Tko Operating Manual
Contents
1. eeeseesiseeeeee eese tnn tns tnstnsann asma ains ts atas atas sas a snas ss asas assa sn4a 10 6 USING THE MACHINE onikoin inni nn ick asa oS uS URGE I RAI R URS MAR KLARE IN SARER SSEA REFER IR NASA E IRARKE ERAN SERA UE dn 10 6 1 START UP nackte de un a nee IIa 10 6 2 PASSWORD E A ae 10 6 2 1 PASSWORD MEMORIZED oricine renien Fit rae eet Eia 11 6 3 MAIN MENU 1 si dee thirst en tui rd EEES 11 6 4 IMMOBILIZER MENU REMOTE CONTROLS sssssseeseeeeeeeneneneneenennnei 12 6 4 1 SELECTING THE CAR MAKE eei etienne inertes dtd redire rene 12 6 4 2 CAR MODEL NOT ENABLE ii ter thee bere RA 12 6 4 3 CAR MODEL ENABLED nent tnt ierit ttt eie dni uiaiia 13 6 4 4 COMMUNICATION PROCEDURE WITH THE IMMOBILIZER 18 6 5 PIN COBE READING ere teen bete Ute a ERN ER DR cR e ne a ETETE 18 6 5 1 DISABLED VEHIGUE MODBDEL cene terit eet cer eer 13 6 5 2 ENABLED VEHICLE MODBEL eit tte Hx inaug 14 6 5 3 COMMUNICATION PROCEDURE FOR PIN CODE READING 14 6 6 T A PIN CONV m w 14 6 6 1 irme 14 6 6 2 Biz CE 15 6 6 3 IMPORTER apres eria oaeiai ooa Eaa iiiter 15 6 6 4 ili e cL 15 6 7 SETUP 2er itet ettet n erit gie ftir Pech bet iden neds 16 6 7 1 ENABLING cco ier cire E t i e bateria 16 6 7 2 E cic 18 6 7 3 SERIAL NUMBER dq2. cate 18 6TA COCK sees TEES 18 6 7 5 VERSION tocco RID Permite n iere 19 6 7 6 MEMORIZE PASSWORD ssssssssssssseeseeeeeeneenreneeeeenmeereteeenrennei 19 6 7 7 KEYS REFERENCES EUR UE eid Deae tribe Peas aaa 19 6 8 ARCHIVE ES 19 6 8 1 visis cscs 20 6 8 2 suele EE 21 6 8 3 ARCHIVE ERASE OOL sees 21 6 9 MIST ET 21 6 9 1 KEYBOARD 5 ute ertet tO RE Ee r EH 21 60 2 MEXT xacuiehisueseddeestarteeqrtisdisiteai is tesi pur ee feres Das Hades IER De EE eia UH ERO Ea Page 22 EU MEEC Lec 22 694 UPDATE SWITCH CAN ertt tertie ene rn deer terii eie Pt ees 22 7 WARNING ERROR MESSAGES eiie iiis iani nna nna sanant sanas a aan aaa aaa dana aaa aA dada iaaa 22 8 HELP MENU m 29 9 MAINTENANCE sisscisiecassssattsnsnansaussasanscnannadssxiansnicondnarnaacaadhsdateuiaadinaahnahanitacaapisnsideilaneeisuassansasiansaoanens 31 9 1 CHECKING WIRING fas sik hice eine ee eee 31 10 WASTE DISPOSAL 31 11 ASSISTANCE aariaa aaa aaeeea rana eraann a reaa a a aeaa aaa Aa a aE daaa a aaia aan 32 11 1 HOW TO REQUEST SERVIQE rc ieri uad aedi xa E Era e au Re 32 loco p ENI TKO Operating Manual 3 GENERAL The device is designed to the principles of European CE Directives The materials used in its m
3. Press any key The key to be programmed is faulty replace with a new key and repeat programming Press any key to continue PROG NEU KEYS Procedure interrupted Keys memorized before procedure started are enabled Press any key All the keys memorized before programming started are still enabled for operation Press any key to continue ERROR MESSAGE 8 KEY i Acquisition failed Key faulty Repeat Procedure Press any key The key to be programmed is a wrong key replace with the right key and repeat programming Press any key to continue NI amp DA E LL A Ic gu D M m 24 TKO Operating Manual PROG NEU KEYS Procedure interrupted Keys memorized before procedure started are enabled Press any key All the keys memorized before programming started are still enabled for operation Press any key to continue ERROR MESSAGE 9 KEY i Acquisition failed Key faulty Repeat Procedure Press any key The key to be programmed has been erased and cannot be re programmed Replace with a new key and repeat programming Press any key to continue PROG NEU KEYS Procedure interrupted Keys memorized before procedure started are enabled Press any key All keys memorized before programming started are still
4. OPERATING MANUAL er of the Kaba Group aay A Memb ILCO TECHNICAL SUPPORT DEPT 400 Jeffreys Rd Rocky Mount NC 27804 Tel 800 334 1381 Option 8 Fax 800 446 4702 J y c 2006 Kaba Ilco Corp Rocky Mount NC All Rights Reserved TKO Operating Manual INDEX 1 MACHINE DESCRIPTION sissscncssssnesastannaansaceananasndesnshestecsnasinsdsninansnveinatncnadistnasnasiesancinasaustnasnadiedsinan 5 1 1 MAIN CHARACTERISTICS nene ttis aaaeaii dee tt esate easier Peine R inel 5 1 2 TECHNICAL DATA 6 1 3 WORKING PART Sisic irte eet t e toe Ere teh eie ove 6 1 4 SY lebe M 8 2 TRANSPORT m 8 2 1 edicm 8 2 2 UNPACKING eit eee n Eee iban each eS 9 2 3 HANDEING etie EIER ncm turi EM 9 3 ACCESSORIES PROVIDED a eeeseeeeeeeee eene ntn nenne sanatus atas ansa tasas atas a sn asas assa snas sna sn aan aaa 9 4 INSTALLATION AND PREPARATION eene esses tenentes ana tns tnatn asina snas imas saam asa dana anena 9 4 1 PREPARATION FOR USE INITIAL OPERATIONS sesssesseeeeeerenenenneennnns 9 4 2 CHECKING FOR DAMAGE rtr tie er dera de ae tine e ERR ee isat 9 4 3 ENVIRONMENTAL CONDITIONS rsen tette ene recen eade ree ttes 9 4 4 SOFTWARE UPDATING rite rte te Re aao Dee pu eee Enden e eue 10 5 REGULATION AND GAUGING
