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1757-SO001B-EN-P

1. i IP In i 1757 PLX52 1757 PLX52 1756 CNB as Remote 1 0 controlled by 1757 PLX52 1757 PLX52 to ProcessLogix Server unscheduled 1757 PLX52 to 0 scheduled 1757 PLX52 to 1757 PLX52 unscheduled peer to peer USM Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 41 Hierarchical System Configuration A hierarchical system is one in which communication layers or levels have been established and the communications defined A typical hierarchical system has three levels each level has been defined for specific data and e I O Remote I O Downlink used to transmit data from I O devices such as modules to the controller over ControlNet e Supervisory Level uplink designed for inter controller peer to peer and processor data transmission as well as controller to server communication and Ethernet IP Transmits data such as alarms event status etc e Plant Operator Level communicates information rather than raw data to a human machine interface Such as ProcessLogix Station software for interpretation by
2. E pi PLC 5 Processor E Processor with si Remote 1 0 Doo Logix 5000 Chassis 1757 PLX52 N and 1756 CNB installed device In this configuration the ProcessLogix System lets you take advantage of ControlNet technology and scheduled I O messaging to implement a flat architecture When running several devices on one wire in a flat system you would use scheduled I O messaging to optimize your data throughput Publication 1757 S0001B EN P June 2001 1 40 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Publication 1757 S0001B EN P June 2001 In a flat architecture I O data and other information can be transmitted via the same network resulting in a deterministic network configuration This configuration requires RSNetworx With this network architecture you need to configure Control Builder to allow 1 0 modules to be connected through the uplink 1756 CNB in slot 0 With the 1756 CNB in slot 0 Remote I O can be located in a chassis on the same ControlNet link as the other devices in your ProcessLogix system e g the 1757 PLX52 Process Control Module the chassis and the Server Figure 1 13 Scheduled 1 0 messaging on a flat system ProcessLogix NT Server ControlNet
3. Start Programs ProcessLogix Performance Support Tools Knowledge Builder Knowledge Builder Click Legal Notice link on the Welcome window N Publication 1757 S0001B EN P June 2001 3 2 Major ProcessLogix R320 0 Software Components Publication 1757 S0001B EN P June 2001 Major ProcessLogix Server Software Revisions Component Version Example Verification Mechanism ProcessLogix Server R320 0 Build 300 4 4 12 1 Execute ProcessLogix Server dialog box using Start Programs gt ProcessLogix Server Start Stop ProcessLogix Server 2 Click System Menu Top Left Corner About Station R320 2 1 Execute Station using Build 011 Start Programs ProcessLogix Server Station 2 Click Help About Display Builder Release 320 2 1 Execute Display Builder using Build 11 Start Program ProcessLogix for R300 Server Server gt Display Builder 2 Click Help About Quick Builder 1 13 1 Execute Quick Builder using Build 228 Start Programs ProcessLogix Server Quick Builder 2 Click Help About Microsoft Excel R300 5 1 Execute Excel using Data Exchange Start Programs Microsoft Excel Click Tools Microsoft Excel Data Exchange About Microsoft Excel Data Exchange N TT There is an incompatibility between Integrated Mi crosoft Excel Reports and the Windows NT Option Pack The Windows NT Option Pack should not be installed on a
4. Physical chassis location recommended default weight voltage current ratings channels ground isolation slot 6 in 7 or 13 slot slot 4 in 10 or 17 slot 0 35 kg 30 v ac dc maximum 100 milliamps maximum one 1500V ax Agency Certification when product or packaging is marked Listed Industrial Control Equipment Certified Process Control Equipment 7 Certified for use in Class I Division 2 Groups A B C D Marked for all applicable directives A Approved Class Division 2 Group A B C D Marked for all applicable acts N314 Publication 1757 S0001B EN P June 2001 4 4 ProcessLogix R320 0 Supported 1757 Series Specifications Table 4 ControlNet to Foundation Fieldbus H1 Linking Device Cat No 1757 CN2FF Specifications 1757 CN2FF Specifications Environmental Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 40 to 85 C 40 to 185 F Relative Humidity 5 to 90 non condensing Vibration Operating 2Gs each axis Tested 2Gs 10 500 Hz per IEC 68 2 6 Communication ControlNet redundant media and network access port Foundation Fieldbus H1 2 independent channels LAS on both channels Time Master on both channels Power Requirements 11 30V de 270 mA 24Vde typical Indicators Module Status Fieldbus Status 1 each connection ControlNet Status 1 each connection Connectors ControlNet BNC connectors Network Access Po
5. Redundancy Module Cable Lengths 1 3 10 meters Redundancy Module Slot Width 2 slots Initial Synchronization Timer from Sync Start to Completion 90 sec Maximum Elapsed Time Between Commanded Switchover and 120 sec Completion of Initial Synchronization Maximum Elapsed Time Between Switchover Due to Power 150 sec Cycle of the Primary and Completion of Initial Synchronization Publication 1757 S0001B EN P June 2001 2 14 Performance and Capacity Specifications 1 0 Specifications Table 2 0 1 0 Module Capacity Publication 1757 S0001B EN P June 2001 1 0 Module and Fieldbus Capacity 50 ms CEE 5 ms CEE Maximum Number of IOMs per 1757 PLX52 64 12 1756 1757 1797 FLEX EX 1794 FLEX 1 0 CN2FFs in any local 1757 1756 combination exceptions noted below 1 0 only Maximum Number of Analog IOMs per 1757 PLX52 64 12 including Pulse Input Modules local 1757 1756 1 0 only Maximum Number of Serial Interface Modules per 3 1 1757 PLX52 Maximum Number of FTA assemblies per Serial Interface 2 2 Module e Each FTA connected counts as 4 I0Ms in the 64 Max IOM calculation above and the 24 IOMs 1756 CNB calculation below Maximum Number of Remote 1 0 Chassis 8 0 1794 1797 ACNR15s combined per 1757 PLX52 local 1757 1756 1 0 only Maximum Number of IOMs per Downlink 1756 CNB 64 scheduled 0 1756 1757 1797 FLEX Ex and 1794 FLEX 1 0 CN2FFs in loc
6. 1 8 inch 3 2mm maximum See Table 5 J on page 5 11 for specifications common to all 1756 digital 1 0 modules Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 5 18 ProcessLogix R320 0 Supported 1756 Series Specifications Table 5 0 159 256V ac 16 Point Isolated Digital Input Module Cat No 1756 IM161 Specifications 1756 IM161 Specifications Number of Inputs 16 Individually isolated Backplane Current 100mA 5 1V de amp 3mA 24V de Total backplane power 0 58W Maximum Power Dissipation 5 8W 60 C Thermal Dissipation 19 78 BTU hr On State Voltage Range 159 265V ac 47 63Hz 30 C All Channels ON 159 265V ac 47 63Hz 40 C 8 Points ON 159 253V ac 47 63Hz 45 C All Channels ON 159 242V ac 47 63Hz 60 C All Channels ON Nominal Input Voltage 240V ac On State Current 5mA 159V ac 60Hz minimum 13mA 265V ac 60Hz maximum Maximum Off State Voltage 40V ac Maximum Off State Current 2 5mA Maximum Input Impedance 265V ac 20 38kQ 60Hz Input Delay Time Off to on Hardware delay On to off Hardware delay Programmable filter 1ms or 2ms 10ms maximum plus filter time Programmable filter Ims or 18ms 8ms maximum and filter time Diagnostic Functions Change of state Time stamp of inputs Software configurable 200s Short Inrush Current 250mA peak de
7. Publication 1757 S0001B EN P June 2001 1 38 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Knowledge Builder Knowledge Builder an on line resource for system documentation is supplied with the ProcessLogix system See Table 1 H on page 1 48 for Knowledge Builder components Figure 1 11 ProcessLogix R320 0 Knowledge Builder Performance Tool Main Menu ZJ Knowledge Builder Microsoft Internet Explorer _ eT x ile Edit View Favorites Tools Help e gt A Ala a G B 3 Back Forward Stop Refresh Home Search Favorites History Mail Print Address E C Program Files Allen Bradley PST_Server Knowledge Builder Docs HTFRAME HTM nd Go Links ii Using the Menu Provided Select a Table of Contents to view Search KB Getting Started Home Function Hel Installation and Specific P Upgrade Guide E ramiero LL Pring Guide Performance Support Tools ControlNet Installation Guide Control Hardware Installation Guide ild Cana baan cuse Knowledge Builder Start up and Shutdown Guide Control Builder Component Reference Control Builder Parameter Reference Troubleshooting and Maintenance Guide Control Specification Reference Control Builder Notifications Reference N ii Control Builder Components Theory mao Notifications Theory te ra Dictionary Fiber Optic Installation Guide Serial Interface Module Implementation G Linking Device Implementation Guide 1794 FLEX 1 0 Imp
8. Right click winnt system32 msjet40 dll Click Properties Version Tab MS Access 3 00 2504 N Run NT Explorer Right click Honeywell TPS50 System bin mswng300 dll Click Properties Version Tab Adobe Acrobat Reader 4 05B 0127 N Run Adobe Acrobat Click Help gt About Major ProcessLogix R320 0 Software Components 3 5 External Third Party Qualified Software Components ATTENTION A This section identifies third party Windows based software applications that are supported on a ProcessLogix Station Client Special care must be exercised when using any of these third party packages The user assumes all responsibility for issues resulting from the installation and operation of any components that have not been tested as compatible by Rockwell Automation In addition it is the customer s responsibility to ensure that the combinations of third party components have sufficient resources e g memory CPU performance disk space display space etc Component Version Example Verification Mechanism McAfee NT SCAN Virus Scan 4 0 3a or 5 1 Execute VirusScan Console using Start Programs VirusScanNTWirusScan Console Click Help gt About N National Instruments NI FBUS Communications Manager 2 3 5 Execute Fieldbus Interface Configuration using Start Programs National Instruments FBUS Interface Confi
9. 16 bit 2 s complement or offset binary unipolar Normal Mode Noise Rejection 60db 60Hz Common Mode Rejection 115db 60Hz 100db 50Hz Common Mode Input Range 10V maximum Channel to Channel Isolation 10V System Throughput 325ms 1 channel scanned programmable to 28ms 2 6s 8 channels scanned programmable to 224ms Setting Time to 100 of Final Value Available at system throughput rate Open Circuit Detection Out of range reading upscale Open Thermocouple Detection Time Available at system throughput rate Overvoltage Capability 35V de 25V ac continuous 25 C 250V peak transient Channel Band width 0 to 2 62Hz 3db RFI Immunity Error of less than 1 of range at 10V M 27 to 1000MHz Input Offset Drift with Temperature 6 uV C maximum Gain Drift with Temperature 10ppm C maximum Overall Drift with Temperature 50ppm C of span maximum Cold Junction Compensation Range 0 to 70C Cold Junction Compensator A B Part Number 969424 01 Indicators 1 red green power status indicator Flexbus Current 20mA Power Dissipation 3W maximum 31 2V de Thermal Dissipation Maximum 10 2 BTU hr 31 2V de Keyswitch Position 3 External dc Power Supply Voltage 24V dc nominal Voltage Range Supply Current 19 2 to 31 2V de includes 5 ac ripple 19 2V de for ambient temperatures lt 55 C 24V de for ambient tempera
10. 200us Short Inrush Current 250mA peak decaying to lt 37 in 22ms without activation Cyclic Update Time User selectable 100 18 minimum 750ms maximum Reverse Polarity Protection Yes Isolation Voltage Group to group User to system 100 tested at 2546V de for 1s 250V ac maximum continuous voltage between groups 100 tested at 2546V de for 1s Module Keying Backplane Software configurable RTB Screw Torque Cage clamp 4 4 inch pounds 0 4Nm maximum RTB Keying User defined mechanical keying RTB and Housing 36 Position RTB 1756 TBCH or TBS6H Screwdriver Blade Width for RTB 1 8 inch 3 2mm maximum See Table 5 J on page 5 11 for specifications common to all 1756 digital 1 0 modules Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications Table 5 0 10 30V dc 16 Point Isolated Digital Input Module Cat No 1756 1B16 Specifications 1756 1B161 Specifications Number of Inputs 16 individually isolated Backplane Current 100mA 5 1V de amp 3mA 24V de Total backplane power 0 45W Maximum Power Dissipation 5W 60 C Thermal Dissipation 17 05 BTU hr On State Voltage Range 10 30V de Nominal Input Voltage 24V de On State Current 2mA 10V dc minimum 10mA 30 V de maximum Maximum Off State
11. AB Your comments on our technical publications will help us serve you better in the future Thank you for taking the time to provide us feedback Ty You can complete this form and mail it back to us visit us online at www ab com manuals or email us at RADocumentComments ra rockwell com Pub Title Type ProcessLogix R320 0 System Overview and Selection Guide Cat No 1757 Series Pub No 1757 S0Q001B EN P Pub Date June 2001 Part No 957464 83 Please complete the sections below Where applicable rank the feature 1 needs improvement 2 satisfactory and 3 outstanding Overall Usefulness 1 2 3 How can we make this publication more useful for you c 1 2 3 Can we add more information to help you ompleteness all necessary information F procedure step F illustration F feature ided is provided El example guideline el other C explanation _ definition Technical Accuracy 1 2 3 Can we be more accurate all provided information ae is correct L text L illustration Clarity 1 2 3 How can we make things clearer all provided information is easy to understand Other Comments You can add additional comments on the back of this form Your Name Location Phone Your Title Function Would you like us to contact you regarding your comments No there is no need to contact me Yes please call me Yes please email me at Yes please contact
12. CE Conformity Europe 89 336 EEC EMC Directive N A EN 50081 2 Emissions Industrial EN 50082 2 Immunity Industrial Agency Certifications When product is marked u Listed Industrial Control Equipment Khe C Marked for all applicable directives Certified Process Control Equipment Certified Class Division 2 Groups A B C D or nonhazardous locations Marked for all applicable acts N314 IMPORTANT Publication 1757 S0001B EN P June 2001 This section contains only those modules that are currently supported by ProcessLogix R320 0 We offer many I O modules not listed here and we continue to add support for I O modules currently not supported For a complete listing of all our modules refer to these publications e 2001 Rockwell Automation Allen Bradley Asset Management Catalog SUPR CA027A EN P e Master Price List USA CIG 3 0 ProcessLogix R320 0 Supported 1757 Series Specifications 4 3 Module Specifications The following tables list specifications for 1757 series modules All modules in this chapter can be conformally coated for protection Table 4 B ProcessLogix Battery Extension Module Cat No 1757 BEM Specifications 1757 BEM Specifications Electrical backplane current 5 1V de 112 mA 24V dc 36 mA power dissipation 1 424 watts Environmental operating temperature 0 to 60 C storage temperature 40 to 85 C relative humidity 5 to 95 without condensation
13. 60 C Minimum Load Current 3mA per point Maximum On State Voltage Drop 200mV de 0 5A Maximum Off State Leakage Current 0 5mA per point Output Delay Time Off to on Ims maximum On to off 1ms maximum Scheduled Outputs Synchronization within 16 7s maximum reference to the CST Configurable Fault States per Point Hold Last State ON or OFF OFF is the default Configurable States in Program Mode per Point Hold Last State ON or OFF OFF is the default Fusing Not protected Fused IFM is recommended to protect outputs See publication 1492 2 12 Reverse Polarity Protection None If module is wired incorrectly outputs may be damaged Isolation Voltage Group to group User to system 100 tested at 2546V de for 1s 250V ac maximum continuous voltage between groups 100 tested at 2546V de for 1s Module Keying Backplane Software configurable RTB Screw Torque Cage clamp 4 4 inch pounds 0 4Nm maximum RTB Keying User defined mechanical keying RTB and Housing 36 Position RTB 1756 TBCH or TBS6H Screwdriver Blade Width for RTB 1 8 inch 3 2mm maximum See Table 5 J on page 5 11 for specifications common to all 1756 digital 1 0 modules 0 Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 5 26 ProcessLogix R320 0 Supported 1756 Series Specifications 1756 Removable Terminal Blocks which RTB y
14. 1 group of 16 non isolated sinking Module Location Cat No 1794 TB3 or TB3S Terminal Base Unit ON Slate Voltage 10V de minimum 24V de nominal 31 2V de maximum ON Slate Current 2 0mA minimum 8 0mA nominal at 24V dc 12 0mA maximum OFF Slate Voltage 5 0V de maximum OFF Slate Current 1 5mA minimum Input Impedance 4 6 Q maximum Isolation Voltage 100 tested at 850V de for 1s between user and system No isolation between individual channels Maximum Input Delay Times OFF to ON ON to OFF ol 2ms 1ms 2ms 4ms 8ms 16ms 32ms and 64ms 512ms 1ms 2ms 4ms 8ms 16ms 32ms and 64ms 512ms default selectable thru output image table Flexbus Current max 30mA 5V de Power Dissipation Maximum 6 1W 31 2V de Thermal Dissipation Maximum 20 8 BTU hr 31 2V de Indicators field side indication customer device driven 16 yellow status indicators Keyswitch Position 2 External dc Power Supply Voltage 24V dc nominal Voltage Range 19 2 to 31 2 V de includes 5 ac ripple See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules Publication 1757 S0001B EN P June 2001 6 4 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications Table 6 D 24V de 8 Source Output Module Cat No 1794 0B8 Specifications 1794 0B8 Specifications Number of Outputs 8 1 group of 8 non isolat
15. 1757 SRM B 1757 SRM A SRM B Specifications Electrical backplane current 0 75 amp 3 3VDC 1 0 amp 5 1 VDC 0 090 amp 24 VDC power dissipation 9 6 watts thermal dissipation 9 6 watts Environmental operating temperature 0 to 60 deg C storage temperature 40 to 85 deg C relative humidity 5 to 95 without condensation Physical module type redundancy module size ICP std 2 slots wide chassis location recommended default slots 5 6 in 10 slotand slots 4 5 in 7 slot and 13 slot 17 slot weight 0 452 kg Redundancy Cable connectors ST type fiber optic Interfaces cable type 62 5 125 micron multi mode fiber optic cable channels one transmit and receive fiber ground isolation N A fiber optic interface Status Contact Cable connectors Interface 1757 SRM B only 2 terminal Weidmuller 150191 mating connector supplied with redundancy module for use on user cable cable type shielded pair conductor size range AWG 14 22 voltage current ratings 30 v ac dc maximum 100 milliamps maximum channels one ground isolation tested to 1500 vac for 60s Agency Certifications when product or package is marked G Listed Industrial Control Equipment Certified Process Control Equipment Sho Certified for use in Class I Division 2 Groups A B C D lt gt Approved Class I Division 2 Groups A B C D C Marked for all applic
16. 24V dc nominal 19 2 to 31 2V dc includes 5 ac ripple 19 2V dc for ambient temperatures lt 55 C 24V dc for ambient temperatures lt 55 C 31 2V dc for ambient temperatures lt 40 C See derating curve 10mA 24V de See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules Publication 1757 S0001B EN P June 2001 6 18 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications Table 6 P 24V dc 8 Input Thermocouple mV Module Cat No 1794 IT8 Specifications 1794 IT8 Specifications Use a 1794 TB3 or TB3S terminal base unit for mV inputs only You must use a 1794 TB3T terminal base unit when using thermocouple inputs Number of Inputs 8 Channels Module Location Cat No 1794 TB3T Terminal Base Unit Nominal Input Voltage Ranges 76 5mV Supported Thermocouple Types Type B 300 to 1800 C 572 to 3272 F Type C 0 to 2315 C 32 to 4199 F Type E 270 to 1000 C 454 to 1832 F Type J 210 to 1200 C 346 to 2192 F Type K 270 to 1372 C 454 to 2502 F Type L 175 to 800 C 283 to 1472 F Type N 270 to 1300 C 450 to 2372 F Type R 50 to 1768 C 58 to 3214 F Type S 50 to 1768 C 58 to 3214 F Type T 270 to 400 C 450 to 752 F Resolution 16 bits 2 384 uV typical Accuracy with filter 0 025 Full Scale Range 0 5 C maximum Accuracy without filter 0 05 Full Scale Range 0 5 C maximum Data Format
17. Ex atmospheres All of the FLEX Ex components are certified and can easily be distributed throughout a given hazardous location Corrosion protection to test level G3 according to ISA S71 04 1985 is a standard feature of FLEX Ex I O components Refer to publication 1757 SROO2A EN P ProcessLogix System I O Specifications for FLEX Ex I O specifications The Redundancy Module 1757 SRM provides redundancy between two controller chassis Synchronization of primary and secondary is completely transparent to the user and control switchover time in the event of a system failure is negligible The Redundancy Module which connects to its redundant partner via fiber optic cable can be replaced on line without disrupting control of the user s process The following are some of the important features of the SRM e transparency of synchronization Control chassis synchronization does not cause any user perceived control interruption The redundant control system automatically synchronizes a secondary solely by powering up a properly cabled and populated secondary control chassis transparency of switchover The occurrence of switchover of the control chassis is unnoticeable to the operator unless triggered by an alarm or an event Control interruption time is negligible user commanded switchover The user can force a switchover condition if desired guaranteed store Communication transfers are not acknowledged as successful unless both the
18. Motion control is integral to the ControlLogix processor This highly integrated operation is made possible by the high speed backplane over which the processor communicates with a servo interface module where the positioning loop and velocity loop are closed The ControlLogix processor has the motion commands embedded in it These commands support a range of motion functions from simple point to point moves to more complex gearing moves The same RSLogix 5000 programming software that provides ladder logic programming for sequential control provides complete programming and commissioning support for motion control This approach results in faster development and integration and easy start up and troubleshooting 3 The ControlNet Interface 1756 CNB links the Controller with either of two ControlNet Process Control Networks ControlNet is an open flexible high performance network supporting Supervisory Peer controllers to HMI Peer to Peer and I O Network communications The ControlNet specification is owned and managed by ControlNet International of which Rockwell Automation is a founding member Table 1 G ControlNet Interface Specifications 1756 CNB Specifications data throughput 5 Mbits sec via single or redundant media options and features deterministic data delivery physical media RG6 coaxial with BNC connectors in a trunk and drop bus topology total possible network length 10 km using fiber optic repeaters
19. Re sl l hoi st fl aie SL i Mie sL E hoi st TBNF TB3 _ _ TB3S _ TBN _TB2 794 CA16 wae qin Auxiliary terminal strips are ES CBZ required when using the TBN for the OA16 794 1B16 TB3 1794 0B8 TEE en tl Pat 5 TB2 TB3S 794 0B16 y ie 8 A baie 8 TB2 TB3 TB3S 794 0B16P 5 ET H Dii 95 H befits 0 TB2 _TB3 _TB3S 794 0V16 5 ee FL w a Sl TB3 TB3S 794 OV16P ae TB3 Publication 1757 S0001B EN P June 2001 6 20 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications Table 6 0 Terminal Base Compatibility Cross Reference Module Recommended FLEX 1 0 Product Catalog Number Recommended Base Compatible Base s Analog 24V de Modules 1794 IE8 B a TB3 1794 0E4 B a pany care TB3 i TB i 794 IE4XOE2 B R TB3 Relay Relay Module 794 0W8 Pre TBNF Specialty RTD Input Module 794 IR8 x Thermocouple mV Input 794 IT8 Module ae You can use a TB2 HAL ate 98 TB3TS TB3 or TB3S for mV
20. Specifications Major ProcessLogix R320 0 Software Components Publication 1757 S0001B EN P June 2001 Understanding the Controller Chassis and 1 0 Modules for a PROCESSLO SIX System wate hots Pek CRON EE RL ORES 1 42 ProcessLogix User Documentation 1 47 Knowledge Builder Documents 4 Rares 1 48 Related User Documentation aaa eee Ame Ps 1 50 Integrated on line documentation 1 50 Chapter 2 PC NT Platform Requirements ete hrs 2 1 Server Requirements 2 1 Platform System Configuration Definitions 2 2 User Interface Capacity and Performance 2 9 Controli NetWork ue ao return aa eee 2 10 SONATA oreda EN abe dc REA es 2 10 Server Notifications on das head demi une t 2 10 Communications Capacity and Performance 2 11 Controller Communications cia 6o9 ws edd Bek ast 2 11 Client Server Communication Capacity 2 12 Controller Notifications AR nues ae des ein 2 13 Controller Redundancy 5 2 en Pawo due sk baled Et 2 13 IG Specifications yeh 6 oes S gas Das Pek Sk AY eee 2 14 Input Module Sample Periods 2 15 Output Module Sample Periods 2 15 I O Network Configuration Rules 2 16 EPST PILES RESOUTCE 5458 2a bane Pat eed ote Bae 2 17 Engineering Tools Resources 2 20 Chapter 3 Software Components and Revisions 3 1 Major Proce
21. e Pre configuration system parameters e Parameters defined no need for additional engineering e Because the pre engineered system is sized and tested for the worst data storm conditions you get the I O updates and data throughput you expect within the specified time Publication 1757 S0001B EN P June 2001 1 42 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Understanding the Controller Chassis and 1 0 1 Power Supply Modules for a ProcessLogix System Publication 1757 S0001B EN P June 2001 2 1757 PLX52 Process Control Module 4 D 3 1756 CNB k ControlNet Interface 3 3 4 1756 series I O Modules 5 1757 SRM Redundancy Module See below for descriptions of 5 these components and more L I N The basic ProcessLogix System consists of standard Rockwell Automation products available through RA distributors All system components can be used with either the ProcessLogix Process Controller or Logix based Controllers The ProcessLogix Controller has been designed specifically for process control and includes all the features expected and required for sophisticated process applications Control hardware includes a Chassis Rack Power Supply 1757 PLX
22. 120 0 125in 2 54 3 05mm and lift up Current Capacity 10A maximum Voltage Rating 132V ac maximum Isolation Voltage Ch to ch isolation determined by inserted module ConductorsWire Size Category 12 gauge 4mm stranded maximum 22 gauge 0 35mm2 minimum 3 64 inch 1 2mm insulation maximum 201 7 Use this conductor category information for planning conductor routing Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Table 6 X Screw Clamp Grounded Terminal Base Unit Cat No 1794 TB3G Specifications 1794 TB3G Specifications Number of Terminals 1 row of 16 2 rows of 18 Terminal Screw Torque 7 9 inch pounds Current Capacity 10A maximum Voltage Rating 31 2V dc maximum Isolation Voltage Channel to channel isolation determined by inserted module Publication 1757 S0001B EN P June 2001 6 24 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications Table 6 Y Spring Clamp Grounded Terminal Base Cat No 1794 TB3GS Specifications 1794 TB3GS Specifications Number of Terminals 1 row of 16 2 rows of 18 Terminal Type Spring clamp To open insert bladed screwdriver 0 100 0 120in 2 54 3 05mm and lift up Current Capacity 10A maximum Voltage Rating 31 2V de maximum Isolation Voltage Ch to ch isolation determined by inserted module Table 6 Z Terminal
23. 28ms channel to 325ms channel 325ms 1 channel scanned 2 6s 8 channels scanned Programmable from 56ms channel to 650ms channel 650ms 1 channel scanned 2 925s 8 channels scanned Setting Time to 100 of Final Value Available at system throughput rate Open RTD Detection Out of range reading upscale Open Wire Detection Time Available at system throughput rate Overvoltage Capaability 35V de continuous 25 C 250V peak transient Channel Bandwidth dc to 2 62Hz 3db RFI Immunity Error of less than 1 of range at 10V M 27 to 1000MHz Input Offset Drift with Temperature 1 5m C maximum Gain Drift with Temperature Normal mode 20ppm C maximum Enhanced mode 10ppm C maximum RTD Excitation Current 718 39uA Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications 6 17 Table 6 0 24V dc 8 Input RTD Module Cat No 1794 IR8 Specifications Indicators 1 red green status indicator Flexbus Current 20mA Power Dissipation 3W maximum 31 2V de Thermal Dissipation Maximum 10 2 BTU hr 31 2V de Keyswitch Position 3 Cable Requirements 2 wire Belden 9501 3 wire less than 100 ft 30 5m with normal humidity Belden 9533 3 wire greater than 100ft 30 5 m or high humidity gt 55 for gt 8 hrs Belden 83503 External de Power Supply Voltage Voltage Range Supply Current
24. Base Unit Cat No 1794 TBN Specifications 1794 TBN Specifications Number of Terminals 2 rows of 10 terminals with cover Terminal Screw Torque 7 9 inch pounds Current Capacity 10A maximum Voltage Rating 264V ac maximum Isolation Voltage Tested at 2500V dc for 1s between user terminals and logic side circuitry Channel to channel isolation determined by inserted module Table 6 AA Fused Terminal Base Cat No 1794 TBNF Specifications 1794 TBNF Specifications 1 0 Capacity 2 rows of 10 terminals with cover Terminal Screw Torque 7 9 inch pounds Current Capacity 10A maximum Voltage Rating 264V ac maximum Isolation Voltage Tested at 2500V dc for 1s between user terminals and logic side circuitry Channel to channel isolation determined by inserted module Fusing 8 5x20mm uses 1 for each even numbered terminal 0 through 14 on row B Shipped with 1 64 250V ac Slow Blow fuses suitable for 194 0A8 ac output module Refer to individual installation instructions for fusing recommendations for other modules Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications 6 25 The following tables list power supply specifications for 1794 series Power Supply Specifications Table 6 AB Power Supply Cat No 1794 PS13 Specifications 1794 PS13 Specifications This power supply complies with the CE low vo
25. C 30 C 40 C 50 C 60 C 70 C selectable Output intrinsically safe U lt 5 8V 16 position male female flexbus l lt 400mA connector Li Negligible Ci lt 1 35uF Module Field Side Power Consumption 1 6W Power Dissipation 1 6W Thermal Dissipation Maximum 5 46BTU hr Module Location Cat No 1797 TB3 or TB3S Terminal Base Unit Conductor Wire Size 12 gauge 4mm stranded maximum 3 64in 1 2mm insulation maximum Keyswitch Position 2 Certificate CENELEC DMT 98 ATEX E023 U See Table 7 A on page 7 1 for specifications common to all 1797 1 0 modules Publication 1757 S0001B EN P June 2001 1 8 ProcessLogix R320 0 Supported 1797 Series I O Module Specifications Terminal Base Specifications You can use the 1797 TB3 terminal base unit with any module on the FLEX Ex system Specific terminal function is governed by the I O module itself Check the installation instructions for each module to determine the specific terminal functions The following tables list terminal base specifications Table 7 G 3 Tier Screw Clamp Terminal Base Unit Cat No 1797 TB3 Specifcations 1797 TB3 Specifcations Termination connections are unique with each 1 0 module Refer to the appropriate 1 0 modules installation instructions Number of Terminals 1 row of 16 2 rows of 18 Terminal Screw Torque 7 9 inch pounds Terminals Assignments Only for in
26. Digital Input Module Cat No 1756 IA8D Specifications 1756 IA8D Specifications Number of Inputs 8 4 points common Backplane Current 100mA 5 1V de amp 3mA 24V de Total backplane power 0 58W Maximum Power Dissipation Module 4 5 60 C Thermal Dissipation 15 35 BTU hr On State Voltage Range 79 132V ac 47 63Hz Nominal Input Voltage 120V ac On State Current 74V 5mA ac 47 63Hz minimum 16mA 132V ac 47 63Hz maximum Maximum Off State Voltage 20V Maximum Off State Current 2 5mA Maximum Input Impedance 132V ac 8 25kQ 60Hz Input Delay Time Off to on Hardware Delay On to Off Hardware Delay Programmable filter 1ms amp 2ms 10ms maximum plus filter time Programmable filter Ims amp 18ms 8ms maximum plus filter time Diagnostic Functions Open Wire Loss of Power Time Stamp of Diagnostics Change of State Time stamp of Inputs Off state leakage current 1 5mA minimum Transition range 46 to 85V ac Ims Software configurable 200us Short Inrush Current 250mA peak decaying to lt 37 in 22ms without activation Cyclic Update Time User Selectable 100s minimum 750ms maximum Isolation Voltage Group to group User to system 100 tested at 2546V de for 1s 250V ac maximum continuous voltage between groups 100 tested at 2546V de for 1s Module Keying Backplane Software configurable RTB Sc
27. Event database by an operator identifier In addition any control actions to a given point is only allowed if the control level configured in the operator profile exceeds the level assigned to the point An operator password consists of 5 6 alphanumeric characters and is encrypted Operators may change their own passwords however a new password can t be the same as the last 10 passwords used in the previous 3 months When signing on three unsuccessful attempts will lock the operator out for a lock out period Once signed on logged on an operator can sign off log off at any time or will be automatically signed off after a defined period of inactivity Area assignments limit operator access to graphics alarms and point data to assigned areas providing effective plant partitioning Individual operator profiles including security levels control levels and area assignments are activated when operators sign on to the system Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 27 Application Enablers Recipe Management Downtime Analysis Point Control Scheduler SPOC Extended Event Archiving Alarms and Events The ProcessLogix System provides powerful application enablers with configurable rather than programmatic facilities to support individual application requirements Application implementation time is greatly reduced providing extremely cost effective automation Recipe
28. Low High to Urgent In addition to the configurable alarms ProcessLogix supports a range of other point alarms including Control Fail and Control Timeout Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 23 Event Summary Stat Carine Heb AlA ADORNA LIEN TX me The Event Summary lists all events that occur in the system including e Alarms Sey GW Egos e Alarm Acknowledgments SC CREE broad e Return to Normal moams S Tiam T ATE ti e Operator Control Actions e Operator Login amp Security Level Changes e On line Database Modifications e Communications Alarms e System Restart Messages Up to 30 000 events may be stored in the Event Summary The extended Event archiving option enables up to one million events to be stored online in addition the events can be archived to removable media for access at a later date Historization History collection is available over a wide range of frequencies in both average and snapshot production formats A large amount of history can be retained on line with automatic archiving allowing retention of and access to unlimited quantities of historical data The default history collection intervals are e 5 second snapshot e 1 minute snapshot e 1 hour snapshot e 8 hour snapshot e 24 hour snapshot e 6 minute average e 1 hour average e 8 hour average e 24 hour average Once collected historical data is available for use by
