DIN-A-MITE Style D Solid-State Power Controller Rev H
Contents
1. MIRA L1 L1 for all AN i c voltages 4 to 20mA input imit Contro o 20m AS gia L1 Contacts 2 3494 1 if required 4 5 to 32V dc input A 409 3 Q Semiconductor 3 9 4 Fuses Ground lug supplied Use EE Thomas amp Betts crimp tool S essa options below or equivalent RN Use 6 AWG copper conductor N 4 V ac input ga xXx x TBM 208 Q4 TBM 25S als TBM5 Alarm or Current Transformer Output o TBM 6 Alarm or Current Transformer Output 6 Model Number Dependent d TES ut ee 15 TBM 60RS l Current Sensing Option T DD10 du s IT 1 1 dd 5 Onboard 2 Current Monitor 6 Current i icati Transf uu t Heater Heater Ln Lester ces See t dm Non latching Alarm Option e lp pheee DD10 S i ao and A and above V 41A 5 ara 6 Trac Rene pet L2 Neutral Alarm l J l lor Indicator Phase to neutral hace oes Ree a Ses 100V ac and above The neutral must not be switched Shorted SCR Alarm The Watlow DIN A MITE alarm option provides an alarm output for shorted SCR conditions A shorted SCR alarm is detected when there is no command signal and a load current is detected The alarm output is then energized This is a non latching alarm Torque Procedure 1 While connecting the line and load wires ensure that all wire strands are inside the connector Do not allow loose wire strands to hang out of the connector Once you have insta2. 4 5 to 32V dc contactor FO 4 to 20mA dc proportional F1 12 to 20mA dc proportional K1 22 to 26V ac contactor K2 100 to 120V ac contactor K3 200 to 240V ac contactor Currerit Sensing or Alarm 0 None 1 Load current transformer S Shorted SCR alarm User Manual Language 0 English 1 German 2 Spanish 3 French Custom Options 00 Standard Note e Recommended fusing options to meet 200KA SCCR type 1 and 2 approved All other fuse combinations are defaulted to 5KA SCCR per UL508A and NEC guidelines 0808 0096 0000 170N3437 Watlow part number Bussmann part number Output Rating Curve DIN A MITE Style D Natural Convection at 100 on LLLELLELLLLLL juuluuluu Maximum Ambient Temperature Inside Cabinet C 25 TTTT TETT I TTTT TTTT TTTT TTTT TTTT TTTT TTTT TTTT TTTT TTIT TTIT TTTT TTTT TTTT TTTT TTTT TTTT TTTT TTTT Current Amperes Into a Resistive Load A 203 mm 8 00 in clearance for air Side flow and bending radius i 13 203 mm 13mm 8 00 0 50 in 6 0010 i I o 2 g E H o z ME 185mm EM 178 mm 7 28 in eo 7 00
3. Input Type FO and F1 options only Requires current source with 6 2V dc available No more than three DIN A MITE inputs connected in series Linearity Input Control Signal Type F e Full on point 19 5 to 19 9mA dc maximum voltage of 6 2V peak 5 input to output power accuracy 0 to 100 of span 4 3 to 19 7mA or 12 3 to 19 7mA Temperature stability is less than 0 15 C change Alarm Shorted SCR Alarm Option Alarm state when the input command signal off and a 15A or more load current is detected by the current transformer 2 WATLOW DIN A MITE Style D User s Manual Alarm Output Energizes on alarm non latching Triac 24 to 240V ac external supply with a current rating of 300mA 25 C 77 F 200mA 50 C 122 F 100mA 80 C 176 F and a holding current of 200 pA with a latching current of 5mA typical Current Sensing On board current transformer CT typically 0 2V ac output signal per ampere sensed Agency Approvals ROHS CE with proper filter 2004 108 EC Electromagnetic Compatibility Directive EN 61326 Industrial Immunity Class A emissions Not suitable for Class B emissions environment 2006 95 EC Low Voltage Directive EN 50178 Safety Requirements D ULE 508 listed and C UL File E73741 LISTED Input Terminals Compression Will accept 0 13 to 3 3 mm 26 to 12 AWG wire Torque to 0 5 Nm 4 4 in Ib maximum with a 3 5 mm 1 8 in blade screwdriver Wire strip length 7 mm 0 2
