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Quick Start Manual - CED Nebraska Technical Resource Center

1. Terminal Name Description Related Param 10V 10 Volt Reference Negative 10V DC for analog inputs 2k ohm minimum 10VC 10 Volt Common For and 10 Volt references 10V 10 Volt Reference Positive 10V DC for analog inputs 2k ohm minimum Sh Shield Terminating point for wire shields when an EMC plate or conduit box is not installed Ao0 Analog Out 0 Bipolar 10V 11 bit amp sign 2 k ohm minimum load 75 Ao0 Analog Out 0 4 20 mA 11 bit amp sign 400 ohm maximum load on Port X Sh Shield Terminating point for wire shields when an EMC plate or conduit box is not installed Aio Analog Input 0 Differential 2 bipolar 11 bit amp sign 50 70 Voltage Mode 10V 88k ohm input impedance on Port X Mer Analog Input 0 Current Mode 0 20 mA 93 ohm input impedance Sh Shield Terminating point for wire shields when an EMC plate or conduit box is not installed Digital Input 0 24V DC 30V DC Max Opto isolated 1 Digital Input 0 Power High State 20 24V DC 11 2 mA DC on Port X Digital Input 1 Low State 0 5V DC l Dioital Inout towed 120V AC 132V AC Max 50 60 Hz Opto isolated ae High State 100 132V AC Digital Input 2 Low State 0 30V AC Digital Input 2 Power Ip Input Power External 24V DC or 115V AC power supply input lc Input Common connections Does not power t
2. D 0 0 0 8 8 0 O e LJ gt ET e EI x si 3 i R Cor ea SS DE No Name Description 1 Power Bus R L1 S L2 T L3 Drive only 2 DC Bus DC DC The DC Bus is included with frame 9 and 10 drives Frame 8 drives require the field installed kit 20 750 BUS1A F8 3 Power Bus U T1 V T2 W T3 Drive only or Cabinet Options Bay without power output options 4 PE Grounding Bar Terminating point to chassis ground for incoming AC line and motor shield 5 DC and DC Bus Voltage Test Points Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Power Jumpers IMPORTANT PowerFlex 750 Series drives frames 1 7 leave the factory with jumpers PE A and PE B in one of two possible configurations PowerFlex 750 Series drives frames 8 10 leave the factory with jumpers PE A1 PE A2 and PE B in one of two possible configurations Reconfigure these jumpers based on the power source type available Solid Ground Power Sources Jumper Configuration for solid ground power sources Frames 1 7 Frames 8 10 Jumper PE A Jumper PE B Jumper PE A1 Jumper PE A2 Jumper PE B MOV Input Filter Caps DC Bus Common Mode Caps MOV Input Filter Caps DC Bus Common Mode Caps Connected Connected Connected Connected Connected AC Fed
3. Drive 1 Drive 2 Drive 3 Drive 4 Drive5 Start Stop and Direction Source Wiring Diagram HIM Port 1 Q H H Q E User Adjustable at Drive page 38 3 Wire Control See 2 Wire and 3 Wire Control on page 63 for more information L L L n n 3 Wire Control on PF753 Main Control Board page 43 L Q L n n 3 Wire Control on 11 Series 1 0 Module page 47 Q L L n Q 3 Wire Control on 22 Series 1 0 Module page 51 2 Wire Control See 2 Wire and 3 Wire Control on page 63 for more information E L L Q Q 2 Wire Control on PF753 Main Control Board page 42 L L L n n 2 Wire Control on 11 Series 1 0 Module page 46 Q L E Q Q 2 Wire Control on 22 Series 1 0 Module page 51 Rockwell Automation Publication 750 QS001A EN P March 2015 17 Step 5 Special Considerations Step 5 Special Considerations Drive 1 Drive 2 Drive 3 Drive 4 Drive5 Description Details Dynamic Brake E E E Q Q Dynamic brake resistor connected to BR1 and BR2 page 66 Accel and Decel Rates E E E Q Q Accel and decel rates are set according to load inertia page 68 Decel rate can affect the need for dynamic braking Analog Output E H E Q Q PowerFlex 753 connected to TB1 terminals Ao0 page 74 H NH H Q Q Expansion 1 0 module connected to Ao0 page 74 Digital Output Q H H Q Q PowerFlex 753 main control board conn
4. B I ej ol oo efefefoje ojt o Olu UE ul L DODA 30 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Table 1 Power Jumper Locations for Frames 1 10 Continued Drive Jumper Locations Frames 8 10 PE B Plug type Connector AC Input Drive shown Tray Torque 1 86 Nem 16 0 Ib in SEE sa EE Tool T20 Hexalobular Sig EE cefe zu E Sa eee O 0 POA o 0 o tio BE 98 A e x o Or e oi I4 E d of er 1 Oo o 0 0 0 0J0 fo Dc oje Connected Xe OO CoD ee Rockwell Automation Publication 750 QS001A EN P March
5. Item Description 1 Terminal block TB1 PowerFlex 753 drives 2 Embedded EtherNet IP PowerFlex 755 drives 3 Expansion 1 0 module PowerFlex 753 and 755 drives Port 4 installation shown 4 Communication network module PowerFlex 753 drives Port 6 installation shown 5 Terminal block TB1 on PowerFlex 755 drive is located behind the Ethernet port 10 Rockwell Automation Publication 750 QS001A EN P March 2015 Refer to the diagram on page 10 for item number locations Step 2 Validate the Drive Installation Item 1 Are signal sources connected to terminal block TB1 on your PowerFlex 753 drive Drive 1 n Yes n No Drive 2 n Yes n No Drive 3 n Yes n No Drive 4 n Yes n No Drive 5 n Yes n No 2 Is there a connection to the Embedded EtherNet IP port on your PowerFlex 755 drive Drive 1 n Yes n No Drive 2 n Yes n No Drive 3 n Yes n No Drive 4 n Yes n No Drive 5 n Yes n No 3 Are signal sources connected to an expansion 1 0 module installed in your drive If yes note the module s port number Drive 1 Drive 2 Drive 3 Drive 4 Drive 5 C Yes Port No Q No Q Yes Port No Q No Q Yes Port No Q No Q Yes Port No Q No Q Yes Port No Q No Are signal sources connected to a communication network module installed in your PowerFlex 753 dri
6. Edit Motor NP Volts Screen Motor NP Volts Screen 3 Press on the keypad to advance to the next parameter number and continue to enter the remaining motor data gathered in Step 1 Gather Required Information in this order e Parameter 26 Motor NP FLA e Parameter 27 Motor NP Hertz e Parameter 28 Motor NP RPM Rockwell Automation Publication 750 QS001A EN P March 2015 13 Step 3 Power Up Configure the Drive and Spin the Motor Shaft e Parameter 29 Mtr NP Pwr Units For parameter 29 choose the unit of measurement is based on the actual nameplate Ifthe nameplate is in HP default unit continue to parameter 30 Motor NP Power If your nameplate value is in kW change the default power units from HP to kW a Press the EDIT soft key b Use the 4 soft key to scroll to kW c Press the ENTER soft key Motor NP Power Units Screen Power Units Selection Screen Power Units Selection Screen Motor NP Power Units Screen e Parameter 30 Motor NP Power e Parameter 31 Motor Poles 14 Rockwell Automation Publication 750 QS001A EN P March 2015 Step 3 Power Up Configure the Drive and Spin the Motor Shaft Autotune 1 Access parameter 70 Autotune e Press the PAR soft key e Enter 70 e Press the ENTER soft key 2 Press the EDIT soft key and use the 4 or v soft keys to select Static Tune 2 Parameter Screen Edit Screen 3 Press the Start BE key Autotuning replaces Stop
7. 3 Apply power to the drive 4 Verify communication has been established If communication is not established refer to the PowerFlex 20 750 ENETR Dual port EtherNet IP Option Module User Manual publication 750COM UM008 and or your network administrator to validate connectivity Rockwell Automation Publication 750 QS001A EN P March 2015 59 Reference Section Setting the IP Address Using Adapter Parameters 1 Verify that the IP address rotary switches are set to any value other than 001 254 or 888 The default setting is 999 See Table 38 on page 59 for more information on the address settings parameter settings are compatible with your application Verify that settings are compatible with your application before applying A ATTENTION Risk of equipment damage injury or death exists Unpredictable operation may occur if you fail to verify that power to the drive 2 Apply power to the drive 3 Set the value of parameter 36 BOOTP to 0 Disabled Value Setting 0 Disabled 1 Enabled Default Value Setting 1 Parameters 2 BOOTP 3 DHCP default Default 0 0 0 0 255 255 255 255 IP Addr Cfg IP Addr Cfg 2 IP Addr Cfg 3 IP Addr Cfg 4 6 If required set the value of parameters 11 Subnet Cfg 1 through 14 Subnet Cfg 4 to the desired value for the subnet mask Default 0 0 0 0 255 255 255 255 Subnet Cfg Subnet Cfg 2 Subnet Cfg 3 Subnet Cfg 4
8. DHCP persistence Stratix 8000 feature will set the IP address for the drive For more details see the Stratix 6000 Ethernet Managed Switch User Manual publication 1783 UM001 or the Stratix 8000 and Stratix 8300 Ethernet Managed Switches User Manual publication 1783 UM003 Setting the IP Address Using DHCP or BOOTP Server IMPORTANT Whenthe DHCP lease expires the option module stops communicating on the network which requires a power cycle or option module reset By default the drive is set up to receive its IP address via the BOOTP server 1 Verify the rotary switches are set to the value of 999 or any value other than 001 254 and 888 Hundreds Position Tens Position 5 Ones Position x Value Setting 1 Parameters 2 BOOTP 3 DHCP Default 3 Verify communication has been established ENET status indicator is steady green If the status indicator is not steady green refer to the PowerFlex 20 750 ENETR Dual port EtherNet IP Option Module User Manual publication 750COM UM008 and or your network administrator to validate connectivity 58 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Setting the IP Address Using the Adapter Rotary Switches You can use the rotary switches to set the IP address if the following are met e The IP address follows the format 192 168 1 xxx e T
9. 60 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section 7 If required set the value of parameters 15 Gateway Cfg 1 through 18 Gateway Cfg 4 to the desired value for the gateway device Default 0 0 0 0 Gateway Cfg 1 255 255 255 255 Gateway Cfg 3 Gateway Cfg 4 8 Reset the option module See Reset the Option Module on page 62 Table 39 PowerFlex 750 Series 20 750 ENETR Option Module Parameter Settings No Drive User Default Value Options Notes Parameter Setting Name 2 Port Number 5 0 4 5 0r6 Port Number 5 Net Addr Sel 13 3 1 Parameters 2 BOOTP 3 DHCP 7 IP Addr Cfg 1 192 Example IP Address 8 IP Addr Cfg 2 168 0 9 IP Addr Cfg 3 1 10 IP Addr Cfg 4 XXX Set to desired value 11 Subnet Cfg 1 255 12 Subnet Cfg 2 255 13 Subnet Cfg 3 255 14 Subnet Cfg 4 0 Leave the remainder of the Embedded EtherNet IP Port 13 parameters at their default settings Rockwell Automation Publication 750 QS001A EN P March 2015 61 Reference Section Reset the Option Module Changes to switch and jumper settings and some option module parameters require you to reset the option module before the new settings take effect You can reset the option module by power cycling the drive or by using parameter 25 Reset Module ATTENTION Risk of injury or equipment damage exists If the option module is transmitting control 1 0 to the driv
10. or port where your 22 Series 1 0 Module is installed See page 10 P60 Anlg In1 Value Adjust Scaling Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P61 Anlg In1 Hi 10 Volt Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P62 Anlg In1 Lo 0 Volt Port 0 P547 Spd Ref A AnlgHi 60 Hz Port 0 P548 Spd Ref A AnlgLo 0 Hz View Results Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P60 Anlg In1 Value Port 0 P592 Selected Spd Ref Table 32 10k Ohm Potentiometer Unipolar Speed Reference at Terminals Ai Jumpers set to voltage mode 50 Set Direction Mode Port 0 P308 Direction Mode 0 Unipolar Set Selection Port 0 P545 Spd Ref A Sel Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P60 Anlg In1 Value Adjust Scaling Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P61 Anlg In1 Hi 10 Volt Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P62 Anlg In1 Lo 0 Volt Port 0 P547 Spd Ref A AnlgHi 60 Hz Port 0 P548 Spd Ref A AnlgLo 0 Hz View Results Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P60 Anlg In1 Value Port 0 P592 Selected Spd Ref Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Table 33 2 Wire Control on 22 Series 1 0 Module Non Reversing I
11. Drives with a later firmware revision support this function but the HIM does not support screen formatting for the DeviceLogix program Creating CopyCat Files 1 Access the Status screen 2 Use the g or SENI key to scroll to the Port of the device whose parameter set you want to copy for example Port 00 for the host drive 3 Press the key to display its last viewed folder 78 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section 4 Use the Mg or BEB Key to scroll to the MEMORY folder 5 Use the E amp Z or BS key to select HIM CopyCat 6 Press the Enter key to display the CopyCat Files selection screen TIP Before any CopyCat files are created only the CopyCat From Device to HIM menu item is shown When Port 00 for the Host Drive is selected in Step 2 the Upload All Ports menu item also appears 7 Use the or key to select the appropriate action and press the Enter key to initiate that action 8 With New File selected on the Select Upload File screen press the Enter key to create the file A pop up box procedure TIP When a CopyCat file is created its default file name corresponds to the device whose file is being copied For example a newly created CopyCat file for a PowerFlex 755 drive has a default file name of PowerFlex 755 When selecting an item row that is an existing CopyCat file not a New File row to create a new CopyCat file an Overwrite p
12. IERI EE Control screen key function map corresponds to navigation number keys als Cs be Le S moi IMPORTANT Ifthe motor power terminals were changed it is necessary to press the Controls key fa on the keypad and Jog to bump the motor shaft to verify the direction change 3 Press the ESC soft key to exit direction test Configuration Complete The drive is able to start stop from the HIM and has been successfully started up Proceed to Step 4 Set Up Speed Reference and Start Stop to complete your drive setup 16 Rockwell Automation Publication 750 QS001A EN P March 2015 Step 4 Set Up Speed Reference and Start Stop Step 4 Set Up Speed Reference and Start Stop Select the configuration according to the wiring you observed in Step 2 Validate the Drive Installation Input Output Configuration Checklists Speed Reference Source Drive 1 Drive 2 Drive 3 Drive 4 Drive 5 Speed Reference Source Wiring Diagram HIM typically Port 1 If you have a door mounted or remote mounted HIM on Port 2 or Port 3 refer to Drive Device Ports on page 33 for more information Q Q H Q E User Adjustable at Drive page 38 Connections on PowerFlex 753 Main Control Board Port 0 E H H Q E 0 20 mA Analog Input Unipolar Speed Reference page 41 L H E Q L 0 10V Analog Input Unipolar Speed Reference page 4