29. Per Group 15A for 43ms each repeatable every 2s 60 C Minimum Load Current 10mA per point Maximum On State Voltage Drop 1 5V 0 5A 5 7V load current lt 50mA Maximum Off State Leakage Current 3mA per point Commutating Voltage AV us for loads gt 50mA 0 2V us for loads lt 50mA Output Delay Time Off to on 9 3ms 60Hz 11ms 50Hz On to off 9 3ms 60Hz 11ms 50Hz Diagnostic Functions Fuse Blown 1 Fuse and indicator group Time stamp of diagnostics 1ms Scheduled Outputs Synchronization within 16 7s maximum reference to the CST Configurable Fault States per Point Hold Last State ON or OFF OFF is the default Configurable States in Program Mode Hold Last State ON or OFF OFF is the default per Point Maximum Inhibit Voltage Zero crossing 60V peak Fusing Mechanically fused group 3 15A 250V ac slow blow 1500A interruption current Littelfuse p n H2153 15 Isolation Voltage Group to group User to system 100 tested at 2546V de for 1s 250V ac maximum continuous voltage between groups 100 tested at 2546V de for 1s Module Keying Backplane Software configurable Publication 1757 S0001B EN P June 2001 5 20 ProcessLogix R320 0 Supported 1756 Series Specifications Table 5 R 74 265V ac 16 Point Digital Output Module Cat No 1756 0A16 Specifications 1756 0A16 Specifications cont RTB Screw Torque NEMA 7 9 inch pounds 0 8 1Nm R
30. ProcessLogix Server or Client Major ProcessLogix R320 0 Software Components 3 3 Embedded Software Components Component Version Example Verification Mechanism Windows NT Service Pack 6A 6A 4 00 1381 1 At command prompt enter WINVER 2 The response should include Revised Service Pack 6a Windows 95 Service Release 2 4 00 950B 1 Right click My Computer 2 Click Properties 3 General Tab Limitations Compatibilities e Station Display Builder and QuickBuilder only Windows 98 1 Right click My Computer 2 Click Properties 3 General Tab Limitations Compatibilities e Station Display Builder and QuickBuilder only Internet Explorer 5 01 5 00 2919 6307 1 Run Knowledge Builder or Internet Explorer directly 2 Click Help gt About Internet Explorer Limitations Compatibilities e no Active Desktop MS Visual C Run Time DLLs 6 00 8397 0 Run NT Explorer Right click winnt system32 MSVCRT dll Microsoft Run Time Library N MS Visual Basic Run Time DLLs 05 02 8244 Service Pack 2 6 00 8877 Run NT Explorer Right click winnt system32 msvbvm50 dll and winnt system32 msvbvm60 dll Click Properties Version Tab N PO Seagate Crystal Reports Run Time DLLs 6 0 0 xx Run NT Explorer Right click winnt crystal p2b dll Click Properties Version Tab APUN Stingray Object
31. Response Rate to Pull Get 500 PPS 500 PPS Requests from all initiator nodes Maximum Initiator Node Push Store Request Rate to 50 PPS 50 PPS all target nodes Publication 1757 S0001B EN P June 2001 2 12 Performance and Capacity Specifications Table 2 L 1757 PLX52 Controller Communications Performance Maximum Target Node Response Rate to Push Store 50 PPS 50 PPS Requests from all initiator node e For Ethernet Supervisory LAN systems the maximum store rate is 500 msec Currently the SCM Step is the only block type that can initiate peer push store requests for peer communications 1757 PLX52 to PLC Peer to Peer 50 ms CEE 5 ms CEE Communications Capacity per 1757 PLX52 Maximum Number of Exchange REQUEST blocks per 32 32 1757 PLX52 Maximum Number of Exchange RESPONSE blocks per 32 32 1757 PLX52 Maximum Number of active Target Devices for 8 8 REQUEST blocks per 1757 PLX52 e 1 DHRIO Module only counts as 1 Target Device even when communicating with multiple PLCs on either DH network Maximum Number of DHRIO Modules per 1757 PLX52 2 2 local chassis only Client Server Communication Capacity Table 2 M Server communication NetBIOS session usage Session type or activity Comment example Time Sync Active once every configured Time Sync period Shared Drives Displays Active continuously if Station Client get displays from central
32. bits across 21mA 650nA bit 15 bits across 10 4V 320pV bit Open Circuit Detection Current output only Output must be set to gt 0 1mA Output Overvoltage Protection 24V de Output Short Circuit Protection Electronically current limited to 21mA or less Drive Capability gt 2000Q voltage 0 750Q current Output Settling Time lt 2ms to 95 of final value with resistive loads Calibrated Accuracy at 25 C Calibration Interval Better than 0 05 of range from 4mA to 21mA 10 4V to 10 4V Twelve months typical Output Offset Drift with Temperature 50 uV degree C typical 100nA degree C typical Gain Drift with Temperature 25 ppm degree C maximum voltage 50 ppm degree C maximum current Module Error over Full Temp Range 0 15 of range voltage 0 3 of range current Module Scan Time for all Channels 12ms minimum floating point 8ms minimum integer Isolation Voltage User to system 100 tested at 2550V dc for 1s Module Conversion Method R Ladder DAC monotonicity with no missing codes Module Keying Backplane Electronic RTB Screw Torque NEMA 7 9 inch pounds 0 8 1Nm RTB Keying User defined RTB and Housing 20 Position RTB 1756 TBNH or TBSH Screwdriver Width for RTB 5 16 inch 8mm maximum See Table 5 B on page 5 3 for specifications common to all 1756 analog 1 0 modules Maximum wire size will require extended
33. dc nominal 19 2 to 31 2 V de includes 5 ac ripple Supply Current 49mA 24V dc 38mA to 65mA Environmental Conditions Operational Temperature 0 to 55 C 32 to 131 F Storage Temperature 40 to 85 C 40 to 185 F Relative Humidity 5 to 95 noncondensing Shock Operating 30g peak acceleration 11 1 ms pulse width Non operating 50g peak acceleration 11 1 ms pulse width Vibration Tested 5g 10 500Hz per IEC 68 2 6 Conductors Wire Size Category 12 gauge 4mm stranded maximum 3 64 inch 1 2mm insulation maximum 2 See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules Module outputs are not fused Fusing of outputs is recommended If external fusing is desired you must provide external fusing 2 Use this conductor category information for planning conductor routing Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Publication 1757 S0001B EN P June 2001 6 10 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications Table 6 J 24V de 16 Sink Output Protected Module Cat No 1794 0V16P 1794 OIV16P Specifications Number of Outputs 16 1 group of 16 non isolated sinking Module Location Cat No 1794 TB3 or TB3S Terminal Base Unit ON State Voltage Range 10V de minimum 24V de nominal 31 2V de maximum ON State Voltage Drop 0 2V de maximum ON State Current 1 0mA minimum
34. for specified points to enable easier system maintenance when points are decommissioned or renamed ODBC Data Exchange Reports Reports may be generated periodically or on an event driven or demand basis and may be configured on line Report output may be directed to screen printer file or directly to another computer for analysis or viewing electronically Refer to Application Enablers on page 1 27 Publication 1757 S0001B EN P June 2001 1 26 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Security Publication 1757 S0001B EN P June 2001 To maintain system security ProcessLogix provides configurable security levels control levels and area assignments These may be configured for each individual operator or alternatively for each operator station Up to six security levels limit operator access to ProcessLogix functions see Table 1 E Table 1 E Security Modes Security Operator Mode Level 1 Signed off mode 2 View only mode with alarm acknowledge 3 Level 2 plus control of field parameters 4 Level 3 plus field parameters of Level 4 configure standard system infrastructure such as reports 5 Level 4 plus user configured field parameters 6 Unlimited access Operator sign on sign off security provides up to 255 control levels to limit operator control of individual items of plant and equipment Any actions initiated by an operator are logged in the
35. fused terminal base comes with SD6 1 6A fuses installed General Specifications External ac Power Supply Voltage Input Frequency Voltage Range Surge Current Capability 120V ac nominal 47 63Hz 85 to 132V ac Maximum 50A for 1 2 cycle at powerup Conductors Wire Size Category 12 gauge 4mm stranded maximum 3 64 inch 1 2mm insulation maximum 1 See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules Use this conductor category information for planning conductor routing Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Publication 1757 S0001B EN P June 2001 6 6 ProcessLogix R320 0 Supported 1794 Series O Module Specifications Table 6 F 120V ac 16 Output Module Cat No 1794 0A16 Specifications 1794 0A16 Specifications Module Location Cat No 1794 TB3 TB3S TBN or TB2 Terminal Base Unit Module Mounting See derating curve Maximum On State Voltage Drop 1 5V 0 54 ON State Current 50mA per output minimum 500mA per output maximum 55 C OFF State Leakage 2 25mA maximum Output Voltage Range 74 132V ac 47 63Hz Output Current Rating 4 0A 16 outputs 250mA Attention If using 0 5A outputs alternate wiring so that no two 0 5A outputs are next to each other Isolation Voltage 100 tested at 2150V ac for 1s between all channels and system No isolation be
36. housing 1756 TBE Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications 5 11 1756 Series Digital 1 0 Common Specifications Table 5 J Common Module Specifications See Table 5 J for specifications common to all digital I O modules except when included in individual tables with notations 1756 Digital Specifications Module Location 1756 ControlLogix Chassis Environmental Conditions Operating Temperature Storage Temperature Relative Humidity 0 to 60 C 32 to 140 F 40 to 85 C 40 to 185 F 5 to 95 noncondensing Conductors Wire Size Category 22 14 AWG 2mm stranded 3 64 inch 1 2mm insulation maximum 4 3 4 All modules in this chapter can be conformally coated for protection Agency Certification when product or packaging is marked Listed Industrial Control Equipment APPROVED Certified Process Control Equipment Certified Class Division 2 Group A B C D Approved Class Division 2 Group A B C D C Marked for all applicable directives This product must be mounted within a suitable system enclosure to prevent personal injury resulting from accessibility to live parts The interior of this enclosure must be accessible only by the use of a tool This industrial control equipment is intended to operate in a Pollution Degree 2 environment in overvoltage category II applications as defined in IEC p
37. inputs only Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications 6 21 See Table 6 R for specifications common to all 1794 terminal bases except when included in individual tables with notations Terminal Base Common Specifications Table 6 R Terminal Base Common Specifications 1794 Terminal Base Specifications Dimensions with module installed in base HxWxD 94mm x 94mm x 69mm 3 7in x 3 7in x 2 7in Environmental Conditions Operational Temperature Storage Temperature Relative Humidity Shock Operating Non Operating Vibration 0 to 55 C 32 to 131 F 40 to 85 C 40 to 185 F 5 to 95 noncondensing 30g peak acceleration 11 1 ms pulse width 50g peak acceleration 11 1 ms pulse width Tested 5g 10 500Hz per IEC 68 2 6 Conductors Wire Size Category 12 gauge 4mm stranded maximum 3 64 1 2mm inch insulation maximum Established by inserted module Agency Certification rial Control Equipment Listed Indus Certified Process Control Equipment Certified Class Division 2 Groups A B C D or nonhazardous locations C Marked for all applicable directives his product must be mounted within a suitable this enclosure must be accessible only by the u system enclosure to prevent personal injury resulting from accessibility to live parts The interior of se of a tool This industrial control equipmen
38. is limited to only 8 CN2FFs While using the NI FBUS Configurator you can only monitor 1 CN2FF at one time This application should only be run on the Backup Server if redundant because it will put an additional CPU load on the system approximately 35 higher than your normal running state If run on a Non Redundant Server you must have a higher performance CPU configuration It is possible to exceed the single CPU processing power in some larger configurations Due to the larger configuration please consider following the RAM guidelines for an NT Server platform Dual CPU systems are not supported The MS Access Jet Database engine used in R320 0 does not adequately support dual CPU systems a no co gt TRE Low memory and CPU resources can affect Server performance in the following ways e Low memory can impact CB and Station operations such as display call up and screen refresh Background applications such as RSLinx and CDA can also be impacted On occasion extremely low memory resources have caused foreground and background applications to fail e Low memory causes virtual memory to be swapped often which itself is a CPU intensive operation Therefore low memory directly affects the amount of available CPU resources Low CPU resources can impact communication between Clients and Server Although the communication subsystem guarantees data delivery low CPU resources can create communication bottlen
39. me via Return this form to Allen Bradley Marketing Communications 1 Allen Bradley Dr Mayfield Hts OH 44124 9705 Phone 440 646 3176 Fax 440 646 3525 Email RADocumentComments ra rockwell com Publication ICCG 5 21 January 2001 PN 955107 82 PLEASE FASTEN HERE DO NOT STAPLE Other Comments PLEASE FOLD HERE NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 18235 CLEVELAND OH POSTAGE WILL BE PAID BY THE ADDRESSEE Allen Bradley Pre a DODGE 2 Rockwell Automation 1 ALLEN BRADLEY DR MAYFIELD HEIGHTS OH 44124 9705 PLEASE REMOVE Reach us now at www rockwellautomation com Wherever you need us Rockwell Automation brings together leading brands in industrial automation including Allen Bradley controls Reliance Electric power transmission products Dodge mechanical power transmission components and Rockwell Software Rockwell Automation s unique flexible approach to helping customers achieve a competitive advantage is supported by thousands of authorized partners distributors and system integrators around the world Allen Bradley PEAME DOGE Americas Headquarters 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Heo Ro ckwell European Headquarters SA NV avenue Herrmann Debroux 46 1160 Brussels Belgium Tel 32 2 663 06 00 Fax 32 2 663 06 40 Asia
40. module are computed as Processing Resource Consumption PU module execution Execution Period sec module execution Typical Module Types Processing Resource Consumption Memory FB Content in Parenthesis Per Module Resource Usage See Notes 50 5 ms CEE 50 ms CEE 50 5 ms CEE Non Redundant Redundant MU Mod PU Module PU Module Execution Execution Typical 1 0 Module 0 3 0 19 0 6 Average consumption of available IOMs Analog Digital Acquisition Module 2 9 3 8 7 4 10 AI 10 DataAcq FBs Small Analog Data Acquisition Module 0 47 0 43 1 0 1 Al 1 DataAcq FB Regulatory Control Module 2 8 2 8 3 9 1 Al 1 DataAcq 1 PID 1 AO 6 Logic FBs Auxiliary Function Module 42 5 1 13 1 10 Aux FBs such as AuxCalc Totalizer Digital Data Acquisition Module 1 2 1 2 3 1 10 DI 10 Flag FBs Small Digital Data Acquisition Module 0 22 0 14 0 6 1 DI 1 Flag FBs Device Control Module 1 3 1 3 3 1 2 DI 2 DO 1 DevCtl 5 Logic FBs Logic Control Module 1 0 1 0 3 5 20 Logic FBs Sequence Control Module 2 0 3 0 99 Performance and Capacity Specifications 2 19 Table 2 X Typical IOM CM SCM Processing and Memory Resource Requirements Sequence Control Module with an alias 2 0 3 0 150 table of size 45 rows by 100 columns 2 Sequence Control Module with an alias 2 0 3 0 146 table of size 500 rows by 9 columns NOTES These Block Libraries
41. or filenames Modular Batch Automation RSBatch was developed around the principles of Modular Batch Automation as defined by the International Society for Measurement and Control SA in its 88 01 standard In Modular Batch Automation a batch process is established by defining its physical and procedural aspects and their hierarchies By defining the Physical and Procedural Models separately greater flexibility and power are achieved RSBatch also includes the benefits of the 88 01 standard e Modular control e Flexible production capability e Equipment independent recipes Batch independent coordination control Organized control methodology e Company using same standard procedures e Common terminology used by batch community Increased process utilization and throughput Rapid product process development and deployment e Common control strategies and information flow Reduction of validating commissioning hours The Physical Model The components of a process plant though complex as a whole can be easily categorized They can be anything from a simple valve to an entire area of the processing plant The Physical Model is simply the hierarchy in which every component is placed Each level of the hierarchy is comprised of at least one of the components of the level just below Area a physical geographical or logical grouping made up of one or more process cells Process Cell a complete collection of the
42. per channel 500mA maximum per channel OFF State Voltage 31 2V de maximum OFF State Leakage 0 5mA maximum Isolation Voltage min 100 tested at 2121V dc for 1s between user and system No isolation between individual channels Output Signal Delay OFF to ON ON to OFF 0 5ms maximum 1 0ms maximum Flexbus Current max 80mA Power Dissipation 4 2W maximum 31 2V Thermal Dissipation 14 3 BTU hr 31 2V de Indicators field side indication logic driven 16 yellow status indicators Output Current Rating 8A 16 outputs 0 5A Surge Current 2A for 50ms repeatable every 2s Keyswitch Position 2 Fusing Outputs are electronically protected External de Power Supply Voltage Voltage Range Supply Current 24V de nominal 19 2 to 31 2V de includes 5 ac ripple 49mA 24V de 38mA to 65mA See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications 6 11 120V ac 8 Output Module Cat No 1794 0A8 Specifications 1794 0A8 Specifications Number of Inputs 8 1 group of 8 non isolated sinking Module Location Cat No 1794 TBNF TB3 or TB3S or TBN Terminal Base Unit Maximum On State Voltage Drop 1 0V 0 54 ON State Current 50mA per output minimum 500mA per output maximum 55
43. ppm maximum Module Error over Full Temp Range 0 5 of range Minimum Module Scan Time for all Channels Sample Rate 25ms minimum floating point millivolt 50ms minimum floating point temperature 10ms minimum integer millivolt Module Conversion Method Sigma Delta Isolation Voltage Channel to channel User to system Optoisolated transformer isolated 100 tested at 1700V de for 1s 100 tested at 1700V de for 1s RTB Screw Torque NEMA 7 9 inch pounds 0 8 1Nm Module Keying Backplane Electronic RTB Keying User defined RTB and Housing 20 Position RTB 1756 TBNH or TBSH Screwdriver Width for RTB 5 16 inch 8mm maximum See Table 5 B on page 5 3 for specifications common to all 1756 analog 1 0 modules 0 These specifications are notch filter dependent Values represent 60Hz setting 2 Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 5 8 ProcessLogix R320 0 Supported 1756 Series Specifications Table 5 G 6 pt Isolated Analog Current Output Module Cat No 1756 OF6CI Specifications 1756 OF6CI Specifications Number of Outputs 6 individually isolated channels Backplane Power Requirements No external power requirements 250mA 5 1V de amp 225mA 24V de 0 550Q loads terminated on OUTs and RTNs 6 7W 250mA 5 1V de amp 300mA 24V de 551 1000Q loads terminated on OUTs and ALTs 8 5W Po
44. range logic high threshold at approx 8 80V typical and low input range logic high threshold at approx 3 25V typical 12 5mA Max for high input range 6mA typical for low input range 2mA typical Low Input Range 550mV minimum High Input Range 900mV 100KHz Maximum Terminal Block to Backplane 1500V Channel to Channel 1500V 32 bits Output Channels Up to 2 output channels are available Output current is capable of 500mA with an external power supply Isolation Voltage Terminal Block to Backplane 1500B Channel to Channel 1500V Environmental Operating Storage Temperature Transportation Band Temperature Relative Humidity 0 to 60 C 32 to 140 F with no fans 40 to 85 C 40 to 185 F 50 to 95 non condensing up to 40 C 104 F 50 to 95 non condensing above 40 C 104 F This product must be mounted within a suitable system enclosure to prevent personal injury resulting from accessibility to live parts The interior of this enclosure must be accessible only by the use of a tool This industrial control equipment is intended to operate in a Pollution Degree 2 environment in overvoltage category II applications as defined in IEC publication 664A at altitudes up to 2000 meters without derating Publication 1757 S0001B EN P June 2001 4 6 ProcessLogix R320 0 Supported 1757 Series Specifications 1757 PIM Specifications Vibration Frequency Acceleration Displacement Operati
45. this publication as well as the Allen Bradley publication Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Open style devices must be provided with environmental and safety protection by proper mounting in enclosures designed for specific application conditions See NEMA Standards publication 250 and IEC publication 529 as applicable for explanations of the degrees of protection provided by different types of enclosure Preface Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Table of Contents Rockwell Automation Technical Support vii Local Product SPORE Bek Oy OLY RES vii Technical Product Assistance eaten da ee Anata drain vii Your Questions or Comments about This Manual vii Acronyms and ADDEVialONS essai Ack xo wee ee awe S viii Chapter 1 The Rockwell Automation Process Systems 1 1 Benefits of a Rockwell Automation Logix System 1 3 ProcessLogix System for Cost Effective DCS 1 4 Network Communication Technology 1 6 Allen Bradley Communication Networks Overview 1 7 NetLinx Communication lunch Fausses data a 1 7 Open Communication Networks 1 9 The ProcessLogix System px ub de Poe Nga De Beals 1 11 The ProcessLogix Server 5 Las es pus dites 1 13 ProcessLogix R320 0 Server Benefits and Features 1 14 Server Redundancy saintes Mee eee es ee 1 15 SCADA I
46. to 63 of FS 24ms Current Load on Voltage Output Maximum 3mA Resistive Load on mA Output 15 750Q Absolute Accuracy Voltage Terminal Current Terminal 0 133 Full Scale 25 C 0 425 Full Scale 25 C Accuracy Drift with Temperature Voltage Terminal Current Terminal 0 0045 Full Scale C 0 0069 Full Scale C Calibration None Required Isolation Voltage Tested at 850V dc for 1s between user and system No isolation between individual channels Indicators 1 green power indicator Flexbus Current 20mA 5V de Power Dissipation Maximum 4 5W 31 2V de Thermal Dissipation Maximum 15 3 BTU hr 31 2V de Keyswitch Position 4 External de Power Supply Voltage 24V dc nominal Voltage Range 19 2 to 31 2 V de includes 5 ac ripple Supply Current 70mA 24V de not including outputs See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules includes offset gain non linearity and repeatability error terms Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications 24V de 48V de 120V ac and 240V ac 8 Relay Sink Source Output Module Cat No 1794 OW8 Specifications 1794 OW8 Specifications Outputs per module 8 Form A isolated normally open electromechanical relays Module Location Cat No 1794 TBNF TB3 TB3S or TBN Terminal Base Unit Off
47. to any Node when using Redundant Controller 2 Should be reserved when using non redundant Controller for future Redundant upgrade 1 Must not be assigned to a Downlink 1756 CNB in a Controller chassis or Redundant Chassis Pair 2 Must be assigned to a Remote 1757 1756 1 0 chassis 1756 CNB or Remote 1794 1797 ACNR15 or CN2FF in conjunction with each MACID 1 assignment Should be used by or reserved for additional Remote 1757 1756 1 0 chassis 1756 CNB or 1794 1797 ACNR15 or CN2FF 5 and up Should be used consecutively from low to high values with the following guidelines e Odd addresses should be used for additional Downlink CNBs in Controller chassis or RCP with next even address not used when additional Downlink CNBs are connected to a common physical 1 0 ControlNet segment not allowed with CN2FFs connected e After Downlink CNBs are assigned remaining addresses may be used for additional Remote 1757 1756 1 0 chassis CNBs or 1794 1797 ACNR15s or CN2FFs Additional 1 0 ControlNet Rules e Multiple 1 0 ControlNet Downlink CNBs may be connected to a common physical 1 0 ControlNet segment and must adhere to the rules above Exception for this rule when using CN2FFs which must use separate physical segments e PLCs or other ControlNet Devices may not reside on any 1 0 ControlNet segment connected to a BETA PLX52 or 1757 PLX52 Controller e The ControlNet Keeper is the lowest configured MAC ID per physical Con
48. world class Allen Bradley control components The system features e 1757 1756 1794 and 1797 series I O the most robust in the industry e widely used control communication protocols including DeviceNet ControlNet Ethernet IP Data Highway DH FOUNDATION Fieldbus e Optimized controllers for process and discrete control Although the ProcessLogix controller has regulatory discrete control capability often this type of configuration is not enough to solve tough high speed custom control applications such as packaging Network Communication Technology Common to all of the Logix platforms is a new approach to communication that enables you to control configure and collect information from all devices on the plant floor The NetLinx architecture makes this possible in products that connect via EtherNet IP ControlNet DeviceNet and Foundation Fieldbus The variety of networks available from the NetLinx architecture enables you to choose the type of network media devices and topology their application requires or to mix and match networks as appropriate without adding complexity or sacrificing performance Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 7 Allen Bradley Communication Networks Overview NetLinx Communication Rockwell Automation offers you a choice of networks and a broad scope of products to fit your unique application through its NetLinx Op
49. 12 gauge 4mm stranded maximum 3 64in 1 2mm insulation maximum Keyswitch Position 6 Certificate CENELEC DMT 98 ATEX E013 U See Table 7 A on page 7 1 for specifications common to all 1797 1 0 modules Publication 1757 S0001B EN P June 2001 7 4 ProcessLogix R320 0 Supported 1797 Series 1 0 Module Specifications Table 7 C 24V de 4 pt Non Isolated Source Output Module Cat No 1797 OB4D Specifications 1797 OB4D Specifications Number of Outputs 4 non isolated sourcing IS Output Type EEx ia IIB IIC AEx ia IIC T4 Class Il Ill Division 1 amp 2 Groups A G T4 V I Characteristics Refer to the Output Voltage Current Capability section in 1797 5 6 Load Range 30 5000Q Fault Detection Fault bits in data table and LED per channel blinking red 1 Hz Electronic Protection Lead break overload short circuit Maximum Output Delay Times OFF to ON lt 1 2ms ON to OFF lt 1 2ms Indicators 4 yellow status indicators Ared fault indicators 1 green module power indicator Output Intrinsically Safe U lt 5 8V de 16 pin Male and Female l lt 400mA Flexbus Connector Li Negligible Ci lt 1 35pF Module Field Side Power Consumption 7 5W Power Dissipation 5W Thermal Dissipation 17 07 BTU hr Module Location Cat No 1797 TB3 or TB3S Terminal Base Unit Conductors Wire Size 12 gauge 4mm stranded maximum 1 2mm 3 64
50. 1B EN P June 2001 Through the use of Function Blocks Control Builder e enhances engineering productivity by enabling top down implementation enabling the creation of reusable control strategies uses icons to represent control blocks which can be wired together using simple point and click techniques monitors control execution on line and makes changes to control parameters thereby significantly simplifying control strategy checkout and allows templates to be created modified and reused so that control strategies can be built and duplicated with a minimum of effort Control Builder also supports a multi user control strategy development and debugging environment The function provides the following remote access to engineering databases across any media capable of TCP IP and UDP IP communication password protected accessibility for maximum security several users can create configure and load control strategies at the same time from different workstations multiple users can have the same chart open with full write access to the first user who opens a chart all users can change controller values based on their security level when multiple users open a chart for monitoring Control Module Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 35 What is a ProcessLogix point In the ProcessLogix system each control module is considered a point In Cont
51. 32 bit Environmental Conditions Operating Temperature Storage Temperature Relative Humidity 0 to 60 C 32 to 140 F 40 to 85 C 40 to 185 F 5 to 95 noncondensing Conductors Wire Size Category 22 14 AWG 2mm stranded 3 64 inch 1 2mm insulation maximum 91 3 4 All modules in this chapter can be conformally coated for protection Agency Certification when product or packaging is marked u Listed Industrial Control Equipment lt gt Approved Class Division 2 Group A B C D APPROVED Certified Process Control Equipment Certified Class Division 2 Group A B C D C Marked for all applicable directives GBBOH This product must be mounted within a suitable system enclosure to prevent personal injury resulting from accessibility to live parts The interior of this enclosure must be accessible only by the use of a tool This industrial control equipment is intended to operate in a Pollution Degree 2 environment in overvoltage category II applica ions as defined in IEC publication 664A at altitudes up to 2000 meters without derating Maximum wire size will require extended housing 1756 TBE Use conductor category information for planning conductor routing as described in the system level installation manual Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Shielded cable required IMPORTANT This se
52. 5 24 ProcessLogix R320 0 Supported 1756 Series Specifications Table 5 V 10 30V dc 16 Point Isolated Output Module Cat No 1756 0B161 Specifications 1756 0B161 Specifications Number of Outputs 16 individually isolated Backplane Current 350mA 5 1V de amp 2 5mA 24V de Total backplane power 1 85W Maximum Power Dissipation Module 36W 60 C Thermal Dissipation 12 28 BTU hr Output Voltage Range 10 30V de Output Current Rating Resistive Per Point 2A maximum 30 C amp 1A maximum 60 C Linear derating Per Module 8A maximum 30 C amp 4A maximum 60 C Linear derating Inductive Per Point 1A maximum 60 C Per Module 8A maximum 30 C amp 4A maximum 60 C Linear derating Surge Current per Point 4A for 10ms each repeatable every 2s Minimum Load Current 1mA per point Maximum On State Voltage Drop 1 2V dc 2A Maximum Off State Leakage Current 0 5mA per point Output Delay Time Off to on Ims maximum On to off 2ms maximum Scheduled Outputs Synchronization within 16 7s maximum reference to the CST Configurable Fault States per Point Hold Last State ON or OFF OFF is the default Configurable States in Program Mode per Point Hold Last State ON or OFF OFF is the default Fusing Not protected Fused IFM is recommended to protect outputs See publication 1492 2 12 Reverse Polarity Protection None If module is wir
53. 52 Control Processor ControlNet Interface Redundancy Module and I O Modules An optional Battery Extension Module not shown is also available The Chassis is available in 5 sizes 4 7 10 13 and 17 slots 1 The Power Supply is separate from the Rack and does not consume any slots It is mounted on the left end of the Rack Both 120 240 VAC and 24 VDC supplies are available 2 The 1757 PLX52 Process Control Module is a double wide two board assembly featuring a 100 MHz PowerPC processor and eight 8 Mbytes of RAM with error detection and correction It supports both non redundant and redundant controller configurations Four 4 Mbytes of parity protected Flash ROM is used for permanent program storage and allows easy upgrades A built in lithium battery backs up the controller database and an optional two slot wide Battery Extension Module provides a rechargeable option instead of replacing the lithium battery Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 43 The Process Controller architecture featuring the 1757 PLX52 Control Processor handles a wide variety of requirements including continuous processes batch processes discrete operations and machine control needs Compact and cost effective the 1757 PLX52 is ideal for integrated regulatory fast logic sequential and batch control applications Control functions are provided through a library of templates called Function Blo
54. 8 Note 2 colors 65K colors 65K colors 65K colors 65K colors 65K colors Hard Drive 4 3 GB 4 3 GB 9 1 GB 2 GB 4 3 GB 4 3 GB Publication 1757 S0001B EN P June 2001 Table 2 E High Performance Platform Requirements Performance and Capacity Specifications 2 5 High Performance Platform Requirements based on System Configurations Server Station System Small Medium Large Small Medium Large Configuration Processor 300 400 MHz 550 MHz 800 MHz 266 MHz 300 400 550 MHz Pentium Il Pentium III Pentium Ill or Pentium II MHz Pentium Pentium Ill or Larger Il Larger Note 10 RAM e Win 95 98 64 MB 64 MB 96 MB e WinNT 4 0 160 MB 224 MB 256 MB 96 MB 96 MB 128 MB Workstation e WinNT 4 0 192 MB 224 MB 320 MB Server Video Resolution 1024 x 768 1024 x 768 1024 x 768 1024 x 768 1024 x 768 1024 x 768 Note 2 65K colors 65K colors 65K colors 65K colors 65K colors 65K colors Hard Drive 4 3 GB 4 3 GB 9 1 GB 4 3 GB 4 3 GB 4 3 GB Server configuration memory allocations assume Server services only Station Client memory usage already includes the ProcessLogix Client Applications However most applications can be run on either the Servers or Station Clients On small to medium systems these applications may be run on the Server Platforms On large systems the Servers should be dedicated to running only the Server Services On these systems when possible all applications
55. A 24V de Total backplane power 1 6W Maximum Power Dissipation Module 5 5W 60 C Thermal Dissipation 18 76 BTU hr Output Voltage Range 74 265V ac 47 63Hz Output Current Rating Per Point Per Module 2A maximum 30 C amp 1A maximum 60 C Linear derating 5A maximum 30 C amp 4A maximum 60 C Linear derating Surge Current per Point 20A for 43ms each repeatable every 2s 60 C Minimum Load Current 10mA per point Maximum On State Voltage Drop 1 5V peak 2A amp 6V peak load current lt 50mA Maximum Off State Leakage Current 3mA per point Commutating Voltage AV us for loads gt 50mA 0 2V us for loads lt 50mAlt Output Delay Time Off to on 9 3ms 60Hz 11ms 50Hz On to off 9 3ms 60Hz 11ms 50Hz Scheduled Outputs Synchronization within 16 7s maximum reference to the Coordinated System Time Configurable Fault States per Point Hold Last State ON or OFF OFF is the default Configurable States in Program Mode per Point Hold Last State ON or OFF OFF is the default Maximum Inhibit Voltage Zero crossing 60V peak Fusing Not protected Fused IFM is recommended to protect outputs See publication 1492 2 12 Isolation Voltage Channel to channel User to system 100 tested at 2546V de for 1s 250V ac maximum continuous voltage between channels 100 tested at 2546V de for 1s Module Keying Backplane Softwa
56. Allen Bradley ProcessLogix R320 0 System Overview and Selection Guide 1757 Series System Overview Automation Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Allen Bradley does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or part without written permission of Rockwell Automation is prohibited Throughout this manual we
57. B 60Hz Calibration None Required Step Response to 63 Voltage Terminal 9 4ms Current Terminal 18 2ms Absolute Accuracyl Voltage demiei 0 20 Full Scale 25 C Current Terminal 0 20 Full Scale 25 C Accuracy Drift w Temp Voltage Terminal 0 00428 Full Scale C Current Terminal 0 00407 Full Scale C Maximum Overload 30V continuous or 32mA continuous 1 channel at a time External dc Power upply Voltage oltage Range upply Current nxn 24V de nominal 19 2 to 31 2 V de includes 5 ac ripple 60mA 24V de See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules Includes offset gain non linerity and repeatability error terms Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications 6 13 Table 6 M 24V dc Selectable Analog 4 Output Module Cat No 1794 0E4 B Specifications 1794 0E4 B Specifications Number of Outputs 4 single ended non isolated Module Location Cat No 1794 TB3 or TB3S or TBN Terminal Base Unit Resolution 12 bits plus sign Voltage 2 56mV cnt Current 5 13mA cnt Date Format Left justified 16 bit 2 s complement Conversion Type Pulse Width Modulation Conversion Rate 1 024ms maximum all channels Output Current Terminal OmA output until module is configured 4 20mA user configurable 0 20mA user configurable Step Response
