USER MANUAL AASHAY DATA LOGGER KIT
Contents
1. Sr No Description Qty 1 GL220 Data Logger 1 No 2 Pressure Transmitter Range 2 1 0to25 Bar 1 No 2 2 Oto 25 Bar 1 No 2 3 Oto 4 Bar 1 No 2 4 Oto 4 Bar 1 No 3 Thermocouples 6 Nos 4 Cable of Pressure 4 Nos 5 Ktype compensating cables with Heavy duty Connector 6 Nos 6 RPM cable 1No 7 Battery Cable 1No 8 USB Cable 1 No 9 Software CD 1 No 10 Manual 1 No 6 Page Aashay Data Logger Kit User Manual www aashaymeasurements com 3 Software Installation Guide 3 1 Installing the GL220 Application Software This chapter describes how to install the application software 1 Insert the User s Guide CD ROM provided into the PC s CD ROM drive 2 Click the Taskbar s Start button and then click the Run icon to open the Run window 3 Enter the CD ROM drive name and English English GL220 820 Setup exe as the name of the file you wish to open If the disk is in drive D for example enter D English GL220_820 APS Setup exe in the box and then click OK to launch the installer 4 Follow the instructions on the screen to continue with the installation 3 2Installing the USB driver 1 Start D NUSB Driver USB Driver Setup exe Double click the Setup or Setup exe File Edit View Favorites Tools Help QOQ P JO search Cy Folders 22 2 Device Driver Installation Wizard starts Device Driver Installation Wizard Welcome t2. 1 Page Aashay Measurements Private Limited Measurement amp Instrumentation Solutions USER MANUAL AASHAY DATA LOGGER KIT DATA LOGGING SENSOR CINNECTIONS SOFTWARE SETTINGS DATA DOWNLOADING DATA EXPORTING TO EXCEL Aashay Data Logger Kit User Manual www aashaymeasurements com aq Contents Flow Chart Hardware Check List Software Installation Guide Communication Capture Settin Pressure Setting Temperature Setting RPM Setting SD pmp npp p Sampling Rate Settini 10 Pressure Cable Connection Procedures 11 Thermocouples Cable Connection Procedures 12 RPM Cable Connection Procedures 13 Battery Cable Connection Procedures 14 Status Indicator Lights 15 Start Data Logging 16 Stop Data Logging 17 Download Data 18 Covert GBD data file to CSV file Procedure 19 Keypad operation 20 Download Copy Data Using Pen Drive 21 Technical Support 2 Page Aashay Data Logger Kit User Manual www aashaymeasurements com 1 Flow Chart Simple Operating Procedure Mount Thermocouples Pressure Transmitters and MPU on Respective locations on Engine J Connect Cables of Pressure Transmitters Thermocouples and MPU Sensor to the respective ports of the Data Logger Refer page no 26 27 amp 28 y Connect Battery Cable to the Vehicle Battery 12 or 24VDC
3. FN Do not connect AC power to data logger Refer page no 29 y 3 Turn on Front Switch on the Data Logger To power up Main Instrument turn on Switch which is located on top Right side of the Keypad Refer page no 30 Y Verify Pressure Check Setting of Readings are correct Pressure channels Refer Page No 17 Check Setting Verify Temperature of Temp Readings are correct channels Refer Page No 19 3 Page Aashay Data Logger Kit User Manual www aashaymeasurements com Check Setting Verify RPM of RPM Readings are correct channels Refer Page No 20 YES y Start Recording by Pressing Start Stop Key on Keypad and Press Enter Memory Recording will Start Flashing on display Refer Page No 31 y Run the Engine and Record the Data for you required time duration Confirm the Memory Recording is flashing y Stop Recording by Pressing Start Stop Key on Keypad and Press Enter Free Running will Start Flashing on display Refer Page No 32 y Download Data File Refer Page No 33 y Export Data File to Excel Refer Page No 35 4 Page Aashay Data Logger Kit User Manual 7 www aashaymeasurements com 2 Hardware Check List 5 Page Aashay Data Logger Kit User Manual www aashaymeasurements com Hardware Check List
