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F Guide Installation Manual and Product

1. 04 BLAS o BLOW o BLAS 91 9 BLAS Q o BLA 1 9 c x E 3 72 O ojo 8 58 61 0185 0026 E 1V67 IG Linear Guides F01 odt www LinMot usa com F01 48 end plate imensions D tua piam yaru a uar je po sire e usu adyiig q20u L stia e q20u rerd ox 19 Pam qusuumqoq sb pjiop Bun BLUYsUsS Irun jqre qro 4244051 d 19 Bupjdug jusuimtoq uisesip 204 m Foe issus 92 OU LIN E 1047 tpraraqg i e mcer SMOMUEPY 902 90750 awe q geuuorszeo sus SUOISUBWWIG Pld urs SU 50 ED an JENSEN 8t 0079 A 00801 SITY HOANG 007 oor 00901 1 2 samv HOANG 009 SOd A SOd X 19901 14014 A 00901 371 HOANG OOF d 0079 008010 sav HOANG 00779 eq 0079 0090 OF 1 s3mwHowndoors amp e 0079 4 00801 QT 1 smy Hoana ooro 91 ta SUOISUBLUIG SOd A 4 1891 b y AYUDS ugaz og taz era au eu se
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3. value Note Static load rating C 15 400N 3462 Ibf See chapter bearing load Dynamic load rating Co 8 400 1888 Ibf See chapter bearing load Static moment load Mio 103 Nm 75 9 Ib ft See chapter bearing load 90 Nm 66 3 Ib ft See chapter bearing load 90 Nm 66 3 Ib ft See chapter bearing load Dynamic moment load 56 Nm 41 3 Ib ft See chapter bearing load 49 Nm 36 1 Ib ft See chapter bearing load M 49 Nm 36 1 Ib ft See chapter bearing load Max velocity Vmax 5 m s 196 in s Depending on motor Max acceleration Amax 75 m s 2952 in s Depending on motor Stator PS01 37Sx60 Peak Force F peak 122 N 27 4 101 Continuous Force Feon 20 N 4 5 Ibf Max phase current 72 0 Imax 12A Moving mass total M iin tot 1100g 2 42 lb Stator carriage adapter plate Repeatability without external 0 05 mm 0 002 in Sensor Repeatability with external 0 01 mm 0 0004 in With external sensor Sensor Friction estimation F 7 N 1 6 Ibf Dependent on application Stator PS01 37Sx120 Peak Force 255 N 57 3 Ibf Continuous Force Font 35 7 8 Ibf Max phase current 72VDC Imax 15A Moving mass total M iin tot 1470g 3 24 Ib Stator carriage adapter plate Repeatability without external 0 05 mm Sensor 0 002 in Repeatability with external 0 01 mm With external sensor Sensor 0 0004 in Friction estimation F 7 N 1 6 lbf Dependent on application
4. 38 Static and dynamic bearing loads Fx und enne 38 Calculation of the static load bearing Fx and 38 Static and dynamic moment load 39 ELECTRICAL CONNECTION OF TH PS01 37S STATORS 40 Installation of the motor cable dieere temen deca nee keine he cadauer ea eee 41 42 Maintenance of ieee 42 Relubricatiori Of carlages 42 Quantity of lubricant for 42 Lubricant for carrlages i ieu bees 42 Maintenance of Ein Mot Motors ette tenerte 43 Storage transport enit er eser ee RR ed ante e eoo do aee e a PEE ER En 44 CAUTION HANDLING INSTRUCTIONS FOR nennen nnne nnne nnn nnn 45 DRAWINGS Ere ER 46 Stroke Range F01 378 guide 1 nennen neret nennen rns 46 Dimensions F01 378S guide sse rennen ennt trennen nennen rennen rnnt 47 Dimensions F01 37S AP ground 1
5. 53 61 0185 0026 E 1V67 IG Linear Guides 01 www LinMot usa com us niens juo Duis B uorBup Gre sapo paa Byw yoou yoo preidox jS pens sop HOD BunBruususs jajssun i gaIgian pam spp LUSWNYOJ up juosusqeun 54 61 th PR01 52x60 R 37x120F HP C 100 L imensions wi D EW eet JOWUIT OW H ___ J 000 XS LOJ um 2 os 1034212129410 620 0820 SRM soro T sed 061 0571 JOOP LXSZE LO4 WIN WE OPSE TO 5 a __ 06 0005 5194 10 Wenn re vsuosuewig 8 os 005 3 SZ L03 101 ux O9Xec8 LOHd SZE V0OJ gt 065 069 OO9XSZC O3 E 08 F 029 0065 6104 a 0 0075510 90111 0g S21 06 05 OO XS 10J 0 01 6 e 11 9 629 79 0185 0026 E 1V67 IG Linear Guides 01 www LinMot usa com Dimensions with PRO01 52x60 R 37x120F HP C 100 G 237 243 D 7 N m 4 F01 37S PR01 52x60 G Dimensionen 1892 Status 12 022015 dm
6. 0 HSO 2100 0 2100 SUOISUSLUIG Zl A H9 9W 1 Zl 9W Zl H9 9W LASO 21 A 9 9W 1 9 Zl 9 9W LASO Zl A H9 114 8 EEKE AI EAEN 59 69 69 6 EJ FL 28 gc FL 28 gc SUOISUSLUIQ 6 Iv SOd A SOd K 189q07 sejou 59 61 0185 0026 E 1V67 IG Linear Guides F01 odt www LinMot usa com Declaration of Conformity CE Marking Manufacturer NTI AG LinMot 9 Haerdlistrasse 15 8957 Spreitenbach Switzerland Tel 41 0 56 419 9191 Fax 41 0 56 419 9192 Products LinMot Servo Motors Type Art No Type Art No PS01 37Sx60 HP N 0150 1295 PS01 37Sx120F HP N 0150 1296 PS01 37Sx120G HP N 0150 2379 PS01 37Sx60 HP N AGI 0150 2549 PS01 37Sx120F HP N AGI 0150 2550 PS01 48x240F C 0150 1220 PS01 48x360F C 0150 1269 The product must be mounted and used in strict accordance with the installation instruction contained within the User s Manual a copy of which may be obtained from NTI AG declare that as the authorized representative the above information in relation to the supply manufacture of this product is in conformity with the stated standards and other related documents in compliance with the protection requirements of the EMC Directive 89 336 EEC and is marked in accordance with the CE Marking Directive 93 68
7. Mounting from the bottom with nuts and T slots Orientation Slider to the top Note F01 37S guides which are 1400 mm or longer must be mounted with the slider to the top as shown in the drawings Shorter guides can be mounted in every direction In this case the user has to mount the trailing chain cables corresponding www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 32 61 Assembling Instructions F01 37 guides will normally be delivered completely assembled In case of replacements or if additional carriages motors should be installed the following installation guides must be considered Use always threadlocker Direction of the motor cable According to the application and trailing chain installation of the motor cable the outlet must be selected See installation guide of the short stators 501 379 for details Assembly and disassembly of the motors and carriages o S So 9 oso E NA o o O o 62 67 Disassemble the end plate from the side where the slider is in the loose bearing not fixed by the screw Support the slider with non iron parts so that it can not fall into the guide and remove the end plate www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 33 61 Move the carriage 3 carefully on the profile rail Mount adapter plate 2 with screws 5
8. 29 COMBINATION OF 01 48 AND F01 37S 30 a 30 MULTIPLE CARRIER DESIQN i creer 31 www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 3 61 Lem nnidl biu 32 ASSEMBLING INSTRUCTIONS esses nennen nnnm nhan as tns sa snas anas sss nant Rn senes 33 Direction oi the motor cable ret bet der arabe i 33 Assembly and disassembly of the motors and carriages sseeeeeeenennnn 33 Assembly ot tlie 35 Assembly of the rallway uad cree eme pa ciere epa lana ERE ZERO zn ERU eee FRE eT 35 Assembly of Trailing Chain nennen 36 Assembly of an external 80 sesaran iann aana ann nennen nennen nnne 37 BEARING LOAD ON F01 37S
