Voyager Installation Guide rev110.indd
Contents
1. SEAL DASHBOARD JOYSTICK CONTROL UNIT JCU VOYAGER D 06472 432 0002 00 19 030 _ SCALE 1 1 PRINTED 10 21 2008 4 3 y amp 1 00 ZDO0 ZEF 060 19 3 AREA FOR CABLE SERVICE LOOP m 22 Sc amp E 1 1 PRINTED 10 21 2008 SHEE 7 432 0002 00 19 4 030 1 BULKHEAD BOX ASSEMBLY VOYAGER 77 064Y2 432 0002 00 19 1 MODEL REVIEON DCL WC amp 1 00 CODO EEFF v e 7777 432 0002 0019 s 030 UN CANT 10 823 SWING ARC OF DOOR PEL u m 1 00 2000 oso s s BULKHEAD BOX ASSEMBLY VOYAGER p 0642 432 0002 00 19 030 PRINTED 10 21 2008 SHEET 5 OF 8 SCALE 1 1 2 SOL IDWCEKS MODEL 5000348 00 Bulkhead bes voyager 4 MODEL REVISON ALI P8 ETHERNET P SYSTEM POWER PAN TILT POWER P7 COMMUNICATION TO VIDEO VIDEO 8 WHT ORN WIRE 308 0149 XXX LABELED ORN WIRE 308 0149 X XX LABELED GRHN WHT WIRE 308 0149 XXX LABELED D WIRE 308 01 49 XXX LABELED ETHERNET CABLE BLUE OUTER JACKET WHT WIRE 308 0149 XXX LABELED T WHT BLU WIRE 308 0149 XXX LABELED b WHIT WIRE 308 0149 XXX LABELED f WHT BLU WIRE 308 01 49 XXX LABELED h WHT WIRE 308 0149 XXX LABELED 1 WHT BLU WIRE 308 01 49 02 LABELED Z WHIT WIR2. FLIR trade secrets contained herein are subject to disclosure restrictions as a matter of law Diversion contrary to US law is prohibited US Department of Commerce authorization is not required prior to export or transfer to foreign persons or parties unless otherwise prohibited VOYAGER Il INSTALLATION Introduction Installation Preparation Prior to Cutting Drilling Holes PHYSICAL INSTALLATION Voyager Camera Body Voyager Bulkhead Box Voyager Joystick Control Unit JOCU ELECTRICAL INTERCONNECT Miain Sensor Cable Installation Steps NMEA INTERFACE References NMEA INTERFACE INSTALLATION NMEA Installation Card Connector Slot NMEA Interface Wiring Spare Slot 1 or 2 JCUSs in use Pigtail Connection JCUs in use Electrical Checkout Testing the NMEA Interface DRAWINGS amp INSTALLATION TEMPLATES CONNECTIONS QUICK REFERENCE ADR ASD 0 U BO Ol Ul 44 44 44 44 44 15 15 16 16 17 48 48 VOYAGER II INSTALLATION Introduction Thank you for buying your new Voyager Il This manual describes the physical mounting and electrical connection of the Voyager camera If you need help during the installation process 888 47 3547 to speak with one of FLIH s Applications experts The Voyager should be installed by a qualified marine electronics technician as incorrect installation could void the warranty The Voyager comes with these standard components Camera
3. them easier to identify and work with Cut the blue Ethernet cable to 12 5 long mea sured from the end of the cable gland Cut the wire bundle inside a clear jacket and steel braid to measure 11 5 long Cut the bundle of 4 twisted pairs inside a white outer jacket to measure 11 5 long The video cable should be cut to 9 5 Step 18 Prepare the video cable by securing the crim pable 5 BNC connector provided onto the RG 179 cable Step 17 The rest of the wires will need to be prepared in a fashion similar to the following progression Carefully cut around the outer insulation as shown Step 18 olide the outer insulation off and separate the two inner wires as shown Step 19 Strip 1 4 from the end of each wire as shown When this is done they are ready for termina tion in the Bulkhead Box Step 20 Slide all of the prepared wires and the video cable through the 1 reducer Then carefully pass all of the prepared wires and the video cable through the hole in the front of the Bulk head Box Step 21 Slide all of the prepared wires and the video cable through the lock nut and secure it to the 1 reducer as shown Step 22 Connect the wires from the main sensor cable to terminal blocks JG J7 JS and Video In using the drawings provided at the end of this manual for guidance Step 23 Connect the wires from the system power cable to JS The cable