58. C sufficient to operate an A B Bulletin 500 NEMA size 3 motor starter 750mA per output maximum 35 C 1 0A on 4 nonadjacent outputs 500mA on the remaining 4 outputs 30 C OFF State Leakage 2 25mA maximum Output Voltage Range 85 132V ac mn nfgfgvfvfgfffffd nn8iiol ll 47 63Hz Output Current Rating 4 0A 8 outputs 500mA Isolation Voltage tested at 1250V ac for 1s between user and system No isolation between individual channels No isolation between customer power and output channels Output Signal Delay OFF to ON 1 2 cycle maximum ON to OFF 1 2 cycle maximum Flexbus Current max 80mA Power Dissipation 5 2W maximum 132V ac Thermal Dissipation 17 8 BTU hr 132V ac Indicators field side indication customer device driven 8 yellow status indicators Keyswitch Position 8 Surge Current 7A for 45ms repeatable every 8 seconds Fusing 1 6A 250V ac Slow Blow Littelfuse pt no 23901 6 SAN O SD6 1 6A External ac Power Supply Voltage Input Frequency Voltage Range Supply Current Surge Current Capability 120 V ac nominal 47 63Hz 85 to 132V ac 150mA minimum Maximum 50A for 1 2 cycle at powerstop See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules TT Module outputs are not fused Fusing of outputs is recommended If external fusing is desired use the 1794 TBNF fused terminal base unit Publicati
59. ControlNet Interface Module 1757 PIM Pulse Input Module PLC Programmable Logic Controller RAM Random Access Memory RCP Redundant Chassis Pair RTU Remote Terminal Unit SCADA Supervisory Control and Data Access SCM Sequential Control Module SCSI Small Computer System Interface 1757 SRM or SRM System Redundancy Module TC MUXO1 System Interface Module TCP IP Transmission Control Protocol Internet Protocol VGA Video Graphics Array WINS Windows Internet Name Service Publication 1757 S0001B EN P June 2001 x Preface Publication 1757 S0001B EN P June 2001 The Rockwell Automation Process Systems Chapter 1 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility The Rockwell Automation Integrated Architecture allows manufacturers to integrate their entire plant replacing isolated cells of activity with a single coordinated system that provides robust DCS and PLC control and improves the flow of information from the simplest sensor on the plant floor to the company s Intranet and Extranet Rockwell Automation s Integrated Architecture consists of Logix for control the NetLinx Open Architecture for communication and ViewAnyWare for visualization This approach combines products that cross long standing boundaries between Distributed Control Systems DCS used in process applications and the PLC controls typically applied in discrete manuf
60. D Configuration or Rockwell Automation Smart Transmitter files when you build a single point Table 1 C Interfaces with connection details Controller RTU Connection type Allen Bradley SLC5 xx Serial Ethernet DH Allen Bradley PLC 5 Serial Ethernet DH ControlNet Allen Bradley ControlLogix Serial Ethernet DH ControlNet Honeywell S9000 Ethernet Honeywell LCS620 Serial Ethernet Honeywell Data Hiway Proprietary Honeywell UDC Serial Honeywell Micromax Serial Honeywell Flame Safeguard Serial Honeywell DPR Serial Honeywell XLNET CBus Honeywell FSC Serial and Ethernet Honeywell FS90 Serial Honeywell UMC Serial Modicon Serial Modbus AdvanceDDE Open Standard OPC Client Open Standard Bristol Babcock DPC Serial SquareD Ethernet and Synet Siemens S5 S7 H1 Industrial Ethernet Yamatake Honeywell MA500 Serial Moore Mycro Serial Moore APACS Ethernet amp Modulbus Fieldbus Open Standard GE Fanuc Series 90 Ethernet ASEA Serial Universal Modbus Serial Modbus Applicom Proprietary Bailey Ethernet SCSI amp Serial Hitachi Serial Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 19 Human Machine Interface HMI State of the art object based graphics provide a powerful interface The use of industry standards such as Microsoft Windows NT Windows 95 98 and the Inter
61. Inverse Response tunes difficult level loops found in re boil and distillation column applications provides vital analysis Noise simulation allows what if testing to determine whether or not filtering will improve performance of your loop Function Blocks supports function block tuning in ProcessLogix and ControlLogix controllers tuning parameters are downloaded directly to the PID memory table automatically Easy to Use Communication Setup RSLoop Optimizer lets you configure communication to your processor RSLinx can be used to communicate with the processor controlling your PID instruction address RSLoop Optimizer includes a software simulation file that you can use to learn the operation of the software It does not require an actual processor or any additional communication software to operate Using the software simulation file you can perform all the functions of RSLoop Optimizer including filtering editing advanced analysis and simulated downloading of new tuning parameters Note RSLoop Optimizer requires the use of the full feature version of RSLinx RSLinx OEM will communicate with RSLoop Optimizer via OPC only RSLoop Optimizer will not work with RSLinx Lite The loop simulator provides advanced simulation including cascade and feed forward loops with multiple simultaneous simulations on the same plot for easy comparison Major ProcessLogix R320 0 Software Components 3 25 AutoTune Sequence The RSLoop Op
62. June 2001 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 31 System Development Tools ProcessLogix development software includes the following e Control Builder with Comprehensive Control Libraries for process point building and Multiple Workstation use Display Builder for powerful operator graphic creation e RSBatch for powerful batch solutions e Quick Builder for quick configuration e Knowledge Builder On Line HTML Based Documentation e Fieldbus Configuration Utilities Control Builder Control Builder See Figure 1 7 is a multi window GUI object oriented developmental software supporting the ProcessLogix 1757 PLX52 Controller system design documentation and monitoring It provides a comprehensive set of tools for handling I O continuous logic motor sequential batch and advanced control functions through a library of Function Blocks FBs Figure 1 7 Control Builder 13 File Edit View Insert Tae Operate Options Window Help l x el EBE ZISE 2 amp a gt 4 tl 80 7 F DOUMELI UNEL hg A1_FIC_101 AICHANNEL1 E cPMo101 6 CEEOIN EE By DE_CM_AGIT101 Ride ha DE_CM_FIC101 NORMMODE NONE NORMMODESTTR NONE _CM_FV101P CTLEON Fa _CM_F 102 33 Project Library DAT ARCO DAT AAC By LOGIC daca By REGCTL AUTOMAN PYSRCOPT ONLYAUTO FANOUT PIFILTTINE o OVRDSEL PID PIDFF noue sao
63. Logix System Configuration de ProcessLogix Server RSBatch lt VT We Control Builder Client PC Operator Station Quick Builder for SCADA ControlNet To 3rd Party Devices Remote SE SE b j LP L E i hr J 27 Ur L T 1756 CNB as 1757 PLX52 1757 PLX52 Remote 1 0 controlled by 42766 1757 PLX52 The ProcessLogix system lets you start working as soon as I O and hardware configuration is complete with a minimum of system Publication 1757 S0001B EN P June 2001 1 6 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Publication 1757 S0001B EN P June 2001 building required With ProcessLogix the system is up and running in minimum time The ProcessLogix System is built with Rockwell Automation s
64. Management lets you create recipes and download them to nominated process units Each recipe may have up to thirty items with recipes chained together to form larger recipes if required Recipe items may be used to set ingredient targets set alarm limits set timers and place equipment into correct operating state Items may be individually enabled for scaling Downtime Analysis may be used to detect record and code any equipment breakdowns or process delays to provide plant downtime analysis A list of all current downtime events is maintained as well as the history of previous downtime events with each assigned a category and a reason code Downtime reports may be printed periodically or on demand showing downtime duration sorted by categories and reasons The Scheduler option allows point supervisory control to be automatically scheduled to occur at a specified time This may occur once at a pre determined interval or on specific days The SPQC Statistical Process amp Quality Control option provides powerful statistical processing capabilities for real time data collected by the system Facilities include on line generation of control charts for X Bar and R Bar histograms and Sigma trends Shewart s calculations for UCL Upper Control Limit and LCL Lower Control Limit and on line statistical alarming Extended Event Archiving may be used when the events logged by the system are required to be archived for later review Stora
65. Messages Groups ii Reports amp History Archives Downtime System Status aa spac Handover Notes Help SS System Configuration Stn01 Oper 12 27 PM localhost Publication 1757 S0001B EN P June 2001 1 20 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Standard Detail Video Integration SafeBrowse Rotary Connected Stations Publication 1757 S0001B EN P June 2001 An extensive range of standard displays available include e Menu navigation displays e Alarm summary e Event summary e Trends e Operating groups e Point details e System status displays e Configuration displays e Loop Tuning displays e Diagnostic and maintenance displays e Summary displays ProcessLogix Operator Interface Features Standard Detail displays for I O are an example of the 300 standard displays that are included with the system You can operate from these displays or if you choose create custom displays Live video integration is an important feature where remote sites may be unmanned ProcessLogix not only allows the operator to view live video from remote locations but also provides the ability to switch cameras and pan tilt or zoom the camera to focus in on a particular area An alternative to live video is WebCam WebCam allows a CCTV camera to be connected to Ethernet IP and is therefore available to all operator stations via SafeBrowse SafeBrowse al
66. N P June 2001 2 10 Performance and Capacity Specifications Control Network Table 2 1 Process Control Network Specifications Supervisory Process Control Network Network Media Ethernet ControlNet Supervisory Networks per ProcessLogix Server 1 1784 PCIC Card per NT Mixed Supervisory ControlNet amp Ethernet on the same Server is not supported 1 non redundant network serviced by 1 redundant or non redundant Server 1 redundant or non redundant network serviced by 1 redundant or non redundant Server Allowable Combinations of Controllers per Server Up to 10 Non Redundant only Up to 10 Redundant or Non Redundant in any combination Data Rate 10 Mbits sec 5 Mbit sec Media Redundancy Non redundant only Single cable or redundant media operation supported Controller Definitions including PLCs Multiple 1757 PLX52s per chassis are NOT Non Redundant e 11757 PLX52 Redundant e 21757 PLX52s ina Server Redundancy Table 2 J Server redundancy specifications supported However a non redundant 1757 PLX52 e 1 Logix5550 Chassis Pair with 2 can reside in the same chassis as a Logix 5550 e 1 PLC5 C or E 1757 SRMs e 1 SLC Ethernet only Server Switchover Time Default 30 40 sec Server Switchover Time Fastest Configurable Time 10 sec On Server switchover the 1757 PLX52 performs an event recovery This causes the controller to report all
67. Non Isolated RTD Thermocouple mV Input Module Cat No 1797 IRT8 Specifications 1797 IRT8 Specifications Number of Inputs 8 channels IS Input Type EEx ia IIB IIC T4 AEx ia IIC T4 Class Il Ill Division 1 amp 2 Groups A G T4 Resolution 16 bits Input Type Suitable for Pt 100 Pt200 Ni 100 Ni120 Ni200 10Cu RTD thermocouple Type B E J K T TXK XK L Configuration via internal bus R S Signal Input Range 0 to 5002 40 to 100mV Settling Time to 99 of Final Value 8ms mV mode F thermocouple Open RTD Detection Out of range upscale reading Lead Resistance Compensation lt 15Q total Transfer Characteristics Accuracy Temperature Effect RTDs 0 1 of span 20 C filter cutoff lt 1Hz Thermocouples 0 1 of span 20 C filter cutoff lt 1Hz Cold junction compensation 1 C 150ppm C primary range Indicators 8 red fault indicators 1 green module power indicator Data Organization Overrange Alarm Lead Breakage Alarm Fault State Sensor Mode RTD 2 3 or 4 wire TC Sensor Type e g TC Type B E J RTD or mV Internal Reference Junction TC mode Individually for each channel Individually for each channel Individually for each channel includes overrange lead breakage and short circuit Common to groups of 4 channels ch 0 3 ch 4 7 Common to groups of 4 channels ch 0 3 ch 4 7 Common to all channels 0 C 20 C 25
68. Output Offset Drift with Temperature 60 yV degree C typical Gain Drift with Temperature 50 ppm degree C typical 80 ppm maximum Module Error over Full Temp Range 0 5 of range Minimum Module Scan Time for all Channels 25ms minimum floating point 10ms minimum integer Isolation Voltage Channel to channel User to system Optoisolated transformer isolated 100 tested at 1700V de for 1s 100 tested at 1700V de for 1s Module Conversion Method R Ladder DAC monotonicity with no missing codes Capacitive Load lt 1 uFd Module Keying Backplane Electronic RTB Screw Torque NEMA 7 9 inch pounds 0 8 1Nm RTB Keying User defined RTB and Housing 20 Position RTB 1756 TBNH or TBSH Screwdriver Width for RTB 5 16 inch 8mm maximum See Table 5 B on page 5 3 for specifications common to all 1756 analog 1 0 modules Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 5 10 ProcessLogix R320 0 Supported 1756 Series Specifications Table 5 18 pt Non isolated Analog Current voltage Output Module Cat No 1756 OF8 Specifications 1756 0F8 Specifications Number of Outputs 8 voltage or current outputs Backplane Current 150mA 5 1V de amp 210mA 24V de 5 8W Power Dissipation within Module 4 92W 8 channel current Thermal Dissipation 16 78 BTU hr Output Range 0 to 21mA 10 4V Resolution 15
69. PAGS eee ER 7 1 Module Specifications EEE 8 ots Wee bok poe ws eas ead 7 3 Terminal Base Specifications 7 8 Power Supply Specifications Yel sat pA nana une 7 10 Publication 1757 S0001B EN P June 2001 vi Publication 1757 S0001B EN P June 2001 Rockwell Automation Technical Support Preface Rockwell Automation offers support services worldwide with over 75 sales support offices 512 authorized distributors and 260 authorized systems integrators located throughout the United States alone plus Rockwell Automation representatives in every major country in the world Local Product Support Contact your local Rockwell Automation representative for e sales and order support e product technical training e warranty support support service agreements Technical Product Assistance If you need to contact Rockwell Automation for technical assistance first call your local Rockwell Automation representative then e Network Pre sales Hotline 440 646 3638 GNET e Post sales Technical Support 440 646 5800 e Web Links http wwwab com as aregistered member http www ab com mem technotes techmain html Your Questions or Comments about This Manual If you find a problem or have a comment about this manual please notify us of it on the enclosed Publication Problem Report at the back of this manual If you have any suggestions about how we can make this manual more useful to you ple
70. PC in the network VPLink can be used to simulate all real I O connections It bypasses the real I O hardware reducing costs during system checkout The VPLink solution is high speed and exercises the control logic exactly as configured for plant operations This guarantees that the logic exercised is exactly the software delivered to the field Since no hardware wiring is required the solution delivered by Cape Software is a low cost alternative to traditional hardware test panel implementation Since no reconfiguration is needed and no control language programming is required VPLink delivers a solution which is compatible with FDA CMA and OSHA recommendations for best practices That is the code tested is exactly the code implemented in the field VPLink creates simulation tags by using a lookup ASKII file to interrogate the ProcessLogix database and pull out all the I O function block names via the ProcessLogix server API VPlink switches the I O function blocks between real I O values and simulated values Once the tags are brought into VPLink they can then be configured to interact and provide the desired feedback by utilizing VP response modeling blocks Benefits of VPLink Users of VPLink products have testified to many benefits for almost a decade The following is an overview of these benefits Benefits for control system engineers and project managers e Dramatically shortens the Factory Acceptance Testing phase of the proj
71. Pacific Headquarters 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Automation Publication 1757 S0001B EN P June 2001 PN 957464 83 Supersedes Publication 1757 SO001A EN P November 2000 2001 Rockwell International Corporation Printed in the U S A
72. ProcessLogix server manages SCADA device data in real time database which maintains frequent high speed access as memory resident information and other less frequently accessed data as disk resident data optimizing the system Memory resident data is also checkpointed to disk every minute to minimize loss of data in the event of power loss SCADA Control Algorithms In addition to standard point data processing functions the Server provides additional control processing through the use of configurable algorithms that may be attached to an analog status or accumulator point to allow manipulation of the SCADA information Functions provided by these algorithms include arithmetic calculations boolean calculation maximum minimum value integration e run hours totalization group alarm inhibit e report request application program request Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 17 On line Remote Data Management With administrative privileges you can view manipulate and analyze all data in the system from any client operator station in the system including those operating remotely via dial up modem links Diagnostics Once a SCADA controller or RTU is configured and placed in service diagnostics begin The Server automatically e performs diagnostic scanning of the device e performs checks on data integrity of all data acquired from the controller e records
73. RSBatch uses the most current Microsoft ActiveX OLE DCOM technologies to ensure a powerful and flexible design This approach enhances the functionality and robustness of the package while providing seamless integration with a wide variety of hardware and software This versatility lets RSBatch adapt to your facility s ever changing environment Its plug and play compatibility allows you to select the best of breed solution or integrate with legacy systems for your operation ranging from simple spreadsheets to complex report generation scheduling ERP MRP Systems and Human Machine Interface CHMD software RSBatch integrates with the RA Integrated Logix Architecture that creates more flexibility in the process making it possible to use a single architecture across an entire application Systems based on the Integrated Logix Architecture function across multiple application segments because the components that make up the system have been designed to inter face seamlessly and use the same networking and I O systems across the discrete and process areas of an application RSBatch supports the use of the Universal Naming Major ProcessLogix R320 0 Software Components 3 13 Convention UNC which is implemented in networked environments to provide the full Windows NT e shared resource path name Specifically UNC utilizes the name of the machine and the name of the shared resource but it may also include directories and
74. Scalability and Flexibility 1 37 RSBatch RSBatch for ProcessLogix is one of the most powerful solutions available for batch automation Developed around 88 01 the Instrument Society of America s ISA international standard for batch control RSBatch uses modular batch automation to make jobs easier for all types of process professionals RSBatch allows you to configure physical equipment and procedural recipes models to execute batches and to integrate control actions and produciton information with a diverse selection of complementary software RSBatch communicates with ProcessLogix through a Sequential Control Module SCM The data server which is included with RSBatch links to the SCM giving ProcessLogix a tightly coupled batch system For detailed information on RSBatch see pages 3 11 through 3 21 Quick Builder Quick Builder allows users to configure points controllers RTUs stations and printers Quick Builder leverages a relational database engine Microsoft Jet Engine to provide greater productivity through capabilities such as filtering user views of the database multipoint edit facilities and the intuitive Windows style interface Other features that the relational database provide are the user defined fields that can be used for termination schedules wire numbers etc and a standard set of reports Additions and modifications to the ProcessLogix system database can be made while the system is on line
75. See Page The ProcessLogix Server 1 13 SCADA Interface Database 1 15 On line Remote Data Management 1 17 Controller Interfaces and Connection Types 1 18 Human Machine Interface HMI 1 19 ProcessLogix System Status Functions 1 21 Security 1 26 Application Enablers 1 27 Application Toolkit 1 30 System Development Tools 1 31 Figure 1 5 Controller points are accessible to the operator via standard displays and to MIS via OBDC OPC Station default stn ProcessLogix PID Point Detail 5YSDTLPIDA Station Edit Features Schematics View Control Action Configure Help m A ZADO TH AA CA PID Point Detail Area 1 DE_CM_FIC101 Main Loop Tune Set Point PY 3 OP Alarms Connectio 101 JACKET FLO ONTR Execution amp Control Alarm Enable amp Summary Execution State Alarm Enable State Enabled l 00 01 AL E4 Control Builder DE_CM_FIC101 Monitoring Execution Status ACTI E Eile Edit View Insert Tools Operate Options Window Help Qi J Xea XIE Se a e 5 ojx LBHR N Monito ng Cc REGCTL P ID PIDA 0 00 os ORDERINCM 20 MODE MAN MODEATTR OPERATOR INIT MAN OFF ARWNET 1 HILO ARWOF DE_CM_FV103 5 DE_CM_FV104 NORMAL HIALM TYPE NONE FBORSTS NOTCON NORMMODE NONE NORMMODEATTR NONE 1 n SET TE 60 00 Se K ufman re EN ht Ba LOGIC 2 a REGCTL 8 AUTOMAN FANOUT 09 Feb 99 17 10 05 h AA P
76. Server Shared printer Active continuously if linked to a network printer for Reports etc Server Redundancy Uses from 1 3 Server Sessions based upon User Login Configuration settings Also requires Time Sync ER Server Active during ER Sync on Redundant Server if configured for ER Server account Multi User CB Active during Point Build uses shared drive Snap Shot Save amp Restore Active during this operation uses shared drive Table 2 N Server communication NetBIOS session capacity Server Type Simultaneous NetBIOS sessions available ProcessLogix Server on NT Workstation 10 ProcessLogix Server on NT Server Unlimited See Microsoft license restrictions Publication 1757 S0001B EN P June 2001 Performance and Capacity Specifications 2 13 Controller Notifications Controller Redundancy Table 2 0 Controller Notifications Performance 1757 PLX52 Controller Notifications Performance 50 ms and 5 ms CEE Maximum number of events burst condition 50 events Maximum number of event second sustained 2 sec e Up toa minute between event bursts ATTENTION Redundancy The Ethernet Module cannot be used with Controller Table 2 P Controller Redundancy 50 ms CEE only Specifications Controller Redundancy 50 ms CEE only Controller models supported 1757 PLX52 only Control Processing Switchover Interruption Time 500 ms Redundancy Module Cable Medium Fiber Optic Cable
77. State Leakage Current max at 240V ac 1 mA through snubber circuit Output Voltage Rating load dependent 5 30V de 2 0A resistive 48Vdc 0 5A resistive 125V de 0 25 resistive 125V ac 2 0A resistive 240V ac 2 0A resistive Output Current Rating at rated power Resistive 2A 5 30V de 0 5A 48V de 0 25A 125V de 2A 125V ac 2A 240V ac Inductive 2 0A steady state 5 30V dc L R 7ms 0 5A steady state 48V dc L R 7ms 0 25A steady state 125V dc L R 7ms 2 0A steady state 15A make 125V ac PF cos 0 0 4 2 0A steady state 15A make 240V ac PF cos 0 0 4 Power Rating steady state 250W max for 125V ac resistive outpu 480W max for 240V ac resistive outpu 60W max for 30V dc resistive output 24W max for 48V dc resistive output 31W max for 125V dc resistive output 250VA max for 125V ac inductive output 480VA max for 240V ac inductive output 60VA max for 30V de inductive output 24VA max for 48V de inductive output 31VA max for 125V de inductive outpu Isolation Voltage Between any 2 sets of Contacts Customer load to logic Customer load to 24V dc supply Customer 24V dc supply to logic tested to 2550V de for 1s tested to 2550V dc for 1s tested to 2550V dc for 1s tested to 850V dc for 1s Output Signal Delay OFF to ON ON to OFF 8ms maximum time from valid output on signal to relay energization by module 26ms maximum time from valid output off signal to rel
78. T Tested modules include 1794 IE8 1794 IA8 1794 OE4 1794 IR8 1794 1794 IT8 1794 OW8 1794 OB16 1794 IB16 1794 OA8 See Table 6 A for specifications common to all 1794 modules except when included in individual tables with notations Common Module Specifications 1794 Module Specifications Dimensions HxWxD 87mm x 68mm x 69mm 3 4in x 2 7in x 2 7in Environmental Conditions Operational Temperature Storage Temperature Relative Humidity Shock Operating Non Operating Vibration 0 to 55 C 32 to 131 F 40 to 85 C 40 to 185 F 5 to 95 noncondensing 30g peak acceleration 11 ms pulse width 50g peak acceleration 11 ms pulse width Tested 5g 10 500Hz per IEC 68 2 6 Power Conductors Wire Size Category 12 gauge 4mm stranded maximum 3 64 1 2mm inch insulation maximum 72 All modules in this chapter can be conformally coated for protection Agency Certification u Listed Industrial Control Equipment Certified Process Control Equipment Ge Certified Class Division 2 Groups A B C D or nonhazardous locations C Marked for all applicable directives his product must be mounted within a suitable system enclosure to prevent personal injury resulting from accessibility to live parts The interior of this enclosure must be accessible only by the use of a tool This industrial control equipment is intended to operate in a Pollution Degree 2 environment in overvolta
79. TB Keying User defined mechanical keying RTB and Housing 20 Position RTB 1756 TBNH or TBSH 2 Screwdriver Blade Width for RTB 5 16 inch 8mm maximum See Table 5 J on page 5 11 for specifications common to all 1756 digital 1 0 modules W Commutating dv dt of output voltage OUTPUT to L2 should not exceed 0 2V us for loads under 50mA Commutating dv dt rating of module for loads 50 500mA OUTPUT TO L2 is 4V us maximum If commutating dv dt rating of TRIAC is exceeded TRIAC could latch on If commutating dv dt rating is exceeded in 10 50mA range a resistor may be added across the output and L2 The purpose of resistor is to increase total output current to 50mA I V R At 50mA and above module has a higher commutating dv dt rating When adding a resistor for the output to L2 be sure it is rated for the power that it will dissipate P V 2 R If commutating dv dt rating is exceeded in 50 500mA range L1 AC waveform could be at fault Be sure waveform is a good sinusoid void if any anomalies such as distorted or flattened sections Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications 5 21 Table 5 S 74 265V ac 16 Point Isolated Output Module Cat No 1756 0A161 Specifications 1756 0A161 Specifications Number of Outputs 16 individually isolated Backplane Current 300mA 5 1V dc amp 2 5m
80. Voltage 5V de Maximum Off State Current 1 5mA Maximum Input Impedance 30V de 3kQ Input Delay Time Off to on Hardware delay On to off Hardware delay Programmable filter Oms 1ms or 2ms 1ms maximum plus filter time Programmable filter Oms 1ms 2ms Sms or 18ms 4ms maximum plus filter time Diagnostic Functions Change of state Time stamp of inputs Software configurable 200us Short Inrush Current 250mA peak decaying to lt 37 in 22 ms without activation Cyclic Update Time User selectable 100s minimum 750ms maximum Reverse Polarity Protection Yes Isolation Voltage Channel to channel User to system 100 tested at 2546V de for 1s 250V ac maximum continuous voltage between channels 100 tested at 2546V de for 1s Module Keying Backplane Software configurable RTB Screw Torque Cage clamp 4 4 inch pounds 0 4Nm maximum RTB Keying User defined mechanical keying RTB and Housing 36 Position RTB 1756 TBCH or TBS6H Screwdriver Blade Width for RTB 1 8 inch 3 2mm maximum See Table 5 J on page 5 11 for specifications common to all 1756 digital 1 0 modules Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications 5 17 Table 5 P 10 31V dc 32 Point Digital Input Module Cat No 1756 IB32 Specifications 1756 IB32 Specificat
81. a to a number of client applications including e operator stations e third party applications such as Microsoft Excel Microsoft Access LIC Energy e web pages Publication 1757 S0001B EN P June 2001 1 14 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Windows NT Redundancy Real Time Access SCADA Support Industry Standards Foundation Fieldbus Operator Stations Sophisticated Built in Status Functions Applied Media Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Server Benefits and Features Through your purchase of the ProcessLogix server configured by expert technicians at Rockwell Automation you also recieve the following e Rockwell Automation support performance consistency e robust functionality e reliability The ProcessLogix R320 0 Server includes the following features e Windows NT based Server and Windows NT or Windows 95 98 based client HMI e Complete server redundancy support for redundant controller RTU communications real time data access for a wide variety of process connected devices direct support of SCADA supervisory control data acquisition for controllers and remote terminal units industry standard local and wide area network integration FOUNDATION Fieldbus interface high level interface to the emerging field industry bus network multiple local and remote operator stations operating as clients fr
82. able directives Marked for all applicable acts N314 This product must be mounted within a suitable system enclos this enclosure must be accessible only by the use of a tool This industrial control equipment is intended to operate in a Pollution Degree 2 environment in overvoltage category II applications as defined in IEC publication 664A at altitudes up to 2000 meters without derating re to prevent personal injury resulting from accessibility to live parts The interior of Publication 1757 S0001B EN P June 2001 4 8 ProcessLogix R320 0 Supported 1757 Series Specifications Publication 1757 S0001B EN P June 2001 Rockwell Testing ControlLogix Controllers Specifications Chapter 5 ProcessLogix R320 0 Supported 1756 Series Specifications During recent Rockwell testing of the 1756 series we found the following e 1757 PLX52 can communicate to as many as 64 assorted 1756 I O modules in a scheduled environment using RSNetworx e 1757 PLX52 can exchange data via exchange blocks to a PLC 5 40E by using the 1756 ENET module e A redundant 1757 PLX52 can communicate to as many as 56 assorted 1756 I O modules and as many as 4 1756 CN2FF linking devices in a scheduled environment using RSNetworx IMPORTANT Tested modules include 1756 IA8D 1756 OA8D 1756 IF16 1756 OF6CI 1756 OF8 1756 IB16 1756 OB16 1756 IB16D 1756 OB16D 1756 IB32 1756 OB32 The following table shows the specifications for
83. aces On producer consumer networks if a node needs the packet it will consume the packet So the producer sends that packet once and all the nodes consume the same packet if they need it This breakthrough brings you e increased efficiency because data is produced once regardless of the number of consumers precise synchronization because data arrives at each node at the same time Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 9 Open Communication Networks The Allen Bradley open communication architecture offers seamless connectivity between plant floor devices peer control devices and business computing systems Our architecture includes three levels of networks e the control and information network EtherNet IP is an open industrial networking standard that supports implicit messaging explicit messaging or both and uses commercial off the shelf Ethernet communication chips and physical media e the control and automation network ControlNet which allows intelligent automation high speed control devices to share the information required for supervisory control work cell coordination operator interface remote device configuration programming and troubleshooting e the device network DeviceNet which offers high speed access to plant floor data from a broad range of plant floor devices with a significant reduction in wiring EtherNet IP ControlNet and DeviceNet
84. acturing Rockwell Automation s architecture platform is a cost effective open control system for batch process motion drives and discrete control applications The Logix architecture system sets a new standard in scalable control systems by providing the highest level of performance flexibility and ease of use at the lowest life cycle cost of ownership Figure 1 1 Logix Architecture Overview Distributed RSView MM RSBatch RES M odular PanelView D ControlLogix GONITOINET DEVICENET EMENNMEL PEN ETUNX Binormat Enterprise Business S ESSERE ProcessLogix SoftLogix5000 Open 31104 Publication 1757 S0001B EN P June 2001 1 2 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Rockwell s Logix system is unique because the same chassis communication modules and I O modules used in ProcessLogix DCS are also used by the non DCS multi functional ControlLogix In fact the two systems ProcessLogix and ControlLogix work side by side providing a degree of control and openness from a single system never before achieved See Figure 1 2 Figure 1 2 Sample Logix System Architecture Plant im ProcessLogix ProcessLogix RSView i Management Report En
85. al 1757 1756 any combination with TC MUX021 1757 PIM and CN2FF 1 0 only limitations as noted elsewhere e Each Pulse Input Module counts as 1 5 IOMs inthe 24 unscheduled 24 10M 1756 CNB calculation but not the 64 10M 1757 PLX52 limit Maximum number of Downlink 1756 CNB s per Controller 4 0 Chassis Maximum number CN2FFs per 1757 PLX52 8 0 local 1757 1756 e Each Linking Device counts as 1 IOM in the 64 1 0 only 10M 1757 PLX52 calculation above Maximum number CN2FFs per Non Redundant Server 8 0 local 1757 1756 1 0 only Maximum number CN2FFs per Redundant Server NI FBUS 16 0 Service and NI Configurator must be run on the Backup local 1757 1756 Server only 1 0 only Maximum number CN2FFs per NI Configurator Project 1 0 local 1757 1756 1 0 only Maximum Number of H1 segments per CN2FF 2 N A Maximum number of CN2FF Devices per H1 segment 10 N A connected to a CN2FF Performance and Capacity Specifications 2 15 ATTENTION Avoid operator induced redundant controller switchovers with I O that is configured but not physically present In a redundant controller the new primary 1757 PLX52 infrequently may become mute or hard fault under stress test conditions involving both 1 a non trivial number of repetitive switchovers and 2 I O configured in the controller that is not physically present The only recovery is to power cycle the mute of faulted primary controller Input Module Sample Periods Tabl
