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WOOD working MASTER

1. D Date PASS REFERRED Lecturer s signature initials Date 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Element 1 Workings 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Element 2 Modify materials to form jointed timber and timber based products Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 9 correct out of 12 Ql I O gt Q2 nn gt Q3 gt Q4 gt According to current legislation how quickly must the cutter heads stop on the Tenon machine Within 5 seconds Within 20 seconds Within 15 seconds Within 10 seconds A type of stop used on a single end Tenon machine is beginning hidden end timber Under normal use when mortising into 45mm thick timber the size of the chisel would be 15mm 10mm 13mm 11mm With a view to ensuring that moving parts of hand tools operate freely they should receive regular maintenance sharpening Use storage 4 69 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 O gt Q g O F gt Q7 g O F gt Q8 gt 4 70 Paper Continued prevent breakout when operating Tenon machine we fit what to the machine Front piece Middle piece Backing piece
2. Q7 OB Q8 OB Q9 OB Q10 611 612 Candidate s signature O D D El O p D Date PASS REFERRED Lecturer s signature initials Date 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Element 3 Contribute to the provision of a safe work environment Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 6 correct out of 8 Ql I O gt Q2 gt g O gt Q4 gt Why should you wear barrier cream when working with hazardous substances It helps you to get a better hold on your tools It stops your hands from sticking to things It can prevent you from getting skin dermatitis It keeps your skin nice and smooth In making an assessment of the risks involved before lifting a load you should consider all of the above its size and condition its centre of gravity its weight While working you get a small cut on your finger What should you do Wash it and keep it clean for the rest of the day Report it and get first aid if required Do nothing as at is only a small cut Wash it and tell your supervisor it happened If you discover a serious fire at work the first thing you should do is raise the alarm f
3. 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Element 1 Workings 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Element 2 Modify materials to form profiled timber and timber based products Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 9 correct out of 12 Ql gt Q2 gt Q3 gt Q4 gt When moulding MDF skirting on a spindle moulder what is the best type of cutter to use High speed steel tungsten carbide tipped Mild steel Carbon tool steel What effect does machining MDF with H S S cutters have None Gives great finish Dulls them very quickly Damages the MDF What machine would be used to manufacture a rolling pin Pillar drill Spindle moulder Wood turning lathe High speed router What is a good way of securing work pieces to jigs G clamps Toggle clamps Glue All of the above 3 41 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 Q6 gt Q7 UO wc Q8 IU O gt Q9 no gt 3 42 Paper Continued When operating high speed router when would H S S cutters be used Using MDF Using chipboard Using redwood Using hardwood Which of the cutter heads below would be most suitable for creating
4. AS 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Task 6 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form bored timber and timber based products Test 2 Small stool Given Hardwood sufficient material to complete the job Task Manufacture one stool frame as shown Machine used Breaking out machines horizontal borer Instructions Dress material to size and cross cut to length Set boring machine to cut dowel holes on each end of rails Holes to be centred width and thickness Reset boring machine to bore inside faces of legs to give a flush fit with rail at the top and an equal scarcement at thickness 45 ieee 10mm FROM BOTTOM EDGE OF RAIL 20 5 21 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Test 2 Continued Cutting list to be completed by candidate Name Class Date Cutting list Test 2 Sawn Sawn Sawn Finished Finished Comments Length Width Thickness Width Thickness Remarks PASS REFERRED Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 5 22 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Test 2 Continued Bedside cabi
5. An arris knot A dead knot case hardening w An end snake What is the main reason for selecting defect free timber to produce complicated fragile mouldings It feeds through the machine quicker It is lighter to handle It gives better finished surfaces It looks better Calculate the volume of a dust extraction silo measuring 6000mm x 3500mm x 3500mm All workings to be shown 735 0 m 73 5 m 0 735 m 7350 0 m What does the viscosity of oil mean Thickness Amount Cost Colour 3 55 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Answer Sheet Name Class Date Element 1 Prepare set up and establish suitability of machinery and materials Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 9 correct out of 12 Ql Da Oc OD Q2 Da Oc Q3 Da Oc Q4 DA Ob Oc Q5 Da Oc Q6 Oc Q8 DA Q9 010 Oc Q11 Oc Do 612 Oc Candidate s signature Date PASS REFERRED Lecturer s signature initials Date 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Element 1 Workings 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Element 2 Modify materials to form profiled timber and timber based
6. Assessor s signature Date Internal verifier s signature Date 4 14 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Test 1 Continued Small stool costing of timber Length Lineal metres linm Length x breadth Square metres m Length x breadth x thickness Cubic metres m Timber sold as 100 linm softwood m board material some softwood and hardwood m hardwood Total Waste VAT Final Cost 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Test 1 Continued Photographic evidence at completion of assessment Adhere photograph here Authentication Candidate Assessor Time Candidate feedback Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 4 16 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Task 5 Drawer for bedside cabinet Produce Profiled Timber and Timber based products Task Using the dovetail machine or suitable machine manufacture a drawer to fit bedside cabinet manufactured previously in Unit 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Task 5 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 4 PRODUCE JOINTED TIMBER AND TIMBER BASE
7. Top piece Why is it important to maintain machines on a regular basis So you don t get dirty It kills time So the machine looks good It prolongs the life of the machine Before changing the cutters on the Tenon machine you must do what Start machine Isolate machine Clean machine Set machine When lubricating the slides on a Mortise machine you would use what type of lubricant White Spirit Grease Water Oil 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Q9 O gt Q10 Bg O Y Q11 I O gt Q12 U O w KNOWLEDGE EVIDENCE Paper B Continued When chisels are not being used they should be stored so that the edges are sharp blunt covered none of the above What type of tenon 15 shown here Staggered Square Stepped Scribed The correct clearance distance between the mortise chisel points and the auger wings is Imm 2mm 1 5mm 0 5mm To prevent hand tools from corroding it is essential that they be kept sharp well used brand new dry 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Answer Sheet Name Date Element 2 Modify materials to form jointed timber and timber based products Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 9 correct out of 12 Ql OB Q2 OB Q3 Oa OB Oc Q4 OB Oc Q5 OB Oc Q6
8. 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Task 8 Continued Cutting list to be completed by candidate Name Class Date Cutting list Task 8 Sawn Sawn Sawn Finished Finished Comments Length Width Thickness Width Thickness Remarks PASS REFERRED Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 5 27 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Task 8 Continued Bedside cabinet costing of timber Length Lineal metres linm Length x breadth Square metres m Length x breadth x thickness Cubic metres m Timber sold as 100 linm softwood m board material some softwood and hardwood m hardwood 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Task 8 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form bored timber and timber based products Task 9 Name the machine machine parts and machine function Worksheet 1 Qla The machine below is known as hollow The function of the machine is Qlc Against the following letters place the correct name for the part shown in the diagram 5
9. C spoon cutter D panel cutter 5 39 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Answer Sheet Name Class Date Element 1 Prepare set up and establish suitability of machinery and materials Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 9 correct out of 12 Ql Oc Q2 Da Oc Q3 Da Oc Q4 DA Oc Q5 Da Oc Q6 Oc Q7 DA Q8 Oc Q9 Oc 010 Oc 611 Oc Q12 Do Candidate s signature Date PASS REFERRED Lecturer s signature initials Date 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper Element 2 Modify materials to form planed timber and timber based products Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 9 correct out of 12 Ql O wc gt Q2 gt Q3 gt Q4 Why do routers operate at a higher number of revs per sec in comparison with other woodworking machinery To increase the feed speed To accommodate the small cutting circle To remove greater quantities of material To improve accuracy of cut The high spindle speed is obtained on the router by u
10. Oc Q12 Do Candidate s signature Date PASS REFERRED Lecturer s signature initials Date 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Element 3 Contribute to the provision of a safe work environment Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 6 correct out of 8 Ql nn gt Q2 g O gt Q3 gt Q4 gt What is fire assembly point The place where a fire is most likely to start The place where the fire extinguishers are kept The place where the fire alarm is kept until needed The place where people must go if the fire alarm sounds What do the letters PPE stand for Power Point Entry Personal Protective Equipment Peoples Protective Equipment Personal Protection Establishment Your supervisor tells you to lift something which you find to be too heavy You should Inform the supervisor that it is too heavy Go and look for a forklift Tell him to lift it himself Leave it for someone else to lift What should you do if you notice a power tool you are using has burn marks on the cable Do nothing and carry on with the job as the power tool is not your responsibility Tape over the cable as it is your responsibility to repair tools you use Put the tool back in the store and get another one to complete the job
