User Manual
Contents
1. Appendix Code Name Quantity Code Name Quantity 1 Air motor cover 1 27 Spring shell 2 2 Air control center 1 28 Spring 2 3 Air motor shellinside 1 29 Spring seat 2 4 Bracket 1 30 Trip shoe guide 2 5 Bracket 1 31 Press piece 6 Screw 1 96 Pin 7 Shaft 1 97 Pin 8 Piston shaft 1 98 Ball 9 Piston cover 1 99 Small circlip 2 0 Out cover 1 100 Ball 1 Side cover 1 101 Screw 2 2 Suction tube 1 108 Nut 3 Slider 1 200 O ring 4 Gasket 1 201 O ring 2 5 Soft gasket 1 202 O ring 6 Securing washer 1 203 U ring 7 Spring circlip 1 204 O ring 8 Outlet 1 209 Silencer 2 9 Piston 1 212 O ring Valve seat 1 213 U seal Filter 1 214 Guiding Piston 1 215 O ring Slider 1 216 Quick coupling Connecting shell 1 Connect shaft 1 26 Air center cover 1 Troubleshooting Problem Possible Causes Solutions The pump continues tooperate after the guntrigger has been released 1 There isa oil leakat some point ofthe circuit 2 Valvesets part No 22and 203 204 213 214 close incorrectly dueto dirt or wearing 1 Check and tightenunions Repair the leak 2 Substitute damaged elements Reduction of the oildelivery Or reduced pressurein the oil delivery 1 Silencer 209 dirtied 2 Blocked atsome point ofthe oil circuit 3 Ball valveset 20 100 closes incorrectly due todirt or wearind 1 Clean orrecharge silencer 2 Use cleanoil 3 Substitute damaged elements Air loss through theair exhaust2. 5 1 Oil Pump amp Oil Pump Kits THE MANUALOF OIL PUMP Read the followingprecautions and instructionsbefore you beginassembly or using Failure to comply with these instructions could result in personal injury or property damage Keep theseinstructions in aconvenient location forfuture reference IMPORTANT NOTE The guarantee willbe void ifthe pump hasbeen altered inany way PROFILE Oil pumps canbe used totransfer lubrication oil waste oil andantifreeze liquids This manual is applicable to the following pump only please confirm your pump is included Specification Item No Compression ratio 1701051 1701052 1701053 Operating pressure bar psi 5 8 70 115 Maximum pressure bar psi 8 115 Air consumption L min Gallon min 240 63 5 Capacity L min Gallon min 12 3 2 Tube diameter mm inch 42 1 65 42 1 65 270 10 6 or Suction tube length mm inch Wall installed 730 28 7 Extension transfer Air inlet connection 1 4 quick plug 1 4 NPT female Oil delivery connection Male 1 2 42 1 65 940 37 Max viscosity oildelivered SAE 250 10 50 C Temperature oildelivered Noise level dB 1 1 SERIES OIL PUMP EXPLODED VIEW fg S m I 23 r 5 1 SERIES OIL PUMP PART LIST
3. Oil leaks through theair exhaust 1 The sliding valve 13 does not close properly 2 Broken press piece 31 3 Damaged O ring 201 202 215 4 Damaged piston 19 5 Broken spring 28 Seal set 203 204 damaged 1 Disassemble andclean Substitute in caseof damage 2 Substitute damaged elements Substitute damaged elements If the pump has anything wrong please contact dealer ortheir technical supporter We don t recommend customerrepair the pump themselves 3 STORAGE ANDMAINTENANCE Pumps are deliveredin appropriate cardboardboxes Packaging materialshould be properly disposed Handling and storage of the newpump do notrequire any specialprocedures However after the pump has beenused empty the used oil inthe suction tubeinto an appropriate container This is done by overturningthe pump The dust incompressed air canslow down andeven block themotor cylinder The following steps may prevent this from happening 1 Letin50 gram of Vaseline oil or other lubricator from the air inlet hole weekly operate the pumpfor several minutesafter having lubricator 2 Turnon the pumpfor several minutesuntil moving partsis fully lubricated 3 You may repeatthe above operationif necessary 4 Theabove steps shouldbe carried outon a weeklybase For the pumpsthat are attached with compressed airtreatment equipment please empty the waterretained in thereservoir of thefilter purger frequently For the pumpsthat a
4. ength Can be realizedby using the modular extension elements See the examples given above 2 Examples ofpossible application topump with drumor rigid suctiontube for Obtaining personalized lengths according to needs 3 Remove filter andfoot valve fromthe stub pump screw the extensiontube on W top connection then screwfilter and footvalve on the extension tube foot connection Endl CONNECT THE PUMP WITH OTHER ACCESSORIES Parst List Code Name 1 Oil pump 2 Bung adapter 3 Oil pistol 4 Hose with fitting 5 Air hose withquick coupling 6 Drum 7 7 1 7 2 7 3 Filter pressureregulator and lubricator THE MANUAL OF OIL PUMP DISTRIBUTION KITS PRESSURE RELIEF PROCEDURE Toreduce the riskof serious bodily injury including fluid injection splashing in the eyes or onthe skin orinjury from movingparts always followthis procedure whenever you shutoff the pump when checkor service any part of the spray dispensing system wheninstall clean orchange spray tips nozzles and whenever you stop spraying dispensing 1 Shut off the airto the pump 2 Point the outlet of grease gun to container and trigger the grease gun torelieve pressure IMPORTANT NOTES If you suspectthat the spray tip nozzle or hoseis completely clogged or that pressure has not been fully relieved after following the steps above VERY SLOWLY loosen the retaining nut orhose end coupling and relieve
