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Honeywell APT4000 Contacting Conductivity Analyzer Users

1. Display Adion Remark Press CAL key enter The APT4000CC is nnnr code 0110 in the Hold mode L rn nis Select with edit number If an invalid code is with A proceed with ENTER entered the APT4000CC returns to measuring mode rm u Ready for calibration Display 3 sec L A L 4 Sol j Dismount and clean sensor Immerse sensor in calibration When there has not solution been an entry for 6sec the lower dis Determine the temperature play alternately corrected conductivity value of shows the cell con the calibration solution from stant and tempera the corresponding table ture value see Pg 100 and the follow ing 5 Enter value of calibration The cell constant IMH Jas solution and temperature Ka Jape are alternately dis Select with edit number played in lower J f gJ with A proceed with ENTER display during the U LI ma input Sa gb3 es Press ENTER to confirm the calibration data APT4000CC Honeywell Display Action Remark E The determined cell constant MI is displayed Ude Confirm with ENTER The APT4000CC now displays ivi i DB Jas the conductivity and tempera A ar ture chick Clean sensor and re place it in After end of calibra the process tion the outputs The measured value is shown remain in Hold in the main display alternately mode for approx
2. Contact response Enter switching point Enter hysteresis Ct Controller menu group U1 use Relay 1 U2 use Relay 2 End Press CONF then ENTER 54 APT4000CC Code Display Adion Choi s L2 Honeywell Select Limit 2 see Fig below Select with key Proceed with ENTER Hi Hl Lo Limit 2 contact response N O normally open contact N C normally closed contact Select with key Proceed with ENTER 100 0 mS XXX X mS Limit 2 switching point Select with edit number with A proceed with ENTER 001 0 mS Limit 2 hysteresis XXX X mS Select with edit number with A proceed with ENTER 0010 SEC 0000 9999 SEC Limit 2 delay The contact is activated with delay deactivated without delay Select with edit number with A proceed with ENTER Limit Lo Hysteresis Switching point Contact Limit Hi Switching point Hysteresis Contact 55 Configuration Controller for description see Pg 80 and the following Setpoint Neutral zone Menu group Code Display Select menu item Ga ee ae rt FL AYinal Use of relays L1 Relay 1 menu group L2 Relay 2 menu group gt 2 Controller setpoint ENTER Enter neutral zone P Controlle
3. Power supply Signaling parameter set 2 Em Depending on the selected parameter set the relay H L E 2 is active or inactive The signal can be used for A EnSlctssi Superordinated process control systems Parameter set 2 is indicated by 88 in the upper left corner of the display Power supply gt l Process control system APT4000CC PCS AC lt 250 V lt 3A lt 750 VA T Parameter set 2 selected DC 30V 3A 90W jS Parameter set 1 selected Power supply 61 Selecting parameter set 1 2 Manually or via a signal at the Control input Digplay Adion Select parameter set Press CONF enter code 7654 A Select with edit number Atercomestinputawekome With A proceed with ENTER en Wrong settings change the measurement properties If an invalid code is entered the APT4000CC returns to measuring mode Select Parameter set 1 MAN Parameter set 2 MAN Automatic switchover via 1 Ir Control input Ctr XT gt 2 Select with key 5 PHr E proceed with ENTER With 1 or 2 selected g Man Since the complete device configuration Ursa Is changed in one step there is a secu rity prompt No Yes g MAN Note 4 Noe When pressing ENTER directly the selection is not stored Activation of parameter set 2 is indi cated by
4. ead eee den e madera ede aed dex wk 31 Safety INTOMMALION au gate eere hore waa eae Roe od s 5 Division 2 wiring s seen 13 Installation as nen 12 Sensocheck 2 222222 cee eee nn 21 51 88 Sensoface 0 eee een nn 21 88 Sensor MONILO pati xoa op ewe ge uae ARD eed an 77 SPECHTICALONS i aue ater dece sete RR ARE xs 94 Temperature compensation liess 49 Temperature probe 0 cece eee 42 Temperature probe adjustment 0 esses 76 Terminal assignments 00 0 0 cee eee 12 Unter TH 13 Time constant of output filter 0 4 39 45 TrademarkS 22g er RE dE SERRA SERRE Rr d 6 User interface si os i auca saioe aaa aa aaa a a a a 18 USP function deme iia a 59 90 Warranty ice hm naar ernennen 2 Wiring example se waina xxr ehe Remo Y a ae 15 Index 114 APT4000CC Mode codes The mode codes allow fast access to the functions Calibration Key Code Desription ca 0000 Cal Info Display of cell constant ca 0110 Calibration by entry of solution c 1100 Calibration by entry of cell constant cc 1105 Product calibration c 1015 Adjusting temp probe Configuration Key Code Description Error Info Display of last error 1200 Configuring parameter set 1 1288 Configuring parameter set 2 2222 Sensor monitor Display resistance and temp 7654 Parameter set 1 2 Switchover internal e
5. Cal Info CAL 0000 Error Info CONF 0000 Calibration CAL 1100 Calibration CAL 0110 Temp adjustment CAL 1015 Product cal 1 CAL 1105 Product cal 2 CAL 1105 Conf par set 1 x CONF 1200 Conf par set 2 20 CONF 1288 min Parameter set 1 2 5 CONF 7654 min 86 APT4000CC Honeywell Sensor monitor CONF 2222 I 8 8 ls 9 3 ne X E HN XO 5 o8 E Current source 1 CONF 5555 Current source 2 CONF 5556 20 min Relay test CONF 5557 20 min M anual controller CONF 5559 Clean function Hold input Explanation active Bl as configured LAST FIX or LAST Off 87 Sensoface The little smiley in the display Sensoface provides information about the sensor condition defects maintenance required cable capacitance too high It alerts to significant sensor polarization or excessive cable capacitance e g caused by an unsuitable cable or a cable that is too long The permitted calibration ranges and the condi tions for a friendly neutral or sad Sensoface are summarized in the following chart Additional icons refer to the error cause Sensocheck Continuously monitors the sensor and its wiring Sensocheck can be switched off Critical values make the Sensoface sad and the corresponding
6. T ls J Fig 2 Mounting plan Honeywell 2 1 Cable gland 3 pieces 2 Breakthroughs for cable gland or conduit 1 2 21 5 mm 2 breakthroughs Conduits not included 3 Breakthroughs for pipe mounting 4 breakthroughs 4 Breakthroughs for wall mounting 2 breakthroughs All dimensions in mm Pipe mounting panel mounting 040 060 kaz 1 EM AESAAT al r 3 31 7 N 39 Z a 2 a N L s En All dimensions in mm 1 512005989 001 protective hood if required 2 Hose clamps with worm gear drive to DIN 3017 2 pieces 3 Pipe mount plate 1 piece 4 For vertical or horizontal posts or pipes 5 Self tapping screws 4 pieces Fig 3 51205988 001 pipe mount kit 165 173 9 e Fig 4 51205989 001 protective hood for wall and pipe mounting 10 APT4000CC Honeywell Screws 4 pieces Gasket 1 piece Panel Span pieces 4 pieces Threaded sleeves 4 pieces CR Un UP DPA 1 22 3 All dimensions in mm Fig 5 51205990 001 panel mount kit 11 I
7. 88 in the upper left corner of the display 62 APT4000CC Honeywell With Control input Ctr EXT selected Er ExXT You can switch between the parame A PAr ter sets by applying an external signal to the Control input see below External switchover of parameter sets The parameter set can be selected from outside by sending a signal to the Control input e g from the process control sys tem To do so Ctr EXT is set during configuration Power supply 12 24vAcpc A 7 No 8 APT4000CC Process control system PCS 0 2 VAC DC Parameter set 1 selected 10 30 V AC DC Parameter set 2 selected Note Parameter set 2 is indicated by 88 in the upper left corner of the display 63 64 APT4000CC Honeywell Default settings of parameter sets Two complete parameter sets are stored in the EEPROM As delivered the two sets are identical but can be edited Note Fill in your configuration data on the following pages Code Parameter Default setting Code Parameter Default setting 01 Sensor selection 2 EL L1 Contact function Lo 01 Process variable 000 0 mS L1 Contact response N O 01 Conc solution 01 L1 Switching point 000 0 mS 01 0 4 20 mA 4 20 mA L1 Hysteresis 001 0 mS 01 Characteristic LIN L1 Delay 0010 sec 01 Current start LIN 000 0 mS L2 Contact function Hi ol Current end L
8. 92 APT4000CC Appendix Honeywell Product line and accessories Devices Order No Contacting Conductivity Analyzer APT4000CC E00 Mounting accessories Pipe mount kit 51205988 001 Panel mount kit 51205990 001 Protective hood 51205989 001 93 Specifications Conductivity input Input for 2 electrode sensors Meas range Conductivity 0 2 uS cto 1000 mS c Ranges Conductivity 0 000 9 999 uS cm 00 00 99 99 uS cm 000 0 999 9 uS cm 0000 9999 uS cm 0 000 9 999 mS cm 00 00 99 99 mS cm 000 00 999 9 mS cm 0 000 9 999 S m 00 00 99 99 S m Resistivity 00 00 99 99 MO cm Concentration 0 00 9 99 by wt Salinity 0 0 45 0 35 C Response time To 1 sec Sensocheck off 3 sec Sensocheck on Measurement error lt 1 meas val 40 4 uS c Concentration determination Operating modes 01 NaC 0 00 9 99 by wt 0 60 C 02 HCI 0 00 9 99 by wt 20 50 C 03 NaOH 0 00 9 99 by wt 0 100 C 04 H SO 0 00 9 99 by wt 17 110 C 05 HNO 0 00 9 99 by wt 17 50 C See graphs on Pg 102 and the following Sensor standardization Operating modes Input of cell constant with simultaneous display of conductivity and temperature Input of conductivity of calibration solution with simultaneous display of cell constant and temperature Product calibration Temperature probe adjustment 00 0050 19 999