11. screws hand holds What machine would be used to manufacture a rolling pin Pillar drill Wood turning lathe Spindle moulder High speed router When operating the high speed router with a fence the material must be fed very fast with the cutter rotation against the cutter rotation with none of the above 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Q10 O Q11 gt Q12 OM W KNOWLEDGE EVIDENCE Paper B Continued What is a good way of securing work pieces to jigs Toggle clamps G clamps Glue All of the above Which of the cutter heads below would be most suitable for creating a groove 22mm x 8mm Adjustable bevel block Profile cutter Adjustable re bate block Adjustable saw When operating a high speed router when would H S S cutters be used Using Redwood Using chipboard Using MDF Using hardwood 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Answer Sheet Name Class Date Element 2 Modify materials to form profiled timber and timber based products Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 9 correct out of 12 Ql Oc Q2 Da Oc Q3 Da Oc Q4 DA Oc Q5 Da Oc Q6 Oc Q7 DA Q8 Oc Q9 Oc 010 Oc 611
12. 1 Prepare set up and establish suitability of machinery and materials Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 9 correct out of 12 Ql gt Q2 gt Q3 gt Q4 gt A pedestal drill has a variable speed due to frequency changer integral drive gears stepped pulleys When edge moulding MDF on the high speed router which type of cutter would you select if the material was a stock item and the job was repeated frequently Polycrystaline diamond Tungsten carbide tipped High speed steel Carbon steel Directly below the cutterhead on the high speed router provision is made for removal of part of the table Why is this To clear away the dust from the former pin To allow easy access to the former pin To allow the cutter to project below the surface of the table To allow sharpening of the cutter If a drawing has a scale of 1 20 what would the actual length of a component be if it was 10mm long on the drawing All workings to be shown 200mm 100mm 150mm 250mm 5 55 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 Q6 em gt Q7 Q8 MERO Q9 5 56 D O gt gt D OQ gt gt Paper B Continued How many components of 200 x 200mm would you get from q sheet of MDF 1220 x 2440mm allowing 3mm per cut All
13. 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Element 1 Prepare set up and establish suitability of machinery and materials Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 9 correct out of 12 Ql gt Q2 I O gt Q3 gt Q4 gt If a drawing has a scale of 1 20 what would the actual length of a component be if it was 10mm long on the drawing All workings to be shown 100mm 150mm 200mm 250mm When running a straight profiles high speed router what would you use to achieve an even finish safely Side pressure Push sticks Top pressure All of the above How many components of 200 x 200mm would you get from a sheet of M D F 1220 x 2440mm allowing 3mm per cut All workings to be shown 72 80 75 70 PU W E R comes under the umbrella of which statute legislation The safety and Health Regulations 1974 The Health and Safety at Work Act 1974 The Health Safety at Work Regulations 1974 The Safety and Health at Work Act 1974 5 37 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 gt Q non gt Q7 Q8 gt Q9 g O gt 5 38 Paper A Continued A high speed router runs qt very fast speeds How would you determine what type of lubricant you would use in the spindle
14. Assessor s signature Date Internal verifier s signature Date 3 6 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Task 2 Spindle moulder components Break out two pieces of redwood 60 x 45 Face and Edge the material and dress to 54 x 40 Set up and use the spindle moulder to do a 15 x 10 rebate and the bevel shown Using the appropriate cutter blocks for each task Finally trim the timber to the given length on the dimension saw F 776 Ex 3 7 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Task 2 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 3 8 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Task 3 Spindle moulder components Break out two pieces of redwood 62 x 40 x 600 in length Face and edge this material and thickness to 56 x 35 Set up the spindle moulder to machine the moulding chamfer and groove using the appropriate cutter blocks for each task Finally trim the timber to 520mm in length on the dimension saw 3j 10 co 56 3 9 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Task 3 Continued Feedback to candidates Candidate s signa
15. Method statement Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 3 3 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Candidates must draw all projects before attempting to manufacture The candidate must also make up a cutting list and cost the following project Bedside cabinet All machines must be maintained according to the manufacturer s specifications before use All finished projects must be working towards industrial tolerances of 0 5mm for break out material mm for overall size Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 3 4 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Task 1 Spindle moulder components Break out two pieces of redwood 50 x 37 Face and edge this material and dress to a finished size of 46 x 32 Set up and use the spindle moulder to do a 8 x 8 bevel and a 10 x 8 groove using the appropriate cutter block for each task Finally trim the timber to the given length on the dimension saw 909 32 m m 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Task 1 Continued Feedback to candidates Candidate s signature 2 Date
16. Produce Jointed Timber and Timber based Products Suggested size 20 x 10 END CLEAT 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Test 3 Continued Photographic evidence at completion of assessment Adhere photograph here Authentication Candidate Assessor Time Candidate feedback Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 3 26 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Task 9 High speed router Task Prepare a piece of timber to 450 x 120 x 22mm Set up and produce a 12mm stopped slot 5mm deep 25mm from the opposite edge and 25mm from either end Along the edge with the stopped slot machine a 8mm wide x 12mm deep rebate 8mm x 12mm deep rebate This edge to be profiled ask lecturer for details 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Task 9 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Test 4 Bedside cabinet High speed router and spindle moulder Task Dimension the drawing using appropriate sizes Consult with your lecturer Make a cutting list B
17. be shown 117 66 117 656 1 176 56 11 765 6 When turning a cylinder on q woodturning handle what chisel would you start with Square nose chisel Round nose chisel Diamond point chisel Gouge chisel What action would you take if the servicing schedule for a woodworking machine went missing Ignore it it does not matter Report it to your supervisor Tell your mate Make up a new one from memory 3 53 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 Q g O gt Q7 Q8 prope pe ge 3 54 oov Paper B Continued Regulations state that the floor space around a woodworking machine must be abrasive polished unobstructed resilient According to the PUWER 98 guidelines what cutterblock should be used on a spindle moulder when profiling timber Chip limiter block Whitehall head Slotted collar Flush mounted head Sketch a cross section of two boards and add the end grain to show each of the following tangential cut radial cut What could happen if the manufacturer s servicing schedules were ignored It will damage the cutters You will not get paid Nothing machines last forever Possible breakdown 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Q9 I O gt Q10 gt Q11 gt KNOWLEDGE EVIDENCE Paper Continued Look at this sketch What type of knot is illustrated
18. difficulties Generic Units There will be opportunities during this Unit to assess certain elements of the generic Units as candidates will have to communicate with others and contribute to efficient working practices together with setting up and maintaining the working area which in general develops the ability to work in a professional manner Underpinning knowledge The knowledge and understanding required for this Unit should be taught in tandem with the practical work of this Unit It follows therefore that the assessment of performance evidence and knowledge evidence should be done around the same time This knowledge and understanding will be assessed with the objective test questions provided and those assessments will be conducted in a closed book format 3 1 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 1 Prepare set up and establish suitability of machinery and materials Report Sheet 1 Candidate s name Class Date Discrepancies in information has been noted that the above discrepancies have been found Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 3 2 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Risk assessment and method statement to be completed by candidate Name Class Date Risk assessment
