Description and Maintenance Manual
Contents
1. 2 0 2 1 2 1 1 2 2 2 2 1 2 3 2 3 1 2 3 2 IMMERSION AND ANTI EXPOSURE CLOTHING HAZARDS Cold water immersion is a life threatening situation and your survival depends on the clothing you wear Cold hypothermia shock loss of dexterity and mental sharpness and drowning are your primary concerns Many strong swimmers drown within metres of safety in cold water This suggests that many drown as a result of the rapid shock of immersion causing immediate hyperventilation water ingestion and often heart failure which may occur in water below 150 Without adeguate buoyancy and insulation individuals rely on swimming ability and endurance for survival Your strength and endurance is seriously diminished in colder water reducing your ability to overcome waves currents spray etc Hypothermia results when your body loses heat faster than it can be replaced This can occur in any environment below 37 C our normal body core temperature Water conducts heat away from our body 25 30 times faster than air presenting a high risk Shivering is the body s way of generating heat to replace the heat that is lost The smallest blood vessels constrict close to the skin reducing the blood circulation to your hands and feet Circulation to the body core is restricted where it is needed most resulting in a loss of dexterity As the effect of cold increases muscles weaken and stiffen leading to the loss of feeling and reduced co ordinat2. MUSTANG AVIATION COVERALL MAC 10 and MAC 11 DESCRIPTION AND MAINTENANCE MANUAL 28 April 2005 Rev 1 0 Mustang Survival Canada Mustang Survival USA 3810 Jacombs Road 3870 Mustang Way Richmond BC V6V 1Y6 Bellingham WA Tel 604 270 8631 Fax 604 270 0489 USA 98226 E mail mustang mustangsurvival com Tel 360 676 1782 Fax 860 676 5014 WEB www mustangsurvival com E mail mustangusa mustangsurvival com Mustang Survival MAC 10 and MAC 11 GER Description and Maintenance Instructions EN E 28 April 2005 Rev an Be Le TABLE OF CONTENTS TO INTRODUGTION SN AAA AR adsl aL eel 1 ti GENERAL E EE 1 AR Ate EE 1 1 3 RESPONSES A AAA ee 1 1d DESCRIPTION e ald a PA 2 2 0 IMMERSION AND ANTI EXPOSURE CLOTHING 3 DA AZAN DS EE 3 BO DRY SU eke ie line A intr ata EE 3 A UI SS ih on na A A A en Oe ra 3 3 0 MAC 10 and MAC 11 FEATURES 0000 0 cc ccccecccccceccceccecceeececceecceeceecaeececcueeaucceececseeceeeaeeseeeaes 4 BE SEINE Ns Ann seers a A one oat Aa detent cc Pease EE 4 BD ACCESSORIES rey ee man teka A A a Paani a A 4 33 HYPOTHERMIA PRO TE ON ssc cs asia aa San aa Ee 4 3 4 FLAME RESISTANCE 00 tas 5 O A an Ta NT Manan an 6 3 6 WEIGHT AND DIMENSIONS sees e ica 6 Be TUG MTE een edad tes sateen asic ae aus ion ba ee 6 3 8 ADJUSTABLE WAIST TRAS a aan 6 3 9 ADJUSTABLE ANKLE ZIPPER AND STRAPS ccccccccssecceccesesceseeceeccescsseccereasescessereatesteseeseares 7 3 10 STORAGE POC KETS nn LA SL nian ciel A
3. 2005 Rev g When cinched fasten the wrist T tab around the wrist To release the seal undo the T tab unwind the strap then pull firmly on the release tab Figure 17 Step g Donning Instructions 1 5 This document is for information purposes only It is not a controlled document and may not be considered current when printed Mustang Survival MAC 10 and MAC 11 GER Description and Maintenance Instructions EN E 28 April 2005 Rev an Be 4 0 4 1 4 1 1 4 2 4 2 1 4 3 4 3 1 4 3 2 4 4 4 4 1 4 4 1 1 MAINTENANCE GENERAL Regular care and inspection of the aviation coveralls will help ensure that the system performs as designed in both working and emergency survival situations Proper care of this garment is extremely important for best results and extended service Failure to follow the procedures outlined in this document for usage maintenance repair and general care may void any warranties for this product REGULAR CARE The suit should be hand washed in warm water 1 00 F using mild soap only Rinse thoroughly in clean tepid water and hang freely on a sturdy non metal hanger to air dry CAUTION The suit should never be placed in an electric or gas dryer This causes irreparable damage to the buoyant interliner Do not stow the suit when damp or wet Do not use bleach solvents or any chlorine products Do not iron After immersion in salt water rinse the suit thoroughly in clea