4. Do not connect AC power 2 Connect the Battery cable to the Battery port 12 24 VDC on data logger see Pic 2 29 Page Aashay Data Logger Kit User Manual 7 www aashaymeasurements com 14 Status Indicator Lights Turn on the Power Supply to Data logger 1 Turn ON the switch to give voltage Excitation to pressure sensor RPM sensor condition amp charging the Data logger Check the status the Interface LEN is ON or OFF If Led is not glowing check the Battery voltage It should be 12 to 24 Volts require see pic 1 2 Turn on the switch to turn on Data logger Display LED or Display will ON see pic 2 30 Page Aashay Data Logger Kit User Manual 7 www aashaymeasurements com 15 Start Data Logging For Starting data Recording Press the START STOP key Following message will be prompt on display of data logger Start Data Capture Press the ENTER key to start data capture Note It is not mandatory to connect data logger to Computer while recording the data Keypad on data logger will be deactivated when connected to computer Data Logging Confirmation Memory Recording and Rec should flash 1 sec DIV Online Monitoring of the Readings Online Monitoring of the Graph Name and path of the data file 12 1 Send Data Logger with Engine Generator for Data Logging After getting conf
5. or floppy disk insert it now What do you wantihe wizard to do Installthe scftware automaticaly Recommended Onstalfom alist or specife locaton Advanced Dick Next to continue Cea i Select Install the software automatically Recommended and click the Next button 9 The Hardware Installation dialog box opens in some cases Hardware Installation The software you are installing for this hardware Graphtec GL MT DM WR Series has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway J _STOP Installation Press Continue Anyway button 10 Page Aashay Data Logger Kit User Manual www aashaymeasurements com 10 Please wait while wizard installs the driver software Found New Hardware Wizard Please wait while the wizard installs the software Kp Siahtec GL MT DMAWR Series GTCUSBRSYS To EAWINDOWS System3A Drivers 11 The installation completes Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has fished installing ihe software for gig Paro Click Fini
6. 3 AMP Settings 10 cH Signal name Input Range Filter Span n pit oo t5v off 5 iv r o asv off 5 iv pa oo isv of 5 iv aa oc sv off 4 O bar CA TEMP mck Off 200 200 deg a TEMP cK of 200 200 deg LI TEMP mck of 200 200 dege a TEMP TER Off 200 200 dege T TEMP mck ot 200 200 degC Ts TEMP TCK lotf 2000 200 degC 21 Logic Pulse Pulse 22 Pulse INST off 50000 ac 23 Pulsed INST H off 50000 oc 24 Data Number Date8Time ms CH C2 B CH CHS Cu CH7 CHB CHW CHO P iA HIL Default CPB You may save this excel file for your further analy 36 Page Aashay Data Logger Kit User Manual www aashaymeasurements com 19 Keypad operation 19 1 Setting menu When you press the MENU key during Free Running the following menu screens appear The menu screens are classified by the tab for each setting item Note Keys is enabling when data logger is not connected in PC 1 Amp Setting This menu is used to specify input signal related settings lt Analog settings gt lt Logic Pulse settings gt DATA TRIG USER I F OTHER i I DATA TRIG USER I F OTHER splay Logic Pulse Data Display Analog Data Logic Puls Pulse CH Input Rang ALL 0C 50V e 50V 00 50V 0t 50V e 50V 00 50 Y 00 50V 50V EDI hc SONE OFF Off ot SOV OFF Off Input Filter Slope EU Counts Off FH offy Counts Off He Offy Counts OFF Hv Offy Counts OFF THY OFP 4444444444 37 Page Aashay Da
7. F OFF OFF OFF OFF OFF Loading Conditions 3 Click on Connect After clicking Devices Status will displayed OK 4 Click on Close 14 Page Aashay Data Logger Kit User Manual www aashaymeasurements com 5 Capture Settings Settings such as the Channel Setup Sampling Interval are made at this screen Protect amber Saning hes sue Destination n M r Click the Capture Settings button Open New windows 15 Page g e e AMP Setting ange ri 16 Page 6 Pressure Setting CH No 1 to CH No 4 are connected to Pressure inputs P1 to P4 respectively so particularly we can configure CH1 to CH4 for Pressure inputs Note These channels are already set while supplying the instrument so you no need to set configure the channels In any case if settings are disturbed you may retrieve the original settings by referring Loading standard Set up procedure on page no 13 amp 14 To set the Pressure channel to CH1 to CH4 refer following procedure Select Input DC Select input Range 1 5 V ros 17 Page asha Logger Kit Use Click the scaling on this will open Scale Setting Window Scale Setting Upper 150000 10 0000 0 0000 Lower Lower For e g for Pressure Transmitter Range 0 25 Bar scaling will be as follows Device Scaling Upper 5 Upper 25 Lower 1 Lower 0 Unit of v as Bar Then click OK Pr