5. LIQUID CRYSTAL DISPLAY Retro illuminated LCD graphic display 128x64 pixel or 21x8 characters lc H Ni TKO Operating Manual 7 1 4 SYMBOLS The box shows the machine screen and relative displays as shown below IMMOBILIZER REMOTE CONTROLS PIN CODE READING 4 PIN CONV SET UP DATA BASE TEST V A U tn UJ rU E I Weil p Methods for selecting a specific function Use the arrow Left Right keys the point where the cursor gt shows the item required then press ENTER Digit a number xx from the keypad to access the item required directly from the menu KEYBOARD TEXT GRAPHICAL UPDATE SUITCH CAN uJ ru E I Ipeqpo Example to access the GRAPHICS TEST menu 73 either use the arrows to select first the TEST menu 7 press ENTER then the GRAPHICS menu 3 and press ENTER or digit 73 which corresponds to the GRAPHICS TEST 73 2 TRANSPORT The machine and its components are easily transported by one person and its handling does not incur any hazards 2 1 PACKING The packing ensures safe transport for the machine and protects all its parts To avoid knocks damaging the machine we recommend using the original carrying case and packing every time it is transported Fig 4 MAGIC oec e eet 8 TKO Operating Manual 2 2 UNPACKING To remove the machine from its packing 1 take care
6. HUBBATE Orig Tr MEG CR RWe RW3 ID 48 Fe F3 F4 twe No N KEY Self P Fe Connect type of cable to use to connect with the immobilizer see ID label on the cable Pos Con position on the vehicle of the diagnostics socket to which the device can be connected press F3 F4 to access the information Key Ref Silca key to use for the car model selected Orig Tr type of transponder used on the original key RW2 RWS ID ID code for transponder used by RW2 RW3 No Key max number of keys that can be memorized on the vehicle when the maximum number of keys is reached a key must be erased from the memory in order to memorize a new one Self P description of the direct programming procedure a Sa ae ae TKO Operating Manual 29 NOTE correspondence of the original transponder to the Silca key to be used should be checked with the RW2 RW3 for the type of transponder The F2 F3 F4 help menus are now available see last bottom line F2 Direct programming is a memorization deletion method for new keys on the vehicle which does not require diagnostics The procedure is active on certain models only as its use depends on the policy of the car manufacturer Press the F2 function key the display will show the direct programming procedure CAR MAKE ON BOARD PROGRAM A l Programming new keys without use of programmed keys tes F3 F4 Press the F3 function key the display will sh
7. Petrol Diesel red key system etc to which the specific communication procedure is associated For more information about the car model see the Functions Menu of the specific make 6 4 2 6 4 CAR MODEL NOT ENABLE If a car model that is not enabled is selected a beep is heard and the display shows Device not enabled for this model Insert password from menu ENABLE FLAGS 51 Ramu AA a 12 TKO Operating Manual 6 4 3 CAR MODEL ENABLED If a car model that is enabled has been selected the display shows Insert the key and turn on the console N Press ESC to quit Press ENTER to continue 6 4 4 COMMUNICATION PROCEDURE WITH THE IMMOBILIZER The following message appears Please wait connecting The communication procedure with the immobilizer starts if the car model selected is correct and the immobilizer is detected the Functions menu by make appears otherwise an error message is shown see chap 7 WARNING ERROR MESSAGES page 22 6 5 PIN CODE READING This function can read only for certain VAG models the vehicle PIN CODE directly from the OBD II socket Select PIN CODE READING from the MAIN MENU and press ENTER 6 5 1 DISABLED VEHICLE MODEL If the function is not enabled a beep is heard and a message appears PIN CODE READING Device not enabled for this model Insert password from menu ENABLE FLAGS 51 TKO Oper
8. From the mains through a universal feeder and special cable TECHNICAL DATA POWER SUPPLY 8 45 Volt typically 12Volt from the vehicle diagnostic inlet or cigarette lighter plug Universal feeder 1 2 INPUT OUTPUT Tension 90 264 Vac 15 Vdc Current 1 0Arms 90V 1A Frequency 47 63 Hz Power 15 W DIMENSIONS Length 220 mm Width 165 mm Height 50 mm Weight 300 g WORKING PARTS Fig 2 A Retro illuminated LCD graphic display B 23 key keypad numerical functions arrows ESC ENTER C Parallel Port 25 Poles to communicate with the vehicle D Serial Port RS232 9 Poles use only for Serial cable E Socket for cigarette lighter power cable or feeder TKO Operating Manual Ml F Standard OBD II cable I G Cigarette lighter power cable H Feeder zb cz J Serial cable MAIN FEATURES KEYPAD The machine keypad allows the user to interact with it rapidly and easily At any given time only the keys involved in the cycle in progress are enabled FI F2 F3 FA F5 HELP function keys lt gt Left Right arrow keys move the cursor to the left or to the right 4 Up Down arrow keys move the cursor up or down 4l ENTER key confirms data entered or selection made C3 ESC key quits or returns to the previous screen status Fig 3