9. To calculate the motor specific application data we recommend to use the sizing tool LinMot Designer see Download sector on www LinMot com www LinMot usa com 0185 0026 E 1V67 IG Linear Guides 01 8 61 Dimensions and mass of F01 37S guides Description Part No Length total Mass F01 37Sx300 0150 5453 330mm 13 0 in 3430 g 7 57 Ib F01 37Sx400 0150 5449 430 mm 16 9 in 4310 g 9 5 Ib F01 37Sx500 0150 5450 530 mm 20 9 in 5220 g F01 37Sx600 0150 5424 630 mm 24 8 in 6100 g F01 37Sx800 0150 5425 830 mm 32 7 in 7860 g F01 37Sx1000 0150 5426 1030 40 6 in 9640 g F01 37Sx1200 0150 5427 1230 mm 48 4 in 11400 g F01 37Sx1400 0150 5428 1430 56 3 in 13200 g F01 378x1600 0150 5429 1630 mm 64 2 in 14930 g F01 37Sx2000 0150 5430 2030 79 9 in 18490 g Mass including end plates profile rail and slider without stator and adapter plate Moving masses 37S guides Stator PS01 37Sx60 HP N AGI with Stator PS01 37Sx120 HP N AGI with carrier kit F01 37S FWK carrier kit F01 37S FWK F carrier kit F01 37S FWK carrier kit F01 37S FWK F 1100 g 2 42 Ib 1290 g 2 84 Ib 1470 g 3 24 Ib 1660 g 3 66 Ib www LinMot usa com 0185 0026 E 1V67 IG Linear Guides 01 9 61 Technical data for F01 48 Guide value No
10. nene nnne nennen 9 Moving masses 375 9 TECHNICAL DATA FOR E01 48 GUIDE 10 Dimensions and mass of F01 48 11 Moving masses of F01 48 11 DRIVE SETUP mem 12 WIZARD LINMOT TALK 12 Select the right stator and slider length nennen 12 Doinne ao 13 sisud 13 ansi A 14 etre eee nns 15 ORDER INFORMATION FOR 01 375 16 1 Step Select F01 378S 16 2 Step Select Slidet ipa bremen 16 3 Step Select type and quantity of Carriage Kit ssssssssssssssseseeeeeenenenne enne 17 4 Step Select type and quantity of 1 0 17 5 Step Select Trailing chain kit or trailing chain optional sseeseeeeen 18 6 Step Select Trailing chain cables h
11. 48 Dimensions F01 375 end plates 49 Dimensions 201 375 T slots 2 nene ie te ici edet eee 50 Dimensions with H01 23x86 ener nennen nen 51 Dimensions with 1 37 166 guide nennen nnne nnne nennen 52 Dimensions with PRO1 52x40 R 37x120F HP C 80 L cccccecceeeeneeeeeeeeeeeeeeeaeeeeaeeseaeeseaeeeseaeesenaeeeees 53 Dimensions with PRO1 52x60 R 37x120F HP C 100 L sss 54 Dimensions with PRO1 52x60 R 37x120F HP C 100 G sse 55 DRAWINGS E01 48 nieto eee eie 56 Stroke Range FO1 48 guide opere t en end teret treet a nee Den hne det ED Pec dea 56 Dimensions F01 48 guide eie eere rt eec ehe DA ket eu eed tein 57 Dimensions F01 48 ground plate 1o dec ce v aee E 58 Dimensions F01 48 plate ice nete erre bue Led ere teo e Ba d eee dac 59 DECLARATION OF CONFORMITY 60 CONTACT ADDRESS DS 61 www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 4 61 Example Layout Figure 1 Gantry Design with three F01 37S guides Figure 2 F01 37S guide with two independent motors on the same track www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 5 61 Description
12. www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 17 61 5 Step Select Trailing chain kit or trailing chain optional 5 1 Trailing chain kit Description Part No For Guide Length of trailing chain F01 TC300 0150 5457 F01 37Sx300 Ca 200 mm F01 TC400 0150 5456 F01 37Sx400 Ca 300 mm F01 TC500 0150 5455 F01 37Sx500 Ca 400 mm F01 TC600 0150 5439 F01 37Sx600 Ca 500 mm F01 TC800 0150 5440 F01 37Sx800 Ca 600 mm F01 TC1000 0150 5441 F01 378x1000 Ca 700 mm F01 TC1200 0150 5442 F01 37Sx1200 Ca 800 mm F01 TC1400 0150 5443 F01 378x1400 F Ca 900 mm F01 TC1600 0150 5444 F01 37Sx1600 F Ca 1000 mm F01 TC2000 0150 5445 F01 37Sx2000 F Ca 1200 mm Includes trailing chain and brackets to mount the trailing chain to the stator and the guide The kit can not be used for multiple carriage applications 5 2 Trailing chain Description Part No For Guide Length of trailing chain F01h KS300 0160 0983 F01 37Sx300 Ca 200 mm F01h KS400 0160 0981 F01 37Sx400 Ca 300 mm F01h KS500 0160 0982 F01 37Sx500 Ca 400 mm F01h KS600 0160 0971 F01 37Sx600 Ca 500 mm F01h KS800 0160 0972 F01 37Sx800 Ca 600 mm F01h KS1000 0160 0973 F01 378x1000 Ca 700 mm F01h KS1200 0160 0974 F01 378x1200 Ca 800 mm F01h KS1400 0160 0975 F01 378x1400 F Ca 900 mm F01h KS1600 0160 0976 F01 37Sx1600 F Ca 1000 mm F01h KS2000 0160 0977 F01 37Sx2000 F Ca 1200 mm Only trailing chain witho
13. 41 3 in 710 27 9 590 23 2 F01 48x1220 0150 5473 1260 49 6 920 mm 36 2 800 mm 31 4 F01 48x1400 0150 5474 1440 mm 56 7 in 1100 mm 43 3 980 mm 38 5 F01 48x1610 0150 5475 1650 mm 65 0 4 in 1310 mm 51 5 1190 mm 46 8 F01 48x1820 0150 5476 1860 mm 73 2 in 1520 mm 59 8 1400 mm 55 1 F01 48x2000 0150 5477 2040 mm 80 3 in 1700 mm 66 9 1580 mm 62 2 F01 48x2210 0150 5478 2250 mm 88 6 in 1960 mm 77 1 Not available F01 48x2450 0150 5478 2490 98 0 in 2150 mm 84 6 Not available 2 Step Select Slider Description Part No For Guide PL01 28x500 420 0150 1382 F01 48x500 PL01 28x620 540 0150 1383 F01 48x620 PL01 28x800 720 0150 1385 F01 48x800 PL01 28x1010 930 0150 1387 F01 48x1010 PL01 28x1220 1140 0150 1388 F01 48x1220 PL01 28x1400 1320 0150 1389 F01 48x1400 PL01 28x1610 1530 0150 1390 F01 48x1610 PL01 28x1820 1740 0150 1395 F01 48x1820 PL01 28x2000 1920 0150 1396 F01 48x2000 PL01 28x2210 2130 0150 1397 F01 48x2210 PL01 28x2450 2370 0150 1398 F01 48x2450 One slider is necessary for each guide www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 23 61 3 Step Select quantity of Carriage Kit Description Part No Description F01 48 FWK F 0150 5488 Kit inlucedes 2 carriages and ground plate is possible to run more than one carriage on one guide Kit includes 2 carriages ground plate and all screws to mount stator fl
14. LinMot 201 375 and F01 48 Guides Version 1 67e www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 1 61 CAUTION DAMAGE MAGNETIC DATA CARRIERS AND DELICATE ELECTRONIC EQUIPMENT LINMOT SLIDERS CONTAIN NEODYMIUM MAGNETS WHICH MAY DISTURB d MERELY BY COMING CLOSE TO THEM WHEN HANDLING SLIDERS BE AWARE THAT DUE THE STRONG MAGNETIC ATTRACTION INJURY FROM FINGERS BEING PINCHED BETWEEN THE SLIDER AND NEARBY STEEL PARTS IS A VERY REAL POSSIBILITY IF CAUTION IS NOT EXERCISED THE SLIDERS AND SHAFTS OF LINMOT LINEAR ROTARY MOTORS ARE FAST MOVING MACHINE PARTS THE USER MUST TAKE ALL NECESSARY PRECAUTIONS TO PREVENT THEIR BEING TOUCHED PROVIDE COVERS PROTECTION AGAINST THE SLIDERS OF LINMOT MOTORS CAN REACH TEMPERATURES WHICH MAY CAUSE BURNS UPON BEING TOUCHED TOUCHING ETC The complete documentation including technical data drawings and accessories can be downloaded from the download area on the web page www LinMot USA com CAD files and STEP files can be downloaded from the CAD download area on the web page www LinMot USA com www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 2 61 1 Inhaltsverzeichnis EXAMPLE EP o 5 DESCRIPTION nine uL uN ILI 6 TECHNICAL DATA FOR F01 37 8 Dimensions and mass of 01 375 9
15. Stator 520 g Additional Load Mass 465 g Friction Forces Dry Friction 7 N Viscous Friction ol N m s av 0 E et MagSpring or other constant force External Constant Force 0 Force Direction PID Controller See recommended values to start the values are higher than normal motor without F guide Increase the values if needed If the payload is high then increase the D Filter time as well Default D Filter time 400 us Step 5 8 PID Position Controller PID Position Controller Setting P Gain el A mm SetToDefautSoft P 2 5 D 4 I 0 Du 12 SetTo Defaultstiff P 6 2 D 10 1 0 I Gain 20 A mm s DFiter Time 400 us Noise Filter 0 E Enable Noise Filter www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 13 61 Measure the distance B which is the distance between the carriage and the end plate if the carriage is at the other end of the guide Step 7 8 Homing Il Distance from Stator End to Slider End at the Home Position A 90 mm B 1600 mm Distance A 20 mm Distance B 1490 mm Step 8 8 Homing Definition of the Application Reference System Home Position HP 1 mm 20 mm 90 mm 1490 mm Move to the Initial Position at the End of the Homing Procedure Initial Position IP 0 mm C 90 mm D LLL IP www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 14 61 Ful