19. gt lt Training and Assessment Programme WOOD MACHINING Produce Profiled Timber and Timber based Products VG gt lt corny A QUALIFICATIONS AUTHORITY 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS INTRODUCTION On successful completion of this Unit the candidate will be able to use various woodworking machines and joinery hand tools Woodworking machines to include Spindle moulder High speed router and Wood turning lathe The candidate will be assessed on accuracy when preparing cutting list costing and manufacture of the bedside cabinet and on various test throughout the Unit Teaching Guidelines Candidates must draw all projects before attempting to manufacture Candidates must also make up a cutting list for the following project Bedside cabinet All machines must be maintained according to the manufacturers specifications before use All finished projects must be working towards industrial tolerances of 0 5mm for break out material 1mm for overall size All sizes are in millimetres unless otherwise stated Core Skills Communication will be assessed as candidates work individually but in contact with a member of staff or communicate with other candidates Numeracy will be assessed throughout the Unit Drawing will be assessed as part of the formative assessment material Problem solving will be assessed as candidates will be required to overcome machining and assembling
20. machinery and materials Report Sheet 1 Candidate s name Class Date Discrepancies in information has been noted that the above discrepancies have been found Candidate s signature Date Assessor s signature Date Internal verifier s signature 4 2 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Risk assessment and method statement to be completed by candidate Name Class Date Risk assessment Method statement Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 4 3 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Candidates must draw all projects before attempting to manufacture The candidate must also make up a cutting list and cost the following projects Small stool Semi glazed door A rod to be made up for door All machines and hand tools used must be maintained according to the manufacturer s specifications before and after use All finished projects must be working towards industrial tolerances of 0 5 mm for break out material 1 mm for overall size Feedback to candidates Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 4 4 4 PRODUCE JOINTED TI
21. questions Please tick box with your answer on the answer sheet provided Minimum pass mark 6 correct out of 8 O gt Q2 g O gt Q3 gt Q4 Which one of the following statements is true There is only one type of fire extinguisher allowed on a building site Fire extinguishers are not allowed to be used on building sites There are various types of fire extinguishers for use on different types of fires Fire extinguishers can only be used by an experienced firefighter Which of the following is the best way to lift a load manually Bend the knees keep a straight back and use the power of your legs Bend the knees keep a straight back and use the power of your back Bend the back keep legs straight and use the power of your back Keep legs straight bend back and use the power of your legs What is the first action you should take if you discover a fire Try and put it out Look for the supervisor Raise the alarm Phone the fire brigade When filling a machine with diesel which two of the following precautions should be taken Start the engine up Switch off the engine Put on safety boots Don t smoke 5 67 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 gt Q6 gt Q7 gt Q8 5 68 Paper B Why must you report an accident on the site To find out if any damage was caused It is a legal requirement To find
22. 8 200 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Task 4 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form bored timber and timber based products Task 5 Wood turning lathe Given Cylinder from Worksheet No 1 Task Deep bore using hand auger Jacob chuck Machine used Wood turning lathe Instructions Mount cylinder on lathe Select correct speed Support free end of cylinder Bore to within 25mm of fixed end using auger as available Auger to suit college 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Task 5 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form bored timber and timber based products Task 6 Bored square frame Given Softwood DAR 58 x 23 x 2 400 2 284 Task Make square frame with dowel joints Machine used Horizontal boring machine Instructions Mark centres of holes 10mm diameter on workpieces ensuring that they are centred on width and thickness Bore end of short length and edge of longer length Depth to be half length of dowel plus 1mm Insert dowels and assemble
23. D PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Test 2 Semi glazed door Task Manufacture door using breaking out machines mortise and tenon machines and glazing bead with jig made previously in Unit Produce Profiled Timber and Timber based Products Use Redwood PA 70 x 30 Top rail 70 x 30 Stile Glass panel LO N x 95 x 30 Mid rail 6mm Plywood panel Q cO 58 x 30 Muntin 12mm Glazing beads 95 x 30 Bottom rail VY ___ 525 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Test 2 Continued Cutting list to be completed by candidate Name Class Date Cutting list Test 2 Sawn Sawn Sawn Finished Finished Comments Length Width Thickness Width Thickness Remarks PASS REFERRED Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 4 20 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Test 2 Continued Semi glazed door costing of timber Length Lineal metres linm Length x breadth Square metres m Length x breadth x thickness Cubic metres m Timber sold as 100 linm softwood m board material some softwood and hardwood m hardwood Total Waste VAT Final Cost 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Tes
24. D PRODUCTS Task 4 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Task 5 Wood turning lathe Given Hardwood 50 x 50 x 400 Task Use wood turning lathe to make rolling pin as diagram Machine used Wood turning lathe Instructions Mark centres and mount workpiece on lathe Select and set speed Use appropriate turning chisels to manufacture Finish with abrasive paper Trim to length Tolerance 2 mm 45 Lx 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Task 5 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Task 6 Wood turning lathe Given Red Pine 300 x 63 x 63 Task Machine timber to drawing Machine used Wood turning lathe Instructions Mark centres and mount workpiece on lathe Choose and set speed Use gouge to turn timber to 58mm diameter checking with callipers Mark shoulders and use skew to form them Use gouge to form curve 40mm diameter at centre and sandpaper finish Tolerance Candidate to h
25. IMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Answer Sheet Name Class Date Element 1 Prepare set up and establish suitability of machinery and materials Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 9 correct out of 12 Ql Da Oc Q2 Da Oc Q3 Da Oc Q4 DA Oc Q5 Da Oc Q6 Oc Q7 DA Q8 Oc Q9 Oc 010 Oc 611 Oc Q12 Do Candidate s signature Date PASS REFERRED Lecturer s signature initials Date 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Element 1 Workings 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Element 2 Modify materials to form bored timber and timber based products Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 9 correct out of 12 gt Q2 gt Q3 gt Q4 gt What is meant by the term eccentric when relating to an eccentric chuck for a high speed router The cutter runs at fast speeds The cutter runs slow The cutter runs centre and true The cutter runs off centre Which type of bit would be most suitable to bore end grain when us
26. JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 gt Q gt Q7 gt Q8 g O F gt 4 46 Paper A Continued What should you do if you discover components are damaged Report damages to the client Hope nobody sees them Report damages to the line manager Report damages to your mate What is the name of the document that lists all the drawings relating to a job The Bible User s manual Cutting lists Schedule If 50 x 225 whitewood offsaw costs 537 30 per 100m what would 175m cost All workings to be shown 600 940 30 1 040 30 1 750 30 Calculate the volume of a dust extraction silo with a height of 7m and a diameter top and bottom of 2m All workings to be shown 88 92 87 92 89 92 20 92 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Q9 gt Q10 KNOWLEDGE EVIDENCE Paper A Continued How many lineal meters of skirting is required to fit round a storeroom measuring 15m x 30m with a door width of 2m where the skirt stops All workings to be shown 88 150 450 45 How many lineal meters of picture rail are needed for the composite room shown All workings to be shown 23lm zm 24lm 22lm 6m 21lm 25m 5 5m What is the main method of converting timber Side to side Up and down Through and through Back to back Wood dust is considered to be explosive smelly dirty
27. MBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Task 1 Mortise and tenon joints Task Using the mortise and tenon machines manufacture the joint below using Red pine A 205 45 4 5 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Task 1 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 4 6 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Task 2 Mortise and tenon joints Task Using the mortise and tenon machines manufacture the joint below using Red pine A 4 7 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Task 2 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 4 8 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Task 3 Mortise and tenon joints Task Using the mortise and tenon machines manutacture the joint below using Red pine 321 4 9 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Task 3 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Inter
28. PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Task 9 Continued Worksheet 2 Q2a The machine shown below is known as a hollow Q2b The function of the machine is Q2c Against the following letters place the correct name for the part shown in the diagram A G Stop 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Task 9 Continued Worksheet 3 Q3a The machine below is known as a hollow Q3b The function of the machine is Q3c Against the following letters place the correct name for the part shown in the diagram 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS TASK 9 Continued Worksheet 4 The power tool below is known as a Q4b The function of the tool is QAc The power tool below in is known as a Q4d The function of the power tool is 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS TASK 9 Continued Worksheet 4 Continued Q4e The power tool shown below is known as a QAf The function of the tool is Q4g The power tool below is known as a Q4h The function of the power tool is 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS TASK 9 Continued Worksheet 4 Continued QAi The power tool shown below is known as a Q4j The function of the tool is Q4k The power tool below is known as a QAl The function of the power tool is 5 35
29. RODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form bored timber and timber based products Task 1 Work holder Sequence of operations 1 Manufacture workholder for high speed router 2 Cut and dress material to finished sizes 3 4 5 Using jigs manufacture material to the detail below Perform bare faced tenon on single end tenon machine Set appropriate cutter equipment on high speed router 400 5 5 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Task 1 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 5 6 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form bored timber and timber based products Task 2 High speed router Task Manufacture a jig to machine the Treefoil shown below using the high speed router Mould edge to suit college tooling Treefoil could also be moulded using same cutter as edge 350 350 5 7 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Task 2 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 5 8 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form bored timber and timber based products Test 1 Small CD holder high
30. Tell your supervisor about the defect and do not use the tool any more 3 65 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 gt Q6 g O gt Q7 gt Q8 gt 3 66 Paper Continued What is the maximum weight that a person is allowed to lift There is no maximum weight recommended As much as the person can lift comfortably As much weight as the person can possibly manage 50kg is the maximum allowed Why should gloves be worn when handling diesel oil To prevent you getting a skin disease As a fire precaution To prevent you from breathing in the fumes So that your hands will be clean How would you recognise a hazardous substance By the colour of the lid By smelling the substance By reading the symbol on the container By asking the supervisor If your PPE is defective what should you do You would have to buy a new one for the next day You should report it to your supervisor Carry on using it in the meantime Repair it and then continue to use it 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Answer Sheet Name Class Date Element 3 Contribute to the provision of a safe work environment Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 6 correct out of 8 Ql Oc Q2 Oa Oc Q3 Ob Oc OD Q4 OA O
31. a groove 22mm x 8mm Profile cutter Adjustable saw Adjustable re bate block Adjustable bevel block Identify the block shown here Circular block IN Whitehall cutter block d Rebate block OL Solid profile block SES A tabletop has been cut from Redwood and is ready to glue using slip feathers What is the most suitable machine for cutting stop grooves Mortise machine Spindle moulder Rip saw High speed router When using a jig on a high speed router what is your main priority Speed Safety Finish Quality Q10 oom Q11 E gt Q12 on 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Continued All jigs must be strong and fitted with hand holds dowels screws G clamps When operating the high speed router with a fence the material must be fed against the cutter rotation with the cutter rotation very fast none of the above When using the spindle moulder the cutter block speed is governed by what the machine is set at your foreman manufacturer s maximum balance speed whether or not you are using automatic feed 3 43 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Answer Sheet Name Class Date Element 2 Modify materials to form profiled timber and timber based products Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 9 correc
32. ave three attempts if necessary 2mm 10 38 NUS 50 l 200 50 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Task 6 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Test 2 Wood turning lathe Given Hardwood 150 x 38 x 38 Task Machine timber to drawing Machine used Woodturning lathe Instructions Mark centres and mount workpiece on lathe Choose and set speed Select appropriate chisels and form file handle as shown The ferrule should be a fit for available tubing Finish with abrasive paper Tolerance 2mm 130 SIZE TO FIT GIVEN END PIECE 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Test 2 Continued Photographic evidence at completion of assessment Adhere photograph here Authentication Candidate Assessor Time Candidate feedback Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 3 20 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Task 7 Wood turning lathe Given Hardwood or softwood 160 x 160 x 20R Task Machine base to drawing Machine used W
33. bearings Refer to manufacturer s recommendations Multigrade engine oil Silicone spray Grease If a load of H D F is delivered swollen at the edges and warped what would the prodadle cause be They have been stacked incorrectly They have been stored close to a source of heat They have had direct contact with moisture They have been damaged by the forklift A high speed steel profile cutter is best suited for moulding soft wood Is this statement true or false True False When edge moulding M D F on the high speed router which type of cutter would you select if the material was a stock item and the job was repeated frequently High speed steel Tungston carbide tipped Polycrystaline diamond Carbon steel A pedestal drill has a variable speed due to frequency changer stepped pulleys gears integral drive 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Continued The sawing of logs into commercial sized pieces is called A formation derivation conversion U O W trimming Q11 Directly below the cutter head on the high speed router provision is made for removal of part of the table Why is this To allow the cutter to project below the surface of the table To clear away the dust from the former pin To allow easy access to the former pin gt To allow sharpening of the cutter Q12 The cutter below is a A profile cutter B circular cutter
34. c OD Q5 OA Ob Oc OD Q6 Oc Q7 OD Q8 Oa Oc Candidate s signature Date PASS REFERRED Lecturer s signature initials Date 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Element 1 1 A 2 3 D 4 B 5 E 6 A 7 8 A N Paper Model Answers Element 2 1 A 2 C 3 D 4 5 A 6 B 7 D 8 B 9 C 10 A 11 D 12 A Element 3 1 D 2 B 3 A 4 D 5 B 6 A 7 G 8 B gt lt Training and Assessment Programme WOOD MACHINING Produce Jointed Timber and Timber based Products A gt lt vor A QUALIFICATIONS AUTHORITY 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS INTRODUCTION On successful completion of this Unit the candidate will be able to use various woodworking machines and joinery hand tools Woodworking machines to include Mortise machine and Tenon machine The candidate will be assessed on accuracy when preparing cutting list costing and manufacture of the small stool semi glazed door and tape rack Teaching Guidelines Candidates must draw all projects before attempting Generic Units to manufacture There will be opportunities during this Unit to assess Candidates must also make up a cutting list for the following project certain elements of the generic Units as candidates will have to communicate with others and contribute to Small stool efficient
35. ding site Fire extinguishers are not allowed to be used on building sites Fire extinguishers can only be used by an experienced fire fighter What is the first action you should take if you discover a fire Try and put it out Look for the supervisor Phone the fire brigade Raise the alarm Why must you report an accident on the site It legal requirement To find out who was to blame for it To find out if any damage was caused To make sure the site satety officer gets to know 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Answer Sheet Name Class Date Element 3 Contribute to the provision of a safe work environment Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 6 correct out of 8 Ql Oc Q2 Oa Oc Q3 Ob Oc OD Q4 OA Oc OD Q5 OA Ob Oc OD Q6 Oc Q7 OD Q8 Oa Oc Candidate s signature Date PASS REFERRED Lecturer s signature initials Date 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Model Answers Element 1 Element 2 Element 3 1 a 1 B 1 D 2 D 2 D 2 B 3 A 3 A 3 A and C 4 B 4 A 4 B 5 A 5 5 C 6 6 B 6 A 7 A 7 C 7 D 8 C 8 8 9 9 10 C 10 B 11 A 11 A 12 D 12 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Element
36. e to the provision of a safe work environment Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 6 correct out of 8 Ql Oc Q2 Oa Oc Q3 Ob Oc OD Q4 OA Oc OD Q5 OA Ob Oc OD Q6 Oc Q7 OD Q8 Oa Oc Candidate s signature Date PASS REFERRED Lecturer s signature initials Date 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Model Answers Element 1 Element 2 Element 3 1 A 1 B 1 B 2 C 2 C 2 A 3 3 4 4 4 5 C 5 E 5 C 6 C 6 B 6 B 7 D 7 D 7 C 8 D 8 B 8 A 9 A 9 B 10 D 10 A 11 A 11 A 12 B 12 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Element 1 Prepare set up and establish suitability of machinery and materials Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 9 correct out of 12 Ql gt Q2 gt Q3 gt Q4 gt If 50 x 200m Redwood off saw costs 581 80 per 100m what would 73m cost All workings to be shown 424 86 4 248 60 42 49 4 25 45 x 45mm square edged Whitewood Dressed is required for framing The amount of material 560m is priced at 210 05 per 100m What is the total cost of the framing All workings to
37. ecifications before use All finished projects must be working towards industrial tolerances of 0 5mm for break out material for overall size All sizes are in millimetres unless otherwise stated Core Skills Communication will be assessed as candidates work individually but in contact with a member of staff or communicate with other candidates Numeracy will be assessed throughout the Unit Drawing will be assessed as part of the formative assessment material Problem solving will be assessed as candidates will be required to overcome machining and assembling difficulties Generic Units There will be opportunities during this Unit to assess certain elements of the generic Units as candidates will have to communicate with others and contribute to efficient working practices together with setting up and maintaining the working area which in general develops the ability to work in a professional manner Underpinning knowledge The knowledge and understanding required for this Unit should be taught in tandem with the practical work of this Unit It follows therefore that the assessment of performance evidence and knowledge evidence should be done around the same time This knowledge and understanding will be assessed with the objective test questions provided and those assessments will be conducted in a closed book format 5 1 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Element 1 Prepare set