9. Ilco keys references on HELP F1 menu Select the item KEYS REFERENCES from the Setup menu the display will show KEYS REFERENCES Select the reference to display SILCA ILCO Wenn Select and press ENTER Select ESC to quit ARCHIVE This section contains all the controls for searching printing or deleting user data stored in the device memory Select ARCHIVE from the MAIN MENU and press ENTER the display will show TKO Operating Manual 19 DATA BASE l SEARCH B PRINT DATA 3 ARCHIVE RESET 1 2 6 8 1 SEARCH This control is used to make a search for POS Position in which the operation carried out was saved DATE date on which the operation was memorized MAKE car make MODEL car model SURNAME customer s surname NUMBER PLATE car number plate Select SEARCH from the ARCHIVE menu the display will show POS XX DATE XXXXXXXX gt BRAND XXXXXXXXXX MODEL XXXXXXXXXX SURNAME XXXXXXXXXX REG N XXXXXXXXXX ie D Use the arrow keys to place the cursor in the required field and press Enter the characters to be searched for Press ENTER to proceed the search SEARCH METHOD POS DATE Digit a number or the date and press ENTER the display will show the corresponding record Use the key to view the previous record the key to view the next record MAKE MODEL SURNAME NUMBER PLATE Digi
10. enabled for operation Press any key to continue ERROR MESSAGE 10 KEY i Acquisition failed Key faulty Repeat Procedure Press any key The key to be programmed has already been programmed repeat programming Press any key to continue a SSS EN e LLL LLLLLILLLILLTLTLTLLLLTIICITL IIIIIC ODZLIILLZLLLLILLIIIIZILILILIIIIIILI E TKO Operating Manual 25 PROG NEU KEYS Procedure interrupted Keys memorized before procedure started are enabled Press any key All keys memorized before programming started are still enabled for operation Press any key to continue ERROR MESSAGE 11 KEY i Acquisition failed Key faulty Repeat Procedure Press any key The key to be programmed is without a transponder Replace with a new key with transponder and repeat programming Press any key to continue PROG NEW KEYS Procedure interrupted Keys memorized before procedure started are enabled Press any key All keys memorized before programming started are still enabled for operation Press any key to continue ERROR MESSAGE 12 Key memorization failed EEPROM memory error Press any key There is an internal anomaly in the immobilizer Press any key to continue F 26 TKO Operating Manual ERROR MESSAGE 13 f PROG NEW KEYS Body Computer not properly programmed Press any key There is an internal a
11. menu to meet all possible requirements during operation NOTE Once the machine is connected to the power mains it s automatically switched on To turn it off exit from function and unplug the machine from the mains 1 1 MAIN CHARACTERISTICS OPERATING METHODS Adds or deletes keys from the immobilizer control unit by connecting TKO to the vehicle diagnostics port SPECIAL FUNCTIONS Storage in the User Data Archive of all operations carried out Multi language program Machine test Help operational help for type and position of connectors procedures keys types of transpon ders etc PASSWORD A principle password is needed to enable the TKO required every time the program is turned on issued by the supplier distributor by means of a special USE AGREEMENT FORM TKO FULL LOADED CONFIGURATION Basic software all makes included at the time of purchase All makes are enabled for use Software update new makes released To use the new makes loaded with the SW update after purchase you may proceed in two dif ferent ways loc FN TKO Operating Manual 5 1 2 SOFTWARE UPDATE The machine can be updated through an RS232 serial line connection with a personal computer POWER SUPPLY From the car through an OBD II connector From the car through the cigarette lighter plug
12. not to damage the box when opening as it can be used again transfers dispatch to the manufacturer for repairs or maintenance 2 check the contents of the packing case which comprise 1 carrying case 1 machine 1 universal feeder 1 centralized unit connecting cable universal OBDII 00 connector 1 serial cable 1 power supply cable with cigarette lighter plug 1 set of documents user s manual guarantee form and user s agreement 1 CD program 2 3 HANDLING Always replace the machine in its carrying case after use 3 ACCESSORIES PROVIDED The device comes complete with universal feeder centralized unit connection cable OBD Il 00 connector serial cable power supply cable with cigarette lighter plug CD program to be used in the event of loss of the program on the machine 4 INSTALLATION AND PREPARATION Installation can be carried out by the purchaser and does not require special skills The machine is supplied ready for use however some checks and preparation are necessary before use 4 1 PREPARATION FOR USE INITIAL OPERATIONS power the machine by means of the supply socket E check that the serial number stamped on the device is the same as the one shown on the dis play enter the password to enable use see chap 6 2 PASSWORD page 8 select the language 4 2 CHECKING FOR DAMAGE The device will not normally damage if transport unpacking and installation have all been c