86. al containers controlled by the controller ERP MRP Enterprise RSBatch Publication 1757 SO001B EN P June 2001 3 12 Major ProcessLogix R320 0 Software Components Publication 1757 S0001B EN P June 2001 Collect detailed electronic batch record data about your process to generate detailed reports e Integrate and exchange batch and recipe information with corporate information systems In recent years the selection criteria for control systems has increasingly emphasized software functionality From the sensor to the boardroom you need the best available software You want all of your software solutions including recipe management process control scheduling reporting ERP MRP and others to work together providing the synergy that allows your business to prosper With RSBatch you should have the flexibility to select the best combination of PLCs and DCSs and other control hardware and maintain a truly integrated solution There is also the option of RSBatch for ProcessLogix It integrates Rockwell Software batch expertise with the Allen Bradley ProcessLogix distributed control system The option offers an efficient system development and a system approach to batch configuration Designed specifically for the ProcessLogix platform RSBatch for ProcessLogix features a ProcessLogix data interface that uses the function block and a sequential control module programming environment to simplify programming
87. ale reading within 5s Overvoltage Protection 30V de voltage 8V de current Normal Mode Noise Rejection gt 80dB at 50 60Hz Common Mode Noise Rejection gt 100dB at 50 60Hz Calibrated Accuracy at 25 C Calibration Interval Better than 0 05 of range voltage Better than 0 15 of range current Input Offset Drift with Temperature 45uV degree C Gain Drift with Temperature 15 ppm degree C voltage 20 ppm degree C current Module Error over Full Temp Range 0 1 of range voltage 0 3 of range current Module Scan Time for All Channels Sample Rate Module Filter Dependent 16 pt single ended 16 488ms 8 pt differential 8 244ms 4 pt differential 5 122ms Module Conversion Method Sigma Delta Isolation Voltage User to system 100 tested at 2550V de for 1s Module Keying Backplane Electronic RTB Screw Torque Cage clamp 4 4 inch pounds 0 4Nm RTB Keying User defined RTB and Housing 36 Position RTB 1756 TBCH or TBS6H Screwdriver Width for RTB 1 8 inch 3 2mm maximum See Table 5 B on page 5 3 for specifications common to all 1756 analog 1 0 modules This specification is module filter dependent Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications 5 5 Table 5 D 6 pt Isolated Analog Current voltage Input Module Cat No 1756 IF61 Specifications 1756 IF61 Specifications Numbe
88. alk via exchange blocks to a PLX52 processor Table 4 A 1757 PLX52 Controller Specifications The following table contains specifications for the 1757 PLX52 controller Parameter Operation and Storage Limits Transportation Band Ambient Temp Range 0 to 60 C no fans 40 to 85 C Temp Rate of Change lt 1 C min lt 5 C min Relative Humidity 5 to 95 5 to 95 non condensing Vibration 3 axes Frequency 10 to 60 Hz 10 to 60 Hz Acceleration 0 5 g max 1 g max Displacement 0 1 inches 0 1 inches Mechanical Shock Acceleration 5 g max 20 g max Duration 30 ms max 30 ms max Barometric Pressure Altitude 300 to 2000 m Any Corrosives G2 std G3 option ISA S71 04 G3 Module Power Requirements 5 1 V_dc 1 5 A 3 3 V_de 1 0 A Publication 1757 S0001B EN P June 2001 4 2 ProcessLogix R320 0 Supported 1757 Series Specifications Table 4 A 1757 PLX52 Controller Specifications Parameter Operation and Storage Limits Transportation Band Module Battery Backup Time Lithium Battery standard built in Battery Extension Module 1757 BEM 144 hours non rechargeable replaceable 6 days battery replacement catalog number 1757 PLXBAT Lithium battery is disconnected during shipment 120 hours rechargeable 5 days Mean Time Between Failure 106 358 hours operating continuously at 25 C Removal Insertion under power NOT PERMITTED RIUP
89. all of the R320 0 supported ControlLogix Controllers Table 5 A ControlLogix Controllers Specifications Specification 1756 L1 1756 L1M1 1756 L1M2 1756 L1M3 1756 L55M13 1756 L55M14 1756 L55M16 user available memory 64 Kbytes 512 Kbytes 1 Mbyte 2 Mbytes 1 5 Mbytes 3 5 Mbytes 7 5 Mbytes backplane current 5V dc 0 65A 0 95A 1 05A 1 20A 1 15A 1 25A 1 40A 24V dc 0 02A 0 02A 0 02A 0 02A 0 02A 0 02A 0 02A average power dissipation 3 0W 3 75W 4 0W 425W 4 50W 4 75W 5 0W average thermal dissipation 10 2 BTU hr 12 8 BTU hr 13 7 BTU hr 14 5 BTU hr 15 4 BTU hr 16 2 BTU hr 17 1 BTU hr environmental operating temperature storage temperature relative humidity 0 to 60 C 32 to 140 F 40 to 85 C 40 to 185 F 5 to 95 noncondensing vibration 10 to 500 Hz 2 0 G maximum peak acceleration Publication 1757 S0001B EN P June 2001 5 2 ProcessLogix R320 0 Supported 1756 Series Specifications Table 5 A ControlLogix Controllers Specifications Specification 1756 L1 1756 L1M1 1756 L1M2 1756 L1M3 1756 L55M13 1756 L55M14 1756 L55M16 operating shock 30G peak for 11ms storage shock 50G peak for 11ms weight 10 0 or 12 5 oz 12 5 oz 12 7 02 12 5 oz 12 8 oz 13 4 oz programming cable 1756 CP3 or 1747 CP3 serial cable category 303 battery 1756 BA1 PROMARK Electronics 94194801 0 59g li
90. and 6 km using coax cable and repeaters maximum coax network segment 1 km dependent on number of taps and length drops maximum fiber network segment 3 km dependent on fiber grade length each Supervisory Peer Network up to 6 non redundant or 4 redundant segment supports controllers each Control Processor can connect to up to 8 0 chassis via the 1 0 Network Publication 1757 S0001B EN P June 2001 1 46 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Publication 1757 S0001B EN P June 2001 4 ControlLogix 1756 series I O Modules are a rack mounted chassis family of I O available in a wide variety of densities Modules have a small form factor 5 x 5 and feature deterministic I O update rates diagnostics features local front of module or remote terminations and software configuration management support Available modules and specifications are listed in publication 1757 SRO02A EN P ProcessLogix System I O Specifications included in this binder FOUNDATION Fieldbus Linking Device not shown connects the FOUNDATION Fieldbus H1 network with ControlNet This allows each Controller PLX CLX or PLC to access data and control Fieldbus devices enhancing the power of ProcessLogix s Controller FLEX Ex Galvanic Isolation Intrinsic Safety GI IS I O not shown provides a compact family of I O that can be mounted and operated in areas with potentially explosive
91. and Flexibility Table 1 1 Related User Documentation Document Pub Number Description 1797 series 1 0 1797 IBN16 1797 5 7 Installation Instructions for the 5V de non isolated NAMUR input module Installation Instructions 1797 0B4D 1797 5 6 Installation Instructions for the 24V dc non isolated source output module Installation Instructions 1797 IE8 User Manual 1797 6 5 1 Installation and operating instructions for the 8 pt 16 bit single ended Installation Instructions 1797 5 5 non isolated input module 1797 OE8 User Manual 1797 6 5 1 Installation and operating instructions for the 8 pt 13 bit single ended Installation Instructions 1797 5 3 non isolated output module 1797 IRT8 1797 54 Installation instructions for the 8 pt 16 bit non isolated RTD Thermocouple mV Installation Instructions input module PLC 5 Documentation User Manual 1785 6 5 12 Operating instructions for Enhanced and Ethernet IP PLC 5 Programmable Controllers User Manual 1785 6 5 22 Operating instructions for ControlNet PLC 5 Programmable Controllers Publication 1757 S0001B EN P June 2001 PC NT Platform Requirements Chapter 2 Performance and Capacity Specifications ATTENTION This chapter contains the most the current platform requirements from the performance and capacity specifications for R320 0 The performance of the NT Platform varies greatly based on the system configuration All information
92. annel to channel User to system Optoisolated transformer isolated 100 tested at 1700V de for 1s 100 tested at 1700V de for 1s Module Conversion Method Sigma Delta Module Keying Backplane Electronic RTB Screw Torque NEMA 7 9 inch pounds 0 8 1Nm RTB Keying User defined RTB and Housing 20 Position RTB 1756 TBNH or TBSH See Table 5 B on page 5 3 for specifications common to all 1756 analog 1 0 modules These specifications are notch filter dependent Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications Table 5 E 6 pt Isolated RTD Input Module Cat No 1756 IR6I Specifications 1756 IR6I Specifications Number of Inputs 6 individually isolated channels Backplane Power Requirements No external power requirements 250mA 5V de amp 125mA 24V de 4 25W Power Dissipation within Module 4 3W Thermal Dissipation 14 66 BTU hr Input Range 1 487Q 2 1000Q 4 2000Q 8 4020Q Resolution in Ranges Approximately 16 bits across each input range 487Q 7 7MQ count 10002 15mQ count 2000Q 30mQ count 40202 60mQ count Sensors Supported Resistance 4 4020Q 100 200 500 1000Q Platinum alpha 385 00 200 500 1000 Platinum alpha 3916 20Q Nickel alpha 672 00 120 200 500Q Nickel alpha 618 1 1 1 10Q Copper Open Circuit Detection Time Positive full scale reading within 5s with any combination of lost wires
93. are open networks With our open architecture you re not restricted to buying only A B devices if you implement an A B network Rockwell Automation developed the ControlNet and DeviceNet baseline specifications and made them available to independent organizations who took ownership of the specifications For example the Open DeviceNet Vendors Association ODVA was formed to take ownership of the specification and support worldwide growth of DeviceNet To date more than 400 companies are supporting DeviceNet ControlNet and EtherNet IP products EtherNet IP is managed by ControlNet International and ODVA Our open communication architecture lets you bring plant floor data from low level devices to personal computers and mainframes that run on multiple operating systems Publication 1757 S0001B EN P June 2001 1 10 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility This table helps you determine which Allen Bradley networks provide the best solution for your application needs Table 1 A Allen Bradley Solutions for Your Needs DeviceNet ControlNet EtherNet IP Universal DH 485 DH Network Network Network Network Remote 1 0 Network Link Function Connects Supports Plant management Provides Provides Permits low level transmission of system tie in material connection connection plant wide and devices directly time critical data handling between PLC between SLC cel
94. ase contact us at the following address Rockwell Automation Allen Bradley Company Inc Control and Information Group Technical Communication 1 Allen Bradley Drive Mayfield Heights OH 44124 6118 Publication 1757 S0001B EN P June 2001 viii Preface Acronyms and Abbreviations Publication 1757 S0001B EN P June 2001 Acronyms and abbreviations used in this document include AI Analog Input AO Analog Output CB Control Builder CCL Control Component Library CD Compact Disc CDA Control Data Access CD ROM Compact Disc Read Only Memory CEE Control Execution Environment CM Control Module 1756 CNB or CNB ControlNet Bridge module CPM Control Processor Module CPU Central Processing Unit DI Digital Input DNS Domain Name System DO Digital Output DOS Disk Operating System ER Engineering Repository ERDB Engineering Repository Database FB Function Block FSC Fail Safe Controller HTML HyperText Markup Language I O Input Output IOM Input Output Module IRQ Interrupt Request ISA Industry Standard Architecture LAN Local Area Network Preface ix LED Light Emitting Diode MAC Media Access Control MB Megabytes NTFS Windows NT File System NUT Network Update Time ODBC Open Database Communications OEM Original Equipment Manufacturer PC Personal Computer 1784 PCIC or PCIC PCI
95. ate 2000 PPS Includes all Server Data Requests and peer communications 2000 PPS 1757 PLX52 to 1757 PLX52 Communications 50 ms Performance per 1757 PLX52 5 ms Because Ethernet is inherently a non deterministic network no guarantees can be made about the timely delivery of critical data packets The support of TCP IP Ethernet as the Supervisory network in ProcessLogix does not preclude the customer to design and configure a mission critical control strategy based upon Ethernet e Ethernet is not a deterministic network consider these factors before employing a mission critical control strategy Ethernet is subject to collisions deferred transmissions and other anomalies which may delay the arrival of critical data packets e Internal testing has shown that under a full load condition approximately 1 in 30 000 peer fetches arrive at a peer node at greater than twice the configured peer update rate Maximum Initiator Node Pull Get Request Rate to all 500 PPS 500 PPS target nodes Based on the number of requests for peer data and the peer update rate Maximum Initiator Node Pull Get Request Rate to all 50 100 ms 5 10ms target nodes ControlNet 100 200 ms 10 20 ms 250 500ms 25 50 ms 500 1 sec 50 100 ms 100 200 ms 250 500 ms 500 1 sec Maximum Initiator Node Pull Get Request Rate to all 250 500 ms 250 500 ms target nodes Ethernet 500 1 sec 500 1 sec Maximum Target Node
96. ay de energization by module Flexbus Current max 69mA 5V de Power Dissipation Maximum 5 5W Thermal Dissipation Maximum 18 8 BTU hr Indicators field side indication logic driven 8 yellow status indicators Keyswitch position Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications 6 15 Table 6 N 24V dc 48V de 120V ac and 240V ac 8 Relay Sink Source Output Module Cat No 1794 OW8 Specifications 1794 OW8 Specifications Initial Contact Resistance 30m Switching Frequency 1 operation 3s 0 3Hz at rated load max Operated Release Time Maximum 10ms Bounce Time 1 2ms mean Minimum Contact Load 100uA at 100mV de Expected Life of Electrical Contacts Minimum 100 000 operations rated loads Fusing Use a 1794 TBNF with a 3 0A Littelfuse 239003 External dc Power Supply Voltage 24V dc nominal Voltage Range 19 2 to 31 2V de includes 5 ac ripple Supply Current 125mA maximum Conductors Wire Size 12 gauge 4mm stranded maximum 3 64 inch 1 2mm insulation maximum Category 12 Agency Certification Meets UL R150 and C300 Meets IEC 1131 AC 15 Utilization Category See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules TT Module outputs are not fused If external fusing is desired you must provide external fusing 2 Use this conductor category information for planning
97. because no routing tables or added logic are necessary to move data between networks e common base knowledge reduces the amount of training needed when moving to different networks within the NetLinx architecture by providing similar configuration tools and features Publication 1757 S0001B EN P June 2001 1 8 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Control Configure Collect Publication 1757 S0001B EN P June 2001 With the NetLinx open network architecture you can Provides real time data exchange in a variety of methods selectable I O refresh rates single producer or multi producer systems shared inputs peer to peer messaging and interlocking between controllers Able to configure all network devices from any network location You can configure devices upon start up modify device parameters with a click of a mouse or through controller logic without having any impact on control performance You no longer have to move from network to network for configuration purposes Now you can set up your entire system from one location with one connection Provides a perfect solution for HMI display trending and analysis recipe management or for maintenance and troubleshooting This can be done at regular intervals or on the fly The NetLinx open network architecture is efficient because of its producer consumer networking services and standard hardware and software interf
98. bility remains independant from the PLX CLX system it extends the functionality of the system by maintaining both the SCADA and the PLX CLX process data in the same global database This capability also gives the operator access to both the SCADA and the process data SCADA Data Acquisition The process of SCADA data acquisition by the ProcessLogix server has been optimized by using either e Periodic Scanning ProcessLogix optimizes communication traffic by calculating the minimum number of scan packets required to collect data Report by Exception RBE This technique is used to reduce the scanning load of the system while improving system response If necessary periodic scanning may be used in conjunction with RBE to ensure data integrity and optimized data acquisition Publication 1757 S0001B EN P June 2001 1 16 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Publication 1757 S0001B EN P June 2001 The ProcessLogix SCADA driver provides an interface to third party devices The drivers connect the devices to the global database This connection provides the following standard system structures e Analog Point Structure e Status Point Structure e Accumulator Point Structure e User Defined Structure Using these drivers each point in the database has a number of associated parameters all of which can be referenced relative to a single tag name or composite point The
99. cation 1757 S0001B EN P June 2001 7 6 ProcessLogix R320 0 Supported 1797 Series 1 0 Module Specifications Table 7 E 8 pt 13 bit Single Ended Non lsolated Output Module Cat No 1797 0E8 Specifications 1797 0E8 Specifications Number of Outputs 8 single ended non isolated IS Output Type EEx ia IIB IIC T4 Aex ia IIC T4 Class Il Ill Division 1 amp 2 Groups A G T4 Resolution 13 bit Transfer Characteristics Accuracy at 20 C 68 F 0 1 of output signal range Temperature Drift 0 010 C of output signal range Load Range Current 0 22mA Voltage Available at 22mA gt 11V Load 0 500Q 22mA Data Format Configurable Step Response to 99 of FS Ams Indicators 8 red fault indicators 1 green power Output Intrinsically Safe U lt 5 8V de 16 pin male and female flexbus l lt 400mA connector L Negligible C lt 1 35 uF Module Field Side Power Consumption 6 3W Power Dissipation 5 4W Thermal Dissipation 18 4 BTU hr Module Location Cat No 1797 TB3 or TB3S Terminal Base Unit Conductors Wire Size 12 gauge 4mm stranded maximum 1 2mm 3 64in insulation maximum Keyswitch Position 4 Certificate CENELEC DMT 98 ATEX E042 U See Table 7 A on page 7 1 for specifications common to all 1797 1 0 modules Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1797 Series 1 0 Module Specifications 7 7 8 pt 16 bit
100. cations 1 11 Table 7 H FLEX Ex Power Supplies Cat Nos 1797 PS2N and PS2E Specifications Specification 1797 PS2N 1797 PS2E Conductors Wire Size 12 gauge 4mm stranded maximum 1 2mm 3 64in insulation maximum Use wire rated for 100 C operation Dimensions HxWxD 174mm x 174mm x 128mm 174mm x 174mm x 280mm 6 9in x 6 9in x 5 04in 6 9in x 6 9in x 11 0in Protections Class IP66 NEMA 7B IP 65 NEMA 7B Weight approximately 7 3kg 16lbs 7 7kg 171bs Environmental Conditions Operational Temperature 20 to 70 C 4 to 158 F Storage Temperature 40 to 85 C 40 to 185 F Relative Humidity 5 to 95 noncondensing ShockOperating Tested 15g peak acceleration 11 1 ms pulse width Non Operating Tested 15g peak acceleration 11 1 ms pulse width Vibration Tested 2g 10 500Hz per IEC 68 2 6 Agency Certifications when product or packaging is marked UL Listed Industrial Control Equipment UL Listed Industrial Control Equipment for use in Canada Class Division 1 Groups C D T4 Class Division 2 Groups A D T4 Marked for all applicable acts x EEx de ib IIC T4 Marked for all applicable acts N223 BVS 98 D 2055X Publication 1757 S0001B EN P June 2001 7 12 ProcessLogix R320 0 Supported 1797 Series 1 0 Module Specifications Notes Publication 1757 S0001B EN P June 2001 How Are We Doing
101. caying to lt 37 in 22ms without activation Cyclic Update Time User selectable 100s minimum 750ms maximum Isolation Voltage Channel to channel User to system 100 tested at 2546V de for 1s 250V ac maximum continuous voltage between channels 100 tested at 2546V de for 1s Module Keying Backplane Software configurable RTB Screw Torque Cage clamp 4 4 inch pounds 0 4Nm maximum RTB Keying User defined mechanical keying RTB and Housing 36 Position RTB 1756 TBCH or TBS6H Screwdriver Blade Width for RTB 1 8 inch 3 2mm maximum See Table 5 J on page 5 11 for specifications common to all 1756 digital 1 0 modules Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications 5 19 Table 5 R 74 265V ac 16 Point Digital Output Module Cat No 1756 0A16 Specifications 1756 0A16 Specifications Number of Outputs 16 8 points common Backplane Current 400mA 5 1V de amp 2mA 24V de Total backplane power 2 09W Maximum Power Dissipation Module 6 5W 60 C Thermal Dissipation 22 17 BTU hr Output Voltage Range 74 265V ac 47 63Hz Output Current Rating Per Point 0 5A maximum 60 C Per Group 2A maximum 60 C Per Module 4A maximum 60 C Surge Current Per Point 8A for 43ms each repeatable every 2s 60 C
102. cks FBs Strategies are easily built using a state of the art graphical engineering tool called Control Builder Once built control strategies can be loaded and monitored using Control Builder The Process Controller supports ControlNet Interoperability the capability to communicate with Allen Bradley controllers like the PLC 5 C and the ControlLogix platform This allows complete integration of high speed logic with process control applications The ProcessLogix Server provides monitoring and supervisory control of ControlLogix processors PLC and PLC 5 processors from the ProcessLogix Server The Control Execution Environment CEE is the execution and scheduling environment for the 1757 PLX52 Control Processor It is available in two base execution rates 50 msec normal and 5 msec fast and is selected and loaded into the processor with Control Builder so you can select the execution speed at development time CEE is the underlying support layer for the execution of all control functions It features e Individual per module selectable execution rates of 50 100 200 500 1000 and 2000 msec for the 50 msec CEE and 5 10 20 50 100 and 200 ms for the 5 msec CEE all Control Modules and Sequential Control Modules regardless of function block content can execute at any of these 6 rates all function blocks within a CM or SCM execute at the same rate e Configurable phase assignment of any modules executing slower than
103. conductor routing Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Publication 1757 S0001B EN P June 2001 6 16 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications Table 6 0 24V dc 8 Input RTD Module Cat No 1794 IR8 Specifications 1794 IR8 Specifications Number of Inputs 8 Channels Module Location Cat No 1794 TB3 TB3S or TB3T Terminal Base Unit Signal Input Range 1 to 433 Sensors Supported Resistance 100 Pt 0 00385 Euro 200 to 870 C 100 Pt 0 003916 U S 200 to 630 C 0 Pt 0 00385 Euro 200 to 630 C 0 Pt 0 00385 Euro 200 to 630 C 0 Nickel 0 00618 60 to 250 C 0 Nickel 0 00627 60 to 250 C 0 Nickel 0 00618 60 to 250 C 0 C gt a OIN Nickel 0 00618 60 to 250 C opper 0 00427 2000 to 260 C z E 12 gt x Resolution 16 bits across 435 E Data Format Left justified 16 bit 2 s complement or offset binary Normal Mode Noise Rejection 60db 60Hz for A D filter cutoff 15Hz Accuracy without Calibration low humidity Normal mode 0 05 Full Scale maximum Enhanced Mode 0 01 Full Scale typical Common Mode Rejection 120db 60Hz 100db 50Hzwith A D filter cutoff 10Hz Common Mode Voltage OV between channels common return System Throughput Normal mode Enhanced mode Programmable from
104. configure and PLC 5 processor Programming Using a single Functions configure and and collect data collect data Usinga controlling I O connection PC on one link to collect data PLC processor single PC for data chassis betweenaPC program Networking controlling remote acquisition form many PanelView and one or multiple PLC sensors and 1 0 chassis PLC processors or operator more SLC 500 processors on actuators to a peer to peer using a single PC to terminals 1336 processors in multiple links PLC processor or messaging with program up download drives and a small plant within a network a PC to reduce other controllers multiple PLC third party throughout a field wiring and using redundant processors for welders and plant increase media non time critical valves Publication 1757 S0001B EN P June 2001 diagnostics connections for time critical applications messaging between controllers The ProcessLogix System Allen Bradley Controllers ProcessLogix ControlLogix PLC5 ERP MES Data Historians and Advanced Applications Ethernet Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 11 The ProcessLogix system is a modular supervisory control and networking system designed around the Rockwell Automation architecture and a high performance Microsoft Windows NT based Server All components of this system are fully integrated Fo
105. ction contains only those modules that are currently supported by ProcessLogix R320 0 We offer many I O modules not listed here and we continue to add support for I O modules currently not supported For a complete listing of all our modules refer to these publications e 2001 Rockwell Automation Allen Bradley Asset Management Catalog SUPR CA027A EN P e Master Price List USA CIG 3 0 Publication 1757 S0001B EN P June 2001 Module Specifications ProcessLogix R320 0 Supported 1756 Series Specificatio ns The following tables list specifications for 1756 series analog I O modules Table 5 16 pt Non isolated Analog Current voltage Input Module Cat No 1756 IF16 Specifications 1756 IF16 Specifications Number of Inputs 16 single ended 8 differential or 4 differential high speed Backplane Current 150mA 5 1V de amp 65mA 24V de 2 33W Power Dissipation within Module Thermal Dissipation 2 3W voltage 3 9W current 7 84 BTU hr voltage 13 30 BTU hr current Input Range and Resolution 10 25V 0 10 25V 0 5 125V 0 20 5mA Input Impedance Voltage Current gt ImegQ 249Q Open Circuit Detection Time Differential voltage Positive full scale reading within 5s Single Ended Diff current Negative full scale reading within 5s Single Ended voltage Even numbered channels go to positive full scale reading within 5s odd numbered channels go to negative full sc
106. ctor routing Publication 1757 S0001B EN P June 2001 6 8 ProcessLogix R320 0 Supported 1794 Series O Module Specifications Table 6 H 24V de 16 Source Output Protected Module Cat No 1794 0B16P Specifications 1794 0B16P Specifications Number of Outputs 16 1 group of 16 non isolated sourcing Module Location Cat No 1794 TB2 TB3 or TB3S Terminal Base Unit e N State Voltage Range 10V de minimum 24V de nominal 31 2V de maximum N State Voltage Drop 0 5V dc maximum oO N State Current 1 0mA minimum per channel 500mA maximum per channel OFF State Voltage 31 2V de maximum OFF State Leakage 0 5mA maximum Isolation Voltage min 100 tested at 2121V dc for 1s between user and system No isolation between individual channels Output Signal Delay OFF to ON ON to OFF 0 5ms maximum 1 0ms maximum Flexbus Current max 60mA Power Dissipation 5 0W maximum 31 2V Thermal Dissipation 17 0 BTU hr 31 2V de Indicators field side indication logic driven 16 yellow status indicators Output Current Rating 8A 16 outputs 0 5A Surge Current 1 5A for 50ms repeatable every 2s Keyswitch Position 2 Fusing Outputs are electronically protected External dc Power Supply Voltage Voltage Range Supply Current 24V de nominal 10 to 31 2V de includes 5 ac ripple 60mA 24V de 25
107. current alarm conditions The Server will report all current process alarms and events Database synchronization is performed as a background activity and is performed online without affecting the operation of the Servers Time to perform synchronization will depend on the system configuration e g database size history processor speed Server Notifications Table 2 K Server notification specifications Maximum number of events burst condition 500 events Maximum number of events second sustained 40 sec Maximum number of alarms second sustained 20 sec Note Up to two events are also generated for every alarm including one event for entering the alarm condition and one for return to normal Publication 1757 S0001B EN P June 2001 Performance and Capacity Specifications 2 11 Communications Capacity Controller Communications and Performance Table 2 L 1757 PLX52 Controller Communications Performance 1757 PLX52 Controller Communications Performance PPS Average Parameters per Second Overall Communications Performance per 50 ms CEE ProcessLogix Server 5 ms CEE Maximum Total Parameter Access Response Rate to 4000 PPS the Server from all Controllers combined Includes Display updates Fast Slow History Excel ODBC Exchange and CB Monitoring 4000 PPS Overall Communications Performance per 50 ms CEE 1757 PLX52 5 ms CEE Maximum Total Parameter Access Response R
108. d detail displays with a reference to the ProcessLogix Display Building Guide Start up and Shutdown Guide Procedures for normal start up shutdown and restarts including controller and networks Troubleshooting and Maintenance Guide Procedures for troubleshooting and maintenance with diagnostic information Rail 1 0 Implementation Guide Provides information about the RIOM H GI IS components as a supplement to existing procedures ProcessLogix Reference Fieldbus Implementation Guide Procedures for interfacing FOUNDATION Fieldbus devices with ProcessLogix s Controller Server and Client Installation Guide Procedures for installing Server and Clients Server and Client Configuration Guide Procedures for configuring Server devices points reports etc Operators Guide Procedures for operating Station including monitoring and controlling managing alarms and generating and viewing reports Administration Guide Procedures for system administration including topics such as security and system back ups Incorporates SCADA and Process System administration information Statistical Process amp Quality Control Procedures for implementation of SPOC Application Development Guide Procedures for writing Server applications Display Building Guide Procedures for building custom Server displays Quick Building Guide Procedures to create and modify configuration
109. databases which define how system items such as Stations and points are set up Control Builder Component Reference General information on control module components how they work Control Builder Parameter Reference Detailed information on Control processor module and function block parameters Control Specification Reference Detailed process specification information for ProcessLogix System Control Builder Notification Reference Describes error codes generated from within Control Builder Publication 1757 S0001B EN P June 2001 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 49 Electronic Document Component Table 1 H ProcessLogix Knowledge Builder Electronic Documentation Description Hardware and Point Building Reference Detailed reference for ProcessLogix SCADA Server hardware and points Controllers Reference Comprehensive reference guide to all SCADA drivers ProcessLogix Theory Communications Theory Covers all aspects of ProcessLogix communications including Controller peer to peer Control Builder Components Theory General information on control module components how they work Notifications Theory General notifications theory information how it works ProcessLogix General Information Supporting Information Frequently Asked Questions Answers to frequently asked questions about th
110. downtime annunciator e alarm priority escalation Alarm Levels The ProcessLogix System provides two alarm levels e System Level Alarms internal to ProcessLogix based on your system configuration automatically generated on for example health of I O modules and communication between server and racks e Process Level Alarms configured and programmed at the Function Block level configured to report on for example temperature flow rates and sensor functions Publication 1757 S0001B EN P June 2001 1 22 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Publication 1757 S0001B EN P June 2001 Alarm Summary The standard Alarm Summary display allows operators to focus in on the problem at hand by supporting filters Alarms may be filtered by e area e acknowledge status e priority Alarms on the Alarm Summary display can be acknowledged either individually or per page On custom graphics alarms can similarly be acknowledged on an individual or per page basis The standard point alarm behavior is the alarm will flash red if unacknowledged and in alarm and be steady red if acknowledged yet still in the alarm condition Up to 4 alarms can be configured for a point Supported alarms include e PV Hi e PV Lo e PV HiHi e PVLoLo e Deviation Hi e Deviation Lo Rate of Change Each of the configured alarms can be assigned a priority ranging from Journal
111. e 2 R Input Module Sampling Period Specifications Module types Sampling period Typical Input Module 25 ms Includes 1757 1756 input modules 1797 FLEX Ex and 1794 FLEX 1 0 input modules and CN2FFs with exceptions noted below High Density Non lsolated Analog Input Module 1756 IF16 250 ms RTD Module 1756 IR6l 50 ms Thermocouple Module 1756 IT6 50 ms TC MUX021 250 ms Digital Input Module used by 5 ms local only 1 ms Note For CMs which contain associated input channels it is recommended that the CM execution period should be set to at least double the input module sampling period Output Module Sample Periods Table 2 S Output Module Sampling Period Specifications Output Module Sampling Period Specifications Module Type Sampling Period Typical Output Module 1757 1756 1797 FLEX EX and 1794 FLEX 1 0 Output Modules 50 ms Publication 1757 S0001B EN P June 2001 2 16 Performance and Capacity Specifications 1 0 Network Configuration Rules Table 2 T 1 0 ControlNet Addressing 1 0 ControlNet Addressing MACID Rules and Descriptions 1 ControlNet Keeper 1 Must be configured on every physical 1 0 ControlNet segment 2 Must be assigned to the Downlink 1756 CNB in the Controller chassis or to both Primary and Secondary Downlink CNBs in a Redundant Chassis Pair RCP for each physically separate 1 0 ControlNet segment 1 Must not be assigned
112. e ProcessLogix System Rockwell Automation Contacts Lists identifying important contacts within Rockwell Automation Other Resources WWW Resource Links Provides links to important web sources of information Getting Started A complete guide to getting the ProcessLogix system up and running Help Provides Knowledge Builder Help Dictionary Dictionary of terms and acronyms used in ProcessLogix Global Table of Contents Complete Table of Contents for Knowledge Builder Site Docs Site Docs allows the user to add links to site specific electronic documentation within Knowledge Builder A trial version of Site Docs is included Search Engine Extensive search capability for Knowledge Builder data base Functions Block Home Pages Control Builder Function Block reference providing examples detailed theory etc Training Training course schedules enrollment information course outlines and more Publication 1757 S0001B EN P June 2001 1 50 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Related User Documentation Integrated on line documentation The ProcessLogix system gives users quick access to system information and support using the latest Internet technologies It features SafeBrowse Internet aware HTML hypertext markup language documentation on line help and on line technical support Users won t need to search t
