(Vision® Python® & Carrera™ ArcOne®) Europe
Contents
1.2. Dust Water Integrity Resistant Resistant Resistant Resistant Resistant Resistant Standards 2CE EN379 4CE EN379 2CE EN379 1CE EN379 2CE EN379 2CE EN379 Diffusion of Variation in Lu minous Trans 1 1 1 1 1 mittance Class Angle Depend 2 2 2 1 1 ency Class iter variants designated wi 04 OP 04 OP 04 OP or 10 IP X have X mode at the highest sensiti 10 IP vity setting See Sens 9 Significance of Markings Welding Filters Example 4 5 8 9 lt 13 AR M 1 1 1 2 EN379 4 Light Shade number 5 8 Dark Shade range 1 9 lt 13 Dark Shade range 2 Auto Variable mode AR Manufacturers mark M Auto Variable 1 Optical Class 1 Diffusion of Light Class 1 Variation in Luminous Transmittance class 2 Angle Dependency class This is a new classification of EN379 This marking may not be indicated on older models Welding Helmets Significance of CE Markings Example AR EN 175 F CE AR Company Identification Mark EN 175 CE Welding Helmet Standard F Impact Class Low Energy CE European Mark Significance of Other Markings Example AR Z87 AR Company Identification Mark Z87 ANSI Standard for Eye and Face Protectors Example CAN CSA 294 3 COLTS Labs CAN CSA 294 3 CSA Standard for Eye and Face Protectors COLTS Labs CAN CSA Certified Lab Product Certification Bodies This model has been certified by Certottica SCARL Zona Industriale Villano
3. Holder Slide notches on top of Filter Holder into slots on helmet Line up Filter Holder with Centering Pin on helmet squeeze tabs on Filter Holder and push into tab slots Release tabs into bottom catches With notches facing up slide one side of polycarbonate into guide clip Align notches and push other side of polycarbonate into guide clip Polycarbonate will click into place VIPER 06 HG with 06 HGSB not shown Viper 911 S Viper 90X110 shell 4T D Inside Cover Plate see Table 1 04 OP Auto darkening Filter Viper 911 CS 9 C Optional Mag Lens VML XXX Where XXX Diopter number Not shown CARRERA 04 OP Outside Polycarbonate CARRERA SCREW 3X16mm 02 HG Headgear Assembly Sweatband Included CARRERA 911 S Helmet Shell Auto Darkening Filter Inside Cover Plate Oo see Table 1 Optional Mag Lens VML XXX Where XXX Diopter number Not shown Table 1 Filter Specifications iDF48 1500V 2000V 2500v 4000v 4500v or A 7 a ses ae i A A Filter Size 90x110 mm mm 90x110 mm 90x110 mm 90x110 mm 90x110 mm 90x110 mm 90x110 mm Sensitivity Digital Analog Analog Analog Analog Digital Digital Control Variable Variable Variable Variable Variable Variable Variable ee 1 10 000 1 10 000 5 10 000 5 10 000 5 10 000 1 10 000 1 10 000 seconds 0 1 msec 0 1 msec 0 5 msec 0 5msec 0 5msec 0 1 msec 0 1 mse
4. 8 mm 4608 mm 4608 mm 8100 mm 5684 mm 5684 mm 90x110 mm 90x110 mm 90x110 mm 90x110 mm 90x110 mm 90x110 mm ARC Two Two Two Four Two T Sensing sensors sensors sensors Sensors sensors sensors S Sensitivity Digital Digital Digital Analog Digital Digital Control Variable Variable Variable Variable Variable Variable mn 1 10 000 1 10 000 1 10 000 1 10 000 1 10 000 1 10 000 0 1 msec 0 1 msec 0 1 msec 0 1 msec 0 1 msec 0 1 msec seconds Primary Power Solar Cells Solar Cells Solar Cells sie Solar Cells Solar Cells Back up Powe Lithium Lithium Lithium ione Lithium Lithium P Battery Battery Battery Battery Battery N H fo Q v Q oO o 3 D Wi 10 380 10 380 10 380 10 380 10 380 10 380 14100F 14 100F 14 100F 14 100F 14 100F 14 100F UVIIR Up to Shade 16 Up to Shade 16 Up to Shade 16 Up to Shade 16 Up to Shade 16 Up to Shade 16 rotection 0 Dark to Light 0 1 3 5 0 1 3 5 0 1 3 5 0 1 or 2 0 1 3 5 0 1 3 5 Delay seconds seconds seconds seconds seconds seconds Dark Shade 9 13 5 9 9 13 5 9 9 13 5 9 9 13 Intelligent Auto Shade No No No No Mode rv 1 1 1 1 nside Cover Plate Part 04 OP Numbers Adjustment section for details in Operating 10 55C 10 55C 10 55C 10 55C 10 55C 10 55C Temp 14 131F 14 131F 14 131F 14 131F 14 131F 14 131F 100F ity Grind Mode Intelligent TIG Mode Enclosure Dust Water Dust Water Dust Water Dust Water Dust Water