38. er Minimum pass mark 6 correct out of 8 Ql Oc Q2 Oa Oc Q3 Ob Oc OD Q4 OA Oc OD Q5 OA Ob Oc OD Q6 Oc Q7 OD Q8 Oa Oc Candidate s signature Date PASS REFERRED Lecturer s signature initials Date 4 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Model Answers Element 1 Element 2 Element 3 1 A 1 D 1 2 D 2 B 2 A 3 3 A 3 B 4 B 4 A 4 A 5 C 5 C 5 D 6 A 6 D 6 D 7 D 7 B 7 B 8 D 8 B 8 C 9 B 9 C 10 A 10 A 11 B 11 C 12 C 12 D gt a Training and Assessment Programme WOOD MACHINING Produce Bored Timber and Timber based Products A gt lt corn A QUALIFICATIONS AUTHORITY 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS INTRODUCTION On successful completion of this Unit the candidate will be able to use various woodworking machines which include Pedestal drill High speed router Multi boring machine and a number of woodworking power tools The candidate will be assessed on accuracy when preparing cutting list costing and manufacture of the CD holder and step ladders Teaching Guidelines Candidates must draw all projects before attempting to manufacture Candidates must also make up a cutting list for the following project Small stool CD holder Step ladders All machines and powertools must be maintained according to the manufacturers sp
39. er Profile cutter Eccentric chuck What part of the jig used on a high speed router runs against the former pin Pattern template Vacuum stops Location Runner When using a three bit cluster head on a single head horizontal boring machine which way would the drills rotate B 8 8 Why do routers operate at higher number of revs per sec in comparison with other woodworking machinery To increase the feed speed To improve the accuracy of cut To remove greater quantities of material To accommodate the small cutting circle 5 63 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Answer Sheet Name Class Date Element 2 Modify materials to form bored timber and timber based products Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 9 correct out of 12 Ql Oc Q2 Da Oc Q3 Da Oc Q4 DA Oc Q5 Da Oc Q6 Oc Q7 DA Q8 Oc Q9 Oc 010 Oc 611 Oc Q12 Do Candidate s signature Date PASS REFERRED Lecturer s signature initials Date 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Element 3 Contribute to the provision of a safe work environment Candidate s instructions Attempt all
40. ge Why is it important to maintain machines on a regular basis So you don t get dirty Kills time Prolongs life of the machine So the machine looks good To prevent breakout when operating a tenon machine we fit what to the machine Top piece Middle piece Front piece Backing piece 4 51 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 UO gt Q g O wc Q7 UO gt Q8 gt Paper Continued The correct clearance distance between the mortise chisel points and the auger wings is 1 5mm 2mm 0 5mm The type of tenon shown below known as a stepped tenon square tenon staggered tenon scribed tenon A type of stop used on a single end tenon machine is hidden end beginning timber Under normal use when mortising into 45mm thick timber the size of the chisel would be 10mm 13mm 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Q9 O07 Q10 gt Q11 I O gt Q12 O wc gt KNOWLEDGE EVIDENCE Paper A Continued Before changing the cutters on a tenon machine you must do what Start machine Clean machine Isolate machine Set machine When lubricating the slides on a mortise machine what type of lubricant would you use Grease Oil Water White Spirit According to current legislation how quickly must the cutter heads stop on a tenon machine Within 5 seconds W
41. hown here is known as a Q The function of the tool is Q7 The tool shown here is known as a Q8 The function of the tool is 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Worksheet 3 Continued Q9 The tool shown here is known as The function of the tool is Q11 The tool shown here in is known as a Q12 The function of the tool is 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Element 1 Prepare set up and establish suitability of machinery and materials Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 9 correct out of 12 Ql gt Q2 gt Q3 no gt Q4 How many machines can be oiled with a full one litre can of oil if each machine requires 35ml All workings to be shown 27 29 28 30 What foreign body found in timber can cause TCT saw teeth to break Nails Knots Tight grain Dampness The likely result of producing internal softwood doors using mortise and tenon construction with 25 moisture content is the perfect joint the glue will keep the timber damp the timber will twist upon drying the door will be too heavy Name a type of material used to tip tooling for use on abrasive timber Diamond Mild steel High Speed Steel H S S Carbon steel 4 45 4 PRODUCE
42. ing a single head horizontal borer Lip and spur bit Twist bit Fostner bit Profile bit What type of drill bit is shown below Lip and spur Twist bit p lt lt lt Jennings pattern Solid centre High spindle speed is obtained on a router by the use of a frequency changer gears vee belts flat belts 5 61 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 gt Q6 gt Q7 gt g O gt 5 62 Paper B Continued When maintaining a single head horizontal boring machine where would you look to find out what type of grease should be used The supervisor The operator The manufacture s schedule The Health and Safety Executive When drilling metal on a pedestal drill the rotation of the drill bit in relation to drilling most timbers should be faster slower the same depends how sharp the drill is When working with hardwoods on a router or boring machine the M E L is 5mg m What does M E L stand for Minimum entry limit Minimum exposure limit Maximum exit limit Maximum exposure limit What is the correct angle for a twist drill to be ground 116 118 120 114 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Q9 gt Q10 gt Q11 Q12 F gt KNOWLEDGE EVIDENCE Paper B Continued What type of cutter is shown in the diagram below Panel cutter Spoon cutt
43. ions Please tick box with your answer on the answer sheet provided Minimum pass mark 6 correct out of 8 gt Q2 no gt Q3 gt Q4 g O F gt The extended use of hand held powered tools may cause dermatitis asbestosis dizziness vibration white finger Who is responsible for making sure that PPE is supplied The main contractor The employer The site manager The employee When filling a machine with diesel which two of the following precautions should be taken Switch off the engine Put on safety boots Don t smoke Start the engine up When a load has to be lifted manually what is the employer required to do by law Pay the employee extra money Assess the risk of the task Record the lift in the safety book Assess the time the lift will take 5 49 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE 5 50 Paper A Continued Which of the following is the best way to lift a load manually Keep legs straight bend back and use the power of your legs Bend the knees keep a straight back and use the power of your back Bend the knees keep a straight back and use the power of your legs Bend the back keep legs straight and use the power of your back Which one of the following statements is true There are various types of fire extinguishers for use on different types of fires There is only one type of fire extinguisher allowed on a buil
44. ithin 10 seconds Within 15 seconds Within 20 seconds When chisels are not being used they should be stored so that the edges are bunt sharp covered none of the above 4 54 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Answer Sheet Name Date Element 2 Modify materials to form jointed timber and timber based products Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 9 correct out of 12 Ql OB Q2 OB Q3 Oa OB Oc Q4 OB Oc Q5 OB Oc Q6 Q7 OB Q8 OB Q9 OB Q10 611 612 Candidate s signature O D D El O p D Date PASS REFERRED Lecturer s signature initials Date 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Element 3 Contribute to the provision of a safe work environment Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 6 correct out of 8 Ql I O gt Q2 gt Q3 gt Q4 gt What is the main reason that young people are more likely to be involved in a site accident They often have to work unsupervised in dangerous situations They d
45. l back in the store and get another one to complete the job What do the letters PPE stand for Power Point Entry Peoples Protective Equipment Personal Protection Establishment Personal Protective Equipment 3 47 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 g O gt Q g O F gt Q7 g O gt Q8 g O gt 3 48 Paper A Continued If your PPE is defective what should you do You would have to buy a new one for the next day Repair it and then continue to use it You should report itto your supervisor Carry on using it in the meantime Your supervisor tells you to lift something which you find to be too heavy You should Tell him to lift it himself Inform the supervisor that it is too heavy Go and look for a forklift Leave it for someone else to lift What is the maximum weight that a person is allowed to lift As much weight as the person can possibly manage There is no maximum weight recommended As much as the person can lift comfortably 50kg is the maximum allowed What is a fire assembly point The place where people must go if the fire alarm sounds The place where the fire extinguishers are kept The place where the fire alarm is kept until needed The place where a fire is most likely to start 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Answer Sheet Name Class Date Element 3 Contribut
