nCompass CM Multi-loop Control System Specifications, Part
Contents
1. Ramp configuration Main startup view and menu options used not used configuration NOTES Loop Controls Serial connection to CM Control Module CM Software for Loop Controls Up to 3 loops of control and up to 15 monitor points 8 T C 6 RTD or 8 mA or VDC inputs Supports DIN style loop controls or board only control modules B41 single SP B42 profiler Loop controllers control boards ordered separately The FD30 amp FD10 CM software allows connection to Future Design Controls 300 amp 100 Series DIN controllers Both Series are available in 1 32 1 16 1 8 and 1 4 DIN sizes with DIN rail mounting available for both the 1 32 and 1 16 DIN sizes The FD10 CM software also allows connection to the B41 board level control Information on these Series controllers may be found at the following links http www futuredesigncontrols com 300 HTM http www futuredesigncontrols com 100 HTM http www futuredesigncontrols com B41 HTM The FD42 CM software allows connection to Future Design Controls P Series DIN controllers and the B42 board level controller Information on these Series controllers may be found at the following links http www futuredesigncontrols com P_Series HTM http www futuredesigncontrols com B42 HTM CM software supporting Honeywell Watlow Danaher Eurotherm Yokagawa and other controller products are available Refer to the specific FDC brochure available for each control brand as there may be limi2. next step Defeat Logic disable specific or groups of DO Disable Communication to loop control SP P communication disabled SP values may be changed at loop controls while still monitor amp data log all values FDC nCompass CM Matrix November 2013 Page 4 of 5 NOTES Analog I O Optional DIN Rail Mount to CM or Loop Controls Analog I O Input Output Control Module Remote Setpoint Cards accept two 4 20mA or 2 10Vdc inputs to be transmitted as SP values via the serial link to specific DIN controllers Retransmission Cards have one 4 20mA or 0 10VDC signals configurable as PV Setpoint or Out values from specific DIN controls Maximum number of cards is 2 4 remote set point inputs and 2 retransmitted PV Setpoint or Output values Loop Controls The loop control model used may offer Retransmission capability although it along any other outputs are not accessible from the nCompass control system NOTES System Configuration nCompass has an embedded configuration program and normal runtime allowing full customization amp configuration directly from the GUI Simple Import Export function allows complete configurations to quickly amp easily imported to other nCompass i3 5 control systems Configuration Program allows Number of Loop Controls Monitor Points Digital Inputs Digital Outputs Events and Analog I O with naming assignment for all types Profile Setup Time or Ramp Rate based
3. 0 PS5R SD24 CA2011 8A 9300 413001 Description 4 3 display CM software 11 36 VDC power input SD slot Ethernet standard enclosure CM Control Module Firmware inserted into display SD slot Base CM no optional serial communications DI DO Al or AO and 1 8 chanel monitor card T C 85 264VAC power input Output 24VDC 60W 2 5A Cable from Display to Control Module DB9 connector display mini DIN on CM 8ft FDC 9300 1 16 DIN loop control input 1 universal T C RTD mA amp VDC Input 2 linear mA amp VDC may be used as monitor input Output 1 mA PID RS485 communications Item 1 FDC 0450 Order Matrix Model FDC 0450 4 3 Color Touch Screen Base Price se tt 1 Power Input 1 11 to 36 VDC 2 Sound Output 0 None 3 SD Card Slot 1 Yes 4 Ethernet 1 Yes 5 Network 0 None Item 2 Loop Control Firmware 6 Software 0 None 7 Enclosure 0 Standard 8 Special B Black Overlay 9 Special N Neutral Overlay no name logo Price included with Display Order Matrix Fixed characters SD CM SD card with CM Control Module Display Confiquration and SD pluaaed into display Control System Options ordered separately as appropriate Control Loops Order appropriate loop controls separately Cable Control Module to Display CA2011 8A Cable from FC5A CPU to display 8ft Note Consult factory for other lengths and options System
4. 0 20 4 20mA isolated 4 HWDL CM software for Honeywell 3500 note 2 4 10 8AIVS 8 analog input 0 10 2 10Vdc isolated 5 WTSD CM software for Watlow SD 6 WTPM CM software for Watlow PM Combination Monitor Input Modules maximum of 2 amp 15 points 7 DHPL CM software for Danaher West Partlow Plus A lItem1 qty2 F ltems 1 amp 3 8 YKGS CM software for Yokogawa UT Green Series B ltem2 qty 2 G ltems 1 amp 4 9 Special C lItem3 qty 2 H ltems2 amp 3 D Item 4 qty 2 I Items2 amp 4 E ltems 1 amp 2 J Items3 amp 4 2 Optional Serial Communication DIN Rail Mount plug into CM Note Maximum of 2 monitor input cards monitoring a maximum of 15 monitor inputs 0 None 1 FC5A SIF4 RS485 Modbus RTU port slave port 3 2 FC5A SIF2 RS232 port for Barcode Reader port 4 7 Special Note If Item 2 is specified Item 1 is included and must be installed for proper operation of the barcode reader 0 None RS485 Modbus RTU port allows R W access by FDC Envision amp 3rd party software Bar Code Reader input is compatible for serial based barcode readers Note 1 Maximum of 2 monitor input cards monitoring a maximum of 15 3 Optional Digital Inputs DIN Rail Mount plug into CM monitor card inputs With specific CM software the loop control s input 2 may be configured as a monitor point System maximum of 15 monitor 0 None points made up of loop control input 2 inputs of monitor cards or 1 FC4A N08B1 8 dig
