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SEW Eurodrive MOVITRAC 31 PROFIBUS Fieldbus Interface Manual
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1. of mh 0 Hoe i 38 od s b a ft 3 Act Ual Value fro 2m verte 2 Werte Buffer storage 1500 min 1348 min 876 min A A A E d 4 Active setpoint 1098 min 328 min 1139 min A A PROFIBUS DP ex OZ 01188AEN Fig 36 Reading the frozen actual values The MOVITRAC 31 inverter supports both Sync Mode and Freeze Mode This makes it possible to group together a number of inverters and synchronize them using the Sync and Freeze com mands The Sync command enables you to activate the setpoints on all drives simultaneously 3 VV Similarly the Freeze command permits the actual values from all the drives on the bus system to SVAGA be read in at the same time BURODRIME 30 MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface 3 6 Control via PROFIBUS DP The inverter is controlled via the process data channel which can be one two or three I O words in length These process data words are for example when a programmable logic controller is being used as DP master stored in the I O or peripherals area of the controller and can thus be addressed in the usual manner Fig 37
2. K Cu A AW 54 PD 3 AW 52 PD 2 AW 50 PD 1 AW 48 AW 46 AW 44 AW 42 3 ee Mr dump ee a pta v Y TUA Parameterchannel PD1 PD2 PD3 PLC address area poni Parameter channel PD 1 PD 2 PD 3 A A EW 54 PD 3 4 4 i aj EW 52 PD 2 EW 50 PD 1 EW 48 EW 46 EW 44 EW 42 dn cM 00950AEN Fig 37 Allocation of the PLC I O area While the process input data actual values are being read e g using the Load command in the case of Simatic S5 the process output data setpoints can be sent using the Transfer commands Referring to Fig 37 Example 1 shows the syntax for handling the process input and output data of the MOVITRAC 31 inverter The factory setting for the process data channel is shown as a comment Example 1 Inverter control via the process data L IW 50 Load PD1 status word 1 L IW 52 Load PD2 speed actual value L IW 54 Load PD3 no function L KH 0006 T OW 50 Write 6hex to PD1 control word 1 enable L KF 1500 T OW 52 Write 1500 dec to PD2 speed setpoint 300 1 min L KH 0000 T OW 54 Write 0 hex to PD3 no function sent value without effect For details of the control via the process data channel in particular the coding of the control and status words please refer to the Unit Profile User Manual MOVITRAC 31 PROFIBUS Fieldbus Interface 3
3. 61 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Appendix A Is gt uw M a W 3 at xo UJ soo D TVA S A 62 Appendix A The definition for cable type A for PROFIBUS DP is set forth in EN 50170 V2 DIN E 19245 Part 3 as follows Parameter PROFIBUS DP Surge impedance 135 165 Ohm 3 20 MHz Capacitance per unit length lt 30 pF m Loop resistance lt 110 Ohm km Core diameter gt 0 64 mm Core cross section gt 0 34 mm MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Index A Assembly Installation Instructions 8 B Bus Termination 11 C COM ET 200 16 Commissioning 14 Commissioning procedure 15 Configuration 16 1 PD Parameter Channel 20 1 Process Data Word 1 PD 18 2 PD Parameter Channel 21 2 Process Data Words 2 PD 19 3 PD Parameter Channel 22 3 Process Data Words 3 PD 20 Cfg Data identifier byte 17 Description of the Configuration Data 17 Control via PROFIBUS DP 31 Programmable logic controller 31 D DDLM Slave Diag 24 Diagnostic Data 24 DDLM Slave Diag 24 Display Elements 14 DP Station Diagnosis Object 45 E Equipotential bonding 11 ET 200 16 F FMS Interface 37 Ident Number 22 Installation of the MOVITR
4. Fieldbus Index Functionality index 1 Only FMS mode Transmission of a process output data word from iproceesoutiutdataword the master to the inverter with the FMS service Write 988 Hra Mipu 2 In the mixed mode DP FMS Reading a process output data word specified by the DP master e g for visualization with the FMS service Read 1 Only FMS mode Transfer of two process output data words form T d master to the inverter with the FMS service Write 989 P i aaa 2 In mixed mode DP FMS Reading two process output data words specified by the DP master e g for visualization with the FMS service Read 1 Only FMS mode Transfer of three process output data words from 3 ass d the master to the inverter with the FMS service Write 990 PO Ao PSSASNSIUS 2 In mixed mode DP FMS Reading three process output data words specified by the DP master e g for visualization with the FMS service Read 991 1 process input data word 1 PI Reading a process input data word PD 1 with the FMS service Read 992 2 process input data words 2 PI Reading two process input data words PD1 PD 2 with FMS service READ 993 3 process input data words 3 PI Reading three process input data words PD1 PD2 PD3 with FMS service Read ae V N CN VAY ps e 33 CO OLEI S 40 MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface
5. PROFIBUS FMS 00954AEN Fig 46 FMS services supported by the MOVI TRAC 31 frequency inverter 4 1 1 Initiate With the FMS service establish link a communications link is established between an FMS mas ter and the MOVITRAC 31 inverter The establishment of the link is always performed by the FMS master As the link is being estab lished various conventions regarding the communications link are checked e g FMS services supported user data length etc If the link is successfully established the inverter answers with a positive nitiate Response If the link could not be established then the conventions regarding the communications link between the FMS master and MOVITRAC 31 inverter do not match The inverter will answer with an nitiate Error Response In this event compare the configured communications relationship list of the FMS master with that of the inverter The attempt to establish an already existing communications link again generally leads to Abort The communications link will then no longer exist so the FMS service nitiate will have to be performed a third time to reinstate the communications link C AV V E VA PU eC DE EINE MOVITRAC 31 PROFIBUS Fieldbus Interface 37 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface 2 T Nes gt EU 38 VWy7 x 5 V A V Z IAA ROL RIMS 4 1 2 Ab
6. WEE Data Data Data Data Data Data ies 4 byte data p 8 byte data Fig 60 Structure of the Universal Read Data parameter 01209AEN Accessing this parameter using the FMS service Read returns the value of the read pointer held in the Universal Read Pointer object Fig 60 shows the structure of this object The number of valid data can be determined from the Parameter List Data are generally entered left justified i e beginning with the most significant byte in octet 1 The Universal Read Data object is only handled locally on the fieldbus option pcb and is defined as shown in the following table Index 999 Object code 7 Simple variable Data type index 10 Octet string Length 8 Local address Password Access groups Access rights Read all Write all Name 16 Extension length Ne Cul lv ee EUROS 50 MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface The communications relationships between the MOVITRAC 31 inverter and the FMS master are stored in the Communications Relationship List CRL You will need this CRL data to configure an FMS master that is to communicate with the MOVITRAC 31 inverter via PROFIBUS FMS 4 3 Communications Relationship List CRL 4 3 1 CRL Definition The communications relationship lists for t
7. Fig 20 shows the communication between the automation unit DP master and the MOVITRAC 31 inverter via one process data word and the parameter channel for reading and writing of drive parameters The higher level control system could use this configuration for example to control the inverter with Control Word 1 and Status Word 1 and access all drive parameters via the para meter channel see SEW documentation Fieldbus Unit Profile User Manual MOVITRAC See C J Parameter channel B PU 1 um lt S Parameter channel Pi 01171AEN Fig 20 Communication with 1 process data word and parameter channel 3 1 6 Configuring for 2 PD Parameter Channel Control of the MOVITRAC 31 inverter using two process data words and an additional parameter channel requires two identifier bytes to be defined Identifier byte 1 contains the code for the parameter channel identifier byte 2 contains the code for two process data words Fig 21 shows how these two identifier bytes are coded These codes must be sent to the inverter by the DP master when PROFIBUS DP is started so that the DP master and the DP slave can exchange two process data words as well as the parameter channel Identifier byte Cfg Data Iden
8. Parameter Channel 0 000 eeu 22 3 2 Ident Number 2 0 ccc me 22 3 3 Watchdog Timer erm 23 3 4 Diagnostic Data auaa 24 3 4 1 Data in Octet 1 Station Status 1 eurer b RER SS 25 3 4 2 Data in Octet 2 Station Status 2 0 0 cece eee 26 3 4 3 Data in Octet 3 Station Status S cius eae ee vane ed case ea ese 27 3 4 4 DP Master Address in Octet 4 uuu ossa enr m 28 3 4 5 Ident Number in Octet 5 6 00 ccc cece eee eee 28 3 4 6 Unit Related Diagnosis using Octet 7 8 l i eese 28 3 5 Sync and Freeze Mode i i ssec ro mk ry RR E RE 28 3 6 Control via PROFIBUS DP edge za vied Rx rx Rx ERR DERESERPEE 31 3 7 Parameter setting via PROFIBUS DP 0 cee eee eee 32 3 7 1 Structure of the Parameter Channel 00 000 cece eee eee 32 3 7 2 Reading a Parameter via PROFIBUS DP Read 05 34 3 7 3 Writing a Parameter via PROFIBUS DP Write 000 35 3 7 4 Sequence of Parameter Adjustment via PROFIBUS DP 35 3 7 5 Parameter Data Format 0 0 0 cc ccc eene 36 p me 3 8 Wie Pile e EMT 36 EUROLIINAS 4 MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 The PROFIBUS FMS Interface 0 cee eee eee 37 4 1 FMS Services MT cse 37 4 1 1 liri p tmeane 2 37 4 1 2 ABOE ier es er de dab reda ec ede onde eb e ibo 38
9. 4 2 7 Universal Read Functionality Objects The Universal Read objects form the counterpart to Universal Write The Universal Read objects permit reading of any parameter independent of the object list being used The execution of a Uni versal Read takes place using both the Universal Read Pointer and Universal Read Data objects The fieldbus index read pointer to be read by the inverter is first entered in the Universal Read Pointer object using the FMS service Write The value of the drive parameter is then read via the Universal Read Data object with the FMS service Read To avoid having to rewrite the read pointer after each operation when reading a consecutive series of parameters the Universal Read also has an auto increment function where the read pointer Universal Read Pointer object is incremented by a specified amount each time the Universal Read Data object is read This number is set together with the read pointer and stored in the Universal Read Pointer object Fig 57 shows an example of how Universal Read works without the auto increment function Controller MOVITRAC 31 Master Slave 1 Writing the universal read pointer parameter with data Index 1020 increment value 0 auto increment OFF WRITE_998 1020 0 OK gt 2 Reading parameter 1020 via universal read data Read_999 Data of parameter 1020 lt 3 Writing the universal read pointer para
10. H 01167AEN Fig 18 Control of the inverter via 3 process data words 3 1 5 Configuring for 1 PD Parameter Channel Control of the MOVITRAC 31 inverter using one process data word and an additional parameter channel requires two identifier bytes to be defined Identifier byte 1 contains the code for the parameter channel identifier byte 2 contains the code for a single process data word Fig 19 shows how these two identifier bytes are coded These codes must be sent to the inverter by the DP master when PROFIBUS DP is started so that the DP master and the DP slave can exchange the process data word as well as the parameter channel Identifier byte Cfg Data Identifier byte Cfg Data for parameter channel for a single process data word MSB LSB MSB LSB 11 1 1 0 0 1 1 P8hex 2433 11111110 0 0 0 F0 ex 24046 Data length 4 words Data length 1 word Input output Input output Word structure Word structure Consistency over Consistency over the complete length the complete length C J V V 01170AEN Jj A Fig 19 Configuration example for parameter channel 1 process data word URODRINA 20 MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface
11. In straight PROFIBUS FMS mode an FMS master can control the MOVITRAC 31 inverter via the process data channel using the communication objects listed in the table The process output data are transferred during this process to the appropriate process output data object by the Write serv ice Process input data are read by the Read service into the relevant process input data object Whereas the process input data objects can generally only be read the process output data objects have both read and write access So in mixed mode DP FMS for example the process output data sent by the DP master can be read and visualized by the FMS master The data consistency required for the exchange of data via PROFIBUS FMS is achieved by provid ing the appropriate communications objects for each process data length With a process data length of 3 for example process data can be exchanged using the objects 3 PI and 3 PO Fig 45 shows the various ways of accessing communications objects in mixed mode DP FMS PROFIBUS DP master PROFIBUS FMS master 9 Visualization S56 Read access Read Wri access o PO1 Pli ys amp PO2 PI 2 Lia amp P03 PI3 VE lt 01195AEN Fig 4
12. Octet 3 Station Status 3 MSB l LSB Bitno 7 6 5 4 3 2 1 0 j reserved L Diag Ext Diag Overflow 01184AEN Fig 32 Coding of the octet Station Status 3 according to EN 50170 V2 DIN E 19245 Part 3 fal AV V7 Ne TN l V AU CA A A BURO LIV 3 MOVITRAC 31 PROFIBUS Fieldbus Interface 27 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface ae T Nes gt EU 28 VWy7 x 5 V A V Z A A ROD RIMS The individual bits have the following meaning in accordance with EN 50170 V2 DIN E 19245 Part 3 Bit 7 Diag Ext_Diag_ Overflow If this bit is set more diagnostic information is present than specified in Ext_Diag_Data This bit is generally set to zero by the MOVITRAC 31 frequency inverter Bits 6 0 Reserved 3 4 4 DP Master Address in Octet 4 In this octet the address of the DP master is entered by which the MOVITRAC 31 frequency inverter was parameterized with the DP service DDLM Set Prm f the frequency inverter was not parameterized by a DP master this octet contains the address FFhex 3 4 5 Ident Number in Octet 5 6 The manufacturer identification for the DP slave type is allocated by the PROFIBUS User Group This ident number can be used both for checking purposes and for exact unit identification 3 4 6 Unit Related Diagnosis using Octet 7 8 The M