46. ming All workings to be shown 11 765 6 117 656 117 66 1 176 56 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Q9 gt Q10 O Q11 gt KNOWLEDGE EVIDENCE Paper A Continued Calculate the volume of a dust extraction silo measuring 6000mm x 3500mm x 3500mm All workings to be shown 73 5 m 735 0 mr 0 735 m 7350 0 m What does the viscosity of oil mean Colour Amount Cost Thickness Regulations state that the floor space around a woodworking machine must be unobstructed polished abrasive resilient What could happen if the manufacturer s servicing schedules were ignored Nothing machines last forever Possible breakdown You will not get paid It will damage the cutters 3 37 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Answer Sheet Name Class Date Element 1 Prepare set up and establish suitability of machinery and materials Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 9 correct out of 12 Ql OA Oc Q2 Da Oc Q4 Oa Oc Q5 DA Oc Q6 OA Oc Q7 Q8 Q9 010 Oc Q11 Oc Do 612 Oc Candidate s signature Date PASS REFERRED Lecturer s signature initials Date
47. nal verifier s signature Date 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Task 4 Mortise and tenon joints Task Using the mortise and tenon machines manufacture the joint below using Red pine 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Task 4 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Test 1 Small stool Task Manufacture one stool frame as shown Machine used Breaking out machines mortise and tenon Instructions Dress material to size and cross cut to length Set mortise and tenon materials to cut appropriate joints Rails to be flush fit with top of legs and centred across the 45mm face of leg 45 x 400 to A al Mm Taper 10mm from bottom edge of rail eo N SE ET Sv Las P 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Test 1 Continued Cutting list to be completed by candidate Name Class Date Cutting list Test 1 Sawn Sawn Sawn Finished Finished Comments Length Width Thickness Width Thickness Remarks PASS REFERRED Candidate s signature Date
48. net costing of timber Length Lineal metres linm Length x breadth Square metres m Length x breadth x thickness Cubic metres m Timber sold as 100 linm softwood m board material some softwood and hardwood m hardwood Description Length Breadth Thickness Cost Lin m m Unit cost 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Test 2 Continued Photographic evidence at completion of assessment Adhere photograph here Authentication Candidate Assessor Time Candidate feedback Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 5 24 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form bored timber and timber based products Task 8 Step ladders Power tools The lecturer should demonstrate and work the full range of modern portable power tools These tools to include drills circular saws screwdrivers sanders jigsaws planers and routers Task The main practical exercise for power tools is to make a pair of steps The candidate will machine all their own timber for the steps When making the steps they will use most power tools Jigs etc to be used with the power tools ie router in treads 5 25 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Task 8 Continued 120 x 25 This is a working sketch and is not a scale drawing
49. o not receive any safety training They are inexperienced and may not recognise danger The safety rules don t apply until they are 18 years old Why should you wear barrier cream when working with hazardous substances It can prevent you from getting skin dermatitis It stops your hands from sticking to things It helps you to get a better hold on your tools It keeps your skin nice and smooth How often should you check a hand held power tool It should be checked once every week It is not your responsibility to check tools Every time the tool is used According to the manufacturer s instructions When using PPE issued by your employer legally you must replace it at your own expense if you damage it not abuse it or alter it in any way take it home with you every night return it to the site store each evening 4 57 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 O gt Q g O F gt Q7 g O F gt Q8 O gt Paper A Continued In making an assessment of the risks involved before lifting a load you should consider its weight it s centre of gravity its size and condition all of the above How often must a fire extinguisher be checked Every 12 months Daily Every 6 months Every time it is used If you discover a serious fire at work the first thing you should do is dial 999 immediately raise the alarm for your fellow workers run aro
50. ointed timber and timber based products Task 8 Using hand tools attempt the following joints Task Corner halving m This is a working sketch and is not a scale drawing 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Task 8 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Task 9 Using hand tools attempt the following joints Task T halving Equal CHAS o Equal E 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Task 9 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Task 10 Using hand tools attempt the following joints Task Dovetail halving wa Angle of slope 45 3 39 3 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Task 10 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based p
51. ompletion of assessment Time Location Comments Adhere photograph here Authentication Candidate Assessor Time Candidate feedback Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 4 38 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Task 13 Name the machine machine parts and machine function Worksheet 1 Qla The machine below is known as aq a gt gt B The function of the machine is Qc Against the following letters place the correct name for the part shown in the diagram A G Stop 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Task 13 Continued Worksheet 2 Q2a The machine below is known as a Q2b The function of the machine is Q2c Against the following letters place the correct name for the part shown in the diagram 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Task 14 Name all hand tools and their function The tool below is known as a ni Q2 The function of the Tool dE Q3 The tool shown here is known as a QA The function of the tool is 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Worksheet 3 Continued Q5 The tool s
52. ontinued Photographic evidence at completion of assessment Adhere photograph here Authentication Candidate Assessor Time Candidate feedback Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 5 12 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form bored timber and timber based products Task 3 Pedestal drill Given One softwood one hardwood 200 x 16 x 16 or to suit available plug cutter Task Cut plugs Machine used Vertical boring machine Instructions Mount plug cutter on pedestal drill and select suitable speed Set depth stop to leave 4mm mount 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Task 3 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form bored timber and timber based products Task 4 Pedestal drill Given Two pieces Red pine 200 x 58 x 16 DAR Task Bore to drawing Machine used Pedestal boring machine Instructions Select a drill and countersink bit for given wood screw Set machine and drill at four corners Set machine changing speed if necessary and bore 25mm 32mm and 16mm holes Adjustable drill may be used Drill bits to suit college SCREW SIZE NO
53. ood turning lathe Instructions Fix timber to base plate Mount on lathe and select suitable speed Proceed to turn work piece as drawing Finish with abrasive paper Tolerance 2mm 150 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Task 7 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Task 8 Wood turning lathe Given Hardwood as available 5 thick suitable for faceplate Task Turn dish as drawing using faceplate or bell chuck Machine used Wood turning lathe Instructions Centre and screw work piece to face plate Select suitable speed and use scraper to turn dish Finish with abrasive paper Difference between outside and inside diameter should be 12mm Thickness left on at base 15mm 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Task 8 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Test 3 Jig construction Task Design and manufacture a jig suitable to run glazing beads to be fitted to the door in Unit
54. or your fellow workers dial 999 immediately run around looking for a fire extinguisher report it to your supervisor immediately 4 75 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 g O gt Q g O F gt Q7 g O F gt Q8 g O gt 4 76 Paper B Continued What is the main reason that young people are more likely to be involved a site accident They often have to work unsupervised in dangerous situations They do not receive any safety training The safety rules don t apply until they are 18 years old They are inexperienced and may not recognise danger When using PPE issued by your employer legally you must take it home with you every night return it to the site store each evening replace it at your own expense if you damage it not abuse it or alter it in any way How often should you check a hand held power tool It should be checked once every week Every time the tool is used It is not your responsibility to check tools According to the manufacturer s instructions How often must a fire extinguisher be checked Every 6 months Daily Every 12 months Every time it is used 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Answer Sheet Name Class Date Element 3 Contribute to the provision of a safe work environment Candidate s instructions Attempt all questions Please tick box with your answ
55. out who was to blame for it To make sure the site satety officer gets to know The extended use of hand held powered tools may cause Vibration white finger Asbestosis Dizziness Dermatitis When a load has to be lifted manually what is the employer required to do by law Pay the employee extra money Record the lift in the safety book Assess the time the lift will take Assess the risk of the task Who is responsible for making sure that PPE is supplied The employer he employee T The site monoger T he main contractor 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Model Answers Element 1 Element 2 Element 3 1 D 1 D 1 C 2 A 2 A 2 A 3 C 3 B 3 C 4 A 4 A 4 B and D 5 E 5 C 5 B 6 D 6 B 6 A 7 B 7 D 7 D 8 D 8 B 8 A 9 B 9 C 10 C 10 A 11 D 11 A 12 B 12 D
