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PCI-DIO16 Interface Adapter Board User`s Manual
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1. nen 1 1 Chapter 2 Installation Board Setup ssr rrara eriarstina RE SS A Bs 2 1 Software Installation 9 1 For Windows 98 2000 NT Users 00 cee 2 1 System Installation socas esse 9 1 Chapter 3 Technical Description iso ed be a TAR 3 1 Port A Input port 3 1 Port C Output Port Reed Relay 0 ccc cece eens 3 3 Relay Specifications sci rori poe hae bao wa ee eee Rowen 3 3 SOWIPE E EER ES ls ee en ea ee 3 4 Programming 12081770106 0 0 0 cece eee eee 3 5 Chapter 4 Specifications Appendix A Troubleshooting Appendix B Board Layout Drawing Tables Table 3 1 Sensor Input Port Pin Assignments P3 DB 37 Male 3 3 Table 3 2 Output Port Reed Relay Pin Assignments P3 DB 37 Male 3 4 Table 3 3 Power and Ground Pin Assignments P3 DB 37 Male 3 4 Table 3 4 Register Description cece eens 3 5 Contents XV eT This page intentionally left blank Xvi PCI DIO16 User s Guide Chapter 1 Introduction Overview ThePCI DIO16 interface adapter board provides E Eight reed relays
2. Declaration of Conformity Information Technology Equipment The product s covered by this declaration has a CE marking PCI DI016 Interface Adapter Board The European Union directives covered by this declaration EMC Directive 89 336 EEC and Low Voltage Directive 73 23 EEC The basis on which conformity is declared EN 50081 1 1992 Emissions Generic Requirements EN 55022 1998 Limits and Methods of Measurement of Radio Disturbance Characteristics of Information Technology Equipment EN 50082 1 1992 Immunity Generic Requirements EN61000 4 2 1995 Electrostatic Discharge ESD Immunity EN61000 4 3 1995 Radiated RF Field Immunity EN61000 4 4 1995 EFT Immunity for AC and 1 0 Lines The technical documentation required to demonstrate this product meets the requirements of the EMC Directive and the Low Voltage Directive has been compiled by Kontron and is available for inspection by the relevant enforcement authorities Attention The attention of the specifier purchaser installer or user is drawn to special measures and limitations for use which must be observed when the product is taken into service to maintain compliance with the above directives Details of these special measures and limitations are in the product manual Las lt hee Mr Thomas Sparrvik President CEO Kontron America Kontron United States Kontron Canada Kontron Europe Middle East and Africa 14118 Stowe Drive 616 C
3. please contact Kontron Post Sales Technical Support WARNING High voltages are present inside the chassis when the unit s power A cord is plugged into an electrical outlet Turn off system power turn off the power supply and then disconnect the power cord from its source before removing the chassis cover Turning off the system power switch does not remove power to components User s Guide Before You Begin A T a X W eh S S Ww iii gt When Working Inside a Computer Before taking covers off a computer perform the following steps 1 Turn off the computer and any peripherals 2 Disconnect the computer and peripherals from their power sources or subsystems to prevent electric shock or system board damage This does not apply when hot swapping parts 3 Follow the guidelines provided in Preventing Electrostatic Discharge on the following page 4 Disconnect any telephone or telecommunications lines from the computer In addition take note of these safety guidelines when appropriate To help avoid possible damage to system boards wait five seconds after turning off the computer before removing a component removing a system board or disconnecting a peripheral device from the computer When you disconnect a cable pull on its connector or on its strain relief loop not on the cable itself Some cables have a connector with locking tabs If you are disconnecting this type of cable
