KempCool 10
Contents
1. KEMPPI The Joy of Welding KempCool 10 Operating manual English K ytt ohje Suomi Bruksanvisning Svenska Bruksanvisning Norsk Brugsanvisning Dansk Gebrauchsanweisung Deutsch Gebruiksaanwijzing Nederlands Manuel d utilisation Fran ais Manual de instrucciones Espa ol Instrukcja obstugi Polski VHCTPYKLIYY no 3k cnnyarauw lo pyceku Manual de utiliza o Portugu s EN FI sv NO DA DE NL FR ES PL RU PT 8 01 AO Idduusy O 01 00 dway OPERATING MANUAL English KempCool 10 Kemppi Oy 1038 rm CONTENTS 1 PREFACE anion echa TI Genel hesusea aia 2 INSTALLAT ION none 2 1 Removal from packaging nn 2 2 Locating the machine nn 2 3 Serial number 2 4 Installation and main parts 2 5 2 6 2 7 2 8 3 1 3 2 s 2 4 1 Assembling the equipment 2 4 2 Main parts of cooling unit Preparing for operation Cooler operation Overheat signal lamp Storage MAINTENANCE Daily maintenance Regular maintenance 3 2 1 Every sixth months 3 2 2 Maintenance by ag DISPOSAL TROUBLE SHOOTI TECHNICAL DATA SR O L NO sis pai tai 1 1 PREFACE GENERAL Congratulations on your choice of the KempCool 10 cooling unit Reliable and durable Kemppi products are affordable to m2. SO 2 5 S SE gt S E C JC dC C C 2C 2 U O O O O u SE lt a CB Front machine A Housing B Testswitch C Overheat control lamp D Filling hole Back side E Mains voltage connection cable F Control cable G Cooling water output hose H Cooling water input hose PREPARING FOR OPERATION NOTE Cooling liquid is injurious Avoid also contact with skin or eyes In case of injury seek for medical advice See also 2 4 2 Main parts of cooling unit 1 Connectthe mains voltage and control connectors of the cooler unit to the corresponding connectors on the base of the power supply The connection can be established through the base of the power supply when the devices are separated or through the right side of the KempCool 10 cooler by removing the right side plate 2 Attach the power supply on the KempCool 10 cooler KempCool 10 Kemppi Oy 1038 rm KempCool 10 Kemppi Oy 1038 rm 2 6 2 7 2 8 3 Connect the cooling water hoses with the wire feed unit follow colour markings 4 Fillthe reservoir with a 40 20 mixture of etanol and water or with any other suitable antifreeze agent The capacity of the reservoir is 3 litres 5 Switch on the power supply 6 Pressandhold down the test switch until the torch hoses are filled with liguid 7 Device is ready to weld COOLER OPERATION See also 2 4 2 Main parts of cooling unit KempCool 10 operation is controlled b
3. Telefax 46 8 590 823 94 sales se kemppi com KEMPPI NORGE A S Postboks 2151 Postterminalen N 3103 TONSBERG NORGE Tel 47 33 346000 Telefax 47 33 346010 sales no kemppi com KEMPPI DANMARK A S Literbuen 11 DK 2740 SKOVLUNDE DANMARK Tel 45 4494 1677 Telefax 45 4494 1536 sales dk kemppi com KEMPPI BENELUX B V Postbus 5603 NL 4801 EA BREDA NEDERLAND Tel 31 765717750 Telefax 31 765716345 sales nl kemppi com www kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK44 3WH ENGLAND Tel 44 0 845 6444201 Telefax 44 0 845 6444202 sales uk kemppi com KEMPPI FRANCE S A S 65 Avenue de la Couronne des Pr s 78681 EPONE CEDEX FRANCE Tel 33 1 30 90 04 40 Telefax 33 1 30 90 04 45 sales frakemppi com KEMPPI GmbH Otto Hahn StraBe 14 D 35510 BUTZBACH DEUTSCHLAND Tel 49 6033 88 020 Telefax 49 6033 72 528 sales de kemppi com KEMPPI SPOLKA Z 0 0 UI Borzymowska 32 03 565 WARSZAWA POLAND Tel 48 22 7816162 Telefax 48 22 7816505 info pl kemppi com KEMPPI AUSTRALIA PTY LTD 13 Cullen Place PO Box 5256 Greystanes NSW 2145 SMITHFIELD NSW 2164 AUSTRALIA Tel 61 2 9605 9500 Telefax 61 2 9605 5999 info au kemppi com 000 KEMPPI Polkovaya str 1 Building 6 127018 MOSCOW RUSSIA Tel 7 495 739 4304 Telefax 7 495 739 4305 info ru kemppi com 000 KEMIIN yn TlonkoBaa 1 crpoeHue 6 127018 MockBa Tel 7 495 739 4304 Telefax 7 495 7
4. 39 4305 info ru kemppi com KEMPPI TRADING BEIJING COMPANY LIMITED Room 420 3 Zone Building B No 12 Hongda North Street Beijing Economic Development Zone 100176 Beijing CHINA Tel 86 10 6787 6064 86 10 6787 1282 Telefax 86 10 6787 5259 sales cn kemppi com THEE AR ARAA EEES 154125 BAT A IS BIS Z X 420 100176 if 86 10 6787 6064 86 10 6787 1282 EX 86 10 6787 5259 sales cn kemppi com KEMPPI INDIA PVT LTD LAKSHMI TOWERS New No 2 770 First Main Road KAZURA Gardens Neelangarai CHENNAI 600 041 TAMIL NADU Tel 91 44 4567 1200 Telefax 91 44 4567 1234 sales india kemppi com 0
5. aintain and they increase your work productivity This user manual contains important information on the use maintenance and safety of your Kemppi product The technical specifications of the device can be found at the end of the manual Please read the manual carefully before using the equipment for the first time For your safety and that of your working environment pay particular attention to the safety instructions in the manual For more information on Kemppi products contact Kemppi Oy consult an authorised Kemppi dealer or visit the Kemppi Web site at www kemppi com The specifications presented in this manual are subject to change without prior notice Important notes Items in the manual that require particular attention in order to minimise damage and personal harm are indicated with the NOTE notation Read these sections carefully and follow their instructions KempCool 10 Kemppi Oy 1038 rm KempCool 10 Kemppi Oy 1038 rm 2 1 2 2 2 3 2 4 2 4 1 INSTALLATION REMOVAL FROM PACKAGING The eguipment is packed in durable packages specially designed for them Check the eguipment before taking it into use to make sure that the eguipment or a part ofit have not got damaged during the transportation Also check that the delivery corresponds your order and that you have received all the necessary instructions for installing and operating the eguipment The packaging material can be recyc
