Safety Clauses
Contents
1. Press STOP key or external stop button can reset the error state Note When ambient temperature is less than 10 C the starter should be power on topreheat for 30 minute and then to start Errors and Solution way Diagram 7 1 The error Explanation Reason and the solution way display Any faults are removed such as low voltage The fault is removed over voltage over heat Now the Ready lamp is lighting and you can start the motor ceo The external instantaneous Please connect the external instantaneous stop terminal rot stop terminal is open terminal C with the public terminal terminal 40 a The starter is started too frequently or the starter Erruce The soft starter is over hot l power is not matched with the motor rr ri E 3 The starting parameter is set wrong or the load is over which is longer than 60s and the power capacity is not enough Please check whether the input circuit connections bypass contactor and the controlled silicon is open or whether the thyristor wire 1s not connected Please check whether the output circuit connection bypass contactor and the controlled silicon are short circuit or whether the thyristor wire 1s connected well 7 Test Run and ApplicationHSS User s Manual pis abnormal The error Explanation Reason and the solution way display n Overload or the motor is not matched with the soft Err ui i Starting over current starter Er B Running over load O2. Ajddns 1omog Cll cll ITFI cl cI E 22 HSS User s ManualAppendix II eurur193 jndur j5 1uoo UOWUIOD OT eurur19 INAUI 3193s 3JOS 6 eurur1o3 ndur dos 3jos Q eururio3 ndur dojs snoou 1uejsul S eurur19 3nd3no nez 9 g Jeuruio Kejor ssed q ou Z T uondriosop eururo o1juoo 193101s JOS ou Spuooos 09 IOAO 3q jsnui e A19jUI OUI uorne1odo oM c S eururIo Aq po o1juoo oq SNW 1931938 3JOS p oouonbos y Jo sso p1e Soi pu j1v1s Jos oje1edos ueo Joo goto c 1010UI OM IATP 03 191191 3JOS DUO Z UIeJgerp oneuiouos e911j99 9 1070W JUO YIM pouojeur 1931 3s JOS YALVAHWA Weiseip ou I uIeJgerp SIOJOU OA 10J I931191S 3JOS SUC 2 Motor control circuit gt e m e om e e Ze ES Q E e det Soft starter control circuit J010JAZZC UOT oIpur guruuni IOJOINF C uornoojo1d peo 12A0 JOON HZ nl IOIOWH Z dog 1e1s IOJOWHZ xur osng Ajddns 1240q UODOIpUI SUIUUni IOONI UoTneorpur Gu ul IOJOW FI u01 99 01d p o 12A0 JOJOJAAHT NI J03OJA ZT UI dog jus IQON xur osn Ajddns Jamog puo 0j j1ejs loje s jog gurpunoJS jeuorjoun dog es ISVIS jog xur osn Ajddns Jamog Cx dHC scc IW Q DHT Ellenz l Nye Q HHC olc TWAT TMZ mell SES ETS HAZ Wa VAC V3 Ic INIZ vac Viz R T E 607 oer LOT yyy SOC ay EOC ggz 102 nic gHI Q Ge Se md He Q DHI Clew est Q YHI oH ZI TAM E
3. 10 the protection be valid Starting over current protection time The diagram of over current 5 times of F6 set rated working current is just as diagram 6 1 Working over load protection time The starter will be in inverse time thermal protection on Base of the Max working current of motor Set by F6 The diagram 6 1 show Low voltage protection delay time When power voltage is less than 40 the protection delayed time lt 0 58 When power voltage is less than 80 the protection delayed time lt 3S Over voltage protection delay time When power voltage is more than 140 the protection delayed time lt 0 5S When power voltage is more than 120 the protection delayed time lt 3S Loads short circuit protection delay time The protection delayed time lt 0 18 Motor less load protection delay time The protection range 10 90 1s set by FU the delayed time is 5 90 seconds When FU lt 10 the protection is invalid 6 1 Protection classes and explanation According different usage conditions HSS2 3 4Soft Starter has five protection classes as following 0 Basic protection 1 Light load protection 2 Standard protection 3 Heavy load protection 4 The superior protection Basic protection includes the protection functions of overheat short circuit and input default phase protection and prohibit external instantaneous stop terminal Which is proper urgently startup conditions such as fir
4. Current dimensions ensions N W KW A mm mm KG wi HI D w2 2 d HSsG3 sds Hss4 sd5 55 11 146 270 160 131 247 M6 lt 5 HSSG37d Hss4 7d5_ 75 15 146 270 160 131 247 Mo lt 5 HSSG3 018 Hss4 018 185 37 146 270 160 131 247 M6 lt 5 HSS2 015 HSSG3 030 HSs4 030 30 60 146 270 160 131 247 M6 lt 5 _ HSS2 022 HSSG3 045 HSS4 045 45 90 146 270 160 131 247 M6 lt 5 Note The rated power of motor in the above form is the maximum rated value Generally the values of matched motor power capacity should not be more than this value Wi D w2 d Movnt screw d C El Diagram 3 2 The external shape and installation dimensions of 90KW 600KW Diagram 3 3 External Installationdim Model Power Current dimensions ensions N W KW A mm mm KG wiji p w2 m a HSS2 045 HSSG3 090 HSS4 090 90 180 257 525 194 195 377 M8 lt 21 HSSG3 32 HSS4132 132 264 257 525 194 195 377 M8 lt 21 HSS User s Manual3 Usage Condition and Installation Requirement External Installationdim Model Power Current dimensions ensions N W KW A mm mm KG 220V 380V 480V pwi Hi p w2 n2 a HSS2 220 HSSG3 450 HSS4 450 450 900 330 590 245 300 490 M8 lt 32 HSS2 315 HSSG3 600 HSS4 600 600 1200 450 740 300 400 575 MI
