edge such as roofing leading edge construction etc This model is especially suited for use with a fall arrest system using Capital Safety anchorage connectors intended for leading edge work We recommend the 2105503 Swiveling Concrete Roof Anchor ULTRA LOK WEB STYLE SRLs Includes swivel eye anchor age attachment point self locking snap hook and 2 54 cm wide nylon web lifeline in lengths of 3 4 m and 6 1 m See Figure 7 A Swivel Eye Labels B Warning C ID D Impact Indicator E Connections F Reverse Lifeline G RFID tag H Web Lifeline I Indicator Fold Connecting Hook SB SERI ES SRLs Includes heavy duty cast aluminum housing anti racheting disk brake system high strength pivoting steel anchorage shackle reserve lifeline retention and self locking swivel snap hook with impact indicator See Figure 8 A Shackle B Im pact Indicator C SALA Label D Impact Indicator Label E Warning Label F Specifications label G Instruction Label left side H ID 19 Label I Instruction Label right side J Wire Rope K RFID Tag L Tear Drop Thimble M Self Locking
14. eval mode In the retrieval mode these models may be used for emergency rescue raising or lowering of personnel within the capacity range stated below It is also permissible to use retrieval models for raising and lowering of materials within the stated capacity range e SEALED SRLs Capital Safety Sealed SRLs incorporate a patented sealed technology that separates all dynamic components from foreign elements such as grease moisture and dirt for safe operation under all working conditions See Figure 1 A Anchorage Handle B Instruction Label C Housing D Impact Indicator Label E ID Label F Cable Guide G Lifeline H Bumper I Ferrule J Self Locking Snap Hook o Sealed SRLs with Retrieval Feature See Figure 2 A Retrieval Arm B Retrieval Handle C Handle Stowage Bracket D Pull Ring E Operation Label F Shift Knob G Retrieval Label H Pawl Cover I Torque Limiter Label e SEALED BLOK SRLs Includes cast aluminum housing and heavy gauge stainless steel or aluminum end plates anti racheting brake built in carrying handle makes transport easy and pro vides a secondary dropped objects protection attachment point large pivoting anchorage handle and self locking swivel hook with impact indicator See Figure 3 A Anchorage Handle B Housing C Instruction Label D Cable Guide E ID Label F Lifeline G Bumper H RFID Tag I Self Locking Snap Hook o Sealed Blok SRLs with Retrieval See Figure 4 A Retrieval Handle B Retriev
15. gure 10 Optional Mounting for Model 3400614 A Hex Lock Nut M12 x 1 75 Zinc Plated ZP 21 B Hex Head Bolt M12 x 1 75 x 25 cm Metric Nut Class 8 8 ZP C Mounting surface D use washers as required E Washer 12 mm ZP 5 typical F Hex Head Bolt M12 x 1 75 x 8 cm Metric Nut Class 8 8 ZP 3 0 TRAI NI NG It is the responsibility of the users of this equipment to understand these instructions and to be trained in the correct installation use and maintenance of this equipment This user manual is not a substitute for a training program I MPORTANT Read GIUM Section 1 1 regarding training 4 0 PLANNI NG BEFORE EACH USE Read GIUM Section 1 1 Before each use and carefully inspect the SRL to assure it is in good working condition by following the steps in Section 7 0 In addition do the following e Ensure all bolts are present and secure Pull out the line and allow it to slowly retract If there is any hesitation in retraction the unit should be returned to Capital Safety for service e Check the locking action by pulling sharply on the line e Do not use if inspection reveals an unsafe condition I MPORTANT Read GIUM Sections 1 3 1 4 1 12 when planning your system PLANNI NG Plan your fall protection system before starting your work Consider factors that may affect your safety before during and after a fall The following list gives some important points to consider e ANCHORAGE Se
16. is equipment where environmental or physical hazards exist I MPORTANT Refer to applicable standards governing this equipment for more information on personal fall arrest or restraint systems and associated system components COMPATIBILITY OF COMPONENTS This equipment is designed for use with Capital Safety approved components and subsystems only See also GIUM Section 1 12 COMPATI BI LITY OF CONNECTORS AND MAKI NG CONNEC TI ONS Connectors hooks carabiners D rings must be capable of supporting at least 22 kN Connectors must be compatible with the anchorage and other system components and meet EN362 standards See Figure 9 A Anchorage B Connector C Anchorage Connector D Mounting Bracket E Tripod Leg See also GIUM Sec tion 5 and Figures for EN362 ANCHORAGE STRENGTH The anchorage strength required is de pendent on the application type Anchors must meet requirements of EN795 See also GIUM Section 12 HORI ZONTAL SYSTEM In applications where an SRL is used in conjunction with a horizontal system i e horizontal I beams and trolleys the SRL and horizontal system components must be compatible Horizontal systems must be designed and installed under the supervision of a qualified engineer OPTI ONAL RETRI EVAL SYSTEM When using an SRL with an optional retrieval system ensure the support structure i e tripod davit arm is compatible with the connection operation stabil ity and strength of the SRL See Fi
