2-Ton Compact Floor Jack
Contents
1. For technical questions please call 1 800 444 3353 Before each use inspect the general condition of the Jack Check for broken cracked or bent parts loose or missing parts and any condition that may affect the proper operation of the product If a problem occurs have the problem corrected before further use Do not use damaged equipment Before each use thoroughly test the Jack for proper operation prior to its actual use If the Jack appears not to be working properly follow Bleeding instructions on page 2 Change hydraulic oil at least once every three years a With the Jack fully lowered remove the Oil Fill Screw on the side of the Hydraulic Unit b Tip the Jack to allow the old hydraulic oil to drain out of the Housing completely and dispose of the old hydraulic oil in accordance with local regulations c With the Jack upright completely fill the Housing with a high quality hydraulic oil not included until the oil just begins to run out of the oil fill hole d Open the Release Screw and pump the Handle to bleed air from the system e Recheck oil level and re fill as needed f Reinstall the Oil Filler Plug Wipe dry with a clean cloth Then store the Jack in a safe dry location out of reach of children and other non authorized people Page 3 Troubleshooting AWARNING To Prevent Serious Injury Use caution when troubleshooting a malfunctioning jack Stay well clear of the supported load Com2. O THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER Parts List AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Description Description _ _ Carrying Handle Lifting Arm 21 Nut M10 Part Qty Cover Plate Qty 6 Overload Valve _ _ __ _ 1 8 9 SKU 68783 For technical questions please call 1 800 444 3353 Page 5 Assembly Diagram SKU 68783 For technical questions please call 1 800 444 3353 Page 6 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable
3. PITTSBURGH 2 Ton Compact Floor Jack Specifications 68783 Floor Jack Weight Capacity 2 Tons 4 000 Ib Maximum Height 13 IN When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at 1 800 444 3353 as soon as possible Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Visit our website at http www harborfreight com Copyright 2009 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Manual Revised 11f Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number on the front page of the user s manual or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference Important Safety In
4. dle of Jack Fig 1 under the vehicle manufacturer s recommended lifting point If equipped the Elevating Screw can be used to alter the height of the jack s saddle it is adjusted by turning the saddle clockwise or counterclockwise See vehicle manufacturer s owner s manual for location of frame lifting point when lifting only one wheel and frame lifting points when lifting entire front or rear end of vehicle 4 Pump the Handle until the top of the Jack s Saddle has nearly reached the vehicle lifting point Note The Jack should be positioned at 90 to the vehicle s lifting point to ensure the Jack s Saddle and vehicle lifting point are in alignment If not reposition the Jack before lifting the vehicle 5 To lift the vehicle pump the Handle of the Jack Use smooth full strokes for best results 6 Once the vehicle is raised slide a jack stand of appropriate capacity not included under the proper lifting point referred to in the vehicle owner s manual Always use two jack stands position them at the same point on each side of the vehicle WARNING The rated capacity of jack stands is per pair not the individual capacities combined unless specifically noted on the product by the jack stand manufacturer Do not exceed rated jack stand capacity Ensure that the vehicle support points are fully captured between the outer lugs of both jack stands Use a matched pair of jack stands per vehicle to support one end
5. for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 www harborfreight com
6. formation In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury SKU 68783 Safety Warnings 10 12 13 14 15 16 18 WARNING Read all safety warnings and instructions Failure to heed these markings may result in personal injury and or property damage Study understand and follow all instructions before operating this device Do not exceed rated capacity 4 000 Ib Use only on hard level surfaces Lifting device only Immediately after lifting support the vehicle with appropriate means Do not move or dolly the vehicle while on the jack Failure to heed these markings may result in personal injury and or property damage Lift on