4. press in on the locking tabs before disconnecting the cable As you pull connectors apart keep them evenly aligned to avoid bending any connector pins Also before connecting a cable make sure both connectors are correctly oriented and aligned CAUTION MN Do not attempt to service the system yourself except as explained in A this user s guide Follow installation and troubleshooting instructions closely iv User s Guide Preventing Electrostatic Discharge Static electricity can harm system boards Perform service at an ESD workstation and follow proper ESD procedure to reduce the risk of damage to components Kontron strongly encourages you to follow proper ESD procedure which can include wrist straps and smocks when servicing equipment You can also take the following steps to prevent damage from electrostatic discharge ESD A T a X W eh S S Ww When unpacking a static sensitive component from its shipping carton do not remove the component s antistatic packing material until you are ready to install the component in a computer Just before unwrapping the antistatic packaging be sure you are at an ESD workstation or grounded This willl discharge any static electricity that may have built up in your body When transporting a sensitive component first place it in an antistatic container or packaging 4 Handle all sensitive components at an ESD workstation If possible use antistatic f
5. and logo Kontron reserves the right to make changes without notice in product or component design as warranted by evolution in user needs or progress in engineering or manufacturing technology Changes which affect the operation of the unit will be documented in the next revision of this user s guide gt Safety Instructions Contents Before You Begin eee eee eeee TH When Working Inside a Computer cee eee ee eee eee ee eee WV Preventing Electrostatic Discharge eee eee eee cette eee v This page intentionally left blank ii User s Guide gt Before You Begin Before handling the product read the instructions and safety guidelines on the following pages to prevent damage to the product and to ensure your own personal safety Refer to the Advisories section in the Preface for advisory conventions used in this user s guide including the distinction between Warnings Cautions Important Notes and Notes Always use caution when handling operating the computer Only qualified experienced authorized electronics service personnel should access the interior of the computer The power supplies produce high voltages and energy hazards which can cause bodily harm Use extreme caution when installing or removing components Refer to the installation instructions in this user s guide for precautions and procedures If you have any questions
6. board s slot bracket to the rear panel with a screw Replace the chassis cover Plug the power cord into an electrical outlet Installation 2 1 eT This page intentionally left blank 2 2 PCI DIO16 User s Guide Chapter 3 Technical Description The PCI DIO16 interface adapter board provides two parallel input output I O ports The ports are organized as ports A B C and D Ports A and C are the only ports used This is done to maintain compatibility with software written for the PCI DIO32 board which has twice as much I O and hence uses more ports Port A is an input port interfaced to optically isolated inputs Port C is the reed relay output port Features E Eight SPST relays One 8 bit optically isolated input port DB 37 male connector for relay outputs Highly reliable 10VA DIP reed relays Multiple adapters residing in one computer PCI 2 1 bus compatibility Port A Input port Port A is an eight bit input port connected to optically isolated input sensors Each sensor can be used to interface a voltage input and then sense whether the voltage is on or off Each sensor is isolated from every other sensor with respect to a common ground and each is isolated with respect to the host PC ground This means that signals such as low level AC line voltage motor servo voltage and control relay signals can be sensed or read by the PC without the risk of damage due to ground loops or ground faults Each sen
7. disabled after reset or power up IRQST interrupt status Base 5 1 interrupt pending reading the bit clears interrupt PCI DIO16 User s Guide Chapter 4 Specifications Power Requirements 5VDC Size Length 5 00 in 127mm Height 3 90 in 99mm with goldfingers 3 58 in 91 mm excluding goldfingers Weight 3 2 ounces 90 71 g Temperature Range Operating 0 C to 50 C 32 F to 122 F Storage 20 C to 70 C 4 F to 158 F Humidity 10 to 90 RHNC MTBF Greater than 150 000 hours calculated Agency Approvals FCC Class A 47 CFR Part 15 Subpart B UL 1950 2nd edition 1993 CE Conformity with EU EMC Directive 89 336 EEC EU Low Voltage Directive 72 23 EEC Specifications 4 1 This page intentionally left blank Appendix A Troubleshooting The following steps can eliminate most common problems without the need to call technical support 1 Install the software first then add the hardware This places the required installation files in the correct locations 2 Identify all I O adapters currently installed in your system including onboard serial ports controller cards and sound cards The I O addresses and any IRQs used by these adapters should be identified 3 Ensure that there is no conflict with currently installed adapters No two adapters can occupy the same I O address and may not be allowed to share IRQs 4 Make sure the PCI DIO16 adapter is securely installed in a mo