16. 0185 0026 E 1V67 IG Linear Guides 01 www LinMot usa com late imensions F01 48 ground D us pam qu2 cw 36 js po usu 4 4 YoU Hd ox 1 pam sb pj1bp sissun 4qre qis pam qn DIAD 20201 d 228463414 sop uisesip 442318540 224 ev 8820 Et fou OY E in PE E FORT OV E 4047 pian e200 WE q 9102 eo so 4944218289 ua una puy suoisuswlq 9030 ES 1 1 punog sza di MdV 8t 1L04 2418 1044 9 1084 09 291 8 1084 23 1044 09 291 909 1044 29 1089 09901 959 1084 29 1088 091 FLO eS 001 SZ L 04 gF 104 19 S L04 AUD 0 301 546 103 15 565 1084 29 104 909 1044 29 1049 318 1044 73 1044 Or LOad 73 1044 Kal bud suoiueuitg ora eqo jowur Ajejos 2912 091 Vaz vela au ou LOH SLL 0S0 L aN LOH nhe LN C L OH RE 3 AE A E pronpoug jowur Alelos 21290 o sa 149 a 213590 e 2 229 a 212499 0999 SOd A SOd X eem ejou Byunow pues
17. The LinMot F01 37S and F01 48 guides are moving stator applications with tubular linear motors The mechanical design is based on a special aluminum profile on which a high precision profile rail guide is attached Use of ball bearings in the carriages guarantee a reliable and smooth operation The design of both guides is very similar but different in the dimensions F guides can be mounted together into a gantry design Fig 1 without any additional adapters It is also possible to run more than one motor on the same guide Fig 2 There are two sizes of motors available for each size of F guide the PS01 37Sx60 offers highest velocity on a very short design while the 501 379 120 presents double the peak force with an additional 60mm length The motors of the PS01 48 series offers a peek force up to 1000 N 250 Ibf Together with the HO1 guides for the vertical axis Fig 3 and the linear rotary motors of the PR01 52 series Fig 4 amp 5 the F guides offer a powerful toolbox for any automation task Figure 3 F01 37S Guide with mounted H01 23 guide for z axis www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 6 61 Figure 4 F01 37S Guide with mounted linear rotary motor PRO1 52 Figure 5 Gantry Design with mounted linear rotary motor PRO01 52 www LinMot usa com 0185 0026 E 1V67 IG Linear Guides FO01 odt 7 61 Technical data for F01 37 Guide
18. abs F abs Fy lt Co fa So Sample Co of the F01 37S guide Co 15 400 N Load in y direction Ees abs Fy Max velocity Vmax 1 5 m s gt fa 1 High vibration or impact loads Soi 5 F Eres abs F abs Fy lt Co fa so abs Fy 15 400 N 1 5 3 080 Note The static load bearing must normally not be calculated because it is impossible to move a payload of 308 kg with a 1 375 motor However impacts from presses must be considered Static and dynamic moment load Mxyz F01 37S guide Direction of moment Static Dynamic 103 Nm 75 9 Ib ft 56 Nm 41 3 Ib ft M 90 Nm 66 3 Ib ft 49 Nm 36 1 Ib ft 90 Nm 66 3 Ib ft 49 Nm 36 1 Ib ft To minimize the moment load it is recommended to mount a payload as close as possible to the carriage In case of overhanging loads the moments must be reviewed See SKF Manual Profile rail guides LLT www SKF com document 12942 1 EN LLT 2013 pdf for additional information about lifetime and maintenance LLT Size 15 profil rail carriage LLTHC 15 U T2 P5 www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 39 61 Electrical connection of th 501 375 stators Attention Do not connect or disconnect motor while there is power on the servo drive Use only double shielded original LinMot cable Cables from other sources must be checked precisely before commissioning Incorrect connections
19. 8 140 mm 5 5 F01 37Sx400 0150 5449 430 mm 300 mm 11 8 240 mm 9 4 F01 37Sx500 0150 5450 530 mm 400 mm 15 7 340 mm 13 3 F01 37Sx600 0150 5424 630 mm 500 mm 19 6 440 mm 17 3 F01 37Sx800 0150 5425 830 mm 700 mm 27 5 640 mm 25 1 F01 37Sx1000 0150 5426 1030 mm 900 mm 35 4 840 mm 33 F01 37Sx1200 0150 5427 1230 mm 1100 mm 43 3 1040 mm 40 9 F01 37Sx1400 F 0150 5428 1430 mm 1300 mm 51 1 1240 mm 48 8 F01 37Sx1600 F 0150 5429 1630 mm 1500 mm 59 1440 mm 56 6 F01 37Sx2000 F 0150 5430 2030 mm 1900 mm 74 7 1840 mm 72 4 Stroke tolerance 0 mm 5 mm Guide including end plates and profile rail 2 Step Select Slider Description Part No For Guide PLO1 20x300 240 HP 0150 1506 F01 37Sx300 PLO1 20x400 340 HP 0150 1508 F01 37Sx400 PLO1 20x500 440 HP 0150 1509 F01 37Sx500 PLO1 20x600 540 HP 0150 1510 F01 37Sx600 PLO1 20x800 740 HP 0150 1512 F01 37Sx800 PLO1 20x1000 940 HP 0150 1514 F01 37Sx1000 PLO1 20x1200 1140 HP 0150 1515 F01 37Sx1200 PLO1 20x1400 1340 HP 0150 1516 F01 37Sx1400 F PL01 20x1600 1540 HP 0150 1517 F01 37Sx1600 F PLO1 20x2000 1940 HP 0150 1543 F01 37Sx2000 F One slider is necessary for each guide www LinMot usa com 0185 0026 E_1V67_IG_Linear_Guides_F01 odt 3 Step Select type and quantity of Carriage Kit Description Part No Description F01 37S FWK 0150 5480 Carriage and ground plate for
20. EEC Standards Complied with Conducted EMI EN 55011 Class A EN 61000 6 4 Electromagnetic EN 61000 4 2 4 kV Suspectibility EMC EN 61000 4 4 1 kV 2kV EN 61000 6 2 EN 61000 4 3 10 V m EN 61000 4 6 10 V ENV 50204 10 V m Company NTI AG Spreitenbach May 2014 Dr Ing Ronald Rohner CEO NTI AG www LinMot usa com 0185 0026 E 1V67 IG Linear Guides FO01 odt 60 61 Contact address NTI AG LinMot Tel 41 0 56 419 9191 Haerdlistr 15 Fax 41 0 56 419 9192 CH 8957 Spreitenbach email office LinMot com Switzerland Web www LinMot com LinMot Inc 204 E Morrissey Dr Phone 262 743 2555 Elkhorn Fax 262 723 6688 WI 53121 email usasales LinMot com USA Web www LinMot usa com Liability NTI AG LinMot LinMot is not responsible for any damages caused by improper use application or handling of LinMot manufactured or supplied materials and is not responsible for any consequential damages of any sort relating to the use of LinMot products LinMot s warranty is limited to repair or replacement as stated in our standard warranty policy as described in our terms and conditions previously supplied to the purchaser of our equipment please request copy of same if not otherwise available Product warranties are void if LinMot products are used with stators sliders or controllers not manufactured by LinMot unless such use was specifically approved by LinMot A copy of this notice must be attached to each moto
21. Material Ersatz f r 8 12 022015 dm 0180 0718 HubbereichF01 Dateiname Format 0180 0719 7 Zeichnungsnummer 6 Dokument weder kopiert noch vervielfGitigt noch Drittpersonen mitgeteilt oder zuganglicn gemacnt werden Massstab 49 NTI AG LinMot FO1 37Sx400 FO1 37Sx500 1 375 600 FO1 37Sx800 FO1 37Sx1000 F01 37Sx1200 Das Urheberrecht an diesem Dokument das dem Empfanger pers niich www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 55 61 Drawings F01 48 Stroke Range F01 48 quide ev 8870 0810 uaburuapury 91 02 90 90 snes 2012549 uapa pyon was uorBupBnz Japo uoou jBunreruss uoou LAON sepa Lus uinxoq SOP gt suoltu uas sussun e uuo DULY pam 1n nire up dui ub 204 OES LN 002 90 50 jgeuuprazac exXous 8927 051 S OG lC Orre O vC LOJ 0961 0600 0600 LOS 0951 50041 066 OPO LOS S 00r S Ocel 0191 0981 0691 9 LOI S06 LL