13. Rec LoPrio 241 Alter Event Condition Monitoring ind Though FMS services for event processing which are marked with an are offered in the CRL they are not supported by the MOVITRAC 31 frequency inverter MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface ACRL corresponding to the CRL in the inverter must be configured in the FMS master to be able to communicate with the MOVITRAC 31 inverter via PROFIBUS FMS The master CRL must con form to the following conventions 4 4 Communications Relationship List of the Master 1 TheFMS master may expect no more services from the slave than supported by the latter The Features supported parameter may therefore only contain the service primitives Request that are defined as indications in the corresponding slave CRL 2 The size of the Receive PDU Rec HiPrio Rec LoPrio of the master must be at least be that of the Send PDU Send HiPrio Send LoPrio of the slave 3 Thecorresponding flow control counters must agree SCCm aster z RCCslave and RCCm aster 7 SCCgjave The following table shows acommunications relationship list specified in the master referring to an inverter with the station address 8 and the CREF 7 Example of a master CRL for an acyclic master slave link CREF Type ATTR LSAP RSAP RADR SCC RCC SAC RAC ACI CCI 3 MSAZ
14. error code MW 190 received data low or additional code high low MW 194 sent administration byte reserve byte Program example U E 40 M1 0 activates the one time UN M 1 0 execution of the read service U M 1 0 It is reset automatically after FB 101 is executed U M 1 0 SPB FB 101 Name DP READ READ M 1 0 BUSY M 14 U M Writing is not possible during the BEB reading process as always only one service can be transferred a via the parameter channel U E 441 M1 2 activates the one time UN M 12 execution of the write service U E 12 It is reset automatically after FB 102 is executed U M 12 ATTENTION SPB FB 102 For cyclic writing set Name DP WRITE P802 save EEPROM OFF WRIT M 1 2 BUSY M 1 3 BE z S Si V A V C _ EVURODRIVE 58 MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Function blocks FB101 Network 1 Name DP READ E A D B T Z E BI BY W D BI Des READ Des BUSY UN READ IF do not execute FB BEB THEN end of block ELSE L PW 184 Store received administration A MW 184 byte temporarily U BUSY IF service execution active SPB CHEK THEN continue with evaluation ELSE tL KH 3100 Execute new read service T MW 194 L KF 1025 Index 1025 T PW 186 P120 T11 ramp UP UN M 1846 IF received handshake bit 0 S M 194 6 THEN send handshake bit 1 U M 184 6 R
15. ex 01186AEN Fig 34 Simultaneous activation of the new setpoints with the Sync command e AV V VV NN VAM SAT T EUROD RINE MOVITRAC 31 PROFIBUS Fieldbus Interface 29 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface The Freeze control command switches the addressed slaves into Freeze Mode The present status of the inputs actual values is frozen when in this mode Fig 35 ere 8 fia Em tB a 4 3 fA yl i Freeze n UP Buffer storage 1500 min 1348 min 876 min Active setpoint 1500 min 1348 min 876 min A A A eX e OZ Fig 35 Simultaneous freezing of the current actual values with the Freeze command PROFIBUS DP 01187AEN The master now has enough time to retrieve all the actual values from the inverters Fig 36 When a new Freeze command is received all addressed inverters simultaneously save their current actual values Freeze mode is quit when the Unfreeze control command is issued
16. 2 in the management byte of the parameter channel Only the entries 001 for the READ service and 010 for the WRITE service are permitted 5 2 Incorrect Specification of the Data Length in the Parameter Channel When setting parameters via the parameter channel a data length not equal 4 data bytes was spec ified in the READ or WRITE service The following table shows the return code Code dec Meaning Error class 6 Access Error code 8 Type conflict Add code high 0 Add code low 0 Error rectification Check bit 4 and bit 5 for the data length in the management byte of the parameter channel Both bits must be 1 3 56 MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 3 Internal Communications Errors Parameter Adjustment Return Codes The return code shown in the following table is returned if a communications error has occurred between the option pcb and the inverter system It may be that the parameter adjustment service transferred via fieldbus was not performed and should be repeated If this error recurs the frequency inverter must be switched off and then on again to reinitialize the unit Code dec Meaning Error class 6 Access Error code 2 Hardware fault Add code high 0 Add code low 0 Error rectification Repeat the READ or WRITE service If the error recurs you should briefly disconn
17. 31 drive parame ters to be written at the same time This means you can use this object to set inverter parameters in the start up phase with only one Write service call Since as a rule only a few parameters have to be altered this parameter block with a maximum of 38 parameters is adequate for almost all appli cations The user data area is fixed at 38 x 6 2 bytes 230 bytes octet string type Fig 55 shows the structure of the Download Parameter Block object J V f e E VA EURO ESSET 3 MOVITRAC 31 PROFIBUS Fieldbus Interface 45 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface ge poa gt e EU 46 Z VV q V A V im NEAN RODRIVE Set Reserved 1 38 parameters Octet 2 Number of parameters Octet 3 Index high Octet 4 Index low Octet 5 Data MSB 1st parameter Octet 6 Data Octet 7 Data Octet 8 Data LSB Octet 9 Index high Octet 10 Index low Octet 225 Index high Octet 226 Index low Octet 227 Data MSB 38th parameter Octet 228 Data Octet 229 Data Octet 230 Data LSB TERM aa Byte 00955AEN Fig 55 Structure of the Download Parameter Block object The Download Parameter Block object is only handled locally on the fieldbus option pcb and is defined as shown in the following table Index 99
18. 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface sere i m NE T Buffer storage 1500 min 1500 min 1500 min v v v Active setpoint 0 min 0 min 0 min PROFIBUS DP de den e 01185AEN Fig 33 Sending output data to the inverter and saving them temporarily When a new Sync command is issued all inverters simultaneously update their active setpoints with the value temporarily stored before Fig 34 In other words the active setpoints are not updated until the new Sync command has been received The inverters quit Sync mode when the Unsync control command is issued of l soe A E Oc of 0 EIE s ERA od NE od Buffer storage 1500 min 1500 min 1500 min TEM PE NN NEM I sees T 1 1 r 1 Active setpoint 1500 min 1500 min 1500 min PROFIBUS DP
19. 888 723 4773 Web www clrwtr com Email info clrwtr com Assembly Installation Instructions It is not possible to change the PROFIBUS station address via the DIP switches while the inverter is running If the station address is changed the new station address will only be effective after the inverter has been switched off including the 24 V supply and then switched on again The station address set on the frequency inverter can be displayed in the fieldbus monitor parameter P073 Fieldbus Address see Fig 7 073 4 FIELDBUS ADDRESS 01156AEN Fig 8 Displaying the current PROFIBUS station address 2 7 Setting the Bus Parameters not for MOVITRAC 31 size 0 The setting of the protocol option FMS DP is not possible for MOVITRAC 31 size 0 DP as the unit only supports PROFIBUS DP The corresponding DIP switch below the address setting is not assigned The default value for the bus parameters depends on the protocol option used For straight PROFIBUS DP mode the DIP switch must be set to DP This will activate the default bus parame ters in particular the min TSDR in accordance with EN 50170 V2 DIN E 19245 Part 3 for time optimized DP mode For mixed mode FMS DP or straight FMS mode the DIP switch must be set to FMS Fig 9 E i m UB E W g Example FMS DP active BH on ris M DP Default bus parameter for Default bus parameter for FMS mode or straight
20. D NIL 25 8 1 0 0 0 0 max PDU Size Features supported Supported FMS services Send HiPrio 0 80 33 00 00 00 00 Read req Write req Send LoPrio 241 Phys Read req Phys Write req Rec HiPrio 0 Senay niger Rec LoPrio 241 Ld UROL LNs MOVITRAC 31 PROFIBUS Fieldbus Interface 55 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameter Adjustment Return Codes 5 Parameter Adjustment Return Codes If parameters are adjusted incorrectly different return codes are sent back from the drive inverter to the parameterizing master providing detailed information about the cause of the error These return codes are generally structured according to EN 50170 V2 DIN 19245 Part 2 A distinction is made between the following elements error class error code additional code These return codes are described in detail in the Fieldbus Profile User Manual and are not part of this documentation However the following special cases can arise in connection with a PROFI BUS FMS DP 5 1 Incorrect Service Code in the Parameter Channel An incorrect service was specified when setting the inverter parameters via the parameter channel Only the READ and WRITE services are supported The following table shows the return code for this special case Code dec Meaning Error class 5 Service Error code 5 Illegal parameter Add code high 0 Add code low 0 Error rectification Check bits 0
21. DP PROFIBUS mode FMS DP mixed mode 00944AEN Fig 9 Setting the default bus parameters to DIN 19245 This switch only serves to select the default bus parameters Independent of the setting of this switch the inverter at any time supports simultaneous use of the PROFIBUS protocol options FMS and DP Combislave functionality Any change to this DIP switch setting will only become effective after the inverter has been switched off including the 24 V supply and switched on again J V V i PAL _ _ EURO MORINS MOVITRAC 31 PROFIBUS Fieldbus Interface 13 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Assembly Installation Instructions Nas a BU 14 J e NU ROL RIMS 2 8 Display Elements LED Green RUN LED Red BUS FAULT Meaning Flashing at approx 3 Hz Off cA Inverter is in initialization phase only occurs immediately after switching on or resetting inverter On Flashing at approx 0 5 Hz Configured station address is not within the permitted range 0 125 set correct station address and switch the unit on again On Irrelevant Normal operation the unit is working correctly On On DP mode 8 During commissioning accelerating The inverter has not yet been set to data exchange mode by the DP master b The timeout period has elapsed without the inverter being addressed by the DP m
22. ELSE Execute new WRITE service Index 1025 Write P120 T11 ramp UP Write BCD data 00 00 09 50 for 9 50 s IF received handshake bit 0 THEN send handshake bit 1 ELSE send handshake bit 0 Send administration byte Wait for service confirmation IF received handshake bit 1 AND sent handshake bit 0 OR received handshake bit 0 AND sent handshake bit 1 THEN end of block ELSE Service confirmation received Save recommended parameter index in case of fault M184 7 1 the fault code is displayed Error class error code Additional code high low Enable service execution and repeated execution of the FB rA V V V A V Y BUI AU e a f LN UA SDRIVE 59 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Technical Data 7 Technical Data 7 1 Technical Data FFP 31 Option Option pcb type Part number Supported unit types FFP 31A 822 198 7 With the MOVITRAC 31B inverters with service code of the component 4 greater or equal 14 Installation and Operating Instructions MOVITRAC 31B section 4 FFP 31C 822 317 3 With all MOVITRAC 31C units size 1 4 Aids for commissioning diagnosis Keypad FBG 31B PC program MC SHELL Keypad FBG 31C PC program MC SHELL Protocol options PROFIBUS DP in accordance with EN 50170 Volume 2 DIN E 19245 Part 3 PROFIBUS FMS in accordance with EN 50170 Vo
23. Station Not Ready This bit is set by the MOVITRAC 31 frequency inverter as DP slave if the inverter is not ready for data exchange yet Bit 0 Diag Station Non Existent The frequency inverter as DP slave sets this bit permanently at zero This bit is set by the DP master if the MOVITRAC 31 frequency inverter cannot be accessed via the bus If this bit is set the diagnostic bits in the master contain the status of the last diagnosis message of the frequency inverter or the initial value resp 3 4 2 Data in Octet 2 Station Status 2 Fig 31 shows the coding of octet Station Status 2 in accordance with EN 50170 V2 DIN E 19245 Part 3 Station status 2 comprises information which is either generated by the master or by the DP slave itself The bits which are controlled by the master are generally set to zero by the DP slave In the following the individual status bits will be discussed in greater detail Octet 2 Station Status 2 MSB LSB Bitno 17 1615141312 110 L Diag Prm_Req L Diag Stat_Diag L This bit is fixed set to 1 Diag WD_On Diag Freeze_Mode Diag Sync Mode L reserved L Diag Deactivated This bit is only set by the DP master The MOVITRAC inverter sets this bit permanently at zero 01183AEN Fig 31 Coding of the octet station status 2 according to EN 50170 V2 DIN E 19245 Part 3 Ce WA P gr I i EVURODRIVE 26 MOVITRAC 3
24. and not equal to its own address It indicates that the MOVITRAC 31 frequency inverter has parame ters set by a different master with the DDLM Set Prm service Bit 6 Diag Prm Fault This bit is set by the MOVITRAC 31 frequency inverter as DP slave if the last parameter message DDLM Set Prm was incorrect e g incorrect length incorrect Ident Number etc Bit 5 Diag Invalid Slave Response The frequency inverter as DP slave sets this bit permanently at zero This bit is set by the DP master if an invalid response was received from the MOVITRAC 31 frequency inverter Bit 4 Diag Not Supported This bit is set by the MOVITRAC 31 frequency inverter as DP slave if a function is requested which was not supported by the frequency inverter V V CS AV V ES PU eC DE EINE MOVITRAC 31 PROFIBUS Fieldbus Interface 25 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface Bit 3 Diag Ext_Diag This bit is set by the MOVITRAC 31 frequency inverter as DP slave It indicates that a diagnostic entry has been made in the unit related diagnosis section see octet 8 Unit Related Diagnosis Bit 2 Diag Cfg_Fault This bit is set by the MOVITRAC 31 frequency inverter as DP slave If the configuration data last received by the master do not correspond to the configuration data supported by the MOVITRAC 31 frequency inverter Bit 1 Diag
