MVS 20 USER MANUAL - Minipack Help Center
Contents
1. minipack america inc Minipack america LLC Address Tel Fax E mail Internet 1832 N Glassell Street Orange CA USA 92865 4322 1 714 283 4200 1 714 283 4268 Support minipack america com www minipack america com Version 02 10 MVS 20 EN minipack america inc o This manual is for the MVS 20 Vacuum Packer The general instructions apply to the model in this category Minipack america LLC cannot be held responsible for any damage caused by deviating machine specifications This manual has been compiled with the utmost of care Minipack america LLC accepts no responsibility for any errors in this manual and or the results of misinterpretation of this manual Minipack america LLC is not liable for damages and or problems that arise from using spare parts that are not supplied by Minipack america LLC Minipack america LLC reserves the right to change specifications and or spare parts without prior notification All rights reserved No part of this publication may be reproduced by photocopy printing or in any other way without prior consent from Minipack america LLC LIABILITY 1 We exclude all liability in so far as it is not provided for by law 2 Ourliability shall never exceed the total amount of the order in question 3 Barring the generally applicable legal rules of public order and good faith we are not liable to pay for any damage of any sort whatsoever directly or indirectly incl2. Be careful that no cleaning agents containing solvents are used Make sure that no high pressure cleaner is used Weekly Check the oil level and replace or top up oil if the oil is turbid or the oil level is too low For instructions see page 16 Activate the conditioning program for the pump at least once a week Check the seal beam for damage Replace Teflon tape seal wire if the seal quality is no longer sufficient or if the Teflon tape seal wire is no longer taught on the bar For instructions see page 19 20 Check the lid gasket and replace it if the gasket is damaged or stretched For instructions see page 21 Inspect the transparent lid for cracks If cracks are visible turn off the machine immediately and contact the supplier or Minipack america LLC Every Six Months Replace oil at least once every 6 months Yearly Inspect the oil exhaust filter for saturation If saturated replace the filter For instructions see page 17 Contact the supplier for a professional service Four yearly Replace transparent lid and the gas springs Replace seal cylinder membranes VACUUM PUMP MAINTENANCE It is very important to regularly service the pump to ensure extended and correct operation The following activities are essential for correct maintenance If the machine is used regularly then it is advisable to have the pump fully inspected at least once a year by the supplier to ensure extended and problem free operat
3. This information is necessary if the supplier or Minipack america LLC is contacted concerning questions or references about the specific machine DATA ON MACHINE TAG Relevant data for answering questions can be found on the machine tag The machine tag is located at the rear of the machine Note down the following data 1 MACHINE TYPE 2 MACHINE NUMBER MACHINE NO 3 VOLTAGE TENSION CONTROL PANEL DATA When starting the machine two codes first appear on the display in succession before control switches to user mode The first code indicates the software version of the control software and the second code indicates the options active Write both codes in the space below AS 8 5 CODE 2 a Version 01 10 VMS 20 EN 4 minipack america inc o A IMPORTANT FOR INSTALLATION READ THIS FIRST GENERAL First read this manual carefully before the machine is put into operation This manual contains relevant information and instructions for starting up maintenance and applications If problems arise with the machine that could have been avoided by referring to this manual then the guarantee expires Minipack america LLC wishes the customer lots of pleasure for an extended period from the purchase of the machine If there are any problems or questions then the customer can always approach the supplier or Minipack america LLC ENVIRONMENT The machine must be moved or transported in an upright posi
4. Type Reference EINES Type Reference amount 004 m3 h VG 22 0439501 0 05 50 60Hz 0939160 1 SEAL SYSTEMS SPECIFICATIONS EES QUANTITY PARTS REFERENCE Teflon tape 2 76 inch Teflon tape 0305556 10 8 inch length sealing bar 2 2 inch Double seal 2 x 0 138 inch concaved wire 0305000 14 6 inch Cut off seal 1 x 0 035 inch round wire 0305014 14 6 inch 1 x 0 197 inch flat wire 0305020 14 7 inch Silicone Profile 0 669 x 0 315 inch 0320203 8 66 inch length silicone holder LID GASKET Minipack MODELS REFERENCE LENGTHS in mm MVS 20 0320216 43 3 inch Lengths specified are always a little longer and must be cut to the correct length Version 01 10 VMS 20 EN 22 minipack america inc TECHNICAL SPECIFICATIONS MODEL VACUUM LID HOUSING DIMENSIONS PUMP FINAL CHAMBER length x width x height VACUUM inch m3 h 20 MVS 20 Stainless steel Transparent Stainless steel 19 7 x 11x 10 004 99 80 Specifications may deviate with optional models Standard ambient temperature 41 F 86 F For deviating ambient temperatures see page 16 for special oil specifications Maximum use per day 9 hours Electricity Voltage see machine tag Frequency see machine tag Power see machine tag Electrical connection Maximum fluctuation 10 of the official registered voltage Sound level lt 70 DB Version 01 10 VMS 20 EN 23 minipack america inc ELECTRICAL DIAGRAMS Control Current Diagram gt EF E p p p p A GN ie