5. and the user manual 2 2 HSS series soft starter explanation Nameplate explanation HNC Soft Starter LE Model HSSG 3 015 Soft starter model Power 15KW I Soft starter power Input 3PH 380 Am sn em Input voltage and frequency Output 3PH 30A 50 60H7 j Output voltage current and frequency DEAE OIO OON voie 0 Product code and manufacturer H5563400201202161008 TEE Diagram 2 1 Model explanation HSS G3 015 Code Matching motor Code Matching motor 5 SKW ISKW 3 phase 220V 3 phase 380V 3 phase 480V HSS Series Soft Starter Diagram 2 2 2 Code Explanation and InspectionHSS User s Manual Outline of the soft starter Connect to the by pass contactor 4d L21 L22 L23 aT Operation control panel Input power supply R S T Circuit board cabinet RS485 12 control terminals Connect to the motor U V W Diagram 2 3 HSS User s Manual3 Usage Condition and Installation Requirement 3 Usage Condition and Installation Requirement It is strict rule for the users to use or install the soft starter according to the requirement otherwise it will be in bad result 3 1 The usage condition Power Supply City grid power self provided power diesel oil dynamotor 3 phase alternating current 220V 380V 480V 15 50Hz or 60Hz The power capacity of the soft start must meet the motor starting requirement Matched Motor Motor should be three phase squirrel
6. asynchronous motor and its power capacity mustbe matched with soft starters Starting Frequency The starting time is according to the loading equipments Cooling Mode Naturally wind cooling Protective Grade IP20 Environment Conditions when altitude is less than 2000m the temperature of the environment should be between 25 C 40 C relative humidity should be less than 90 no vapor no flammable volatile corrosive gas No electric dirt indoor installation ventilated vibration 1s less 0 5G Note Over more we can manufacture other type soft starters which are used in special conditions such as explosion proof type soft starter low temperature type soft starter or high voltage type soft starter 3 2 The installation requirement The direction and distance of installation In order to make sure that the soft starter be in good ventilation and heat dissipation please install the product in vertical direction and be sure the space around the product is enough See the following diagram 3 1 Ifthe soft starter is installed in a box please note that the ventilation is very good as well as the above notes See the following diagram 3 1 gt 100mm 0o ocoo oJ Aif 100mm intake Diagram 3 1 3 Usage Condition and Installation RequirementHSS User s Manual 3 3 The installation dimensions The external shape and installation dimensions of 5 5KW 75KW Diagram 3 2 External Installationdim Model Power
7. n LAT STI VMI CU VM IAT Hl VII Vil E T vai 901 aer ll yz lwyr 9 sell nal ITI 19 1 JOS d ya 9 10 on zo VMCN VXI ari cen Lr measurement circuit gt o m o D 5 un ss o measurement circuit ELIS CLIC UTZ VIVZVIUVIUIT JOC N ETCITI Aduno ccTccTICI ssed Aq 19j103s YOS JOI CITZITHT JO 23 Appendix IIHSS User s Manual To fire control box To control room ai AJ LI WE BESSE ml evar Torne Te mi evar Ia Te xr eurur193 3ndur 315 1u09o uouruioo Q eurur19 INAUI 3193s 3JOS 6 Jeurui1o3 ndur dojs 3jos 9 Jeurui19 jndul do3s snooutju jsul S euruio 1ndjno 3 n9 9 S Jeur e o1 ssed q ou z uondriosop eururo o1juoo 193193 Jos ou Suojinq ITF VUIO X9 10 IIL USS SS 6 urod 3593uoo OIJUOD WOOL O1 UOD Z IOJ SI AY p 9so1 9rjeurojne INL C uone1odo oje1edos pue jenuew sdwnd og Ajjenuew oi soyo ms VS Apojerpourui ojur 3nd eorjeurojne duind dnxoeq oy nez st duind ouo uoy dnyoerq qpenjnur dund om dnxo q ouo pue suUIyIOM sr ouo sdwnd oJ OM UuouA eponeurojn 0j Salag VS ou c IAgCUlug cz SINNI I03onpul enjnur pu o qeo A gr curuig SI PNAN o1juoo OUT I ure1gerp o11uoo duind o1IJ dnyorq se sr Jayjoue pue SUIyIOM sr duind at ou g e C WAC ga Jeur uouidulo e e KH WAI I I ups yos
8. 5 Parameters code Uned explanatio sedeo eadeni io pta dudes n ese POR t n ite teeta aes 13 Sv Help me sare and CX ANA MOM eiae do ce ie tga Ee 14 6 Protection Functions and Dir CONS sess eae iei e etd a tute oed uus 15 6 1 Protection classes and explanation sser oa ehe eet rii etae He ea tai dea desti 15 T Testlsumc and AAI AU OIA che eati tbe qoum etr idt a adu mds did rta E frei 17 TAP OW eh Oli EE 17 72 The starte mode and application eene es EE E LU He MERE ESSE essei ee ee EUR Rod 18 2d Current Diit EE 18 72 2 VOM A Cea ali SEE o fete bae deat oue basa elec he cadets bates eiit ebur bebes boni unteren 19 7 2 3 Torque control current limit or voltage ramp ire ti rettet etr e iex ati awed 19 JT 2C urtenb Tar DO Stal GE 19 7 2 5 Double closed 160p 2 999 9 HEREDI DI oa atia recte aad teo io 20 13 3 The stoppitib nodes arid applicatio succ ente nh abu ete quU a coactus eei vi ndis reed 20 CIE SOTESIODDIDIO JVIOCO EE 20 71 3 2 Pree stoppme Modes oracio e seine v e m ae OA eis 20 AAPP can EE 20 PRPS E FM MM M m EE EM EU 2 HEET Ic tuc PR RR EM IL M EE 22 Quality E E 25 II HSS User s Manual1 The General of HSS Series Soft Starter 1 The General of HSS Series Soft Starter HSS series soft starter is new type start up equipment which integrates electric force and electronic techniques computer technique and modern control theory It is the new generation product to replace the conventional star delta starter self coupling