17. lect a rigid anchorage point see Figure 9 See more on anchorage strength in Section 2 0 Carefully select the anchorage location to reduce free fall and swing fall hazards Op tional Mounting for Retrieval Systems is covered in Section 2 0 I MPORTANT Only SRLs that can be used in a horizontal mode indicated by labeling such as the Leading Edge SRL may be anchored at foot level or above See Figure 12 All other SRLs must be anchored above the full body harness attachment indicated by labeling See Figure 11 SWING FALLS Swing falls occur when the anchorage point is not directly above the point where a fall occurs See Figure 13 The forces of striking an object in a swing fall may cause serious injury In a swing fall the total vertical fall distance will be greater than if the user had fallen directly below the anchorage point thus increasing the total free fall distance and the distance required 22 to safely arrest the user The SRL will activate regardless of its orientation relative to the user Review your specific application to determine what the appropriate work zone should be Minimize swing falls by working as directly below the anchorage point as possible Never permit a swing fall if injury could occur If a swing fall situation exists in your application contact Capital Safety before proceeding FALL CLEARANCE Ensure adequate clearance exists in your fall path to prevent striking an object The mini
18. mum clearance is 4 5 m from the dorsal D ring level to the next level of obstruction or object See Figure 14 Additional clearance is required if potential swing fall exists SHARP EDGES Avoid working where the lifeline will be in contact with or abrade against unprotected sharp edges Provide protection for the lifeline when possible An energy absorbing component can sometimes be added in line to further protect the worker Compat ibility and total fall distance must be considered if this is done Con tact Capital Safety before using an in line energy absorbing compo nent or lanyard with an SRL I MPORTANT Even though the Leading Edge SRL Model 3504500 provides additional protection from falls occurring over edges protection against cutting must be provided when working near extremely sharp edges such as sheared cold rolled or flames cut steel Edge protection is not required over edges such as hot rolled steel steel decking concrete or wood RESCUE If a fall occurs the employer must have a rescue plan and the ability to implement a rescue AFTER A FALL Equipment which has been subjected to fall arrest forces must be removed from service for inspection See Section 7 OTHER CONSI DERATI ONS Avoid working where your lifeline may cross or tangle with that of another worker Do not allow the lifeline to pass under arms or between legs Never clamp knot or otherwise prevent the lifeline from retracting or being taut
19. nded for long periods of time may cause premature weakening of the retraction spring 24 RETRI EVAL SYSTEM OPERATI ON MODELS 3400101 3400102 3400301 3400302 3400501 3400502 Figure 17 shows how to activate the retrieval mode Remove the retrieval handle on the back side of the SRL by pushing the release button on top of the handle and pulling upward Install the pin into the hole on the end of the retrieval arm Rotate the arm assembly to the side to access the shift knob Lift the pull ring on the shift knob and rotate it counterclockwise 1 8 turn and release Rotate retrieval arm clockwise to aid engagement The shift knob should move inward and rotate to a locked position when drive is fully engaged o To Raise Rotate retrieval arm counterclockwise o To Lower Rotate retrieval arm clockwise Keep tension on life line at all times 34 kg minimum I MPORTANT A minimum load of 34 kg is required for lowering or to pay out line IMPORTANT If a fall occurs in the fall arrest mode and the worker must be lowered to safety raise the worker slightly to release the locking pawls and lower the worker I MPORTANT Do not continue to rotate the retrieval arm in the lowering direction after the cable is fully extended Spring damage may occur o Disengagement of retrieval mode Remove load from the lifeline Rotate the shift knob counterclockwise 1 8 turn pull ring out rotate shift knob clockwise 1 8 t
20. ne has been deployed See Figure 37 If the reserve lifeline has not been deployed the reserve lifeline label is not visible that portion is acceptable and the inspection can continue IMPORTANT If indicators are visible the unit must be serviced by an authorized service center before reuse Step 10 Inspect each system component or subsystem according to manufacturer s instructions INSPECTI ON STEPS FOR RETRI EVAL COMPONENTS MODELS 3400101 3400102 3400301 3400302 3400501 3400502 See Figure 2 Step 11 Inspect retrieval arm A for distortion or other damage Retrieval handle B should engage into retrieval arm with ease and push button should work freely Step 12 Shift knob F should rotate freely when engaging disengaging Pull ring D on shift knob should spring back when released Step 13 Inspect retrieval mode for operation To test raise and lower a test weight sand bag of between 34 kg and 141 kg Retrieval operation should be smooth and even When the retrieval handle B is released the weight should not move and retrieval handle should stay in position no movement A clicking sound should be evident when raising load Step 14 The pawl cover H see Figure 3 must be secure and without deformation Optional mounting bracket must be securely attached to SRL and free from defects Detent pin must operate freely 31 e INSPECTION STEPS FOR RETRIEVAL COMPONENTS MODELS 340854 AND 3408