4. Body Bulkhead Box NMEA Interface Board in a separate bag inside the Bulkhead Box OO or 100 main sensor cable depending on what you ordered connects the Camera Body to the Bulkhead Box Joystick Control Unit JCU with 100 cable that connects to the Bulkhead Box System Power cable 10 Voyager Documentation Package You may need to supply 16 gauge electrical wire up to 100 3 conductor for system power oix 6 4 20 stainless steel bolts for attaching the Voyager Camera Body Note that bolt length may be dependant on mounting platform thickness Four 4 bolts or screws for attaching the Bulkhead Box as required Miscellaneous electrical hardware connectors and tools If using the NMEA interface features you will need to provide a 2 wire serial cable to the Bulkhead Box from your NMEA device Installation Preparation Find a good place to mount the Voyager Is components o Mount the Voyager as high as practical but without interfering with any radar navigational or communications electronics and minimizing the degree to which vessel structures block the cameras view o Mount the Voyager as close to the vessels centerline as possible so you will have a symmetrical view of on coming traffic Voyager Il should be mounted on a flat surface with the base on the bottom and the camera on top Do not hang the Voyager Il upside down the picture will display upside down and you may damage the Voyager Il Prior
5. E 308 01 49 X XX LABELED w WHT BLU WIRE 308 0149 XXX LABELED a MIC SY5 PWR 1 STS PWR 2 4 TWISTED PAIRS WHITE OUTER JACKET PR I P T PWR 2 gt 2 BLU WIRE 308 0149 XXX LABELED M WHT BLU WIRE 308 0149 XXX LABELED P WHT ORN WIRE 308 0149 XXX LABELED M ORN WIRE 308 0149 XXX LABELED R WIRE 308 0149 XXX LABELED c N C N C N C CLEAR OUTER JACKET STAINLESS STEEL BRAID CRIMPABLE CENTER CONDUCTOR CRIMP BARREL STYLE 15 FOR REFERENCE ONLY BE HEXAGONAL OR CYLINDRICAL COAX CABLE FROM VOYAGER CABLE 308 0149 XXX FLIR SYSTEMS 202 0003 12 12 50 BLUE OUTER JACKET B ETHERNET 7 432 0002 0019 2 030 1 CLEAR OUTER JACKET STAINLESS STEEL BRAID COMMUNICATION 4 TWISTED PAIR WHITE OUTER JACKET SYS PWR P T PWR CLEAR OUTER JACKET COPPER BRAID COAX 11 50 STEEL BRAID UN CANT 1 00 2000 2 oso ss 9 OUTER JACKET BLACK 62 Z VOYAGER CABLE 308 0149 XXX STRIP CABLE APPROXIMATELY AS SHOWN D 064 2 432 0002 00 19 SCALE 2 1 PRINTED I0 21 2008 SHEET 4 OF 8 1 MODEL REVISON POLT WE JCU 1 THRU 4 P1 THRU POWER INPUT P5 ONE JCU INSTALL NMEA INTERFACE BOARD INTO CONNECTOR 12 NMEA WIRES FROM WESSEL BE INSTALLEDAS FOLLOWS SIGNAL A7 TO SIGNAL B PIN 2 OF CONNECTOR 13 TWO JCUs INSTA
6. ED WIRE OUTSIDE THE ENCLOSURE PICSTAIL OF NMEA 4800 INTERFACE THE ENDS OF THESE WIRES WILL SCALE 2 1 PRINTED 10 21 2008 SHEET 7 OF B 7 6 5 4 3 2c 4 UN CANT amp 1 00 ZODO EEFF This page intentionally left mostly blank eo FORWARD Caution When you print this document from the pdf file the Installation templates may not be to scale Be sure to check the dimensions prior to cutting any holes O 1X 3 8 16 clear 6 1 4 20 clear EQ SP 4 75 dia bolt circle e This page intentionally left mostly blank 28 Distance 4 91 in Mounting Posts M5 x 0 8 4 places Caution When you print this document from the pdf file the installation templates may