Skin Drum - Jasopels.dk
Contents
1. lf you cannot correct an error that has appeared it is recommended that you contact Jasopels Service Department for further assistance 12 Troubleshooting DANGER Disconnect compressed air and power supply before maintenance cleaning or other services are performed ON the machine eceeccesseneeeeeseceeeeess DANGER l If you need to perform maintenance inside the drum you MUST remove the power supply cable plug from the socket page 33 of 34 Jasopels Fabriksvej 19 Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 14 User s notes page 34 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 99662. page 1 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Jasgpels 1 Declaration of Conformity EU Declaration of Conformity Manufacturer Jasopels A S Tel 445 76 94 35 00 Address Fabriksvej 19 DK 7441 Bording Machine Skin Drum Type 3240 2901 00 Jasopels A S declares that this product is in accordance with the following EU directives 2006 42 2006 95 EC 2006 108 EC Furthermore we declare that the following harmonized standards have been applied EN 60204 1 DS EN 12100 2005 DS EN 14121 1 DS EN 14121 2 Place and date Bording 24th August 201 1 Name CEO Poul Bach Cb PL page 2 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Jasgpels 2 Table of Contents 1 Declaration of Conformity 2 0 ee eccceeeeceeeeeeeeeeeeeeeesaaeees 2 PE TADIC O COMO ara eA 3 ON i e E E A A 4 4 Symbol explanation seesseeeseeeeeeennren 5 5 Introduction of the machine seen 6 6 Commissioning esssessssssseeeeen enne enne nennen 7 MOI a EE 8 7 1 De prodgraciibiteccanuvteciduN aT NPE e USUS EMI PP PIENE 10 7 2 Manual operation of the drum seesesseussss 11 7 3 Running data ccccccceecceeeceeeeceeeeeeeeeeeseeeseueeseeeseeeseeeseeeens 12 7 4 Service and monitoring of PLC
3. 6 Commissioning The machine is factory fitted with a 5 pole 16 A CEE plug on the power Supply cord and should be connected to a socket with 3P N PE The electrical cabinet is not installed upon delivery in order to protect it during transport It is bolted to the inside of the drum Disassemble the arm to get the electrical cabinet out The electrical cabinet can be installed to the right or left of the inlet funnel Important The electrical cabinet must be installed before the inlet funnel The included stabilizer must also be installed on the arm Make sure that the drum has the correct direction of rotation This is done by activating the tumbling program The drum should run A counterclockwise as seen from the outlet end If this is not the case the drum must be stopped immediately Switch the 2 phases in the plug and repeat the test Connect the suction device to the flange on top of the machine and ALL protective screens The drum skin is now ready for use n order to prevent possible damage to the control unit s microcontroller and the rest of the electrical system during thunderstorms it is recommended to switch the electrical connection off when the machine is not in use DANGER Disconnect compressed air and power supply before maintenance cleaning and other services are performed on the machine page 7 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843
4. B are falda La173 Forward to fig 16 Fig 15 Monitoring of the drum s input and output e Reading of input and output in connection with skin drum servicing See fig 15 CoNgdstop IM Tam silo Auto SU Lew skind Pause COM Hent skind i Hent skind L3 Silo sler Can Ret snegl Lage Luk p Forward to fig 17 COM Snegl ind 2M Vern j Fig 16 Monitoring of inputs outputs of the skin moving system e Reading of input output in connection with skin moving system servicing See fig 16 17 o Fs ler omr II Skraber on aSkindtel ler WIL oral UL el Back to fig 5 Fig 17 Monitoring of input output of the skin moving system page 13 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 7 5 Alarm settings Rele kontrol Alarm deactivation rL kontrol lufttryk Forward to fig 19 Lele ne Forward to fig 18 Keyboard shows up aS Une when keys are pressed i A 10 Sek and values can be changed To finish press ENT Forward to fig 20 Fig 19 Monitoring of the magazine e Here you can monitor whether the magazine door is closed and whether there is sawdust inside Savsmuld ind max tid r Back to fig 19 Keyboard shows up a B when keys are pressed 1 n 2 0 Win and values can be changed To finish press ransport PLC Offline ENT rT 4 5 n 2 Gek 5 Back to fig 5 F
5. 5 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Skindtremte SKTRAO page 19 of 34 Oo cr nc mw 4 Du E E oO zZ x uA page 20 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Tl E d i amp 3 Ez 5 mi amp Skindtromle SKTR4 Tite shindiromle t5 maiya PE Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 page 21 of 34 SIrestarsynig Skindtromle SKTR amp s Thich sindico Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 page 22 of 34 PLC Opera terponet A Heverk ton T lupes Skindiromle SKTR40 120ca sikindirvele Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 page 23 of 34 i E A a H ER Li page 24 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Molter kerer Sapa ire Kontokctor 4 4 104 Tramie Sos toredraie fro KontaMor ligne Holo kerer E e a B E B g Mata eamn udscti e Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 page 25 of 34 daN komir Cal TT mw Ayerb 5 E T skm trome SKIRO page 26 of 34 Jasopels