9. 9 or 15 19 the terminal O amp A will display the state of programmable relayoutput As the following form The number set by FE The state of programmable relay output 5 15 6 16 117 8 18 9 19 By pass operation state The state of programmable relay output is used to show the working state of soft starter and under this way the F4 set delay time is invalid The factory setting of FE code is 7 showing the ready state of soft starter and at this state the motor can be started up When the FE code is 5 outputting error state of motor Terminal GG can output fault such as Err05 Err06 Err07 Err08 Err12 and Err15 This will not affect the function of error output terminals When FE gt 9 the programmable output will be reverse phase output Normal open will reverse to normal close When FC 0 all parameters cannot be revised And when FC 1 F4 F6 Fd FE FF FU cannot be revised When FC 2 all parameters can be revised e FU is motor less load protection when FU lt 10 the motor less load protection is invalid The FU less load protection current range is 1096 9096 And delay time is 5 90 seconds The ten bits 10 is protection current percentage the Bits 10 is delay time the bits 0 the delay time is Sseconds For example FU 42 the less load current is 40 and delay time is 20 seconds 5 4 Help message and explanation Wh
10. HSS User s ManualSafety Clause Safety Clauses In the process of using the soft starter please note the following Safety Clauses A Please check this user manual carefully before using the product A Only the technical person is allowed to install the product Nro be sure that the motor is correctly matched with the soft starter Ar is forbid to connect capacitors to the output terminals U V W Nplease seal the terminal switch insulation glue after finishing connect them Ju soft starter and its enclosures must be fixedly earthed Dads the maintenance and repair the input must be off power Table of ContentsHSS User s Manual Table of Contents Ihe Generalo t HSS Seles DBOEESSTAE UO EE l 11 The main Beete EE l 1 2 RENE e EE Sei N mU ML EE l koTechiicalspeciicaio Niniera tu cute IDUPA DU TU Et oleate 2 Dx ode Explanation aud InspeebtOD EE 3 Dah Nameplate explana Oena 3 2 2 HSS Series soft Starter EE BEE 3 3 Usage Condition and Installation Requirement coco een gedet peru eects 5 EE 5 3 2 The installation requirement assie EE 5 3 9 The aristallation ree iS Te E 6 A C Onne chon and E Xterna er 8 Ab Ne TTC crant COMA CCU OU as tis e 8 4 2 The external ter bela EE 8 4 5 The communication TDtetfacesa oe e eie eee eine el aide acne OA etai eire ena 9 44 The dia ram Of main circuit COBTDEOLIOTIG ee EE 10 5 Consol Pane and EE 11 5 1 Th operationm of control DE eebe ete i e n teh eer a aate dei meet 11 EEN 12
11. O lt 40 Note The rated power of motor in the above form is the maximum rated value Generally the values of matched motor power capacity should not be more than this value d mount screw H2 Diagram 3 3 N 4 Connection and External TerminalHSS User s Manual 4 Connection and External Terminal The HSSG3 soft starter has three types of connection as following Main circuit connection It contains the wiring of 3 phase source input the output to motor and the pass by contactor connection External terminal connection that is the wire comes from twelve external terminals which including control signal and analogue output signal 4 1 The diagram connection Three phase power input AC 380 440V LI Circuit breaker QF Motor soft starter By pass contactor K V Diagram 4 1 4 2 The external terminal Please see the diagram 4 2 IDIDIDIDID DID IDIDID IO IO By pass Time delay Failure Instantaneous Stop Start up Public DC4 20mA output output output output Diagram 4 2 Terminal CU are by pass output are used to control the by pass contactor They are normal open contacts and are closed when finishing starting The terminal contact capacity is AC 250V 5A Terminal are programmable relay output The delay time is set by F4 code The output command HSS User s Manual4 Connection and External Terminal type is set by FE code They are normal open no power terminals being close when o
12. ads are different please refer SE Tez starting time s stopping time s voltage current limit to start ee machine Pist compressor 400 350 Stirri machine 400 350 S compressor Rotati conveyor Light load 400 300 Convey belt 400 250 400 300 20 HSS User s Manual7 Test Run and Application Appendix I The soft start 5 5KW 600KW selection list of peripheral appliances are as follows Rated power Rated current By pass Cable size Model Breaker A KW Pauses ss on o oae k Am 15 E hme ween 3 o o 6 sm wenn as 9 Im Wo mg weem a IL 19 zs 29 3 3mw ween aso om mm 100 60x6 mmi sse s0 mm 100 IIe 80x6 mm Note The rated power and rated current indicate the maximum rated value of the softstart The matching specification of breakers and bypass contactors should match with the motor 21 Appendix II Appendix IIHSS User s Manual JuouroJnseoul Iwo dwe ITEA odd peo 19A0 spoou yq YA WUG Z SI HNI 10 onpur enjnur pue o qeo Ag UWG SI 3InoJro orjuoo oul UIeJSeIp oreurouos eorgooo 10JOW IUO YIM pouojeur 1931 38 OS YALVAHWA S Weiselip ou I UI amp ISge Ip 1070W 9UO 10 19 1 S 3JOS IUO juouroInseoui quoting D 5 O O EH yes HOS dois snoouvjuej1su yndjno ssed Ag Control circuit uoneorpur pneg Main circuit gt vA uoneorpur uny uoneorpur dog