not be to scale Be sure to check the dimensions prior to cutting any holes 4 Scale 4 in 5 e ul 99 7 Souelsig This page intentionally left mostly blank 30 This page intentionally left mostly blank FLIR FLIR Systems Inc CVS World Headquarters 70 CGastilian Drive Cle lli e WEZ PCM I4 USA PF 1 805 964 9797 PH 1 877 773 3547 Sales PH 1 888 747 3547 Apps FX 1 805 685 2711 WwWwW FLIF com FLIR Systems Inc Corporate HMeadquarters 27700 SW Parkway Avenue Wilsonville OR 97070 USA PH 1 877 773 3547 FX 1 503 498 3153 sales flir com CVS Eurasian Headquarters FLIR Systems CVS BV Charles Petitweg 21 486847 NW Teteringen Breda The Netherlands PH 31 O 765 794194 F
7. ISSION OF FLIR SYSTEMS INC INTERPRET DRAWING nicis Iago Cperabons UNLESS OTHERWISE SPECIFIED m SURFACE ROUGHNESS 32 IDD MECHANICAL VOYAGER UNLESS THERMAGE SPECIFIED ALL f TD osay2 432 0002 00 1 9030 DO NOT SCALE DRAI FILLET RADII 005 MAX EXTAT E Lees pee nnd SHEET 1 OF E 1 MODEL REVISDN POL eH amp 1 00 Z000 Z F 14 97 7 09 15 50 360 FULL ROTATION PAN VOLUME 54 75 BOLT CENTER 6X 1 4 20 HELICAL COIL INSERT EQ SP NOTED BOLT CENTER 3 8 16 UNC HELIC AL COIL INSERT 5 10 CABLE STRAKSHT RELIEF 432 0002 00 19 2 030 1 1 00 2000 2 mma 00 s z MINIMUM KEEP OUT VOLUME CYLINDER 22 X 15 50 DIA IDD MECHANICAL VOYAGER D 064 2 432 0002 00 19 SCALE 2 1 PRINTED 10 21 2008 SHEET 2 OF 8 2 MODEL REVISON POT MC 1 8 7 6 5 4 3 432 0002 00 19 3 030 2X 5 43 AX MOUNTING STUDS 2 49 MS X 8 4 9 6 00 I AX R 75 49 AX 95 AX MS X FLANGE HEX MUT AREA FOR CABLE CLEARANCE FOR SERVICE LOOP CABLE REMOVAL AND INSTALLATION 8 75 4 dan CLEARANCE FOR CABLE REMOVAL AND aii INSTALLATION 7 A y 2 000 8 n ik 2 36 G lt G lt Gss s 2 39 2 38 m 4 75 1 030 R1 00 1 48 5 78 2 00
8. J3 slot as pictured below For a system with 3 JCUs the module must use slot J4 Le s VLC ae Figure 2 Bulkhead box JCU connection with NMEA card installed in Slot 3 NMEA Interface Wiring The connection from the other NMEA device must be routed through one of the JCU cable glands lo cated on the bottom wall of the Bulkhead Box Figure 3 Cable Glands on the Bulkhead Box There are two methods for connecting the NMEA cable to the NMEA interface card The first method makes use of a spare JCU slot the case when only one or two JCUs are used the second method makes use of a pigtail connection when JCUs are in use and the NMEA card occupies the 4th slot Spare Slot 1 or 2 JCUSs in use For a configuration that uses one or two JCUs and with the NMEA card plugged into the second or third slot the empty adjacent slot J3 or J4 respectively be used to connect NMEA signals as shown in Figure 4 Figure 4 NMEA Interface card on Slot J3 NMEA connection in Slot 44 For this connection attach NMEA and signal wires to connector terminals 1 and 2 respec tively These terminals are interconnected to the appropriate terminals in the previous slot within the Bulkhead Box No additional jumpers are necessary Pigtail Connection 3 JCUs in use For a Voyager ll configuration with 3 JCUs and a NMEA interface all four JCU slots are occupie