25. etc to be triggered This channel can also be used to read back actual values from the inverter such as actual speed current unit status error number or reference messages PROFIBUS DP FMS 00942AEN Fig 1 PROFIBUS DP and or FMS with MOVITRAC Whereas process data are generally exchanged in cycles the drive parameters can be read and written acyclically via the READ and WRITE services or the parameter channel This exchange of parameter data enables applications where all major drive parameters are stored in the higher level automation unit to be implemented thus avoiding manual adjustment of parameters on the inverter itself which can be very time consuming The PROFIBUS option pcb is designed so that all fieldbus specific settings such as the station address or the default parameters can be made by the option pcb by means of a hardware switch These manual settings enable the inverter to be integrated into the PROFIBUS environment and switched on in a very short space of time Parameters can be set fully automatically by the higher level PROFIBUS master parameter download This forward looking version offers the benefits of a shorter commissioning period for the plant as well as simpler documentation of the application program as all major drive parameter data can now be recorded directly in the control program The use of a fieldbus system in drive technology requires additional monitoring functions such as fieldbus timeout o
26. network via a 9 pin type D connector in accordance with EN 50170 V2 DIN 19245 Part 3 Connection to the T bus is with an appropriately designed connector or a bus terminal Fig 4 shows the pin assignment As the bus terminating resistors on the option pcb can be connected it is not necessary to use a type D connector with integrated terminating resistors 9 pin type D connector Pinno Signal RS 485 reference not assigned 2 not assigned 3 RxD TxD P receive send data P B B 4 CTNR P repeater control signal TTL 5 DGND data reference potential M5V C C 6 VP supply voltage plus P5V d not assigned 8 RxD TxD N receive send data N AIA 9 DGND data reference potential M5V Connector housing Shield of the twisted two wire cable 00302AEN Fig 4 Assignment of the 9 pin type D connector to EN 50170 V2 DIN 19245 Part 3 SEV Lla EURODRIME 10 MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Assembly Installation Instructions The MOVITRAC 31 frequency inverter is connected to the PROFIBUS system via a twisted screened two wire cable The connection of the two wire cable to the PROFIBUS connector is via pin 8 A A and pin 3 B B These two contacts are used for communication The RS 485 signals A A and B B must be contacted the same on all PROFIBUS stations as otherwise communication via the bus will not be
27. possible Via pin 4 CNTR P the PROFIBUS option pcb supplies a TTL control signal for a repeater refer ence pin 9 2 4 Screening and Laying of the Bus Cables The FFP 31 option pcb supports the RS 485 transmission technology and requires as a physical medium a screened two wire twisted pair cable cable type A specified for PROFIBUS in accord ance with EN 50170 V2 DIN E 19245 Part 3 Appendix Technically correct screening of the bus cable absorbs the electrical interference that can occur in an industrial environment You will achieve the best screening results if you adopt the following measures Hand tighten the fixing screws of plugs modules and equipotential bonding conductors Only use plugs with metal or metal plated housings Connect the screening in the plug over as large an area as possible Connect the screening at both ends of the bus cable Do not lay signal and bus cables parallel to power cables motor leads but wherever possible in separate cable conduits In an industrial environment use metallic earthed cable trays Run signal cables and the associated equipotential bonding conductor as close as possible to each other using the shortest route Avoid extending bus cables through the use of connectors Run the bus cables close to existing earthed surfaces Important In the event of fluctuations in the earth potential a circulating current may flow through any screening which may be connec
28. process input data word 1 PI Octet 0 Octet 1 High Low PI 1 01199AEN Fig 51 Structure of the object 1 process input data word 1 PI Index 992 Object code 7 Simple variable Data type index 10 Octet string Length 4 Byte Local address Password Access groups Access rights Read all Name 16 Extension length Fig 52 shows the structure of the object 2 process input data words 2 PI Octet 0 Octet 1 Octet2 Octet 3 High Low High Low PI 1 PI 2 01200AEN Fig 52 Structure of the object 2 process input data words 2 PI fal Ai RF sa y Va V DACIA 30 XL LIV 3 MOVITRAC 31 PROFIBUS Fieldbus Interface 43 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface 44 3 Index 993 Object code 7 Simple variable Data type index 10 Octet string Length 6 Byte Local address Password Access groups Access rights Read all Name 16 Extension length Fig 53 shows the structure of the object 3 process input data words 3 PI Octet 0 Octet 1 Octet 2 Octet3 Octet 4 Octet 5 High Low High Low High Low PI 1 PI 2 PI 3 01201AEN Fig 53 Structure of the object 3 process input data words 3 PI 4 2 3 Min Tsdr Object Where several PROFIBUS masters are present it is of
29. used for communication with decentralized peripherals i e in the sensor actuator field where short system reaction times are required The main task of PROFIBUS DP is the fast cyclic data exchange between central automation units PROFIBUS master and decentralized peripherals such as inverters PROFIBUS DP is defined in EN 50170 Volume 2 DIN E 19245 Part 3 PROFIBUS FMS and PROFIBUS DP can generally be operated on a joint transmission medium If a joint transmission medium is used however the units which are to communicate directly with each other must be able to understand the same protocol option MOVITRAC 31 with FFP 31 Combislave With the FFP 31C PROFIBUS option pcb the MOVITRAC 31 inverter as Combislave unit supports both PROFIBUS FMS and PROFIBUS DP This allows the inverter to be controlled via PLC and PROFIBUS DP for example while at the same time a visualization system can read out and display on a PC screen actual values from the inverter using PROFIBUS FMS Of course the inverter may be controlled and parameters set using only PROFIBUS DP or only PROFIBUS FMS too MOVITRAC 31 size 0 with integrated PROFIBUS DP Interface The MOVITRAC 31 size 0 DP inverter is already standard equipped with a PROFIBUS DP inter face This allows the inverter to be controlled and parameters set via PROFIBUS DP in the same way as the larger unit sizes with the option FFP 31 MOVITRAC 31 and PROFIBUS The inverter unit pr
30. 1 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Bit 7 Diag Deactivated The PROFIBUS DP Interface The frequency inverter as DP slave sets this bit permanently at zero This bit is set by the DP master if the MOVITRAC 31 frequency inverter was identified as non active in the DP slave parameter set and taken off the cyclic processing Bit 6 Reserved Bit 5 Diag Sync_Mode This bit is set by the frequency inverter as soon as it has received the Sync command Bit 4 Diag Freeze Mode This bit is set by the frequency inverter as soon as it has received the Freeze command Bit 3 Diag WD On This bit is set by the MOVITRAC 31 frequency inverter if the watchdog control is on Bit 2 This bit is permanently set to one by the MOVITRAC 31 frequency inverter Bit 1 Diag Stat_Diag If the MOVITRAC 31 frequency inverter sets this bit the DP master must pick up diagnostic data until this bit is cleared again Bit 0 Diag Prm Req This bit is set by the MOVITRAC 31 frequency inverter if it needs to be parameterized and configured again This bit remains set until the frequency inverter has been parameterized with DDLM_Set_Prm 3 4 3 Data in Octet 3 Station Status 3 Fig 32 shows the coding of octet Station Status 3 in accordance with EN 50170 V2 DIN E 19245 Part 3 In station status 3 presently only bit 7 is relevant Bits 0 6 are reserved
31. 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface e V7 DX dONVAM ju A j ZAIN EBURO 9D 3 32 VE Phone 3 7 Parameter setting via PROFIBUS DP The inverter parameters are read and written by the READ and WRITE services of the application layer layer 7 If there is no layer 7 as in the case of PROFIBUS DP a suitable application layer must be emulated i e mechanisms for setting the inverter parameters must be created 3 7 1 Structure of the Parameter Channel The parameterizing of field units using fieldbus systems which do not provide an application layer requires the emulation of the most important functions and services such as READ and WRITE for the reading and writing of parameters In the case of PROFIBUS DP this requires a Parameter Process Data Object PPO to be defined This PPO is transferred cyclically and in addition to the process data channel contains a parameter channel through which acyclic parameter values can be transferred Fig 38 ree rad a d d a Ea a aa ral ral aa Parameter channel Process data channel qu EE MEME a m Parameter channel Process data channel i 00945A
32. 11 4 bytes Handshake bit must be toggled for each new service Status bit 0 correct execution of service 1 faulty execution of service 00952AEN Fig 40 Structure of the management byte Bit 6 is used as a handshake between controller and inverter It initiates the execution of the trans ferred service in the inverter As the parameter channel is transferred in each cycle with the proc ess data particularly with PROFIBUS DP execution of the service in the inverter must be edge controlled using the handshake bit 6 The value of this bit is therefore toggled each time a new service is to be executed The inverter uses the handshake bit to signal whether the service has been executed or not The service is executed as soon as the controller notices that the received and transmitted handshake bits correspond Status bit 7 indicates whether the service was exe cuted properly or produced an error Index Addressing Byte 2 Index High and byte 3 ndex Low are used to identify the parameter to be read or written via the fieldbus system The parameters of an inverter are addressed using a standard index irre spective of the type of fieldbus system Byte 1 should be considered reserved and must generally be set to 0x00 Data Area As shown in Fig 41 the data are contained in byte 4 to byte 7 of the parameter channel This allows a maximum of 4 byte data to be transmitted per each service The data are generally entered fl
33. 4 1 3 hilo p T 38 4 1 4 IDEE Loses noche Pete petite MAS e X EIU III EE d EL 38 4 1 5 tas pM Dx Tc 38 4 1 6 Jo SP Kn 38 4 1 7 Head erener riene ee tbe er ERROR EO RE CE ERR REOR Red d ana 38 4 1 8 rp O ates ese te 38 4 2 Object Le c saii eniai e aie este tee i iA AE A EIEEE E 39 4 2 1 Object Description of the Drive Parameter 0 00 eee 39 4 2 2 Objects for Process Data Communication 0 eee eee 40 4 2 3 OBL PT 44 4 2 4 DP Station Diagnosis Object ies eem ERR Rm 45 4 2 5 Download Parameter Block Object 0 0 0 cece eee 45 4 2 6 Universal Write Parameter Object llssessseseeeueese 47 4 2 7 Universal Read Functionality Objects lisse 48 4 3 Communications Relationship List CRL 0 cee eee 51 4 3 1 CAL Definillonhi 5 iier dee RE ERA 3 b RC HC RACE ERG eons 51 4 3 2 Communications Relationship Lists of the Inverter 53 4 4 Communications Relationship List of the Master 55 5 Parameter Adjustment Return Codes 000 cece eeeueee 56 5 1 Incorrect Service Code in the Parameter Channel 56 5 2 Incorrect Specification of the Data Length in the Parameter Channel 56 5 3 Internal Communications Errors 1 0 eee eee 57 6 Program Example i5 asa can daa ae RACE ORO ORAT eae wae Y RR d 58 7 Technical Data cos aa dskaxkasRAsRkadkA Pass GG dew we
34. 5 MSZY SI 0 23 All All 0 0 1 0 3000 max PDU Size Features supported Supported FMS services Send HiPrio 241 00 00 10 00 10 00 Write indication Send LoPrio 241 Event Notification request Rec HiPrio 0 Rec LoPrio 241 CRL for master slave acyclic with slave initiative CREF Type ATTR LSAP RSAP RADR SCC RCC SAC RAC ACI CCI 6 MSAZ SI 0 24 All All 0 1 1 0 0 max PDU Size Features supported Supported FMS services Send HiPrio 0 00 00 10 80 33 06 Read indication Write indication Send LoPrio 241 Phys Read ind Phys Write ind e Get OV long indication d o Event Notification request Rec LoPrio 241 Acknowledge Event Notification ind Alter Event Condition Monitoring ind CRL for master slave acyclic CREF Type ATTR LSAP RSAP RADR SCC RCC SAC RAC ACI CCI 7 MSAZ 0 25 All All 0 1 0 0 0 max PDU Size Features supported Supported FMS services Send HiPrio 0 00 00 00 80 33 00 Read indication Write indication Send LoPrio 241 Phys Read ind Phys Write ind Rec HiPrio Get OV long indication Rec LoPrio 241 CRL for master slave acyclic with event notification for cyclic connections CREF Type ATTR LSAP RSAP RADR SCC RCC SAC RAC ACI CCI 8 MSAZ 0 26 All All 0 1 0 0 0 max PDU Size Features supported Supported FMS services Send HiPrio 0 00 00 00 80 33 06 Read indication Write indication Send LoPrio 241 Phys Read ind Phys Write ind Rec HiPri 0 Get OV long indication oe Acknowledge Event Notification ind
35. 6 Object code 7 Simple variable Data type index 10 Octet string Length 230 Local address Password Access groups Access rights Write all Name 16 Extension length With the WRITE service to the Download Parameter Block object a parameter setting mecha nism is started in the fieldbus option pcb that successively transmits to the inverter all the parame ters in the user data area of the object After successfully processing the Download Parameter Block i e all parameters transferred from the FM S master have been written the Write service is ended with a positive Write Response In the event of an error a negative Write Response is returned In this event the return code will contain more precise details about the type of error and in addition the parameter number 1 38 where the error occurred see following example MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface Example Error writing the 11th parameter Write Error Response Error Class 8 Other Error Code 0 Other Additional Code High lidec Error writing parameter 11 Additional Code Low 15 hex Value too large If an error occurs when a parameter is written processing of the parameter block is aborted All parameters in the block following the faulty parameter are not transmitted to the inverter and remain unchan