4. Fabric and construction seams have no burns tears separations or holes or contamination by gas oil grease or acid b That all seams on the outer shell are intact and that no foam is visible either inside or outside the suit due to rips in the covering material c All metal components are intact and free from damage and corrosion d All slide fasteners are intact and are operating freely and smoothly e That the coverall system has no missing or damaged components Major components include various storage pockets and thermal protective hood Refer to section 6 0 for the location of major components 17 STA Mustang Survival MAC 10 and MAC 11 5 Description and Maintenance Instructions EN E 28 April 2005 Rev d K RUN 4 6 3 4 6 4 4 7 4 7 1 4 7 1 1 4 7 1 2 4 7 2 4 7 2 1 4 7 3 4 7 3 1 4 7 4 4 7 4 1 4 7 5 4 7 5 1 4 7 6 4 7 6 1 f Adjustment and closure systems are operating freely and securing properly Periodic Inspection A suitably trained life support technician should carry out the in depth periodic inspection This inspection includes all the points listed in the close visual inspection section 4 6 2 2 In addition the suit s foam should be checked for separating and thinning especially in the buttocks area REPAIRS General The performance of this coverall system as an effective working garment and survival aid is dependent on the condition of the suit Qualified personn
5. and is connected to the pocket with a lanyard to avoid loss in high seas or adverse conditions To avoid snagging during aircraft egress disconnect the lanyard from the hood and store it the pocket An adjustment strap is provided on the collar to allow securing where necessary The hood is universally sized and can be adjusted to fit by pulling on the free end of the collar s adjustment strap until a comfortably snug fit is achieved NOTE Wear the hood over the chin while maintaining a breathing passage for maximum coverage and protection 9 This document is for information purposes only It is not a controlled document and may not be considered current when printed Mustang Survival MAC 10 and MAC 11 GER Description and Maintenance Instructions lt y Q 28 Apri 2005 Rev ON KL 3 12 COMFORT ZIPPER 3 121 The comfort zipper is available for convenient relief simply lift the lower slider pull Figure 8 Comfort Zipper Comfort Zipper Slider Pull 3 13 DIFFERENCES BETWEEN THE MAC 10 AND MAC 11 3 13 1 While very similar the MAC 10 and MAC 11 Aviation Coveralls are different see figure 9 Some of the differences such as the colour are obvious the MAC 10 is usually sage green also available in orange and royal blue and the MAC 11 is orange Alternative colours may be used based on availability Other changes are listed below Figure 9 MAC 10 and MAC 11 Aviation Coveralls 1 0 This document is for informa
6. insulation much like the R values assigned to Mustang Survival MAC 10 and MAC 11 GER Description and Maintenance Instructions EN Ag 28 April 2005 Rev an x K EY fibreglass house insulation It is difficult to survive longer than one hour in 5 C water with just standard clothing 3 3 3 Figure 2 indicates random samples of Immersed Clo values and the corresponding estimation of survival time in cold water assuming a thin person with a 5 5 F 3 C drop in body core temperature 3 3 4 The Mustang models MAC 10 extended wear wet suits have been rated at 0 47 immersed clo calm water This value was achieved when tested on a thermally instrumented manikin with Tug Tite closures secured and thermal protective hood donned Figure 2 Insulation Graph Estimated Calm Water Survival Time hours 0 5 10 15 20 C 32 41 50 59 68 F Water Temperature C and F NOTE When using Figure 2 keep in mind that the chart was derived empirically by mathematical modeling and conservatively applied to the tenth percentile thin individual With the complexity of factors involved there is no guarantee as to the accuracy of the predicted survival time on an individual case basis 3 4 FLAME RESISTANCE 3 4 1 A three layer aramid PVC aramid construction provides outstanding protection from radiant heat and fire The MAC 10 coverall achieves a Thermal Protective Performance TPP rating Mustang Survival MAC 10 and M
7. often repair small rips or tears in fabric which are not overly frayed or abraded Where pace of material are used to repair small rips tears or holes the material must be Nomex of the same weight Refer to section 6 0 for a list of materials and components utilized in this system Patches must be fully stitched so as not to leave any free open edges that are capable of being snagged Stitching All stitching should be done with nylon thread and be a single needle lockstitch conforming to type 301 of CAN CGSB 54 GP 1 Stitching density should be eight to ten stitches per inch and 18 Mustang Survival MAC 10 and MAC 11 GER Description and Maintenance Instructions EN Ag 28 April 2005 Rev an el K EY all broken threads seam ends and ends of stitching should be backstitched not less than 0 5 inch Surge stitch the edges of the Nomex material to avoid fraying 4 7 6 2 The Nomex thread should meet the requirements of federal Standard V T 295 Type II Class 1 and Size E preferably matching the colour of the material being sewn Most of the seam allowances are 0 5 inch 4 7 6 3 Stitching should not catch up so much material that the resultant fit of the suit is affected and should extend a minimum of one half inch beyond ends of rips or tears WARNING Do not stitch through any neoprene Hood seams have been glued and taped and any perforation of the neoprene with stitching will result in leakage 4 7 7