5. amount Replace the oil exhaust filter Consult the supplier Consult the supplier Replace the oil exhaust filter Consult the supplier 27 minipack america inc Ki PROBLEM CAUSE SOLUTION The vacuum bag is not properly and or correctly sealed The vacuum bag is being placed incorrect on the sealing bar The sealing time is too long or too short The silicone rubber in the silicone holder is damaged or worn The Teflon tape is damaged The inside of the vacuum bag opening is contaminated or greased Place the vacuum bag neatly and smoothly on the sealing bar Ensure that the opening of the bag is always within the vacuum chamber Adjust the sealing time longer or shorter Replace the silicone rubber Replace the Teflon tape Clean the vacuum bag s opening In the case of other problems or questions contact the supplier or Minipack america LLC Version 01 10 VMS 20 EN 28 minipack america inc Ki REMARKS ON SPECIAL APPLICATIONS PACKAGING LIQUID PRODUCTS The machines can be also used for packaging liquid products like soups or sauces During this process the vacuum process must be carefully monitored through the lid The STOP VACUUM key must be pressed as soon as bubbles appear in the product the saturation point same as boiling point has then been reached The saturation point of liquids is reached at a certain ratio of low pressures and high temperatures see the example tabl
6. reset it Contact the supplier or Minipack america LLC for more information about setting or turning off the operating hours counter Version 01 10 VMS 20 EN 9 minipack america inc STANDARD USER OPERATIONS FOR THE MACHINE 1 Turn the machine on with the ON OFF switch Warm the pump up with the condition programme if the machine has stood idle for some time instructions page 15 Fill the vacuum bag with product Select the correct format bag that easily fits around the product but is not too large for the product Ensure hygienic conditions during this operation Packaging materials product and hands must be clean and if possible dry Lay the vacuum bag in the chamber The open side must be laid over the sealing bar The bag may however not extrude from the chamber If the product is a lot lower than the height of the sealing bar then insert plates that are supplied standard with the machine can be used This makes the operation easier and reduces the cycle time The vacuum bag must be placed over the sealing bar without any folds Multiple vacuum bags can be placed over the sealing bar if the sealing bar is longer than the opening of the vacuum bag Vacuum bags may not however be laid on top of each other on the bar Set the correct value for vacuum and sealing functions See page 13 for setting the function values Close the lid and the machine automatically runs through the full cycle of installed functions The lid op
7. sa er e lumamon Je Jee rs Or a O e ese SSS O a e HT AO e O RT Ll dC O UAE Datum Naam Benaming Getek 06 06 04 MD__ connection diagram digital panel Gecon 25 02 09 MVS 20 JUMBO_SERIES_D DOT Fosen minipack page 2 3 meri Freg 50 60 e Artikel nummer Tolarantia op vrije maten 001 RP volgens DIN 7168 m vervol voor Span J24 Y Tekening nummer Main Power Diagram Version 01 10 VMS 20 EN THO B Tri i A Se O MAIN SUPPLY MAIN FUSE MOTOR MAIN POWER SUPPLY FOR PGA SEALTRANSFORMER CONTROL TRANSFORMER POWER SUPPLY FOR SEAL TRAFO L met sea BR MAIN SWITCH POWER SUPPLY FOR PUMP s2 Creen Yellon l 2 I 10 Volt Tenp fusa 150 C rel P 5 6 H Ias gi Volt a 74 9 Volt Purnptype Temp protection PB 0004 Gixon 150 4 walt 24 walt CREEN YELLOW connector PCE O Walt 73 24 Yolt ci HI TI tur LU Nom ing et TT Rs Connection Diagram MVS 20 ET E TT I PI LEI types cei 1 Essi __ la minipack poets sal el reg oso e america ine Artikel nummer Lar Tolerantie op vrije maten MVS 20 110V REY Revisie Datum Ini volgens DIN 7168 m 24 minipack america inc List of fuses Fuses have been placed where the power comes onto the component board Fuses have been placed on transformers control and seal Two fuses have been placed on the control circuit Due to different mains voltages and machine models there is a variety of fuse types that can
8. the wall socket to remove all power from the machine Ensure that the machine is completely without power during maintenance and repair activities is When the machine is turned on with the ON OFF switch then the pump only runs during the vacuum cycle START MACHINE When the machine is connected then the machine can be turned on using the ON OFF switch When starting the machine two codes first appear in succession on the display before control switches to user mode The first code indicates the control software version The second code indicates the machines active options Note both codes on page 4 of this manual as they are important for the supplier or Minipack america LLC when making enquiries and or if any problems arise After switching to user mode the machine is ready for use If the machine is new or has not been used for an extended period then it is important to run the conditioning program for the pump 15 minutes to maintain the pump For instructions on the conditioning programme see page 15 After switching to the user mode the display could read OIL This means that the operating hours counter is turned on and the set number of operating hours has elapsed The hour counter is turned off by default but the client supplier can use it as a reminder for regular maintenance activities When Oil is displayed the machine can be still be used as usual but it is advisable to either turn off the hour counter or to