13. of the faults described should be considered indicative and not a complete list of the possible causes of malfunctions Contact the After Sales Service in the event of any other problems arising CHECKING WIRING If it is necessary to check the machine s internal wiring proceed as follows Disconnect the supply wire Detach any other wires connected to the machine Remove the 4 screws located on the back of the machine Remove the cover carefully paying attention to the wiring Check that all the connectors are properly in place WASTE DISPOSAL EU regulations establish special arrangements for the disposal of waste WASTE DERIVING FROM THE MACHINE The machine produces no waste during its use MACHINE The machine is made of re usable materials Re cycling is recommended ecological practice PACKING The machine is consigned in a cardboard packing box which can be re used if undamaged When it is to be thrown away it is classified as solid urban waste and it should be placed in the special paper collecting bins Waste is any substance or object deriving from human activity or natural cycles thrown away or to be thrown away a Sa ae al TKO Operating Manual 31 11 DISPOSING OF THE BATTERY Fig 7 INFORMATION FOR USERS as per art 10 of Directive 2002 96 CE of 27 01 2003 regarding waste from electric and electronic appliances RAEE The symbol illustrated above also found on the machine indicates th
14. the logo After a few seconds the following message appears Update XXXXXXX S N XXXXXXXXXXXXX F1 to continue The words Update XXXXXXX give the level of updating for the program and database The words S N XXXXXXXXXXXXX give the machine serial number Check that the serial number shown on the display is the same as that on the document USER S AGREEMENT and on the label attached to the back of the machine Press F1 to continue 6 2 6 2 PASSWORD When selection has been made the following message appears INSERT PASSUORD XXXXXXXX To use the machine enter the password issued by the supplier dealer comprising 8 numerical characters enter the password and press ENTER T 10 TKO Operating Manual CORRECT PASSWORD If the password is correct the message below appears RIGHT PASSWORD After a few seconds the program enters the main menu WRONG PASSWORD If a wrong password has been entered a beep advises the user and the display shows WRONG PASSWORD INSERT PASSWORD XXXXXXXX Repeat the operation and press ENTER 6 2 1 PASSWORD MEMORIZED If the password has already been memorized on the machine chap 6 7 6 MEMORIZE PASSWORD page 18 when F1 is selected the following message appears PASSWORD SAVED Wait a few seconds for the display to show the main menu 6 3 MAIN MENU There are two ways to choose the menu MA
15. x LEVEL 3 x Mesni p To enter the enabling password applied for with the document provided with the software update disk software application FORM Select the level of enabling and press ENTER Select ESC to quit NOTE the levels marked are already enabled for operation PASSWORD ENTRY After selecting the enabling level the display will show ENABLING MAKES Insert Password for abilitation LEVEL X No Enter the password comprising 6 numerical characters Press ENTER to continue ESC to quit WRONG PASSWORD If the Password entered is wrong the user is warned by a beep and the display will show PASSWORD ABILITATION GROUP CAR BRAND WRONG po Repeat the operation ATTENTION only 3 attempts are allowed after which the device is blocked To release discon nect the device from the power supply then re connect TKO Operating Manual 17 6 7 2 6 7 3 6 7 4 RIGHT PASSWORD If the Password entered is right the display will show ABILITATION GROUP CAR BRAND ENABLED From this moment the device is enabled to operate at the enabling level selected LANGUAGE This function is used to select the language for the device Select the item LANGUAGE from the Setup menu the display will show gt 1 ITALIANO DEUTSCH FRANCAIS ENGLISH ESPANOL GREEK PORTUGUES A U Ln UJ rU E I eo pp Select the l