6. emppi representative By applying this European Directive you will improve the environment and human health KempCool 10 Kemppi Oy 1038 rm KempCool 10 Kemppi Oy 1038 rm TROUBLE SHOOTING See also 2 7 Overheat signal lamp Overheat signal lamp is lit The unit is overheated Check water circulation e Check that there is enough free space behind the machine for cooling air circulation Error code Err 5 Err 27 on the panel Check the liquid hoses for damages Remove any hose blockages Check water circulation add liquid if needed For further information and assistance contact your nearest Kemppi service workshop TECHNICAL DATA Cooling unit KempCool 10 Operating voltage Connection capacity 100 ED Cooling power Start pressure max Cooling liquid Tank volume External dimensions LxWxH Weight Operating temperature range Storage temperature range EMC class Degree of protection 400V 15 20 250W 1kW 0 4 MPa 20 40 etanol water 31 570x230x280 mm 11 kg 20 40 C 0 60 C A 1P235 8 01 AO Iddway o 01 00Dduway KEMPPI OY Hennalankatu 39 PL 13 FIN 15801 LAHTI FINLAND Tel 358 3 899 11 Telefax 358 3 899 428 export kemppi com www kemppi com Kotimaan myynti Tel 358 3 899 11 Telefax 358 3 734 8398 myynti fi kemppi com KEMPPI SVERIGE AB Box 717 5 194 27 UPPLANDS V SBY SVERIGE Tel 46 8 590 783 00
7. l and input flow add liquid if needed Check cables and connections Tighten if necessary and replace defect parts REGULAR MAINTENANCE Make sure that the machine receives regular and appropriate maintenance Authorised Kemppi service agents perform regular maintenance by agreement For more information on regular maintenance contact a Kemppi representative Every sixth months The following maintenance opeations should be carried out at least every sixth months Clean off dust and dirt Change the cooling liquid and wash up the pipes and water reservoir with pure water Check seals cables and connections Tighten if necessary and replace defect parts Maintenance by agreement Authorised Kemppi service agents perform regular maintenance by agreement During the maintenance the machine is cleaned and checked for faults The functionality of all parts is tested and the possible faults are repaired DISPOSAL Do not dispose of electrical equipment with normal waste In observance of European Directive 2002 96 EC on waste electrical and electronic equipment and its implementation in accordance with national law electrical equipment that has reached the end of its life must be collected separately and taken to an appropriate environmentally responsible recycling facility The owner of the equipment is obliged to deliver a decommissioned unit to a regional collection centre per the instructions of local authorities or a K
8. led LOCATING THE MACHINE Place the machine on a horizontal stable and clean ground Protect the machine from heavy rain and burning sunshine Check that there is enough space for cooling air circulation in front of and behind the machine SERIAL NUMBER The serial number of the machine is marked on the machine CE marking Identificating the serial number is the only proper means of maintaining and identifying parts for a specific product It is important to make correct reference to the serial number of the product when making repairs or ordering spare parts INSTALLATION AND MAIN PARTS Assembling the eguipment The eguipment is assembled in the following order 1 Transport unit PM500 6185291 2 Cooling unit KempCool 10 6208100 Assembly the transport unit according to the instructions in the package Fasten the cooling unit to the transport unit by using the screws and bolts delivered with the eguipment 2 4 2 Main parts of cooling unit 2 5 D bow Z N TEST Tt r O A e a C YE noon 5 Ec 5 a X Si 5 S S C pow C DC 2 C C 2 C 2 C 9 JC C RH gie sja 5 C mye C S IC
9. y the microprocessor of the power supply The cooler pump starts to operate when the welding begins After the welding has stopped the pump will operate 1 to 5 minutes longer depending on the welding time During this time the liguid will cool down to the surrounding temperature If the pump is stopped the need for maintenance of the cooler will be reduced Check the tank liquid level regularly and fill in liquid if necessary If the the container has ran out of liquid the welding is stopped and error code Err 5 appears on the KempArc panel OVERHEAT SIGNAL LAMP The overheat signal lamp is lighting when temperature control of the machine has detected cooling water overheat The ventilator cools down the machine and when the lamp goes out welding can be started again STORAGE The machine must be stored in a clean and dry room Protect the machine from rain and keep it away from direct sunshine in places where temperature exceeds 25 C Check that there is free space in front of and behind the machine for air circulation MAINTENANCE NOTE Watch out for mains voltage when handling electric cables In planning product maintenance machine utilization degree and circumstances should be considered Careful use and preventive maintenance help to avoid unnecessary production disturbances and breaks 3 1 3 2 3 2 1 3 2 2 DAILY MAINTENANCE The following maintenance opeations should be carried out daily Check water leve
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