8. d be maintained separately and can be loaded at multiple locations 12V 7amp hr Sealed lead acid battery should be kept at offices The battery should be dedicated for Data Logger Direct Technical Support Helpline numbers are 9423241542 02024376819 9561609564 Aashay Measurements Private Limited Tele Fax 020 24376819 Mobile 09423241542 09561609564 Email info aashaymeasurements com www aashaymeasurements com 39 Page Aashay Data Logger Kit User Manual www aashaymeasurements com
9. ements com G3 10 Pressure Cable Connection Procedures 26 Page Aashay Data Logg Kit User Manual a 11 Thermocouple Cable Connection Procedures 1 Mount the Thermocouple on Engine We have provided 1 8 inch NPT fitting along with Temperature Sensor see Pic 1 2 connect the thermocouple sensor to extension cable see Pic 2 3 Connect the thermocouple cable to the Thermocouple port on data logger see Pic 3 Match the Thermocouple No e g T1 to the T1 port data logger and same annotations are given on both ends of the Temperature Cable 27 Page Aashay Data Logger Kit User Manual www aashaymeasurements com 12 RPM Cable Connection Procedures 1 Mount the MPU on Engine 2 connect the MPU output signal to extension cable see Pic 1 3 Connect the MPU cable to the RPM port on data logger see Pic 2 28 Page Aashay Data Logger Kit User Manual www aashaymeasurements com 13 Battery Cable Connection Procedures A Connect to Positive Terminal of Battery Connect to Negative Terminal of Battery Turn on the Switch Connect battery Supply DC 12 to 24 VDC 1 Connect Battery Cable to the DC Battery 12 or 24VDC Ensure that the Red Clamp is connected to ve terminal of battery and Black Clamp is connected to ve terminal of battery see pic 1 And also ensure that the DC Battery is fully charged before use FN
10. essure channel Setting Sr No Sensor Type Description Channel name 1 0 25 Bar P1 Pressure_1 2 0 25 Bar P2 Pressue_2 3 0 4 Bar P3 Pressure 3 4 0 4 Bar P4 Pressure 4 18 Page Aashay Data Logger Kit User Manual www aashaymeasurements com 7 Temperature Channel Setting CH5 to CH10 are connected to Temperature Channels T1 to T6 respectively We have supplied 6 nos of Temperature Sensors K type Thermocouples along with this kit Note These channels are already set while supplying the instrument so you no need to set configure the channels In any case if settings are disturbed you may retrieve the original settings by referring Loading standard Set up procedure on page no 13 amp 14 To Set Temperature Channel at CHS to CH10 refer following procedure Select Input TEMP Select input Range TC K EEE 19 Page asha Logger Kit Use 8 RPM Setting Logic Pulse channel 1 and 2 are connected to RPM Channels RPM1 to RPM2 respectively Before doing RPM setting you should know the No of teeth of the wheel of engine Logic Pulse Settings EME mas pun ange er 1 Select Pulse at Logic Pulse Setting 2 Select Input Inst 3 Select input Range 5kC 4 Click the scaling on this will open Scale Setting Window 20 Page a Logger Kit Use 1 Scale Settin CH 1 Device Upper Upper 1000 About Sca