13. Digital In 1 Run Rev Di2 Port 0 P165 DI Run Reverse Port 0 P220 Digital In Sts bit 2 Digital In 2 753 Main Control Board TB1 View Results Port 0 P220 Digital In Sts Port 0 P935 Drive Status 1 42 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Table 17 3 Wire Control on PF753 Main Control Board Internal Supply T m LJ 2C 24V Stop Dic Di1 Start Di2 L 753 Main Control Board TB1 Set Selection Port 0 P158 DI Stop Port 0 P220 Digital In Sts bit 1 Digital In 1 Port 0 P161 DI Start Port 0 P220 Digital In Sts bit 2 Digital In 2 View Results Port 0 P220 Digital In Sts Port 0 P935 Drive Status 1 External Supply 24V Common 2 UC I Stop Dic Di1 Start Dia L 753 Main Control Board TB1 Set Selection Port 0 P158 DI Stop Port 0 P220 Digital In Sts bit 1 Digital In 1 Port 0 P161 DI Start Port 0 P220 Digital In Sts bit 2 Digital In 2 View Results Port 0 P220 Digital In Sts Port 0 P935 Drive Status 1 Rockwell Automation Publication 750 QS001A EN P March 2015 43 Reference Section Connections on 11 Series Expansion 1 0 Module Terminal block TB1 and the input mode jumpers are mounted on the option module installed in the drive 11 Series 1 0 Module Table 18 Analog Input Mode Jumpers Voltage Mode a e e Di C a Table 19 TB1 Terminal Designations Current Mode
14. E AC Max 50 60 Hz Opto isolated High State 100 132V AC Di4 Digital input 4 kow State 0 30VAC Di5 Digital Input 5 1 Digital Inputs are either 24 Volts DC 2262C or 115 Volts AC 2262D based on module catalog number Ensure applied voltage is correct for 1 0 module 2 Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity 3 For CE compliance use shielded cable Cable length should not exceed 30 m 98 ft 4 1 0 Module parameters also have a Port designation 48 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Table 27 0 20 mA Analog Input Unipolar Speed Reference at Terminals Ai0 umm ee Common 1 22 Series 1 0 Module TB1 Aio Ai0 JOBS OE Jumpers set to current mode Table 28 0 10V Analog Input U m ee Common m I i5 22 Series 1 0 Module TB1 Aio Ai0 Jumpers set to voltage mode Set Direction Mode Port 0 P308 Direction Mode 0 Unipolar Set Selection Port 0 P545 Spd Ref A Sel Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P50 Anlg In0 Value Adjust Scaling Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P51 Anlg In0 Hi 20 mA Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P52 Anlg In0 Lo 0 mA Port 0 P547 Sp
15. EN P March 2015 Reference Section Table 24 3 Wire Control on 11 Series 1 0 Module Internal Supply Jumpers set to internal supply source Set Selection Port 0 P158 DI Stop Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P1 Dig In Sts bit 0 Input 0 Port 0 P161 DI Start Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P1 Dig In Sts bit 1 Input 1 View Results Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P1 Dig In Sts Port 0 P935 Drive Status 1 External Supply Stop Jumpers set to external supply source Set Selection Port 0 P158 DI Stop Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P1 Dig In Sts bit 0 Input 0 Port 0 P161 DI Start Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P1 Dig In Sts bit 1 Input 1 View Results Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P1 Dig In Sts Port 0 P935 Drive Status 1 IMPORTANT Connect 24V supply only to 20 750 1132C 2R or 20 750 1133C 1R2T Connect 120V supply only to 20 750 1132D 2R Rockwell Automation Publication 750 QS001A EN P March 2015 47 Reference Section Connections on 22 Series Expansion 1 0 Module Terminal block TB1 and the input mode jumpers are mounted on the option module installed in the drive 22 Series 1 0 Module Table 25
16. Hz Port 4 or port where your 1 0 module is installed P79 Anlg Out0 DataLo 0 Hz Port 4 or port where your I 0 module is installed P80 Anlg Out0 Hi 10V 20 mA Port 4 or port where your I 0 module is installed P81 Anlg Out0 Lo 0V 0 mA View Results Port 4 or port where your 1 0 module is installed P77 Anlg Out0 Data Port 4 or port where your 1 0 module is installed P82 Anlg Out0 Val Rockwell Automation Publication 750 QS001A EN P March 2015 Digital Output Wiring Table 52 753 Main Control Board Digital Output Wiring Digital Output Internal Supply Digital Output External Supply PLC 1756 1B16 ela 24VDC Common 753 Main Control Board TB1 Table 53 750 Series 1 0 Module TB1 Digital Output Wiring Digital Output Internal Supply 20 750 2263 1R2T Digital Output External Supply 20 750 2263 1R2T ES 24vc 3 xv 750 Series 1 0 Module TB1 750 Series 1 0 Module TB2 OR 24VDC Common 24VDC Common 750 Series 1 0 Module TB2 Rockwell Automation Publication 750 QS001A EN P March 2015 OR 24V Common r3 24VC LC LJ LJ TTT DC 0 O IN 0 To EJ 24VC al w aL Reference Section Set Selection Po
17. IP address it detects when it first receives power 1 Verify that the drive is not powered 2 Set the IP address to a valid address 001 254 by turning the rotary switches using a small screwdriver For example if the IP address needs to be 192 168 1 123 turn the top switch so the arrow is pointing at 1 turn the middle switch so the arrow is pointing at 2 and turn the bottom switch so the arrow is pointing at 3 See Table 35 for more information on the address settings Table 35 IP Address Settings and Descriptions Settings Description 001 254 The adapter will use the rotary switch settings for the IP address 192 168 150 where xxx rotary Switch settings The value stored in parameter 36 BOOTP is automatically ignored 888 Resets the adapter IP address function to factory defaults Thereafter the drive must be powered down the switches set to a correct value 001 254 and then the drive must be powered up again to accept the new address Any other Disables the rotary switches and requires using parameter 36 BOOTP to select the BOOTP server setting asthe source for the IP address or if disabled selects the adapter parameters as the source 3 Apply power to the drive 4 Verify communication has been established If communication is not establis
18. Module is installed See page 10 P1 Dig In Sts bit 1 Input 1 View Results Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P1 Dig In Sts Port 0 P935 Drive Status 1 External Supply 24V Common 22 Series 1 0 Module TB1 Set Selection Port 0 P158 DI Stop Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P1 Dig In Sts bit 0 Input 0 Port 0 P161 DI Start Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P1 Dig In Sts bit 1 Input 1 View Results Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P1 Dig In Sts Port 0 P935 Drive Status 1 IMPORTANT Connect 24V supply only to 20 750 2262C 2R or 20 750 2263C 1R2T Connect 120V supply only to 20 750 2262D 2R Rockwell Automation Publication 750 QS001A EN P March 2015 51 Reference Section EtherNet IP Communication IMPORTANT This section assumes that an EtherNet IP network has been set up to connect to the drive Communication over PF755 Embedded Ethernet IP Port 13 You will need the information gathered in Step 2 Validate the Drive Installation Where are Signal Sources Connected on page 10 to complete the EtherNet IP setup Connecting the Ethernet Cable to the Drive ATTENTION Risk of injury or death exists The drive may contain high voltages that can cause injury or death Remove power from the drive Verify power has been disch
19. P March 2015 Reference Section 2 Wire and 3 Wire Control The two types of ladder control circuits commonly used are the 2 wire control circuit and the 3 wire control circuit The 2 wire control circuit uses maintained contact devices to control the drive motor A typical 2 wire control circuit is shown in the following figure 2 Wire Control on a Motor Starter 2 Wire Control on a Drive Stop Start or Run OL m M M e ee VFD Stop Start v DIO R Motor B 24V Common Dig In Common 24V DC Motor A 2 wire control circuit consists of a normally open maintained contact device that when closed energizes the coil of a magnetic motor starter This in turn energizes the connected motor load or in the case of VFD initiates a Run command to energize the motor load The 2 wire control circuit provides what is known as low voltage release In the event of a power failure the magnetic motor starter or VFD shuts down When power is restored the magnetic motor starter or VFD automatically reenergizes provided that none of the maintained contact devices have changed state This can be quite advantageous in applications such as refrigeration air conditioning or remote pump stations where you do not need someone to restart the equipment after a power failure It can however be extremely dangerous in applications where equip
20. Series 1 0 Module TB1 3 Wire Control with Reversing Wiring 3 Wire Control Reversing Internal Supply 3 Wire Control Reversing External 24V Supply 20 750 1132C 2R 20 720 1133C 1R2T 3 Wire Control Reversing External 120V Supply 20 750 1132D 2R 72 750 11 Series 1 0 Module TB1 Set Selection Port 0 P158 DI Stop Port 4 or port where your 1 0 Module is installed P1 Dig In Sts bit0 Input 0 Port 0 P161 DI Start Port 4 or port where your 1 0 Module is installed P1 Dig In Sts bit 1 Input 1 Port 0 P162 DI Fwd Reverse Port 4 or port where your I 0 Module is installed P1 Dig In Sts bit 2 Input 2 View Results Port 4 or port where your 1 0 Module is installed P1 Dig In Sts Port 0 P935 Drive Status 1 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Table 49 750 22 Series 1 0 Module TB1 3 Wire Control with Reversing Wiring 3 Wire Control Reversing Internal Supply Mw MN DIC Do Di D2 3 Wire Control Reversing External 24V Supply 20 750 2262C 2R 20 720 2263C 1R2T 750 22 Series 1 0 Module TB1 3 Wire Control Reversing External 120V Supply 20 750 2262D 2R 120V Common 750 22 Series 1 0 Module TB1 Set Selection Port 0 P158 DI Stop Port 4 or port where your I 0 Module is installed P1 Dig In Sts bit 0 Input 0 Port 0 P161 DI Start Port 4 or port where your 1 0 Module is installed P1 Di
21. Solidly Grounded DC fed from passive rectifier that has a Solidly Grounded AC Source ay AY Delta Wye with Grounded Wye Neutral TN S Five wire System Delta Wye with Grounded Wye Neutral Non Solid Ground Power Sources Jumper Configuration for non solid ground power sources Frames 1 7 Frames 8 10 Jumper PE A Jumper PE B Jumper PE A1 Jumper PE A2 Jumper PE B MOV Input Filter Caps DC Bus Common Mode Caps MOV Input Filter Caps DC Bus Common Mode Caps Disconnected Disconnected Disconnected Disconnected Disconnected AC Fed Ungrounded or pese a Ungrounded Secondary Non solid Impedance Ground Non solid B Phase Ground Any Active Converter Active Front End o Active Converter DC 1 AFE L4 oO i High resistance Ground Delta Delta with Grounded Leg Rockwell Automation Publication 750 QS001A EN P March 2015 27 Reference Section Power Jumper Locations Wall flange mount frames 1 6 and 7 and floor mount frames 8 10 use jumper wires to complete an electrical connection when installed Wall flange mount frames 2 5 use jumper screws to complete an electrical connection when installed Table 1 Power Jumper Locations for Frames 1 10 Drive Jumper Locations Frame 1 Spade Connectors Connected Disconnected Disco
22. and BR2 If wires are present go to Dynamic Brake Resistor on page 66 to record dynamic brake resistor nameplate information E E E E na Proper ground wire terminations at PE ground studs Qo Q Qo QO o E na na E E IMPORTANT Rockwell Automation recommends that XLPE type cabling be used on output of the drive 8 Rockwell Automation Publication 750 QS001A EN P March 2015 Step 2 Validate the Drive Installation Verify Power Jumper Configuration PowerFlex 750 Series drives contain protective MOVs and common mode capacitors that are referenced to ground To guard against drive damage and or operation problems these devices must be properly configured IMPORTANT A properly configured drive has all jumpers connected or all jumpers disconnected depending on whether the power source is solid grounded or non solid grounded If jumpers are not all connected or all disconnected the power jumpers are not properly configured The drive power source type must be accurately determined and the jumpers must be configured for the power source See Power Jumpers on page 27 for more information on common power source types and where power jumpers are in the drive Valid Power Jumper Configurations Power Source Jumper Positions 1 Solid Ground All Connected Non solid Ground including High resistance Grounding All Disconnected 1 See Power Jumper Locations on page 28 Record that the power jumper confi
23. drive installation meets environmental requirements for surrounding air temperature ambient atmosphere and the enclosure rating e The drive installation meets electrical requirements for AC supply motor sizing wiring and grounding and overload and short circuit protection e The drive installation is compliant with all applicable local national and international codes standards and requirements Rockwell Automation Publication 750 QS001A EN P March 2015 5 Introduction For More Information The following table lists publications that provide general drive related information Resource PowerFlex 750 Series AC Drives Technical Data publication 750 TD001 Description Provides detailed information on Drive specifications e Option specifications e Fuse and circuit breaker ratings PowerFlex 750 Series AC Drives Installation Instructions publication 750 IN001 Provides detailed information on e Drive installation Power wiring l 0wiring PowerFlex 750 Series AC Drives Programming Manual publication 750 PM001 Provides detailed information on 1 0 control and feedback options Parameters and programming Faults alarms and troubleshooting PowerFlex 750 Series AC Drives Reference Manual publication 750 RM002 Provides detailed information on utilizing specific drive features in common applications Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives Ins
24. 0 P592 Selected Spd Ref Table 21 0 10V Analog Input Unipolar Speed Reference opm RM UL Common Ai0 Ai0 uni 11 Series 1 0 Module TB1 Jumper set to voltage mode Set Direction Mode Port 0 P308 Direction Mode 0 Unipolar Set Selection Port 0 P545 Spd Ref A Sel Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P50 Anlg In0 Value Adjust Scaling Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P51 Anlg In1 Hi 10 Volt Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P52 Anlg In1 Lo 0 Volt Port 0 P547 Spd Ref A AnlgHi 60 Hz Port 0 P548 Spd Ref A AnlgLo 0 Hz View Results Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P50 Anlg In0 Value Port 0 P592 Selected Spd Ref Table 22 10k Ohm Potentiometer Unipolar Speed Reference Jumper set to voltage mode Set Direction Mode Port 0 P308 Direction Mode 0 Unipolar Set Selection Port 0 P545 Spd Ref A Sel Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P50 Anlg In0 Value Adjust Scaling Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P51 Anlg In0 Hi 10 Volt Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P52 Anlg Ind Lo 0 Volt Port 0 P547 Spd Ref A AnlgHi 60 Hz Port 0 P548