113. e RSBatch Recipe Editor Recipes consist of descriptive information formula information equipment requirements and the procedures used to make the batch The RSBatch Recipe Editor provides a simple way to configure and organize all of this information The editor allows you to graphically construct recipes using sequential function charts SFCs as defined by the IEC 1131 3 standard Once the equipment model is configured the foundation is in place to build recipes Recipes describe products and how those products are produced There are four parts to a recipe Header contains the name revision and other descriptive information Formula includes ingredients amounts and parameter values Equipment requirements defines specific equipment or equipment classes Procedure defines the strategy or sequence of phases operations amp unit procedures for making a batch Recipes contain parameters that control the behavior of the equipment phase logic For example an equipment phase may be able to control the temperature in a reactor but the recipe values are needed to determine the proper setpoint This relationship allows recipes to produce several products with the same equipment phase logic without having to hard code parameter values for each product A many to one relationship exists between recipe phases and equipment phases created in the Equipment Editor This relationship is what allows class based op
114. e Se Stele 3 23 Easy to Use Communication Setup 3 24 AUlOTUNe SEQUENCE eni OKs 45 BY RA eed NDS Hee 3 25 Faceplate and TN 142 5 ee papes ns woke ten da drain re purent 3 25 RSLoop Optimizer Features i200s 244428 diem an 3 26 RSLoop Optimizer System and Software Requirements 3 27 Chapter 4 Rockwell Testis os 5 sa Sia delaras dy ab 4458 Marsan doute 4 1 1757 PLX52 Specifications ve at cde en Gd ee ely des 4 1 Module Specifications o o oh name ee aca ete 4 3 Chapter 5 Rockwell Testing c STE Re A ytd ee M ear doe es Be 5 1 ControlLogix Controllers Specifications 5 1 1756 Series Analog I O Common Specifications 5 3 Module SECTIONS san te Bh Ee Dh rene RES 5 4 1756 Series Digital I O Common Specifications 5 11 Module Specifications aig son oil ae cee Oe dd wick ae Rand 5 12 1756 Removable Terminal Blocks sise tie en 5 26 1756 ControlNet bride 24 4 54742644 PA4ESS OS POTS ES 5 26 Chapter 6 Rockwell Tesini sis t s eee PM oa eed CSS 6 1 Common Specifications Gouna tae Dr an A Hee roe M 6 1 Module Specifications xiv ate te eis Pee Sante he 6 2 Terminal Base Compatibility Cross Reference 6 19 Terminal Base Common Specifications 6 21 Terminal Base Specifications 2 re ms Py a ee St 6 22 Power Supply Specifications 6 25 Chapter 7 Rockwell LOSS Lu nd ba aca Sen i he ap BU Ph Acai hoe ESS 7 1 COMMOMSD CIICATONS se 4 44 cr
115. ecks that adversely affect the freshness of data displayed Low CPU resources can impact CB operations such as opening charts loading uploading and updating project Publication 1757 S0001B EN P June 2001 2 8 Performance and Capacity Specifications ATTENTION Users of large systems should consider upgrading to higher performing server based platforms than noted here When making your selection make sure it is Certified for NT Server or Windows 2000 Server use Systems which use NT Server can benefit from some performance tweaks made to the operating system These changes affect application usage on the Server node and thereby should only be made when system is dedicated for Server use All application usage should occur on clients Navigate in Knowledge Builder to Network Planning Guide gt Plant Information Network for more information Publication 1757 S0001B EN P June 2001 Performance and Capacity Specifications 2 9 User Interface Capacity and Performance Table 2 G Operational display update rates Maximum Continuous Display Update Rate 1 sec Typical Field Change to Display Update Time with 100 Parameters lt 2 sec Per Display on a Single Station Server Server configured for 1 sec update Typical Display Call Up Time with 100 Parameters on a Single lt 2 sec Station Server Call up time is dependent on display complexity this excludes the first initial call up Max
116. ecord data to any ODBC compatible database ODBC stands for Open Database Connectivity a widely implemented database connectivity standard created by Microsoft Report Editor graphically creates and customizes detailed reports from the electronic batch record and other components of the control system Publication 1757 S0001B EN P June 2001 3 16 Major ProcessLogix R320 0 Software Components Publication 1757 S0001B EN P June 2001 The RSBatch Equipment Editor The implementation of RSBatch begins with the configuration of the physical equipment using the S88 01 physical model and the RSBatch Equipment Editor The Equipment Editor is a graphical tool for the creation and maintenance of process equipment The items configured using the Equipment Editor include the following e Areas e Process Cell Classes e Unit Classes Equipment Module e Unit Tags e Classes Process Cells e Units e Equipment Modules Resource Classes e Shared Resources This information is available to all other RSBatch components During recipe configuration the Equipment Editor provides a list of available equipment functions ensuring that the designated process is physically capable of executing the procedures Once actual or simulated recipe execution begins resource arbitration functions use this information to allocate equipment based on recipes and operator requests Major ProcessLogix R320 0 Software Components 3 17 Th
117. ect Lowers costs of Factory Acceptance Testing e Higher quality application software is delivered resulting in faster on spec production and reduced time and costs supporting staff in the field Publication 1757 S0001B EN P June 2001 3 10 Major ProcessLogix R320 0 Software Components Publication 1757 S0001B EN P June 2001 Benefits for plant managers and operations supervisors e Operators are trained prior to startup on the actual system delivered to the field Operators are trained on a process specific model e Operators are trained on the look and feel of the new interface e Upper management satisfies Process Safety Management Requirements for above e Emergency response training introduces process upsets and equipment malfunctions Operator re certification is achieved Operator education is documented using quiz questions and answers VPLink s ProcessLogix Driver With this driver engineers do not need any real I O cards or any special hardware They simply run Cape s utility software to align the VPLink configuration file Engineers are able to debug all of the following aspects of the control software e graphics connections e control language programs e PID controller action e interlock logic Higher level batch management software and or advanced control solutions are tested and debugged as well VPLink System Requirements ProcessLogix system including contr
118. ed sourcing Module Location Cat No 1794 TB2 TB3 or TB3S Terminal Base Unit N State Voltage Range 10V dc minimum 24V dc nominal 31 2V dc maximum N State Voltage Drop 0 5V dc maximum oO N State Current 1 0mA minimum per channel 500mA maximum per channel OFF State Voltage 31 2V de maximum OFF State Leakage 0 5mA maximum Isolation Voltage min 100 tested at 850V de for 1s between user and system No isolation between individual channels Output Signal Delay OFF to ON ON to OFF 0 5ms maximum 1 0ms maximum Flexbus Current max 60mA Power Dissipation 3 3W maximum 31 2V Thermal Dissipation 11 2 BTU hr 31 2V de Indicators field side indication logic driven 8 yellow status indicators Output Current Rating 4A 8 outputs 0 5A Surge Current 2A for 50ms repeatable every 2s Fusing Module outputs are not fused Fusing of outputs is recommended If fusing is desired you must provide external fusing use SAN O MQ4 800mA fuses Keyswitch Position 2 General Specifications External de Power Supply Voltage Voltage Range Supply Current 24V de nominal 19 2 to 31 2V de includes 5 ac ripple 25mA 24V de 20 to 35mA See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1794 Serie
119. ed from comment is automatically added to the notes section when data is edited Publication 1757 S0001B EN P June 2001 3 26 Major ProcessLogix R320 0 Software Components Publication 1757 S0001B EN P June 2001 RSLoop Optimizer Features ProcessLogix support through OPC Automation RSLoop Optimizer is an OPC client RSLinx 2 1 and above only Extra trend an extra trend can be added to allow you to watch another variable in the same trend Viewing of real time trend values real time trend values can be viewed as ToolTips by positioning the cursor on the trend line View part of a Control Loop simulation Easily expand or halve the range on the simulation plot Lets you view the part of the simulation that interests you most Seamless connectivity to your control loops RSLoop Optimizer uses RSLinx Standard Professional or OEM OPC only for all supported processors RSLoop Optimizer does not work with RSLinx Lite Archiving Manual archiving of multiple sets of data allows easy before and after analysis PID loop tuning categories Categories can be selected for load tuning or setpoint tuning from the simulation plot Pre download setting analysis Allows you to see the performance of your loops before actually downloading them to the controller Data optimization Data can be zoomed filtered averaged and line edited Control loop testing RSLoop Optimizer includes powerful analysis plots that provide critica
120. ed incorrectly outputs may be damaged Isolation Voltage Channel to channel User to system 100 tested at 2546V de for 1s 250V ac maximum continuous voltage between channels 100 tested at 2546V de for 1s Module Keying Backplane Software configurable RTB Screw Torque Cage clamp 4 4 inch pounds 0 4Nm maximum RTB Keying User defined mechanical keying RTB and Housing 36 Position RTB 1756 TBCH or TBS6H Screwdriver Blade Width for RTB 1 8 inch 3 2mm maximum See Table 5 J on page 5 11 for specifications common to all 1756 digital 1 0 modules TT Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications 5 25 Table 5 W 10 31V de 32 Point Output Module Cat No 1756 0B32 Specifications 1756 0B32 Specifications Number of Outputs 32 16 points common Backplane Current 300mA 5 1V de amp 2mA 24V de Total backplane power 1 58W Maximum Power Dissipation Module 4 8W 60 C Thermal Dissipation 16 37 BTU hr Output Voltage Range 10 31 2V de 50 C Linear derating 10 28V de 60 C Output Current Rating Per Point 0 5A maximum 50 C Linear derating 0 354 maximum 60 C Per Module 16A maximum 50 C Linear derating 10A maximum 60 C Surge Current per Point 1A for 10ms each repeatable every 2s
121. en Architecture The NetLinx Open Architecture is a combination of network services with a common wire independent protocol and open software interfaces to help ensure the efficient flow of your information and control data up and down your organization seamlessly The NetLinx Open Architecture is conceptual and is used to describe these open networks e DeviceNet e ControlNet e EtherNet IP The NetLinx architecture a combination of wire independent networks with open software interfaces helps ensure the efficient flow of your control data and information The NetLinx architecture is designed to include overlapping device control and information networks and bring you a more efficient way to combine these networks without sacrificing performance Based on your application you can mix any of the three networks without extra programming or routing tables Open indicates that the specifications and technology are not managed or governed by Rockwell Automation Control and Information Protocol CIP is a major component within the NetLinx open network architecture and it provides you with four common features e common control services provide you with a standard set of messaging services for all three networks within the NetLinx architecture e common communication services let you connect to any network and configure and collect data from any network e common routing capabilities save time and effort during system configuration
122. ended housing 1756 TBE Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications 5 7 Table 5 F 6 pt Isolated Thermocouple mV Input Module Cat No 1756 IT6I Specifications 1756 IT6I Specifications Number of Inputs 6 individually isolated channels Backplane Power Requirements No external power requirements 250mA 5 1V de amp 125mA 24V de 4 3W Power Dissipation within Module 4 3W Thermal Dissipation 14 66 BTU hr Input Ranges 12mV to 78mV 12mV to 30mV high resolution range Supported Thermocouple Types B C E J K N R S T Linearization based on ITS 90 Resolution 16 bits 1 4uV typical 0 7uV count on high resolution range Input Impedance gt 10MQ Open Circuit Detection Time Positive full scale reading within 2s Overvoltage Protection 120V ac dc maximum Normal Mode Noise Rejection 60dB at 60Hz Common Mode Noise Rejection 120dB at 60Hz 100dB at 50Hz Channel Bandwidth 15Hz Settling Time to 5 of Full Scale lt 80ms Calibrated Accuracy at 25 C Calibration Interval Better than 0 1 of range 12 months typical Accuracy Cold Junction Sensor Local CJ Sensor Uncertainty From 0 3 up to 3 2 C depending on channel Remote CJ Sensor 0 3 C Input Offset Drift with Temperature 0 5uV degree C typical Gain Drift with Temperature 65 ppm degree C typical 80
123. ently supported databases include e Microsoft Access e Any ODBC compliant data source e Sybase e e Microsoft SQL Server e Oracle The RSBatch Archiver executable can also be replaced with alternative archive mechanisms such as Oracle s SQL Loader or Microsoft SQL Server s Import The RSBatch Report Editor The configurable RSBatch Report Editor provides an easy to use interface for designing powerful batch reports The Report Editor produces reports that provide a summary of production information about a particular batch All phase execution information is available to the Report Editor Major ProcessLogix R320 0 Software Components 3 21 Reports can even provide information on lot tracking genealogy and other important characteristics Reports can be alternatively generated using database or spreadsheet program or they may be produced using third party report writing packages such as Crystal Reports Either way the data can be manipulated and formatted to provide reports that are useful to any user Process Connected Devices The benefits derived from the flexible configurable and modular nature of RSBatch are built upon a solid foundation of well structured phase logic Phase logic is the application specific code that resides in the process connected device It consists of the control steps and algorithms necessary for the initiation and control of the process functions of the plant Ultimately the pr
124. equipment involved in the production of a batch such as a complete polymer line A process cell is made up of one or more units Publication 1757 S0001B EN P June 2001 3 14 Major ProcessLogix R320 0 Software Components Publication 1757 S0001B EN P June 2001 Unit a collection of associated control and equipment modules that carry out at least one major processing activity such as react or make a solution A unit is made up of equipment and control modules Equipment Module a group of equipment that carries out a specific minor processing activity such as mix or weigh Control Module a regulating device a state oriented device or a combination of the two that functions as a single device such as a valve or pump The Procedural Model A procedure is the portion of a recipe that contains the strategy for batch production Each level of the Physical Model has a corresponding action in the Procedural Model Procedure the general strategy for batch production within a process cell A procedure is made up of unit procedures Unit Procedure a production sequence Unit procedures are made up of operations Operation the single algorithm necessary for the initiation organization and control of phases such as filtration Operations are made up of phases Phase the lowest level of a procedure that can accomplish a single action such as heat or dump Procedure Model Procedure Operation U
125. erations and unit procedures to be constructed For example a recipe procedure may require any reactor that can heat and agitate to be used In one batch run this may resolve to reactor 101 heat 101 and agitate 101 In another batch run those could be reactor 256 temperature control and stir Recipes can now be stored in a Relational Database RDBMS format and can be modified outside the Recipe Editor Storing recipes in RDBMS format allows external applications to both update and report on data within the recipes through standard interfaces and languages such as Structured Query Language SQL This allows recipe definitions to be integrated with existing legacy and future business systems Publication 1757 S0001B EN P June 2001 3 18 Major ProcessLogix R320 0 Software Components Publication 1757 S0001B EN P June 2001 The RSBatch View The RSBatch View is a powerful easy to use graphical user interface GUD for controlling batches and the RSBatch server functions The View includes security using the native Windows NT 4 0 User and User Group model This allows RSBatch to take advantage of this proven security system In addition many components of the View are packaged as ActiveX controls allowing them to be placed in container applications such as Web browsers or Visual Basic programs The standard interface features and functions of the RSBatch View include Batch List View a list view of a
126. erformance and database corruption problems Use the DBAdmin Tool to compact the database Import operations may cause a growth in the ER database size After import operations close the Control Builder and use the DBAdmin Tool to compact the database Software Components and Revisions Chapter J Major ProcessLogix R320 0 Software Components This chapter contains the detailed information about the major ProcessLogix software components Major ProcessLogix FTW Software Revisions Component Version Example Verification Mechanism Control Builder PS320 0 20 1 Execute Control Builder using Start Programs ProcessLogix Engineering Tools gt Control Builder Click Help About N DBADMIN PS320 0 20 1 Execute DBADMIN using Start Programs ProcessLogix Engineering Tools gt DBADMIN Click Help gt About N IOTOOL Release 320 0 20 Execute IOTOOL using Start Programs gt ProcessLogix Engineering Tools gt IOTOOL Click Help gt About N Network Tools PS320 0 20 1 i Execute NTools using Start Programs ProcessLogix Engineering Tools Ntools Click Help gt About N Engineering Tools Database V4 0 ERDB Release 320 0 20 1 i Run NT Explorer Double click HoneywelNTPS50 System Bin wixptoo l exe Click Help gt About N Se Knowledge Builder Release 320 0 November 2000
127. errors Should an invalid or timed out response be received the data is ignored and the transaction is recorded as an error e records statistics Statistics are kept and displayed by a communications barometer The barometer increments for every failed call and decrements for each successful call If a controller fails all point parameter values that are sourced from it are indicated as bad to the operator e activates alarm parameters The system alarms separate marginal and failure conditions based on user defined limits to advise the operator of a controller that is in error Publication 1757 S0001B EN P June 2001 1 18 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Controller Interfaces and Connection Types Publication 1757 S0001B EN P June 2001 The table below lists the controller and connection types Refer to the ProcessLogix on line documentation Knowledge Builder for extensive information about controller connectivity Example Controller An Allen Bradley Interface The ProcessLogix system is tightly integrated with the PLC 5 SLC range of controllers For example the system provides standard automatically generated diagnostic displays In addition any alarms such as rack faults major or minor faults are automatically alarmed in the standard alarm summary display No configuration is required The ProcessLogix system also provides complete access to the A B PD PI
128. es e Removal and insertion under power of any module without disruption of any other modules in the system makes it possible to replace a failed module while keeping the rest of the system running e Fast delivery of messages between networks between links within networks and between modules across the backplane e Industrial hardened hardware platform is designed to withstand the vibrations thermal extremes and electrical noise associated with harsh industrial environments e Compact design of hardware lets it fit in limited panel space e Multiple processor modules can be plugged into the same backplane The high speed backplane provides for easy access of data by each processor from the other to share I O values and other information e Distributed processing is possible by connecting processors across EtherNet IP ControlNet and DeviceNet networks e Distributed I O at locations remote from the processor can be connected across EtherNet IP ControlNet DeviceNet and Universal Remote I O links Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 45 e The IEC 1131 compliant operating system provides a true pre emptive multi tasking environment allowing you to meet your application requirements with software components scheduled individually This increases the efficiency of the processor and saves money by reducing the number of processors needed for your overall control system
129. except input terminal B alone If input terminal B is lost by itself the module reads a negative full scale reading within 5s Overvoltage Protection 24V ac dc maximum Normal Mode Noise Rejection 60dB at 60Hz Common Mode Noise Rejection 120dB at 60Hz 100db at 50Hz Channel Bandwidth 15Hz Settling Time to 5 of Full Scale lt 80ms Calibrated Accuracy at 25 C Calibration Interval Better than 0 1 of range 12 months typical Input Offset Drift with Temperature 10mQ degree C Gain Drift with Temperature 50 ppm degree C typical 90 ppm maximum Module Error over Full Temp Range 0 54 of range Module Scan Time for all Channels Sample Rate 25ms minimum floating point ohms 50ms minimum floating point temperature 10ms minimum integer ohms Module Conversion Method Sigma Delta Isolation Voltage Channel to channel User to system Optoisolated transformer isolated 100 tested at 1700V dc for 1s 100 tested at 1700V dc for 1s Module Keying Backplane Electronic RTB Screw Torque NEMA 7 9 inch pounds 0 8 1Nm RTB Keying User defined mechanical keying RTB and Housing 20 Position RTB 1756 TBNH or TBSH Screwdriver Width for RTB 5 16 inch 8mm maximum See Table 5 B on page 5 3 for specifications common to all 1756 analog 1 0 modules these specifications are notch filter dependent Maximum wire size will require ext
130. exibility Seamless Fast Scalable Industrial Integrated Compact Flash Upgradeable Publication 1757 S0001B EN P June 2001 For high speed motion and discrete control you can integrate ControlLogix into the ProcessLogix system without using gateways or special interface cards Enables easy integration between different multiple Logix controllers and with existing PLC based systems Users on existing networks can send or receive messages to from program controllers on other networks transparently The Logix architecture provides high speed data transfers across the backplane and between the controllers for a high speed control platform Provides a modular approach to control Add controllers and communication modules as your system grows You can have multiple controllers in the same chassis Select the controller type to meet your application needs Offers a hardware platform designed to withstand the vibrations thermal extremes and electrical noise associated with harsh industrial settings Establishes a platform that integrates multiple technologies including sequential motion drive and process applications Meets the needs of many applications where control is highly distributed and panel space is limited I O modules and other device revisions are flash upgradeable using NTools which flags firmware that needs to be upgradded ProcessLogix System for Cost Effective DCS ProcessLogix utilizes curren
131. f a Rockwell Automation Logix System Rockwell s Logix Architecture provides the first hybrid system by integrating the process control of Distributed Control Systems DCS and the discrete sequential control of Programmable Logic Controller PLC based systems For those highly integrated analog process applications you can use the ProcessLogix system out of the box to take advantage of pre engineered system parameters with no need for integration or programming Or for the highly customized applications requiring high speed regulatory functionality and a significant amount of discrete control you can use the ControlLogix controller In either case you will benefit from the flexibility typically associated with either controller as well as taking advantage of ControlNet scheduled I O messaging The key is that Logix provides network communications system development and control technology Unlike other control systems the Logix system is based on a concept of an open architecture This automatically allows for e bridging of networks without the need for a controller e placing any combination arrangement or quantity of controllers I O modules or communication modules in the chassis e removal and insertion under power RIUP of most modules without disrupting the other modules in the system Publication 1757 S0001B EN P June 2001 1 4 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Fl
132. g 2 Click the System Menu 3 Select about fbConfig_NT Limitations Compatibilities e Model Number 1788 FFCT for use with Model Number the CN2FF Only this model number should be purchased and not the general release of the Configurator from NI MS Office 97 Products Limitations Compatibilities e Excludes Outlook Access 9 0 1381 Service Pack 1 1 Run NT Explorer 2 Right click Microsoft Office Office access exe 3 Click Properties 4 Version Tab Limitations Compatibilities e Use on client only Station Excel 9 0 1381 Service Pack 1 1 Run NT Explorer 2 Right click Microsoft Office Office excel exe 3 Click Properties 4 Version Tab Publication 1757 SO001B EN P June 2001 3 6 Major ProcessLogix R320 0 Software Components Photo Editor 3 0 1 Execute application 2 Click Help About Limitations Compatibilities e Use on client only Station PowerPoint 9 0 1381 Service Pack 1 1 Run NT Explorer 2 Right click Microsoft Office Office powerpoint exe 3 Click Properties 4 Version Tab Limitations Compatibilities e Use on client only Station Word 9 0 1381 Service Pack 1 1 Run NT Explorer 2 Right click Microsoft Office Office winword exe 3 Click Properties 4 Version Tab Limitations Compatibilities e Use on client only Station MS Visual C 6 0 Service Pack 3 1 Run NT Explorer 2 Right Clic
133. ge capacity is dependent upon media capacity but storage of over 1 million events is easily achievable Approximately 60 Mb of hard disk space is required for every 100 000 events archived Alarms are configured by Control Builder generated by the Controller recorded into the event system and acknowledged by operators on the ProcessLogix Operator Station alarm summary display Users do not have to separately configure process alarms in both the controller and the supervisory system Publication 1757 S0001B EN P June 2001 1 28 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Alarm Pager ODBC Data Exchange Open Data Access ODBC Driver Publication 1757 S0001B EN P June 2001 Point alarms may optionally be sent to an alarm paging or messaging system Up to 100 pagers can be configured and each pager has a schedule of operation so that users are only paged when they are on call The information they receive is what normally appears on the alarm summary For each phone number configured the user may specify the days of the week and times of the day that the pager is in use Points can be scheduled to ring one or more of the configured pagers This option enables two way exchange of data between the ProcessLogix Server database and an ODBC compliant local or network third party database It uses standard Structured Query Language SQL commands The ProcessLogix Server acts as a clien
134. ge Drop 1 2V de 2A Maximum Off State Leakage Current 1mA per point Output Delay Time OFF to ON Ims maximum ON to OFF 5ms maximum Diagnostic Functions Short trip 8A 180ms minimum 10A 120ms minimum No load OFF STATE detection only Output verification ON STATE detection only Pulse test On and Off state detection Time stamp of diagnostics 1ms Scheduled Outputs Synchronization within 16 7s maximum reference to the CST Configurable Fault States per Point Hold Last State ON or OFF OFF is the default Configurable States in Program Mode per Point Hold Last State ON or OFF OFF is the default Fusing Electronically fused per point Reverse Polarity Protection None If module is wired incorrectly outputs may be damaged Isolation Voltage Group to group User to system 100 tested at 2546V de for 1s 250V ac maximum continuous voltage between groups 100 tested at 2546V de for 1s Module Keying Backplane Software configurable RTB Screw Torque Cage clamp 4 4 inch pounds 0 4Nm maximum RTB Keying User defined mechanical keying RTB and Housing 36 Position RTB 1756 TBCH or TBS6H Screwdriver Blade Width for RTB 1 8 inch 3 2mm maximum See Table 5 J on page 5 11 for specifications common to all 1756 digital 1 0 modules 0 Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001
135. ge category Il applications as defined in IEC publication 664A at altitudes up to 2000 meters without derating 2 Use this conductor category information for planning conductor routing Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Publication 1757 S0001B EN P June 2001 6 2 Module Specifications Table 6 B ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications IMPORTANT This section contains only those modules that are currently supported by ProcessLogix R320 0 We offer many I O modules not listed here and we continue to add support for I O modules currently not supported For a complete listing of all our modules refer to these publications 2001 Rockwell Automation Allen Bradley Asset Management Catalog SUPR CA027A EN P e Master Price List USA CIG 3 0 The following tables list specifications for 1794 series I O modules 120V ac 8 Input Module Cat No 1794 1A8 Specifications 1794 1A8 Specifications Number of Inputs 8 1 group of 8 non isolated sinking Module Location Cat No 1794 TBN TB3 or TB3S Terminal Base Unit ON State Voltage min 65V ac ON State Current min 7 1mA OFF State Voltage max 43V ac OFF State Current max 2 9mA Nominal Input Impedance 10 6K S Nominal Input Current 12mA 120V ac 60 Hz Isolation Voltage Channel to channel None Customer power to input channels None User
136. gineering Operator Station Workstation Printer Workstation m Workstation ss caus EL Ethernet Network ProcessLogix System Server Pt ControlNet Network Redundant Controllers PLX amp CLX Bailey Controls DCS System ProcessLogix 1 0 Modules PLX amp CLX Fiber Optic cable PanelView Local Operator Oo ee i F E Interface Le i Ee FlexLogix DeviceNet Data Highway Intellicenter Mettler Toledo COEUR ON oo Weigh Scale SLC Controller PLC 5 1771 Remote 1 0 Flex Ex Controller TNT Batch Process Ol pe PLC5 C Controller Pressure 31180 Transmitter ProcessLogix provides the tight integration of human machine interface HMI and control It also integrates the server based common database that is typical of DCS systems and required for many process operations At the same time the ControlLogix system supplements this by providing IEC 1131 loop control capability together with high speed discrete and motion control for ancillary operations such as packaging and material handling And because both share the same I O data both control systems will simultaneously reflect events on the plant floor automatically Publication 1757 S0001B EN P June 2001 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 3 Benefits o
137. hat when you order a ProcessLogix system you recieve the large server shaded Table 2 C Minimum Platform Requirements Minimum Platform Requirements based on System Configurations Server Station System Configuration Small Medium Large Small Medium Large Processor 266 400 MHz 550 MHz 800 MHz 200 MHz 300 400 550 MHz Pentium Il Pentium Ill Pentium Ill or Pentium Pro MHz Pentium Pentium III or Larger Il Larger RAM e Win 95 98 64 MB 64 MB 96 MB e WinNT 4 0 96 MB 128 MB 160 MB 64 MB 64 MB 96 MB Workstation Note 1 Note 1 e WinNT 4 0 128 MB 192 MB 256 MB z Server Note 1 Note 1 Video Resolution 1024 x 768 1024 x 768 1024 x 768 1024 x 768 1024 x 768 1024 x 768 Note 2 65K colors 65K colors 65K colors 65K colors 65K colors 65K colors Hard Drive 2 GB 4 3 GB 9 1 GB 2 GB 4 3 GB 4 3 GB Table 2 D Typical Platform Requirements Typical Platform Requirements based on System Configurations Server Station System Small Medium Large Small Medium Large Configuration Processor 266 400 MHz 550 MHz 800 MHz 200 MHz 300 400 550 MHz Pentium II Pentium Ill Pentium Ill or Pentium Pro MHz Pentium Pentium Ill or greater Il greater Note 10 RAM e Win 95 98 64 MB 64 MB 96 MB e WinNT 4 0 160 MB 192 MB 224 MB 80 MB 80 MB 112 MB Workstation e WinNT 4 0 160 MB 224 MB 288 MB Server Video Resolution 1024x76865K 1024 x 768 1024 x 768 1024 x 768 1024 x 768 1024 x 76
138. he Simulator is fully configurable and includes phase modification and changes to phase states during run time The Simulator also supports cutover of one phase at a time speeding the debugging process as startup approaches Publication 1757 S0001B EN P June 2001 3 20 Major ProcessLogix R320 0 Software Components Publication 1757 S0001B EN P June 2001 The RSBatch Archiver The RSBatch Archiver has the ability to run as a Windows NT service ensuring that the Archiver will always be available for incremental batch archiving In other words the Windows NT logon and logoff procedures will not interrupt the Archiver during electronic batch record file creation The RSBatch electronic batch record file is created during recipe execution and can be redundantly stored on separate computers The electronic batch record contains the following information fields for every event e Date and Time e User Name e Description e Area e Engineering Units e Phase e Phase Description e Recipe Unit e Value e Batch ID e Computer Name e Event Type Process Cell The RSBatch Archiver can be configured to store the archived information into any relational database that supports the Microsoft ODBC interface standard Once the information is put into a database the user can sort and analyze data and create custom reports from the data as desired Statistical analyses can be performed to determine the effectiveness of a particular process Curr
139. hrough multiple sets of documentation SiteDocs allows users to add links to site specific electronic documentation within Knowledge Builder Publications for various Logix system components are available from Rockwell Automation Most publications such as Installation Instructions typically ship with the product You may also order documents from Rockwell Automation s Automation Bookstore website at www theautomationbookstore com You can either e download a pdf Portable Document Format file for viewing and printing or e place an order for a printed copy of the publication See Table L I for a list of related user documentation you may want to order Table 1 1 Related User Documentation Document Pub Number Description ControlLogix Documentation ControlLogix System User Manual 1756 UM001B EN P Operating information for the Logix5000 Processor 1 0 Module Documentation 1756 series 1 0 Analog 1 0 Modules User Manual 1756 6 5 9 Operating instructions for 1756 series analog I O modules including 1756 1F 16 IF6I IF8 IR6I IT61 OF4 OFGCI OF6VI OF8 Digital 1 0 Modules User Manual 1756 6 5 9 Operating instructions for 1756 series digital 1 0 modules including 1756 IA16 IA16l IA8D IB16 IB16D IB16l IB32 1C16 IH161 IM16l IN16 OA16 OA16I OA8 OA8D OA8E OB16D 0B16E 0B161 0B32 0B8 OB8EI OC8 0H81 ON8 OW16l OX81 1757 ser