13. are in right connection otherwise the product may be damaged 4 3 The communication interfaces RJ 45 is the standard web line socket DB9 socket has RS485 and RS232 interfaces inside Please see the diagram 4 4 Dis RS485 is RS485 2 is RS232 output 3 is RS232 input 4 is 5V output limit current is 50mA 5 is earthed GND DOO are empty Diagram 4 4 The user can choose the following software Computer collector distribution control communication software Device Net interface card and communication Device Net Mod bus Profi bus gateways Others 4 Connection and External TerminalHSS User s Manual 4 4 The diagram of ma It connection IN circul Please see the diagram 4 4 yndjno So eue Vuoc vod F E oiqnq dn 118318 dois snooutjutjsu 1931191S 1JOS 1035 3u00 ss d g AM 10jJOW snouodqou s oseud c o8vo ourmnbg yndjno oun lieq 4 yndyno op ouir Bh pu Era d Sg 1 1 1 1 1 1 1 D 1 1 1 1 1 1 mw om wm om cmo ee d 195 921q pno YO 10319U 1UO ssed g Diagram 4 4 10 HSS User s Manual5 Control Panel and its Operation 5 Control Panel and Its Operation HSS series soft starters have five working states those are Ready Run Fault Start and Stop The control panel will show the current vault of motor when in the process of start or stop and it will show the set and help menu at other states 5 1 The operation of con
14. arter has two stopping modes those are Soft stopping mode and Free stopping mode 7 3 1 Soft stopping Mode The F2 item is not set as 0 When using this mode to stop the motor the power supply of motor will be transferred from the bypass contactor to the controlled silicon of soft starter and the output voltage of starter will be reduced gradually so that the running speed of motor can be cut down smoothly avoidmechanical shock The output ending voltage is the same as the starting initial voltage Soft stopping mode can reduce or remove the surge of the loading equipments such as the water pump You can set the soft stopping current limit value through the FFcode to reduce the high current shock to the motor when stopping This current limit value is percentage of F5 7 3 2 Free stopping Mode The F2code is set as 0 When using this mode to stop the motor the soft starter will cut off the connection to the bypass contactor and forbid the controlled silicon output voltage after receiving stopping command The motor stops gradually with its inertia One soft start connecting with two motors must use this free stopping mode Generally if the softstopping mode is not necessary please choose the freestopping mode to prolong the service life of soft starter This mode completely forbids the instantaneous output avoid instantaneous high current shock to the motor of specially applying 7 4 Application examples The parameters of the different lo
15. dund 7 2 Fire pump dojs yos dung 7 g KE z U I i z TE uouiuio M o bd to o N coe cee E SL i S peurwa uouiuio Io as E 3 5 me z ups yos dung No S c 9A19s9M DI S I Il I E se doys yos dung 1 Am IN E 19 loraz oral 25 z euru uow EN 7 yod yndur gowy v op Erg yes dund dnyoeg 4 L4 3 Ups Fa EN 0 3uoo5 X3 KE WOOL 0 UOO JJ L er e o2 C D Ke op Sun1e1g V3I LTogueusyurew oneuroiny WAI WAT uoyng atg A9 A08 IOULIOJSUEJ o uo rIFCVITITTI rIFCVITITTI Control circuit uomneorput dos wnd gc Joc uoneorput dos wnd 1 uoneorpur guruuni ding 7 uoneorpur Suruuni diung HI A ddns 190d Ge AOL N ETTT IT HSS User s ManualAppendix II Quality Warranty The warranty of soft starter 1s as follows 1 Warranty period under normal conditions We provide guarantees for repair and replacement in 3 months from the date of use We provide guarantee for repair in 12 months from the date of use or 18 months fromthe date of ex factory 2 The purchaser enjoys life long paid service whenever and wherever he uses a motorsoft starter made in our company 3 Service in the following cases even within the warranty period shall be charged tothe purchaser Problems caused by mal operation in violation of this manual or caused by unauthorizedrepair or renovation Problems caused by improper use of soft starter that 1s off standard and requirem
16. e pump The protections of light load standard and heavy load have the overall protection function of soft starter The difference among them is protection level of overload and over current See the diagram of 6 1 Under the superior protection the soft starter has a higher protection level The protection classes and the time of heat protection as diagram 6 1 6 Protection Functions and DirectionsHSS User s Manual 0 Basic 1 Light load 2 Standard 3 Heavy load 4 Superior FA code Note protection protection protection protection protection The grade of Standard of Overload 10 grade 20 grade 10 grade IEC60947 4 2 protection The grade of l Th f over current ovo nem 15 Second 30 Second 15 Second oe F6 current protection Overload the rated 3 4 5 3 415 3 44 5 13 Ai They are the drop away current ERR Drop awa typical values p 45122 15 23 1217 15 1 235 12 75 time S REE EEE LG EN ERN RN a a E Pt Cl Sn e E E E The 20 grate 10 NN LLL E th ThelO grate The 2 grate 0 5 I le 1 05 2 00 3 00 4 00 5 00 Diagram 6 1 IEC60947 4 2 standard Motor heat protection curve overload drop away time Remark FP set value should be same as motor nameplate rated current The FP set value should not be less than 20 of soft starter rated current otherwise the overheat protection will be useless because of big tolerance HSS User s Manual7 Test Run and Application 7 Test Run and Applicat