5. Power Supply input 100 240VAC Output 24VDC PS5R SD24 60W power supply input 100 240VAC Output 24VDC 60W 2 5A Note DIN Rail mount 24VDC 60 watt power supply 2 5 amps to power the FDC 0450 control module CPU optional IO and FDC IO monitor input modules USB Memory Stick UDF115 2GB 2GB High Capacity USB Memory Stick 8VDC System Reset Timer GE1A C10MA110 SR2P 06 Reset Timer and socket DIN Rail Part Number Printed Operators Manual Part Number Orion nCompass CM i4 3 User Manual pdf FDC Orion nCompass CM i4 3 User Manual Printed Configuration Manual Orion nCompass CM i4 3 Config Manual pdf FDC Orion nCompass CM i4 3 Configuration Manual USB Cables amp Accessories IStick Panel USB Panel Mount Adapter IStick 4X CVR USB Panel Mount Adapter Nema4x DIN Rail Mounting Adapter for 1 16 DIN Loop Controls DRA 16 1 16 DIN Rail Mounting Adapter FDC nCompass CM Matrix November 2013 Item 3 nCompass Control Module loop controls ordered separately T GO00000 Order Matrix 1 2 1 Control Module CM Application Software loop control type 6 Optional Monitor Inputs serial connection to CM 0 FD42 CM software for FDC P41 B42 Series 0 None 1 FD10 CM software for FDC 100 B41 Series 1 10 8TCS 8 thermocouple input module isolated 2 FD30 CM software for FDC 300 Series note 1 2 10 6RTD 6 RTD input module 3 HWSL CM software for Honeywell 2500 3200 note 1 3 10 8AlIIS 8 input module
6. al outputs Alarm types include Process Deviation Percent Output and Rate of Change ROC low high or both Monitor Input a maximum of 30 alarms for Loop amp monitor Each channel may be configured with Process or Rate of Change ROC latching or not silent inhibit and or to defeat any digital output Alarms may be mapped to one or more of the standard or optional digital outputs max of 16 digital outputs Silent Alarms Alarms may be configured as silent with no annunciation of the alarm action nor is it written to the alarm history file Digital IO Configuration Digital Outputs DO CPU includes 8 digital output 6 relay amp 2 TTL with optional 8 output card 24VDC or relay max of 16 DO Digital Outputs are configurable as Loop monitor point or digital input alarms Event outputs used in ramp soak profiles Event output for profile status run hold amp step change Event outputs as a result of Digital Inputs Configurable cycle times to pulse an output or no cycle on 100 Configurable time delay to automatically turn DO off Configure DO with counter amp alarm message Digital Inputs DI CPU includes 8 digital inputs with optional 8 digital input card for maximum of 16 digital inputs Digital Inputs are configurable as Configurable time delay timers System Run Alarm Input Data Acquisition start and stop Profile functions start stop all off hold advance previous
7. col for automated file transfer data backup remote access web and VNC embedded servers and national time server time synchronization are standard The web and VNC servers allow remote access using a PC tablet or other smart phone devices If you can use a smart device iPhone Android etc you can use nCompass User configurable with slide nav finger navigation similar to smart devices or with a traditional drop down menu system nCompass is intuitive to operate and use With one touch language configuration for all icons menus and help screens nCompass provides ease of use in any one of 28 languages i Network Interface Email SMS on alarm FIP Web NC FOC Control Module Loop Loop 3 Optional R5232 Barcode Reader Interface Optional R5485 User Communications Interface for Remote PC Monitoring Control via FOC En ision or third party software FDC nCompass CM Matrix November 2013 Page 1 of 5 How to Order nCompass CM is ordered as three components the 4 3 color touch screen firmware and the Control Module CM with its assorted options The loop controls must be ordered separately litem Product 1 Display CM Firmware Control Module Options Power Supply Cable Loop Controls nCompass CM Sample Part Numbers minimum of 3 component part numbers is required 1 Display 2 Firmware and 3 Control Module Sample Part Number FDC 0450 1011 000BN SD CM CM 0000 01