36. 7 Process data access of DP master and FMS master in mixed mode DP FM S Process Output Data Objects The following tables show the communications objects for the process output data setpoints from master to inverter In straight FMS mode the FMS master can use the FMS service Write to write these objects and thus control the inverter via the process data channel Furthermore in mixed mode DP FMS an FMS master can use the FMS service Read to read and if necessary visualize the setpoints specified by a DP master via PROFIBUS DP Index 988 Object code 7 Simple variable Data type index 10 Octet string Length 2 Byte Local address Password Access groups Access rights Read all Write all Name 16 Extension length MOVITRAC 31 PROFIBUS Fieldbus Interface rA AMY VAY A RODRIG AJ e Ta uU k 41 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface Ne Cul lv ee 33 CO OLEI S 42 Fig 48 shows the structure of the object 1 process output data word 1 PO Octet 0 Octet 1 High Low PO 1 01196AEN Fig 48 Structure of the object 1 process output data word 1 PO Index 989 Object code 7 Simple variable Data type index 10 Octe
37. 7 Fieldbus Timeout can only be set through the timeout period which is configured in the DP master for the whole DP system Manual setting of this parameter with the keypad or the MC_SHELL user interface has no effect any setting would be overwritten when PROFIBUS DP is started up the next time 3 4 Diagnostic Data Station diagnosis of the MOVITRAC 31 inverter can be performed using the DP service DDLM Slave Diag The inverter also supports unit related diagnosis Fig 27 shows the structure of the diagnostic data Octet 1 Station status 1 Octet 2 Station status 2 Octet 3 Station status 3 Octet 4 DP master address Octet 5 Ident Number high Octet 6 Ident Number low Octet 7 Header Octet 8 Unit related diagnosis 01181AEN Fig 29 Structure of the diagnostic data for the MOVITRAC 31 Octets 1 7 contain the diagnostic information according to EN 50170 V2 DIN E 19245 Part 3 As the header of the unit related diagnostic data a value of 2 in octet 7 indicates that the unit related diagnostics are 2 bytes in length incl header If there is a fault on the inverter only then will external diagnostics be possible octet 8 will also contain the fault code Important The unit related diagnostic information is only updated every 800 ms This means that an error message may not be output for 800 ms after the fault occurs A much faster and simpler method of detecting faults can be implemented using sta
38. AC 31 size 0 DP 10 Installing the FFP 31 Option pcb 8 L LEDs 14 M Min Tsdr 44 More detailed documentation 3 MOVIDRIVE 31 PROFIBUS Fieldbus Interface P Parameter List 3 Parameter setting via PROFIBUS DP 32 Error 56 Faulty Execution of Service 34 Fieldbus Index 40 FMS Services 37 Index Addressing 33 Object list 39 Structure of the Parameter Channel 32 Pin Assignment 10 Process data length 16 PROFIBUS DP 16 Program Example 58 R Reading a Parameter via PROFIBUS DP Read 34 Return Codes 56 S Setting the Station Address 12 Sinec L2 DP Norm 16 Station diagnosis 24 Status and fault indication 14 Supported inverter types 8 Sync and Freeze Mode 28 W Watchdog Timer 23 Fieldbus Timeout 23 Writing a Parameter via PROFIBUS DP Write 35 FAT Wm V Vy N AR cA Me i E PE BUROD AMS LIS 63 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
39. BUS experts As a rule the default setting according to DIN 19245 which is set using the DIP switch on the option pcb is more than adequate These DIN 19245 default values guarantee stable operation of the PROFIBUS network 4 2 4 DP Station Diagnosis Object The diagnostic messages of the inverter in DP mode are stored in this object The DP master can retrieve these diagnostic data using the DP service DDLM_SlaveDiag An FMS master can retrieve these diagnostic messages via this communications object using the FMS service Read The fol lowing provides a definition of this communications object Index 995 Object code 7 Simple variable Data type index 10 Octet string Length 6 Byte Local address Password Access groups Access rights Read all Write all Name 16 Extension length The DP Station Diagnosis object consists of six octets structured as shown in Fig 54 The assignment of the individual octets is conform with EN 50170 V2 DIN 19245 Part 3 and is not discussed in detail here Octet 1 Station status 1 Octet 2 Station status 2 Octet 3 Station status 3 Octet 4 DP master address Octet 5 Ident Number high j Octet 6 Ident Number low 01202AEN Fig 54 Structure of the DP Station Diagnosis object 4 2 5 Download Parameter Block Object The Download Parameter Block object enables a maximum of 38 MOVITRAC
40. EN Fig 38 Parameter process data object for PROFIBUS DP Fig 39 shows the structure of the parameter channel It generally consists of a management byte an index word a reserved byte and four data bytes Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Management reserved Index high Indexlow Data MSB Data Data Data LSB Management reserved Parameter index 4 byte data 00951AEN Fig 39 Structure of the parameter channel Management of the Parameter Channel The entire parameter adjustment procedure is co ordinated using byte 0 Management This byte makes important parameters such as service identifier data length version and status of the exe cuted service available Fig 40 shows that bits 0 1 and 2 contain the service identifier in other words they define which service is to be executed Bit 3 is currently reserved and should generally remain set to zero Bit 4 and bit 5 contain the data length in bytes for the Write service which in the case of SEW inverters should normally be set to 4 bytes MOVITRAC 31 PROFIBUS Fieldbus Interface 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface MSB Byte 0 Management LSB Bit 7 6 5 4 3 2 1 0 Service identifier 000 No Service 001 Read 010 Write Reserved Data length 00 1 byte 01 2 bytes 10 3 bytes
41. FP 31C option of the MOVITRAC 31 inverter The Local Detail attribute is not supported by the inverter 4 1 7 Read With the FMS service Read the FMS master can read all the communications objects drive param eters of the MOVITRAC 31 inverter All drive parameters as well as their codings are listed in detail in the documentation MOVITRAC 31 Parameter List 4 1 8 Write With the FMS service Write the FMS master can write all the drive parameters of the MOVITRAC 31 If a drive parameter is assigned an invalid value e g value too high the inverter generates a Write Error Response giving the precise cause of the error see Section Return Codes MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface 4 2 Object List With the FMS services Read and Write the FMS master can access all the communications objects defined in the object list All drive parameters that can be accessed via the bus system are described as communications objects in the static object list All objects in the static object list are addressed via a fieldbus index The following table shows the structure of the object list of the MOVITRAC 31 inverter Normally the whole object list is always generated when the inverter is switched on To also be able to guarantee full access to all parameters via PROFIBUS FMS If additional drive parameters
42. Fieldbus Unit Profile User Manual documentation MOVITRAC 31 PROFIBUS Fieldbus Interface JJ VV j CN ROLLINS hall ms V3 5 en 15 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface E NL 16 J e EU 3 The PROFIBUS DP Interface PROFIBUS DP Decentralized Periphery is the speed optimized PROFIBUS option designed in par ticular for fast data exchange at the sensor actuator level DP is used by central automation sys tems e g programmable logic controllers to communicate with decentralized peripherals such as sensors and actuators among them inverters via a fast serial link Data exchange with these decentralized units is mainly cyclic The central control system sends new process output data to all slaves in a message and reads in all process input data from the slaves sensors actuators in the same message The considerable increase in speed of PROFIBUS DP compared to PROFIBUS FMS is primarily due to the fact that DP has no application layer layer 7 and I O data are transferred between the mas ter and a slave in a single message cycle A maximum of 246 bytes of I O data can be transferred between the DP master and a DP slave Normally however shorter data blocks of up to 32 bytes are used to increase efficiency still further Consequently the exchange of data via PROFIBUS DP can be seen as a straight process communication
43. Instructions MOVITRA 31B section 4 Option FFP 31C With all inverters MOVITRAC 31C size 1 4 To adjust the fieldbus parameters you need a keypad for MOVITRAC 31 and or the current PC program MC_SHELL A _ _ UROL RIA 8 MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Assembly Installation Instructions The FFP 31 must only be installed by electronic equipment specialists observing the following ESD protection measures 2 1 3 Assembly instructions Before touching the pcb make sure you have taken appropriate e s d measures wrist strap conductive shoes etc Earth the units and work bench Storethe option pcb in its original packaging and only take it out shortly before installation Hold the option pcb by its edge and do not touch unnecessarily Procedure for Fitting the Option PCB 1 Ensurethat the entire inverter system is voltage free Switch off the mains power and if appli cable the external 24 V supply 2 Take off the housing cover after removing the three recessed head screws 3 Remove the right upper option pcb or the system EPROM pcb after undoing the screws see Fig 2 4 Fit the FFP 31 option pcb and fasten with three screws 5 Remove cover strip above the option pcb slot from the housing cover 6 Refit the housing cover and secure with the three recessed head screws 7 Push on new
44. M 194 6 ELSE send handshake bit 0 SEND L MW 194 iT PW 184 Send administration byte S BUSY Wait for service confirmation CHEK U M 184 6 IF received handshake bit 1 WUN M 194 6 AND sent handshake bit 0 0 OR UN M 184 6 01 received handshake bit 0 iU M 194 6 01 AND sent handshake bit 1 01 BEB THEN end of block ELSE Service confirmation received iL PW 186 Save recommended parameter T MW 186 index in case of fault M184 7 1 the fault code is displayed otherwise the data read iL PW 188 Data high or ST MW 188 Error class error code L PW 190 Data low or T MW 190 Additional code high low RB BUSY Enable service execution and RB READ repeated execution of the FB BE MOVITRAC 31 PROFIBUS Fieldbus Interface FB 102 Network 1 Name DP WRITE E A D B T Z E Des WRIT Des BUSY UN WRITE BEB L PW 184 T MW 184 U BUSY SPB CHEK Ha KH 3200 T MW 194 L KF 1025 T PW 186 ill KH 0000 iT PW 188 L KH 0950 T PW 188 UN M 184 6 S M 1946 U M 184 6 R M 194 6 SEND L MW 194 T PW 184 S BUSY CHEK U M 184 6 UN M 194 6 0 UN M 184 6 U M 194 6 BEB L PW 186 T MW 186 Ha PW 188 T MW 188 L PW 190 T MW 190 RB BUSY RB READ BE 01 01 01 Program Example BI BY W D BI IF do not execute FB THEN end of block ELSE store received administration byte temporarily IF service execution active THEN continue with evaluation
45. Manual Edition 04 98 f D Fra e A r EB as J End EE PROCESS FIELD BUS RODRIVE eo C zT cc e PROFIBUS Fieldbus Interface FFP 31 Option and Size 0 DP Frequency Inverter A Hii dba At H Hg a 3 re Pr m i E in m x LG 8610 8189 ZZ60 e ety E MU ies BORSBE SLL 4 LR ai vac jn TT ne Important Notes Read this User Manual carefully before you start installation and commissioning work on MOVITRAC frequency inverters with fieldbus options This User Manual assumes that the user is familiar with and has at his disposal all relevant documentation on the MOVITRAC system in particular the Installation and Operating Instruc tions Safety notes Always follow the safety notes contained in this User Manual Safety notes are marked as follows Electrical hazard e g during live working Mechanical hazard e g when working on hoists Important Instructions for the safe and fault free operation of the system e g pre setting before commissioning Failure to follow these instructions may result in injury to people and damage to property HW S V A CANA BURROWS 2 General safety notes for bus systems The fieldbus option gives you a communications system which allows you to match the MOVITRAC 31 drive system to the specifics of your application to a very high degree As with all bus systems there is however the risk
46. OVITRAC 31 inverter supports unit related diagnosis Unit related diagnostic information is only available when the inverter outputs a fault message or warning By setting bit 3 Diag Ext_Diag in octet 1 Station Status 1 the inverter indicates to the master that unit related diag nostic information is available The unit related diagnostic information is stored in octet 7 and more specifically in octet 8 As the header of the unit related diagnostic data octet 7 contains the length of the unit related diagnos tics incl header As the fault code is normally returned as external diagnostics information in one byte octet 7 normally contains the value 02 length 2 bytes and octet 8 contains the error code from the inverter the codes for which can be found in the MOVITRAC 31 Parameter List docu mentation 3 5 Sync and Freeze Mode In addition to the cyclic exchange of data where the DP master addresses all slave stations in turn the DP master also has the ability to send various control commands to all slaves or just a group of slaves multicast functions These control commands permit event driven synchronization of the DP slaves The Sync control command switches the inverters into Sync Mode The active setpoint values are frozen when in this mode The DP master now has enough time to send the new process output data setpoints to those stations currently in Sync mode Fig 33 MOVITRAC 31 PROFIBUS Fieldbus Interface Phone
47. US DP Interface V AV A Control Frequency inverter Master Slave PROFIBUS DP 100110010 Parameter channel Parameter channel 4 T0010 is received e pied 100110010 but not evaluated for WRITE service 4 00110010 ae Handshake bit is toggled and service transferred B to frequency inverter 01110010 NNNM 0011000 1 WRITE service 7101110010 p is processed q 00110010 Sas WRITE service executed handshake bit Service acknowledge received _ is toggled as send and receive 3101110010 p handshake bits 011100010 7v 0077 the same again lt M rhe teenies 01110010 j Parameter channel SE is received 01110010 but not evaluated 00953AEN Fig 45 Sequence of parameter adjustment via PROFIBUS DP 3 7 5 Parameter Data Format When parameterizing via the fieldbus interface the same parameter coding is used as when parameterizing via the serial interfaces RS 232 and RS 485 The majority of the parameters is transmitted in 4 byte BCD format 32 bit values are directly entered in the parameter channel as 4 byte hex values For details of the data formats and value ranges of the individual parameters please refer to the SEW documentation MOVITRAC 31 Parameter List 3 8 The GSD File In a unit basic data file GSD file all slave specific characteris