8. over the full contact area and allow drying until tacky c Join the surfaces carefully by pressing together with the gloved fingers of both hands d Allow the repair area to dry for a minimum of 24 hours prior to wearing or re issuing the suit 20 STA Mustang Survival MAC 10 and MAC 11 5 Description and Maintenance Instructions O 5 28 April 2005 Rev K RUN 5 0 5 1 SUMMARY The Mustang Survival Immersion Coverall Model MAC 10 and MAC 11 are extended wear wet suits that protect aircrew in harsh marine environments with cold water immersion features and inherent buoyancy The flame resistant suit is easily donned and maintained Qualified technicians with proper equipment or Mustang Survival Corp may make suit repairs A well maintained MAC 10 or MAC 11 means survival in emergency situations for which normal clothes were not designed 21 STA Mustang Survival MAC 10 and MAC 11 S Description and Maintenance Instructions EN S 28 April 2005 Rev d K EY 6 0 PARTS LIST 6 1 This section identifies the materials used in the construction of the Mustang Constant Wear Aviation Coverall Model MAC 10 and MAC 11 These materials are highly recommended for repairs and replacements Item order quantity is based on their availability Figure 19 Mustang Survival Immersion Coverall Model MAC 10 and Index Numbers E EE N a be Knee patch colour is actua
9. 00110 1 8 IN X 56 IN X 360 IN AIRSOFT FOAM 1 SHEET 22 TA104813 15 8 IN BLACK LYCRA SLIT STRAIGHT CUT 1 ROLL 50 m HOOD 54 68 yd 23 TH885010 ANEFIL TEX 30 WHITE 1 CONE 23 Mustang Survival MAC 10 and MAC 11 Description and Maintenance Instructions 28 April 2005 Rev 24 INDEX PART NOMENCLATURE MIN ORDER NUMBER NUMBER QUANTITY TH886013 BLACK BONDED NOMEX THREAD 1 CONE 1 CONE 25 TH88514 CSB 46 NY51 RED MAC 10 ONLY SAGE GREEN BONDED NOMEX THREAD MAC 10 1 CONE 26 TH886027 ONLY 27 GL1001 BOSTIK 1125A ADHESIVE GLUE 1 CAN 20 L 5 28 galls US 24 Mustang Survival MAC 10 and MAC 11 GER Description and Maintenance Instructions lt EN 28 April 2005 Rev ai 4 Figure 21 Mustang Survival Immersion Coverall Model MAC11 and Index Numbers Q Figure 22 Parts List for the Mustang Survival Immersion Coverall Model MAC 11 Only NUMBER NUMBER QUANTITY 1 TA1018 2 IN SOLAS REFLECTIVE TAPE 1 ROLL 50 yd HD772613 PLASTIC MAP CLIP 20 EA FA10292 COWHIDE SPLIT TEXAS ORANGE 1 skin 10 SQ ft 15 24 SQ m FA11252 60 IN CALENDARED NOMEX OMNIWEAVE 1 m 1 09 yd ORANGE TA1019 2 IN SOLAS SELF ADHESIVE REFLECTIVE TAPE 1 ROLL 50 yd 45 72 m TH88602 BONDED NOMEX THREAD ORANGE 1 CONE 25 This docum document ar t is for information purposes only It is not a controlled may not be considered current when printed
10. 21 Figure 22 MACAI Map E bentar 11 Step a Donning INStTUCIONS ira 12 Step b Donning Instructions oo rataan ama nanang nasa 12 Step c Donning Instructions EE 13 Step d Donning Instructions ken en NN Kei Henna Sena ame 13 Step e Donning Instructions Si reenn 14 Step f Donning Instructions masia dae 14 Step g Donning INSIFUCHONS iaa dada 15 Simulated Tears and Suggested Patch Configurations Not to Scale 19 Mustang Survival Immersion Coverall Model MAC 10 and Index Numbers 22 Parts List for the Mustang Survival Model MAC 10 and MAC 11 Wo 23 Mustang Survival Immersion Coverall Model MAC11 and Index Numbers 25 Parts List for the Mustang Survival Immersion Coverall Model MAC 11 Only 25 Mustang Survival MAC 10 and MAC 11 Ge Description and Maintenance Instructions EN 28 April 2005 Rev ai 4 1 0 1 1 1 2 1 2 1 1 2 2 1 3 1 3 1 1 3 2 INTRODUCTION GENERAL This manual provides information on the hazards of cold water immersion the function and features of the Mustang Aviation Coverall Model number MAC 10 and MAC 11 This manual also includes test maintenance and repair instructions to assist qualified Aviation Life Support Equipment Technicians Read this manual thoroughly to become familiar with the operation of the zippers Tug Tite cinch straps and hood The l