8. ff FUTUREDESIGN nCompass CM Multi loop Control System Specifications Part Number Matrix November 2013 What is nCompass CM The nCompass CM Multi loop Control system combines all of the features of typical loop controllers video chart recorders and data logging systems into a single intuitive device nCompass provides a 4 3 color touch screen interface with standard user configurable runtime features for single dual or 3 loop control applications All loop configuration and runtime user access is configurable at the device with no PC software required In addition to a maximum of three loops of control nNCompass can also provide up to an additional 15 inputs for process monitoring for a total of 18 process inputs The system is provided with eight 24Vdc digital inputs two 24Vdc outputs and 6 relay outputs standard nCompass can be expanded to a total of 16 digital inputs and 16 digital outputs and also provides the capability of accepting analog inputs for remote set point control and analog outputs capable of retransmitting system variables to other devices Individual process controllers one for each loop in the system provide reliable consistent and accurate control When coupled with the built in ramping profiler provides automatic timed control of all processes and outputs of the system with optional profile selection by a Bar Code Scan Integrated LAN features include email SMS text messaging on alarm FTP file transfer proto
9. ital input card 24Vdc combination of both A E E E Note 2 Dual loop HW3500 is limited to 1 controller maximum 2 loops Note The above optional digital inputs DI are in addition to the eight 24Vdc digital inputs that are standard on the CM system maximum of 16 digital inputs Note 3 CM XXXXXXxX includes the additional standard components 4 Optional Digital Outputs DIN Rail Mount plug into CM Part FC4A HPC3 Note A Comms Card RS485 comms to loop controls and monitor cards 0 None 1 FC4A T08S1_ 8 digital output TTL 24Vdc source Part FC5A D16RA1 v2 32 2 FC4A R081 8 digital output Relay 240Vac 2 amps Control Module with 8 Digital Inputs DI and 8 Digital Outputs DO Note The above optional digital outputs DO are in addition to the 8 DO that are Part FC4A PT1 Note B standard on the CPU 6 relay amp 2 TTL 24Vdc maximum of 16 DO Real Time Clock module Part FC4A PM64 Note B 5 Optional Analog I O DIN Rail Mount plug into CM Memory Module Note A FC4A HPC3 must be plugged into the FC5A D16RA1 control 0 None module during installation as described in the manual 1 One Al O card FC4A LO3A1 4 20mA or 0 10Vde IO Note B The FC4A PT1 and FC4A PM64 modules are assembled and Ar TWO ANO cards FOAA LOSAT Veo ea contained within the FC5A D16R1 Control Module Note Each I O card has qty 2 Remote Setpoint input and quantity 1 Retransmission output configurable for PV SP or Percent Ou
10. ofiles each with up to 99 steps and up to 16 configurable events per step Step Advance Hold Stop and other Wait For logic per step is standard The Wait For step advance logic includes digital inputs loop monitor points achieving a wait for SP Profile selection by serial bar code scan is supported Refer to pages serial communication Configurable Loop Control Each of the B42 control loops may be configured via the operator interface as single loop controls or as components in Cascade or RH values Each control loop is configurable to run Ramp Soak profiles or as steady state controls non profile per profile Alarm Configuration Alarm Annunciation and History File All alarms except those configured as silent are annunciated on the display command bar and may be reset and cleared by the operator All alarms except silent are saved in a daily alarm history file System Alarms System Alarms include loss of communication with loop amp monitor points configurable call back audible and more may be mapped to one of the standard or optional digital outputs DIN Control Loop Alarms a maximum of 30 alarms for loop amp monitor The loop controls up to 3 may have up to 30 alarms configured per loop The alarms may be configured as latching or not silent inhibit logic and to defeat any digital output Alarms may be mapped to one or more of the standard or optional digital outputs maximum of 16 digit
11. rwegian Polish Portuguese Russian Spanish Swedish Turkish P O Box 1196 888 751 5444 Sales Technical Support 866 342 5332 htto www futuredesiancontrols com FDC nCompass CM Matrix November 2013 Page 5 of 5 Bridgeview IL 60455 888 307 8014 Fax
12. ta file data encryption Historical Data File View amp print the data directly from the display auto scale on X amp Y axis with each channel selectable for right or left axis values from a PC after data is copied moved via LAN FTP or email or USB Flash Memory card provided NOTES Monitor Inputs Optional DIN Rail Mount w serial connection to CM Monitor Inputs The FDC IO modules are DIN rail mount 8 channel isolated thermocouple RTD 6 channel or 8 channel linear mA or Vdc input modules Each monitor point is configurable for Alarm setpoints and segment advance wait for logic SP logic amp loop Delta function 2 Monitor input cards may be specified nCompass system configuration allows up to 15 monitor points Information on the FDC IO modules may be found at the following Link http Awww futuredesigncontrols com FDC IO_ Modules html NOTES Power Supply Optional Power Capacity Required Watts A base system without options requires 30 watts of 24Vdc power The 60W power supply offered is sufficient to power all of the components and options including up to 3 24Vdc powered B42 loop control boards Note The power supply should be used to power nCompass components only and not OEM or other end user components or devices NOTES Configurable Control Logic Ramp Soak Profiles Global Profile configurable as Time or Ramp Rate based The FDC nCompass provides for a virtually unlimited number of pr