9. Sensocheck Sensoface sensor monitoring Sensocheck continuously monitors the sensor and lines Sensocheck can be switched off Configuration Pg 50 Sensoface provides information on the conductivity sensor condition Significant sensor polarization effects or an excessive cable capacitance are indicated C GainCheck device self test A display test is carried out the software version is displayed and the memory and measured value transfer are checked Start GainCheck device self test gt a Automatic device self test The automatic device self test checks the memory and meas ured value transfer It runs automatically in the background at fixed intervals 21 Safety functions Hold mode Display HOLD The Hold mode is a safety state during configuration and cali bration Output current is frozen LAST or set to a fixed value FIX Alarm and limit contacts are disabled If the calibration or configuration mode is exited the APT4000CC remains in the Hold mode for safety reasons This prevents undesirable reactions of the connected peripherals due to incorrect configuration or calibration The measured value and Hold are displayed alternately The APT4000CC only returns to measuring mode after ENTER is pressed and a waiting time of 20 sec has passed 22 APT4000CC Honeywell To activate the Hold mode from outside The Hold mode can be activated from outside by sending a signal to the
10. with Hold enter flashes 20 sec End calibration with ENTER Notes Be sure to use known calibration solutions and the respective temperature corrected conductivity values see Calibration solutions Pg 100 and the following During the calibration procedure the temperature must be kept constant 73 Product calibration Calibration by sampling For product calibration the measured variable is used as configured Conductivity uS cm mS cm S m resistivity M O cm During product calibration the sensor remains in the process The measurement is only interrupted briefly Calibration is without TC correction Procedure During sampling the currently measured value is stored in the APT4000CC The APT4000CC immediately returns to measuring mode The calibration mode indicator flashes and reminds you that calibration has not been terminated The sample is measured in the lab or directly on the site using a portable meter The lab value is then entered in the APT4000CC The new cell constant is calculated from these two values If the sample is invalid you can take over the value stored during sam pling In that case the old calibration values are stored Afterwards you can start a new product calibration Display Adion Remark 8 Product calibration 1st step If an invalid code n t D n Press CAL key is entered the A enter code 1105 APT4000CC returns Select position with k
11. aldana Proceed with ENTER Assignment of measured values Current beginning and current end Example 1 Range 0 200 mS cm mS cm 200 Conductivity Output current Example 2 Range 100 200 mS cm Advantage Higher resolution in range of interest mS cm 200 100 Conductivity Output current 20 mA 4 20 mA 35 Configuration Output 1 Output current range LOG characteristic Current beginning end Menu group Code Display Select menu item Output 1 oi awk Im gt Sensor selection n Select measured variable Select solution Conc Select 0 20 4 20 mA Characteristic LOG Enter current beginning Enter current end Set output filter 22 mA in the case of error Hold mode End Press CONF then ENTER 36 APT4000CC Honeywell Code Display Adion Choices o1 e With LOG selected 0 1 mS i us Enter lower end of scale 0 1 ms A al Yanal current beginning 1 0 mS Select with key 10 mS edit number with A key 100 mS proceed with ENTER key 1000 mS e Enter upper end of scale 100 mS iD s current end 0 1 mS pg dlae Select with key 1 0 mS edit number with A key 10 mS proceed with ENTER key 100 mS 1000 mS Example Measurement range over 3 decades Y Conductivity Sele
12. Ast Se ir ke on E LAST y Y LAST L Proceed with ENTER 57 Configuration Setting of relays for USP function Menu group Code Display Select menu item PME cL AY Use of relays L1 Relay 1 menu group L2 Relay 2 menu group Ct Controller menu group VE dU rii eros ENTER Contact response relay 1 Delay relay 1 U2 Contact response relay 2 Delay relay 2 End Press CONF then ENTER 58 APT4000CC Honeywell Code Display Adion U1 With USP function selected relays 1 and 2 are used for USP function see Pg 90 USP must have been selected as measured variable For function of relay 1 An n see Pg 91 an nt LE LE LEO 9 Enter reduced USP factor 0100 9 A US Fera 10 100 Select Contact response relay 1 N O N70 N O normally open contact N O A Lg Evpgg VC normally closed contact NIC Select with key Proceed with ENTER Enter 0000 SEC nnnn er delay XXXX SEC LI LILIELIGEL Select with edit number A HU dive With A proceed with ENTER U2 For function of relay 2 see Pg N O wr 91 Select contact response N O A L Hypa N O normally open contact N C N C normally closed contact Select with key Proceed with ENTER ox Enter delay 000 SEC HDI LS Select with edit number XXXX
13. Configuration or calibration data defective Completely reconfigure and recalibrate the APT4000CC M emory error in device program ERR 99 FAIL Factory settings X X x Xx flashes EEPROM or RAM defective This error message only occurs in the case of a complete defect The APT4000CC must be repaired and recalibrated at the factory ERR 03 i Temperature probe X x x Xx Open or short circuit Temperature range exceeded 84 APT4000CC Honeywell EROS Symbol Problem flashes Possible causes Out 1 22mA Out 2 22mA Red LED ERR 11 c Current output 1 Current below 0 3 8 mA ERR 12 c Current output 1 X X X Current above 20 5 mA x Alarm contact x x ERR 13 Current output 1 XxX xX x Current span too small too large ERR 21 i Current output 2 x x x Current below 0 3 8 mA ERR 22 e i Current output 2 x x x Current above 20 5 mA ERR 23 C i Current output 2 xX Xx x Current span too small too large ERR 33 v Sensocheck x x x Wrong or defective sensor Polarization effects at the sensor cable too long or defective ale Pg 89 plug defective i Temperature outside Sensoface active conversion tables see Pg 89 TC Conc SAL 85 Operating states Operating state Rel 1 2 Controller Rel 1 2 Limit value Clean contact Time out M easurement
14. Controller USP Honeywell Selection Relay 1 2 Limits controller USP function LIMIT CtROL USP L1 Select contact function Select contact response er switching point er hysteresis er delay Select contact function Select contact response er switching point er hysteresis er delay er controller setpoint Lo Hi N O N C XXX X 000 0 mS XXX X 001 0 mS 0000 9999 SEC 0010 SEC Lo Hi N O N C XXX X 100 0 mS XXX X 001 0 mS 0000 9999 SEC 0010 SEC XXX X 050 0 mS er neutral zone Controller gain Kr Reset time TR Rate time Tp Controller PLC Pulse length PFC Pulse frequency Select Hold behavior XXX X 001 0 mS 0010 9999 0100 96 0000 9999 SEC 0000 SEC 0000 9999 SEC 0000 SEC PLC PFC 0001 0600 SEC 0010 SEC 0001 0180 min 0060 min Y LAST Y Off Enter reduced USP factor Select contact response Enter delay 0010 0100 0100 96 N O NC 0000 9999 SEC 0000 SEC Select contact response Enter delay Contact Clean PSet2 Select as Clean contact Signal for parameter set 2 N O N C 0000 9999 SEC 0000 SEC rinse PSet2 Rinsing interval Rinse duration Contact response These parameters are only edited in parameter set 1 They are valid for both parameter sets 000 0 999 9 h 000 0 h 0000 1999 SEC 0060 SEC N O N C 27 Configuration Output 1 Select se
15. Hold input e g from the process control system Power supply 12 24 vAcpc A 6 PS 7 APT4000CC Process control system PCS Hold active Hold inactive 10 30 V AC DC 0 2 V AC DC 23 Configuration In the Configuration mode you set the device parameters The APT4000CC can store two different parameter sets and switch between them Sensor data and Clean PSet2 output are edited in arameter set 1 only They are valid for both parameter sets Configuring Press CONF Parameter set 1 4 Enter mode code 1200 Configure Ha n n Edit parameter set 1 with and ag amp confirm proceed with ENTER Parameter set 2 Enter mode code 1288 Configure Ig H H Edit parameter set 2 with 88 appears in and a confirm proceed with the display ENTER The output current is frozen Hold A at its last value or at a preset fixed HOLD 4 value depending on the configura During n_ n tion limit and alarm contacts are configuration Lt L LtmH inactive The controller is in the con the APT4000CC or FNGES figured state Sensoface is off mode remains in the indicator Configuration is on Hold mode Hold icon Input errors The configuration parameters are checked during the input In the case of an incorrect input Err is displayed for approx 3 sec The incorrect parameters cannot be stored Input
16. SEC 4 Hd duy with a proceed with ENTER 59 Configuration Control of rinsing probe or Signaling parameter set 2 Menu group Code Display Select menu item A e ee cin Ein Ni 5 Select Clean PSet2 Bun z Rinsing interval Rinse duration Contact response Code Digplay Adion Rinsing probe Choices Cn Function selection rinse r mse Control of rinsing probe rinse rinse A EnSLrreg Signaling parameter set 2 PSet2 active Choices Select with key PSet2 Y Proceed with ENTER See net o page rinse _ F Rinsing interval 000 0 h u D DD Select with gt edit number xxx x h A En Intl With A proceed with ENTER E Rinse duration 0060 SEC HDD Merr Select with edit number 0000 A nr NSE with A proceed with ENTER 1999 SEC Select contact response N O N B N O normally open contact N O N C normally closed contact N C Select with key Proceed with ENTER amp Ln brs 60 These parameters are only edited in parameter set 1 They are valid for both parameter sets Honeywell Controlling a rinsing probe The Clean contact can be used to connect a simple rinsing probe Rinse duration and rinsing interval are defined during configuration Contact response can be set as N O N C e g splash cleaning Clean 1 17 E 18
