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MoniMax 5600T Maintenance Manual

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1. HYOSUNG MoniMax seoor 12 Journal Printer that cannot be recovered Ex Recon baa e nl 22 4 ecto re in me er lap idend Nate I an eror that cannot be recovered occurs lum the power as soon as possible d HYOSUNG MoniMax 86007 12 Journal Printer 121 5 Troubleshooting General problems The lights on the control panel do not come Make sure that power supply cables are plugged int the printer the power unit and to the power culet Make sure that power is supplied the power ouet Ifthe outlets controled by switch or timer use another out Printing problems The ERROR light is blinking and the printer does not print First off the printer and check for a paper jam 1f there is no paper jam and the printer has been printing for quite a the print head may be overheated If the print head is overheated the printer wil resume printing when the head has socled usualy within four or fve minutes If there paper jam and the print head is not overheated tum aff the printer and tum it back on after about 10 seconds If the printer stil does not work unplug the power supply from the immediately Then contact qualified service person
2. intalaton HYOSUNG Monimax 56007 13 Appendix Eno cause Handing Code Nei work by CSIS during TE 1o Jam OSI Gy iting or rerac process to dive due to conimunus coin cSt4 OBIOAB Dark during forced Me samo as KAOOFS handing tian or retract operaton Duable to dive due to continuous Dark zing forced italzator same as ROOF handing 1 Remove me remaining nates and in Feat tall down bi during te throat unit react operation 2 i eror occurs when checking disconnection operation replace a sensor Gorinucusl detcad voie in 0518 m Tre same as H400FS handing ing ect operation arama aue Jam dur T Remove the and ren oig m taking or rerac process the that unit Some ie are dure operation uera Iia of Tst cassete a requested ID ol Zu cus amorem requested to spense INS or ra a dispense csse a eque dispense eject vansacion happens e bundle reject mode Evocedy venave cash dung HYOSUNG 58007 13 Appendix Em cause Handing Code 8712500
3. Fig 46 HW Block Diagram HYOSUNG 86007 4 User Handling Unit 4 3 PCB Silk Diagram Fig 47 PCB Sik Diagram seoor 4 User Handling Unit 434 Connector Interface 1 CNI Pin PIN 33300006 Lit Function Key 2 CN2 6Pin PIN 35300906 Right Function Key 3 CNo 26Pin PIN 53301326 Picker CDU SHU DOOR SENSOR INPUT 4 PIN 33311904 12V SV Power OUTPUT 5 CNS Pin PIN 33316604 24V Power INPUT 5 CNG CN7 10Pin PIN 35201310 Touch Sereen T CNa aPin PIN 3330090 Reserved Power CNo 2Pin PIN 33300902 MOD Sw 9 CNTO 6Pin PIN 33408506 PNC CE 10 CNt1 Pin PIN 33300908 Power Supply Control 11 N12 2Pin PIN 33300903 Power Switch 12 CN19 9Pin PIN 33300903 NVRAM clear 13 CN14 4Pin PIN 33300904 ADA Delect Sense 14 CN15 6Pin PIN 55300906 LED IndicatorIN SERVICE SUPERVISOR ERROR Reserved 15 CN16 2Pin PIN 33300002 ON USE LED 16 GN17 2Pin 3550000004 24V FAN Control 17 PIN 38300006 LED Indicator COMMUNICATION 2 Reserved 18 CN19 2Pin PIN 33300902 Reset Switch 19 CN20 4Pin PIN 33311904 42V 5V Power OUTPUT 20 CN21 4Pin PIN 33311904 24V 5V Power OUTPU 21 PIN 33800006 RESERVED RELAY 22 CN2S 10Pa PIN 33301310 R
4. m lt 3 HYOSUNG MoniMax 56007 3 System Configuration 2 ECS E MoniMax 56007 3 System Configuration EOS EGsim2 ae 8 HYOSUNG Monimax seoor User Handling Unit Chapter 4 User Handling Unit 6 HYOSUNG MoniMax seoor 4 User Handling Unit 441 Overview Basically the user handing unit is composed of the pin pad that the customers manipulate by themseives monitor camera speakers and associated electronic boards 4 1 1 Component location Fascia front bezel Display customer 7 operator Function Key Bar Code Reader option Receipt Printer gt si nds ik EM Encrypted PIN Pad The font view of User Handing Unit HYOSUNG seoor 4 User Handling Unit Speaker Bar Code Reader Display tor operator Card Render Sl
5. 56007 31 Power Supply 8 SPL DVISION FNNO GONAGURATION sze COLOR REHARK 7 Tanar BLACK 8502040 9 Miscelaneous mwsow smwo cowisumanow size COLOR REMARK 7 56 TBANGTULIGOT Back _ 59m 3 Power Interface A mue DESCRIPTION Tegan soars ST T snan When 7 aa wane E e signat aciva hen PS tured ot 27 When AC power Gcr cum While UPS run he signal actas s f Barr Lown owes mera means bata Replaced of eror code erey Nay wur NOTE 1 CABLE ULTQUT ZANE 2 CONNECTOR MOLEX 5559 12P HYOSUNG MoniMax 56007 31 Power Supply 114 Power Supply Assembly 1 Inset Main Power into the Power Assembly Hole 2 Tighten screws for fixing Power assembly 2 places 3 Than insert the connectors HYOSUNG MoniMax 56007 31 Power Supply 11 5 Checking Power Supply Status 11 5 1 When the LED for displaying power supply status is off 1 Check A C power 2 Check Power Cord connection status 3 Check Main Such status O Check Fuse inside of Power Supply Remove screws on Power Supply Case Cover Chack Fuse Ff F201 Open Shortinsida of Power Supply Be sure to chock the tatus afer u
6. ESERO LD fu Up anog 42 LED Specifications sed COLOR REHARKS 6 HYOSUNG seoor 4 User Handling Unit 08D MEMU 41 Main Menu 2 Made Change Analog Analog Input is applied Digital Digital Input is applied 33 63 HYOSUNG seoor 4 User Handling Unit Bright Change 1 Bright Bright adjustment 2 Contrast Contrast adjustment 4 Color Change 1 Calor Color adjustment 2 Color Temp Colar temperature adjustment 63 HYOSUNG 86007 4 User Handling Unit 5 Position Change 1 Auta Poston Automatic postion change 2 Clock Clock change 3 Phase Phase change 4 Horizontal positon change 5 Vertical poston change 1 OSD Seting OSD setup change 2 iniiaizaton Seting 3 Resolution Resolution change HYOSUNG MoniMax seoor 4 User Handling Unit 4 8 Bar Code Reader Option The Bar Code Reader used in MoniMax S600T is compact singleine laser scan engine with a patented automatic trigger Itis small lightweight and had low power requirements This Bar Code Reader offers bar code scanning thats easy to configure and integrate This powerful sean engine incorporates a host of features providing exit for users in variety applications This Bar Code Reader has builtin decoding which can be easily updated in t
7. Np Distance 0 5 1 0mm seoor 7 Cash Dispensing Unit 4 Shutter Open Sensor ST S1 1 Remove two M4 screws on the Sensor Bracket 2 Disconnect the connector careful not to break the connector pin when removing 3 Remove the black rubber which attached to back of the Sensor Bracket Press the part ofthe sensor softy as shown in figure ta remove the lock and the sensor Replace the sensor 8 Assemble in the order of 4 1 To insert the sensor insert the first and press the part to lock HYOSUNG MoniMtax 56007 7 Cash Dispensing Unit 5 Shutter Close Sensor ST S2 11 Remove M screws on the Sensor Bracket 2 Disconnect the connector Be careful not to break the connector pin when removing 3 Remove the black rubber which attached to back of he Sensor Bracket Prass the part ofthe sensor sofiy to remove the lock and the sensor Replace the sensor arto 8 Assemble in the order of 4 1 To insert the sensor insert he part A frst and press the lock HYOSUNG Monimax seoor 7 Cash Dispensing Unit 753 Main Control Board Replacement 1 Open the safe door with password 2 Tum off power at the power supply 2 Holding the green locking button on the cash dispenser and pull he rail unl the CDU is fully extended
8. e the printing fouls be scan Check the prier Crack e prier sensor is nad replace t 2 sensor upina cung e operates Or ertt stanara ot e Eror and Sci and adjustment the paper VERTS ETE Clan me Remove e powder ard du paper vl diapensea Pee a parer secon quae Grau BERG tine LED a Speaton te poner auio tumngon acto a ne power Eo nt power Dave he c Paper Check me paper Ree uino POP racing aura arve a erect anemer ere wipe wan me ay aan Pe dust guat or powder on We wih he cion or oft Retr or gn usin Ete mma dug pi spree he shold be na eror marin e Bs ca ne pana ger Wi damage onere Check te wing inspection Jno norte ae HYOSUNG MoniMax seoor 12 Journal Printer NO check tem Standard Howl check Power matar Sears tg Paper suppl operaton check me paper is set Go HYOSUNG MoniMax soor 12 Journal Printer 122 5 Assembly Adjustment Standard Th
9. HYOSUNG Monitiax 600T 6 Control Electronics Power Connector With the use ol the power connector the power supply enough stable power all the components on he motherboard Before connecting the power connector please make sure that all components ara propery installed Power Connector Tes HE p ft e cm 3 NC 4 NC _ HYOSUNG MoniMaxS600T 6 Control Electronics Serial ATA Connector This connectors are for tha Serial ATA signal cable Serial ATA hard disk drives SATAI 2 Serial Connector IN DESCRIPTION T GND ts GND RXN XP GND HYOSUNG MoniMaxS600T Control Electronics 2 FEATURES Max 16068 Formatted Capacity Per Disk Serial ATA 3 0Gbps Inerace Support SATA Native Command Queuing Feature sat arrar correction Supports logical geometries as programmed by the host Fluid Bearing Spindle Motor Technology Noise precicive road channel Dynamic ant sttin algorithm ATA SMART Compliant ATA Automatic Acoustic Management Feature Set ATA 48 bit Address Feature Sat ATA Streaming Feature Set Optional ATA Devic
10. HYOSUNG MoniMax 56007 13 Appendix nor Cause Hani Code 1 Check me CDU information seting 4 Cassetes 2 Check if each sensor mounted error occurs when checking the CS318 4 CST FM BIO deconecion operation replace sensor cocoon 986 oh sensor tes anor CSA1A 4 Check H 3 Cassen BID CN 4 Cassete FM C5418 GN are connected 5 Check setings of 4 Cassette FM Board Dp Swich 49 05 5 eror occurs when checking ihe CSSIA 4 CST BID CNS dlaconnection operation replace sensor 2 If erc occurs when checking CS 10 disconnection Dat Light Test Eror C810 C88 inn operation replace sensor tor occurs when checking CS 9 disconnection operation replace a senso T Check each sensor maur rf replace a sensor inti occurs when checking C810 cable operation replace a sensor ight seus 91828 38 46 during Nei supporing ine commanz Sensor 054 Sencar arana duing aum E600 process STO CSTOE Serao E 000 auto dming process 5843 Sensor i abromal rig 00 ming process ie vevacied dug mm Give due fo Jam 1 Remove the remaining rates and reign bj i
11. Ping Thema Font contguaton APP graphics 128 characier 32 LEZ Mas 20m TORRE EZ Dimensions er xO x OH Went About paper ol Roll Paper Specifications Paper Tp Thermal Paper Paper id Son 005 150100 HYOSUNG 56007 12 Journal Printer Interface Specifications syschonzaon sna levels Mark HOFF SPACE 200 19 Joie TION Date wort tengin m Paty None pany MOLEX Dans GE Cre Reliability Specification 5 C 30 Bo 40 C condensation relative storage environment 20C 80C temperare SERN a1 40 C no condensation relative humidity HYOSUNG MoniMax seoor 12 Journal Printer 1222 Configuration and operation of the journal printer Configuration Printing Section Aut Feeding Base Assy Operation Section Rewinder amp Roll Box Section Feed Key Minderjasembiy Back Feed Key Rol Paper Section LED Display section Papar Residual Sensor Assembly 7 Segment Dip Swen Outing Section over Section Minder Cover Go HYOSUNG s
12. Printer Module Disassembly 1 Remove tho cover of the printer connector 2 Disconnect each cable and remove 2 M3 screws for faing thermal printer HYOSUNG seoor 12 Journal Printer 3 Disassemble the thermal printer from tha main frame Sensor Disassembly Sensor detecting existence or nonexistence of the rewinder residual of tha paper and existence nonexistence of the paper 1 Remove revindar cover and M3 screw Then disassemble sensor HYOSUNG MoniMax 86007 12 Journal Printer Disassemble sensor detecting the existence or nonexistence ofthe paper Disassemble ho printer modulo and then disassemble sensor HYOSUNG MoniMax seoor 12 Journal Printer Disassemble drive section of the rewinder 1 Remove M3x5 screw for faing motor bracket on he drive section of the rewindar 2 Remove M3 5 screw and disassemble motor HYOSUNG MoniMax seoor 12 Journal Printer Disassembly of the main board and key board ep HYosuNG MoniMax seoor 12 Journal Printer 122 6 Remove the rolled paper from the rewinder 1 Press the BACK button and unroll the paper 2 Cut the paper with the cutter Be careful not to hurt the hand 3 Open the rewinder wheal HYOSUNG MoniMax seoor 12 Journal Printer 4 Remaved the rolled paper HYOSUNG 56007 13 Appendix Chapter 13 Appendix HYOSUNG Moni
13. REMARK Teo many Rejected tas 5 Replacement of Cash Casse swan Wie chacun possible We replace a Board bowe alcohol included above cannot be checked repaired in the feld Replace the unit and repair itat the Depot aval HYOSUNG 56007 7 Cash Dispensing Unit 7 2 3 Troubleshooting Procedure 1 When arriving at the branch which reported the complaint ident the problem focusing on the modulo where ouble has been reported For further details refer to Chapter 10 Eror code and Troubleshooting If the problem lis inthe cash dispenser move to the step described below 2 Entar the Supervisor Mode at the Side Operator Panel and check the Status LED on the initial Screan Check to see f the error field contains red light and here is an error code displayed at he bottom ofthe sereen I there is an error code on the screen identify tha type of error by checking error code table in the manual 4 if eror code appears the screen enter the Technician Mode to initialize the system or conduct a functional test to see ifthe same problem occurs 4 Using the eror code information in the manual the ems with potential problems and determino whether the repair can be supported in the Field Ifthe problem
14. seoor 8 Receipt Printer cum SENSOR P NTERRUPTER mmn Fig 8 12 Sensor Replacement 4 1 Disconnect cable connectar from 2 Remove screw 3 Disconnect BRKT JAM SENSOR and SENSOR P INTERRUPTER 4 Replace sensor as new one HYOSUNG seoor 8 Receipt Printer 8 5 4 Subassembly Replacement 1 Thermal Printing Head aj c NR Fig 8 13 Sub assembly Replacement 1 When taking out the Print be careful not to damage the FFC Cable Make nota of the cable orientation on the before disconnecting Match the Pin configuration when reassembling the FFC Cable to the Contro Board Note Insert HEAD OPEN LEVER ino the interterence SUPPORT wacuntn zone when assembling TPH and WARNING Since the FFC Cable has diferent voltages 42 2 5V H12V 24V connected together tis very important to match the correct Pin configuration when r assembling a cable to the connector Damage to the control board can occur if he cables are not connected properly seoor 8 Receipt Printer 2 Outlet Guide Replacement CC yan V Fig 8 14 Sub assembly Replacement 2 1 Pull up the spring take the Guides and replace them Refer to VIEW HYOSUNG 56007 8 Receipt Printer 3 MOTOR Replacement Sr 5 Meca v p NY eem
15. FRE Reserved Reserved Fig 4 14 The arrangement diagram of Function Key 4 9 2 Hardware Configuration Tho main role of this board is to input lot of functions and information which customers want or select 6 HYOSUNG seoor 4 User Handling Unit Plane view Fig 4 15 The PCB appearance in Function Key 493 Connector Configuration and Pin Specification 1 External interface connector diagram a o 5 56 sa Len Function Key Rig Function Key HYOSUNG seoor 4 User Handling Unit 2 Pin specification D FK_L Function Loft 33300906 CONN HDR BOX R A 5268 06A 6P p sue 13 vee 0 0 00 00 gt lan fsa 4 ss 5 s2 amp si FK Function Key Right 33300906 CONN HDR BOX RIA S268 06A Pm Description p 1 vec GND 58 57 56 58 6 HYOSUNG seoor 4 User Handling Unit 4 9 4 Disassembling the Function Key 1 Insert the kay on rear door and tum clockwise 2 Tum power of 3 Open the doors of both sides with key 4 Disassemble the LCD assembly refering io 42 15 Disassembling the LCD assembly 5 Remove the aci by unscrewing 6 screws as pictured below Fig 4 18 The disassembly procedure of Function Key HYOSUNG
16. HYOSUNG 55007 7 Cash Dispensing Unit Assembling CDU chain bracket BRKT CDU CHAIN and Inserting board cable 1 Remove CDU board cover by unscrewing 4 bots loosely 2 Soraw up CDU chain bracket SRKT CDU CHAIN 2 places Remove bat rom main board and insert he power and communication cable through the rear of board Tighten the bolis again 3 HYOSUNG seoor 7 Cash Dispensing Unit Fixing Communication cable for CDU board 1 Assembla CDU board cover again 2 Fix the communication cable with faing bracket as above picture HYOSUNG Monistax 55007 7 Cash Dispensing Unit 752 Sensor Replacement The Cash Dispenser contains 60 sensors in total including 27 transport path sensors 5 encoder sensors 5 docking sensors 4 cash low sensors 8 empty sensors 4 cassette ID sensors 2 double bill detection sensors 2 cam sensors 1 withdrawal detection sensor and 2 shutter operation To replace any sensor in Cash Dispenser the recommend procedures is as follows 1 Open the safe door wih password 2 Tum off power at the power supply 2 Holding the green locking bution the cash dispenser and out the unt the CDU is extended 1 Remove a protective steel cover on control board by removing four screws Keep the deta ed procedures referring to next chapter at each sensor Atter the replacement of any sensor make sure that
17. ARMO This species an ATAPI Removable Meda Device These but ze 15 120 HYOSUNG MoniMaxS600T Control Electronics LBA Large Mode Auto The LBA Large Mode BIOS option disables or auto detects LBA Logical lock Addressing LBA is a method of adaressing data a disk drive In LBA mode tne maximum drive capacity is 127 GB This selection prevents te BIOS using he LBA mode control ihe spot Auto Det allows the BIOS to at detect he LEA mode contol on the spectied Block Multi Sector Transfer Auto Diablo Selecting this optan prevents the BIOS tom using Mut Secior Transter on tne speciled channel Te data lo an fom he devee occis one sector at a me Ao Selecting s value the BIOS to auto delet he device support tor Muti Sector on he speclled channel supported Select value to he BIOS auto detect the number of sectors per block tor anser rom hard disk the memory The data tanster to and the device occurs magie PIO Mode Auto The PIO Mode option selects the IDE PIO Programmable 10 made program timing cycles between the IDE drive and the programmable IDE controller As the PIO mode increases the cycle time decreases Auto Delav This seting allows the BIOS to auto detect the PIO mode Use value fhe IDE drive support cannot be determined E mode selected weh a maximum anata
18. Exchange sensor afer abnormal operating the HYOSUNG MoniMax 56007 13 Appendix cause Code Handing dung aoncen or dispense reserved 1 Check 4 asset specications tor COU Version 2 Remove tre remaining notes and objects a postion of he CS418 sensor Check 3 Cassette FN B D and 4 Cassette FM BO CN are connected 4 Check setings of 4 Cassette FM Board Dp 505 16 On 8 Chock I the CS41B sensor cable dsconneted 4 ST Fu BD ONS 8 Exchange sensor ater abnormal operating the S418 sensor i Cassone not avalable durig 2 Check it 3 Cassette FM B D and 4 Cassette FM BIO CN are connected Check senings ot 4 Cassete FM Board Dip Swich ambo 4 Htm 49 05 4 Check I he CSS sensor cables are disconnected 4 CST FMB ONS 5 Exchange a sensor ater abnormal operating he CS47 1 Check nies ad 2 Chock specllcalons Check 3 Cassette FN B D CN2 and 4 Cassette FM Mouningdemouming 4 Cassette BD are connected auro dispense operation 4 Check senings of 4 Casete FM Board Dip Swich 5 05 6 On 5 If error occurs when checking the CS47s 4 CST BID CNS dlscomection and operation replace a sensor HYOSUNG MoniMax 56007 13 Appendix nor Code Handing s000F00 4 Cassette miss tee during
19. HYOSUNG MoniMaxS600T Control Electronics BIOS Setting The computer uses the latest American Megatrands Inc BIOS with support for Windows Plug and The CMOS chip on the motherboard contains the ROM setup instructions for configuring the motherboard Bios Entering the Setup Utility When power on the system BIOS enters the Power On Self Test POST routines POST is a sores of buit in diagnostics periormad by the BIOS Alter the POST routines are completed the folowing message appears 1 Press DEL to enter SETUP Press dalele key to access the BIOS Setup Uli BIOS Main Menu 2 Press F to load Default Settings OK 3 Press F10 to Save and Ext F10 Save and Ext F9 Load Default Setings HYOSUNG MoniMaxS600T 6 Control Electronics 64 2400 Mtis a storage device of CE module within ATM System generic auxiliary storage device to take installation CD to allow for OS Windows and AP program instalation HOD Location and Screvatie point HYOSUNG MoniMaxS600T 6 Control Electronics Scrawable Point of HOD eet e DDE D Dewe SATA Cable connection Hyosung MoniMaxS600T 6 Control Electronics 64 3000 Iis a storage device of CE module within ATM System generic auxiliary storage device to take installation CD to allow for OS Windows XP and AP program
20. HYOSUNG MoniMtax 56007 7 Cash Dispensing Unit 2 Disconnect the connector and remove the cable to remove the Sensor Bracket Assembly Be careful not to break the connector pin when removing Remove the Sensor Bracket Assembly Remove the sensor fring screw 1 place af the sensor lo replace from he removed Sensor Bracket Assembly Replace the sensor HYOSUNG Maniax seoor 7 Cash Dispensing Unit 3 Assemble the unit in the reverse order of 1 1 When assembling the Sensor Bracket Assembly aliq the of Bracket to the body groove and tighten the fixing screw 1 place 3 HYOSUNG Monimax 55007 7 Cash Dispensing Unit 4 Bil Count Sensor Diode CS130 T Remove the sensor support fing screw 1 place as shown in the below figure Disconnect the connector and remove the cable ie to remove the Sensor Bracket Assembly Be careful not to break the connector pin when removing Remove the Sensor Bracket Assembly Remove the sensor fring screw 1 pace of the sensor to replace from the removed Sensor Bracket Assembly Replace the sensor 8 Assemble the unit in the reverse order of 4 7 When assembling the Sensor Bracket Assembly align the rectangular to the body groove and tighten the fixing screw 1 place senson BRACKET HYOSUNG Monistax 56007 7 Cash Dispensing Unit Judgement Sensor CS4D T
21. cause Handing 1 Remove the remaning nores and erg objects at cst Da curing he postion of he CST 18 sensor latis or dispense reserved 2 Check ifthe CS11B sensor able dsconnecad Exchange sensor afer abnormal operating the CSTE sensor ESTA and CSTE Dark 4002300 awina imlaling or dispense same as and 420022 handing reserved operation 1 Remove th venaning oles and objects ar the poston at me sensor ca Dark deteeton dusing 2 Crack t the C813 sensor cable disconnected CDU 100280 or Dispense reserved operation Boars CNIO 1 gt Exchange sensor it error ater checking 0513 a 5519 den 002000 awina imlaling or dispense same as 40021 and 440028 error handing reserved operation GSE C513 Dark deco 002400 uing Inilalzing or dispense The same as 40022 and 40028 eror handing reserved operation CSE ani GSS Da 002800 deteton dwing iting or The same as 40021 0022 40028 errar handing spense reserved operation iae Check Main Motor Encoder Sit oso 46 mr cheat ater Power onor 4 Check Encoder Sensor CS8 BRKT Check CS Sensor Cable Change Main Motor Encoder Sit Sensor CS8 HYOSUNG MoniMax 56007 13 Appendix EEPROM Sum Check Enor opu ae m rne Emor mo sheets desing 1 creek CSS Sensor Cable
22. 2 HYOSUNG MoniMax seoor 2 Precautions for Safety 2 2 Description of Precaution Symbols E DESCRIPTION Eccl Shock Do not remave caver Orly maintenance engineer ls alowed to open he cover Do not touch You may receive electri shock Make sure totum of ho power when servicing the equipment Temperature Do rot touch he equipment when tls running Tne equipment can get extremely hot and cause a bum Make sure cose me cover betore running the equipment Carell when Moving Tne equipment heavy Make sure at least 2 oce move the equipment Do not attempt to move the equipment alane You may be Injured by dropping he heavy equipment Fue Hazard Place the equipment i an area rom combustible materias The equipment may catch on fre from overheating or short ce ot the power supply Disassembly Do rot disassemble or modiy te equipment unless you are engineer Contaci he service center tor maintenance adjustments and repairs improper disassembly may cause tve or shock Fal dom Do not place the equipment where the floor cannot sustain te weigh ot te equipment or on slanted or unstable surface Equipment may tat down and cause injury or damage Unplug he Equipment Stop using tne equipment immediate t it smokes omis an unusual smell makes sound oF aude or other foreign materiais enter he e
23. 4003500 2 Check second Dip Switch in CDU BID 008700 11685 2 for dapensing 2 completely unt tis locked ate coesion 89 ch ec cate 003200 etre ita recovery 4 Exchange Sensor ater abnormal operating CS3 Gate per i 30090 dapansing is required during atest 2 Check COU EP ROM Version rspecteaton NER NUES M separated cassette Separated reject Exchange Sensor aher abnormal operating CST Sensor HYOSUNG MoniMax 56007 13 Appendix nor Code Handing 002000 Dismount during rejecting separated cassette Separated eect 1 Check nores in Cassone 2 Check speciication Check CS7 Sensor Cable 4 Exchange Sensor ater abnormal operating CST Sensor 00300 csetm DARK Detected nal recovery Separated reject 1 Remane nares or distin GST Sensor 2 Check CS218 Sensor Catia 3 Exchange Sensor ater abnormal operating 6218 Sensor csetA DARK Detected recovery Separated reject 1 Remove Roles or dus i existence Sensor 2 Check CS21A CS218 Sensor Cable Exchange sensor ater operating CS21A 8218 Sensor ror over 12 nes Separated rejection T Check nese Reject Bor 2 Rearrange notes in Cassette Remove dust in CS21AB
24. AUS persion of the gale 3 Check if he CS3 sensar is bended solenoid 1 auring dispense operation 4 Check If he CS sensor cable la disconnected 5 Exchange sensor ater abnormal opeateg CSS Gate detecting sensor 5 Replace me reject solenoid 1 1 Read the CDU version to check GDU GST rae dax sum check error ot note index setina 2 Rente 4005700 value in CDU CST ot EEPROM 3 Intalze ster exeeutng the CDU Information Set ang talana Command 4 Replace e COU board incorect index during aoossoo seing me norman of denamanon Sening Index beyond 240 250 HYOSUNG MoniMax 56007 13 Appendix nor Code Handing a Cassone not avalabie duira dispense reserved operation 1 Mount Z cassone 2 Check Ifthe CS17 sensar is disconnected Exchange a sensor aher abnormal operating Mowningdemourting 2 Cassete during dispense operaton 1 Check ner auus Gaseta 2 Check 2cassene specllcalons Check Ifthe C817 sensor is dsconnected 4 Exchange a sensor ater abnormal operating he CS17 anos 2 Cassone mas ten during dspace operaton 1 Check the remaning notes in 2 Cassete Chack fhe remaining note sensar Check armed note in 2 Cassette or remount Remove dust on the CS21A and CS21B Sensors Replace 2 cassette box when multiple enor cecus Sensor dar in font of the CST except dispensing during dispense ope
25. Y Disconnect the connector and remove tha cable to remove the sensor supportar Be careful not to break the connector pin whan removing 2 Remove the M3 sensor fing screw 1 place each to replace fom the fixed Sensor Bracket Replace the sensor 2 Assemble the unit inthe order of Z HYOSUNG seoor 7 Cash Dispensing Unit 8 Gate Operation Sensor C53 Y Remove the fing screw of the CS3 Sensor Bracket 1 place Disconnect the connector and remove the cable ie to remove the Sensor Bracket Be careful not to break the connector pin when removing Remove the black rubber which attached back of the Sensor Bracket Press the of the sensor sofly as shown in the below figure to remove the lock and sensor E To insert sensor insert the A frst and press the part to lock HYOSUNG Monistax seoor 7 Cash Dispensing Unit Assemble in order af T Before tightening screw of CS3 sensor frst release the plunger of he solenoid and make sure o adjust the solenoid indicator to the center of the sensor After checking that tighten screw completely CONS G2 HYOSUNG Monistax seoor 7 Cash Dispensing Unit 7 Main motor Encoder sensor CS8 Y Remove the 4 fing screw of the CSB Sensor Bracket 1 place 2 Disconnect the connector and remove the cable ie remove the Sensor Bra
26. seoor 4 User Handling Unit T And then take out the Function keys and replace them with ones Nota According to the assembly way you can disassemble the function keys just by removing 3 screws on sach funcion key without disassembling LCD assembly HYOSUNG seoor 5 Enhanced Operator Panel Chapter 5 Enhanced Operator Panel ep HYOSUNG seoor 5 Enhanced Operator Panel 5 1 Operator Display This monitor is a color active matrix TFT Thin Film Transistor display that use amorphous con TFT switching devices This monitor is composed of a TFT LCD panel a driver circuit and back ight system The resolution of 15 0 inch contains 1 024 x 768 pixels and display up to 16 2milon colors and 1500 nits brightness 5 1 1 Disassembly and Assembly Procedure 1 Insert the key on the rear door of the and tum it clockwise 2 Then tum power off Loosen three fixing bolts on the security cover 3 Disconnect cables including communication cable data cable power cable and so 5 Take the module and place clean surface Fig 5 1 Disassembly Procedure of Rear Operator Panel 1 The boards on the rear of operator panel wil be shown as pictured below HYOSUNG MoniMax seoor 5 Enhanced Operator Panel Fig 52 Disassembly Procedure of Rear Operator Panel 2 7 To remove the OSD board SPL board AD Conversion board or
