- Titan Environmental
Contents
1. Auto Hose 10 micron Capacity Pump matic Flow length TMS filter Product code litres type nozzle meter metres optional optional FM1300 GRR 1300 Rotary 4 e e FM1300 GRRFL 1300 Rotary e 4 e 1300 GR110VAN 1300 10 e 4 e e FM1300 GRI10VANFL 1300 110vot e 4 1300 GR12VAN 1300 12vot e 4 FM1300 GR12VANFL 1300 12vt e 4 e 1300 GR230VAN 1300 23001 4 e e FM1300 GR230VANFL 1300 22001 e 4 e e FM2500 GRR 2500 Rotary 4 e e FM2500 GRRFL 2500 Rotary e 4 e 2500 GR110VAN 2500 110volt 4 e FM2500 GRI10VANFL 2500 110vot 4 2500 GR12VAN 2500 12vot 4 2500 GR12VANFL 2500 12 e 4 2500 GR230VAN 2500 230volt e 4 e e FM2500 GR230VANFL 2500 230 volt e 4 e FMV3500 3500 230volt e 6 FM5000 GRI10VANFL 5000 110vot e e 6 e e FM5000 GR12VANFL 5000 12vot 6 e FMV5000 GR230VANFL 5000 22001 O 6 e FMV9000 6MHFT 9000 230001 ae 6 Standard Standard FMV9000 10MHRFT 9000 230vot o function 10 standard Standard in TMS reel Included FuelMaster Information Manufacturer s instructions are supplied with the tank including installation maintenance and trouble shooting guide Pump should be maintained in accordance with the pump manufacturer s instructions For use with diesel fuel viscosity from 2 to 5 35 Ost at 37 8 C Minimum flash point 55 C2. S TAL I US ER MANUAL Putting your fe Oil Storage in d TITAN ENVIRONMENTAL mm NEY gt gt gt NE MEMBER K Issue No 2 February 2010 ngs n End user must return the enclosed guarantee card Environmental 2 Installation Instructions These instructions should be read in their entirety before commencing installation of the tank Arisk assessment should be carried out with reference o OFTEC TI 133D in Technical Book 3 to determine if he installation requires a bunded tank Installation should meet current Building Control Environment Agency Pollution Control guidelines Refer to OFTEC Technical Book 3 and BS5410 Part 1 and Part 2 for requirements on location installation and maintenance For all tank installation and maintenance please take into consideration Health amp Safety Local Building Regulations Indoor installations need to meet BS5410 Parts 1 and 2 and OFTEC Technical Book 3 For commercial and industrial installations refer to BS5410 Part 2 and OFTEC Technical Book 3 For agricultural installations refer to OFTEC Technical Book 3 Where the tank has to be raised above ground level o provide a gravity flow of oil to an appliance the installation should meet OFTEC guidelines and BS5410 Parts 1 and 2 S S Kingspan Environmental fj A The tank should be installed directly on a level secure and non combustib
3. ES2500 1 Bottom ESV2500 1 Bottom ES3500 1 Bottom e ES5000 1 Bottom o o e ES9000 1 Bottom Standard Optional Top outlet available on single skin and bunded tanks on request Connection for extended filling pipe is available on request Tel 44 0 28 3836 4444 UK Tel 353 0 42 9690022 ROI ESV1300 P Kingspan Environmental 10 Top Outlet Top outlet Tankpac for Talking Titan Smart Tank single Adjustable anti siphon valve and Tigerloop can be skin tanks FuelMaster bunded dispensing tanks and supplied as optional extras EcoSafe bunded range of tanks consists of top outlet kit figure 5 WatchmanSonic or WatchmanAlarm transmitter receiver and installation and user manuals Check oil supply line for air leaks using a vacuum gauge and rectify as necessary Do not use right angle connectors as this may lead Consult OFTEC Technical Book 3 for installation to a build up of air gas and create an air lock guidelines Use a vacuum pump to prime supply line to boiler For guidance on supply pipe sizes see table 2 for efficient operation all air must be expelled Do not oversize pipes 2 Top outlet will accept 8 10 or 12mm supply pipe Care should be taken to minimise the number of e It is recommended that a Tigerloop de aerator joints in ihe supply pipe optional extra be used See manufacturer s The supply pipe must be the same diamete