25. 00000000000000000000000600000 momsxpwd CGE l COS TANYVANI KO I 9 a Si la SZ Da a YT VTT fe o i 4 DI 4 OOC LIS i _ pA n 95 eeu e 00 Pe LI 55 e O 8B Ef II Pe eci ya O o n L o EI 4 O o E 5 E E 6 S Du o o 0 E exu ET Mas O 3 d mri U sno U ma Uri wre 8 wis 9 y IL L nnelelnel Ul l o o o 1 2 I LI I o o D 6e La 5 o o o o 2 T L3 U T1 V T2 W T3 400 480V drives shown ra 2 No Name Description 1 Power Terminals R L1 S L2 T L3 U T1 V T2 W T3 2 PE Grounding Studs Terminating point to chassis ground for incoming AC line and motor shield 3 DC Bus and Brake Terminals DC DC BR1 BR2 Optional 4 PE A and PE B MOV and CMC Jumpers 5 DC and DC Bus Voltage Test Points Rockwell Automation Publication 750 QS001A EN P March 2015 25 Reference Section Floor Mount Frames 8 and Larger Bus Bar Locations AC Input Drives 26 Floor Mount Frame 8 4 PEG 4 PES olo oe oO ol 3 O Q 0 0 o og o o O a L Qi y o D e CI S of 3 i o Cd d bi ui r ue B 0 jo o oo BOI rO
26. 0000000800000 RL 12 TL3 UTI WT2 WTS Common Mode Rockwell Automation Publication 750 QS001A EN P March 2015 Disconnected 29 Reference Section Table 1 Power Jumper Locations for Frames 1 10 Continued Drive Jumper Locations Frames 8 10 PE A1 Wire Connector i Torque 1 8 Nem 16 0 bein Connected Disconnected Tool T20 Hexalobular PE A2 Plug type Connector jo ooo Rios alan P3 s Ho H PE A2 A 9 o e o e 8 o
27. 15 23 Reference Section Wall Mount Frames 4 5 Power Terminal Block and Termination Point Locations Wall Mount Frame 4 O lai IT Sa 49 colo o 9 aug 0 6 9 o BRI BR2 R Ss DC DC U V w oeoc Li L2 L3 T T2 T3 R s L1 L2 L3 BRI BR2 DC DC T 12 T3 T U v w Wall Mount Frame 5 ae ME Se IS 5 9 Qi SS os t es Ss ojojo L No Name Description 1 Power Terminal Block R L1 S L2 T L3 BR1 BR2 DC DC U T1 V T2 W T3 2 PE Grounding Studs Terminating point to chassis ground for incoming AC line and motor shields 3 PE A and PE B MOV and CMC
28. 2 H H Q E Q 10k Ohm Potentiometer Unipolar Speed Reference page 42 Connections on 11 Series Expansion 1 0 Module Cat No 20 750 11xxx xxxx Port 4 See page 32 for option module catalog numbers and port location options L H H Q E 0 20 mA Analog Input Unipolar Speed Reference page 45 H H H Q Q 0 10V Analog Input Unipolar Speed Reference page 45 Q E H E L 10k Ohm Potentiometer Unipolar Speed Reference page 45 Connections on 22 Series Expansion 1 0 Module Cat No 20 750 22xxx xxxx Port 4 See page 32 for option module catalog numbers and port location options H H H E Q 0 20 mA Analog Input Unipolar Speed Reference at Terminals Ai0 page 49 H Q n n E 0 10V Analog Input Unipolar Speed Reference at Terminals Aid page 49 Q L Q E L 10k Ohm Potentiometer Unipolar Speed Reference at Terminals Ai0 page 49 H H E E Q 0 20 mA Analog Input Unipolar Speed Reference at Terminals Ai1 page 50 H H H n n 0 10V Analog Input Unipolar Speed Reference at Terminals Ail page 50 Q L H n L 10k Ohm Potentiometer Unipolar Speed Reference at Terminals Ai1 page 50 Communications Connection See page 32 for communication option module catalog numbers and port location options Q Q Q Q Q Communication over PF755 Embedded Ethernet IP Port 13 Port 13 page 52 Q Q Q Q Q Communication over EtherNet IP on 20 750 ENETR Module Port 6 page 57 Start Stop and Direction Source
29. 2015 31 Reference Section Identify Option Modules and Compatible Ports 20 750 2262C 2R 20 750 2263C 1R2T 20 750 2262D 2R 20 750 1132C 2R 20 750 1133C 1R2T 20 750 1132D 2R 20 750 ENC 1 PowerFlex 753 Drives 20 750 UFB 1 20 750 51 PowerFlex 755 Drives 20 750 DENC 1 1 This publication does not cover the use of this option Refer to the appropriate publication for more information 32 Rockwell Automation Publication 750 QS001A EN P March 2015 Option Module Frame 1 Ports Frame 2 7 Ports Frame 1 Ports Frame 2 10 Ports Cat No 20 750 65 5 4 6 S M 6 S 4 898 7 6 5 2262C 2R 2263C 1R27 2262D 2R No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes 1132C2R 1133C 1R27 1132D 2R No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes DE RI A No Yes Yes No Yes Yes No Yes Yes No No No Yes Yes ENETR Yes Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes Yes ENC1 7 No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes UFB 1 7 Not Supported No Yes Yes No No Yes Yes Yes sm Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 51 Yes Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes Yes DENC 1 7 No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes Drive Device Ports Reference Section Connectors embedded devices and installed option modules such as I O communication adapters and DeviceLogix have unique port number assignments Connectors and e
30. 93 ohm input impedance t Ptc Motor PTC Motor protection device 250 UB Ptc Motor PTC Positive Temperature Coefficient a L LO TO Transistor Output 0 Open drain output 48V DC 250 mA maximum load 24VC 24 Volt Common Drive supplied logic input power 24V 24 Volt DC 150 mA maximum DIC Digital Input Common 24V DC 30V DC Max Opto isolated 220 Di1 Digital Input 1 High State 20 24V DC Di2 Digital Input 2 Low State 0 5V DC 1 Mode is selected by parameter only 2 Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity 3 Mode is selected by jumper J4 Table 13 0 20 mA Analog Input Unipolar Speed Reference Set Direction Mode TOO Port 0 P308 Direction Mode 0 Unipolar Common Aio i T ol Set Selection 0 Port 0 P545 Spd Ref A Sel Port 0 P260 Anlg In0 Value 753 Main Control Board TB1 Jumper set to current mode Adjust Scaling Port 0 P261 Anlg In0 Hi 20 mA Port 0 P262 Anlg Ind Lo 0 mA Port 0 P547 Spd Ref A AnlgHi 60 Hz Port 0 P548 Spd Ref A AnlgLo 0 Hz View Results Port 0 P260 Anlg In0 Value Port 0 P592 Selected Spd Ref Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section 41 Reference Section Table 14 0 10V Analog Input Unipolar Speed Reference Set Direction Mode Port 0 P308 Direction Mode 0 U
31. 959 Alarm Status A and 960 Alarm Status B Red Flashing A major fault has occurred Drive stops Drive cannot be started until fault condition is cleared See parameter 951 Last Fault Code Steady Anon resettable fault has occurred Red Flashing A minor fault has occurred When running the drive continues to run System is Yellow Alternately brought to a stop under system control Fault must be cleared to continue Use parameter 950 Minor Fit Cfg to enable If not enabled acts like a major fault Yellow Flashing When running a type 1 alarm exists Green Alternately See parameters 959 Alarm Status A and 960 Alarm Status B Green Flashing Drive is flash updating Red Alternately Table 42 PowerFlex 755 Status Indicator Descriptions Name Color State Description STS Green Flashing Drive ready but not running and no faults are present Status Steady Drive running no faults are present Yellow Flashing Drive is not running a type 2 non configurable alarm condition exists and the drive cannot be started See parameter 961 Type 2 Alarms Steady Atype 1 user configurable alarm exists If the drive is stopped it is prevented from starting until the alarm condition is cleared If the drive is running it continues to run but cannot restart until the alarm condition is cleared See parameters 959 Alarm Status A and 960 Alarm Status B Red Flashing A major fault has occurred Drive stops Drive cannot be started un
32. Input Mode Jumpers Jumper Position Voltage Mode Table 26 TB1 Terminal Designations Current Mode Terminal Name Description Related Param Sh Shield Terminating point for wire shields when an EMC plate Sh or conduit box is not installed Ptc Motor PTC Motor protection device Positive Temperature 40 Ptc Motor PTC Coefficient on Port X CD Ao0 Analog Out 0 Bipolar 10V 11 bit amp sign 2k ohm minimum load 75 H Ao0 Analog Out 0 4 20 mA 11 bit amp sign 400 ohm maximum load on Port X A01 Analog Out 1 85 Aol Analog Out 1 on Port X 10V 10 Volt Reference 2kohm minimum 10VC 10 Volt Common For and 10 Volt references 10V 10 Volt Reference 2k ohm minimum Ai0 Analog Input 0 Isolated 2 bipolar differential 11 bit amp sign 50 70 beg tae ade 210 Sahm tintin on Por Ail Analog Input 1 60 70 Si Ail Analog Input 1 on Port X 24VC 24 Volt Common Drive supplied logic input power ue ravne a mA moat e dome i Di C Digital Input Common Common for Digital Inputs 0 5 bio Digital Inputo 24V DC 30V DC Max Opto isolated 1 Dil Digital Input 1 High State 20 24V DC 11 2 mA DC on Port X Di2 Digital Input 2 0 Low State 0 5V DC Di3 Digital Input 3 7 120V AC
33. Jumpers 24 Rockwell Automation Publication 750 QS001A EN P March 2015 Wall Mount Frames 6 and 7 Power Terminal and Termination Point Locations Wall Mount Frame 6 Wall Mount Frame 7 Reference Section 0 0 0 0 0 0 0 0 0 0 j 000008000000
34. N P March 2015 21 Reference Section Determine Drive Type There are three easy ways to determine which drive you are working with 1 Look at the label on the drive cover The label is located behind the HIM If the cover is not installed on the drive use one of the following methods 2 Locate Nameplate 1 on the drive chassis The first three characters of the catalog number indicate the drive type Nameplate 12 Specifications and Custom Catalog Number representing options installed at factory See Nameplate 2 Located behind HIM for equivalent base catalog number and separate options 1NG011 AAONNNNN Series A ps42Z0 without Debris Hood and Conduit Plate UL Type 1 onl with Debris Hood and Conduit Plate 400V Class 480V Class 20F PowerFlex 753 3 Look at the main control board that is installed in the drive Nameplate 1 Specifications and Custom Catalog Number representing options installed at factory See Nameplate 2 Located behind HIM for equivalent base catalog number and separate options Cat No 20G N G 011 AAONNNNN Series A UL Open Typs4220 without Debris Hood and Conduit Plate UL Type 1 onl with Debris Hood and Conduit Plate 400V Class 480V Class 20G PowerFlex 755 PowerFlex 753 has a 14 point I O terminal block PowerFlex 755 has three EtherNet IP address selectors 22 Rockwell Automation Publication 750 QS001A EN P March 2015 Power Wiring Wa
35. Operation Configuration Considerations uerus ees ERE PR A RA Iraq le 19 Reference Section Determine Drive Vie oo ocean iv pnafpd t qe Wl EE A TE VERRE e EE 22 Power WINING sits sangomud tidal alex di rcv ca OLD RR E Rei 23 Poser Uttibels tessa dl dite d odieu uertit id d Masa diode dip i Copa ae 27 Identify Option Modules and Compatible Ports 32 Drive Device PORtS sods neue nautcon ia 33 ELMOVENieni cesarea 34 Resetting Factory Detiults corni 37 Typical Speed Reference Eraimplesi i ciuacrorin nasa ninni 38 Ether Nem IP C ommubilcAtO siae 52 2 Wire and 3 Wire Control suu vied an e e EE E E E nl 63 Drive Status Indicators sisi CERE ERE EXIT AR 65 Rockwell Automation Publication 750 QS001A EN P March 2015 3 Table of Contents Dynamic Brake Reststotai as auadasesusso ay ERAT ER YEEd ueni draps 66 Acceleration and Deceleration Time eiii en euo tras e Do Pops 68 Direction Moders deutet Er uai RA uREE PIER NFAUUH NUMAE 70 Analog Outp t Wiring scsi ninna 74 Digital Output Wise 75 Relay Output Wiring aio eppure Hid ESPERE anie daba 76 Disable the HIM Start Functions eecan dann chro toda di err 77 HIM Copy Cat FUfictOBD os diasasasaass ado rb ritu y er arcta des 78 Motor Overloddl is storto 82 If You Haye to Contact Technical Support 22er e rdiet re 83 Rockwell Automation Publication 750 QS001A EN P March 2015 Introduction This Quick Start publication is designed to guide you through the 6 BASIC STEPS th
36. Quick Start Allen Bradley PowerFlex 750 Series AC Drives no eu E LI 1 i Lg LI b i i a Uu P 4 A i T ym e A E VU j 4 ur TE on 3 v A 2 I j a n us S i ll so H ij n irrar o Rockwell Allen Bradley Rockwell Software Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual
37. Spd Ref A AnlgLo 0 Hz View Results Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P50 Anlg InO Value Port 0 P592 Selected Spd Ref Rockwell Automation Publication 750 QS001A EN P March 2015 45 Reference Section Table 23 2 Wire Control on 11 Series 1 0 Module Non Reversing Internal Supply E NE n Lo Stop Run Ld Dio Dio LJ Sl 11 Series 1 0 Module TB1 Jumpers set to internal supply source Set Direction Mode Port 0 P308 Direction Mode 2 Rev Disable Set Selection Port 0 P163 DI Run Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P1 Dig In Sts bit 0 Input 0 View Results Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P1 Dig In Sts Port 0 P935 Drive Status 1 Reversing External Supply Run Fwd Run Rev Jumpers set to external supply source 46 Set Direction Mode Port 0 P308 Direction Mode 0 Unipolar Set Selection Port 0 P164 DI Run Forward Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P1 Dig In Sts bit 0 Input 0 Port 0 P165 DI Run Reverse Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P1 Dig In Sts bit 1 Input 1 View Results Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P1 Dig In Sts Port 0 P935 Drive Status 1 Rockwell Automation Publication 750 QS001A
38. Switch User Manual publication 1783 UM001 or the Stratix 8000 and Stratix 8300 Ethernet Managed Switches User Manual publication 1783 UM003 Setting the IP Address Using BOOTP Server By default the drive is set up to receive its IP address via the BOOTP server l Verify the rotary switches are set to the value of 999 or any value other than 001 254 and 888 Hundreds Position Tens Position D QD QD Ones Position oka Fo 9 9 2 Verify parameter 36 BOOTP on Port 13 is set to 1 Enabled 3 Verify communication has been established ENET status indicator is steady green If the status indicator is not steady green refer to the PowerFlex 755 Drive Embedded EtherNet IP Adapter User Manual publication 750CO M UM001 and or your network administrator to validate connectivity Rockwell Automation Publication 750 QS001A EN P March 2015 53 Reference Section Setting the IP Address Using the Adapter Rotary Switches You can use the rotary switches to set the IP address if the following are met e The IP address follows the format 192 168 1 xxx e The subnet mask is 255 255 255 0 e There is no gateway address IMPORTANT When using the adapter rotary switches set the IP address before power is applied because the adapter uses the