9. turn it off immediately with the ON OFF switch and contact the supplier or Minipack america LLC When cleaning transparent lids NEVER use cleaning agents containing solvents Check at least once a week if there are cracks in the lid In case of cracks turn off the machine immediately and contact the supplier or Minipack america LLC High pressure cleaning is not permitted for cleaning the machine High pressure cleaning can cause considerable damage to electronic and other parts of the machine Water may never be permitted to enter either the extraction nozzle of the chamber or the blow off hole of the pump This would cause irreparable damage to the pump Larger services must always be carried out by an authorised supplier The MVS 20 machine is designed for a maximum of 5 hours per day The supplier or Minipack america LLC cannot be held responsible for any malfunctions or defects if these operating limits are clearly exceeded without consultation The machine must be moved or transported in an upright position The machine may NOT be tilted as this can cause damage to the pump The supplier or Minipack america LLC cannot be held responsible for any malfunctions or defects if the maintenance instructions in this manual are not followed Version 01 10 VMS 20 EN 14 minipack america inc o STANDARD MAINTENANCE SCHEDULE FOR THE MACHINE Daily Clean the vacuum chamber lid and housing after use with a damp cloth
10. 1 Pr A S O Insert the plug firmly into the mains wall socket APA A Eee gi PILE TRE RT rt pe E Scaled del br bk ind SS GET K di Fett Aa Always connect the machine to an earthed wall socket Always remove the plug during maintenance or when the machine is not in use for extended periods Version 01 10 VMS 20 EN 7 minipack USER MANUAL MVS 20 america inc IMPORTANT MACHINE PARTS On Off switch and fuse holder is situated at the back side of the machine Oil inspection window is situated at the back side of the machine Sealing bar in vacuum chamber mounted sealing supports with a click system Silicone holder mounted on transparent lid Lid gasket in lid for hermetic seal Gas springs for opening lid after machine cycle Vacuum Ventilation opening Control panel Vacuum pressure meter ON OFF Switch Oil drain plug 10 Oil fill plug 11 Oil inspection window 12 Power cable 13 Fuse holder with fuses 14 Warning stickers Ge SI a Appearance of parts and machines can deviate per model from illustrations Version 01 10 VMS 20 EN 8 minipack merica inc DA STARTING AND OPERATING THE MACHINE ON OFF SWITCH The ON OFF switch is situated at the back side of the machine and is used to turn the machine on and off before and after operation CAUTION The ON OFF switch does not completely remove all power from the machine The power cable must be unplugged from
11. 10 VMS 20 EN 6 minipack america inc Ki TRANSPARENT LID Never locate the machine near a heat source This can cause damage to the lid cracks Never place hot sharp or heavy objects on the lid These can cause damage to the cover cracks in the long run Always clean the cover with solvent free cleaning agents Solvents can damage the lid Check at least once a week if there are cracks in the lid If cracks are visible in the lid then the machine must IMMEDIATELY be turned off and not used again until the lid has been replaced Continuing to work with a cracked lid can cause the lid to implode All guarantees and or liability expire in the case of accidents and or damage caused by working with a cracked lid Replace the transparent cover every 4 years as a precautionary measure as a standard maintenance interval VACUUM PUMP Regularly check the level and quality of the oil in the pump If too little oil or the quality of the oil is bad turbid replace or top up the oil before operating the machine see page 16 Let the pump conditioning program run at least one full cycle before replacing the oil see page 15 Use the right type of oil for the pump when replacing or topping up see page 16 Use the conditioning program at least once a week to enhance correct and long lasting pump operation see page 15 A WARNING SIGNS ON THE MACHINE ONLY use the prescribed power supply voltage da del ee