16. CATION ERROR ECU disconnected Press ESC to quit ee R 22 TKO Operating Manual ERROR MESSAGE No 2 Communication error Press any key These error messages may appear during communication with the immobilizer if the connection is cut off or in the case of physical disconnection between the device and immobilizer discon nect the device from the socket and repeat the operation ERROR MESSAGE 3 Not recognized protocol Press any key This message appears when a car model is selected but none of the queries from the different protocols used receive a coherent reply from the immobilizer Check that you have selected the right make model ERROR MESSAGE 4 Not valid pin Press any key This message appears when the PIN CODE entered is not properly composed or is not recog nized by the immobilizer ERROR MESSAGE 5 Key not programmed Repeat procedure Press any key This message appears when key programming is not successful Repeat the procedure a aS T LLL LL LLLLLTLLLLLLTLTLTLLLILLTI I CPITILIL LLLLLILILILLLLLLILZILLILLILLIILILIIIIIIIIIL ra TKO Operating Manual 23 ERROR MESSAGE 6 REMOTE CONTROL not programmed Repeat procedure Press any key This message appears when remote control programming is not successful Repeat the procedure ERROR MESSAGE 7 KEY i Acquisition failed Key faulty Repeat Procedure
17. EALER IMPORTER ADVANCED OPTIONS The function can also be used for inverse calculation Example If you have the correct data for The date of issued of CODE 3 of the 4 codes required The missing CODE can be found Just insert the 3 items of known data and the missing figure will appear automatically 6 7 SETUP This section contains the various setting menus for the machine Select SETUP from the main menu and press ENTER SETUP gt 1 ENABLE FLAGS 2 LANGUAGE 3 SERIAL NUMBER 4 CALENDAR CLOCK 5 RELEASE b STORE PASSUORD KEYS REFERENCE He Do Select and press ENTER 6 7 1 ENABLING After selection the display will show ENABLING gt l IMMOBILZER B REMOTE CONTROLS 3 TOKEN X ON lee ae Select IMMOBILIZER to view the vehicle makes available for entering enabling in the Immobilizer function Select REMOTE CONTROLS to view the vehicle makes available for entering enabling in the Remote Controls function Select TOKEN to view the tokens available further tokens can be loaded Select and press ENTER P 16 TKO Operating Manual ENABLING MAKES FUNCTION AVAILABLE ONLY FOR TKO FULL LOAD DEVICES After selecting the menu IMMOBILIZER or REMOTE CONTROLS the display will show gt AUDI FORD NISSAN OPEL SEAT ire Select the required make to view the enabling levels available and those already enabled LEVEL 1 x LEVEL 2
18. IN MENU IMMOBILIZER REMOTE CONTROLS PIN CODE READING 7 4 PIN CONV SET UP DATA BASE TEST v U Ln LJ we I repo Use the arrow keys for selection then press ENTER or digit the number corresponding to the function a SS ae a TKO Operating Manual 11 6 4 IMMOBILIZER MENU REMOTE CONTROLS This function contains the database of vehicle makes models years for which the device is enabled and can carry out the specific functions involved Select IMMOBILIZER REMOTE CONTROLS from the MAIN MENU to view a list of car makes on the display AUDI SEAT SKODA gt VOLKSWAGEN OPEL FORD Heeno SELECTING THE CAR MAKE Use the arrow keys to select the make then press ENTER Press ESC to quit After selecting the make the display will show the list of car models VOLKSWAGEN BORA H8 CADDY 95 99 CADDY OO gt GOLF 95 99 GOLF 00 GOLF CABRIO 95 99 eo p FUNCTION F1 Press the F1 key to show information relating to the make model selected type and position of connectors procedures keys types of transponder etc see chap 8 HELP MENU page 29 6 4 1 SELECTING THE CAR MAKE TKO is not always able to automatically recognize all the immobilizer central units and is therefore unable to automatically choose the communication procedure to launch It is therefore NECESSARY to select the right MAKE MODEL gt ANY OTHER CHARACTERISTICS
19. ailed Run doun battery Repeat the procedure Press any key The battery in the remote control to be programmed is flat Replace the remote control battery with a new one and repeat programming Press any key to continue ERROR MESSAGE 19 RKE PROGRAM REMOTE CONTROL NO XX Learning failed Rem ctrl alr acquired Repeat the procedure Press any key The remote control to be programmed is already in the memory and operational Use a remote control not yet programmed and repeat programming Press any key to continue T 28 TKO Operating Manual ERROR MESSAGE 20 REMOTE CONTROL NO XX Learning failed Press any key Some errors have occurred during programming Repeat programming making sure that the remote control to be programmed is the right one and operational and that the immobilizer system has no oper ational anomalies use the reading errors function Press any key to continue 8 HELP MENU This function is enabled after the selection of car make and model The following help functions are available F1 Press the function key F1 to read information relating to the MAKE MODEL selected MAKE MODEL YEAR REFERENCE SILCA ORIGINAL TRANSPONDER MEMORIZATION PROCEDURE MAX NUMBER OF KEYS THAT CAN BE MEMORIZED CONNECTOR TO USE ADAPTER TO USE CONNECTOR POSITION Example CAR MAKE Ag 95 9b CONNECT oo Pos Con F3 FU KEY REF
