Customizing Kit - KMO Turbo GmbH
Contents
1. The background color of the input cell of Range Startup Period becomes orange In case of restart the vibration signal will increase immediately Exceeding the Limit Standstill De tection Startup Duration is activated Once startup duration has been passed kmo VibroUniT switches back to Standard Operation Mode Maximum range of Startup Duration is 60 seconds The vibration signal during startup duration is recorded with 2 values second and can be read out at each time The automatic detection of startup phase can be disabled In case of deactivation the input cells Limit Standstill Detection and Startup Duration are hidden The option to activate Range Startup Period via external digital signal keeps permanently active Page 6 of 8 kmo VibroUniT kmoturbo QW Customizing Kit User Manual 7 3 Axial Position If kmo VibroUniT is determined to measure axial position the parameters Measuring Circuit Sensitivity Zero Point and Measuring Range have to be set Rotor Vibration Measuring Circuit Sensitivity Wenn Axial Position Zero Paint 7 70 i mm Zero Measuring hange 200 mm ero Point Deviation ss ls Picture 6 Entry Mask of Axial Position Zero Point Deviation shows the physical distance mm against the parameterized zero point When Zero Point Deviation 0 the output value equals 12 mA Within a range of lt 0 1 mm the actual position can be set to 0 by using the b2. in the monitoring unit is entered Start up phase range Displays the range of the vibration proportional 4 20 mA output signal It cannot be manipulated manually but is calculated automatically based on the following parameters Operating value limit limit value of the monitoring system e Peak value start up phase highest value during start up phase e Distance to trip appropriate safety distance to Peak Value Startup Phase Trip Limit Value is calculated by summing Peak Value Startup Phase and Distance to Trip The measuring range of Trip Limit Value through startup phase is automatically calculated in this way that both trip limit values operation and startup mode correspond to the identical mA output signal In the monitoring unit can thus only one setpoint is necessary for both modes Example The limit for normal operation monitoring is set to 100 um which is 80 of the normal operating range of 0 125 um During start up phase a trip level of 180 um would be appropriate Those 180 um have to be 80 of the range during startup phase 0 225 um Calculation startuptripvalue operatingrange operatingtripvalue 7 2 Standstill Detection kmo VibroUniT M detects a standstill of the machine on the basis of the vibration signal If the vibration signal under runs the Limit Standstill Detection for more than 30 seconds kmo VibroUniT M interprets this as a standstill and changes to Startup Range
3. installation administration rights are required Page 2 of 8 kmo VibroUniT kmotu robo YQ Customizing Kit User Manual 5 INSTALLATION 5 1 kmo VibroUniT Customizing Software To install the software start setup_en exe on the software CD Follow the instructions on the as sistant The following components have to be available e MICROSOFT NET framework version 3 5 e FTDI VCP driver e kmo VibroUniT customizing software 5 2 Connecting the Programming Adapter Connect the suitable end of the programming adapter to your PC the other one to kmo VibroUniT insert the plug in the unoccupied position on the upper side of the housing VCC TxD RxD GND clamp B1 B4 The power on LED indicates the correct connection 5 3 Connecting Your PC Start your software Start Programs kmo kmo VibroUniT This window will appear all user buttons still grey kmo VibroUniT 4 OS Connect Save Load Print Ed Diagram Ok oturbo 1 2 e JA RARR 0 0 00 00 00 0 00 00 12 00 00 18 00 00 00 00 00 Last modification Startup Actual Value 25 0 pm R g 1 C Autoscale Operation Masimu AFD pm a Startup Maximum 2148 pm Language Version 1 1 06 Picture 1 Input Mask and User Interface Page 3 of 8 kmo VibroUniT kmotu robo Customizing Kit WY User Manual To start the connection procedure push Connect The window Com Port will appear Choose the Co
4. Kmo VibroUniT Customizing Kit User Manual oui 2009 V 1 1 TABLE OF CONTENTS 1 2 3 4 4 2 Software EE SS Se ee 5 INSTALLATION EE ee ee ee ee 5 1 Customizing Software ees ss ee ee 5 2 Gonnecting the Programming Adapter 5 3 Connecting Your PC ese ee see ees ee ees ee 6 STANDARD FUNCTIONS ee 7 OPERATION MODES ee ee ee ese ee ee ee ee ee ee Tel DOT osse do Ee Ee teeta 7 2 Standstill Detection EE EE Ee EE Re ee ee 7 3 Axial Position Detection ee ee ee ee 7 4 Trend of Operating Values esse ese see ee WARNING NOTES eie ee ee ee ee ee ee ee ee SCOPE OF SUPPLY ie ius EE de n ee DESCRIPTION sesde see Dei ee ee ME Ee REQUIREMENTS yscrririciti irt oi ninin N DER ee ede oe 4 1 Hardware sees esse ee ee se Re ee Ee Re ee ee ee ee ee ee mot OO Seite 2 Seite 2 Seite 2 Seite 2 Seite 2 Seite 2 Seite 3 Seite 3 Seite 3 Seite 3 Seite 4 Seite 5 Seite 5 Seite 6 Seite 7 Seite 8 kmo VibroUniT kmoturbo YQ Customizing Kit User Manual 1 WARNING Please read these instructions before using the product and retain for future information Ignoring the instructions and warnings exempts the manufacturer and supplier from any liability Additional functions can be part of this software not being included in the documentation There is no legal claim on these functions neither in case of first shipment
5. additionally via mouse wheel or by using the buttons and e The left hand mouse button is reserved for zooming the middle one for panning and the right one opens a self explanatory menu kmo turbo GmbH Friedrichstr 59 88045 Friedrichshafen Deutschland Telefon 49 7541 95289 0 Telefax 20 info kmo turbo de www kmo turbo de