17. Select measured variable Menu group Code Display Select menu item Jenrer z w zin a _ az x Select measured variable Select solution Conc Select 0 20 4 20 mA Characteristic LIN LOG Enter current beginning Enter current end Set output filter 22 mA in the case of error Hold mode End Press CONF then ENTER 30 APT4000CC Code Display 01 B D D D 5 Honeywell A ion Select measured variable Select with arrow key Proceed with ENTER Conductivity 0 000 9 999 uS cm 00 00 99 99 uS cm 000 0 999 9 uS cm 0 000 9 999 mS cm 00 00 99 99 mS cm 000 0 999 9 mS cm 0 000 9 999 S m 00 00 99 99 S m Resistivity 00 00 99 99 MQ cm Salinity SAL 0 0 45 0 o 0 35 C Concentration Conc 0 00 9 99 by wt USP automatic range 00 00 99 99 y S cm Choices 000 0 mS 0 000 uS 00 00 uS USP 000 0 uS 0000 uS 0 000 mS 00 00 mS 000 0 mS 0 000 S m 00 00 S m 00 00 MQ 0 00 SAL 00 00 96 USP Note Characters represented in gray are flashing and can be edited 31 Configuration Output 1 Concentration measurement Select process solutions Menu group Code Display Select menu item o1 aub Mu Sensor s
18. another 20 sec Controller output 100 to 0 Relay 2 active Controller output 0 to 100 96 Relay 1 active Momentary controller output adjusted value has not been stored yet 79 Controller functions PID controller P controller Application in integrating systems e g closed tanks batch processes Pi controller Application in non integrating systems e g drains PID controller The additional derivative action compensates for measurement peaks Controller characteristic 100 Controller output Yp 76 Neutral zone Y p 0 mS cm 100 80 APT4000CC Honeywell Controller equations ntroller output Y Yp 2 Ypdt Tp PL Controller outpu Pt 1 pd Di P action action D action i i ith Proportional action Yp vi 5 sta P roportional action TR Reset time sec Yp Setpoint Meas value y Tp Rate time sec P Meas range SNC Kc Controller gain Neutral zone Y 0 Tolerated deviation from setpoint With the setting 1mS cm a deviation of 0 5 mS cm from the desired value does not activate the controller Proportional action Gradient K 100 96 T T 7 Kc 500 96 Kc 200 96 BZ D gt p Kc 100 08 50 Kc 50 96 Xw MR 0 2 MR 0 4 MR 0 6 MR 0 8 MR Deviation Process variables mS cm S m SAL 81 Controller functions Pulse length pulse frequency controller Pulse length controller PLC The pulse l
19. icon flashes 4 The Sensocheck message is also output as error message Err 33 The alarm contact is active the red LED is lighted output current 1 is set to 22 mA when configured correspondingly Sensocheck can be switched off during configuration then Sensoface is also disabled Exception After a calibration a Smiley is always displayed for confirmation Note The worsening of a Sensoface criterion leads to the devaluation of the Sensoface indicator Smiley becomes sad To reset the Sensoface indicator the defect must be remedied and the APT4000CC be calibrated 88 APT4000CC Honeywell Display Problem Status y Sensor defect Wrong or defective sensor Significant polarization of sensor Excessive cable capacitance also see error message Err 33 Pg 84 Temperature amp Temperature outside range for i error TC conc SAL Note When very fast response times ts are required e g when detecting separation layers Sensocheck should be switched off see Specifications Pg 94 89 USP function According to the USP directive U S Pharmacopeia Section 645 Water Conductivity the conductivity of pharmaceutical waters can be monitored online To do so the conductivity is measured without temperature compensation and is compared with limit values see Temperature conductivity table as per USP on Pg 91 The water is usable if the conductivity is below the USP lim
20. in Ip E Ec mu Selecting l compensation lc temperature compensation End Press CONF then ENTER 48 APT4000CC Honeywell Code Display A ion Choices tc Select temp compensation OFF not for USP OFF UN OFF Temperature compensa LlN MEE tion switched off nLF A ke ra Select with key hona Proceed with ENTER nH3 LIN t Linear temperature compensa LIN tion with entry of temperature amp tc Si coefficient and reference tem perature l i nLF NL F Temperature compensation for amp Ec Eu natural waters to EN 27888 i NaCl nACL Temperature nRHLL compensation for ultrapure Ste gg Water with NaCl traces i HCI HCL LL Temperature compensation for A Ec g ultrapure water with HCI traces i NH3 nH3 n H J Temperature compensation for A Ec ultrapure water with NH traces Only with linear temperature 02 00 K compensation LIN selected 00 00 i Enter temperature coefficient 19 99 96 K nnnrn i HBDDN K Select with key edit number with A key proceed with ENTER key 49 Configuration Alarm settings Menu group Code Display Select menu item LED in Hold mode End Press CONF then ENTER 15 Alarm contact Alarm wel The alarm contact is closed during normal o
21. to 120 sec 45 Configuration Output 2 Temperature error Output current during Hold Menu group Code Display Select menu item MIL saec crr a oc E Select 0 20 4 20 mA Enter current beginning Enter current end Set output filter 22 mA for temp error Hold mode End Press CONF then ENTER 46 APT4000CC Honeywell Ge fe Mi De f Yes o 0 Choices 02 ie 22 mA signal for error message OFF EO Select with arrow key OFF ON a oA Proceed with ENTER ie Output signal during Hold LAST L Act LAST During Hold the last LAST FIX o Hatqea measured value is maintained at the output FIX During Hold a value to be entered is maintained at the output Select with arrow key Proceed with ENTER ie Only with FIX selected 021 0 mA F y Enter current which is to flow at 000 0 A aHaj the output during Hold 021 0 mA Select position with key H m edit number with A key Li c LLInH proceed with ENTER key amp nd Fr Output signal for Hold mA Setting FIX 21 0 mA Setting LAST Output current J Output signal Hold Output signal Hold 21 E Hold active 47 Configuration Temperature compensation Selecting temperature compensation Menu group Code Display Select menu item T ren Temperature
22. 0 ones 42 Output current during Hold 0000 000 46 Output current range s sasisx iiie aiiai eee 43 Temperature error oepa pa uapa nenn nn 46 Temperature probe sasssa saanane 43 Temperature unit liliis 42 Time constant of output filter 000 44 Connectloniz cu dona es koe eere ren ki 12 Controllef uo ata een deta qe mace ox oe tet onere em a 56 CONPIQUIATION EET 56 Controller behavior during Hold 0 57 Controller equations cece eee 81 Controller test llle 79 Controller types os scra eee eee 80 Pulse length pulse frequency controller 82 C rrent SOUICG iiu sese naar a 78 Diagnostics functions 0 0 cc eee ee 77 Display NEC MERECE HER 19 Display of calibration data of last error message 71 Display of output currents 0 esses 71 Division 2 WINING cune eee ER aen Res 13 Index zs Tm 8 EMT rr 24 grigio rr 71 Errormessages un o epo koe sch Ra 84 GainCheck device self test 0 00 c eee eee ae 21 GlOSSalby rs anne on egerint diee niece 108 Hold mode u edes stet en hr pem sn 22 Controller behavior during Hold issus 57 External activation 2 0 0 0 cece eee eee 23 LED in Hold mode wi eae eee cree ie 51 Output signal for Hold 0 0 005 41 47 InstallatiOni rare ERR X RE bean UE e 12 Intended USE sospes ie ER esd awe nas be XE ane 6 Keypad a uisa ates ees E NEE SER AA AREA N Aap Tea ENAA 2
23. 0 Limit function LIMIT ssse a 53 Measurement zes seams ba op Rer m Rc wee ae x 76 Mod cod s is nds pese tese pese geom bee added 114 Mounting plan ases mene morum ne ed 9 Operating states 0 eee 86 Output filter i2 iecur era ea ote 39 45 OVEIMEW PEST 7 Package contents 02 cece eee eee 8 Panel MOUNTING 4 see ee ey nd 10 Panel mount kit 2 0 0 0 c eee eee ee 11 93 Parameter set 1 2 Default settings Lise eres 65 External switchover of parameter sets 63 Manual selection 0 0 0 een nn 62 Signaling selected parameter set 60 User settings 0 cece eee 66 PID controller iis assesses bee er eres 80 Pipemo nting sexes pense Deeb a Kee ed Kika Bane 10 PIPE MOUNE KIC siis irris aus eR rare en 10 93 112 APT4000CC Honeywell Process temperature range eee 43 Product calibration siswo cios eme 74 PRO CQU CCIM PPP 93 Protective hood cece eee 10 93 Protective wiring 2 222222 een nn 16 Pulse frequency controller PFC cece ee eee 83 Pulse length controller PLC 0c eee eee eee eee 82 Relay Iis iussisse pale ERREUR ER M wae 52 Relay 2 ise ttiam er Gla baie ea SURE UR 54 Relay test unse ree ener ee Serb d 78 Relay usage sssssssseseeee e nh 52 Rinsing SySteM uissca e pibe een xn RR XD ROS he 61 Control of rinsing probe 00 ce eee eee 60 Safety functions 0 eee eee 21 22 Salinity
24. 02 Codes Select current range Characteristic not for SAL Conc USP LIN Enter current beginning Enter current end LOG Enter current beginning Enter current end Time constant of output filter 22 mA signal for error messages Signal behavior during Hold FIX Enter fixed value Output 2 Select temperature unit Selection of temperature probe Select current range Enter current beginning Enter current end Time constant of output filter Temp error signaled by 22 mA Signal behavior during Hold FIX Enter fixed value Temperature compensation Temperature compensation selection Lin Input of temp coefficient Alarm settings Select Sensocheck Enter alarm delay LED in Hold mode 2 electrode 4 electrode uS mS cm MQ cm SAL Conc USP NaCl HCI NaOH H250 HNO3 01 02 03 04 05 0 20 mA 4 20 mA Linear LIN Logarithmic LOG LIN XXX X 000 0 mS XXX X 100 0 mS in decades 0 1 1000 mS 0 1 mS in decades 0 1 1000 mS 100 mS 0000 0120 SEC 0000 SEC ON OFF LAST FIX 000 0 021 0 mA 021 0 mA C F Pt100 Pt1000 NTC 8 55k NTC 30k 0 20 mA 4 20 mA XXX X 000 0 C XXX X 100 0 C 0000 0120 SEC 0000 SEC ON OFF LAST FIX 000 0 021 0 mA 021 0 mA OFF Lin nLF NaCl HCI NH 00 00 19 99 K 02 00 K ON OFF 0000 0600 SEC 0010 SEC ON OFF APT4000CC Code Menu rLAY Select limit function
