User`s manual
Contents
1. flow is pointed to an electrostatically charged area electrons are exchanged so that the area is neutralized and cleaned Technical specifications Mains voltage 230 V AC 50 Hz Current 5 mA standby 50 mA in operation Connector IEC 320 Pressure medium Air or nitrogen Max pressure 7 bar 100 PSI Air connection 1 8 NPT female Air consumption 68 l min at 2 bar 130 l min at 4 bar 210 l min at 7 bar Filter 0 01 micron Noise level 76 GB at 2 bar 89 dB at 4 bar 97 dB at 7 bar measured at 60 cm distance from the nozzle Ozone production lt 0 001 ppm measured at 45 cm from the nozzle at a pressure of 1 bar lon balance 0 15 volts Operating temperature 0 40 C Operating conditions Light industrial Installation Checks e Check that the Orion is undamaged and that you have received the correct version e Check that the data on the packing slip corresponds with the data shown on the product received If you have any problems and or in the case of ambiguity Please contact us Seite 3 von 6 V0503 User s manual Orion Part No 7500 0 Wolfgang Warmbier Systeme gegen Elektrostatik Mounting E Power unit mounting Mount the power unit in the position you like against a wall or on under a work table E Nozzle mounting Mount the nozzle in the position you like using the perforated metal plate Compressed air connection Warning The compressed air must be clean dry and free of2. User s Manual EN Re Air lonizer Orion Orion SK An Illinois Tool Works Company Wolfgang Warmbier Untere GieBwiesen 21 D 78247 Hilzingen www warmbier com User s manual Orion Part No 7500 0 Wolfgang Warmbier Systeme gegen Elektrostatik Table of contents Seite 2 von 6 V0503 User s manual Orion Part No 7500 0 Wolfgang Warmbier Systeme gegen Elektrostatik Introduction Read this manual completely before you install and put this product into use Follow the instructions set out in this manual to ensure proper operation of the product and to be able to invoke guarantee Safety e Electrical installation and repairs shall be performed by a skilled electrical engineer e When carrying out work on the equipment De energise the equipment e Make sure that the equipment is properly earthed e Earthing is needed to ensure proper operation and to avoid electrical shocks upon contact e f changes adjustments etc have been made without prior consent in writing or if no original parts have been used for repairs CE approval for the equipment will be withdrawn and the equipment will no longer be under guarantee Use and operation The Orion ionizing air gun allows you to simultaneously clean and neutralize electrostatically charged parts and to prevent the blown away particles from being re attracted The Orion produces an air flow which is rich in positive and negative ions When this air
3. ls When the mains voltage is on the LED will be dimly lit After the gun has been put into operation the LED will light up more brightly An electrostatic field meter must be used to measure the efficiency of the Orion ionizing air gun Measure the charge on the object before and after the Orion has been used for the blowing off job The charge measured should have disappeared afterwards Remote control installation Warning When carrying out work on the equipment De energise the equipment Electrical installation and repairs shall be performed by a skilled electrical engineer The power unit is activated by a remote switch relay or foot switch The voltage on this circuit is 100 V DC The power unit is switched on by closing contact 2 and 3 of the connector Attention The LED in the nozzle indicates standby The Led will be dimly lit if the remote control is used Maintenance Warning When carrying out work on the equipment De energise the equipment Emitter point The emitter point must be clean and sharp Regularly clean the emitter point with a cotton tip or a soft cloth slightly soaked in alcohol Make sure that no lint remains on the emitter point the point is entirely dry before switching on the Orion again Replacing the filter nozzle The filter turns red as a result of fouling Replace the filter nozzle when it is discoloured 1 De energise the Orion 2 Disconnect the compressed air s
4. oil The maximum permissible compressed air pressure is 7 bar 100 PSI Use an external filter and pressure regulator for this purpose The compressed air is connected to the power unit via an 1 8 NPT female nipple An adapter nipple 1 8 x 1 4 BSP is included in the supply Connect the compressed air via a flexible or rigid line The line diameter depends on the air consumption The minimum inside line diameter must be 4 mm Mains voltage connection Warning Make sure that the equipment is properly earthed The wall socket to be used must be easily accessible 1 Check that the mains voltage corresponds with the value shown on the rating plate 2 Plug the connection lead into the connector of the power unit 3 Insert the plug into an earthed wall socket Putting into use Warning If the gun is used for a long period of time and or frequently it is recommended to wear ear protection e Mount the nozzle in front to the object to be cleaned distance 5 to 30 cm e Connect the activation input to a remote or foot switch See Remote control operation below e Close the remote contact LED lights up more brightly Attention If the Orion will not be used for a longer period Remove the plug from the wall socket Seite 4 von 6 V0503 User s manual Orion Part No 7500 0 Wolfgang Warmbier Systeme gegen Elektrostatik Functional check The nozzle has a built in LED with 2 light intensity leve
5. upply 3 Remove the filter nozzle For this purpose insert a screwdriver between the filter nozzle and the locking ring Push the filter nozzle forwards see sketch Fit a new filter and press it into place u Seite 5 von 6 V0503 User s manual Orion Part No 7500 0 Faults Wolfgang Warmbier Systeme gegen Elektrostatik Problem Cause Remedy Gun is not blowing No mains voltage Restore mains voltage No compressed air Restore compressed air supply Filter nozzle clogged Replace filter nozzle No ionisation No mains voltage Restore mains voltage LED in gun does not light up Defective power unit Repair the power unit Table 1 faults Repair Warning Repairs shall be made by a skilled electrical engineer When opening the power unit you may touch parts under hazardous voltage We recommend you to return the complete installation gun power unit if there is a need for repair Pack them properly and clearly state the reason for return Seite 6 von 6 V0503
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