27. the CDU that you previously cleaned INOTEI DO NOT USE ALCOHOL TO CLEAN ANY BELTS f belts need to be cleaned use damp Tag WATER and wipe off any dirt accumulated on the beits inspect cassette pick roller rubbers You may inspect these rollers by giving them quick physical inspection without taking the cassette apart By refering igure 9 and 10 you wil see a new pick roll compare to a degraded roler These images wil help you determine how a roller starts wearing Though the roller in figure 10 is stil functional you can see the wear developing Figure 108 rotor was in the field 6 months we expect rollers to last at least f year before needing replacement Rafer to figure 725 for a closer look at the old roler Fora HYOSUNG Monimax seoor 7 Cash Dispensing Unit CDU PM Every 12 Months or 80 000 Transactions 1 Perfor preventative maintenance of CDU repair calls and every 3 months procedures 2 Mandatory Cassette pick roller rubbers MUST REPLACED Support engineering recommends the replacing of these component every year or 80 000 transactions The folowing are instructions how to replace the pick rubber roles Cassette up Mechanism and Pick Roller Rubber Replacement Open cassette cover and pull back the push plate to lock B Loosen up both screws securing the bottom of the pick up mechanism and remove both gold plated screws secu
28. 7 5 10 Sub Assembly Replacement 1 Assy Double Detection Sensor Separate the main body module rafer to 1 1 moda referto 1 2 M4 screws and ide tension roller assembly 21 Remove four M3 screws and double detect levers support assembly E Remove to screws and double detect lever support roller assembly 5 Remove four M3 screws and side the double detact guide assembly to the arrow direction Side ho double detect guide assembly to the direction and remove from the main body module HYOSUNG MoniMtax 56007 7 Cash Dispensing Unit T Disconnect double detect lver DBL assembly cable connectors Cut cable ies which tie up the presenter motor cable and the TSK motor cable E Disconnect the sensor cable aasembly CN33 Remove the M4 screw and remove cable bracket with cable assembly 1 Remove four screws and double detect lever assembly When removing the DBL assembly should be careful not to cut the cables T Replace DBL assembly and put parts back as verse order Double detect guide assembly surface should not touch the bets Gap between DBL guide and belts HYOSUNG MoniMtax 56007 7 Cash Dispensing Unit 75 11 Cassette Assembly 1 Open the cassette cover and back the push late to lock Loosen latch bracket M3 screw 2 places as shown in the figure and remove it from the cassette body Press the latch snap lock wit
29. The ERROR light is off but nothing is printed Try to run the salf test to check that the printer works propery See the self test instructions in Chapter 4 of operator manual to run the self test If the seif test does not work contact your dealer or a qualified service person Ifthe self test works properly check the folowing 1 Check the connection at bath ends of the interface between the printer and the computer Also make sure that this cable meets the specifications for both the printer and the compute HYOSUNG seoor 2 The data transmission settings may be diferent between the printer and computer Make sure that printers DIP switch settings for data transmission are the same as the computer s You can print the printer s interface settings using the self test Ifthe printer stil does not print contact your dealer or a qualified service person The printer sounds like itis printing but nothing is printed The rbbon cassete may not be instaled propery The may be wom ou Replace the ribbon cass The printout is faint The may be wom out Replace the ribbon cassette Aline of dots is missing in the printout The print head may be damaged Slop printing and contact your dealer or a quali ed service person Clear Jam Ore of simple idea to clear Jam is preceding reverse sequence as paper loading Atar cing off the paper between Paper winder and Paper insertion directio
30. leased When the sclancid is released the gate lever should interfere the gate sensor Ifthe gate lever positon not correct loosen the screw and adjust gale lever detection sensor and tasten the 3 screw 3 HYOSUNG Monimax 5600 7 Cash Dispensing Unit 2 Shutter Solenoid Assembly T Loosen two screws and remove the solenoid Disconnect the solenoid cable Remove three screws and separate solenoid body and the plunger 2 Replace the solenoid body amp Adjust solenoid using shutter solenoid adjustment jg Putte jig between plunger and solenoid bracket Push the solenoid body to the bracket and put screws back lo ft the solenoid When the solenoid is on the shutter bottom should meet or be paralel to the rubber damper Shutter should intarfere the open detection sensor 8 Connector the cable connector and covert back T Fasten two caver screws Adjustment MoniMtax 56007 7 Cash Dispensing Unit 7 5 9 Motor Assembly Replacement 1 Main Motor Take aut one belt and electronic board connected a ot of cables Loosen firing screw 6 places to separate tha main module from CDU body Remove the cable bracket and the power cable from he main motor Before remove the cable bracket cut the cable ties and disconnect cable connectors related to it Remove the knob and unscrew the MS fixing screw 3 places of the main
31. seoor 7 Cash Dispensing Unit DOYUAN SPACI 50 YUAN SP HYOSUNG seoor 8 Receipt Printer Chapter 8 Receipt Printer HYOSUNG Monimax seoor 8 Receipt inter 8 1 Overview The Receipt Printer is located the right side when opening the rear panel and can be divided into 3 assemble Body Assembly Thermal Printing Head Assembly Assembly Tho Body Assembly contains the hopper or tha paper roller and the controller board Next ta the hopper is sensor that detects the paper low status and issues a warning This Body Assembly has mechanism that duces the stress coming from the paper roll and maintains paper tension Also if an attendant inserts the paper into machine it automatically sets the paper and performs an advance paper and cut Thermal Printing Head Assembly is a printing engine equipped with a thermal printing head and ctor It prints out what has been commanded by Host cuts the printed output and sends itto the Assembly Assembly has a long transport section which enables landscape printing Itis also easy to maintain or repair in case of receipt ams because of its open structure HYOSUNG MoniMtax 56007 8 Receipt Printer 3 1 1 Appearance and Dimension Dimensions of receipt printer are as follows 145 Bmm W X372 8m D 267 3165mm for 210 Rol
32. MoniMaxS600T 6 Control Electronics 6 4 9 Serial Cable COM2 Serial Cable Soil Cable COMB Location and Screwable point HYOSUNG MoniMaxS600T 6 Control Electronics Soil Cable connection HYOSUNG MoniMaxS600T 6 Control Electronics 6 4 10 Main Board Button Cable Mainboard Power Button and Reset Button can controlled Uni through the Button UF Cable board Button IF Cable connection HYOSUNG 55007 7 Cash Dispensing Unit Chapter 7 Cash Dispensing Unit CDU MoniMtax 56007 7 Cash Dispensing Unit 7 1 Overview This Cash Dispensing Uni CDU is located the right side of the safe door and can be divided into 5 major modules as flows Body Module Presenter Assembly Four Feed Modules Four Cash Cassettes Reject Retract Box Body Module is composed of two lever type Double Bil Detection mechanism and a high precision sensor which measures the thickness of the transmitted bils and verifies if itis or more than wo it presents only norma bils to customers by filtering al of the bad bils through Gate Solenoid operation Presenter Assembly is mechanism that provides customers with bils stacked in the Body Module and the assembly direction changes whether itis Front Access type Side Access type Feed Module transfers the bills mounted inside the cash cassette to c
33. 6X DVD Over 210um CAV 16X CD 6X DVD Write Speed CD R Max 48x CAV Max 7 2MB sec CD RW Max 32X CAV Ultra Speed CD RW Disc DVD R Max 20K CAV Max 27MB sec DVD RW Max BX Z CLV Max 10 8MElsec DVD RW Max 6X CLV 8 1MB sec DVD RAM Max 12X CAV Max 16 2MB sec DVD R DL Max 12X Z CLV Max 16 2MB sec T CPU Utilization CD amp DVD PIO Modo 4 85 Max Typically Stamped CD DVD Disc 8 Spin Up Time Fram Spindle Stop to Max Speed CD DVD 7sec Typ Stamped CDIDVDLead in session CD DVD sec Stamped CD DVD HYOSUNG MoniMaxS600T Control Electronics 9 Spin Down Time From Max Speed to Spindle Stop CD DVD 5 5 sec Spin Down amp Eject CD DVD 7 Typ 10 Access Time Stroke CDIRIRW 130ms STD 200 Disc DVD Single 150ms TDV 520 STD NH DL 180ms 570 1100 160ms TOV 520 STD NH DVD RAM 230ms Ful Write Moda Random CDIRIRW 130ms STD 200 Disc DVD Single 150ms TDV 520 STD NH DVD DL 180ms 570 1100 DVDR 4RW 160ms TOV 520 STD NH DVD RAM 230ms Ful Write Media Ful Soke CDIRIRW 210ms STD 200 Disc DVD Single 230ms TDV 520 STD NH DVD DL 250ms STD 1100 250ms TOV 520 STD NH DVD RAM 300ms Full Write Madia 11 Lead in Time CD Stamp CD DA Max 17sec STD 200 Dise CD R RW Max 20 STD 200 Copy DVD Single Max t amp sec TDV 5201STD NH DVD Dual Max 18sec STD 11
34. 8 2 4 Common Occurred Problems 1 Paper jams including no cing paper 2 Incorrect paper loading 3 Print quality is bad 3 HYOSUNG Monimax 55007 8 Receipt Printer 8 3 Mechanical Adjustment When disassembling orassembing any components or assemblies in the fel the proper adjustment epecieatons recommended by Hyosung Performing the correct adjustment can have critical impact on the Hespan of the component Ifthe adjustment is incorect the problem may not appear during the initial testing but the ifespan of the component can be shortened considerably In addition incorrect adjustment can cause such problems such as receipt jams itis essential to flow 8 3 1 Adjustment of the Guide Inlet ASSNTTPH Recekct Entrance OBLONGKAareas on the left and right Screw Fig 84 Guide ile Adjustment seoor 8 Receipt Printer Adjustment tem aay Guide Teh Adjustment Method Kajsi the Enianca ofthe ASSY GUIDE INLET and the ASSYTEH 1 Hal tighlen the four Screws and input a receipt in the direction ofthe arrow 2 ASSY TPH T320000120 is tited to one side the receipt cannot be input such a case use the OBLONG of the FRAME for the lenght adjustment ofthe ASSY TPH 7320000120 and tighten ine screws completely 3 HYOSUNG Monimtax seoor 8 Receipt Printer 8 4 Preventive Maintenance Cleaning In order to prevent
35. A 8 1 Appearance of receipt printer HYOSUNG Monimax 55007 8 Receipt Printer 8 1 2 Basic Specifications Basic spacfeations of he Receipt Printer are summarized as follows nem Specineations Noe Pug Type THERMAL LINE Ping Taman Pink 360 wisse on Aba Length Numeri vate Font 1224 War Zanea Base Linea MOR Vala Png image Pint Type Type Printing ermal Paper max gromm Type of Paper losing E of Receipt Cut cat ID TNT IL am 0210 meo Note Thickness of paper is avaiable up to 100 2 and of cutter is 200 000 times a HYOSUNG MoniMtax 56007 8 Receipt Printer 8 1 3 Specifications of DIP SW setting Control MEMORY scope by DIP S W In case of SWITCH OFF DIP SW logie is 1 8 1 4 Functional Description There are major functions of the Receipt Printer as follows 1 Checking the status of the machine and setting paper 2 Printing amp Cutting Print Start Thermal Printing Head Fire Black Mark Start and Stop Cutting 3 cing Releasing the cut paper respectively Fig 82 Layout of sensor and actuator 3 HYOSUNG Monimax seoor 8 Receipt Printer m2 so T
36. Audla pars 1 connector internal Header power supply connector 212 Wh 1 12V connector 2x2 White 1 Floppy connector Whi AS MIA connector 1 Chassis main panel header 2x5 Black 2 Front USB header 25 Who 1 Front panel AUDIO header 25 Green 1 Front panel HD audio header 2x8 Black 1 SPDIF Audio Front panel header 114 Black 3 CO IN header 1x4 lack 1 serial port header 2x5 Green 1 header 2 Wie 1 CMOS header 1x3 Red 1 CPU FAN connector d contr 1 System FAN connector 1x3 w conl HYOSUNG MoniMaxS600T 6 Control Electronics Block Diagram BC 5555 nan aser p prm mi rm SE TE Fig o3 HYOSUNG Monitiax 600T Control Electronics This section explains how to jumpers for correct configuration ofthe motherboard 21 4 Use the motherboard jumpers to set system configuration options SHORT Jumpers with more than one pin are numbered Wen setting jumpers ensure thal the jumper caps placed he correct pins The illustrations show 2 pin jumper When the jumper cap is placed on both pins the jumper is SHORT Ifyou remove jumper cap or place the jumper cap on just one pin
37. Card Bending my Bees 022 Magnetic Stripe een Position ard rear ade ese mira wack Table 13 1 Physical specifications ol the ISO magnetic card HYOSUNG MoniMax 56007 13 Appendix 13 2 Error Code Table Error Code Harding T Aerated Joumal pir and check checking the head ght poston uy to 910400 The enor at head night postion reintialzed Joumal panter and check again Paper Char and sus Ruppied 1910800 The enor ot Paper charger sub assembly paper 1912000 Fated pint due to shortage of CRLF f cable propery connected ar shart sano PPer ou when checked Check sump paper ls uring oof or nating occured jam in etm path Tun the power lor a to slow down Paper jam ener 1Remove the jammed paper Tonk communication cable ls s721010 Faes to connect communication eet connected or statas by tst machine anora Fala dam Oe cabe 9 connected or statas by tst machine Fes ua on cabe leones connected or stats by tst machine 9721040 Fated 1o produce Tread 9721080 Fated produce Event 9721122 Fated 1o response of fist lnitalzaton 9721123 Fale response of second intakzaon sr
38. Fig 731 Gate Support Spring Hook Monimax seoor 7 Cash Dispensing Unit Fg 733 Main Body Gate Spring Hock Monimax S6007 7 Cash Dispensing Unit Fig 7 34 CAM Gear Area Fg 735 CAM Gear seoor 7 Cash Dispensing Unit Fi 737 Push Plate Transport Bearing MoniMtax seoor 7 Cash Dispensing Unit Cassette Pick Up Mechanism Fig 7 38 Note Separate assembly Gear teeth race Cassette Pick Up Mechanism Fig 7 39 Note Separate assembly Gear teeth surface HYOSUNG MoniMtax seoor 7 Cash Dispensing Unit Mer machine has been lubricated unt MUST BE FULLY TESTED Fill Out ATM Repair Log Sheet HYOSUNG 56007 7 Cash Ispensing Unit 743 Switch Settings 7431 Dip Switch on Controller Board EM DESCRIPTION Gr on on or on on Transaction on on on los on on Petar Sensor sering Moin On Rater to below about how 10 use i an 9 9 eer to iow abet now o use my How to download Cash Dispenser Program Turn power off Completely ROM Pack board for downloading into CDU main board Tm on the No 1 DIP switch and then turn power on power supply Check sagments changing as follows LO Le LU or OFF Turn power off and carfuly remove ROM Pack board
39. Tur off No 1 switch 7 Tum on power and initialize CDU HYOSUNG MoniMtax 56007 7 Cash Dispensing Unit n case No2 or Nod switch wil be used T When the sensor CS4 CS10 513 C814 is clean The Initialize bution on Cash Dispenser diagnostic mode should be pressed When the conto board is replaced Execute Dip switch 2 OHOn and then Dip switch 3 ONO 2 When sensor error occured Check if there remain dusts unknown objects on sensor and the remove them completely Press the Device Reset button on Cash Dispenser diagnostic mode If error is not dear in case above actions are taken Rn the Automatic Sensor Adjustment mode Dip switch 3 ORION G2 HYOSUNG Monimax 56007 7 Cash Dispensing Unit 7432 Cash Cassette Magnet Configuration Inside the Cash cassette cover there magnet that recognizes the Cassette ID on the lef frame and through this magnet configuration the cash dispenser correctly the Cassette ID In case the Cash Cassette ID not recognized check frst ifthe magnet configuration s set up proper In order to change the Cash Cassette ID rearrange the magnet configuration refering to the Magnet Configuration Table below Cassette 02 HYOSUNG MoriMax 85007 7 Cash Dispensing Unit Caste 03 Reserved Reserved _ Cassette 05 pa z EE EN Raat D Open
40. Unable to copy fe 719000 Gash Unit Exchange Exchange Cash dispenser naka sus o Cash in case tne 1D ot dont match cassete depend bis we tom the requested ons 5710800 wo 1D are same n cesset trom me requested ones tom the requested one Cete Of Posion Nat 1 Gheskine valve dur rom cassette gt WES CDM DENOMINATE or 1 Cant the numberof bils WFS DESPENSE anco requested tom customer Reject tin is missing or tul 2 Replenish he cassete win bi again Or reset he number ot bil HYOSUNG Maniax seoor 13 Appendix pm Handling code Or dear Gases uei counts we Tere any nace rico net command csse paria are tom requested ble is me Cassa mice Sr gor sra 36 sensor ror 554 dur tat ot cash dapenser sucus nr eror OSI stans ot cash Design sensor erar CST dung stans ot cash opener sensor sumo certe duro ite status ot cash Das
41. dunno me positon of he sensor or reserved 2 Check ihe CSB sensor cable disconnected 22 Exchange sensor ater abnormal operating the sensor GEHE Demos dur I 401900 or Dispense The same as 4001 and 40018 eror handing aparaton and Dark acon dui or dispense reserved The same as and 140018 eror handing peraton and 6548 Da delector uino or dispense The same as 40011 40012 and 40018 eror handing reserved operation and CSE Dai demon 4001600 ang or dispense The same as 40014 and 40018 handing CSA and CSE Das uino or dispense same as 40011 940014 and MODI eror handing senec operation CSA and CSE dean rino or dispense same as 0012 40014 and 840018 eror handing senec operation 5 and 6548 deeston dio The same as 40011 940012 and eror handing spense reserved operan T Remove noes and foren decis ar Du deledon ne postion otme CS11A sensor or reserved 2 Check he CSHAsensor cate s disconnected operation Exchange sensor aher abnormal operating the OSHA sensor HYOSUNG MoniMax 56007 13 Appendix
42. opton is presented for conturaton Legacy IDE Channels SATA Pri PATA Sec Usa the Legacy IDE Channels option configures and SATA resources for operating systems that require legacy IDE operation SATA Pa TS option allows the system to accese the SATA devices before the PATA Sec primary IDE devices IDE Master and IDE Slave When entering setup BIOS auto detects the presence of IDE devices This displays the status of the auio detected IDE devices The folowing IDE devices aro detected and are shown im the IDE Configuration maru zu HYOSUNG MoniMaxS600T 6 Control Electronics Primary IDE O Primary IDE 1 Secondary IDE 0 Secondary IDE 1 The IDE Configuration menu BIOS Menu 4 allows changes to the configurations forthe IDE device s installed inthe system Ifan IDE device is detected and one of the above listed four BIOS configurat ion options are selected the IDE configuration options shown in IDE Master IDE Slave IDE Master and IDE Slave configuration options for both primary and secondary IDE devices are shown n te BIOS menu below T BIOS Menu 5 IDE Master and IDE Slave Configuration Auto Detected Drive Parameters The grayed out tems in the are IDE disk drive parameters automatically detected from the firmware of he selected IDE disk drive The dive parameters ae listed as follows Device Lists the device eg ard disk CD ROM ete Vendor Lists the
43. the user can raset he OSD into the setting with initialized Phase H position N Contrast OSD function mec Fig 55 OSD Manipulation MoniMax 86007 5 Enhanced Operator Panel Brightness conira he of he montar 9 Select Manu on the OSD and press A and Y buttons to go to Brightness submenu Then press Select bution 2 Aust he brightness by pressing buttons and press Menu bulion twice to et the submenu Contrast he conirast of T Select Moni on and press and buttons to go ts Contrast submenu Then pros Soler btn 2 Adjust the contast by pressing and W batons and press Menu buton tice io the Horizontal postion To move te screen horizontally D Select on ha and prese A and butona to go to H Poston submenu Then press 2 Adjust hofzontal positon by pressing A and Y butions and press Mena bution tice to ext Vertical position To move e sereen vray T Select Menu on the OSD and prese A and v buttons to go o V peso submenu Then rs Selec button 2 Adjust he vertical H positon by pressing A and Y burton and press Menu bution twee ext Image Clock To aust the ol he sereen T Select Men on and press A and 9 buttons 1o go Clock submenu Then rs Selec button Adjust he d
44. 8 Physical Spec 148 170 6 Buffer Under Run Bufler Under Run Free Technolgy used D Buffer Size 2ME 8 Power Consumption 06 5 1A DC 12V 15A Performance 1 Burst Transfer Fato 4 Max 18 6MB sec UDMA 4 688 2 Sustain Transfer Rate CD ROM Max 7 2 MB sec 48 CD R Read Mode 40 CD RW Road Modet Max 6 40x DVO Singia ReadMax 21 6 16 DVO Dual 16 2MBIsee 12 DVD RAM ReadMax 16 2MB see 12X 9 Read Speed CD DA Audio Play CAV 16X Max Analog Digital audio Playback Stamped CD DA DAE CAV 40x Stamped CO ROMCAVASX CD RCAV 40X Max CD RWCAV 40X Max Mixed CD Data Audio CAV Max Enhanced CD Data Audio CAV 40X Max Phote CO Extra CD 40X Max Video CDCAV 16X Ma HYOSUNG MoniMaxS600T Control Electronics DVD Video Play Single 6X Max DVD Video Play Dual CAV 6X Max DVO Single CAV 16X Max DVO Dual CAV 12X Max DVDR 16X Max DVDRW ReadCAV12X DVD RAM ReadCAV12X Max DVDR DL CAV 12X Max Read CD DVD CLV 4X CLV 2K Pause CDIDVD GLV 8X CAV 6X 4 Unbalance gemCAV 48x CD CAV 16X DVD 5 24X CD CAV 6X DVD 0 75gem CAV 24x CD CAV 6X DVD 10 16X CD CAV 6x DVD 8 Eccentricity 7 48X CD 140um 100urm CAV 24x CD
45. 8FFFFF SDRAM is the section of 06000000 ODFFFFFF 2 DIP SWITCH Input as CPU GPCO 7 3 Sensor Remove the first noise component by RC low pass fiter configuration Check the signal of al sensors by AD converter of CPU No paper sensor detects the paper loads t automaticaly Paper Seting sensor detects the existence or nonexistence of he paper Winder Encoder sensor detects the drive status of Take up unit Near end sensor detects the residual of the rol paper 4 RS 232C COMMUNICATION Serial communication with the host by RS 2320 Use the signals of TKD RXD CTS and RTS by connector Use the signals of TXD and RXD by CN17 connector 5 USB COMMUNICATION communication with the hast by USB 2 0 Port sien Control Error LED and Power LED by Transistor 7 SEGMENT Control tne segment in the section of CPU 0200000016 0400000016 by 74HCT273 8 Paper Feed Motor Paper feed mator is the bipolar stepping motor and control by PWM current contra driver HYOSUNG MoniMax seoor 12 Journal Printer 3 Take Up Motor Take up motor is the unipolar stepping motor and control by PWM current control driver 10 TPH Use CMOS 4 and transfer the data reliably Confirm the stable drive of TPH by controling 24 power 11 POWER Convert 24VDC into SVDC and supply it to SV logic cct Convert SVDC inta 3 3VDC and supply it to 33 logie circuit Convert SV
46. 96 ver 2 1 1 EMV2000 ver 40 Note EMV Standard is given higher priority than ISOIIEC Standard when there are any discrepancy between them Cleaning card Specification 68 76 02 51 4 Standard type or 68 76 02 51 8 With mag stipe type Warped cards This term rafer to evenly warped card having a height fom the top of the convex surface to the base of the warped edge a 61 0 mm for able Card back entry b H 2 5 mm for able o Mag stipe LW only read c W S20 mm for able to IC RW d 4 0 mm card jamming will be happened include card eject in case of power down HYOSUNG Monimax seoor 9 Magnetic Card Unit 9 1 4 Removalinstallation Procedure of Magnetic Card Unit 1 Open the upper door of the ATM and tum off the power 2 Remove 4 screws on the both sides of the MCU and disconnect the connector from the MCU to disassemble the MCU 3 Assemble the MCU in the reverse of the disassembly HYOSUNG 56007 10 Safe Unit Chapter 10 Safe Unit MoniMax 56007 10 Safe Unit 10 1 Electronic Lock Opening the lock 1 Insert a key tor security door into the lock case turn it clockwise until itis stopped 2 Enter valki six 6 digit combination Factory set to 1 2 3 4 5 6 3 The lock wil indicate a valid combination wih a double signal 4 Within four 4 seconds tm the handle to the open poston at using a swing bolt
47. DNI pd p eu etn ver p pn mm E Fig 410 The Block Diagram of AD board m HYOSUNG MoniMax seoor 4 User Handling Unit 4 5 3 Interface Connector 4534 Interface Connector Configuration cxi cu Fig 4 11 The Sik Diagram of AD board PIN 33208508 0S0 BD Feary iem a pes seen 1 nc HYOSUNG 56007 4 User Handling Unit EL MEE CONIROLONIGFF 4 CN202 SUB t5Pa PN 33403301 Input Analog RAB PIN 33811904 Input 412 Power Em LEN 20Pa PIN 3345000001 Output LVDS ETRE mo 63 HYOSUNG seoor User Handling Unit zane Power Selecting FSW DEFAULT SETTING PIN 33404801 Touch BID to Host 10 268 PIN 333000 2 Power Input For W TTW mesmo 1 JHHQUMPER PIN 33519601 LCD Panel Power Selecting awe Sern T 32V DEFAULT SETTING 32i 109245287 PIN 33316305 Door Sensor 13 N204 OVH4 CONNECTOR Input BVIDIGITAL VIDEO INTERFACE NC NC HYOSUNG seoor User Handling Unit HYOSUNG s
48. HYOSUNG seoor 4 User Handling Unit 44 1 Common Occurred Problem List In case the EPP cover is detached o whatever extent due to a mistake made by an operator or the maintenance personnel in case there is a damage caused by any external shock or static electricity In case the EPP is not connected with an earth cable which makes it vulnerable to static in case the battery is discharged 442 LED Operation Check There are LEDs at the back of the EPP Wit the status of these 3 LEDs the EPP operation condition can be easily checked A TES DESCRIPTION RENARE io ieor Powereo Where the power supply n nomma stus red ght wi be tumed on LED 2 uz seus Whether he EPP n normal operation it LEO wl LEDS NVRAM LED the NV RAM propery caret ed wl ume on LED 4 4 3 Troubleshooting Since the problem in this unit involves security issue you should replace the entire unit when encountering a problem problem confrmad tum off the power remove power cable and bracket and hen replace the unit wih a new one For the assembly af he unit follow tha reverse order T HLEDI is cheek the cable conection see if the power supply is okay 2 LED is on and LED off t means EPP in abnormal operation Therefore replace the E
49. HYOSUNG MoniMax 56007 31 Power Supply 11 36 Requirements 1 Use the lamp of power supply as below YELLOW LED A CINPUT um on input is normal GREEN LED D C OUTPUT tum on f D C outputs normal RED LED BATTERY ALARM tur on battery output is abnormal 2 Apply extra 100 127Vae 10 200 240vac 1 05 3 Power Distribution 83 258 TAVERN REMARK 11 37 Signal Output Specifications HYOSUNG Monitiax 56007 31 Power Supply 11 3 Connector Configuration 1 acm DSIN T PRNO COOR J Er vision ESLE SLES Sze coron asu vision samo COMRGURATION Sze coron nean HYOSUNG 56007 31 Power Supply E CC BELLS sucu lion cowummow sze coron saav lion FNNO Sze coron Remark Batey lion sze coron RENAE ANGER son cowummow coron RENAE HYOSUNG
50. Ispensing Unit tendency of collecting more dust or debris and shouldbe inspected more closely Description of CDU Sensors and Locations Labeled Sensor CS 18283846 Cassete Empty Detectan React Ret Bin Present m Motor Encoder Sensor checks speed ofthe conata Extemal cassera Jam skewing bi length and Bil space Informs iced bif passed double engin E kon peed and some otar iesta prioro ecg Sun GCDU Dackea e HYOSUNG MoniMtax 55007 7 Cash Dispensing Unit Monimax S6007 7 Cash Dispensing Unit CS92928 and 49 One per alot CEEC One per siot Ti 7 17 Transport Area 3 HYOSUNG Maniax 55007 7 Cash Dispensing Unit One per slot ig 719 Double Detect Meal Roles 55007 7 Cash Dispensing Unit Fig 7 20 Cassette D Boas seoor 7 Cash Dispensing Unit HYOSUNG seoor 7 Cash Dispensing Unit 74 12 CDU PM Preventative Maintenance During Repair Calls Afar you have made your CDU rapairs perform following staps 1 Remove all accumulations of dust and paper residue from the unit using a rush PIN 8014550 and leaning rag any debris may be blown away using canned air Make sure that you clean the surfaces
51. Out Or phone jack Tietwork BROADCOM PCI Express chipset with RIMS connector suppor 100 1000 IDE 1 x ATA 100 win Bocnescer SATA 2x SATA win SATA connecter Floppy 1 channel min 2x17 boxheader support 1 device USB port wilh USB slack ype 2 w h 215 header None Series Pont a RS 252 wi Finak chipset by pn header pad select A funcion on ACPI model only altel Port 1 wih 308 25 suport SPPIEPPIECP 2 Min DIN connector for Keyboard and Mouse Watendog Timer Sofware programmatie suppons 1255 level system veset Minute Second 20 pn ATX12 connector Expansion 3 PCI Slat sos AMI or AWORD Flash OS Form Factor Environment Operaing Temp 010 8006 Storage Temp 2010750 Operating System Suppor Windows XP HYOSUNG MoniMaxS600T 6 Control Electronics Introduction A licensed copy of AMI BIOS is preprogrammed into the ROM BIOS The BIOS setup program allows users the basic system configuration This chapter describes how to access the BIOS setup program and the configuration options that may be changed Starting Setup The AMI BIOS is activated when the computer is turned on The setup program can be activated in one of wo ways 1 Press the DELETE key as soon as the system is tumed on or 2 Press he DELETE when