4. All rotary pumps must be primed before use in accordance with the instruction leaflet Electrical connection to be made by a suitably qualified electrician For FuelMaster options refer to table 3 left Fuel management systems are available on request Pumps are not suitable for retail purposes Pump and pump accessories are guaranteed for one year A RS Kingspan Environmental 16 Tan Tank Maintenance maintenance should be carried out annually by an suitably qualified engineer with OFTEC registration or equivalent A check should be made on the following items The general condition of the tank Determine if there are any oil leaks The tank for water ingress Determine the cause and rectify The condition of all pipework and fittings The condition of filling and venting provisions The condition of tank supports The bunded tank determine if any fluid is present in the bund determine cause and rectify Remove fluid as soon as possible and dispose of according to the requisite legislation The condition of measuring devices Check the filter bowl and replace parts as necessary La Qo If spare parts are not readily available please contact your local Titan stockist Ensure that the anti siphon valve is working according to the manufacturer s instructions Kingspan Environmental Ensure that the Tigerloop de aerator is working according to the manufacturer
5. s instructions Checks should be made on the condition of the SpillStop see page 14 Refer to OFTEC Technical Book 3 for further information on tank maintenance and inspection ES1800 The Titan single skin oil storage tank Standard Talking Titan and Smart Tank range is guaranteed for 2 years from the date of purchase against faulty materials or manufacture The Titan bunded oil storage tank EcoSafe and FuelMaster range is guaranteed for 10 years from the date of purchase against faulty materials or manufacture Provided that the following criteria are adhered to applicable to all models The enclosed guarantee card is returned to Kingspan Environmental Ltd with evidence of the purchase date e The tank is installed and commissioned in accordance with the instructions outlined in the Installation and User Manual The tank is installed and commissioned by a suitably qualified engineer The tank is used for the storage of Kerosene C1 C2 Agricultural Fuel Oil A2 and Gas Oil Diesel D BS2869 Part 2 1997 and BS EN 590 2004 It should be noted that Titan tanks are not suitable for the storage of petrol or liquid petroleum gas LPG Titan Oil Storage Tank Guarantee The tank has not been subject to misuse careless handling faulty installation or any repairs have not been attempted or carried out other than by Kingspan Environmental Ltd service staff The tank has been purcha
6. the air and vapour created when the pump in the oil boiler applies suction to the high level oil line Tigerloop devices must not be installed inside buildings A Tigerloop Combi is as above and incorporates a filter Continuous gassing air bubbles in the Tigerloop means that air is getting into the system This must be rectified An instruction leaflet is supplied with each Tigerloop Tigerloop is guaranteed for one year Tigerloop Tigerloop Combi ration Device and Anti Siphon Valve 13 Anti Siphon Valve A valve that will prevent the oil in the tank being siphoned off should a leakage occur in the suction pipe between the anti siphon valve and the burner Valve will accept 6 8 10 and 12mm supply pipe Protection level adjustable between 1m 1 8m Aninstruction leaflet is supplied with each anti siphon valve The anti siphon valve is guaranteed for one year Anti Siphon Valve PN Kings n Environmental 14 SpillStop SpillStop Information The SpillStop is an overfill prevention device that ensures the environment is protected if an attempt is made to overfill the tank This device with a 2 BSP threaded connection shuts off the fill point once fuel reaches 95 of the tank volume figure 6 Approved to BS EN 13616 2004 by TUV Nord CERT for use in installations for the storage of fuel intended for the supply of building heating cooling systems Meets the req