12. D OR BROKEN SEAL WIRES First remove the Top Teflon layer To remove old damaged or Loose the screw of the seal First pull out the pressure Once the pressure plate is broken seal wires follow next wire that should be changed plate removed the seal wire can steps pulled from the end block The seal wire is pulled out of Before replacing the seal wire Push the new seal wire into the Push it till 1t comes out on the the end block check if both springs are in end block other side place and if the Teflon is good ETS Before tighten the seal wire Now you can tighten the screw Once both wires are replaced In case of a cut off seal check place back the pressure plate to secure the wire Don t use and fixed bend both wires to if the cut off wire is placed Push it completely to the end to much force for tightening the other end of the seal bar correctly in to the groove Now push the wires into the Before tighten the seal wires Tighten the seal wire by The correct tension is reached if end block on the other side of first place the pressure plate turning the pliers clockwise both spring plates are pushed to the the seal bar end block Both sides of the seal Before placing the Teflon top layer first check both sides of the seal bar if all pressure plates are placed correctly and if the spring plates are fully pushed in Version 01 10 VMS 20 EN 19 minipack USER MANUAL MVS 20 america inc REPLACING TE
13. FLON TAPE Make sure the seal bar is cleaned properly before placing new Teflon Remove the protection layer Place the Teflon to the edge on Then roll over the seal bar Then stick the Teflon to the from the Teflon the end block and push the while pushing the seal bar to other side Prevent crinkles they Teflon firmly on the seal bar the table will influence the seal result Cut the Teflon at the end of Do this also on the other side Fold the remaining Teflon up the end block till the table is and push it against the end reached block WS NW Fold the Teflon against the Cut the Teflon at the edge Cut the Teflon diagonal as Make sure the Teflon is placed seal bar shown on the picture without wrinkles they will influence a proper seal result See page 22 for correct parts and quantities Version 01 10 VMS 20 EN 20 minipack america inc Ki SILICONE HOLDER AND LID GASKET MAINTENANCE Replace the rubber silicone holder The silicone holder must be inspected weekly for roughness on the silicone rubber mainly caused by burning by the sealing wire If irregularities appear then the silicone rubber must be replaced Average maintenance cycle for silicone rubber is at least once every 6 months This indication refers to regular use of the machine with standard products No rights can be derived from this indication Remove the old silicone rubber from the holder Cut a new piece of silicone r
14. be present in the machine Refer to the specifications of the relevant component for the correct types and values of fuses for replacement or contact the supplier or Minipack america LLC always be of the same type with the same value as the fuses being replaced A Caution to avoid fire and or other irreparable damage to the machine replacement fuses must Spanning Caution the maximum allowable voltage fluctuation is 10 of the official voltage stated on the type tag ERROR CODES The control is programmed with an error code This error code indicates there is a problem with the proper function of the lid switch of there is a user fault F1 This code indicates that the cycle lid switch will be interrupted prematurely Example the cover of the machine closes after starting but before sufficient vacuum is present to keep the cover closed the operator lets go of the cover The F1 code will now be shown on the display If this keeps happening please contact the supplier or your dealer Version 01 10 VMS 20 EN 25 minipack america inc PNEUMATIC DIAGRAM seal cylinder YoCUUMpump VocuUungauge KA Il eal valve eyac valve fet ey ee TELE Getek 01 09 09 Cl Hrf a ES PNEUMATIC_DIAG RAM minipac MMS 20 lp americh ine artikel nurma addii ntie ap vrije ns TOL Vervang van Version 01 10 VMS 20 EN 26 PROBLEM SOLVING minipack america inc PROBLEM CAUSE SOLUTION Mac
15. e filter on again mad Take care that the filter gasket is correctly placed on the new filter Version 01 10 VMS 20 EN 17 minipack america inc o SEAL SYSTEM MAINTENANCE The following seal systems are available d d Kg DOUBLE SEAL CUT OFFSEAL The double seal system is equipped with two 0 138 inch concaved seal wires The cut off seal system is a combination form a 0 197 inch flat seal wire with a 0 035 inch round cut off wire The seal quality is partially dependent on the maintenance of the sealing bar and silicone holder The main maintenance activities are the daily cleaning of the sealing bar and silicone holder with a damp cloth and a weekly inspection of the bars with replacement of the sealing wire Teflon tape or silicone rubber if irregularities appear on top of the bar or the seal quality is insufficient The sealing bar is clicked onto the seal cylinder shafts and can be removed by lifting the seal bar vertical from the mentioned shafts The steps for replacing the sealing wire and Teflon tape are described on the following pages The average maintenance cycle of the sealing bar Teflon tape sealing wire is at least once every 4 months This indication refers to regular use of the machine and packaging standard products with standard vacuum packaging materials No rights can be derived from this indication Version 01 10 VMS 20 EN 18 minipack USER MANUAL MVS 20 america inc REPLACING DAMAGE