25. 2mA signal 01 Hold behavior 01 FIX current 02 Umt CIF J usu s n ues 02 Temp probe 02 0 4 20mA 02 Current start 02 Current end 02 Filter time 02 22mA signal 02 Hold behavior 02 FIX current tc Temp compensation tc Temp coefficient AL Sensocheck AL Alarm delay AL LED Hold 66 APT4000CC Honeywell Code Parameter Setting P1 CONF 1200 rL Relay function L1 Contact function L1 Contact response L1 Switching point L1 Hysteresis L1 Delay L2 Contact function L2 Contact response L2 Switching point L2 Hysteresis L2 Delay Ct Setpoint Ct Neutral zone Ct P action Ct action Ct D action Ct PLC PFC controller Ct Pulse length Ct Pulse frequency Ct Hold behavior U1 USP factor U1 Contact response U1 Delay U2 Contact response U2 Delay Cn Rinse PSet2 Cn Rinsing interval Cn Rinse duration Cn Contact response P2 CONF 1288 These parameters are only edited in parameter set 1 They are valid for both parameter sets 67 Calibration Calibration adjusts the APT4000CC to the sensor Activate Activate with CAL a Z r2 E ZJ Enter mode code Input of cell constant 1100 With calibration solution 0110 Product calibration 1105 Temp probe adjustment 1015 Select with edit number with A proceed with ENTER End with CAL ENTER Hold During calibra tion the A
26. 7 Glossary Conductance Conductivity Conductivity sensor Temperature coefficient Temperature compensation Conductance G S 1 R Q Conductivity x S cm G S c 1 cm The APT4000CC allows connection of 2 electrode sensors The cell constant of the sensor in use must be entered or be deter mined using a calibration solution taking account of the temperature A special device variant APT4000TC is provided for toroidal electrodeless sensors With temperature compensation activated the measured value is calculated to the value at the reference temperature 25 C using the temperature coefficient Calculates the measured conductivity value for a reference temperature 108 APT4000CC Honeywell 109 Index 22 mA signal for error message 41 47 50 84 ACCOSSONES esses ge s mee eoe ve cd ron Yoda 93 Alarmisettings su gan xoc abe de cot Rol eure 50 Alarm contact 00 00 00 sees 50 84 86 96 Alarm delay zu 224 00 tado Pesce pho een 51 MOF MESSAGES Jacken koe der cercle ation aer RA 84 Operating states llllsssesseseseeeesn 86 Assembly 512 sra du er un RR RE Ra Pd 8 Automatic device self test 22 222222 seen 21 Cal NfO ia ies ido eee drea Seca ae 71 Gallbration uada er scatti eed ae aa Ri RR XR ae 68 by input of cell constant 00 00 0000 ae 70 Display of calibration data lisse 71 Product calibration 0 00 cece a oase aaa 74
27. 9 cm Adm cell constant 94 APT4000CC Sensor monitoring Sensocheck Sensoface Sensor monitor USP function Temperature input Ranges Resolution Measurement error 2 Honeywell Polarization detection and monitoring of cable capacitance Provides information on the sensor condition Sensocheck Direct display of measured values from sensor for validation resistance temperature Water monitoring in the pharmaceutical industry USP with possibility to enter a limit value 96 Output via relay contact Pt100 Pt1000 NTC 30 kQ NTC 8 55 kQ Betatherm 2 wire connection adjustable Pt100 Pt1000 20 200 C 4 392 F NTC 30 kQ 20 150 C 4 302 F NTC 8 55 kQ 10 130 C 14 266 F 0 1 C LPF 0 5 K 1 K for Pt100 1 K for NTC 2100 C Temperature compensation Reference temp 25 C OFF none Lin Linear characteristic 00 00 19 99 96 K NLF Natural waters to EN 27888 nACL Ultrapure water with NaCl traces 0 120 C HCL Ultrapure water with HCI traces 0 120 C nH3 Uitrapure water with NH traces 0 120 C 95 Specifications Hold input Function Switching voltage CONTROL input Function Switching voltage Output 1 Measured variable Characteristic Overrange Output filter M easurement error Start end of scale Min span Output 2 Process variable Overrange Output filter M
28. C RTD hold hold control control 1 2 el cond Output 1 9 input Temp Alarm L 15 L input E Clean gt 17 PSet2 Hold 18 input Power 19 Control I Hahei Mz input es output 1 output 1 2 output 2 relay 1 relay 1 2 relay 2 alarm alarm wash PSet2 clean PSet2 power power Assembly Package contents Check the shipment for transport damage and completeness The package should contain Front unit of APT4000CC Lower case Bag containing small parts Instruction manual Specific test report 1 Jumper 2 piece 6 Sealing inserts 1 piece 2 Washer 1 piece for conduit 7 Rubber reducer 1 piece mounting place washer between 8 Cable glands 3 pieces enclosure and nut 9 Filler plugs 3 pieces 3 Cable ties 3 pieces 10 Hexagon nuts 5 pieces 4 Hinge pin 1 piece insertable from 11 Sealing plugs 2 pieces either side for sealing in case of wall mounting 5 Enclosure screws 4 pieces Fig 1 Assembling the enclosure 8 APT4000CC Mounting plan 144 144 G3 15 H E gt f B iH H tH 84 32 80 N u IR N y Sr D 4 i
29. CONF then ENTER 52 APT4000CC Honeywell Code Display Adion Choices rL Use of relays LiMIT Ly mrt Limit function LiM IT A rL5Lcre Controller CEROL LiM IT e USP function CtROL T Select with key USP L E mn Proceed with ENTER ri 5Lcreg Note Selecting CtROL leads to MED Controller menu Ct L 2 USP leads to relay for USP amp rL5LtIEd menu U1 U2 L1 F For function principle see Pg 55 LO LO Select with key Lo Hi 4 LI Fries Proceed with ENTER Limit 1 contact response N O nl N O normally open contact N O T ids N C normally closed contact N C tt 5 9 Select with key Proceed with ENTER ox Limit 1 switching point 000 0 mS HD Bs Select with edit number XXX X ms A LL Er gg With A proceed with ENTER Limit 1 hysteresis 001 0 mS rm AM c Select with edit number XXX X mS LIL Cima A L Hys With A proceed with ENTER aH Limit 1 delay rg SEC ni The contact is activated with delay P Cre tar Aries deactivated without delay 9999 SEC 0 22 Select with gt edit number with A proceed with ENTER 53 Configuration Limit function Settings for relay 2 Menu group Code Display Select menu item ee rt ri Ay Use of relays L1 Relay 1 menu group Benelli NTE
30. F 2402 Fig 6 Terminal assignments APT4000CC 12 APT4000CC Honeywell OOOOOOOOOOOOO88 zo 18 38 17 16 18 14 13 12 31 19 91 81 71 Ee1 E81 E21 E31 E21 E11 228 E el batt LI A b eae 2 ki se Bo f ii H 1powerl L contacts 1 output L input MAX RELAY CONTACT RATING AC 259 V lt 3A1 lt ERW ESAI SOW RESISTIVE F Hro E lt gt Wu owe ES C D T4 ENCLOSURE TYPE Z NI GLI 2N2 GPIC 14 Tamb 2010 WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN WARNING BONDING BETWEEN CONDUIT IS NOT AUTOMATIC AND MUST BE PROVIDED AS PART OF THE INSTALLATION SEE INSTALLATION INSTRUCTIONS COUPER LE COURANT OU SASSURER GUC L EMPLACEMENT EST DESIGNE Wu NON DANGEREUX 1 Terminals for temperature probe and outer shield 2 Terminals for conductivity sensor 3 Terminals for power supply Fig 7 Information on installation rear side of analyzer Division 2 wiring e connections to the analyzer are incendive and must be installed in accordance with the National Electric Code ANSI NFPA 70 Division 2 hazardous classified location incendive wiring techniques 13 14 APT4000CC Typical wiring Honeywell Conductivity measurement with Honeywell 2 electrode sensors APT4000CC O VU
31. Honeywell APT4000 Series 4 Wire Contacting Conductivity Analyzers User Manual 70 82 25 104 Revision 2 09 03 66576 Copyright and Notices Copyright 2003 by Honeywell Revision 2 09 03 Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for war ranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyers sole remedy and is in lieu of all other warranties expressed or implied includ ing those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for this use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application About This Document Abstract This document provides information specific to the APT4000CC Analyzer Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our customers Honeywell Organization WWW Address URL Corporate http www honeywell com Industrial Measurement and Control http www honeywell com imc Telep
32. IN 100 0 mS L2 Contact response N O 01 Current start LOG 0 1 mS L2 Switching point 100 0 mS 01 Current end LOG 100 mS L2 Hysteresis 001 0 mS 01 Filter time 0 sec L2 Delay 0010 sec 01 22mA signal OFF Ct Setpoint 050 0 mS 01 Hold behavior LAST Ct Neutral zone 001 0 mS 01 FIX current 021 0 mA Ct P action 0100 96 02 Unit C F C Ct I action 0000 sec 02 Temp probe Pt 100 Ct D action 0000 sec 02 0 4 20mA 4 20 mA Ct PLC PFC controller PLC 02 Current start 000 0 C Ct Pulse length 0010 sec 02 Current end 100 0 C Ct Pulse frequency 0060 min 02 Filter time 0 sec Ct Hold behavior LAST 02 22mA signal OFF U1 USP factor 100 96 02 Hold behavior LAST U1 Contact response N O 02 FIX current 021 0 mA U1 Delay 0000 sec tc Temp compensation OFF U2 Contact response N O tc Temp coefficient 02 00 K U2 Delay 0000 sec AL Sensocheck OFF Cn Rinse PSet2 rinse AL Alarm delay 0010 sec Cn Rinsing interval 000 0 h AL LED Hold OFF Cn Rinse duration 0060 sec Cn Contact type N O These parameters are only edited in parameter set 1 They are valid for both parameter sets 65 Parameter set user settings Code Parameter Setting P1 CONF 1200 P2 CONF 1288 ol Sensor 5 01 Process variable 01 Solution Conc 01 0 4 20 mA ol Characteristic LIN LOG ol Current start LIN ol Current end LIN ol Current start LOG ol Current end LOG 01 Filter time 01 2
33. PT4000CC remains in the Hold mode HOLD B LRL las g5lior ea Hold icon Output current is frozen last value or preset fixed value depending on configuration limit and alarm con tacts are inactive The controller is in the configured state Sensoface is off Calibration mode indicator is on Input errors Err The calibration parameters are checked during the input In the case of an incorrect input Err is displayed for approx 3 sec The incorrect parameters cannot be stored Input must be repeated End CAL ENTER End with CAL The measured value and Hold are displayed alternately enter flash es Press ENTER to end the Hold mode The measured value is dis played The output current remains frozen for another 20 sec Hold icon on hourglass flashes 68 APT4000CC Honeywell Information on calibration Calibration adapts the meter to the conductivity sensor Calibration can be performed by Input of cell constant e g for ultrapure water sensors Determining the cell constant with a known calibration solution Sampling product calibration Temperature probe adjustment Note All calibration procedures must be performed by trained personnel ncorrectly set parameters may go unnoticed but change the measuring properties 69 Calibration by input of cell constant Input of cell constant with simultaneous display of condu