7. CLEARANCE NON COMBUSTIBLE BASE I OIL TANK a 300mm MINIMUM 1 8m COMBUSTIBLE WALL CLEARANCE OF BUILDING ED Kingspan Environmental f 6 Bottom Outlet Bottom outlet Tankpac for Talking Titan Smart Tank e 10mm Tankpac kits have a hydraulic fitting single skin and EcoSafe bunded range of tanks consists Fitting needs to be seated and aligned before and of Heldite brush applicator PTFE tape reducer or during tightening straight male to male nipple depending on outlet size WatchmanSonic or WatchmanAlarm transmitter receiver shut off valve filter combined and instruction booklet Do not attempt to attach a larger connection to the 10mm filter bowl as this will cause leaks and invalidate the warranty Tankpacs are guaranteed for one year e Standard outlet on the tank is a 1 BSP female e For maintenance repair kits see table 4 thread which can take either 10mm 1 2 or 1 Tankpac Filter bowl may be orientated to suit the installation Standard Tankpac kit up to and including the V2500 as shown in figure 3 has a 10mm outlet For larger tanks the standard Retrofit kits are available upon request Tankpac is 1 see table 1 for all sizes available WatchmanSonic transmitter green Talking Titan Smart Tank and FuelMaster WatchmanAlarm transmitter red EcoSafe 10mm Bottom Outlet Tankpac Gate valve and filter bow
8. Details Table 2 Pipeline Sizes Figure 5 iti ae Copper Recommended Pipe Sizes for Y on DNI 222 Pipes Ext Oil Burners up 30kW Output 2 Oil supply pipe Dia mm or Nozzle Capacity of 2 5 KG H Top outlet TOTAL SUCTION HEAD M rt Return inlet if required 0 5 1 15 2 25 3 35 4 45 Flexible suction pipe 1 m 10 10 10 5 1 lio Float to hold suction pipe off the base of the tank a 20 6 6 6 10 a 25 6 6 6 66 6 88110 z 6 6 __ Depth of immersion of 40 6 6 10 2 the float at 50 filling p 5066 8 110110 level in the tank a 60 8 10 10 6 6 10 Ai 10 e 10 10 ILE Oil tank 100 8 10 10 MET Af 5 bs b Kings n Environmental De aeration Device Tigerloop Tigerloop Combi A device fitted in the oil line close to the heating appliance to help the drawing of oil up to a level higher than the level of oil in the tank It does this by removing
9. ank Type as on label Domestic My use is Commercial Date Installed Agricultural please tick as appropriate Post back to Kingspan Environmental Ltd within 30 days of installation to confirm acceptance of the terms in the guarantee and we will formally register your guarantee This does not affect your statutory rights Name Address Postcode Telephone E mail address Customer Signature Tank Installer OFTEC Number Address Postcode Telephone Oil Distributor Address Postcode Telephone A REN SS Kingspan Environmental UK CUSTOMERS BUSINESS REPLY SERVICE License No RSAH EAZXA TYZK 1 Kingspan Environmental Limited Titan Environmental Team 180 Gilford Road Portadown County Armagh BT63 5LF Guarantee Card REPUBLIC OF IRELAND CUSTOMERS Serial Number of Titan Tank Located Around Lid Area or Rib Tank Type as on label Date Installed My use is Domestic Commercial Agricultural please tick as appropriate Post back to Kingspan Environmental Ltd within 30 days of installation to confirm acceptance of the terms in the guarantee and we will formally register your guarantee This does not affect your statutory rights Name Address Postcode Telephone E mail address Customer Signature Ta