9. LL NMEA INTERFACE BOARD INTO CONNECTOR 13 NMEA WIRES FROM WESSEL BE INSTALLEDAS FOLLOWS SIGNAL AT TO PIN 1 SIGNAL B TO PIN 2 OF CONNECTOR J THREE JC Us INSTALL NMEA INTERFACE BOARD INTO CONNECTOR 14 NMEA WIRES FROM VESSEL TQ BE SPLICED PIGTAIL WIRES FROM MMEA 4800 INTERFACE BOARD NMEA SIGNAL TO RED WIRE NMEA SIGNAL TO YELLOW WIRE 7 432 0002 00 19 7 030 1 WHT WIRE 308 0139 XXX WHT 1 BLK WIRE 308 0139 XXX BLK 1 WHT WIRE 308 0139 XXX WHT 3 BLE WIRE 308 0139 XXX BLE 3 SHIELD FROM TWISTED PAIR 1 308 01 39 XXX SHALL BE ISOLATED FROM OTHER WIRES AND SHEILD S USING PROVIDED TUBING BLK WIRE 308 0139 XXX 4 WHT WIRE 308 0139 XXX WHT 4 WHT WIRE 308 0139 WHT 2 BLK WIRE 308 0139 XXX BLK 2 OVERALL SHIELD 308 0139 XXX SHALL BE ISOLATED FROM OTHER WIRES AND SHEILD S USING PROVIDED TUBING gt TWISTED PAIR 1 TWISTED PAIR 3 TWISTED PAIR 4 TWISTED PAIR 2 CABLE STRIP DETAIL JCU CABLE J1 J4 INSIDE THE ENCLOSRUE REO WIRE POWER INPUT CABLE 4104680 BLE WIRE POWER INPUT CABLE 4104880 BLU WIRE POWER INPUT CABLE 4104580 5 00 p TRIMMED APPOXIMATELY FLUSH WITH OUTER JACKET AT MINIMUM 50 IN OF CABLE SHALL PROTRUDE BEYOND THE Md CABLE GLAND CABLE GLAND ALUMINUM ENCLOSURE OUTER JACKET 308 0139 XXX POWER INPUT CABLE 4104680 Ddd 37 YELLOW WIRE R
10. VOYAGER INSTALLATION GUIDE FLIR Systems Inc 2008 All rights reserved worldwide No parts of this manual in whole or in part may be copied photocopied translated or transmitted to any electronic medium or machine readable form without the prior written permission of FLIR Systems Inc Names and marks appearing on the products herein are either registered trademarks or trademarks of FLIR Systems Inc and or its subsidiaries All other trademarks trade names or company names referenced herein are used for identification only and are the property of their respective owners This product is protected by patents design patents patents pending or design patents pending The Voyager imaging system is controlled by US export laws There are special versions of this system that are approved for international distribution and travel Please contact FLIR Systems if you any questions FLIR Systems Inc 70 Castilian Drive Goleta CA 93117 Phone 1 888 747 FLIR 41 888 747 3547 www flir com Document Number 432 O002 O00 11 rev 110 D ocument History Feb 2008 Initial Release 110 Jan 2008 Voyager Il includes NMEA interface updated drawings added and page numbers other minor changes This document is controlled to FLIR Technology Level 2 The information contained in this document pertains to a dual use product controlled for export by the Export Administration Regulations EAR
11. X 31 O 765 794199 flir flir com
12. ach of all required cables e Provides room for adequate service loops as depicted in the installation drawings supplied Voyager Joystick Control Unit C JCU Mount the JCU in a convenient area that is close to the monitor that will display the Voyager video output Make sure the area you choose will leave enough room for the connector and cable under the JCU refer to the drawing package supplied for dimensions Using the template supplied with the Installation Manual as a guide mark the locations of the holes to be cut and drilled for the JCU Cut the hole that will allow the JCU to be recessed in the vessels control console per the installation drawings supplied and drill the holes for the four mounting studs Houte the JCU cable through the JCU munting hole Connect the terminated end of the cable to the JCU insert the JCU into its mounting location and secure with the supplied mounting studs The following sections Electrical Interconnect and NMEA Interface describe the connections to the Voyager Refer to the NMEA 0183 Standard for details on interconnecting the Voyager with other marine electronic devices ELECTRICAL INTERCONNECT Main Sensor Cable After routing the main sensor cable between the Camera Body and the Bulkhead Box install the Camera Body and connect the terminated end of the main sensor cable to the connector on the back of the Camera Body s base This section describes the procedures requ