34. TE O0 G zo zE F d zl A 1112 1 3 4 5 C D IE EIE Z IE j 8 i 15 Protective wiring of switching outputs Protective wiring of relay contacts Relay contacts are subjected to electrical erosion Especially with inductive and capacitive loads the service life of the con tacts will be reduced For suppression of sparks and arcing components such as RC combinations nonlinear resistors series resistors and diodes should be used Typical AC applications with inductive load 1 Load 2 RC combination e g RIFA PMR 209 Typical RC combinations 5 E Ed for 230 V AC i 3 N Capacitor 0 1uF 630V 3 ul Resistor 100 Ohms 1 W T 3 Contact 16 APT4000CC Honeywell Typical protective wiring measures EL NE A DC application with inductive load B AC DC applications with capacitive load C Connection of incandescent lamps Al Inductive load A2 Free wheeling diode e g 1N4007 Observe polarity A3 Contact Bl Capacitive load B2 Resistor e g 8 Ohms 1W at 24V 0 3A B3 Contact C1 Incandescent lamp max 60W 230V 30W 115V C3 Contact Warning Make sure that the maximum ratings of the relay contacts are not exceeded even during switching 17 User interface and display User interface Honeywell E le ud SHOHH a 60 0 0 0 ans 2A 7B BBBRR ES MEAS CAL ALARM WASH CONF CAL 6 5 1 Display 3 Keypad 2 M
35. Temperature probe adjustment 000e eves 76 with calibration solution 00 c eee eee 72 Calibration solutions 00 0 cc cece eee 100 Potassium chloride 0 0 cece eee ee 100 Sodium chloride s siisi ani taoi eee eee eee 101 Clean contact uos eese ned datas Rivas pesi es 61 Concentration measurement 2222er 33 Concentration curves 102 105 Configuration eee ede dye ade eds 24 Alarm settings 0 0 eee eee 50 Configuration steps ilisesess esses 26 Control of rinsing probe 2c eee eee 60 CONTET s s ts sheen aii iam tc apa Rr cs edi Ra UR ac 56 Menu structure zu o e esee 25 RelaysforUSP i lcsixxes nee xd voce 58 Signaling parameter set 2 0 eee eee 60 Temperature compensation 0 cece eee eee 48 Configuration Limit function 0 0 05 52 Settings for relay 1 s dic sa repete 52 110 APT4000CC Honeywell Settings for relay 2 aces soii aua i arana 54 Use of relays ics emere aia an 53 Configuration Output 1 eee eese 28 Measured variable 2222222 30 Output current during Error eee eee eee 40 Output current range cee ee 34 LIN characteristic 35 LOG characteristic llle 37 Output signal during Hold 2 22 uses cece ee eee 41 Process solutions for concentration 32 Sensor selection 222222 28 Time constant of output filter 0000 38 Configuration Output 2 6
36. ct a relay A Test 0 1 T Return to ENTER Relay test manual test of contacts Press CONF enter code 5557 The relays are frozen This state is indicated in the display The 4 digits in the display correspond to the 4 relays as on terminal plate 1 Digit R1 2 Digit R2 3 Digit AL 4 Digit CLN Function test using arrow keys see left column When exiting the function ENTER the relays are set corresponding to the measured value measurement APT4000CC Honeywell Action Remarks Controller characteristic 100 Controller output Setpoint f 100 The arrows indi cate which relay valve is active z Relay 2 active M eas value gt setpoint Relay 1 active M eas value setpoint Y D8 Jo BA 54k a Controller test manual specification of controller output Press CONF enter code 5559 After function activation Ctrl is displayed for approx 3 sec With controller turned off OFF is displayed in addition then return to measuring mode The function is used to start up control loops or check the actuators For bumpless changeover to automatic operation exiting this function configure an l action compo nent reset time Specify value Select with edit number with a proceed with ENTER The APT4000CC is in Hold mode Press ENTER to return to measurement Hold remains active for
37. ction 0 20 4 20mA mS cm Current beginning 4 mA Current end 20 mA Characteristic LOG 10 4mA 0 1 mS cm 20mA 100 mS cm 1 0 1 X 40 93 ur 200 M Output current 37 Configuration Output 1 Time constant of output filter Menu group Code Display Select menu item 3 k Output 1 o1 aut mu gt Sensor selection ai em Select measured variable Select solution Conc Select 0 20 4 20 mA Characteristic LIN LOG Enter current beginning Enter current end Set output filter 22 mA in the case of error Hold mode End Press CONF then ENTER 38 APT4000CC Honeywell Aqion eco M DIE e ol nnnn ULL USEC ni FtMEEG Time constant of output filter Default setting 0 sec inactive To specify a time constant Select with key edit number with A key proceed with ENTER key 0000 SEC 0000 0120 SEC Time constant of output filter attenuation To smoothen the current output a low pass filter with adjustable filter time constant can be switched on When there is a jump at the input 100 96 the output level is 63 96 after the time constant has been reached The time constant can be set from 0 to 120 sec If the time constant is set to 0 sec the current output follows the input Note The filter only acts on the curr
38. ctivity and temperature Action Press CAL key enter code 1100 Select with edit number with A proceed with ENTER The APT4000CC is in the Hold mode If an invalid code is entered the APT4000CC returns to measuring mode Ready for calibration Display 3 sec Enter the PRODUCT of the Cell Constant and Cell Calibration Factor found on the sensor i e Constant 0 01 x Factor 1 07 Enter 0 0107 Select with edit number with A proceed with ENTER The lower display shows the conduc tivity value When there has not been an entry for 6 sec the lower display alternately shows the conduc tivity and tempera Y en mmm A change in the cell constant ture value _U LLILIDU Ialso changes the conductivity Ka 03053 value enin n Press ENTER to confirm cell Li CLILIDO constant X a CELL si 70 APT4000CC Honeywell i eu o 0 The APT4000CC now displays e nn iyi j 8645 5 ae conductivity and tempera pilta ure The measured value is shown in the main display alternately with Hold enter flashes After end of calibra tion the outputs remain in Hold mode for approx 20 sec End calibration with ENTER 71 Calibration with calibration solution Input of temperature corrected value of calibration solution with simultaneous display of cell constant
39. d Output signal Hold mA ra Setting FIX 21 0 mA Setting LAST 21 4 Hold active Hold active 41 Configuration Output 2 Temperature unit and probe output current Menu group Code Display Seled menu item E 02 auk nu Eike Select temp probe Select 0 20 4 20 mA Enter current beginning Enter current end Set output filter 22 mA for temp error Hold mode End Press CONF then ENTER 42 APT4000CC Honeywell er M DIE ofe W Adion Choices 02 ie Specify temperature unit C ar Select with arrow key C F 4 olinan Proceed with ENTER ie Select temperature probe 8 55 NTC Hier Select with arrow key SERE of re Proceed with ENTER 30 k NTC ie Set output current range 4 20mA 4 g Dun Select with arrow key 4 20 mA A nd rwseg Proceed with ENTER 0 20 mA ie Current beginning 000 0 C mann o LLLI OC Enter lower end of scale XXX X C A gg Yaaa Select with edit number with A proceed with ENTER ie Current end 100 0 C n n o Enter upper end of scale XXX X C Select with edit number with A proceed with ENTER Process temperature Current beginning and end Example 1 Range 0 to 100 C C 100 Process temperature Example 2 Range 50 to 70 C Advantage Higher resolution in range
40. de solution NaCl 102 APT4000CC Honeywell 02 Hydrochloric acid solution HCI 1000 4 mS cm C 50 40 800 30 25 20 600 10 0 400 200 0 0 5 c 96 by wt 10 Conductivity in dependence on substance concentration and process temperature for hydrochloric acid HCI Source Haase Sauermann D cker Z phys Chem New Edition Vol 47 1965 103 Concentration curves 03 Sodium hydroxide solution NaOH 1000 x mS cm C 100 800 90 80 70 600 60 50 40 400 30 25 20 10 i gt oA 5 c by wt 10 Conductivity in dependence on substance concentration and process temperature for sodium hydroxide solution NaOH 104 APT4000CC Honeywell 04 Sulfuric acid H SO x mS cm C 933 822 711 489 378 26 7 15 6 44 200 00 5 ci bywt 10 Conductivity in dependence on substance concentration and process temperature for sulfuric acid H SO Source Darling Journal of Chemical and Engineering Data Vol 9 No 3 July 1964 105 Concentration curves 05 Nitric acid HNO3 x mS cm C 600 n 40 30 20 400 10 e 0 200 0 0 5 c 96 by wt l 10 Conductivity in dependence on substance concentration and process temperature for nitric acid HN0 Source Haase Sauermann D cker Z phys Chem New Edition Vol 47 1965 106 APT4000CC Honeywell 10
41. eas error Start end of scale Adm span Alarm contact Contact ratings Contact response Alarm delay Galv separated OPTO coupler Switches APT4000CC to Hold mode 0 2V AC DC inactive 10 30 V AC DC active Galv separated OPTO coupler Switch over to second parameter set 0 2V AC DC Parameter set 1 10 30 V AC DC Parameter set 2 0 4 20 mA max 10 V floating galv connected to output 2 Conductivity resistivity concentration or salinity Linear or logarithmic 22 mA in the case of error messages Low pass filter time constant 0 120 sec 0 3 current value 0 05 mA As desired within range LIN 5 96 of selected range LOG 1 decade 0 4 20 mA max 10 V floating galv connected to output 1 Temperature 22 mA in the case of temp error messages Low pass filter time constant 0 120 sec 0 3 current value 0 05 mA 20 to 200 C 4 392 F 20 320 K 36 to 608 F Relay contact floating AC lt 250V lt 3A lt 750 VA DC 30V 3A 90W N C fail safe type 0000 0600 sec 96 APT4000CC Limit values Contact ratings Contact response Delay Switching points Hysteresis PID process controller Setpoint Neutral zone Proportional action Integral action Derivative action Controller type Pulse period Max pulse frequency Honeywell Output via relay contacts R1 R2 see PID process controll