21. p 1 Attach the bracket to the SRL by inserting the two furnished bolts through the holes in the SRL housing Attach nuts and secure See Figure 18 Step 2 After the bracket is secured to the SRL position the SRL bracket assembly onto mating bracket of tripod davit arm or ladder mast The slot in the end of SRL bracket slides onto the pin extending out each side of the mating bracket Reposition the tripod leg bracket as required for proper operating height See Figure 19 Step 3 With assembly resting on pin pivot top of SRL inward to align holes Press in button on the end of the detent pin and slide pin in fully to secure SRL assembly to tripod davit arm or ladder mast See Figure 20 Step 4 Extend cable up support structure and over pulleys Reinstall detent pins near pulley to prevent cable from sliding off pulleys See Figure 21 Figures 22 and 23 show a completed attachment RETRI EVAL SYSTEM OPERATI ON MODELS 340854 AND 340855 Figure 4 identifies key components of the retrieval system To activate retrieval mode rotate the locking screw D down completely to free the crank arm E Pivot the handle A out from the stowed position To engage the winch pull and hold the shift knob C in the unlocked position Push the crank arm E in to the engaged position and release the shift knob C If needed rotate the crank arm clockwise lowering to aid in gear engagement o To Raise Rotate the crank arm counterclockwise
22. rabiner A that will completely close over the anchorage B or anchorage connector C It is recommended that the Model 340614 attach to a structure in a fixed position vs hanging with the hardware supplied The mounting surface should meet the anchorage strength requirements stated in Section 2 0 Anchorage Strength Follow the manufacturer s instructions supplied with each system component 6 0 USE See Figure 16 Connect the SRL A to a suitable anchorage B Connect the self locking snap hook C to the fall arrest or ladder climbing attachment D on the full body harness E See Figure 17 Ensure connections are compatible and hook is fully closed and locked Once attached the worker is free to move about within the recommended working area at normal speeds The lifeline should extend smoothly and retract without hesitation The lifeline must remain taut at all times during normal use If slack line condition is created during normal use the unit should be returned to Capital Safety for service If a fall occurs the SRL will lock and arrest the fall WARNI NG Upon rescue remove the SRL from use See GIUM Section 1 2 Inspect as described in Section 7 0 After Fall Arrest When working with an SRL always allow the lifeline to recoil back into the device under control A short tag line may be required to extend or retract the lifeline during connection and disconnection Allowing the lifeline to be fully exte
23. retrieval models as sjp wm om Figures 3 amd 4 may be used with an optional bracket Model 3401025 for mounting to the Capital Safety tripod davit arm or ladder mast Follow the steps below for mounting and use of this bracket I MPORTANT If mating bracket for tripod leg is not attached position clamp plate assembly in desired location on leg and tighten bolts to 20 Nm Do not overtighten Step 1 Remove the three set screws plugging the holes in the side of the SRL housing See Figure 24 Step 2 Attach the bracket to the SRL by inserting the three bolts through the holes in the SRL housing See Figure 25 Step 3 After the bracket is secured to the SRL position the SRL bracket assembly onto mating bracket of tripod davit arm or ladder mast The slot in the end of SRL bracket slides onto pin extending out each side of mating ladder mast davit arm or tripod leg bracket Reposition tripod leg bracket as required for proper operating height See Figure 26 27 7 0 Step 4 With assembly resting on pin pivot top of SRL inward to align holes Press in button on end of detent pin and slide pin in fully to secure SRL assembly to tripod davit arm or ladder mast See Figure 27 Step 5 Extend cable up support structure and over pulleys Reinstall detent pins near pulley to prevent cable from sliding off pulleys See Figure 28 INSPECTI ON The i Safe RFID tag on SRLs A can be used in conjunction with the i S