17. e ramp The F9code is set as 2 or 3 Diagram 7 3 and 7 4 shows the output changing waveform of torque control starting mode When the static friction force of heavy load is too stronger to start the motor user can use this starting mode At first state of starting the motor needs a higher voltage to conquer the static friction force of heavy load and then starts with current limit or voltage ramp mode to start the heavy motor Note This mode will cause big current shock to the motor so if thevoltage ramp or current limit starting mode can startup the motor it is better not to use this torque control mode to start 7 2 4 Current ramp to start The F9code is set as 4 Diagram 7 5 shows the output current waveform In the diagram Il is current value preset by F5 code and T1 is time value present by F1 code This starting mode has very stronger speed up ability and is suit for the bipolar motors and it can reduce the starting time I I1 Ie d T1 T Diagram 7 5 7 Test Run and ApplicationHSS User s Manual 7 2 5 Double closed loop Both voltage ramp and current limit to start The F9 items set as 5 This starting mode uses voltage ramp and current limit double closed loop circuit it is a composite starting mode The output voltage waveform is changed as differentmotor and the load equipments This mode fits for smooth starting and strictly current limit occasions 7 3 The stopping mode and application The soft st
18. en the product is not starting or stopping or not at the set state you can press Yes key and come into Help menu then press the A p or Dow S ey to choose the help message Please press Yes or Stop key to return Help message Form Message displayed AC 380 05 5 3 H1 E05 Explanation That is the 3 phase power voltage is AC 380V That is the specification is AC 380V 60Hz 5 5K W The fault message Err05 that happened at the last time H9 E00 Uerl 5 Lxxxx RUNxx Note The message H1 H9 displayed means 9 faults records that happened lately It says no fault happened It says the software of the products is Verl 5 6 5 XXxxxx is times of successful soft starting Xx is last soft starting time HSS User s Manual6 Protection Functions and Directions 6 Protection Functions and Directions We make our soft starters have all kinds of protection functions to protect the safety of soft starter and the motor Please choose the correct protection Class and parameters according to your application conditions Over heat protection When soft starter inside temperature is up to 80 C 5 C the starter will turn toover heat protection when be down to 55 C this protection removes Input less phase protection The delayed time lt 3s Output less phase protection The delayed time lt 3s Three phase unbalance protection The delayed time lt 3s when the difference of current among three phrases is more than 50
19. ent Malfunction or damage caused by improper transit or storage after purchase Induced failure or aging of the device due to poor ambient Malfunction or damage caused by fire flood thunder earthquake abnormal voltageor other natural disasters Unidentifiable nameplate mark and ORD number due to intentional spoilage Delayed or unsatisfied payment in violation of purchase appointment Fail to give an objective description on the use of installation wiring operation maintenance or else 4 Defective products should be sent to us for repair replacement and return whichcan be proceeded only after verifying the burden of liability 5 In case there is any quality problem or accident we merely promise to bear theabove mentioned responsibilities If a user needs more guarantees for liabilities please assure on the insurance company voluntarily Warranty Bill User company name 0000 Webs d O EAddress 0 Puehaedae Product models 1 Contact person Products code 1 Equipment Matched Motor Bme ee 23
20. erminals 2 Over heat protection for soft starter 3 Protection for too long starting time 4 Input open phase protection 5 Output open phase protection 6 Unbalanced three phase protection l 7 starting over current protection Protective Function 8 Running overload protection 9 Under voltage protection for power voltage 10 Overvoltage protection for power voltage 11 Protection for fault parameter setting 12 Load short circuit protection 13 Auto restart or incorrect wiring protection 14 Incorrect wiring protection of external control stop terminals Place tobe Indoor location with good ventilation free from corrosive gas and used conductive dust Below 3000M It have to rise the rate power when the altitude is more than l Altitude Ambient 3000M 30 55 C 90 RH without dew condensation Protection IP20 Structure Cooling Natural wind cooling Pattern 2 HSS User s Manual2 Code Explanation and Inspection 2 Code Explanation and Inspection 2 1 Nameplate explanation Please check up the products before using if in some problems please do not hesitate to contact us with any request for additional information Check up the type of productwhether it is the right one you order Check any damage to the product because of the transport such as the spare parts are apart from the main body or the shell be damage etc Check others including the certificate of soundness