42. election Select measured variable is eui e U o0 Cono Select 0 20 4 20 mA Characteristic LIN LOG Enter current beginning Enter current end Set output filter 22 mA in the case of error Hold mode End Press CONF then ENTER 32 APT4000CC Honeywell Code Display Adion Choices o1 G Only with 00 00 Conc you can 01 SOL D 0 0 p select the process solution 01 SOL a ob Unie 02 Select with key ben e O1 NaCl 0 00 9 99 bywt 04 SOL Hl g 0 1200 05 SOL A gl Loire 02 HCI 0 00 9 99 by wt 20 50 C 03 NaOH 0 00 9 99 by wt 0 100 C 04 H SO 0 00 9 99 by wt 17 110 C 05 HNO 0 00 9 99 96 by wt 17 50 C Proceed with ENTER Concentration measurement For the solutions listed above the APT4000CC can determine the sub stance concentration from the measured conductivity and temperature values in by wt The measurement error is made up of the sum of measurements errors during conductivity and temperature measure ment and the accuracy of the concentration curves stored in the APT4000CC see Pg 102 We recommend to calibrate the APT4000CC together with the sensor For exact temperature measurement you should perform a tempera ture probe adjustment For measuring processes with rapid temperat
43. ence Industrial environment Explosion protection FM NI Class Div 2 Group A B C amp D T4 Ta 255 C Type 2 NI Class Zone 2 Group IIC T4 Ta 55 C Type 2 Enclosure Molded enclosure made of PBT polybutylene terephtalate Color Bluish gray RAL 7031 Assembly Wall mounting Pipe mounting dia 40 to 60 mm L 30 to 45 mm Panel mounting cutout to DIN 43 700 Sealed against panel Dimensions H 144 mm B 144 mm T 105 mm Ingress protection IP 65 NEMA 4X Cable glands 3 breakthroughs for cable glands M20x1 5 2 breakthroughs for NPT 1 2 or Rigid Metallic Conduit Weight Approx 1 kg User defined 1 To IEC 746 Part 1 at nominal operating conditions 2 1 count 3 Plus sensor error 99 Calibration solutions Potassium chloride solutions Conductivity in mS cm Temperature Concentration C 0 01 mol l 0 1 mol l 1 mol l 0 0 776 7 15 65 41 5 0 896 8 22 74 14 10 1 020 9 33 83 19 15 1 147 10 48 92 52 16 1 173 10 72 94 41 17 1 199 10 95 96 31 18 1 225 11 19 98 22 19 1 251 11 43 100 14 20 1 278 11 67 102 07 21 1 305 11 91 104 00 22 1 332 12 15 105 94 23 1 359 12 39 107 89 24 1 386 12 64 109 84 25 1 413 12 88 111 80 26 1 441 13 13 113 77 27 1 468 13 37 115 74 28 1 496 13 62 29 1 524 13 87 30 1 552 14 12 31 1 581 14 37 32 1 609 14 62 33 1 638 14 88 34 1 667 15 13 35 1 696 15 39 36 15 64 Data source K H Hellwege Editor H Landolt R B rnstein Zahlenwerte und Funkt
44. ength controller is used to operate a valve as an actuator It switches the contact on for a time that depends on the controller output The period is constant A minimum ON time of 0 5 sec is maintained even if the controller output takes corresponding values Output signal switching contact of pulse length controller 1 t ON time Y 20 oT _ js ON time Y 80 96 0 p Pulse length 82 APT4000CC Honeywell Pulse frequency controller PFC The pulse frequency controller is used to operate a frequency controlled actuator metering pump It varies the frequency with which the contacts are switched on The maximum pulse frequency pulses min can be defined It depends on the actu ator The Contact ON time is constant It is automatically calculated from the user defined maximum pulse frequency Output signal switching contact of pulse frequency controller mo time Zu Pulse frequency Y 80 96 gt lc Z oJ UUL LILI Pulse frequency Y 80 96 83 Error messages Error Codes 8 218 c Display Ronem 8g SEES Posible causes E ala S g 515 lt 0 O ERR O01 Measured Sensor x x x value Wrong cell constant flashes Measurement range violation SAL gt 45 o Sensor connection or cable defective ERR 02 Measured Unsuitable sensor x x x value Conductance range gt 3500 mS flashes ERR 98 Conf System error X X X X flashes
45. ent output not on the display the limit values or the controller D Conductivity Cr 0 4 20 mA Time constant 0 to 120 sec XID 39 Configuration Output 1 Output current during Error and Hold Menu group Code Display Select menu item I a a enter Output 1 ot out mu gt Sensor selection Ao Exi Select measured variable Select solution Conc Select 0 20 4 20 mA Characteristic LIN LOG Enter current beginning Enter current end Set output filter 22 mA in the case of error Hold mode End Press CONF then ENTER 40 APT4000CC Honeywell Code Display Adion Choiaes o1 S 22 mA signal for error message OFF Ce mA Select with arrow key ORION a FRri gg Proceed with ENTER e Output signal during Hold LAST L RGT LAST During Hold the last LAST FIX A n Hola measured value is maintained at the output FIX During Hold a value to be entered is maintained at the output Select with arrow key Proceed with ENTER e Only with FIX selected 021 0 mA FE iyi Enter current which is to flow at 000 0 A a Hau the output during Hold 021 0 mA Select position with key edit number with A key proceed with ENTER key Output signal for Hold Output current Output signal Hol
46. er Contacts R1 R2 floating but inter connected AC lt 250V lt 3A lt 750 VA DC lt 30V lt 3A lt 90W N O or N C 0000 9999 sec As desired within range 0 50 96 full scale Output via relay contacts R1 R2 see limit values As desired within range As desired within range Controller gain Ke 0010 9999 Reset time Tg 0000 9999 sec 0000 sec no integral action Rate time Tp 0000 9999 sec 0000 sec no derivative action Pulse length or pulse frequency controller 0001 0600 sec min ON time 0 5 sec pulse length controller 0001 0180 min pulse frequency controller Clean function Parameter set 2 Clean PSet2 Contact ratings Contact response Rinsing interval Rinse duration Relay contact floating for controlling a rinsing probe or signaling that 2nd parameter set is active AC lt 250V lt 3A lt 750 VA DC lt 30V lt 3A lt 90W N O when signaling parameter set 2 N O or N C when used as Clean contact 000 0 999 9 h 000 0 h 2 Clean function switched off 0000 1999 sec 97 Specifications Display Main display Secondary display Sensoface Mode indicators Alarm indication Keypad Service functions Current source Manual controller Device self test Display test Last Error Sensor monitor Relay test Parameter sets Data retention LC display 7 segment with icons Character height 17 mm unit symbols 10 mm Character height 10
47. ey to measuring mode edit number with A key proceed with ENTER key Display L A L PRI approx 3 sec A n Take sample and store value The sample is meas J LimS Proceed with ENTER ured in the lab or Shore E directly on the site 74 APT4000CC 39005 ge Xe lo g Measuring mode From the flashing CAL mode indicator you see that sample calibration has not been ter minated Product calibration 2nd step When the sample value has been determined call up the product calibration once more CAL code 1105 Honeywell Remark While the sample value is determined the APT4000CC is in measuring mode Display approx 3 sec Enter lab value The new cell constant is calculated The new cell constant is dis played Confirm with ENTER New calibration Press CAL The measured value is shown in the main display alternately with Hold enter flashes End with ENTER After end of cali bration the out puts remain in Hold mode for approx 20 sec 75 Temperature probe adjustment a Activate calibration Wrong settings D Dn D D Press CAL change the meas A Ed enter 1015 urement properties mm Select position with key If an invalid code edit number with A key is entered the proceed with ENTER key APT4000CC returns to measuring mode Ready f
48. hone Contact us by telephone at the numbers listed below Organization Phone Number United States and Canada Honeywell 1 800 423 9883 Tech Support 1 888 423 9883 Q amp A Faxback TACFACS 1 800 525 7439 Service Address Honeywell Industrial Measurement and Control 1100 Virginia Drive Fort Washington PA 19034 Contents Honeywell Safety information eee eee 5 Intendediuse x Tease er eet odore Ro on Mao 6 Trademarks TEE 6 Overview of APT4000CC Lss 7 Assembly seseee hh hh hn 8 Package contents wine ce ace n Age e Re Ro qoc Ree 8 MOUNTING Plan uuo o eo me ee erc ee eoe es 9 Pipe mounting panel mounting 0 0 0 c eee eee ee 10 Installation and connection 12 Information on installation eee 12 Terminal assignments 00 0 cece ae 12 Typical WIFIDQi io nans nk tiq aa ce Rc cde rea een 15 Protective wiring of relay outputs 0 0 cece eee 16 User interface and display 18 Operation Keypad u canada ree x o Re 20 Safety features eee eee eee 21 Sensocheck Sensoface sensor monitoring 21 GainCheck device self test 2 0 ee ee 21 Automatic device self test 222222202 seen ee 21 Holdi Mode c PE 22 To activate the Hold mode from outside 005 23 Configuration eeeeeeeeessn 24 Menu structure of configuration iliis esses 25 Overview of configu
49. ionen volume 2 part volume 6 100 APT4000CC Honeywell Sodium chloride solutions Conductivity in mS cm Temperature Concentration C 0 01 mol l 0 1 mol l saturated 0 0 631 5 786 134 5 1 0 651 5 965 138 6 2 0 671 6 145 142 7 3 0 692 6 327 146 9 4 0 712 6 510 1512 5 0 733 6 695 155 5 6 0 754 6 881 159 9 7 0 775 7 068 164 3 8 0 796 7 257 168 8 9 0 818 7 447 173 4 10 0 839 7 638 177 9 11 0 861 7 831 182 6 12 0 883 8 025 187 2 13 0 905 8 221 191 9 14 0 927 8 418 196 7 15 0 950 8 617 201 5 16 0 972 8 816 206 3 17 0 995 9 018 211 2 18 1 018 9 221 216 1 19 1 041 9 425 221 0 20 1 064 9 631 226 0 21 1 087 9 838 231 0 22 1 111 10 047 236 1 23 1 135 10 258 241 1 24 1 159 10 469 246 2 25 1 183 10 683 251 3 26 1 207 10 898 256 5 27 1 232 11 114 261 6 28 1 256 11 332 266 9 29 1 281 11 552 272 1 30 1 306 11 773 277 4 31 1 331 11 995 282 7 32 1 357 12 220 288 0 33 1 382 12 445 293 3 34 1 408 12 673 298 7 35 1 434 12 902 304 1 36 1 460 13 132 309 5 Data source Test solutions calculated according to DIN IEC 746 3 Data source K H Hellwege Editor H Landolt R B rnstein Zahlenwerte und Funktionen volume 2 part volume 6 101 Concentration curves 01 Sodium chloride solution NaCl x mS cm PC 100 82 300 200 46 100 10 un 0 0 5 c 96 by wt 10 Conductivity in dependence on substance concentration and process temperature for sodium chlori