52. PIS Power Supply Operation Panel and Handing Screen for Customer SPL Service Panel and Handling Screen for Operator hanced Rear Operator Panel IDC denifcaion Card Device Printer mainly Receipt Printer PIN Encryption Pin Pad SIU Sensor and inicatons Unit TTU Tort Terminal Unit OPL or SPL CAM Camera Unit ADA The with Disabiios Act Europay Mastercard Visa VDM Vendor Dependent Mode BATT Earphone Jack Voice Converter tor Visually Disabled Persons HYOSUNG MoniMax 56007 2 Precautions for Safety Chapter 2 Precautions for Safety SB HYOSUNG MoniMax seoor 2 Precautions for Safety 2 1 Overview Precautions outined this manual provide information on safe and proper handing of the product Non compliance of the precautions may resultin injury or damage to the product This precaution symbol with sample term tels you safety warnings during equipment handings Please read the folowing instructions betore operating equipment Operate equipment in the order outined in this manual Fallow precautions indicated in this manual as wall as the equipment ts Failure to propery address these precautions may lead to injury or damage o the product Avoid operations not addressed in this manual Ifyou cannot remedy system problems using the methods cutined in his man please rater to contact information listed in the manual
53. The contol is capi operating ul speed HYOSUNG MoniMaxS600T Control Electronics USB Mass Storage Device Configuration Use the USB Mass Storage Device Configuration BIOS Menu 14 lo configure USB mass storage class devices BIOS Menu 13 USB Mass Storage Device Configuration Device The Device field lists the USB devices that are connected to the system HYOSUNG MoniMaxse00T Boot Use the Boot menu BIOS Menu 14 to configure system boot options HYOSUNG MoniMaxS600T 6 Control Electronics Boot Settings Configuration Use the Boot Settings Configuration menu BIOS Menu 16 to configure advanced system boot options BIOS Menu 15 Boot Settings Configuration Quick Boot Enabled Use the Quick Boot BIOS option to make the computer speed up tho boot process No POST procedures are shipped Enabled Some POST procedures skipped o decrease the system boot tme Quiet Boot Disabled Use the Quiet Boot BIOS option to select the screen display when the system boots Disabled Oetaut POST massage splayed Enabled OEM Logo displayed instead ot POST messages AddOn ROM Display Mode Force BIOS Use the AddOn ROM Display Mode option to alow adan ROM read only memory messages to be displayed HYOSUNG MonitiaxS600T Control Electronics Force BIOS Deui The system ree hia pay BIOS to during system boo Keep Curent The sys
54. The control panel provide information on printer conditions 1 Power supply POWER LED Green ON Power supply stable OFF Power supply is not stable 2 Paper roll near end PAPER OUT LED Red ON Neacend or end of paper roll is detected OFF Adequate paper remains on ne paper rll normal canon Blinking Wang for recovers to status after automatic paper feeding Or when select dump switch for paper reverse feeding See section 3 5 paper out processing HYOSUNG 56007 12 Journal Printer 3 Eror ERROR LED Red ON Ofk ne except during paper feeding using the FEED button and during the soos Blinking Error state Normal operation Paper Out Processing Paper Out LED blinking time APER OUT LED Bring tat i appt ie ber pare nii sz aper reverse When select dump switch for paper approx 50 ume buton re tng ro Processing uated covered AutomatialyRecovrbl Error Passion ERROR LED inking pat eco Peas Pes stay pert con when te pint arene gh eemper hal may be recovered via commande Commandeecovrale ERROR LED bing pata Recon ome poston Home poston carrot ne fection error elected due to a paper jam 4 ising echnical anor r othar 9
55. case o nat using Black 2010400 Te size ol image pret dala abnormal Gneci te AP version and hie gg mage T case of detecting 1o Be open Tever lever ot print head completely print aig paper print haoa compl ot be TWAT ure un oF head print head ater printing recept paper adequately slow down and Paper ja conus Vs Remove jammed paper between printer head and curing or scaring recat paper ac iis mai paper en com paper printing prior pan HYOSUNG MoniMax 56007 13 Appendix Errar Code Handing neck he sls ol sensor and ts comer teed paper vor propery Check he status or paper 2 Check he status ot sensor and ta comcor sous Command is dong Ae Teman safest reco e prine revel paper paper charger Receipt paper runs ot ater prining 2Check he staus ol Near End sensor and detected tat paper la not propery Oreck he Cuter mode whe opeatog 2 Check prer head lever ls propery cose 7 Check ne stas Back mar sensor Back mark 8 property detected in 2 Check t Dip swieh w6 is coreciy set pape
56. code table in the manual If no error code is present enter the Technician to initialize tha system or conduct a functional test to soo if the problem occurs HYOSUNG Monimax seoor 8 Receipt Printer 8 2 2 Scope of Repair at the Field Level Recommendations The scope of repair that can be supported at the field level is ited oniy to fixing the communication power cable problems resolving jams checking motor sansor or controller baard problems Adjustments lubrication and cleaning also supported in the field For problems with other components replace the Module and inspect and repair it at the Depot level This is just a recommendation and can be adjusted depending the conditions or capably of the technician involved No Field repair hems Tool Rema Receipt Cleaning rower Gig Swab Since items not included above cannot be checked or rapairad in ho feld replace the entire Module and check and repair it at he Depot level 8 23 Troubleshooting Procedure 1 When arriving at the branch which has reported the complaint enl the prablem focusing on the modulo where the problem has been reported For further details refer to Error codo and Troubleshooting chapter Ifthe problem ies in the Receipt Printer move to the next step 2 Enter the Supervisor Mode and check the Status LED on the initial screen Verily f th
57. communica wah COU when cust wih O Enor conum when the number of sooo PERS tom case dont 1 Remove th venaning and objects ar postion of he CS11AB sensor csi Dark detection transport p PO check he CS11AB sensor is daconnectat sm betore dispense operation Exchange sensor aher abnormal operating the CSAS sensor T Remove the venaning nores and fore ar ine postion at CS21A8 sensor Dark detcton transport PO 8 1 sensor cable is connected um betore dispense operation Exchange sensor ater abnormal operating the CS21AB sensor HYOSUNG MoniMax 56007 13 Appendix Err Code Handing anoscon Dark transport Path betore dispense operation 1 Remove the remaining notes and objects at postion of he CS31A8 sensor 2 Check ifthe CS31AB sensor cable is connected Exchange sensor afer abnormal operating the 008000 Dark detecton transport Pat betore dispense operation 1 Remove the venaning ard Torn ar postion of he CS4148 sensor 2 Check ifthe CS41AB sensor cable is connected Exchange a sensor aher abnormal operating the sensor onse00 c Dark detecton on transport pat etre dispense operation 1 Remove the venaning oles and Toren objects tne poston ot me CS4
58. cs216 auring ite status oca Dam ght S18 during status of casn HYOSUNG Monimax 56007 13 Appendix pm Code sensor ceste during ide stats of casn sums Fato cop fe sus caste a Duos Abnormal om EF HYOSUNG 5600 13 Appendix 5 Ete Error Gode Handing 748 comen conmunicaton heck communication cable or com rar between SP ol PIN and EPotone comes 9701012 Falled to deliver to data ot wi T Seen se communication par na 701018 Received data tme out of Check f communication or not S701017 Delvered data tme out ol EPP sro Fated 1o ead Register ot EPP sro Fated produce Tread ot EPP som oc enarat EPP Check BCC logic ol EPP PreGame dl and Fated to connect to SPL Fated to receive data ot VED Fieri Saver Tu message FE HYOSUNG
59. ide status wil steady unt temperature tued down to 90 C Serial Communication RS 2326 Serial is required to communicate with Control PC At the least 4 signal pins XD RTS need to configure RS 232C 4800 bps 38 400 bps of ine speed is available and user selectable HYOSUNG seoor 12 Journal Printer 12 1 2 Disassembly amp Reassombly HYOSUNG MoniMax 86007 12 Journal Printer DISASSEMBLEY Printer Module amp Paper Holder Unplug 7 1 7 2 Connector from Control Board Unplug 11 FFC Cable from Control Board HYOsUNG MoniMax seoor 12 Journal Printer Ur Screwing 4 X4 EA Take out DOT Printing Header from Unit PRODUCTION nronu Pease Keep outeach screws dasssembied Screws have tobe used for assemble No more lower eee damssnei permite or DOT Header OHYOSUNG MoniMax seoor 12 Journal Printer Un Serewing M3 X3 EA out Winder Module from Unit PRODUCTION INFORM Winder has 2 Types of Power belt Ifyou need to exchange this remind that bet direction and its position either OHYOSUNG MoniMax seoor 12 Journal Printer To Take out Printer Main Board first disconnecting Switch cables Un Serewing M3 8 X and takeout main board carefully from Printer Case Box D Un Screwing X 2EA and takeout Key Button board from Printer Case Box 2 HYOSUNG MoniMax seoor 12 Jou
60. motor Remove the main motor assembly and replace it Assemble by the order of 1 Fig1 51 Main Motor assembly Monistax soor 7 Cash Dispensing Unit 2 Delivery Motor 1 Disassemble the main body module refer to 1 1 2 Remove the screw and tension pulley 11 Remove two screws and pin support bracket 2 Loosen the timing belt on the throat motor pulley B 1 the sensor cable e MA screw and cable bracket assembly which is connecting the main board and the sensors on the opposite side ofthe main board seoor 7 Cash Dispensing Unit 17 Remove two M3 screws and replace throat molor assembly E Put al disassembled pars back as reverse order Adjust the timing bet tension The distance rom the frame top edge to tension puley top edge is 15mm 7 Monistax seoor 7 Cash Dispensing Unit Cam Motor Assembly D Remove the Bhi E ing poly sider and cam 2 Separate the main body module refer to 1 1 Disconnect the sensor cable 8 Remove the scrow and cable bracket assembly which is connecting the main board and the sensors on the opposite side of the main board Seyosuns MoniMtax 56007 7 Cash Dispensing Unit 8 Remove two MS screws and replace cam motor assembly 17 Put parts back as reverse HYOSUNG MoniMtax 56007 7 Cash Dispensing Unit
61. mpm omen inet oa Tetris esee operation or nang HYOSUNG MoniMax 56007 13 Appendix ee cause Code Handing Detected he OS31A Dark 00900 naling or dispense reserved operation 1 Remove the remaining notes foren objects at postion ofthe CSSA and sensora 2 Check senings of Casete FM Board Dip Swich ra aa v On Check tthe CSI and CS318 Sensor Cable 4 Exchange sensor aher abnormal operating the sensor Detected he 8 Dark during 4002000 or dispense reserved operation 1 Remove the remain and objects dne poston of ha CSS18 sensor 2 Check setings of 3 Cassette FM Board Dp Switch 2 a v on Cheek if he and CS31B sensor cables are 4 Exchange sensor ater abnormal operating the Cassone not avalable durig dispense reserved operation 009000 2 Check f the CDU Board CNS and 3 Cassete FM Board connected Check setings of Cassette FM Board Dp fa 4 4 Check Ihe CS37 sensor cables are disconnected 3 CST FBO ONS 5 Exchange a sensor aher abnormal operating the CS37 Mowningdemouring 3 Cassete during dispense operation 00900 T Check nores auus na Cassel 2 Check 3 cassete specticatons Check f the CDU Board CNS and 3 Cassete FM Boat are connected 4 Check setings ot 3 Casse
62. pint postion FDe1 Floppy Connector PIN DESCHIPTION PN DESCRIPTION 1 GND T 2 MGE DR GND Serial Port connector The Board offers Six high speed NS160550 compatible UARTs with 16 byle Read Recsive FIFO serial porns COMI 2 10 Pin Serial Port Connector 5 HYOSUNG MonitiaxS600T 6 Control Electronics HCOMOMSE7B 60 Pin Serial Port Connector CTS USE Port Connector USB2 3 2 ports USB Connector Vee GND KEY HYOSUNG MoniMaxS600T 6 Control Electronics Fan Connector The S45G SEL also has a CPU wih cooling an connector and chassis fan connector which can supply 12V to the coolng fan There is sense pin inthe fan connector which transfers the fans Sense signal to the system BIOS in order 10 recognize the fan speed Please note that only some specific ol ans offer a rotation signal CPU FANT Fan Connector PIN DESCRIPTION ND 3127 3 3 T peed corral EVS FANT Fan Connector 3 CPU Power Connector The CPUTAVI power connector main supplies power to the CPU Ifthe CPUT2VI power connectar is not connected the system wil nol stan CPUI2VI CPU Power Connector DESCRIPTION PN DESCRIPTION GND GND 3 312 4 DE
63. s or of Mi or On on on On s rer 7 D or or os or On 18200 bps on of 38400 bps on On HYOSUNG MoniMax 86007 12 Journal Printer 1224 Error and troubleshooting Troubleshooting by the status of the error display section papar Trenton The paper doesnt inser inio he Mount the new paper pintor Or he paper nuns out No paper Sensor error which detects he i Sense wich ese take measures by metoa Printer naad apen lever is opened me naat apan lever in me Printer Head open Prater Head Open Swatch Eror Take measures by inspection method Printer Head is overheated by me Watt e temperature of he SET goes sompleten not paint command CR Jong me own When Take measures by inspection method Rin operates moe ee mni excessive Take measures by inspection method sensor values are changed command te HYOSUNG MoniMax seoor How to check the error 12 Journal Printer NO eene Bescipion Standard J Fow cea Renae Bet auld not be nes me tas ot be sts te prine sted win he naked te module is tad replace i Pr Denely of
64. the Jumpers OPEN This station shows a 3 pin jumper Pins 1 and 2 are SHORT Checking Jumper Setting The folowing istration shows the location of the motherboard jumpers Pin 1 i labeled Jumper Settings dumper Type __ Seng tau TZ ROA B CLEAR pin CMOS clearing the CMOS make sure tum ofthe syst HYOSUNG MonitiaxS600T Control Electronics Connecting Case Component Atar you have installed ino motherboard into case you can begin connecting the motherboard components Ratar to the following 1 Connect the CPU cooling fan cable CPU 2 Connect the system cooling fan connector to SYS_FAN1 3 Connect he case switches and indicator LEDs tothe PANELT 4 Connect the standard power supply connector to ATA 5 Connect the auxiliary case power supply connector to ATX12V1 Users ese and 26 pomer cables can bob be oec lo e connect Win he 20in power catie lg Pe 20in power cable wth tre pin othe ATT Homer ing Zin wird cit i jer tne cel A minimam poer 13 is recommended cried rtr With ATX v1 power supply users lease note that when instaling 20pin power cable the lathe of power cable talls on the left side of ATI connector latch just as the picture shows Wih ATX v2x power supply users please note that when instaling 24in power cable the latches of po
65. the curent Parallel ATA interlace But maintains register compatiblity and sofware compatbiity wih Parallel ATA Pin Signal Name Pin Signal Name 1 2 re 3 m s s me 7 Gre 13941 IEEE 1394A header Opt Connect this header to any device with IEEE 1394a interlace nal Pin_ Signal Name Pim Name 1 2 m ono 4 5 me Tea 7_ cabie Power Gable Power key Fn 10 F_USB1 2 Front Panel USB headers The motherboard has four USB ports installed on the rear edge VO por array Addi onaly some computer cases have USB ports at the front of the case I you have this kind af case use auxiliary connector to connect the frant mounted ports to he motherboard Pin Name Function 1 ussewn Front Panel USB Power 2 ussewn Front Panel USB Power usa Fo USB Por 0 Negative Signa use re Pr USB Por 1 Negative Signa s usa USB Port 0 Positive Signal s use FP Pre USB Port 1 Positive Signal eno Gouna HYOSUNG MonitiaxS600T Control Electronics em Grund 9 ke No pin 10 uss oco _ overcurrent signal make sure that he USB cable has the same pin assignment as indicated above diferent pin assignment may cause damage or system hang up SPDIFOI SPDIF out header Thi is an optional header that pr
66. the hard drive For the LED to function properly an IDE drive should be connected to the onboard IDE interlace The LED wil also show activity for devices connected to the SCSI hard drive activity LED connector PowerSleep Message waiting LED Connecting pins 2 and 4 ta a single or dualeolor front panel mounted LED provides power ano sloop and message waiting indication Reset Switch Supporting the reset function requires connecting pin 5 and 7 to momentary contact switch that is normaly open When the switch is closed the board resets and runs POST Power Switch Supporting the power off function requires connecting pins 6 and to a momentan contact switch that is normaly open The switch should maintain contact for at least 50 ms to signal the power supply to switch on or of The ime requirement is due to internal de bounce circuitry Alter receiving a power ono signal at least two seconds elapses betore the power supply recognizes another signal HYOSUNG MonitiaxS600T Control Electronics Installing the Processor The flowing illustration shows CPU installation components Read and the instructions shown on the sticker on the CPU B Unload the cap Use thumb amp forefinger to hold the ting ab f ta the cap up and remove cap completely from the sock C Open the load plate Use thumb amp forefinger to hod the hook of the lever pushing down and pulin
67. while shater is Ts Tt Whe Sensor aged cc 3001200 more hal one cari show card longer han Emm insere Show that te cam shore man inserted ino OR 3001500 To show mat dala FROM la damaged To TE TT TE ICAN was moved up o he port where rue change To mougn rear side y externa rc Ti We was E 06 pecte locaton ater specled uber of al tor speed tmo during of RETRIEVE command To show open deti coeno SWE and Cu wath check ensor SW nat operating correer T sow was noi nsered Tom thereat ven 10 seconds had passed HYOSUNG 56007 13 Appendix Eror code Cause Hendin me Ta areata oF ENTRY 3002000 To show iat rack has party eror auus Wa aad Mlle magnete read command trough wiley procede suu 19 show Wa SSESIRC That the car has no ay eronder Preamtse Posiambie nar happened very To show nat te rack has SS 002800 To show iat tne rack has no LRG enor 3902900 axa has happened in rte To show at power Bowe
68. 00 DVD R Max 25sec 520 STD NH DVD RW Max 25sec 520 STD NH DVDR DL Max 3258 DVD RAM Max 45sec Go HYOSUNG MoniMaxS600T 6 Control Electronics 6 4 ECS EG31M 1 1 G31 Main Board tis an industria mainboard using Intel G31 chipset north bridge ICH chipset south bridge acting the main processor of ATM system CE module Various units are controlled as they interact wih sach other over such interfaces as USB Serial LAN VGA DVI POL IDE SATA Fig62 Extomal Appearance HYOSUNG MonitiaxS600T 6 Control Electronics Functional Description Specifications Overview TG Model ame Meman Vendor amp Model ECS EOST System BIOS A BIOS wit BMB SFT RON FE Dimension MAT tmm x 21am CPOE Chipset ie LOA 77S Socker FSB 80071066 TRS Ine Goleron Pentum Dual Core E21 Care Duo Cung CPUS Integrated Graphics A 3100 Memory 067 SNF 4G Mac DW Socket DIMM Socket x 22a Dual Canne North Bridge Ine G31 A2 stepping w heat South Bridge ni ICH AT stepping wo heat sin Superio E LAN Festek RTLETTIB Rudi Sc Bunnie Racin Sot PCL Express x16 1 PCI Express xt 2 POL Rear Panel UO 4 US pons 2 por 1 Paralel port 1 Seal part 1 D sub comecor 6
69. 1 Remove a protective steel cover on control board by removing four screws Disconnect the connectors from the Main Controller careful not to break the connector pin i Remove four 3 fixing screws 17 Replace Main Control board 3 Take the reverse order of to assemble Main Control Board 3 HYOSUNG Monimax seoor 7 Cash Dispensing Unit 7 54 Main Body Module Replacement 1 Remove main bid cover and main control bd refero Level 1 Remove M screws and the cable quide bracket Remove the screw and tension pulley Remove the timing belt Remove M4 screws for both sides Fourscrews for each side seoor 7 Cash Dispensing Unit 8 Remove two MA screws to separate main body module rom fred body base support of feed modus 12 tup main body module and separate rom module 18 Replace the main body module and put parts back as reverse order Atar the reassembly the belt tension should be 4000 60051 when pressing 3mm in the center of timing bett with the tension gauge seoor 7 Cash Dispensing Unit 755 Presenter Module Rey 1 Remove main bid cover and main control rafer to Level 1 12 Disconnect main sensor cable CN2 from main bid Cut cable ties 4 Remove fve screws and CSTODIT CS13D T sensor assembly 5 Remove two M3 screws and MA scre
70. 5 tt jams are not found in the transport module or the temporary stacker then it wil be necessary to check the cassette modules Hold the bottom of the cassette with one hand and take the cassettes using handie with another hand to check the cassette modules 8 Afar removing each cassette one at a time check for jammed notes in each feed module Also perform quick inspection the back exterior side as shown in picture next to step 8 3 HYOSUNG Monistax 55007 7 Cash Dispensing Unit T Tur the green knob located on the lef side of the cash dispenser clockwise or counterclockwise to move the jammed notes to an area where they can sasiy be removed 8 Removed the jammed note carefull clearing jammed notes in the cash dispenser be sure to check one time for any debris or bils Then insert cassette in cash dispenser and power on the ATM HYOSUNG Monistax seoor 7 Cash Dispensing Unit 7234 Controller Board ifthe folowing conditions occur replace the Controller Board 1 When turing on the ATM power the RxD LED in the Controller board ashes few times but TaD LED doesn t fash at all 2 Stange eg appear on the 7 segments of the Controller Board 3 When having problems with communication voltage electromagnetic component Motor Solenoid Micro lt ltch sensor power rom the Coniroller Board is abnormal while the cables and other component
71. Button Paper backward feeding B BACK FEED Button Printing Font and Characters rom Font ROM Unit Power ON HYOSUNG MoniMax seoor 12 Journal Printer C FEED Button Papar Forward Feeding D FEED Button Printing Unit Configuration ROM Version and Tast Patter Unit Power ON DOT HEADER To grants the stability of transfered data COMS HCOS and STA471A Solenoid Driver is used In addlsonal Timer control on level will complement of DOT Header Carriage Motor Line Feed Motor Control Through a pair of rated currents the Drive Stepping Motor is handled For the accuracy of Motor driving Driver IC UDNZS168 is using Capacity of the power for this Driver IC is Peak and 50 for the Motor Paper Roll Motor To perform Paper winding DC Motor is used for this part and for the driver TR 2502143 is installed Capacity of the power for Driver TR is 2A Peak and 400A far the Motor Detecting Header Temperature Heat detection on Header is one af key function on Printer to prevent malfunction or header damage sensor is detecting header temperature by variable range af vollage which is affected from The variables register range on Dot Header Thermistor This detection sensor is purposed make Printer stop when headers temperatura become 120 C Ifthere has Heat detection function Header can be bumed out When over healing is detected Printer wil stop with Error LED and
72. C TOR Sc PHC Fig 8 15 Sub assembly Replacement 3 1 Separate motor connector from PCBA 2 Unscrew 10 screw 44610302 and disassemble motor 56405701 3 Replace motor as new one HYOSUNG Maniax seoor 8 Receipt Printer 4 Control Board Teena 2 USB 2 MECHANICAL COVER PCBALSPRS CO amem Fig 8 16 Sub assembly Replacement 4 1 Afer removing D screw and cover disassemble PCBA from receipt printer 2 Separate connectors connected to PCBA 3 Replace PCBA as one seoor 9 Magnetic Card Unit Chapter 9 Magnetic Card Unit SB HYOSUNG MoniMtax seoor 9 Magnetic Card Unit 9 1 Magnetic Card Unit Motor Driven Type HYOSUNG Monistax seoor 9 Magnetic Card Unit 9 1 1 Outside drawing and dimension Monimax S6007 9 Magnetic Card Unit porum SANAC Beam 0040001 HYOSUNG seoor 9 Magnetic Card Unit 9 1 2 Basic specification Card feed Round trip and capture Card feed speed Atmag spo Rea
73. CSa1AB CSAIAB OSHAB Sensor 4 Chock dust existing in CSS Sensor Guide 5 Chock dust existing Main Motor Encoder Sit Joss lt Requred ejection 1 Check notes dispensed and rejected 2 Remove nots jammed in CDU Remove dust in CS13 Sensor 4 Exchange sensor aer abnormal operating CSS Sensor Error total reject more han 40 Separated econ T Check nates Raja Bor 2 Rearrange notes Casse 3 Remove dust CS21AB CS31AB CSATAB Sensor 4 Check dust exstence CS5 Sensor Guide HYOSUNG MoniMax 56007 13 Appendix cause Handing 1 Check nores Reject Box Reject error f continuous 10 times Renae notes 1n Cas Check dust In Main Motor Encoder Sit 4 Remove dustin CS21AB CS31AB Sensor 5 Exchange CS8 Encoder Sit Sensor T Check nores dispensed and rejected tooasan 9512 gt rered 2 Remove dustin CS 13 Sensor ejection Exchange sensor ster abnormal operating CS13 Sensor Tal aer Reset Power 4003800 Program error Seperated ejection 2 Upgrade COU Femware or Re dowmload 3 Exchange CDU BD T Check notes 1 Gaseste 2 Chock Senso cS6 Pol ETE MISFEED ack jamin 1 cassete and reload 4 Remove dust in CSHHA CSHB Sensor 8 Exchange 1 cesset box when there many eror 1 Check received command O Check CD
74. DC into 2 5VDC and supply the output power of CPU and AD sensor 12 Frame section Consist of main base winder bracket assembly and soon Each frame uses the cold roiled steal 677 and screwed up by M4 screw using Guide Indenting Fig 121 Frame Section pj HYOSUNG MoniMax seoor 12 Journal Printer 13 Cover Cover consists of winder tracker cover box cover in so on to protect the hamess Each cover uses the thin cold rolled steel 1 0 2 00 1 20 guide indenting and M3 screw Fig 122 Cover 14 Operation section Consists of eed back feed key LED display part and DIP switch Display the paper transfer power ON OFF error and so on Feed and back feed key use the mechanical switch and the signal is inputted when users press the itch This unit is located inside of the main base frame and is mounted at the bottom of the main board LED Display Section Power Display the power DC 24V ONIOFF status Existence or nonexistence of the paper Display the existence or nonexistence of the printer paper sting Paper shortage When the residual ofthe paper is 10 modifiable Ravinder error When the rewinder section doesn t drive DIP Switch Section MoniMax seoor 12 Journal Printer Fig 123 Operation secon 15 Printing Section Printing section consists of paper sting guida and thermal printer module Print out by Max 200mm Sat the p
75. ESERVED SENS IN 6 HYOSUNG MoniMax seoor 4 User Handling Unit 4 3 5 Disassembly and assembly procedure of PNC board 1 Insert the kay on the rear door and turn it clockwise 2 Open the rear door by puling it outward and tum power of 3 Open the PNC board cover by puling out the button as marked in the below picture 4 Remove all cables connected to the board and screws to disassemble the PNC board Control Electronics PNC Board Cover 5 Use the reverse order of the disassembly to assemble the un HYOSUNG seoor 4 User Handling Unit 4 4 Encrypted PIN Pad EPP Encryplad PIN Pad is device that encrypts sensitive data such as customers card information and passwords which requires the highest level of security and transmits to the Host Therefore if EPP problem occurs in the field verily the problem and replace the entire unit You cannot disassemble the internal components or replace them individually The following figure is the back of the EPP The functions and roles of each part are summarized as below h je mum rd EIE THES esero neu T az Fone rT me dor ae wich ume ONT onu nana oep enues ro tom tie St er sed or Tim oti oF ponti em tuse forsecurity reason the field
76. GUT shot detectedior nae Ta anal was Tuned TS OFF ecu tal he cani was PITT Tom soodooo CRM rough entrance dale when CAPTURE command ben erecued flue or sensor ico suos Cd o postion Faure a sensor aight ora cani aan TOR soossoo completed in the eard 1a dh rear postion urng ne car accopance an ejected Io coro envance ga To show War ie ected cari na seossoo been winarswn duing execution ol Honoring cornard a WY EU tough sop HYOSUNG 56007 13 Appendix Eror code Hendin suos T Shom bat read enor n Decode Read Command show mar thew ound abnormal condition on me power ne 3006100 The recebing errar or ATR To saw Bat TE pra soar 3008200 not agree wth tat CC SAM ICR stil ATR TS ooesoo FS exchange tadeg rase UTR TRENT soosioo exchange tatag CRW protocol HOST ted wh TC ad 3006900 ie card retumed ATR Which does not maten EMV 3007000 Faile at FROM operation sers oT User opum ea TE wong Received
