Product Brochure - ALL
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1. ALL TEST Pro LLC z ALL TEST PRO 5 O MOTOR CIRCUIT ANALYZER PREDICTIVE MAINTENANCE QUALITY CONTROL TROUBLESHOOTING ROUTE BASED TESTING TRENDING 4 Resistance OK Stator use REF A Rotor use REF Contamination Insulation OK 4 Angle OK ye OK INS SET OFF Sot 1 DC MAN ROU Complete electric motor health analysis minutes www alitestpro com Significantly Increase Your Plant s Profitability with the NEW ALL TEST PRO 5 Y Versatile Analyzes complete stator and rotor health on all types and sizes of motors transformers and generators induction synchronous R eye HOV INS SET OFF IW servo AC DC and more seara 2 DC MAN ROU COM Sensitive Detects faults at their earliest stages before motor failure including deteriorating or contaminated insulation as well as deep winding faults Fast Testing only takes a few minutes An auto diagnosis within the instrument will provide an immediate motor health status report y Convenient Tests can be taken from the motor control center and from distances of over 1 000 feet away ideal for hard to reach motors Easy to use Menu driven with on screen prompts Comprehensive Expert software provides fault diagnosis plus trending of all data Lightweight and Hand Held2. Battery powered hand held and weighing less than 2 Ibs the AT5 can be easily carried by one person to test motors of all sizes no carts or additional equipment needed The ALL TEST PRO 5 includes e Test Leads with custom heavy duty Kelvin Clips and push pull connectors 1x Test Lead with 4mm safety plug and MC Dolphin clip e Charging adapter Universal input type 85 260VAC output 9VDC 1 7A e MCA Basic Software Windows 7 8 1 amp 10 64 bit Durable and rugged hard case with pre cut foam liner e User manual on CD ALL TEST PRO 5 Features Reference Test TVS An initial baseline test is performed using the Test Value Static TVS Results are stored in the ALL TEST PRO 5 and subsequent test results can be immediately recalled on the instrument to instantly show you any developing problems or changes with the rotor and stator Access to the software is not required Automatic Test Mode An automatic test mode is used for most tests On screen prompts walk you through the test no user manual needed In just a few minutes anyone can learn to use it On The Spot Diagnosis For Troubleshooting 7 ALL TEST PRO 5 results are immediately displayed for field evaluation Our quick reference guide helps you make the call on the spot Answer the mechanical electrical question immediately and rule the motor in or out Rapid Evalua
3. 000 4 2 EN61000 4 3 Calibration Certificate e Optional contact nearest distributor for more information Batteries 2x Li ION cells with gt 2100 mAH capacity UL 1642 Safety Enclosure e Size 126 x 218 x 51 mm 5 8 6 2 WxLxH basic enclosure size without minor protrusions e Material Polycarbonate UL94 V O Flammability e Weight 0 7 kg 1 55 Ib Accessories Included e 3x Test Leads with heavy duty custom Kelvin Clips and push pull connectors 1x Test Lead with 4mm safety plug and MC Dolphin clip e Charging adapter Universal input type 100 240VAC output 9VDC 1 7A e MCA Basic Software Windows 7 8 1 amp 10 64 bit e Available in English Spanish Chinese and Portuguese e 1x USB cable 1m e Durable and rugged hard case with pre cut foam liner e User Manual on CD Accessories NOT Included Soft carrying pouch for instrument and test leads PRO Software Training Demo Motor with Kelvin Clips and push pull conne safety plug
4. anes submersible pumps etc can be tested quickly and easily No need to test at the motor terminals unless a fault is indicated Motor Circuit Analysis Software MCA Software for Predictive Maintenance Troubleshooting and Condition Monitoring of Electric Motors Generators and Transformers ALL TEST Pro s MCA Basic Software e Makes it easy to organize and manage motors and test records e Provides trending and diagnostics for 3 phase and 1 phase AC motors e Sets up complete databases for plant and motor nameplate data e Test and trend analysis reports saved as PDF Word and other file formats for transmission or printing e MCA Basic is included with the ALL TEST PRO 5 and is upgradeable to PRO Software see below MCA Basic combines with your ALL TEST PRO 5 to create a powerful tool for troubleshooting and managing 3 phase motors The database is designed to collect and organize nameplate information of your motors For a manufacturing site records can be grouped by building or process for a service organization you can group them by customer name and location Motor Diagnostics for Troubleshooting MCA Basic takes the guesswork out of interpreting test data It provides a tabular and graphic view of the results applies proprietary algorithms and automatically diagnoses likely motor faults on the screen A built in report generator is included for printer output Motor Trending for Predictiv
5. e Maintenance For condition monitoring all measurements can be trend graphed Increasing unbalances give you advance notice of deteriorating conditions Planning for repairs and avoiding unscheduled down time saves money and aggravation Scheduling and Review For scheduling purposes MCA Basic allows you to review motors to be tested by date and then record completed work Y n even record test data from other technologies ike aad j MCA Basic Three Phase Motor Trend Software available in English Spanish Chinese and Portuguese Also available MCA PRO Motor Circuit Analysis Software Upgrading to ALL TEST Pro s MCA PRO Software adds e DC Motor Analysis Transformer Analysis AC Rotor Grading and Routing Work Order Generation and Reporting e Enterprise Edition for Multiple Users Motor Circuit Analysis PRO is a user friendly intuitive advanced software for total motor system maintenance and management MCA PRO is the industry s most powerful tool for analysis trending reporting scheduling and maintaining records for AC DC electric motors and transformers in service companies and in house maintenance departments MCA PRO designed for use with the ALL TEST PRO 5 analyzer data collection instrument performs analysis on uploaded and imported equipment and rotor tests using proprietary algorithms Provides snap shot diagnostics and trending for all measurements The exclusi