22. S L04 079 090L 09 9 OF POL 05 OF OSOL O SINY 099 Ors AOFOL GT 1 sav Hound 079 OF 09 Or9 10901 OT samv Hoang 099 09 701 OFZ 15 suojsus wg SOd AL SOd X 27 puo OF lLOT 1 537 HONG 099 1LOT 1 sarv Hoand 099 Ors lLOT 1 51 HON 099 Ore ALL GE 1 Samy Hoand 099 eL A 0 210 0 0 HSO ZLO O SUOISUBLUIG TT 504 504 1407 ZL A H9 9W HE NO wal 5 wa SUO SUaLUIG 0s FL 9 Lv 18901 so ou uodo 49 61 0185 0026 E 1V67 IG Linear Guides F01 odt www LinMot usa com Dimensions 201 375 51015 Description Part No Nut N8 M4 0150 2189 Nut for 8 mm slots of F01 37S guides with M4 thread Nut N8 M6 0150 2558 Nut for 8 mm slots of F01 37S guides with M6 thread www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 50 61 imensions with H01 23x86 qu D us nien juo Duis B uorBup Binz Japo paa yus uoou uoou urerdox je pe spp BunBruugeuss sussun SUYO Jajssun Lgeraren pam
23. SOLEL 009 L 0591 019 87 103 6096 S OOLl 0661 Orr 104 008 5026 OlcL 0921 Occ Xgr LOJ 6 065 6014 0001 0601 OLOLXGr LOJ 5 092 6005 064 Ore 008 87 103 6002 S E 019 099 029 97 104 S08 6002 104 27J09 Xgr LOSd SACHS 05 SACHS cl L1 5 685 56 61 0185 0026 E 1V67 IG Linear Guides F01 odt www LinMot usa com imensions F01 48 quide D ew 2 8820 0810 oum PEE RRR E uaBuruepuy USHE USO ES un ze sig JENSEN us pism quo cu 26 po 2 rerd ox PIM JUIN oq 24 IUN suqo Jqrejqro 20021 d 1 usuamqoq LISSP 44332334N 224 OES 10AUC1 OV LIN Di7praraggnaccsun E0 AWE q _ 9 029050 suoisueuiiq 29 2 091 taz tera au ou 06728 10 0001 0122 8 103 0002 9 103 008 029 1 9 103 008 007 firl Og 0191 87 103 022 1 87 103 009 GEZI 0121 009 9201 0001 101 8 103 029 9 103 008 9 103 Srl 57 61
24. calculate the motor specific application data we recommend to use the sizing tool LinMot Designer see Download sector on www LinMot com www LinMot usa com 0185 0026 E 1V67 IG Linear Guides 01 10 61 Dimensions and mass of F01 48 guides Description Part No Length total Mass F01 48x500 0150 5469 540mm 21 3 in 6 93 15 27 Ib F01 48x620 0150 5470 660 mm 26 0 in 8 19 18 04 Ib F01 48x800 0150 5471 840 mm 33 1 in 10 19 22 46 Ib F01 48x1010 0150 5472 1050 mm 41 3 in 12 45 kg 27 44 Ib F01 48x1220 0150 5473 1260 mm 49 6 in 14 70 kg 32 42 Ib F01 48x1400 0150 5474 1440 mm 56 7 in 16 71 kg 36 84 Ib F01 48x1610 0150 5475 1650 mm 65 0 4 in 18 97 kg 41 81 Ib F01 48x1820 0150 5476 1860 mm 73 2 21 23 kg 46 81 Ib F01 48x2000 0150 5477 2040 mm 80 3 in 23 18 kg 51 09 Ib F01 48x2210 0150 5478 2250 mm 88 6 in 25 44 kg 56 09 Ib F01 48x2450 0150 5478 2490 mm 98 0 in 28 03 kg 61 79 Ib Mass including end plates profile rail and slider without stator and adapter plate Moving masses of F01 48 guides Stator PS01 48x240F C Flange PF03 48x226 and carrier kit F01 48 FWK F Stator PS01 48x360F C Flange PF03 48x346 and carrier kit F01 48 FWK F 4 90 kg 10 8 Ib 6 25 kg 13 8 Ib www LinMot usa com 0185 0026 E_1V67_IG_Linear_Guides_F01 odt 11 61 Drive Setup The best way to setup a F Guide tog
25. can destroy the drive and stator Connector Type N Connector PS01 37Sx60F HP N 01 37 120 Series PIN Phase1 4 1 3 2 2 Phase2 1 grey GROUND B Inner shield Sensor Sin Sensor Cos D gen Temp sensor SHIELD of stator and Case Outer shield stator cable cable relief Connector on the stator cables The electrical connection of PS01 37Sx60 HP N AGI and PS01 37Sx120 HP N AGI is identical to the versions 501 375 60 and PS01 37Sx120 HP N Adapter cables are available with different connectors and in different length Please find a list of these options in the LinMot data book on www linmot com If you need a special cable please contact LinMot directly see contact information on last page www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 40 61 Installation of the motor cable Depending on the direction of the cable exit it may happen that the cables are above the screw holes It is important to ensure that the screw holes are available before screwing M2 5 x 12 2x 3 Cover M2 5 x 10 2x 2 Shielding and cable relief 1 Cable with connector M2 5 x 12 M2 5 x 10 3 Cover 2 5 x 10 1 gt M2 5 x 12 2 Shieldina and cable relief 1 Cable with connector In every case make sure that the cable is properly secured outside of the stator see ar
26. guides 1400 mm F01 37S FWK F 0150 5481 Carriage and ground plate for guides gt 1400 mm It is possible to run more than one carriage on one guide Kit includes carriage adapter plate and all screws to mount stator and carriage Note F01 37S guides equal or longer than 1400 mm need F01 37S FWK F carriage kits The ground plate of the F01 37S FWK F is 7 mm thicker than the ground plate of the F01 37S FWK That means all mounted parts are moved by 7 mm See dimensions in brackets on the drawings Spare part Carriage from SKF without adapter plate LLTHC 15 U T2 Part No 0150 5265 4 Step Select type and quantity of Stator Description Part No PS01 37Sx60 HP N AGI 0150 2549 37 series HP stator with N connector IP50 PS01 37Sx120F HP N AGI 0150 2550 37 series HP stator with N connector IP50 It is possible to run more than one stator on one guide Each stator needs its own carriage kit If different stators are ordered it is necessary to note the assembling sequence of the stators from left to right on the guide viewing angle from the site with the trailing chain see pictures Design cable to the left or cable to the right e g 3 stators in the sequence from left to right PS01 378x60 PS01 378x60 1 375 120 Design cable to the left Design cable to the right default If not mentioned differently F guides will be assembled cable to the right
27. lineary part of the PRO1 52x40 R 37x120F motors 501 37 C C cables stators need KS03 www LinMot usa com 0185 0026 E 1V67 IG Linear Guides 01 19 61 T Step External Sensor Kit optional Description Part No F01 37S SK 0150 5446 Identical for all guides cable length 2m The external sensor kit includes sensor MS01 1 D Part No 0150 1840 sensor adapter plate and mounting screws The magnetic strip must be ordered separately 8 Step Magnetic strip optional Description Part No For Guide F01 MB300 0150 5454 F01 37Sx300 F01 MB400 0150 5451 F01 37Sx400 F01 MB500 0150 5452 201 375 500 F01 MB600 0150 5431 F01 37Sx600 F01 MB800 0150 5432 F01 37Sx800 F01 MB1000 0150 5433 01 375 1000 01 1200 0150 5434 01 375 1200 F01 MB1400 0150 5435 F01 37Sx1400 F F01 MB1600 0150 5436 F01 37Sx1600 F F01 MB2000 0150 5437 F01 37Sx2000 F Only one magnetic strip is needed for several motors with external position sensor kits to run on one guide www LinMot usa com 0185 0026 E 1V67 IG Linear Guides 01 20 61 9 Step Adapter late for linear rotary motors optional Description Part No For linear rotary motors FO1k PRO01 52 0160 2536 PRO01 52x40 R 37x120F HP C 80 L PRO01 52x60 R 37x120F HP C 100 L PRO01 52x60 R 37x120F HP C 100 L FO1k PRO01 52x60 0160 2657 PRO01 52
28. 1 65 04 Sr EN 2001 snis ejoid Puna 5 oxs 099 za o a Z LOH JE Z LOH 9 l 1 La ueuorsueuulc SOd A SO4 X 12407 jonpoug OWUN oS 1044 oS 1034 oS 1044 oS 1034 ueuotrueuutg jonpoig JoWur UBUOISUBWUIG SOd A SOd X OIXGWN 91 OLXSW stv ZIXSWN e rv ZIXSWN ely OIXGWN zv OLXSW S uv ZIXSA oiv ZIXGN S OIXSN OIXSA te ZIXSWN e ZIXSWN e ov OIXGWN OIXGW ev lt 04 504 5 uod 0185 0026 E 1V67 IG Linear Guides F01 odt www LinMot usa com F01 37S end plates imensions D uapa youBup Gra epo usuosieduug uoou us uinyog spp BunBiuususs DUUH JEJE UN 44191918 JAQBAD 4 UD juoaueqeun SDA EV 8 6120 0810 c ez JsununusSunujorez qesssgy ToWur1 OW LIN 5 LO4uore1qqnH 6 20 0840 8 sioztozi deuusezeo 5 R suoisus wig Pug 5 10260701 Snes 8 an 22543 ae