39. a dynamic brake resistor Dynamic brake resistors generate heat so they are usually outside of the panel in a protective cage Record if a dynamic brake resistor is connected for each of your drive motor combinations Drive Motor 1 Drive Motor 2 Drive Motor 3 Drive Motor 4 D e How Dynamic Braking Works Many fan pump and conveyor like applications are allowed to coast to stop If a controlled ramp to stop is required the regenerative energy needs to be converted or dissipated and dynamic braking may be necessary Adding a dynamic brake can help prevent over voltage to the drive VFD bus fault conditions or damage to the drive For purposes of this publication a solution that allows the drive to feed the regenerated electrical power to a resistor which then transforms it into thermal energy is provided to prevent bus over voltage or potential damage This process is referred to as dynamic braking DB Internal dynamic braking chopper circuitry including DB resistor power terminals BR1 and BR2 are standard on PowerFlex 750 series drives frames 1 5 and are optional on frames 6 and 7 DB resistor connections BR1 and BR2 are not available on frames 8 10 however dynamic braking can be achieved via an independent chopper module that is connected to the DC and DC terminals by using an appropriate sized DB resistor connected to it In the latter case the properly sized external chopper module
40. ance rating by drive size Default Based on Drive Rating Min Max Minimum Resistor Rating 384 DB Ext Watts Resistor NP N A Units Watt Sets the continuous rated power reference for the eternal Default 100 dynamic brake resistor Min Max 1 00 to 500000 00 385 DB ExtPulse Watts Resistor Np N A Units Watt Sec Refer to the PowerFlex Dynamic Braking Resistor Calculator Default 2000 Application Technique publication PFLEX AT001 for external Min Max 1 00 to 100000000 00 resistor pulse watts settings Or consult the resistor manufacturer for this specification 1 If this information is not available for the dynamic brake resistor increase the value until nuisance DynBrake OvrTemp Alarm 10 ceases Rockwell Automation Publication 750 QS001A EN P March 2015 67 Reference Section Acceleration and Deceleration Time Acceleration Time Longer acceleration times can be an application consideration due to high inertia of the load and motor rotating mass A typical application example that requires this consideration is a centrifugal fan load Issues that can occur include overload conditions of the motor and or drive or over current conditions of the drive Results of these issues can be the drive exhibiting a fault condition in either motor or drive overload fault F7 and F64 respectively or can cause a hardware over current fault F12 If these faults are present and in order to prevent these faults as part of startu
41. arged before connecting the embedded EtherNet IP adapter to the network 1 Remove power from the drive Remove the drive cover and lift up the drive HIM bezel to its open position to access the drive control pod Use static control precautions Bw ON Connect one end of an Ethernet cable to the network See the following figure for an example of wiring to an EtherNet IP network PowerFlex 755 Drives Controller each with embedded EtherNet IP adapter ControlLogix shown with 1756 ENBT Bridge i BB o m e Ethernet Switch 5 Route the other end of the Ethernet cable through the bottom of the PowerFlex 755 drive and insert the cable plug into the embedded EtherNet IP adapter mating socket 52 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Setting the IP Address There are three ways to set the IP address on a PowerFlex 755 embedded EtherNet adapter e BOOTP server e Manually via the rotary switches e Manually via adapter parameters TIP If the PowerFlex 755 drive is connected to a Stratix 6000 or Stratix 8000 managed Ethernet switch and the drive is set for BOOTP mode the dynamic IP address assignment by port Stratix 6000 or DHCP persistence Stratix 8000 feature will automatically set the IP address for the drive For more details see the Stratix 6000 Ethernet Managed
42. at are required to start up your PowerFlex 750 Series AC drive for the first time for simple applications Who Should Use This Manual This manual is intended for qualified personnel e You must understand the hazards that are associated with electromechanical equipment installations e You must understand and follow all applicable local national and or international electrical codes e You must be able to program and operate Adjustable Frequency AC Drive devices e You must have an understanding of the parameter settings and functions Equipment The following equipment requirements apply to the use of this publication e The drive is a PowerFlex 750 Series in a standalone installation e No load sharing or multiple motors on a single drive e The drive is equipped with either a PowerFlex 20 HIM A6 or a 20 HIM C6S Human Interface Module HIM e The drive is used with an induction motor type only Supported Applications This publication is intended for use on typical applications such as fans pumps compressors and conveyors IMPORTANT PowerFlex 750 Series drives handle multiple types of motors and applications globally that are not covered in this manual Installation The content of this manual assumes that the drive is installed according to Rockwell Automation guidelines and includes the following e The drive installation meets mechanical requirements for drive orientation cooling airflow and mounting hardware e The
43. ct one end of an Ethernet cable to the network See the following figure for an example of wiring to an EtherNet IP network PowerFlex 750 Series Drives Controller each with EtherNet IP adapter ControlLogix shown with 1756 ENBT Bridge 6 6 m en e Ee Ethernet Switch Route the other end of the Ethernet cable through the bottom of the PowerFlex 750 Series drive and insert the cable plug into the EtherNet IP adapter mating socket DI EtherNet IP 6 ve n aw l Fe O 3 Rockwell Automation Publication 750 QS001A EN P March 2015 57 Reference Section Setting the IP Address There are three ways to set the IP address on a PowerFlex 20 750 ENETR Dual port EtherNet IP option module e DHCP or BOOTP server e Manually via the rotary switches e Manually via adapter parameters TIP If the PowerFlex 750 Series drive is connected to a Stratix 6000 or Stratix 8000 managed Ethernet switch and the drive is set for BOOTP mode the dynamic IP address assignment by port Stratix 6000 or
44. ctions publication 750 IN001 e Ifthe safety jumper is removed see Safe Speed Monitor Option Module for PowerFlex 750 Series AC Drives Safety Reference Manual publication 750 RM001 for catalog number 20 750 S1 and PowerFlex 750 Series Safe Torque Off User Manual publication 750 UM002 for catalog number 20 750 S Rockwell Automation Publication 750 QS001A EN P March 2015 11 Step 3 Power Up Configure the Drive and Spin the Motor Shaft Step 3 Power Up Configure the Drive and Spin the Motor Shaft In this step you will power up each of your drives configure each drive by entering parameter values and initiate a Static Tune Autotune routine by using the 7 Class HIM If you are not familiar with using a HIM and need additional information see HIM Overview on page 34 or refer to the PowerFlex 20 HIM AG C6S HIM Human Interface Module User Manual publication 20HIM UMO001 Power the Drive incoming line potential To avoid electric shock hazard or damage to equipment allow only qualified service personnel to perform ATTENTION Power must be applied to the drive to perform the following start up procedure Some of the voltages present are at the following procedure Thoroughly read and understand the procedure before beginning 1 Apply AC power and control voltages to the drive 2 When prompted use the ag or to highlight the desired display language i English B i Language Selection Screen 3 Press the soft key
45. d Ref A AnlgHi 60 Hz Port 0 P548 Spd Ref A AnlgLo 0 Hz View Results Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P50 Anlg In0 Value Port 0 P592 Selected Spd Ref nipolar Speed Reference at Terminals Ai0 Set Direction Mode Port 0 P308 Direction Mode 0 Unipolar Set Selection Port 0 P545 Spd Ref A Sel Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P50 Anlg In0 Value Adjust Scaling Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P51 Anlg In0 Hi 10 Volt Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P52 Anlg Ind Lo 0 Volt Port 0 P547 Spd Ref A AnlgHi 60 Hz Port 0 P548 Spd Ref A AnlgLo 0 Hz View Results Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P50 Anlg InO Value Port 0 P592 Selected Spd Ref Table 29 10k Ohm Potentiometer Unipolar Speed Reference at Terminals Ai0 Jumpers set to voltage mode Set Direction Mode Port 0 P308 Direction Mode 0 Unipolar Set Selection Port 0 P545 Spd Ref A Sel Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P50 Anlg In0 Value Adjust Scaling Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P51 Anlg In0 Hi 10 Volt Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P52 Anlg In0 Lo 0 Volt Por
46. e Port 00 due to their unique functionality TIP Before beginning the Download All Ports function verify that your option cards are located in the same ports as the drive you are copying the parameters from Also verify the port you are working on before beginning the CopyCat from Device to HIM function The Copy Cat function also enables you to rename or delete individual or multiple parameter sets stored in the HIM The HIM can store up to 50 individual parameter sets or up to 5 multiple parameter sets Due to the memory capacity of the HIM these maximums will vary when storing combinations of individual and multiple parameter sets Generally the upload or download transfer process manages all conflicts However the download will stop and a text message will appear if any of the following conditions exist e A device mismatch such as firmware revision device type or device series is detected e The drive is password protected e The drive is running You then have the option to completely stop the download or continue after noting the discrepancy for the parameters that could not be downloaded These parameters can then be manually adjusted IMPORTANT When using the HIM with a PowerFlex 753 drive with firmware revision 1 05 or earlier or a PowerFlex 755 drive with firmware revision 1 10 or earlier the CopyCat function cannot upload download DeviceLogix values for DLX Out xx and DLX In xx parameters and DeviceLogix program routines
47. e the drive can fault when you reset the option module Determine how your drive responds before resetting the option module 1 Set Device parameter 25 Reset Module located on the communication card to 1 Reset Module Value Description 0 Ready Defaut 1 Reset Module 2 Set Defaults When you enter 1 Reset Module the option module immediately resets An alternate method to reset the module is by power cycling the drive Set the Start Stop and Speed Reference Commands via the EtherNet IP Adapter By default the Start and Stop commands are enabled over the PowerFlex 20 750 ENETR Dual Port EtherNet IP option module To set the speed reference via the EtherNet IP option module set parameter 545 Spd Ref A Sel See Table 40 Table 40 Speed Reference Parameter Setting No Drive User Default Value Options Notes Parameter Setting Name 545 Spd Ref A Sel 876 871 P871 Port 1 HIM reference Selects the source parameter number for the speed reference while in Auto typical mode Reference value from port devices For a speed reference from a communication P876 Port 6 reference network set this parameter to Port 0 and select P871 876 Port n Reference as appropriate Important Example 20 COMM E EtherNet IP Communication Adapter Dint for speed reference multiplied by 1 000 60 Hz 60 000 and 1750 RPM 1 750 000 62 Rockwell Automation Publication 750 QS001A EN
48. e is ready to be energized when you get to Step 3 Power Up Configure the Drive and Spin the Motor Shaft ATTENTION To avoid an electric shock hazard the drive must be locked and tagged before continuing Step 2 Validate the Drive Installation Failure to comply can result in personal injury and or equipment damage Identify Which Drive You Have There are two types of PowerFlex 750 Series drives the PowerFlex 753 and the PowerFlex 755 There are some important differences between the drives that need to be considered in subsequent steps If you don t know how to determine what type of drive you have see Determine Drive Type on page 22 Drive Motor 1 Drive Motor 2 Drive Motor 3 Drive Motor 4 Drive Motor 5 Drive Motor Name example Main Exhaust Fan Installed Drive Q73 ds Ls Oss Ls Ls 073 Lus Q7 Ld Verify Power Wiring Visually inspect the power wiring connections to each drive Be sure you are satisfied that the correct wires are connected to the input terminals and to the output terminals See Power Wiring on page 23 for more information on where these connections are made Verify Wirin Drive 1 Drive 2 Drive 3 Drive4 Drive 5 y 9 Wiring is Correct Wiring is Correct Wiring is Correct Wiring is Correct Wiring is Correct AC input power is on L1 L2 L3 R S T Qo Q Q Q Q Output motor connection is on T1 T2 T3 U V W If equipped dynamic brake resistor connection is on BR1
49. ects to TD1 T00 as appropriate page 75 E E H Q Q Expansion 1 0 module connected to TB1 TO and TC or T1 as appropriate page 75 Relay Output H E H E L PowerFlex 753 main control board connected to TB2 ROC and RONO or page 76 RONC as appropriate E H E Q Q Expansion 1 0 module connected to TB2 ROC and RONO or RONC as page 76 appropriate Disable HIM Function O O O O O Option to restrict logic control start jog direction via the HIM ifthe user requires to only use other discrete input or communications controlled page 77 start run jog and direction commands HIM CopyCat Function Option to upload individual parameter sets for the host drive or any of its Q Q Q d d connected peripherals into the HIM pum Motor Overload O O O O O Adjust motor overload protection as appropriate page 82 Type of Communications Other than EtherNet IP a a Communication options other than EtherNet IP See the publications in For More Information on page 6 18 Rockwell Automation Publication 750 QS001A EN P March 2015 Step 6 Verify Drive Operation Step 6 Verify Drive Operation Now that you have completed the steps required to start up your drive for the first time verify and record that each of your drive motor combinations is operating correctly Use the information displayed on the HIM the drive status indicators to the right of the HIM and the system operation to assist with verifying dri