50. it For higher conductivities further test steps must be performed according to the directive To increase safety the USP limit value can be reduced in the APT4000CC To do so a factor 96 is entered Configuration steps outl menu group When USP function has been selected the measurement range is fixed to 00 00 9 99 uS cm Temperature compensation is switched off Temperature is monitored see Pg 31 n the rL menu group select USP as limit function Relays 1 and 2 can now be used as USP limit contacts see Pg 52 Reduced limit contact U1 Relay 1 Enter USP factor reduced limit configurable in the range 10 96 100 96 Set contact response for relay 1 Set delay time see Pg 59 Limit contact U2 Set contact response for relay 2 Set delay time see Pg 59 90 APT4000CC Honeywell Temperature conductivity table as per USP Temp in C Conductivity in uS cm Temp in C Conductivity in uS cm 0 0 6 55 2 1 5 0 8 60 2 2 10 0 9 65 24 15 1 0 70 2 5 20 1 1 75 2 7 25 1 3 80 2 7 30 1 4 85 2 7 35 1 5 90 2 7 40 1 7 95 2 9 45 1 8 100 3 1 50 1 9 Limits for USP function Limit contact response U1 Relay 1 and U2 Relay 2 Conductivity within limits of USP function Cond gt USP Table Relay 1 active 10 gt USPfactor gt 100 A Emr01 lt Reduced USP limit value USP limit value see table above 91
51. mm unit symbols 7 mm 3 status indicators friendly neutral sad Sensoface 5 status bars MEAS CAL ALARM CLEAN CONF 18 further icons for configuration and messages Red LED in case of alarm or Hold user defined 5 keys CAL CONF A ENTER Current specifiable for output 1 and 2 00 00 to 22 00mA Controller output entered directly start of control process Automatic memory test RAM FLASH EEPROM Display of all segments Display of last error occurred Display of direct sensor signal resistance temperature Manual control of the four switching contacts Two selectable parameter sets for different process phases Switchover via CONTROL input or manually Signaling via relay contact PSet2 Parameters and calibration data gt 10 years EEPROM 98 APT4000CC Honeywell Protection against Protective separation of all extra low voltage circuits electrical shock against mains by double insulation as per EN 61010 1 Power supply 24 1596 to 230 V AC DC 41096 approx 5 VA 2 5 W AC 45 to 65 Hz Overvoltage category Il Class Il Nominal operating conditions Ambient temperature 20 to 455 C Transport Storage temp 20 to 70 C Relative humidity 10 to 95 not condensing Power supply 24 15 to 230 V AC DC 41096 Frequency for AC 45 to 65 Hz EMC EN 61326 Emitted interference Class B residential environment Class A for mains supply gt 60 V DC Immunity to interfer
52. must be repeated End oa End with CONF The measured value and Hold are displayed alternately enter flashes End Hold mode with ENTER The display shows the measured value The output current remains frozen for another 20 sec Hold icon on hourglass flashes 24 APT4000CC Honeywell Menu structure of configuration The configuration steps are assigned to different menu groups With the arrow keys you can jump between the individual menu groups Each menu group contains menu items for setting the parameters Pressing ENTER opens a menu item The values are edited using the arrow keys Pressing ENTER confirms stores the settings Return to measurement Press CONF Select menu group Menu group Code Display Select menu item z gt Output 1 oi nul im n zc ENTER Menu item 2 ENTER pam Outp o2 nuE enu ol E gt emperature Nd tc Be mu gt DT A re d AL RLr Emu g RL 5 gt a O oie rL r L H RIT Previous menu ar 5 a gt A dean conta 2 cence Cn in mu eter qe amp tn E 25 Overview of configuration steps Code Menu outl Output 1 Sensor selection Select measured variable Select solution Conc see Pg 1
53. nsor type Menu group Code Display Select menu item Output 1 o1 aub mu gt EEIE EEA 2 nl Ea Select measured variable Select solution Conc Select 0 20 4 20 mA Characteristic LIN LOG Enter current beginning Enter current end Set output filter 22 mA in the case of error Hold mode End Press CONF then ENTER 28 APT4000CC Honeywell Code Display Adion Choices 01 Select configuration Press CONF 4 un el After correct input a welcome text CONF is displayed for approx 3 sec ZBB Lei After correct input a welcome text CONF is displayed for approx 3 sec For parameter set 1 Enter mode code 1200 Select position using arrow key and edit number using A When the display reads 1200 press ENTER to confirm For parameter set 2 Enter mode code 1288 Select position using arrow key and edit number using A When the display reads 1288 press ENTER to confirm HOLD The APT4000CC is in Hold mode Hold icon is on Select 2 electrode sensor Proceed with ENTER Note Characters represented in gray are flashing and can be edited 2 EL 2 EL 4 EL This configuration is only edited in parameter set 1 It is valid for both parameter sets 29 Configuration Output 1
54. nstallation and connection Information on installation Caution Installation may only be carried out by trained experts in accor dance with this instruction manual and as per applicable local and national codes Be sure to observe the technical specifications and input ratings Be sure not to notch the conductor when stripping the insulation Before connecting the analyzer to the power supply make sure that its voltage lies within the range 20 5 253 V AC DC All parameters must be set by a system administrator prior to commissioning The terminals are suitable for single wires and flexible leads up to 2 5 mm AWG 14 Terminal assignments 29 19 18 17 16 15 12 13 12 t 19 9 Ce L7 E8 BAW 28 5 Sd amp o5 ty t t 7 o aoo EP E a uou m S o ws 3 5 E 2 8 9 5 o l power L contacts IL output Il input J MAX RELAY CONTACT RATING AC lt 253 V lt 3 A lt 750 VA a oa 2 DC lt 30V lt 3A lt 90 W RESISTIVE ee S NI CLI DIV2 GPA B C D T4 ENCLOSURE TYPE 2 A amp NI CLI ZN2 GPIIC T4 Tamb 20 to 55 C E 0 c WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER C HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS WARNING BONDING BETWEEN CONDUIT IS NOT AUTOMATIC AND MUST BE PROVIDED AS PART OF THE INSTALLATION SEE INSTALLATION INSTRUCTIONS Made in Germany Quen ML Seats MP ster ER NN IN NON DANGEREUX 00000 0000000
55. ode indicators no keys from left to right 4 Coding Measuring mode 5 Rating plate Calibration mode 6 Model designation Alarm 7 Alarm LED Clean contact active Configuration mode 18 APT4000CC Honeywell Display LETLEL TLL ani le n a uos On mmi ee Sen n nm um Fon D DA BAS 7 e Stach IB Ba 1 i 14 1 Mode code entry 2 Parameter set 2 selected 3 Temperature 4 Current output 5 Limit values 6 Alarm 7 Sensocheck 8 Calibration 9 Interval response time 10 Clean contact 11 Measurement symbols 12 Proceed with ENTER 13 Bar for identifying the device status above mode indicators from left to right Measuring mode Calibration mode Alarm Clean contact active Configuration mode 14 Lower display 15 Manual temp indicator 16 Hold mode active 17 Waiting time running 18 Electrode data 19 Main display 20 Sensoface 19 Operation Keypad CAL Start end calibration CONF Start end configuration gt Select digit position selected position flashes 4 Edit digit Calibration Continue in program sequence Configuration Confirm entries next configuration step Measuring mode Display output current p Cal Info display of cell constant cov 3 Error Info display last error message gt La Start GainCheck device self test 20 APT4000CC Honeywell Safety functions
56. of interest C Process temperature 70 Output current T 50 4 Output current 20 mA 4 20 mA These parameters are only edited in parameter set 1 They are valid for both parameter sets 43 Configuration Output 2 Time constant of output filter Menu group Code Display Select menu item is es Output 2 02 out ew 3 Select C F oe 5 Select 0 20 4 20 mA Enter current beginning Enter current end Set output filter 22 mA for temp error Hold mode End Press CONF then ENTER 44 APT4000CC Honeywell Code Display A ion 02 Time constant of output filter 0000 SEC Gr Default setting 0 sec inactive 0000 A nagFEwEeg TO Specify a time constant 0120 SEC Select position with key edit number with A key proceed with ENTER key Time constant of output filter attenuation To smoothen the current output 2 a low pass filter with adjustable filter time constant can be switched on When there is a jump at the input 100 96 the output level is 63 96 after the time constant has been reached The time constant can be set from 0 to 120 sec If the time constant is set to 0 sec default the current output follows the input Note The filter only acts on the current output not on the display gt _ pin Conductivity 0 4 20 mA Time constant 0
57. ontroller output 79 Controller functions nenn nn 80 PID controller i i acida creda a ceder ted ns ibd 80 Pulse length pulse frequency controller 00 82 Error messages error codes 84 Operating states eese 86 Sensoface eel nnn nnn 88 USP function eer rnnnn 90 Appendix eene a 93 Product line and accessories 0 00 cee eee eee 93 Specifications taka are ae Rer o I ae begs 94 Calibration Solutions i i sri ce det xx ee 100 Conceritratlon curves ausos hee Res ed reden 102 Glossary eeeeer n n n n nnn 108 Dod cer 110 4 APT4000CC Honeywell Safety information Be sure to read and observe the following instruc tions The analyzer has been designed in accordance with the state of the art and complying with the applicable safety regulations When operating the analyzer certain conditions may neverthe less lead to danger for the operator or damage to the analyzer Caution Commissioning may only be carried out by trained experts Whenever it is likely that protection has been impaired the analyzer shall be made inoperative and secured against unin tended operation The protection is likely to be impaired if for example the analyzer shows visible damage the analyzer fails to perform the intended measurements after prolonged storage at temperatures above 70 C after severe transport