11. 3 3 3 1 3 3 2 MAC 10 AND MAC 11 FEATURES GENERAL This section identifies and locates the features of the MAC 10 and MAC 11 wet suits The two suits shared and unique features are detailed Familiarize yourself with all the features of the suits to maximize its effectiveness The MAC 10 has zippered ankle gussets that assist in donning and doffing A range of pockets is provided for the storage of personal items notepads pens and survival equipment including a survival knife An insulated thermal protective hood stored in the right leg pocket minimizes heat loss and provides good fire protection for the head The MAC 10 is compatible with any lifejacket such as Mustang s twin chambered FAA approved constant wear inflatable lifejacket model MD1127 The MAC 10 is constructed of two layers of Nomex The fire retardant closed cell foam interlining provides buoyancy and thermal insulating performance that protects against hypothermia The suit very effectively protects the user in the event of cold water immersion The waist adjustment and Tug Tite closure systems at the wrists and ankles provide an effective means of closure for minimizing cold water flushing upon immersion It also provides a means for ventilation during operation to minimize heat stress A thermal protective hood is provided in the right lower pant leg pocket for emergency cold water deployment A variety of closable storage pockets are provided on the left s
12. AC 11 Ge Description and Maintenance Instructions EN 28 April 2005 Rev ai 4 3 4 2 3 5 3 5 1 3 6 3 6 1 3 7 3 7 1 3 8 3 8 1 3 8 2 of 1 900 kJ m This equates to twenty seconds protection from second degree burn under exposure to a heat flux of 84 kW m A heat flux of 84 kW m corresponds to conditions around a crashed aircraft when fuel is burning fiercely Full manikin burn tests conducted on the MAC 10 demonstrate that no second or third degree burns were allowed within its area of coverage This contrasts with second degree burns to 57 of the body surface area covered by a typical plain Nomex flight suit FLOTATION The MAC 10 and MAC 11 provide an inherent buoyancy of 18 21 lbs depending on its size This is well below the 35 lbs maximum recommended for ditched helicopter egress WEIGHT AND DIMENSIONS A lightweight suit at approximately 1 8 kg 4 Ibs for size Large TUG TITE Tug Tite is another of Mustang s personal safety features It is a 360 adjustable tight seal closure system at wrists and ankles that mechanically reduces the entry of cold air and water during foul weather and minimizes water exchange during immersion It incorporates a registered two part pulley mechanism that permits rapid closing with a simple one handed pulling action and it requires no tucks or gathers of the material ADJUSTABLE WAIST STRAPS The waist straps see Figure 3 are constructed of one inc
13. NA A De An aida an dani 7 Bait CEET EE ee e A e A 9 3942 COMEORT ZIPPER A ea neh Ee 10 3 13 DIFFERENCES BETWEEN THE MAC 10 and MACHT 10 3 14 DONNING INSTRUCTIONS ILLUSTRATED ooooccconcococcoconcnncnonononnoncononnnononnn cnn nnnnnan ranas 12 AI MAINTENANGE Se aa ero de rl eo dere lero an ane 16 AA GENERA dd ee a e 16 A A te ed ar 16 AS GU EANING occ oh el A an ler EE 16 Ll SERVICE SA cutee ee tele A A gait ee ao EE EE 16 4 5 TREATMENT AFTER IMMERSION oooocccooconooocononoonnocononncoconnnnnnnonnonnnn cnn nnnnnnonnn cnn nnran narran 17 A so EE 17 e e 1 ts eet nba o A o ane er a efe NS eee o no ae edo 18 BO SUMMA Vda 21 6 0 PARIS ST a O o ad et o a do e Aa na o o O 22 Mustang Survival MAC 10 and MAC 11 GER Description and Maintenance Instructions Qs 28 April 2005 Rev ai sg K RUN TABLE OF FIGURES Higured Size e E 2 Figure 2 Insulalion Graph Ak A a OE NN 5 Figure 3 Adjustable Waist TAS uste Hanana piled ae Ba SEN Ka 6 Figure 4 Adjustable Ankle Zipper and Tug Tite Straps enak 7 Figure 5 Survival Knife Pocket memesan ena a nenen amek anna abang 8 Figure 6 Hood Poca ss osn asu 8 Figure 7 Thermal Hood Side and Front Views AAA 9 Figure g Goo Zip Pe Aid La EE 10 Figure 9 MAC 10 and MAC 11 Aviation Coveralls ooooooW Wo mm maan 10 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure
14. Patching 4 7 7 1 All patching of minor tears and holes should be carried out as follows a The repair patches to be made from the original material see figure 18 must extend by not less than one inch beyond the perimeter of the damage i e if the diameter of the jagged hole is one inch the patch should be three inches in diameter If a straight tear is 1 5 inches long the patch should be 3 5 inches by two inches L shaped tears should be treated as round holes reckoning the distance between the ends of the tear as the diameter Figure 18 Simulated Tears and Suggested Patch Configurations Not to Scale Jagged Tear Patch Straight Tear Patch L Shaped Tear Patch b Patches should be circular or rectangular with rounded corners c Repair closely grouped small holes or tears with one large patch rather than several small ones Patches must NOT overlap one another 19 This document is for information purposes only It is not a controlled document and may not be considered current when printed STA Mustang Survival MAC 10 and MAC 11 5 Description and Maintenance Instructions O 5 28 April 2005 Rev K EY 4 7 8 4 7 8 1 4 7 8 2 4 7 9 4 7 9 1 4 7 9 2 d Stitch all patches to the outside of the suit The colour of the patch should preferably be a close match to the suit colour e Firmly roll with a suitable roller glued areas to remove all entrapped air channels and wrinkles achieving a