77. Max 56007 13 Appendix 13 1 Consumables Specifications This purchase specication applies to the receipt paper of L SPR3 Specification Paper type Thermal roll paper Print colar Black Specification ofthe Receipt Paper Papar type Thermal roli paper Print colar Black Speciation Paper detects heat Paper basis weight 5543 g n Paper thickness 584 searing and eirg le paper 18 1 Paper Specitcatons HYOSUNG MoniMax 56007 13 Appendix Roll appearance Fig13 2 Extr Note 1 Store he paper rol separately to prevent damage to the paper Note 2 Do not connect the papers with tape Noto 3 Make sura the paper end is not attached to the paper pipe Noto 4 Make sura the paper is evenly HYOSUNG 56007 13 Appendix Printing and black mark position Margins and printing area for one slip Note 1 The vertical marginis 08 x 10 mm 0 02 x 0 4 inch HYOSUNG MoniMax 56007 13 Appendix Printing position of the black mark Fig 13 Printing position of the back mark HYOSUNG MoniMax 56007 33 Appendix Printing specification of the black mark 1 Use black without dark or bright shades 2 Use the ink no surface gloss Transmissity Loss than 10 4 Rellecion ratio POS 0 9 or higher Loss than Mark GBase PCM II 0000 5 Thickness should t
78. MoniMax 5600T Maintenance Manual HYOSUNG NAUTILUS HYOSUNG INC Copyright Nautilus Hyosung Ine 2009 Allright reserved Monimax 56007 Contents Revision Record Dale Venen of Change A T8 New Rubicon sus Decemberano P Updating Chapter 12 Jounal Pinter Chapter February 12 Updating Chapter 13 Append Error Code Table HYOSUNG MoniMax 56007 Contents Table of Contents Chapter 1 1 Overview 1 1 Overview 12 1 2 Basic Features 13 13 Terminologies 14 Chapter 2 Precaution tor Safety 21 Ovenviow 22 22 Description ot Precaution Symbols 23 Chapter 3 System Configuration 31 Eemal Appearance 32 Chapter 4 User Handing Unit Oraniew 42 42 Monitor da 43 Panel Control Board 44 Enceypled PIN Pad m 45 Analogue Digital Beard Inverter Board 428 47 On Sereen Display OSD Board 431 48 Bar Code Reader 438 43 Function Key Chapter S Enhanced Operator Panel 5 Operator Display 52 52 Boards HYOSUNG Monimax 86007 Contents Chapter Control Electronic Appearance of Control Electronics 62 Disaasembly Assembly Procedure ol Control Electronics 63 08456 m Chapter 7 Cash Dispenser Unt 7 1 Overview 72 Troubleshooting Mechanical Ausiment 74 Preventive Maintenanc
79. PP HYOSUNG MoniMax seoor 4 User Handling Unit 444 Disassembling the EPP module 1 Insert the kay rear door and tum it clockwise 2 Tum power of 3 Open the doors of the both sides with 4 First disassemble the PL shutter as pictured below Disassembie PL shutter 5 Then disassemble the bracket by removing 2 screws as pictured below Disassemble this bracket by removing 2 screws on the side HYOSUNG seoor 4 User Handling Unit 6 Disassemble EPP by removing 4 screws as pictured below Fig 4 0 The disassembly procedure of EPP module T Do NOT attempt ta DISASSEMBLE further for security Doing so may cause data loss 8 Please use the reverse order to assemble it again HYOSUNG MoniMax seoor 4 User Handling Unit 4 5 Analogue Digital Board 4 5 1 Basic features and functions Processor High Performance X86 MCU Clock Input 14318MHz OSD On Screen Display Control Using CN301 Connector LCD Panel ONIOFF Using OSD Menu and Door Sensor LCD Panel Brightness Control Using OSD Menu Femwaro Download Using CN302 LVDSITTL Output Using J7 Connector Analog RGB D sub 15pin Con Input Using CN202 Digital Video Intertace DV1 Input Using CN202 Touch Panel Bypass Connecting Using 13 14 Connector ON OFF function with the change of Door sensor Using J8 Connector 4 52 Block diagram
80. Press Del to enter SETUP message appears on the screen Ifthe message disappears before restart the computer and try again Using Setup Use the arrow keys to highlight tems press ENTER select use the e and keys to change entries press F1 for help and press ESC to qu Navigation keys are shown in BIOS Navigation Keys Funcion Up arrow Move a pravus Tem Town arrow Move to nest tem Let arrow Move me tem on a el fand sd Right arrow Move tothe tem me igre hand sde Esc key Main Menu Qut and not save changes rio Page Setup Menu and Opon Page Setup Menu Et curren page and retum o Main eT key increase he numen value or make changes Decrease me rumen value or make changes E1 key General help only tor Satus Page Setup Menu and Oplan Page Selup Men key Change color tom ital 16 colors F2 to select Fio key Save all me CMOS changes only Tor Main Men Getting Help When is pressed a small help window descrbing the appropiate keys to use and the possible selections tor the highlighted tem appears To exit the Heip Window press ESC or the F1 key again Unable to Reboot after Configuration Changes If ihe computer cannot boot afier changes ho system configuration is made CMOS dafauits Use the jumper HYOSUNG MoniMaxS600T Control Electronics 83 13 BIOS Menu Bar The menu bar on top
81. SUNG MonitiaxS600T 6 Control Electronics Jumper Setting Clear CMOS Setting dear the CMOS Setup for example you have forgotten the password you should dear the CMOS and then re set the password you should cose the CMOS 2 for about 3 seconds then open once more This wil set back to normal operation mada CLR COMS Clear CMOS Setup POSEE 3 CONF Ri Pin Use 727 COM RI Pin Use 57 mem E COS PRU 23 HYOSUNG MoniMaxs600T Control Electronics COM port setting RI and Voltage Selection TOWER DESCRIPTION 25 TOMER Pn Use RT Pin Use Vor are DESCRIPTION pna a Use Volga Connectors Em er 1 PS 2 mouse port This port is for PS 2 mouse 2 Parallel port This 25 pi connects paralel printer a scanner or other devices USB 20 poris 3 and 4 Those two 4 pin Universal Serial Bus USB ports are available for connecting USB 20 devices LAN 82 45 port Ts alows Gigabit connection to Local Area Network LAN through a network Fer to the table below for he LAN LED indication LAN port LED indications SPEED LED ACTURKLED Su
82. TASE DRAWING NO WEIGHT About 25K MODEL LABEL UA 11 33 Withstanding Voltage amp Insulation Resistance TSG TEST FT TESTWEUTVOUTRGE TESTCONUTUN TWHTRSIANONG PRI SEC DURING OF TEST 11 3 Winstandng Vatage HYOSUNG Monitiax 56007 31 Power Supply 11 3 4 Input Specification io 5 HYOSUNG 56007 31 Power Supply 11 35 Output Spocification 1 Main Output vision SPECIFICATION unr current 20 130 o o2 92 55 a oa 0 48 Penis Pesna NOTE 1 20V SHORT CIRCUIT PROTECTION SHUT DOWN or RELAY P OFF ACTION HYOSUNG 31 Power Supply Monitiax 56007 2 Sub Output vision SPECIFICATION CHANNEL BATTERvCame RIPPLE 8 E NORE Mop NOTE 1 Ripple amp Nos Test Condition 20M TQuF ELECUO 2 SCP Short Protection For enaure UPS unco 2008 output of which power less than 180W of batiery must be continued for a minute when fl charged Charged for a day 4 Sand by D C ouput go while AC input don t of neglect PON signal S Curent ofA input i 39A when 115Vac apple
83. U Firmware Version 1 Remove jammed notes CDU retur pa TME OUT MMjSepsated 2 Remove dist in CSNAB CS21AB CS31A8 undi m CS41A8 CS4AB CS19 Sensor Isa ater rearanging notes in cassete 1 Check of notes In reject box 2 Rearrange notes n cassete 5 check index o notes 4 Check foreign objets in the main molor encoder 5 Replace CS8 encoder sl sensor Deiscisd th remaining rates Te eng tlt ater me paih operation 2 Clean sensors on the retum path HYOSUNG MoniMax 56007 13 Appendix nor cause Hani Code pem CDU command etes dapenamg on the Cou 2 Check the abnormal communication cable e Check the COU timate version and reler to he upper unit specications 1 Remove me remaning noes a a sensor In Ton o he The remaining notes at the sensor in i cst of the CST ater dispense 9 pores in me cassone semen CS11AB 0 2 E ee S Check abrasion of he cassete box GET Search Ear Remove a mad rate betwen The ray and COU Timeout due to notes lengh enor 2 Remove jammed note at he positon ot he passed rough the ding MEROE 3 Remove a dust on the CS13 sensor 1 Renove a noie on the gale 2 Remove notes in the reject box and remount the reject
84. a Fated 1o download tna font dala 9721125 Fle 10 uy 10 pant in case of Paper out HYOSUNG MoniMax 56007 13 Appendix 2 Receipt Printer Error Code 73 Handing ol detecting to be open lever af 2010100 the lever o print head completely prn hea betore printing receipt paper n Pose o be t tne unl e Temperature ot head pan head betore printing receipt paper adequately slow down and wy 1o nae Paper am occas return path bela 1 Remove jammed paper between printer head and pintig or or discharging receipt paper au ocd paper betore arena recepi paper printing receipt printer 2 Check he status o sensor and ns conector tected that paper is not property 1 Check the status ot seting paper et vetore pining 2 Check the status ol sensar and ts corecor sous Command s ecce aang sa Aer termina sais recep pintor Replenish recipi paper I paper charger 2010700 Receipt paper uns out ot betore printing 2Check the status of Near End sensor and ts aeo detected tat paper not property 1 Check he Cutter mode whl operating 2 Check it pinter head lever is property dose TCheckih sus o mark sensor 880 mark i not property detected in 2 Cheek it Dip switch 6 corecty set receipt paper betore pring Op switch set by On in
85. a bil denomination setin the CDU Main Board Step 5 Send the cash cassette that contains a problem to Hyosung Check and adjust the Pick up Overlap Cassette not fully inserted CDU cassette not complete docked 4 Not sensing cassette andlor its type Not sensing reject box Sensor palluion Bad sensor G2 HYOSUNG MoriMax 56007 7 Cash Dispensing Unit Refer to Chapter 7 4 1 for the cleaning methods against the sensor pollution and replacement criteria of had sensors and Chapter 7 5 2 for sensor replacement methods HYOSUNG Monistax 55007 7 Cash Dispensing Unit 7 3 Mechanical Adjustment When disassembling or assembing any components or assemble in the field itis essential to follow the proper adjustment specfestons recommended hy Hyosung since this can have critical impact on the Hespan of he component If the adjustment is incorrect tha problem may not appear during the initial test but the ifaspan of the componant can be shortened considerably In addition incorrect adjustment can cause such problems such as bil jams high reject rates or note damage Width Guida and Guide SECTION LOCATION DETAIL REMARK Dive Bets Tension of Module to Feed Module tension Dive Bets Tension between Feed Modes Drive Bel Tension of Upper Transport lt For both neid technician Gate Suter Gale shutter Solenad Caasene Ovetap Overlap length beween Feed Roter
86. able 148 1MB ol memory used by intera graphics device Enable Detaut 8MB of memory used by rra graphics device Boot display device ORTI Use the Boot display device option o speci y boot up monitor Dei Boo up tom CRT connector cnm cnra up form both ot CRT amp CRT connector HYOSUNG MoniMaxS600T 6 Control Electronics cm Boot up tom CRT connector Exit Use the Exit menu BIOS Menu 21 to load default BIOS values optimal values and lo save configuration changes BIOS SETUP UTTLTTY Save Changes and Dit card Ch BIOS Menu Save Changes and Exit Use the Save Changes and Exit option to save changes made to the BIOS options and to exit the BIOS configuration setup program Discard Changes and Exit Use the Discard Changes and Exit option 10 the BIOS configuration setup program without saving the changes made to the system HYOSUNG MoniMaxS600T Control Electronics Discard Changes Use the Discard Changes option to discard the changes and remain in the BIOS configuration setup program Lond Optimal Defaults Use the Lond Optimal Defaults option to load the optimal defaut values foreach of the parameters on the Setup menus F9 key can be used for this operation Lond Failsate Defaults Use the Load Failsafe Defaults option to load failsafe default values for each of the parameters on the Setup menus key can be used for this operation HYO
87. ake precedence aver reflection raton case of SSgim paper the range of thickness should be between 0 054 0 062 mm 8 The sippory gap between the black mark and the rule mark shouid be leas than 0 5mm Paper Handling Precautions Store from high temperature and humidity Ifthe paper is stored n a place where temperatur is above 500 or huridty is above 90 coloring may deteriorate or the paper surface may inflate 2 trom exposing to direct sunight The paper surface can be inated it you expose it to direct sunlight or leave it under the uorescent lamp for a long ime 3 Keep it away trom organic solvents Paper color may change ithe paper comes in contact wih organic solvents or glues containing organic solvent 4 Keep it away plasticizer If the paper comes in contact wilh materials containing plasticizer its coloring capabilly may deteriorate or de coiaring ofthe paper may If the paper comes in contact wilh carbon copy paper or if the paper is scratched with metalic object de coloring may occur HYOSUNG MoniMax 56007 13 Appendix 13 1 2 Magnetic Card Applicable Product This purchase specication applies to magnetic identiication card MCRW test Card Specifications The folowing table shows the physical specification ot the ISO card Tem 180 Card Uni inch Length 335 357 n Below 0079
88. al the BIOS screen has the following main tems Main Changes the basic system configuration Advanced Changes the advanced system setings Boot Changes the system boot configuration Security Sets User and Supervisor Passwords Chipset Changes the chipset settings Exit Selects ent options and loads defaut settings The folowing sections completely describe the configuration options found in the menu items at the top of he BIOS screen and isted above Main When the BIOS Setup program is entered the Main menu BIOS Menu 1 appears The Main menu gives an overview of the base system information p HYOSUNG 6 Control Electronics MonitiaxS600T System Overview The System Overview lists a brist summary of diferent system components The fields in System Overview cannot ba changed The items shown in the system overview incude AT BIOS Days BIOS TTT Curent BIOS version Date the curent BIOS version was made T rotates BIOS 1D Displays auto detected CPU specifications Names the curently installed processor 59895 ists the processor speed TOIT number CPUs on the motherboard System Displays the auto detected system memon Memory memory size The System Overview feld also has two user configurable fields System Time The system time is set here System Date Day The syste
89. amer command iile command 3722016 Response tme out error Paling down HYOSUNG MoniMax 56007 13 Appendix 4 Cash Dispenser Ex VO COU eer Pesci a command hal me COU mms 2 he COU fe vo and rece tom a n secti in TE MEN Oo ah etn teat ear cd PED ta IP trae teer eg CS2 de 552222222222 oe bak aig 2 tee css sensor acter stens 4001200 oe Dispense reserved operation 3 Check if the CS3 sensor cable is disconnected 4 hangs CSS Chi nig n dandas jain same as HOO ana ono hardy rubis va ne thane cid a spei he ERE wal CN uk ds ine Intalzing or dispense oot and 40014 eror handing pomme ssa CSIR Dui co dug sss eg same as OO aratna can CST od dcn mins anre dese same aratna reserved operation HYOSUNG MoniMax 56007 13 Appendix cause 1 Remove rores and csi
90. and Gat Roler Factory Adjustment Only HYOSUNG MoriMax 56007 7 Cash Dispensing Unit 73 1 Belt Tension Adjustment The objective of all belt adjustments is to remove any slack without stretching the belt On the Food module and body modulo provision made for the adjustment of five drive belt tensions Loose belt tension can cause continuous fictions and abrasions between the teeth of pulley and bet which ultimately reduces the ifespan of the dramatically Therefore iti to propery adjust the belt 1 Drive Bel Tension Body Module to Feed First place in the direction shown in the below picture and assemble the Idle Tension Bracket at the end of the assembly process Put the embossing behind the Idle Tension Bracket inside the square home and push itin the direction af the arrow Sight snug the screw Adjust the Idle Tension Bracket so that the tension at the longest belt point has the tension of about 400 6008 and tighten the screw completely Make sure that the screw is not loose which can loosen the belt tension 2 slowly tum the Green Knob and double check if any belt vibration exists Oke Fig T5 Bet Tension Adjustment 1 HYOSUNG seoor 7 Cash Dispensing Unit 2 Drive Belts Tension between Feed Modules 3 places First place the belt inthe direction shown in the diagram below
91. and assemble the Idle Tension Bracket at the end of the assembly process 2 Put the embossing behind the Idle Tension Bracket inside the square home and push itin the direction of the arrow Sight snug the screw Adjust the lle Tension Bracket so that the belt tension at the longest belt point has the tension of bout 400 8006 and then tighten the screw completely Make sure the screw is not loose which can loosen the bet tension 2 slowly tum the Green Knob and double check i any belt vation exists um TEM Fi 76 Belt Tension Adjustment 2 HYOSUNG seoor 7 Cash Dispensing Unit 3 Drive Belts Tension of Upper Transport First place the beltin the direction shown in the below and assemble the lle Tension Bracket at the end of the assembly process 9 Put the embossing behind the Idle Ter jon Bracket inside the sque direction af the arrow Sight snug the screw home and push itin the Adjust the Idle Tension Bracket so that the belt tension at the longest belt point has tension of about 1 11kgf and tighten the screw completely Make sure the screw is not loose which can loosen bal tension tum the Green Knob and double check if any belt vbraton exists Fig 77 Belt Tension Adjustment 3 HYOSUNG Monimax 55007 7 Cash Dispensing Unit 742 Gate Shutter Adj
92. aper automatically and transfer i printing lection Then the thermal head applies heat lo the thermal paper The printed paper is dispensed as shown in below picture 124 Printing section HYOSUNG MoniMax seoor 12 Journal Printer 16 Rewinder Section Rewinder section consists of rewind Rewind the printed paper by S mmisec and detection sensor Fig 12 5 Rewindor section 17 Rall Box Section Roll box section consists of the roll paper collection box and residual detection sensor assembly The residual detection sensor variable by the user Lr Fig128 Roll bor section HYOSUNG seoor 12 Journal Printer 18 Electric Section Electric section consists of main board and operation section mounted main board Transfer he signal needed to drive the joumal printer Fg 127 Main Board HYOSUNG seoor 1222 Journal printer installation 1 Connect the power and communication cable Tum off the power supply and connect the power and communication cable 2 Dip Swich Seting Dip switch setting values are applied only for the frst power supply so it should be changed afier tuming ofthe power 12 Journal Printer 3 n of 1 Emulation mode m TPR 2 Data reception eror Finis ignored 3 CR LF character RUF CR oniy 4 Historical Conr ON OFF ning Deny 5
93. ard is equipped with two standard PCI slot POI stands for Peripheral Component Interconnect and is bus standard for expansion cards which for the most is supplement of the cider ISA bus standard The PCI slots on this board are PCI v2 3 compliant Folow these instructions to install an add on car 1 Remove blanking plate rom the system case corresponding to the slot you are gong to use 2 neta he edge connector of the add on card into the expansion slot Ensure that he edge connector is corectly seated in the slot 3 Secure the metal bracket the card to the system case with a screw HYOSUNG MoniMaxS600T Control Electronics Connecting Optional Devices PCIEX1S PCI Card Reter to the following for information on connecting the motherboards optional devices F_AUDIO Front Panel Audio header for Azalia This header allows the user to install tont oriented microphone and line out ports for easier Pin Signal Name Pin Signal Name 1 roar 2 eno 4 PRESENCE 5 2 6 SENSE RETURN 7 sense SEND rev Port aL 10 SeNSE RETURN HYOSUNG MonitiaxS600T 6 Control Electronics SATAT 4 Serial ATA connectors These connectors are use to support the new Serial ATA devices for the highest date transfer rales 3 0 simpler di drive cabling and easier PC assembly It eliminates imitations of
94. as LED Labeling and Tr Labeling T at the top to minimize the impact of extemal salar light dust tis important notta change the assembly direction of LED and Tr during the disassembly or replacement process twa sensors are placed in parallel in one Sensor Bracket In order to distinguish between the tuc sensors the one closer to the Controller board wil be called A while the rear one called B the botom Sensors used for this cash dispenser illustrated 3 HYOSUNG Maniax seoor 7 Cash Dispensing Unit Controller board of Cash dispenser Front View Fig 74 Sensor Diagram Monistax seoor 7 Cash Dispensing Unit 7 2 Trouble shooting 7 2 4 Troubleshooting Tools The followings are the procedures for handling the problems related to the cash dispenser which Includes receiving the complaints dispatching a technician to the branch verifying the problem inspecting the machine and taking proper actions Trouble Verification 1 Receiving Reports on Problems trom the branch personnel Record when the problem has occured and what problem tis For intermittent errors check the Frequency Itis important to get tho detailed transaction flow at the ime when the trouble occurred hich can be very useful for resolving the problem 2 LED on the Controler Board See 2 LEDs are blinking on the middle of the Controller Board 3 Power LED on th
95. ash dispenser and measures the number of dispensed bils quantity of skew size of bils and space between bils Also the Cuich Assembly that supplies power to Main Motor is contained in he Feed Module which enables dispensing bils rom a certain cash cassette with just one motor The cash cassette has the Bal Pick up Module made of ight plastic which is user tendly and can be sasiy replaced in the branch Reject amp Retract Box is an integral system that transfers defective ils from cash cassette Reject Department while sending the bils withdrawn but not taken by customers to the Retract Department where the bils can be safely stored 3 HYOSUNG Monimax seoor 7 Cash Dispensing Unit 7 1 1 Appearance and Dimension The folowing figures show the three sectional diagrams of the cash dispenser dimension is 680mm high 310 mm wide and 787mm long Side View Righi Front View Fig Cash penser Appearance and Dimension HYOSUNG Monimax seoor 7 Cash Dispensing Unit The folowing figures show three sectional diagrams of the cash cassette Cash casse is 141 3mm high 224mm wide and 447mm long IWARNINGI Because the Pick up Module in the cash cassette is made of plastic which is fragile and vulnerable to any shock be careful o drop or damage the cash cassette while handling or ansferring the module Plane View Front View Side View Fig
96. aver if the fixed pattem is displayed on the sereen The display color may be changed by viewing angle because of the use of condenser shest in the backlight Optical characteristics may ba changed by input signal timings HYOSUNG MoniMax seoor 4 User Handling Unit The interference noise of input signal frequency for this product and luminance control frequency af customer s backlight inverter may appear on display Set up luminance control frequency of backlight inverter so that the interference nose doses not appear 42 12 Outside Drawing of LCD Front HYOSUNG seoor 4 User Handling Unit 42 13 LCD Block Diagram IF LCD MODULE Soars Dawer mine Rem f xx H eem Note 1 Connection between GND FG Frama ground and VBLC Lamp ow voltage termina nthe produ Note 2 These grounds should be connected together ln customer equipment HYOSUNG seoor User Handling Unit 4244 General Specifications of LCD Display ar ZZE 005 mm Diagonal of display Drive system Display color 1 024 H x T68 V pals RGB Red dot Green dol do vera ape Dot p
97. bled The real ime clock RTC cannot generale a wake event Enabled If folowing wil appear values that can be selected HYOSUNG MoniMaxS600T 6 Control Electronics RTC Alarm Date Days System Time Ater seting the alam computer tum on trom a suspend state when the alarm goes Resume On PCI Express WAKE Enabled The Resume On PCI Express BIOS option species if the system wil be roused from a suspended or standby state when there is activity on tha PCI Express controller Disabled Wake eveni not generated by PCI Express carole Enabled Wake event generated by PCI Express conte Power supply mode ATI The Powar supply mode BIOS opion species i he sym ned AT pa shutdown or customers specia requirement A Detaut For support AT power Supply amp AT shut down Am For support normaly AT power Supply MPS Configuration Use the MPS Config HYOSUNG Mosi 6 Contro Electronics MPS Revision 1 4 Use the Multiprocessor Specification MPS for OS option o spaciy the MPS version to bo used m MPS version 1 1 is used 14 Delat MPSverion 1 4 is used USB Configuration Use the USB Configuration menu BIOS Menu 12 to read USB configuration information and configure USB setings Funct tons 18 BIOS Menu 12 USB Configuration USB Configuration The USB Configuration field shows the system USB conf
98. careful not to ist and bend the modules Relraining trom strong mechanical shock andlor any force to the module In ation damage may cause improper operation or damage to the module and CCFT Wipe off water droplets immediately If you leave the droplets for a long time staining and discoloration may occur When this module is disassembled from the front panel and is tried to assemble again you should check the condition of surface I the surface of the polarizer is dirty by the foreign things dusts fingerprint clean using some absorbent coton or soft oth 1 Alcohol or Hexane Do not use Ketone type materials ex Acetone alcohol Eh acid or Methyl chloride 1 might permanent damage to the polarizer due ta chemical amp Ifthe quid crystal material leaks from the panel it should be away from the eyes or mouth In of contact with hands legs ar clothes it must be washed away thoroughly with soap Protect he modula from statie it may cause damage to the CMOS Gage Array IC Use finger stals with soft gloves in order to keep display clean during the incoming inspection and assembly process Do not adjust the variable resistor which is located the back side Pins of VF connector shall not be touched directly with bare hands The desirable cleaners are wate 2 Storage Do not leave the module in high temperature and high humidit
99. cassette cover Loosen soraw 2 places on the magnet base bracket Remove the magnet base bracket and magnet for note identification Replace the magnet or change the configuration to the desired ID HYOSUNG Monimax seoor 7 Cash Dispensing Unit When you replace the magnet or change the configuration make sur that it should be flow the instruction about magnet ID configuration nat to have same pole with neighboring them Assemble the uniti the order of 4 1 MAGNET NOTE UD MAGNET i gase PIN 4500000188 PIN 4250000003 SCREW IWARNINGI When the magnet for note identification is replaced or changed you should follow the assembly process to verity the cassette configuration Otherwise the ATM machine loaded with cassette may cause dispensed errors HYOSUNG Monimax seoor 7 Cash Dispensing Unit How to sot the cassette ID magnet Detalled Information Unpainted Suse ania Suae lo Pair 1 Identity the magnet location of the Magnet Base 4 3 2 1 2 Insert the magnet facing t following picture unpainted surface of ID magnet to ID sensor outside as shown nthe Insert the next magnet to have opposite pole configuration as shown in the folowing picture ad HYOSUNG Monimax 55007 7 Cash Dispensing Unit As the samo way insert the spare magnet wilh opposite pole configuration with neighboring one Soun Pole nor
100. cket careful not to break the connector pin when removing Press the par of the sensor as shown in the below figure to remove the lock and the 0 To insert the sensor insert the frst and press the part B ta lock 5 Take the reverse onder of 2 17 to assemble this again 3 HYOSUNG Monistax seoor 7 Cash Dispensing Unit 3 Before tightening screw make sure the inner circle line in code whsel wil vertically have same position wih the sensor extruding surface slightly adjusting Senor Bracket After checking that tighten screw complete Sensor Suface Imer Cucle Line Cote Nee HYOSUNG seoor 7 Cash Dispensing Unit Box Docking Sensor C52 T Remove Main Control Board Refer to Chapter 22 for your easy maintenance E Remove the screw 2 paces of Sensor Bracket a serew Disconnect the connector and remove the cable ie to remove the Sensor Bracket Be careful not to break the connector pin when removing 2 Remove the M3 sensor fring screw 2 places ftom the removed sensor supporter 8 Replace the sensor and then assemble in the reverse order of 3 75 Note Adjust cassette position when mounting it so that you can hear cick sound from the switch 3 HYOSUNG Monimax seoor 7 Cash Dispensing Unit 9 RjRt Box Full Sensor Diode C590 1 Remove the fing screw 1 place 2 Disconnect he connector Be careful no