50. er current fault To obtain the continuous current rating of the drive see parameter 21 Rated Amps Deceleration Time If the drive faults on either an overload or an over voltage condition during deceleration it is likely due to the deceleration time being too short for the system which results in the fault condition Either the drive can be set to coast to rest parameter 370 Stop Mode A is set to 0 or parameter 537 Decel Time 1 can be extended to a longer period of time to eliminate the fault condition Set parameter 537 Decel Time 1 to the longest necessary decel time allowed by the system If drive faults or over load conditions continue to exist dynamic braking can be required Refer to PowerFlex Dynamic Braking Resistor Calculator publication PELEX AT001 in order to apply a dynamic brake to the application 68 Rockwell Automation Publication 750 QS001A EN P March 2015 Table 44 Acceleration and Deceleration Parameter Settings Reference Section No Parameter Name User Setting Values Notes 535 Accel Time 1 Units Secs Sets the acceleration rate for all speed changes and is Default 10 dependent on inertia and acceleration torque Also set Min Max 0 00 3600 00 parameter 422 Current Limit 1 to drive rating For more information see Acceleration Time on page 68 537 Decel Time 1 Units Secs Sets the deceleration rate for all speed changes and is Default 10 dependent on inertia and deceleration to
51. ey to cancel IMPORTANT Setting the drive to factory default results in Fault 48 System Defaulted This is normal and expected Rockwell Automation Publication 750 QS001A EN P March 2015 37 Reference Section Typical Speed Reference Examples User Adjustable at Drive The Control screen shown below is used to directly control the drive It displays vertical bar graphs of the drive s Speed Reference and Feedback values and a Key Function Map that corresponds to the navigation number keys for drive control Press the BS Controls key to display the Control screen IMPORTANT Tonavigate from the Control screen to another HIM menu screen you must always press the ESC soft key to deactivate the Control screen and display the previous screen IMPORTANT The HIM can be located in Port 1 Port 2 or Port 3 default is Port 1 Port 2 and Port 3 can be used for door mounted or remote mounted HIMs See the following table for parameter 545 SXX setup for speed reference add from Roman s chart in the Word document P871 P872 P873 Table 6 Speed Reference Parameter Settings No Drive User Default Value Options Notes Parameter Setting Name 545 Spd Ref A Sel 877 871 P871 Port 1 HIM reference Selects the source parameter number for the speed reference while in Auto typical mode Reference value from port devices For a speed reference from a communication P877 Port 13 reference network set this parameter to Por
52. forming any Start Jog and Direction Logic function by setting bit 01 on Port 1 equal to 0 IMPORTANT Setting parameter 324 Logic Mask to 0 to disable the Start Jog and Direction commands DOES NOT mask the Stop commands The Stop function cannot be disabled 1 Starting from either screen press the PAR soft key Status Screen Status Screen 2 Press the EDIT soft key 3 Use the soft key or the Efl on the keypad to highlight bit 01 Logic Mask Screen Edit Logic Mask Screen Edit Logic Mask Screen 4 Press the or on the keypad to change bit 01 to 0 5 Pressthe soft key 6 Press the ESC soft key Edit Logic Mask Screen Logic Mask Screen Status Screen Rockwell Automation Publication 750 QS001A EN P March 2015 77 Reference Section HIM CopyCat Function PowerFlex 750 Series drives and PowerFlex 7 Class drives provide a Copy Cat function that enables you to upload individual parameter sets for the host drive or any of its connected peripherals into the HIM Furthermore an Upload All Ports function enables you to conveniently upload multiple parameter sets for the host drive and all of its connected peripherals in one single file In either case this information can then be used as backup or can be transferred to another drive or peripheral device by downloading the file from the HIM s memory TIP The Upload All Ports and Download All Ports functions are only available for the host driv
53. g Name 545 Spd Ref A Sel 877 871 P871 Port 1 HIM reference Selects the source parameter number for the speed reference while in Auto typical mode Reference value from port devices For a speed reference from a communication network set this parameter to Port 0 and select P871 877 Port n Reference as appropriate Important Example 20 COMM E EtherNet IP Communication Adapter Dint for speed reference multiplied by 1 000 60 Hz 60 000 and 1750 RPM 1 750 000 P877 Port 13 reference 56 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Communication over EtherNet IP on 20 750 ENETR Module You will need the information gathered in Step 2 Validate the Drive Installation Where are Signal Sources Connected on page 10 to complete the EtherNet IP setup Connecting the Ethernet Cable to the Drive IMPORTANT Thissection addresses the setup on the PowerFlex 20 750 ENETR Dual port EtherNet IP Option module that is installed in Port 6 of the drive the drive Verify power has been discharged before connecting the embedded EtherNet IP adapter to the network N ATTENTION Risk of injury or death exists The drive may contain high voltages that can cause injury or death Remove power from Bom Remove power from the drive Remove the drive cover and lift up the drive HIM bezel to its open position to access the drive control pod Use static control precautions Conne
54. g In Sts bit 1 Input 1 Port 0 P162 DI Fwd Reverse Port 4 or port where your 1 0 Module is installed P1 Dig In Sts bit 2 Input 2 View Results Port 4 or port where your 1 0 Module is installed P1 Dig In Sts Port 0 P935 Drive Status 1 Rockwell Automation Publication 750 QS001A EN P March 2015 73 Reference Section Analog Output Wiring Table 50 753 Main Control Board TB1 Analog Output Wiring Analog Voltage Output 10V 0 20 mA Bipolar 10V Unipolar SS Ao0 Ao0 ATL 753 Main Control Board TB1 Table 51 750 Series 1 0 Module TB1 Analog Output Wiring Analog Voltage Output 10V 0 20 mA Bipolar 10V Unipolar 74 a JOB OU Ao0 Ao0 FSE ia 750 Series 1 0 Module TB1 Configuration Port 0 P270 Anlg Out Type bit 0 0 Set Selection Port 0 P275 Anlg Out0 Sel Port 0 P3 Mtr Vel Fdbk Adjusting Scale Port 0 P278 Anlg Out0 DataHi 60 Hz Port 0 P279 Anlg Out0 DataLo 0 Hz Port 0 P280 Anlg Out0 Hi 10V 20 mA Port 0 P281 Anlg Out0 Lo 0V 0 mA View Results Port 0 P277 Anlg Out0 Data Port 0 P282 Anlg Out0 Val Configuration Port 4 or port where your 1 0 module is installed P70 Anlg Out Type bit 0 0 Set Selection Port 4 or port where your I 0 module is installed P75 Anlg Out0 Sel Port 0 P3 Mtr Vel Fdbk Adjusting Scale Port 4 or port where your 1 0 module is installed P78 Anlg Out0 DataHi 60
55. gize The operator must press the start button to initiate the sequence of operations The 3 wire control circuit figure illustrates a control circuit with multiple start and stop push buttons In this circuit multiple normally closed stop buttons are placed in series and multiple open start buttons are placed in parallel to operate a magnetic motor starter in VFD This is a common application of a 3 wire control circuit in which you need to start and stop the same VFD motor from multiple locations within a facility The 3 wire control circuit can be used in a variety of ways to meet specific circuit application 64 Rockwell Automation Publication 750 QS001A EN P March 2015 Drive Status Indicators Table 41 PowerFlex 753 Status Indicator Descriptions Reference Section Name Color State Description STS Green Flashing Drive ready but not running and no faults are present Status Steady Drive running no faults are present Yellow Flashing Drive is not running a start inhibit condition exists and the drive cannot be started See parameter 933 Start Inhibits Steady A type 1 user configurable alarm exists If the drive is stopped it is prevented from starting until the alarm condition is cleared If the drive is running it continues to run but cannot restart until the alarm condition is cleared See parameters
56. guration for each drive is correct Drive 1 Drive 2 Drive 3 Drive 4 Drive 5 Power jumpers are Power jumpers are Power jumpers are Power jumpers are Power jumpers are configured correctly configured correctly configured correctly configured correctly configured correctly a a so a Verify 1 0 Wiring To properly configure a drive you need to know the source of the speed reference and the start stop commands There are three places where signal sources such as push buttons and potentiometers are connected to the drive 1 The drive s main control board e Terminal block TB1 on a PowerFlex 753 e Embedded EtherNet IP port on a PowerFlex 755 e Terminal block TB1 on a PowerFlex 755 Di0 2 Anexpansion I O module 3 A communication network module IMPORTANT Thedrive can always be controlled by the HIM for speed start and stop control If that is the case for operating conditions proceed to Step 3 Power Up Configure the Drive and Spin the Motor Shaft on page 12 Rockwell Automation Publication 750 QS001A EN P March 2015 9 Step 2 Validate the Drive Installation Where are Signal Sources Connected Use this diagram to help determine where signal sources are connected in each of your drives You will need this information when you get to Step 4 Set Up Speed Reference and Start Stop on page 17 IMPORTANT The 750 Series drive uses the term Port to designate in software the physical location whe
57. he main control board EnC Enable Output ATEX fault enable output Used only when an ATEX EnNO option module is installed 1 Digital Inputs are either 24 Volts DC 1132C or 115 Volts AC 1132D based on module catalog number Ensure applied voltage is correct for 1 0 module 2 Differential External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity 3 For CE compliance use shielded cable Cable length should not exceed 30 m 98 ft 4 1 0 Module parameters also have a Port designation Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Table 20 0 20 mA Analog Input Unipolar Speed Reference rr e p L Common Ai0 Ai0 Sh ge Ure 11 Series 1 0 Module TB1 Jumper set to current mode Set Direction Mode Port 0 P308 Direction Mode 0 Unipolar Set Selection Port 0 P545 Spd Ref A Sel Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P50 Anlg In0 Value Adjust Scaling Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P51 Anlg In0 Hi 20 mA Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P52 Anlg InO Lo 0 mA or 4 mA Port 0 P547 Spd Ref A AnlgHi 60 Hz Port 0 P548 Spd Ref A AnlgLo 0 Hz View Results Port 4 or port where your 11 Series 1 0 Module is installed See page 10 P50 Anlg InO Value Port
58. he subnet mask is 255 255 255 0 e There is no gateway address IMPORTANT When using the adapter rotary switches set the IP address before power is applied because the adapter uses the IP address it detects when it first receives power 1 Verify that the drive is not powered 2 Set the IP address to a valid address 001 254 by turning the rotary switches using a small screwdriver For example if the IP address needs to be 192 168 1 123 turn the top switch so the arrow is pointing at 1 turn the middle switch so the arrow is pointing at 2 and turn the bottom switch so the arrow is pointing at 3 See Table 38 for more information on the address settings Table 38 IP Address Settings and Descriptions Settings Description 001 254 The adapter will use the rotary switch settings for the IP address 192 168 1 xxx where xxx rotary switch settings The value stored in parameter 36 BOOTP is automatically ignored 888 Resets the adapter IP address function to factory defaults Thereafter the drive must be powered down the switches set to a correct value 001 254 and then the drive must be powered up again to accept the new address Any other Disables the rotary switches and requires using parameter 36 BOOTP to select the BOOTP server setting as the source for the IP address or if disabled selects the adapter parameters as the source
59. hed refer to the PowerFlex 755 Drive Embedded EtherNet IP Adapter User Manual publication 750CO M UM001 and or your network administrator to validate connectivity 54 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Setting the IP Address Using Adapter Parameters 1 Verify that the IP address rotary switches are set to any value other than 001 254 or 888 The default setting is 999 See Table 35 on page 54 for more information on the address settings parameter settings are compatible with your application Verify that settings are compatible with your application before applying i ATTENTION Risk of equipment damage injury or death exists Unpredictable operation may occur if you fail to verify that power to the drive 2 Apply power to the drive 3 Set the value of parameter 36 BOOTP to 0 Disabled Value Setting 0 Disabled 1 Enabled Default 4 Set the value of parameters 38 IP Addr Cfg 1 through 41 IP Addr Cfg 4 to a unique IP address Default 0 0 0 0 255 255 255 255 IP Addr Cfg IP Addr Cfg 2 IP Addr Cfg 3 IP Addr Cfg 4 5 Set the value of parameters 42 Subnet Cfg 1 through 45 Subnet Cfg 4 to the desired value for the subnet mask Default 0 0 0 0 255 255 255 255 Subnet Cfg Subnet Cfg 2 Subnet Cfg 3 Subnet Cfg 4 6 If required set the value of parameters 46 Gateway Cfg 1 through 49 Gateway Cfg 4 to the desired value f
60. isplays the Select Time Zone screen 36 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Resetting Factory Defaults 1 Access the Status screen Status Screen 2 Use the EIE or B key to scroll to the port of the device whose parameters you want to set to factory defaults for example Port 00 for the host drive or the respective port number for one of the drives connected peripherals 3 Press the M key to display its last viewed folder 4 Usethe EE or key to scroll to the Memory folder 5 Use the Sea or SEB key to select Set Defaults 6 Press the Enter key to display the Set Defaults pop up box see examples below This Port Only For Host Drive For Connected Peripheral 7 Use the EE or R key to select the appropriate action e Host and Ports Preferred Selects the host device and all ports for a factory default action e This Port Only Selects only this port for a factory default action TIP For a description of a selected menu item press the Info soft key 8 Press the Enter key to display the warning pop up box to reset defaults Host and Ports Preferred Pop Up Box This Port Only Pop Up Box Press the ENTER soft key to affirm and set most parameters for the host drive and Press the MOST soft key to set most settings for the selected port device to factory port devices to factory defaults Press the soft key to cancel defaults Pressthe ESC soft k