15. d current when printed Mustang Survival MAC 10 and MAC 11 Description and Maintenance Instructions 28 April 2005 Rev c Pull the vertical ankle zipper down securely closing the zipper Figure 13 Step c Donning Instructions d Separate the ankle T tab and pull the strap in one fluid motion taking care to keep the strap straight and untwisted until the wrist or ankle seal is as tight as can comfortably be tolerated Figure 14 Step d Donning Instructions Velcro T tab 1 3 This document is for information purposes only It is not a controlled document and may not be considered current when printed STA Mustang Survival MAC 10 and MAC 11 S Description and Maintenance Instructions lt EN S 28 April 2005 Rev d K EY e When cinched fasten the ankle T tab around the wrist or ankle To release the seal undo the T tab unwind the strap then pull firmly on the release tab Figure 15 Step e Donning Instructions f Separate the wrist T tab and pull the strap in one fluid motion taking care to keep the strap straight and untwisted until the wrist or ankle seal is as tight as can comfortably be tolerated Figure 16 Step f Donning Instructions T tab 14 This document is for information purposes only It is not a controlled document and may not be considered current when printed Mustang Survival MAC 10 and MAC 11 Description and Maintenance Instructions 28 April
16. el at a suitable service and repair site should perform any repairs It is extremely important that damaged suits are handled in accordance with the following user repair requirements These instructions provide critical information only in regards to the correct materials and procedures for suit repair by the user Qualified repair personnel can normally perform minor repairs with adequate facilities The manufacturer should do all major repairs This section provides some information to assist with minor or emergency repairs to the suit and related components Limits of Repair Small rips tears or separations of seams pockets anti abrasion patches or attachments can often be effectively repaired using suitable materials and equipment More extensive damage such as very large rips tears the original manufacturer should repair holes or abrasions WARNING Full suit or component replacement is necessary where damage is extensive enough that simple repair to the suit or component will not restore the item to perform as originally intended Repair Materials The full description and part numbers of the materials required for repairs are detailed in section 6 0 of this manual Seam Repair Stitching can repair separated or torn seams All stitching must be done with a Nomex thread Stitching must not pass through the buoyant interliner if the interliner is not already presently attached at that location Fabric Repair Stitching can
17. h wide nylon webbing and provide adjustment after donning the suit The straps also assist donning in non emergency situations If the straps are cinched right after pulling the suit up to the waist then it will tend to stay up while you put on the sleeves and pull the neck seal over your head The straps also assist in gathering up excess material Figure 3 Adjustable Waist Straps Velcro T tab Make adjustments by pulling on the T tabs at the free ends of the straps The loose end should be secured with the Velcro on the opposite side of the waist see figure 3 6 This document is for information purposes only It is not a controlled document and may not be considered current when printed STA Mustang Survival MAC 10 and MAC 11 S Description and Maintenance Instructions EN Sg 28 April 2005 Rev V G euch 3 9 ADJUSTABLE ANKLE ZIPPER AND STRAPS 3 9 1 A zipper is provided at the bottom of each leg see figure 4 for a closer fit The Tug Tite ankle adjustment straps are constructed of one inch wide nylon webbing They gather excess material providing improved mobility while boarding rafts etc Figure 4 Adjustable Ankle Zipper and Tug Tite Straps F Tug Tite Ankle Adjustment 3 10 STORAGE POCKETS 3 10 1 The pockets located on the legs are constructed of Nomex and store the hood and mitts optional when not in use This document is for information purposes only It is not a controlled docu