101. correctly 4 Check that the cutouts on the DIMM module edge connector match the notches in the DIMM slot 5 Instali the DIMM module into the slot and pras it firmly down unt it seats corractiy The slot latches are levered upwards and latch on lo the edges of the DIMM 8 install any remaining DIMM modules Go HYOSUNG MoniMaxS600T Control Electronics This section describes how to install DE devices such as hard disk drive and CDROM drive IDEN Primary IDE Connector The frat hard drive should always be connected to IDE 2 2 IDE devices enclose jumpers or switches used to set the IDE device as MASTER or SLAVE Reter to the IDE device users manual Insating two IDE devices on one cable ensure that one device is set 10 MASTER and the other device is set to SLAVE The documentation of your IDE device explains howto do fs Installing Serial ATA Hard Drives install the Serial ATA hard drives use the SATA cable that supports the Serial ATA prolocol This SATA cable comes with an SATA power cable You can connect ether end ol the SATA cable the SATA hard drive or the connector on the motherboard SATA cable optional SATA power cable optional Refer ta the llustraton below for proper instalation 1 Attach either cable end to the connector on the motherboard 2 Atach the other cable end to the hard drive Atach the SATA power cable to the SATA hard drive and connect the othe
102. d Write 190 mmist3 At card transport only 380 mmis yp Card feed time Approx 15s Round tip Card eject length Mere than 20mm Dielectric strength DC200 V 1 min Measured between ground amp frame Insulation resistance Moro than 10 at DC 200 V Measured between ground amp frame Mag stripe Read Write 1 Track 1 23 Readies Interface RE2ICID compatible Interface connector COSSOSPATFO Cviux or equivalent Compatibility The transport has compatbily with ISO EC standard cards Conform to ISOIIECT8 6 high coereitiy cards provided 219kAIm 2750 oniy Write is option EMV2000 ver 4 0 Pre head detect ISONEC Track 2 or ISONEC Track 3 Go HYOSUNG Monimax 56007 9 Magnetic Card Unit Shutter gate peace normal closed MM sensor bracket option Per appearance drawing IC card Read Write IC contact location ISONEC7816 Front side lower position Communication circuit Exist Vee DOVES or DC 3V25 selected by command Max SOMA pp Open CLK 3 58 MHz basis 7 18 MHz automatically selected by firmware Baud rate 6991 38490 bps 1C card type T 0 Te Ps supported Environmental condition Operating temparaturehumidiy 5T 52 20 80 RH Storage temperaturehumidity 20 701 20 80 RH Condition String ICRW for 12 hours at the normal conditions witout any operation after keeping it at the above storage temperature and humidity for 98
103. device manufactur HYOSUNG MoniMaxS600T Control Electronics Size The size of he device LBA Modo Indicates whether the LEA Logical Block Addressing is a method of addressing dala on disk dive is supported or not Block Block mode boosts IDE drive performance by increasing the amount af data transferred Only 512 byles of data can be transferred per interrupt flock mode is not used Block mode allows transfers ot up to 4 KB per interrupt PIO Mode Indicates the PIO mode of the installed device Async DMA Indicates the highest Asynchronous DMA Mode that is supported Ultra DMA Indicates the highest Synchronous DMA Mode that is supported SMART Indicates whether or not the So Monitoring Analysis and Reporting Technology protocol is supported Type Auto The Type BIOS option determines the type of device that he AMIBIOS attempts to boot after the POST has completed Not neat Selecting his value prevents the BIOS searching ran IDE dk dive on he channel m Tie selecton enables BIOS 10 auto detect the IDE dsk dive ype anached othe channel sening should he used f an IDE hard is atache 1o the spacio channel The CD DVD option species that IDE CD ROM drive is attached tothe apecfc IDE channel The BIOS does not attempt o search for other ypes IDE drives on o spaced channel
104. dispense 1 Check me remaining notes in 4 Cassete 2 Checkit the 4 Cassete remaining note sensor C848 Check a jammed note in 4 Cassete or remount 4 Remove ihe dust on the CS41A and CSHB sensors 5 Replace 4 cassete box when error ccu 00000 Dats ight sensor test enor CS4 dung each sensor 2 it enor occurs when checking CS11A cable operaton replace a sensor It error occurs when checking C8118 cable operation replace a sensor 4 fear occus when checking CS4 cable operation replace a sersor ames Date light sensor test eror 0513 auno T Check a sensor a mounted 2 error occus when checking CS1S CDU CN 41 4 cable operation replace a sensor py ight sensor test enor CS21A cse duin intalzeg 1 Check each sensor 2 occurs whan checking CS21A cable operation replace a sensor enor cours when checking CS21Beable operation replace a sensor aman Dask ight sensor test enor CS31A during T Check each sensor 1s 2 K error occurs when checking tho CSS1A 3 CST BID CNS dlaconnection operto replace a sensor error occurs when checking the CS3IB S CST FM BIO Na conection operation replace a sensar 4 Check f he CDU CNS and 3 Cassete FM Board are conected 5 Check setings of 3 Cassette FM Board Dp Switch 2 04
105. e 75 Removal instalation Procedure for Technician 759 Chapter 8 Recep Printer Overview 8 2 Troubleshooting Mechanical 84 Preventive Maintenance 85 Removalinatalaion Procedure or Technician Chapter 9 Magnetic Card Reader Magnetic Card Unt Motor Driven Type Chapter 10 Sato Unt 10 1 Becironie Lock 102 Mechanical Lack 108 Chapter 11 Power Supply 11 1 Appearance na 112 Block Diagram 113 Specifications 3 HYOSUNG MoniMax seoor Contents 114 Power supply assembly 115 Checking power supply status 118 Batey Chapter 12 Joumal Printer 121 MDPGSO Dot Matix Journal Printer 122 122 TPR EM Chapter 13 Appendix 12 1 Consumable Specifications 13 2 Eror Code Table HYOSUNG 56007 1 Overview Chapter 1 Overview HYOSUNG MoniMax 56007 3 Overview 1 1 Overview The model S600T Through The Wall Type is designed to meet the higher transaction volumes and the low maintenance components Whether installed as a waup or drive through model MoniMax 58007 ofers solid weatherized construction while compact architecture allows in mounting The MoniMax 56007 ATM is easy to use to service and is abie to support customer s needs This manual is designed to provide maintenance guide for the MoniMax 56007 ATM and provide detailed descriptio
106. e SENSOR PHOTO INTERRUPT SENSOR BRACKET Monistax seoor 7 Cash Dispensing Unit 2 Replace the sensor Plug the connector into the sensor To assemble the sensor in the bracket lock i from the font side and press the rear side o fici Note Adjust the sensor by running the variable resistance so that it generale below 1 DV if remaining amounts available Otherwise set it above 30V 7 HYOSUNG Monimax 56007 7 Cash Dispensing Unit 2 Bll Empty Sensor CS180 T CS 28 7 CS48D T Remove M3 fing screw each 2 places of the Sensor Bracket 2 Disconnect two connectors and take out cables from each cable tie ta remove Sensor Bracket Be careful not to break the connector pin when removing Remove fing screw each 2 places on the sensor to take out the sensor 2 Replace the sensor 8 Assemble in the order of 3 HYOSUNG MoniMtax 5600 7 Cash Dispensing Unit Cassette ID Sensor 0512 CS22 0532 CS42 3 case of replacing the cassette identification senor CS12 on first feeding module you should remove the main control board In case of other feeding modules you can skip this step Incase of replacing the cassette identification senor CS22 on second feeding module you should remove the cable guide bracket In case of other feeding modules you can skip this 3 Remove 3 fing screw each 2 places of Se
107. e CE engine 8 2 3 2 Power Problem 1 Check if ihe LED PWR ituminatd on the Controler Board 2 Measure the voltage at Controler Board using volt meter and veil ifthe Board has normal voltage input 3 Change the Controller Baard 4 Look at the LED status of the Power Supply and repa 3 HYOSUNG seoor 8 Receipt Printer 8233 Clearing Paper Jam 1 First insert the key into the upper door on the rear of ATM and tum it clockwise 2 Then pull the panel outward 3 First check if there is a jammed paper around transparent guide ater pressing the green lever if up the transparent guide and cut out the jammed paper wih mechanical cuter carefully as shown left picture 4 Afer removing paper jam be sure to close the receipt printer bracket by pushing it up as shown right picture 8234 Controller Board the following conditions occur replace the Controller Board 1 When turing on the ATM power the RxD LED on the Controller board flashes a few times but TxD LED doesnt fash ata 2 When pressing the Self Test switch on the Controller Board the Controller Board does nat work or strange comes out onthe print f you are having problems with communication voltage electromagnetic component Motor Solenoid Mcrocutch or sensors ifthe power to the Controller Board is normal but the Power LED is not iluminate seoor 8 Receipt Printer
108. e Configuration Overlay Feature Sat NeiseGuars SientSe0k DRIVE CONFIGURATION Interface Serial ATA 3 0Gbps Butler ORAM Sue 2 8 MB Bytes per Sector 512 PERFORMANCE SPECIFICATIONS Read Seek Time Track to Track 08 ms Average 89 ms Ful Soke 18 ms Average Latency 417 ms Rotational Speed 7 200 RPM Data Transtar Rate HYOSUNG MoniMaxS600T Control Electronics Media trom Butter max 300 MB sec Butter to from Host max 967 Mbits sec Drive Ready Time see RELIABILITY SPECIFICATIONS Non tecoverable Read Eror 1 sector in 10P its MTBF 600 000 POH Cycles Ambient 50 000 Component Design Lie 5 years ACOUSTICS AVERAGE SOUND POWER ide 245 Bel Performance Seek 2 80 Bel Seek 275 Bel PHYSICAL DIMENSION Height 1 in Wieth 4 in Depth 5 75 in Weg 099 12016068 1 02 1 Specifications ara subject to change without notice 2 1M8 1 000 00 Bytes 1GB 1 000 000 000 Byles Accessible capacity may vary depending on operating environment and formating 3 7 200 RPM class Actual sped can be diront a 4 Averaged value wilh a high perormance cover 5 Random seek wth 30 duly 8 Power consumption without slumber mode HYOSUNG MoniMaxS600T Control Electronics 63 3000 1 Interface P ATA 2 Disc Diameter Bem 12m 8 Loading Type Motorized Tray 4 Deve Mounting Horizontal Vertical
109. e Controller Board Check if one LED on the mile of the Controller Board is iuminated and green 4 The movement of 7 segments of he Controller Board Check if the number of 7 segment is increasing continuously or stop 5 Eror Code in the Supervisor Screen to the Supervisor Screen through the Side Operator Panel and check the error code Using the Error Code Listin Chapter 15 identi the problem area and take basic actions at the branch 8 Software Joumal fle amp Trace fle Connect the Key Board to the CE engine enter a folder through Side Operator Panel to get Joumal fle and Trace and send the fles to Hyosung staff far further identification of the problem However roubleshoolig through sofware fles can take tmo to get the feedback due to dala transmission time to Hyosung and requires the exact time when the trouble has occured G2 HYOSUNG Monimax 55007 7 Cash Dispensing Unit 722 Scope of Repair at the Field Level Recommendations The scope of repair that can be supported at the field level is ited only to fing communication or power cable problem removing note jams checking mator sensor or controler board problems and adjustmentlubricationicleaning For problems with other components replace tne module and inspect and fixitat the Depot level This is just a recommendation and can be adjusted depending on the field conditions or the capabilty of the technician involved FELD REPAIR ITEMS
110. e eror field contains a red ight and there is any error code displayed at the bottom of the screen If there isan error code appearing on the screen identify the type of error by checking the error code tabe in the manual eror code is present enter the Technician Mode to initialize the Receipt Printer or conduct HYOSUNG Monimax seoor 8 Receipt inter functional test to see if the same problem occurs 4 Using the error code information in the manual the items with potential problems and determino whether the repair can be supported in the Field Errar codes for the Receipt Printer are defined in Error code and Troubleshooting chapter 5 Ifthe problem falls into the catagory of field repair tems take immediate actions flowing the procedures described in Chapter B 2 3 1 9 If not replace the entire Receipt Printer 6 When replacing the Receipt Printer obtain and store the Joumal and Log fies 8 2 3 1 Communication Problem 1 Check if the 2 LEDs TxD RxD are blinking on the Controller Board of the receipt printer 2 See ifthe USB Communication cable is propery plugged in at the CE engine and the controler Reseat the cable connections on both ends Check the cable for damage or wom places 3 Go to the supervisor made and enter the Start gt Control Pane Device Property and see it the receipt printer inside the 0983 098 1Hu is properly set up 4 Replace the Controller Board 5 Replace th
111. eck if the Roller Belt is in the ight postion sinos it could be detached from the Roller during the Jam process IWARNINGI M the belt is detached trom the Roller the lifespan of the belt can be dramatically reduced which can result in breakage Therefore it is extremely important to check the belt is positioned at the right place after removing the jammed bi How to Clear Bill Jams 1 Turn ATM power of via the EOP Enhanced Operator Panel Press and hold down the ON and OFF switch the left hand side of the EOP this wil initiate an stop process and shut down process whan SHUTDOWN is displayed you may release the switch machine shuts down completly to clear jams 3 HYOSUNG Maniax seoor 7 Cash Dispensing Unit INOTE Any branch Personnel should not attempt to remove any jams without frst powering down the ATM 2 Undack the CDU and slide cut completely 3 First check for jammed notes in the upper transporter of he cash dispenser If thare are jammed notes carefully take out notes caught between the belts from whichever side convenient HYOSUNG Monimax 56007 7 Cash Dispensing Unit 4 Next check for jammed notes inside temporary stacker of cash dispenser If there are jammed notes inside temporary stacker slowly tum the back knob counterclockwise located on the right side of he cash dispenser unl the stacker raised that you can access the jammed bil
112. ecovery Capability HYOSUNG MoniMax 56007 31 Power Supply 116 Characteristic curve on environment As the ambient temperature rises the available capacity of battery increase while the capacity decreases as the ambient temperature lowers The below igure shows the temperature affects in relation to the battery capacity In addon he self discharge rate of this battery is approximately 3 month when battery are stored at an ambient temperature 201 The self discharge rale varies with ambient temperature The below right figure shows the relation between the storage ime at various temperaturas and the remaining capacity 11 6 4 Service Life 1 Cyclo Lite There are number of factors that affect the length of cyclic of battery Major factors are the ambient operating temperature the discharge rate the depth of discharge the manner in Which the battery s recharged of which the most important factor the depth of discharge The following figure shows the effects of depth of discharge on cycle The relation between the expected number of cycles and the depth of discharge is apparent ase UBER OF CLES HYOSUNG MoniMax 56007 31 Power Supply 2 Flat Life This battery is designed in operate in slandby Flost use up to 5 years on normal service condition Following figure shows the oat ife characteristics of this battery when discharged once eve
113. ectronics DRAM Vee E m E ACPI Configuration The ACPI Configuration menu BIOS Menu 9 configures the Advanced Configuration and Power Interface ACPI and Power Management APM options EOS SETUP CPL hare BIOS Menu 9 ACPI Configuration ACPI Aware O S No Use the ACPI Aware O S option o enable the system to configure power saving options ACPI only be implemented if the system OS complies wih the ACPI standard Windows 98 Windows HYOSUNG MoniMaxS600T 6 Control Electronics 2000 and Windows XP all comply with ACPI Disables the ACP support lor he OS This selection shouid be disabled OS oes not support ACPI Enables he ACPI support for operating system The selection should be enabled i he OS does suppor ACPI Run Windows XP in mode Yes For suppor customers request support mode in Windows XP No Disables the APM mode support or the operating system Yes Enables the APM mode support tor he operating system Configuration Use the APM Configuration menu BIOS Menu 10 select the advanced power management SETUP TITY 00 eve ate BIOS Menu 10 Configuration HYOSUNG MoniMaxS600T Control Electronics Power Management APM Enabled The Power Management APM BIOS option accesses the advanced power Disabled Disables the Advanced Power Managemen
114. ed from lubricant Support engineering recommends that the CDU gets lubricated every year al lubrication points osraled must be checked and lubricated if necessary Before you apply any type of lubricant iis imperative to wipe off any of he old lubricant left on the machine The does not require much lubrication there aro two types of lubricants designated be used in this machine and they should be applied on locations ilustratad on below images 3 HYOSUNG MoniMtax seoor 7 Cash Dispensing Unit Descrip Cina EN Represented wi 1 PN S015280 B Sheet avaiable in Engineering WEB Abana Grease EP1 materai Sale Data Sheet avaiable in Engineering WEB ate moten CGreasing When applying grease itis Crucial to clean and apply very light amount on designated areas espacial gears it s also imperative to clean components first and then apply a very ight amount of oil between the shaft and pulleys ANY AREA NOT SPECIFIED IN THIS DOCUMENT DOES NOT REQUIRE LUBRICATION MAKE SURE ANY BELTS IN THE GCDU ARE NOT CONTAMINATED WITH ANY LUBRICANTS THIS MAY CAUSE BELTS TO CRACK AND BE TORN HYOSUNG Monimax seoor 7 Cash Dispensing Unit Review figures 7 30 41 for lubricant types and locations where to be applied Fig 130 Bot Tension HYOSUNG 55007 7 Cash Dispensing Unit
115. en the Open HYOSUNG MoniMax 56007 10 Safe Unit period continues Four 4 consecutive invalid combinations entered wil start the Wrong Try Penalty Silent signal alarm features active AND optional Alarm Box 2789 or 4002 is connected to alam system 1 To send an alarm signal enter last digit of combination one number higher or one number lower Example Combination 23 56 Duress 12345 50r 1234 57 2 Tho lock wil open without any indication that duress signal has been sent Disable lock feature active the alarm box 2789 4002 is required ONLY the Manager is avaliable Input signal to the alarm box disable opening o the lock by valid combination Wrong try penal Entry ol four 4 consecutive invalid combinations starts a fi ve 5 minute delay period LED fl ashes at ten 10 second intervals At the end of the delay prod two mare consecutive invalid combinations will restart ine five 5 minute delay period Entry will not respond to keystrokes during delay period Battery low warning Repeated LED flashing and beeping during an opening indicates that the battery i low and needs immediate replacement Uses alkaline battery oniy Example Duracel or Eveready alkaline batteries Itis recommended that batteries are replaced at least once a year For battery replacement instructions see the input units User Operating guide Lock contains nonvolatile memory even with batter
116. enu to spec the boot sequence ofthe available CDIDVD drives When menu is opened the CD drives and DVD drives connected to the system are listed as shown below 1st Drive CD DVD Phe part IDJ VUL Only the drivas connected to the system are shown For example if CDs or DVDS are connected only tst Drive and 2nd Drive are listed HYOSUNG MoniMaxS600T 6 Control Electronics Tho bool sequence from the available devices is selected If the 1st Drive option is selected a list of available CD DVD drives is shown Select the first CD DVD drive the system boots the Ist Drive is not used for booting this option may be disabled Security Use the Security menu BIOS Menu 18 to set system and user passwords p BIOS Menu 18 Security Change Supervisor Password Use tho Change Supervisor Password lo set or change a supervisor password The default for this option is Not Installed If a supervisor password must be installed select this field and enter the password After the password has been added Install appears nex to Change Supervisor Password Change User Password Use the Change User Password set or change a user password The default for this option is Not Installed If a user password must be installed select this field and enter the password Aor the password has been added Install appears next to Change User Password HYOSUNG MoniMaxS600T 6 Co
117. eoor 12 Journal Printer Outside view of the Journal printer ep HYosuNG MoniMax seoor 12 Journal Printer HER Sensor Layout ET oo HYOSUNG MoniMax seoor 12 Journal Printer System Block Diagram ep HYosuNG 86007 12 Journal Printer Component name and location 1 Front section Head up lever Conti Panel Damper GB HYOSUNG MoniMax seoor 12 Journal Printer 2 Rear section 3 Control Panel Dip guiten Reset Food Button Feed the paper at certain length and wind it on the rewinder section Back Button Tum the rewinder wheel conversely and unwind the wrapped paper Info Button Print out the version and status information af the printer Raset Button Reset the printer Power LED Blink When the power is supplied When the power is off Eror LED ON When the eroris occurred on the printer 2 OFF When the printer is normal SEG Display the status of the printer Gp HYOSUNG MoniMax 86007 12 Journal Printer Description of each part 1 Memory Memory consists of 32Mbit FLASH ROM and 16Mbit SRAM FLASH ROM is the section of 0000000001
118. eoor 4 User Handling Unit 4 6 Inverter Board Electrical Characteristics ers mm e cem un wut Current gs 2 075 10 CIRL OV 70 80 E ea tt viene Normal Operation Shunt down Lame on Dim Aust CTRL Max uc svot Control Cron ma 8 vategeivims More tiran 1300 6 HYOSUNG MoniMax seoor 4 User Handling Unit Functional Pin Description Input Connector 12505WR 10A00 Pin No Symbol Descr iption 1 m Dim Adjust Apply OV SVdc to Contro Lamp Current OV B 0mA 3 0mA Each Lanp ao 5 ON OFF Power System Return 5 0 ov orr Vin Input Voltage 12V 05V Output Connector 20015WR 05A00 Pin Symbol Description 1 Lam Hi High Voltage Connection to high side of Lamp 2 LampLi Low Voltage Connect ion to low side of Lam HYOSUNG Monimax seoor 4 User Handling Unit Mechanical Drawings Lem IN De Monimax seoor User Handling Unit 4 7 On Screen Display OSD Board 4 7 1 Key Specifications CAS
119. eplace a ribbon cassette otherwise data may be ves Note Use the SAL OTI cassette for your printer 1 Tum the cassette s knob in the direction of the arrow to take up any slack in the ribbon Direction to turn the ribbon cassette s knob 2 Insert the ribbon in the position and push the ribbon cassette unti clicks Note Make sure thatthe ribbon installed between the printer head and the platen wrinkles or Insert the ribbon in the position HYOSUNG MoniMax seoor 12 Journal Printer the ribbon cassette s knob 5 or times in he direction of he arrow again lo take the ribbon Tum the ribbon cassette s knob Setting the DIP Switches CAUTION of the printer while setting the DIP switch to prevent an electrical short which can damage the You can change your serial interface and print column settings by changing the DIP switch settings 1 Maka sure that the printer is off 2 Tum the printer over and remove the DIP swich access as shown below DP anh DIP switch HYOSUNG Monimax 12 Journal Printer 3 There are one set of switches Notice that on ON is marked each set of switches Use tweezers of another narrow tooi to move the switches 4 Use the following tables to set the DIP switches Model with Serial Interface DIP Switch Functions nich ne anton o
120. er and combination are removed from the lock Add User feature is stil available 4 ta mistake is made thirty 30 seconds and repeat staps 1 3 Dual mode f mode active Must be programmed using 3045 Hand Held Programmer 1 Must add User to open lock See ADD USER User cannot be disabled or removed 2 It Time Delay is active one valid combination wil start Delay period Both combinations required open lock in Open period Time delay override 1 mode is active Must be programmed using 3045 Hand Held Programmer 1 Must User to use this mode See ADD USER User cannot be disabled or removed 2 Entering Override User combination during Delay period wil open the lock Programmable lock features Time delay and silent alarm features bo combined wih any programmable lock mode Time delay Wieature active Must be programmed using 3045 Hand Held Programmer 1 Entering a vai combination begins the Delay period LED ashes al one 1 second intervals Ita valid combination is entered during the Delay then Delay period restarts If an invalid combination is entered during Delay then the Delay period aborts 2 At end of Delay period Open period begins LED t ashes at 1 2 second intervals and the entry oops at ten 10 second intervals Ifa valid combination s is entered during the Open period then the lock wil open Wan invalid combination is entered during Open period th
121. ering recommends that the SPR gets lubricated every 6 months Al lubrication prins Ilustrated must be checked and lubricated if necessary Before you apply any type of lubricant itis imperative o wipe of any of the old lubricant on the assembly The SPR does not require much lubrication There are only 2 types of lubricants designated to be used in this assembly and hey shouldbe applied on specific locations alustrated on the folowing images moren Graasing When applying grease designated areas especially gears is CRUCIAL clean and apply a very light amount on the Oing tis imper to clean the components first and then apply a very light amount of oil AREAS NOT SPECIFIED IN THIS DOCUMENT DOES NOT REQUIRE LUBRICATION MAKE SURE Bats Printhead Micro Switches Timing Gears and Drive Rollers IN THE SPR ARE NOT CONTAMINATED WITH ANY LUBRICANT THIS MAY DAMAGE OR CHANGE THE FUNCTIONALTY OF THE COMPONENT HYOSUNG 8 Receipt 1 GEAR Monistax S6007 8 Receipt Printer 2 SPRING HOOK Fig 86 Lubrication Point 2 TE HYOSUNG Monistax seoor 8 Receipt Printer 8 5 Removal Installation Procedure for Field Technician There are several parts or assembles that can be replaced in the in order to repair other components the entire receipt printer should be replaced at the Depot level Note however that this is just recommendation and can be adjus
122. ery operation some notes Tha same as 40002 handing remaining on coxa HYOSUNG MoniMax 56007 13 Appendix nor cause Handing Detecting both CSI0AB and C815 of ts eive DP Seien Seting Mas Dispense Mose Sening Miss Check 4 Cassa fr COU Veron 2 Remove the remaining notes objects a postion of the CS41A and C8418 sensora Check 3 Cassette B D and 4 Cassette FM and CS418 Duk detection BD are connected 000800 awing along or dispense 4 Check setings of 4 Casseto FM Board Dip Saleh reserved operation 3 05 8 Check I the CS41A and CS41B sensor cables disconnected 4 CST FM BID CAS Exchange sensor atter abnormal operating ne CATA and C8418 sensor Dark 1 Remove te remaining nates and Tre 000900 ime way C510 and toa me way and troat unit esos 2 Check esch sensor reler 1o above description 1 Chack 4 specications for COU Version 2 Remove the remaining notes and toreign objects a the postion at he sensor Check it 3 Cassette BID CN and 4 Cassette FM Delacted the CS41A Dark during BID are connected intia zig or dispense reserved 4 Check setings of 4 Cassette FM Board Dip Switch operata na rs 5 Check f he sensor cable daconneced 4 CsT Fu Bo ONS
123. ess ls 3 4 Seta por 2IRO adress is 4 Parallel Port Address 278 This option allows BIOS to select the base addresses for the Parallel Port Disabled No base adress assigned to Paral Pot Default Paral Port VO port address is 378 Paral Po UO address 278 Parallel Pon VO port address is 38C Parallel Port Normal The Parallel Port Mode selection selects the mode the parallel port operates in Normal Delat The normal paralel mode ie he standard mode for paralel operation EPP Tre paralel operates in he enhanced paralel mode EPP The EPP made supports bidirectional commuricaton between system and me paratei device the waramision rates between the are much taster than he Normal mode The paralel port operates in extended capabites ECP mode The ECP mode supports bidirectional communication between the system and te pora device e wansmission rates between the are much taster paralel port becomes conpatbie wilh EPP and ECP devices described Parallel Port IRO IROT The Parallel Port Address BIOS option adress options are available Paral interrupt adess is ROS signs the parallel port interrupt address The following HYOSUNG MonitiaxS600T Control Electronics Paralel Interrupt address is Serial Address T