6. ement range expressed as a percentage e 1 10 0 75 10 1000 nF 1 0 all other values of within range 2 2000 nF e 10 30 1 0 This specification is based on battery operation and USB not connected to PC Capacitance frame stator e 2 2000 nF measurement range 10 2000 nF 5 This specification is based on battery operation and USB not connected to PC Insulation Resistance 0 999 MQ 500V or 1000V e 1 100 MQ 3 all other values 5 Keyboard Alphanumeric sealed tactile switches with backlight overlay Represented by Box 1139 Saybrook CT 06475 860 399 4222 860 399 3180 AT5PRO 1015 ALL TEST PRO 5 is a trademark of ALL TEST Pro LLC Specifications subject to change without notice ALL TEST Pro 2015 All rights reserved Patent Pending Warranty 1 year limited warranty Optional 2 Connections e 3x Motor input output push pull connectors 4 pole e High Voltage output 4mm safety jack PC communication USB type B connector Charger input 2 5mm diameter center DC jack Display e Graphic LCD monochrome 128 x 128 pixels 3 8 white LED backlight Temperature Range Storage 20 C to 55 C 4 F to 131 F e Operating 10 C to 50 14 F to 122 F Humidity 0 80 relative humidity non condensing Safety e IEC 61010 1 3rd Edition Certification e EMC e Emission EN61000 6 4 e Immunity EN61000 6 2 EN61
7. on the product specialty distributors and catalogs Our technical training is performed worldwide and our customer Support group is available on short notice Fax ALL TEST Pro LLC P O Email info alltestpro com Web www alltestpro com ALL TEST PRO 5 Specifications Test Frequencies 50 100 200 400 800 Hz Test Value Static Reference Value Static e 0 01 10000 1 Dimensionless calculated value Stator Test Dynamic e Repeatability 1 of measured data and calculated deviations Rotor Test Dynamic e Repeatability 2 of measured data and calculated deviations Resistance e 0 01 999 measurement range 0 01 99 9 1 Max Resolution 0 01 mQ 100 2 500 1 5 displayed as whole numbers 501 2 999 2 5 displayed as whole numbers e Relative Accuracy Phase to Phase 0 1 e True 4 wire Kelvin measurement Compensation for thermoelectric offset voltages impedance e 0 1 999 2 Max Resolution 0 01 e Relative Accuracy Phase to Phase 0 2 Inductance 1 999 measurement range e 1 200MH 2 all other values 3 e Relative Accuracy Phase to Phase 0 2 Phase Angle e 1 90 1 Max Resolution 0 1 e Relative Accuracy Phase to Phase 0 1 I F current frequency 50 99 1 Max Resolution 0 1 e Relative Accuracy Phase to Phase 0 1 Dissipation Factor DF frame stator e 1 100 measur
8. tion of the Entire Motor Circuit Immediate and complete information on Status of Stator Rotor Connections Contamination and Ground Faults A single 2 minute test evaluates the windings cabling and connections Additional tests let you evaluate the rotor and cabling to pinpoint the fault Testing of AC and DC Motors Transformers amp Generators The ALL TEST PRO 5 tests all types of motors including induction synchronous AC DC brushless DC servo and wound rotors as well as single phase motors The health of all motor components is evaluated including but not limited to induction windings and rotors DC field windings and armatures and field and rotor coils in synchronous motors Single and 3 phase transformers pole and pad mounted are also ideal candidates for evaluation with the portable lightweight AT5 Data Collection With Companion Software For PdM With a memory storage capacity for more than 650 tests the ALL TEST PRO 5 has specific motor trending data accessible at the touch of a button Test results are easily uploaded to your computer and our MCA Basic software provides expert diagnosis trending and a wide variety of printed or on screen reports Software is available for individual or group users Testing From The Motor Control Center Most tests on installed motors are done from the MCC Tests can be made through 1 000 feet depending on cable Even hard to reach motors overhead cr
9. ve Rotor Grading System RGS identifies troubled rotors and provides a trendable grade to any induction squirrel cage rotor motor Work orders analysis reports route lists and more can be printed directly from the program ALL TEST PRO 5 Complete Motor Circuit Analysis with One Hand Held Instrument Predictive Maintenance of Electric Motors Made VERY Easy Quality Assurance New motors of any size can be defective Health of spares on the shelf is often unknown 2 minute test can ensure that your motor is healthy Testing new and spare motors before installation provides peace of mind that what you are installing is going to run properly plus you gain a baseline test for future comparison Use the AT5 to Test incoming motors before putting them on the shelf Test failed motors to determine repairs needed Test repaired motors as final QC check before reintroducing to inventory Troubleshooting If the motor system stops running the ALL TEST PRO 5 evaluates the connections cable and motor right from the starter VFD or disconnect This instrument will take the guesswork out of determining if you have a Mechanical or Electrical problem Post Sales Training and Service ALL TEST Pro LLC services the market through several channels including regional offices national and international independent agents US and Canada Manufacturer s Representatives and depending
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