18. houlder chest thigh and lower legs The right thigh pocket is designed specifically for the provision and deployment of a survival knife The knee and seat areas are reinforced with durable leather anti abrasion patches The MAC 11 s outer shell is orange Nomex for increased visibility during SAR activities ACCESSORIES Thermal Gloves Model MA7102 Insulated thermal protective gloves are optionally available The lower left leg pocket is provided for storage of this glove Carry Case Model MA7105 A durable water resistant nylon carry case is optionally available for storage and handling of the coverall The case is equipped with a zippered closure and sturdy handles HYPOTHERMIA PROTECTION Immersion in cold water is a danger for anyone working on or near the water The length of time a person can survive in cold water largely depends on both the water s temperature and the thermal protection of the victim s protective clothing To create the most effective protection against hypothermia Mustang Survival begins by evaluating the clothing s immersed Clo value which depicts the level of thermal insulation a garment provides Simply speaking we determine the rate at which heat is lost from the body as well as the difference in temperature between the skin and the water Predictions can be made from the Immersed Clo values of the rate at which a person s body temperature will drop in cold water Clo is a measurement of
19. ion Your decision making and thinking processes slow down Proper clothing reduces many of these hazards improving your chances of survival Clothing should provide insulation from the cold and should not hinder mobility Buoyancy should be provided either inherently in your outfit or with an additional life preserver preferably both Generally there are two types of immersion protective clothing a Dry suits b Wet suits DRY SUITS Dry suits protect you during cold water immersion by using the trapped air as an insulation layer from the cold water Most dry suits utilise seals at the wrists neck and ankles unless incorporating gloves and boots These seals are made from waterproof materials insulated or non insulated WET SUITS Wet suits allow some water in but restrict water movement into and out of the suit Your body heats up the water that becomes more or less trapped in the suit If the openings of the suit become restricted the warmed water will stay inside the suit longer so heat loss is reduced If a wet suit is damaged or torn the level of protection is reduced although typically less than with dry suits The typically more comfortable wet suits are more appropriate for constant wear than are dry suits Mustang Survival MAC 10 and MAC 11 LAN Description and Maintenance Instructions EN en 28 April 2005 Rev an K RUN 3 0 3 1 3 1 1 3 1 5 3 1 6 3 1 7 3 1 8 3 2 3 2 1 3 2 2 3
20. ives of aircrew may depend on the condition of the MAC 10 and MAC 11 Keep the manual in a convenient location for easy reference in the event that the suit requires inspection repair or cleaning This manual consists of six sections each section is organized into a number of subsections see the Table of Contents CONTACT For further information concerning this manual or the suit contact Government Technical Support Department Mustang Survival Corp 3810 Jacombs Road Richmond BC V6V 1Y6 Tel 604 270 8631 Fax 604 270 0489 E mail mustang mustangsurvival com WEB www mustangsurvival com Velcro is a registered trademark of American Velcro Inc Barreloc Looploc and Ladderloc are trademarks of ITW Plastiglide Tug Tite is a registered trademark of Mustang Survival Corp Nomex is a registered trademark of DuPont RESPONSIBILITIES Each operational organization is responsible for the instruction and survival training of all aircrew and aircraft passengers in the following a Operation of the suit b Purpose use and operation of all accessories c Importance and method of inspections The Aviation Life Support Equipment shop is responsible for a Inspection upon first issue from the supply depot or contractor Mustang Survival MAC 10 and MAC 11 GER Description and Maintenance Instructions EN E 28 April 2005 Rev an Be Le b Periodic inspection and testing of
