UltraREEL – User`s Manual
Contents
1. aw ULTRA DEEP LLC UltraREEL Company Contract No User s Manual Doc no 00000 INT UM KNT 20101201 1 Date May 19 2015 Page 1 of 11 05 Ultra Deep Contract No Company Document No Company s file reference Ultra Deep Document No 00000 INT UM KNT 20101201 1 Ultra Deep s file reference V M0 ENGINEERING HANDBOOK 02 Book 2 of 10 User Manual UmbiliCAD and optional modules 03 Reel capacity User Manual 05 May 19 2015 Re issued for use DS TRB EM EM 04 May 07 2015 Re issued for use DS TRB EM EM 03 Mar 12 2015 Re issued for use JAA TRB EM EM 02 Feb 23 2012 Issued for use KNT TRB EM 01 Dec 1 2010 Draft KNT Issue Date Reason for issue Prepared Checked Approved Released Title UltraREEL User Author Knut Tolvstad s Manual 2010 2015 ULTRA DEEP LLC All rights reserved __ m ULTRA DEEP LLC Date May 19 2015 UltraREEL User s Manual Page 2of11 Doc no 00000 INT UM KNT 20101201 1 Rev 05 Table of Contents L Introduction cria 3 2 ne 3 3 User c ED 4 3 1 GET raid 4 3 2 Reguired ll UE A 3 2 1 Sn 4 3 2 2 Setup Data E 5 3 2 3 REGU Data een A 6 3 3 RESUIES mE evaceelea 7 4 Reel Database eere eir eee iii 8 5e I a m M 9 O 2010 2015 ULTRA DEEP LLC All rights reserved2. rights reserved _ w ULTRA DEEP LLC Date May 19 2015 Y UItraREEL User s Manual Page 5 of 11 Doc no 00000 INT UM KNT 20101201 1 Rev 05 Umbilical Cable Wire Data Input gt Length Teminations storage width Terminations weight Setup Data Input Fill volume usage 80 Minimum gap 390 Dividers supporters etc wei 0 42 46 49 Reel Data 53 Input Value 57 Pitch Dia m Flange 19 2 64 Barrel 2min bending radius la 68 ls qa m 73 tated tated fill factor 1 reel width Figure 1 UltraREEL main window 3 2 2 Setup Data Setup input is all the additional data affecting the reel capacity that is associated with the windup UltraREEL offers three parameters to robustly estimate the reel capacity with regard to windup imperfections e Fill factor 0 87 1 0 see Figure 2 e Fill volume usage 96 percentage of the reel volume that can be used for the umbilical This value is another method of assigning a minimum gap e Minimum gap mm minimal distance from the reel flange diameter to the outermost layer of the umbilical on the reel This value is another method of assigning the fill volume usage Additionally in this section extra mass loads on the reel induced by dividers supporters or anything else not covered by the umbilical an
3. EEP LLC Date May 19 2015 UltraREEL User s Manual Page 9 of 11 Doc no 00000 INT UM KNT 20101201 1 Rev 05 Ei Reel Database ele Name Flange Barrel Width Reel Capacity Reel Weight Cradle Weight Default Reel Ed Transport Install 9 2 4 5 300 57 2 yes 3 Feel Transport 86 44 5 264 35 2 no Barrel 44 Cradle Weight 2 Default Reel no Flange 8 6 Name Transport Reel Capacity 264 Reel Weight 35 5 Width Width of Reel inside m Add Remove Select Reel Cancel Figure 5 UItraREEL reel database view 5 Printing By selecting File gt Print in UmbiliCAD the report from reel calculations can be printed Alternatively or if the stand alone version of UItraREEL is used the print menu can be accessed by right clicking into the user interface and selecting either Print or Print Preview from the appearing context menu Print output example O 2010 2015 ULTRA DEEP LLC All rights reserved w ULTRA DEEP LLC Date May 19 2015 UItraREEL User s Manual Page 10 of 11 Doc no 00000 INT UM KNT 20101201 1 Rev 05 hps Vsus Unit Outer Diameter 185 mm Lengh 3000 m Mass per meter 45 kgm Terminsions storage with 0 mm Terminasons weight 0 Ln Vsus Unit Fill factor 0 87 1 1 Fill volume usage Si 5e Minimum gap 330 mm Dividers supporters eec we 0 1 hps Value Unit Red Transporvinszsilsion Flange 2 m Barrel gt 2 min bending ra 4 m Red wid 5 m Res capacity 300 Res weg 57 Crede wega 2 Criteria Res Capacity