6. alid for vibration as well as for axial position Conversion factor 1 mil 25 4 mm 1 mils 1 1000 mil 25 4 um Example 8 mV um 200 mV mils 7 OPERATION MODES The upper left button is for selecting between Vibration and Axial Position Values can be written into the white cells After data entry the values will be checked for plausibil ity In case of invalid data the background color will change to orange To reactivate the previous value push ESC Rotor Vibration Measuring Circuit Sensitivity Wenn Operating Range D 125 0 um ptp 4 20 m Range Startup Period DO RM plp 4 20 ma 0 pm Peak Value Startup Phase LIT Operating Value Limit Distance to Trip 0 um Trip Limit Value 160 gm Startup Phaze Startup Duration Limit Standstill Detection pm Axial Poston Last modification 01 09 2009 17 20 Kal M avtarth kmo Buro 141 7004 Language Version 1 1 06 Picture 5 Example for Rotor Vibration Parameters 7 1 Vibration kmo VibroUnit uses two different measuring ranges Both of them use the same vibration pro portional 4 20 mA output The range selection can be activated by automatical standstill detection or via a digital input A combination of both alternatives is possible too Page 5 of 8 kmo VibroUniT kmoturbo QW Customizing Kit User Manual Standard operation range The operating range of the vibration proportional 4 20 mA output signal as used
7. m Port of the programming adapter listed in the Windows device manager the programming adapter has to be already connected to the PC To open the device manager run Start gt Run gt devmgmt msc Usually it is the Com Port with the highest number of Anschl sse COM und LPT a l ECP Druckeranschluss LPT1 i Intel R Active Management Technology SOL COM4 9 USB Serial Port COM18 a Audio video und Gamecontroller Picture 2 Example of the Device Manager COM18 If the connection was successful the registration mask will appear The registered data will be stored with each data transfer including date and time Registration E m Eg Roland Elauber Asset Measuring Point Picture 3 Registration Mask 6 STANDARD FUNCTIONS kmo VibroUnil kmoturbo Disconnect Save ad Rotor Vibration Print Measuring Circuit Sensitivity 8 00 Arm Picture 4 Standard Buttons Disconnect Will cut the actual connection Should always be executed before discon necting the programming adapter Save Transfers the actual values into kmo VibroUniT M The parameters will become active after saving only Load Transfers the actual values from kmo VibroUniT into the PG Will be done automatically whenever the connection procedure is executed Print Prints a screenshot of the insert mask Page 4 of 8 kmo VibroUniT kmotu roo i Customizing Kit User Manual The sensitivity of the loop is v
8. nor in case of replacement The content of this description is confirmed regarding hard and software features How ever single discrepancies cannot be ruled out full compliance cannot be guaranteed All statements mentioned in this printing will be checked on regular base Necessary correc tions will be part of the following edition Improvement suggestions are welcome All rights are reserved as well as technical changes especially in case of patents and regis tered designs for utility models Distribution and duplication of this document und unauthor ized utilization of its contents is prohibited as long as not permitted explicitly 2 SCOPE OF SUPPLY e Programming adapter including USB cable and programming cable e Installation CD containing all necessary drivers and manuals 3 DESCRIPTION To adapt kmo VibroUniT to the requirements in an optimal way and to activate all functions it is necessary to use the optional offered customizing kit It contains programming hardware and soft ware 4 REQUIREMENTS 4 1 Hardware e Processor 400 MHz Pentium or equivalent Processor Minimum 1 GHz Pentium or equivalent Processor recommended e RAM 96 MB Minimum 256 MB recommended e Monitor 800 x 600 256 colors Minimum 1024 x 768 High Color 32 Bit recommended 4 2 Software Supported operating systems Windows Vista Windows XP Microsoft NET Framework 3 5 included on CD FTDI VCP Driver included on CD For
9. utton Zero It will become visible only if the devia tion is lt 40 1 mm Tolerable Adjustments Measurement Circuit Sensitivity 16 Operating Range Operating Value Limit Peak Value Startup Phase 0 500 Distance to Tip of 100 stanup Duraion 0f 60 Limit Stands Detecion 0 10 The gap between sensor tip and measuring object has to be 0 2 mm at least The maximum meas uring range is manufacturer specific and corresponds to the linear range of the characteristic Page 7 of 8 kmo VibroUniT kmotu robo QW Customizing Kit User Manual 7 4 Trend of Operating Values A trend shows the operating values corresponding to the selected operation mode ld Diagram 200 150 E 100 50 1772341 17 23 42 17 23 42 17 23 43 172343 Actual Value 0 00 gm R ad a C Autoscale Operation Maximurn 0 00 pm R Startup Masimum 0 00 pm Picture 7 Trend of vibration values User Controls The values recorded during startup phase are permanently stored and can be read out and exported to Excel at any time e The lower right hand corner shows the current value and the maximum during operating and startup mode e The Operation Maximum can be reset by pushing the right hand button R e The left hand button R resets the scaling e The button freezes the trend e During Autoscale mode the y axis is scaled automatically according to the maximum value e The y axis can be scaled
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