21. lly sage 22 This document is for information purposes only It is not a controlled document and may not be considered current when printed Mustang Survival MAC 10 and MAC 11 GER Description and Maintenance Instructions EN E 28 April 2005 Rev an Be Le Figure 20 Parts List for the Mustang Survival Model MAC 10 and MAC 11 INDEX PART NOMENCLATURE MIN ORDER NUMBER NUMBER QUANTITY 1 VARIES Contact Mustang Survival for the correct entry zipper 10 EA 2 VE93207 50 MM 613 SWAMP LOOP FASTENER FIRE 50 m 54 68 yd RETARDENT 21950013 6 IN NOMEX TAPE ZIPPER 10 EA TA102713 1 IN GROS GRAIN RIBBON TAPE BLACK 1 ROLL 100 yd VE91827 25 MM 613 SWAMP HOOK FASTENER FIRE 50 m 54 68 yd RETARDENT HD7460 WELDED STAINLESS STEEL LOOP 20 EA VE91837 25 MM 613 SWAMP LOOP FASTENER FIRE 50 m 54 68 yd RETARDENT FA102927 SAGE GREEN GLOVE SPLIT LEATHER 1 SKIN 10 SQ ft MAC 10 ONLY 15 24 SQ m Z1950113 9 5 IN NOMEX TAPE ZIPPER 10 EA 10 FD2303 3 5 MM NEOPRENE F R LAMINATED 2 SIDE 1 SHEET 1 27 m x 2 25 m 1 48 yd x 2 5 yd SPUN POLYESTER 437 45 yd 16 FA112527 60 IN CALENDARED NOMEX 6 OZ OMNIWEAVE 10 EA SAGE GREEN MAC 10 ONLY 17 EL100010 1 IN Q43 WHITE ELASTIC 1 ROLL 50 m 18 EL100210 0 5 IN WHITE ELASTIC PT NO 12 1 ROLL 144 yd 19 FA11305 60 IN NOMEX NAVY PLAIN WEAVE LINING 1m 11 ft 20 MA7102 NEOPRENE GLOVE UNIVERSAL SIZE OPTIONAL 1 EA 21 FD3
22. ment and may not be considered current when printed STA Mustang Survival MAC 10 and MAC 11 S Description and Maintenance Instructions EN 28 April 2005 Rev d K EY 3 10 2 Peeling down the Velcro edges easily accesses the Survival Knife pocket on the right thigh see Figure 5 Figure 5 Survival Knife Pocket Velcro Knife Holder 3 10 3 The pocket for the hood is located on the lower right leg and opens upward from the top of the pocket Ensure that the hood is attached to the suit using the lanyard when it is not being worn Figure 6 Hood Pocket Lanyard Neoprene Hood Velcro 8 This document is for information purposes only It is not a controlled document and may not be considered current when printed Mustang Survival MAC 10 and MAC 11 GER Description and Maintenance Instructions EN Sg 28 April 2005 Rev ai el K RUN 3 11 3 11 1 THERMAL HOOD A great deal of body heat escapes from the head area Insulating the head in immersion situations greatly enhances a person s opportunity to survive Remove the hood from the right lower leg pocket and donning when needed Figure 7 Thermal Hood Side and Front Views 3 11 2 3 11 3 The thermal hood see figure 7 is constructed of 3 mm neoprene laminated with stretch nylon on the inside The stretch nylon provides resistance to tears allowing the hood to be donned easily The hood is red for increased visibility
23. n adequate bond Buoyant Interliner Repair The buoyant interliner consists of a fully integrated fire retardant closed cell PVC foam The interliner is an assembly of inserts cemented together to form a wet suit arrangement The interliner is stitched into the coveralls at the openings of the wrists ankles and neck and along the slide fastener openings only Damage to the foam material is seriously detrimental to both buoyancy and hypothermia protection characteristics Accordingly the original manufacturer should do any repairs to the interliner Other repairs must be done with extreme care particularly a Do not stitch through the foam Penetration of the foam reduces available buoyancy and increases the potential for exposure to the elements b Do not remove or replace any foam material c Do not fold crease or otherwise alter the foam material in any way Gluing Gluing can effectively repair small rips or tears in the hood Gluing should only be performed in a clean dry well ventilated area Repair personnel should wear protective rubber gloves and follow the adhesive supplier s guidelines for use and preparation All neoprene foam surfaces must be clean and dry prior to gluing Mustang PN GL1001 Bostick 1125A is recommended for repairs To glue a section of the hood s foam a Apply a coat of the adhesive over the full contact area using a small brush and allow drying until tacky b Apply a second coat of the adhesive
24. n tepid water and hang freely to air dry Heavy soiling can be removed using a soft brush See section 4 3 CLEANING Mud and soil stains should be removed from the suit Allow the mud to dry and brush off with a soft bristle brush Alternatively rinse the suit with fresh warm water and remove the soil with a sponge or a soft brush and mild detergent After cleaning the suit should be thoroughly air dried Slight oil stains can be removed by gently scrubbing in tepid water with a soft brush and household detergent After cleaning the suit must be thoroughly air dried NOTE DO NOT DRY CLEAN Solvent used in the dry cleaning process causes serious deterioration to the PVC foam buoyant interliner SERVICE Storage The MAC10 and MAC11 Aviation Coveralls should be stored in a Acool dry area where an even temperature may be maintained b An area without excessive sunlight ozone and ultra violet rays and is free of petroleum products POL acids and other damaging contaminants WARNING Never store the suit wet 16 Mustang Survival MAC 10 and MAC 11 5 Description and Maintenance Instructions O 5 28 April 2005 Rev OS My 4 5 4 5 1 4 5 1 1 4 5 2 4 5 2 1 4 5 3 4 5 3 1 4 6 4 6 1 4 6 1 1 4 6 1 2 4 6 2 4 6 2 1 4 6 2 2 TREATMENT AFTER IMMERSION Fresh Water Immersion If the suit is stained or dirty rinse well in tepid water Stained or heavily soiled areas may be gently scrubbed with a s