16. e for water below The saturation point will be reached sooner in the vacuum process when packaging liquids with a high temperature the amount of vacuum will therefore be less Henkelman recommends therefore to first cool liquid products before packaging By so doing an optimal vacuum can be achieved for the product Saturation point of water relation between the pressure and temperature of the water Vacuum pressure mbar 1000 800 600 400 200 100 50 20 10 5 2 Boiling Point Temperature F 212 201 187 169 140 113 91 64 44 28 8 6 A handy tip when packaging liquid products is to use a liquid insert plate so that the product remains at the bottom of the packaging during the vacuuming process and there is less risk of liquid splashing out of the packaging Contact the supplier or Minipack america LLC for more information about the liquid insert plate Version 01 10 VMS 20 EN 29 minipack USER MANUAL MVS 20 america inc Ki FIXATION FRONT PANEL The housing has three holes where the front panel holder is positioned pins that corresponds with The panel holder has three y these holes To fixate the panel holder there are two click fingers on each side these fingers will snap behind the housing and fixate the panel holder into the housing Position the panel holder exactly in line with the three holes in the housing Now push the panel holder towards the housing Now push
17. ee amounts and types with related ambient temperatures in the table on the next page Examples of supplier brands for the standard types of oil are Shell Vitrea Aral Motanol GM BP Energol CS or Texaco Regal R O with related viscosity numbering If the machine is used outside normal specifications regarding ambient temperature contact the supplier or Minipack america LLC Ambient temperature Machine Type Pump Filling Standard Cold Hot Capacity litres Oil type Oil type Oil type 50 86 F 41 50 F 86 1040F MVS 20 4 8 mh 0 05 Viscosity VG 22 VM 22 VS 22 Machines are supplied with standard type oil Version 01 10 VMS 20 EN 16 Inspect and change oil exhaust filter There is an oil exhaust filter in the pump that absorb and filter oil vapours The filter will become saturated after a period of time and needs to be replaced This is on average between 9 and 18 months When the filter is saturated it is no longer possible to achieve maximum vacuum and the machine starts smoking Oil exhaust filter Change oil exhaust filter Remove the rear cover plate to get excess to the vacuum pump Remove the fixation screw for the base plate where the pump is placed upon Now the complete base plate can slide out to have better excess to the components Remove the old filter from the housing a NG Take care that the filter gasket does not Place the new filter in the housing remain behind when removing the filter Screw th
18. ens automatically when the last function ventilation has finished If necessary the cycle can be fully or partially interrupted by pressing the VACUUM STOP key or the STOP key The VACUUM STOP key interrupts the active function vacuum or sealing and automatically continues with the next function The STOP key interrupts the entire cycle and goes immediately to the ventilation function The packed product can be removed from the machine SAFETY and PRODUCT PROTECTION The packing process can be partially or fully interrupted at all times Stop active function press on VACUUM STOP key Stop full machine cycle press STOP key OPTIMAL AND EFFICIENT PACKAGING RESULT Use the correct format and good quality vacuum bags Maximum 75 product filling in vacuum bag Place vacuum bag fold free over seal beam use correct number in inlay plates in chamber Version 01 10 VMS 20 EN 10 USER MANUAL MVS 20 O EE CONTROL PANEL CONTROL PANEL VERSION Digital time control The digital control is implemented with a function program that can be set with different function values per cycle to be able to pack different products A program cycle is the complete program of set functions vacuum and seal that the machine runs through to package a product The control panel is implemented standard with a conditioning program for the regular maintenance of the pump and two STOP keys for complete function interruption or for o
19. hine does not work Machine does not work Operating panel is on Transparent lid does not open automatically Final vacuum is insufficient The machine builds up a vacuum slowly Version 01 10 VMS 20 EN The plug is not plugged into the wall socket The main fuse is burnt The ON OFF switch s contact block has come loose The circuit board fuse is burnt The control transformer fuse is burnt The micro switch that is activated when the lid is closed is disordered or faulty There is an internal malfunction The gas spring is faulty The set vacuum time is too short There is too little oil in the vacuum pump The extraction hole at the back of the vacuum chamber is partially covered by the vacuum bag during extraction The lid gasket is worn The oil is contaminated The oil exhaust filter is saturated The pump s extraction filter is blocked The oil exhaust filter is saturated Plug the plug into the wall socket Replace the fuse Ensure the correct value Check this and if necessary re fasten it Disassemble the front panel and replace the fuse Check this and if necessary replace it The micro switch must be properly adjusted or replaced Consult the supplier Consult the supplier Extend the vacuum time Check the oil level and top up if necessary Note the type and quantity Place the vacuum bag closer to the sealing beam Replace the lid gasket Replace the oil Note the type amp