29. 150 5462 F01 48x1010 F01 MB1220 0150 5463 F01 48x1220 F01 MB1400 0150 5465 F01 48x1400 F01 MB1610 0150 5464 F01 48x1610 F01 MB1820 0150 5465 F01 48x1820 F01 MB2000 0150 5437 F01 48x2000 F01 MB2210 0150 5467 F01 48x2210 F01 MB2450 0150 5468 F01 48x2450 www LinMot usa com 0185 0026 E 1V67 IG Linear Guides 01 27 61 9 Step Adapter late for linear rotary motors optional Description Part No For linear rotary motors FO1k PRO01 52 0160 2536 PRO01 52x40 R 37x120F HP C 80 L PRO01 52x60 R 37x120F HP C 100 L PRO01 52x60 R 37x120F HP C 100 L F01k PRO01 52x60 0160 2657 PRO01 52x60 R 37x120F HP C 150 L FO1k PRO01 84 0160 2594 PRO01 84x80 C 48x240F C100 L GOx PRO01 84x80 C 48x360F C100 L GOx The adapter plats must be mounted to a F01 48 FWK F carriage kit Note H and B guides can directly be mounted to the F01 48 FWK F carriage kit 10 Step Nuts for T Slot optional Description Part No Nut N8 M4 0150 2189 Nut for 8 mm slots of F01 guides with M4 thread Nut N8 M6 0150 2558 Nut for 8 mm slots of F01 guides with M6 thread Dimensions see drawings www LinMot usa com 0185 0026 E 1V67 IG Linear Guides 01 28 61 Gantry Design If requested Gantry Designs will be delivered pre assembled Please note direction of the cables Design left cable to the left Design right cable to the right Assemb
30. 4 8 to the carriage Make sure that the adapter plate 2 is aligned to the profile rail use 90 bracket Now tighten screws 5 Mount stator 1 with screws 4 M5x45 to the adapter plate 2 The direction of the stator may depend on the needs of the application Assemble end plate with screws M6x25 Loosen screws 4 to align the stator Move the carriage unit to the loosen bearing side of the guide Then tighten screws 4 Move carriage unit to the side with the fixed bearing and loose screws 4 once again if the carriage shows heavy friction Re tighten screws 4 Move the carriage unit to the side with the loose bearing If the carriage shows heavy friction then loose screws from the end plate and tighten screws again Loosen screws 4 to align the stator Move the carriage unit to the loose bearing side of the guide Then tighten screws 4 Move the carriage unit to the side with the fixed bearing If the carriage shows still heavy friction then loosen the 8 screw of the slider and tight it again Then start alignment process as written before again steps 3 to 6 www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 34 61 Assembly of the slider Select the end of the slider without the notches and fasten slider with screw M8x35 to the end plate Mount spherical washers on both side of the end plate Use conical washer on the side of the slider Assembly of the railwa Use M4x16 screws and nuts to m
31. 400 mm F01 TC600 0150 5439 F01 48x620 Ca 500 mm F01 TC800 0150 5440 F01 48x800 Ca 600 mm F01 TC1000 0150 5441 F01 48x1010 Ca 700 mm F01 TC1200 0150 5442 F01 48x1220 Ca 800 mm F01 TC1400 0150 5443 F01 48x1400 Ca 900 mm F01 TC1600 0150 5444 F01 48x1610 Ca 1000 mm F01 TC1800 0150 5492 F01 48x1820 Ca 1100 mm F01 TC2000 0150 5445 F01 48x2000 Ca 1200 mm F01 TC2200 0150 5493 F01 48x2210 Ca 1300 mm F01 TC2400 0150 5494 F01 48x2450 Ca 1400 mm Includes trailing chain and brackets to mount the trailing chain to the stator and the guide The kit can not be used for multiple carriage applications 5 2 Trailing chain Description Part No For Guide Length of trailing chain F01h KS500 0160 0982 F01 48x500 Ca 400 mm F01h KS600 0160 0971 F01 48x620 Ca 500 mm F01h KS800 0160 0972 F01 48x800 Ca 600 mm F01h KS1000 0160 0973 F01 48x1010 Ca 700 mm F01h KS1200 0160 0974 F01 48x1220 Ca 800 mm F01h KS1400 0160 0975 F01 48x1400 Ca 900 mm F01h KS1600 0160 0976 F01 48x1610 Ca 1000 mm F01h KS1800 0160 1011 F01 48x1820 Ca 1100 mm F01h KS2000 0160 0977 F01 48x2000 Ca 1200 mm F01h KS2200 0160 1012 F01 48x2210 Ca 1300 mm F01h KS2400 0160 1013 F01 48x2450 Ca 1400 mm Only trailing chain without any brackets www LinMot usa com 0185 0026 E 1V67 IG Linear Guides 01 25 61 6 Step Select Trailing chain cables high flex cable PS01 48x240F C and PS01 48x360F C should be used with KS10 trai
32. S SK 0150 5446 External Sensor kit cable length 2m 1 F01 MB1600 0150 5436 Magnetic Strip for FO1 37Sx1600 Example 3 F01 37S guide longer than 1400 mm with moving stators pcs Description Part No comment 1 F01 37Sx1600 F 0150 5429 F01 37S guide 1600 mm 1 PLO1 20x1600 1440 HP 0150 1517 Slider 3 F01 37S FWK F 0150 5481 Carriage kit guide gt 1400 mm 2 PS01 37Sx120F HP N AGI 0150 2550 Stator linear motor 1 PS01 37Sx60 HP N AGI 0150 1549 Stator linear motor 3 KS03 R N 2 0150 3564 Trailing chain cable 2 m 4 Nut M6 0150 2558 Nuts for T Slot to mount the F Guide Sequence of stators PS01 37Sx120F PS01 37Sx120F PS01 37Sx60F www LinMot usa com 0185 0026 E 1V67 IG Linear Guides 01 22 61 Order Information for Guide F01 48 The guides will be delivered pre assembled See section Assembling of components if additional stators or parts must be installed later Go step by step though the following order procedure 1 Step Select F01 48 guide Description Part No Length total Stroke w ith Stroke w ith PS01 48x240F C PS01 48x360F C F01 48x500 0150 5469 540mm 21 3in 200 mm 7 8 80 mm 3 1 F01 48x620 0150 5470 660 26 0 in 320 12 5 200 mm 7 8 F01 48x800 0150 5471 840 mm 33 1 in 500 mm 19 6 380 mm 14 9 F01 48x1010 0150 5472 1050
33. a heavy pollution of the motors Under normal industrial conditions 5 days 8hr day one inspection every 3 months is adequate Where conditions differ as with severe and permanent fouling direct sunshine operation out in the open increased operating temperature etc the maintenance intervals must be shortened till empirical values for the particular application are obtained Assembling of the Motors The sliders must be cleaned first Sliders with a length of more than 500 mm 20 in must be lubricated with LUO2 Lubricate the slider with a soft fabric or manually 4 g of lubricant per meter slider is enough to create a film of lubricant on the surface of the sliders 4 g 0 14 oz is about 1 of a hazelnut Do not over lubricate Especially in higher operating temperatures over lubrication can lead to a gumming of the lubricant In such a situation the motor must be cleaned completely Inspection Inspections have to be executed according to the operating condition and the load of motors Following points have to be checked during inspection e ls film of lubricant on the slider e 5 the lubricant not sticky Can the slider be moved easily If the motors are heavily polluted respectively if no film of lubricant is on the slider then stators and sliders must be cleaned and lubricated again Cleaning Pull the sliders carefully out of the Stator Attention huge magnetic attraction Use non magnetic material e g wood to cove