13. at show up on the display and tracking their movement The Voyager connects to the other equipment a serial cable not provided with the Voyager Il The serial cable connects to the Voyager through an unused Joystick Control Unit JCU slot on the Voyager Bulkhead Box This document describes the steps necessary to install and verify the Voyager NMEA 0183 inter face Operation of the Voyager Il NMEA interface is described in the Voyager User s Guide Adden dum References e Voyager Installation Guide FLIR Document Number 432 OO002 OO 11 e National Marine Electronics Association NMEA 0183 Version 2 0 Note the Voyager does not support the NMEA O183 HS High Speed protocol NMEA INTERFACE INSTALLATION NMEA Installation Card The Voyager communicates with other devices through a custom interface card The card is plugged Into one of the four JCU connector slots in the Bulkhead Box The interface card has pigtail wires to connect to the other NMEA device R4 R2 U5 a cre RE e v MEN fel 4 TP25 x us gt 4 A 4 PENR C erter LL Um 250 0308 02 8110 TP1 MUTA ARNO INTE Figure 1 NMEA Interface Card Connector Slot interface card comes installed in slot J4 by default The card must be moved to the JCU slot after the last active JCU For a system with JCU the module should be plugged into the J2 slot for systems with 2 JCUs the module must use the
14. d The NMEA card will reside in the JCU slot J4 Route the NMEA interface cable up to the JCU slot J4 and using a cable tie anchor the NMEA cable to the 3rd JCU cable Cutoff the shrink wrap insulator on the end of the wires and using in line crimp splices and attach the NMEA talker signals A and B to the pigtail red and yellow wires respectively Figure 5 NMEA Interface Card with Pigtail cable Electrical Checkout Disable the NMEA talker and verify the static RS 422 signal levels by measuring the voltage differ ence between the differential RS 422 outputs The voltage should be measured on the adjacent JCU namely if the module is plugged into JCU J3 slot then the measurement should be on the connector residing in the Je slot Using a volt meter measure the voltage difference from pin 8 hot probe and pin 9 return probe of the VOM The voltage reading should be greater than 2 0V c eg UE PC CC CI Figure B Voltage Test Points Testing the NMEA Interface Message Checkout Hefer to the user manual for the other NMEA device the talker for information on how to install the connection and how to enable and control the NMEA messages it will generate Enable the NMEA talker and set the Baud Hate to 4800 Use the SETUP NMEA menu and enable RSD to allow the Voyager system to respond to the RSD message refer to the Voyager Operator s Manual Addendum for information on how to access the SETUP menu Next get th
15. d mounting information If you have any questions call FLIR s Applications Experts at 888 747 3947 Use the templates to locate the holes required to mount the Voyager Ils Camera Body JCU 8 7 NOTES UNLESS OTHERWISE SPECIFIED BULKHEAD AND VOYAGER CAMERA SHALL BE LABELED WITH BRADY LABEL 7 428 3 INFORMATION FOR LABELS PROVIDED ON LAST SHEET OF THE DRAWING l VOYAGER CAMERA HEAD VOYAGER CABLE POWER INPUT 24VDC JCU CABLE CUSTOMER PROVIDED BULKHEAD BREAKOUT BOX CABLE 5 4 3 T 432 0002 00 19 1 030 1 ET REV are 010 ENGINEERING RELEASE PER 100403 682407 1 920 REVISED PER 101082 12 27 2007 030 104293 1021 