21. ion Please do some examinations before test running as following Whether the rated power of soft starter is matched with the Motor Whether the Insulation of motor meets requirement Whether the main circuit connection of input and output is correct Whether all the screws of terminals are twisted tightly 7 1 Power on to test running After Power on please do not disassemble the soft starter cover that is dangerous Power on soft starter displays READY and the Ready lamp is light then you can press RUN key to start Set FP be same as motor nameplate rated current After started the motor you should examine whether the motor running direction is correct or whether runs normally If not you can press STOP key or cut off the power to stop running If the soft starter starting state is not satisfied Please see the detailed explanation at 7 2 the starting mode and application e If the start torque is not enough you can change the starting voltage when the starting mode is voltage control or the certain current value when the mode is current control to improve start torque Do not open the face cover in case of electric shock If there is any abnormal voice smoke or taste please cut off power as soon as fast and check the reason When the starter power on or be in starting the error lamp is lighting and screen displays Err at this time you can check diagram 7 1 to find out reason
22. it or press Stop key to exit directly The YES key Under non Set State press the YES key to enter Help Menu and the panel shows HX XXX When you finish reading the Help Menu you can press Y ES key again or Stop key to exit Under Set State This key can save parameters and press again can exit set state e The Up A and Down Y key In Set Menu when the colon is not shining you can press these two keys to select the Function Code When colon is shining you can press these two keys to change parameters It is the same as the operation in Help Menu When the Pass by lamp 1s lighting and the display Screen shows AX XX which means the operation current value of motor now you can press Up or Down key and the screen will display PXXXX or HXXXX P X XXX means the apparent power of motor HX XXX means the over load heat balance coefficient if this value is more than 100 the screen 11 5 Control Panel and its OperationHSS User s Manual shows Err08 that means soft starter is at state of over load protection Note Only the operation is valid soft starter will be with the voice when pressing the key Otherwise the operation is invalid The control panel uses the super anti interference material so keypad cable can be external connection 3 meters away Using 3 wire connection the external start and stop button are same function as keypad RUN and STOP 5 2 Parameters set and explanation The exp
23. lanation for Parameter set codes The Explanation Code rangeof forcodes value This code can be used when thestarting mode be is set as Voltage ramp to start and if is Initial volt 30 70 30 ae CP aa f Limit current mode the value will be fixed as 40 Soft UT E ge d l sats 2 608 It is invalid in Limit Current starting mode startingtime Soft If the code set as 0 themotor will free stop n 0 60S stoppingtime Start up time 0 9998 Delay is with countdown mode If set as 0 delay the starter will start up the motor immediately This code isused to set delay time of Programming T 0 9998 ime dela e d Set O immediately close Set It is used when the staring mode is current BS e 50 500 400 limit and ES value Du be fixed as 400 when the starting mode is Voltage ramp to value Reg Ex fact iud Special explanation value One soft starter for 2 motor this code should set 0 S amp terminals output The 50 200 is basic on thenominal Maximumcur current of motor If the set value of this code rent ofsoft 50 200 100 over 200 the soft starter will reverse to starter overheat protection Lower When the working voltage is underthe voltage voltageprotec 40 90 80 range 80 the soft starter will be low voltage tion protection Over When the working voltage is overthe voltage voltageprotec 100 130 120 range 120 the soft starter will be over tion voltage
24. protection 0 Limit current to start 1 Voltage ramp start Modes of 2 Torque control limit current starting 3 Torque control voltage ramp 4 Current ramp start 5 Double closed EE HSS User s Manual5 Control Panel and its Operation Explanati Th f Ex fact Code EE GE E Special explanation forcodes value alue FA Protection Level Operation Fb control mode Primary level Light load Standard load Heavy load Super level Run by keypad Run by keypad and terminal Run by terminal Run by terminal and RS485 Run by keypad terminal and RS485 Run by keypad and RS485 Run by RS485 Parameter revise prohibit Partial parameter revise prohibit Parameter FC revise Communicatio All parameter allow revising Fd Many soft starters connect with uppercomputer naddress P rogramming Set the detailed in Item 5 3 output Soft st oft stopping 100 80 Set the detailed in Item 7 3 limited current Motor rated The rated current of motor is the same as the Rated value current motor nominalcurrent Motor cc Prohibit Set the detailed in Item 5 3 loadprotection F6 the Max working current is basic on the nominal current of motor If you have no any operation for 2 minutes after you come into the set state soft starter will exit from set state You can not set any parameters in the process of starting or stopping If you press the YES ke