34. ange and carriage Spare part Carriage from SKF without ground plate LLTHC 15 U T2 P5 Part No 0150 5265 2 pcs necessary 4 Step Select type and quantity of Stators and Flanges Description Part No PS01 48x240F C 0150 1220 48 series HP stator with C connector PF03 48x226 0150 5489 Flange for PS01 48x240F C and F01 48 Guide PS01 48x360F C 0150 1269 48 series HP stator with C connector PF03 48x346 0150 5490 Flange for PS01 48x360F C and F01 48 Guide Each stator needs a flange to be mounted on an a ground plate F01 48 FWK F It is possible to run more than one stator on one guide Each stator needs its own carriage kit If different stators are ordered it is necessary to note the assembling sequence of the stators from left to right on the guide viewing angle from the site with the trailing chain see pictures Design cable to the left or cable to the right e g 3 stators in the sequence from left to right PS01 48x240F PS01 48x240F PS01 48x360F Design cable to the left Design cable to the right default If not mentioned differently F guides will be assembled cable to the right www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 24 61 5 Step Select Trailing chain kit or trailing chain optional 5 1 Trailing chain kit Description Part No For Guide Length of trailing chain F01 TC500 0150 5455 F01 48x500 Ca
35. ether with a LinMot drive is to follow the wizard of the LinMot Talk software Detailed information about this wizard can be found in the manuals about the drives Please note the following screen shots of the wizard which may help to answer some questions Wizard LinMot Talk Software Select the right stator and slider length Note F01 37Sx1600 F relates to a slider PLO1 20x1600 1540 HP stator selection see label on the stator Select regular for Slider mounting direction comment in this kind of application the slider direction is not important Step 1 8 Actuator Selection Actuator Data File PS01 37Sx60 HP N AGI_adp Change Actuator Stator PS0 1 375x60 HP N AGI Slider PLO1 20x1600 1540 HP L 1600mm D 20mm The slider can be identified by its length Slider Mounting Direction Regular The sliders are not symmetric The value of ZP Zero Position depends on the mounting direction relative to the stator Therefore the available stroke range changes with the mounting direction Force Stroke Notch www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 12 61 Define Payload The mass of the carriage kit is about 465 g The friction is about 7 N In gantry design the friction may be higher Step 4 8 Feed Forward Parameters Mechanical Layout Moving Part of Motor Stator Orientation Angle 90 905 0 9 Moving Mass Bi
36. igh flex cable 19 7 Step External Sensor Kit 20 8 Step Magnetic strip optional ener erret re Les Dacia Fed ee ere Ea 20 9 Step Adapter plate for linear rotary motors optional 21 10 Step Nuts for T Slot optional 222 inten tie dae 21 per EAD 22 ORDER INFORMATION FOR 01 48 23 1 Step Select F01 48 4 eene enne nnne nenne 23 2 Step Select ES 23 3 Step Select quantity of eene enne enne enne 24 4 Step Select type and quantity of Stators and Flanges sse 24 5 Step Select Trailing chain kit or trailing chain optional seeeee 25 6 Step Select Trailing chain cables high flex cable 26 7 Step External Sensor Kit 27 8 Step Magnetic strip 14 27 9 Step Adapter plate for linear rotary motors optional 28 10 Step Nuts for T Slot 28 DIMENSIONS SEE 28 GANTRY 29 Assembly of Gantry design
37. l carriage LLTHC 15 U T2 P5 See SKF Manual Profile rail guides LLT www SKF com document 12942 1 EN LLT 2013 pdf for additional information about lifetime and maintenance LLT Size 15 profil rail carriage LLTHC 15 U T2 P5 Load capacity static Co 15 400 Load capacity dynamic 8 400 The static and dynamic load bearing will normally not be calculated because reasonable application will be limited by the motor performance and not the load bearing To calculate the application data we recommend to use the analyzing program LinMot Desiger see Downloads sector on www LinMot com If the application shows massive static forces e g if a press is punching on parts which are moved on the guide then the load bearing must be evaluated carefully Calculation of the static load bearing Fx and Fy To calculate the static bearing load you need the factor fy for the load condition the desired static safety factor sO and the resulting force Fes The static load of the 201 375 guide is Co 15 400 www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 38 61 Load condition fy Max velocity Vmax lt 2 M S faal 1 5 Max acceleration Vmax 2 M S fg 1 5 3 static safety factor so normal conditions 0 gt 2 medium vibration or impact loads So 3 5 high vibration or impact loads 0 gt 5 resulting Force Fres mn res ADS F abs Fy Evaluation of the static load Fres
38. l length of stroke To use the full length of the mechanical stroke on a 201 375 guide it is necessary to switch off the Maximal Position error Datei Suche Drive Services Einstellungen Fenster Tools Handb cher Hilfe D tust m E B ENG USER gt E d 4 Project False V X G of Mili Et 100 GP offline USER d Control Panel Name Value Raw Data UPID Type 4 E Parameters EA Logic Supply Voltage Too Low True th 157Ch Bool 0 SE Logic Supply Voltage Too High True th 157Dh Bool 4 E Motion Control Sw X Motor Supply Voltage Too Low True th 157Eh gt Drive Configuration GEO _ Motor Supply Voltage Too High True th 157Fh Motor Configuration 3 Motor Short Time Overload True 1h 1580h Bool 4 Setup Motor Temp Sensor True th 1581h Bool LI sn IX Temp Sensor True th 1582h Corale Slider Missing True th 1584h Bool 4 Errors amp Wamings Motor Hall Signals Missing True 1h 15851 Bool Wan Detection M X External Position Sensor True 1h 15861 Bool 13 EE ereer ee r IX Position Lag Always True 1h 1587h Bool i Error Behavior IX Position Lag Standing True 1h 1588h Bool gt Protected Technology K Minimal Position True th 158Ch gt Tab IO Interface Maximal Position False Oh 158Dh Bool Variables RR Check True th 158Eh Bool 24 Oscillosco
39. ling chain high flex cables Description Part No Description For Drives KS10 C C 2 0150 1816 Trailing chain cable 2 m with C C connector Extension cable KS10 C C 4 0150 1817 Trailing chain cable 4 m with C C connector Extension cable KS10 W C 4 0150 1807 Trailing chain cable W C 4 m E1100 E1200 series KS10 W C 5 0150 1860 Trailing chain cable W C 5 m E1100 E1200 series KS10 W C 6 0150 1858 Trailing chain cable W C 6 m E1100 E1200 series KS10 W C 8 0150 1808 Trailing chain cable W C 8 m E1100 E1200 series KS10 Y C 4 0150 2439 Trailing chain cable Y C 4 C1100 C1200 series KS10 Y C 6 0150 2440 Trailing chain cable Y C 4 C1100 C1200 series KS10 Y C 8 0150 2441 Trailing chain cable Y C 8 m C1100 C1200 series See LinMot databook or e catalogue for more cable options www LinMot usa com 0185 0026 E 1V67 IG Linear Guides 01 26 61 7 Step External Sensor Kit optional Description Part No 201 375 5 0150 5446 Identical for all guides cable length 2m The external sensor kit includes sensor 01 1 0 Part No 0150 1840 sensor adapter plate and mounting screws The magnetic strip must be ordered separately 8 Step Magnetic strip optional Description Part No For Guide F01 MB500 0150 5452 F01 48x500 F01 MB620 0150 5461 F01 48x620 F01 MB800 0150 5432 F01 48x800 F01 MB1010 0