4. Watlow Australia Pty Ltd 4 57 Sharps Road Tullamarine VIC 3043 Australia Tel 61 3 9335 6449 Fax 61 3 9330 3566 Website www watlow com Watlow Electric Manufacturing Shanghai Company 1118 Fangyuan Road Anting Industrial Park Jiading Shanghai PRC 201203 People s Republic of China Tel 86 21 39509510 Fax 86 21 5080 0906 Email info watlow cn Website www watlow cn JRO Zv VZARXAS 7101 0047 RAT It KA REH1 14 4 ABE JL gU SRO F Tel 03 3518 6630 Fax 03 3518 6632 Email infoj watlow com Watlow Japan Ltd 1 14 4 Uchikanda Chiyoda Ku Tokyo 101 0047 Japan Tel 81 3 3518 6630 Fax 81 3 3518 6632 Email infoj watlow com Website www watlow co jp Website www watlow co jp Watlow Korea Co Ltd 1406 E amp C Dream Tower 46 Yangpyeongdong 3ga Yeongdeungpo gu Seoul 150 103 Republic of Korea Tel 82 2 2628 5770 Fax 82 2 2628 5771 Website www watlow co kr Watlow Malaysia Sdn Bhd No 14 3 Jalan 2 114 Kuchai Business Centre Jalan Kuchai Lama 58200 Kuala Lumpur Malaysia Tel 60 3 7980 7741 Fax 60 3 7980 7739 SHE BARB IRA 80143 SH PHS 8 E 98189 8 103882 FA 07 2885168 E 07 2885568 Watlow Electric Taiwan Corporation 10F 1 No 189 Chi Shen 2nd Road Kaohsiung 80143 Taiwan Tel 886 7 2885168 Fax 886 7 2885568 Your Authorized Watlow Distributor WATLOW DIN A MITE Style D User s Manual
5. in EIC Eg o5 l i 203 mm 8 00 in 203 mm 8 00 in clearance for air flow and bending radius _______1 i Top f Grounding Screw 13 mm Side to side 9 5 mm minimum diameter 0 50 in clearance 3 8 in to 16 UNC om E CLM 66 mm 64 mm 2 58 in 2 50 in co S qWWNNN T 239 mm 9 41 in _ 54mm a 2 13 in Mounting AN Footprint 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100105 Teele 67 mm 63 in 2 63 in al ay 67 mm 5 2 63 in 61 mm iN 2 38 in 1 13 mm 0 50 in Allowance For No 10 Fastener WARNINGS Metric M5 WARNING Only authorized and qualified personnel should be allowed to install and perform preventive and corrective maintenance on this unit Failure to do so could result in damage to equipment and personal injury or death in personal injury WARNING Hot surface do not touch the heat sink Failure to follow this guideline could result WATLOW DIN A MITE Style D User s Manual 3 ystem Wiring Example L1 Neutral Internal ee Semiconductor Fuses DD10 24F0 0000 PM
6. used in conjunction with the DIN A MITE for loads in excess of six amperes 6A at 150 to 250 KHz Watlow has verified that a tank filter will suppress EMI created by SCR power controllers to comply with the conducted emissions limits 6 WATLOW DIN A MITE Style D User s Manual Declaration of Conformity Table 1 DIN A MITE EMI Filters Crydom Filter Watlow Filter ingle phase 230V ac 1F25 14 0019 hree phase 440V ac 3F20 14 0020 Figure 2 Three phase 2 leg control using two DIN A Figure 1 Tank filter single phase 230V ac MITE D controllers Contactor input models C and K only DIN A MITE No 1 A PESSA 1 A LN 1 DOS o T OQ l Bieakeroi l 5A Breaker or 1 3 2 I fused disconnect 5A fused disconn ct f B Filter B Ley d RARE l i i O l I l b ce al Heater BAD Heater DIN A MITE l l 1 PE L4 l A protective earth PE connection RENE wb E is required to minimize EMI e D Filter PE DIN A MITE No 2 A protective earth PE connection is required A WARNING Tank filters may suppress desirable communications carried on power lines in the 150 to 250 KHz region The filters may suppress carrier current such as that used for infant monitors and medical alert systems Verify that suppressed carrier current or other desirable communications on power lines creates no hazar
7. 6C2FA ALAJAAA o Heater L2 N WARNINGS N 1 WARNING Use National Electric NEC or other country specific standard wiring practices to install and operate the DIN A MITE Failure to do so may result in damage to equipment and property and or injury or loss of life N 2 WARNING Wiring examples show L2 in phase to phase 200V ac and above configuration In phase to neutral 100V ac and above applications L2 is neutral and must not be fused or switched Failure to follow this guideline could result in personal injury or death AX3 WARNING Only authorized and qualified personnel should be