2008 OPERATOR S STATION 1 OPERATOR S STATION 2 OPTIONAL JOYSTICK JOYSTICK CONTROL CONTROL UNIT JCU MULTI FUNCTION UNIT JCU MULTI FUNCTION DISPLAY DISPLAY CUSTOMER PROVIDED CUSTOMER PROVIDED OPERATOR S STATION 3 AND MULTI FUNCTION DISPLAY OPTIONAL OPERATOR S STATION 4 JCU AND MULTI FUNCTION DISPLAY OPTIONAL THIRD ANGLE PROJECTION THIS DOCUMENT 15 CONTROLLED TO FLIR TECHNOLOGY CONTROL LEVEL 1 INFORMATION CONTAINED IN THES DOCUMENT 15 FLIR SYSTEMS INC PROPRIETARY THIS DOCUMENT AND DATA DISCLOSED HEREIN OR HEREON IS NOT BE REPRODUCED USED OF DISCLOSED IN WHOLE OF IN PART TO ANYONE WITHOUT THE WRITTEN PERM
16. e NMEA talker to generate RSD message For example using the cursor on the multifunction display unit move the cursor and verify that the Voyager responds to the RSD message If the talker is configured to send only the cursor message there may be delays due to packetizing of the NMEA messages by the Under normal circumstances a significant volume of other NMEA messages are present and this allows good packetization that results in minimal delay CONNECTIONS QUICK REFERENCE LEFT SIDE BREAKOUT BOX CONNECTIONS JCU 1 4 P1 or Shield from twisted pair 1 H1 9 Bak C RIGHT SIDE BREAKOUT BOX CONNECTIONS Power Input P5 do amp 24 VDO Pan Tilt amp System White j Power P6 White Blue b N C 4 White up 5 White Blue h x aon 7 Wite Jwi 8 OSS O White Blue 7 White Outer Jacket N C White White Blue a N C Communication P7 1 2 2 2 WhitBle P Main Sensor Cable 3 White Orange N A Ornge R Clear Outer Jacket og REEL Stainless Steel Braid Ethernet P8 White Oran 2 ase Main Sensor Cable Green White 3 4 Green E Blue Outer Jacket 5 ONG Qo 01 GO PO DRAWINGS amp INSTALLATION TEMPLATES The drawings provide more detailed dimensions an
17. ends are prepared using the same procedures you used for everything in the main sensor cable except the video cable Step edad Connect the wires from the Joystick Con trol Unit JCU to the J1 terminal block The cable ends are prepared using the Same procedures used for the main sensor cable Step 25 Install additional optional JCUs and other con nections as required to J2 J4 as shown on the next page When wires have been connected mount the Bulkhead Box in the selected loca tion VIDEO IN 3uvd wor 3uvas lve nor 14 jvc Wd 19 v sas HMd SAS NI VIDEO OUT O lsnseeoqnos gt Ku T P Y O Osan NMEA INTERFACE The Voyager has the capability to listen to or take commands from radar GPS or other devices using the National Marine Electronics Association 0183 Protocol NMEA 0183 protocol Is a combined electrical and data specification for communication between marine electronic devices Additional information regarding the protocol can be found on the NMEA web site http www nmea org pub O183 According to the NMEA protocol the Voyager ll is known as a listener and another device such as a radar or multi function display is known as a talker This protocol allows the talker to send positional information to the Voyager Il camera and it responds by automatically pointing toward vessels and other objects th