25. oft brush and household soap Rinse well in clean fresh water until all dirt and soap are removed Allow the suit to dry naturally preferably by hanging the suit in the open air Salt Water and Chlorinated Immersion Soak the suit in fresh water for 30 minutes Rinse as often as necessary with clean fresh water until all dirt salt and chlorine is removed Allow the suit to dry naturally preferably by hanging the suit in the open air Service Life The suit s service life is determined on condition rather than age Suits may remain in service if properly maintained and they pass all tests and inspections INSPECTION Inspection Intervals Personnel who are familiar with this type of survival equipment should conduct complete coverall inspection on a regular basis All materials and components should be visually inspected for abrasion material damage or missing components and extensive soiling or stains The MAC 10 and MAC 11 suit should be periodically inspected section 4 6 3 a Every 180 240 days depending on the environmental conditions of usage The 180 day inspection cycle is recommended for hotter drier environments and the 240 day cycle is for moderate climates b Whenever the integrity of the suit is in doubt Visual and Pre flight Inspection A close visual inspection should be performed prior to issue by the issuer and the individual to whom the suit is issued To perform a close visual inspection ensure a
26. the suit Section 4 6 c Maintenance cleaning and repair when required d Reguisitioning and maintaining stocks of spare parts e Maintenance of inspection records for all MAC 10 and MAC 11 units 1 4 DESCRIPTION 1 4 1 Purpose 1 4 1 1 The MAC 10 and MAC 11 is a blend of ergonomic design and emergency hazards protection The suit is specifically engineered for constant wear environment exposure protection for aircrew passengers flying over water in light aircraft float planes helicopters long range patrol aircraft and in some cases high performance jets 1 4 2 Sizes 1 4 2 1 Seventeen sizes are available User measurements should be taken over the intended under clothing Figure 1 Size Chart Size Height Chest Size Cm Inches Cm Inches 1 155 160 61 63 76 84 30 33 2 160 165 63 65 76 84 30 33 3 165 170 65 67 76 84 30 33 4 160 165 63 65 84 91 33 36 5 165 170 65 67 84 91 33 36 6 170 175 67 69 84 91 33 36 7 165 170 65 67 91 99 36 39 8 170 175 67 69 91 99 36 39 9 175 180 69 71 91 99 36 39 9a 180 185 71 73 91 99 36 39 10 170 175 67 69 99 107 39 42 11 175 180 69 71 99 107 39 42 12 180 185 71 73 99 107 39 42 12a 185 190 73 75 99 107 39 42 13 175 180 69 71 107 114 42 45 14 180 185 71 73 107 114 42 45 15 185 190 73 75 107 114 42 45 STA Mustang Survival MAC 10 and MAC 11 5 Description and Maintenance Instructions EN E 28 April 2005 Rev d K EY
27. tion purposes only It is not a controlled document and may not be considered current when printed Mustang Survival MAC 10 and MAC 11 GER Description and Maintenance Instructions lt EN Ag 28 April 2005 Rev an el K Ry 3 13 2 The MAC 10 has a zippered thigh and Velcro closure calf pocket And instead of a thigh pocket the MAC 11 is fitted with a map clip in the same location just above the knee patch 3 13 3 The MAC 10 has leather reinforcement on the seat and knees while the MAC 11 only uses leather on the knees 3 13 4 The MAC 10 has the winged Mustang logo screened on the shoulder and the MAC 11 does not Figure 10 MAC 11 Map Clip Map Clip 3 13 5 The MAC 11 employs reflective SOLAS tape on the shoulders and hood and the MAC 10 does not see Figure 9 11 This document is for information purposes only It is not a controlled document and may not be considered current when printed STA Mustang Survival MAC 10 and MAC 11 S Description and Maintenance Instructions EN 28 April 2005 Rev d K Ry 3 14 DONNING INSTRUCTIONS ILLUSTRATED a Climb into the suit and pull it up to your waist Figure 11 Step a Donning Instructions b Insert your arms into the sleeves Velcro the opening closed and pull the zipper up Figure 12 Step b Donning Instructions 12 This document is for information purposes only It is not a controlled document and may not be considere
Download Pdf Manuals
Related Search