58. or calibration APT4000CC is in the LRL ne Hold mode Display for approx 3 sec M easure the temperature of the process medium using an external thermometer Enter measured temperature value Select with key edit number with A key proceed with ENTER key End adjustment with ENTER Hold will be deactivated after 20 sec Default Current value of secondary display Measurement 390 5 g 5gorea stabilization approx 20 sec In the measuring mode the main display shows the configured process variable conductivity resistivity salinity the lower display shows the temperature During calibration you can return to measuring mode by pressing the CAL key during configuration by pressing CONF waiting time for measured value 76 APT4000CC Diagnostics functions Honeywell Display Remark e Display of output currents Press ENTER while in measuring mode The current at output 1 is shown in the main display the current at output 2 in the secondary display After 5 sec the APT4000CC returns to measuring mode Display of calibration data Cal Info Press CAL while in measuring mode and confirm code 0000 The current cell constant is shown in the main display After 20 sec the APT4000CC returns to measuring mode immediate return at pressing ENTER Sensor monitor for validation of sensor and complete measured
59. peration L 16 N C It opens in the case of alarm or power outage As a result a failure message is provided even in the case of line breakage fail safe behavior For contact ratings see Specifications Error messages can also be signaled by a 22 mA output current see Pg 41 47 84 The operating behavior of the alarm contact is shown on Pg 86 The alarm delay acts on the LED the 22 mA signal and the alarm contact 50 APT4000CC Honeywell Code Display Adion Choices AL a Select Sensocheck OFF HEE Continuous monitoring of ON OFF A Mo sensor properties Select with key Proceed with ENTER __ a Alarm delay 0010 SEC HB aer Select with edit number 0000 A AL divea with A proceed with ENTER 0600 SEC i LED in Hold mode OFF HaLd Select with key ON OFF 4 AL LEsEg Proceed with ENTER LED state Configuration Alarm Hold ON on flashes OFF flashes off 51 Configuration Limit function Use of relays Settings for relay 1 Menu group Code Display Select menu item er SEM n Ay Use of relays rL EcL ENTER Contact response Enter switching point Enter hysteresis L2 Relay 2 menu group ct Controller menu group U1 usr Relay 1 U2 usr Relay 2 End Press
60. r gain I Reset time TR D Rate time TD Pulse length Pulse frequency PLC Pulse length PFC Pulse frequency Hold behavior U1 usr Relay 1 U2 usr Relay 2 End Press CONF then ENTER 56 APT4000CC Honeywell Code Display Adion Choices ct NH Setpoint 050 0 mS DS us Select with edit number DRK TS amp LE Sp ex with A proceed with ENTER _ Neutral zone dead band 001 0 mS nm 01 c Select with gt edit number XXX X mS LIL thins A CE dya With A proceed with ENTER i i 0100 n inn Contro er Proportional action 0010 Li LI LIO a Select with edit number 9999 amp LE Pree with A proceed with ENTER m E2 m Controller Integral reset time Kot SEC Li LI LI LIGEE Se ect with gt edit number 9999 SEC 4 LE rss with A proceed with ENTER om m Controller Derivative rate time ati SEC LILILILIGEL Select with gt edit number with 9999 SEC A LE direl A proceed with ENTER Pulse length Pulse frequency PLC PL Select with key PLC FERES A LE Esp Proceed with ENTER m m m PLC Pulse length m SEC LL LISEC Se ect with gt edit number 0600 SEC A CHP gueal with A proceed with ENTER m PFC Pulse frequency 0060 min Lu b Iss Select with edit number HIMEN 4 CEFF ROE with a proceed with ENTER Behavior during Hold Y LAST y L
61. ration steps 0 0 cee eee ee 26 QUE OUT T 15 aca xod ctos Bem ace Weare ga Bg A Bum 28 OUtDUE 2 soii nuta dott Dp REA RC CR A ORC RT vl Ore cun 42 Temperature compensation sisse eese 48 Alarm settings si sese dh aA RR eh t ROO XR Cede 50 len TU CODI scri hte tte c ed coca Rr edic fn 52 Controller u Ranch 56 Setting of relays for USP function 0 000 eee eee 58 Controlling a rinsing probe or signaling parameter set2 60 Selecting parameter set 1 2 2 222 unseren nenn 62 External switchover of parameter sets 2222 00 000 eeu 60 Default settings of parameter sets 0 0 0 cece eee 65 Parameter set individual settings 00 e cea e eae 66 Calibration ia sires ee Ea ark aix cR a ir 68 Calibration by entry of cell constant 0 00000 ee 70 Calibration with calibration solution 2222er nenne 72 Product calibration iu cei tonno a eene qoc a 74 Adjusting temp prob ees rep mee yer nes 76 Diagnostics functions eee eee 77 Display of output currents 1 0 0 0 cc eee eee 77 Display of calibration data Cal nfo 00 0 cee 77 Sensor monitor 44 62 eda gai rea Pea eS ee ba TI Display of last error message 2 22 22 nennen 71 Specify current at output 1 current source 1 78 Specify current at output 2 current source 2 lisse 78 Relay test manual test of contacts soaa aaa 78 Controller test manual specification of c
62. stresses Before recommissioning the analyzer a professional routine test in accordance with EN 61010 1 must be performed This test should be carried out by the manufacturer Caution Before commissioning it must be proved that the analyzer may be connected with other equipment Intended use The APT4000CC is used for measurement of electrical conduc tivity and temperature in liquids Fields of application are biotechnology chemical industry environment food processing water waste water treatment and power utility measurements The rugged molded enclosure can be fixed into a control panel or mounted on a wall or at a post The protective hood provides additional protection against direct weather exposure and mechanical damage The APT4000CC has been designed for 2 electrode conductivity Sensors It provides a second current output for temperature measurement a PID controller making use of the relay contacts and a universal power supply for 24 230 V AC DC For CIP applications you can switch between two parameter sets Trademarks The following names are registered trademarks For practical rea sons they are shown without trademark symbol in this manual Sensocheck Sensoface VariPower are registered trademarks of Knick GmbH amp Co KG Germany 6 APT4000CC Honeywell Overview of APT4000CC cond I hi cond U hi cond U lo cond lo SG Solution Ground shield NTC RTD NT
63. ure changes a separate temperature probe with fast response should be used When measuring processes such as dilution or intensification of CIP solutions Clean In Place it is helpful to switch between the parameter sets for measuring the process medium and for measuring the CIP solution 33 Configuration Output 1 Output current range LIN LOG curve Current beginning end Menu group Code Display Select menu item S feces Output 1 o1 aut Mu 3 Sensor selection ol El Select measured variable Select solution Conc Select 0 20 4 20 mA Characteristic UN LOG Enter current beginning Enter current end Set output filter 22 mA in the case of error Hold mode End Press CONF then ENTER 34 APT4000CC Honeywell Code Digplay Adion Choices 01 e Set output current range 4 20 mA H g Da Select with key 0 20mA nl rng Proceed with ENTER 4 20 mA e Select output characteristic LIN L1N Select with key LIN LOG A al LHe Proceed with ENTER Step omitted for 96 Conc or SAL e With LIN selected 000 0 mS D t Dn Enter current beginning XXX X mS A al Yanga Enter lower end of scale Select with key edit number with A key n d with ENTER key proceed wi ey 100 0 mS mnn Enter current end XXX X mS LULLLI 5 Enter upper end of scale d A
64. value processing Press CONF while in measuring mode and enter code 2222 The measured resist ance is shown in the main display the measuring temperature in the lower display Press ENTER to return to measurement LASE Erroa Display of last error message Error Info Press CONF while in measuring mode and confirm code 0000 The last error message is displayed for approx 20 sec After that the message will be deleted immediate return to measurement at pressing ENTER 77 Diagnostics functions These functions are used for testing the connected peripherals Action Remarks 128 ee Specify current for output 1 current source 1 Press CONF enter code 5555 The current indicated in the main display for output 1 can be edited Select with key edit number with A key proceed with ENTER key The actually measured current is shown in the sec ondary display The APT4000CC is in Hold mode Press ENTER to return to measurement Hold remains active for another 20 sec Specify current for output 2 current source 2 Press CONF enter code 5556 The current indicated in the main display for output 2 can be edited Select with edit number with A proceed with ENTER The actually measured current is shown in the secondary display The APT4000CC is in Hold mode Press ENTER to return to measurement Sele
65. xternal 5555 Current source 1 Output current 1 specified 5556 Current source 2 Output current 2 specified 5557 Relay test Manual test of contacts cone 5559 Manual controller M anual specification of controller output Q Q Q o o o o o o o o o o o z z z z Z z z a a TA 194 232 HWEO1 011003 Software version 1 0

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