8. he product must be returned complete meaning all user s guides software cables etc within 30 days of receipt and in an as new and resalable condition The Return Procedure must be followed to assure a prompt refund Restocking Charges Product returned after 30 days and before 60 days of the purchase will be subject to a minimum 20 restocking charge and charges for any damaged or missing parts Products not returned within 60 days of purchase or products which are not in an as new and resalable condition are not eligible for a credit return and will be returned to the customer Limited Warranty Effective April 1 1998 all products carry a 2 year limited warranty Within 2 years of purchase Kontron will repair or replace at our option any defective product Kontron will service the warranty for all standard catalog products for the first two years from the date of shipment Please note The 2 year warranty may not apply to special promotion items Please consult the factory for warranty verification User s Guide The limited warranty is void if the product has been subjected to alteration neglect misuse or abuse if any repairs have been attempted by anyone other than Kontron or its authorized agent or if the failure is caused by accident acts of God or other causes beyond the control of Kontron or the manufacturer Neglect misuse and abuse shall include any installation operation or maintenance of the product ot
9. her than in accordance with the user s guide No agent dealer distributor service company or other party is authorized to change modify or extend the terms of this Limited Warranty in any manner whatsoever Kontron reserves the right to make changes or improvements in any product without incurring any obligation to similarly alter products previously purchased Return Procedure For any Guarantee or Limited Warranty return please contact Kontron Customer Service at 800 480 0044 or 858 677 0877 and obtain a Return Material Authorization RMA Number All product s returned to Kontron for service or credit must be accompanied by a Return Material Authorization RMA Number Freight on all returned items must be prepaid by the customer who is responsible for any loss or damage caused by common carrier in transit Returns for Warranty must include a Failure Report for each unit by serial number s as well as a copy of the original invoice showing the date of purchase To reduce risk of damage returns of product must be in an Kontron shipping container If the original container has been lost or damaged new shipping containers may be obtained from Kontron Customer Service at a nominal cost Kontron owns all parts removed from repaired products Kontron uses new and reconditioned parts made by various manufacturers in performing warranty repairs and building replacement products If Kontron repairs or replaces a product its warranty term i
10. ion closures E Contact Speed Operate 0 5 ms Release 0 5 ms Bounce 0 5 ms E Maximum Operating Speed 600Hz Technical Description 3 3 eT Table 3 2 Output Port Reed Relay Pin Assignments 03 37 Male Port C Bit P3 Pin Table 3 3 Power and Ground Pin Assignments P3 DB 37 Male Power P3 Pin Ground 18 36 37 5 Volts 19 12 Volts 1 Software 3 4 The PCI DIO16 board ships with ICS Advent s Seal O suite of Windows 95 98 2000 NT drivers on floppy disks 1 and 2 Seal O provides the user with a consistent and straightforward API allowing the developer to concentrate on the details of the application instead of low level driver development Popular development environments including Visual C Visual Basic and Delphi are supported for application development Seal O includes a utility for configuring the driver parameters under Windows 95 98 2000 and Windows NT to further simplify installation For DOS Windows 3 1 QNX Linux and other operating systems please refer to the software included on floppy disk 3 PCI DIO16 User s Guide aoY Ee Programming Examples All examples assume a base address of 300 hex To read inputs at Port A MOV DX 300H Set DX to Port A IN AL DX Get Input Port Data NOT AL Data read is negative logic Programming example to set Relay 3 on write a 1 in bit position D3 to port addre