25. rting overtime protection input or output failure phase and three phase unbalanced protection over current over load and short current protection Having the self decision making intellectual property of the product Including exterior designing patent decision making software copyright the starting and protection techniques of motor and the technology of detecting and debugging The best service The reliable function and quality is the basic of the best service Even more we can supply the special designing and functions of product matched to your need and the timely and perfect usage consulting service The General of HSS Series Soft StarterHSS User s Manual 1 3Technical specification Input Voltage Three phase 220V 380V 480V AC Adaptive Motor Squirrel cage three phase asynchronous motor Starting Times It is recommended not to exceed 20 times per hour 1 Operation panel control 2 Operation panel external control 3 External control Control Mode 4 EE control COM control 5 Operation panel external COM control 6 Operation panel COM control 7 COM control 8 No start or stop operation 1 Current limiting start 2 Voltage ramp start 3 Kick start current limiting start Start Mode ar O 4 Kick start voltage ramp Start 5 Current ramp start 6 Voltage current limiting double closed loop start 2 Free stop 1 Open loop protection for external instantaneous stop t
26. s quickly till the motor current up to I1 value and not beyond this value The motor runs steadily in pace with the rising of output voltage and when the motor runs to be the rated speed the output current will have a quick drop and down to the motor rated current Ie 18 HSS User s Manual7 Test Run and Application value then the bypass contactor is working the stating process finished Note When motor load is too light or I1 preset value is too high the max current of starting may can not reach I1 value This starting mode fitsfor the conditions whichrequires strict current limit of starting 7 2 2 Voltage ramp to start The F9code is set as 1 Diagram 7 2 shows the output voltage waveform In thediagram the U1 is the initial voltage value of starting When starting if the motor current is not more 400 than the rated current the output voltage of soft starter will rapidly rise to U1 and the output voltage risesgradually to the rated voltage Ue and the motor gradually increase and until running at rated voltage and speed and then thebypass contactor closed the starting process finished Note T is the automatic detecting starting time according to load It will be less than set time when the load equipments are light this starting mode fits for the common occasions where the motor need to be started smoothly Un100 Un100 UT herca ERR 0 100ms T 0 S T Diagram 7 3 Diagram 7 4 7 2 3 Torque control current limit or voltag
27. trol panel Please see the diagram 5 1 Separation dot By pass lamp Failure lamp Data code Second aE Percentage Ready lamp Function code Ampere Diagram 5 1 Open state Please do not press the RUN key until the ready lamp lights and show READY Time delay state When the ready lamp or fault lamp is shining it means it is interval time delay and when the display screen shows dEX XX and count down that means staring time delay The RUN or STOP key In the process of staring the panel shows XX XX that is the value of start up current At this time only STOP key is valid And the lamps of Ready Run and Error are all dark and you can t come into the set and help menu state While in the process of stopping the panel shows XX XX that is the value of motor current At this time only RUN key is valid and the lamps of Ready Run and Error are all dark and you can t come into the set and help menu state The STOP key also has reset function The SET key Press SET key to enter the Set Menu and panel shows FX X X X Please press Set key again and Colon is shining then you can change the parameters after the colon you need If you want to save the parameter change please press YES key If you do not want to save please press the SET key until the colon stops shining then the parameters recover Having finished the above operation please press the YES key to ex