124. evice Pity Settings Hard Disk Drives Use the Hard Disk Drives menu to specify the boot sequence of the available HDDs When the menu is opened the HDDs connected the system are listed as shown below 0 HDD PM part number NOTE Only the drives connected to system are shown For example are connected only st Drive and 2nd Drive are listed if only two HDDs The boot sequence from the available devices is selected If the 1st Drive option is selected a list ot avalable HDDs is shown Select the frst HDD the system boots trom If the 1st Drive is not used for booting this option may be disabled Removable Drives Use the Removable Drives menu BIOS Menu 17 to spec he boot sequence ol the avalable FDDs When na menu opened he FDDs connected to the system are sed as shown below tst FLOPPY DRIVE 2nd Drive 2nd FLOPPY DRIVE HYOSUNG MoniMaxS600T 6 Control Electronics NOTE Only the ves connected to he system are shown For example only one FDD connected only is ive tod The boot sequence from the available devices is selected If the 1st Drive option selected a list of available FDDS shown Select the first FDD the system boots rom If the Ist Drive is not used for booting this option may be disabled 1st Brive Y Em BIOS Menu 17 Removable Drives covo Drives Use the CD DVD Drives m
125. falls inta the category of the field repair tems take immediate actions following the procedures described in Chapter 7 2 3 1 9 If not replace the cash dispenser When replacing the Cash Dispenser acquire and store the log fle in the folowing directory CiCommonlogsiNHTrace from 0 version C Program FilesiNautius Hyosung Trace 7234 Communication Problem 1 Check if tno LEDS TSD RxD and two 7 segment at the CDU Controller Board blink or increase number 2 See if USB Communication cable is properly plugged on the CE engine and CDU controller and unplug and plug again Check whether he cable coating has been peeled off or the cabling is proper 3 Go to the Side Enhanced Operator Panel enter the Start gt Control Panel Device Property and see ifthe CDU inside the 19834138 1Hub is propery set up 4 Replace the CDU Controller Board 5 Replace the CE engine 3 HYOSUNG MoriMax 56007 7 Cash Dispensing Unit 7232 Power Problem 1 Check if he LED PWR at CDU Controller Board is 2 Measure the voltage of CDU Controler Board using a voltmeter to see if it has normal voltage output 3 Change the CDU Controler Board 4 Look at the LED status of the Power Supply and replace there is any problem 72338il Jams 1 Power off the machine and pull out the CDU to the ful extent 2 Remove any deris or b ls jammed in the transportation path 3 While removing the jammed bile ch
126. g aside unlock t Ti up the lever Use thumb fo open the load piate Be careful not o touch the contacts D Instali the CPU on the socket Orientata CPU package to the socket Make sure you match tangle marker to pin 1 location E Close the load piate Sightiy push down the cad plate onto the tongue side and hook the lever CPU locked completly F Apply thermal grease on top of the CPU G Fasten the cooling fan supporting base onto the CPU socket on the motherboard H Mako sure the CPU fan is plugged to the CPU fan connector Please reler to he CPU cooling fan user s manual for more data installation procedure HYOSUNG MoniMaxS600T Control Electronics 54 15 Installing Memory Module This motherboard accomadales memory modules It can suppor 240 in DDR2 800 867 The total memory capacity is 4 GB DDR2 SDRAM memory module tabi Memory module Memory Bus DDR 667 303 MM DDR 800 400 You must inal ate ist one module of the two slots Each module can bo installed wih 2 GB of memory total memory capacity 4 GB Installation Procedure Rafer to the folowing install the memory modules 1 This motherboard supports unbuffered DDR2 SDRAM 2 Push he latches on each side of he DIMM slot down Alan the memory module with the slot The DIMM slots are keyed with notches and the DIMMs aro keyed with cutouts so that they can only be installed
127. h Dispensing Unit 7 4 Preventive Maintenance 74 1 Cleaning n order to prevent problems caused by sensor potion and pick errors the Sensor and Roller should be cleaned hopefully The of the clearing varies depending the function location and degree of potion of the component d Istant css ics a I mnor dotri and aum cszjeseosesis csas mikak Gera esae pem Pol Roler Remove any E Feed ler m Pis up Mode Gat Roter Pus wih Replace ony ber of Pete RO Repel Call MS Once every 3 mors M12 Once every 12 months Along with the main body of the CDU any currency cassette being used in the unit wil have to be maintained and handled with the same importance because of the picking mechanism into them The CDU does not require much lubrication at all he main key is to keep all sensors free of dust or any debris There are some micro switches which require postion adjustment only Mostof ha sensors composed of two components the transmitter and receiver One component is facing downwards and the other is facing upwards the component that s facing upward have the HYOSUNG seoor 7 Cash
128. h hands to remove the latch from the latch bracket Replace the latch 5 Assemble in the order of 3 5 Poras 3 HYOSUNG Monimax 56007 7 Cash Dispensing Unit 2 Push Plato 3 Open the cassetta cover and pull back he push piate to lock 2 Loosen push pate M3 screw 2 places as shown in the fgura and remove it fom the cassette body Remove the spring connected to the push plat hole at the same time Replace the push late Assemble in the order of 2 1 Adjust the push plate groove ta the push plate guide in time of assembly HOLE E PIN 4851201 SCREW Ma SCREW ma PIN 40 3 HYOSUNG MoniMtax 56007 7 Cash Dispensing Unit Side Guide and Upper Guide 1 Open the cassetta cover and pull back he push piate to lock 2 Remove the push plate by refering to the push plat replacement method previous section Loosen side guide M3 fixing screw 4 places 2 Remove the side guide while pushing the push supporter to the notes separation unit as much as possible Then replace with the side guide that fis into the notes type amp Assemble the unitin the order of 4 1 SOREN PN 4222000 4 Adjust space between the upper guide and he notas using the spacer as shown in tha figure below so that i matches with the note type At this ime use the proper number of screws according to that af the spacers HYOSUNG
129. he LVDS cable gt Ifthe trouble persists even after LVDS cable is replaced replace the AD board 4235 The screen does not provide visible display gt Replace the LVDS cable gt Ifthe trouble persists replace AD board Inverter HYOSUNG MoniMax seoor 4 User Handling Unit AD Board AD board is on the rear of LCD This board is disassembled from LCD by removing all crews and Connectors on AD Board Fig 45 Connectors on AD Board HYOSUNG 56007 4 User Handling Unit 4 3 Panel Control Board 434 Specification 434 1 Basic Specifications Tur SPECFICATIONS REARS ATESSSA 061 Compatible Funclen Key 4X2 Suppor Ficker supports EA IMCU EDU Reseved Senso supported BEA Door Seren Saf dor and Font Power tasca System Power Sequence Support Communication interface Specification Uses the RS 232 at the speed of 96006ps 4313 Power Interface Specification 24V single output is the basic power supply Pin 182 has 24V while Pin 3 84 has GND The power inside the Control Board is 24V and it uses 12V 5V and 3 3V The voltage for Card Reader 12V while is the power supply for PIN PAD HYOSUNG MoniMax seoor 4 User Handling Unit 432 HM Block Diagram wem a a pE d
130. he control electronics carefully not to hurt connector pins or each cable 4 Remove two screws to take the control electronics as pictured below 5 Remove two thumb screws located on both side of the case HYOSUNG Monitiax 600T Control Electronics 8 The flowing figure represents the inside of Control Electronics alter the cover removed 7 To take electronic board or card you want to replace just disconnect cables or unscrew couple ol ng screws 8 The assembly order is the opposite of the disassembing order HYOSUNG MoniMaxS600T 6 Control Electronics 6 3 IOBP 945G 6 3 1 Main Board Placement for Re Block ES wr MonitiaxS600T 6 Control Electronics 6 3 1 Specifications CPU Type LGATTS suppor nel Partum 41 Celeron FSB Support se System Memory 2 x 0092 DIMM support Dua channel up to 26 System Chipset 9456 VGA nel GMCH integrarea Oraphcsconraler Dual dependent plays Primary Display VGA wih 0 SUB SDVO GH7021 AE VGA VGA output wth D SUB Secondary Display chip WINBOND s3527 ui wih nin Linu Spaak
131. he field ta keep the Besides the powerful sofware the engine is mechanically robust as well The unit is entirely enclosed to prevent contamination from the environment The modular design can also be incorporated into number of differant mounting configurations 4 8 1 Features 1 Automatic Scanning Operation Simply present a bar code and the urit scans in single pass 2 Long Range Short Range Activation Program activation to meet requirement for various applications Metal Housing Prevents damage by eliminating exposed electronic components 4 Autodiscriminates Has the abit to scan all standard HYOSUNG MoniMax seoor 4 User Handling Unit 4 82 Technical Specifications eet nner HYOSUNG MoniMax seoor 4 User Handling Unit 4 83 Disassembling the Bar Code Reader 1 Insert the key on rear door and turn it clockwise 2 Tum power ott 3 Open tha doors of both sides with key 4 Remove 2 screws and connectors to disassemble the Bar Code Reader Fig 4 13 The disassembly procedure of bar codo reader Please use the reverse order to assemble the Bar Code Reader again HYOSUNG MoniMax seoor 4 User Handling Unit 4 9 Function Key 4 9 1 Function Key Code 20H 2 FKR2 16H FERS 178 Display FK DH re TKR Reserved eserves
132. hi option allows BIOS select he base addresses for serial port 3 Disabled No base address is assigned to serial port 3 Det Serial por SUO port address Serial Porta IRQ 4 The Serial Por IRO selection sets the interrupt address for serial port 3 a Seta port 3 IRQ address is 10 4 Dea Serlalport 3 IRO address 11 Serial Port Address 268 Thi option allows BIOS select he base addresses for serial port 4 Disabled No base address assigned to serial port Delav Seta 410 port address 268 Serial Port IRQ 10 The Serial Port IRO selection sets the interrupt address for serial port 4 Seria por 4 IRO address 10 4 Seta port 4 IRO adress is 11 Serial Ports Address 200 This option allows BIOS to select base addresses for serial port 5 No base address is assigned to senal port Sata SUO port address ls 200 Serial Ports IRO 11 The Serial Ports IRQ selection sets the interrupt address for serial port 5 Seta SIRO adress is 10 Det Sea por SIRO address is 11 Serial Port Address 208 Thi option allows BIOS select he base addresses for serial port amp Disabled No base adress is assigned to srl HYOSUNG MonitiaxS600T Control Electronics Deta Seal port 6O port adress ls 206 Serial Porte IR 10 The Serial Ports IRQ selection sets the interrupt address for serial port 6 Detau Sea pon 6 IRO add
133. hours without operation no functional error is found Normal conditions 2045 35 60 RH Mounting Horizontal Mounting plate on horizontal surface Maximum limit 40 437 90 09 8 96 hours Shock durability 294 m s 306 11 CRW Unit 1000000 card passes One time card pass means the round pass with forward and backward movement Reliability Mag stipe read write eror rate Less than 11 000 cycles Condition a indoor normal condition card SANACARD TS Fiat Card fend 1 1 cycle zone Mag Track Write Command and one Mag Track Read Command function HYOSUNG seoor 9 Magnetic Card Unit 1C contact connection Error Rate Less than 110 000 times Condition 1 time 1 ty 1 try To the card contact position and set IC contact MTEF for PCB More than 200 000 hours Other functions for reliability Self diagnostics Photo sensor dit lage detect using emission amount change of Sensor LED In of power down a card under transaction can be conveyed to the card gale by backup poner supply which will be provided by customer Definition of power down Supply voltage 20V DC or less Duration ime over 15m sec HYOSUNG S6007 9 1 3 Usable card Magnetic card 1 7810 7811 1 5 SOVIEC 7811 6 option Read is accept 1C card ISONEC 7816 Contact position Front side lower postion EMV
134. ht Fig Cassette Appearance and Dimenen HYOSUNG Monimax 55007 7 Cash Dispensing Unit 7 1 2 Functional Description 7424 Actuator Diagram Electromagnetic components used for the cash dispenser are three motors four micro ziuiches and two solenoids The functions and roles of each component are as folows 1 Main Motor Main Motors a major power source for transferring picked up in the cash cassette to the temporary stacker through the transport path Power is supplied through the micro clutch located in each feed module 2 cam Motor Motor is used for transfering the notes stacked in the temporary stacker lo the upper transport path or moving the temporary stacker Delivery Motor Delivery Motor caries the bils transferred to the upper transport path to ihe Presenter Assembly making tham ready for being delivered to the final customer 4 Micro clutch In order to dispense bils trom a certain cash cassette power should be supplied from the Main Motor to the cash cassette That is for the release of the bls only that cash cassette the micro cluich ofthe Feed Model in that cassette should work while micro clutches in the other feed modules don t 5 Gate Solenoid The il picked up in the cash cassette are detected by number of sensors and separated into good and bad notes Good notes are released customers while bad notes aa transferred to the Reject Box itis Gate Solenoid which does the se
135. iMaxS600T Control Electronics time as wel as valid settings tor the module and the manufacturer s code The SPD enables tha BIOS to read the spec sheet of the DIMMs on bootup and then adjust the memory timing parameters aceordingy Disabled DRAN iming parameters are manual set using the DRAM Enabled aut ORAM timing parameter are set actor ng to the DRAM Ser Presence Detect ifthe Configure DRAM Timing by SPD option is disabled the following configuration options appear DRAM CAS Latency 3 DRAM RAS fo CASE Delay 5 DRAM Clocks DRAM RAS Precharge 5 DRAM Clocks DRAM RAS Activate to Precha 15 DRAM Clocks Memory Hole Disabled Use the Memory Hole to reserve memory space between 15MB and 16ME for ISA expansion cards that require specified area of memory work propery I an older ISA expansion card is used please reter to the documentation that came with the se tis necessary to reserve the space Disabled Delault Memory is not reserved or ISA expansion cards me Between 15M and 1648 of memory ls reserved lor ISA expansion cards nitate Graphic adaptor IGD Use the Initate Graphic adaptor option to specty frst initial graphic adaptor Default tial on board VGA fest pola Ina PCI VGA card fest Internal Graphics Mode Select Enable 8MB Use the Internal Graphic Mode Select option to he amount of system memory that can be used by ho Internal graphics device Disable En
136. ies removed the lock will retain all programming HYOSUNG MoniMax 56007 10 Safe Unit 10 2 Mechanical Lock Door 1 Tum the dal lock lo unlock the security door lo How lo open the mechanical combination 2 Insert the setup key into the lock case and tum to the clockwise until stopped Then tum the handle clockwise and oper afe door Closing the Security Door 1 Close the Sate Door and turn the handle counterclocki 2 Then lum the dial to lock the security door 3 Insert the setup key ito the lock case tum to ho counterclockwise the sale door will be closed D HYOSUNG 56007 10 Safe Unit How to open the mech Make sure that ths lock wouid be set 50 25 50 as factory delault seting 1 Tum to the counterclockwise for more than four timas and set to 50 2 Tum ta th clockwise and stop at 25 at th third times Tum to the counterclockwise and stop at 507 at the second times 4 Tum to the clockwise until the dal does not move any mare Note The center scale mark is used to open the safe unit 5 The sale dor wil open when tuming the hand counterclockwise HYOSUNG MoniMax 56007 10 Safe Unit How to set the new password For example lets assume that you would tke to set the following number 10 50 70 1 Open the sale door as described in the above 2 To close the mechanical lock tum the handle to clock
137. iguration The tems isted are Module Version xaxoocaooooc USB Devices Enabled The USB Devices Enabled cd isis the USB devices that are enabled on the system HYOSUNG Monitiax 600T Control Electronics USB Function 8 USB Ports Use the USB Function EIOS option to disable USB funcion support or to set the number of USB potis to activate Disabled USB uncon suppor disabled 2US8 Pons Teo USB ports activated use Pons Four USB pons sre activated Susa Pons USB ports aetvaled BUSSPots Eight USB ports are activated USB 20 Controller Enabled Use the USB 20 Controller BIOS opon to enable or disable the USB 20 controller Enabled USB 20 controler enabied Disabled se 20 contoter desti Legacy USB Support Enabled Use the Legacy USB Support BIOS option to enable USB mouse and USE keyboard support Normally if this option is not enabled any attached USB mouse or USB keyboard does not become available unti a USB compatible operating system is fly booted wit all USB drivers loaded When this option is enabled any attached USB mouse or USB keyboard can control the system even when there is USB driver loaded onto the system Legacy USB support satis Enabled Deu Legacy USB support enabled m Legacy USB suppor dsabled USB devices ae 05820 Controller Mode FullSpeed Use the USB2 0 Controller Mode option to set the speed of USB2 0 controller F lSpeed Osfaut
138. ing Unit Fig Ext Shuter Solenoid Adjustment HYOSUNG Maniax seoor 7 Cash Dispensing Unit 7 34 Cassette Guide Adjustment for Multiple Denominations 7344 The Upper Guide Setting Specification Use the table blow ta set the nate height Tatie 7 1 The Upper Guide Seting Spectcaton pter 55 nr E M mueren ee ERE 1 a oe een Fig 7 11 Example of he Upper Guide Seting HYOSUNG S6007 7 Cash Dispensing Unit 7342 The Side Guide Setting Specification 1 Set the bill width to the reference poston cording to the width of the note to be dispensed Tabie 72 The Side Guide Sening Poston REFERENCE wr pray wore s Greater han 152mv Less han 157mm 157 US Dolar Ww 2 Put the hook parts of Side Guide into the holes of the Guide Assembly Position and than push it toward the pick up assembly until you can see the screw hole Fig 7 1 In case the bil width is greater than 150mm Put the Side Guide under he Push Spring then insert the hook parts into the holes of Guide Assembly Postion Fig 7 138 G2 HYOSUNG Monistax seoor 7 Cash Dispensing Unit e Paris 3 Assemble the SCR PH SW FAN LYMG GANZ in the Screw Assembly Hole 3 HYOSUNG MoniMtax seoor 7 Cas
139. ing or interventions rom other objects PM Preventative Maintenance During Repair Cal 1 Perform the flowing steps fter you have made repairs or cleared paper jams 2 Remove all accumulations of dust and paper residue from the unit using brush and cleaning rag Any debris loft may blown away using canned ai Mako sure that you clean the surfaces of every sensor on the SPR by using foam or cotton Any cracked or broken sensors must be replaced 3 Open the Print head assembly and using canned air blowout any dust or debris inside this area 4 Ensure that transport belts aro in the correct pulley poston I belts continuously gat out of place this is a good indication af wear and the module needs to be replace 5 Ensure printing records are printed clear and legible Afer you have repaired and performed your PM it is imperative that you run diagnostics to ful tes T Fil out ATM Repair Log Sheet PM Every Months or 20 000 Transactions 1 Perform steps 1 7 of the SPR Preventative Maintenance during repair 3 HYOSUNG inter 3 Receipt MoniMtax 56007 1 2 Lubrication Check the status before running or storing he receipt printer I needed apply lubricant to the corresponding part in compliance wit the oiling standard Apply grease only if necessary during the regular fid inspection f there is enough lubricant do not apply additional
140. instalation Go HYOSUNG MoniMaxS600T 6 Control Electronics Hope D Drivel HODI C Drive ODD SATA Cabe connection MoniMaxS600T 6 Control Electronics 6 4 4 PCI Serial Card tis a 4Port Serial Communication device of module within ATM System to communicate with Unts cOU MCU EDU el PORT PCI Serial Card Location and Screwatis point HYOSUNG MoniMaxS600T 6 Control Electronics FCI USA Cable PCI Slot connection HYOSUNG MoniMaxS600T 6 Control Electronics 6 45 PCI USB Cable PCI USE Location and Serewable point vm OHYOSUNG MoniMaxS600T 6 Control Electronics Serial Card PCI Slot connection HYOSUNG MoniMaxS600T 6 Control Electronics USB Slot Front VO Board Front VO Board Location and Screwablo point HYOSUNG MoniMaxS600T 6 Control Electronics MonitiaxS600T 6 Control Electronics 6 47 SYS FAN SYSTEM FAN SYS FAN Location and Serewable point ep HYOSUNG MoniMaxS600T 6 Control Electronics SYS FAN Cable connection FAN Power Connector Hyosung MoniMaxS600T 6 Control Electronics 6 4 8 CPU Cooler rc CPU Cooler CPU Cooler Location and Serewable point HYOSUNG MoniMaxS600T 6 Control Electronics HYOSUNG
141. inwerter board on tha operator panel just disconnect connectors and remove attaching screws 8 Use the reverse order of disassembly described above to assemble them again HYOSUNG seoor 5 Enhanced Operator Panel 5 2 Boards 524 Inverter The Inverters device generating high alternating curent AC fom low direct curent DC to transmit to backight of LCD display Don t touch a inverter when power is tumed on 5244 Appearance Fig 53 Appearance of inverter 522 AD Board 5224 Appearance HYOSUNG MoniMax seoor 5 Enhanced Operator Panel 5222 Connectors on AD Board ep HYOSUNG seoor 5 Enhanced Operator Panel 523 080 Board 523 OSD Board Mechanical Drawing Fig 54 OSD Board MoniMax seoor 5 Enhanced Operator Panel 52 2 Manipulation of the OSD There are five OSD buttons that control the monitor on the right side of the monitor Power button To tum anf the monitor power Menu buon To open or exit OSD menus a bution move submenu under OSD menu to the right side or to increase the selected vawe button To move a submenu under OSD menu to the left side or to decrease the selected value Select button Automatic control faatura hot kay To select or exit a submenu under OSD menu 7 By pressing bath A bution and bution at the same ime
142. isplay 4232 The LCD is black 1 Backlght of he LCD panel is off gt Check the power cable connection status of OPL assembly Check 24V input gt Check the LED color af the OSD board LED OFF The AD board isin off state Press OSD Power button Green ON The AD board is in normal state Check or replace the inverter cable or inverter board gt Ifthe trouble persists replace the AD board gt Ifthe trouble persists even after the AD board is replaced replace the LCD assembly 2 Backlight of he LCD panel is gt ConneciDisconnect the power ine of OPL assembly gt 1 Nautilus HYOSUNG logo is not displayed on the OPL screen replace the AD board 4233 The LCD is displayed white gt Check the installation status of the LVDS cable inside the assembly gt Ifthe trouble persists even when the instalation status is normal replace the cable gt Ifthe trouble persists even after the cable is replaced replace the AD board gt IF the trouble persists even after the AD board is replaced replace OPL assy HYOSUNG seoor 4 User Handling Unit 4234 When the screen is in red or ther colors when the color display is normal gt Chack the connection status of the video cable Connect again gt Check whether the video cable has not been damaged using spare video gt Chack the connection status of the LVDS cable Connect again gt ithe trouble persists replace t
143. it 297 s nm Pixel 0297 Wx 0297 H mm 32650 W x 2535 112 Weight 3009 Horizontal 120 Designed viewing direction NLCD panel center 60 NTSC color Response tme Ton 20 black 10 Tp ack 10 wh 99 MBL 7SmArmafampe yp CD panel signal processing board 33V ight ype 2 cod caho efuorescont lamps part s Lamp holder set Type No 180482 Power consumption AUBLST and checkered pattern tye 304 128 W x 228005 H Display area Specifications 7000 HYOSUNG seoor 4 User Handling Unit 4215 Disassembling the LCD assembly 1 Insert the kay on rear door and tur it clockwise 2 Tum power of 3 Open the side doors with key 4 Remove ALL cables connected Display carefully 5 Loosen two mechanical locks at both sides on Display supporting bracket turing them counter clockwise slowly and then take LCD module out Assemble the LCD unit using the reverse order of disassembly Fig 44 The disassembly procedure of LCD 2 3 HYOSUNG MoniMax seoor 4 User Handling Unit 4 2 2 General Precautions 1 Handing When the module is assembled it should be attached the system using every mounting holes
144. leted inform the password in the person in charge while paying attention to password disclosure or lost Note Special attenton must be and lost cial number cannot be restored HYOSUNG MoniMax 56007 31 Power Supply Chapter 11 Power Supply G HYOSUNG MoniMax 56007 31 Power Supply 11 1 Appearance Main Switch standby 3 Select Switch Battery Switch Fig 11 1 Power Supply Appearance System Power On 1 Tum on Battery Switch 2 Tum on Main Switch System Power Off 1 Push down Power Switch fer 1 second and then system wil be shut down automaticaly 2 Tum off Battery Switch ater shutdown is fished Warning Don t operate Main Switch on power supply when you would like to tur off the power may cause damage to operate system or destabilize control electronics in x HYOSUNG MoniMax 56007 31 Power Supply 112 Block Diagram i VV Fig 11 2 Power Supply Block Didgram WVUOVId 119 05264 MoniMax 56007 31 Power Supply 113 Specifications 11 3 1 Environment Condition 11 32 Mechanical Specification DUENSORS CASE COLOR CASE MATERIAL GANAS
145. lubricant However if lubricant is contaminated remove the cid lubricant before applying now Al pivot points and fictions parts must be oiled Al points except the following must be old Printing head Magnetic head Package Micro switch contact Drive roler Timing pulley and Timing belt All operations must ba based drop unit However when contact between the ling device and the odin target is unavoidable the contact time must not exceed one second more In other words lubricant must be applied only to he parts that need Lubricant must not lak Do not apply excessive lubricant Lubricant must not contaminate other parts Be careful that the micro switch sensors the timing pulley the timing belt the controller board the print head and he magnetic head are protected from lubricant Do not clean plastic parts or protection devices with alcohol and other agents other than the designated one Remove dust and grease from the assembly and clean with a dry soft cloth Be careful that the paper contact areas in the paper return path is protected from lubricant Lubricant Types Description Represented with Letter Shell Grease EP Smal container Shel ol Teus 100 on HYOSUNG MoriMax 56007 8 Receipt inter 3 Lubrication Point 3434 SPR Preventative Maintenance Every 6 Months or 40 000 Transactions 1 Support engine
146. m dale s set here e Gp HYOSUNG MoniMaxS600T 6 Control Electronics Advanced The Advanced manu BIOS Menu 2 allows access to the GPU and peripheral device configuration through the following sub merus WARNING BA Seting the wrong values in the secions below may cause the system to maltumction Mase sure ota setings made compa wih he hardware mos SUP ULE HYOSUNG MoniMaxS600T 6 Control Electronics CPU Configuration The CPU Configuration menu BIOS Menu 3 shows delaled CPU specicalons and CPU configuration options BOS SETUP WTL BIOS Menu 3 CPU Configuration The CPU Configuration menu BIOS Menu 3 ists the following CPU details Les name CPU manutacturer Smg Les he brand name ofthe CPU being used Lists he CPU processing speed ESA Spesa Lis he FSB speed Came L1 Lists the CPU Lt cache size Cache L2 Lists the CPU L2 cache size HYOSUNG MoniMaxS600T 6 Control Electronics IDE Configuration The IDE Configuration menu BIOS Menu 4 allows changes to the configurations for the IDE devices installed in the system Configuration Compatible The ATAIDE Configuration BIOS option allows the user o configure the device mode Upto 6 HDDs can be used four tor SATA and he other tar PATA IDE It ompatie Detau ime option selected Legacy IDE Channels
147. n 1 recepton eror ignorer Puts 2 CR character CRLF CR ony E Handshaking XONXOFF oosa 4 Word length E Party check Yes No s Party selection 7 7 OFF on on 4800 bps 9600 s regno bp 4 OFF ox Selec numberof a characters per ine CPL ae cPL aBcPt azcPL a5cPL 7x9 font 9x8 font 10 Korean and Chinese pining font furans three pass d HYOSUNG MoniMax seoor 12 Journal Printer 12 1 4 Using the Printer Operating the Control Panel You can feed paper with the FEED bution on the control panel and also you can change direction on the feeding The indicator lights help you monitor the printers status 4 FEED button Press the FEED button once to advance paper one line You can also hold down FEED bution to feed the paper continuously This button is also used while replacing the paper roll The PAPER OUT ight binks and printer enters the recovery standby state after paper loading When the PAPER OUT light blinks press the FEED button ta set the printer on ine Note This button can be disabled by the ESC 2 and ESC 3 command 2 Back Feed button Press the Back Feed bution once to change direction on the feeding This button also used while replacing the paper roll The PAPER OUT biks and printer the orine recovery standby state after paper loading When the PAPER OUT light blinks press the Back Feed button to set the printer on ine Indicator