5. ArcONE USER INSTRUCTION MANUAL 90X110 Auto Darkening Filters Products Which Improve VEO Quality Productivity Safety ArcOwne and Performance ArcOne is a Division of A C E International Company 85 Independence Drive Taunton MA 02780 USA TEL 1 508 884 9600 TOLL FREE 1 800 223 4685 Fax 508 884 9666 PLEASE VISIT OUR WEBSITE www arc1weldsafe com M EUROALTADF 2003 REV K Table of Contents Page Preparations TOF USC scsi ssacacessaantadiessaaarcensvanduduvasdecnsauasveaneeaedeadanteaeaaanatecia aad 1 Technical Information USC cc cece ccccccesceceseeaseeaeaeaeeeseeeeeeceeeeeseeeseeeeseeeeeeees 1 Limitations Of USG scissioni E duel ed a e seated ei Bewee aes 3 Care and Maintenance ccccccceceeceecceececececeeeeeeeeeeeeaeaeaeaeseseaeeaeaeaeeseseeeeees 4 Spatter Prove CuOM esusen aaa AAE aE AEG 4 Parts Selection Guide ccccccccccecccsssssssssssscseseeeceeeceeeeeeeeseeeeeeeseseesesesesaaaaaeaeaea 4 Filter Specifications ersinnen ee ver a aa a a E 8 Significance Of MarkinQS cc sccceteseeecceteeeeeeceteeeseneeeteeeeneeetseesaneetedeneneetes 10 Shade Selection Guldenas orea e Ea 11 Filter Removal DiaQram icesiev scceseeseacaeens vaccaeneaenisaastesneeaetteanseceenaedaeeeataee 11 Preparations for Use WARNING materials which may come in contact with the wearer s skin may cause an allergic reaction to susceptible individuals Filters Before you begin welding alw
6. ays inspect your filter to ensure it is not damaged Check to see if the filter protection plates cover plates are clean clear undamaged and securely attached to the helmet and covering the auto darkening filter both front and rear Make sure the fitler will turn dark before using Direct toward a bright light source or use a torch striker Direct sunlight may not darken the filter WARNING never begin welding without first checking to see if the correct front and rear protection plates are in place See Part Selection Guide section for part numbers Failure to protect the welding filter may cause damage and become a safety hazard should the UV IR protection be compromised from spatter or cracks from impact DAMAGE CAUSED BY ABUSE SUCH AS EXCESSIVE TEMPERATURES CRACKS FROM IMPACT AND PITTING FROM SPATTER CAUSED BY POOR MAINTENANCE WILL VOID WARRANTY Not for use in overhead welding WARNING toughened mineral filter oculars shall only be used in conjunction with a suitable backing ocular Welding Helmets Before you begin welding make sure there is no damage to the helmet shell including but not limited to cracks holes and melting Ensure that the springs holding the filter are not broken or corroded Do not use the helmet if any of these conditions exist and contact your distributor for replacement parts Use only replacement components as specified for each welding helmet in accordance with this user manual Adjust headgear for com
7. c Prima pa P y Battery amp Solar Cells Solar Cells Solar Cells Solar Cells Solar Cells Solar Cells ower Solar Cells Back up Lithium Lithium Lithium Lithium Lithium Lithium Lithium Power Battery Battery Battery Battery Battery Battery Battery Operating 10 55C 10 55C 10 55C 10 55C 10 55C 10 55C 10 55C Temp 14 131F 14 131F 14 131F 14 131F 14 131F 14 131F 14 131F Storage 10 38C 10 38C 10 38C 10 38C 10 38C 10 38C 10 38C Temp 14 100F 14 100F 14 100F 14 100F 14 100F 14 100F 14 100F UV IR Up to Shade Up to Shade Up to Shade Up to Shade Up to Shade Up to Shade Up to Shade Protection 16 13 16 16 16 16 16 Dark to Light 0 1 3 5 0 1 or 2 0 2 2 0 1 2 0 2 2 0 1 3 5 0 1 3 5 Delay seconds seconds seconds seconds seconds seconds seconds Grind Mode Mode Yes Eee Rae Auto Shade Mode Intelligent TIG Mode Enclosure Dust Water Ea Dust Water Ea Ea Ea ES ater ea Integrity Resistant Resistant Resistant Resistant Resistant Resistant Resistant Standards CE EN379 CE EN379 CE EN379 CE EN379 CE EN379 CE EN379 CE EN379 Diffusion of Light Class Variation in Luminous Transmit tance Class Angle De pendency 2 N A 3 3 3 2 2 Class nside Cover Plate Part 04 OP 03 OP 03 OP 03 OP 04 OP 04 OP Numbers 8 Table 1 Filter Specifications cont 5000V amp 5130V amp 5500V amp 6000V14 7000V amp 7500V amp 5000VX 5130VX 5500VX 7000VX 7500VX os 460