11. loor pads and workbench pads Handle components and boards with care Don t touch the components or contacts ona board Hold a board by its edges or by its metal mounting bracket Do not handle or store system boards near strong electrostatic electromagnetic magnetic or radioactive fields User s Guide Preventing Electrostatic Discharge v This page intentionally left blank vi User s Guide gt Preface Contents Customer Comments iti Advisory Coriventions EE SSS a eae iv UNPACKING be died eae wees d dass Keo Se v 7 Regulatory Compliance 51386186015 vi Guarantee and Warranty Policy cece ee eee viii xi This page intentionally left blank ii 06016 Guide gt Customer Comments If you have any difficulties using this user s guide discover an error or just want to provide some feedback please send us a message using the online form under Contact Us on our web site www kontron com under Technical Support Detail any errors you find We will correct the errors or problems as soon as possible and post the revised user s guide in our online Support Library Thank you Note You may also use the online form on our web site to submit comments or concerns about our products or
12. n this user s guide complies with all applicable European Union CE directives if it has a CE marking The CE declaration of conformity is provided on the last page of this user s guide For computer systems to remain CE compliant only CE compliant parts may be used Maintaining CE compliance also requires proper cable and cabling techniques Although Kontron offers accessories the customer must ensure that these products are installed with proper shielding to maintain CE compliance Kontron does not offer engineering services for designing cabling systems In addition Kontron will not retest or recertify systems or components that have been reconfigured by customers User s Guide User s Guide This page intentionally left blank Regulatory Compliance Statements vii 0 viii gt Guarantee and Warranty Policy gt Guarantee A thirty day money back guarantee is provided on all standard products sold Special order products are covered by our Limited Warranty however they may not be returned for refund or credit EPROMs RAM Flash EPROMs or other forms of solid electronic media are not returnable for credit but for replacement only An extended warranty is available Consult the factory Refunds In order to receive a refund on a product for the purchase price the product must not have been damaged by the customer or by the common carrier chosen by the customer to return the goods and t
13. nd the ranges associated with each Input Value Max Input Max Resistor Turn On Voltage Current ohms volts volts mA Factory default Increasing the input resistor accordingly can increase the maximum input voltage Because socketed DIP resistor networks are used they can easily be replaced with a different value This can be done at the factory The input circuits are not intended for monitoring 120 volt AC circuits This voltage is too high for the circuits and dangerous to have on the board PCI DIO16 User s Guide 8 Table 3 1 Sensor Input Port Pin Assignments 03 8 37 Male Port ABit P3 Pin 0 1 2 3 4 5 6 7 Port C Output Port Reed Relay Reed relays provide very high quality long life low current ten watts maximum dry contact switch closures Reed relays are not suited for high current applications They can be destroyed by inductive load switching where a spark occurs across the contacts internally The relays are normally open and close when energized Each relay can be energized individually by writing a 1 to the proper port bit Relay Specifications E Contact Power Ratings 10 watts maximum E Contact Voltage Maximum 100VDC or 100VAC maximum E Contact Current Maximum 0 5 amps DC or AC RMS E Contact Resistance Initial 0 15 ohms E Rated Life Low Load 200 million closures Maximum Load 100 mill
14. ranty Policy for the return procedure User s Guide Unpacking BIJ v vi gt Regulatory Compliance Statements This section provides the FCC compliance statement for Class A devices and describes how to keep the system CE compliant FCC Compliance Statement for Class A Devices The product s described in this user s guide has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated ina commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the user s guide may cause harmful interference to radio communications Operation of this equipment in a residential area domestic environment is likely to cause harmful interference in which case the user will be required to correct the interference take adequate measures at their own expense Changes or modifications not expressly approved by Kontron could void the user s authority to operate the equipment Note The assembler of a personal computer system may be required to test the system and or make necessary modifications if a system is found to cause harmful interference or to be noncompliant with the appropriate standards for its intended use CE Certification The product s described i