140. ies 1 0 1757 PLX52 1757 INO91A US P Installation instructions for the Process Logix Process Controller Module Installation Instructions 1757 SRM 1757 IN092B US P _ Installation instructions for the ProcessLogix Serial Redundancy Module Installation Instructions 1757 BEM 1757 INO93A US P Installation Instructions for the ProcessLogix Battery Extension Module Installation Instructions 1757 PIM 1757 IN9OOA US P Installation Instructions for the ProcessLogix Pulse Input Module Installation Instructions Publication 1757 S0001B EN P June 2001 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 51 Table 1 1 Related User Documentation Document Pub Number Description 1794 series 1 0 1794 IA8 1794 5 9 Installation instructions for the 120V ac 8 input module Installation Instructions 1794 1B16 1794 54 Installation instructions for the 24V dc 16 sink input module Installation Instructions 1794 0B16 1794 53 Installation instructions for 24V dc 16 source output module Installation Instructions 1794 0V16 1794 5 29 Installation instructions for the 24V dc 16 sink output module Installation Instructions 1794 0A8 1794 5 10 Installation instructions for the 120V ac 8 output module Installation Instructions 1794 1E8 B User Manual 1794 6 5 2 Installation and operating instructions for the 24V dc selectable ana
141. imum Number of Concurrent Users Connected to one Server 20 See Table 2 M on page 2 12 for information that may affect the number of Stations that may be connected simultaneously Table 2 H Multi user CB operational limits Maximum CB Clients connected to single Server 4 Remote Access Service RAS support for Multi User CB Not Supported Dial up Networking support for Multi User CB Not Supported Minimum continuously available Network Bandwidth required for each 128KB multi user CB Client ATTENTION Viewing the expanded Monitoring Tab Tree View of the same 1757 PLX52 Controller loaded with more than 500 total CMs SCMs and IOMs from more than one CB client simultaneously will severely affect the performance of the 1757 PLX52 Controller s communication capability both to the Server and Peer to Peer Using multiple CB clients to load to multiple controllers simultaneously actually increases the overall load time Do not employ this technique as a way to save time in loading a controller with contents Database operations Coad delete upload update etc initiated from a CB client will affect the performance of applications that run on the backup Server Remote CB clients will also be affected by these operations For instance a CB client will experience reduced performance if another CB client is also connected to the same Server and has requested a large database operation Publication 1757 S0001B E
142. in insulation maximum Keyswitch Position 7 Certificate CENELEC DMT 98 ATEX E040 U See Table 7 A on page 7 1 for specifications common to all 1797 1 0 modules Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1797 Series 1 0 Module Specifications 7 5 Table 7 D 8 pt 16 bit Single Ended Non Isolated Input Module Cat No 1797 IE8 Specifications 1797 IE8 Specifications Number of Inputs 8 single ended non isolated IS Input Type EEx ia IIB IIC T4 AEx ia IIC T4 Class Il Ill Division 1 amp 2 Groups A G T4 Resolution 16 bits Transfer Characteristics Accuracy at 20 C 68 F Temperature Drift 0 1 of input signal range 0 005 C of input signal range Functional Data Range gt 15V 22mA gt 21V 0mA Data Format Configurable Step Response to 99 of FS Ams Indicators 8 red fault indicators 1 green power Output Intrinsically Safe U lt 5 8V de 16 pin male and female flexbus connector lt 400mA Li Negligible Ci lt 1 35pF Module Field side Power Consumption 7 5W Power Dissipation 5 2W Thermal Dissipation 17 75 BTU hr Module Location Cat No 1797 TB3 or TB3S Conductor Wire Size 12 gauge 4mm stranded maximum 3 64in 1 2mm insulation maximum Keyswitch Position 3 Certificate CENELEC DMT 98 ATEX E020 U See Table 7 A on page 7 1 for specifications common to all 1797 1 0 modules Publi
143. ing performance PID Tuning Table helps you select the best tuning values for a control loop Valve Wear indicators predicts valve failure through these tools e Valve Travel determines total distance the controller moves in a given time Valve Reversal plots the number of time the controller output changes direction in a given time Major ProcessLogix R320 0 Software Components 3 23 Robustness Plots analyzes the trade off between tight tuning and stability shows how sensitive your loop is to process gain or process dead time changed Auto and cross correlation graphs determines the relative amount of interdependency either between two loops cross correlation or the relative amount of variability that the loop causes with it s own control auto correlation PH Linearizer allows easy pH tuning by linearizing the control loop over the entire range of control Additional trend lines provides the ability to add additional trend lines so you can examine and tune multiple loops from the same trend interface Histogram plot plots the statistical spread of your data displays a histogram of error PV or CO Extensive reporting capabilities gives you the option of adding analysis plots and data directly into your report and provides the means for you to customize the report template to suit your needs Tuning Optimization Process Model analyzes the control loop online and generates the process model of the loop uses y
144. ions Number of Inputs 32 16 points common Backplane Current 150mA 5 1V de amp 2mA 24V de Total backplane power 0 81W Maximum Power Dissipation Module 4 5W 60 C Thermal Dissipation 16 37 BTU hr 60 C On State Voltage Range 10 31 2V de Nominal Input Voltage 24V de On State Current 2mA 10V de minimum 5 5 mA 31 2V de maximum Maximum Off State Voltage 5V de Maximum Off State Current 1 5mA Maximum Input Impedance 31 2V 15 67kW de Input Delay Time Off to on Programmable filter Oms 1ms or 2ms Hardware delay 1ms maximum plus filter time On to off Programmable filter Oms 1ms 2ms 9ms or 18ms Hardware delay 2ms maximum plus filter time Diagnostic Functions Change of state Time stamp on inputs Software configurable 200us Short Inrush Current 250mA peak decaying to lt 37 in 22ms without activation Cyclic Update Time User selectable 100ms minimum 750ms maximum Reverse Polarity Protection Yes Isolation Voltage Group to group User to system 100 tested at 2546V dc for 1s 250V ac maximum continuous voltage between groups 100 tested at 2546V de for 1s Module Keying Backplane Software configurable RTB Screw Torque Cage clamp 4 4 inch pounds 0 4Nm maximum RTB Keying User defined mechanical keying RTB and Housing 36 Position RTB 1756 TBCH or TBS6H Screwdriver Blade Width for RTB
145. ions Number of Outputs 8 4 points common Backplane Current 175mA 5 1V de amp 250mA 24V de Total backplane power 6 89W Maximum Power Dissipation Module 5 3W 60 C Thermal Dissipation 18 BTU hr Output Voltage Range 74 132V ac 47 63Hz Output Current Rating Per Point Per Module 1A maximum 30 C amp 0 5A maximum 60 C Linear derating 8A maximum 30 C amp 4A maximum 60 C Linear derating Surge Current per Point 8A for 43ms each repeatable every 2s 30 C 5A for 43ms each repeatable every 1s 60 C Minimum Load Current 10mA per point Maximum On State Voltage Drop 2 5V peak 0 5A amp 3V peak 1A Maximum Off State Leakage Current 3mA per point Output Delay Time Off to on 9 3ms 60Hz 11ms 50Hz On to off 9 3ms 60Hz 11ms 50Hz Diagnostic Functions Short Trip 12A for 500us minimum No Load Off state detection only Output Verification On state detection only Pulse Test On and Off state detection Field Power Loss Zero Cross Time stamp of diagnostics Detects at 25V peak minimum Firmware phase locked loop 1ms Scheduled Outputs Synchronization within 16 7s maximum reference to the CST Configurable Fault States per Point Hold Last State ON or OFF OFF is the default Configurable States in Program Mode per Point Hold Last State ON or OFF OFF is the default Maximum Inhibit Voltage Zero crossi
146. iple locations and random report generation Database Size in relation to System Configurations The number of physical Servers and Stations does not alone determine system configuration If a large and complex process is being considered this will affect the size of the database For example a configuration may require passive monitoring and occasional report generation but the process is large and complex Therefore it would be better to install a system which better matches the medium system rather than the small system Use the table below to approximate your database size in relation to your system size It may require you to upgrade to a larger system Configuration Examples Database Size System Suggestion 1H Pro CM SCM IOM ybrid Controller 0 200 MB Small cess systems with up to 100 2 3 Pro CM SCM I0M Hybrid Controllers 200 350 MB Medium cess systems with up to 500 3 6 Pro CM SCM I0M Hybrid Controllers 350 500 MB Large Workstation cess systems with 500 600 50 Pro r more Hybrid Controllers Greater than 500 MB Large Server cess systems with more than 600 CM SCM I0M Hybrid Controllers configured in a redundant mode should be counted as 1 Hybrid Controller Publication 1757 S0001B EN P June 2001 2 4 Performance and Capacity Specifications The following tables show the minimum typical and high performance platform requirements Please note t
147. ive Grid 6 0 100 Run NT Explorer Right click Honeywel TPS50 System Bin obigrid dil Click Properties Version Tab N Stingray Objective Toolkit 6 0 100 RSLinx 2 20 01 Build 119 Execute RSLinx using Start Programs Rockwell Software gt RSLinx gt RSLinx Click Help gt About RSLinx N Dti32 dil 2 20 119 0 Run NT Explorer Right click winnsystem32 dti32 di Click Properties Version Tab APUN Publication 1757 S0001B EN P June 2001 3 4 Major ProcessLogix R320 0 Software Components Publication 1757 S0001B EN P June 2001 1784 PCIC Device Driver 1 0 20 NR Run NT Explorer Right click winnt system32 drivers ABPCIC sys Click Properties Version Tab 1784 PCIC S Device Driver N Run NT Explorer Right click winntsystem32 drivers ABPCICS sys Click Properties Version Tab MS ODBC 3 510 4202 0 APUN Run NT Explorer Right click winnt system32 odbc32 dll Click Properties Version Tab MS ODBC Desktop Driver Pack 4 0 4202 00 APUN Run NT Explorer Right click winnt system32 odbcjt32 dll Click Properties Version Tab MS DAO 3 51 1608 0 APUN Run NT Explorer Right click winnt System32 da0350 dll Click Properties Version Tab MS JET 4 00 2927 2 APUN Run NT Explorer
148. k winnt system32 mscvrt dll Microsoft Run Time Library 3 Click Properties 4 Version Tab Limitations Compatibilities e Use on client only Station MS Visual Basic 6 0 1 Run NT Explorer 2 Right click winnt system32 msvbvm50 dll and winnt system32 msvbvm60 dll 3 Click Properties 4 Version Tab Limitations Compatibilities e Use on client only Station Carbon Copy 3211 5 5 or 5 10 244 Service Pack 3 1 Execute Carbon Copy 32 using Start Programs ProcessLogix Carbon Copy 32 Carbon Copy 32 2 Click Help About Limitations Compatibilities e Carbon Copy 32 cannot be installed in conjunction with other remote control software e g PC Anywhere VPLink 2 5 5 1 Execute VPLink 2 Click Help About VP M CarbonCopy32 use with Series 9000 Tools CarbonCopy32 should not be used with the Series 9000 Tools for engineering purposes Support for CarbonCopy32 is limited to use solely as a remote diagnosis troubleshooting tool It has not been qualified as a re mote operator engineering interface for ProcessLogix It has been reported that it is not possible to remotely load a Data Table nor add any on line ladder logic line element to a running Series 9000 when CarbonCopy32 is used This appears to be related to CarbonCopy32 s special use of the Shift key Publication 1757 S0001B EN P June 2001 Major ProcessLogix R320 0 Software Components 3 7 Miscellaneous SCADA Com
149. l level data to plant floor between PLC configuration data processors and processors sharing with controllers processors and collection and control 1 0 adapters MMI and program without 1 0 devices ona single high speed programming maintenance interfacing them network time critical devices through 1 0 applications with no modules established schedule Typical Sensors motor PLC processors Mainframe PLC processors SLC PLC processors Devices starters drives I O chassis computers PLC 1 0 chassis processors PCs high end Networked PCs push MMIs PCs processors robots drives PCs low end MMIs buttons low end drives robots HMI 1 0 and 1 0 PanelView MMs MMs bar code adapters operator readers PLC terminals processors valve RediPANEL manifolds operator modules Data Small packets Medium size Large packets data Medium size or Small Medium size Repetition data sent as packets data sent regularly small packets packets data packets data needed transmissions are data sent sent sent regularly deterministic and regularly periodically repeatable or as needed Number of 64 logical 99 No limit 1 scanner and 32 32 64 per link Nodes max adapters network can have 99 links Data Transfer 500 250 or 125k 5M bit s 10M bit s 230 4 115 2 or 19 2 bit s 57 6k bit s Rate bit s 100M bit s 57 6k bit s Device Open Open Open Rockwell Automation and its partners Suppliers Example Control Control configure Control
150. l performance information on your loops Major ProcessLogix R320 0 Software Components 3 27 RSLoop Optimizer System and Software Requirements e IBM compatible 486 or greater Pentium recommended e Microsoft Windows 95 Windows 98 Windows 2000 Windows NT 4 0 Service Pack 3 or 4 e If reporting function is used Microsoft Word 97 with SR 1 or higher e 8 MB of hard disk space or more based on application requirements e 16 color VGA graphics adapter 640 x 480 256 color or higher 800 x 600 recommended e Any Windows compatible pointing device e Communications software Windows NT RSLinx 1 50 58 or higher or ProcessLogix 3 0 0 or higher Windows 95 98 2000 RSLinx 1 50 58 or higher Publication 1757 S0001B EN P June 2001 3 28 Major ProcessLogix R320 0 Software Components Publication 1757 S0001B EN P June 2001 Rockwell Testing 1757 PLX52 Specifications ProcessLogix R320 0 Supported 1757 Series Specifications Chapter 4 During recent Rockwell testing of the 1757 PLX52 we found the following 1757 PLX52 can exchange data via exchange blocks from one PLX52 to up to nine different PLX52s e Once you create a DDE OPC topic configuration in RSLinx you can then paste a link into an MS Excel spreadsheet to monitor data from within a PLX52 e 1757 PLX52 can communicate via exchange blocks to a 1747 L542P SLC processor via the DH network e PanelView 1000 can t
151. lass Zone 1 AEx ia IIC T4 Certificates CENELEC CE DMT 98 ATEX 012 U UL C UL UL Certificate Number 99 19699 FM FM Certificate Number 3009806 APPROVED Publication 1757 S0001B EN P June 2001 7 10 ProcessLogix R320 0 Supported 1797 Series 1 0 Module Specifications The following table lists power supply specifications 9999 Power Supply Specifications Table 7 H FLEX Ex Power Supplies Cat Nos 1797 PS2N and PS2E Specifications Specification 1797 PS2N 1797 PS2E IS Module Type Class Division 1 Groups C D T4 Class Division 2 Groups A D T4 EEx de ib IIC T4 IS Output Type EEx ib IIC Class Il Ill Division 1 amp 2 Groups A G Input Connectors 24V dc Terminals 1 2 4 5 Voltage Range 19 to 32V Ripple 5 ac Input Power Entrance 1 NPT lt 6 conduit allowed between power supply and seal Increased safety Output Connectors Terminals 10 17 Output Power 4x8 5W Voltage Ug lt 9 5V Current lo lt 1A C IIC lt 800 nF Lo IIC lt 10 uH Typical cable length 3 5m Maximum Output Cable Resistance both directions lt 0 1Q Isolation Path Input Power to Output Power Galvanic to DIN EN50020 Output to Output None Input Power 55W Power Dissipation 21W Thermal Dissipation 71 67 BTU hr Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1797 Series I O Module Specifi
152. lementation Guide 1797 FLEX Ex Implementation Guide ProcesLogix Network Planning Guide Ethernet Implementation Guide Knowledge Bu i Ider Server Planning Guide P amakaya bo dee rm ges Donen Server and Client Installation Guide CDER a Controller References Display Builder Guide Server Client Configuration Guide Hardware Point Building Guide a System Administration Guide Copyright 2000 Rockwell Automation Inc All rights reserved Legal Notice lt 2 Contacts 2 2 os E A 0 6 6 6 4 DAAA amp E 6 E G 6 6 6 4 ir Operators Guide E file C Program Files Allen Bradley PST_Server Knowledge Builder Docs htframe_PS htm 3 My Computer Fieldbus Configuration Tools The Fieldbus Configuration Tools integrate the Controller with Fieldbus devices Key features include e Communication through the ControlNet path from the ProcessLogix Server e Block and Device tag and address setting e An easy to use graphical environment for creating linkages loops and a schedule based upon Fieldbus concepts e Configuration of hardware information ControlNet network addressing Linking Device paths Device descriptions and the base directory to store Device Description information Publication 1757 S0001B EN P June 2001 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 39 Determining Your System Configuration Because
153. ll current control recipes batches and their present states Procedure as SFC View a graphical representation of a single control recipe Procedure as Table View a spreadsheet view of a single control recipe Event Journal View a real time electronic batch record that provides detailed event data about a particular batch and allows queries to be made against the information Prompts a list of all prompts in all control recipes which currently require operator input Phase Control an interactive display that allows manual execution of individual recipe phases Arbitration a view of current resource allocations This can be manipulated by the operator Alarm Summary a display of all failure error messages sent to or generated by RSBatch for the current control recipes Phase Summary a global view of all the equipment phases configured within the area model and their current states Configuration a means of configuring the View windows to meet the operator s needs Help the RSBatch online help system Major ProcessLogix R320 0 Software Components 3 19 Human Machine Interface configurable hot link to the Human Machine Interface HMD Login opens the security login dialog box to change operators on the fly Exit closes the View and returns to the Windows desktop Executing Batches Once a control recipe is created it is displayed in the Batch List window Thi
154. log 8 input Installation Instructions 1794 5 6 module 1794 OE4 B User Manual 1794 6 5 2 Installation and operating instructions for the 24V dc selectable analog 4 Installation Instructions 1794 5 5 output module 1794 OW8 1794 5 19 Installation and operating instructions for the 24V dc 48V dc 120V ac and Installation Instructions 240V ac 8 relay sink source output module 1794 IR8 User Manual 1794 6 5 4 Installation and operating instructions for the 24V de 8 input RTD module Installation Instructions 1794 5 22 1794 IT8 User Manual 1794 6 5 7 Installation and operating instructions for the 24V dc 8 input thermocouple mV Installation Instructions 1794 5 21 module 1794 TB3 1794 5 2 Installation instructions for the 3 wire terminal base Installation Instructions 1794 TB3S 1794 5 42 Installation Instructions for the FLEX Ex spring clamp terminal Installation Instructions 1797 TB3S 1797 5 2 Installation instructions for the 3 tier screw clamp terminal base unit Installation Instructions 1794 TB3T 1794 5 41 Installation instructions for the screw clamp temperature terminal base Installation Instructions 1794 TBN 1794 5 16 Installation Instructions for the terminal base unit Installation Instructions 1794 TBNF 1794 5 17 Installation instructions for the fused terminal base nstallation Instructions Publication 1757 S0001B EN P June 2001 1 52 Rockwell Automation Logix System DCS Process Capability PLC Scalability
155. lows the user to securely browse either the Internet or an Intranet This allows the system to view corporate documents such as Standard Operating Procedures from across the world or to keep operators informed of relevant product information SafeBrowse has three levels of security e Unrestricted Restricted limited to certain URLs e No Access Rotary Connected Stations permit any number of operator stations on a network to share a preconfigured number of connections to a ProcessLogix system This allows a large number of users on a network to access production data on a part time basis Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 21 ProcessLogix System Status Functions The ProcessLogix System provides comprehensive alarm and event detection management and reporting facilities Depending on the level of your security authorization based on logon IDs you can view acknowledge and addess alarms from any station The level of reaction edits to alarms can also be controlled by security authorizations One of the keys to operator effectiveness is presentation of alarm information Many tools are provided to quickly target the process problems including e multiple alarm priorities e dedicated alarm zone e associated display e audible alarms e alarm cutout e area assignment e operator log e hierarchical alarming e alarm event reporting e alarm communication message
156. ltage directive Mounting Horizontal or vertical on a DIN rail wall or panel Nominal Supply Voltage 120V ac 47 63Hz 0 7A maximum 230V ac 47 63Hz 0 4A maximum Voltage Range 85 265V ac Inrush Current 30A for 1 ac cycle Interruption Output voltage will stay within specification when input drops out for 1 2 cycle 47Hz 85V ac with maximum load Nominal Output Voltage 24V de Voltage Range 22 8 25 2V dc includes noise amp 5 ac ripple Output Current 1A maximum Minimum Load 100mA Output Surge Sufficient to drive 3 adapters surge of 23A for 2ms each Overvoltage Protection Output internally limited to 35V dc Cycle power to reenergize Isolation Voltage tested to 1500V ac for 1 minute tested to 2500V dc for 1 second Dimensions HxWxD 87mm x 68mm x 69mm 3 4in x 2 7in x 2 7in Environmental Conditions Operational Temperature Storage Temperature Relative Humidity Shock Operating Non operating Vibration 0 to 55 C 32 to 131 F 40 to 85 C 40 to 185 F 5 to 95 noncondensing 30g peak acceleration 11 1 ms pulse width 50g peak acceleration 11 1 ms pulse width Tested 5g 10 500Hz per IEC 68 2 6 Conductors Wire Size Category 12 gauge 4mm stranded maximum 3 64 inch 1 2mm insulation maximum 10 Agency Certification C Marked for all applicable directives T Use this conductor category information for plan
157. mA to 75mA Refer to the Derating Curve below See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications 6 9 Table 6 1 24V de 16 Sink Output Module Cat No 1794 0V16 Specifications 1794 0V16 Specifications Number of Outputs 16 1 group of 16 non isolated sinking Module Location Cat No 1794 TB3 or TB3S Terminal Base Unit ON State Voltage Range 10V de minimum 24V de nominal 31 2V de maximum ON State Voltage Drop 0 2V de maximum ON State Current 1 0mA minimum per channel 500mA maximum per channel OFF State Voltage 31 2V de maximum OFF State Leakage 0 5mA maximum Isolation Voltage min 100 tested at 2121V dc for 1s between user and system No isolation between individual channels Output Signal Delay OFF to ON ON to OFF 0 5ms maximum 1 0ms maximum Flexbus Current max 80mA Power Dissipation 4 2W maximum 31 2V Thermal Dissipation 14 3 BTU hr 31 2V de Indicators field side indication customer device driven 16 yellow status indicators Output Current Rating 8A 16 outputs 0 5A Surge Current 2A for 50ms repeatable every 2 seconds Keyswitch Position 2 Fusing SAN 0 MQ4 800 800mA fuses External dc Power Supply Voltage Voltage Range 24V
158. mpare Greater Than e QOR Qualified OR e LE Less Than or Equal e ROL Rotate Left e LIMIT e ROR Rotate Right e LT Compare Less Than e RS Reset Dominant Flip Flop e MAX Maximum e RTRIG Rising Edged Trigger e MAXPULSE Maximum Time Limit Pulse SEL Selector Function e MIN Minimum e SELREAL Selector Function Real Number e MINPULSE Minimum Time Limit Pulse e SHL Shift Left e MUX Multiplexer e SHR Shift Right e MUXREAL Multiplexer Real Number e SR Set Dominant Flip Flop e MVOTE Majority Vote e TRIG Change Detect Trigger e NAND e WATCHDOG e NE Compare Not Equal e XOR Exclusive Or Sequential Control Functions e Step FB e Handlers Main Interrupt Check Restart follows 88 01 Transition FB Hold Stop Abort Data Exchange Request Numeric Flag Text Response Numeric Flag Text 1 0 Channel Analog Input Al Analog Output AQ Pulse Width Moduleation PWM Rail 1 0 Series A Input amp Output Digital Input DI Digital Output DO Serical Interface Array Numeric Flag Text Fieldbus Analog amp Digital Input amp Output Additional function libraries are available as well The built in capabilities of the Control Execution Environment CEE enable users to take advantage of these library options Publication 1757 S0001B EN P June 2001 1 34 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Publication 1757 S000
159. n Line Execution Status ACTIVE AICHANNEL AIC105 SP 65 00 DATAACA py PID DAC105 PID105 PIFILTTIME 0 20 MODE AUTO MODEATTR OPERATOR K 0 65 T1 0 15 T2 0 01 Publication 1757 S0001B EN P June 2001 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 33 Control functions currently supported in the ProcessLogix Control Builder Libraries are listed in Knowledge Builder Types of functions blocks include the following Table 1 F Function Block Types and Examples Function Block Types Genernal Purpose Examples e Flag e Numeric e Timer e Type Convert Block General Purpose Array Numeric Flag Text Message block supports for Operator messages PV Algorithms e Data Acquisition e PV Calculator e Totalizer e Dead Time e General Linerarations e Lead Lag Regulatory Control Algorithms Proporational Intgral Derivative PID e Regulatory Calculator e PID with Feedforward e Ratio Bias e Override Selector e Ramp Soak e Remote Cascade e Positional Proportional e Auto Manual e Pulse Length e Switch e Pulse Count e Fanout Block Device Control Motor Control Discrete Logic e 2003 2 out of 3 voting e nOON n out of N Voting per IEC 1131 standard e AND e NOR e CHECKBAD e NOT e DELAY e OFFDELAY e EQ Compare Equal e ONDELAY e FTRIG Falling Edged Trigger e OR e GE Compare Greater Than or Equal e PULSE Fixed Pulse Output e GT Co
160. ne POSPROP AOCHANNEL4 PULSECOUNT 33 Project 45 Monitoring For Help press F1 PRIMARY Z Publication 1757 S0001B EN P June 2001 1 32 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Function Blocks Function Blocks FBs are basic objects provided by Rockwell Automation to execute different control functions Each block supports parameters that provide an external view of what the block is doing FBs easily interconnect via soft wires to construct control applications or strategies Function Blocks are grouped together and contained in Control Modules CMs and in the case of sequential FBs Sequential Control Modules SCMs SCMs greatly simplify batch logic implementation by sequencing a group of process equipment through a series of distinct steps to accomplish one or more process tasks CMs and SCMs act as containers for Function Blocks This is a very powerful tool for creating organizing and checking out control strategies See Figure 1 8 for an illustration of a simple Control Module in this case a PID loop made up of basic FBs In this example four FBs are contained within the CM named FIC105 You can schedule each Control Module at its own execution rate from 5 msec to 2 sec and then you can schedule Function Blocks and Control Modules to execute in any desired order Figure 1 8 M PID loop shown using basic Function Blocks PAFICI 05 O
161. net minimizes operator training by providing a familiar operating environment User configurable pull down menus and toolbars allow easy intuitive navigation and fast access to key process data The usability of the operator interface is further enhanced with features such as last command recall copy and paste live video integration ActiveX documents scripting launching applications and support for standard peripherals such as Station operator interface software sound cards touch screens e dual screens video cards e pointing devices Critical information is conveyed using dedicated annunciators for alarms controller communication failures operator controller messages and equipment downtime conditions An alarm line at the bottom of each graphic shows the most recent or oldest highest priority unacknowledged alarm at all times Standard system displays make it easy for operators to learn and use the system See Figure 1 6 for a sample display Figure 1 6 ProcessLogix Operator Interface Station default stn System Menu 11 Station Edt Schematic View Control _Action Configure Help o A amp MID BRIE MIA x v xX 9a Messages A Displays Rae Trends Rockwell Automation Shows a list of messages related to specific point alarms or generated from certain controllers ProcessLogix 04 Mar 99 12 27 50 M Start Z InstalSplashCapture Paint Station default stn
162. ng 25V peak Fusing Electronically fused per point Isolation Voltage Group to group User to system 100 tested at 2546V de for 1s 250V ac maximum continuous voltage between groups 100 tested at 2546V de for 1s Module Keying Backplane Software configurable RTB Screw Torque NEMA 7 9 inch pounds 0 8 1Nm RTB Keying User defined mechanical keying RTB and Housing 20 Position RTB 1756 TBNH or TBSH Screwdriver Width for RTB 5 16 inch 8mm maximum See Table 5 J on page 5 11 for specifications common to all 1756 digital 1 0 modules Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications 5 23 Table 5 U 19 30V dc 16 Point Diagnostic Output Module Cat No 1756 0B16D Specifications 1756 0B16D Specifications Number of Outputs 16 8 points common Backplane Current 250mA 5 1V de amp 140mA 24V de Total backplane power 4 64W Maximum Power Dissipation Module 3 ayy 60 C Thermal Dissipation 11 25 BTU hr Output Voltage Range 19 2 30V de Output Current Rating Per Point Per Module 2A maximum 30 C amp 1A maximum 60 C Linear derating 8A maximum 30 C amp 4A maximum 60 C Linear derating Surge Current per Point 4A for 10ms each repeatable every 1s Minimum Load Current 3mA per point Maximum On State Volta
163. ng Storage Vibration 10 60Hz 0 5g Max 0 1 inches 3 axes 0 254cm Transportation Band vibration 0 60Hz 1g Max 0 1 inches 3axes 0 254cm Mechanical Shock Duration Acceleration Operating Storage Shock 30ms Max 5g Max Transportation Shock 30ms Max 20g Max Barometric Pressure Operating Storage Altitude Transportation Band Altitude 300 to 3000m 984 to 9843 ft Any Corrosives With Enclosure G2 standard G3 option ISA 71 04 Enclosure External Temperature TBD Limits CE Mark Standard Compliance Yes Electromagnetic Interference 15B m SAMA Standard PMC 33 3 1978 Class 2 or same as CE Mark whichever is more severe Electrostatic Discharge Same as CE Mark IEC801 2 plus 15kV to enclosure controller surfaces and min 10kV to all field wires Surge Protection Same as CE Mark IEC801 4 and 5 or IEEESWC 472 1989 whichever is more sever Agency Certifications when product or packaging is marked Publication 1757 S0001B EN P June 2001 Listed Industrial Control Equipment SP Certified Process Control Equipment Certified Class Division 2 Groups A B C D or nonhazardous loc C Marked for all applicable directives lt gt Approved Class Division 2 Group A B C D Marked for all applicable acts N314 ProcessLogix R320 0 Supported 1757 Series Specifications 4 7 Table 4 E ProcessLogix ControlLogix System Redundancy Module Cat Nos 1757 SRM A
164. ning conductor routing Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Publication 1757 S0001B EN P June 2001 6 26 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications Publication 1757 S0001B EN P June 2001 Rockwell Testing Common Specifications Chapter 7 ProcessLogix R320 0 Supported 1797 Series 1 0 Module Specifications During recent Rockwell testing of the 1797 series we found the following e 1757 PLX52 can to talk to a quantity of 59 assorted 1794 I O modules as well as a quantity of 5 1797 Hazardous Rail I O in a scheduled environment using RSNetworx IMPORTANT Tested modules include 1797 IBN16 1797 OB4D 1797 IRT8 1797 IE8 1797 OE8 See Table 7 A for specifications common to all modules except when included in individual tables with notations Table 7 A Common Module Specifications 1797 Specifications IS Module Type EEx ib IIB IIC T4 AEx ib IIC T4 Class Division 1 amp 2 Groups A D T4 Isolation Path Input to Power Supply Input to Flexbus Isolation Type Galvanic to DIN EN50020 Galvanic to DIN EN50020 Input to Input None Power Supply to Flexbus Galvanic to DIN EN50020 Power Supply U lt 9 5V de V V intrinsically safe li lt 1A Li Negligible C Negligible Publication 1757 S0001B EN P June 2001 1 2 Table 7 A Common Module Specifications ProcessLogix R320 0 Supported 1797 Serie
165. nit Procedure Prepare 2232 EA Major ProcessLogix R320 0 Software Components 3 15 These features make RSBatch the ideal choice for enhancing the performance of batch manufacturing in any of the process industries including e Pharmaceuticals and Biotechnology e Food and Beverage e Fine Chemicals e Consumer Goods e Petrochemicals e Pulp and Paper and e Metal and Mining RSBatch Software Architecture RSBatch provides the ability to configure the physical and procedural models execute recipes through a variety of process connected devices and integrate control actions and production information with a diverse selection of complementary software This functionality resides within the seven major components of RSBatch e Equipment Editor graphically specifies the physical equipment using simple configuration selections e Recipe Editor graphically specifies the procedural strategy using simple configuration selections e View provides an operator interface to communicate with the RSBatch Server e Server executes the recipes and coordinates communications between the RSBatch View the process connected device s and any other elements that make up your control system e Simulator simulates and tests recipes against particular equipment specifications without a connection to the physical process e Archiver transfers real time electronic batch r
166. nt 5mA 79V ac 47 63Hz minimum 15mA 132 V ac 47 63Hz maximum Maximum Off State Voltage 20V ac Maximum Off State Current 2 5mA Maximum Input Impedance 132V ac 8 8kQ 60Hz Input Delay Time Off to on Hardware delay On to off Hardware delay Programmable filter 1ms amp 2ms 10ms maximum plus filter time Programmable filter Ims amp 18ms 8ms maximum plus filter time Diagnostic Functions Change of state Time stamp of inputs Software configurable 200s Short Inrush Current 250 mA peak decaying to lt 37 in 22 ms without activation Cyclic Update Time User selectable 100s minimum 750ms maximum Isolation Voltage Channel to channel User to system 100 tested at 2546V de for 1s 250V ac maximum continuous voltage between channels 100 tested at 2546V de for 1s Module Keying Backplane Software configurable RTB Screw Torque Cage clamp 4 4 inch pounds 0 4Nm maximum RTB Keying User defined mechanical keying RTB and Housing 36 Position RTB 1756 TBCH or TBS6H Screwdriver Blade Width for RTB 1 8 inch 3 2mm maximum See Table 5 J on page 5 11 for specifications common to all 1756 digital 1 0 modules Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 5 14 ProcessLogix R320 0 Supported 1756 Series Specifications Table 5 M 79 132V ac 8 Point Diagnostic
167. nterface Database 04425 45 fifo eh 94 65 845 1 15 SCADA Data Acquisition oa ere Gab Sw aby cal ght aS 1 15 SCADA Control Algorithms rio ee eee 1 16 On line Remote Data Management 1 17 DiASNOSUCS y eo a a E ar se r te tre 1 17 Controller Interfaces and Connection Types 1 18 Human Machine Interface HMI 1 19 ProcessLogix System Status Functions 1 21 AN SV EUS Lure ce cba oh site mars 1 21 SIAM SUMMARY os Cour RAIN OS eR SE DES ESS 1 22 Eyent SUMMALY gages we phase bg ag ogden anne ae wears b 1 23 PUStOMZAU OU LENS ek ae Dn Eee Gee BUS Ne CSG 1 23 TENANE tata x ara BMD LARA pO eK es 1 24 ReDOINE ais osregi roses ba eal Bees 1 25 Sect hy 2 a Aan Sie con aed ie MORT ot 1 26 Application Enablers n aoaaa Maa ea eee ees 1 27 Application Toolkits SAR ets A 1 30 System Development Tools o anana 8G ne adm Me buts 1 31 Control Builder a 4 5 manu gt dora tach ey Any A sete cage kd 1 31 Display Builder cotta rae aA Wa ek 1 36 ROBES mme tr Nr ii iv SSP SEE SES 1 37 Q ick B ildet lrer creyre ri eee RES ERG ee es 1 37 Knowledge Builder ioyeae tga ead eA tos 1 38 Fieldbus Configuration Tools 1 38 Determining Your System Configuration 1 39 Flat System Configuration 4x died a ds wee as 1 39 Hierarchical System Configuration 1 41 Publication 1757 S0001B EN P June 2001 Performance and Capacity