8. d damaged or covered with welding spatter such that vision is impaired Replace regularly only with ArcOne cover plates All helmets use 1 mm thick cover plates Parts Selection Guide Headgear Height Adjustment Horizontal Adjustment Ratchet Knob 02 HG 06 HG Includes sweatband not shown Includes sweatband not shown Height Adjustment Snap Out Slide Snap In Height Adjustment Snap Out Slide Snap In Circumference Adjustment Ratchet Push Turn Circumference Adjustment Ratchet Push Turn Angle Adjustment Pivot Stop Angle Adjustment Pivot Stop Horizontal Adjustment Slide Forward Pivot Stop 4 COBRA Cobra 911 S Cobra 90X110 shell Auto Darkening Inside Cover Plate see Table 1 Optional Mag Lens VML XXX Where XXX Diopter number Not shown VISION V 911 S Vision 90 x 110 Shell Auto Darkening Filter Inside Cover Plate see Table 1 06 HGSB 06 HG NS XXX Diopter number Not shown J ji 8 Optional Mag Lens VML XXX Where PYTHON Optional Mag Lens VML XXX Where Auto Darkening Filter XXX Diopter number Inside Cover Plate Not shown see Table 1 PYTHON 911 S Python 90 X 110 Shell 06 HGSB Python 90 X 110 Cover Plate PYTHONO1 911 CS Python 90 x 110 Center Section Bottom Catch CENTER SECTION INSTRUCTIONS COVER PLATE INSTRUCTIONS Slide A D filter and Inside Polycarbonate into Filter
9. ding helmets are suitable for arc welding Refer to any or all of the following standards for more specifications ANSI Z87 CAN CSA 294 3 and CE EN 166 amp 175 Limitations of Use Filters ArcOne welding filters are not designed for oxy acetylene laser or very low amperage welding applications Arc detection may be impaired due to amperage distance from the arc welding current frequency electrode type shielding gasses and lighting conditions DO NOT weld with filter in the light state If the filter fails to turn dark immediately stop use and contact a service provider for help Welding Helmets CAUTION not meant to protect against Severe Impact explosives fragments from grinding wheels abrasive discs and hazardous fluids Use secondary impact protection such as safety glasses DO NOT use this helmet without proper training from a certified welder or welding instructor DO NOT use this helmet in an excessive heat environment where the operation of the filter becomes non functional due to exceeding the temperature ratings of the electronic components Bis Care and Maintenance NOTE Replacement components must be used in accordance with these instructions Failure to use ArcOne replacement components in accordance with these instructions voids certification of this product Filters Filters require virtually no maintenance other than periodic cleaning when the lens solar panel and or sensor s become dirt
10. fort and proper sight line through the filter see Parts Selection Guide WARNING other safety precautions such as protective clothing adequate ventilation breathing protection e g powered air purifying respirator fire extinguisher and protection for co workers should also be considered Consult an Industrial Hygenist to ensure adequate protection is being provided Technical Information Use Filters ArcOne auto darkening filters protect the user against harmful ultra violet and infrared UV IR rays both in the dark and light state No matter what shade the filter is set to the UV IR protection is provided When used properly