61. last viewed character set 13 Press the appropriate numeric key to access the desired character set Numeric Key Function ES Selects the numeric character set ES Selects the symbols character set Selects the upper case letter character set 9 Selects the lower case letter character set Also use the appropriate soft keys to help create the new name Soft Key Function DEL Deletes a highlighted character INS Inserts a space to the left of a highlighted character CLR Deletes an entire text string 14 With the desired character selected in that character position press the key to select and enter the character 15 Repeat steps 11 through 14 for each character position 16 When the desired name is displayed on the edit pop up box press the ENTER soft key to enter and save the new name 80 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Deleting CopyCat Files 1 7 8 10 11 12 Access the Status screen Use the EB or BEB key to scroll to the Port of the device whose parameter set you want to delete for example Port 00 for the host drive Press the key to display its last viewed folder Use the g or B key to scroll to the MEMORY folder Use the z or BS key to select HIM CopyCat Press the Enter key to display the CopyCat Files selection screen CopyCat from Device to HIM Cop 1 m M 1 Use the or BS key to select Delete C
62. lication 750 COM UM008 or the PowerFlex 755 Drive Embedded EtherNet IP Adapter User Manual publication 750COM UM001 or contact your PLC expert To interpret the Drive Status Indicators see page 65 If performance problems persist refer to the publications listed in For More Information on page 6 If you feel you need additional technical support gather the information listed on page 83 prior to contacting a support representative Rockwell Automation Publication 750 QS001A EN P March 2015 19 Step 6 Verify Drive Operation Notes 20 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Reference Section These topics are included to provide more detail about the tasks required to start up and configure your drive Topic Page Determine Drive Type 22 Power Wiring 23 Power Jumpers 27 Identify Option Modules and Compatible Ports 32 Drive Device Ports 33 HIM Overview 34 Resetting Factory Defaults 37 Typical Speed Reference Examples 38 EtherNet IP Communication 52 2 Wire and 3 Wire Control 63 Drive Status Indicators 65 Dynamic Brake Resistor 66 Acceleration and Deceleration Time 68 Direction Mode 70 Analog Output Wiring 74 Digital Output Wiring 15 Relay Output Wiring 16 Disable the HIM Start Function 71 HIM CopyCat Function 78 Motor Overload 82 If You Have to Contact Technical Support 83 Rockwell Automation Publication 750 QS001A E
63. ll Mount Frames 7 3 Power Terminal Block and Termination Point Locations Wall Mount Frame 1 O a r1 i 3 e orf 6 5 4 oo Ww Wall Mount Frame 3 Ned Reference Section Wall Mount Frame 2 Pc N C1 ess k SG ecole eo nn o 6 5 9 D ggg je Is000000000 A R No Name S 0000000000 Li L2 L3 BR BR T T T2 T3 1 2 D DU VW Description 1 Power Terminal Block R L1 S L2 T L3 BR1 BR2 DC DC U T1 V T2 W T3 2 PE Grounding Studs Terminating point to chassis ground for incoming AC line and motor shields 3 PE A and PE B MOV and CMC Jumpers Rockwell Automation Publication 750 QS001A EN P March 20
64. mbedded devices have fixed port numbers that cannot be changed Option modules are assigned a port number when installed IMPORTANT 10 11 Wo OQ Un wo A L E lle 27 e el e ow I selecting hardware or functions to program i j a le le f mT FICS a w Oo Li el i l OO Ei I O el o9 n A SE D0 Ng mi PESSOA 9 9 eJ fe Ul SU Table 2 Drive Device Ports and Descriptions Port Device Description 0 Host Drive Fixed port for the drive 1 HIM Fixed port at HIM cradle connector Splitter cable connector provides Port 01 when HIM cradle connector is unused 2 DPI Port Handheld or Remote HIM connection Splitter cable connection 3 Splitter Cable Connects to DPI Port 2 optional Provides Port 2 and Port 3 4 8 Option Modules Available ports for option modules Refer to the PowerFlex 750 Series AC Drives Installation Instruc
65. ment automatically starts placing the operator in danger The 3 wire control circuit uses nomentary contact devices to control the driver motor starter A typical 3 wire control circuit is shown in the following figure 3 Wire Control on a Motor Starter 3 Wire Control on a Drive lp pil Stop id E M Da M Start VFD IH 6 d Stop Stop Stop DIO t Start gt Dh Motor M Start 24V Common Es Dig In Common JE 24V DC WR Rockwell Automation Publication 750 QS001A EN P March 2015 63 Reference Section A 3 wire control circuit consists of a normally closed stop button STOP a normally open start button START and sealing contact M and the coil of a magnetic motor starter When the normally open start button is pressed the coil of the magnetic motor starter is energized An auxiliary contact seals around the start button to provide a latched circuit In the case of a VFD the internal logic control of the VFD functions identical in principle to the sealing contact Pressing the normally closed stop button disrupts the circuit The 3 wire control circuit provides what is known as low voltage protection In the event of a power failure the magnetic motor starter drops out In this case however when power is restored the magnetic motor starter does not automatically reener
66. nameplate data to be entered into the Motor Data parameters during powerup You can also record data for up to five drive motor combinations Use this table to record a descriptive name for each drive motor combination and their respective parameters Drive Motor 1 Drive Motor 2 Drive Motor 3 Drive Motor 4 Drive Motor 5 Drive Motor Name example Main Exhaust Fan Parameter Parameter Drive Motor 1 Drive Motor 2 Drive Motor 3 Drive Motor 4 Drive Motor 5 No Name 25 Motor NP Volts 26 Motor NP Amps 27 Motor NP Hertz 28 0 Motor NP RPM 2 29 MtrNP Pwr Units Ow Ol Ow Liu Ow Cio Chew Alw A 30 Motor NP Power 310 Motor Poles 1 Use the Slip RPM rather than the Synchronous RPM Example Use 1750 RPM rather than 1800 RPM for a 60 Hz motor 2 The default units for parameter 29 Motor NP Pwr Units is horsepower Hp 3 To calculate Number of poles 120 x parameter 27 Motor NP Hertz parameter 28 Motor NP RPM Round the result to the nearest even whole number Example 120 x 60 Hz 1800 RPM 4 poles Rockwell Automation Publication 750 QS001A EN P March 2015 Step 2 Validate the Drive Installation Step 2 Validate the Drive Installation It is important that you thoroughly inspect each of your drive installations before applying power for the first time This is especially important if you did not personally perform the installation tasks Satisfy yourself now that each driv
67. nction Key Name Function r E Start Starts the drive Fm Folders Accesses folders for parameters diagnostics memory functions preferences and other tasks Li 1 Controls Accesses jog direction auto manual and other control functions a Stop Stops the drive or clears a fault This key is always active This key is controlled by drive parameter 307 Start Stop Mode 1 During drive startup these keys are temporarily inactive Soft Key Labels 4 s The soft key labels identify the present function of a corresponding soft key on the keypad Different screens can show different soft key labels Soft Key Labels Soft Keys Table 5 Soft Key Label Explanation Soft Key Label Name Function Decimal Point Adds decimal point to the right most position of a numeric value s Backspace Deletes the character to the left of the cursor Sign Changes the sign of a parameter value Number Selects the Direct Numeric Entry Method to change PowerFlex 750 Series drive parameter associations e Language Directly accesses the Select Language To Use screen A Scroll Up Scrolls up through display lines Increases a value v Scroll Down Scrolls down through display lines Decreases a value lt Scroll Left Scrolls left through display lines gt Scroll Right Scrolls right through display lines ACK Acknowledge Acknowledges the fault or alarm on the pop up screen st
68. nipolar Set Selection Port 0 P545 Spd Ref A Sel Port 0 P260 Anlg In0 Value Adjust Scaling Port 0 P261 Anlg In0 Hi 10 Volt Port 0 P262 Anlg In0 Lo 0 Volt Port 0 P547 Spd Ref A AnlgHi 60 Hz Port 0 P548 Spd Ref A AnlgLo 0 Hz View Results Port 0 P260 Anlg In0 Value Port 0 P592 Selected Spd Ref Jumper set to voltage mode Table 15 10k Ohm Potentiometer Unipolar Speed Reference Set Direction Mode Port 0 P308 Direction Mode 0 Unipolar Set Selection Port 0 P545 Spd Ref A Sel Port 0 P260 Anlg In0 Value Adjust Scaling Port 0 P261 Anlg In0 Hi 10 Volt Port 0 P262 Anlg In0 Lo 0 Volt Port 0 P547 Spd Ref A AnlgHi 60 Hz Port 0 P548 Spd Ref A AnlgLo 0 Hz View Results Port 0 P260 Anlg In0 Value Port 0 P592 Selected Spd Ref Jumper set to voltage mode Table 16 2 Wire Control on PF753 Main Control Board Non Reversing Internal Supply Set Direction Mode E Port 0 P308 Direction Mode 2 Rev Disable Stop Run n re Set Selection Dic Port 0 P163 DI Run Port 0 P220 Digital In Sts bit 1 Digital In 1 Di1 View Results 753 Main Control Board TB1 Port 0 P220 Digital In Sts Port 0 P935 Drive Status 1 Reversing External Supply Set Direction Mode i mmo Port 0 P308 Direction Mode 0 Unipolar Te Run Fwd bic Set Selection Di1 Port 0 P164 DI Run Forward Port 0 P220 Digital In Sts bit 1
69. nk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 750 QS001A EN P March 2015 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
70. nnected Connected Frames 2 5 Screw Connectors Torque 1 36 Nem 12 0 Ib in Tool 6 4 mm 0 25 in flat or T15 Hexalobular Connected Disconnected SA Frame 4 Shown 28 Rockwell Automation Publication 750 QS001A EN P March 2015 Table 1 Power Jumper Locations for Frames 1 10 Continued Drive Frame 6 Wire Connectors Torque 1 36 Nem 12 0 Ib in Tools 7 mm hex socket and T20 Hexalobular 00000 GOA Jumper Locations Connected Common Mode Disconnected Reference Section Frame 7 Wire Connectors Torque 1 36 Nem 12 0 Ib in Tools 7 mm hex socket and T20 Hexalobular 0000090000000000000000000000
71. nternal Supply uM Cj Stop Run 24VC 24V DIC Dio EL 22 Series 1 0 Module TB1 Set Direction Mode Port 0 P308 Direction Mode 2 Rev Disable Set Selection Port 0 P163 DI Run Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P1 Dig In Sts bit 0 Input 0 View Results Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P1 Dig In Sts Port 0 P935 Drive Status 1 Reversing External Supply 24V Common sew CL Run Fwd DIC Dio Run Rev Di1 a 22 Series 1 0 Module TB1 Set Direction Mode Port 0 P308 Direction Mode 0 Unipolar Set Selection Port 0 P164 DI Run Forward Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P1 Dig In Sts bit 0 Input 0 Port 0 P165 DI Run Reverse Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P1 Dig In Sts bit 1 Input 1 View Results Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P1 Dig In Sts Port 0 P935 Drive Status 1 IMPORTANT Connect 24V supply only to 20 750 2262C 2R or 20 750 2263C 1R27 Table 34 3 Wire Control on 22 Series 1 0 Module Internal Supply 22 Series 1 0 Module TB1 Set Selection Port 0 P158 DI Stop Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P1 Dig In Sts bit 0 Input 0 Port 0 P161 DI Start Port 4 or port where your 22 Series 1 0
72. oint values FIX Fix Fixes Changed or Requires Configuration port verification conflicts upon powerup INFO Information Shows additional information about a selected port verification conflict upon powerup Shows additional information about Set Default actions INS Insert Inserts a space to the left of a highlighted character LINK Link Displays a Link Edit pop up box to link parameters only PowerFlex 7 Class drives LOWER Lower Displays the lower 16 bits bits 0 15 of a 32 bit Bit type parameter MOST Most Restores most Host or Port device parameters to factory defaults PAR Parameter Number Navigates directly to a parameter PGDN Page Down Scrolls down to the next page of data lines on the Device Version information screen PGUP Page Up Scrolls up to the previous page of data lines on the Device Version information screen REF Reference Enters the speed reference for the Host Drive RESET Reset Resets the Process screen s displayed monitoring items to the factory default monitoring items TEXT Text Edits user definable text for the device selected TOP Top Displays the top most recent fault alarm or event in a queue Scrolls to the top line of data on the Device Version information screen UPPER Upper Displays the upper 16 bits bits 16 31 of a 32 bit Bit type parameter VIEW View Toggles between select screens and views Displays the time stamp screen from a fault alarm or event queue screen ZONES Zones D
73. ol Reversing External 24V Supply 20 750 2262C 2R 20 750 2263 1R2T 70 24V Common ues CJ Run Fwd DIC Dio Run Rev Dit a 750 Series 1 0 Module TB1 Set Direction Mode Port 0 P308 Direction Mode 0 Unipolar Configuration Port 0 P150 Digital In Cfg 1 Run Level Set Selection Port 0 P164 DI Run Forward Port 4 or port where your 1 0 Module is installed P1 Dig In Sts bit 0 Input 0 Port 0 P165 DI Run Reverse Port 4 or port where your 1 0 Module is installed P1 Dig In Sts bit 1 Input 1 View Results Port 4 or port where your I 0 Module is installed P1 Dig In Sts Port 0 P935 Drive Status 1 Rockwell Automation Publication 750 QS001A EN P March 2015 Table 47 753 Main Control Board TB1 amp TB3 3 Wire Control with Reversing Wiring 3 Wire Control Reversing Internal Supply 3 Wire Control Reversing External 24V Supply 24V Stop Start 753 Main Control Board TB1 amp TB3 Set Selection Port 0 P158 DI Stop Port 0 P220 Digital In Sts bit 1 Digital In 0 Port 0 P161 DI Start Port 0 P220 Digital In Sts bit 2 Digital In 1 Port 0 P162 DI Fwd Reverse Port 0 P220 Digital In Sts bit 3 Digital In 2 View Results Port 0 P220 Digital In Sts Port 0 P935 Drive Status 1 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section 71 Reference Section Table 48 750 11