24. rganic materials Use caution when working around sewage or fertilizer because of their high concentration of ammonia which is very corrosive Use near seawater or other corrosive environments may require more frequent inspections or servicing to assure corrosion damage is not affecting the per formance of the product 9 Chemical Solutions containing acids alkali or other caustic chemicals particularly at elevated temperatures may damage DBI SALA SRLs When working with such chemicals frequent in spection of the entire SRL must be completed Chemical damage to the lifeline is difficult to detect and it is recommended that the lifeline be replaced periodically to ensure safety The lifeline may only be replaced by an authorized service center o Heat This equipment is not designed for use in high tempera 20 ture environments Provide protection for this equipment when using near welding metal cutting or similar activities Hot sparks may burn or damage this equipment Note Synthetic rope lifelines are not flame proof and must not be exposed to extreme heat Do not use the following in environments or contact surfaces over the specific temperatures given e Spectra rope to 60 C e Vectran rope to 120 C 9 Electrical Due to the possibility of electric current flowing through the wire rope lifeline use extreme caution when work ing near high voltage power lines Contact Capital Safety if you have questions about using th
25. roken wires in one strand in one lay A lay of wire rope is the length of wire rope it takes for a strand the larger groups of wires to complete one revolution or twist along the rope Replace the wire rope assembly if there are any broken wires within 25mm of the ferrules o Web or Synthetic Rope Models See Figure 34 Inspect lifeline for concentrated wear frayed strands E broken yarn burns F cuts G and abrasions The lifeline must be free of knots throughout its length Inspect for excessive soiling H paint buildup and rust staining Inspect for chemical or heat dam age indicated by brown discolored or brittle areas Inspect for ultraviolet damage indicated by discoloration and the presence of splinters and slivers on the lifeline surface NOTE All of the above factors are known to reduce rope strength Rope strength is reduced proportional to the cross sectional area of the rope damaged Damaged or questionable ropes must be replaced WARNI NG Do not tie or knot lifeline Avoid lifeline contact with sharp or abrasive surfaces Inspect lifeline frequently for cuts fraying burns or signs of chemical damage Dirt contaminants and water can lower dielectric properties of the lifeline Use caution near power lines Step 8 Inspect connecting hooks if present for signs of damage corrosion and working condition Swivel should rotate freely Step 9 Inspect the reserve lifeline payout if present by
26. the SRL has not been impacted If the red stitching has been broken and the loop torn apart D the SRL has been impact loaded o UltraLok Leading Edge Style SRLs See Figure 33 The 3504500 leading edge style SRLs incorporate an integral energy absorbing component Inspect the energy absorber to determine if it has been activated There should be no evidence of elonga tion B Ensure energy absorber cover A is secure and not torn or damaged WARNI NG If inspection reveals a defective condition remove SRL from service immediately and contact an authorized service center Step 4 Lifeline should pull out and retract fully without hesitation or creating a slack line condition The lifeline must be taught under tension Step 4 Ensure device locks up when lifeline is jerked sharply Lockup should be positive with no slipping Step 5 The labels must be present and fully legible See Model Supplement Step 6 Look for signs of corrosion on the entire unit Step 7 Inspect lifeline 29 o Wire Rope Models See Figure 34 Inspect lifeline for cuts kinks A broken wires B bird caging C corrosion welding splatter D chemical contact areas or severely abraded areas Slide up cable bumper and inspect ferrules for cracks or damage and inspect wire rope for corrosion and broken wires Note Replace the wire rope assembly if there are six or more randomly distributed broken wires in one lay or three or more b
27. urn Release pull ring Remove retrieval handle from retrieval arm and stow in stow age bracket Insert retrieval handle pin through handle and into stowage bracket Retrieval overload feature SRLs incorporating the retrieval feature as shown in Figure 17 are provided with an overload clutch which protects the drive components and the person being raised from excessive force This same feature provides shock absorption for the user if a fall occurs when the retrieval mode is engaged The overload clutch is set to slip at approxi mately 227 kg to allow for emergency rescue applications where additional lifting capacity is required I MPORTANT Capacity for retrieval operation is 210 kg 25 I MPORTANT Operating the retrieval system at loads greater than the rated capacity reduces the overall safety factor Any unit which has been used above the rated capacity must be removed from service and returned to Capital Safety for inspection o Mounting Retrieval Models The SRL retrieval models as shown in figure 1 and 2 may be used with optional brackets Capital Safety Part Numbers 3401123 and 3401090 for mount ing to the Capital Safety tripod davit arm or ladder mast Fol low the steps below for mounting and use of these brackets I MPORTANT If mating bracket for tripod leg is not attached position clamp plate assembly in desired location on leg and tighten bolts to 20 Nm Do not overtighten Ste
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