the filter will prevent your eyes from being burned by optical radiation WARNING severe burns are possible with a damaged lens cracks pits holes etc Do not use damaged lens Optical radiation can possibly enter in from behind the helmet from other welders welding in the immediate area 1 Shade Adjustment refer to Fig 1 through 4 See Filter Specifications Table 1 for filter specifications See CE Shade Selection Guide Table 2 for recommended shades for arc welding applications Digital LCD Controlled Variable Filters Fig 1 Briefly press the Mode button Fig 1 the LCD mode will flash to indicate the current setting Press and hold the or button to change the setting The number will change on LCD Analog Controlled Variable Filters Fig 2 External Control Set filte
11. gital display will show X TIG in the sensitivity column Fig 3b 5000VX and 7000VX X TIG is accessed via an external switch on the outside control Turn until the control knob clicks into place and the LCD displays X TIG 5130VX 5500VX and 7500VX Use the button to set the sensitivity to the highest setting iDF48 Press the Mode button for three 3 seconds until the X TIG icon appears Fig 4 ae x a 0 say m CV x A Grind E E wI AJA all O Grind Fit xe ral f Sensitivity Shade Delay grind Shade Delay a Figure 3a LCD Readout Figure 3b LCD Readout Figure 4 LCD Readout 4000V 4500V 5000V 5500V 5000VX 5500VX 5130VX iDF48 5130V 7000V and 7500V 7000VX and 7500VX Delay Adjustment and Grind Mode not on all models Digital Controlled Filters Briefly press the Mode button Fig 1 the LCD mode will flash to indicate the current setting Fig 3 or 4 Press and hold the or button to change the setting NOTE Some models have a dedicated Delay button with the or to change the setting 6000VI4 Press the Delay button on the back of the control center to turn delay on or off Intelligent Darkening Filter IDF Modes To switch from one mode to another Press AND Hold down the Mode button for two seconds To cycle through modes continue depressing the Mode button NOTE Modes will not switch when in Grind Mode Low Shade Mode Dark Shades 5 8 available in this mode A
12. r to desired dark shade with the shade knob located on the outside of the helmet The Shade Number will change on the LCD Fig 3 amp 4 as the user turns the knob up or down NOTE The 5130V has a switch on the control case to switch the shade range from 5 9 to 9 13 Internal Control Set filter to desired dark shade with the shade knob located on the filter The configuration of internal controls vary however each knob is labled according to function also buttons are labeled or marked according to function W Mode Increase ee Grind D rin Paes Sensitivity Shade Delay Figure 1 Digital Controls Shade Adjusment Sensitivity Sensitivity Shade Delay Adjustment Adjustment Adjusment Adjusment Da l I GAN EN SIE External Controls Internal Controls Figure 2 Analog Controls Sensitivity Adjustment Digitally Controlled Filters Briefly press the Mode button Fig 1 the LCD mode will flash to indicate the current setting Fig 3 Press and hold the or button to change the setting Analog Controlled Filters Models with external or internal control turn the knob to change the sensitivity Fig 2 increasing or decreasing it Some Digital LCD models will display the level of sensitivity Fig 1 where more bars equals increased sensitivity X Mode Filters 5000VX 5130VX 5500VX 7000VX 7500VX and the iDF48 have an X TIG mode for ideal for TIG welding applications When set to X TIG the di