40. llowed Do not modify the slider in any way Any modification could destroy the included magnets and magnet dust can be generated Magnet dust is flammable NdFeB Magnets are not made of steel These magnets are sintered and therefore highly breakable www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 45 61 375 Stroke Range F01 37S quide ings 201 Draw uspuam uoiBupBra ipo uoou paidoy apam Luscanxog sop yop BunSiuysues suot 17009 XSZ LOJ ey W6L20 0810 4 ev ETO un 2 PONUNT OV LIN 104uxarequnH 610 0810 JIAO HUN ej q 7102 9090_ 1euuxezeo WPSLOTZOCL Iv uaBunuap uy obu DY 93oJ4s _____ 0 2021_ 24259 SZE Lod 4 OOF LXSZE LOJ 006 1 5 1 04 000 IXSZ L04 39 2 051 uezuere ours wa y S OF OO8XS LOJ OO9XS LOJ S OF OOGXS E 104 9 OF OOPXS Z 1OJ S OF Orl OOEXS Z 10J SIONS OZLXSZELOSd SAOS 09XS7 LO0Sd SJORS OZLXSZE LOSd 05 09 1 e oJs 066 059 0185 0026 E 1V67 IG Linear Guides 01 www LinMot usa com imensions F01 37S qu D us nis uorBup Gre Japo usuosis yo
41. ly of Gantry design 1 Pins 5x20 mm 2 pcs on both side 2 Screws M6x30 4 pcs on both side www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 29 61 Combination of F01 48 and F01 37S quides F01 37 guides can directly be mounted to the bigger F01 48 guides It is also possible to realize semi gantry constructions as shown below Semi gantry design Semi gantry designs are very cost effective solutions It is possible to realize a semi gantry without an additional X guide as long as the F01 37 guide is short max 400 mm and some vibrations are acceptable However in high performance applications heavy load conditions or long Y axis strokes an additional X guide must be considered Semi gantry design F01 48 guide X axis F01 37S guide Y Axis with additional X guide to eliminate vibrations 1 23 guide Z axis www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 30 61 Multiple carrier design The picture shows one possibility to arrange the trailing chains for a multiple carrier design Because of the huge number of design variations the adapters must be produced by the customer www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 31 61 Mounting instructions Mounting by side plates
42. ou Lreido ja pesa jusuirog spp HOD BunBruususo aussun BUYO Dua gargres paw uoiuessd spp LUSWNYOJ WessIp EV vI 6120 0810 SZ JoWurl OwiN J 000 XS7 103 i 37009 eee LOJ anoyuuew 029050 upisL z cz L v 8 LLL enm sd ms 0 00005210 cs 52 104 5 svar ate OOSXSZE J MMd S4 103 10 senjeA OOPXS E Or MOS OL samvHuoanga 099 xr 47 61 0185 0026 E 1V67 IG Linear Guides 01 www LinMot usa com uapa pyon was epo uoou 3 jus WNO SOP POP SUYO DUI JeJesun 491 14 pae uoruosred spp iusumyog up 48 61 F01 37S AP qround plate Imensions D EV 99 60 0800 ze rwurr ev 124103 JeumunusBunugorez 3 6420 0840 5 01 66 04 64 deuuxezeo 5 upisioz zo zi v suoiseuulg E 0
43. ount the railway to the profile Align the railway with the profile Every position for the screws must be used The end plates are mounded with M6x25 screws www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 35 61 Assembly of Trailing Chain Kit Mount the L profile with M4x10 screws and nuts into the middle or lower slot of the guide depending on the bend radius of the high flex cables Mount the adapter to the stator with 2 screws M4x5 Fix the trailing chain to the L profile and the adapter with 4 screws M3x6 Trailing chains are located in parallel side by side for multiple motor applications Adapters and L profiles for the chains are depending on the application and must be designed by the user www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 36 61 Assembly of external sensor kit 1 Clean slot on guide profile 2 Stick magnetic strip with cover into the slot 3 Screw sensor with 2 pcs M3x12 on the adapter plate and adjust distance according to the installation guide for the external sensor 4 Install adapter with sensor to the backside of the adapter plate 2 pcs M2 5x8 Secure sensor cable with bracket to the adapter plate M3x6 www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 37 61 Bearing load on F01 37S guides Static and dynamic bearing loads Fx und Fy F01 37S guide SKF profile rail guide LLT Size 15 profil rai
44. pes IX Hot Calulated True th 158Fh Bool 89 Default X Check Stator Type True th 1590h F E Messages Errors Mirvac Or change the minimal and maximal position LinMot Talk 6 2 File Search Drive Services Options Window Tools Manuals Help b taane g JeFE NIXISHSRE CASE Ep Project DEF 4 Mii E1100 GP offline USER d LAE AP Control Panel Name Value Raw Data UPID Type 4 EJ Parameters t Minimal Position 100 mm FFFOBDCOh SInt32 05 Maximal Position 100 mm 000242408 146Fh 5132 4 Motion Control Sw bE Drive Configuration 4 Motor Configuration Motor Type Motor Definitions gt E Position Feedback gt Commutation 4 E Monitoring i E Temperatur Monitoring E Position Monitoring E Position Limits Status In Target Position E Position Lag Always E Position Lag Standing E Motor Identification gt Motor Communication Grata Machina Gahin www LinMot usa com 0185 0026 E 1V67 IG Linear Guides FO01 odt 15 61 Order Information for Guide F01 37S The guides will be delivered pre assembled See section Assembling of components if additional stators or parts must be installed later Go step by step though the following order procedure 1 Step Select F01 37S guide Description Part No Length total Stroke w PS01 37Sx60 Stroke w PS01 37Sx120 F01 37Sx300 0150 5453 330 mm 200 mm 7
45. r and or machine that the purchaser provides to others LinMot LinRot amp and MagSpring are registered trademarks of NTI AG Specification of products are subject to change without notification www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 61 61
46. r close by iron constructions Clean slider completely with cleaning agent 1406 The stators should also be cleaned with a soft fabric and LUO6 until all dirt is removed After that lubricate the bore of the stators with about 2 3 g 20 1 oz Lubricant 002 There should only be a slight film of lubricant Do not over lubricate Slider should be lubricated according to the chapter Assembling of the Motors Lubricant The lubricant reduces the friction between the chromium nickel steel surface of the slider and the reinforced plastic plain bearing The following lubricant is recommended LinMof Lubricant 1002 08 89 0150 1953 LinMof Lubricant LUO2 50 50g Art No 0150 1954 LinMof Lubricant LUO2 1000 10009 0150 1955 LinMot amp LUO2 Lubricant corresponds to KLUBERSYNTH UH1 14 31 which was developed for the food processing industry www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 43 61 Cleaning Agent The following Cleaning Agent spray is recommended for LinMot Stators and Sliders LinMot Spray LUO6 250 250ml Art No 0150 2394 LinMot amp 006 Lubricant corresponds to KL BERSYNTH NH1 4 2 which was developed for the food processing industry Storage transport Sliders are to be stored and transported only in the plastic containers with cardboard inlay provided for this or already fitted in LinMot motors and secured Maximum storage temperature 70 www LinMo