7. ig 1 Handle Handle Socket Oil Fill Screw Hydraulic Unit Setup and Operation Attaching the Handle 1 Insert the Handle into the Handle Socket 2 Turn Handle clockwise until Handle bases is securely threaded into Socket Bleeding 1 Loosen the Oil Fill Screw Fig 2 2 Insert the Handle into the Release Valve 3 Turn the Handle Fig 1 counterclockwise to open valve 4 Insert the Handle into the Handle Socket Pump the Handle Fig 1 up and down quickly for several times to purge the air from the system 5 Tighten the Oil Fill Screw Fig 2 SKU 68783 For technical questions please call 1 800 444 3353 Adding Oil 1 Remove the Oil Fill Screw Fig 2 2 Add qualified hydraulic oil of high grade into the Fill Screw Fig 2 opening slowly until the oil reaches the top of the oil fill hole Note Do not touch Handle when adding the hydraulic oil 3 Replace the Fill Screw Fig 2 Lifting 1 Park vehicle on a flat level solid surface safely away from oncoming traffic Turn off the vehicle s engine Place the vehicle s transmission in PARK if automatic or in its lowest gear if manual Set the vehicle s emergency brake Then chock the wheels that are not being lifted 2 Turn the Release Screw located under the Handle Socket counterclockwise to lower the Jack Once the Jack is fully lowered turn the Release Screw firmly clockwise to close it 3 Carefully position Sad
8. ly areas of the vehicle as specified by the vehicle manufacturer No alterations shall be made to this product Never work on under or around a load supported only by this device Do not adjust safety valve Wear ANSI approved safety goggles and heavy duty work gloves during use Keep clear of load while lifting and lowering Lower load slowly Apply parking brake and chock tires before lifting vehicle Inspect before every use do not use if parts are loose or damaged Do not use for aircraft purposes The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator The brass components of this product contain lead a chemical known to the State of California to cause cancer birth defects or other reproductive harm California Health amp Safety code 25249 5 et seq IMPORTANT Before first use Check hydraulic oil level and fill to 1 4 below the fill port as needed Thoroughly test the Jack for proper operation If it does not work properly bleed air from its hydraulic system as stated on page 2 For technical questions please call 1 800 444 3353 Page 1 Jack Components Saddle Lifting Arm Oil Fill Screw Handle Not Shown Socket Release Valve F
9. only Use 1 pair per vehicle only Failure to do so may result in sudden loss of load which may cause personal injury and or property damage Page 2 Center the vehicle s lifting point s on the saddle of the jack stand s Set the jack stand s according to the manufacturer s instructions making sure that they lock securely into position Note Always set both Jack Stands at the same height 8 Slowly turn the Handle counterclockwise to lower the vehicle onto the saddle s of the jack stand s Then turn the Handle firmly clockwise to close it Lowering 1 SKU 68783 Carefully remove all tools parts etc from under the vehicle Position the Saddle under the lifting point Turn the Release Screw firmly clockwise and pump the Handle to raise the vehicle slightly above the saddles of the jack stands Then lower the Jack Stand Saddles to their lowest position and carefully remove jack stands Slowly turn the Handle counterclockwise never more than two full turns to lower the vehicle onto the ground Lower the Jack completely Then store ina safe dry location out of reach of children Inspection Maintenance amp Cleaning Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use 1
10. pletely resolve all problems before use If the solutions presented in the Troubleshooting guide do not solve the problem have a qualified technician inspect and repair the jack before use After the jack is repaired Test it carefully without a load by raising and lowering it fully checking for proper operation BEFORE RETURNING THE JACK TO OPERATION DO NOT USE A DAMAGED OR MALFUNCTIONING JACK POSSIBLE SYMPTOMS Handle PROBABLE SOLUTION Saddle Saddle will moves up Oil leaking Make certain that the jack is not i supporting a load while attempting a lowers not lift all when jack from filler solution under load is under Jack will not lift at its weight capacity Valves may be blocked and may not close fully To flush the valves Lower the Saddle and securely close the Release Valve Manually lift the saddle several inches Open the release valve and force the saddle down as quickly as possible Jack may be low on oil Check the oil level and refill if needed Jack may require bleeding see instructions on page 2 Unit may have too much hydraulic oil inside check fluid level and adjust if needed SKU 68783 For technical questions please call 1 800 444 3353 Page 4 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND T
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