allowed to install and perform preventive and corrective maintenance on this unit Failure to do so could result in damage to equipment and personal injury or death LN WARNING Do not use the DIN A MITE Vac input models with a temperature controller that includes an RC snubber circuit across its output Remove the RC snubber circuit before placing the DIN A MITE into service fis WARNING Hot surface do not touch the heat sink Failure to follow this guideline could result in personal injury After removing all power use a 7 16 inch nut driver to remove fuse mounting nuts Torque to 4 52 Nm 40 in lb 4 WATLOW DIN A MITE Style D User s Manual Single Phase Output and Input Wiring AGY
8. 8 in Line and load wire insulation rating must be 75C or higher copper conductor only Line and Load Terminals Compression Will accept 13 3 to 34 mm 6 to 2 AWG wire Torque to 9 0 to 10 1 Nm 80 to 90 in Ib maximum with a 3 16 inch Allen head Wire strip length 17 5 mm 0 69 in Operating Environment Operating temperature range 0 to 85 C 32 F to 185 F 0 to 90 RH relative humidity non condensing Vibration 2 g 10 Hz to 150 Hz applied in any one of three axes Storage temperature 40 to 85 C 40 F to 185 F Insulation tested to 3 000 meters Installation Category III pollution degree 2 Mounting Standard back panel mounting fits the same mounting pattern as a 100 A single phase mercury displacement relay Mounting holes offer clearance for an M5 No 10 screw On board semiconductor fusing Bussmann part number 170N3437 Dimensions Height 185 mm 7 28 in Width 66 mm 2 58 in Depth 239 mm 9 41 in Weight 2 9 kg 6 3 Ib Specifications are subject to change without notice DIN A MITE Style D solid state power controller Part Number Phase 1 Single phase one controlled leg Cooling and Current Rating O Natural convection current rating 80A 50 C 122 F Note See the output rating curve for the current rating at other temperatures Line and Load Voltage 02 24 to 48V ac 24 120 to 240V ac 48 277 to 480V ac 60 277 to 600V ac Input Control Signal CO
9. DIN A MITE stye o Solid State Power Controller Users Manual 2 s L CE O LISTED A WATLOW 1241 Bundy Boulevard Winona Minnesota USA 55987 Phone 1 507 454 5300 Fax 1 507 452 4507 http www watlow com 7 Please consult this user s manual when you place your new DIN A MITE in service It contains all the necessary information to mount and wire it into the application This manual also contains all pertinent specifications and semiconductor fusing recommendations Please refer to national and local electrical code safety guidelines whenever you install electrical equipment This DIN A MITE product is capable of switching up to 100 amperes single phase at 600V ac at 30 C 86 F depending on the model selected It is electrically touch safe and includes standard back panel mounting on board semiconductor fuses and a current transformer option for external load current monitoring Shorted SCR alarm output option is also available The DIN A MITE Style D mounting footprint matches that of an industry standard 100 amperes mercury displacement relay This DIN A MITE is CE approved UL 508 listed and C UL 0600 0025 0013 Rev H January 2015 Specifications Operator Interface Command signal input and indication light Alarm output and indication light Amperage Single phase 80A output maximum at 50 C 122 F into a resistive load See the Output Rating Curve chart on pag