10. econdary container system or bund then subject to the above under the Guarantee additional rights may be conferred for any claim for consequential loss or damage if caused by faulty manufacture or materials The Company will determine all such claims This guarantee is offered as an extra benefit and does not affect your statutory rights as a consumer It is provided on the basis that it is applicable for a period of 2 years Standard Talking Titan and Smart Tank range or 10 Years EcoSafe and FuelMaster range only and it shall expire at the end of the specified period from the date of purchase Kingspan Environmental ES1000 Table 4 Parts and Accessories Description Purchasing Code Contents Parts and Accessories 19 4 Green Male Lid LID4GR Lid Collar Gasket and Screws 4 Green Female Lid LID4GRCAP 4 Female Lid 2 Male Offset OFFSTD51 Offset Gaskets Screws Cap and Back Nut and PTFE Tape 2 Male Elongated Offset OFFELG51 Extended Offset Gaskets and Screws 2 Male Extended Offset OFFEXT51 Extended Offset Gaskets Screws Cap and Back Nuts and PTFE Tape 2 Cap and Strap OFFCAPGR Cap and Strap 2 Cap and Chain OFFCAP190GR Cap and Chain 2 Cap and Chain 20CAPASSYYE Cap and Chain yellow 2 Green Vent VENGR Green Vent and PTFE Tape 16 Male Lid Green Hinge LID16GR Lid and Gasket 16 Male Lid Red Hinge LID16RE Lid and Gaske
11. l Reducer WatchmanSonic i receiver Talking Titan Smart Sealing compound Tank and FuelMaster Sealing compound applicator d oo ooale SS Kingspan PTFE tape Environmental Bottom Outlet Details Figure 2 Typical Bottom Outlet Arrangement Outside Inside WatchmanAlarm External wall of building inside bund De aeration device Tigerloop Fire valve sensor Oil tank Boiler Full non combustible base for plastic tanks Remote operated fire valve Oil supply pipe AS Shut off valve and filter II bowl combination Kingspan Environmental 8 Bottom Outlet Details Figure 3 Bottom Outlet Nebar washer Metal washer Lock nut Tank Filter bowl Oil supply pipe Lever valve in open position Reducer M Kcu Environmental Table 1 Tankpac Options only on EcoSafe Smart Tanks and Talking Titan Product Outlet size 10mm Tankpac 1 2 Tankpac Tankpac Single skin tanks V1300TT 1 e o V2500TT r e o V3500TT T o o e V5000TT 1 e V10000TT 1 o o e R1000TT 1 e o R1225TT 1 e o LP1200TT r e o H1300TT 1 e o H1800TT T e o H2500TT T e o Bunded tanks ES1000 1 Bottom o ESLP1200 1 Bottom ES1225 1 Bottom e o ES1300 1 Bottom e o ESV1300 1 Bottom ES1800 1 Bottom
12. le base If the tank is raised to provide a gravity oil supply the base must be raised also so that the tank is installed directly on it Please refer to OFTEC Technical Book 3 Determine if tank needs to be secured in place in exposed conditions Do not drill holes in the tank Determine if a Tigerloop de aerator should be used Consult table 2 for recommended fuel supply pipe sizes or use with a Tigerloop de aerator All associated pipe work should be supported independently so as not to put any strain on the tank For vapourising appliances bottom outlets are preferred however if a top outlet tank is used a lift pump will be required consult the appliance manufacturer for echnical advice For bottom outlet the length of pipe run tank height and boiler requirements will determine the outlet size Top outlets are treated as a separate item see table 2 The Talking Titan Smart Tank single skin tanks and FuelMaster bunded dispensing tanks are supplied with electronic contents gauges as standard WatchmanSonic EcoSafe bunded tanks are supplied with an electronic contents gauge and alarm as standard WatchmanAlarm Installation Instructions 3 e Buried pipe work needs to meet OFTEC Technical Book nozzle is not suitable A FuelMaster should be used 3 and BS5410 Part 1 The warranty is dependant on the tank being correctly Talking Titan Smart Tank single skin tanks and installed and maintained by a suitably q
13. nk Installer OFTEC Number Address Postcode Telephone Oil Distributor Address Postcode Telephone P Environmental BY AIR MAIL par avion Royal Mail IBRS CCHI NUMBER PHQ D 10861 BT ROI Customers NE PAS AFFRANCHIR NO STAMP REQUIRED REPONSE PAYEE GRANDE BRETAGNE Kingspan Environmental Limited 180 Gilford Road CRAIGAVON GREAT BRITAIN BT63 5BR