20. anguage and press ENTER SERIAL NUMBER This function is used to view the serial number of the machine Select the item SERIAL NUMBER from the Setup menu the display will show TKO SERIAL NUMBER XXXXXXXXXXXXX CLOCK This function is used to read the machine s internal clock Select the item CLOCK the Setup menu the display will show CALENDAR CLOCK TIME XX XX XX DATE XX XX XXXX He Press ESC to quit Select ENTER to continue Follow the instructions given by the device The user is not enabled to the TIME DATE changing functions of the clock TKO Operating Manual 6 7 5 6 7 6 6 7 7 6 8 VERSION This function is used to view the FIRMWARE SW DATABASE version on the device Select the item VERSION from the Setup menu Ver SUD XXX XX XXX Ver DB XX XX Release XXXXXXX Ie 125 Ver SW version of the internal program Ver DB version of the car makes models database Update database update level given by the manufacturer s code MEMORIZE PASSWORD This option can be used to bypass the password which is required every time the machine is turned on Select the item MEMORIZE PASSWORD from the Setup menu the display will show MEMORIZE PASSUORD YES NO Ire13 Select and press ENTER Select ESC to quit KEYS REFERENCES This option can be used to view the Silca or
21. anufac ture are not dangerous and their use complies with directives Its design features make the machine and all its components completely safe to use FURTHER RISKS There are no further risks arising from the use of the machine PROTECTION AND SAFETY PRECAUTIONS FOR THE OPERATOR The operations for which the machine has been designed are easily carried out at no risk to the operator SAFETY REGULATIONS To operate under conditions of maximum safety do not use the device without reading and understanding clearly the contents of this operating manual Check the electrical wiring periodically if the wires are worn they should be repaired or replaced Never work with wet greasy or oily hands Disconnect the device from the mains when it is not in use or in order to carry out maintenance work Never tug at the power supply wire make sure it does not come into contact with oil sharp edges or heat It is dangerous to use the device in areas at risk damp or wet Always work in a well lighted area Keep the work area clean and remove all tools before turning on the machine All visitors children in particular must keep at a safe distance and not touch the machine or electrical wiring Do not use the device for purposes different from those described in the Operating Manual ee e e o o e e POWER SUPPLY The machine is supplied with electricity at 12 Vdc provided by the vehicle battery or as an alternative can be powered from a 15 Vd
22. arried out according to the instructions in this manual however it is always advisable to check that the machine has not suffered any damage Should faulty operation arise that is not connected with the above mentioned conditions please contact After Sales Service 4 3 ENVIRONMENTAL CONDITIONS To ensure that the best use is made of the machine and that the keys with transponders produced work properly it is important to bear in mind operating conditions and temperature Given the characteristics of the transponders on the keys in order to memorize them THE TEMPERATURE MUST BE ABOVE 5 C Ideal working conditions for the machine are therefore temperature from 5 to 40 C P KAK X X O 77X I z2 C AAAEEAKAAAAEAARAAA TKO Operating Manual 9 4 4 SOFTWARE UPDATING The machine software can be updated by connection to a personal computer ATTENTION the RS232 socket for connection to the PC is located on the front near the display Use the RS232 serial cable provided and follow the instructions for updating 5 REGULATION AND GAUGING The machine is designed not to require any gauging or regulation 6 USING THE MACHINE This chapter describes all the operations required to memorize erase or add keys to the centralized immobilizer unit by connecting TKO to the vehicle diagnostics input 6 1 6 1 START UP When the machine is turned on the display shows
23. at it has been placed on the market and must be included in separate rubbish collection when the user wishes to dispose of it including all components sub assemblies and consumables that are integrated in the product For information about the collection system for such appliances please contact SILCA S p A or another subject registered in the various National Rolls for other countries in the European Union Household waste or of similar origin can be included in the separate collection system for urban waste On purchasing a new appliance of equivalent type the old one can be consigned to the dealer The dealer will then contact whoever is responsible for collecting the appliance Suitable separate collection of the unused appliance and its dispatch for treatment recovery and environmentally compatible disposal makes it possible to avoid potential negative effects on the environment and human health and aids recycling and the recovery of the materials used Unauthorized disposal of the product by users involves the application of the sanctions provided for in received Directives 91 156 CE and 91 689 CE ASSISTANCE Silca provides full assistance to purchasers of the machine To ensure complete safety for the operator any job not specified in this manual should be carried out by the manufacturer or in the special Service Centers recommended by Silca On the back cover of this manual there is a list of the Service Centers and relative addresse