48. VE 22 MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface MOVITRAC 31 with Option FFP 31 Ident Number 3100 or 12544 o dabis x moe a fo a 01176AEN Fig 25 Ident number MOVITRAC 31 with FFP 31 The ident number is defined as an unsigned 16 bit number Unsigned16 The PROFIBUS User Group has specified the Ident Number 3100hex 12544dez for the MOVITRAC 31 range of inverters Fig 25 The PROFIBUS User Group has specified the Ident Number 3111hex 12561dez for the inverters MOVITRAC 31 size 0 with PROFIBUS DP Fig 26 841 Fieldbus MOVITRAC 31 size 0 with PROFIBUS DP Ident Number 3111 or 12561 go mz mm oo MA aD 01177AEN Fig 26 Ident number MOVITRAC 31 size 0 with PROFIBUS DP 3 3 Watchdog Timer Each DP slave must have a watchdog timer so it can detect a failure of the DP master or the communications link If no data are transferred between the DP master and DP slave within the specified timeout period the slave must automatically switch its outputs to a safe state The MOVITRAC 31 inverter maps the timeout period defined when the DP master is configured to parameter 571 Fieldbus Timeout Fig 27 This parameter consequently reflects the curren
49. a words and the parameter channel for reading and writing of drive parameters This configuration could be used for example to control the inverter with Control Word 1 Speed Setpoint Process Ramp and Status Word 1 Speed Actual Value Apparent Current Actual Value resp and parameterize it via the parameter channel see SEW documentation Fieldbus Unit Profile User Manual D B o z ie TA L T T d EE TTT z E All 0 gt Parameter channel PD4 PD 2 PD 3 Je IE DESC lt J Parameter channel PD 1 PD 2 PD 3 01175AEN Fig 24 Communication with 3 process data words and parameter channel 3 2 Each DP master and DP slave must have an individual identification number assigned to them by the PROFIBUS User Group so that the units connected to the bus can be uniquely identified When the PROFIBUS DP master is started it compares the Ident Numbers of the connected DP units with those specified by the user User data transfer is activated once the DP master has ascertained that the connected station addresses and unit types Ident Numbers agree with those specified This process provides a high degree of security against configuration errors Ident Number ee TR LS 5 V V t wh EURODRI
50. are added in the future the generated object list is larger than the number of drive parameters implemented Access to objects that cannot be directly mapped to a drive parameter is rejected with a negative response The index area is divided into two logical areas The drive parameters are addressed with indices from 1000 gec The parameter index can be obtained from the SEW manual MOVITRAC 31 Parameter List Indi ces below 1000 are handled directly by the PROFIBUS option pcb and should not be regarded as drive parameters of the inverter Fieldbus index decimal Name of the communications object 988 1 process output data word 1 PO 989 2 process output data words 2 PO 990 3 process output data words 3 PO 991 1 process input data word 1 Pl 992 2 process input data words 2 Pl 993 3 process input data words 3 Pl 994 Min Tsdr 995 DP station diagnosis data SlaveDiag 996 Download Parameter Block 997 Universal Write parameter 998 Universal Read pointer 999 Universal Read parameter ibe Paraitieterihdex Drive parametr for MOVITRAC 31 Parameter index see SEW documentation MOVITRAC 31 Parameter List 4 2 1 Object Description of the Drive Parameter The drive parameters of the MOVITRAC 31 inverter are described in detail in the SEW documen tation MOVITRAC 31 Parameter List In addition to the parameter index i e the number with which you can address the appropria
51. are also trans ferred together and not for example that the least significant part of the position is transferred one bus cycle ahead of the more significant part MSB LSB 7654832 0 Data length 0000 1 byte word 1111 16 bytes word Input output 00 special identifier formats 01 inpu 10 output 11 input output Format 0 byte structure 1 word structure Consistency over 0 byte or word 1 complete length 00949AEN Fig 12 Format of identifier byte Cfg Data according to EN 50170 V2 DIN E 19245 Part 3 The MOVITRAC 31 inverter supports six different process data configurations To control the inverter you can define the amount of process data to be transferred using 1 2 or 3 process data words and also enable disable a parameter channel for read write access to all drive parameters This produces the following process data configurations 1 process data word 1 PD 2 process data words 2 PD 3 process data words 3 PD 1 process data word parameter channel 1 PD Param 2 process data words parameter channel 2 PD Param 3 process data words parameter channel 3 PD Param This configuration is set up solely via the DP master as the bus system is started up so that no additional manual parameterizing of the inverter is required This automatic configuring mecha nism enables download applications to be implemented where the inverter can be c
52. aster EMS mode There is no active FMS connection between FMS master and inverter Mixed mode FMS DP Combination of the above On Off DP mode The inverter is set to data exchange mode FMS mode There is an active FMS connection between FMS master and inverter Mixed mode FMS DP Combination of the above The inverter is parameterized via PROFIBUS DP or FMS read write access On Flickering Off Off On Flashing at approx 1 Hz Hardware fault on the bus connection Flashing at approx 1 Hz Hardware fault on the bus connection not for MOVITRAC 31 size 0 The option pcb has two LEDs for status and fault indication of the option pcb and the connected bus system Fig 2 The table shows the meaning of the visual signals of these LEDs While the green LED RUN indicates the operational status of the option pcb the red LED BUS FAULT indicates the status of the PROFIBUS connection 2 9 After installing the PROFIBUS option pcb and setting the station address and bus parameters using the DIP switches the MOVITRAC 31 inverter can be immediately parameterized via the fieldbus system without any further manual intervention This means for example that after switching on the inverter all drive parameters can be downloaded directly from the higher level control via the PROFIBUS system To control the inverter via PROFIBUS however it must first be switched to th
53. aster where the message crosses the interface between layer 2 and layer 7 of the FMS master As the inverter does not know the ASAP it is entered automatically only as the link is being estab lished The CRL for the inverter therefore contains the entry All Station Address of the FMS Master RADR The station address of the FMS master wishing to communicate with the inverter via this commu nications relationship is entered in the RADR Remote Address field As the address of the FMS master can change it is only entered as the link is established The CRL for the inverter therefore contains the entry All Flow Control Counters SCC RCC SAC RAC The flow control counters indicate the maximum number of services running in parallel The following table shows the meaning of the individual CRL entries Abbreviation Meaning SCC Send Confirmed Request Counter Number of parallel confirmed services send RCC Receive Confirmed Request Counter Number of parallel confirmed services receive SAC Send Acknowledged Request Counter Number of parallel unconfirmed services send RAC Receive Acknowledged Request Counter Number of parallel unconfirmed services receive Control Interval Times ACI CCI These CRL entries specify the time intervals used in the monitoring of a communications link i e the inverter checks whether any data was transferred during the specified time interval If this is not the case communication is aborted Th
54. ccess can be performed CRL for master slave cyclic Read CREF Type ATTR LSAP RSAP RADR SCC RCC SAC RAC ACI CCI 2 MSZY 0 20 All All 0 0 0 0 3000 max PDU Size Features supported Supported FMS services Send HiPrio 0 00 00 00 00 20 00 Read indication Send LoPrio 241 Rec HiPrio 0 Rec LoPrio 241 CRL for master slave cyclic Write CREF Type ATTR LSAP RSAP RADR SCC RCC SAC RAC ACI CCI 3 MSZY i9 21 All All 0 0 0 0 3000 max PDU Size Features supported Supported FMS services Send HiPrio 0 00 00 00 00 10 00 Write indication Send LoPrio 241 Rec HiPrio 0 Rec LoPrio 241 CRL for master slave cyclic with slave initiative Read CREF Type ATTR LSAP RSAP RADR SCC RCC SAC RAC ACI CCI 4 MSZY SI 0 22 All All 0 0 1 0 3000 max PDU Size Features supported Supported FMS services Send HiPrio 241 00 00 10 00 20 00 Read indication Send LoPrio 241 Event Notification request Rec HiPrio 0 Rec LoPrio 241 MOVITRAC 31 PROFIBUS Fieldbus Interface i AV Vj ld j RODRIG BAN UA Va Vv A PY uj NS 3 53 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface CRL for master slave cyclic Read c gt M i M C E AL _ _ BURODRIWS 54 CREF Type ATTR LSAP RSAP RADR SCC RCC SAC RAC ACI CCI
55. cover for the PROFIBUS option pcb slot The FFP 31 option pcb is now completely fitted O MOVITRAC 31 control pcb LI L EPROM JE DPRAM ee Processor g SPC X20 u E jr 2 X15 Bus termination Oo Address l He w uw off l AE re e i j a 81 a Bus parameter N X2 X3 X14 LED green RUN LED red BUS FAULT 00301BEN Fig 2 The FFP 81 option fa S v N ZAINA EURGDPRIVE MOVITRAC 31 PROFIBUS Fieldbus Interface 9 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Assembly Installation Instructions 2 2 Installation of the MOVITRAC 31 size 0 DP The size 0 inverters MOVITRAC 31 size 0 DP have the PROFIBUS DP interface already inte grated in the basic unit They only support the DP option Fig 3 shows the general design of the MOVITRAC 31 size 0 DP 1 LED green RUN 2 LED red BUS FAULT 3 DIP switch for setting of the station address 4 DIP switch for connecting disconnecting the bus terminating resistor 5 9 pin type D socket for the bus connection 00924AXX Fig 3 Unit with PROFIBUS DP interface and option FBG 31 2 3 Pin Assignment The MOVITRAC 31 frequency inverter is connected to the PROFIBUS
56. dbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface 3 1 7 Configuring for 3 PD Parameter Channel Control of the MOVITRAC 31 inverter using three process data words and an additional parame ter channel requires two identifier bytes to be defined Identifier byte 1 contains the code for the parameter channel identifier byte 2 contains the code for three process data words Fig 23 shows how these two identifier bytes are coded These codes must be sent to the inverter by the DP master when PROFIBUS DP is started so that the DP master and the DP slave can exchange three process data words as well as the parameter channel Identifier byte Cfg Data for parameter channel MSB LSB 1 1 1 1 0 0 1 1 Identifier byte Cfg Data for three process data words MSB LSB FBpey 243 yen 1 BE 1lolol1lo F2hex 24246 Data length 4 words Input output Word structure Consistency over the complete length Data length 3 words Input output Word structure Consistency over the complete length 01174AEN Fig 23 Configuration example for parameter channel 3 process data words Fig 24 shows the communication between the automation unit DP master and the MOVITRAC 31 inverter via three process dat
57. e appropriate control mode This is possible using the parameter P841 Control Mode The factory setting for this param eter is STANDARD control and setpoint processing via input terminals Using the parameter P841 Control Mode FIELDBUS the inverter is programmed to accept setpoints from the fieldbus MOVITRAC 31 now responds to process data sent from the higher level control The activation of the fieldbus control mode is signalled to the higher level control by the Fieldbus Mode Active bit in the status word Commissioning the Inverter MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com For safety reasons the inverter must also be enabled on the terminal side as Assembly Installation Instructions well to permit control via the fieldbus system The terminals are therefore to be wired or programmed in such a way that the inverter is enabled via the input terminals The easiest way of enabling the inverter on the termi nal side is for example to connect input terminal 41 CW STOP function to a 24 V signal and program input terminals 42 and 43 to NO FUNCTION Fig 10 shows an example of the commis sioning procedure for the MOVITRAC 31 inverter with a fieldbus interface Attention Carry out commissioning with mains voltage switched off and with the external 24 V supply only This prevents the drive from starting to move automat
58. e time interval applies to both cyclic Cyclic Control Interval CCl as well as acyclic links Acyclic Control Interval ACI Protocol Data Unit Size max PDU Size This CRL entry indicates the maximum size of the protocol data unit max PDU size It comprises four entries as per following table Abbreviation Meaning Send HiPrio Maximum size of the protocol data unit for high priority send messages Send LoPrio Maximum size of the protocol data unit for low priority send messages Rec HiPrio Maximum size of the protocol data unit for high priority receive messages Rec LoPrio Maximum size of the protocol data unit for low priority receive messages Supported FMS Services Features Supported This CRL entry specifies which services the MOVITRAC 31 inverter supports in the relevant communications relationship MOVITRAC 31 PROFIBUS Fieldbus Interface 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 3 2 Communications Relationship Lists of the Inverter The PROFIBUS FMS Interface The following tables show the individual communications relationships supported by the MOVITRAC 31 inverter Although the inverter does not use any Event services i e the inverter cannot execute any slave initiatives communication links with slave initiatives are supported Even though the Physical Read and Physical Write services are supported according to the CRL no Physical Write a
59. ect OctetO Octet1 Octet2 Octet 3 Example Index Index Increment value OctetO Octet 1 Octet2 Octet3 High Low High Low vA O4hex O4hex OOhex Othex Index 00 00 Auto increment OFF 00 01 1 00 02 2 Index 1025 Auto increment 1 etc 01208AEN Fig 59 Structure of the Universal Read Pointer parameter When the auto increment mode is active increment value greater than 0 the index is increased after reading the Universal Read Data object by the predefined increment value The default value of this object is Index 1000 dec Auto increment 0 OFF The auto increment value is generally treated as having no sign i e the value is generally added The Universal Read Pointer object is only handled locally on the fieldbus option pcb and is defined as shown in the following table FEN hn Mert ON V V SAT T SU eC DESSEN MOVITRAC 31 PROFIBUS Fieldbus Interface 49 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface Index 998 Object code 7 Simple variable Data type index 10 Octet string Length 4 Local address Password Access groups Access rights Read all Write all Name 16 Extension length Universal Read Data Object Octet 1 Octet2 Octet3 Octet4 Octet5 Octet6 Octet 7 Octet 8