20. incremented or decremented per 0 1 second Then intervals of 1 0 second will appear If the key is released then the settings can be changed again per 0 1 second Service programs control panel The control panel is also equipped with a number of service programs that can be useful during regular maintenance or repairs The conditioning program for the pump is the most used service program see explanation on page 15 Contact the supplier or Minipack america LLC for more information about the use of other service programs Version 01 10 VMS 20 EN 13 minipack america inc MACHINE MAINTENANCE GENERAL Regular thorough maintenance is essential for extending the machine s life for preventing malfunctions and for achieving an optimal packaging result If the machine is used intensively more than 5 hours per day then it is a professional service is recommended every 6 months In other cases one complete service per year is sufficient depending on location environment and products There are however also small maintenance activities that must be carried out more regularly and that the user can do himself The following page contains an overview of these activities A IMPORTANT BEFORE AND DURING MAINTENANCE The machine must always be completely voltage free before any maintenance is carried out on it Always remove the plug from the wall socket f the machine is not functioning properly or if it produces strange noises
21. ion Contact the supplier or Minipack america LLC for more advice and information d Conditioning program CI g prog The conditioning program ensures that the pump is thoroughly rinsed During the programme the pump and oil reaches operating temperature so that the oil can better absorb any moisture and contaminants and filter them The high temperature enables any moisture in the pump to evaporate minimising the risk for corrosion in the pump The program lasts 15 minutes and it is advisable to run it at least once a week Turn on the machine press the key conditioning program and close the lid The program runs automatically During the program the display will display moving dots The program can be interrupted at any time using the STOP key It is however important for the sake of good maintenance that the program completes a full 15 minute cycle and therefore advisable only to interrupt the cycle for something urgent It is also advisable to run the program before using the machine for the first time after the machine has been stationary for a lengthy period of time and especially prior to changing oil Version 01 10 VMS 20 EN 15 Changing Oil Filling Up The oil level and oil quality must be checked at least once a week The oil inspection window serves this purpose Top up the oil level if itis too low Replace the oil if it is turbid Oil must be replaced at least once every 6 months 1 Oil fill plug 2 Oil sight gla
22. nates the program cycle completely The cycle immediately switches into the ventilation function General function Decrement the value of the selected function 7 Vacuum meter Displays the pressure in the vacuum chamber 8 ON OFF Switch The ON OFF switch is used to turn the machine on and off before and after operation The switch turns on all units in the machine Caution the switch does not completely remove all power from the machine CONTROL PANEL USE When the machine is turned on it is ready for use once the two operating codes have displayed Description of the program cycle for digital time control 1 Functions vacuum and sealing are set with the correct values see page 13 for settings 2 Close the lid 3 Vacuum function The machine starts to vacuum the chamber The light in front of VACUUM goes on Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts increasing to the left 4 Sealing function Once the vacuum function is finished the sealing function starts to seal the vacuum bag s The light in front of SEAL goes on Display decrementing time per 0 1 second starting at the time set max 6 0 sec The reading on the vacuum meter stays the same 5 Ventilating function After ending the seal function the ventilating function starts ventilating the chamber to 1 atmosphere ATO and the lid opens There are no longer any lights on in front of the functions Display li
23. nes moving up and down until the lid is opened The vacuum meter runs back to the right to zero and the lid opens automatically 6 The product is packed and ready to remove Version 01 10 VMS 20 EN 12 minipack america inc o Set change function values The following steps must be followed to change the function values for vacuum and or seal Press the FUNCTION SELECT Key to select the required function The function light will light up when the function is selected Press the STOP VACUUM or STOP keys for incrementing or decrementing the function values respectively It takes 0 5 seconds before the value begins to change After changing the value s the machine must run through the cycle once see previous page to record the values Vacuum function The vacuum function value can be incremented or decremented per second with a maximum of 99 seconds and a minimum of 2 seconds If while changing the vacuum function setting the STOP VACUUM or STOP key is held down then the first 5 seconds will be incremented or decremented per second Then intervals of 10 seconds will appear If the key is released then the settings can be changed again per second Sealing function The seal function setting can be increased or decreased with a maximum of 6 0 sec and a minimum of 0 5 sec If while changing the seal function setting the STOP VACUUM or STOP key is held down then the first 0 5 seconds will be