10. OTES 2004 108 EC Electromagnetic Compatibility Directive Electrical equipment for measurement control and laboratory use EMC requirements Industrial Immunity Class A1 2 4 Emissions Not for use in a Class B environment without additional filtering Electrostatic Discharge Immunity Radiated Field Immunity 10V m 80 MHz 1GHz 3V m 1 4GHz 2 7GHz Electrical Fast Transient Burst Immunity Surge Immunity Reviewed to IEC 61000 4 5 2014 Conducted Immunity Voltage Dips Short Interruptions and Voltage Variations Harmonic Current Emissions Reviewed to IEC 61000 3 2 2014 Voltage Fluctuations and Flicker 16A Voltage Fluctuations and Flicker 75A with conditional connection 1 Use of an external filter is required to comply with conducted emissions limits See note 4 below 2A Line Impedance Stabilization Network LISN was used for conducted emissions measurements 3To comply with flicker requirements command signal models FX will require a reduced source impedance Cycle time on ON OFF models CX and K1 K2 K3 may need to be up to 175 seconds at 16A or have a reduced Source impedance EN 50178 1997 2006 95 EC Low Voltage Directive Electronic equipment for use in power installations Per 2012 19 EU W E E E Directive x Please Recycle Properly Compliant with 2011 65 EU RoHS2 Directive Required External EMI Filters for DIN A MITE with More Than 6 Amp Loads An external ElectroMagnetic Interference EMI filter must be
11. d to people or property Failure to observe this warning could result in damage to property and or injury to death for personnel N WARNING All filter installation and wiring must be performed by qualified personnel and conform to local and national electrical codes In line power filters have been shown to properly suppress EMI however these filters must be rated for the entire load current and are generally more expensive than the tank filter specified An In line filter may be required if carrier current communications are used on site Joe Millanes Winona Minnesota USA Name of Authorized Representative Place of Issue Director of Operations September 2014 Title of Authorized Representative Date of Issue gnature of Authorized Representative WATLOW DIN A MITE Style D User s Manual 7 e Call or fax your distributor or the nearest Watlow sales office for best information about returns To return directly to Watlow Winona in the U S first call or fax Customer Service for a Return Material Authorization RMA number telephone 1 507 454 5300 fax 1 507 452 4507 Put the RMA number on the shipping label along with a written description of the problem e A restocking charge of 20 of the net price is charged for all standard units returned to stock Technical Assistance If you encounter a problem with your Watlow controller review your configuration information to verify that your selections are co
12. e 3 Maximum surge current for 16 6 milliseconds 1 800 amp peak e Maximum lt for fusing 16 200 A sec e Latching current 500mA minimum Holding current 200mA minimum e Off state leakage 1mA at 25 C 77 F maximum 200KA SCCR type 1 and 2 approved with the recommended fusing see page 3 Line Voltage e 24 to 48V ac units 20 minimum to 53V ac maximum e 120 to 240V ac units 48 minimum to 265V ac maximum 277 to 480V ac units 85 minimum to 528V ac maximum 277 to 600V ac units 85 minimum to 660V ac maximum e 50 60 Hz independent 5 Control Mode Zero Cross Input Control Signal Type C V dc input contactor To increase service life the cycle time should be less than three seconds Input Control Signal Type K V ac input contactor To increase service life the cycle time should be less than three seconds Input Control Signal Type F 4 to 20mA dc variable time base control Input Command Signal AC contactor 24V 410 120V 10 25 240V ac 10 25 9 25mA maximum per controlled leg Do not use the DIN A MITE Vac input models with a temperature controller that includes an RC snubber circuit across its output Remove the RC snubber circuit before placing the DIN A MITE into service DC Contactor 4 5V to 32V dc maximum current 4 5V dc is 6mA per leg Add 3mA if alarm option is included Loop powered linear current 4mA to 20mA dc loop powered