11. evice came with instuctons please read them first Driver Name Staus M Graphtec GTCUSBA U Ready to use Press Finish button to exit the Setup 6 Turn on the GL220 logger and wait for a while till the initialization of device is Completed Connect GL220 to your PC using the USB cable The Found New Hardware Wizard in 7 and subsequent steps starts only at the first Connection It will never appear again after the next connection of your device to your PC When the USB port to be connected is changed or the USB HUB is used the Found New Hardware Wizard reopens in some cases In that case perform step 7 and subsequent steps 7 The Found New Hardware Wizard starts Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows wl search for curent and updated software by looking on your computer on the hardware installation LD or en the Window Update Wed sie ih yout perisson Fiead ou privacy policy Can Windows connect to Windows Update te search far sao O Yes time only px Cisk Neat to continue je l connect a device Bak Ce aa Select No not this time and click the Next button 9 Page Aashay Data Logger Kit User Manual www aashaymeasurements com 8 Specify the installation method Found New Hardware Wizard This wizard helps you instal sofware lo Graphtec GL MT DM WR Series If your hardware came with an installation CD SS
12. irmation of all above things you may start the Engine Gensets and record the data for your required time durations 31 Page Aashay Data Logger Kit User Manual www aashaymeasurements com Note While Recording please take care of following things Do not disturb Remove the Battery connection Do not turn off the data logger Please check periodically that Memory Recording is flashing 16 Stop Data Logging After completion of the data logging stop the data capture Press the START STOP key Following message will be prompt on display of data logger Stop Data Capture Press the ENTER key to Stop data Capture Data capture ends and the Data Logger goes into the Free Running status Now you may download data by referring procedure on page no 33 32 Page Aashay Data Logger Kit User Manual www aashaymeasurements com 17 Download Data For Downloading the datafile you need to connect the data logger to PC For connection procedure please refer the page no After connecting the data logger Click on File Click on Open Data Free Rur Pim sereen Save Sereen N yb Tine Han Samang terval Min tart x y Biar nin Occ o revon i 1000 1100 1200 After clicking on Open Data following Window of Data files selection will open 33 Page g e a file path Devicel MEM gt 120813 folde
13. ling Then click add Edit scaling in this window we have to scale Frequency into RPM For e g for engine having Number of teeth 142 Formula RPM Frequency x 60 No of teeth For Frequency 1000 amp no of teeth 142 RPM 1000 x 60 142 RPM 422 53 Then click OK 21 Page Aashay Data Logger Kit User Manual 7 www aashaymeasurements com 9 Sampling Rate Settings ings bout Da Coc PO Cactus sota To Select Input sampling Interval 22 Page asha Standard set up window Standard Set up window of all channels is as follows 1 Click Apply amp 2 2 OK 23 Page asha Logger Kit Use Saving Setting on your PC MA nw Gamay p a AA Na 24 Page bait he Cormscton Proosare arts usa D 2 Click on Saving Conditions Following window will open Choose or Enter Path of File Lookin Desktop gt Cy Docurents DI nc MyRevent Cy network Places Documerts yaashay 11 12 Save the changed setting file Hala named Setting GL220 peter nta sir in user PC for future use While connecting next time you need to load this file from loading conditions My Documents My Computer My Netwerk Filename Places Files of ype Custom Patten cfg El 3 Save Setting and click on OK 25 Page Aashay Data Logger Kit User Manual www aashaymeasur
14. o the Device Driver Installation Wizard This wizard helps you install the software divers that some computers devices need in order to work To continue ack Mont 7 Page Aashay Data Logger Kit User Manual www aashaymeasurements com Press the Next button 3 The Software Installation dialog box opens in some cases Software Installation The software you are installing has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the software vendor for software that has passed Windows Logo testing Continue Anyway STOP Installation Press Continue Anyway button 4 Please wait while wizard installs the driver software Device Driver Installation Wizard The drivers are now installing ia Please wait while the drivers install This may take some time to complete 8 Page Aashay Data Logger Kit User Manual www aashaymeasurements com 5 The installation completes Device Driver Installation Wizard Completing the Device Driver Installation Wizard The divers were successful installed on tis computer You can now connect your device o this computer If your d