5. ironmental regulations Thepumps can be used only todeliver lubricants usedoil or antifreeze liquids Do not use the pump for any other substance HOW TO USE DIRECTLY FITTED PUMPS INTO THE DRUM 1 Insert thesuction tube ofpump into thedrum and securewith ring nut suitable for commercial drums with 57 diameter hole and threading 2 BSP 2 Fit aoil delivery tubefor oil outletof the airoperated pump using only high quality tubes normally 1 2 or 3 4 accordingto DIN SAE norms by means of 1 2 BSP threading fitting 3 Oil delivery pistol Connect delivery tube with delivery pistol using suitable pipe fittings and pointthe pistol atright place 4 Airinlet connection is 1 4 quick plug or1 4 NPT female in all versions Compressed air connection to be supplied by the customer should be done using suitable tubes 5 Apressure regulator tokeep the pump sworking pressure atthe best possible level max 5 8 bar between the pumpand the compressedair line 6 Acut off switch can enable the operator to stopthe pump atany given moment by cuttingthe air supply off betweenthe pump andthe compressed airline 7 Switch onall switch WALLINSTALLED LI 4 2 fos 5 6 7 I 3 N 7 UA Parts List Code Name Quantity Code Name Quantity Oil pump 7 Rigid suction tube 1 Wall bracket 8 Spring circlip 1 Pump adapter 9 Ba
6. ll 1 Flexible suction hose 10 Valve seat 1 Suction hose adapter 11 Filter 1 Bung adapter PROCEED ASFOLLOWS 1 Secure thebracket to thewall using thedowels at about1200mm height appropriate for the tank sdimensions Make surethat the wallis solid andthick enough forthe dowels Do notinterfere with hydraulictubes or electriclines Secure the pump to the bracket 2 Connect theflexible suction tube 4 to the pump using the clamp provided Connect therigid suction 7to the endof the flexible suction tube 4using the elastic clamp provided Put thebung adapter 6into the drumhole Put therigid suction tube 7 into the pump and secureit in place BON o a EXTENSION TRANSFER fo H gt TS 942 1515 1310 1010 1105 Name Quantity Code Name Quantity Oil pump 1 3 4 Extension 200mm tube 1 Bung adapter 1 3 5 Foot connection 1 Topconnection 1 4 Foot valve 1 Extension 500mm tube 1 5 Filter 1 Extension sleeve PROCEED ASFOLLOWS 1 Depending onthe length ofthe suction tubethe desired extensionl
7. pressure gradually then loosen completely Now clear thetip nozzle or hose KITS EXPLODED VIEW Kits List Item No 1700322 1700332 1700333 Drum application 30 50kgs 120lbs 180 220kgs 400lbs 180 220kbs 400lbs 5 1 Ratio pump 1701052 1701053 1701053 Digital control valve 1781801 1781801 1781801 1 2 13 connection hose 1763413 1763413 1763413 Drum trolley 1708001 1708002 1708003 1 2 50 Oil hosereel ae gai M820154 M860154 8
8. re attached with a lubricator please pay close attention tothe lubricator s oil leveland refill with SAE 20 SAE 30 or antifreeze oil for extreme conditions when necessary NOTE The user should perform only routine maintenance operations suchas filters silencers cleaning withthe pump in order not todamage it orcompromise its safety Contact our sales or service centerswhen the pumpneeds further maintenance GENERAL SAFETY REGULATIONS When the pumpis connected tothe compressed airsupply Thecompressed air mustbe filtered to avoid dust and moisture into pump Themax compressed airpressure must notexceed 0 8Mpa To deliver oil press the knob on the delivery pistol delivery stops when the knobis released but thewhole system remains under pressure Position thepistol so thatthe circuit can topen accidentally Otherwise oil could leak onto the ground Never pointthe pistol atpeople or objects Press thepistol knob Alwayscut offthe air supply after use sothat oil can tleak out incase one ofthe pump s components should break Use onlyoriginal spare partsin case thepump has tobe repaired orits components have to bereplaced Empty allthe oil fromthe pump incase it hasto be disposedof When notin use turnoff compressed airto stop pump Do notuse the pumpnear open flames Do not smoke during this operation Wearoil proof gloves Do notthrow the oilaway Used oil hasto be disposedof according tonational Env
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