6. 8000 Service tel 45 9843 9966 7 Operation Make sure that the EMERGENCY STOP key is released e The control system is navigated directly on the screen using the menu e It is also possible to change values in the different fields Press to deactivate the emergency stop Fig 1 Deactivation of the emergency stop The emergency stop is deactivated by releasing the emergency stop key and pressing Danish English Control menu Fig 2 Language selection Here you can choose between Danish and English page 8 of 34 Jasopels Fabriksvej 19 Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Pause Empty drum Start Current status Klar til drift H Settings Fig 3 Current Status ts Operational monitoring where you start pause stop and empty the machine Pause NE ENL w Empty drum Tem Start Operation time Current status settings see fig 5 Fig 4 Pause Menu n order to change the settings during operation one must first press ZEE then O and then to go to settings See fig 5 Manual operation see fig 9 Alarm list Manuel see fig 21 on page 15 Time programming il l see fig 6 Prog qr Alarm settings un Input at set see fig 18 on page 14 Service monitoring see fig 15 on page 13 Y E Return to current Front P Info P status see fig 3 Return to ES language selection F
7. Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 is D Ti B a is Skindtrame SKTRAG iim shirdiragle page 27 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 w S i o c fp 5 o x Skindtrome STROOD Wu sangrai Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 page 28 of 34 Kabler til Indpu Skindtrome SKTRAO tik serdiresie 24 254 page 29 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 pywseti nad er at DPE Ad Mx arm wn ema ve oup ung Je yr 8n De 8 Js og A YAd 21 29L1 o0z 50 01244 page 30 of 34 Fabriksvej 19 Jasopels Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Jasghets 11 Spare parts list Fig 26 5150 00271211 Driving wheel 5150 00271207 5935 11901516028 Engine 3kw 5150 00271201 Shaft page 31 of 34 Jasopels Fabriksvej 19 Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Jasopels Fig 27 5150 00271211 Trail wheel 5150 0027121301 Shaft 5150 00271207 page 32 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Jasgpels
8. HL L hey Drum forward Forward to fig 10 Fig 9 Manual operation The drum can be manually rotated clockwise or counterclockwise by pressing and holding down the arrow keys e Empty the sawdust box by holding down the S l jei key the control key for auger When you release the key the auger stops running e Hold the IAM key down to start the suction device When you release the key the suction device stops his can be used to test whether the features work properly when troubleshooting It can also be applied to fig 12 13 14 Back to fig 9 Forward to fig 11 Back to fig 10 Tromle bak Back to fig 5 Fig 11 Manual test of skin moving system page 11 of 34 Jasopels Fabriksvej 19 Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 ema Le E ELE e By pressing the Illis in fig 5 it is possible to read which engines are running See fig 15 16 timer Tromle frem Tromle bak Retur savsmuld Forward to fig 16 Fig 12 Forward to fig 17 Fig 13 Total antal skind Skind 1 zilo Back to fig 5 Fig 14 e In fig 14 the number of skins in the magazine and the total number of skins are displayed page 12 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 7 4 Service and monitoring of PLC output MIT EREIHDT 3175 COM warn CIG aerae d Luft T t Drift
9. f the above All and any risks in the case of such misuse lie on the end user alone page 4 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Jasofels Please read this manual and follow the instructions In order to emphasize certain information the following expressions are used Note A A triangle containing an exclamation mark is a warning symbol that warns you about important instructions or information concerning this machine Danger A A triangle containing a lightening bolt is a warning symbol that warns of High Voltage Warning A A triangle containing a warning about an entanglement and crush hazard 4 Symbol explanation page 5 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Jasopels Jasopels self emptying Skin Drum is designed for the tumbling of mink pelts 5 Introduction to the machine e he development of the machine has made it possible to reduce human engagement connected with the process of tumbling to an absolute minimum e The machine is built to drum approximately 80 males or 110 females at a time Using between 23 and 30 kg sawdust in addition to that is recommended e The control system which is an integral part of the skin drum is designed so the machine can be operated manually or automatically with a skin moving system e Manual operation When the
10. ig 20 e Setting the maximum time for sawdust feeding If maximum time is exceeded the control system alarm goes off page 14 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 7 6 Alarm list Alarm resetting Eo 7 Back to fig 5 Fig 21st Resetting the alarm e f the alarm cannot be reset you can go back to the menu and press AL SETI page 15 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Jasopels 7 7 Skin moving system In order to start the skin moving system you need to activate the J in fig 8 Anta On IFF Choose the number of suction devices Fig 22 Setting the number of suction devices on the installation e Choose whether 2 suction devices are connected to the installation 2 suction devices must be connected if you want to be able to fill the magazine with skins and empty the drum at the same time Keyboard shows up when keys are pressed and values can be changed To finish press ENT sek Tid ARyste skind Fig 23 Setting the startup of suction devices etc e Setting the startup of suction devices before completion of network time and the time for shaking time ITE zl n z T tin l j Keyboard shows up R WS t skind LF uls b MT A when keys are pressed g Sak and values can be ENTM changed To finish press Tromle i Tanestl