18. he black outer jacket off the cable exposing the inner metal braid Step 7 Push the braid back over the black outer jack et an inch or two creating an area of slack in the braid Carefully insert scissor tips into the braid and cut all the way around it as shown Slide the excess braid off the cable and dis card it Step 8 Working with the shorter length of braid trim IL so that only 1 extends beyond the black out er Jacket as shown Step 9 Slide the grommet cap not shown seal B and cable gland over the cable Step 10 Slide the grommet seal up the cable so that the front edge just lines up with the end of the black outer cable jacket as shown zt WA rae cie Step 11 Carefully fold the metal braid back over the grommet seal as shown Step 12 Trim the metal braid as shown so that the black o ring seal is clear of the metal braid Step 13 Slide the cable gland over the grommet seal as shown capturing the metal braid between the two Step 14 ocrew the grommet cap onto the cable gland as shown You are now ready to prepare the cable ends for connection to the Bulkhead Box s internal termination blocks ny 1 gt k 5 h a TW WM _ S LL m Step 15 Trim the clear Mylar sheath back so the dividual wire bundles can be spread apart as shown This will make
19. ired to prepare the main sensor cable JCU cable and main power cable for termination inside the Bulkhead Box The following tools and documents are recom mended to complete the job e he installation drawings and templates FLIR p n 432 0002 00 19 at the end of this manual e Ruler or measuring tape e Exacto knife e Scissors e Wire cutter e Wire stripper for 20 gauge wires e Crimping tool for BNC connector e Channel locks e 2mm flathead screw driver Installation Steps Step 1 Remove the main sensor cable feed through grommet by unscrewing it from the lock nuts and on the Bulkhead Box Step 2 Unscrew the grommet from the cable gland to expose the grommet seal Step 3 Remove the grommet seal from the cable gland by inserting a finger and pulling it out Step 4 Now that the grommet cap A seal B and cable gland G have been disassembled remove the other sections of the grommet from the front of the Breakout Including the 1 reducer D and the inner lock nut E Step 5 Now prepare the main cable ends for attach ment to the inside of the Bulkhead Box As directed by the drawing supplied this Instal lation Manual measure 13 5 from the end of the cable carefully cut around the outer black cable jacket until you can slide it off and re move it Be careful not to cut into the metal braid beneath the outer jacket Step 6 olde t
20. to Cutting Drilling Holes nce the mounting location has been selected verify both sides of the mounting surface are accessible Determine if any interior trim panels must be removed in order to gain access to the mounting hardware and remove them ahead of time When selecting a mounting location for the Voyager consider cable lengths and routing Ensure the cables are long enough given the proposed mounting locations and cable routing require ments and route the cables before you install the components PHYSICAL INSTALLATION Voyager Camera Body Using the template supplied with this Installation Manual as a guide mark the location of the holes for mounting the Voyager Il Make sure the template is aligned so that the Voyager ll will point straight ahead and that the cable will exit towards the stern of the vessel 2 7 E p Mount the Voyager camera body with 6 1 4x20 bolts and washers There is also a 3 8x16 center insert which be used for added sup port Voyager Bulkhead FLIR recommends that you terminate all cable ends inside the Bulkhead Box you mount IL Hefer to the section on detailed cable preparation and termination for these instructions Mount the Bulkhead Box in an area that 5 sheltered from the weather Has good airflow e 5 not exposed to direct sunlight e 5 within easy re
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