14. r from instructions the tank to the boiler To prevent oil loss in the case where the supply line The top outlet see figure 5 is fitted with a port for a is fractured it is necessary to fit an anti siphon valve return pipe and includes a non return valve and See manufacturer s instructions shut off valve See manufacturer s instructions For vapourising appliances bottom outlets are preferred however if a top outlet tank is used a lift e Single feed top outlet is not recommended for pump will be required consult the appliance supplying multiple appliances a separate supply line manufacturer for technical advice is required for each and these can be factory fitted TR on request Fittings are guaranteed for one year e Flexible oil line can be routed through the outer bund Retrofit kits consisting of top outlet parts and where the top and bottom halves meet Tankpacs are available on request 5 Kingspan Environmental j fj A utlet Details 11 Figure 4 Typical Top Outlet Arrangement Outside Inside Factory fitted WatchmanAlarm top outlet External wall of building inside bund inside bund Oil tank Fire valve sensor De aeration device Tigerloop Boiler Full non combustible base for plastic tanks Flexible Remote operated fire valve suction pipe Isolating valve Oil supply pipe QD Kingspan Environmental Top Outlet
15. sed by the end user and is not for hire purposes The tank has not been filled at a rate exceeding 400 litres per minute The tank is installed above ground The tank is inspected annually by a suitably qualified service engineer Immediately upon discovery of any defect in the tank steps are taken to mitigate loss by contacting the oil supplier and if necessary arrange for the tank to be drained pending the supply of a new tank Immediately upon discovery of any defect you contact the Guarantor and allow a representative to inspect the tank and it s surroundings and where necessary carry out any repairs before any attempts are made to move the tank The guarantee excludes ancillary fittings such as contents measuring gauges or mechanical pumps Further guarantee information on ancillary fittings and pumps is provided within the manual ED f Kins 1gspan Environmental 17 18 Titan Oil Storage Tank Guarantee In addition applicable to single skin tanks only If the tank is single skinned Titan recommend that it should be installed within a secondary container system a bund and it s base and walls must be impermeable to water and oil For single skinned tanks this guarantee does not confer any rights other than those expressly set out above and does not cover any claims for consequential loss or damage howsoever caused f the single skinned tank has been correctly installed within a s
16. t 18 Male Black Lid LID18BK Lid and Gasket 10mm Maintenance Kit BTMOUTLET Filter Filter bowl ring Square ring Set Screw Nebar Gasket and Washer 16 Cap Lid LID16GRCAP 16 Female Lid 1 2 Reducer OUTRED10 1 2 Reducer 1 Outlet OUTLET 1 x35 Outlet Gaskets Washer Nut and Plug Top Outlet TOPOUTLET Top Outlet to accept 8 10 or 12mm Pipe Anti Siphon Valve VALVESIPH Anti Siphon Valve and Nipple De aeration Device TIGERLOOP Tigerloop and Instructions De aeration Device and Filter TLOOPCOMBI Tigerloop Filter and Instructions 65mm SpillStop SPILLSTOP70 SpillStop overfill prevention device and instructions 130mm SpillStop SPILLSTOP130 SpillStop overfill prevention device and instructions Kingspan Environmental Limited 180 Gilford Road Portadown Co Armagh Northern Ireland BT63 5LF Tel 44 0 28 3836 4400 Sales Hotline 44 0 28 3836 4444 Fax 44 0 28 3836 4445 E mail sales titanenv com Titan Environmental Dundalk Road Carrickmacross Co Monaghan Ireland Tel 353 0 42 969 0022 Fax 353 0 42 969 0030 E mail sales titanenv ie www titanenv com or visit our company website www kingspanenv com 4 7 003 BS EN ISO 9002 2002 BS EN ISO 14001 2004 15D 3091 2000 0545 18001 150 1400 INVESTOR IN PEOPLE va FM 25976 EMS 53319 HEALTH amp SAFETY ENVIRONMENT Guarantee Card CUSTOMERS Serial Number of Titan Tank Located Around Lid Area or Rib T