56. pe of bit would be most suitable to bore end grain using a single head horizontal borer Twist bit Lip and spur Fostner bit Profile bit When maintaining a a single head horizontal boring machine where would you look to find out what type of grease would be used Manufacture s schedule The operator The supervisor The Health and Safety Executive When working with hardwoods on a router or boring machine the M E L is 5mg m What does M E L stand for Minimum entry limit Minimum exposure limit Maximum exposure limit Maximum exit limit 5 45 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Answer Sheet Name Class Date Element 2 Modify materials to form planed timber and timber based products Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 9 correct out of 12 Ql Da Oc Q2 Da Oc Q3 Da Oc Q4 DA Oc Q5 Da Oc Q6 Oc Q7 DA Q8 Oc Q9 Oc 010 Oc 611 Oc Q12 Do Candidate s signature Date PASS REFERRED Lecturer s signature initials Date 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper Element 3 Contribute to the provision of a safe work environment Candidate s instructions Attempt all quest
57. products Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 9 correct out of 12 Ql gt Q2 no gt Q3 gt Q4 g O F gt When using the spindle moulder the cutterblock speed is governed by the manufacturer s maximum balance speed your foreman what the machine 15 set at whether or not you are using automatic feed Identify the block shown in the sketch below Whitehall cutterblock IN Circular block 7 4 Solid profile block Qu Rebate block A tabletop has been cut from Redwood and is ready to glue using slip feathers What is the most suitable machine for cutting stop grooves Mortise machine High speed router Rip saw Spindle moulder When moulding MDF skirting on a spindle moulder what is the best type of cutter to use High speed steel Mild steel T C T tungsten carbide tipped Carbon tool steel 3 59 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 Q6 gt Q7 gt Q8 Q9 U F gt 3 60 Paper B Continued When using a jig on a high speed router what is your main priority Safety Speed Finish Quality What effect does machining MDF with H S S cutters have None Dulls them very quickly Damages the MDF Gives great finish All jigs must be strong and fitted with G clamps dowels
58. re usable 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Answer Sheet Name Class Date Element 1 Prepare set up and establish suitability of machinery and materials Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 9 correct out of 12 Ql Oc OD Q2 Da Oc Q3 Da Oc Q4 DA Oc Q5 Da Oc Q6 Oc Q7 DA Q8 Oc Q9 Oc 010 Oc 611 Oc Q12 Do Candidate s signature Date PASS REFERRED Lecturer s signature initials Date 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Element 1 Workings 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Element 2 Modify materials to form jointed timber and timber based products Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 9 correct out of 12 Ql gt Q2 I O gt Q3 nn gt Q4 gt To prevent hand tools from corroding it is essential that they be kept dry sharp well used brand new With a view to ensuring that moving parts of hand tools operate freely they should receive regular sharpening use maintenance stora
59. reak out and dress the material Red pine Mark out and groove for a slip feather stopped on gables using your own jig Consult your lecturer Glue and cramp material Cut to finished sizes Machine the housings on gables at high speed router using your own jig Consult your lecturer Rebate bottom and gables for back Cut toe space on gables at narrow bandsaw Spindle mould a pencil round on the front edges Glue and assemble Drawer to be manufactured at later date 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Test 4 Continued Cutting list to be completed by candidate Name Class Date Cutting list Test 4 eae No Sawn Sawn Sawn Finished Finished Comments Length Width Thickness Width Thickness Remarks PASS REFERRED Candidate s signature Date Assessor s signature Internal verifier s signature Date 3 30 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Test 4 Continued Bedside cabinet Costing of timber Length Lineal metres linm Length x breadth Square metres m Length x breadth x thickness Cubic metres m Timber sold as 100 linm softwood m board material some softwood and hardwood Description Length Breadth Thickness Cost Lin m m Unit cost 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Test 4 Con
60. roducts Task 11 Using hand tools attempt the following joints Task Through haunched mortise and tenon ey 1 3 2 3 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Task 11 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Task 12 Hand skills exercise Task Using the appropriate hand tools manufacture the model below Material 50 x 25 off saw 45 x 20 dressed all round Sub mortise 10mm deep A 4mm hole countersunk and screwed B 15mm dia hole Nail with 30mm brad 4 35 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Task 12 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Test 3 Tape rack Task Using hand tools manufacture the project below 15 65 30 A 4 o Bi 4 a 20 5 gt Front elevation e End elevation 300 4 X Plan Y A Z 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Test 3 Continued Photographic evidence at c
61. rovided Minimum pass mark 9 correct out of 12 Ql un wc gt Q2 gt Q3 O gt Q4 nn F gt What is the main method of converting timber Through and through Up and down Side to side Back to back How many lineal meters of skirting is required to fit round a storeroom measuring 15m x 30m with a door width of 2m where the skirt stops All workings to be shown 45 150 450 88 If 50 x 225 Whitewood Offsaw costs 537 30 per 100m what would 175m cost All workings to be shown 600 1 040 30 940 30 1 750 30 What foreign body found in timber can cause TCT saw teeth to break Knots Nails Tight grain Dampness 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 gt Q no gt Q7 g O FF gt Q8 gt 4 64 Paper B Continued Wood dust is considered to be dirty smelly explosive re usable The likely result of producing internal softwood doors using mortise and tenon construction with 25 moisture content is the timber will twist upon drying the door will be too heavy the perfect joint the glue will keep the timber damp Calculate the volume of a dust extraction silo with a height of 7m and a diameter top and bottom of 2m All workings to be shown 88 92 20 92 89 92 87 92 Name q type of material used to tip tooling for use on obrasive timber Corbon steel Mild steel High
62. se of gears use of vee belts use of flat belts use of a frequency changer When drilling metal on a pedestal drill the rotation of the drill bit in relation to drilling most timbers should be slower faster the same depends how sharp drill is When using a three bit cluster head on a single head horizontal boring machine which way would the drills rotate B e 3 8 5 43 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 no gt Q m gt Q7 g O gt Q8 g O F gt Q9 gt 5 44 Paper A Continued What is the correct angle for a twist drill to be ground 114 116 118 120 What type of cutter is shown in the diagram below Panel cutter Profile cutter Spoon cutter Eccentric chuck What type of drill bit is shown below Lip and spur Jennings pattern ia lt lt lt Solid centre What part of the jig used on a high speed router runs against the former Vaccum stops Location Pattern template Runner What is meant by the term eccentric when relating to an eccentric chuck for the high speed router The cutter runs off centre The cutter runs slow The cutter runs centre and true The cutter runs at fast speeds 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Q10 gt Q11 gt Q12 U O F gt KNOWLEDGE EVIDENCE Paper A Continued Which ty
63. speed router Task Dimension the drawing using appropriate sizes Consult your lecturer Make a cutting list Break out material MDF Machine the housings on gables at high speed router using your own jig Consult your lecturer Rebate top bottom and gables for back Cut toe space on gables at narrow bandsaw Mould a pencil round on the front edges Glue and assemble Cut toe space on gables at narrow bandsaw Mould a pencil round on the front edges Glue and assemble 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Test 1 Continued Cutting list to be completed by candidate Name Class Date Cutting list Test 1 Sawn Sawn Sawn Finished Finished Comments Length Width Thickness Width Thickness Remarks PASS REFERRED Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 5 10 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Test 1 Continued Bedside cabinet costing of timber Length Lineal metres linm Length x breadth Square metres m Length x breadth x thickness Cubic metres m Timber sold as 100 linm softwood m board material some softwood and hardwood m hardwood Description Length Breadth Thickness Cost Lin m m Unit cost 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Test 1 C
64. speed steel H S S Diamond Q9 O gt Q10 gt O gt Q12 I O gt 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Continued How many lineal meters of picture rail are needed for the composite room shown here All workings to be shown 241 4m 23lm 21lm 25m 22m am 5 5m How many machines be oiled with a full one litre can of oil if each machine requires 35ml All workings to be shown 28 27 29 30 What should you do if you discover components are damaged Report the damages to the client Report damages to the line manager Hope nobody sees them Report damages to your mate What is the name of the document that lists all the drawings relating to a job User s manual Bible Schedule Cutting lists 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Answer Sheet Name Date Element 1 Prepare set up and establish suitability of machinery and materials Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 9 correct out of 12 Ql OB Q2 OB Oc Q3 Oa OB Oc Q4 OB Oc Q5 OB Oc Q6 Q7 OB Q8 OB Q9 OB Q10 611 612 Candidate s signature O D D El O p