15. request technical support User s Guide iii 28J ld iv gt Advisory Conventions Four types of advisories are used throughout the user guides to provide helpful information or to alert you to the potential for hardware damage or personal injury They are Notes Cautions and Warnings The following is an example of each type of advisory Use caution when servicing electrical components S Note A note is used to make helpful information stand out SA Important An important note indicates information that is important for you to know CAUTION A A CAUTION indicates potential damage to hardware and tells you how A to avoid the problem WARNING A WARNING indicates the potential for bodily harm and tells you how to avoid the problem Disclaimer We have tried to identify all situations that may pose a warning or caution condition in this user s guide However Kontron does not claim to have covered all situations that might require the use of a Caution or Warning User s Guide gt Unpacking When unpacking follow these steps 1 After opening the box save it and the packing material for possible future shipment 2 Remove all items from the box If any items listed on the purchase order are missing notify Kontron customer service immediately 3 Inspect the product for damage If there is damage notify Kontron customer service immediately Refer to Guarantee and War
16. s not extended Kontron will normally return your replacement or repaired items via ground Overnight delivery or delivery via other carriers is available at an additional charge Shipments not in compliance with this Guarantee and Limited Warranty Return Policy will not be accepted by Kontron User s Guide Guarantee and Warranty Policy ix 22J ld gt Limitation of Liability In no event shall Kontron be liable for any defect in hardware software loss or inadequacy of data of any kind or for any direct indirect incidental or consequential damages in connection with or arising out of the performance or use of any product furnished hereunder Kontron s liability shall in no event exceed the purchase price of the product purchased hereunder The foregoing limitation of liability shall be equally applicable to any service provided by Kontron or its authorized agent Some sales items and customized systems are not subject to the guarantee and limited warranty However in these instances any deviations will be disclosed prior to sales and noted in the original invoice Kontron reserves the right to refuse returns or credits on software or special order items x User s Guide User s Guide This page intentionally left blank Guarantee and Warranty Policy xi 0 Contents Chapter 1 Introduction OVErVIEW ea ees 1 1 What s Included
17. sor input pair has a current limiting resistor that is used to limit the input current to the opto isolator The opto isolator has two back to back internal diodes This allows AC or DC signals to be sensed regardless of polarity When the applied voltage is high enough to cause the LED in the opto isolator to turn on the output of the opto isolator goes low 0 volts and the signal is read as a low logic level binary 0 by the PC When the input signal is too low to turn on the opto isolator the output goes high and the port bit is read by the PC as a high logic level binary 1 Technical Description 3 1 ao 8 5 2 The input impedance of each isolated input is approximately 560 ohms factory default The opto isolator requires approximately 3 mA to turn on The maximum input current is 60 mA There are two things to consider when selecting the input resistor 1 the turn on voltage sensed by the circuit and 2 the maximum input voltage The maximum input voltage must not provide too much power to the input resistor and it also must not overdrive the opto isolator input current specification The following formulas apply E Turn on current 3 mA E Isolator diode drop 1 1V E Maximum resistor power 0 25W Turn on voltage diode drop turn on current x resistance Or 1 1 0 003 xR Maximum voltage square root of 0 25 x resistor value The following table shows four common input resistors a