28. utput valid Please see the detailed information in item 5 3 This terminal contact capacity is AC250V 5A Terminal 5X are fault output they will be closed when there are any fault matters happened to the soft starter or electricity lost while at normal case they are open This terminal contact Capacity is AC250V 0 5A Terminal are instantaneous stop input this terminal must be connected with terminal when the starter works normally But if these two terminals are open the soft starter will stop and at this time the starter is at the state of fault protection This terminal can be controlled by the normally closed output terminals of external protection device and it is useless when the FA code is set to O basic protection Terminal 8 Q are startup or stop input There are two ways of connections for your selection those are 3 wire connection and 2 wire connection Please see the diagram 4 3 7 8 7 8 9 10 co 10 snoaeugjuejsu snoaugjueg su 3 wire connection 2 wire connection Close K will start up Open K will stop Diagram 4 3 Terminal 102 are DC 4 20mA analogue output they indicate the current value of motor at real time working The 20mA is full scale value and that is four times than rated current of nominal power of soft starter while we can connect a 4 20mADC current meter to check The max value of output load resistance 1s 30Q Note Please make sure that external terminals
29. verload or the F6 code is set wrong Please check the voltage of input power or the F7 item Low voltage IS set wrong Please check the voltage of input power or the F8 item Over voltage IS Set wrong Please change the parameter correctly or you can The parameters are set wrong press the YES key to power on the starter again to recovery the factory setting mE Check load and the controlled silicon 1s short circuit or Load short circuit overload The wiring of automatic The external terminals is not connected according the Re start is wrong 2 wire way SC change Fb 0 When external control mode is allowing The wiring of external PN the external stop terminal 1s open and soft starter terminal is wrong cannot start Motor less load Please match the appropriate motor Note When the motor starts successfully the bypass lamp will be lighting that means the bypass contactor is running At this time if the contactor is not closed the motor will stop running so you can check whether the wiring of the bypass contactor 1s right 7 2The starting mode and application The HSS2 3 4 soft starter has six starting modes for the user to select according the motor and load equipments as the following Diagram 7 1 Diagram 7 2 7 2 1 Current limit to start The F9 code is set as 0 Diagram 7 1shows the waveform of motor current I1 is the starting limit current preset value Whenstarting the output voltage rise
30. voltage drop starter and magnetic control voltage drop starter 1 1 The main function This motor soft starter can reduce the starting current of motor and the power distribution capacity to motor effectively so it could save the cost It can reduce the starting current of motor and other loading equipments so that lengthen their service life The function of soft stopping can solve effectively the surging problem of inertia system when stopping The conventional motor starting equipments cannot realize it The perfect and reliable protection features can give the effective protection to the operator s safety as well as the motor and matched equipments The application of intelligent and network technique make the HSSG3 type soft starter meet the high speed development of electrical force automated technique effectively 1 2 The main characteristics Perfect design Pretty external shape and structure perfect and unique functions simple and reliable operation every technological is made in the best design Reliable and high grade quality This product is designed according to the computer analog test has the best electromagnetic compatibility It is proved high quality by the high temperature ageing test and jigging test which done before the products out of factory Complete and perfect protection functions Such as low voltage protection failure voltage protection over voltage protection motor overheat or sta
31. y to power on soft starter all parameters will recover to factory setting except FE code When FC 1 these parameters with is prohibited to revise 5 3 Parameters code function explanation The parameter Fb is used to set the control ways of soft starter as the following form e Numeialvaue 0 1 2 3 4 5 6 Kepad tt tt 0 0 1 ft Eet v 1 1 1 C mwscmmweoa 0 o o Note In the above form 1 is allowing 0 is forbidding For example If you press keypad RUN and meet Error 14 please set Fb 0 And then soft starter can be run by keypad If the External Control is allowing you must contact a normally closed switch button between the terminal and terminal 0 otherwise the soft starter can t start up the motor and show Error 14 The parameter FE is use to set the way of3 amp 4 programmable relay output As the following form 13 5 Control Panel and its OperationHSS User s Manual Numerical Value of FE The momentof programmable relay output 0 10 When sending the order of starting the program output 1 11 When beginning to start the program output 2 12 When at the start of bypass operation the program output 3 13 When sending the order of stopping the program output 4 14 When finishing the operation of stopping the program output If users need programmable relay output timedelay the time can be set by parameter F4 When the FE is set as 5
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