24. nly active function interruption There are also a number of built in service programs Contact the supplier or Minipack america LLC for more information about these functions The value of the functions can be set for a certain time period The vacuum function can be set to whole seconds with a maximum of 99 seconds The seal function can be set with an interval of 0 1 seconds and a maximum of 6 0 seconds CONTROL PANEL LAYOUT La Ox BEN 1 Display Displays the status of the active function during the run of the program cycle or the set value of the selected function when machine is not running 2 FUNCTION SELECTION Key Select function vacuum or seal for viewing or changing function values The function is selected if the function light is on in front of the function description under the display 3 CONDITIONING PROGRAMME Key Start the conditioning program for pump duration 15 minutes For instructions on the program see page 15 4 FUNCTION Lights A light in front of the function indicates that the function is active during the program cycle or that the function is selected for view or change Version 01 10 VMS 20 EN 11 minipack america inc 5 STOP VACUUM Key Function during cycle Interruption of the active function during the program cycle The cycle immediately continues with the next function General function Increment the value of the selected function 6 STOP Key Function during cycle Termi
25. or the pump see page 16 After moving and or transporting the machine always first check the oil level before re starting operation When starting the machine for the first time or after a lengthy idle period first run the conditioning programme before operating the machine see page 15 A IMPORTANT FOR OPERATION READ THIS FIRST GENERAL Never pack products that can be damaged during or after vacuum packaging Live oats may never be vacuumed Refer to this manual if in doubt as to the operation and or functioning of the machine If the manual does not offer a solution consult the supplier or Minipack america LLC The guarantee and or liability expires if damage is caused by repairs and or changes made by you In the case of malfunctions contact the supplier or Minipack america LLC In the case of malfunctions always stop the machine and remove the power cable from the wall socket GENERAL MAINTENANCE It is essential that the machine is serviced regularly to guarantee operation and to keep the machine in optimal condition The maintenance schedule is clearly defined on page 15 The guarantee automatically expires due to overdue or sloppy maintenance Always remove the power cable from the wall socket for maintenance work the machine must be completely disconnected If there are doubts about the maintenance activities or if the machine fails to work correctly always contact the Supplier or Minipack america LLC Version 01
26. ss 3 Oil drain plug RS SE ae ECH WR tug Situation after the rear cover plate is removed Draining oil If the oil is white or turbid when checked then it must be replaced Before draining off the oil let the conditioning program run a full cycle The dirt and moisture is absorbed by the oil and the oil becomes thinner making draining Beware of hot oil fumes easier during drainage Take care to use the correct type of oil for the pump After the program has ended the drainage plug can be removed CAUTION when unscrewing hot oil fumes can escape The oil now drains from the drain hole an oil pan must be placed underneath When the oil has drained tilt the machine slightly so that all residual oil can drain off After draining the oil drain plug is replaced Filling up oil After draining or if the oil level has dropped oil needs to be filled up The oil fill plug must be removed with the correct size spanner The pump can now be filled with oil Make sure that you add the correct amount see table on page 22 Slide the component plate backwards to facilitate filling TAKE CARE to fill with small amounts at intervals Fill the oil level to the top of the oil level indicator sticker Oil types and amounts It is important to use the correct type and quantity of oil for the pump The wrong type or too much oil could damage the pump The ambient temperature where the machine is operated is also important for the type of oil S
27. the general terms and conditions of sale which will be sent to you if requested Version 01 10 VMS 20 EN 2 minipack america inc CONTENT USER MANUAL INTRODUCTION LIABILITY GUARANTEE iii aida aaa 2 CONTENT USER MANUAL 000 3 MACHINE REGISTRATIE NG NNGSNE24S2481 2284204 R 2NG 2 UBE UU KE rr rr 4 IMPORTANT FOR INSTALLATION READ THIS FIRST II 111111 nono no conan 5 IMPORTANT FOR OPERATION READ THIS FIRST IN 6 WARNING LABELS ____r leleine T IMPORTANT MACHINE PARTS 8 START UP AND OPERATION aa aanak aGnKanaaa sana NBKsANannEkA GANSA 9 ON OFF switch 9 Start the machine 9 Standard user operations 10 CONTROL PANEL OE ii 11 Control panel version 11 Control panel layout 11 Control panel use 12 MACHINE MAINTENANCE a a 14 General 14 Important before and during maintenance 14 Standard maintenance schedule 15 Vacuum pump maintenance 15 Seal system maintenance 18 Silicone holder and lid gasket maintenance 21 List of maintenance parts 22 TECHNICAL SPECIFICATIONS gt iia 23 ELECTRICAL DIAGRAMS gt 91 Galia a 24 Error code 25 PNEUMATIC DIAGRAMS 000 iii 26 PROBLEM SOLVING o e iii 27 SPECIAL APPLICATIONS 00000 29 Packaging liquid products 29 REMOVAL FRONT PANEL AINA iii 30 Version 01 10 VMS 20 EN 3 minipack USER MANUAL MVS 20 a america inc oot A PRIOR TO STARTING TO USE THE MACHINE MACHINE REGISTRATION TO BE COMPLETED BY THE USER Register the machine using the following data