18. ss Base 3 or 303 hex MOV DX 303H Set DX to Port D MOV AL 00001000B Set bit 3 toa 1 OUT DX AL Another method that takes into account the read back capability of the output ports C and D MOV DX 303H Set DX to Port D IN AL DX Get old port setting NOT AL Invert bits s note below OR AL 00001000B OR in bit 3 OUT DX AL Set bit 3 Note Reading back the ports C and D results in the binary complement of the output Table 3 4 Register Description Address Base 0 Base 1 Base 2 Base 3 Base 4 Base 5 Base 6 Technical Description 3 5 Fe 3 6 ee Ea EIEN Base 7 RD 0 0 0 0 0 0 0 0 Only Note When selecting the Interrupt Mode always disable interrupts before changing or setting states to prevent inadvertent or unexpected interrupts When using the high and low level interrupts a change in state of the input must occur before the interrupt can be cleared The device providing the input to Base 0 bit DO must do this PADO 7 Port A Base 0 Input port PCDO 7 Port C Base 2 Output port IRCO 1 Interrupt Mode select Base 5 IRC1 IRCO Interrupt type 0 low level 1 high level 0 falling edge 1 rising edge OO IRQEN enable interrupts Base 5 0 disabled 1 enabled disabled after reset or power up IRQEN enable interrupts Base 5 0 disabled 1 enabled
19. therboard slot Troubleshooting A 1 5 00 wing 3 90 9000000000 D J B 1 5 B aco aco acl pe RELAY a RELAY 5 RELAY a RELAY K1 2 3 5 K4 0 c5 s 07 SB 0 oo Bm ool8s oo oo E Es s5 RELAY a RELAY RELAY ae RELAY z gt Ko BO 56166150 oo 7 S0 oo Kb So oo Board Layout Drawing RP1 5 A eB L RAL Se 844 5 a X BOO00000 gt B50000000 C14 C15 C16 C1 SS C18 C19 C2 8 C21 C22 S 2 BS ae gt MMMM po ray 7 N c24 O 2 a 2 US a Board Layout Dra Appendix B B U
20. ur Boivin Oskar von Miller StraRe 1 Poway CA 92064 USA Boisbriand Qu bec Canada 85386 Eching Miinchen Germany Tel 858 677 0877 J7G 2A7 Tel 49 81 65 770 Fax 858 677 0895 Tel 800 387 4222 Fax 49 81 65 77 219 Fax 450 437 8053 G kontron
21. which can latch power data or other electronic signals for control applications E Eight optically isolated inputs to allow monitoring of off board switch closures or relays or for general purpose monitoring needs The PCI DIO16 is PC compatible and PCI slot What s Included The PCI DIO16 board is shipped with the following items If any of these items are missing or damaged contact ICS Advent m PCI DIO16 interface adapter board E Software drivers E User s Guide Introduction 1 1 This page intentionally left blank Chapter 2 Installation Board Setup The PCI DIO16 board is a fully compliant PCI Plug n Play adapter All board resources I O address and IRQ are autoassigned by either your system BIOS or your Plug n Play operating system Software Installation For Windows 98 2000 NT Users Run setup from floppy disk 1 Then install Seal O and select the Digital I O software drivers For users of DOS Windows 3 1 etc run disk 3 and the Read Me file System Installation The PCI DIO16 board can be installed in any PCI expansion slot 1 2 3 4 5 6 7 Turn off system power Disconnect the power cord from the electrical outlet Remove the chassis cover Locate an available PCI slot and remove the associated slot filler bracket from the rear panel of the chassis Gently insert the PCI DIO16 into the PCI slot Make sure that the board is seated properly Secure the
22. y PCI DI016 Interface Adapter Board User s Manual Manual PN 931 0005 00 A June 2000 G kontron always a Jump ahead Customer Service Mailing Address Kontron United States 14118 Stowe Drive Poway CA 92064 USA Tel 858 677 0877 Fax 858 677 0895 Technical Support U S and Canadian Customers 24 hours a day Tel 800 480 0044 option 1 Fax 858 677 0898 International Customers 9am to 4pm local time Tel 49 8165 77 112 Fax 49 8165 77 110 Visit our site at www kontron com 2005 Kontron an International Corporation All rights reserved The information in this user s guide is provided for reference only Kontron does not assume any liability arising out of the application or use of the information or products described herein This user s guide may contain or reference information and products protected by copyrights or patents and does not convey any license under the patent rights of Kontron nor the rights of others Kontron is a registered trademark of Kontron All trademarks registered trademarks and trade names used in this user s guide are the property of their respective owners All rights reserved Printed in the United States of America and Canada This user s guide contains information proprietary to Kontron Customers may reprint and use this user s guide in other publications Customers may alter this user s guide and publish it only after they remove the Kontron name cover
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