60. ect the inverter from the mains supply and then switch it on again If the error persists consult the SEW Service Department MOVITRAC 31 PROFIBUS Fieldbus Interface JA la p 8 VA LIS Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com FAT Wm V Vy V AN n ODREVE 57 m Program Example 6 Program Example The following program example shows the parameter adjustment of the SEW frequency inverters MOVITRAC 31 via Sinec L2 DP System requirements It is assumed that the inverter has been configured with parameter channel and that the parameter channel is projected onto the peripheral addresses starting at PW 184 Program functionality Parameter P120 T11 ramp UP is read or written For controlling the program the use of MC SHELL version 2 4 and up is recommended With this program you can look at the value written via field bus on the PC or alter the value read via fieldbus using the PC When writing via fieldbus the ramp value is set to 9 50 s In this example the writing process is initiated via input 4 1 The reading process in this example is carried out with the input 4 0 The read data can be displayed via control variables in the marker words MW 184 MW 190 The contents are as follows MW 184 received administration byte reserve byte MW 186 received parameter index MW 188 received data high or error class
61. ettings on the fieldbus option pcb this manual further discusses the various options for connecting the inverter to PROFIBUS DP or PROFIBUS FMS in the form of brief commissioning examples In addition to this PROFIBUS Option User Manual the following more detailed documentation on fieldbuses is also necessary in order to enable the MOVITRAC 31 to be connected simply and efficiently to the fieldbus system e g PROFIBUS User Manual Fieldbus Unit Profile MOVITRAC 31 part number 0922 7016 User Manual Communications Interfaces and Parameter List MOVITRAC 31 part number 0923 0580 The MOVITRAC 31 Fieldbus Unit Profile Manual gives a detailed description of the fieldbus parameters and their codes and discusses various control concepts and application options in the form of brief commissioning examples The MOVITRAC 31 Parameter List contains a list of all the inverter parameters that can be read or written via the various communications interfaces such as the RS 232 RS 485 and via the fieldbus interface Note These instructions also apply to the inverter MOVITRAC 31 size 0 with integrated PROFIBUS DP interface Functions which are not supported by this unit are labeled with the note Not with MOVITRAC 31 size 0 i V VV V A VJ gt es A U Aj 7f N eme Ln bu UJ Xe TVA S MOVITRAC 31 PROFIBUS Fieldbus Interface 3 Phone 800 894 0412 Fax 888 723 4773 Web w
62. event of faulty execution of service 3 7 2 Reading a Parameter via PROFIBUS DP Read When executing a READ service via the parameter channel the handshake bit should not be toggled until the entire parameter channel has been set up accordingly for the service in question as the parameter channel is transferred on a cyclic basis Adhere to the following sequence of operations to read a parameter 1 Enter the index of the parameter to be read in byte 2 Index High and byte 3 Index Low 2 Enter the Service identifier for the Read service in the management byte byte 0 3 Transfer the Read service to the inverter by toggling the handshake bit As this is a read service the transferred data bytes bytes 4 7 and the data length in the manage ment byte are ignored and therefore do not need to be entered The inverter now processes the Read service and returns the acknowledgement by toggling the handshake bit Byte 0 Management 0 01 X X 0 0 0 1 Service identifier 001 Read Reserved Data length not relevant for Read service Handshake bit must be toggled for each new service Status bit 0 correct execution of service 1 faulty execution of service 01191AEN Fig 43 Coding of the READ service in the management byte Fig 43 shows how the READ service is coded in the management byte The data length is not rele vant so only the Service Identifie
63. ged 4 2 6 Universal Write Parameter Object This object permits any parameter to be written regardless of the size and content of the object list on the fieldbus option pcb The parameter value to be written is shown together with the index in a 10 byte data area of the Universal Write object The parameter values can be four or eight bytes long depending on the drive parameter The length can be obtained from the current parameter list for the respective unit The parameter data must be entered left justified in every case Fig 56 Octet 1 Octet2 Octet 3 Octet4 Octet5 Octet6 Octet7 Octet8 Octet 9 Octet 10 Index Index Data Data High Low MSB Data Data Data Data Data Data LSB D 4 byte data p 8 byte data 01203AEN Fig 56 Structure of the Universal Write object The Universal Write object is only handled locally on the fieldbus option pcb i e it does not rep resent a drive parameter and is defined as shown in the following table Index 997 Object code 7 Simple variable Data type index 10 Octet string Length 10 Local address Password Access groups Access rights Write all Name 16 Extension length ed Fi E VA EURO DAME MOVITRAC 31 PROFIBUS Fieldbus Interface 47 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface
64. he PROFIBUS FMS contain various elements of defini tion which are briefly discussed below For a more detailed explanation please refer EN 50170 V2 DIN 19245 Part 2 Communications Reference CREF All the links contained in the Communications Relationship List are numbered sequentially with a Communications Reference CREF In accordance with the sensor actuator profile the CRL for the MOVITRAC 31 inverter contains the Communication References CREF2 to CREF10 These CREFs represent the logical communications links from the point of view of the MOVITRAC 31 inverter The CREFs in the CRL of the inverter have no significance as far as configuring on the FMS master is concerned as they describe the communication relationships from the point of view of the inverter The FM S master defines its communications relationships in its own CRL Link Type TYPE The TYPEfield in the CRL defines the type of link between two PROFIBUS stations A distinction is generally made between a master master and a master slave communications link As the MOVITRAC 31 inverter is to be considered a PROFIBUS slave station the CRL only contains the link types for the master slave relationship The following table shows the link types supported by the MOVITRAC 31 inverter TYPE Meaning MSAZ Master slave link for acyclic data transfer without slave initiative MSAZ SI Master slave link for acyclic data transfer with slave initiative MSZY Mas
65. hown in Fig 15 This code must be sent to the inverter by the DP mas ter when PROFIBUS DP is started so that the DP master and DP slave can exchange two process data words Cfg_Data identifier byte MSB LSB 1 1 1 1 0 0 0 1 J Ftye 22414 Data length 2 words Input output Word structure Consistency over the complete length 01168A Fig 15 Configuration data example for setting 2 input output words 2PD Fig 16 shows the communication between the automation unit DP master and the MOVITRAC 31 frequency inverter via two process data words The higher level control system could use this configuration for example to send the process output data Control Word 1 and Speed Setpoint and read in the process input data Status Word 1 and Speed Actual Value see SEW documentation Fieldbus Unit Profile User Manual Ci rh poe common lt 9 Wr c 5 eea O arei 5 01166AEN Fig 16 Control of the inverter via 2 process data words Pas V V Y VA Vv A ROLLINS AJ e Ta U MOVITRAC 31 PROFIBUS Fieldbus Interface 19 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr co
66. ically during repro mains voltage only after completed setting of parameters ENABLE the inverter on the terminal side Apply a 24 V signal on input terminal 41 Function CW STOP e g set jumper as shown below gramming Switch on Control mode fieldbus Set control and setpoint processing of the drive inverter to FIELDBUS in parameter P841 841 FIELDBUS CONTROL MODE Input terminal 42 NO FUNCTION Program functionality of input terminal 42 to NO FUNCTION in parameter P600 600 NO FUNCT TERMINAL 42 Input terminal 43 NO FUNCTION Program functionality of input terminal 43 to NO FUNCTION in parameter P601 601 NO FUNCT TERMINAL 43 Fig 10 Commissioning the inverter fe S ec 5S5 Sized bes Size 1 4 BB gt D O gt 55 gt 5 55 a9 oo Q L oo Q te cc ox SS X2 15 54 X3 X2 554 X3 X14 sss sS SP e E REEE COLE Use this jumper to enable the Jumper installed when supplied Use this jumper to enable the Jumper installed when supplied inverter via terminal side inverter via terminal side For setting inverter parameter only switch on 24 V supply no mains voltage 00312BEN For more information on commissioning and controlling the MOVITRAC 31 inverter please refer to the
67. ier byte is coded as shown in Fig 13 This code must be sent to the inverter by the DP master when PROFIBUS DP is started so that the DP master and DP slave can exchange a process data word Cfg Data identifier byte MSB LSB ahin fo o o o Fona 240 Data length 1 word Input output Word structure Consistency over the complete length 01164AEN Fig 13 Configuration data example for setting 1 input output word 1 PD MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface Fig 14 shows the communication between the automation unit DP master and the MOVITRAC 31 frequency inverter via one process data word only This configuration could be used for exam ple to control the inverter with control word 1 and status word 1 see SEW documentation Field bus Unit Profile User Manual 5 esa O arei 5 C PD1 Ga PD1 Ga 01165AEN Fig 14 Control of the inverter via 1 process data word 3 1 3 Configuring for 2 Process Data Words 2 PD Control of the MOVITRAC 31 inverter using two process data words requires that the Cfg_Data identifier byte is coded as s
68. inating resistors can be connected on the FFP 31 of the frequency inverter it is not necessary to use a type D connector with integrated terminating resistors With the appropriate DIP switch on the option pcb Fig 6 set to the on position the bus terminating resistors in accordance with EN 50170 V2 DIN E 19245 Part 3 can be connected The bus termination for cable type A is implemented in accordance with EN 5170 V2 DIN E 19245 Part 3 VP Bus terminated R 390 Ohm on connected n off not connected 1 Off R 220 Ohm R 390 Ohm DGND 00303AEN Fig 6 Activating the bus terminating resistors 2 6 Setting the Station Address The PROFIBUS station address is set with the DIP switches on the option pcb PROFIBUS supports the address range from 0 125 The address 126 is reserved for PROFIBUS DP and is for setting the address via the bus interface This feature is however not supported by the MOVITRAC 31 The address 127 is reserved for the broadcast service Fig 7 shows how the station address is set with the DIP switches Significance on Significance1 x0 0 c N3dO Significance 2 x0 0 Significance4 x12 4 Significance 8 x0 0 Significance 16 x0 0 4 NadO Significance 32 x0 0 Significance 64 x0 0 Address 4 factory setting 00304BEN MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax
69. lume 2 DIN 19245 Part 2 Mixed operation PROFIBUS DP FMS Combislave Supported baud rates Automatic baud rate recognition of 9 6 kBaud 187 5 kBaud 19 2 kBaud 500 kBaud 93 75 kBaud 1500 kBaud Connection system 9 pin type D connector Bus termination Connectable for cable type A up to 1 5 MBaud in accordance with EN 50170 V2 DIN E 19245 Part 3 Station address 0 125 settable via DIP switch Default bus parameter Response delay time Min Tsdr for FMS DP selectable via DIP switch GSD file PD configurations SEW_3100 GSD 1 slot 2 slot Meaning FOnex 1 process data word F1 hex 2 process data words F2hex 3 process data words F3hex FOhex 4 word parameter channel 1 process data word F3hex Fl hex 4 word parameter channel 2 process data words F8hex F2hex 4 word parameter channel 3 process data words ay an oes CE e e d EURODE IV 60 MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 2 Supported unit types Aids for commission ing diagnosis Technical Data Technical data MOVITRAC 31C size 0 DP MOVITRAC 31C size 0 with integrated PROFIBUS DP interface Keypad FBG 31C PC program MC_SHELL Protocol options PROFIBUS DP in accordance with EN 50170 Volume 2 DIN E 19245 Part 3 Supported baud rates Automatic baud rate recogniti
70. m The PROFIBUS DP Interface 3 1 4 Configuring for 3 Process Data Words 3 PD Control of the MOVITRAC 31 inverter using three process data words requires that the Cfg_Data identifier byte is coded as shown in Fig 17 This code must be sent to the inverter by the DP mas ter when PROFIBUS DP is started so that the DP master and DP slave can exchange three process data words Cfg Data identifier byte MSB LSB 1 1 1 1 0 0 1 0O F2 242 hex dez Data length 3 words Input output Word structure Consistency over the complete length 01169AEN Fig 17 Configuration data example for setting 3 input output words 3PD Fig 18 shows the communication between the automation unit DP master and the MOVITRAC 31 frequency inverter via three process data words The higher level control system could use this configuration for example to send the process output data Control Word 1 Speed Setpoint Process Ramp and read in the process input data Status Word 1 and Speed Actual Value Apparent Current Actual Value see SEW documentation Fieldbus Unit Profile User Manual gt PDi PD2 PD3 HETEREN 3 po PD2 PD3 m4 H o iau z ong E z 6 ET cum
71. meter with data Index 1025 increment value 0 auto increment OFF WRITE_998 1025 0 OK gt 4 Reading parameter 1025 via universal read data Read 999 Data of parameter 1025 1 elc 01205AEN Fig 57 Universal Read service without auto increment function e SV V7 30 X95 d VE 48 MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface Fig 58 shows an example of how Universal Read works using the auto increment function Controller MOVITRAC 31 Master Slave 1 Writing the universal read pointer parameter with data Index 1020 increment value 5 auto increment ON WRITE_998 1020 5 OK gt lt 4 l 2 Reading parameter 1020 via universal read data Read pointer Read 999 Data of parameter 1020 gt 1020 i 5 2 Reading parameter 1025 via universal read data 1025 Read 999 p Data of parameter 1025 z 5 2 Reading parameter 1030 via universal read parameter 1030 Read_999 P Data of parameter 1030 gt etc 01206AEN Fig 58 Universal Read service with auto increment function Universal Read Pointer Object The Universal Read Pointer object contains within its 4 data bytes both the fieldbus index to be read as a read pointer as well as the number used in auto increment mode Fig 59 shows the structure of this obj