47. row and the bending radius of the high flex cable is maintained KS03 high flex cable min bending for fix installation 1 inch min bending for moving applications 2 inch www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 41 61 Maintenance Maintenance of Carriages Relubrication of carriages The lubrication intervals for profile rail guides depend primarily on the average running speed operating temperature and grease quality Where contamination use of coolants vibration shock loads etc form part of the environmental conditions it is advisable to increase re lubrication intervals accordingly The following re lubrication intervals should be used until empirical values are available for velocities v 1m s Constant main load lt 0 30 every 1200 km C Load Capacity See SKF Manual Profile rail guides LLT www SKF com document 12942 1 EN LLT 2013 pdf for additional information about lifetime and maintenance Quantity of lubricant for carriages Quantity of lubricant 0 4 cm Lubricant for carriages Lubricant SKF LGEP 2 103 _ M3x0 5 5 1 Design version for size 15 Figure Relubrication with grease press Grease nipple www LinMot usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 42 61 Maintenance of LinMot Motors LinMot Stators will be shipped with an initial lubrication Maintenance will only be required if the motors run dry or there is
48. t usa com 0185 0026 E 1V67 IG Linear Guides F01 odt 44 61 Caution Handling Instructions for Sliders LinMot Slider LinMot Linear Motor sliders must be handled with care especially if not assembled within the stator Damaging or warping of the slider can result in shortened life and or failure of the motor The slider is essentially a high precision machine component consisting of neodymium magnets and plastic materials assembled in a thin steel tube Do not use sliders who are already damaged on the surface scratches deformation etc This can provide a further damage of the stator Keep slider away from unshielded flame or heat Temperature of more than 120 will cause demagnetization Magnetism LinMot sliders contain neodymium magnets which may disturb or damage magnetic data carriers and delicate electronic equipment merely by coming close to them Examples for such equipment are television and computer monitors credit cards and EC cards computers floppy discs and other data storage medium video tapes mechanical watches hearing devices and loudspeaker Heart pacemakers can be disturbed by strong magnets Keep a minimum distance of 1m A Crushing When handling sliders be aware that due the strong magnetic attraction serious injury from fingers being pinched between the slider and nearby steel parts is a very real possibility if caution is not exercised No modification of sliders provided to customers is a
49. te Static load rating C 30 800N 6924 Ibf See chapter bearing load Dynamic load rating Co 16 800 3776 Ibf See chapter bearing load Static moment load Mio 206 Nm 151 8 Ib ft See chapter bearing load 180 Nm 132 6 Ib ft See chapter bearing load 180 Nm 132 6 Ib ft See chapter bearing load Dynamic moment load 112 Nm 82 6 Ib ft See chapter bearing load M 98 Nm 72 2 Ib ft See chapter bearing load M 98 Nm 72 2 Ib ft See chapter bearing load Max velocity Vmax 3 m s 118 in s Depending on motor Max acceleration Amax 50 m s 1968 in s Depending on motor Stator PS01 48X240F C Peak Force 550 123 6 Ibf Continuous Force Feon 145 N 32 6 1 Max phase current 72 0 Imax 26A Moving mass total M iin tot 4900 9 10 8 Ib Stator carriage adapter plate Repeatability without external 0 05 mm 0 002 in Sensor Repeatability with external 0 01 mm 0 0004 in With external sensor Sensor Friction estimation F 30 N 6 7 196 Dependent on application Stator PS01 48X360F C Peak Force F peak 1024 N 230 1 Ibf Continuous Force Font 203 45 7 Ibf Max phase current 72VDC Imax 32A Moving mass total M iin tot 6250 g 13 8 Ib Stator carriage adapter plate Repeatability without external 0 05 mm Sensor 0 002 in Repeatability with external 0 01 mm With external sensor Sensor 0 0004 in Friction estimation F 34 N 7 6 Ibf Dependent on application To
50. uahuruapuy LLL 20 21 snes an 212543 5 LOH SZ 103 jeueye WN 8927 0 1 3 522 104 20 Liz FOZ 1917 3 546 103 526 109 QOO 5 Ze LOI QOCXS C 1OJ 52 61 0185 0026 E 1V67 IG Linear Guides F01 odt www LinMot usa com th PR01 52x40 R 37x120F HP C 80 L imensions wi D ueniens juo Dur B Japo paa Bus usuosiadyug uoou uoou spp HOP sussun SUYO DULY Jeyesun pam jn urs AuD aB 943 Wap spp jusunyog up juosusgeun EV We 6l20 0810 12401 JeununusBunujorez 9 70349181991 H 20 0840 sSwoxuuew 029050 c OW qeBsseyy uprstoc cU v uahuuapuy 510 ZOZI 15 un zjesi3 JN HY usuosus wg OvXecS LOHd SZ L0O3 222 912 8022 0 SI Ua zueo nawa k 30000525194 061 oer L 4 00 IXSZE L04 OO0CUXSZE 104 06 028 008 5 2571 04 822 103 104 09 0 0 0055 54 ____ OOPXS Cl0d 062 oce 5 1 cl
51. ut any brackets www LinMot usa com 0185 0026 E 1V67 IG Linear Guides 01 18 61 6 Step Select Trailing chain cables high flex cable Description Part No Description For Motor KS03 R N 1 5 0150 3563 Trailing chain cable 1 5 m with R N connector PS01 37Sx60 or PS01 378x120 KS03 R N 2 0150 3564 Trailing chain cable 2 with R N connector PS01 37Sx60 or PS01 378x120 KS03 R N 3 0150 3565 Trailing chain cable 3 m with R N connector PS01 37Sx60 or PS01 378x120 KS03 R R 1 5 0150 3566 Trailing chain cable 1 5 m with R R connector PR01 52x40 R 37x120F KS03 R R 2 0150 3567 Trailing chain cable 2 with R R connector PR01 52x40 R 37x120F KS03 R R 3 0150 3568 Trailing chain cable with R R connector PR01 52x40 R 37x120F KS03 C C 1 5 0150 3569 Trailing chain cable 1 5 m with C C connector PR01 52x40 R 37x120F KS03 C C 2 0150 3570 Trailing chain cable 2 m with C C connector PR01 52x40 R 37x120F KS03 C C 3 0150 3571 Trailing chain cable m with C C connector PR01 52x40 R 37x120F The 03 trailing chain cable should be as short as possible Use an extension cable for the connection between the trailing chain cable and the drive 501 375 stators which are built into the F01 37S guides need KS03 R N cables e rotary part of the PRO1 52x40 R 37x120F motors or the PS01 23x R stators need 03 R R cables e
52. x60 R 37x120F HP C 150 L FO1k PRO01 84 0160 2594 PRO01 84x80 C 48x240F C100 L GOx PRO01 84x80 C 48x360F C100 L GOx The adapter plats must be mounted to a F01 37S FWK or F01 37S FWK F carriage kit 10 Step Nuts for T Slot optional Description Part No Nut N8 M4 0150 2189 Nut for 8 mm slots of F01 guides with M4 thread Nut N8 M6 0150 2558 Nut for 8 mm slots of F01 guides with M6 thread Dimensions see drawings www LinMot usa com 0185 0026 E 1V67 IG Linear Guides 01 21 61 Example 1 F01 37S guide shorter than 1400 mm pcs Description Part No comment 1 F01 37Sx800 0150 5425 F01 37S guide 800 mm 1 PLO1 20x800 740 HP 0150 1512 Slider 1 F01 37S FWK 0150 5480 Carriage kit Guide 1400 mm 1 PS01 37Sx120F HP N AGI 0150 2550 Stator linear motor 1 F01 TC800 0150 5440 Trailing chain kit 1 KS03 R N 2 0150 3564 Trailing chain cable 2 m Example 2 F01 37S guide longer than 1400 mm with optional external sensor pcs Description Part No comment 1 F01 37Sx1600 F 0150 5429 F01 37S guide 1600 mm 1 PLO1 20x1600 1440 HP 0150 1517 Slider 1 F01 37S FWK F 0150 5481 Carriage kit guide gt 1400 mm 1 PS01 37Sx60 HP N AGI 0150 1549 Stator linear motor Design cable to the left 1 F01 TC1600 0150 5444 Trailing chain kit 1 KS03 R N 2 0150 3564 Trailing chain cable 2 m 1 F01 37

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