28. the side wall of the panel holder a little together while doing this push the panel holder into the housing To Remove the panel holder from the housing press both side walls of the panel holders an pull the complete front panel holder out of the housing N ky A VACUUM dos SEAL Version 01 10 VMS 20 EN 30
29. tion The machine may NOT be tilted as this can cause damage to the pump Place the machine on a flat level floor This is essential for problem free operation of the machine Enough space must be left around the machine for good ventilation The space must be at least 5 centimetres The ambient temperature in which the machine is operated must be between 41 F and 86 F When operating the machine in other ambient temperatures the user must contact the supplier or Minipack america LLC for advice NEVER place the machine directly next to a heat source or a steaming device for example a combo steamer dishwasher or stove POWER EARTH Check that the voltage stated on the machine tag is the same as the mains voltage Always connect the machine correctly to an earthed socket to avoid danger for fire or electrical shocks earth connection is green yellow The power cable must always be free and nothing may be placed on it Replace the power cable immediately if damaged Always disconnect the power if there are problems with the machine or during maintenance prior to starting work on the machine f the machine is stationary for long periods then the power should always be disconnected Version 01 10 VMS 20 EN 5 minipack america inc o VACUUM PUMP Check before starting the machine if there is oil in the pump see page 16 NEVER start the machine without oil in the pump Use the right type of oil f
30. ubber the same size as the old one The same size is very Important too short or too long will cause problems with sealing Place the new piece in the silicone holder Ensure that the silicone rubber is completely and evenly placed in the groove It is also Important that the surface of the silicone rubber is smooth after it is in place and is shows no Appearance may differ per model sig ns of tension but principle remains the same Replace lid gasket The lid gasket ensures that the vacuum chamber is completely sealed during the machine cycle This is essential to achieve a maximum vacuum The lid gasket wears due to the extreme pressure differences and must be replaced regularly Inspect the lid rubber weekly for tears or damage Average maintenance cycle for silicone rubber is at least once every 6 months this indication refers to regular use of the machine on average 5 hours a day and with standard products No rights can be derived from this indication The length of the new lid gasket is measured against the old rubber If the lid gasket is too short or too long it can cause problems closing the lid or leak The gasket must be placed evenly and without tension in the holder The ends must be cut straight and must be laid tightly against each other to avoid leakage Version 01 10 VMS 20 EN 21 minipack america inc LIST OF SERVICE PARTS VACUUM PUMP PARTS BUSCH STANDARD OIL OIL EXHAUST FILTER Minipack Minipack
31. uding business losses to movable or immovable property or to persons either at the opposing party as at third parties 4 Wearein any case not liable for damages arising from or cause by the use of the product supplied or by the unsuitability of it for the goal for which the other party purchased it GUARANTEE 1 Subject to the following limitations we give 12 months guarantee on the products supplied by us This guarantee is limited to manufacturing faults that occur and does therefore not cover breakdowns involving any parts of the supplied product that are exposed to any form of wear or usage 2 The guarantee on parts or additions provided from third party suppliers is limited to the guarantee provided us by the third party supplier 3 The guarantee expires if the other party and or third parties engaged by him use the supplied product incompetently 4 The guarantee also expires if the other party and or third parties engaged by him carry out activities on i e make modifications to the supplied product 5 f we replace parts in compliance with the obligations of this guarantee then the replaced parts become our property D Ifthe other party does not not sufficiently or not in a timely fashion fulfil any of the obligations arising from the agreement reached between the parties then we are not obliged to provide this guarantee as long as the situation is occurring The stipulations of the guarantee and liability are part of
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