15. r name in format of To Select Device 1 Select Data file 120813_174320 File name in format of YYMMDD_HHMMSS 174249 uc cap 5 Tine Tieni Click this button to select the file display the file Click t on Select File this will open the Data File in following Window Note You can not download data while Data Logger is in Memory Recording Mode 34 Page Bi e 18 Covert GBD data file to CSV excel file Procedure be PC VIFW D ua pen naa Seat Tie ant Tine Open nna window Spernposetine gt a Sera GBD binary data files to be converted in an Excel CSV format files Click on Convert then Save button this will be open window E 7 Convert Data To Select CSV Format I ds Graphtec Data file path Click on save After clicking on Save button Excel Data File will open 35 Page Data File in Excel Format Nudo Default CB Microsoft Excel x G a A 5x nG E A aN Pr pata J Poate F nng EET lA o oe ee Clipboard Font al Styles cas Editing Da o Bo a B a reeda P FT FY _1 Vendor GRAPHTEC Corporation _2 Model 61220 3 Version VerL03 TE sampling Is 5 Total data points 106 _6 Start time 20 06 2011 7 Endtime 20 06 2011 19 05 31 _8 Trigger time 20 06 2011 _
16. sh to clase the wizard Click the Finish button to exit the Found New Hardware Wizard 3 3 Launching the Software Click the Taskbar s Start button ProgramsGL220_820 APS gt GL220_820APS to launch the application software Once the program has started up the following screen is displayed 11 Page Aashay Data Logger Kit User Manual www aashaymeasurements com 4 Communication Communication of Data Logger with PC Power up the logger GL220 Data logger amp connect it to PC through USB Cable Open GL220 software Not Connected Click the Connect in the Main screen and the Connection screen will be displayed 12 Page Aashay Data Logger Kit User Manual www aashaymeasurements com Loading Standard Ready to use Setting from your PC ing by gt Port No the reme USBIE St 1 Select Device GL220 2 Click on Loading Conditions Following window will open Choose or Enter Path of File Lookin E Desktop ma ch fre amy Documents My Computer My Recent My Network Places Decmerte Cgaeshay 11 12 Download New Folder tting G1220 fg This file is provided to you in Aashay CD or you may ask us to get this file by e mail Desktop O Ny Documents Mp Computer G Ca NG Merck Berens Sanz gt K Fest ye rr rr SC Ez 13 Page asha Select Setting GL220 chg and click on OK Connect OFF OFF OFF OF
17. ta Logger Kit User Manual www aashaymeasurements com 20 Download Copy data by 1 2 3 4 5 6 7 8 9 38 Page 10 11 Ok press using PEN Drive Data Download procedure Hook the Pen drive in Port Press key in Keyboard key file operation Will be open Press right single arrow Key Select folder by using double arrow key Copy file folder Key Select file s to copy Key Selected file is blue By using double arrow key to select USB path Select copy dest 8 Execute 21 Technical Support Important Instructions vyv Vv gt It is recommended that one person from Area office will be responsible for the use and contains of the Data Logger kit while it is being used transported or stored Data Logger Kit will be used by the Persons Trained by the supplier Proper packaging should be done while it is being transported Before and after the data acquisition trial the logger sensors cables amp other parts in the kit should be checked as per the checklist provided with the kit In each month report related to its use important data files contents missing parts etc should be sent to H O Pune In case of any problem about the use of equipment or any will be communicated to Aashay Measurements Pvt Ltd Pune Users should not unnecessarily open its interface unit and its wiring etc Software master CDs shoul
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