24. ating Manual 13 6 5 2 ENABLED VEHICLE MODEL If the function is enabled the following message appears Turn the ignition on Press any key 6 5 3 COMMUNICATION PROCEDURE FOR PIN CODE READING The display shows Please wait connecting The communication procedure starts with the vehicle control panel memory Different screens may appear according to the type of control panel on the vehicle 6 6 7 4 PIN CONV This function is used to convert a 7 digit pin code issued by the dealer to a 4 digit pin code for use on VOLKSWAGEN r AUDI r SEAT r and SKODA r vehicles To activate the function select 7 4 PIN CONV and press ENTER VAG CONVERTER PIN DEALER IMPORTER gt PIN 4 DATE XX XX XXXX ee PD To activate the function select ENTER Press ESC to exit 6 6 1 PIN 7 This is a 7 digit code issued by the dealer How to apply for the code Use the function READ IMMO ID in TKO to read the series number of the central unit Provide the authorized dealer with the following data Central unit series number Chassis number Copy of log book D document for applicant es ce Sea a een 14 TKO Operating Manual 6 6 2 DEALER This is the ID code for the authorized dealer different from dealer to dealer who issues the 7 digit code The code is included in the rubber stamp used by the dealer to validate work on the vehicle ADDRESS The stamp show
25. c universal feeder supplied with the machine TURNS ON The machine turns on automatically when the connection OBD II or Optional is connected to the diag nostics socket or one of the feeder wires supplied with the machine is used IDENTIFICATION OF THE TKO DEVICE The device has an identification plate showing its serial number fig 1 SILCA SPA VIA PODGORA 20 manufacturer s TEN E address Fax 0438 913800 e mail info silca it type of machine TOO eg RB OE BCC N MATRICOLA serial No working SERIAL No n o voltage 9 A absorbed current e n year of manufacture absorbed power working frequenc Fig 1 see chap 10 WASTE DISPOSAL page 32 4 TKO Operating Manual 1 MACHINE DESCRIPTION The machine is used to easily program keys with transponders in the centralized immobilizer units of a number of car models In particular it can memorize all the keys in the centralized immobilizer unit erase keys already in the memory read the immobilizer ID code IMMO ID if applicable read the mechanical code for the key if applicable add one or more keys read the number of keys in the memory if applicable read any errors anomalies in the centralized immobilizer unit erase zero any errors found provide help The machine is provided with a password to prevent unauthorized use Users have at their disposal a functions
26. device keypad Select KEYPAD from the TEST menu To carry out the test press all the keys on the device one after the other to quit press any key three times a Sa EN al TKO Operating Manual 21 TEST RESULT TEST PASSED all the keys are working properly TEST FAILED not all the keys has been pressed possible causes One or more keys not working properly The same key has been pressed for three times in a row 6 9 2 TEXT This function is used to test the operation of the display in the Text mode Select TEXT from the TEST menu D012345b78Habcdefghijk D012345b78Habcdefghijk D012345b78Habcdefghijk 012345b78Habcdefghijk 012345b78Habcdefghijk 012345b78Habcdefghijk D012345b78Habcdefghijk 012345b78Habcdefghijk Check that the characters on the display correspond Press a key to quit 6 9 3 GRAPHICS This function is used to test operation of the display in the GRAPHICS mode Select GRAPHICS from the TEST menu and check that all the pixel on the display are illuminated Press a key to quit 6 9 4 UPDATE SWITCH CAN This function is used for manual updating of the internal software for the CAN BUS SWITCH Select UPDATE CAN BUS SWITCH from the TEST menu The display will show OPTIMIZATION IN PROGRESS Updating of the SWITCH CAN BUS start now When updating is complete the TKO re starts automatically 7 WARNING ERROR MESSAGES ERROR MESSAGE 1 COMMUNI
27. n above is often found in the vehicle maintenance booklet To activate the function select DEALER and press ENTER 6 6 3 IMPORTER This is the ID code for the country in which the 7 digit code is applied for different from country to country The code is included in the rubber stamp used by the dealer to validate work on the vehicle CAR MAKE DEALER NAME ADDRESS Table of currently known Importer Codes COUNTRY IMPORTER CODE ITALIA 264 ENGLAND 210 ISRAEL 730 USA 444 CANADA 999 SPAIN 572 PORTUGAL 261 RIUNION ISLAND 387 To activate the function select IMPORTER and press ENTER 6 6 4 PIN 4 This is the 4 digit code to enter as PIN CODE on the TKO during the PROG NEW KEYS or No KEYS MEM stages It is calculated by the device when the other codes are known Code7 Dealer Code Importer Code and date of issue CALCULATION OF PIN 4 calculate the PIN 4 proceed as follows Insert the day month and year of issue of CODE 7 To activate the function select DATE and press ENTER Insert the PIN 7 DEALER and importer CODE o activate the function select the figure to insert and press ENTER An asterisk will confirm that the figure has been entered a SS ERN me TKO Operating Manual 15 VAG CONVERTER PIN DEALER IMPORTER gt PIN 4 DATE XX XX XXXX EXIT He Do The PIN 4 will appear automatically once all the data have been entered DATA PIN 7 D