4. Setup Requremem Check Flange Diameter 32 m 3 m zu Load Capacity 223 t 2085 t pass Length 5831 m 3000 m pms Criteria ESectve Value Setup Requirement Check Fill Volume 7887 5e 30 pess G 472 mm 330 mm pms teres haad gt ve few H bare fifactort Ki fil actor 0 87 roal width O 2010 2015 ULTRA DEEP LLC All rights reserved w ULTRA DEEP LLC Date May 19 2015 UItraREEL User s Manual Page 11 of 11 Doc no 00000 INT UM KNT 20101201 1 Rev 05 Lye Pitch Dis m Circumference fm Number c rings Langh im Accumulmed Langh im 1 42 13 1 2 355 0 3550 2 45 143 27 3854 7414 3 43 155 27 4178 1159 1 4 53 186 27 3 1 18082 5 57 178 27 4805 20888 6 80 190 27 5118 28007 7 64 20 1 27 3433 31240 8 68 213 2 5747 37188 9 71 224 27 808 1 43217 10 75 236 27 834 4982 1 T 78 248 2 45 50000 O 2010 2015 ULTRA DEEP LLC All rights reserved
5. ables on the left side of the window If all information is available the right side of the window shows the resulting windup setup and compares the available capacity on the reel to the setup demands In the Setup Details table the details of each windup layer are presented UItraREEL also comes with a reel database that can be set up with existing reels in order to quickly load and check them for compliance with the designed umbilical The data of the reel marked as default will be loaded on program start All reels in the reel database that fulfill the umbilical and setup requirements can be chosen from the dropdown menu in the reel input section The Reel Database button can be used in order to access the reel database More on the reel database can be read in section 4 3 2 Required Input UItraREEL uses three input sections to split up the input data required for the reel capacity calculation After each input change a capacity check is performed 3 2 1 Umbilical Data The information about the umbilical required are e Outer diameter mm the value can automatically be acquired from UmbiliCAD e Mass per meter kg m the value can automatically be acquired from UmbiliCAD e Length m e Terminations storage width mm the part of the reel width reserved to terminations termination head bend stiffener e Terminations weight t the weight of the terminations transported stored on the reel O 2010 2015 ULTRA DEEP LLC All
6. d in Figure 4 If you have selected a reel by picking one from the dropdown menu in the reel section all of the checks will be pass Results Reel Criteria Capacity Load Capacity 292 3 Length 5631 Criteria Value Gap 472 Figure 4 Capacity check result tables The column Reel Capacity shows the values the reel admits while the values in the Requirement column are the ones required by the setup umbilical The Check column compares the requirements to the available values and returns either pass if the values are within the required ranges or fail if the requirements are not met The Flange Diameter Load Capacity and Length criteria are hard criteria If one of them is not met the umbilical will not fit to the reel The Fill Volume and Gap criteria are soft criteria and the windup may in some cases work especially if the effective values are only slightly exceeding the given setup values O 2010 2015 ULTRA DEEP LLC All rights reserved __ m ULTRA DEEP LLC Date May 19 2015 NN UItraREEL User s Manual Page 8 of 11 Doc no 00000 INT UM KNT 20101201 1 Rev 05 4 Reel Database The reel database allows the storage of reel data to avoid the filling of reoccurring data into UltraREEL The database can be opened from UltraREEL by activation the Reel Database button on either panel Figure 5 shows the reel database dialog The dialog cons