72. n via PROFIBUS DP MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface When commissioning the DP master you have to specify which configuration is going to be used to operate the inverter This configuration is then transferred to the inverter when the DP master is started up with the DDLM_Chk_Cfg service The inverter checks the transferred configuration data for plausibility before going into data transfer mode The configuration data are coded in accordance with EN 50170 V2 DIN E 19245 Part 3 and are discussed in the following section 3 1 1 Description of the Configuration Data The format of the configuration data is described in EN 50170 V2 DIN E 19245 Part 3 Fig 12 shows the Cfg Data identifier byte which according to EN 50170 V2 DIN E 19245 Part 3 is used to describe which I O data are to be transferred between master and slave using PROFIBUS DP In addition to specifying the data length in bits 0 3 you have to use bits 4 and 5 to define whether the transfer involves input and or output data Bit 6 indicates whether the data are to be transferred in byte or word format and bit 7 is used to specify the consistency with which the data are to be handled by the bus system For example position values of the MOVITRAC 31 inverter should be transferred in a consistent manner i e it has to be ensured that contiguous data
73. nfo clrwtr com Assembly Installation Instructions 2 Assembly Installation Instructions The following section describes the assembly and installation of the MOVITRAC 31 inverters for the integration in a PROFIBUS network For MOVITRAC 31 size 1 4 the inverter is generally connected to the PROFIBUS via the FFP 31 option pcb MOVITRAC 31 size 0 with PROFIBUS DP have the PROFIBUS DP interface already integrated in the basic unit They only support the DP option whereas the FFP 31 option pcb as combislave option supports PROFIBUS DP as well as PROFIBUS FMS 2 1 Installing the FFP 31 Option pcb For size 1 4 the inverters are connected to the PROFIBUS via the FFP 31 option pcb The option pcb is either supplied separately so that you can fit yourself or if specified when ordering an inverter with the FFP 31 option pcb already installed inside the unit 2 1 1 Scope of delivery Unless the FFP 31 option pcb is already installed in the MOVITRAC 31 inverter please check the scope of delivery The scope of delivery consists of the following components 1 FFP 31 PROFIBUS FMS DP option pcb 3 fastening screws 1 housing cover 2 1 2 Supported inverter types The FFP 31 option pcb for connection to a PROFIBUS FMS DP system can be operated with MOVITRAC 31 size 1 4 as follows Option FFP 31A With the inverters MOVITRAC 31B with service code of component 4 greater or equal 14 Installation and Operating
74. oding of the WRITE service in the management byte Fig 44 shows how the WRITE service is coded in the management byte The data length for all SEW inverters is 4 bytes Transfer of this service to the inverter is by toggling the handshake bit A WRITE service to SEW inverters therefore generally has the management byte code 32hex or 72hex 3 7 4 Sequence of Parameter Adjustment via PROFIBUS DP Using the WRITE service as an example Fig 45 shows the parameterizing sequence between controller and inverter on PROFIBUS DP To simplify the sequence only the management byte of the parameter channel is shown in Fig 45 While the controller sets up the parameter channel for the Write service the inverter simply receives and returns the parameter channel The service is first activated when the handshake bit has changed in this case from 0 to 1 The inverter then looks at the parameter channel and processes the Write service and responds to all messages though with the handshake bit still 0 Confirma tion that the service has been executed is indicated by the change of the handshake bit in the response message from the inverter The controller recognizes that the received handshake bit is now the same as the one sent and can then prepare a new parameter adjustment C AV V ES xU Ce DE EIN MOVITRAC 31 PROFIBUS Fieldbus Interface 35 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIB
75. of a programming error in the program which may result in unexpected not uncontrolled though system behaviour In this manual cross references are marked with a e g MC SHELL means Please refer to the MC SHELL User Manual for detailed information or information on how to carry out this instruction section x x means Further information can be found in section x x of this User Manual Each unit is manufactured and tested to current SEW EURODRIVE technical standards and specifications The manufacturer reserves the right to make changes to the technical data and designs as well as the user interface herein described which are in the interest of technical progress A requirement for fault free operation and fulfilment of any rights to claim under guarantee is that these instructions and notes are followed These instructions contain important information for servicing they should therefore be kept in the vicinity of the unit MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Preface This manual for the PROFIBUS interface describes the procedure for installing the FFP 31C PROFI BUS option pcb in the inverter for installing the MOVITRAC 31 size 0 with integrated PROFI BUS DP interface and for commissioning MOVITRAC 31 frequency inverter when connected to a PROFIBUS FMS fieldbus system In addition to describing all the s
76. ofile for PROFIBUS mode i e the way the inverter operates and responds when in PROFIBUS mode is independent of the type of fieldbus and thus consistent for all fieldbus types This allows the user to develop his drive applications independent of a particular fieldbus or change to another bus system e g the open standardized INTERBUS S FFI 11A option sensor actuator bus MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Introduction m 7 Controller noo O Visualization PROFIBUS FMS master ER E HEPR cil PROFIBUS DP master Frequency inverter a EE o gi DO H oo t SY M Ae IPIS t Digital 1 0 Analog I O fal o n d 6 AO om OB ott 1 MOVITRAC 31 offers digital access to all drive parameters and functions via the PROFIBUS interface The inverter is controlled by the high speed cyclic process data This process data channel provides the facility to specify setpoints such as setpoint speeds ramp generator times for acceleration and deceleration etc as well as various drive functions such as enable controller inhibit stop rapid stop
77. ompletely controlled and parameterized via the bus system MOVITRAC 31 PROFIBUS Fieldbus Interface 17 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface a BU 18 J n 1 _ _ ROOMS To set these process data configurations the inverter supports a number of different codes for the Cfg_Data identifier byte The process data configuration is allocated based on the amount of input and output data A valid DP configuration sent from the DP master to the inverter must conform to the following conventions The amount of input or output data must correspond to the contents of the following table The number of input bytes and output bytes must be the same Length of the input output data Meaning 2 bytes or 1 word 1 process data word 4 bytes or 2 words 2 process data words 6 bytes or 3 words 3 process data words 10 bytes or 5 words 1 process data words parameter channel 12 bytes or 6 words 2 process data words parameter channel 14 bytes or 7 words 3 process data words parameter channel The inverter interprets the length of the DP configuration passed to it as shown in the table The six different process data configurations for PROFIBUS DP are described below 3 1 2 Configuring for 1 Process Data Word 1 PD Control of the MOVITRAC 31 inverter using only one process data word requires for example that the Cfg Data identif
78. on of 9 6 kBaud 19 2kBaud 93 75 kBaud 187 5 kBaud 500 kBaud 1500 kBaud Connection system 9 pin type D connector Bus termination Connectable for cable type A up to 1 5 MBaud in accordance with EN 50170 V2 DIN E 19245 Part 3 Station address 0 125 settable via DIP switch GSD file Part numbers Uy 3 x 230 V SEW_3100 GSD Uy 3 x 380 500 V MOVITRAC type Part number MOVITRAC type Part number 310005 233 4 20 826 449 X 310005 503 4 20 826 4457 31001 1 233 4 20 826 450 3 310007 503 4 20 826 446 5 31001 1 503 4 20 826 447 3 310014 503 4 20 826 448 1 PD configurations 1 slot 2 slot Meaning FOhex 1 process data word Fi hex 2 process data words F2hex 3 process data words F3hex FOnex 4 word parameter channel 1 process data word F3hex F1 hex 4 word parameter channel 2 process data words F3hex F2nex 4 word parameter channel 3 process data words Dimension drawing T ipa r3 t ogo Fi Ae Up s 78 ET iss Bad E a 0 24 le 189 7 44 W CO o I LI B 105 4 13 127 5 0 CEL C 31C size 0 DP inches um gt V A Fig 61 Dimensions MOVITRAC 31C size in mm inches m 4 M NL 9 URODA LIV 3 MOVITRAC 31 PROFIBUS Fieldbus Interface
79. ort An existing communications link between the FMS master and the MOVITRAC 31 inverter is cleared using the FMS service Abort Abort is an unacknowledged FMS service and can be initiated both by the FMS master as well as by the MOVITRAC 31 The attempt to establish an already existing communications link again generally leads to Abort The communications link will then no longer exist so the FMS service nitiate will have to be per formed a third time to reinstate the communications link 4 1 3 Reject With the FMS service Reject the MOVITRAC 31 inverter rejects an illegal FMS service The inverter indicates to the FMS master that this is an illegal or invalid service 4 1 4 Identify With the FMS service dentify the MOVITRAC 31 inverter passes the following data to the FMS master for definite identification vendor name SEW Eurodrive GmbH amp Co model name MOVITRAC revision 821XXXYYZZ Number of inverter system software 4 1 5 Get OV With the FMS service Get OV the FMS master can retrieve the object description of the MOVITRAC 31 inverter In general all drive parameters are described as communications objects More precise information about object descriptions can be found in Section 4 2 The MOVITRAC 31 inverter supports both the short as well as the long form of the FMS service Get OV 4 1 6 Status With the FMS service Status the FMS master can check the logical communications status of the F
80. r for the READ service has to be entered The service is activated in the inverter when the handshake bit is toggled For example the Read service could be activated by entering the codes O1h or 415g in the management byte MOVITRAC 31 PROFIBUS Fieldbus Interface 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface 3 7 3 Writing a Parameter via PROFIBUS DP Write When executing a WRITE service via the parameter channel the handshake bit should not be tog gled until the entire parameter channel has been set up accordingly for the service in question as the parameter channel is transferred on a cyclic basis Adhere to the following sequence of opera tions to write a parameter 1 Enter the index of the parameter to be written in byte 2 Index High and byte 3 Index Low 2 Enterthe datato be written in bytes 4 7 3 Enter the Service Identifier for the Write service in the management byte byte 0 4 Transfer the Write service to the inverter by toggling the handshake bit The inverter now processes the Write service and returns the acknowledgement by toggling the handshake bit Byte 0 Management Twp Service identifier 010 Write Reserved Data length 1124 bytes Handshake bit must be toggled for each new service Status bit 0 correct execution of service 1 faulty execution of service 01192AEN Fig 44 C
81. r special emergency stop concepts The monitoring functions of the MOVITRAC 31 can be matched to the specific application for which it is to be used This feature enables you for instance to specify which fault response the inverter should trigger if an error should occur in the bus A rapid stop will be practical for many applications but it is also possible to freeze the last setpoints so that the drive can continue with the last valid setpoints e g conveyor belt As the functionality of the control terminals is also ensured when the inverter is operated in the fieldbus mode fieldbus independent emergency stop concepts can still be implemented via the inverter s terminals The MOVITRAC 31 inverter offers numerous diagnostic facilities for commissioning and servic ing For instance both the setpoints transmitted from the higher level control unit as well as the actual values can be checked with the fieldbus monitor in the hand held keypad It also provides you with a lot of additional information on the status of the fieldbus option pcb The PC software MC_SHELL offers even more convenient diagnostic facilities in that it provides a detailed display of the fieldbus and unit status information as well as the facility to set all the drive parameters includ s ing the fieldbus parameters e al V V c V V Ul MOVITRAC 31 PROFIBUS Fieldbus Interface 7 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email i
82. s 60 7 1 Technical Data FFP 31 Option 52 0 06seeeee s 60 7 2 Technical data MOVITRAC 310 size O DP ouanc 61 Appendix A s riigi acria eee eae eae ae aU e a RC n 62 I a ise a ae a eee ee es ae a ee 63 TC TC Te ee eee ee ee eee ee ee ee ee 63 Fast eR us N i A e rd A UROL RIN MOVITRAC 31 PROFIBUS Fieldbus Interface 5 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com m Introduction de V V7 Ne gt q V A V CZ edv EURODE 6 1 Introduction Thanks to its high performance universal fieldbus interface the MOVITRAC 31 inverter with the FFP 31C option enables connections to be made with higher level automation systems via the open and standardized serial PROFIBUS FMS and PROFIBUS DP bus system In addition MOVITRAC 31 size 0 with PROFIBUS DP with standard integrated DP Interface offers full inverter functionality with extremely compact design PROFIBUS FMS PROFIBUS FMS Fieldbus Message Specification is designed for non time critical applications in automation engineering such as for example networking different automation systems of various manufacturers In drive engineering the PROFIBUS FMS is mainly used for visualization and parameter adjustment of drives as larger non time critical amounts of data can be exchanged in a simple way PROFIBUS FMS is defined in EN 50170 Volume 2 DIN 19245 Part 2 PROFIBUS DP PROFIBUS DP Decentralized Periphery is mainly