74. op up box will appear Press the ENTER soft key to affirm and overwrite the existing CopyCat file or press the ESC soft key to cancel Renaming CopyCat Files IMPORTANT Textediting is not supported when using Asian language characters Only characters in the ISO 8859 1 Latin 1 Character Set which is supported by U S and European personal computers are available If a software tool is used for text editing Asian characters the HIM will replace all unsupported characters with a narrow rectangle mark 1 Access the Status screen 2 Use the or B key to scroll to the Port of the device whose CopyCat file you want to rename for example Port 00 for the host drive 3 Press the key to display its last viewed folder Rockwell Automation Publication 750 QS001A EN P March 2015 79 Reference Section 4 Use the Mg or B key to scroll to the MEMORY folder 5 Usethe EZ or key to select HIM CopyCat 6 Press the Enter key to display the CopyCat Files selection screen CopyCat from Device to HIM p t from M to Device 7 Usethe or key to select Rename CopyCat File 8 Press the Enter key to display the Select File To Rename pop up box 9 Use the E amp or BS key to select the file to be renamed 10 Press the Enter key to display the Edit CopyCat File Text pop up box 11 Use the Wg or B key to move the cursor to the desired character position in the displayed name 12 Press the Z key to access the
75. ops the backlight from flashing and keeps the pop up screen active ALL All e Clears all faults alarms or events when a pop up box appears from a queue screen Restores all Host or Port device parameters to factory defaults Rockwell Automation Publication 750 QS001A EN P March 2015 35 Reference Section Table 5 Soft Key Label Explanation Continued Soft Key Label Name Function CLR Clear Deletes an entire text string Displays the Select Action pop up box used to clear the selected fault alarm or event or the entire fault alarm or event queue DEL Delete Deletes a highlighted character EDIT Edit Accesses a displayed parameter to edit Accesses the Edit Process Display screen END End Displays the end least recent fault alarm or event in a queue Scrolls to the end line of data on the Device Version information screen ENTER Enter Displays the next level of a selected menu item Enters new values e Performs the intended action ESC Escape Cancels port verification conflict pop up box during procedure to resolve a conflict e Cancels the existing screen and returns to the previous screen e Cancels an entry Cancels pop up Fault Display screen Displays the time zone groups list screen only when the Date Time Set Edit Mode screen is shown EXP Exponent Allows data entry using scientific notation for 32 bit REAL floating p
76. opyCat File Press the Enter key to display the Select File To Delete pop up box Mi PowerFlex 755 Cfg Use the or N key to select the file or all files to delete Press the Enter key to display the confirmation pop up box Press the ENTER soft key to affirm and delete the selected CopyCat file or press the ESC soft key to cancel Another pop up box will appear to confirm that the CopyCat file was successfully deleted Press the soft key to affirm and complete the procedure Rockwell Automation Publication 750 QS001A EN P March 2015 81 Reference Section Motor Overload It can be necessary to adjust parameter 414 Mtr OL Hertz Adjusting this parameter to a default of 20 Hz is a conservative setting to protect a typical induction motor that is not designed to adequately cool itself at full load when its rotor internal fan is turning less than 20 Hz Understand the speed range specifications of your motor in order to set parameter 414 Mtr OL Hertz to the approximate minimum operating speed under full load Motor and drive applications operate on a wide variety of operating speed ranges Typical speed ratios for constant and variable torque motors in applications are expressed in terms of Motor Base Speed to Motor Minimum Speed Refer to Table 55 Table 55 Typical Speed Ratios for Constant and Variable Torque Motors Example Motor Base Speed 1750 RPM 60 Hz Minimum Speed RPM Hz Moto
77. or the gateway device Default 0 0 0 0 255 255 255 255 Gateway Cfg Gateway Cfg 2 Gateway Cfg 3 Gateway Cfg 4 7 Reset the adapter by power cycling the drive or by using the HIMS Reset Device function located in the drive s DIAGNOSTIC folder Rockwell Automation Publication 750 QS001A EN P March 2015 55 Reference Section Table 36 PowerFlex 755 Embedded EtherNet IP Port 13 Parameter Settings No Drive User Default Value Options Notes Parameter Setting Name 33 Port Number 13 0 36 BOOTP 0 1 0 Disabled A reset of the adapter is required Reset the adapter by power cycling the drive or by using 1 Enabled the HIM Reset Device function located in the drive s DIAGNOSTIC folder 38 IP Addr Cfg 1 192 Example IP Address 39 IP Addr Cfg 2 168 0 40 IP Addr Cfg 3 1 41 IP Addr Cfg 4 XXX Set to desired value 42 Subnet Cfg 1 255 43 Subnet Cfg 2 255 44 Subnet Cfg 3 255 42 Subnet Cfg 4 0 Leave the remainder of the Embedded EtherNet IP Port 13 parameters at their default settings Set the Start Stop and Speed Reference Commands via the EtherNet IP Adapter By default the Start and Stop commands are enabled over the EtherNet IP adapter To set the speed reference via the EtherNet IP adapter set parameter 545 Spd Ref A Sel See Table 37 Table 37 Speed Reference Parameter Setting No Drive User Default Value Options Notes Parameter Settin
78. p acceleration time must be set to the capabilities of the drive based on the load and application requirements The normal solution will be to set parameter 535 Accel Time 1 to longer time period so that an overload or over current condition of the drive does not occur An approach to perform this configuration is to set acceleration times to incremental 30 second acceleration times above the last setting and restart the drive until the load is able to start without a fault condition The maximum acceleration time for most applications is up to 5 minutes however very high inertia loads could require higher acceleration times for example 30 minutes may be common for a centrifuge If faster acceleration time is required for the load contact your Allen Bradley distributor or Allen Bradley technical support for further application review or potential drive sizing considerations Recommendation If the load has a large inertia value and acceleration time is not an application concern set the current limit of the drive in amps to the continuous current rating of the drive in amps The overload current setting is configured in parameter 422 Current Limit 1 This lets the drive apply its rated current to the motor on a continuous basis until the application reaches full speed Default values for this parameter that are time limited equal 110 of the Normal Duty ND or 150 of the Heavy Duty HD rating of the drive that may have induced a hardware ov
79. ped while the drive is tuning After Autotune routine is done Ready 0 appears in parameter 70 Autotune and the top line again displays Stopped In Progress Screen Result Screen 4 The Autotune routine is complete 5 Press the ESC soft key to exit Autotune Rockwell Automation Publication 750 QS001A EN P March 2015 15 Step 3 Power Up Configure the Drive and Spin the Motor Shaft Direction Test ATTENTION This procedure causes movement of the motor shaft and of any connected equipment To guard against personal injury or damage to equipment ensure that all guards are properly installed to help protect against contact with rotating parts 1 Press the Controls key B8 on the keypad 2 Use Jog to bump the motor shaft to verify direction If the motor shaft s direction of rotation is NOT correct shut power off and follow all safe practices to change motor power terminals U T1 and V T2 motor wire connections at the drive or at the motor See Power Wiring on page 23 bit 4 to 1 It is important to note however that parameter 40 Reverse Motor Leads resets to 0 if parameters are reset to factory default It is necessary to reset parameter 40 Reverse Motor Leads bit 4 to 1 after resetting the parameters to default to prevent personal injury or damage to the equipment ATTENTION If changing the wires on U T1 and V T2 is not practical or desired you can set parameter 40 Reverse Motor Leads
80. r Base Speed Speed Range Ratio as 3 5 5 m 438 15 25 41 175 6 10 10 1 88 3 5 201 175 0 6 1 100 1 1 8 0 06 0 1 1000 1 82 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section If You Have to Contact Technical Support If your drive application is for a fan or a pump and you are having difficulty tuning the motor to the drive review the recommendation Knowledgebase article 486982 PowerFlex 753 or 755 Drive Centrifugal Fan Pump Setup Guide Prior to contacting technical support resource collect the following information and be ready to provide it to the support representative Nameplate Information Drive Catalog Number Nameplate 1 Specifications and Custom Catalog Number 1 3 4 5 6 7 8 10 11 12 13 representing options installed at factory 20F See Nameplate 2 Located behind HIM for equivalent base catalog number and separate options 753 Cat No 20G11 N G 011 AAONNNNN Series A UL Open Type IP20 without Di lood and Conduit Plate UL Type 1 only with Debris H onduit Plate 20G 400V Class 480V Class 755 If Nameplate 1 is not visible record the values of the following parameters P20 Rated Volts P21 Rated Amps P22 Rated kW Device Version Information Access the Device Version screen on the HIM and record the necessary information 1 Access the Status screen 2 Use the ME or BEB key to scroll to the Port of the device whose firmware version you want to
81. re hardware is located for ease of selecting hardware or functions to program For more information on port locations see Drive Device Ports on page 33 PowerFlex 753 PowerFlex 755 ao an m mm Ice o il ih KR F IG Of Port Location Examples Port Location Examples jooo0000000 ooogo0000o00 TIT TIT TIT HE NE e TED ol y OOOOOOOOO0 T 8 Jl e G c rm f
82. rive or clears a fault This key is always active This key is controlled by drive parameter 307 Start Stop Mode Rockwell Automation Publication 750 QS001A EN P March 2015 39 Reference Section Connections on PowerFlex 753 Main Control Board Terminal block TB1 and the input mode jumpers are mounted directly on the main control board LAK Yr rd Table 10 753 Main Control Board Details No Name Description 1 Jumper J4 Input Mode Analog input mode jumper Selects voltage mode or current mode 2 TBI 1 0 terminal block 3 TB3 Digital input terminal block 4 TB2 Relay terminal block Table 11 J4 Input Mode Jumper Jumper Position Voltage Mode 40 Current Mode Rockwell Automation Publication 750 QS001A EN P March 2015 Table 12 TB1 Terminal Designations Terminal Name Description Related Param Ao0 Analog Out 0 Bipolar 10V T 11 bit amp sign 2 k ohm 270 Ao0 Analog Out 0 Mia pie T TUS ES 4 20 mA 11 bit amp sign 400 ohm maximum Gy load hat 10VC 10 Volt Common For 10 Volt references ii 10V 10 Volt Reference 2k ohm minimum br Ai0 Analog Input 0 Isolated 2 bipolar differential 11 bit amp sign 255 bw A04 Analog Input 0 Voltage Mode 10V 88k ohm input bi impedance E Current Mode 0 20 mA
83. rol center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt gt Allen Bradley Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Table of Contents Important User Informations ieri da 2 Introduction Who Should Use This Manualj 4 iie des d nr Eae eter a 5 Equipamiento saevus denar dues Gael ay Fee epa n Rad Pvt ve d mw ans 5 Supported AOI srt iii apice 5 albori tiara eteri rst 5 For More Intormiatiotives sdvascicedeadsaras sides da WR Creick a er 6 Step 1 Gather Required Information Record Motor Nameplate Data cipria 7 Step 2 Validate the Drive Installation Identify Which Drive You Havers clic 8 gold Adi 8 Verify Power Jumper ConfguratioB sissi 9 Verify O Witing iiis spese vuber Re ERES WERE ADR QU sd at ae ERR VS 9 Where are Signal Sources Connected sacri rincari 10 Step 3 Power Up Configure the Drive and Spin the Motor Shaft Power the DE eee pate RE e DPI NN PERIERE quis 12 Drive o P 13 Step 4 Set Up Speed Reference and Start Stop Input Output Configuration Checklists 54e eee reet nata 17 Step 5 Special Considerations Step 6 Verify Drive
84. rque Min Max 0 00 3600 00 Decel rate can affect the extent of the dynamic braking needed Increase the decel rate to reduce regenerative energy demand or increase the dynamic brake capacity For more information see Deceleration Time on page 68 or the PowerFlex Dynamic Braking Resistor Calculator Application Technique publication PFLEX AT001 422 Current Limit 1 Units Amps Current setting above continuous current rating of the drive is Default Based on drive rating time limited Refer to the Recommendation in Acceleration and ND HD selection Time on page 68 Min Max Based on drive rating Rockwell Automation Publication 750 QS001A EN P March 2015 69 Reference Section Direction Mode Table 45 753 Main Control Board TB12 Wire Control with Reversing Wiring 2 Wire Control Reversing Internal 24V Supply 2 Wire Control Reversing External 24V Supply 24V 753 Main Control Board TB1 24V Common ud aiia SERERE T Qn CJ Run Fwd Dic Di 1 Run Rev Di2 753 Main Control Board TB1 Set Direction Mode Port 0 P308 Direction Mode 0 Unipolar Set Selection Port 0 P164 DI Run Forward Port 0 P220 Digital In Sts bit 1 Digital In 1 Port 0 P165 DI Run Reverse Port 0 P220 Digital In Sts bit 2 Digital In 2 View Results Port 0 P220 Digital In Sts Port 0 P935 Drive Status 1 Table 46 750 Series I 0 Module TB1 2 Wire Control with Reversing Wiring 2 Wire Contr
85. rt 0 P240 TOO Sel Port 0 P935 Drive Status 1 bit 7 Faulted View Results Port 0 P225 Dig Out Sts When TO is On IN 0 is Off Set Selection Port 4 or port where your I 0 module is installed P20 TOO Sel Port 0 P935 Drive Status 1 bit 7 Faulted View Results Port 4 or port where your I 0 module is installed P5 Dig Out Sts 75 76 Reference Section Relay Output Wiring Table 54 750 Series Control Board and 1 0 Module TB1 Relay Output Wiring Relay Output External Supply Power Set Selection fia RONC Port 0 P230 ROO Sel Port 0 P935 Drive Status 1 bit 7 Faulted ROC RONO View Results Source Port 0 P225 Dig Out Sts 753 Main Control Board Source Set Selection Port 4 or port where your I 0 module is installed P10 ROO Sel Port 0 P935 Drive Status 1 bit 7 Faulted View Results Port 4 or port where your I 0 module is installed P5 Dig Out Sts 750 Series 1 0 Module Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Disable the HIM Start Function There are times when disabling the HIM is necessary such as when the user requires only to use other discrete input or communications that are controlled by Start Run Jog and Direction commands Parameter 324 Logic Mask is used to disable or mask out the HIM per