17. t exceed 45 kW should be fitted not less than 1 8 Ensure the entire base of the tank is supported metres from a building and not less than 760mm from with a non combustible base minimum 45mm in the site boundary and not less than 1 8 metres from a thickness extending 300mm on all sides flue outlet See figure 1 on page 6 Where the above clearances cannot be achieved the protection measures noted in BS5410 Part 1 must be ES1225 provided by means of a 30 minutes fire resistant wall which extends at least 300mm above and beyond the ends of the tank It will be necessary to protect exposed eaves forming part of a roof within 1 8 metres of the top of an oil storage tank to provide 30 minutes fire resistance Cladding should be applied to the eaves in order to prevent fire spreading to the roof Larger houses with a capacity in excess of 3 500 litres or where the boiler output exceeds 45 kW have different requirements and reference should be made to BS 5410 Part 2 and OFTEC Technical book 3 For commercial and industrial installations refer to BS5410 Part 2 and OFTEC Technical Book 3 fj S Kingspan Environmental Installation Instructions 5 Figure 1 Class 1 Tank Installation near combustible buildings and boundaries with clearances required when additional fire protection is not provided Printed with the permission of OFTEC COMBUSTIBLE BOUNDARY x 300 mm MINIMUM k a 760mm 300
18. ualified engineer EcoSafe bunded range of tanks may be fitted with e THE TANK MUST NOT BE FILLED AT A RATE bottom or top outlets although the Environment EXCEEDING 400 LITRES PER MINUTE Agency prefers top outlet tanks For further advice contact the helpline on Prior to installing inspect for damage if damaged do 0845 6585 080 or visit www oftec org not install Connections must be held in place when tightening After installation please ensure that this Do not over tighten instruction booklet is left with the the end user Use only approved sealing compound such as Heldite for future FA RIO OE Do not use boss white Never solder joints connections ES1300 The guarantee card in this booklet should be returned o the supplier or it can be completed online at www titanenv com located on the home page The tank serial number must be recorded on the guarantee card to validate warranty This number is usually located around lid area and on larger tanks on the rib above the outlet It is recommended that a suitably qualified engineer with OFTEC registration or equivalent is used to install the tank When dispensing fuel a single skin tank with hose and Kian Environmental 4 Installation Instructions e Tanks with a capacity not exceeding 3400 litres serving For agricultural installations refer to OFTEC Technical single family dwellings and where the boiler output does Book 3 no
19. uirements of OFTEC OFS T100 For use only with tanks filled by a pressure pump and a delivery hose with a shut off valve operating at a minimum of 150mbar 15kPa and a maximum 6 bar 0 6 Suitable for delivery fuel flow rates from 35 litres minute up to 600 litres minute SpillStop is guaranteed for one year Note General industry advice directs that plastic storage tanks must not be filled at a rate exceeding 400 litres per minute Kingspan Environmental Operation User Guide Remove 2 yellow screwcap Where part of rapped possible visually check the hole on the cone the SpillStop in case something has become Securely screw the 2 delivery hose to the SpillStop he del Fill tank in normal manner When low ra 2 5 litres minute Close ivery hose must have a shut off valve he SpillStop is activated the delivery e will be restricted to a maximum of he shut off valve on the 2 delivery hose Tuno Wait 1 delivery hose from the SpillStop Securely fasten screwcap Maintenance It is recommended where possible that the hole in the cen checked during each annual tank check for any blockages This is visible when looking down into the 2 threaded connection Figure 6 SpillStop overfill prevention device the delivery pump minute and then disconnect the re of the cone shaped valve be Table 3 FuelMaster Options
Download Pdf Manuals
Related Search