83. s procedure To enable the DP master to communicate with the DP slaves it has to be given some important information regarding the DP interface of the connected slave In addition to data relating to the type and amount of I O data to be transferred it also requires additional information regarding the identity of each DP slave 3 1 Configuration of the DP Interface To be able to define the type and amount of I O data to be transferred the DP master has to pass a certain configuration to the inverter The MOVITRAC 31 inverter can generally be operated using six different configurations You have the option of only controlling the inverter by exchanging process data or in addition to controlling the inverter via process data of reading or writing parameters using an additional parameter channel at the same time Fig 11 provides a schematic representation of the exchange of data between the programmable automation unit DP master and the MOVITRAC 31 inverter DP slave using process data and parameter channels 8 f Ex Cd l i e C Parameter channel Process data channel M Parameter channel Process data channel 1 I li 1 1 I li I li 1 li 00945AEN Fig 11 Communicatio
84. t string Length 4 Byte Local address Password Access groups Access rights Read all Write all Name 16 Extension length Fig 49 shows the structure of the object 2 process output data words 2 PO Octet 0 Octet 1 Octet2 Octet 3 High Low High Low PO 1 PO 2 01197AEN Fig 49 Structure of the object 2 process output data words 2 PO Index 990 Object code 7 Simple variable Data type index 10 Octet string Length 6 Byte Local address Password Access groups Access rights Read all Write all Name 16 Extension length Fig 50 shows the structure of the object 3 process output data words 3 PO OctetO Octet 1 Octet2 Octet3 Octet4 Octet 5 High Low High Low High Low PO 1 PO 2 PO3 01198AEN Fig 50 Structure of the object 3 process output data words 3 PO MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface The following tables show the communications objects for the process input data actual values of the inverter These objects can only be read with the FMS service Read Process Input Data Objects Index 991 Object code 7 Simple variable Data type index 10 Octet string Length 2 Byte Local address Password Access groups Access rights Read all Name 16 Extension length Fig 51 shows the structure of the object 1
85. te parameter via the communications interfaces of the inverter you will find further information about the coding range of values and meaning of the parameter data MOVITRAC 31 PROFIBUS Fieldbus Interface Ta e U Ns Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com JA JA j YF AJ AV V f A RODRIG 39 The PROFIBUS FMS Interface To access all drive parameters via PROFIBUS FMS you must add the value 1000 dec to the index shown in the parameter list to access the fieldbus index In general you can apply the following formula Fieldbus Index Parameter Index 1000 dec The object description in the object list is identical for all drive parameters Even parameters that can only be read are given the attribute Read All Write All in the object list as the inverter itself car ries out the appropriate testing and if necessary supplies a return code The following table shows the object descriptions of all drive parameters Index Parameter Index 1000 ec Object code 7 Simple variable Data type index 10 Octet string Length 4 Byte Local address Password Access groups Access rights Read all Write all Name 16 Extension length 4 2 2 Objects for Process Data Communication For process data communication via FMS six communications objects are available which are described in the following table
86. ted at both ends and connected to the earth potential PE In this case ensure there is adequate equipotential bonding in accordance with the relevant VDE provi sions 2 5 Bus Termination If the MOVITRAC 31 frequency inverter is at the beginning or the end of a PROFIBUS segment connection to the PROFIBUS network as a rule is not via a T bus with an incoming and outgoing PROFIBUS cable but directly with only one PROFIBUS cable To avoid interferences on the bus sys tem caused by reflections etc the PROFIBUS segment must be terminated with bus terminating resistors on the physically first and last stations Fig 5 MOVITRAC 31 PROFIBUS Fieldbus Interface Ta k U Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com AJ e j m Fi V A V ROLLINS 11 Assembly Installation Instructions 0 Bus termination F zT Eoo Jj g POENK PROFIBUS DP master o o 3 2 m un a e552 Digital 1 0 PROFIBUS DP FMS 00943AEN Fig 5 Bus termination at the beginning and end of a PROFIBUS segment As the bus term
87. ten necessary to modify the response delay time min Tspr This has to be done when the inverter responds faster than the master can switch between send and receive EN 50170 V2 DIN 19245 defines default values with which every PROFIBUS master or slave in a PROFIBUS network can safely be operated This minimum response delay time for PROFIBUS is set using the DIP switch on the option pcb gt Fig 9 This DIP switch is used to toggle between the min Tspg default value for straight DP appli cations and the min Tspg default value for mixed FMS DP applications Depending on the baud rate set the default values for the minimum response delay time defined in EN 50170 V2 DIN 19245 are selected The FMS object Min Tsdr can then be used to read or write the min Tspg bus parameter directly When the inverter is powered up again mains and 24 V however the min Tspg default value will again be operative Index 994 Object code 7 Simple variable Data type index 10 Octet string Length 1 Byte Local address Password Access groups Access rights Read all Write all Name 16 Extension length MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface Important Changing min Topp can cause major malfunctions across the entire PROFIBUS network and should GroP therefore only be done by PROFI
88. ter slave link for cyclic data transfer without slave initiative MSZY_ Master slave link for cyclic data transfer with slave initiative Link Attribute ATTR The ATTA link attribute indicates whether the link is an open o or a defined communications link In the case of an open link the address RADR and the service access point RSAP of the com munication partner are only entered as the link is being established To ensure the inverter will work properly with the various FMS masters PROFIBUS conformance all communication links of the MOVITRAC 31 inverter are implemented as open links V Aj VAY gt m U Ns Ta he COLLINS VN MOVITRAC 31 PROFIBUS Fieldbus Interface 51 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface a BU 52 J 1 _ _ ROOMS Phone Service Access Points LSAP RSAP Service access points form the interface between the application layer layer 7 and the data link layer layer 2 of a PROFIBUS station across which messages are transferred From the point of view of the inverter the LSAP Local Link Service Access Point is the local service access point of the MOVITRAC 31 inverter where the message crosses the interface between layer 2 and layer 7 Consequently the RSAP Remote Service Access Point as seen by the MOVITRAC 31 inverter is the service access point of the FMS m
89. tics are stored The structure of the GSD file is defined in the EN 50170 V2 DIN E 19245 Part 3 This file can be used by the DP master for simple configuring of the DP slave As some DP masters however do not support this file format additional type files are required These files are enclosed on a disc with the fieldbus documentation package Further you can obtain these files via modem or Internet at any time under the SEW EURODRIVE and PROFIBUS web sites V7 im NEAN RODRIMVE MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS FMS Interface 4 The PROFIBUS FMS Interface The MOVITRAC 31 inverters offer via the FFP 31 option pcb besides the standard conform PROFIBUS DP interface an FMS interface in accordance with EN 50170 V2 DIN E 19245 Part 2 Both interfaces can be used parallel Combislave 4 1 FMS Services With the FFP 31C option pcb the MOVITRAC 31 inverter supports the FMS services shown in Fig 46 These FMS services conform to the definitions in the sensor actuator profile FMS master DP FMS slave Initiate n 5 Abort scr Abort Reject Identify Get 0V Status Read Write
90. tifier byte Cfg Data for parameter channe for two process data words MSB LSB MSB LSB 1111 1 0 0 1 1 P3 243 ge 1111 0 0 0 1 Ffl ex 241 ge Data length 4 words Data length 2 words Input output Input output Word structure Word structure Consistency over the complete length Consistency over the complete length 01172AEN Fig 21 Configuration example for parameter channel and 2 process data words Fig 22 shows the communication between the automation unit DP master and the MOVITRAC 31 inverter via two process data words and the parameter channel for reading and writing of drive parameters This configuration could be used for example to control the inverter with Control Word 1 Speed Setpoint and Status Word 1 Speed Actual Value resp and parameterize it via the parameter channel Fieldbus Unit Profile User Manual cc ooo je pam Parameter channel PD 1 PD2 P T i t 1 arameter channel PD 1 PD2 01173AEN Fig 22 Communication with 2 process data words and parameter channel MOVITRAC 31 PROFIBUS Fiel
91. tly configured timeout period If the watchdog timer is not active the parameter will have a value of 650 00 seconds 571 0 20 s FIELDBUS TIME OUT 01178AEN Fig 27 A fieldbus timeout period of 200ms configured in the DP masker When the timeout period expires the inverter invokes the fault response specified beforehand in parameter 572 Timeout Response This means the response of the inverter when the bus goes down can be adapted to that of the drive application For example conveyor belts can continue to run at the most recent valid setpoint speed or brought to a stop very quickly MOVITRAC 31 PROFIBUS Fieldbus Interface 23 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface Ca VVy7 N Ivy gt Av j ZAIL EBURO 9D 3 24 i o WAS FAULT FIELDBUS TIMEOUT 01179AEN Fig 28 Fault message after the timeout period has elapsed Expiry of the timeout period is indicated on the option pcb by the red BUS FAULT LED At the same time the inverter also indicates an error on its red Status LED The error is displayed on the keypad or on the PC as Error Fieldbus Timeout Fig 28 Depending on the specified fault response the inverter may have to be reset to restore its normal status For a detailed description of the inverter s timeout behaviour please refer to the Fieldbus Unit Profile User Manual Important Parameter 57
92. tus word 1 of the MOVITRAC 31 inverter see Fieldbus Unit Profile User Manual MOVITRAC 31 PROFIBUS Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface 3 4 1 Data in Octet 1 Station Status 1 Fig 30 shows the coding of octet Station Status 1 in accordance with EN 50170 V2 DIN E 19245 Part 3 Station status 1 comprises information which is either generated by the master or by the DP slave itself The bits which are controlled by the master are generally set to zero by the DP slave In the following the individual status bits will be discussed in greater detail Octet 1 Station Status 1 MSB LSB Bitno 716 5141312 1 0 Diag Station_Non_Existent Diag Station Not Ready Diag Cfg Fault Diag Ext_Diag Diag Not Supported Diag Invalid Slave Response Diag Prm Fault L Diag Master Lock This bit is only set by the DP master The MOVITRAC inverter sets this bit permanently at zero 01182AEN Fig 30 Coding of the octet Station Status 1 according to EN 50170 V2 DIN E 19245 Part 3 Individual bits have the following meaning in accordance with DIN E 19245 Part 3 Bit 7 Diag Master Lock The frequency inverter as DP slave sets this bit permanently at zero This bit is set by the DP master class 1 if the address in octet 4 is not equal FFhey
93. ush right i e byte 7 contains the least significant data byte data LSB byte 4 correspondingly the most significant data byte data MSB Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Management reserved Index high Indexlow DataMSB Data Data Data LSB High byte 1 Low byte 1 High byte2 Low byte 2 High word Low word Double word 01189AEN Fig 41 Definition of the data area in the parameter channel C 7 ie MOVITRAC 31 PROFIBUS Fieldbus Interface 33 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The PROFIBUS DP Interface ae N T VAM gt Ay f _ EURODRIVE 34 Phone Faulty Execution of Service Faulty execution of service is signalled by setting the status bit in the management byte If the received handshake bit is identical to the transmitted handshake bit the inverter has executed the service If the status bit indicates an error the error code is entered in the data area of the parame ter message Fig 42 Bytes 4 7 provide the Return Code in a structured format see the section Return Codes Byte 0 i Byte 1 u Byte 2 i Byte3 Byte4 Byte 5 E Byte 6 Byte7 Management Reserved Index high Indexlow Error class Error code nnd PIE code Status bit 1 faulty execution of service 01190AEN Fig 42 Structure of the parameter channel in the
94. ww clrwtr com Email info clrwtr com Page 1 lbtroduclloll cau cic Se RK Ra TARR X ARCA L4 ROCA NE Ree RRS 6 2 Assembly Installation Instructions else 8 2 1 Installing the FFP 31 Option pcb 1 2 0 eee ee eee 8 2 1 1 Scope of UBIUBIV nio snPrtuaptedPdeTabidciseid eed enijo are 8 2 1 2 Supported inverter types 8 2 1 3 Assembly instructions 244 see eeerex en twee dee Selereeteieeese ewes 9 2 2 Installation of the MOVITRAC 31 sizeO DP 0 000 10 2 3 Pin oti P ceio eai k a A a A S 10 2 4 Screening and Laying of the Bus Cables anaana 11 2 5 Bus Termination nuaa aua 11 2 6 Setting the Station Address 0 cece cece eee eee 12 2 7 Setting the Bus Parameters not for MOVITRAC 31 size 0 13 2 8 Display Elements s que aaa 14 2 9 Commissioning the Inverter 0 0 cee eee essen 14 3 The PROFIBUS DP Interface 2 0 0 cece eee eee eee 16 3 1 Configuration of the DP Interface 00 cece eee eee 16 3 1 1 Description of the Configuration Data lisse esee 17 3 1 2 Configuring for 1 Process Data Word 1 PD 0 18 3 1 3 Configuring for 2 Process Data Words 2 PD 0000 19 3 1 4 Configuring for 3 Process Data Words 3 PD 00085 20 3 1 5 Configuring for 1 PD Parameter Channel 0 000 eee ue 20 3 1 6 Configuring for 2 PD Parameter Channel 0 000 eae 21 3 1 7 Configuring for 3 PD
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