13. e the USA and Canada Tel 1 314 878 4600 Fax 1 314 878 6814 Latin America Watlow de M xico S A de C V Av Fundici n No 5 Col Parques Industriales Quer taro Qro CP 76130 Mexico Tel 52 442 217 6235 Fax 52 442 217 6403 Asia and Pacific Europe Watlow France Tour d Asni res 4 Avenue Laurent C ly 92600 Asni res sur Seine France T l 33 0 1 41 32 79 70 T l copie 33 0 1 47 33 36 57 Email info watlow fr Website www watlow fr Watlow GmbH Postfach 11 65 Lauchwasenstr 1 D 76709 Kronau Germany Tel 49 0 7253 9400 0 Fax 49 0 7253 9400 900 Email info watlow de Website www watlow de Watlow Italy S r l Viale Italia 52 54 20094 Corsico MI Italy Tel 39 024588841 Fax 39 0245869954 Email italyinfo watlow com Website www watlow it Watlow Ib rica S L U C Marte 12 Posterior Local 9 E 28850 Torrej n de Ardoz Madrid Spain T 34 91 675 12 92 F 34 91 648 73 80 Email info watlow es Website www watlow es Watlow UK Ltd Linby Industrial Estate Linby Nottingham NG15 8AA United Kingdom Telephone 0 115 964 0777 Fax 0 115 964 0071 Email info watlow co uk Website www watlow co uk From outside The United Kingdom Tel 44 115 964 0777 Fax 44 115 964 0071 Watlow Singapore Pte Ltd 16 Ayer Rajah Crescent 06 03 04 Singapore 139965 Tel 65 6773 9488 Fax 65 6778 0323 Email info watlow com sg Website www watlow com sg
14. lled the wire torque these same connections to 9 0 to 10 1 Nm 80 to 90 in Ib Use a dial or digital type torque wrench and hold the torque at 9 0 to 10 1 Nm 80 to 90 in Ib for 30 seconds The 30 second hold allows the wire to settle minimizing the wire cold flow 2 Re torque the same connections after 48 hours 3 Develop a maintenance program to re torque all load and line connections every three to six months NOTE L1 and L2 terminals are 3 16 inch Allen head screws WATLOW DIN A MITE Style D User s Manual 5 Declaration of Conformity DIN A MITE D Power Controller WATLOW Electric Manufacturing Company 1241 Bundy Blvd Winona MN 55987 USA CE ISO 9001since 1996 Declares that the following products Designation Model Numbers DIN A MITE D Power Control DD10 02 24 48 or 60 CX K1 K2 K3 FX 0 1 S followed by any 3 numbers or letters X any number 0 9 or E RRL4CSSAAA48X X any number or letter or E RRL4CSSAA248E Classification Rated Voltage Power Control Installation Category III Pollution degree II IPOO 24 to 600 V ac 50 or 60 Hz Meets the essential requirements of the following European Union Directives by using the relevant standards show below to indicate compliance EN 61326 1 2013 EN 61000 4 2 2009 EN 61000 4 3 2010 EN 61000 4 4 2012 EN 61000 4 5 2006 EN 61000 4 6 2014 EN 61000 4 11 2004 EN 61000 3 2 2009 EN 61000 3 3 2013 EN 61000 3 11 2000 N
15. nsistent with your application inputs outputs alarms limits etc If the problem persists after checking the configuration of the controller you can get technical assistance from your local Watlow representative or in the U S dial 1 507 454 5300 For technical support ask for for an Applications Engineer Please have the following information available when calling Complete model number All configuration information User s Manual The DIN A MITE Style D User s Manual is copyrighted by Watlow Inc O January 2015 with all rights reserved The Watlow DIN A MITE is warranted to be free of defects in material and workmanship for 36 months after delivery to the first purchaser for use providing that the units have not been misapplied Since Watlow has no control over their use and sometimes misuse we cannot guarantee against failure Watlow s obligations hereunder at Watlow s option are limited to replacement repair or refund of purchase price and parts which upon examination prove to be defective within the warranty period specified This warranty does not apply to damage resulting from transportation alteration misuse or abuse 8 WATLOW DIN A MITE Style D User s Manual How to Reach Us Corporate Headquarters Watlow Electric Manufacturing Company 12001 Lackland Road St Louis MO 63146 Sales 1 800 WATLOW2 Manufacturing Support 1 800 AWATLOW Email info watlow com Website www watlow com From outsid
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