13. rc detection to 10 Amps Auto Variable Mode LCD displays AUTO Fig 4 Filter automatically responds to the intensity of the welding arc and sets the filter to the appropriate dark shade The Auto Variable mode is dependent upon light intensity of the arc and distance from the filter to the arc The user can further adjust the dark shade up or down one shade number for comfort while the icon is flashing This mode has one memory position for each shade in the dark state i e 9 10 11 12 and 13 NOTE Shade 13 cannot be set higher than 13 This mode only works on split range i e 5 9 9 13 filters in the higher shade range To reset all memory slots press and hold both mode and delay buttons for two 2 seconds iTIG Mode Upon entering iTIG mode where LCD displays TIG icon and flashing Fig 4 user first sets lower desired shade while the flashes After approximately five 5 seconds of not turning the shade knob the flashing stops and the user can then set the desired upper shade The lowest possible shade is fixed according to the standard to which the filter has been tested example iDF48 iTIG in 9 13 range shade 9 lowest and shade 13 highest in 5 9 range shade 7 lowest and shade 9 highest Welding Helmets Welding helmets are designed to provide protection against UV IR radiation around the user s face ArcOne welding helmets meet exceed face coverage defined by CE standards ArcOne wel
14. va 32013 Longarone BL Italy Notified Body Number 0530 2This model has been certified by ECS GmbH Obere BahnstraBe 25 73431 Aelen Germany Notified Body Number 1883 3This model has been certified by INSPEC International 56 Leslie Hough Way Salford Greater Manchester M6 6AJ England Notified Body Number 0194 This model has been certified by DIN CERTCO Alboinstrasse 56 12103 Berlin Germany Notified Body Number 0196 indicates pending certification gt 10 Table 2 Shade Selection Guide CE Shade selection Guide Current Amps Process 15 6 10 15 30 40 60 70 100 125 150 175 200 225 250 300 350 400 450 500 600 Covered Electrodes ttt MAG a T _ nB T4 Plasma jet cutting A S O 2 Micro plasma arc weiding 7 4 5 To 6 T71 e Ts 7 io te po ST GT 1 457 30 40 60 70 100 125 150 175 200 225 250 300 350 400 450 500 600 NOTE The term heavy metals applies to steels alloy steels copper and its alloys etc Fram CE EN 169 2002 Filter Removal Diagram SERIAL NUMBER Serial Number is located on the top of the filter Slide A D Filter out from under Retention Spring ArcONeE ArcOne is a Division of A C E International Company 85 Independence Drive Taunton MA 02780 USA TEL 1 508 884 9600 TOLL FREE 1 800 223 4685 Fax 508 884 9666 PLEASE VISIT OUR WEBSITE www arc1weldsafe com
15. y or clouded from smoke Clean your filter by using window cleaner or a mild soapy solution and a soft cloth or paper towel do not immerse in water or solution Change the cover plates frequently Storage Temperature 10 38 C 14 100 F Models with a replaceable battery will need the battery changed periodically when the Low Battery LED LCD indicates Welding Helmets Welding helmets require virtually no maintenance other than periodic cleaning when dirty Clean your helmet by using a mild soapy solution and a soft cloth or paper towel do not immerse in water or solution DO NOT throw or abuse the helmet Doing so may crack the helmet shell and compromise the protection Polycarbonate Protection Cover Plates Change cover plates when they lose flexibility and or become bowed or distorted Clean with mild soapy solution including any build up from the area where the cover plate is retained Discard if cleaning fails to improve visibility or cracks scratches etc impair visibility Storage Equipment may be stored in original packaging or similar packaging Store in a safe and dry location away from direct heat Spatter Protection SPATTER DAMAGE IS NOT COVERED BY WARRANTY Ensure that the helmet is always equipped with an Outside Cover Lens in front of the filter on the outside of the helmet and an Inner Cover Lens behind the filter on the inside of the helmet These protection lenses must be replaced if broken warpe
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