148. n Use the Floppy Configuration menu BIOS Menu 6 to set change the configurations for foppy disk dives BIOS Menu 6 Floppy Configuration Floppy A 1 44 MB The Floppy A configuration option determines the types ofthe floppy drive installed in the system The folowing configuration cptons are available Disabled default 360 KB 5 1 2 5 720 KB 144MB 288 MB 34 E HYOSUNG MoniMaxS600T 6 Control Electronics Super IO Configuration The Super IO Configuration menu BIOS Menu 7 sels or changes the configurations for the FDO contol parallel ports and serial parts BIOS Menu 7 Super IO Configuration Serial Porti Address 38 This option allows BIOS to select the base addresses for serial port 1 Disabled No base address assigned ta srl port Default Seral 3 VO port address SF Serial Porti IR The Serial IRO selection sets the interrupt address for serial port 1 Saral port 1 address la 3 4 Default Sev pr address HYOSUNG MoniMaxS600T Control Electronics Serial 2 Address 3ES This option allows BIOS to select the base addresses for serial port 2 Disabled No base address ls assigned 1o sei 3 Default Seral pot 3 VO port adess is E Serial Port2 IRO 4 The Seria Port2 IRO selection sets the interrupt address for serial port 2 Detaut Seria pon 2 IRO addr
149. n take out paper to paper insert direction CAUTION The print head becomes very hot during printing Allow itto cool before you reach into the printer 1 Pull up the paper and cut the paper at the dotted ine shown in the below HYOSUNG MoniMax seoor 12 Journal Printer Cut the paper 2 Remove the paper trom the printer 3 Remove the jammed paper by puling iin the direction of paper feeding Note Do not pull the jammed paper in he opposite direction of paper feeding Pull up the paper 4 if paper stil remains in the printer the steps below 5 Remove the ribbon cassette Loosen he securing the print head cover Open the cp only until you can tit as shown in ilustraton Nate Do not remove the screw tom the print head cover 7 Lift up the print head cover Gp HYOSUNG MoniMax seoor 12 Journal Printer Lift up the print head cover Remove the jammed paper Note Do net pull the jammed paper in the opposite direction of paper feeding 9 Replace the print ead cover and secura i with the screw 10 Replace the ribbon cassette and dose the auto cutter 11 Replace the paper rol HYOSUNG seoor 12 Journal Printer 12 2 TPR Thi printer receives the command from the hast or main control and prints the information that the customers want 12 24 Specifications Printing Specifications Tem
150. n of the folowing System configuration Specification of each unit Required parts Specificatons of expendable parts Faciity specications Al information described in this manual is licensed product of Nautius Hyosung Corporation ti the policy of Nautius Hyosung Corporation to improve products as new technology components software and firmware become avaiable Therefore Nautilus Hyosung reserves the right to change specications without notice HYOSUNG 1 Overview 1 2 Basic Features Important features of he MoniMax 56007 in he folowing st 1024x768 Pinos Keypad EPP keypad OS privacy fiter Optional Motor Diven Card Reader 1S0 Track 1 2 3 Read EMV Level 2 Card Return for power taure An Skimming Thermal ine receipt pinter Lancing paper sermi aulomaticaly Electronic pumai or Direct Thermal Prining or Dot impact Printing Control Electronic PC Roar access cash dispenser Automati shutter Safely Elecreric and Key Lock or Dial and Key Lock Supporing USB Sil Camera 12 Supporting udo guidance by sound Optional Gp HYOSUNG MoniMax 56007 1 Overview 13 Terminologies CE Control Electronics Panel Control Board MOU Magnetic Card Reader Unit VFD Vacuum Fluorescent Display SPR Sip Printer Receipt Printer JPR Joumal Printer COU Cash Dispenser Unit
151. nd then release the spring on the Side Frame 15 Rotate Gear Bracket inio upper diraction for easy disassembly MoriMax 56007 7 Cash Dispensing Unit 5 Remove Driving on Feed module Refer to Chapter 1 3 how to disassemble Driving 19 Remove three screws Clutch Assembly Bracket I Replace the Clutch Assembly Assemble in the order of 3 1 MoniMtax seoor 7 Cash Dispensing Unit Mako sure that the shape af micro cutch be inserted the fiting feature of Clutch Supnentng Bracket before fastening the screws When put the driving belt back into Cash Dispenser refer Chapter 1 3 regarding adjustment I Afta the completion of Clutch Assembly chock the feed belt is propery located on roller in Feed modus 3 HYOSUNG 7 Cash Dispensing Unit Monimax S6007 75 8 Solenold Assembly Replacement 1 Gate Solenoid Assembly T Remove the main control board cover he solenoid cable Disconne 3 Remove the spring which is puling the gate lever and the solenoid bracket 4 Remove tree MS screws MoniMtax 56007 7 Cash Dispensing Unit 09 Replace the solenoid body Put the gate solenoid adjustment jg between the solenoid bracket and the plunger 8 Push the solenoid body and put M3 screws back and fasten Adjustment ja 2 Hook the sping back 2 Check the gate lever whether itis located as figure when the solenoid is
152. nplugging AC power cord 31 52 When the LED for displaying power supply status is 1 YELLOWS LED tights Stand by off or 24Vde output abnormal status on Stand by switch After disassembling D C output connector tum on Standby switch 2 RED P LED lights up D C output abnormal status Switch on if a certain tme goes by after tuming of main switch Swich on if certain time goes by afer tuming off main switch and disassembling D C output HYOSUNG MoniMax 56007 31 Power Supply 11 6 Battery 11 6 1 Introduction of emergencies ike temporary blackout or power failure battery will automatically operate to warrant completely customer s transaction and retum his or her card In addon this backup equipment is essential in ATM to protect control electronics installed in for the purpose of finishing application program through normal operation process even though not supporting power regularly 8 Cover 8 Contsiner 8 Terminal 8 saley Vave Negative 8 Absorptive Glass Mat Separator I Fositve Plate 11 6 2 Technical Features 1 Non Spilabie Sealed Construction 2 Absorptive Glass Mat System AGM System 3 ABS Acrylonitrile Butadiene Styrene container and cover 4 Recombination 5 Maintenance Free Operation 6 Low Pressure Venting System T Heavy Duty Grids 8 Low SeltDischarge Long Shelf Life 9 Wide Operating Temperature Range 10 High R
153. nsor Bracket D JE ose cw 2 Disconnect connector and than remove Sensor Pastic Mold Be careful not to break he connector pin when removing Replace the sensor 8 Assemble in the onder of 3 1 HYOSUNG Monimax seoor 7 Cash Dispensing Unit 4 Clutch Encoder Sensor C519 C529 C539 C848 Remove the 4 screw of the CSB S Bracket 2 places Disconnect the connector and remove the cabe e to remove the Sensor Bracket careful nat to break the connector pin when removing 3 Press the part 2 of the sensor sofiy as shown in the below figure to remove the lock and the To insert the sensor insert the frst and press he part to lock Assemble in the order of 3 Monimax 5600 7 Cash Dispensing Unit 8 Batore tightening screw make sure the inner circle ine in code wheel wil vertically have same positon withthe sensor extruding surface by slightly adjusting Senor Bracket Afar checking that tighten screw completely Sensor Surface inner Une in Code hee 7 Cash Dispensing Unit Monistax 55007 5 Cassette Docking Sensor C517 CS27 CS37 547 T Remove the Sensor M3 fixing screw 2 places wa screw Disconnect he connector Be careful not to break the connector pin whan removing 3 Replace tha sensor 2 Assemble in
154. ntrol Electronics Chipset Use the Chipset menu BIOS Menu 19 to access the NorthBridge and Southridge configuration WARING BA sexing wrong values or me Chipset BIOS nthe Chose BIOS menu cause the spat rain P Morth ridge Cos ura on BIOS Menu 19 Chipset Audio Controller AC 97 Audio Only Use the Audio Controller option to select the aus specification to apply on the system ACS Audo Only The audio specication is setto AC 97 CODEC Ai Disabled At be audio specications are disabled HYOSUNG Monittaxs600T 6 Control Electronics North Bridge Configuration Use the NorthBridge Configuration menu BIOS Menu 21 to configure the nornbrdge chipset FIS SENP rm BIOS Menu 20 NorthBrdge Chipset Configuration DRAM Frequency Auto Use the DRAM Frequency to specify the DRAM frequency or allow the system to automatically detect the DRAM frequency Auo Dela Autonatially selects the DRAM frequency aco Sets he DRAM trequeey to sss Sets he DRAM requeney to Stab seus Sets he DRAM trequeney to B67MH2 Configure DRAM Timing by SPD Enabled Use the Configure DRAM Timing by SPD option to determine ifthe system uses the SPD Serial Presence Detect EEPROM to configure the DRAM timing The SPD EEPROM contains al necessary DIMM specications including the speed of the individual components such as CAS and bank cycle HYOSUNG Mon
155. ock by pressing and Y butions and press Menu butan twice 1o exit he HYOSUNG MoniMax seoor 5 Enhanced Operator Pan Phase Adjustment To adus te hase on the screen Select Men on OSD and prese A and Y buttons to go to Phase submenu Adjust the phase value by pressing A and Y butions and prese Manu buon taice exit he user presses Select buton once wahout selecting a menu te phase te automaticaly Screen color To coniro the sereen color T Select Menu on the OSD and and Y butona 1o goto Color submenu Thon press 22 Adjust he coc temgeraturs 3300 600 by pressing A and v buttons or set the color gain of each R and by selecting proper user menus Afer adjusting the color prese Menu HYOSUNG MoniMax 86007 5 Enhanced Operator Pan 52 3 Message and LED Indicators of the OSD 1 No Input signal message This massage is displayed when there is signal input fom the PC or video source or the cable is not connected Check if the VGA is connected and the video card is properly inserted in tha PC and if hey normally operating 2 Out of Range message This message is displayed when the signal outputted by the PC is not in compliance with VESA standard or when the display setting of the video card is out of the signal range accommodated by the monitor When this message is displayed the u
156. of every sensor on tha CDU by using foam or cotton tips any cracked or broken sensor must be replaced 2 1f double detect metal rollers are accumulating dirt clean them with chem pad PIN 6001593 CHEM PADS ARE NOT TO BE USED ON ANY OTHER AREA COMPONENT Refer to figure 7 19 3 Using canned air blowout any dust accumulation or paper residue from the purge bin and all cassettes including spare cassettes both inside and outside paying particular attention to the front door of the cassettes which contains the picking mechanism assembly 4 Ensure that al transport belts ara in the correct pulley positioning If belts continuously come out of place this is a good indication of wear and module needs ta be replace 5 Ensure that all motor driver belts have sufficient belt tension Afer you repaired and performed your PM tis imperative that you run diagnostics Unit must be fly tested and when exiting agnostics the enhanced controler wil initialize forcing the CDU controller board to re calibrate he top sensors of the main body module CS4 CS10A CS108 S13 and T Fil Out ATM Repair Log Sheet 3 HYOSUNG seoor 7 Cash Dispensing Unit 741 3 CDU PM Every 3 Months or 20 000 Transactions 1 Perform steps 1 2 of CDU Preventative Maintenance during repair cals 2 interior of he safe appears to ba dusty rty itis imperative that you clean this area as wel if dust and dirt wil fall back
157. on 0815 Dak detection dua delve same as handing reseed operation Detected hs remained roles fe sensors in tont of cassenes during 7 Remove a Janned moie or fren objects Feeding out due Me ana 1e vay Cd 2 he CS 14 sensor aes comet TY cesk e tns motor aparaton in e 4 Exchange sensor afer abnormal operating the CS Remove a jammed rote n the roa Feeding dme out due do jam 2 Check extemal ight source of he CS 15 sensor 00100 around uoa assembly 3 Check he feed mator operato in the throat unit devery operation enor occus when checking CS 14 and CS 15 sensor operator replace a sensor T Remove a jared rote nthe roa Feeding ime out due 10 jam 2 Check exe ight source ot he CS10 AB sensor 00200 18108 around throat assembly 3 Check ne feed moto operation nthe throat unit cine devery operation 4 If emor occurs when checking CSIO AB sensor operation replace a sensor The raus the way anopaoo aperaton some notes same as 40002 handing remaining on T Remove a jammed rate nthe vay The remaining notes on the vay 2 Chock extemal tg source ot he C314 senso 00400 auing operation some notes tenor occurs when checking C814 sensor operator remaining on C814 replace a sensor The remaining votes the 000500 auring deliv
158. ot Receipt Printer Slot Encrypted Pin Pad Fig 4 2 The back view of User Handing Unit UNIT TEM SPECIFICATIONS Display size and display method _ 15 1 inch TFT LCD Hm Resolution 1024 768 XGA Supported colors 162 miens colors Brightness adjustment method Control by OSD board Function Key or Touch Sereen Support Input Device Unit Operation key 16 Key funcion Audie guidance Sound Option Table 4 1 Specifcation of User Handing Panel Unit HYOSUNG MoniMax seoor 4 User Handling Unit 4 2 Monitor monitors composed of privacy display ier protective glass LCD DC DC converter analog board inverter and On Sereen Display OSD board as shown in the figure below Front nm Privacy TFT LCD LcD unt Analg OSD Board Fig 4 3 The schematic diagram of Liquid Crystal Display 424 TFT Color LCD 4244 Characteristics The folowing items are neither defects nor failures Response ime luminance and color may be changed by ambient temperature The LCD may be seemed luminance non uniformity Ricker vertical seam or smali spot by display pattems Optical characteristics e g luminance display uniformity ete gradually is going to change ure because the LCD has sold cathode depending on operating time and especialy temp fucrescent lamps Do not display the xod pattern fora long me because it may cause image sticking Use a screen s
159. ovides an S PDIF Sony Phips Digital Interface output to diat mulimedia device through optical fber or coaxial connector Pin Signal Name Function 1 SPDIF SPDIF digital output 2 Km analog Power 4 GND Ground Connecting lO Devices The backplane of the motherboard has the following VO ports PS2Mouse Use the upper PS 2 poro connect a PS 2 pointing device PS2 Keyboard Use the lower PS 2 port to connect a PS 2 keyboard Parallel Port UseLPT to connect printers or other parallel communi LPTI cations devices Serial Port Use the COM por to connect serial devices such as mice COMI or faximaceme Port Connect your monitor la the VGAT port LAN Port Connect an 92 45 jack to the LAN por to connect your optional computor to the Network 1394A Port Uso the 1304 port connect 1394 devices optional HYOSUNG MonitiaxS600T Control Electronics USE Ports Audio Ports Use the USE ports fe connect USB devices Use the audio jacks ta connect audio devices The D port for stereo men signal the F portis for microphone in signal This motherboard supports amp ehannel audio de vices that correspond to the A B C and E respectively In addition all ol the 3 ports and E provide users with both right lett channels individual Users reler to the folowing nate tor specifie function definition
160. ow and let down the lit 2 Connect G COU assembly and CDU rail using TH FPFEMAXBWIZN 6 places Loctite specification 3 Seraw on CDU MID RAIL using TH PFIMSx8 WIZN 3 places Loctite specication 3 HYOSUNG soor 7 Cash Dispensing Unit DU Unit Gap Adjustment 1 Insert Jig into the front of G CDU and adhere closely 7600 G CDU UNIT GAP Adjustment HYOSUNG 5600 7 Cash Dispensing Unit DU Unit Gap Adjustment 2 1 Screw up 2 fixing for Lock Bracket loosely 2 Adhere tha bracket losa in an arrow direction A HYOSUNG Monistax seoor 7 Cash Dispensing Unit DU Unit Gap Adjustment 3 1 Pull the unit in an arrow direction unt stops 2 Place Latch Push on Lock Bracket righty and pul the Unit with pressing Latch Push Tighten 2 bots frm nat ta move lok br maintain ehuter gap Notice Be earful not to move lock bracket when fing the behs HYOSUNG Monimax 56007 7 Cash Dispensing Unit JU Unit Gap Adj 1 Adjust by 3mm 5mm HYOSUNG 7 Cash Dispensing Unit Monistax 55007 DU Unit Gap Adjustment 5 1 Match Jig square outine and Bezel outine 2 Adjust the reference point C by 2 5mm
161. paration job and since it should distinguish the nates simultaneously in the shart span of the time the disassembly and assembly of the Gata Solenoid requires an adjustment point 3 HYOSUNG Monimax seoor 7 Cash Dispensing Unit Exit shutter Solenoid Te convey normal bilis to customers the Exit Shutter should be opened or closed The Shutter is designed to require the lock mechanism o prevent customers from opening the Shutter at their aum Electromagnetic components used for this cash dispenser is ilustated in Fig 7 3 EXIT SHUTTER SOLENOID GATE DELIVERY T SOLENOID FEED MODULE FEED MODULE FEED MODULES FEED MODULES CASSET MICRO CLUTCH 1 jars CASSE MICRO CLUTCH 3 Fig T3 Actuator Diagram BODY MODULE HYOSUNG 55007 7 Cash Dispensing Unit 7422 Sensor Diagram Inside the cash dispenser various types of sensors having diferent functions and roles are embedded some of the sensors look identical their roles are stil diferent which requires careful Photo Transmitted Sensor Separating ype Photo Transmitted Sensor Coupling type Photo Reflecting Sensor Miro Sth Magnetic Sensor Normally sensor consists of two kinds of components Sending a signal LED Light Emiting Diode Receiving a signal Tr Transistor The separating type transmitted sensor in the Transport path h
162. potes in the tay ding or 7 Remove th notes or Tran objects n the vay 2 Check f hors the CS10A and CS108 sensors yar n 3 cour when cod OD m BID CN2 17 24 disconnection and operation replace Vamos Ba agai re oa Disable to detect notes in CStS M 2 tenor oars when hod SIS omid nd sor ing deer operon operation replace a sensar Tr aaan chasing US U 58 GE m I A darin adora pice ser 2 pron teat hectare carn 00 s S Cc CDU vin ani D awe sue sup agnus fa i 99 AQ SPONSE occurs when checking TS004 disconnection amman sa uk iion on CST umor dot iE don ret 4008000 wi i ta cr enr 400800 or iong Jam HYOSUNG MoniMax 56007 13 Appendix Handing T when checking CS 14 disconnection 2 W error occur atter checking CS 15 disconnection and operation replace sensor HYOSUNG MoniMax 56007 13 Appendix nor cause Handing Code pi 84 Dark detscion aung asoca Tre same as 40067 handing reserved operati
163. problems caused by the dt or debris o the electromagnetic components on the transport path itis important to strict flow the cleaning cycles and methods described in this 8 4 1 1 Description of Receipt Printer Sensors and Locations 1 Sensor Using a coton swab 8 eliminate foreign substances like dt or waste Afar cleaning check sensor by conducting a Self Test and check at least 3 mes the cleaning status angle of the sensor and the accuracy status of the assembly If itis defective replace the sensor with new one Labeled Sensor Functional 2 ransport path Tum off power and reciprocate the cleaning brush a number of imes to clean the components Feller Cutter on the Transport Path Prevent static electricity occuring on the TPH print head being careful not to touch it with your hands 3 TPH amp Platon Tum power off and open the Paten Open Lever Green Wipe the Heat Element and the Pitan with cotton soaked in ethanol methanol or IPA After the cleaning substance has evaporated place Platen atthe normal operating positon 4 Other Cautions When transporting the Receipt Printer assembly hold it with wo hands under the printer Do not HYOSUNG seoor 8 Receipt inter hold the print release section of the assembly For repairing Receipt Printer do not forget to Place it on the fat surface There must be no shak
164. quipment Ihe abovementioned abnarmaities occur immediatly tur he power he equipment and contact te servic center you ignore these symptoms he equipment may cach on or cause leti shock HYOSUNG 56007 3 System Configuration Chapter3 System Configuration HYOSUNG MoniMax 56007 3 System Configuration 3 1 External Appearance 3 1 4 Dimensions Note the unit in the dimension is milimeter Fig 3 1 Dimensions MoniMax 56007 3 System Configuration 3 1 2 Component Name VED Signage Function Key Customer Display 451 TFT LoD Receipt Panier MCU wi At Summing Enable s Cash Dispensing Shutter Levelt Boy 159 32 a Component Location of MoniMaxS600T 3 HYOSUNG MoniMax 56007 3 System Configuration VFD Signage Customer Display Function Key 154 TFTLED Receipt Pinter Bar Code Reader Optional MCU wi At Summing Enable Cash Dispensing Shutter Level Fig 32 b Component Location of MoniMaxS600T with Bar Code Reader HYOSUNG MoniMax 56007 3 System Configuration 3 2 Configuration 322 System Block Diagram
165. r ater pinta Dp switch 6 s set by On in case of not using Bleek man Ts S26 ol pont data Check 1e ononon ie pinang mage eck he AP Fala 10 communicare wm Receipt GPEC T OF Gom pai printer wen connate SF open connected comect communication Cec communion or nl hn printer soneeed 1 wheter dip uis sel The termare casted postion 2 Update me ware 1 Check e deu sel 2000800 arn sting eror changed 2 Reset he PIR SP 7000000 Paper jammed at ihe et ofhe slot 1 Remove e jammed paper 2080009 Paper jammed inme path 1 Remove e jammed paper Madee Wee me PIRSP executing command HYOSUNG MoniMax 56007 13 Appendix 3 Cord Reader Error Gode Handing To shows ar received command was To show commana parameter anor 18 etia ol command Dar 2000200 implementation To show that enor dala was incuded in To show hara command which requires IC contacts were released rom he card TG E was TO e specie locaton ater specled 001000 umber of Mal for speciad ume during executon or command o carrying cad To show har suus Sur agent eot
166. r end to the power supply HYOSUNG MonitiaxS600T Control Electronics Installing a Floppy Diskette Drive The motherboard has diskette drive interface and ships wih diskette drive cable that supports or two floppy diskette drives You can install 5 25 inch dive and a 35 inch drive with various capacities The floppy diskette drive cable has one type of connector for a 25 nch drive and another type of connector for a 3 inch drive FDDi Floppy This connector supports the provided floppy drive ribbon cable After connecting the single end o the onboard floppy connector connect the remaining plugs on the other end to the foppy drives correspondingly isk Connector HYOSUNG MoniMaxS600T Control Electronics The Sots on this motherboard are designed to hold expansion cards and connect them to the system bus Expansion slots are a means of ading or enhancing the motherboards features and capabiities With these ecient facies you can increase the motherboards capabilities by adding hardware that performs tasks that are not part ofthe basic system PCIEX16 Slot The PCI Express x16 slot is used install an extemal PCI Express graphics card hats compliant tothe PCI Express Base Specification revision 1 1 Slot The PCI Express x1 slots aro fully compliant to the PCI Express Base Specification revision 1 03 POIN 2 Slots motherbo
167. rate ot 3 3MBps PIO mode 1 selected maximum anster rate of 52 8 2 mode 2 selected weh a maximum rate of a mode 3 selected weh maximum anster rate ot 4 Plo mode 4 selected with a masimun anster rate o 16 8MBps seming generali works wth a hard disk dives manufactured atr 1009 For her aves such as IDE CD ROM drives check the specications of me pn HYOSUNG MoniMaxS600T Control Electronics DMA Mode Auto The DMA Mode BIOS selection adjusts the DMA modo options Ado Default BIOS auto detects the DMA mode Use tha ihe IDE drive support SMART Auto Sele Montring Analysis and Reporting Technology SMART feature can help predict impending drive failures The BIOS option enables or sable function Aso BIOS to auto detects ihe hard disk ive supports SMART Use hls seting It he IDE dek drive support cannot be determined Disabieg Select is value to prevent the BIOS rom using the SMART feature Enabled Select this value to allow the BIOS to se the SMART feature on support hard dak 2 Data Transfer Enabled Tho Data Transfer BIOS option enables or disables 32 bit data transfers Disable Prevents he BIOS trom using data Enabled Allows BIOS to use data on support hard disk drives HYOSUNG MoniMaxS600T Control Electronics Floppy Configuratlo
168. ration T Remove a dust and objects on CSTAS CS21AB CS3148 and CS41AB sensors 2 Check he euch operation Lte test command Check specifications of Cassette FM Boe Dp Swich 2 4 06 On 4 Check speclications of 4 Cassette FM Boa Dp Swich 5 05 06 On 095000 detected 2 tor tse mes or more auring spense operation more 7 ines 2 Resign notes in ihe cassete Check foreign objects at me positon of the CSS Sensor 4 Check CS5 cable ls disconnected Received he wrong shutter command me upper ura 1 Check he CDU received command 2 Check te abnormal communication cable Check the COU timate version and reler to specications HYOSUNG MoniMax 56007 13 Appendix nor Cause Hani Code 1 Remove orsign objects nthe shutter unit open utr tana 2 Che he shuter morar connecten cable water ales neck a connection status of the 18004 and 15005 tn times et e 4 Check te shutter cam operation 1 Remove foreign objects nthe she unit Failed io close the CDU sutor aoa 2 Check shutter moter connection 008400 3 Check connection status of the 18004 and 16005 ten times e 4 Check he shutter cams rotation operation Wiren command ot CDU shure 4009500 apen or close is received in case of ot being set COU aang
169. ress is 10 Seta 6 IRQ adress 11 Serial Port IR 111 The Serial Por selection sets the interrupt address for serial port 7 Seta port 7 IRO address is 10 Dea Solalpot 7 IRO address 11 Serial Por Address 2C8 This option allows BIOS select he base addresses for serial port 7 Disabled No base address is assigned to serial port 7 Delav pon T VO port address ls 200 Serial Port IRQ 10 The Serial Port IRQ selection sets the interrupt address for serial port 8 Det Sea por B IRO address 10 Seta 8 IRQ adress ia 11 Serial Port Address 2C8 This option allows BIOS select the base addresses tor serial port amp Disabled No base address is assigned to senal port 8 Serial port 8 VO port address la 2C8 HYOSUNG MoniMaxS600T 6 Control Electronics Hardware Health Configuration The Hardware Health Configuration menu BIOS Menu shows the operating temperatur fan speeds and system voltages rr BIOS Menu 8 Hardware Health Configuration The folowing system parameters and values are shown The system parameters that are monitored System Tomperatures The following system temperatures are monitored CPU Temperature System Temperature Fan Speeds The CPU cooling fan speed is monitored Fant Speed Fan2 Speed Fari Speed Voltages The following system voltages are monitored CPU Core qp HYOSUNG MoniMaxS600T 6 Control El
170. ring the top assembly fr location of these screws refer to figure 7 26 HYOSUNG MoriMax 56007 7 cash Ispensing Unit Using your eliptical screwdriver remove both elipse haad screws from the rear bottom side of the cassette Reter to figure 7 27 m D Remove both screws and Ht upwards the cassette pick up mechanism from reartop caver Rafar to figure 7 28 E Pick Roler rubbers must be replaced every year or 80 000 transactions PIN 6014809 We recommend replacing these rollers they appear to be wom out due to excessive usage and if the cassette is experiencing excessive pick failures After main pick up mechanism assembly has been removed you may rotate the picking rollers unt you have full access to the rubber rollers replace each roller at a time by slide them out oftheir roler housing Refer to figure 7 29 HYOSUNG Monimax 56007 7 Cash Dispensing Unit Paras seoor 7 Cash Dispensing Unit Fi 7 29 Pick rollers included the COU Spare Part Ki PIN 6015075 F Reassemble by reversing the disassembly procedure 3 Reminder After you repaired and performed your PM itis imperative that you run diagnostics Unit must be fu tested and by going out of diagnostics the enhanced controller wil inilio forcing the CDU controler board to re adjust the top sensors of the main body modulo CS4 510 CS108 C813 and C514 HYOSUNG Monimax 56007 7 Cash Di
171. rnal Printer Exploded View 3E HYOSUNG MoniMax seoor 12 Journal Printer 12 1 3 Setting up tho printer External appearance and parts names Indicator lights Paper cartridge ep HYosuNG seoor 12 Journal Printer Paper Setting Using regular paper for Printer is required When Paper detection sensor detects the paper from paper path Line feed motor wil loading paper 150mm out through the paper ext direction Please refer to operator manual for detailed explanation HYOSUNG seoor 12 Journal Printer Ribbon Install Ribbon Cassette is posted on the DOT Header and fastened by side guider hole To take out Ribbon side guider carefully and pick tup Ribbon Installation grip both side of ribbon cartridge and put the Ribbon into Side Guider hole You need to tum the lever on Ribbon clock wise to make Ink Ribbon tighten HYOSUNG MoniMax seoor 12 Journal Printer Installing the Ribbon Cassette CAUTIONS Never tum the ribbon cassette s feed knob in the opposite direction of the arrow marked on ihe cassette otherwise the ribbon cassette may be damaged sure the printer is not receiving data when you r