28. nomaly in the body computer Press any key to continue ERROR MESSAGE 14 RKE PROGRAM Procedure failed Press any key The remote control to be programmed is not the right one or is broken or errors have occurred during programming Make sure the remote control is the right one and efficient then repeat programming Press any key to continue ERROR MESSAGE 15 Error Found XXXX Eliminate the error before programming keys and or remote controls Press any key If errors are found in the immobilizer programming cannot take place Delete the errors using the DELETE ERRORS function then repeat programming Press any key to continue ERROR MESSAGE 16 Body Computer not properly programmed Press any key TKO Operating Manual 27 The Body computer main control unit is not properly programmed programming operations cannot be carried out Have the body computer properly programmed by an authorized dealer then proceed with pro gramming Press any key to continue ERROR MESSAGE 17 RKE PROGRAM REMOTE CONTROL NO XX Learning failed Detective rem control Repeat the procedure Press any key The remote control to be programmed is not the right one or is faulty Repeat programming making sure that the remote control is the right one and operational Press any key to continue ERROR MESSAGE 18 REMOTE CONTROL NO XX Learning f
29. ow the position of the connector Graphic Image Fig 6 Select ESC to quit Press the F4 function key the display will show a description of the position of the connector POSITION Remove the cover situated at the side of the hand brake Select ESC to quit 30 TKO Operating Manual 9 1 10 MAINTENANCE ATTENTION for repairs or replacement of parts for maintenance the CE mark is guaranteed only if original spare parts provided by the manufacturer are used The machine does not require special maintenance ATTENTION do not open the machine for any reason whatsoever Before starting any type of maintenance checks or replacement of parts read the following instructions Do not carry out any maintenance operations with the machine turned on Always disconnect from the mains Follow the instructions in the manual Use original spare parts FAULT PROBABLE CAUSE DISPLAY A CHECK POWER SUPPLY CONFIGURATION DISPLAY IS BLANK WITH MACHINE ON B CHECK CONNECTION WIRING REPLACE DISPLAY AFTER SALES SERVICE REPLACE ELECTRONIC CONTROL BOARD AFTER SALES SERVICE KEYPAD A CHECK CONNECTION WIRING NOT RESPONDING TO CONTROLS REPLACE KEYPAD AFTER SALES SERVICE NO COMMUNICATION WITH THE A CHECK THAT THE RIGHT CAR MODEL HAS BEEN CENTRALIZED UNIT SELECTED B CHECK THE WIRING The instructions above relating to the probable causes
30. s HOW TO REQUEST SERVICE The guarantee attached to the machine ensures free repairs or replacements of faulty parts within 12 months of purchase All other service calls must be arranged by the customer with llco or with a Ilco service center See inside front cover of this manual for contact information 32 TKO Operating Manual
31. t the initial or part of the text to be searched for and press ENTER the display will show the first record available in order of position POS Use the key to view the previous record the key to view the next record If none of the search criteria are met or there are no data in the archive the display will show NO INFORMATION RECOVERED Press any key and repeat the search a ee 20 TKO Operating Manual USER DATA User data that meet the criteria are shown as follows USER DATA 0 DATE 20 03 2001 BRAND AUDI MODEL AY YEAR 95 98 SURNAME ROSSI NAME MARIO Ire 15 REG NO TV338577 3 KEYS 3 PIN 4567 IMMO ID Fl Use the keys to view the user data in sequence depending on the search selected Press key F1 to view the IMMO ID 6 8 2 PRINTOUT At present this function is not active 6 8 3 ARCHIVE ERASE This function is used to erase all user data in the archive Select ERASE ARCHIVE from the ARCHIVE menu the display will show ARCHIVE ERASE NO YES HND Select and press ENTER Select ESC to quit 6 9 TEST This section contains all the controls with which to carry out a rapid operational test on the machine Select TEST from the main menu The display will show l KEYBOARD gt r TEXT 3 GRAPHICAL 4 UPDATE SWITCH CAN Jenn 6 9 1 KEYBOARD This function is used to test the operation of all the keys on the
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