11. ig 5 Manual operation and time settings Info see fig 12 11 e Main Menu where you can change operation time set the manual operation of the drum etc page 9 of 34 Jasopels Fabriksvej 19 Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Jasopels 7 1 Time programming cae dois Back to fig 5 Keyboard shows up te when keys are pressed 2 Min and values can be changed To finish press Het tid ENT 5 n Forward to fig 7 Fig 6 Operation time settings e Setting the drum and network time Star tet saucmuld efter Back to fig 6 Keyboard Shows up Start Ret savsmuld efter when keys are pressed 2 Sek and values can be changed To finish press Tamme tid tromle E 3 0 Min 23 Forward to fig 8 Fig 7 Operation time settings e Adjusting the start return of sawdust and the drum s emptying time Keyboard shows up when Back to fig 7 keys are pressed and values can be changed 2 5 Min To finish press ENT Tammetid Ret savsmuld Skind flytte system Skin moving system on off Forward to fig 22 On Fig 8 Operation time settings e Setting the total time for the return of sawdust and for the connection of skin moving system See section 7 7 on page 16 page 10 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Control key for auger Suction device Drum back Back to fig 5 j m J
12. o Bak Tid Back to fig 8 Forward to fig 23 for nettid oft Back to fig 22 30 Sek B Forward to fig 24 Back to fig 23 ENT 10 0 i 110 0 Hin 5 Back to fig 5 Fig 24 Settings for board magazine with network drum e Setting the pulse on off and return time for the drum of the network into board magazine Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 page 16 of 34 8 Maintenance DANGER Disconnect compressed air and power supply before maintenance cleaning or other services are performed on the machine The drum is supported by bearings at the ends These bearings must receive a single squeeze from a grease injector once a week DANGER If you need to perform maintenance tasks inside the drum the power supply cable and compressed air hose MUST be disconnected There are two lubrication points in each corner Fig 25 Lubricating nipples page 17 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Jasgpels 9 Technical data e Power supply 3 x 400 V N PE pole CEE plug e Power consumption 6 3 A e Weight 800 kg e Dimensions Height 175 cm Length 340 cm Width 180 cm page 18 of 34 Jasopels Fabriksvej 19 Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Jasopels Fabriksvej 19 e Sales tel 4
13. operator has filled the machine with skins and sawdust the tumbling time needs to be set and tumbling can begin The drum now performs the entire process of tumbling automatically after which the sawdust is disposed of below the drum At the very end of the process the skins are removed from the drum at the drum s end e Automatic operation The skin drum can be integrated into the Jasopels Skin Moving System which will give a greater capacity as the machine can tumble and network clean the skins at the same time e Make sure to read the manual before using the machine e The owner of the machine must make sure that the operator service personnel and others who have access to the machine are instructed on the proper use and handling of the machine e The machine may only be used for the purpose it is designed for The CE Declaration lapses upon any other use of the machine e f any problems occur with the machine or its operation the machine must be properly shut off before correcting the problem unless the correction can be made using the machine s control keys e he user manual must always be kept available for the operator page 6 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Jasopels Before the skin drum can be used make sure that it is leveled on a flat stable surface without tilting Unless the machine is properly leveled problems can occur
14. output 13 7 5 Alarm settings zuexanussiezasimtuse snc duca cade tuis assiste epeiutuduz me 14 SEOCIEM 15 7 7 Skin moving system seesseesseeeeneeennene nnn 16 SMENIO r 17 JLEC C A T 18 10 Electrical power and airflow diagram 19 11 Spare pails cR 31 12 Troubleshooting ccccceeeeceeeeceeeeceeeeseeeeseueeseeeeseueeseeeesaes 33 19 Ser S TIOIOS acsi tus iau iani Edd 34 page 3 of 34 Jasopels Fabriksvej 19 e Sales tel 45 9842 0566 Fax 45 9843 8000 Service tel 45 9843 9966 Jasgpels This User Manual is an important part of your new machine Read the manual carefully and use it as a reference book 3 Preface e This manual contains important information about safety and the proper use of the machine e The manual should be stored with the machine It is important that the user manual is supplied with the machine upon resale and loan The owner of the machine must make sure that the operator service personnel and others who have access to the machine are instructed on the proper use and handling of the machine Read this user s manual for more information Unauthorized modifications additions or changes to the machine are not permitted for the sake of overall security Neither the manufacturer nor the supplier can be held liable for damages incurred as a result o
Download Pdf Manuals
Related Search