7. d or reel input can be taken into account in e Dividers Supporters etc weights t O 2010 2015 ULTRA DEEP LLC All rights reserved __ aw ULTRA DEEP LLC Date May 19 2015 D UItraREEL User s Manual Page 6 of 11 Doc no 00000 INT UM KNT 20101201 1 Rev 05 fill factor 1 fill factor 0 87 Figure 2 Fill factor definition 3 2 3 ReelData The definition of the dimensions of the reel are shown in Figure 1 Apart from the reel dimensions information about the reel capacity and weights are required e Reel The dropdown list allows the selection of the reels from the database that fulfill the umbilical setup requirements On selection the reel data is loaded to the form from the reel database e Flange m diameter of the reel flange e Barrel m diameter of the reel barrel Make sure this is gt 2 minimal bending radius of the umbilical e Reel width m inner width of the reel e Reel capacity t the mass capacity of the reel e Reel weight t the mass of the reel e Cradle weight t the mass of the reel cradle term head i barrel Lh reel width Figure 3 Reel dimensions O 2010 2015 ULTRA DEEP LLC All rights reserved w ULTRA DEEP LLC Date May 19 2015 UItraREEL User s Manual Page 7 of 11 Doc no 00000 INT UM KNT 20101201 1 Rev 05 3 3 Results The results of the capacity check is seen on the tables on the right side of the UltraREEL window an
8. ists of the following elements e Reel list A list of all the reels in the database and their properties e Reel property window A window showing the reel properties including a more detailed explanation The property values can be edited in this window Reel properties are see Figure 2 for dimension definitions Name Each reel needs a unique name it is wise to choose a description that allows for a quick identification of the reel Flange Flange diameter in m Barrel Barrel diameter in m Width Width between inner flange walls m Reel Capacity Mass load capacity of the reel t Reel Weight Weight of the reel t Cradle Weight Weight of the reel cradle t Default Reel Flag that describes if the reel shall be set as the default reel There is exactly one reel flagged as default in the database The default reel will be loaded at the program startup therefore the most commonly used reel should be the choice for the default reel e Add button New reels can be added to the database by activating this button e Remove button By activating this button the selected reel will be removed from the database e Select Reel button The selected reel will be used for the UltraREEL calculation All changes in the reel database are stored and the reel database dialog closes e Cancel button All changes in the reel database are stored and the reel database dialog closes O 2010 2015 ULTRA DEEP LLC All rights reserved w ULTRA D
9. w ULTRA DEEP LLC Date May 19 2015 UItraREEL User s Manual Page 3 of 11 Doc no 00000 INT UM KNT 20101201 1 Rev 05 1 Introduction This document gives a quick user guide for Ultra Deeps reel capacity calculation 2 References 1 UD Doc No 00000 INT UM KNT 20071129 1 Rev 14 UmbiliCAD User s Manual dated April 8th 2015 O 2010 2015 ULTRA DEEP LLC All rights reserved __ m ULTRA DEEP LLC Date May 19 2015 N UItraREEL User s Manual Page 4 of 11 Doc no 00000 INT UM KNT 20101201 1 Rev 05 3 User Guide 3 1 General UItraREEL is a reel capacity calculation plug in to the Ultra Deep umbilical drawing tool UmbiliCAD ref 1 UltraREEL is started from UmbiliCAD by selecting Modules UltraREEL The Plug in can also come as a stand alone application if you do not have UmbiliCAD installed If you do however and an element cross section is selected first mass and outer diameter of the element is loaded into the tool For an umbilical you should select the outer sheath and everything within that sheath will be included in the mass calculation Although this manual will use the term umbilical the software works for any product of the similar type that shall be put on a reel e g cables or wires The UltraREEL main window is shown in Figure 1 To ensure compliance between the umbilical the windup setup and the reel some data on these three points has to be entered in the corresponding t
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