86. senses and regulates the DC bus voltage level independent of the drive control For more information on how to size a dynamic brake chopper and or resistor see PowerFlex Dynamic Braking Resistor Calculator Application Technique publication PFLEX ATO001 66 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section For frames 1 7 see Table 43 to configure these parameters so the dynamic brake properly functions Table 43 Dynamic Brake Resistor Parameter Settings No Parameter Name ExternalResistor InternalResistor Values Notes User Setting User Setting 370 Stop Mode A 1 1 Default 1 Ramp Fans pumps and compressors are typically allowed to coast to Options 0 Coast stop dynamic braking is not required 1 2 Ramp Ramp to stop mode may cause regenerative energy dynamic braking can be required The shorter the decel time P537 Decel Time the greater potential need for dynamic braking 372 Bus Reg Mode A 2 2 Default 1 Adjust Freq Not considered when P370 Stop Mode A 0 Coast Options 1 Adjust Freq If dynamic brake resistor is installed this parameter must be set 2 Dyn Brake to either 2 Dyn Brake or 3 Both DB 1st 3 Both DB 1st 382 DB Resistor Type 1 0 Default 0 Internal Not considered when P370 Stop Mode A 0 Coast Options 0 Internal 1 External 383 DB Ext Ohms Resistor NP N A Units Ohms Observe minimum resist
87. t 0 P547 Spd Ref A AnlgHi 60 Hz Port 0 P548 Spd Ref A AnlgLo 0 Hz View Results Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P50 Anlg InO Value Port 0 P592 Selected Spd Ref Rockwell Automation Publication 750 QS001A EN P March 2015 49 Reference Section Table 30 0 20 mA Analog Input Unipolar Speed Reference at Terminals Ail n RN O O IL 22 Series 1 0 Module TB1 Common Ail Ail Jumpers set to current mode Set Direction Mode Port 0 P308 Direction Mode 0 Unipolar Set Selection Port 0 P545 Spd Ref A Sel Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P60 Anlg In1 Value Adjust Scaling Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P61 Anlg In1 Hi 20 mA Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P62 Anlg In1 Lo 2 0 mA Port 0 P547 Spd Ref A AnlgHi 60 Hz Port 0 P548 Spd Ref A AnlgLo 0 Hz View Results Port 4 or port where your 22 Series 1 0 Module is installed See page 10 P60 Anlg In1 Value Port 0 P592 Selected Spd Ref Table 31 0 10V Analog Input Unipolar Speed Reference at Terminals Ai1 E oe Common Ail Ail td 22 Series 1 0 Module TB1 Jumpers set to voltage mode Set Direction Mode Port 0 P308 Direction Mode 0 Unipolar Set Selection Port 0 P545 Spd Ref A Sel Port 4
88. t 0 and select P871 877 Port n Reference as appropriate Important Example 20 COMM E EtherNet IP Communication Adapter Dint for speed reference multiplied by 1 000 60 Hz 60 000 and 1750 RPM 1 750 000 Control Screen Key Function Map corresponds to Navigation Number Keys See table below for key functions Label ESC Function Deactivates the Control Screen and reverts back to the previous screen 38 Rockwell Automation Publication 750 QS001A EN P March 2015 Reference Section Table 8 Control Screen Navigation Number Keys Label Key Function JOG EN Jogs the host drive v Decreases the speed reference for the host drive REF ez HELP EN Displays Rockwell Automation Drives Technical Support direct phone number website address and email address REV 4 a Sets the direction to reverse for the host drive EDIT REF O Enables direct data entry of the speed reference for the host drive gt FWD DO Sets the direction to forward for the host drive REMOVE HIM Allows HIM removal without causing a fault if the HIM is not the last controlling device The REMOVE HIM label is not available S when the HIM has manual control of the host drive In this case a fault occurs if the HIM is removed REF zum Increases the speed reference for the host drive A mm MANUAL Switches between Auto and Manual modes Function Starts the drive Stops the d
89. tallation Instructions publication DRIVES IN001 Provides the basic information needed to properly install protect wire and ground pulse width modulated PWM AC drives PowerFlex 20 HIM A6 C6S HIM Human Interface Module User Manual publication 20HIM UM001 Provides detailed information on HIM components operation and features PowerFlex Dynamic Braking Resistor Calculator Application Technique publication PFLEX AT001 Provides detailed information on dynamic braking components operation and features PowerFlex 20 750 ENETR Dual Port EtherNet IP Option Module User Manual publication 750COM UM008 Provides detailed information on installing configuring using and troubleshooting the dual port EtherNet IP option module PowerFlex 755 Drive Embedded EtherNet IP Adapter User Manual publication 750COM UM001 Provides detailed information on installing configuring using and troubleshooting the embedded EtherNet IP adapter Rockwell Automation Publication 750 QS001A EN P March 2015 Step 1 Gather Required Information Step 1 Gather Required Information When you apply power to your drive for the first time you need to enter specific information about your application You need to enter motor nameplate data and set up your I O Step 1 Gather Required Information helps you to verify that you have the needed information prior to drive powerup Record Motor Nameplate Data Record the motor
90. til fault condition is cleared See parameter 951 Last Fault Code Steady A non resettable fault has occurred Red Flashing A minor fault has occurred When running the drive continues to run System is Yellow Alternately brought to a stop under system control Fault must be cleared to continue Use parameter 950 Minor Fit Cfg to enable If not enabled acts like a major fault q Yellow Flashing When running a type 1 alarm exists ry Green Alternately See parameters 959 Alarm Status A and 960 Alarm Status B Green Flashing Drive is flash updating Red Alternately ENET Unlit Off Embedded EtherNet IP is not properly connected to the network or needs an IP address Red Flashing An EtherNet IP connection has timed out Steady Adapter failed the duplicate IP address detection test Red Flashing Adapter is performing a self test Green Alternately Green Flashing Adapter is properly connected but is not communicating with any devices on the network Steady Adapter is properly connected and communicating on the network LINK Unlit Off Adapter is not powered or is not transmitting on the network Green Flashing Adapter is properly connected and transmitting data packets on the network Steady Adapter is properly connected but is not transmitting on the network Rockwell Automation Publication 750 QS001A EN P March 2015 65 Reference Section Dynamic Brake Resistor Determine whether your drive and motor utilize
91. tions publication 750 IN001 for more information on each option s port recommendations Important Ports 7 and 8 are available on PowerFlex 755 Frame 2 drives and larger only PowerFlex 755 Frame 1 drives and 753 drives do not support Ports 7 and 8 9 Auxiliary Power Supply Designated port for the Auxiliary Power Supply when connected via cable Option Module PowerFlex 755 Frame 1 and 753 drives only 10 Inverter Fixed port for Inverter PowerFlex 755 Frame 8 drives and larger only 11 Converter Fixed port for Converter PowerFlex 755 Frame 8 drives and larger only 12 Reserved for future use 13 EtherNet IP Fixed port for embedded EtherNet IP PowerFlex 755 drives only Rockwell Automation Publication 750 QS001A EN P March 2015 The 750 Series drive uses the term Port to designate in software the physical location where hardware is located for ease of 33 Reference Section HIM Overview See the PowerFlex 20 HIM A6 and 20 HIM C6S HIM Human Interface Module User Manual publication 20HIM UM001 for more information on the HIM The keypad consists of soft keys navigation and number keys and single function keys which are described in their respective subsections that follow Soft Keys The soft keys on the HIM are located at the top of the keypad and highlighted in the figure Depending on the screen being displayed or the data entry mode being used a soft key name uw and its function changes When a d
92. to select the language IMPORTANT Language selection only applies to new drives It is not required if the drive has been previously used or when resetting from factory defaults If this drive was previously powered and configured and is being repurposed for this application reset the drive parameters following the instructions in Resetting Factory Defaults on page 37 4 Ifeither of the screens below display on the HIM press the ESC soft key until the Main Powerup Screen displays General Startup Main Startup Screen Startup Screen PowerFlex 753 Main Powerup Screen PowerFlex 755 Main Powerup Screen 5 Proceed to Drive Setup on page 13 12 Rockwell Automation Publication 750 QS001A EN P March 2015 Step 3 Power Up Configure the Drive and Spin the Motor Shaft Drive Setup Follow these steps to set up each of your drives Enter Motor Nameplate Data 1 From the Main Powerup Screen access parameter 25 Motor NP Volts e Press the soft key e Enter 25 using the numeric keys e Press the soft key PowerFlex 753 Powerup Screen Parameter Screen Keypad Parameter Screen 2 Use the numeric value from the Motor Nameplate data gather in Step 1 Gather Required Information under Record Motor Nameplate Data on page 7 to verify the value on the screen If a change is required e Press the EDIT soft key e Enter the nameplate voltage numeric value using the keypad e Press the soft key
93. use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor cont
94. ve If yes note the module s port number Drive 1 Drive 2 Drive 3 Drive 4 Drive 5 C Yes Port No Q No Q Yes Port No Q No Q Yes Port No Q No Q Yes Port No Q No Q Yes Port No Q No Which EtherNet IP configuration is your drive using BOOTP DHCP or manual IP address If using a manual IP address enter the IP address and the subnet address LA Boorp L pce Q Manual Drive 1 IP Address Subnet Mask if required Gateway Address if required L Boor L pce Q Manual Drive 1 IP Address Subnet Mask if required Gateway Address if required L Boor LL pce Q Manual Drive 1 IP Address e e Subnet Mask if required Gateway Address if required a Verify the status of the enable jumper and the safety jumper LL sore pce Q Manual Drive 1 IP Address Subnet Mask if required Gateway Address if required L Boor LL pce Q Manual Drive 1 IP Address Subnet Mask if required Gateway Address if required nina n i_ e Ifthe enable jumper is removed control power is required at Di0 on the main control board for the drive to be able to accept a Start command See parameter 220 Digital In Sts bit 0 For more information see PowerFlex 750 Series AC Drive Installation Instru
95. ve or visit http www rockwellautomation com services online phone Installation Assistance Ifyou experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 ere
96. ve operation 1 Is each drive motor combination responding correctly to each of the signal sources Signal Command Drive Motor 1 Drive Motor 2 Drive Motor3 Drive Motor 4 Drive Motor 5 Start Q o Q L E Stop Q Q E n n Direction if applicable Qo Q o Q L 2 Is each drive motor combination responding correctly to the speed reference source Check only those that apply Speed Reference Drive Motor 1 Drive Motor 2 Drive Motor 3 Drive Motor 4 Drive Motor 5 HIM Source Qs LY No ys Ano ys Ano Aes Io Yves Ano Control Board Analog Input Qs Ano ys Ano ys Ano Aes Do ys Ano met ie Module Analog E Yes H No E Yes E No H Yes E No E Yes E No E Yes E No i Port 13 E Yes E No E Yes E No E Yes L1 No E Yes E No E Yes i No acl Da yer Other E Yes E No H Yes E No E Yes E No E Yes E No E Yes E No Configuration Considerations If any of your drive motor combinations are not functioning properly review steps 1 6 to be sure that the correct information was gathered or calculated and that parameters were set correctly If your EtherNet IP communications are not functioning properly verify the controller PLC is communicating the expected commands and or reference For more information refer to the PowerFlex 20 750 ENETR Dual Port EtherNet IP Option Module User Manual pub
97. view for example Port 00 for the host drive 3 Press the key to display its last viewed folder 4 Use the g or BEB key to scroll to the DIAGNOSTIC folder Rockwell Automation Publication 750 QS001A EN P March 2015 83 Reference Section 5 Usethe E or key to select Device Version Esc Device Version 6 Press the Enter key to display device version information 7 Record the information Product Series Product Revision Product Serial Number Main Control Board Firmware Revision Power Jumper Configuration Information Power Jumper Configuration Jumper PE A MOV Input Filter Caps Jumper PE B DC Bus Common Mode Caps i Connected i Disconnected i Connected i Disconnected 84 Rockwell Automation Publication 750 QS001A EN P March 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representati
98. ynamic soft key up to a maximum of five keys is active 7 JEAN L9 its present function and corresponding Soft Key Label is shown at the bottom of the HIM GR screen Navigation and Number Keys The five blue multi function keys 2 4 5 6 and 8 shown in the figure are used to do the ggo i following e Enter their respective numeric value e Scroll menus screens e Do e Perform corresponding functions displayed in the Data Area Em z Table 3 Navigation and Number Keys Multi function Key Name Function 2 Down Arrow Enters the numeric value 2 Scrolls down to select an item 4 Left Arrow Enters the numeric value 4 Scrolls left to select an item uc 5 Enter Enters the numeric value 5 Displays the next level of selected menu item Enters new values Performs intended actions DO 6 Right Arrow Enters the numeric value 6 Scrolls right to select an item mm 8 Up Arrow Enters the numeric value 8 Scrolls up to select an item The five gray number keys 0 1 3 7 and 9 are used only to enter their respective numeric value 34 Rockwell Automation Publication 750 QS001A EN P March 2015 Single function Keys Reference Section There are four single function keys which are highlighted below and listed in the following table Each single function key always performs only its dedicated function Table 4 Single function Keys Single fu

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