65. t 2 Continued Photographic evidence at completion of assessment Adhere photograph here Authentication Candidate Assessor Time Candidate feedback Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 4 22 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Task 6 Mortise and tenon joints with scribe Task Using the mortise and tenon machines manutacture the joint below lt Q SQ ZAS SS 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Task 6 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form jointed timber and timber based products Task 7 Mortise and tenon joints with scribe Task Using the mortise and tenon machines manufacture the joint below using Red pine u 12 E y E 40 CO LA 200 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Task 7 Continued Feedback to candidates Candidate s signature 2 Date Assessor s signature Date Internal verifier s signature Date 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form j
66. t missing Report it to your supervisor Ignore it it does not matter Tell your mate Make up a new one from memory According to the PUWER 98 guidelines what cutter block should be used on a spindle moulder when profiling timber Whitehall head Slotted collar Chip limiter block Flush mounted head Sketch a cross section of two boards and add the end grain to show each of the following Tangential cut Radial cut Look at this diagram What type of knot is illustrated An arris knot A dead knot An end snake A case hardening 3 35 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Q5 g O gt gt Q g O F gt Q7 g O F gt Q8 gt Paper A Continued What is the main reason for selecting defect free timber to produce complicated fragile mouldings It is lighter to handle It feeds through the machine quicker It gives better finished surfaces It looks better When turning a cylinder on a woodturning handle what chisel would you start with Square nose chisel Round nose chisel Gouge chisel Diamond point chisel If 50 x 200m Redwood off saw costs 581 80 per 100m what would 73m cost All workings to be shown 4 25 4 248 60 42 49 424 86 45 x 45mm square edged Whitewood Dressed is required for framing The amount of material 560m is priced at 210 05 per 100m What is the total cost of the fra
67. t out of 12 Ql Oc Q2 Da Oc Q3 Da Oc Q4 DA Oc Q5 Da Oc Q6 Oc Q7 DA Q8 Oc Q9 Oc 010 Oc 611 Oc Q12 Do Candidate s signature Date PASS REFERRED Lecturer s signature initials Date 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Element 3 Contribute to the provision of a safe work environment Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 9 correct out of 12 Ql gt Q2 gt Q3 gt Q4 gt Why should gloves be worn when handling diesel oil So that your hands will be clean To prevent you getting a skin disease As a fire precaution To prevent you from breathing in the fumes How would you recognise a hazardous substance By reading the symbol on the container By smelling the substance By the colour of the lid By asking the supervisor What should you do if you notice a power tool you are using has burn marks on the cable Do nothing and carry on with the job as the power tool is not your responsibility Tape over the cable as it is your responsibility to repair tools you use Tell your supervisor about the defect and do not use the tool any more Put the too
68. tinued Photographic evidence at completion of assessment Adhere photograph here Authentication Candidate Assessor Time Candidate feedback Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 3 32 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Task 12 Name the machine machine parts and machine function Worksheet 1 Qla The machine below is known as The function of the machine is Qc Against the following letters place the correct name for the part shown in the diagram A C 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Task 12 Continued Worksheet 2 Q2a The machine below is known as a Q2b The function of the machine is Q2c Against the following letters place the correct name for the part shown in the diagram 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Element 1 Prepare set up and establish suitability of machinery and materials Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet provided Minimum pass mark 9 correct out of 12 Ql gt Q2 gt Q3 Q4 O wc gt What action would you take if the servicing schedule for a woodworking machine wen
69. ture 2 Date Assessor s signature Date Internal verifier s signature Date 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Test 1 Picture frame Break out two pieces of redwood 45 x 30 Face and edge this material and thickness to 40 x 25 Set up and use the spindle moulder and then dimension saw to produce a picture frame using the appropriate cutter blocks for the task Your lecturer will decide on the shape of the moulding u 00 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Test 1 Continued Photographic evidence at completion of assessment Adhere photograph here Authentication Candidate Assessor Time Candidate feedback Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 3 12 3 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form profiled timber and timber based products Task 4 Wood turning lathe Given Red Pine 250 x 50 x 50 Task Turn cylinder to 45mm diameter Machine used Wood turning lathe Instructions Mark centres and mount workpiece on lathe Choose the set speed Use gouge to turn timber to 46mm diameter checking all callipers Use skew chisel to finish timber to 45mm diameter Tolerance 2mm 250 5 e 3 PRODUCE PROFILED TIMBER AND TIMBER BASE
70. und looking for a fire extinguisher report it to your supervisor immediately While working you get a small cut on your finger What should you do Wash it and keep it clean for the rest of the day Wash it and tell your supervisor it happened Report it and get first aid if required Do nothing as at is only a small cut 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Answer Sheet Name Class Date Element 3 Contribute to the provision of a safe work environment Candidate s instructions Attempt all questions Please tick box with your answer Minimum pass mark 6 correct out of 8 Ql Oc Q2 Oa Oc Q3 Ob Oc OD Q4 OA Oc OD Q5 OA Ob Oc OD Q6 Oc Q7 OD Q8 Oa Oc Candidate s signature Date PASS REFERRED Lecturer s signature initials Date 4 PRODUCE PROFILED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper A Model Answers Element 1 Element 2 Element 3 1 C 1 A 1 C 2 A 2 C 2 A 3 C 3 C 3 C 4 A 4 D 4 B 5 C 5 B 5 D 6 D 6 C 6 A 7 B 7 A 7 B 8 B 8 D 8 C 9 A 9 C 10 A 10 A 11 C 11 B 12 A 12 C 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper B Element 1 Prepare set up and establish suitability of machinery and materials Candidate s instructions Attempt all questions Please tick box with your answer on the answer sheet p
71. up and establish suitability of machinery and materials Report Sheet 1 Candidate s name Class Date Discrepancies in information has been noted that the above discrepancies have been found Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 5 2 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form bored timber and timber based products Risk assessment and method statement to be completed by candidate Name Class Date Risk assessment Method statement Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 5 3 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS Element 2 Modify materials to form bored timber and timber based products Candidates must draw all projects before attempting to manufacture The candidate must also make up a cutting list and cost the following projects Small stool CD holder Step ladders A rod to be made up for stool All machines and power tools used must be maintained according to the manufacturer s specifications All finished projects must be working towards industrial tolerances of 0 5mm for break out material mm for overall size Feedback to candidates Candidate s signature Date Assessor s signature Date Internal verifier s signature Date 5 4 5 P
72. working practices together with setting up and Semi glazed door maintaining the working area which in general develops A rod to be made up for door the ability to work in a professional manner All machines and hand tools used must be maintained according to the manufacturer s specifications before Underpinning knowledge and ofter use The knowledge and understanding required for this All finished projects must be working towards industrial Unit should be taught in tandem with the practical work tolerances of of this Unit It follows therefore that the assessment of 0 5mm for break out material performance evidence and knowledge evidence should 1mm for overall size ANN be done around the same time This knowledge and All sizes are in millimetres unless otherwise stated understanding will be assessed with the objective test uestions provided and those ossessments will be Core Skills 3 i AM conducted in a closed book format Communication will be assessed as candidates work individually but in contact with a member of staff or communicate with other candidates Numeracy will be assessed throughout the Unit Drawing will be assessed as part of the formative assessment material Problem solving will be assessed as candidates will be required to overcome machining and assembling difficulties 4 1 4 PRODUCE JOINTED TIMBER AND TIMBER BASED PRODUCTS Element 1 Prepare set up and establish suitability of
73. workings to be shown 80 75 72 70 If a load of HDF is delivered swollen at the edges and warped what would the prodadle cause be They have been stacked incorrectly They have had direct contact with moisture They have been damaged by the forklift They have been stored close to a source of heat The sawing of logs into commercial sized pieces is called formation conversion derivation rimming When running a straight profiles high speed router what would you use to safely achieve an even finish Side pressure Push sticks Top pressure All of the above A high speed steel profile cutter is best suited for moulding soft wood Is this true or false False True 5 PRODUCE BORED TIMBER AND TIMBER BASED PRODUCTS KNOWLEDGE EVIDENCE Paper Continued Q10 The cutter shown here is a on Q11 o O gt gt Q12 g O gt Profile cutter Spoon cutter Panel cutter Circular cutter PU W E R comes under the umbrella of which statute legislation The Safety and Health Regulations 1974 The Safety and Health at Work Act 1974 The Health Safety at Work Regulations 1974 The Health and Safety at Work Act 1974 A high speed router runs at very fast speeds How would you determine what type of lubricant you would use in the spindle bearings Use multigrade engine oil Refer to the manufacturer s recommendations Use silicone spray Use grease 5 57 5 PRODUCE BORED TIMBER AND T

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