168. oduction of a batch is dependent upon the mapping or linking of recipe phase definitions to equipment phase logic This modular approach reduces the effort required to implement validate and maintain your batch control system It eliminates the need to develop complex programs to coordinate and control the process Recipe configuration and simple phase logic modules replace such monolithic programming RSBatch System Requirements e IBM compatible Pentium 166 MHz 256 KB cache e Minimum 48 MB of RAM e 1 GB of hard disk space e Microsoft Windows NT 4 0 Workstation Server Service Pack 3 e Using Windows NT 4 0 Server as either the primary or backup domain controller is NOT warranted for use with the RSBatch Server Ensure that all hardware and software are on the current Microsoft Windows NT compatibility list e Monitor resolution of at least 800 x 600 pixels 1024 x 768 recommended e Ethernet card network cable and concentrator required if using twisted pair wiring RSBatch requires the use of RSLinx sold separately or compatible DDE Server Publication 1757 S0001B EN P June 2001 3 22 Major ProcessLogix R320 0 Software Components RSLoop Optimizer Publication 1757 S0001B EN P June 2001 RSLoop Optimizer is the most advanced PID optimization software available today It includes advanced optimization tools for analyzing and tuning PID control loops in ProcessLogix controllers Optimizing your p
169. oftware delivers simulation solutions through VPLink Applications include Software the following e Control system verification and checkout Benefits of application checkout of graphics links rigorous testing of logic solution is non evasive testing is documented many more sets of input conditions are presented than humanly possible e Operator console training Benefits of application trainee works in front of actual console with real displays trainee experiences startup and shutdown logic as well as normal operating conditions trainee experiences upset and fault emergency responses The Virtual Process VP Link simulation package connects to ProcessLogix in place of real I O to provide you with comprehensive simulation facilities capable of returning realistic process values to the control system VPLink connects to ProcessLogix using a native interface developed by Cape The package is supplied with extraction facilities which read simulator I O configuration data directly from the system database and utilities to set the control software for simulation instead of real I O and vice versa Publication 1757 S0001B EN P June 2001 Major ProcessLogix R320 0 Software Components 3 9 What s different about VPLink VPLink connects to the control network using the ProcessLogix API via TCP IP local host connection Alternatively VPLink can execute on the Server or on any other
170. ogix R320 0 Supported 1797 Series 1 0 Module Specifications 7 3 Module Specifications Table 7 B The following tables lists specifications for 1797 series I O modules 16 pt Non Isolated NAMUR Input Module Cat No 1797 IBN16 Specifications 1797 IBN16 Specifications Number of Inputs 16 1 group of 16 non isolated sinking IS Input Type EEx ia IIB IIC AEx ia IIC T4 Class Il Ill Division 1 amp 2 Groups A G T4 Input Type DIN19234 NAMUR compatible ON State Current 2 1mA OFF State Current 1 2mA Hysteresis 0 2mA Input Frequency 1000Hz maximum Input Pulse Width gt 500us on or off Maximum Load Voltage U V 7 5V de Short Circuit Current 1 7 5mA Short Circuit Threshold gt 6mA Lead Breakage Threshold lt 0 35MA Input Delay Times OFF to ON ON to OFF 1ms 2ms 3ms 5ms 9ms 17ms 33ms 1ms default selectable thru output image table see Setting Input Filter Times Indicators field side indication customer device driven 16 yellow status indicators 16 red fault indicators 1 green module power indicator Output intrinsically safe U lt 5 8V de 16 pin male and female flexbus connector l lt 400mA Li Negligible C Negligible Module Field Side Power Consumption 2 8W Power Dissipation 2 8W Thermal Dissipation Maximum 9 6 BTU hr Module Location Cat No 1797 TB3 or TB3S Terminal Base Unit Conductor Wire Size
171. olated sourcing Module Location Cat No 1794 TB3 or TB3S Terminal Base Unit ON Slate Voltage Range 10V de minimum 24V de nominal 31 2V de maximum oO N Slate Voltage Drop 0 5V de maximum oO N Slate Current 1 0mA minimum 500mA maximum per channel OFF Slate Voltage 31 2V de maximum OFF Slate Leakage 01 5mA maximum Isolation Voltage min 100 tested at 850V dc for 1s between user and system No isolation between individual channels Output Signal Delay OFF to ON ON to OFF 0 5ms maximum 1 0ms maximum Flexbus Current max 80mA Power Dissipation 5 3W maximum 31 2V de Thermal Dissipation 18 1 maximum BTU hr 31 2V de Indicators field side indication customer device driven 16 yellow status indicators Output Current Rating 8A 16 outputs 0 5A horizontal or vertical Surge Current 2A for 50ms repeatable every 2 seconds Keyswitch Position 2 Fusing SAN 0 M04 800 800mA fuses External de Power Supply Voltage Voltage Range Supply Current 24V de nominal 19 2 to 31 2 V de includes 5 ac ripple 49mA 24V de 38mA to 65mA See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules M Module outputs are not fused Fusing of outputs is recommended If external fusing is desired you must provide external fusing Use this conductor category information for planning condu
172. oller s with network interface connector and ProcessLogix Server e PC with Ethernet card and WindowsNT e VPLink for ProcessLogix Major ProcessLogix R320 0 Software Components 3 11 RSB atch Process un is a process hardware independent object oriented modular atch automation solution It can be used with your choice of Management for Batch process connected devices programmable logic controller distributed Manufacturing control system RSBatch is also software independent and can integrate with a variety of HMIs ERP MRP systems and other applications Whether performing simple unit level operations or highly complex network structured multi product tasks RSBatch provides the optimal solution RSBatch allows you to e Create and manage recipes execute recipes automatically Simulate your entire batch process e Integrate with a wide variety of complementary software applications Write phases that can run in a PC environment Create and control batches using ActiveX custom controls e Control your process through any of today s most popular process connected devices including multiple types of PCDs process connected devices within one application EXAMPLE For example the heart of your process control system may be a ProcessLogix DCS with a ControlLogix Archiver controlling the raw material and final packaging RSBatch can execute your recipes in the DCS system while requesting raw materials from materi
173. om the command database alarm functionality to assist in the management of process systems extensive server based historization and trending capability with extensions to 3rd party packages flexible standard or customized data reporting e ActiveX document and scripting support secure HTML access within Station window via SafeBrowse secure data integration with third party applications e live video integration For Server sizing and other specifications see Chapter 2 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 15 SCADA Interface Database Server Redundancy As an option the ProcessLogix Server can be easily made redundant The ProcessLogix Redundancy subsystem software enables a pair of similarly configured ProcessLogix Servers to support each other in a primary backup fashion Primary refers to the specific ProcessLogix Server which is actively acquiring data from the controllers RTUs and serving data to the clients Should the Primary fail a fully functioning Backup assumes the Primary role The Primary propagates all database transactions to the Backup over a redundant network so that both databases remain completely synchronized The ProcessLogix system provides Supervisory Control and Data Acquisition SCADA facilities to communicate with a wide range of SCADA controllers and RTUs See Table 1 C on page 1 18 for a list of controllers RTU interfaces While this capa
174. on 1757 S0001B EN P June 2001 6 12 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications Table 6 L 24V dc Selectable Analog 8 Input Module Cat No 1794 1E8 B Specifications 1794 IE8 B Specifications Number of Inputs 8 single ended non isolated Module Location Cat No 1794 TB3 or TB3S Terminal Base Unit Input Current Terminal of 20mA user configurable 20mA user configurable Input Voltage Terminal OV user configurable 10V user configurable Or sao Resolution 12 bits unipolar 11 bits plus sign bipolar Voltage 2 56mV cnt unipolar 5 13mV cnt bipolar Curren 5 13mA cnt nput Impedance Voltage Terminal 100kW Current Terminal 238W nput Resistance Voltage Terminal 200kW Current Terminal 238W solation Voltage Tested at 850V dc for 1s between user and system No isolation between individual channels Flexbus Current 20mA 5V de Power Dissipation 3W maximum 31 2V de Thermal Dissipation Maximum 10 2 BTU hr 31 2V de Indicators 1 green power indicator Keyswitch Position 3 Data Format Left justified 16 bit 2 s complement Conversion Type Successive approximation Conversion Rate 256ms all channels Normal Mode Rejection Ratio Voltage Terminal Current Terminal db 17Hz 20db decade 10 0db 50Hz 11 4db 60Hz 3db 9Hz 20db decade 15 3db 50Hz 16 8d
175. onfiguration is acceptable For better performance users should upgrade the systems with an additional 64 MB of RAM N The Video Memory required to support this resolution varies by video module type PC bus supported and manufacturers spec Please refer to Video Card Specifications for details All systems should be set 1024 x 768 with 65K colors Mhz setting should be set to match the monitor ow Application usage on Servers greatly effects the CPU resources A CPU upgrade or platform upgrade should be considered if your primary usage of the applications will Performance and Capacity Specifications 2 7 be on the Servers On Redundant Systems primary application usage should be on the Backup Server These applications are more for configuration and typically are not run all the time They represent a one time memory allocation when running When considering additional RAM requirements you should only include those applications in which you intend to run on a daily or constant basis The Station application affects the Station and Server Node The memory should be added on both physical boxes per application For example if the Server is going to support 5 Stations then you would require an additional 25 MB 5 x 5 RSBatch includes multiple NT services and applications These upgrade requirements are per Server Node If NIFB is run on the Primary ProcessLogix Server or the Server is Non Redundant then that server
176. ou need You choose screw clamp or spring clamp RTBs Removable terminal blocks RTBs provide a flexible interconnection between your plant wiring and 1756 I O modules The RTB plugs into the front of the I O module The type of I O module determines RTBs are not shipped with I O modules You must order them separately The standard housing on the front of the wiring arm is not deep enough for 14 AWG wiring If you plan to use 14 AWG wiring also order the extended housing Catalog Description Weight number 1756 TBNH screw clamp with 20 pin connection 0 1 kg 0 31b 1756 TBSH spring clamp with 20 pin connection 0 1 kg 0 2Ib 1756 TBCH screw clamp with 36 pin connection 0 1 kg 0 31b 1756 TBS6H spring clamp with 36 pin connection 0 1 kg 0 2Ib 1756 TBE extended housing required for additional 0 05 kg 0 1 Ib wiring space if using 14 AWG wiring 1756 ControlNet Bridge Table 5 X ControlNet Bridge Specifications Specifications 1756 CNB 1756 CNBR ControlNet connectors e 1 BNC connector for e 2 BNC connectors Interface non redundant media for redundant operation media operation e 1 NAP RF_45 8 pin e 1 NAP RF_45 8 pin with shield with shield cable quad shield RG 6 coaxial cable ground isolation transformer Electrical power dissipation 5 14 W thermal dissipation 17 5 BTU hr backplane current 970 mA 5 1 V 10A 51V 1 7 mA 24V 1 7 mA 24 V Environmental ope
177. our process frequency response to identify the model based on two modeling methods e allow the gain to float causes RSLoop Optimizer to ignore steady state information and fit the model based on higher frequencies e force steady state gain forces the steady state gain to be equal to the amplitude ratio at the lowest frequency Process Frequency Response Plot shows both the actual and model process frequency responses for comparison purposes uses this information to calculate new tuning parameters based on your control requirements Control Loop Simulation Plot shows the system response to either a load upset or a set point change graphs the response for both the current and new PID parameters so the responses can be compared PV Filter Analysis filters the process variable input to improve your loop performance automatically calculates the maximum filter value without degrading your process for the filter chosen Publication 1757 S0001B EN P June 2001 3 24 Major ProcessLogix R320 0 Software Components Publication 1757 S0001B EN P June 2001 Setpoint Filter Analysis optimizes responses to both setpoint changes and load upsets by filtering the affect of a setpoint change Performance Summary allows you to view overall trade offs of performance and robustness at a glance the performance summary includes e performance increase robustness increase e current relative response time new relative response time
178. ources Definitions PU Processing Unit The PU represents a platform independent of the number of processing resources time required to complete a predefined amount of computational control work Maximum Cycle Loading Over an cycle 0 39 the Average CPU Used CPUCYCLEAVG statistic is not to exceed the stated maximums Minimum Reserved CPU to be Maintained During 20 Runtime CPUFREEAVG 1757 PLX52 Configuration PU Maximum Maximum Cycle Loading 50 ms CEE Non Redundant Configuration 3600 PU sec 60 50 ms CEE Redundant Configuration 1600 PU sec 60 5 ms CEE Non Redundant only 2400 PU sec 40 Publication 1757 S0001B EN P June 2001 2 18 Performance and Capacity Specifications Table 2 W 1757 PLX52 Memory Resources and Block Configuration 1757 PLX52 Memory Resources and Block Configuration Definition MU Memory Unit 1 Kbyte 1024 bytes Maximum Available 1757 PLX52 Memory Resources 4000 MU Maximum Total Number of CMs SCMs and IOMs Configurable 1000 per 1757 PLX52 Maximum Number of Component Blocks per CM 40 Maximum Total Number of Steps and Transitions 160 in all handlers per SCM 80 Step Transition pairs Table 2 X Typical I0OM CM SCM Processing and Memory Resource Requirements Publication 1757 S0001B EN P June 2001 Typical IOM CM SCM Processing and Memory Resource Requirements Total Processing Resources PU sec per
179. ponent Revisions Component Version Example Verification Mechanism Modicon Netlib 2 1 1 Run NT Explorer 2 Right click winnt system32 netlib dll RSLinx 2 2 OEM 2 20 01 1 Double click RSLinx icon Build 119 2 Click Help About RSLinx 3 Verify version information RSNetworx 2 25 12 1 Double click RSNetworx icon 2 Click Help About RSNetworx 3 Verify version information RSLogix 5 410 1 Double click RSLogix icon 2 Click Help About RSLogix 3 Verify version information RSLogix 5000 6 01 1 Double click RSLogix icon 2 Click Help About RSLogix 3 Verify version information 9000 Configuration 200 3 Tools Siemens TF API for 2 0 Industrial Ethernet RSBatch 2 1 T CarbonCopy32 use with Series 9000 Tools CarbonCopy32 should not be used with the Series 9000 Tools for engineering purposes Support for CarbonCopy32 is limited to use solely as a remote diagnosis troubleshooting tool It has not been qualified as a remote operator engineering interface for ProcessLogix It has been reported that it is not possible to remotely load a Data Table nor add any on line ladder logic line element to a running Series 9000 when CarbonCopy32 is used This appears to be related to CarbonCopy32 s special use of the Shift key Publication 1757 S0001B EN P June 2001 3 8 Major ProcessLogix R320 0 Software Components Process Simulation Working as Rockwell Automation s Encompass partner Cape S
180. pounds 0 8 1Nm RTB Keying User defined RTB and Housing 20 Position RTB 1756 TBNH or TBSH Screwdriver Width for RTB 5 16 inch 8mm maximum See Table 5 B on page 5 3 for specifications common to all 1756 analog 1 0 modules Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications 5 9 Table 5 H 6 pt Isolated Analog Voltage Output Module Cat No 1756 OF6VI Specifications 1756 OF6VI Specifications Number of Outputs 6 individually isolated channels Backplane Power Requirements No external power requirements 250mA 5 1V de amp 175mA 24V de 5 5W Power Dissipation within Module Thermal Dissipation 4 85W 16 54 BTU hr Output Voltage Range 10 5V maximum Voltage Resolution 14 bits across 21V 1 3mV 13 bits across 10 5V sign bit Data Format Integer mode Left justified 2s complement Floating point IEEE 32 bit Output Impedance lt 1Q Open Circuit Detection None Output Overvoltage Protection 24V ac dc maximum Output Short Circuit Protection Electronically current limited Drive Capability gt 1000Q loads 10mA maximum Output Settling Time lt 2ms to 95 of final value with resistive loads Calibrated Accuracy at 25 C Calibration Interval Better than 0 1 of range 12 months typical
181. primary and a synchronized secondary Gf present receive the message Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 47 ProcessLogix User Documentation e output coherency on switchover All outputs remain unchanged during a switchover with no bump to the process Switchover does not cause outputs to revert to a prior value e reaction to impending chassis power loss Upon detection of power loss the SRM a notifies its partner and initiates a switchover b records the power loss event in its non volatile event log and c halts normal operations to prevent memory corruption e fault isolation A single fault does not propagate from a control chassis to its partner to cause the control system to cease to control properly e one module design 1757 PLX52 and or ControlLogix modules can be used either with or without the SRM for both non redundant and redundant applications o partner failure diagnosis The cause of a failure in one controller chassis can be diagnosed from the SRM in its partner chassis e redundancy module on line replacement The redundancy module can be replaced on line without disrupting control of the user process The controller I O system and all of its components are approved for mounting in Class I Division 2 Groups A B C and D areas and fully meet stringent industrial CE Mark European Community immunity and emissions requirements ProcessLogix documen
182. r example when a user built Control Module is created and loaded to the controller required process data parameters automatically loads to both the 1757 PLX52 Control Processor and the Server database This data processing eliminates the effort normally associated with a component based system which requires the definition of multiple databases A Server database point is built for each named block function and parameter that you define in Control Builder Features like navigation tools and integrated alarming give your system a consistent look and feel from the operator station to the controller Consistent tag names are used throughout the system which helps to maintain the large amounts of data Figure 1 4 The ProcessLogix System HMI Station RSNetWorx Configuration Tools Control Builder Display Server Alarm Event Management Quick Builder Reporting Network Data Access etc Display Builder SCADA Drivers Generic Comms ControlNet Ethernet IP To 3rd Party requires vendor ii PLCs interface equipment LL Z RTUs E F etc 42756 SESS i _ T Publication 1757 S0001B EN P June 2001 1 12 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Table 1 8 Components of the ProcessLogix R320 0 System Component
183. r of Inputs 6 individually isolated channels Backplane Power Requirements No module external power requirements 250mA 5 1V de amp 100mA 24V de 3 7W Power Dissipation within Module 3 7W voltage 4 3W current Thermal Dissipation 12 62 BTU hr voltage 14 32 BTU hr current Input Range 10 5V 0 10 5V 0 5 25V 0 21mA Resolution Approximately 16 bits across each range shown below 10 5V range 0 to 10 5V range 0 to 5 25V range 0 21mA range 343uV count 171 uV count 86UV count 0 34uA count Input Impedance gt 10MQ Voltage 249Q Current Open Circuit Detection Time Positive full scale reading within 5s Overvoltage Protection 120V ac dc Voltage ranges 8V ac dc with on board current resistor Current Ranges Normal Mode Noise Rejection 60dB at 60Hz Common Mode Noise Rejection 120dB at 60Hz 100dB at 50Hz Channel Bandwidth 15Hz 3dB lt 80ms Settling Time to 5 of Full Scale Calibrated Accuracy at 25 C Calibration Interval Better than 0 1 of range 12 months typical Input Offset Drift with Temperature 2uV degree C typical Gain Drift with Temperature 35 ppm degree C typical 80 ppm maximum Voltage 45 ppm degree C typical 90 ppm maximum Current Module Error over Full Temp Range 0 54 of range Minimum Module Scan Time for all Channels Sample Rate 25ms minimum floating point 10ms minimum integer Isolation Voltage Ch
184. rational 0 to 60 C 32 to 140 F temperature storage 40 to 85 C 40 to 185 F temperature relative humidity 5 to 95 without condensation Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications 5 27 Physical location any slot in a 1756 chassis weight 0 260 kg 0 57 Ib 0 293 kg 0 64 Ib Agency Certification when product or packaging is marked Listed Industrial Control Equipment Certified Process Control Equipment e Certified Class Division 2 Group A B C D APPROVED C Marked for all applicable directives Marked for all applicable acts N223 For more information about the ControlLogix system please see the ControlLogix Selection Guide publication 1756 SG001 Publication 1757 S0001B EN P June 2001 5 28 ProcessLogix R320 0 Supported 1756 Series Specifications Publication 1757 S0001B EN P June 2001 Rockwell Testing Common Specifications Table 6 A Chapter 6 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications During recent Rockwell testing of the 1794 series we found the following e 1757 PLX52 can talk to a quantity of 64 assorted 1794 I O modules in a scheduled environment using RSNetworx e 1757 PLX52 can to talk to a quantity of 59 assorted 1794 I O modules as well as a quantity of 5 1797 Hazardous Rail I O in a scheduled environment using RSNetworx IMPORTAN
185. re configurable RTB Screw Torque Cage clamp 4 4 inch pounds 0 4Nm maximum RTB Keying User defined mechanical keying RTB and Housing 36 Position RTB 1756 TBCH or TBS6H Screwdriver Blade Width for RTB 1 8 inch 3 2mm maximum See Table 5 J on page 5 11 for specifications common to all 1756 digital 1 0 modules m Commutating dv dt of output voltage OUTPUT to L2 should not exceed 0 2V us for loads under 50mA Commutating dv dt rating of module for loads 50 500mA OUTPUT TO L2 is 4V us maximum If commutating dv dt rating of TRIAC is exceeded TRIAC could latch on If commutating dv dt rating is exceeded in the 10 50mA range a resistor may be added across the output and L2 The purpose of this resistor is to increase total output current to 50mA I V R At 50mA and above module has a higher commutating dv dt rating When adding a resistor for the output to L2 be sure it is rated for the power that it will dissipate P V 2 R If commutating dv dt rating is exceeded in the 50 5 OOmA range L1 AC waveform could be at fault Be sure the waveform is a good sinusoid void if any anomalies such as distorted or flattened sections 2 Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications Table 5 T 74 132V ac 8 Point Diagnostic Output Module Cat No 1756 0A8D Specifications 1756 0A8D Specificat
186. rew Torque NEMA 7 9 inch pounds 0 8 1Nm RTB Keying User defined mechanical keying RTB and Housing 20 Position RTB 1756 TBNH or TBSH Screwdriver Width for RTB 5 16 inch 8mm maximum See Table 5 J on page 5 11 for specifications common to all 1756 digital 1 0 modules Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications 5 15 Table 5 N 10 30V dc Diagnostic Digital Input Module Cat No 1756 IB16D Specifications 1756 IB16D Specifications Number of Inputs 16 4 points common Backplane Current 150mA 5 1V de amp 3mA 24V de Total backplane power 0 84W Maximum Power Dissipation Module 5 gy 60 C Thermal Dissipation 19 78 BTU hr On State Voltage Range 10 30V de Nominal Input Voltage 24V de On State Current 2mA 10V de minimum 13mA 30V de maximum Maximum Off State Voltage 5V de Minimum Off State Current 1 5mA per point Maximum Input Impedance 30V de 2 31kQ Input Delay Time Off to on Hardware On to off Hardware delay Programmable filter Oms 1ms amp 2ms 1ms maximum plus filter time Programmable filter Oms 1ms 9ms amp 18ms 4ms maximum plus filter time Diagnostic Functions Open wire Time stamp of diagnostics Change of state Time stamp on inputs Off state leakage current 1 2mA minimum 1ms Software configurable
187. rminal Screw Torque 7 9 inch pounds Current Capacity 10A maximum Voltage Rating 132V ac maximum Isolation Voltage Channel to channel isolation determined by inserted module see publication 1794 5 2 Table 6 U 3 wire Spring Clamp Terminal Base Cat No 1794 TB3S Specifications 1794 TB3S Specifications Number of Terminals 1 row of 16 2 rows of 18 Terminal Type Spring clamp To open insert bladed screwdriver 0 100 0 120in 2 54 3 05mm and lift up Current Capacity 10A maximum Voltage Rating 132V ac maximum Isolation Voltage Channel to channel isolation determined by inserted module see publication 1794 5 2 Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications 6 23 Table 6 V Screw Clamp Temperature Terminal Base Cat No 1794 TB3T Specifications 1794 TB3T Specifications Number of Terminals 1 row of 16 2 rows of 18 Terminal Screw Torque 7 9 inch pounds Current Capacity 10A maximum Voltage Rating 132V ac maximum Isolation Voltage Channel to channel isolation determined by inserted module see publication 1794 5 2 Table 6 W Spring Clamp Terminal Base Unit Cat No 1794 TB3TS Specifications 1794 TB3TS Specifications Number of Terminals 1 row of 16 2 rows of 18 Terminal Type Spring clamp To open insert bladed screwdriver 0
188. rocess and reducing process variability with RSLoop Optimizer improves productivity and plant efficiency Using an intuitive software environment RSLoop Optimizer automatically develops a process model of the control loop allowing you to analyze and simulate current operating conditions Knowing the dynamics of the process model RSLoop Optimizer applies advanced analysis tools to diagnose PID loop disturbances and suggests optimal proportional integral derivative and filtering PIDF values These new values can be tested prior to downloading to your process allowing you to predict the new loop response and compare improvements with the current settings Advanced Data Analysis Tools Troubleshooting and optimizing control loops can be a complex and time consuming process RSLoop Optimizer was designed specifically to address this issue and can reduce the time to optimize your loops from days to minutes The advanced data analysis tool set includes features to reduce downtime and increase operating efficiency Data Analysis Tools Characterizer helps to linearize your process for optimal performance across the entire range Power spectral density plots identifies potential process equipment deficiencies shows the relative power in the signal at various frequencies Relative Response Time RRT tool indicates the speed of a control loop and aids in decoupling interacting loops Stiction Wizard determines if valve stiction is degrad
189. rol Builder control strategies are developed by placing function blocks into a control module These function blocks contain data elements that are closely related to the tags in RSView This means that many RSView tags can be contained within one ProcessLogix point The circled control module in Figure 1 9 is represented by the function blocks on the right Each function block in this control module has a unique set of data elements similar to the tags in RSView This control module with all of its function blocks and all of their data elements is one ProcessLogix point Figure 1 9 A ProcessLogix Point 2 2 Control Builder A1_FIC_101 Project Piel E 33 Fie Edit View Insert Tools Operate Options Window Help x ele gt m xee aln Faj tle ex z a ACHAMEL ACHE AICHANNEL1 So A1_FIC_101 P cPMO101 33 Project 45 Monitoring Library ojx ha LOGIC ma REGCTL a El a i 2 El a 43 Project Monitoring fi Library F For Help press F1 PRIMARY 4 FECCTLPD pida pS CEEOL ha DE CM TETON hg DE_CM_FV101 hg DE_CM_FV101P ha DE_CM_FV102 NORMMODE NONE NORMMODEATTR NONE Function Blocks CTLEQN BOA 4 6 AUTOMAN FANOUT OVRDSEL PID PIDFF POSPROP PULSECOUNT AOCHANNEL4 Publication 1757 S0001B EN P June 2001 1 36 Rockwell Automation Logix System DCS Process Capability PLC Scalabili
190. rt RJ45 Fieldbus 9 pin sub D connectors Power Input Terminals e Torque 5 7 in lb e Not to be used with combination of solid and stranded 16 BA wire Conductors Wire Size Category Category 20 Mounting 35 mm DIN rail ControlNet Channel Selection 2 10 position rotary switches Agency Certification when product or packaging is marked UL Listed Industrial Control Equipment UL Listed Industrial Control Equipment for use in Canada UL Listed Industrial Control Equipment for use in Class us Div 2 Hazardous Locations EN 50082 1 2 EN 55022 Radiated Emission Class EN 61131 2 C Marked for all applicable directives FCC Part 15 SubPart B Refer to the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1757 Series Specifications 4 5 Table 4 D ProcessLogix Pulse Input Module Cat No 1757 PIM Specifications 1757 PIM Specifications Input Channel Characteristics Number of Input Channels Input configuration Input Voltage Range Input Required Current Hysteresis Minimum Frequency Range Isolation Voltage Accumulated Value Size Up to 8 input channels are capable of pulse counting e 6 channels are also capable of frequency and pulse width calculation e 2 channels have associated outputs and frequency calculation Single ended 5 to 24 Vdc selectable betw4een high input
191. s 1 0 Module Specifications 1797 Specifications Dimensions HxWxD 46mm x 94mm x 75mm 1 8in x 3 7in x 2 95in Weight 200g approximate Environmental Conditions Operational Temperature Storage Temperature Relative Humidity 20 to 70 C 4 to 158 F 40 to 85 C 40 to 185 F 5 to 95 noncondensing Shock Operating Tested 15g peak acceleration 11 1 ms pulse width Non Operating Tested 15g peak acceleration 11 1 ms pulse width Vibration Tested 2g 10 500Hz per IEC 68 2 6 Agency Certification when product or packaging is marked II 1 2G EEx ia ib IIB IIC T4 CENELEC Class Division 1 amp 2 Groups A D T4 UL C UL Class Zone 1 amp 2 AEx ib ia IIC T4 Class Division 1 Groups A D T4 FM Class Zone 1 AEx ib ia IIC T4 All modules in this chapter can be confor mally coated for protection Certificates CENELEC UL C UL FM CE u UL Certificate Number 99 19699 FM Certificate Number 3009806 APPROVED IMPORTANT Publication 1757 S0001B EN P June 2001 This section contains only those modules that are currently supported by ProcessLogix R320 0 We offer many I O modules not listed here and we continue to add support for I O modules currently not supported For a complete listing of all our modules refer to these publications e 2001 Rockwell Automation Allen Bradley Asset Management Catalog SUPR CA027A EN P e Master Price List USA CIG 3 0 ProcessL
192. s 1 0 Module Specifications 6 5 Table 6 E 120V ac 8 Isolated Output Module Cat No 1794 OA8I Specifications 1794 OA8I Specifications Number of Outputs 8 individually isolated Module Location Cat No 1794 TBNF TB3 TB3S TBN or TB2 Terminal Base Unit Maximum On State Voltage Drop 1 0V 0 5A ON State Current 5mA per output minimum 500mA per output maximum 55 C sufficient to operate an A B Bulletin 500 NEMA size 3 motor starter 750mA per output maximum 35 C 1 0A on 4 nonadjacent outputs 500mA on the remaining 4 outputs 30 C OFF State Leakage 2 25mA maximum Output Voltage Range 85 132V ac 47 63Hz Output Current Rating 4 0A 8 outputs 500mA Isolation Voltage 100 tested at 2100V dc for 1s between all channels and system 2100V dc for 1s between individual channels Output Signal Delay OFF to ON 1 2 cycle maximum ON to OFF 1 2 cycle maximum Flexbus Current max 80mA Power Dissipation 4 1W maximum 0 5A 6 3W maximum 0 75A 6 3W maximum 1 0A Thermal Dissipation 14 0 BTU hr 0 5A 21 1 BTU hr 0 75A 21 4 BTU hr 1 0 0 5A Indicators field side indication logic driven 8 yellow status indicators Keyswitch Position 8 Surge Current 7A for 45ms repeatable every 8 seconds Fusing Use 1 6A 250V ac Slow Blow Littelfuse pt no 23901 6 San O SD6 1 6A A B pt no 94171304 The 1794 TBNF
193. s window lists all batches that are currently executing waiting to run or are completed The information displayed for each batch includes the ID the recipe procedure a description the start time the elapsed time the current state the current mode the process cell and he units that are being used The operator can command any batch listed in the Batch List window Commands issued from RSBatch are sent through the PLI phase logic interface the connecting interface between RSBatch and a particular process connected device to the process connected device The RSBatch Server RSBatch is a client server application The Server is the batch execution engine of the RSBatch package The Server allows integration with today s most popular process connected device and other software packages The Server is also responsible for most of the process intensive functions Batch creation recipe execution and equipment arbitration are all required for the production of a batch These functions along with data collection and electronic batch recording are performed automatically by the RSBatch Server The RSBatch Server can use recipes created as binary or relational database fields The RSBatch Simulator The RSBatch Simulator is a powerful tool that allows recipes to be tested against plant configuration s without running them in the plant It can also be configured to match a customer s specific project and or process connected device T
194. sequential and logic control operation A ControlNet to FOUNDATION Fieldbus Linking Device allows the powerful ProcessLogix Controller to interface with Fieldbus devices such as valves transmitters and sensors Recent Rockwell testing found that the controller can communicate to eight pressure transmitters via FOUNDATION Fieldbus Publication 1757 S0001B EN P June 2001 1 30 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Application Toolkit Two types of application programming interfaces APD are available The first is for applications written on the ProcessLogix Server and the second is for applications that are required to run on network based clients not necessarily operator stations C C The API programmed in C C on the Server includes the following functions e read and write to point parameters in the database e access to historical data e initiate supervisory control actions e access to the alarm event subsystem e access to user defined database e provide a prompt for operator input Visual Basic or Visual C C The API programmed in VB Visual Basic or Visual C C on the network based clients includes the following functions read and write to control module parameters in the database e access to historical data e initiate supervisory control actions e access to user defined database create alarms events Engineering Tools Publication 1757 S0001B EN P