172. ry three months up to 100 depth of discharge 11 65 Charging method Proper charging ona of the most important factors when using this Battery performance and service are directly affected by the charging method used Followings are the charging instructions recommendable 1 Standby use No curant init is required and charging voltage shouid be inthe range of 225Vicali 2 31250 77F 2 Cycle use Maximum charging curent is 025 and charging voltage is 240Vicel 250V cet at 25 77F HYOSUNG MoniMax 56007 31 Power Supply 11 6 6 Assembling battery assembly 1 Mount the Battery on the lower body 2 Screw up foin for Battery TT HYOSUNG seoor 12 Journal Printer Chapter 12 Journal Printer ep HYOSUNG MoniMax seoor 12 Journal Printer 12 1 MDP350 Dot Matrix Journal Printer 121 1 Introduction Basic Features This section wil describe the rolis of each main for DOT JPR Schematics of Memory Flash Memory MASK ROM 16M BRAM ae C Usable Memory Space 512Kbyte with 2Mbyte of extension memory rome Memory space between 00000H 08000H is reserved for CPU SFR and RAM by CPU Sensor Ports To dispatching the noises 1 signal entrance laval we are instaling RC Low Path Filer Hysteresis distinctive by OP AMP is used for Secondary noise to grantee
173. s Simus Description gt OFF bps connector OFF Neunk FORANGE T00 Mbps EIT Eu Tur REEN TGbpsconnecion BURKING Dare scr 5 Line In port This port connects CD DVD player or other audio devices 6 Line Out port Ths port connects headphone or a speaker In 45 channel configuration the function of his port becomes Front Speaker Out 7 Microphone This connects microphone 8 USB Z0 ports 2 These two 4 pin Universal Serial Bus USB ports are available for USB 20 devices 3 VGA2 port This 15 pin Secondary VGA pori connects o a VGA monitor 10 VGAt port This 15 pin Primary VGA port connects a VGA monitor 11 PS 2 Keyboard port This por or PS2 keyboard PCI EIDE Disk Drive Connector One IDE connector can connect 1o one IDE cable and the single IDE cable can then connect to two IDE devices HYOSUNG MonitiaxS600T 6 Control Electronics IDE IDE Connector DATAT DATA T RO CHRDY SAD HYOSUNG MoniMaxS600T 6 Control Electronics Floppy Connector The FDDI connector is used to connect the FDD cable while the other end of the cable connects to the FDC dive The types of FDO drives FOC drivers supported are 380KB 720KB 1 44MB and 2 88MB Please connect the red power connector wire lo the
174. s of double beeps 2 PRESS 1 Lock signals as follows One beep User is ready installed end of operation Tue beeps User enabled to Step 3 Three beeps Not available Function was nol programmed wih Hand Held Programmer end of operation 3 Enter NEW user combination twice The lack signals after each valid entry 4 W a mistake made thirty 30 seconds and repeat steps 1 3 Disable user Manager ALWAYS PERFORM THIS OPERATION WITH THE DOOR OPEN 1 Enter the Manager combination and hold down last digit of the combination until he lock signals with two sets of double beeps 2 PRESS 2 Lock signals once User is temporarly disabled User combination is saved and will be valid it reinstated 4 mistake is made thirty 30 seconds and repeat stops 1 3 Reinstate user Manager oniy ALWAYS PERFORM THIS OPERATION WITH THE DOOR OPEN 1 Enter the Manager combination and hold down last digit of the combination until the lock signals with two sets of double beeps 2 PRESS 1 Lock signals once 3 User is reinstated 4 mistake is made thirty 30 seconds and rapeat staps 1 2 Remove user Manager oniy ALWAYS PERFORM THIS OPERATION WITH THE DOOR OPEN 1 Enter the Manager combination and hold down last digit of the combination until HYOSUNG MoniMax 56007 10 Safe Unit the lock signals with two sets of double beeps 2 PRESS 3 Lock signals once Us
175. s operate properly 7235 Mechanical Adjustment Reter io Chapter 7 3 7235 Lubrication Refer to Chapter 7 4 2 7237 Cle ing Reter to Chapter 7 4 1 3 HYOSUNG MoniMtax seoor 7 Cash Dispensing Unit 7 2 4 Common Occurred Problems 1 Bil jams Tum off the power the CDU rai to the full extent and identify the jamming point jams occur moro frequent inside Cash cassette or areas nearby the Vertical Transportation Path Gale solenoid Reject box entry and Upper Transport Path Tum the Green Knob the bottom right side lo move the bils forward and remove the notes hand If the bil does not move when tuming the Knab the jammed bil from the machine by hands Mako sure that the belt is not moved from its rina position 2 Bad bill picks When bad bils are picked two types of problem can occur The first problem appears when a large member of bils in the Reject Box are diverted and the reject rate increases This cause bil jams in the transport path ifthe bad bil problem becomes serious The steps to follow for high reject rate are as falow Stop 1 Check tha condition of bils inside the cash cassette see if bad bils or sticky bils ext Step 2 Conduct he Roller G P F Roller Cleaning inside the cash cassette Step 3 Replace the Cash cassette Field Technician Step 4 Find out the cause of the reject using the Diagnostic program for Depot Depot Level and check th
176. sensor 2 Check ne CS4 sensor ls deconnectad 3 Exchange a sensor atter abnormal operating the CS4 Enor acus when GSTS sensor regard ol nl as wong number ol check sheets 1 Chek dispensed check and check 2 Remove a jammed note on the COU Remove a dust or toreign objects on ihe CSI sensor 4 Exchange a sensor ater abnormal operating he 0513 Reset number ot check sheets ater troubleshooting Reject error due to check skew during check spense operan T Checka checa stus he reject bor 2 Remove a dust and foreign objects on the CSSIAB oc sensors 3 Check me CIU Module Print Realgn check sheets in he check casate box Reset number ot check sheets ater voubleshoaing HYOSUNG MoniMax 56007 13 Appendix F ae crest ne se tent pec ti cmt nea cor abl iq REM RES error due short check sheet Tye same as 440082 handing teme EIU ao ae a as A LM 4009800 airing check dispense operation 2 Check If me FM Board 3 CST or 4 CST CNI and Cu sarar Came cornet cu communicasons response wo ae Fue spen Ne 3 Check if the CIU power cable is connected
177. ser should check the resolution and the verical frequency at Display Setup menu under Control Panel menu of the 0 5 of the PC and should change tham properly The recommended resolution is 800 x 600 and the vertical frequency is 6 for the display setting ofthis monitor 3 Syne LEDS Normal operation Green No signal Orange VGA cable or disconnection Orange Wrong resolution setting Orange No power supplied to tha monitor Of HYOSUNG MoniMaxS600T 6 Control Electronics Chapter 6 Control Electronics ep HYOSUNG MoniMaxS600T Control Electronics 6 1 Appearance of Control Electronics Control Electronics mainly consist motherboard HOD ODD serial card amplification card andate Basie functions and usage of control electronics used this ATM is almost similar to that of personal computer you have dealt with in your office or your home except a multiple serial card used to communicated with some devices like cash dispenser card reader receipt printer EPP The following picture will show you the manor component and location used in Control Electronics Fig 6 1 b Appearance ECS EG31M Go HYOSUNG MoniMaxS600T 6 Control Electronics 6 2 Disassembly Assembly Procedure of Control Electronics 1 Insert the key on the rear door and turn it clockwise 2 Open the rear door by puling it out and tum power of 3 Remove all ot cables connected to t
178. spensing Unit 742 Lubrication Check the status before running or string it In case there is any part lack of lubricant apply lubricant to the corresponding part in compliance with standard Apply grease oniy if necessary during tha regular field inspection n case thera is enough lubricant do not apply additional lubricant However if lubricant is contaminated remove alien substances lubricant before applying it to the machine Al pivot points and frictions parts must be Al points except the following must be oiled Printing head Magnetic head Package Micro switch contact Drive roler Timing pulley and Timing belt Alling operations must be based ol drop unit However when contact between the device and the target is not avoidable the contact time must not exceed one second Lubricant must not leak In other words icant must be applied only ta the parts that need oling Do not apply excessive lubricant Lubricant must not contaminate other pars Be careful that the micro switch the sensor the timing pulley the timing belt the package the printing head and the magnetic head are protected from lubricant not clean plastic parts or protection devices with alcohol and other agents than the designated Remove dust and grease from the machine and clean the machine with dry sof cloth hat he paper contact in the paper path is protect
179. stabilty activation Based on 1V 3 5V of input range Hysteresis distinctive is ented to activate Paper Detection Sensor Paper detection sensor which is installed at step back side from DOT Header and can detect paper Postion whether it correct or not HYOSUNG MoniMax seoor 12 Journal Printer have na paper on paper tray Indicate Signal High on the PAPER OUT LED This function is not related to Printing but report o host paper out warming I 10mm of iner diameters were used for paper rol near end sensor wil detect paper out when the paper roll becomes 30mm diameter and amount of paper remaining is 3 Carriage Home Sensor Wil detect position ofcariage If the canit return to default postion according to Paper Jam or mechanical problem this Sansor will detect Indicate signal Low and displaying Error LED Power Control Power controler conducting DC regulation from 24VDC input source 5VDC range to drive internal Logic A NDC DOT HEAD ROLL and Line Feed Carriage Motor CPU Buers Power usage 24V 2 0A 5V 700mA LED KEY PARTS Each LED is activated by ransistor UMDSM colors of LEDs are indicating for POWER Green PAPER OUT YELLOW and ERROR RED 2 Keys are available to proceeding Line Feeding Backward Feeding Version Printing and Character Printing for diagnostic A BACKFEED
180. style lock fusing a dead bot style lock tum the keypad to the open position Clockwise 5 Pull door open Invalid Combination Lock wil signal three 3 times Changing the combination ALWAYS PERFORM THIS OPERATION WITH THE DOOR OPEN if your units programmed for Dual Modo each combination must be changed independently Fallow these instructions far each combination change 1 Enter zero si times 2 Enter your existing 6 digit combination one time 3 Enter your NEW six 6 digit combination two times 4 Wa mistake is mado thirty 30 seconds and repeat steps 1 3 5 Test lock operation several times betore closing the door CAUTION When selecting a combination do not use birthday or other predictable data that could give correlation between the user and the combination Keep the combination secret Valid Combination Double signal after valid six 6 digit combination is entered Invalid Combination Triple signal indicates the oid combination is sil valid Add user ONLY availabie i ether Manager Mode Time Delay Override Mode or Dual HYOSUNG MoniMax 56007 10 Safe Unit was activated using the 3045 Hand Held Programmer Ada User not available i Remote Override feature is activated using the 3045 Hand Held Programmer ALWAYS PERFORM THIS OPERATION WITH THE DOOR OPEN 1 Enter the Manager combination and hold down last digit of the combination the lock signals with two set
181. t APM feature Enabled Enables he APM estre Power Button Mode The Power Button Mode BIOS specifies how the power button functions ORO Detaut When the power bution s pressed system is ether tumed on or ot Suspend the power button is pressed he system goes into suspend mode Restore on AC Power Loss Last State The Restore on Power Loss BIOS option specifies what state the system returns to if there is suddan loss of power to the system Power Ot Tho system remains tumed of Power On The system uns on The system returne o Is previous state was on it tume Isl on II was of it Resume on Ring Enabled The Resume on Ring BIOS option specifies if the system wil be roused trom a suspended or standby state whan there is activity on the RI ring in modem line That is tho system wil be roused by an incoming on a modem Disab Wake even generate incoming call Enabled Detast Wake event generated by an incoming cal Resume on PMES Enabled The Resume on PMES BIOS option specifes the system wil be roused from a suspended or standby state when there is activity on the PCI PME power management event controler Disabled Wake event generated by PCI PME conler actly Enabled Wake event generated by PCI PME conta Resume On ATC Alarm Disabled The Resume On RTC Alarm determines when ho computer wil be roused from a suspended state Disa
182. t to break the connector pin when removing 3 Remove the sensor and replace his one Assemble in order of 2 7 i HYOSUNG seoor 7 Cash Dispensing Unit 10 Box Full Sensor Transistor CSOT 1 Remove the 3 fing screw 1 place 2 Disconnect he connector earful not to break the connector pin when removing 3 Remove the sensor and replace this one Assemble in order of 2 1 id HYOSUNG Monimax seoor 7 Cash Dispensing Unit 11 Cam Sensor C58 CS7 1 Remove Eng polyside and Cam Bracket Then remove the M4 fixing screw of Sensor Bracket each t place 2 Remove the black rubber which tached back of the Sensor Bracket Disconnect ihe connector Ba careful not to break the connector pin when removing Press the of the sensor soft as shown in the below figure to remove the lock and the To insert the sensor insert the frst and press the par to lock 8 Assemble in the order of G2 HYOSUNG Monistax seoor 7 Cash Dispensing Unit 7522 Feed Module 1 Cash Low Sensor 0516 CS26 C536 CS46 T Remove the Sensor Bracket M3 fixing screw 2 places Disconnect the connector Be careful not to break the connector pin when removing 3 Press the snap lock from the rear side of the Sensor Bracket vith hands to remov
183. ted depending on fid condiions or the capability of he technician SECTION VOCATION DETAIL REMARK Entre Unt Recap Printer Guter guise Deo Level 8 5 1 Entire Unit Replacement 1 Open the tront door and tum cff the system power 2 Puli the rail assembly out with the Receipt Print assembly and remove the Receipt Roll Fig 87 uni replacement procedure 1 HYOSUNG Monimax seoor 8 Receipt Printer 3 Disconnect ihe USB and the Power Cable 4 Loosen 1 screw atthe back and pull the Receipt Printer assembly Fig Entire uni replacement procedure 2 8 5 2 How to easily take apart the Assembly For repair cf the assembly itis easy to disassemble the printer into 3 assembles as shown below 2 5 er How to easily take apart the Assembly 1 Monimax seoor 8 Receipt Printer 45582502 AND S7000013 C TPH SCRUNI SUPPORT M3 1 8 ASK 2 Pesatsers_use Desde De amanan ec a acceda e M trea ce HYOSUNG Monistax 55007 8 Receipt Printer 8 5 3 Sensor Replacement 1 MS1 Sensor Fig 8 11 Sensor Replacement 3 1 Disassemble and CONNECTOR 2 Afer removing screw disconnect BRKT 2 and CABLE ASSY 3 3 Replace CABLE ASSY as now one HYOSUNG
184. tem dispiaya normal ctormaton during system oot Bootup Num Lock On Use the Bootup Num Lock BIOS option to ifthe number lock setting must be modified during boot up on Does nat the keyboard Number Lock automatcal To use he on he keyboard press the Number Lock key located on the upper comer of 104ey pad The Number Lock LED on the keyboard nts up when the Number Lock is engage on Dea the Number Lack on the keyboard to bo enabled aulomascal when the computer system boots up This alows Immediate use ot he 10 ey numeric keypad located on he rg side of he keyboard To cont his he Number Lock LED ght on the keyboard is it Display System Configuration Disabled Use the Display System Configuration BIOS option to enable or disable the display system configuration Enabled Detault The display systern contguraton s enabled Disab Tho pay system contguraton s disabled Boot From LAN Support Disabled The BOOT From LAN Support option enables the system o be booted from a remote system Disabled Camat be booted tom a remote system through the LAN Enabled Con be booted trom a remate system tough the LAN Boot Device Priority Use the Boot Device Priority menu BIOS Menu 16 to the boot sequence fam the available devices Possible boot devices may include 1 FLOPPY DRIVE HYOSUNG MoniMaxS600T 6 Control Electronics BIOS Men 16 Boot D
185. th Pole South Poe Checkpoints Check i the south pole of magnetic is located on opposite direction turn Check if the unpainted surface of magnetic is displayed to you uth Pole Check it a screw driver is attracted to the magnet when it is attached as shown the following Picture Check the driver to be attracted to the Magnet HYOSUNG Monimax seoor 7 Cash Dispensing Unit 7 5 Removal Installation Procedure for Field Technician In he field the range of repairs which may involve disassembly and assembly of various components In order to repair other components the entire CDU unit should be replaced at he Depot Note however that this is just a recommendation and can be adjusted depending on field condition or of the technician SECTION LOCATION DETAIL REMARK Cash Dispensing Unt 5 CAB CST CSA CS2 C890 Cte C525 0836 C845 C510 AB C8130 For eld technician Upper Transport Motor perum is available Meroccluleh Assembly Microcth Assembly located at each casastie Enema Components Lat Motor Assay Cam motor Depot Level only excep bove described Depot Level and Factory only HYOSUNG MoriMax seoor 7 Cash Dispensing Unit 7 5 1 The Entire Unit Replacement Mounting G CDU Assy 1 Aign te CDU Support and Nut using lit as pictured bel
186. the order of 2 1 Noto Adjust cassette position when mounting it so that you can hear cick sound from the switch Monimax 55007 7 Cash Dispensing Unit 7523 Presenter Module 1 Jam Sensor Diode CS14D O Remove the screws 2 places at both side of Presenter Bottom Cover Take out he Presenter Bottom Cover by releasing locking points at Front 2 Disconnect tha connector Be careful not to break the connector pin when removing 8 Replace the sensor 8 Assemble in the order of 3 1 m HYOSUNG Dispensing Unit MoniMtax 55007 Monimax seoor 7 Cash Dispensing Unit Bill Withdrawal Sensor C515 D Remove 3 fing screw 1 pace of the Sensor Bracket 2 Open the Top Cover and disconnect the connector careful nat to break the connectar pin when removing 2 Remove the black rubber which attached to back of the Sensor Bracket Press the of the sensor safiy as shown in the figure below to remove the lock and the 44 Replace the sensor 8 Assemble in the arder of lock 3 Ta insert the sensor insert part frst and press part to HYOSUNG Monistax seoor 7 Cash Dispensing Unit 7 Before tightening M3 screw on Sensor Bracket make sure tha Bracket Eit Lever should be located 210 5 1 0mm below he Sensor center ine by sight adjusting Senor Bracket After checking that tighten screw completly
187. this wil be properly working in diagnostic program by entering technician mode Test Pat Technician Made gt Cash Dispenser gt Status Yellow color Normal status Red color Abnormal statue HYOSUNG Monistax seoor 7 Cash Dispensing Unit 7521 Main Body Module 1 Stacker Bill Sensor Transistor CS10T 8 Remove the 3 screw on Sensor Bracket 2 Disconnect the connector and remove the cable and take it out Replace the sensor 2 Assemble the unit in the reverse order of 8 7 HYOSUNG seoor 7 Cash Dispensing Unit 2 Stacker Bil Sensor Diode CS10D A B 1 First revolve the Cam o place the temporary stacker to the upper direction 2 Remove a 4 screw 1 place Sensor Bracket Assembly as shown in the below figure M screw Disconnect the connector and remove he cable ie to remove the Sensor Bracket Assembly Be careful not to break the connector pin when removing Take out he Sensor Bracket Assembly slowy Remove the Ma sensor fing screw 1 lace of the sensor to replace from the removed Sensor Bracket Assembly Replace the sensor HYOSUNG MoriMax 56007 7 Cash Dispensing Unit T Assemble the unit in the reverse order of When assembling the Sensor Bracket Assembly into Cash Dispenser make sure to insert the edge of Senor Bracket s to the body groove on the other side and tighten the fang screw 1 place
188. tte FM Board Dip Swich 42 94 5 Check tme CSST sensor cable are disconnected 3 CST FM BD ONS HYOSUNG MoniMax 56007 13 Appendix cause Code Handing Exchange a sensor aner apnormal operating 0527 Cassette miss teea during dispense 1 Check me remaing notes in 3 Cassete 2 Check it the remaining note sensor 6838 ot 3 Cassete la norma 3 Chock a jammed note in 3 Cassette or remount 4 Remove dust on the CS31A and CS31B Sensors 5 Replace 3 cassete box when multiple errors 1 Open ho reject reraci bax caver Deed m2 Checkit he CSB sensor cable is dsconnected Reject box during ning 3 Exchange a sensor atter abnormal operating the CS9 ray me entrance CSIA8 CS4 Jam 1 Remove mois Gr len tne tos and he vay 2 Check he CSIDAB and CS14 sensor cable Chock he tead mator aparaton in te thst unit Exchange a sensor aher abnormal operating the 0814 Wines a degens 4008700 within regulated tme tam When cam dosent a delivery 00800 postion within regulated tme tam wig EEPROM data ae 2 Replace me COU Board HYOSUNG MoniMax 56007 13 Appendix Err Code Handing Disable to dive due 1o the remaining
189. ustment Fi Gate Shutter 1 2 Adjust the solencid poston thatthe solenoid damper is at least 30mm away fom the solenoid plunger when you pul the gate as shown in the below right figure Adjust the solenoid bracket so that the gate upper is at least 3 6mm away from the guide as shown below left figure Tighten the solenoid MA screws 2 places CATE UPPER m Van be slr ke Fig T3 Gate Solenoid Adjustment 2 HYOSUNG Monimax 5600 7 Cash Dispensing Unit 733 Exit Shutter Adjustment T When joining the Solenoid Body and the Solenoid Bracket tighten the screws at top one place and bottom two places about halfway through and then minimize the distance between the Body and Bracket and fl fasten the screw E When attaching tne 27 Assembly to the FRAME insert Y Assembly ta Z Assembly having them done horizontal with each other and tighten the screw lo the fuil extent Adjust the distance between Y Assembly and Z Assembly to 7 8mm from the end of Solenoid Manger C ciip to Solenoid Body IWARNINGI The Y assembly value is supposed to become normal again by the spring However itis important to check the alignment because problems can occur if the Flanger of the Solenoid has not been connected horizontally Solenoid body 5 UN Assembly Solenoid Bracket 7 Assembly i HYOSUNG seoor 7 Cash Dispens
190. wer cable and the ATX1 match pertety HYOSUNG MoniMaxS600T 6 Control Electronics CPU FAN Power Connect FELE LTE 1 GND System Ground A Power 07 3 CPU FAN Sonia 8 8 System Cooling FAN Power Connector Fur 1 Sysiom Ground Pieri 3 Sensor ATX ATX 24 pin Power Connector Pa Sara Nae TET Sra Nae 3 2 1 3 Gron 15 Gun 4 8 16 PS Groans 17 51 87 38 Grund Gron 3 Ground PRED 20 v zi psv 22 pv EI EET 2 mv 12 pav 2a Ground ATXI2V1 ATX 12V Power Connector Ground Ground SA BEA HYOSUNG MoniMaxS600T Control Electronics Front Panel The front panel header PANELI provides a standard set of switch and LED headers commonly found an ATX or Micro ATX cases Refer to he table below tor information Pis Signar Funcion Pin Signal 1 HO LED P Hard disk LEDGT 2 FPPWRSLP 3 HO ED N Hard disk LEDC 3 FF IWRSUF S RST SW Reset SWEET 5 PWR SW P RST SWP Reset Swich E PWR SWN Power 3 REVO Reserved 30 Key No pin Hard Drive Activity LED Connecting pins 1 and to a front pane mounted LED provides visual indication that data is being read from or writen to
191. wise with the door opening Turm toto counterclockwise for more than four times and sel to S0 atit scale indicator as shown in the Fi 101 4 Turm toto clockwise and stop at 25 at the third time as shown in the 20 102 5 Turm to the counterclockwise and stop at 0 at the second times as shawn in the 20103 Fia 29102 Note The lef scale mark is used io change he password Patoa 6 Push the change bar completely unt itis heid by the dial change homo Fg 10 4 inside the sale door and tum to the clockwise by 90 degrees Fig 10 5 HYOSUNG 56007 10 Safe Unit Fg104 7 to the counterclockwise more than four times and postion at scale indicator to 10 target number ta change Turn to the clockwise for three times and postion the scale to 50 target number to change 9 Tum to the counterclockwise for two times and poston the scale to 77 target number to change HYOSUNG MoniMax 56007 10 Safe Unit Note Do not use number 25 35 as last password number Todos 10 When password setting is completed tum the change bar counterclockwise and remove from sale as shown in the Fig 10 9 11 When password setting is completed ry to tur the dial more than a couple at times while the door is open to ifthe door is opened or not Make sure to run the open close test tor al least wo or three mos 12 When all seting is comp
192. ws 8 Separate presenter assembly from main body Monimax seoor 7 Cash Dispensing Unit 7 56 Feed Module Replacement D Remove the main body module rafer to 1 1 Remove firmy tightened cable ties to make cables 2 Disconnect all abla connectors for sensors in the feed module Remove M4 screws to remove tension and timing bett Remove M3 screws and the double detect sensor assembly cable cover MoriMax 56007 7 Cash Dispensing Unit Remove screws those ink upper feed module and lower feed module 17 Separate the upper and the lower feed modulos and replace the feed module the timing belt tansion Push the center of the timing belt 3mm using tension gauge as the igure The tension shouldbe between 40051 60097 Monistax seoor 7 Cash Dispensing Unit 7 Clutch Assembly Replacement Ter Church Assembly Clu Assembly teh sem di Chach Assembly T Remove to M3 screws on Bil Empty Sensor Bracket and move it outside from Be careful not to hurt Belt at thie time t Jpm HYOSUNG MoniMtax 5600 7 Cash Dispensing Unit 12 Disconnect Clutch Assembly cable and lake it out from Cable ie 13 Loosen screws on Clutch Encoder Sensor Bracket amp Remove Encoder wheel Eng poly slider and Bearing successively A
193. x Lee EU SS END Paper BAU ri apa CUTTER MECHA END SENSOR SENSOR sensor Rater Fig 8 3 Distance between sensor and actuator roller Approximately The symbols names and major functions of each sensor and electromagnetic component are summarized in the folowing table MAJOR FUNCTIONS DEFAULT VALUE The major detection functions of the above sensors and electromagnetic components include paper empty check by section checking the status of cting using the cutter position swizh OPENICLOSE detection of ha TPH cover and detection of the TPH overheating and paper jams HYOSUNG 55007 8 Receipt inter 8 2 Troubleshooting 3 Troubleshooting Tools Following is the procedures for handing problems read to the Receipt Printer that includes receiving complaints dispatching a technician to the branch verifying the problem inspecting the machine and taking proper actions Trouble Verification Communication LED an the Controller Board Power LED on the Controler Board Error Code on the Supervisar sereen Software Trace Paper Jams in the Transport path and existence of foreign substances Goto the Supervisor Mode and see if there is an error code displayed at the bottom of the screen If there is an error code identify the type of error by checking the error
194. y for a long me Itis highly recommended to store the module with temperature from D to 35 0 and relative of than 70 Do not stre the TFT LCD module in direct sunight The module shall bo stored in a dark place Itis prohibited to apply sunlight or fluorescent ight during the store HYOSUNG MoniMax seoor 4 User Handling Unit 3 Operation Do not connect disconnect he module in the Power On condition Module has high frequency circuits Suficient suppression the electromagnetic interference shall be done by system manufactures Grounding and shielding methods may be important to minimize the interference 4 Others Avoid condensation of water It may result in improper operation or disconnection of electrode amp Ifthe module displays the same pattem continuously for a lang period of ime it can be the uation when the image stick to the sereen 6 HYOSUNG seoor 4 User Handling Unit 4 2 3 Troubleshooting Procedure 4234 The screen is blank 1 No signa message is displayed on the LCD gt Chack whether the DVI cable is propery connected to OPL Assy or VGA card gt Chack if the main board is in hang up stata or powered off gt Chack if the display setting of the VGA card is active using SPL Ifthe system was booted with the video cable DVI or RGB being disconnected reconnecting the may not salve the problem Te Activates DVI d

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