13. tations depending upon control brand NOTES Serial Communications Serial connection to CM RS485 Modbus RTU slave and RS232 barcode input modules RS485 Modbus RTU input module The RS485 module allows 3rd party software hardware R W access to specific registers within the Control Module Contact Future Design Controls technical support for the register address listing for specific software versions RS232 Serial input for barcode readers The RS282 serial input option allows the nCompass to receive up to 16 characters from a standard compatible serial Barcode reader Bar Code Profile Selection Data from the bar code reader will prompt the operator if the scanned profile name should be loaded and started Bar Code Data Logging Data from the bar code reader will insert operator events into the historical data file there is no limit to the number of events that may be entered manually or with a bar code scanner Note If Serial Communication is used the RS485 module must be included i e if bar code reader is used both the RS485 and the RS232 used for bar code reader modules must be specified NOTES Language Configuration nCompass provides a one button language configuration for the following languages e Afrikaans Albanian Arabic Basque Belarusian Chinese Simplified Chinese Traditional Czech Danish Dutch English Finnish French German Greek Hebrew Hungarian Icelandic ltalian Japanese Korean No
14. tput All other CM Control Module options are packaged separately and like the FC4A HPC3 must be plugged into the FC5A D16RA1 bus as described in the manuals The exception is the Monitor Card s which are not part of the FC5A D16RA1 bus and have separate power supply and RS485 communication wiring The Monitor Card serial RS485 is wired to the GR 3 RoHS Compliant FC4A HPC32 board along with any loop controls P O Box 1196 Bridgeview IL 60455 888 751 5444 Sales 888 307 8014 Fax Technical Support 866 342 5332 http www futuredesigncontrols com FDC nCompass CM Matrix November 2013 Page 3 of 5 NOTES SCADA Supervisory Control amp Data Acquisition FDC nCompass Series Graphic User Interface GUI touch screen provides a full SCADA feature set providing ease of use with either an icon menu system with finger navigation or traditional Menu bar data acquisition alarm manager operator audit trail multi level security with user rights LAN connections and more The GUI provides ease of configuration use amp support System Configuration for loop monitor point alarm digital input amp outputs assignment logic Help language selection and more all without an external device or PC Loop Views view Loop and or Monitor Points in single or dual View and also in Trend format Profile Virtually unlimited number of profiles with each profile having up to 99 steps with up to 16 events File Management Vie
15. w print copy move Profile Alarm Historical Data data log files and operator audit trial files File transfer via LAN features or USB flash memory Support View loop amp digital IO status force loop amp digital outputs and more LAN Remote Access amp touch screen operation VNC email SMS on alarm email historical alarm amp audit trail files on demand Web Page view only and FTP of alarm audit and historical data files automatically or on demand Data Acquisition Data log up to 3 control loops PV SP amp out and up to 15 optional Monitor Point PVs up to 18 PV inputs in all Log interval configurable 6 seconds to 31 minutes with configurable number of days to auto start amp name next file 1 to 31 days File Start Stop Configurable operator on demand on system boot profile ramp soak start end or digital inputs File Interval Once started a data log file is configurable to auto end and start new file with the same name as previous file with an appended time date name Configurable time interval is from 1 to 31 days File name Operator entered file name batch amp lot number or if running a profile file name same as profile name all file names appended with date time to file name Operator Comments Events Unlimited operator comments events linked to each file entered manually or via Bar Code Scanner Digital Signatures full support for user based digital signatures for each da
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