195. should be considered before ordering or configuring a system Customers who are upgrading should consider upgrades to match the specifications outlined in this document Server Requirements ProcessLogix Server Software must be installed on a PC that is specifically qualified Use of any other PC variations will render the standard warranty and support agreement null and void IMPORTANT End users purchasing ProcessLogix 1757 PLXSYSKIT are not eligible for the standard 90 day technical support unless the software is installed by personnel trained specifically for ProcessLogix installation Publication 1757 S0001B EN P June 2001 2 2 Performance and Capacity Specifications Publication 1757 S0001B EN P June 2001 Please refer to the table below to review the hardware requirements for a new R320 0 ProcessLogix server or client system ProcessLogix Clients require a Windows NT operating system to support the multiple user configuration nodes architecture that is possible with R320 0 ProcessLogix systems Table 2 A Server Requirements Base Dell OptiPlex GX200 Processor 800Mhz Pentium Ill 133Mhz Front Side Bus Integrated Functions 4X AGP Video w 8MB of Memory Audio 512KB Cache 10 100 NIC Mouse MicroSoft Intellimouse Keyboard Quietkey Spacesaver 104 Key US System RAM 256MB ECC PC700 1 RIMM CD ROM 40X SCSI Floppy Drive 1 44MB 3 5 SCSI Controller Adaptec 29160N Controller Hard Dri
196. should be run from the Client stations Using the Platform Requirement s Table as a base for memory usage add on the memory requirements for each of the applications from the table below intended to be used on a regular basis See Note 3 Failure to add additional memory may result in degradation of system performance Publication 1757 S0001B EN P June 2001 2 6 Performance and Capacity Specifications Table 2 F Application RAM Usage Publication 1757 S0001B EN P June 2001 Application RAM Usage NT 4 0 Applications Explorer 4MB User Manager Note 4 2 MB Disk Administrator Note 4 2 MB Event Viewer 2 MB Task Manager Note 4 2 MB Internet Explorer 6 MB NT Backup 3 MB ProcessLogix Applications Station Note 5 5 MB Control Builder 13 MB Network Tools application Note 4 3 MB Quick Builder Note 4 10 MB DB Admin Note 4 10 MB Import Export Tool Note 4 7 MB Knowledge Builder Adds 2 MB on top of Internet Explorer FieldBus NIFB Note 8 8 MB FieldBus NI FBUS Configurator Note 9 13 MB Other Applications RSBatch Note 6 128 MB Microsoft Excel 7 MB Microsoft Excel with Data Exchange 10 MB Microsoft Word 13 MB Upgrading Options Non Redundant to Redundant ProcessLogix 32 MB Note 7 Notes 1 In these configurations paging may occur on these systems Based on the intended usage of the platform this c
197. ssLogix FTW Software Revisions 3 1 Major ProcessLogix Server Software Revisions 3 2 Embedded Software Components 3 3 External Third Party Qualified Software Components 3 5 Miscellaneous SCADA Component Revisions 3 7 Process Simulation Software 4 4 4 ea de neta CA 3 8 What s different about VPLink 3 9 Benefits oF VPLINR LAS eee ON poe EN tes 3 9 VPLink s ProcessLogix Driver 3 10 VPLink System Requirements sum tu dinde 3 10 RSBatch Process Management for Batch Manufacturing 3 11 Modular Batch Automation 3 13 RSBatch Software Architecture 3 15 The RSBatch Equipment Editor 3 16 The RSBatch Recipe Editor sister 2848444 3 17 The RSBatch Simulator sai ce MOP ode Ree 3 19 ProcessLogix R320 0 Supported 1757 Series Specifications ProcessLogix R320 0 Supported 1756 Series Specifications ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications ProcessLogix R320 0 Supported 1797 Series 1 0 Module Specifications The RSBatch Archiver os noe ro rein enue dk 3 20 The RS Batch Report Editor ten DL sea ote ee 3 20 Process Connected Devices 3 21 RSBatch System Requirements 3 21 RSLOOp Optimizers nee SAN ee eh ot GAH PE 3 22 Advanced Data Analysis Tools 3 22 Tuning Optimization 25 SR eo 8 dese keg Gs x aa n
198. t application in this configuration Information exchanged includes point values point history and user file data Databases that include ODBC drivers include Microsoft SQL Server Oracle 7 Microsoft Access and Sybase 10 Whenever another application requires data from the ProcessLogix database Open Data Access is required Some examples of when Open Data Access is required are e reading data into a Microsoft Excel Spreadsheet e running a query on the database from Microsoft Access e another ProcessLogix system requiring point data e an OPC Client requires point data e a user written application is accessing the database Each of the above instances are considered users of Open Data Access The main components of Open Data Access are described below The ODBC Driver allows the Server database to be queried using SQL commands from ODBC client applications such as Microsoft Access The Server database is exposed as a number of read only ODBC tables including Points Event History and Process History Driver features include e Open read only access to plant real time and historical data e Throttling to prevent performance impact Redundancy of data storage e Fully functional examples for productivity improvements e Optimized for Microsoft Access and hence other ODBC ad hoc query report applications OPC Server Network Server Data Exchange Network Node Interface Network API FOUNDATION Fieldbus Rockwell Au
199. t PC computer technologies that include e cost effective PC s using a powerful Microsoft Windows NT based system Server with dynamic data caching alarming human machine interface history collection and reporting functions e ControlNet an open state of the art producer consumer control network e Interfaces to legacy Allen Bradley products as well as third party devices SCADA Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 5 interfaces to a wide range of Allen Bradley I O devices such as FLEX I O FLEX Ex modules PLC 5 processors and process specific modules object oriented tools to quickly and easily build reusable control strategies e development software including Control Builder with Continuous and Sequential Control libraries Discrete logic tools and configuration utilities Integrated Operator Interface OD displays custom graphics alarm diagnostics history and reports With ProcessLogix you configure the system instead of building it from scratch Most industrial process control applications call for a number of common elements such as communications protocols and control algorithms ProcessLogix has built in elements within the standard operating framework allowing you to concentrate on the application not the integration See Figure 1 3 for a sample of a standard ProcessLogix System configuration Figure 1 3 Sample Process
200. t is intended to operate in a Pollution Degree 2 environment in overvoltage category Il applica ions as defined in IEC publication 664A at altitudes up to 2000 meters without derating 2 Use this conductor category information for planning conductor routing Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Publication 1757 S0001B EN P June 2001 Terminal Base Specifications Table 6 S 2 wire Screw Clamp Terminal Base Cat No ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications The following tables list terminal base specifications 1794 TB2 Specifications 1794 TB2 Specifications Number of Terminals 1 row of 16 1 row of 18 1 row of 2 Terminal Screw Torque 7 9 inch pounds Current Capacity 10A maximum Voltage Rating 132V ac maximum Isolation Voltage Channel to channel isolation determined by inserted module see publication 1794 5 2 General Specifications ConductorsWire Size Category 12 gauge 4mm stranded maximum 22 gauge 0 35mm2 minimum 3 64 inch 1 2mm insulation maximum 21 Use this conductor category information for planning conductor routing Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Table 6 T 3 wire Terminal Base Cat No 1794 TB3 Specifications 1794 TB3 Specifications Number of Terminals 1 rows of 16 2 rows of 18 Te
201. tation is available in these formats e On line Help F1 function key from within several applications Knowledge Builder Electronic On line Documentation using HTML Frame Browser See Table 1 H ProcessLogix R320 0 Software Documentation Kit contains ProcessLogix Software and Knowledge Builder CDs as well as publications necessary to install and use the software This kit is updated with every release of ProcessLogix Software Contact your Rockwell Automation representative or distributor for ordering information Publication 1757 S0001B EN P June 2001 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Knowledge Builder Documents The following table lists components of the electronic ProcessLogix Knowledge Builder Electronic Document Component Table 1 H ProcessLogix Knowledge Builder Electronic Documentation Description ProcessLogix Guides Overview A comprehensive overview of the ProcessLogix System Planning Guide Covers all aspects of ProcessLogix System planning ControlNet Installation Guide Procedures for installing all Control System related cabling wiring and associated hardware components Control Hardware Installation Guide Procedures for installing controller 1 0 communications and special function modules Control Building Guide Procedures for configuring a ProcessLogix control strategy Includes guidelines on how to buil
202. ted together on the same trend Archived history may be accessed automatically by simply scrolling to or directly entering the appropriate time and date Publication 1757 S0001B EN P June 2001 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 25 Reporting The supervisory system provides many built in reporting functions Standard report descriptions include Table 1 D Reporting Functions Built in Reporting Functions Description Alarm Event Log Reports all alarms and events in a specified time period By using filters this report provides an operator and or point trace facility Alarm Duration Log Reports the time of occurrence and elapsed time before return to normal for specific alarms ina specified time period Integrated Excel Report Provides the ability to launch a report built using Microsoft Excel in a similar way to all other standard reports Microsoft Excel can access the ProcessLogix database using the Open Data Access option Optional Downtime Analysis Provides reports of downtime events sorted by category and or reason codes Free Format Report Writer Generates reports in flexible formats which may include math and statistical functions such as Max Min and standard deviation Point Attribute Log Reports on points displaying specific attributes such as off scan bad data and alarm inhibit Point Cross Reference Determines database references
203. the ProcessLogix System is based on Logix products you have flexibility in determining the type of configuration to use Use the out of the box hierarchical system for a degree of integration typically associated with DCS applications Or you can use the system in a flat configuration to emulate PLC type control Integrated deterministic network ControlNet a real time process control network features deterministic data delivery optimized for real time process control via single or redundant media Flat System Configuration For smaller process applications a standard ProcessLogix system can be configured as a flat system architecture A flat system enables you to use ControlNet for both Supervisory and I O configurations Figure 1 12 Flat Network System Architecture ProcessLogix Client running Station software PanelView g RSBatch Server 5 8 ControlNet
204. the base rate This provides the ability to load balance a Control Processor e Peer to peer communication between 1757 PLX52 Control Processors PLX555 and other Legacy PLC s such as PLCS Implementation is transparent so that peer to peer connections are configured in the same way as intra controller connections Publication 1757 S0001B EN P June 2001 1 44 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Publication 1757 S0001B EN P June 2001 The ControlLogix processors not shown are single slot modules which use flash firmware for easy upgrades These multi tasking processors feature 32 bit modular memory available in sizes of 40K 128K and 256K and high speed logic and sequential performance The modules contain a mode selection keyswitch front panel battery access and a serial port for programming and diagnostics The following are some of the important features of the ControlLogix processors e Seamless integration with existing PLC based systems with users on existing networks able to transparently exchange messages with or program processors on other networks e Modularity of I O memory and communication interfaces provides a configurable and expandable system You configure your system for the number of I O the amount of memory and the communication networks you need Later when you want to expand the system you can add I O memory or communication interfac
205. the operator Figure 1 14 Hierarchical Network System Architecture ProcessLogix Client with Station F ProcessLogix Server running ERDB Supervisory Link ee ControlNet or Ethernet IP Supervisory network uplink Data error messaging Can link up to 10 controllers le F lee Les e fe f E Bal Feral 8 M U E PLC 5 P Downlink up to 64 1 0 C SiProgessor scheduling required PE PLC 5 Processor au EEE i U D D a eae Remote 1 0 Downlink Remote 1 0 Unscheduled 42767 Benefits of a hierarchical system include
206. thium agency certification when product or packaging is marked e ce N223 Marked for all applicable acts Listed Industrial Control Equipment Certified Process Control Equipment Certified Class Division 2 Group A B C D Marked for all applicable directives TT Available user memory is the amount of memory available to the user after RSLogix 5000 programming software is connected and a null program is loaded This product must be mounted within a suitable accessible only by the use of a tool This indus as defined in IEC publication 664A at altitudes up to 2000 meters without derating 3 Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Publication 1757 S0001B EN P June 2001 system enclosure to prevent personal injury resulting from accessibility to live parts The interior of this enclosure must be rial control equipment is intended to operate in a Pollution Degree 2 environment in overvoltage category Il applications ProcessLogix R320 0 Supported 1756 Series Specifications 5 3 1756 Series Analog 1 0 Common Specifications Table 5 B Common Module Specifications See Table 5 B for specifications common to all supported analog I O modules except when included in individual tables with notations 1 756 Analog Specifications Module Location 1756 ControlLogix Chassis Data Format Integer mode 2s complement Floating point IEEE
207. timizer AutoTune is a sequence of questions that you can follow to have RSLoop Optimizer automatically calculate new PID and Filter tuning parameters for your control loop After the new PID and Filter values are calculated you will be able to download them directly from the faceplate The AutoTune sequence reduces the amount of time required to tune a loop and minimizes product waste and rework This feature also helps ensure that you have optimal data when calculating new tuning parameters You can also manually collect data for those loops that may require special techniques RSLoop Optimizer supports simultaneous displaying of multiple faceplates This is useful when process dependencies are present Observing multiple faceplates allows you to see the effects of one control loop on another Faceplate and Trend RSLoop Optimizer allows you to select either set point Lambda tuning or load type tuning Various settings may be tested prior to downloading using the advanced analysis methods available RSLoop Optimizer will also display the probable performance increase of new setting so you can choose the best possible settings for your application To optimize your data prior to calculating new tuning parameters you may zoom in on any portion of the data edit out unwanted information or apply filtering to smooth the response Loop notes may be added for each PID loop including those that have been filtered or edited A Creat
208. to system 100 tested at 2150V dc for 1s Maximum Input Delay Time OFF to ON time from a valid input signal to recognition by module ON to OFF time from input dropping below valid level by recognition by module 8 6ms 9ms 10ms 12ms 17ms 26ms 43ms and 78ms 26 6ms 27ms 28ms 30ms 35ms 44ms 61ms and 96ms 9Delay time selectable through output image table Default is 8 6 ms off to on 26 6 on to off Flexbus Current max 30mA 5V de Power Dissipation Maximum 4 5W 132V ac Thermal Dissipation Maximum 15 3 BTU hr 132V ac Indicators field side indication customer device driven 8 yellow status indicators Keyswitch Position Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications 6 3 120V ac 8 Input Module Cat No 1794 1A8 Specifications External ac Power Supply Voltage Voltage Range 120 V ac nominal 85 to 132V ac 47 63Hz Conductors Wire Size Category 12 gauge 4mm stranded maximum 3 64 inch 1 2mm insulation maximum 4 1 See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules Tse this conductor category information for planning conductor routing Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines 24V de 16 Sink Input Module Cat No 1794 IB16 Specifications 1794 1B16 Specifications Number of Inputs 16
209. tomation Logix System DCS Process Capability PLC Scalability and Flexibility 1 29 The ProcessLogix OPC Server capability allows a third party OPC client application to read write ProcessLogix point parameters The OPC Server is based on Rockwell Automation s HCI Server toolkit which in turn is based on OPC specification V1 0a It supports all mandatory OPC interfaces The Network Server provides extremely efficient access to the ProcessLogix database for network based applications such as Microsoft Excel Data Exchange Network Node Interface and Network API options Microsoft Excel Data Exchange allows Microsoft Excel to obtain real time and historical data from the ProcessLogix system This option provides read and write access to data in one or more ProcessLogix Databases providing a powerful data consolidation and reporting tool Wizards for Microsoft Excel are included to help set up the data to be collected When Network Node Interface is licensed on a ProcessLogix Server it can read write point data to another ProcessLogix Server Applications executing on other network connected platforms may easily access ProcessLogix real time data over the network using the Network API The API provides high level subroutine calls in Visual C C or Visual Basic to allow read write access to ProcessLogix data in a networked environment FOUNDATION Fieldbus measurement and actuation devices can be integrated into ProcessLogix regulatory
210. trend facilities custom displays reports application programs spreadsheets and ODBC compliant databases Archives can be stored on the local hard drive optical media tapes etc Publication 1757 S0001B EN P June 2001 1 24 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility Trending Flexible Trend Configuration allows trends to be configured online as necessary by simply entering the point and selecting the parameter from the database Any of the history collection intervals may be used as the basis Standard trend types include e Single bar graphs e Dual bar graphs e Triple bar graphs e Multi plot trends e Multi range trends e X Y scatter plots e Numeric tables e S9000 and Micromax Set Point Program plots e Group trends Functions provided for analyzing and manipulating data include e Combination real time historical trending e Trend zooming panning and scrolling e Hairline readout Declutter Configurable trend density Simple recall of archived history e Trend protection e Smart clipboard support for copy paste of data The declutter feature for example enables individual traces on multi type trends to be temporarily disabled for clearer viewing without requiring reconfiguration of the trace Trends may be easily configured on line through standard trend displays without the need to build displays Real time and historical data are presen
211. trinsically safe circuits 34 35 50 51 and 96 pin female 1 0 U lt 10V dc connector pins 30 32 62 64 94 96 l lt 2 5A C lt 1nF Li Negligible 36 49 Must not be used for any connection All Other Terminals U lt 30V dc l lt 100mA C lt 1nF i Negligible Flexbus Connection Intrinsically Safe U lt 10V dc l lt 400mA C lt 1nF L Negligible Isolation Voltage Channel to channel isolation determined by inserted module Weight 200g approximately Dimensions with module installed in base Inches 3 7H x 3 7W x 2 7D Millimeters 94H x 94W x 69D Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1797 Series 1 0 Module Specifications 7 9 Table 7 G 3 Tier Screw Clamp Terminal Base Unit Cat No 1797 TB3 Specifcations 1797 TB3 Specifcations Environmental Conditions Operational Temperature Storage Temperature Relative Humidity Shock Operating Non Operating Vibration 20 to 70 C 4 to 158 F 40 to 85 C 40 to 185 F 5 to 95 noncondensing Tested 15g peak acceleration 11 1 ms pulse width Tested 15g peak acceleration 11 1 ms pulse width Tested 2g 10 500Hz per IEC 68 2 6 Conductors Wire Size 12 gauge 4mm stranded maximum 1 2mm 3 64in insulation maximumv Agency Certification when product or packaging is marked CENELEC Il 2G EEx ia IIC T4 UL C UL Class Division 1 amp 2 Groups A D T4 Class Zone 1 amp 2 AEx ia IIC T4 FM C
212. trolNet segment This table assumes that MAC ID 1 exists per ControlNet segment e When the CN2FF is being used the ControlNet Parameters for that segment must be configured for NUT 6 25 ms and SMAX to the Highest MACID used but lt UMAX using Network Tools Publication 1757 S0001B EN P June 2001 Performance and Capacity Specifications 2 17 1757 PLX52 Resources Table 2 U 1757 PLX52 Configuration Options 1757 PLX52 Configuration Options 1757 PLX52 Module Slot Width 2 slots Base Execution Periods Supported 50 ms 5 ms different personalities required Note 5 ms CEE not supported on BETA PLX52 50 ms CEE 5 ms CEE Controller Redundancy Supported Yes No Remote 1 0 Supported Yes No 1 0 Module Execution Period 50 ms 5ms Configurable Values for CM SCM Execution Periods 50 100 200 500 5 10 20 50 100 1000 2000 ms 200 ms Configurable Values of Peer Update Rates period 100 200 500 10 20 50 100 e Defines the period at which data is updated for all 1000 ms 200 500 1000 pull get requests for peer data required by all ms blocks within a CEE Supervisory Ethernet LAN systems only guarantee a Pull Get Request Rate of 500 msec or greater Faster Pull Get rates can be configured however data arrival at the configured rate cannot be guaranteed for rates faster than 500 msec Table 2 V 1757 PLX52 Processing Resources 1757 PLX52 Processing Res
213. tures lt 55 C 31 2V dc for ambient temperatures lt 40 C See derating curve 140mA 24V de See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications 6 19 Terminal Base Compatibility Cross Reference These terminal base units are plug and play modules However most terminal base units can be used with any module but auxiliary terminal strips may be required The following table illustrates the recommended terminal base unit s for each module Table 6 0 Terminal Base Compatibility Cross Reference FLEX 1 0 Product AC 120V ac Modules Module Recommended Catalog Number Recommended Base Compatible Base s 794 148 RRD ET woe woos ii t kis a tae ST petel TBN TB3 TB3S TB2 4 es penur S wee haa 5 i ae s H k et i Kat of HET TBNF TB3 _TB3S TBN TB2 4
214. tware configurable 200s Short Inrush Current 250mA peak decaying to lt 37 in 22ms without activation Change of State on Inputs Software configurable Within 200ps Cyclic Update Time User selectable 100 18 minimum 750ms maximum Isolation Voltage Group to group User to system 100 tested at 2546V de for 1s 250V ac maximum continuous voltage between groups 100 tested at 2546V de for 1s Module Keying Backplane Software configurable RTB Screw Torque NEMA 7 9 inch pounds 0 8 1Nm RTB Keying User defined mechanical keying RTB and Housing 20 Position RTB 1756 TBNH or TBSH Screwdriver Blade Width for RTB 5 16 inch 8mm maximum See Table 5 J on page 5 11 for specifications common to all 1756 digital 1 0 modules Maximum wire size will require extended housing 1756 TBE Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1756 Series Specifications 5 13 Table 5 L 79 132V ac 16 Point Isolated Digital Input Module Cat No 1756 IA16I Specifications 1756 1A161 Specifications Number of Inputs 16 individually isolated Backplane Current 125mA 5 1V de amp 3mA 24V de Total backplane power 0 71W Maximum Power Dissipation Module 4 9W 60 C Thermal Dissipation 16 71 BTU hr On State Voltage Range 79 132V ac 47 63Hz Nominal Input Voltage 120V ac On State Curre
215. tween individual channels No isolation between customer power and output channels Output Signal Delay OFF to ON 1 2 cycle maximum ON to OFF 1 2 cycle maximum Flexbus Current max 80mA Power Dissipation 4 7W maximum 0 5A Thermal Dissipation 16 1 BTU hr 0 5A Indicators field side indication logic driven 16 yellow status indicators Keyswitch Position 8 Surge Current 7A per module alternate wiring for 40ms repeatable every 8 seconds Fusing Use 2 5A 150V ac MQ2 normal fuse General Specifications External ac Power Supply Voltage Input Frequency Voltage Range 120V ac nominal 47 63Hz 74 to 132V ac Conductors Wire Size Category 12 gauge 4mm stranded maximum 3 64 inch 1 2mm insulation maximum 102 See Table 6 A on page 6 1 for specifications common to all 1794 1 0 modules T Module outputs are not fused Fusing of outputs is recommended If external fusing is desired you must provide external fusing 2 Use this conductor category information for planning conductor routing Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Publication 1757 S0001B EN P June 2001 ProcessLogix R320 0 Supported 1794 Series 1 0 Module Specifications 6 7 Table 6 G 24V de 16 Source Output Module cat No 1794 0B16 Specifications 1794 0B16 Specifications Number of Inputs 16 1 group of 16 non is
216. ty and Flexibility Display Builder Display Builder is an object based fully integrated custom display builder for development of application specific graphics Animation of displays is completed quickly and easily with simple point and click type configuration A library of commonly used plant equipment such as vessels piping valves tanks motors etc is supplied with Display Builder to further speed graphic development Figure 1 10 ProcessLogix R320 0 Display Builder Boiler Example J Display Builder Boiler dsp d BEE Lie Edt View Arrange Format window Help S S4l8 res aloe eo GOR fr IMBGil rF edawaten Display ic Q i e ri Aa fat N E a fe Gr o Ka He a E a M Pls es tk X ii K 2k t F3 Baad C1 In addition you can use Template Displays to reduce configuration time where similar displays need to be repeated throughout the system Process objects and color palettes allow quick and easy creation of custom objects with or without 3D effects Graphic displays can be enhanced by using Visual Basic Scripting and ActiveX components Effects such as high speed animation tool tips and control of a station from an application are possible with VB Scripting Additionally a wide array of ActiveX component types such as playing sound and video can be invoked Publication 1757 S0001B EN P June 2001 Rockwell Automation Logix System DCS Process Capability PLC
217. ublication 1757 S0001B EN P June 2001 Rockwell Automation Logix System DCS Process Capability PLC Scalability and Flexibility 1 13 The ProcessLogix Server ProcessLogix architecture the combination of server ControlNet EtherNet IP ensures that you have complete and transparent access to the Controller database ProcessLogix also integrates with a wide range of other Rockwell Automation and third party devices leveraging existing control investments and enabling complete integration of process information Process information is accessible by operators process engineers and MIS level computers allowing control and monitoring for higher productivity reductions in costs higher product consistency and less waste Data Repository The Server is the system data repository The common database Controller and Server Configuration structure provides an efficient single source access point for system information To maintain system performance a dynamically scheduled cache in the Server gathers all data requests providing optimal data access performance and memory utilization while minimizing the data access load on the Control Processor Control Builder configuration includes information for both the Controller and ProcessLogix Server With an integrated database information is entered once not repeated in several databases The Server features a true Client Server architecture where a real time database on the Server provides dat
218. ublication 664A at altitudes up to 2000 meters without derating Maximum wire size will require extended housing 1756 TBE 3lJse this conductor category information for planning conductor routing as described in the system level installation manual 4 Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Publication 1757 S0001B EN P June 2001 5 12 ProcessLogix R320 0 Supported 1756 Series Specifications Module Specifications modules The following tables list specifications for 1756 series digital I O Table 5 K 79 132V ac 16 Point Digital Input Module Cat No 1756 1A16 Specifications 1756 1A16 Specifications Number of Inputs 16 8 points common Backplane Current 105mA 5 1V de amp 2mA 24V de Total backplane power 0 58W Maximum Power Dissipation Module 5 8W 60 C Thermal Dissipation 18 41 BTU hr On State Voltage Range 74 132V ac 47 63Hz Nominal Input Voltage 120V ac On State Current 5mA 74V ac minimum 13mA 132V ac maximum Maximum Off State Voltage 20V Maximum Off State Current 2 5mA Maximum Input Impedance 132V ac 10 15kQ 60Hz Input Delay Time Off to on Hardware delay On to off Hardware delay Programmable filter 1ms amp 2ms 10ms maximum plus filter time Programmable filter Ims amp 18ms 8ms maximum plus filter time Diagnostic Functions Change of State Time stamp of Inputs Sof
219. use notes to make you aware of safety considerations Identifies information about practices or circumstances ATTENTION i that can lead to personal injury or death property damage or economic loss Attention statements help you to e identify a hazard e avoid a hazard e recognize the consequences IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley is a trademark of Rockwell Automation European Communities EC If this product has the CE mark it is approved for installation within Directive Compliance the European Union and EEA regions It has been designed and tested to meet the following directives EMC Directive This product is tested to meet the Council Directive 89 336 EC Electromagnetic Compatibility EMC by applying the following standards in whole or in part documented in a technical construction file e EN 50081 2 EMC Generic Emission Standard Part 2 Industrial Environment e EN 50082 2 EMC Generic Immunity Standard Part 2 Industrial Environment This product is intended for use in an industrial environment Low Voltage Directive This product is tested to meet Council Directive 73 23 EEC Low Voltage by applying the safety requirements of EN 61131 2 Programmable Controllers Part 2 Equipment Requirements and Tests For specific information required by EN 61131 2 see the appropriate sections in
220. ve 9 1GB Minimum U2W 10 000 RPM SCSI Tape Drive 10 20 G SCSI TR 5 Tape Backup Unit Network NIC 3COM 3C905C Integrated Network Adapter Card RJ45 1 0 Expansion 3 PCI 2 shared 2 ISA Software MicroSoft NT4 0 Service Pack 6a NTFS All hardware component drivers Platform System Configuration Definitions Small System A small configuration may consist of 1 non redundant Server with 1 Station or a redundant server pair The system typically includes only passive monitoring and occasional report generation Medium System A medium configuration may consist on 1 non redundant Server and multiple Stations or a Redundant Server pair with no more than 2 additional Stations This type of system includes 1 or 2 Stations actively monitoring and occasional report generation Performance and Capacity Specifications 2 3 Table 2 B Database Sizing Chart Large System Windows NT workstation as the operating system A large configuration may consist of a non redundant Server and up to 10 station or a redundant Server pair and up to 8 Stations per redundant Server pair These systems typically include active monitoring from multiple Stations with or without multiple locations and random report generation Large System Windows NT Server as the operating system A large configuration may consist of a Redundant Server pair and up to 20 stations These systems typically include active monitoring from multiple Stations with or without mult
221. wer Dissipation within Module Thermal Dissipation 5 5W 0 550Q loads 6 1W 551 1000 loads 18 76 BTU hr 0 550Q loads 20 80 BTU hr 551 1000Q loads Output Current Range 0 to 21mA Current Resolution 13 bits across 21mA 2 7p A Data Format Integer mode Left justified 2s complement Floating point IEEE 32 bit Open Circuit Detection None Output Overvoltage Protection 24V ac dc maximum Output Short Circuit Protection Electronically current limited to 21mA or less Drive Capability 0 1000Q Separate field terminations for ranges 0 550Q or 551 1000 Output Settling Time lt 2ms to 95 of final value with resistive loads Calibrated Accuracy at 25 C Calibration Interval Better than 0 1 of range from 4mA to 21mA 12 months typical Output Offset Drift with Temperature 1 uA degree C typical Gain Drift with Temperature 60 ppm degree C typical 100 ppm maximum Module Error over Full Temp Range 0 6 of range Minimum Module Scan Time for All Channels 25ms minimum floating point 10ms minimum integer Isolation Voltage Channel to channel User to system Optoisolated transformer isolated 100 tested at 1700V de for 1s 100 tested at 1700V de for 1s Module Conversion Method R Ladder DAC monotonicity with no missing codes Inductive Load lt 1 mH Module Keying Backplane Electronic RTB Screw Torque NEMA 7 9 inch
222. will consume the following extra memory when the first block is loaded to the 1757 PLX52 Controller EXCHANGE 70 MUs 1757 PIM 100 MUs 1797 FLEX EX 1794 FLEX 1 0 125 MUs FBUSIF 90 MUs T each of Main Hold Stop and Abort Handlers 10 Steps with 8 Outputs each 10 Transitions with 5 Conditions each interspersed in all handles 10 Recipe items 5 History items 2 1 each of Main Hold Stop and Abort Handlers 10 Steps with 8 Outputs each 10 Transitions with 5 Conditions each interspersed in all handles 10 Recipe items 5 History items 3 each of Main Hold Stop and Abort Handlers 10 Steps with 8 Outputs each 10 Transitions with 5 Conditions each interspersed in all handles 10 Recipe items 5 History items Publication 1757 S0001B EN P June 2001 2 20 Performance and Capacity Specifications Publication 1757 S0001B EN P June 2001 Engineering Tools Resources Table 2 Y Engineering Repository Configuration Engineering Repository ER Database Configuration Recommended Maximum Size of ER 1 Gbyte Database Compacted Large database operations load controller delete controller upload controller update controller etc on a 1757 PLX52 loaded with more than 500 total CMs SCMs and IOMs will fragment the ER database This can cause a growth in the ER database of 2 3 times over the initial size of the database After large database operations the database must be compacted to avoid potential p

1757-SO001B-EN-P

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